ADB Airfield Solutions

Military Infrared In-pavement Light

Style 3

Installation Manual

Document Number
96A0391, 06 June 2009
Rev. A, 14 May 2010

ETL Certified to FAA Specification

AC 150/5345-46

ADB Airfield Solutions

P.O. Box 30829 Tel. (614) 861-1304
977 Gahanna Parkway Fax. (614) 864-2069
Columbus, OH 43230

Copyright © 2008 ADB Airfield Solutions. All rights reserved

History of Change

Disclaimer

1.0 History of Change

PAGE REV DESCRIPTION EC NO. CHECKED APPROVED DATE
All A New GM JR 01/29/09

1.1 Disclaimer
This manual could contain technical inaccuracies or typographical errors. ADB Airfield Solutions reserves the
right to revise this manual from time to time in the contents thereof without obligation of ADB Airfield Solutions
to notify any person of such revision or change.
Details and values given in this manual have been compiled with care. They are not binding, however, and
ADB Airfield Solutions disclaims any liability for damages or detriments suffered as a result of reliance on the
information given herein or the use of products, processes or equipment to which this manual refers. No
warranty is made that the use of the information or of the products, processes or equipment to which this
manual refers will not infringe any third party's patents or rights.

1.2 Warranties
Products of ADB Airfield Solutions manufacturer are guaranteed against mechanical, electrical, and physical
defects (excluding lamps) for a period of one year from the date of installation or a maximum of 18 months from
date of shipment and are guaranteed to be merchantable and fit for the ordinary purposes for which such
products are made.
ADB Airfield Solutions will correct by repair or replacement, at its option, equipment or parts which fail because
of mechanical, electrical or physical defects, provided that the goods have been properly handled and stored
prior to installation, properly installed and properly operated after installation, and provided further that Buyer
gives ADB Airfield Solutions written notice of such defects after delivery of the goods to Buyer. Refer to the
Safety section for more information on Material Handling Precautions and Storage precautions that must be
followed.
ADB Airfield Solutions reserves the right to examine goods upon which a claim is made. Said goods must be
presented in the same condition as when the defect therein was discovered. ADB Airfield Solutions furthers
reserves the right to require the return of such goods to establish any claim.
ADB Airfield Solutions’ obligation under this guarantee is limited to making repair or replacement within a
reasonable time after receipt of such written notice and does not include any other costs such as the cost of
removal of defective part, installation of repaired product, labor or consequential damages of any kind, the
exclusive remedy being to require such new parts to be furnished.
ADB Airfield Solutions’ liability under no circumstances will exceed the contract price of goods claimed to be
defective. Any returns under this guarantee are to be on a transportation charges prepaid basis. For products
not manufactured by, but sold by ADB Airfield Solutions, warranty is limited to that extended by the original
manufacturer.
This is ADB Airfield Solutions’ sole guarantee and warranty with respect to the goods; there are no express
warranties or warranties of fitness for any particular purpose or any implied warranties of fitness for any

96A0391, Rev. A 14 May 2010

1-2 Military L-850A Infrared, Installation Manual
 History of Change

Trademarks

particular purpose or any implied warranties other than those made expressly herein. All such warranties being
expressly disclaimed.

1.3 Trademarks
General notice: other product names used here are for identification purposes only and may be trademarks of
their respective companies.

1.4 Proprietary Information

This information carrier contains proprietary information, which shall not be used for other purposes than those
for which it has been released, nor be reproduced or disclosed to third parties without the prior written consent
of ADB Airfield Solutions.
No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any
means, mechanical, photocopy, recording, or otherwise, without the prior written permission of ADB Airfield
Solutions. No patent liability is assumed with respect to the use of the information contained herein. Neither is
any liability assumed for damages resulting from the use of the information contained herein.
ADB Airfield Solutions shall not be liable to the purchaser of this product or third parties for damages, losses,
costs, or expenses incurred by purchaser or third parties as a result of accident, misuse, or abuse of this
product or unauthorized modifications, repairs, or alterations to this product. ADB Airfield Solutions shall not be
liable against any damages arising from the use of any options or parts other than those designated as
approved products.
Copyright © 2010 by ADB Airfield Solutions. All rights reserved.

1.5

96A0391, Rev. A 14 May 2010

Military L-850A Infrared, Installation Manual 1-3
History of Change

96A0391, Rev. A 14 May 2010

1-4 Military L-850A Infrared, Installation Manual
 Safety

Introduction

1 - Safety
1.0 Safety

1.1 Introduction
This section contains general safety instructions for installing and using ADB Airfield Solutions equipment.
Some safety instructions may not apply to the equipment in this manual. Task- and equipment-specific
warnings are included in other sections of this manual where appropriate.
Carefully read and observe all safety instructions in this manual, which alert you to safety hazards and
conditions that may result in personal injury, death or property and equipment damage and are accompanied
by the symbol shown below.

WARNING
Failure to observe a warning may result in personal injury, death or equipment damage.
CAUTION
Failure to observe a caution may result in equipment damage.

1.2 To use this equipment safely:

WARNING
Read installation instructions in their entirety before starting installation.
• Refer to the FAA Advisory Circular AC 150/5340-26, Maintenance of Airport Visual Aids Facilities, for instructions
on safety precautions.
• Observe all safety regulations. To avoid injuries, always disconnect power before making any wiring connections
or touching any parts. Refer to FAA Advisory Circular AC 150/5340-26.
• Become familiar with the general safety instructions in this section of the manual before installing, operating,
maintaining or repairing this equipment.
• Read and carefully follow the instructions throughout this manual for performing specific tasks and working with
specific equipment.
• Make this manual available to personnel installing, operating, maintaining or repairing this equipment.
• Follow all applicable safety procedures required by your company, industry standards and government or other
regulatory agencies.
• Install all electrical connections to local code.
• Use only electrical wire of sufficient gauge and insulation to handle the rated current demand. All wiring must meet
local codes.
• Route electrical wiring along a protected path. Make sure they will not be damaged by moving equipment.
• Protect components from damage, wear, and harsh environment conditions.
• Allow ample room for maintenance, panel accessibility, and cover removal.
• Protect components from damage, wear, and harsh environment conditions.
• Allow ample room for maintenance, panel accessibility, and cover removal.
• Protect equipment with safety devices as specified by applicable safety regulations.
• If safety devices must be removed for installation, install them immediately after the work is completed and check
them for proper functioning prior to returning power to the circuit.

