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Introduction to Alfa Laval Sanitary Equipment
The information provided in this Catalogue is given in good faith and Alfa Laval does not accept any responsibility for the accuracy of its content, or
for any consequences that may arise from the use of the information supplied or materials described. Prices are "Recommended Customer Price
List (PPL)"-prices and are listed in EUR currency. These prices are to be applied as from January 2017 and replace all former PPL-EUR prices. The
prices are valid globally except for United States and India where a local version is used. All prices are subject to change without notice. Update and
change of prices will be supplied on request. Copyright© Alfa Laval 2017. All rights reserved.
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Everything
at your fingertips
Alfa Laval’s solutions for hygienic applications are the result of
continuous innovation, and our dedicated efforts to meet the
challenges faced by industries. With the Alfa Laval online
catalogue, detail of our comprehensive product range can now
be conveniently at your fingertips at all times.
Alfa Laval has a wide range of tools and resources to make life
easier. Our online catalogue is easily accessible and updated
regularly. We also offer the possibility to download 2D and 3D
drawings. Go to www.alfalaval.com/high.
www.alfalaval.com/biopharm
www.alfalaval.com/food
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News
In this edition of Close at Hand, we have the following new products available:
In this edition of Close at Hand, we have the following new products available:
- Valves
- Automation
- Pumps
- Tank equipment
- Heat exchangers
- Filtration equipment
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In good hands
Safeguarding hygienic applications
A matter of trust
In more ways than one, working with hygienic
demands is a question of care. Safeguarding
the well-being of those who consume food or
drink, rely on medicine or use cosmetics and
personal care products requires deep under-
standing – and the greatest attention to clean-
liness and detail.
As the leading producer of components and
solutions for hygienic applications, Alfa Laval
has a proven record of meeting this need.
Customers worldwide, served by our compre-
hensive network of sales and working part-
ners, have come to rely on us for the widest
range of hygienic components and acces-
sories.
Above all, these customers turn to us for inno-
vation in meeting the challenges of hygienic
production. With their superior safety, gentle
efficiency and uncompromising cleanliness, our
components protect not only the businesses
that work with hygienic applications, but also
the people who benefit from them.
A question of balance
Just as there is no single definition of hygiene, there is no one
aspect that defines value. Rather, value is a balance of perfor-
mance, reliability, service and more. Alfa Laval combines the
many aspects of value into a total concept, delivered through the
capable hands of our sales and working partners.
The production of soft drinks, fruit juices Alfa Laval plate heat exchangers and
and even alcoholic beverages is a balance pumps allows exact heating and cooling
of aesthetics and economy. Alfa Laval under a steady flow, which preserves taste
components protect flavour, texture and and colour in addition to shelf life.
appearance, but also the ability to clean Our pumps, moreover, are optimized for
process lines quickly and to shift between low-shear transport of high-viscosity ingre-
different types of production. dients, such as the syrups used in soft
In addition, our components make drinks or the yeasts used in brewing.
effective use of resources, for example Alcoholic beverages, in fact, are an area
through consistent dosing in the production of particular Alfa Laval expertise. Beyond
of soft drinks and fruit juices. Our precision supporting the fermentation and pasteuri-
valves and automation ensure there are no zation processes, we provide membrane
variations in the finished product, and that technology that is truly groundbreaking.
none of the precious concentrate or sweet- Alfa Laval membranes can be used to
ener is wasted. clarify beer without Kieselguhr waste or to
A wide range of beverages – especially create flavourful, low-alcohol beverages –
pasteurized ones – also demand sensitive or even to turn red wine into white.
temperature control. The combination of
Dairy
Because milk products are active in nature, In addition, we provide a vast range of
hygiene is of crucial importance in their options for fluid handling, including valves,
production. Alfa Laval has safeguarded automation and all the necessary fittings
hygiene since 1883, when our continuous and tubes. Notable among these are our
milk separator laid the foundation for the pumps, which allow gentle, low-shear
dairy industry itself. treatment of even viscous fluids, such as
Our milk separators today, supplied yoghurts containing sensitive fruit chunks.
globally through a comprehensive partner- Beyond these components, we provide
ship with Tetra Pak, are the dairy industry modern ways of optimizing dairy pro-
standard. Delivered as part of complete cesses, including dynamic tank cleaning
processing solutions, they are joined by devices and various filtration membranes.
many other components, available through Using the latter, for example, considerable
Tetra Pak and our other sales and working water can be recovered from whey – at
partners. times enough to cover a substantial portion
Central to our offering – given the role of of process or cleaning needs.
pasteurization and refrigeration – are our
thermally efficient, purpose-built plate heat
exchangers. Alfa Laval plate heat exchang-
ers offer superior hygiene and reliability,
whether used for milk cooling or for tem-
pering prior to curd setting.
Pumping
Knowledge in motion
Pumps in hygienic processes are in constant motion,
providing the driving force for fluids that can be sensitive
or challenging to the pumps themselves. In order to
minimize risk, they must be carefully engineered to
handle a complex variety of issues.
This is why Alfa Laval devotes so much effort to
matching pumps with their intended applications.
Alfa Laval is one of the world’s largest pump suppli-
ers, offering a flexible portfolio of centrifugal pumps,
liquid ring pumps and rotary lobe pumps. But more
importantly, we are pumping specialists with a compre-
hensive knowledge of pump engineering, pump seals
and potential pumping challenges.
Our portfolio combines the highest standards of
hygiene with trouble-free operation and a truly low cost
of ownership.
Performance analyzed
Alfa Laval’s pumping expertise has research as its
cornerstone. In addition to exploring fluid characteristics
in our state-of-the-art rheology lab, we make extensive
use of Computational Fluid Dynamics (CFD), an
advanced flow-modelling technology.
By examining factors such as yield stress, shear rate
and product behaviour at various temperatures and
pressures, our specialists determine how a particular
pump will function with a specific liquid in a given sys-
tem. And by performing chemical analyses of elastomers
and other materials, they identify the correct choices for
use with a given media.
This information is combined with advanced CFD
flow simulations, as well as a database containing 25
years of accumulated knowledge. The result is not only
a comprehensive development programme, but also
pumps that are fully optimized for efficiency, cleanability
and reduced shear.
Alfa Laval is a unique combination of pump specialist and
full-range supplier. While we offer a complete and respected
portfolio of pumps, our true strength is an in-depth under-
standing of fluid movement and an ability to relate it to the
bigger picture.
Ongoing development
With our strong pumping focus, we continue making
strides in otherwise well-established technologies.
Alfa Laval’s core pumping components, the LKH centri-
fugal pump and the SRU rotary lobe pump, have been
on the market for over a decade and are well recognized
for their reliability and ease of maintenance. Yet we
regularly introduce refinements that enhance their per-
formance and lifetime economy.
In addition, we continue to expand our portfolio with
new components. On the one hand, we have broad-
ened our UltraPure line to create a full range of pumps
specifically for biopharm use. And on the other, we have
introduced the more standardized SolidC centrifugal
pump and OptiLobe rotary lobe pump, which meet the
needs of a changing market by combining Alfa Laval
reliability with greater affordability.
Flow management
A seal of quality
In their role as flow directors and necessary safeguards,
valves are of critical importance to any hygienic process.
Even small differences in their operation make a major
difference, especially when they are used together in
large numbers.
As the market leader in valves and valve clusters for
hygienic industries, Alfa Laval has an uncompromising
commitment to valve quality. Over the years, our dedi-
cated research and development team has not only
optimized valve function, but also improved valve
economy by simplifying construction, cleaning and
maintenance.
In addition to seat valves in single-seat and double-
seat models, our broad valve portfolio comprises dia-
phragm valves, butterfly valves, ball valves, check
valves, regulating valves and sampling valves. Further-
more, we offer special valves intended for specific
purposes, including a growing portfolio of valves for
biopharm use. Because each aspect of these valves has
been carefully thought through, each valve is assured to
deliver optimal performance – and a maximum amount
of uptime.
Simply superior
Perhaps the clearest hallmark of Alfa Laval valves is their
astonishing simplicity. The valve bodies in our Unique
single-seat series, for instance, are created from a single
disc of stainless steel and possess no welds where
bacteria can accumulate.
In fact, all valves from Alfa Laval are constructed with
a minimal number of elements. This means fewer mov-
ing parts to break or malfunction, but it also means far
easier maintenance. In contrast to 30 or 40 steps, a
valve from Alfa Laval can be disassembled in as few
as 10.
Furthermore, our valves are designed without loose
springs, which means they pose no safety risk when the
valve body is opened.
From revolutionary advances like weld-free construction to
fine enhancements that reduce fluid and energy consump-
tion, Alfa Laval has led the way in hygienic valve develop-
ment. Our valve portfolio today offers a strong mix of
security and simplicity.
Built to adapt
Additional simplicity is created by modular valve design,
which is specific to Alfa Laval and can be found through-
out most of our valve portfolio.
Our Unique mixproof and single-seat valves, for
example, are constructed from a series of base parts
that allow valves to be configured for different applica-
tion requirements. This enables quick changeovers
between standard and aseptic milk production, for
example, or a move from juice to juice concentrate. By
keeping the valve body but exchanging stems, actuators
and other elements, conversions can be made in just a
few minutes per valve – without removing the valve body
from the system.
Of course, modularity has advantages beyond con-
struction and conversion. Because modular thinking
allows features to be chosen as needed, it also does
away with unnecessary frills and provides a quicker
return on investment.
Thinking differently
Alfa Laval’s leadership in valve automation can be sum-
marized in a single word: ThinkTop. Since its introduc-
tion, the ThinkTop valve control unit has redefined the
way industries look at valve actuation and monitoring.
Unlike traditional control units with manually adjusted
proximity switches – which are still used by many of our
competitors – ThinkTop is able to store parameters for
valve operation. Using a state-of-the-art “no-touch”
sensor system, preconfigured with a tolerance band,
ThinkTop detects valve stem movement with previously
unthinkable accuracy.
Since ThinkTop recognizes the slightest deviation in
the opening or closing of a valve plug, it prevents even
the risk of minor leakage. Moreover, the information
obtained from the valve controls can be used to track
operation from batch to batch. This is important for
safety, especially in sensitive applications where detec-
tion of the tiniest contamination is critical.
Alfa Laval’s leading hygienic valves are supported by a note-
worthy offering in valve automation. Equipped with a “no-
touch” sensor that provides set-and-forget ease, our control
and indicator units combine unparalleled accuracy with total
reliability.
Divided assets
Naturally, there are countless ways to make use of
automation. While access to comprehensive data for
batch reports and trending is essential in some appli-
cations, simple real-time monitoring is often sufficient
in others.
To meet these diverse needs, we have divided our
ThinkTop technology into a range of different valve
control units: ThinkTop, the mid-level ThinkTop Basic
and the relatively simple IndiTop monitor.
With these three units, Alfa Laval covers the whole
spectrum, from true automation and a full range of
electronic interfaces to cost-effective indication of valve
position. Since all units can be fitted onto Alfa Laval
valves without special expertise or costly adaptors, they
make it easy to upgrade with changing requirements.
Delivering advantages
Given that fittings and tubes are regulated by norms and
standards, they are most often viewed as a commodity.
But while little has changed in their form over the past
50 years, Alfa Laval has transformed their delivery
through a truly optimized supply concept.
Though individual fittings are available at individual
prices, we provide a discount when items are ordered in
boxes of ten.
For companies with a more extensive need of instal-
lation material, we can supply bulk shipments with a
customized mix of fittings. This manner of delivery, which
is customer-specific and highly discounted, is a unique
way of distributing such a high-volume product.
