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Abstract—The subject of the publication is recognition of The synchronous machine S operates as a motor
the functions of the uninterruptible power supply system with developing with L a low-pass filter for improving the supply
a diesel engine called Diesel Rotary Uninterruptible Power voltage for the LOADING (in case of disturbances). If the
Supply (DRUPS). The system features a diesel engine, synchronous machine S has a starting cage it can be operated
a synchronous machine and an asynchronous machine as asynchronously as a motor (Q1 and Q2 closed) and be
a kinetic energy storage and as well as two electromechanical synchronized with the AC NETWORK without driving D.
exciters. In the paper a mathematical model of the DRUPS
system was built and a typical work cycle simulated.
Calculating the energy balance of the system resulted in the
selection of its components at the design stage.
Keywords—uninterruptible power supply, diesel engine,
synchronous generator, kinetic energy storage
I. INTRODUCTION
Diesel Rotary Uninterruptible Power Supply (DRUPS) is
a rotating device for emergency power supply of high power
electrical loads [1, 2]. This is a multi-electrical-machine
system with an additional diesel engine that was
schematically shown in Fig. 1. The system is also known as
Diesel UPS/CPS system or Dynamic Diesel UPS. Such
devices are offered commercially, but they have been
described only from the principal operation standpoint in [3, Fig. 1. Schematic of DRUPS corresponding to the device offered
comercially in [3]
4, 5]. The presented publication is intended to fill the gap in
describing the devices whose constructions are presented in
these publications. Whereas the papers [6, 7, 8, 9] cover the
other developed Diesel UPS power supply designs. Change-over to diesel mode
The main devices of the system revealed in Fig. 1 are: D In the case of power interruption or an unacceptable
– diesel engine coupled with the shaft via electromagnetic deviation in the supply of the AC NETWORK, the circuit
clutch CL, S – synchronous machine, A – asynchronous breaker Q1 opens. The asynchronous machine A brakes
machine with outer cage rotor, ES – synchronous machine dynamically allowing a transfer of the stored kinetic energy
based exciter supplying the field winding of S, EA – from the rotating rotor to the shaft leaving the generator
asynchronous machine based exciter supplying three phase speed at about 1 = 157 rad/s (Q3 is switched to the DC
armature winding of A (AC supply by Q3) or supplying this supply by the exciter AE). Simultaneously, the diesel engine
armature winding with DC (DC supply by Q3) at the D starts operating and ramps up to D = 157 rad/s, and on
dynamic braking conditions of A. reaching he velocity level the clutch CL is closed
automatically at D 0.951. For the next few seconds the
The DRUPS has the following operation modes: diesel engine D together with the drive S of the induction
coupling A ensure a proper supply of power to the LOADING
Utility mode and system start-up
at the proper speed of 1 = 157 rad/s. The diesel engine D is
In this mode the bypass switch QBP is closed. Active the sole provider of power to the LOADING via the
power supplies LOADING. Ramp starting of the diesel synchronous machine S operating as a generator. The rotor of
engine D with closed clutch CL. The cage rotor of the kinetic A accelerates up again to the speed appr. 2 = 300 rad/s (Q3
module A accelerates up to the nominal speed 2 = 300 rad/s is switched to the AC supply by the exciter AE).
since its armature rotates with about 1 = 157.07 rad/s (the
rotor speed with respect to the armature is A = 2 – 1). Return to the utility mode
The synchronous machine S is synchronized with the AC After the voltage of the AC NETWORK appears again the
NETWORK (Q1, Q2 closed and the exciter ES feeds the field diesel engine D does not need to be longer the sole provider
winding). Switching the power supply is via the choke L. of power and the system can be switched to the normal
Turning off the diesel engine D (CL open) and its ramp operation mode with QBP closed or with Q1 and Q2 opened
breaking. and closed, respectively, when the synchronous machine S
(6)
- equation of motion of the shaft of the diesel engine D Q
W2 q
where:
d
dt ωD = 1
kCL J1 + J D (kCLTS − kCLTA + TD − TmD − kCLTm ) (1) W1 = Ld ( L f LD − L2md ) − L2md ( LD + Ld − 2 Lmd )
ψ f uf 0
(12)
where: Rs – stator phase resistance, Rr – rotor resistance
RS + ko Ro iSd
i referred to the stator, rotor speed with respect to the
RS + ko Ro Sq (7) armature
− RD iD ω A = ω2 − ω1 (13)
RQ iQ The electromagnetic torque of the machine A is then
R f
i f
SV 2 2 (10)
cos pϕ1
iSq
2 − 2
iSW
− 1 sin pϕ1
2 − 23
To model the diesel engine D a behavioral approach was
used. This model is presented in Fig. 2 in a structural form.