1.2.1 Additional Reference Materials:

• NFPA 70B, Electrical Equipment Maintenance.
• NFPA 70E, Electrical Safety Requirements for Employee Workplaces.
• ANSI/NFPA 79, Electrical Standards for Metalworking Machine Tools.
• OSHA 29 CFR, Part 1910, Occupational Health and Safety Standards.
• National and local electrical codes and standards.

Safety,
Installation Manual 1-5
 Safety

Qualified Personnel
1 - Safety

1.3 Qualified Personnel

The term qualified personnel is defined here as individuals who thoroughly understand the equipment and its
safe operation, maintenance and repair. Qualified personnel are physically capable of performing the required
tasks, familiar with all relevant safety rules and regulations and have been trained to safely install, operate,
maintain and repair the equipment. It is the responsibility of the company operating this equipment to ensure
that its personnel meet these requirements.
Always use required personal protective equipment (PPE) and follow safe electrical work practices.

1.4 Intended Use

WARNING
Using this equipment in ways other than described in this manual may result in personal injury, death or
property and equipment damage. Use this equipment only as described in this manual.
ADB Airfield Solutions cannot be responsible for injuries or damages resulting from nonstandard, unintended
applications of its equipment. This equipment is designed and intended only for the purpose described in this
manual. Uses not described in this manual are considered unintended uses and may result in serious personal
injury, death or property and equipment damage. Unintended uses may result from taking the following actions:
• Making changes to equipment that are not recommended or described in this manual or using parts that are not
genuine ADB Airfield Solutions replacement parts.
• Failing to make sure that auxiliary equipment complies with approval-agency requirements, local codes and all
applicable safety standards.
• Using materials or auxiliary equipment that are inappropriate or incompatible with ADB Airfield Solutions
equipment.
• Allowing unqualified personnel to perform any task.

1.5 Storage
CAUTION
If equipment is to be stored prior to installation, it must be protected from the weather and kept free of
condensation and dust.
Failure to follow this instruction can result in injury or equipment damage.

Safety,
1-6 Installation Manual
 Safety

Operation

1 - Safety
1.6 Operation
WARNING
• Only qualified personnel, physically capable of operating the equipment and with no impairments in their judgment
or reaction times, should operate this equipment.
• Read all system component manuals before operating this equipment. A thorough understanding of system
components and their operation will help you operate the system safely and efficiently.
• Before starting this equipment, check all safety interlocks, fire-detection systems, and protective devices such as
panels and covers. Make sure all devices are fully functional. Do not operate the system if these devices are not
working properly. Do not deactivate or bypass automatic safety interlocks or locked-out electrical disconnects or
pneumatic valves.
• Protect equipment with safety devices as specified by applicable safety regulations.
• If safety devices must be removed for installation, install them immediately after the work is completed and check
them for proper functioning.
• Route electrical wiring along a protected path. Make sure they will not be damaged by moving equipment.
• Never operate equipment with a known malfunction.
• Do not attempt to operate or service electrical equipment if standing water is present.
• Use this equipment only in the environments for which it is rated. Do not operate this equipment in humid,
flammable, or explosive environments unless it has been rated for safe operation in these environments.
• Never touch exposed electrical connections on equipment while the power is ON.

1.7 Material Handling Precautions

CAUTION
This equipment may contain electrostatic sensitive devices.
• Protect from electrostatic discharge.
• Electronic modules and components should be touched only when this is unavoidable e.g. soldering,
replacement.
• Before touching any component of the cabinet you should bring your body to the same potential as the cabinet by
touching a conductive earthed part of the cabinet.
• Electronic modules or components must not be brought in contact with highly insulating materials such as plastic
sheets, synthetic fiber clothing. They must be laid down on conductive surfaces.
• The tip of the soldering iron must be grounded.
• Electronic modules and components must be stored and transported in conductive packing.

1.8 Action in the Event of a System or Component Malfunction

WARNING
• Do not operate a system that contains malfunctioning components. If a component malfunctions, turn the system
OFF immediately.
• Disconnect and lock out electrical power.
• Allow only qualified personnel to make repairs. Repair or replace the malfunctioning component according to
instructions provided in its manual.

Safety,
Installation Manual 1-7
 Safety

Maintenance and Repair

1 - Safety

1.9 Maintenance and Repair

WARNING
Allow only qualified personnel to perform maintenance, troubleshooting, and repair tasks.
• Only persons who are properly trained and familiar with ADB Airfield Solutions equipment are permitted to service
this equipment.
• Disconnect and lock out electrical power.
• Always use safety devices when working on this equipment.
• Follow the recommended maintenance procedures in the product manuals.
• Do not service or adjust any equipment unless another person trained in first aid and CPR is present.
• Connect all disconnected equipment ground cables and wires after servicing equipment. Ground all conductive
equipment.
• Use only approved ADB Airfield Solutions replacement parts. Using unapproved parts or making unapproved
modifications to equipment may void agency approvals and create safety hazards.
• Check interlock systems periodically to ensure their effectiveness.
• Do not attempt to service electrical equipment if standing water is present. Use caution when servicing electrical
equipment in a high-humidity environment.
• Use tools with insulated handles when working with electrical equipment.

Safety,
1-8 Installation Manual
 96A0391_TOC.fm

1.0 History of Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1.1 Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.2 Warranties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.3 Trademarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.4 Proprietary Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.5 .................................................................................. 1-3
1.0 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.2 To use this equipment safely: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.2.1 Additional Reference Materials: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.3 Qualified Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1.4 Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1.5 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1.6 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
1.7 Material Handling Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
1.8 Action in the Event of a System or Component Malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
1.9 Maintenance and Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
2.0 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
3.0 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1.1 Safety Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1.2 Verify Input Requirements and Equipment Needed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Table 3.1. : Suggested Tools and Materials for Installation and Repair 3-2
3.2 Unpack the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.3 Installation on L-868 Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Figure 3.1. : Overt / Covert (Infra-red / 48W Halogen) in a Base Can 3-3
Figure 3.2. : F-Range Light Fixture 3-4
3.4 Installation on a Shallow Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
4.0 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1.1 Safety Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Table 4.1. : Maintenance Schedule 4-2
4.2 Repair Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.2.1 Opening the Optical Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Figure 4.1. : Optical Unit 4-3
4.2.2 Replacing Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Figure 4.2. : Lamp Assembly 4-4
Figure 4.3. : Filter Assembly 4-5
4.2.3 Replacing Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.2.4 Replacing Prism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Figure 4.4. : Prism Assembly 4-5
4.2.5 Replacing Optical Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4.2.6 Replacing the Film Disc Cutout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Figure 4.5. : Film Disc Cutout 4-7
4.2.7 Replacing L-823 Cord Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Figure 4.6. : Cordset 4-8
4.2.8 Closing the Optical Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
4.2.9 Testing for Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Figure 4.7. : 4-10