Alfa Laval’s vast assortment of installation material encompasses
all necessary shapes, dimensions and surface finishes. Supplied
through a range of cost-efficient delivery options, our fittings and
tubes are individually inspected to ensure perfect hygiene.
Biopharm assurance
For the biopharm industry, where there are strict
demands on installation material, Alfa Laval takes quality
even further. Our Tri-Clover BioPharm fittings and tubes,
which are manufactured to exact tolerances, have thus
become a symbol of excellence all over the world.
In addition to using material from prime mills, we use
rigorous procedures and inspections to secure the
consistency and traceability of our manufacturing. The
even quality of our fittings and tubes ensures ease of
assembly and welding, and our ASME BPE fittings
feature laser welding, which minimizes the risk of rough-
ing and corrosion.
By doing everything in our power to ensure uniformity,
we help ensure compliance with current Good Manu-
facturing Practice.
Heating and cooling
A degree of difference
Today’s hygienic production places growing demands
on heating and cooling components, which must deliver
shorter processing times while maximizing uptime and
energy efficiency.
Achieving this requires a complex mix of thermal
capability, precision and control.
Alfa Laval heat exchangers provide exactly these
characteristics, combining exceptional heat transfer with
gentle handling that protects product quality. By evenly
distributing fluids and maintaining a consistent media
flow, they not only allow for the most effective transfer of
heat or cold, but also prevent irregularities that can
cause fouling, burning or changes in the end product.
These features make Alfa Laval heat exchangers easy
to work with as well, not least because the reduction of
dead zones minimizes product build-up and enables
more effective CIP. Combined with a compact design
that simplifies access and claims less space in the
process line, they make Alfa Laval heat exchangers an
ideal choice for installation, operation and maintenance.
Original innovation
Alfa Laval has a long history of leadership in heat trans-
fer, the results of which are readily seen in our plate heat
exchangers.
Our plates, for example, were the first with a distribu-
tion area for optimizing product flow. While this feature is
frequently copied today, our precision-engineered plates
are still unmatched when it comes to directing the
movement of fluid. This gives them not only superior
heat transfer characteristics, but also exceptional clean-
ability even at the plate corners.
Similarly imitated – and also unsurpassed – are our
glueless clip-on gaskets, which allow gasket replace-
ment with the plate still on the frame. Whereas imitators
rely on various snap-in solutions, our unique clip-on
gaskets are easy to work with and can also be seen
when the heat exchanger is closed, making it simple to
verify alignment.
With their thermal efficiency and superior cleanability,
Alfa Laval’s heat transfer components excel in critical heat-
ing and cooling processes. Our leading gasketed plate heat
exchangers are joined by innovative non-gasketed models
and specialty heat exchangers for biopharm use.
Suitably framed
Unlike industrial applications, hygienic applications place
as many demands on heat exchanger frames as they do
on plates and gaskets. For this reason, Alfa Laval has
dedicated specialists who develop frames for hygienic
needs.
On the one hand, these specialists ensure the use of
standard-compliant materials and surface finishes,
designed to safeguard hygienic processes. But they are
also responsible for advantageous features, such as
smaller ports for CIP without specialized pumps, or the
five-point alignment system in our best-selling FrontLine
series.
Advanced developments
While gasketed plate heat exchangers like FrontLine
handle most food and dairy duties, we also offer heat
exchangers for specialized demands, such as those in
the biopharm and personal care industries.
Specifically developed and documented for bio-
pharm, for example, are our Pharma-line and Pharma-X
heat exchangers. Pharma-line is a double-tubesheet
shell-and-tube heat exchanger that offers many options,
while Pharma-X is a ready-built module for point-of-use
cooling in Water For Injection (WFI) or Purified Water
(PW) systems. Also used in clean-water applications are
our Gemini plate heat exchangers, which have crevice-
free double-wall plates and provide a higher turbulence
that minimizes biofilm build-up.
Two other innovative plate solutions are our
Compabloc and AlfaNova heat exchangers. The laser-
welded Compabloc, available in many different
constructions and materials, is ideal for condensing
duties, where it saves cost and space over other types
of condensers. And our unique AlfaNova models are
manufactured through a revolutionary bonding process
known as AlfaFusion, which enables a construction of
100 % stainless steel.
Filtration
and separation
A separate agenda
Separation, a key process in the vast majority of hygienic
processes, has been a specialty of Alfa Laval for well
over 100 years. But while separation has traditionally
been handled by mechanical means, today it is increas-
ingly being performed through membrane filtration.
As well as providing mechanical separators,
Alfa Laval is one of only a handful of companies that
manufacture sanitary membranes for hygienic use. And
as the only membrane producer with a total focus on
hygienic applications, we are the one that can best meet
the needs of hygienic industries.
Likewise, since we are not limited by the quantities of
industrial membrane production, we are the producer
that can most easily adapt to individual requirements.
While our membrane chemistry is standardized, the form
of our membranes can be tailored to the needs of any
hygienic application.
Dual technologies
Alfa Laval’s membrane offering comprises organic mem-
branes for ultrafiltration, nanofiltration, reverse filtration
and microfiltration. These can be delivered in two types,
depending on the viscosity of the product to be sepa-
rated.
For most viscosities we provide spiral-wound mem-
branes, which are also the industry standard. Whereas
competitor membranes are machine-wound, we wind
our spirals by hand, producing a tighter and more
hygienic roll with a longer service life.
In addition, we offer plate-and-frame membranes, an
Alfa Laval solution that can handle higher viscosities.
Plate-and-frame membranes feature open channels
across the membrane surface and are supported by
hollow plates from which the permeate is collected.
For membrane system builders, we can also provide
the standard and high-pressure pumps, valves and
other accessories needed to create a complete and
efficient membrane system.
Since the introduction of Gustaf de Laval’s first cream separa-
tor in 1883, Alfa Laval has led the development of separation
technology. Modern hygienic industries can look to us for
advanced membrane filtration solutions – as well as tradi-
tional high-speed separators and decanters.
Continuous advances
Alfa Laval membranes can be used in an extensive
range of processes, especially in the food, beverage and
dairy industries. Many dairy products, in fact, could not
be produced as they are today if our membrane tech-
nology did not exist.
Because we supply hygienic industries with other
components as well as membranes, these solutions are
backed by complete process knowledge. Moreover,
because our membrane technology is under constant
development, its users can count on regular enhance-
ments that increase membrane performance.
Traditional strengths
Membrane advances aside, it goes without saying that
mechanical means account for most hygienic separa-
tion. This will continue to be the case, as will Alfa Laval’s
leadership in traditional separation methods.
Alfa Laval has a full range of centrifugal separators
and decanters for hygienic use, generally available as
part of larger process deliveries. In biopharm, for exam-
ple, our high-speed separators lead the industry, provid-
ing gentle acceleration and low-shear treatment that
protect even sensitive cell cultures. And our decanters,
available in different designs, lengths and cone
geometries, enable two-phase and three-phase separa-
tion of liquids and solids in countless food and beverage
applications.
With our full portfolio of options – membrane and
mechanical – we provide comprehensive answers to all
separation needs.
Tank optimization
All but the tank itself
Tanks are often at the heart of hygienic processes,
where they are used not only for mixing and storage, but
also for settling, fermentation and a wide variety of other
applications.
While Alfa Laval is not a supplier of tanks themselves,
we do provide a range of components that support and
enhance their function. Our tank equipment represents a
total package, combining the market’s widest range of
options with an in-depth knowledge of mixing, agitation
and cleaning.
Quite simply, we provide everything to make a tank
better – inside and out. So whatever the tank or the task
it performs, time and money can be saved by using
Alfa Laval as a single supplier.
A clean revolution
Prominent in Alfa Laval’s tank equipment offering is our
Toftejorg range of tank cleaning devices. Firmly associ-
ated with leading innovation, the Toftejorg name signifies
a fifty-year track record of ease and efficiency.
In any cleaning process, the aim is to clean quickly
and thoroughly while using the least possible amount of
cleaning fluid. This is most effectively achieved with our
Toftejorg rotary spray heads and jet heads, which project
cleaning media onto tank walls in an economical, three-
dimensional pattern.
By combining impact with rotary motion, these
dynamic cleaning heads remove residual material far
more effectively than conventional static spray balls. As
a result, they save time, water, detergent and energy in
the cleaning process – and ultimately money as well.
Through decades of work both in and around hygienic tanks,
Alfa Laval has developed a thorough understanding of tank
processes and dynamics. Although not a tank supplier, we
provide leading cleaning solutions and all manner of tank-
related equipment.
Making a match
For optimal cleaning and the greatest reduction of clean-
ing waste, it is essential to pair a tank cleaning device
with the tank and the products it handles. Alfa Laval’s
range of Toftejorg spray heads and jet heads provides
many possible options, including ATEX-compliant
devices and the first rotary jet head with EHEDG
approval.
Choosing a device is easy, not least because of the
sizing and selection tools available to Alfa Laval’s sales
and working partners. Based on our years of experience
and the comprehensive data from thousands of software
calculations, our tools present not only the cleaning
results for a given Toftejorg device, but also the potential
return on investment.
Unique Unique
Uniqu
Unique Mixproo
Mixproof Mixproof Unique Mixproof Unique
que SSV Un
Mixpr
Mixproof Large P
Particle ank Outlet
Tank Horizontal Tank SMP-BC SMP-BCA (Standard Configuration) As
Ball Valves
L
LKC-2 U
SBV Sanitary Tri-Clover Non-Return
Fluid
Passage
Flanges, Clamps and Unions Bends, Tees and Reducers Tubes and Tube Support
Heating
and
Cooling
SSB Retractor LKRK Static Spray Ball Toftejorg TJ 20G Toftejorg TZ-74 Toftejorg SaniMidget Toftejorg SaniMidget
Retractor
Instrumentation
W
We
Flow Transmitter Rotacheck+ Temperature Conductivity Pressure Gauge Electric Pressure Level Switch Ult
LKH Multistage LKH UltraPure SolidC UltraPure SolidC MR
Unique SSV Unique SSV Unique SSV Unique SSV Unique SSV Unique
U i SSV Unique SSV
Aseptic Unique SSV ATEX Y-Body Long-Stroke Tangential Two-Step Reverse-Acting Tank Outlet
Automation and Mo
Monitoring
Filtration Membranes
and
Separation
Tubes and Fittings Spiral Membrane Plate and Frame Membrane (Unit) Flat Sheets
Tank Accessories
W i hi S
Weighing Systems
t
ch UltraPure Fl
Flow M
Meter
t Pressure Thermometer Potentiometric
Premium Rotary Lobe Pumps
SRU SX
X O tiL b
OptiLobe SCPP
Butterfly Valves
U i
Unique SSV Unique SSSV LKB With LKB-F For Flange LKB With
Manually Operated Small Single-Seat Standard Handle Connections Actuator
Tank Covers
Multilevel
Access Tank Covers (Circular)
Stainless Steel and Rubber Materials
ky Technical Information
Stainless Steel and Rubber Materials
Stainless Steel
Our stainless steel material have the following demands to the contents of the most essential alloys:
Molybdenum
Descriptions Standard Chrome Cr% Nickel Ni% Mo% Carbon C%
AISI 304 ASTM A270 18.0-20.0 8.0-10.5 0.0 ≤ 0.08
AISI 304L ASTM A270 18.0-20.0 8.0-12.0 0.0 ≤ 0.03
AISI 316L ASTM A270 16.0-18.0 10.0-14.0 2.0-3.0 ≤ 0.03
1.4301 (304) EN 10088-1 (X 5CrNi18-10) 17.0-19.5 8.0-10.5 0.0 ≤ 0.07
1.4307 (304L) EN 10088-1 (X 2CrNi18-9) 17.5-19.5 8.0-10.0 0.0 ≤ 0.03
1.4401 (316) EN 10088-1 (X 5CrNiMo17-12-2) 16.5-18.5 10.0-13.0 2.0-2.5 ≤ 0.07
1.4404 (316L) EN 10088-1 (X 2CrNiMo17-12-2) 16.5-18.5 10.0-13.0 2.0-2.5 ≤ 0.03
1.4435 (316L) EN 10088-1 (X 2CrNiMo18-14-3) 17.0-19.0 12.5-15.0 2.5-3.0 ≤ 0.03
1.4571 (316TI) EN 10088-1 (X6CrNiMoTi17-12-2) 16.5-18.5 10.5-13.5 2.0-2.5 ≤ 0.08
Rubber Materials
In order to obtain the longest possible lifetime for rubber seals it is essential to choose the right quality for the actual duty. Consequently when choosing
rubber quality, the characteristics of the different rubber types should be considered. All product wetted rubber material are in conformity of FDA.
