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Chem. Eng. Technol. 2010, 33, No. 4, 593–602 © 2010 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim www.cet-journal.com
594 J. Buchgeister
The LCA is an internationally standardized method for the exergy is characterized as a property describing the quality of
analysis of consumption and emission of material and energy energy.
flows from all process steps within the product life cycle which First, for exergy analysis the boundaries of the system to be
leads to a life cycle inventory (LCI) result [24]. Ideally, the sys- analyzed and the components involved must be defined. All
tem should be modeled in such a manner that inputs and out- relevant system sub-units that have a productive purpose
puts at its boundary (the environment) are calculated. How- should be regarded as separate components [8, 29]. Next, the
ever, due to the methodological framework of the LCA, to exergy values of all material and energy flows within the sys-
determine the environmental impact of an investigated system tem must be determined. The exergy of the material flows can
with a material and energy flow analysis based on the first be calculated as the sum of their chemical and physical exergy
thermodynamic law it is impossible to point out the thermo- values, while kinetic and potential exergies can be neglected.
dynamic inefficiencies in the system under study. The calculation of exergy values is discussed in [30].
The mentioned problems are solved by an exergoeconomic In exergy analysis, each component k is characterized by the
analysis, published, e.g., in [8, 25, 26]. A similar problem to definition of its exergy of product E_ P;k and fuel E_ F;k as shown
that discussed here arises during the economic assessment of in Fig. 1. Calculation of fuel and product is carried out accord-
energy conversion processes: in general, improving the ther- ing to the exergetic and economic purposes of the k-th compo-
modynamic efficiency of a component reduces the fuel costs. nent and is based on the SPECO approach [29]. After calculat-
On the other hand, changes in the design of a component may ing the exergy of fuel and the exergy of product, the remaining
result in higher costs of construction or maintenance. To find exergetic variables can be calculated for each system compo-
an optimum, fuel costs must be allocated to the respective nent [8]. These include exergetic efficiency and exergy destruc-
component. The application of the exergoeconomic analysis tion.
helps in understanding the cost-formation process and the
flow of costs in an energy conversion system, and, therefore,
for the design of a cost-effective system.
The combination of an exergy analysis with an LCA is a con-
version of the exergoeconomic analysis and is called exergoen-
vironmental analysis [27, 28]. It has been developed in order
to find out to which extent each component of an energy con-
version system is responsible for the overall environmental
impact, and it identifies the sources of the impact.
In the following, the steps of exergoenvironmental analysis
Figure 1. Basic exergy balance of component k.
in general are described and a case study on electricity produc-
tion by means of SOFC with integrated allothermal biomass
gasification is presented. It is an example whether this method The exergetic efficiency of the k-th component is defined as
could support the design for environment also of chemical the ratio between the exergies of product and fuel. It was intro-
processes. duced earlier by Grassmann in the Fifties [31].
E_ P;k
ek (1)
2 Methodology of the E_ F;k
Exergoenvironmental Analysis
The exergy destruction E_ D;k in the k-th component is a di-
The concept of exergoenvironmental analysis consists mainly rect measure of thermodynamic inefficiencies. It is calculated
of the following three steps [27, 28]: (i) exergy analysis of the as:
investigated system; (ii) LCA of each system component and of
each input flow; (iii) assignment of environmental impacts to E_ D;k E_ F;k E_ P;k (2)
each exergy flow. Subsequently, exergoenvironmental variables
are calculated and an exergoenvironmental evaluation is car- Exergy analysis gives answers to the question of where ther-
ried out. With the aid of the system evaluation, the most im- modynamic inefficiencies occur in the system. In addition, it
portant components with the highest environmental impact reveals their rates and causes. Moreover, exergy analysis puts
can be identified. all process components on the same physical basis to deter-
mine the functional interrelationship between components.
www.cet-journal.com © 2010 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim Chem. Eng. Technol. 2010, 33, No. 4, 593–602
Biomass gasification 595
such a manner that inputs and outputs (the life cycle inven- 2.3.1 Definitions
tory) at its boundary (the environment) are calculated.