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06 June 2009
96A0391_TOC.fm

Figure 4.8. : 4-10

4.2.10 Torquing Mounting Bolts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Figure 4.9. : F-Range Light Fixture Torguing 4-11
4.3 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Table 4.2. : Troubleshooting Guide 4-12
5.0 Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1 Ordering Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Figure 5.1. : Ordering Codes for (L-850A) 5-1
Figure 5.2. : Parts 5-2

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06 June 2009
 Introduction

2.0 Introduction Spare Components

Description Part No.
This section describes the ADB Airfield Solutions Cable clamp 4071.50.090
Infrared runway inset light fixture.
Cord set, L-823 73A0133-23
Uses
• Covert Landing Zone Cord set grommet 63A1014
• AMP 1 and 3 Configurations (Per Air Force Film disc cutout 47A0118
Engineering
Filter, infrared 63A1092
• Technical Letter 07-XX: C-130 and C-17 Landing
Zone Ground lug kit 94A0469-2
• Dimensional, Marking, and Lighting Criteria)
IR filter gasket 63A1093
Features
IR filter keeper plate 61A0416
• Designed and built with simplicity and ease of
maintenance in mind Lamp assembly, 48W 2990.40.827

2 - Introduction
• Light channel in front of prism windows protects Lamp holder assembly1 1411.22.001
prisms from damage and prevents rubber
buildup thereby maintaining optimal light output O-ring, inner cover seal 7080.90.335
• Low-energy/long-life halogen lamps are 48W O-ring, pressure release screw 63B0267-011
with a rated life of 1,500 hours at 6.6A and in
excess of 6,000 hours in practical use Pressure release screw 60A2602
• Low-temperature lights. Temperature rise at Prism 63A0993-2
center of top cover remains below the FAA-
specified limit of 320°F (160°C). Prism clamp 4071.50.360
• Fixtures uses aluminum alloy cover and inner Prism gasket sleeve 4071.50.030
cover, stainless steel hardware, and aluminum
Prism keeper plate 4071.50.052
alloy and stainless steel optical assembly
Seal, prism keeper plate 63A0986
Packaging
• In cardboard box: Terminal block assembly w/o film 44A6112-1
7 x 13 x 13 in (17.8 x 33 x 33 cm) disc cutout
• Weight with packing: Terminal block assembly with film 44A6112-2
15.3 lb (6.94 kg) disc cutout
• Weight without packing:
1. Lamp retainer spring comes riveted to lamp holder assembly
12.3 lb (5.58 kg)

96A0391, Rev. A 14 May 2010

Military L-850A Infrared, Installation Manual 2-1
 Introduction
2 - Introduction

96A0391, Rev. A 14 May 2010

2-2 Military L-850A Infrared, Installation Manual
 Installation

Introduction

3.0 Installation
WARNING
Read the instructions in their entirety before starting installation.

This section provides installation instructions for the L-850A IR light fixtures.

3.1 Introduction
This section provides instructions for installing the L-850A IR F-Range in-pavement lights. Refer to airport
project plans and specifications for specific installation instructions. The installation must conform to the
applicable sections of the National Electric Code and local codes.

3.1.1 Safety Considerations

Read the installation section of all system component manuals before installing this equipment. A thorough
understanding of system components and their requirements will promote safe and efficient installation. See
FAA AC 150/5340-30, Design and Installation Details for Airport Visual Aids, and site plans and specifications
for field installation of runway and taxiway in-pavement lights.

WARNING
Failure to follow these safety procedures can result in personal injury or death.
• Allow only qualified personnel to install ADB Airfield Solutions and auxiliary equipment. Use only approved
equipment. Using unapproved equipment in an approved system may void FAA approvals. Observe and follow the
safety instructions in this document and all other related documentation.
• Make sure all equipment is rated and approved for the environment where it is being used.
• Follow all instructions for installing components and accessories.
• Install all electrical connections in compliance with local and national codes and regulations.
• Use only electrical wire of sufficient gauge and insulation to handle the rated current demand. All wiring must meet
local and national codes.
• Route electrical wiring along a protected path. Make sure it will not be damaged by moving equipment.
• Protect components from damage, wear and harsh environmental conditions.
• Allow ample clearance for maintenance, panel accessibility and cover removal.
• Protect equipment with safety devices as specified by applicable safety regulations.

3 - Installation
• If safety devices must be removed for installation, reinstall them immediately after the work is completed and
check them for proper functioning.
• The cord set must be protected prior to installation.

96A0391, Rev. A 14 May 2010

Military L-850A Infrared, Installation Manual 3-1
 Installation

Unpack the Unit

3.1.2 Verify Input Requirements and Equipment Needed

The infrared in-pavement light is designed for connection to a 6.6 A or 20 A series lighting circuit via an L-830
isolation transformer. Refer to Table 3.1.
• Also consider other tools that might be needed based on site-specific conditions.
Table 3.1. Suggested Tools and Materials for Installation and Repair
Qty. Description Qty. Description
Torque wrench, 0 to 200 in-lb
1 Set of screwdrivers, one with 3/8" (9.525mm)
(0−22.6 N•m) 1
minimum blade width
1 Alignment jig
1 Diamond-faced core drill As needed Silicone grease
1 Diamond-faced saw, 3/8" (9.525mm) thick As needed Joint sealing filler
1 Crimping tool 1 Pressure test fitting assembly
1 Small water suction pump Dow Corning Molykote® 3452 or equal
As needed (SAS P/N 67A0095) - used on top cover prism
2 Eyebolts, 3/8 inch (9.525mm) diameter
seal
1 Lifting rod, 16 inches (406mm) long Novagard® Silicones Versilube® G322L™
1 or 2 L-830 / L-831 isolation transformer (SAS P/N 67A0009) - used on O-ring between
1 Set of fiber brushes As needed top cover and inner pan assembly; also may be
Set of socket wrenches, 1/2" (12.7mm) applied to four nipples of inner pan assembly to
1
drive install optical assembly

3.2 Unpack the Unit

To reduce the possibility of damaging the light assembly, unpack the F-Range components at the installation
site. The F-Range fixtures may be packed in individual boxes; for larger quantities, up to 36 fixtures may be
packed in one box.
To unpack the F-Range fixture, open the box flaps and carefully remove the top packing material.
If damage to any equipment is noted, file a claim form with the carrier immediately.