The asynchronous machine equations were determined in
the rectangular coordinate system - associated with the
armature. The state variables are: ψsα stator flux in the
axis, ψsβ flux in the axis, ψrα cage flux in the axis, ψrβ
cage flux in the axis. These state variable determine the
machine currents according to the following formula: Fig. 2. Behavioral model of the diesel engine
isα Lr − Lm ψ sα
i The speed reference RAMP system has been described
sβ = 1 Lr − Lm ψ sβ by the differential equation:
(11)
irα Ls Lr − L2m − Lm Ls ψ rα
d
ωDref = τ ramp
1 sgn(Ω ref / Ω − ω ref )
(17)
ir β
− Lm Ls
ψ r β
dt D 0 D
o
oβ
level ω1 ≅ Ω0 due to transfer of kinetic energy of the
uSW
− 12 − 23
asynchronous machine rotor to the main shaft of S (ωA
(19) decreases to zero).
Asynchronous machine A
- Ratings: 3.1 kW (power), 400 V (r.m.s. line-to-line
voltage), 6.5 A (r.m.s. phase current), 50 Hz (frequency),
4 ( number of poles).
- Model parameters: Rs = 1.2 Ω, Rr = 11.8 Ω (enhanced rotor
resistance), Lm = 0.175 H, Ls = 0.187 H, Lr = 0.185 H.
Mechanical system
JD = 0.3 kgm2, J1 = 0.2 kgm2, J2 = 1.5 kgm2, DD = 0.5 Nms,
Dm = 0.01 Nms, DA = 0.01 Nms.
Base values
Voltage: U0 = 2 ⋅ 230 = 325.27 V During this time, the diesel engine starts at t4, and when
Current: I0 = 2 ⋅ 11.5 = 16.26 A itFig.
reaches speed ωtypical
the setillustrating
3. Waveforms D ≅ 0.95 Ω0, close
operation to the(allmain
of DRUPS shaft
variables
Speed: Ω0 = 50π = 157,07 rad/s speed
are in p.ofu. the synchronous
referred machine, the clutch CL is closed
to the base values)
Torque: T0 = 1.5U 0 I 0 / Ω0 = 50,7 Nm at t5 (kCL = 1). In the meantime the asynchronous machine A
performs a direct start at t6, reaching the rotor speed almost
twice as high as the speed of the main shaft ω2 ≅ 2 ω1. The
synchronous machine works as a diesel-powered generator p A1 ω1
for load (LOADING). The bypass switch QBP can then be =
p A 2 ω2
activated leading the system to the utility mode.
eq. (23) takes the following form:
IV. ENERGY AND INSTANTANEOUS POWER BALANCE ω2
= ( p S − pm )
dω2
J 2ω2 − pmA (24)
The change of the common shaft kinetic energy in time dt
ω1
from t0 to tf when the speed ω1 varies from ω10 to ω1f can be Neglecting mechanical losses the outer rotor speed would
calculated according to the formula: decrease linearly from ω20 to ω1, within time interval
ω1 f tf tb = t f − t0 and, according to the formula:
ΔE k 1 = (
J1ω1 dω1 = 12 J1 ω12f − ω10
2
)
= Tdyn1ω1 dt (20)
J2
d ω 2 pS
= (25)
ω10 t0
dt ω1
Dynamic torque: Tdyn1 = TS − TA + kCL (TD − TmD ) − Tm . Thus, d
ω2 = (ω20 − ω1 ) / tb . Finally we obtain an
dt
The kinetic energy increment of the outer rotor vs time appropriate moment of inertia of the outer rotor of the
(from t0 to tf) with the speed ω2 varying from ω20 to ω2f is machine A:
given by similar formula: p S tb
ω2 f tf J2 = (26)
2 ω 20
ΔE k 2 = (
J 2ω2 dω 2 = 12 J 2 ω 22 f − ω 20
2
)
= Tdyn 2ω2 dt (21) ω1
ω1
− 1
ω20 t0 !