Silicone Rubber, Q
The most significant quality of silicone rubber is that it can be applied from temperatures below -50°C (-58°F) to approx. + 180°C (356°F) and still
keep its elasticity. The chemical resistance is satisfactory to most products. However, undiluted lye and acids as well as hot water and steam may
destroy silicone rubber. The resistance to ozone is good.
Ratings
1 = Unsuitable.
2 = Limited suitability.
3 = Normal suitability.
4 = High suitability.
- = Not recommended for other reasons.
The table contains data which have been complied from the results of our own tests and the recommendations of our raw material suppliers. The
data should be considered as recommendations only and will be brought up-to-date from time to time. They are based on constant contact with
the specified product.
In case of doubt or lack of information it would be advisable to consult us directly, which will enable us to investigate specific applications.
Product or process NBR1) HNBR2) EPDM3) Q4) FPM5) PTFE6)
Dairy products (milk, cream) 3 3-4 3-4 3-4 - 3-4
Dairy products (sour milk products) 3 3-4 3-4 3-4 - 3-4
Brewery products (beer, hops etc.) 3 3-4 3-4 1-2 2-3 3-4
Wine and yeast 3 3-4 4 4 2-3 3-4
Animal and vegetable fats 100°C 3 4 1-2 3 4 3-4
Water and water solutions < 70°C 3 4 4 3 2-4 3-4
Hot water and steam < 130°C 1 4 4 2 - 3-4
Concentrated fruit juices and etheral oils < 100°C 1 - 1 1 3 3-4
Non-oxydising acids < 80°C 1-2 2 3 1-2 2 3-4
Oxydising acids < 80°C - 2 3 1 2 3-4
Weak concentrate of lye < 100°C 2 3-4 4 2 2 3-4
Strong concentrate of lye < 100°C 1 2-3 3 1 1 3-4
Mineral oils < 110°C 3 4 - - 4 3-4
Aliphatic carburetted hydrogen (hexane) 3 3 1 1 4 3-4
Aromatic carburetted hydrogen (benzole) 1 2 1 1 3 3-4
Alcohols 1-3 2-3 2-3 3-4 3-4 3-4
Ester and ketones 1-2 1-2 1-2 1-2 3-4 3-4
Ether 1 2 1 1-3 3-4 3-4
Methylene chloride 1 2 1 2-3 3-4 3-4
Ozyne and atmospheric conditions 1-2 3 4 4 3-4 3-4
International designation of flexible rubber materials according to ISO R 1629.
ISO = International standard.
Notes
Abbreviation
Designation of flexible rubber materials
symbol
1) Nitrile rubber N
2) Hydrogenated actylonitrile rubber H
3) Ethylene propylene rubber E
4) Silicone rubber Q
5) Fluorinated rubber F
6) Polytetraflour ethylene
Compliance and certification
We can provide documented and certified compliance with a broad spectrum of relevant international and local hygiene standards, worldwide.
This helps you Significantly reduce the engineering costs of setting up and operating standards-compliant processing plants around the world.
For special requests please contact your local Alfa Laval organisation
The mission of 3-A SSI is to enhance product safety for consumers of food, beverages, and pharmaceutical
products through the development and use of 3-A Sanitary Standards and 3-A Accepted Practices.
The 3-A Symbol is a registered mark used to identify equipment that meets 3-A Sanitary Standards for
design and fabrication.
ATEX is based on the requirement of the European Directive 94/9/EC (also known as ATEX 95 (100a)), the
Equipment Directive. The name ATEX (ATmospheres EXplosible) is commonly given to the framework for
controlling explosive atmospheres and the standards of equipment and protective systems used in them
The European Hygienic Engineering & Design Group (EHEDG) is a consortium of equipment manufacturers,
food industries, research institutes as well as public health authorities and was founded in 1989 with the aim
to promote hygiene during the processing and packing of food products.
EHEDG has authorised the use of the EHEDG Certification logo for Alfa Laval equipment complying with
O C T O B E R 2008
the EHEDG hygienic design criteria. The Certification include cleanability testing of equipment according to
the methodology described in EHEDG guidelines.
CE marking is a mandatory conformity mark for products placed on the market in the European Economic
Area (EEA). With the CE marking on a product the manufacturer ensures that the product conforms with the
essential requirements of the applicable EC directives. The letters "CE" stand for "Conformité Européenne"
("European Conformity").
The ASME BPE Certification Program is unique in the world, having resulted from widespread industry
A
S requested for standardization. It is the leading standard on how to design and build equipment and systems
M
E used in the production of biopharmaceuticals. It incorporates current best-practices for enhancing product
BPE-106 production efficiencies, lower development and manufacturing costs, and increase quality and safety, while
complying with regulations. The Certification Mark with a BPE Designator indicates that components bearing
the mark have been manufactured and certified by ASME BPE Certificate Holder.
1
1. Installation material
Alfa Laval constantly focuses on producing installation material with long durability,
problem-free welding and assembly, and highest possible strength.
In fact, Alfa Laval has the world’s broadest portfolio of components and
solutions for the food, dairy, beverage, biotech, pharmaceutical and personal
care industries. We draw on decades of experience in coming up with
innovative and hygienic solutions based on our key technologies of separation,
heat transfer, fluid handling, as well as tank equipment and installation material.
Here you will find an overview of Alfa Laval tubes and fittings for hygienic
applications. For complete technical details and product specification, contact
your local Alfa Laval supplier or visit us at www.alfalaval.com
Unions, clamp fittings and flanges
In order to sustain high quality, it is important that the products are
uniform. Therefore tolerances and finishes are carefully controlled.
Alfa Laval follows developments in the area of standards.
To enable you to select the best quality rubber seal for your process,
Alfa Laval is able to offer various options in addition to its standard seal,
including:
Flanges and clamp fittings are suitable for flexible and easy
maintenance. Flanges and clamp fittings with finger nuts are especially
suited for processes where the load on seals is extra high, where easy
control and replacement of seals is necessary and where optimal
cleaning is required.
Alfa Laval constantly focuses on producing installation Sanitary range tubes and fittings
material with long durability, problem-free welding and This product range provides a wide range
assembly, and highest possible strength. Key criteria in the of tubes and fittings with internal surface
manufacturing process include tight tolerances, a variety of finishes that have a Roughness average (Ra)
finishes and uniform wall thickness. of <0.8–1.6 μm. Tubes and fittings in the
Sanitary range comply with DIN 11850,
Welding ISO 2037, BS 4825, JIS G 3447 and ASME
Alfa Laval is aware of the constantly increasing demands for dimension standards.
the quality of welding. In accordance with these demands,
all our weld end fittings meet the highest of standards.
The reducers have welding ends and are available for all
tube combinations, ensuring you the right diameter and wall Tri-Clover BioPharm range tubes
thickness for your process. and fittings
The Tri-Clover BioPharm product range
Tolerances includes a comprehensive selection of tubes
Alfa Laval ensures that all the angles are exact and that all and fittings with internal surface finishes with
the tube, bend and tee connections are uniform. It is very a Roughness average (Ra) of <0.4–0.8 μm,
important that you do not have to compensate for any either electropolished or mechanically
welding irregularities. polished.
The tubes are produced in compliance with the Whatever your sanitary application,
DIN 11866, ASME BPE, ISO 2037 and BS 4825, with Alfa Laval is able to supply the right tube.
extremely high demands on materials, hygiene and
manufacturing accuracy.
Alfa Laval is your complete source for specialized fittings and tubing
required in food, dairy, beverage, personal care, biotechnology and
pharmaceutical process applications. Smooth, crevice-free interiors
and secure, self-aligning joints are characteristic for Alfa Laval Fittings.
Each offers superior corrosion-resistance and unmatched service
life. Alfa Laval fittings are designed and manufactured to ensure
dimensional accuracy and structural integrity, making them easy to
install. Tubing is manufactured to Alfa Laval’s stringent specifications,
making it a perfect match for the weld fittings. Choose from a wide
range of tube sizes, surface finishes and connect options. All products
are labelled with a bar code, product information and manufacturing
date. This provides the optimum identification and ensures that the
product arrives to the job site in a clean orbital weld condition.
The Alfa Laval tubes and fittings are divided into two product ranges,
Hygienic and UltraPure, The Hygienic range is suitable for most
standard duties and the UltraPure range is suitable for duties with
extra high demands on hygiene and cleanability.
1.1.55
Alfa Laval Installation Material Product Presentation
1.1
Surface specification for Alfa Laval Hygienic range
Hygienic tubes
Hygienic Fittings
1.1.56
Product Presentation Alfa Laval Installation Material
1.1
Surface specification for Alfa Laval Tri-Clover ® UltraPure range
UltraPure tubes and fittings
Dimension ranges
Material Tri-Clover ® Hygienic
DIN 11850 ISO 2037 BS 4825
ASME
1.4301* (304) X X
1.4307* (304L) X X X
1.4401* (316) 1)
1.4404* (316L) X X X
304** X
316L** X
1) Reducers and Reducing tees are only available in 1.4401 (316)
* According to DIN EN 10088-1
** According to ASTM A 269 and A 270.
Dimension ranges
Material Tri-Clover® Hygienic
DIN 11850 ISO 2037 BS 4825
ASME
NBR X X X
Nitrile (Buna-N) X
White Nitrile (White Buna-N) X
EPDM X X X X
FPM X X X
Viton® X
PTFE X X X X
Silicone (Q) X X X
1.1.57
Alfa Laval Installation Material Product Presentation
1.1
Material specification for Alfa Laval Tri-Clover® UltraPure range
Wetted steel parts
Dimension ranges
Material Tri-Clover ® UltraPure Tri-Clover® UltraPure
ASME-BPE Tri-Clover ® UtraPure ISO 2037
1.4404* (316L) X
316L** X
* According to DIN EN 10088-1
** According to ASTM A 269 and A 270 S2. All Tri-Clover® UltraPure ASME BPEweld ends are also according to ASME BPE sulphur content
0.005-0.017%
Dimension ranges
Material Tri-Clover ® UltraPure Tri-Clover ® UltraPure
ASME-BPE Tri-Clover ® UtraPure ISO 2037
Nitrile (Buna-N) X
White Nitrile (White Buna-N) X
EPDM X1) X
FPM X
Viton® X1)
White Viton® X
PTFE X X
Silicone (Q) X1)
1) EPDM, Viton and Silicone available with USP Class 6 certificate - please request by order.