3.3 Installation on L-868 Base

3 - Installation

The light assembly is shipped complete, including the lamp, and ready for installation.
To install the fixture on an L-868 base, see FAA AC 150/5345-30 and the project site-specific plans and
specifications for details on L-868 base installation.

Note: Mounting bolts are not supplied with the fixture. Mounting bolts and anti-rotation lock washers are
normally supplied with the base can spacer or flange ring. If a flange ring is used, the bolt length is
1-1/4 inch (32mm) plus the thickness of the flange ring.
Also read the following guidelines:
1. Clean the base receptacle. Make sure the base receptacle is completely clean and dry. The mating surfaces
must be clean and free of foreign particles.
2. Fit an appropriate lifting tool into the two threaded holes, which are located 180° apart in the cover.

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Installation on L-868 Base

Note: The lifting tool can be made from two 1/2 x 13 eyebolts (1-inch ID) and a 1/2-inch diameter, 16-inch
(406mm) long rod or pipe inserted through the eyebolts.

Figure 3.1. Overt / Covert (Infra-red / 48W Halogen) in a Base Can

UNI-DIRECTIONAL INSET
48 WATT HALOGEN or INFRA-RED LED

"INPUT 1" "INPUT 2"

INFRA-RED LED 48W HALOGEN
L-823 CONNECTOR PLUG L-823 CONNECTOR PLUG

A B

3/8-16 NITRONIC 60 STAINLESS STEEL BOLT SEMI-FLUSH

(TYP. OF 6) LIGHT FIXTURE F-RANGE ADB
TORQUE TO 185 INCH POUNDS UNI-DIRECTIONAL TOP COVER BRITE REMOTE
SEE NOTE-3 SEE NOTE 5 2 CHANNEL

L-823 SECONDARY CONNECTOR PLUG

NORDLOCK NL 3/8 2 PIECE LOCKWASHER OR EQUAL
SEE NOTE-3 L-823 PRIMARY CONNECTOR PLUG

1/4" WIDE X 1-1/2" DEEP GROOVE (TYP.)

L868B FLANGE RING 12.25" O.D.

3/4" THICK, 5402/12Y
WITH O-RING GASKET (TYP.)
0.75 L-830, 65W
ISOLATION
TRANSFORMER

LIGHT DETAIL NOTES:

1-1/2" (TYP.)
1. LIGHT BASES SHALL BE INSTALLED WITH CARE TO ASSURE VERTICAL & AZIMUTH ALIGNMENT OF
FIXTURE.

2. PROVIDE 2'-3' CABLE SLACK WITHIN LIGHT BASE TO ALLOW TRANSFORMER SERVICING.

L868B LIGHT BASE

L-823 SECONDARY CONNECTOR
(L-830 OUTPUT / REMOTE INPUT)
L-823 PRIMARY CONNECTOR
(TYP.) HEATSHRINK OPTIONAL
3. BOLTS AND WASHERS USED DURING INSTALLATION OF BASE, CABLE AND TRANSFORMERS
SHALL BE REPLACED WITH NEW, FOR FINAL INSTALLATION. MINIMUM THREAD ENGAGEMENT INTO
TOP FLANGE OF BASE IS 0.5".
4. AS REQUIRED TO MAINTAIN FAA INSTALLATION TOLERANCE OF +0/-1/16";}. A MAXIMUM OF THREE
SPACER RINGS MAY BE STACKED TOGETHER.\P\P5. ADB AIRFIELD SOLUTIONS PART \{116A0147\} OR
EQUAL.\P\P6. FOR 6.6A SERIES CIRCUITS, ISOLATION TRANSFORMER SHALL BE 65W, 6.6A / 6.6A, ADB
PART . A MAXIMUM OF THREE SPACER RINGS MAY BE STACKED TOGETHER.

5. ADB AIRFIELD SOLUTIONS PART {116A0147} OR EQUAL.

GROMMET 6. FOR 6.6A SERIES CIRCUITS, ISOLATION TRANSFORMER SHALL BE 65W, 6.6A / 6.6A, ADB PART #
Earth Gnd Transformer
35C0079 OR EQUAL.
Airfield Fixture Controller
BRITE II Remote

Fixture Description
(2.8 to 6.6 amps 50-60 Hz 500W max)
Dual Channel
Part Number: 44D2649/1200

A Siemens Company
Serial Number:

Channel 2 Channel 1

ISOLATION TRANSFORMER
SIZE AS REQUIRED
SEE NOTE 6
TRANSFORMER SUPPORT
1 PIECE BASE INSTALLATION (TYP.)

3 - Installation
CAUTION
Never hold the light fixture by the wires. Doing so may damage the insulation, break the waterproof seal and
cause insulation faults and water leakage.
3. Carry the light assembly to the base.
4. Place the light assembly beside the opening in the L-868 base so that the L-823 connector can be connected
with the mating receptacle from the L-830 or L-831 isolation transformer or Remote Control device (for
example, on L-852G, L-852S, L-852G/S, THL, REL applications) in the base. Make sure that the connection is
solid and secure. Refer to Section 2.1.2, “Electrical Supply”, on page 2-1 for required isolation transformers.
Make sure items such as spacers, shims and gaskets are installed on the light base as indicated on site plans,
specifications and drawings.
Position the light assembly over the L-868 base and set it onto the base. Align the light according to FAA AC
150/5345-30 or FAA Runway Status Lights System Engineering Brief #64A (for RWSL applications) and
project plans and specifications. Remove the eyebolts and lifting rod.
WARNING
Ensure that the cord set wires are NOT pinched between the base can and the fixture. Pinched wires can (a)
cause water to be drawn inside the fixture or (b) prevent monitoring systems from detecting that a lamp is out
because shorted fixture wires allow current to flow, the same as if the lamp filament were good.

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Installation on a Shallow Base

5. Attach the six fixing bolts and anti-vibration washers.

WARNING
Due to the risk of bolts vibrating loose, do not use any type of washer with the fixing bolts (such as split lock
washers) other than an anti-vibration washer. Anti-vibration washers identified as CEC or Nord-Lock® or
equivalent must be used. Nord-Lock part number NL-3/8-SS is recommended for replacement applications.
6. Turn on the power to determine whether the lamp will illuminate. Operate for a minimum of five minutes.
7. If using thread-locking adhesive, apply only one drop of Grade AV Loctite® to each of the six 3/8-inch
(9.525mm) diameter mounting bolts. Torque the bolts to 185 ±5 in-lb (20.902 ±0.565 N•m). See NOTES ON
TORQUING below.