The inventory result calculated for the life cycle processes in- The environmental impact rate B_ j is the environmental impact
vestigated is based on the general physical laws of conservation expressed in Eco-indicator points per time unit (Pts/s or
for energy and mass. Then, based on the LCI result, the envi- mPts/s). The specific (exergy-based) environmental impact bj
ronmental impacts are calculated for various impact categories is the average environmental impact associated with the pro-
by a quantitative impact assessment method. An impact cate- duction of the j-th flow per exergy unit of the same flow (Pts
gory describes the impact pathway between the LCI results and or mPts/GJ exergy). The environmental impact rate B_ j of the
their environmental endpoint(s) or so-called areas of protec- material flow j is the product of its exergy rate E_ j and the spe-
tion, i.e., the receptors that are damaged. It includes a cause- cific environmental impact bj :
effect chain (environmental mechanism) by using quantitative
characterization indicators based on an environmental model. B_ j E_ j bj (3)
For the methodological development of exergoenvironmental
analysis, a single-score life cycle impact assessment (LCIA) The environmental impact rate B_ j can also be calculated
method, namely Eco-indicator 99, is chosen [32]. It is an LCIA _ j:
using the specific exergy ej and the mass flow rate m
method to support decision-making in a design for environ- B_ j m
_ j ej bj (4)
ment. The structure and the considered environmental aspects
are displayed in Fig. 2. Depending on the system or component being analyzed, it
The impact categories cover the width of environmental may be useful to distinguish between physical and chemical
aspects and model environmental damage of three damage exergy. In this case, a specific environmental impact for each
categories: human health, ecosystem quality, and natural re- exergy component must be known in order to calculate the
sources. The characterization model for each impact category environmental impact rate B_ j or the average specific environ-
is determined in detail in [32]. In a last step, the three damage mental impact bj :
categories are normalized and weighted, with the result being
expressed as Eco-indicator points, where higher damage is B_ j B_ CH
j B_ PH
j bCH _ CH bPH
j Ej
_ PH _
j Ej bj Ej (5a)
reflected by a higher Eco-indicator value. Besides the selected
Eco-indicator 99, other LCIA methods exist which are dis-
where
cussed in literature [33, 34]. A comparative investigation of
exergoenvironmental analysis using Eco-indicator 99 and E_ j EPH ECH (5b)
CML 2001 as LCIA method is presented in [35].
The environmental impact rates associated with heat Q_ and
_ are calculated as follows:
work W
2.3 Exergoenvironmental Variables and Evaluation
B_ q bq E_ q (6)
In the third step the LCA results (expressed as Eco-indicator
points) are assigned to the corresponding exergy flows. _
B_ w bw W (7
Figure 2. General structure and model of the life cycle impact assessment method – Eco-indicator 99.
Chem. Eng. Technol. 2010, 33, No. 4, 593–602 © 2010 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim www.cet-journal.com
596 J. Buchgeister
The exergy rate associated with a heat transfer is calculated The LCA provides the environmental impact for each com-
using the following equation: ponent and itself is made up of the three life cycle phases con-
! struction (CO), operation and maintenance (OM), and dispo-
T0 _ sal (DI). The sum of all component-related environmental
E_ q 1 Q (8) impacts is Y_ k as shown in Eq. (12):
Tj
B_ j;in
bj;in (9)
E_ j;in
The values for internal and output flows can only be ob-
tained by considering the functional relations among system
components. This is done by formulating environmental
impact balances and auxiliary equations. The environmental
impact balance for the k-th component states that the sum of Figure 4. Schematic structure of a heat exchanger HX.
environmental impact rates associated with all input flows plus
the component environmental impact rate is equal to the sum
To solve this problem, additional auxiliary equations are
of the environmental impact rates associated with all output
required by exergy analysis. In general, the number of neces-
flows as shown in Fig. 3. The equation is:
sary auxiliary equations is equal to the number of exiting flows
X
n X
m minus one. In exergoenvironmental analysis, auxiliary equa-
B_ j;k;in Y_ k B_ j;k;out (10) tions are developed in analogy to exergoeconomics by using
j1 j1
environmental impact rates instead of cost rates and applying
the F- and P-principles which refer to the definition of the
or exergies of fuel and product for a component [25, 29].
X
n X
m F-equations: To formulate these equations, the exergy flows
bj E_ j k;in
Y_ k bj E_ j k;out
(11) are considered that supply a component with exergy. The
j1 j1 decrease of exergy in these flows within a component is part of
the exergetic fuel of a component. The specific
environmental impact of these flows remains con-
stant between input and output.