1.1.58
Product Presentation Alfa Laval Installation Material
1.1
Pressure ratings (bar) for Alfa Laval Hygienic range
Dimension ranges
Material Tri-Clover ® Hygienic
DIN 11850 SMS / ISO 2037 BS 4825
ASME
Tubes (20°C) 39/355 39/355 56-467* 56-351*
Bends,Tees, Reducers (80/200°C) 40/16 40/16 25/15 25/15
Nut unions (80/200°C) 40/16 40/16 25/15
Flange unions (80/200°C) 25/16 25/16 25/15
* Tube pressure ratings depending on size (larger diameter smaller pressure rating)
1.1.59
Alfa Laval Installation Material Product Presentation
1.1
Pressure drop and flow velocity curves
Flow velocity in ISO 2037 and DIN 11850 tubes Pressure drop in 100 m ISO 2037 and DIN 11850 tubes
1.1.60
1.1 Hygienic, ISO 2037
The installation material in this section is manufactured to meet ISO 2037 tube dimensions.
Price lists
Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.62
Reducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.63
Bends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.65
Hose Liners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.68
Tees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.69
SMS Union Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.70
Seal rings for SMS Union Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.76
ISO Union Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.77
DS Union Parts DS 720 tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.79
DIN Union Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.82
Clamp Union Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.85
Clamp Rings for Clamp Union Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.87
Flange connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.88
Tubes Hygienic, ISO 2037
1.1
Tubes of manufacturing lengths of approx 6 meters Finish: BD and BC
Product code: 5102
According to standard: ISO 2037
PPL
Material Material PPL
EUR Size Dimension (mm)
Item No. Item No. EUR
pr. meter
1.4307 (304L) 1.4404 (316L) mm OD/ID x t BD finish Inch tubes ISO 2037
9611819010 * 9611819210 * 25 25/22.6 x 1.2
9611819020 * 9611819220 * 32 32/29.6 x 1.2
9611819030 * 9611819230 * 38 38/35.6 x 1.2
9611819060 * 9611819260 * 51 51/48.6 x 1.2
9611819090 * 9611819280 * 63.5 63.5/60.3 x 1.6
9611819101 * 9611819290 * 76.1 76.1/72.9 x 1.6
9611819120 * 9611819310 * 101.6 101.6/97.6 x 2.0
1.1.62
Hygienic, ISO 2037 Reducers
1.1
Product code: 5064 Finish: OD: Semi bright
ID: Semi bright
Material PPL
Size Dimension (mm)
Item No. EUR
1.4404 (316L) mm OD 1/ID 1 x t 1 OD 2/ID 2 x t2 L Concentric reducer
3131708951 15.63 38/25 38/35.6 x 1.2 25/22.6 x 1.2 44.0
3131708952 27.66 51/25 51/48.6 x 1.2 25/22.6 x 1.2 86.0
3131708953 19.04 51/38 51/48.6 x 1.2 38/35.6 x 1.2 42.0
3131708954 29.39 63.5/38 63.5/61.1 x 1.2 38/35.6 x 1.2 82.0
3131708955 22.07 63.5/51 63.5/61.1 x 1.2 51/48.6 x 1.2 40.0
3131708956 32.74 76.1/51 76.1/72.9 x 1.6 51/48.6 x 1.6 79.0 TD 305-014
1.1.63
Reducers Hygienic, ISO 2037
1.1
Product code: 5064 Finish: OD: Polished
ID: Raw
PPL PPL
Item No. Item No. Size Dimension (mm)
EUR EUR
1.4307 (304L) 1.4404 (316L) mm OD1/ID1 x t1 OD2/ID2 x t2 L Concentric reducer
9612928250 27.43 9612928259 30.16 38.1/25.4 38.1/34.9 x 1.6 25.4/22.2 x 1.6 40.0
9612928251 39.70 9612928260 43.66 50.8/25.4 50.8/47.6 x 1.6 25.4/22.2 x 1.6 80.0
9612928252 25.68 9612928261 28.24 50.8/38.1 50.8/47.6 x 1.6 38.1/34.9 x 1.6 41.0
9612928253 40.22 9612928262 44.24 63.5/38.1 63.5/60.3 x 1.6 38.1/34.9 x 1.6 80.0
9612928254 27.90 9612928263 30.69 63.5/50.8 63.5/60.3 x 1.6 50.8/47.6 x 1.6 38.0
9612928255 50.28 9612928264 55.31 76.1/50.8 76.1/73.0 x 1.6 50.8/47.6 x 1.6 76.0
9612928256 40.57 9612928265 44.62 76.1/63.5 76.1/73.0 x 1.6 63.5/60.3 x 1.6 36.0
9612928257 64.19 9612928266 70.61 101.6/76.1 101.6/97.6 x 2.0 76.2/73.0 x 1.6 77.0
9612928258 80.52 9612928267 88.56 101.6/63.5 101.6/97.6 x 2.0 63.5/60.3 x 1.6 108.0
Concentric reducer
9612928274 24.88 38.1/25.4 38.1/34.9 x 1.6 25.4/22.2 x 1.6 97.0
9612928275 40.80 50.8/38.1 50.8/47.6 x 1.6 38.1/34.9 x 1.6 97.0
9612928276 53.97 50.8/25.4 50.8/47.6 x 1.6 25.4/22.2 x 1.6 115.0
9612928277 36.46 63.5/50.8 63.5/60.3 x 1.6 50.8/47.6 x 1.6 97.0
9612928278 64.57 63.5/38.1 63.5/60.3 x 1.6 38.1/34.9 x 1.6 120.0
9612928279 52.05 76.2/63.5 76.1/73.0 x 1.6 63.5/60.3 x 1.6 97.0
9612928280 66.79 76.2/50.8 76.1/73.0 x 1.6 50.8/47.6 x 1.6 115.0
9612928281 69.07 76.2/38.1 76.1/73.0 x 2.0 38.1/34.9 x 1.6 130.0
9612928282 81.77 101.6/76.2 101.6/97.6 x 2.0 76.2/73.0 x 1.6 120.0
9612928283 93.74 101.6/63.5 101.6/97.6 x 2.0 63.5/60.3 x 1.6 140.0
9612928284 106.84 101.6/50.8 101.6/97.6 x 2.0 50.8/47.6 x 1.6 150.0
Eccentric reducer
9612928285 30.07 38.1/25.4 38.1/34.9 x 1.6 25.4/22.2 x 1.6 100.0
9612928286 45.29 50.8/38.1 50.8/47.6 x 1.6 38.1/34.9 x 1.6 100.0
9612928287 38.24 50.8/25.4 50.8/47.6 x 1.6 25.4/22.2 x 1.6 120.0
9612928288 52.45 63.5/50.8 63.5/60.3 x 1.6 50.8/47.6 x 1.6 105.0
9612928289 49.17 63.5/38.1 63.5/60.3 x 1.6 38.1/34.9 x 1.6 140.0
9612928290 63.06 76.2/63.5 76.1/73.0 x 1.6 63.5/60.3 x 1.6 105.0
9612928291 56.83 76.2/50.8 76.1/73.0 x 1.6 50.8/47.6 x 1.6 135.0
9612928292 75.40 101.6/76.2 101.6/97.6 x 2.0 76.2/73.0 x 1.6 135.0
9612928293 71.03 101.6/63.5 101.6/97.6 x 2.0 63.5/60.3 x 1.6 170.0
9612929372 92.89 104/76.1 104/100 x 2.0 76.2/73 x 1.6 135.0
9612929373 78.44 104/63.5 104/100 x 2.0 63.5/60.3 x 1.6 170.0
NOTE: For pressure and surface, please see product leaflet.
Wall thickness is not according to ISO 2037.
1.1.64
Hygienic, ISO 2037 Bends
1.1
Product code: 5004 Finish: OD: Semi bright
ID: Semi bright
Bend 90° - (R = 1 x D)
191699 84.69 25 25/22.6 x 1.2 55.0 255.0 25.0
3131902671 87.23 38 38/35.6 x 1.2 70.0 270.0 38.0
3131902751 116.44 51 51/48.6 x 1.2 82.0 282.0 51.0
3131902831 161.56 63.5 63.5/60.3 x 1.6 105.0 305.0 64.0
3131902911 220.63 76.1 76.1/72.1 x 2.0 110.0 310.0 76.0
3131907232 449.08 101.6 101.6/97.6 x 2.0 150.0 350.0 149.0
1.1.65
Bends Hygienic, ISO 2037
1.1
Product code: 5004 Finish: OD: Polished
ID: Raw
Bend 90° - (R = 3 x D)
9612928268 13.11 25.4 25.4/22.9 X 1.25 115.0 75.0
9612928269 15.83 31.8 31.8/29.3 X 1.25 136.0 93.0
9612928270 19.91 38.1 38.1/35.6 X 1.25 140.0 115.0 TD301-028
1.1.66
Hygienic, ISO 2037 Bends
1.1
Product code: 5004 Finish: OD: Polished
ID: Raw
1.1.67
Hose Liners Hygienic, ISO 2037
1.1
Product code: 5086, 5018 Finish: OD: Semi bright
ID: Semi bright
Material PPL
Size Dimension (mm)
Item No. EUR
1.4404 (316L) mm OD 1/ID 1 x t1 OD 2 E L R Hose liner, straight
Product code: 5086
191570 14.53 25 25/22.6 x 1.2 29.0 10.0 42.5
191572 21.61 38 38/35.6 x 1.2 42.0 10.0 71.0
191573 26.81 51 51/48.6 x 1.2 55.0 10.0 101.0
191574 33.28 63.5 63.5/60.3 x 1.6 67.0 10.0 116.0
191575 44.70 76.1 76.1/72.1 x 2.0 80.0 10.0 140.0
3131708021 111.29 101.6 101.6/97.6 x 2.0 105.6 10.0 163.0
1.1.68
Hygienic, ISO 2037 Tees
1.1
Product code: 5022 Finish: OD: Polished
ID: Polished
1.1.69
SMS Union Parts Hygienic, ISO 2037
1.1
Product code: 5043 Finish: OD: Semi bright
Seals: Nitrile
Thread: RdG according to DIN 405
1.1.70
Hygienic, ISO 2037 SMS Union Parts
1.1
Product code: 5043 Finish: OD: Semi bright
Seals: Nitrile
Thread: RdG according to DIN 405
Connections: Expanding
Material PPL
Size Dimension (mm)
Item No EUR
1.4301 (304) mm A B C D Union
190655 38.65 25 51.0 38.0 25.2