Figure 3.2. F-Range Light Fixture

Bolt #1 Bolt #2 NOTES ON TORQUING

1.Always torque the bolts in opposing pairs. To do so, tighten bolts in
the following sequence (see figure at right):
Bolt #6 Bolt #3 •If you start with Bolt #1, then tighten Bolt #4
•Next tighten Bolts #2 and #5
•Then tighten Bolts #3 and #6
Bolt #5 Bolt #4 2.Applying more than one drop of Loctite to the bolt threads will make
the bolts very difficult to remove.
3.After several re-lampings, threaded holes may accumulate dirt and
Loctite. If this occurs, screws may not seat properly. Clean the holes
with lightweight oil using a small fiber brush. Wipe the holes clean with
alcohol to remove all oil or diesel fuel and dirt. Clean with dry, oil-free,
low-pressure air. After a bolt has been retorqued three times, replace it
with a new bolt. If a bolt is continuously loose, inspect the tapped thread
in the light base flange for damage. If the threads are damaged, contact
ADB Airfield Solutions Sales Department for field repair insert kit.

3.4 Installation on a Shallow Base

Installing the F-Range light fixture on a shallow base involves preparing the pavement recess and wireways,
3 - Installation

then installing the light fixture on a shallow base.

See FAA AC 150/5345-30 and the project site-specific plans and specifications for details on shallow base
installation.
Also follow the applicable instructions in the previous section, when connecting, installing and powering the
fixture.

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 Maintenance

4 - Maintenance
Introduction

4.0 Maintenance
WARNING
Read the instructions in their entirety before starting installation.

This section provides maitenance instructions for the L-850A Infrared Style 3 light fixtures.

4.1 Introduction
This section provides instructions for maintaining the F-Range 850A IR in-pavement lights. Refer to airport
project plans and specifications for specific installation instructions. The installation must conform to the
applicable sections of the National Electric Code and local codes.

4.1.1 Safety Considerations

Read the installation section of all system component manuals before installing this equipment. A thorough
understanding of system components and their requirements will promote safe and efficient maintenance. See
FAA AC 150/5340-30, Design and Installation Details for Airport Visual Aids, and site plans and specifications
for field installation of runway and taxiway in-pavement lights.

WARNING
Failure to follow these safety procedures can result in personal injury or death.
• Allow only qualified personnel to install ADB Airfield Solutions and auxiliary equipment. Use only approved
equipment. Using unapproved equipment in an approved system may void FAA approvals. Observe and follow the
safety instructions in this document and all other related documentation.
• Make sure all equipment is rated and approved for the environment where it is being used.
• Follow all instructions for installing components and accessories.
• Install all electrical connections in compliance with local and national codes and regulations.
• Use only electrical wire of sufficient gauge and insulation to handle the rated current demand. All wiring must meet
local and national codes.
• Route electrical wiring along a protected path. Make sure it will not be damaged by moving equipment.
• Protect components from damage, wear and harsh environmental conditions.
• Allow ample clearance for maintenance, panel accessibility and cover removal.
• Protect equipment with safety devices as specified by applicable safety regulations.
• If safety devices must be removed for installation, reinstall them immediately after the work is completed and
check them for proper functioning.
• The cord set must be protected prior to installation.

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 Maintenance
4 - Maintenance

Introduction

Table 4.1. Maintenance Schedule

Interval Maintenance Task Action
Replace lamp and film disc cutout, if used. Refer to
Check for burned-out lamp.
Replacing Lamp in this section.
Daily
Clean optical surface if dirty. Check for misalignment or
Check for dim lamp.
presence of moisture in fixture.
Clean channel and prism. Refer to Cleaning Light
Weekly Check for dirty channel and prism.
Channel and Prism in this section.
Monthly (or more
Check for moisture in the light Open up the light fixture. Clean, dry, and inspect the
frequently during
fixture. light assembly. Replace O-ring.
rainy seasons)
Torque six bolts holding fixture to base to base
Every 60 days, or
Check for improper torque on receptacle to 185 ± 5 in-lb (20.902 ±0.565 Nt-M). Use
whenever the light
holddown bolts. Loctite to keep bolts tight. Refer to Retorquing
assembly is serviced
Mounting Bolts in this section.
Pump water from base. Remove and inspect light for
Check for six inches (152 mm) of
Semi-annually water damage. Refer to Removing L-868B Base Water
water in L-868B base.
in this section.
After 1600 hours
Not applicable Replace lamp Refer to Replacing Lamp in this section.
operation
Replace damaged fixtures. Use a power broom for
After snow removal Check for damaged light fixtures. snow removal, if practical. Follow recommended snow
removal techniques described in AC 150/5200-23.

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 Maintenance

4 - Maintenance
Repair Procedures

4.2 Repair Procedures

This section describes procedures for repairing and replacing parts, including how to open and close the optical
unit and replace the film disc cutout assembly, lamp, filter, prism, optical unit and L-823 cord set.
• Make sure you have the necessary tools and materials ready for repair procedures (not supplied).
• Also consider other tools that might be needed based on site-specific conditions.

4.2.1 Opening the Optical Unit

To open the optical unit:
1. Turn the light unit upside down.
2. Use a flat-blade screwdriver to remove the pressure release screw.
3. Use a Phillips head screwdriver to remove the four Phillips flat-head screws.

Note: The Phillips head screws may be difficult to remove, especially if thread-locking adhesive was applied
to the screws. To quickly loosen the screws, insert a Phillips head screwdriver into the screw slots and
tap it lightly with a hammer.
Insert a small or medium flat-blade screwdriver in the machined recess between the top and inner covers, then
4.
twist it to separate the inner cover from the top cover.
CAUTION: The inner cover O-ring must be replaced each time the fixture is opened. Refer to Crimp on the fast-on
terminals and connect to the terminal block. Crimp on the fast-on terminals and connect to the terminal block. for the
procedure.

Figure 4.1. Optical Unit

Pressure
release
screw

Recess
Phillips flat-
between
head screws
covers

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 Maintenance
4 - Maintenance

Repair Procedures

4.2.2 Replacing Lamps

WARNING
Turn off electrical power to the circuit before replacing lamps. Failure to observe this warning may result in
personal injury, death or equipment damage.
WARNING
Allow time for the unit to cool. High interior temperatures may cause severe burns. Failure to observe this
warning may result in personal injury.
NOTE
When a film disc cutout is used, always replace the film disc cutout each time a lamp has to be replaced.

