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International Journal of Thermal Sciences 92 (2015) 50e57

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International Journal of Thermal Sciences


journal homepage: www.elsevier.com/locate/ijts

A numerical study of water based Al2O3 and Al2O3eCu hybrid


nanofluid effect on forced convective heat transfer
Abdolreza Moghadassi*, Ehsan Ghomi, Fahime Parvizian
Department of Chemical Engineering, Faculty of Engineering, Arak University, Arak 38156-8-8349, Iran

a r t i c l e i n f o a b s t r a c t

Article history: In this work, a CFD modeling of a horizontal circular tube was presented to investigate the effect of
Received 26 November 2013 nanofluids on laminar forced convective heat transfer. The water-based Al2O3 and Al2O3eCu hybrid
Received in revised form nanofluid with 0.1% volume concentration and average particle size of 15 nm was considered. The so-
12 August 2014
lutions were based on both single- and two-phase approaches. The results showed a higher convective
Accepted 27 January 2015
heat transfer coefficient for the hybrid nanofluid. In comparison to the single phase approach, the
Available online 23 February 2015
proposed mixture model revealed a better agreement with the experimental data. An energetic per-
formance of fluid flowing was evaluated too. For these hybrid nanofluids, the average Nusselt number
Keywords:
Convective heat transfer
increase was 4.73% and 13.46% in compared to Al2O3/water and pure water, respectively.
CFD © 2015 Elsevier Masson SAS. All rights reserved.
Hybrid nanofluid
Laminar flow

1. Introduction flow in tubes. Their experimental results showed that the convec-
tive heat transfer coefficient and nanofluids Nusselt number would
Fluids such as water and oils have low thermal conductivity be increased with the Reynolds number and the volume fraction of
compared to the most of solids [1,2], so some modified techniques nanoparticles under the turbulent flow. Wen and Ding [7] experi-
can be developed to overcome this limitation. Dispersing fine mentally investigated the convective heat transfer behavior of wa-
particles in the size range of micro/millimeter can enhance the ter-Al2O3 nanofluid flowing through a copper tube in laminar flow
thermal conductivity compared to the base fluid. However, using regime. They found that the enhancement was particularly signifi-
this type of fluids may result in some problems such as erosion, cant in the inlet region decreasing with the axial distance. Heris
clogging in small situation, low stability of suspension and pressure et al. [8,9] investigated the convective heat transfer of Al2O3 and
drop. In 1995, Choi [3] for the first time used a suspension of CuO nanofluids in water as a base fluid with different concentra-
nanoparticles named as nanofluids. tions in annular tube and laminar flow under a constant wall
Several researches studied different types of nanofluids in both temperature boundary condition.
laminar and turbulent regimes numerically and experimentally Maiga et al. [10] numerically investigated the forced convection
[4e19]. The first study on convective heat transfer of nanofluids in flow of Al2O3/water and Al2O3/Ethylene Glycol nanofluids in the
circular tube was presented by Pak and Cho [4]. They experimen- laminar regime and showed that ethylene glycol as a base fluid
tally examined the turbulent friction and heat transfer behaviors of had a better heat transfer enhancement than water. Moraveji et al.
Al2O3 and TiO2 nanofluids in a circular tube. They found that the [11] studied the numerical turbulent forced convective heat
increase in Nusselt number depends on the volume concentration, transfer and friction factor in a tube using Fe3O4 magnetic nano-
and accordingly they proposed a new correlation for the turbulent fluid with the average diameter of 36 nm. They proposed two
connective heat transfer. Xuan and Li [5,6] studied the single-phase analytical equations for the Nusselt number and friction factor
flow and heat transfer performance of nanofluids under turbulent based on the dimensionless numbers. Labibet al. [12] investigated
the effect of base fluids (water and Ethylene Glycol) and CNTs and
Al2O3 as hybrid nanofluids in the forced convective heat transfer
using a two-phase mixture model. The results show that Ethylene
* Corresponding author.
E-mail addresses: a-moghadassi@araku.ac.ir, a.moghadassi@gmail.com Glycol as a base fluid gives better heat transfer enhancement than
(A. Moghadassi). water. Bianco et al. [13] numerically analyzed the turbulent forced

http://dx.doi.org/10.1016/j.ijthermalsci.2015.01.025
1290-0729/© 2015 Elsevier Masson SAS. All rights reserved.
A. Moghadassi et al. / International Journal of Thermal Sciences 92 (2015) 50e57 51