where Tdyn 2 = TA − TmA . The above formula shows the approximate relationships
between the load power, the breaking time and the moment
In dynamic states the balance of the common shaft of inertia of the kinetic energy storage. Due to the above, the
instantaneous mechanical power is expressed by the efficiency of the energy recovery can be determined
equation resulting from the balance equation of the through:
mechanical torques: E 2
ηb = load = (27)
= pS − p A1 + kCL ( pD − pmD ) − pm
dω1
J1ω1 (22) ΔEk 2 ω 20
dt +1
ω1
Similarly, the balance of the outer rotor instantaneous
mechanical power is expressed as: In most causes ω20 / ω1 = {2,3} therefore the system
efficiency is ηb = { 23 , 1
2 }. In Fig. 4 the authors reveal
dω2
J 2ω 2 dt = p A2 − pmA (23) zoomed-in waveforms of a recovery mode simulation
illustrating the above considerations.
The components of the type J ω ddtω denote instantaneous
mechanical power. This power is transferred to the rotating
part when it is positive or taken back from the rotating part
if negative. Additionally: pS = TS ω1 denote mechanical
power of the synchronous machine (positive at motor
operation), pD = TDω1 is the diesel engine power and
pmD = TmDω1 , pm = Tmω1 , pmA = TmAω 2 denote the
mechanical losses of diesel, the common shaft and the outer
rotor respectively. The power p A1 = TAω1 transferred from
the common shaft to the asynchronous machine is positive
during motor operation, whereas the power p A2 transferred
to the outer rotor is the sum of p A1 and the mechanical
power produced by the asynchronous machine is powered
by the exciter EA during the start: p A2 = p A1 + TAω A . When
the kinetic energy of the outer rotor is recovered, during
breaking of the asynchronous machine, the power
difference: p A2 − p A1 = TA (ω 2 − ω1 ) = p Ae covers electrical
losses in the outer rotor cage winding and, to some extent
the machine magnetic core. In this mode the diesel engine is
mechanically decoupled. The control system provides
a constant value of the common shaft speed ω1 and the
mechanical power of the synchronous machine is also
constant. The power variables pS and pA1 are negative
and pS − p A1 − pm = 0 . Then, taking into account: Fig. 4. Waveforms illustrating recovery mode of DRUPS (all variables
are in p. u. referred to assumed base values)
V. CONCLUSIONS
Based on the presented mathematical model of a DRUPS
system, a simulation of the system operation was carried
out. The obtained results, confirmed the principle of
operation of this type of uninterruptible power supplyies for
electrical loads. The model can be supplemented with
elements existing in real systems, e.g. a voltage regulator of
the synchronous machine operating as a generator. DRUPS
systems are commercially offered, but they have been
poorly described mathematically from the point of view of
physical operation. This publication attempts to fill this gap.
The energy balance indicates the maximum efficiency of
the transfer process of the kinetic energy accumulated in the
external rotor of an asynchronous machine (energy storage).
The system can be commissioned by a direct start of a
synchronous machine operated as a motor. In the event of
power outage, the diesel engine is switched on at the time
corresponding to t4 in Fig. 3. Then, further work is similar to
that shown in Fig. 3.
The intention of this work was to increase the
understanding of DRUPS systems and inspiring their users
to build better performing devices.
ACKNOWLEDGEMENTS
The presented results of the research, which was carried
out under the theme No. E-2/653/2018/DS and No.
E2/568/2018/DS were funded by subsides on science
granted by the Polish Ministry of Science and Higher
Education.
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