190657 52.32 38 74.0 44.0 38.2
190658 51.27 51 84.0 46.0 51.2
190659 69.77 63.5 100.0 56.0 63.8
190660 111.68 76.1 114.0 66.0 76.3
Male part
190641 13.68 25 20.0 40 x 1/6 25.2
190643 21.21 38 23.0 60 x 1/6 38.2
190644 17.19 51 25.0 70 x 1/6 51.2
190645 24.97 63.5 30.0 85 x 1/6 63.8
190646 50.73 76.1 35.0 98 x 1/6 76.3
Liner
190627 10.93 25 35.5 17.0 25.2
190629 13.67 38 55.0 20.0 38.2
190630 14.20 51 65.0 20.0 51.2
190631 18.36 63.5 80.0 25.0 63.8
190632 26.93 76.1 93.0 30.0 76.3
Nut
190613 12.58 25 51.0 20.0 40 x 1/6 32.0
190615 15.53 38 74.0 25.0 60 x 1/6 48.0
190616 17.96 51 84.0 26.0 70 x 1/6 60.5
190617 24.47 63.5 100.0 30.0 85 x 1/6 74.0
190618 31.62 76.1 114.0 32.0 98 x 1/6 87.0
3131708841 79.98 101.6 154.0 45.0 132 x 1/6 117.0
1.1.71
SMS Union Parts Hygienic, ISO 2037
1.1
Product code: 5043 Finish: OD: Semi bright
Seals: Nitrile
Thread: RdG according to DIN 405
Connections: Expanding/welding
PPL
1.4404 (316L) Size Dimension (mm)
EUR
A B D Expanding Reducing liner
191669 27.79 38/25 55.0 17.0 25.2
191670 45.47 51/25 65.0 17.0 25.2
191675 50.70 51/38 65.0 20.0 38.2
191676 82.85 63.5/38 80.0 20.0 38.2
191678 87.42 63.5/51 80.0 20.0 51.2
191677 101.69 76.1/38 93.0 20.0 38.2
191679 109.22 76.1/51 93.0 20.0 51.2
191680 120.20 76.1/63.5 93.0 25.0 63.8
1.1.72
Hygienic, ISO 2037 SMS Union Parts
1.1
Product code: 5043 Finish: Machined
1.1.73
SMS Union Parts Hygienic, ISO 2037
1.1
Product code: 5043 Finish: Machined
Thread: Round type
Blank
190084 9.50 25 35.5 3.0
190086 14.45 38 55.0 4.0
190087 17.37 51 65.0 4.0
190088 21.95 63.5 80.0 4.0
190089 26.68 76.1 93.0 5.0
3131703341 51.31 101.6 127.0 6.0
1.1.74
Hygienic, ISO 2037 SMS Union Parts
1.1
Product code: 5043 Finish: Machined
Product code: 5004, 5018
Material PPL
Size Dimension (mm)
Item No. EUR
1.4307
mm A B C D E Adapter, male to BSP male
(304L)
Product code: 5043
190502 24.01 25 40 x 1/6 30.0 1" 22.5 15.0
190506 40.19 38 60 x 1/6 42.0 1 1 /2 " 35.5 23.0
190508 54.68 51 70 x 1/6 47.0 2" 48.5 28.0
190510 218.55 63.5 85 x 1/6 55.0 2 1 /2 " 60.5 32.0
1.4404
mm OD 1/ID 1 x t1 A B OD 2 E Bend with hose and liner
(316L)
Product code: 5018
191603 55.62 25 25/22.6 x 1.2 62.0 55.0 29.0 10.0
191605 88.46 38 38/35.6 x 1.2 79.0 70.0 42.0 10.0
191606 73.86 51 51/48.6 x 1.2 91.0 82.0 55.0 10.0
191607 160.48 63.5 63.5/60.3 x 1.6 114.0 105.0 67.0 10.0
1.1.75
Seal rings for SMS Union Parts Hygienic, ISO 2037
1.1
Product code: 5043
D
A
3131708861 4.80 3131708862 6.49 3131708863 66.70 101.6 114.0 5.5 101.0
9611994547 4.80 9611994546 7.80 9611994548 66.70 104 116.0 5.5 104
TD 309-033
B
PTFE Seal ring
3131705511 5.51 25 32.0 4.0 25.0
3131705513 10.50 38 48.0 4.0 38.0
3131705514 10.50 51 61.0 4.0 51.0
3131705515 13.80 63.5 73.5 4.0 63.5
3131705516 13.53 76.1 86.0 4.0 76.1
D
A
3131705517 20.35 101.6 114.0 4.0 101.6
TD 309-033
B
NBR Seal ring
190608 21.28 25 32.0 5.0 22.5
190609 6.15 32 40.0 5.0 29.5
71066 27.20 38 48.0 5.0 35.5
71068 27.32 51 61.0 5.0 48.5
190610 27.44 63.5 73.5 5.0 60.5
D
A
TD 309-033
B
PTFE Seal ring
190987 47.06 25 32.0 4.0 22.5
190989 15.30 38 48.0 4.0 35.5
190990 54.10 51 61.0 4.0 48.5
190991 54.10 63.5 73.5 4.0 60.5
190992 43.82 76.1 86.0 4.0 72.0
D
A
TD 309-033
1.1.76
Hygienic, ISO 2037 ISO Union Parts
1.1
Product code: 5041 Finish: Machined
Seals: Nitrile
Thread: Trapezoidal type
1.1.77
ISO Union Parts Hygienic, ISO 2037
1.1
Product code: 5041 Finish: Machined
Material PPL
Size Dimension (mm)
Item No. EUR
1.4404 (316L) mm A B D Blank
9611308290 16.96 25 33.8 10.5 29.0
9611308291 18.58 38 47.0 10.5 42.5
9611308292 19.67 51 60.5 10.5 56.0
D
9611308293 23.32 63.5 74.0 10.5 69.7
9611308294 30.06 76.1 87.5 10.5 82.3
9611308295 51.42 101.6 114.1 10.5 108.4
TD 317-018_1
* On request
1.1.78
Hygienic, ISO 2037 DS Union Parts DS 720 tubes
1.1
Product code: 5042 Finish: Machined
Seals: Nitrile
Thread: Round type
1.1.79
DS Union Parts DS 720 tubes Hygienic, ISO 2037
1.1
Product code: 5042 Finish: Machined
Thread: Round type
Connections: Expanding ends
Material PPL
Size Dimension (mm)
Item No. EUR
1.4301 (304) mm A B C D Male part
9611300203 15.56 25 20.0 44 x 1/6 25.0
9611300204 21.62 38 22.0 58 x 1/6 38.0
9611300205 21.89 51 24.0 72 x 1/6 51.0
9611300206 43.39 63.5 26.0 88 x 1/6 63.5
9611300207 65.56 76.1 28.0 100 x 1/6 76.0
Liner
9611300209 9.84 25 40.0 16.0 25.0
9611300210 12.02 38 54.0 18.0 38.0
9611300211 13.77 51 68.0 20.0 51.0
9611300212 21.86 63.5 84.0 22.0 63.5.
9611300213 27.32 76.1 96.0 24.0 76.0
Material PPL
Size Dimension (mm)
Item No. EUR
1.4301 (304) mm A B End cap for chain
9611303520 86.41 25 57.0 20.0
9611303530 87.40 38 71.0 20.0
9611303540 105.40 51 86.0 22.0
9611303550 126.33 63.5 103.0 24.0
9611303560 151.43 76.1 115.0 25.0
1.1.80
Hygienic, ISO 2037 DS Union Parts DS 720 tubes
1.1
Product code: 5042 Finish: Machined
Thread: Round type
Connections: Expanding ends
D
A
9611990558 5.18 9611992820 15.46 101.6 112.5 4.5 101.6
TD 309-033
B
PTFE FPM mm A B D Seal ring
9611991167 6.77 9611992833 59.64 25 32.0 4.5 25.0
9611991168 8.88 9611992835 59.64 38 47.0 4.5 38.0
9611991170 9.95 9611992836 59.64 51 59.0 4.5 51.0
9611991171 16.72 9611992837 59.64 63.5 74.5 4.5 63.5
9611991172 17.02 9611992838 59.64 76.1 88.0 4.5 76.1
D
A
TD 309-033
1.1.81
DIN Union Parts Hygienic, ISO 2037
1.1
Product code: 5044 Finish: Machined
Thread: Round type
1.1.82
Hygienic, ISO 2037 DIN Union Parts
1.1
Product code: 5044 Finish: Machined
Thread: Round type
Material PPL
Size Dimension (mm)
Item No. EUR
1.4301 (304) mm A B C D Male part
9611300977 17.48 25 29.0 52 x 1/6 25.2
9611300978 20.76 40 33.0 65 x 1/6 38.2
9611300979 21.86 50 35.0 78 x 1/6 51.2
9611300980 32.78 65 40.0 95 x 1/6 63.8
9611306330 63.55 75 40.0 104 x 1/6 76.3
9611300981 69.78 80 45.0 110 x 1/4 76.3
9611300983 82.44 100 54.0 130 x 1/4 101.9
Liner
9611300984 8.74 25 44.0 22.0 25.2
9611300985 13.84 40 56.0 26.0 38.2
9611300986 20.60 50 68.0 28.0 51.2
9611300987 35.27 65 86.0 32.0 63.8
9611306390 37.43 75 95.0 32.0 76.3
9611300990 39.69 100 121.0 44.0 101.9
1.1.83
DIN Union Parts Hygienic, ISO 2037
1.1
Product code: 5044 Seals: Nitrile
Thread: Round type
1.1.84
Hygienic, ISO 2037 Clamp Union Parts
1.1
Product code: 5045 Finish: Machined
Clamp ferrule
9612990107 13.81 25 25/22.6 x 1.20 50.5 21.5
9612990108 14.28 38 38/35.6 x 1.20 50.5 21.5
9612990109 16.24 51 51/48.6 x 1.20 64.0 21.5
9612990110 19.79 63.5 63.5/60.3 x 1.60 77.5 21.5
9612990111 24.64 76.1 76.1/72.9 x 1.60 91.0 21.5
9612990112 48.66 101.6 101.6/97.6 x 2.0 119.0 21.5
1.1.85
Clamp Union Parts Hygienic, ISO 2037
1.1
Product code: 5045 Finish: Machined
** Not available
1.1.86
Hygienic, ISO 2037 Clamp Rings for Clamp Union Parts
1.1
Product code: 5049
Material PPL
Size Dimension (mm)
Item No. EUR
1.4301 (304) mm A B A13MHM - Clamp ring
211053 27.35 25/38 54.0
211054 33.32 51 67.1
211055 38.58 63.5 81.0
211056 41.96 76.1 94.5
211057 50.93 101.6 122.2
1.1.87
Flange connections Hygienic, ISO 2037
1.1
Product code: 5058 Finish: Semi bright
Seals: EPDM
1.1.88
Hygienic, ISO 2037 Flange connections
1.1
Product code: 5058
1.1.89
This page is intentionally left blank
1.2 Hygienic, EN 10357-A (DIN 11850)
The installation material in this section is manufactured to meet EN 10357-A (DIN 11850)
tube dimensions.