convection flow of Al2O3/water nanofluid in a circular tube sub- 3. Mathematical modeling


jected to a constant and uniform heat flux at the wall. They used
the single and two phase models and compared the results in 3.1. Geometric configuration
different concentrations. R. Lotfi et al. [14] numerically studied the
forced convective of nanofluid that consisted of Al2O3/water in Fig. 2 shows the numerical domain as a two-dimensional tube
horizontal tubes. A two-phase Eulerian model has been used for with 1 m length and 10 mm inner diameter according to the
the first time to study such a flow field; comparison of this model experiment setup. Tube wall boundary condition was considered as
with a single-phase model indicated a better agreement with a constant heat flux of 9549.29 W/m2. An average size of 15 nm was
experimental results. He et al. [15] and Bianco et al. [16] investi- assumed for the hybrid particles with volume fraction of 0.1% for all
gated the laminar convection of nanofluids using Euleriane- cases.
Lagrangian approach. Their results were comparable with the
available experimental data. In some researches, the two-phase
mixture theory was used to predict the phase behavior of nano- 3.2. Governing equations
particles [17e19]. They studied the effect of nanoparticles diam-
eter on the nanofluid fluid in horizontal curved tubes with circular 3.2.1. Single phase model
cross section. The dimensional governing equations for steady state condition
In this research, the CFD models were presented for fully (continuity, momentum, and energy) using the single model are as
developed laminar flows in a uniformly heated tube based on follows [22]:
two models (two-phase mixture model and single phase model). Single Phase, Continuity equation:
The modeling was done considering 0.1 volume percent of Al2O3  
and Al2O3eCu with 15 nm average size dispersed in distilled V$ rnf n ¼ 0 (1)
water as the base fluid. The main purpose of this article is to
examine the effects of flow rate and specially hybrid nanofluid on Momentum equation:
the Nusselt number and friction factor in a steady state system    
with computational fluid dynamic tools. In order to confirm the V$ rnf nn ¼ VP þ V$ mnf Vn (2)
modeling results, a comparison with the experimental data
Energy equation:
presented by Suresh et al. [20] was done and an acceptable
agreement was observed in the case of mixture model.    
V$ rnf CnT ¼ V$ knf VT (3)

2. Experimental set-up

A schematic of experimental set-up presented by Suresh et al.


3.2.2. Mixture model
[20] was shown in Fig. 1. The experimental set up consists of a
In modeling, it is assumed that the coupling between the phases
calming section, test section, pump, cooling unit, and a fluid
is strong and the particles closely follow the fluid. Also, it is
reservoir. The test section tube is wound with ceramic beads coated
considered that each phase has its own velocity and within any
electrical SWG Nichrome heating wire with 120 U resistance. Ac-
control volume there are volume fractions for primary and sec-
cording to the experimental system, the calming section of straight
ondary phases. Instead of utilizing the governing equations sepa-
copper with dimensions similar to the test section was considered
rately for each phase, the continuity, momentum and fluid energy
to ensure a fully developed flow and to eliminate the inlet effect in
equations for the mixture are employed for the mixture. Therefore,
the test section. A constant heat flux (9549.29 W/m2) was applied
the dimensional governing equations (continuity, momentum, and
on tube wall. Nanocrystalline aluminaecopper hybrid (Al2O3eCu)
energy) for the mixture model are as follows [22e25].
powder was prepared by a thermochemical synthesis method
Continuity equation:
which consists of the following stages: spray-drying, oxidation of
precursor powder, reduction by hydrogen and homogenization. V$ðrm Vm Þ ¼ 0 (4)
Soluble nitrates of copper and aluminium were the starting mate-
rials. The average size of hybrid particles was 15 nm. Complete Momentum equation:
details about the preparation of these hybrid nanoparticles have !
been presented in Refs. [20,21]. X
n
V$ðrm Vm Vm Þ ¼ VP þ V$ðmm VVm Þ þ V$ fk rk Vdr;k Vdr;k
k¼1
 rm;i Bm gðT  Ti Þ
(5)

where, rm is the mixture density.