P-equations: To formulate a P-equation, exergy
flows are taken into consideration, the exergy con-
tent of which increases within a component. This
increase is part of the exergy of the product of the
component. Each exergy unit is supplied to all
these exergy flows with the same average specific
environmental impact bP;k .
The F-principle can be applied to the example of
the heat exchanger shown in Fig. 4 which operates
Figure 3. Environmental impact balance of component k. above the surrounding temperature. Exergy from
www.cet-journal.com © 2010 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim Chem. Eng. Technol. 2010, 33, No. 4, 593–602
Biomass gasification 597
the hot stream is transfered to the cold stream. The decrease in With Eqs. (16)–(18) the result for B_ dif ;dc is:
the exergy of the hot stream is the exergy of the fuel of the
component. According to the F-principle, the specific environ- B_ dif ;dc bin DE_ B_ aux Y_ dc (19)
mental impact of the hot stream remains constant:
The environmental impact rate associated with the DC can
b4 b3 (15) now be assigned to the productive component n served by the
DC. This is achieved by extending the component-related envi-
Because of this equation and of the decreased exergy rate of ronmental impact of the n-th productive component:
the hot stream, its environmental impact rate decreases
(B_ 4 < B_ 3 ). The difference (B_ 3 B_ 4 ) is assigned to the exiting Y_ n Y_ nCO Y_ nOM Y_ nDI B_ dif ;dc (20)
cold stream through the environmental impact balance.
When the environmental impact rates of each exergy flow in
a complex energy conversion system have to be calculated, it is
advisable to formulate a system of linear equations that com- 2.3.4 Calculation of Exergoenvironmental Variables
prises the environmental impact balances and auxiliary equa-
tions. The solution of this system of equations reveals the On the basis of the exergy and environmental impact rates and
unknown environmental impact rates and the corresponding the specific environmental impacts of each exergy flow in the
specific environmental impacts. process the exergoenvironmental variables can be calculated
for every process component. Only two exergoenvironmental
variables will be discussed here.
2.3.3 Treatment of Dissipative Components Within exergy analysis, the exergy destruction of each com-
ponent is calculated. The exergoenvironmental analysis allows
Often components without a productive or exergetic purpose to calculate the environmental impact rate B_ D;k associated with
are parts of a system. Examples for this type of components, the exergy destruction E_ D;k in the k-th component by applying
which are called dissipative components (DCs), are coolers, the following equation:
gas-cleaning units, or throttling valves operating entirely or
partially above the surrounding temperature. These compo- B_ D;k bF;k E_ D;k (21)
nents decrease the exergy content of a flow without generating
an immediately useful effect. A product from the thermody- The exergy destruction rate is multiplied by average specific
namic viewpoint cannot be defined for these components environmental impacts of the exergetic fuel of the k-th compo-
which serve either other so-called productive components or nent bF;k . This value is calculated based on the definition of
the overall system directly [8]. The environmental impact due exergetic fuel and product within the exergy analysis.
to thermodynamic inefficiencies within a DC and the compo- The sum of the environmental impacts B_ TOT;k of the k-th
nent-related environmental impact should be charged to the component is calculated by adding the environmental impacts
productive components or to the product of the overall sys- of exergy destruction B_ D;k and the component-related environ-
tem, if this system is served directly by the DC. This approach mental impacts Y_ k :
is similar to the one used in exergoeconomics for DC [29]. In
each DC there is a decrease of exergy between input and out- B_ TOT;k B_ D;k Y_ k (22)
put:
This exergoenvironmental variable reveals the environmen-
DE_ E_ in E_ out (16) tal relevance of each component. The exergoenvironmental
evaluation is carried out applying the exergoenvironmental
variables. Based on the evaluation of the process and its com-
For a DC the environmental impact balance reads as fol- ponents, possibilities for an improvement with respect to the
lows: environmental performance can be developed. The exergoen-
vironmental analysis is shown in detail in [29, 37].