Price lists
Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.92
Reducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.95
Bends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.98
Tees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.102
DIN Union Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.105
Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.113
Seal rings for DIN Union Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.114
Other Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.116
Clamp Union Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.117
Clamp Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.118
Flange connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.119
Union Parts DIN 11853 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.121
Tubes Hygienic, EN 10357-A (DIN 11850)
Tubes of manufacturing lengths of approx 6 meters
1.2 Product code: 5108
PPL PPL
Material Material Size
EUR EUR Dimension (mm)
Item No. Item No. DN
pr. meter pr. meter
BD finish, DIN 11850 tubes,
1.4307 (304L) 1.4404 (316L) mm OD/ID x t
2nd series
9611819440 * 9611819592 * 15 19/16 x 1.5
9611819442 * 9611819594 * 20 23/20 x 1.5
9611819133 * 9611819596 * 25 29/26 x 1.5
9611819443 * 9611819598 * 32 35/32 x 1.5
9611819444 * 9611819544 * 40 41/38 x 1.5
9611819445 * 9611819554 * 50 53/50 x 1.5
9611819170 * 9611819365 * 65 70/66 x 2.0
9611819175 * 9611819375 * 80 85/81 x 2.0
9611819184 * 9611819388 * 100 104/100 x 2.0
BD finish, DIN tubes not according to standard
9611819430 * 9611819452 * 15 18/15 x 1.5
9611819441 * 9611819453 * 20 22/19 x 1.5
9611819135 * 9611819582 * 25 28/25 x 1.5
9611819145 * 9611819584 * 32 34/31 x 1.5
9611819155 * 9611819586 * 40 40/37 x 1.5
9611819165 * 9611819588 * 50 52/49 x 1.5
1.2.92
Hygienic, EN 10357-A (DIN 11850) Tubes
Tubes of manufacturing lengths of approx 6 meters
Product code: 5108 1.2
1.2.93
Tubes Hygienic, EN 10357-A (DIN 11850)
Tubes of manufacturing lengths of approx 6 meters
1.2 Product code: 5108
PPL PPL
Material Material Size
EUR EUR Dimension (mm)
Item No. Item No. DN
pr. meter pr. meter
CC finish, DIN 11850 tubes,
1.4301 (304) 1.4404 (316L) mm OD/ID x t
2nd series
9611819683 * 9611819528 * 15 19/16 x 1.5
9611819684 * 9611819529 * 20 23/20 x 1.5
9611819519 * 9611819627 * 25 29/26 x 1.5
9611819520 * 9611819628 * 32 35/32 x 1.5
9611819521 * 9611819629 * 40 41/38 x 1.5
9611819522 * 9611819630 * 50 53/50 x 1.5
9611819689 * 9611819631 * 65 70/66 x 2.0
9611819690 * 9611819632 * 80 85/81 x 2.0
9611819691 * 9611819633 * 100 104/100 x 2.0
9611819692 * 9611819634 * 125 129/125 x 2.0
9611819693 * 9611819534 * 150 154/150 x 2.0
CC finish, DIN tubes not according to standard
9611819517 * 9611819625 * 15 18/15 x 1.5
9611819518 * 9611819626 * 20 22/19 x 1.5
9611819523 * 9611819503 * 25 28/25 x 1.5
9611819524 * 9611819504 * 32 34/31 x 1.5
9611819525 * 9611819505 * 40 40/37 x 1.5
9611819526 * 9611819506 * 50 52/49 x 1.5
1.2.94
Hygienic, EN 10357-A (DIN 11850) Reducers
Product code: 5068 Finish: OD: Semi bright
ID: Raw 1.2
1.2.95
Reducers Hygienic, EN 10357-A (DIN 11850)
Product code: 5068 Finish: OD: Mat
1.2 ID: Mat
1.2.96
Hygienic, EN 10357-A (DIN 11850) Reducers
Product code: 5068 Finish: See below
1.2
1.2.97
Bends Hygienic, EN 10357-A (DIN 11850)
Product code: 5007 Finish: OD: Polished
1.2 ID: Raw
1.2.98
Hygienic, EN 10357-A (DIN 11850) Bends
Product code: 5007 Finish: OD: Mat
ID: Mat 1.2
1.2.99
Bends Hygienic, EN 10357-A (DIN 11850)
Product code: 5007 Finish: See below
1.2
1.2.100
Hygienic, EN 10357-A (DIN 11850) Bends
Product code: 5007 Finish: See below
1.2
1.2.101
Tees Hygienic, EN 10357-A (DIN 11850)
Product code: 5026 Finish: OD/ID: Polished
1.2
Tee, short,
1.4307 (304L) 1.4404 (316L) mm OD/ID x t L1 L2
acc. to DIN 11852, 2nd series
9612928701 14.30 9612928711 18.59 15 19/16 x 1.5 35.0 11.0
9612928702 15.40 9612928712 20.02 20 23/20 x 1.5 40.0 13.0
9612928703 16.50 9612928713 21.45 25 29/26 x 1.5 50.0 16.5
9612928705 19.80 9612928715 25.74 40 41/38 x 1.5 60.0 22.5
9612928706 22.00 9612928716 28.60 50 53/50 x 1.5 70.0 29.5
9611304580 26.95 9611304582 35.04 65 70/66 x 2.0 80.0 40.0
9611304600 40.70 9611304602 52.91 80 85/81 x 2.0 90.0 45.5
9611304620 64.90 9611304622 84.37 100 104/100 x 2.0 100.0 58.5
9611304640 207.35 9611304642 269.56 125 129/125 x 2.0 187.5 71.5
9612150053 377.85 9612150040 491.21 150 154/150 x 2.0 225.0 87.0
Tee, short, form TK, Non
1.4301 (304) 1.4404 (316L) mm OD/ID x t L1 L2
standard
9612150002 14.30 9612150030 18.59 15 18/15 x 1.5 35.0 10.0
9612150003 15.40 9612150031 20.02 20 22/19 x 1.5 40.0 12.0
9612150004 16.50 9612150032 21.45 25 28/25 x 1.5 50.0 15.5
9612150006 19.80 9612150034 25.74 40 40/37 x 1.5 60.0 21.5
9612150007 22.00 9612150035 28.60 50 52/49 x 1.5 70.0 29.5
1.2.102
Hygienic, EN 10357-A (DIN 11850) Tees
Product code: 5026 Finish: OD/ID: Mat
1.2
Tee, short,
1.4307 (304L) 1.4404 (316L) mm OD/ID x t L1 L2
acc. to DIN 11852, 2nd series
9612928721 11.70 9612928731 15.21 15 19/16 x 1.5 35.0 11.0
9612928722 12.60 9612928732 16.38 20 23/20 x 1.5 40.0 13.0
9612928723 13.50 9612928733 17.55 25 29/26 x 1.5 50.0 16.5
9612928725 16.20 9612928735 21.06 40 41/38 x 1.5 60.0 22.5
9612928726 18.00 9612928736 23.40 50 53/50 x 1.5 70.0 29.5
9611304581 22.05 9611304583 28.67 65 70/66 x 2.0 80.0 40.0
9611304601 33.30 9611304603 43.29 80 85/81 x 2.0 90.0 45.5
9611304621 53.10 9611304623 69.03 100 104/100 x 2.0 100.0 58.5
9611304641 169.65 9611304643 220.55 125 129/125 x 2.0 187.5 71.5
9612150054 309.15 9612150052 401.90 150 154/150 x 2.0 225.0 87.0
1.4301 (304) 1.4404 (316L) mm OD/ID x t L1 L2 Tee, short, non standard
9612150009 13.00 9612150042 16.90 15 18/15 x 1.5 35.0 10.0
9612150010 14.00 9612150043 18.20 20 22/19 x 1.5 40.0 12.0
9612150011 15.00 9612150044 19.50 25 28/25 x 1.5 50.0 15.5
9612150013 18.00 9612150046 23.40 40 40/37 x 1.5 60.0 21.5
9612150014 20.00 9612150047 26.00 50 52/49 x 1.5 70.0 29.5
1.2.103
Tees Hygienic, EN 10357-A (DIN 11850)
* Please note that reduced tees are not within the DIN standard Finish: See below
1.2 Product code: 5026
1.2.104
Hygienic, EN 10357-A (DIN 11850) DIN Union Parts
Product code: 5044 Finish: Machined
Seals: Nitrile 1.2
Thread: Round type
1.2.105
DIN Union Parts Hygienic, EN 10357-A (DIN 11850)
Product code: 5044 Finish: Mat
1.2 Seals: Nitrile
Thread: Round type
1.2.106
Hygienic, EN 10357-A (DIN 11850) DIN Union Parts
Product code: 5044 Finish: Semi bright
Thread: Round type 1.2
1.2.107
DIN Union Parts Hygienic, EN 10357-A (DIN 11850)
Product code: 5044 Finish: Mat
1.2 Thread: Round type
1.2.108
Hygienic, EN 10357-A (DIN 11850) DIN Union Parts
Product code: 5044 Finish: Mat
Thread: Round type 1.2
* On request
NOTE: Seal rings - please see later this chapter.
NOTE: For pressure and surface, please see product leaflet.
1.2.109
DIN Union Parts Hygienic, EN 10357-A (DIN 11850)
Product code: 5044 Finish: See below
1.2 Seals: Nitrile
Thread: Round type
Connections: Expanding ends
Liner
3131800151 7.64 9611306672 12.02 25 44.0 22.0 28.2
3131800153 9.29 9611306692 21.57 40 56.0 26.0 40.2
3131800154 10.39 9611306702 21.86 50 68.0 28.0 52.2
3131800155 15.34 9611306712 38.68 65 86.0 32.0 70.3
3131800156 21.19 9611306722 31.79 80 100.0 37.0 85.3
3131800158 29.59 9611306732 88.13 100 121.0 44.0 104.3
1.2.110
Hygienic, EN 10357-A (DIN 11850) DIN Union Parts
Product code: 5044 Finish: Semi bright
Thread: Round type 1.2
1.2.111
DIN Union Parts Hygienic, EN 10357-A (DIN 11850)
Product code: 5044 Finish: Semi bright
1.2 Thread: Round type
1.2.112
Hygienic, EN 10357-A (DIN 11850) Connection
Product code: 5044 Finish: Semi bright
Thread: Round type 1.2
1.2.113
Seal rings for DIN Union Parts Hygienic, EN 10357-A (DIN 11850)
Product code: 5044
1.2
1.2.114
Hygienic, EN 10357-A (DIN 11850) Seal rings for DIN Union Parts
Product code: 5044
1.2
TD310-068
9611991845 3.04 9611991858 5.44 100 8.0
B
Seal ring
9611900253 1.42 10 5.0
9611900254 1.71 15 5.0
9611900255 1.75 20 5.0
9611900256 1.82 25 6.0
9611900258 2.09 40 6.0
9611900259 2.24 50 6.0
9611900260 2.39 65 6.0
9611900261 2.55 80 6.0
TD310-067
1.2.115
Other Fittings Hygienic, EN 10357-A (DIN 11850)
Sockets and male parts
1.2 Product code: 5044
1.2.116
Hygienic, EN 10357-A (DIN 11850) Clamp Union Parts
Product code: 5045
1.2
* On request
NOTE: For pressure and surface, please see product leaflet.
1.2.117
Clamp Rings Hygienic, EN 10357-A (DIN 11850)
Product code: 5049
1.2
PPL Size
Item No. Dimension (mm)
EUR DN
1.4301 (304) mm A B C A13MHM Clamp ring
211053 27.35 25-40 54.0
211054 33.32 50 67.1
211056 41.96 65 94.5
211057 50.93 100 122.2
Clamp ring
9611993113 31.59 10-15-20 37
9611993114 55.62 80 109
9611993203 320.63 125 159.0
9611993204 391.50 150 187.0
1.2.118
Hygienic, EN 10357-A (DIN 11850) Flange connections
Product code: 5044 Finish: Semi bright
Seals: EPDM 1.2
NOTE: Seal rings and screws - please see later this chapter.
1.2.119
Flange connections Hygienic, EN 10357-A (DIN 11850)
Product code: 5044
1.2
1.2.120
Hygienic, EN 10357-A (DIN 11850) Union Parts DIN 11853
According to DIN 11853 Thread: Round type
Form A with O-ring 1.2
Product code: 5044, 5054
PPL Size
Item No. Dimension (mm)
EUR DN
1.4301 (304) mm A B C D Nut acc. to DIN 11851
Product code: 5044
3131800141 12.50 25 63.0 21.0 52 x 1/6 36.0
3131800143 14.90 40 78.0 21.0 65 x 1/6 49.0
3131800144 16.50 50 92.0 22.0 78 x 1/6 62.0
3131800145 24.90 65 112.0 25.0 95 x 1/6 80.0
3131800146 33.30 80 127.0 29.0 110 x 1/4 94.0
3131800148 50.70 100 148.0 31.0 130 x 1/4 115.0
1.4404 (316L)
mm OD/ID x t B C Male part acc. to DIN 11853
H3
Product code: 5057
9612928834 20.59 25 29/26 x 1.5 26.0 52 x 1/6
9612928836 26.21 40 41/38 x 1.5 31.0 65 x 1/6
9612928837 29.95 50 53/50 x 1.5 31.0 78 x 1/6
9612928838 40.81 65 70/66 x 2.0 36.0 95 x 1/6
9612928839 54.29 80 85/81 x 2.0 42.0 110 x 1/4
9612928840 84.24 100 104/100 x 2.0 50.0 130 x 1/4
1.4404 (316L)
mm OD/ID x t A B Liner acc. to DIN 11853
H3
9612928844 16.69 25 29/26 x 1.5 42.9 22.0
9612928846 20.29 40 41/38 x 1.5 54.9 26.0
9612928847 22.69 50 53/50 x 1.5 66.9 30.0
9612928848 33.50 65 70/66 x 2.0 84.9 34.0
9612928849 46.28 80 85/81 x 2.0 98.9 38.0
9612928850 64.62 100 104/100 x 2.0 118.9 46.0
1.2.121
This page is intentionally left blank
1.3 Hygienic, BS 4825, Part 1
The installation material in this section is manufactured to meet BS 4825, Part 1 tube
dimensions.