Fig. 1. Schematic of experimental setup [21]. Fig. 2. Schematic diagram of numerical domain (test section).
52 A. Moghadassi et al. / International Journal of Thermal Sciences 92 (2015) 50e57

Eq. (16) presents the friction factor based on isothermal condi-


rm ¼ ð1  fÞrf þ frp (6) tions as a dimensionless representation of the pressure drop:

where F is the volume fraction of solid or liquid phases. Dp D


f¼  (16)
Energy equation: ru2 2 L
n 
X 
where, Dp, L, r and u are the pressure drop between inlet and
V$ rk Cpk fk Vk T ¼ V$ðKm VTÞ (7)
outlet, distance of between two pressure taps, density and velocity,
k¼1
respectively.
Volume fraction equation
   
3.3. Thermo physical properties of nanofluids
V$ fp rp Vm ¼ V$ fp rp Vdr;p (8)
The physical and thermal properties such as density, viscosity,
where, Vm is mass average velocity. specific heat and thermal conductivity of the Al2O3/water nanofluid
Pn can be calculated using relations listed in Table 1. The thermo-
k¼1 fk rk Vk physical properties of water and 0.1% Al2O3eCu/water hybrid
Vm ¼ (9)
rm nanofluid were estimated as presented in Table 2 for the single-
Vdr,k is the drift velocity for the secondary phase, k, i.e. the phase model. Nanoparticles with average diameter of 15 nm were
nanoparticles considered in the present study. This is related to the considered in two-phase mixture model based on experimental
relative velocity as follows. work [20].

Xn
fk rk
Vdr;k ¼ Vpf  V (10) 3.4. Boundary conditions and numerical method
i¼1
rm fk
In the present study, the single phase approach and mixture
The slip velocity (relative velocity) is defined as the velocity of a model are numerically investigated. The SIMPLE (semi-implicit
secondary phase (nanoparticle, p) relative to the velocity of the method for pressure -related equations) algorithm [31,32] is used
primary phase (water, f). for dealing with the coupling between velocity and pressure. In the
tube inlet, the uniform axial velocity profiles, Vin (based on Rey-
Vpf ¼ Vp  Vf (11)
nolds number) and Tin (the initial temperature) have been speci-
The relative velocity is determined using Eq. (12) proposed by fied. Boundary conditions of tube wall consist of non-slip wall
Manninen et al. [26], while Eq. (13) developed by Schiller and condition and constant heat flux, so that the flux is calculated using
00
Naumann [27] is used to calculate the drag function, fdrag. q ¼ Q/pDl. For the tube outlet section, it is assumed that the flow
and temperature fields are fully developed implying all axial de-
 
rp d2p rp  rm rivatives are zero.
Vpf ¼ a (12)
18mf fdrag rp
4. Results and discussion

1 þ 0:15Re0:687 Rep  1000
fdrag ¼ p (13) 4.1. Grid optimization and validation
0:0183Rep Rep > 1000
The acceleration (a) in Eq. (12) is: In order to ensure the grid independency of the results, six
different mesh distributions were tested. As shows in Fig. 3, it is
a ¼ g  ðVm  VÞVm (14) obvious that the grid sizes with 1600 and 24 nodes are satisfactory
The average Nusselt number and heat the transfer coefficient is in the axial and radial directions, respectively. It means that the grid
calculated using the following equations [11]: numbers increase does not make a great difference the accuracy of
the results.
q
00
hd To validate the numerical analysis, a comparison with the pre-
h¼  and Nu ¼ (15) vious traditional expressions and experimental results for pure
Tw  Tf k
water is undertaken. Fig. 4 shows the simulation results for laminar
flows under the constant heat flux at the Reynolds number of 1892
where, q00 is the heat flux, Tw and Tf are the average temperature of after passing the first section of tube and reaching a fully developed
the wall and the average bulk temperature of fluid, respectively, D is flow (x > 200 mm). They indicate a good agreement with the
the tube diameter and k is the fluid thermal conductivity. experimental data and Shah's equation [33]:

Table 1
Thermophysical properties of nanofluids and the models used to calculate them.

S. No. Thermo-physical property Model Formulae


3 
1 Density (kg/m ) Pak and Cho [4]. rnf
r ¼ 1 þ Kr f where Kr ¼ rrs  1

2 Specific heat (J/kg K) Xuan and Roetzel [28]. Cp;nf 1þKc f rs Cp;s
Cp ¼ 1þKr f where Kc ¼ rCp  1
mnf
3 Viscosity (mPa s) Einstein [29]. m ¼ 1 þ Km f where Km ¼ 2:5
4 Thermal conductivity (W/m K) Maxwell [30]. Knf
k
¼ 1 þ Kk f where Kk ¼ 3
A. Moghadassi et al. / International Journal of Thermal Sciences 92 (2015) 50e57 53

Table 2
Thermophysical properties of water and nanofluids at inlet temperature [20].