B_ out B_ dif ;dc B_ in B_ aux Y_ dc (17)
The environmental impact rates associated with the input 3 Application of Electricity Production
and output flows are B_ in and B_ out , respectively. B_ dif ;dc repre-
sents the net environmental impact associated with the DC For application of exergoenvironmental analysis a thermoche-
that needs to be assigned to other components. B_ aux is the net mical process for the conversion of biomass to electricity was
environmental impact associated with the use of auxiliary used. The details of the process can be found in [36]. The
fluids within the DC under consideration. Y_ dc represents the modeling of a similar process has been reported in [37, 38].
component-related environmental impact of the DC. Applica- Fig. 5 shows the flow chart of the process designed for electri-
tion of the F-principle to the specific environmental impacts city generation of 1 MW alternating current. The presented
bin and bout leads to: temperatures, pressures, and mole flow rates of the material
streams were obtained by modeling and simulation of the pro-
bout bin (18) cess described below.
Chem. Eng. Technol. 2010, 33, No. 4, 593–602 © 2010 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim www.cet-journal.com
598 J. Buchgeister
Biomass is fed to an allothermal fluidized bed gasifier that is current. Ambient air is fed to the air preheater (HX A1) by an
heated by an integrated burner. The flue gas of the solid oxide electric blower. Heat from the fuel cell exhaust air (1000 °C) is
fuel cell (SOFC), which contains nondepleted fuel, represents transfered to the outside air. The exhaust air from the SOFC is
the feedstock for the burner. The gasification agent is steam partly released to the environment and partly preheated in
generated within the process. At 750 °C the biomass is con- another heat exchanger (HX A5) to about 520 °C and fed to
verted to a raw gas which mainly consists of H2, CO, CO2, and the burner which is integrated into the gasifier. The hot stream
CH4. After leaving the gasifier, the raw gas enters the hot gas in the heat exchanger is the flue gas from the burner that has
cleaning facility at 650 °C. First it passes through a ceramic previously heated the gasifier. Water supply of the system is
particle filter and an adsorber. Char, bed material, and ash are provided by a pump that pressurizes water to 5 bar. Following
removed in the first component, halogen and sulfur com- this, steam is generated from the water in a heat exchanger
pounds are removed in the latter. Steam pulses periodically (HX ST) that transfers heat from the flue gas of the burner in-
clean the particle filter. After the adsorber, steam is added to tegrated into the gasifier. The gasifier model is based on a mass
the gas in a mixer (MIX) to adjust the steam-to-gas ratio to a and energy balance and on the reforming reactions. The fuel
value of 2.5 which is necessary for tar and methane reforming cell model has been adapted from a model for a tubular SOFC
and for preventing coke formation. Before the gas enters the recently published in [39]. Depending on gas composition and
tar reformer, it has to be heated from 470 °C to 900 °C to operating conditions, the power output as well as the condi-
enable the reforming reaction to take place. This is realized in tions and compositions of the exiting material flows of the fuel
a heat exchanger (HX G4) by transfering heat from the hot cell can be simulated.
anode flue gas (1000 °C) from the SOFC to the tar laden gas. The lifespan of all components is fixed at 100,000 h. This
The tar is completely reformed to lower hydrocarbons in the means that the plant generates 100,000 MWh electricity within
catalytic tar reformer. The clean gas is heated to 800 °C in an 15 years. Only the SOFC stack has to be exchanged
electric heater (Heat G6) before entering the anode side of the every 40,000 h. The system was modeled using Aspen+ process
SOFC. simulation software version 12.1 [40].
Preheated air (800 °C) is supplied to the SOFC at the cath-
ode. At an operation temperature of 1000 °C the fuel cell pro-
duces direct current by oxidizing hydrogen and carbon mon- 3.1 Result of the Exergy Analysis
oxide. Prior to that, methane was internally converted with
steam to H2 and CO. The fuel utilization factor in the SOFC is The process consists of the components shown in Fig. 5, each
69 %. The inverter converts the direct current to alternating one of which is considered separately in the exergy analysis
www.cet-journal.com © 2010 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim Chem. Eng. Technol. 2010, 33, No. 4, 593–602
Biomass gasification 599
and exergoenvironmental analysis. An exception is the inverter tribute only to a very small extent to the thermodynamic inef-
integrated into the SOFC. ficiencies of the process.
Calculation of the exergetic efficiencies is based on the defi- For the entire energy conversion process, the exergetic effi-
nitions of exergetic fuel and exergetic product listed in Tab. 1. ciency is:
In the case study the cleaning components (particle filter,
adsorber) and the inverter are dissipative components. The E_ P;tot
etot 33:7 % (23)
particle filter is assigned to the gasifier just like the adsorber E_ F;tot
and inverter are assigned to the SOFC.