Price lists
Tubes BS 4825, Part 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.124
Reducers, Part 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.125
Bends, Part 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.126
Tees, Part 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.127
IDF Union parts, Part 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.129
RJT Union Parts, Part 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.131
SMS Union Parts, Part 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.133
Clamp Union Parts, Part 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.134
Tubes BS 4825, Part 1 Hygienic, BS 4825, Part 1
Tubes of manufacturing lengths of approx 6 meters Finish: BD and BC
Product code: 5104
1.3
PPL PPL
Material Material
EUR EUR Size Dimension (mm)
Item No. Item No.
pr. meter pr. meter
BD finish SWG
1.4307 (304L) 1.4404 (316L) mm OD/ID x t
(BS 4825 part 1) tubes
9611819932 * 9611819607 * 19 19.05/15.75 x 1.6
9611819013 * 9611819213 * 25 25.4/22.1 x 1.6
9611819033 * 9611819233 * 38 38.1/34.8 x 1.6
9611819063 * 9611819263 * 51 50.8/47.5 x 1.6
9611819604 * 9611819608 * 63.5 63.5/60.2 x 1.6
9611819605 * 9611819609 * 76.1 76.2/72.9 x 1.6
9611819606 * 9611819610 * 101.6 101.6/97.4 x 2.0
1.3.124
Hygienic, BS 4825, Part 1 Reducers, Part 1
Product code: 5062 Finish: OD: Polished
ID: Raw
1.3
Material PPL
Size Dimension (mm)
Item No. EUR
1.4404 (316L) mm OD1/ID1 x t1 OD2/ID2 x t2 L Concentric reducer
9612927601 22.61 25.4 x 12.7 25.4/22.2 x 1.6 12.7/9.5 x 1.6 21
9612927602 14.13 25.4 x 19.0 25.4/22.2 x 1.6 19.0/15.8 x 1.6 22
9612927603 8.01 38.1 x 25.4 38.1/34.9 x 1.6 25.4/22.2 x 1.6 30
9612927604 16.23 50.8 x 25.4 50.8/47.6 x 1.6 25.4/22.2 x 1.6 55
9612927605 12.10 50.8 x 38.1 50.8/47.6 x 1.6 38.1/34.9 x 1.6 40
9612927606 36.80 63.5 x 25.4 63.5/60.3 x 1.6 25.4/22.2 x 1.6 80
9612927607 18.95 63.5 x 38.1 63.5/60.3 x 1.6 38.1/34.9 x 1.6 75
9612927608 12.47 63.5 x 50.8 63.5/60.3 x 1.6 50.8/47.6 x 1.6 40
9612927609 51.77 76.1 x 25.4 76.1/73.0 x 1.6 25.4/22.2 x 1.6 108
9612927610 30.92 76.1 x 38.1 76.1/73.0 x 1.6 38.1/34.9 x 1.6 82
9612927611 17.85 76.1 x 50.8 76.1/73.0 x 1.6 50.8/47.6 x 1.6 52
9612927612 15.70 76.1 x 63.5 76.1/73.0 x 1.6 63.5/60.3 x 1.6 40
9612927613 83.37 101.6 x 25.4 101.6/97.6 x 2.0 25.4/22.2 x 1.6 160
9612927614 115.54 101.6 x 38.1 101.6/97.6 x 2.0 38.1/34.9 x 1.6 136
9612927615 39.30 101.6 x 50.8 101.6/97.6 x 2.0 50.8/47.6 x 1.6 103
9612927616 43.89 101.6 x 63.5 101.6/97.6 x 2.0 63.5/60.3 x 1.6 79
9612927617 19.56 101.6 x 72.2 101.6/97.6 x 2.0 76.1/73.0 x 1.6 54
Eccentric reducer
9612927618 26.69 38.1 x 25.4 38.1/34.9 x 1.6 25.4/22.2 x 1.6 34
9612927619 33.68 50.8 x 25.4 50.8/47.6 x 1.6 25.4/22.2 x 1.6 54
9612927620 19.13 50.8 x 38.1 50.8/47.6 x 1.6 38.1/34.9 x 1.6 34
9612927621 59.90 63.5 x 25.4 63.5/60.3 x 1.6 25.4/22.2 x 1.6 76
9612927622 39.14 63.5 x 38.1 63.5/60.3 x 1.6 38.1/34.9 x 1.6 75
9612927623 18.82 63.5 x 50.8 63.5/60.3 x 1.6 50.8/47.6 x 1.6 42
9612927624 60.74 76.1 x 25.4 76.1/73.0 x 1.6 25.4/22.2 x 1.6 101
9612927625 48.82 76.1 x 38.1 76.1/73.0 x 1.6 38.1/34.9 x 1.6 80
9612927626 35.25 76.1 x 50.8 76.1/73.0 x 1.6 50.8/47.6 x 1.6 67
9612927627 27.23 76.1 x 63.5 76.1/73.0 x 1.6 63.5/60.3 x 1.6 34
9612927628 106.81 101.6 x 25.4 101.6/97.6 x 2.0 25.4/22.2 x 1.6 149
9612927629 72.31 101.6 x 38.1 101.6/97.6 x 2.0 38.1/34.9 x 1.6 115
9612927630 74.46 101.6 x 50.8 101.6/97.6 x 2.0 50.8/47.6 x 1.6 91
9612927631 74.82 101.6 x 63.5 101.6/97.6 x 2.0 63.5/60.3 x 1.6 69
9612927632 46.41 101.6 x 72.2 101.6/97.6 x 2.0 76.1/73.0 x 1.6 78
NOTE: For pressure and surface, please see product leaflet.
1.3.125
Bends, Part 1 Hygienic, BS 4825, Part 1
Product code: 5002 Finish: See below
1.3
Material PPL
Size Dimension (mm)
Item No. EUR
Bend 45°, Finish: OD/ID:
1.4404 (316L) mm OD/ID x t L1 L2
Polished
9612636607 9.32 25 25.4/22.2 x 1.6 108.1 62.7
9612636608 13.11 38 38.1/34.9 x 1.6 127.2 79.6
9612636609 17.62 51 50.8/47.6 x 1.6 146.3 96.5
9612636610 26.22 63.5 63.5/60.3 x 1.6 165.8 113.6
9612636611 37.71 76.1 76.2/73 x 1.6 185.0 130.5
9612636612 71.03 101.6 101.6/97.6 x 2.0 223.1 164.3
1.3.126
Hygienic, BS 4825, Part 1 Tees, Part 1
Product code: 5021 Finish: See below
1.3
Material PPL
Size Dimension (mm)
Item No. EUR
1.4404 (316L) mm OD/ID x t L Tee. OD/ID: Polished
9612636707 11.45 25 25.4/22.2 x 1.6 44.0
9612636708 16.26 38 38.1/34.9 x 1.6 64.0
9612636709 21.70 51 50.8/47.6 x 1.6 89.0
9612636710 30.35 63.5 63.5/60.3 x 1.6 114.0
9612636711 60.37 76.1 76.2/73.0 x 1.6 134.0
9612636712 111.09 101.6 101.6/97.6 x 2.0 195.0
1.3.127
Tees, Part 1 Hygienic, BS 4825, Part 1
Product code: 5021 Finish: OD: Polished
ID: Raw
1.3
Material PPL
Size Dimension (mm)
Item No. EUR
1.4401 (316) mm OD 1 /ID 1 x t1 OD 2 /ID 2 x t 2 L1 L2 Reducing tee
9612927690 61.61 25.4/12.7 25.4/22.2 x 1.6 12.7/9.5 x 1.6 44.0 27.0
9612927691 63.04 38.1/12.7 38.1/34.9 x 1.6 12.7/9.5 x 1.6 75.0 40.6
9612927692 31.44 38.1/25.4 38.1/34.9 x 1.6 25.4/22.2 x 1.6 75.0 40.6
9612927693 65.91 50.8/12.7 50.8/47.6 x 1.6 12.7/9.5 x 1.6 89.0 54.3
9612927694 59.40 50.8/25.4 50.8/47.6 x 1.6 25.4/22.2 x 1.6 89.0 54.3
9612927695 67.93 50.8/38.1 50.8/47.6 x 1.6 38.1/34.9 x 1.6 89.0 54.3
9612927696 78.81 63.5/12.7 63.5/60.3 x 1.6 12.7/9.5 x 1.6 95.0 67.0
9612927697 55.88 63.5/25.4 63.5/60.3 x 1.6 25.4/22.2 x 1.6 95.0 67.0
9612927698 55.88 63.5/38.1 63.5/60.3 x 1.6 38.1/34.9 x 1.6 95.0 67.0
9612927699 70.99 63.5/50.8 63.5/60.3 x 1.6 50.8/47.6 x 1.6 95.0 67.0
9612927701 81.68 76.1/12.7 76.1/73.0 x 1.6 12.7/9.5 x 1.6 95.0 81.2
9612927702 105.49 76.1/25.4 76.1/73.0 x 1.6 25.4/22.2 x 1.6 95.0 81.2
9612927703 59.46 76.1/38.1 76.1/73.0 x 1.6 38.1/34.9 x 1.6 95.0 81.2
9612927704 59.46 76.1/50.8 76.1/73.0 x 1.6 50.8/47.6 x 1.6 95.0 81.2
9612927705 118.60 76.1/63.5 76.1/73.0 x 1.6 63.5/60.3 x 1.6 95.0 81.2
9612927706 103.16 101.6/12.7 101.6/97.6 x 2.0 12.7/9.5 x 1.6 127.0 107.0
9612927707 169.87 101.6/25.4 101.6/97.6 x 2.0 25.4/22.2 x 1.6 127.0 107.0
9612927708 83.10 101.6/38.1 101.6/97.6 x 2.0 38.1/34.9 x 1.6 127.0 107.0
9612927709 83.10 101.6/50.8 101.6/97.6 x 2.0 50.8/47.6 x 1.6 127.0 107.0
9612927710 83.10 101.6/63.5 101.6/97.6 x 2.0 63.5/60.3 x 1.6 127.0 107.0
9612927711 83.10 101.6/76.1 101.6/97.6 x 2.0 76.1/73.0 x 1.6 127.0 107.0
9612927712 164.06 152.4/50.8 152.4/148.4 x 2.0 50.8/47.6 x 1.6 154.0 156.0
9612927713 485.02 152.4/63.5 152.4/148.4 x 2.0 63.5/60.3 x 1.6 154.0 156.0
9612927714 242.57 152.4/76.1 152.4/148.4 x 2.0 76.1/73.0 x 1.6 154.0 156.0
9612927715 232.06 152.4/101.6 152.4/148.4 x 2.0 101.6/97.6 x 2.0 154.0 156.0
1.3.128
Hygienic, BS 4825, Part 1 IDF Union parts, Part 1
Product code: 5041 Finish: Machined
Thread: Trapezoidal type
1.3
Material PPL
Size Dimension (mm)
Item No. EUR
1.4301 (304) mm OD/ID x t A B C D Nut (hexagon)
9611300053 14.94 25 46.0 30.0 38.3 x 1/8 30.5
9611300054 21.34 38 61.0 30.0 51.8 x 1/8 43.5
9611300055 20.93 51 76.0 30.0 65.3 x 1/8 57.0
9611300056 44.25 63.5 91.0 30.0 78.8 x 1/8 70.0
9611300057 64.04 76.1 106.5 30.0 92.3 x 1/8 83.0
9611303970 94.87 101.6 133.4 35.0 126.8 x 1/6 112.0
Liner
9611309520 9.48 25 25.8/22.2 x 1.8 33.8 21.5
9611309521 10.93 38 38.5/34.9 x 1.8 47.0 21.5
9611309522 13.11 51 51.2/47.6 x 1.8 60.5 21.5
9611309523 22.07 63.5 63.9/60.3 x 1.8 74.0 21.5
9611309524 27.37 76.1 76.6/73.0 x 1.8 87.5 21.5
9611303835 35.39 101.6 102.1/97.3 x 2.4 120.7 30.0
1.3.129
IDF Union parts, Part 1 Hygienic, BS 4825, Part 1
Product code: 5041
1.3
**Not available
1.3.130
Hygienic, BS 4825, Part 1 RJT Union Parts, Part 1
Product code: 5047 Finish: Machined
Thread: Triangular type
1.3
1.3.131
RJT Union Parts, Part 1 Hygienic, BS 4825, Part 1
Product code: 5047 Finish: Machined
1.3
Material PPL
Size Dimension (mm)
Item No. EUR
1.4404 (316L) mm OD/ID x t A B Blank
9611330629 6.71 25 41.3 8.7
9611330630 7.91 38 54.0 8.7
9611330631 8.74 51 66.7 8.7
9611330632 13.63 63.5 79.4 8.7
9611330633 13.46 76.1 92.1 8.7
9611330634 20.96 101.6 117.8 8.7
1.3.132
Hygienic, BS 4825, Part 1 SMS Union Parts, Part 1
Product code: 5043 Finish: Machined
Thread: Round type
1.3
Material PPL
Size Dimension (mm)
Item No. EUR
1.4404 (316L) mm OD/ID x t A B Male part
9612512905 15.22 25.4 25.4/22.2 x 1.60 40 x 1/6 15.0
9612512906 21.43 38.0 38.0/34.8 x 1.60 60 x 1/6 20.0
9612512907 20.55 51.0 51.0/47.8 x 1.60 70 x 1/6 20.0
9612512908 33.97 76.1 76.1/72.1 x 2.0 98 x 1/6 24.0
Liner, long.