To replace a lamp:

Figure 4.2. Lamp Assembly

Lamp
assembly
Lamp
and filter
holder
Terminal assembly
block Filter
assembly retainer

Arrow pointing up
(for 48W and 105W lamps only)

1. Release the filter retainer.

2. Disconnect the fast-on connectors of the lamp from the terminal block.
3. Hold the reflector as you remove the lamp from the lamp and filter holder assembly.
4. If using a film disc cutout, remove it by loosening the screw that secures the cutout clip to the terminal block
and rotate cutout clip free.
Install a new lamp and reassemble in reverse order.
For fixtures using 48W or 105W lamps, position the lamp with the arrow pointing up to optimize photometric
output.
(Lamp orientation is not important for fixtures using 30W lamps.)
CAUTION: Touching the bulb of the lamp with bare hands will reduce the lifetime of the lamp considerably. Should
anyone touch the bulb with their bare hands, clean the bulb with alcohol.
5. If using a film disc cutout, position a new disc (smaller contact area pointed up) in the terminal block. Rotate the
cutout clip on top of the cutout and hold while tightening the screw. Ensure that the pressure applied by the clip
on the film disc is sufficient for good contact. If the film disc is loose, remove the clip and bend it slightly to
increase its pressure.
Make sure there is good contact between fast-on connectors and terminals.
To close the unit properly, replace the O-ring and check for watertightness, proceed to:
• Crimp on the fast-on terminals and connect to the terminal block. Crimp on the fast-on terminals and connect to the
terminal block. Section 4.2.9, “Testing for Leaks”, on page 4-10

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4 - Maintenance
Repair Procedures

Figure 4.3. Filter Assembly

Filters
Filter spring

Lamp and filter Filter retainer

holder assembly

4.2.3 Replacing Filters

To replace the filter:
1. Release the filter retainer.
2. Lift the filter and the filter spring out of the lamp and filter holder assembly.
3. Place a new filter in the lamp and filter holder slot.
4. Reinstall the filter spring.
5. Relatch the retainer spring.

4.2.4 Replacing Prism

Replace the prism if it is broken or its surface is badly pitted or scarred.
To replace the prism:
1. Remove the prism-clamp plate secured in the cover.

Figure 4.4. Prism Assembly

Cover
Sleeve gasket
Prism
Flat gasket
Prism-keeper plate
Prism-clamp plate
Screw (2),
pan head Phillips,
M5 x 13
Screw (2),
pan head Phillips,
M5 x 13
2. Remove the prism-clamp plate and two screws. Retain for reassembly.
3. Remove the prism-keeper plate and two screws. Retain for reassembly.
4. Discard the flat gasket.
5. Push the prism with the sleeve gasket toward the inside of the cover.
6. Clean and degrease the prism chamber with any effective solvent.

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 Maintenance
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Repair Procedures

CAUTION: Never use any abrasive substance. This will scratch or frost the prism.
7. Use a small brush to apply a thin layer of Dow Corning Molykote 3452 or equivalent in the prism chamber.
8. Install a new sleeve gasket over the prism.
9. Push the prism/gasket assembly in the prism pocket from the inside and clean the inner surface of the prism.
10. Install a new flat gasket between the prism and the prism-keeper plate.
11. Reinstall the prism-keeper plate, then the prism-clamp plate and screws with the Phillips pan-head screws.
Apply a drop of sealant, Loctite 270 or equivalent, to the last threads. Torque to 31 ±4 in-lb (3.5 ±0.5 N•m).
12. Close the optical unit.

4.2.5 Replacing Optical Unit

Center Line

Infrared
Two Lamps

Lamp holder
Optical unit
Location
Grommet
pins

Index
pin

To replace the optical unit:

1.Open the optical unit.
2.Remove the lamp.
3. Remove the optical unit by lifting it up from the inner cover manually.
4. Position the lamp holder on the optical support according to the type of unit, referring to the figures at right.
5. Install the new optical unit with new grommets, as shown below.
6. Clip the optical unit to the four location pins on the inner cover. A thin layer of silicone grease Novagard G322L
or equivalent may be applied to the four location pins to ease installation of the optical unit.
7. Reinstall the lamp.
8. Close the optical unit.
CAUTION: Make sure Crimp on the fast-on terminals and connect to the terminal block.thaCrimp on the fast-on
terminals and connect to the terminal block.t when you replace the inner cover on the top cover, the index pin hole on
the top cover is aligned with the index pin on the inner cover. Not aligning the F-Range in-pavement light by the index
pin could crack the inner pan and cross-thread the countersunk screws.

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 Maintenance

4 - Maintenance
Repair Procedures

4.2.6 Replacing the Film Disc Cutout

Figure 4.5. Film Disc Cutout

Spring
Clip
Screw
Film Disc
Cutout Clip

Film Disc
Cutout

Terminal
Block

To replace the film disc cutout:

1. Remove the inner cover from the bottom of the top cover.
2. Disconnect the lamps from the terminals on the terminal block.
3. Grasp the optical plate assembly and pull straight up.
4. Using a Phillips head screwdriver, loosen or remove the spring clip screw.
5. Remove the installed film disc cutout and replace with a new film disc cutout.

Note: Make sure that the smaller contact area on the film disc cutout is pointed up.
6. Rotate the cutout clip on top of the cutout and hold while tightening the screw. Ensure that the pressure applied
by the clip on the film disc is sufficient for good contact. If the film disc is loose, remove the clip and bend it
slightly to increase its pressure (see figure at right).

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 Maintenance
4 - Maintenance

Repair Procedures

4.2.7 Replacing L-823 Cord Set

Figure 4.6. Cordset

Terminal block

Fast-on terminals

Inner pan
assembly

Grommet
Cable clamp
Phillips countersunk
screws
L-823
cord set

To replace the L-823 cord set:

1. Open the optical unit and remove the bottom cover.
2. Unplug the fast-on terminals from the terminal block.
3. Remove both Phillips countersunkscrews and the cable clamp.
4. Cut the fast-on terminals from the L-823 cord set.
5. Pull the L-823 cord set out of the inner pan assembly.
6. Bring the new Siemens Airfield Solutions L-823 cord set through the cable clamp (one wire per hole).
7. Put a new grommet on each of the wires. Make sure the wire grommet is facing the correct direction.
8. Pull the wires into the pan assembly.
9. Reinstall the wire clamp by means of both Phillips countersunk screws.
10. Remove about 0.2 inch (5mm) of insulation from the wires.
11. Crimp on the fast-on terminals and connect to the terminal block.