An amount of 1.543 MW exergy is destroyed within the pro-
Table 1. Definitions of exergetic fuel and product of system com- cess and, in addition, a significant amount of 0.24 MW exergy
ponents. is released into the environment with the gasifier flue gas (flow
A4C) and 0.089 MW exergy with the SOFC exhaust air (flow
System comp. Exergetic prod. E_ P Exergetic fuel E_ F G13).
Gasifier E_ G1 E_ B0 E_ STH0 E_ G9 E_ A5 E_ G11
Chem. Eng. Technol. 2010, 33, No. 4, 593–602 © 2010 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim www.cet-journal.com
600 J. Buchgeister
environmental impact rates associated with all output streams. Table 3. Exergoenvironmental variables of system components.
Design optimization has to minimize this total amount of
environmental impacts. For this purpose, information on the System component Y_ k B_ D;k B_ TOT;k
[mPts/s] [mPts/s] [mPts/s]
trade-offs between exergy destruction with its hidden environ-
mental impacts by exergetic inefficiencies (Eq. (21)) is re- Gasifier (incl. dissipative 0.222 0.875 1.097
quired. Therefore, exergoenvironmental variables are needed. comp.)
HX G4 0.008 0.017 0.025
4 Conclusions
An exergoenvironmental method has been pro-
posed that investigates the formation of environ-
mental impacts of energy conversion processes
Figure 7. Schematic Sankey diagram of environmental impacts of system com- regarding components. The environmental im-
ponents, input and output flows. pacts are assigned to the exergy flows in the ana-
www.cet-journal.com © 2010 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim Chem. Eng. Technol. 2010, 33, No. 4, 593–602
Biomass gasification 601
Figure 8. Environmental impacts of exergy destruction and exergy destruction of each component.
lyzed system. There are two sources of environmental impacts improvement procedure. In which way the practical work
associated with the process components: (i) thermodynamic could be reduced for an easier application of the presented
inefficiencies and (ii) impacts associated with the life cycle of exergoenvironmental analysis has to be handled in future.
the component. The exergoenvironmental analysis of a bio-
energy conversion process consisting of a high-temperature
SOFC with integrated allothermal biomass gasification showed Symbols used
that the supply of biomass has the highest environmental im-
pact and that gasifier, heat exchanger HXA1, and SOFC are the B_ j [points/s] environmental impact rate of the
most environment-relevant components of the system. j-th material or energy flow
Furthermore, the result of the exergoenvironmental analysis bj [points/GJ] specific (exergy-based)
shows the potentials for optimization more in detail and environmental impact of the j-th
reveals the influence of the components among themselves. material or energy flow
Especially, the high environmental impact rate of the heat ex- E_ j [MJ/s] exergy rate of the j-th stream
changer HX A1 due to the high exergy destruction is revealed. e [MJ/kg] specific exergy
It has become obvious that the effect of exergy destruction m_ [kg/s] mass flow rate
within a component on the formation of environmental im- n_ [mole/s] mole flow rate
pacts depends on the position of the component in the process Q_ [MW] heat rate
because the exergy rate provides the unified basis of inter- W _ [MW] work rate
relationship between the components. Moreover, a reliable Y_ [points/s] component-related environmental
improvement of the overall energy conversion process with impact rate associated with the life
respect to ecological aspects can only be realized if the exergy cycle of the component
of the SOFC exhaust air (flow A4C) and the gasifier flue gas
(flow G13) can be used additionally in a varied heat exchanger Greek symbol
network. e [%] exergetic efficiency
The proposed exergoenvironmental analysis is developed for
energy conversion processes but in principle the differences to Subscripts
a chemical process or a production of chemical products can
be neglected. Therefore, it is expected that the application of D destruction
an exergoenvironmental analysis on chemical processes sup- F fuel
ports the design for environment, too. Nevertheless, the practi- in input
cal effort (using two different software tools) seems to be high j j-th material or energy flow of the energy conversion
to find the minimum of total environmental impacts in an system
Chem. Eng. Technol. 2010, 33, No. 4, 593–602 © 2010 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim www.cet-journal.com
602 J. Buchgeister
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[23] J. Dewulf, H. Van Langenhove, Environ. Sci. Pollut. Res. 2002,
4, 273.
[24] International Organization for Standardization (ISO): Envir-
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