Properties Water 0.1% Al2O3eCu/water

Density (kg/m3) 997.7 1001.3


Specific heat (J/kg K) 4180 4176.83
Viscosity (mPa s) 0.855 0.930
Thermal conductivity (W/m K) 0.613 0.620

Fig. 5. Comparison of the friction factor obtained from the present workwith theo-
reticaland experimental data.

Fig. 3. Grid independency for pure water flow.

Fig. 6. Simulation results for Nusselt numbers of water and 0.1% nanofluids (Al2O3 and
Al2O3eCu hybrid) and comparison with experimental data.

To determine the theoretical friction factor, the HagenePoiseuille


equation [34] calculated by (f ¼ 64/Re) is used and the comparison of
the friction factor obtained from the numerical results with the
theoretical and experimental data are shown in Fig. 5.
Fig. 4. Variation of Nusselt number along the axial direction at a Reynolds number of
1892.
4.2. Heat transfer and friction factor of single phase model

Fig. 6 shows the variation of computed Nusselt number using


 1 the simulations for pure water, Al2O3/water and Al2O3eCu/water
D 3 D
Nu ¼ 1:953 Re$Pr for Re$Pr  33:33 (17) hybrid nanofluids with 0.1% volume concentration in comparison
x x to the reference experimental research [20] in laminar flow range.
As shown in this figure, the average Nusselt number of water and

D D nanofluid increase is dependent on different parameters such as
Nu ¼ 4:364 þ 0:0722 Re$Pr for Re$Pr < 33:33 (18) volume concentration (even at low levels) and Reynolds number.
x x
The movement of particles due to the Brownian diffusion and
54 A. Moghadassi et al. / International Journal of Thermal Sciences 92 (2015) 50e57

thermophoresis increases the thermal conductivity and viscosity of


nanofluids significantly near the centerline while the velocity
profile is flattened. As can see in eq. (15), the Nusselt numbers were
calculated using the average temperature of wall, the average bulk
temperature, and the actual heat flux. So, the flattened velocity
profile decreases the difference between the average tube wall
temperature and the bulk mean temperature of nanofluids, and it
enhances the heat transfer coefficient which results in a higher
Nusselt number. It is established that the rate of heat transfer in
terms of Nusselt number enhances for hybrid nanofluid in com-
parison to water and Al2O3/water nanofluid numerically and
experimentally. The average increases in Nusselt number for are
about 4.73% and 13.46% for hybrid Al2O3eCu and Al2O3 nanofluid,
respectively. This means that adding a small amount of copper
nanoparticles could be accompanied with approximately 5% in-
crease in the heat transfer.
As previously mentioned, the addition of nanoparticles im-
proves the heat transfer, while it creates a little pressure drop in the
system; the small nanoparticles in the base liquid do not cause a
great change in the flow behavior of the fluid. These pressure drop
characteristics in terms of the friction factor are depicted in Fig. 7.
As it can be seen, the friction factor using the nanofluid is higher
than with pure water. This increase is due to viscosity as the
Fig. 8. Evolution of the Performance Evaluation Criterion (PEC) versus Reynolds
effective parameter. The average increases in friction factor are bout number.
6.93% and 15.53% for hybrid Al2O3eCu and Al2O3 nanofluids,
respectively.
where m_ is the mass flow rate (kg/s), V_ the volumic flow rate (m3/s),
4.3. Energetic performance evaluation criterion (PEC) DT and DP are temperature and pressure differences between the
outlet and inlet sections respectively.
Although Figs. 6 and 7 provide good information about heat The merits of nanofluids for heat transfer enhancement depend
transfer and friction factor of nanofluids, their overall efficacy is on the compromise between thermal conductivity increase and
somewhat more difficult to evaluation. There are several ways to viscosity increase. In this objective, Fig. 8 shows the evolution of
characterize the energetic or thermal performance of a fluid flow- this energetic criterion with the Reynolds number in the case of
ing in a specific device. We can use the PEC [35] (performance water and nanofluids. We can notice that all measurements lead to
evaluation criterion) defined below and based on an energetic PEC values under those corresponding to the case of water.
global approach. It is defined as the ratio of heat transferred to the
required pumping power in the test section: 4.4. Comparison of single-phase and two-phase (mixture) model