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Repair Procedures

4.2.8 Closing the Optical Unit

To close the optical unit:

BOTTOM SIDE
Inner Pressure release
cover screw
Lamps
Inner pan
assembly Countersunk
screws

Index pin
Lamp
holders O-ring Top
cover

TOP SIDE

1. Turn the cover upside down.

2. Make sure the contact surfaces with the O-ring are clean and apply a light coat of high quality neutral silicone
grease.
3. Install a new greased O-ring in the groove in the top cover.

Note: Use a silicone grease such as Novagard G322L or equivalent.

4. Remove the pressure release screw.
5. Install the inner cover on the top cover.
6. Check to make sure the lamp holders and lamps are correctly positioned and the wires of the lamps will not get
damaged between both parts (cover and inner cover).
7. Align the index pin in the inner cover with the index pin hole on the top cover.
CAUTION: Failing to align the F-Range in-pavement light by the index pin could crack the inner pan and cross-thread
the countersunk screws.
8. Press the inner cover on the top cover and secure with the countersunk screws. Apply a drop of Loctite 222 to
the last threads. Torque screws to 22 ±4 in-lb (2.5 ±0.5 N•m).
9. Proceed to the next section, Section 4.2.9, “Testing for Leaks”, to check the watertightTesting for Leaks
inTesting for Leakstegrity of the assembly.

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 Maintenance
4 - Maintenance

Repair Procedures

4.2.9 Testing for Leaks

Always test for leaks after opening the fixture for any reason. To perform this test:
1. Remove pressure release screw, shown at right.

Figure 4.7.
Pressure
release
screw

2. Screw the pressure test fitting hand-tight into the pressure relief port (see figure below). The relief port is the
opening created when the pressure release screw is removed.
3. Attach an air line to the lock hose plug sleeve, shown below.
4. Pressurize to 20 psi (137.9 kPa).
5. Submerge the fixture in a bucket or tank filled with water. Check for air bubbles, which would indicate a leak.

Figure 4.8.

Pressure
P/N 44A6104 (may be
test fitting
purchased separately
from ADB Airfield
Solutions)

Lock hose
plug sleeve

6. Locate the leak source, depressurize, replace the leaky seal or part, reassemble and repeat the test.
7. If the leak is fixed, depressurize and reinstall the pressure release screw.

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4 - Maintenance
Repair Procedures

4.2.10 Torquing Mounting Bolts

When retorquing mounting bolts, apply one drop of Grade AV Loctite to each of the six 3.8-inch- (9.525-mm-)
diameter mounting bolts. Torque the bolts to 185 ±5 inch-pounds (20.902 ± 0.565 N•m). Torque the bolts
across the corners.
See Figure 4.9. To torque the outer bolts across corners, tighten bolts in noted sequence: #1 and #4, then #2
and #5, then #3 and #6.

Note: Applying more than one drop of Loctite to the screw and bolt threads will create future difficulty in
removal of the bolts.

After several relampings, threaded holes may accumulate with dirt and excessive Loctite. If this
occurs, screws may not seat properly. Clean holes with light weight oil or diesel fuel using a small
fiber brush. Wipe the holes clean with alcohol to remove all oil or diesel fuel and dirt. Clean with dry,
oil-free, low-pressure air.

Sequence for Torquing Mounting Bolts

Figure 4.9. F-Range Light Fixture Torguing

NOTES ON TORQUING Bolt #1 Bolt #2
1. Always torque the bolts in opposing pairs. To do so, tighten bolts in the
following sequence (see figure at right):
• If you start with Bolt #1, then tighten Bolt #4 Bolt #6 Bolt #3
• Next tighten Bolts #2 and #5
• Then tighten Bolts #3 and #6
2. Applying more than one drop of Loctite to the bolt threads will make the Bolt #5 Bolt #4
bolts very difficult to remove.
3. After several re-lampings, threaded holes may accumulate dirt and
Loctite. If this occurs, screws may not seat properly. Clean the holes
with lightweight oil using a small fiber brush. Wipe the holes clean with
alcohol to remove all oil or diesel fuel and dirt. Clean with dry, oil-free,
low-pressure air. After a bolt has been retorqued three times, replace it
with a new bolt. If a bolt is continuously loose, inspect the tapped thread
in the light base flange for damage. If the threads are damaged, contact
ADB Airfield Solutions Sales Department for field repair insert kit.

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 Maintenance
4 - Maintenance

Troubleshooting

4.3 Troubleshooting
WARNING
• Allow only qualified personnel to perform the following tasks. Observe and follow the safety instructions in this
document and all other related documentation.
• De-energize the circuit and lock out the circuit or regulator so that the circuit cannot be energized by remote
means before attempting to service the fixture.
This section contains troubleshooting information. This information covers only the most common problems
that you may encounter. If you cannot solve the problem with the information given here, contact your local
ADB Airfield Solutions representative for help.
Table 4.2. Troubleshooting Guide
Problem Possible Cause Corrective Action
1. Lamp will not energize Replace lamp and film disc cutout (if used). Refer to
Defective lamp
Replacing Lamp in the Maintenance section.
Loose or broken contacts Tighten or replace.
Moisture inside assembly causing Open up light assembly. Clean, dry, and inspect light
current leakage assembly. Replace O-ring.
Defective isolation transformer Check transformer output current with meter.
2. Lamp not turning on at
normal level
Resistance too low Replace wires or cover assembly.

3. Lamp output distorted
4. Improper color
5. Short lamp life
6. Distorted light beam
output in L-852D
Broken or damaged prism Replace outer cover assembly.
Filter broken Replace the filter bracket assembly.
Filter bracket broken Replace the filter bracket assembly.
Check constant current regulator and isolation
Current too high
transformer.
Inspect prism. Open light assembly. Clean, dry and
Water in assembly
inspect light assembly. Replace O-ring.
Replace lamp and film disc cutout (if used). Refer to
Replacing Lamp in the Maintenance section.
Defective lamp
NOTE: Lamp interior will have a white powdery
appearance if air has entered through a hole or crack.
Check to see if lamp has black burns. If so, check isolation
Over voltage transformer output with meter. Replace isolation
transformer, if defective.
Reinstall the filter/spreader with the smooth flat side of the
Filter/spreader installed wrong
filter toward the lamp.

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 Parts

Ordering Codes

5.0 Parts
This section provides parts information for the L-850A Infrared in-pavement fixture.

5.1 Ordering Codes

Figure 5.1. Ordering Codes for (L-850A)

44A6659/X X X X
1 = 48W LAMP

1 = TWO CORD SETS, STANDARD BASE

2 = TWO CORD SETS, SHALLOW BASE
3 = ONE CORD SET, STANDARD BASE
4 = ONE CORD SET, SHALLOW BASE

1= WITH FDC

5 - Parts
2 = W/O FDC

1 = INFRARED/INFRARED
2 = INFRARED/OBSCURED

A A

VIEW A-A
8 8 (SEE NOTE 4)

TORQUE TO 2.5±.5 Nm (22± 4 IN-LBS)

NOTES:
3 1. NS = SHALLOW BASE ASSEMBLIES NOT SHOWN SINCE UNITS
ARE SHIPPED SEPARATELY. CORDSETS FROM INNER PAN
TO BE CUT & TERMINATED WITH ITEM 7.

2. A THIN LAYER OF MOLYKOTE BG-87 OR BG-88 MAY BE

APPLIED TO 4 NIPPLES OF INNER PAN ASSEMBLY TO INSTALL
OPTICAL ASSEMBLY.

3. APPLY SILICONE GREASE TO O-RING ON TOP COVER ASSEMBLY.

4. APPLY LOCTITE 242 TO ITEM 8.

96A0391, Rev. A 14 May 2010

Military L-850A Infrared, Installation Manual 5-1
 Parts

Ordering Codes

Figure 5.2. Parts

GENERAL ASSEMBLY BILL OF MATERIAL ORDER OF ENTRY: NUMERICAL ORDER OF ALL COMPONENTS. LINE EVERY
FIFTH COMPONENT AT A MINIMUM. RM NUMBERS LISTED LAST

GENERAL ASSEMBLY BILL OF MATERIAL

ITEM
NO. PART NUMBER PART NAME/DESCRIPTION UNITS QTY.
1 SEE TABLE TOP COVER ASSY EA 1
2 SEE TABLE OPTICAL SUPPORT ASSY EA 1
3 SEE TABLE INNER PAN ASSY EA 1
8 64A0925/10 SCREW M5x10 EA 4

44A6659/X21X (2 LAMP ONLY) 44A6659/1XX1

ITEM ITEM
NO. PART NUMBER PART NAME/DESCRIPTION UNITS QTY. NO. PART NUMBER PART NAME/DESCRIPTION UNITS QTY.
3 44A4811/23 INNER PAN ASSY EA 1 1 44A4787/1IR TOP COVER ASSY EA 1
2 44A4810/14 OPTICAL SUPPORT ASSY EA 1
44A6659/X22X (2 LAMP ONLY)
ITEM
NO. PART NUMBER PART NAME/DESCRIPTION UNITS QTY. 44A6659/2XX1
ITEM
3 44A4811/23 INNER PAN ASSY EA 1 NO. PART NUMBER PART NAME/DESCRIPTION UNITS QTY.
NS 6 44D0465/1 SHALLOW BASE (DEEP) EA 1 1 44A4787/2IR TOP COVER ASSY EA 1
NS 7 70A0503 MALE TERMINAL 10-12 DISCONNECT EA 2 2 44A4810/15 OPTICAL SUPPORT ASSY EA 1

44A6659/X23X (2 LAMP ONLY) 44A6659/X11X (2 LAMP ONLY)

5 - Parts

ITEM ITEM
NO. PART NUMBER PART NAME/DESCRIPTION UNITS QTY. NO. PART NUMBER PART NAME/DESCRIPTION UNITS QTY.
3 44A4811/24 INNER PAN ASSY EA 1 1 44A4811/13 INNER PAN ASSY EA 1

44A6659/X24X (2 LAMP ONLY) 44A6659/X12X (2 LAMP ONLY)

ITEM ITEM
NO. PART NUMBER PART NAME/DESCRIPTION UNITS QTY. NO. PART NUMBER PART NAME/DESCRIPTION UNITS QTY.
3 44A4811/24 INNER PAN ASSY EA 1 3 44A4811/13 INNER PAN ASSY EA 1
NS 6 44D0465/1 SHALLOW BASE (DEEP) EA 1 NS 6 44D0465/1 SHALLOW BASE (DEEP) EA 1
NS 7 70A0503 MALE TERMINAL 10-12 DISCONNECT EA 2 NS 7 70A0503 MALE TERMINAL 10-12 DISCONNECT EA 2

44A6659/X13X (2 LAMP ONLY) 44A6659/224X (1 LAMP ONLY)

ITEM ITEM
NO. PART NUMBER PART NAME/DESCRIPTION UNITS QTY. NO. PART NUMBER PART NAME/DESCRIPTION UNITS QTY.
3 44A4811/14 INNER PAN ASSY EA 1 3 44A4811/21 INNER PAN ASSY EA 1
NS 6 44D0465/1 SHALLOW BASE (DEEP) EA 1
44A6659/X14X (2 LAMP ONLY) NS 7 70A0503 MALE TERMINAL 10-12 DISCONNECT EA 2
ITEM
NO. PART NUMBER PART NAME/DESCRIPTION UNITS QTY.
3 44A4811/14 INNER PAN ASSY EA 1
NS 6 44D0465/1 SHALLOW BASE (DEEP) EA 1
NS 7 70A0503 MALE TERMINAL 10-12 DISCONNECT EA 2

44A6659/214X (1 LAMP ONLY)

ITEM
NO. PART NUMBER PART NAME/DESCRIPTION UNITS QTY.
3 44A4811/15 INNER PAN ASSY EA 1
NS 6 44D0465/1 SHALLOW BASE (DEEP) EA 1
NS 7 70A0503 MALE TERMINAL 10-12 DISCONNECT EA 2

44A6659/213X (1 LAMP ONLY)

ITEM
NO. PART NUMBER PART NAME/DESCRIPTION UNITS QTY.
3 44A4811/15 INNER PAN ASSY EA 1

44A6659/223X (1 LAMP ONLY)

ITEM
NO. PART NUMBER PART NAME/DESCRIPTION UNITS QTY.
3 44A4811/25 INNER PAN ASSY EA 1

96A0391, Rev. A 14 May 2010

5-2 Military L-850A Infrared, Installation Manual
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