_ p $DT
m$C The effect of solid nanoparticles volume concentration (0.1%) on
PEC ¼ (19)
_
V$DP t the thermal behavior of water-based Al2O3 and Al2O3eCu hybrid

Fig. 7. Simulation results for friction factor of water and 0.1% nanofluids (Al2O3 and Fig. 9. Comparison between calculated average Nusselt numbers with the experi-
Al2O3eCu hybrid) and comparison with experimental data. mental data for f ¼ 0.1% Al2O3/water nanofluid.
A. Moghadassi et al. / International Journal of Thermal Sciences 92 (2015) 50e57 55

Fig. 11 shows the accuracy of the predicted results using the


single and mixture models in compared to the experimental data
[20]. The maximum mean deviation from experimental data for the
single phase model and the mixture model were 8.48% and 4.76%,
respectively.

4.5. Correlations proposed

According the simulation results, the Nusselt numbers and


friction factors in the horizontal tube as a function of the Reynolds
number were correlated as follows:
For Al2O3/water nanofluid:
1
Nu ¼ 0:119Re0:593 Pr 3 ð1 þ fÞ69:23 (20)

f ¼ 103:46Re1:10 ð1 þ fÞ99:71 (21)


For Al2O3eCu/water hybrid nanofluid:
1
Nu ¼ 0:125Re0:592 Pr 3 ð1 þ fÞ77:13 (22)

Fig. 10. Comparison between calculated average Nusselt numbers with the experi-
mental data for f ¼ 0.1% Al2O3eCu/water hybrid nanofluid. f ¼ 133:57Re1:12 ð1 þ fÞ112:45 (23)

nanofluids was studied in a horizontal tube using single-phase and Fig. 12 shows the comparison of calculated Nusselt number ac-
mixture model approaches. The single phase model is simpler and its cording to eqs. (20) and (22) and the simulation results. As shown
computation needs less time and CPU storage. It is assumed that the in this figure, the correlated Nu data were in good agreement with
liquid phase and the particles are in the thermal equilibrium and the simulated ones and the maximum deviation is about 7%.
move with the same speed while in the two phase model each phase As it can be seen from eqs. (21) and (23), the predicted friction
has its own velocity vector field. As it can be seen from Figs. 9 and 10, factor values for the single of single-phase model are compared to
using the actual (two-phase) model results are in a better agreement the modeling values and a good agreement is achieved with 5%
with experimental data for Al2O3/water and Al2O3eCu/water, and þ7% deviations shown in Fig. 13.
respectively. Adding the nanoparticles to the fluid changes the flow
structure, thus beside thermal conductivity increase, the chaotic 5. Conclusions
movement, dispersion and fluctuation of nanoparticles especially
near the tube wall lead to the increase of energy exchange rates and In this research, the steady state laminar (Re < 2300) region
heat transfer rates between the fluid and the tube wall. For two-phase containing 0.1% volume concentration of Al2O3 and Al2O3eCu with
model, the hybrid nanoparticles are 4% higher than Al2O3 nano- 15 nm average size dispersed in distilled water using the straight
particle because of adding a small amount of Cu nanoparticles.

Fig. 12. Comparison of average Nusselt number between the developed correlation
Fig. 11. Deviation between the results of two models and experimental data [20]. results.
56 A. Moghadassi et al. / International Journal of Thermal Sciences 92 (2015) 50e57

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Greek symbols
Glossary
r: density, kg/m3
m: Viscosity of the fluid, kg/m.s
C: Specific heat, J/kg K
ф: volume concentration
f: Friction factor
DP: pressure drop, Pa
h: Average convective heat transfer coefficient, W/m2 K
Nu: Average Nusselt number
T: Average temperature, K Subscripts
k: Thermal conductivity, W/m K
q: Heat flux, W/m2 exp: experimental
D: Tube diameter nf: nanofluid
Pr: Prandtl number f: fluid
L: length of the tube, m p: particle
P: power, W dr: drift
Q: heat flow m: mixture
Re: Reynolds number corr: correlation
PEC: performance evaluation criterion

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