9612513305 15.22 25.4 25.4/22.2 x 1.60 35.5 17.0
9612513306 18.75 38.0 38.0/34.8 x 1.60 55.0 20.0
9612513307 20.76 51.0 51.0/47.8 x 1.60 65.0 20.0
9612513308 32.26 76.1 76.1/72.1 x 2.0 93.0 30.0
NOTE: For nuts and seal rings, please see under SMS fittings.
NOTE: For pressure and surface, please see product leaflet.
1.3.133
Clamp Union Parts, Part 1 Hygienic, BS 4825, Part 1
Product code: 5045 Finish: Machined
1.3
Blank
9611340590 13.28 9611340600 14.74 25 50.4 6.4
9611340590 13.28 9611340600 14.74 38 50.4 6.4
9611340591 16.89 9611340601 18.77 51 63.9 6.4
9611340592 19.35 9611340602 21.51 63.5 77.4 6.4
9611340593 25.78 9611340603 28.64 76.1 90.9 6.4
210506 54.58 9611340604 46.30 101.6 118.9 6.4
261220 302.70 260237 378.40 154 166.8 11.1
1.3.134
Hygienic, BS 4825, Part 1 Clamp Union Parts, Part 1
Product code: 5049
1.3
Material PPL
Size Dimension (mm)
Item No. EUR
13MHHM Clamp ring
1.4301 (304) mm A B
(Finger nut)
212195 37.45 25/38 54.0
212196 42.33 51 67.5
212197 51.70 63.5 81.0
212198 56.19 76.1 94.5
212199 68.17 101.6 122.6
210129 176.56 152.4 169.9
1.3.135
Clamp Union Parts, Part 1 Hygienic, BS 4825, Part 1
Product code: 5045
1.3
B
Seal ring,
PTFE mm A B D
(Modified ISO 2852, type A)
9611991403 16.20 25 52.7 5.1 22.6
9611991404 17.60 38 52.7 5.1 35.6
9611991405 19.31 51 66.2 5.1 48.6
9611991406 20.34 63.5 79.7 5.1 60.3
9611991407 32.34 76.1 93.2 5.1 72.9
9611991408 32.70 101.6 121.2 5.1 97.6
1.3.136
1.4 Tri-Clover® Hygienic ASME
The installation material in this section is manufactured to meet Tri-Clover® Hygienic tube
dimensions matching ASME 3A.
Price lists
Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.138
Bends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.139
Tees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.143
Reducing Tees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.144
Crosses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.145
Reducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.146
Clamp Ferrule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.147
Clamp Ferrules and End Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.148
Thermometer Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.149
Clamp Rings for Clamp Union Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.150
Gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.152
Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.155
Tubes Tri-Clover® Hygienic ASME
Tubes of manufacturing lengths of approx 6.1 meters Finish: OD/ID 0.8
Product code: 5106
1.4
1.4.138
Tri-Clover® Hygienic ASME Bends
Product code: 5009 Finish: OD/ID Ra 0.8
1.4
L2S
240403 35.03 245904 33.46 1 25.4 2.06 52.4
241403 33.26 240015 35.36 1 1 /2 38.1 2.94 74.6
242403 37.77 240034 46.69 2 50.8 4.06 103.2
243403 53.95 245966 70.04 2 1 /2 63.5 5.19 131.8
244403 79.12 240012 107.35 3 76.2 6.31 160.3
245403 115.17 241735 210.36 4 101.6 8.31 211.11
2WCL
060487 22.20 060589 49.14 1 25.4 1.50 38.1
060084 20.66 060590 44.58 1 1 /2 38.1 2.25 57.2
060033 27.55 060421 53.79 2 50.8 3.00 76.2
060185 45.00 060025 81.94 2 1 /2 63.5 3.75 95.3
060488 56.02 060281 96.33 3 76.2 4.50 114.3
060275 117.09 060591 194.81 4 101.6 6.00 152.4
060293 491.30 060268 580.09 6 152.4 9.00 228.6
** Not available
NOTE: For pressure and surface, please see product leaflet.
1.4.139
Bends Tri-Clover® Hygienic ASME
Product code: 5009 Finish: OD/ID Ra 0.8
1.4
2WK
060728 39.83 1 25.4 0.63 15.9
060729 39.83 11/2 38.1 0.94 23.8
060730 46.88 2 50.8 1.25 31.8
060731 53.79 21/2 63.5 1.56 39.7
060283 62.76 3 76.2 1.88 47.6
060732 111.47 4 101.6 2.50 63.5
9634050000 546.36 6 152.4 3.75 95.3
** Not available
NOTE: For pressure and surface, please see product leaflet.
1.4.140
Tri-Clover® Hygienic ASME Bends
Product code: 5009, 5010 Finish: OD/ID Ra 0.8
1.4
** Not available
NOTE: For pressure and surface, please see product leaflet.
1.4.141
Bends Tri-Clover® Hygienic ASME
Product code: 5009, 5010 Finish: OD/ID Ra 0.8
1.4
* On request
** Not available
NOTE: For pressure and surface, please see product leaflet.
1.4.142
Tri-Clover® Hygienic ASME Tees
Product code: 5029, 5030 Finish: OD/ID Ra 0.8
1.4
L7WWW
9613466607 28.58 9613466619 47.59 1 25.4 1.13 28.6
9613466608 44.34 9613466620 47.15 1 1 /2 38.1 1.66 42.1
9613466609 45.95 9613466621 53.87 2 50.8 2.06 52.4
9613466610 57.17 9613466622 64.95 2 1 /2 63.5 2.34 59.5
9613466611 79.30 9613466623 95.17 3 76.2 2.59 65.9
9613466612 107.17 9613466624 155.25 4 101.6 3.44 87.3
B7WWM
9634002715 58.48 9634002736 28.81 1 25.4 2.13 54.0 2.63 66.7
9634002716 61.48 9634002737 87.42 1 1 /2 38.1 2.38 60.3 2.88 73.0
9634002717 145.17 9634002738 96.16 2 50.8 2.88 73.0 3.38 85.7
9634002718 74.22 9634002739 85.17 2 1 /2 63.5 3.13 79.4 3.63 92.1
9634002719 178.12 9634002740 106.34 3 76.2 3.38 85.7 3.88 98.4
9634002720 247.07 9634002741 154.76 4 101.6 4.13 104.8 4.75 120.7
* On request
** Not available
NOTE: For pressure and surface, please see product leaflet.
1.4.143
Reducing Tees Tri-Clover® Hygienic ASME
Product code: 5029, 5030 Finish: OD/ID Ra 0.8
1.4
B
9634003842 126.37 9634003890 541.89 3 x 2 1 /2 76.2 x 63.5 3.88 98.4 3.88 98.4
9634003843 479.05 9634003891 601.12 4 x 1 101.6 x 25.4 4.75 120.7 4.13 104.8
9634003844 338.61 9634003892 406.78 4 x 1 1 /2 101.6 x 38.1 4.75 120.7 4.13 104.8
TD 321-021
9634003845 455.50 9634003893 563.57 4 x 2 101.6 x 50.8 4.75 120.7 4.38 111.1 A
9634003846 537.71 9634003894 280.45 4 x 2 1 /2 101.6 x 63.5 4.75 120.7 4.38 111.1
9634003847 159.90 9634003895 208.91 4 x 3 101.6 x 76.2 4.75 120.7 4.38 111.1
* On request
** Not available
NOTE: For pressure and surface, please see product leaflet.
1.4.144
Tri-Clover® Hygienic ASME Crosses
Product code: 5029, 5030 Finish: OD/ID Ra 0.8
1.4
1.4.145
Reducers Tri-Clover® Hygienic ASME
Product code: 5069, 5070 Finish: OD/ID Ra 0.8
1.4
1.4.146
Tri-Clover® Hygienic ASME Clamp Ferrule
Product code: 5046 Finish: OD/ID Ra 0.8
1.4
B
245596 54.32 246200 98.19 4 101.6 1.13 28.6 4.69 119.1
TD 321-027
14WMPS
** 610205 15.39 1/ 12.7 0.50 12.7 0.98 24.9
2
** 610238 15.39 3/ 19.0 0.50 12.7 0.98 24.9
4
TD 321-149
610854 6.57 610365 12.39 1 25.4 0.50 12.7 1.98 50.4
610855 8.25 610367 12.69 11/2 38.1 0.50 12.7 1.98 50.4
610856 9.16 610368 12.94 2 50.8 0.50 12.7 2.52 63.9
610857 13.11 610369 19.86 21/2 63.5 0.50 12.7 3.05 77.4 B
610858 18.17 610370 23.98 3 76.2 0.50 12.7 3.58 90.9
610859 29.42 610373 38.19 4 101.6 0.63 15.9 4.69 119.1
660016 262.26 9634049938 305.96 6 152.4 1.50 38.1 6.58 167.1
14WLMP/14WLMO
210908 29.98 210348 45.90 1 25.4 3.00 76.2 1.98 50.4
210491 27.97 210374 45.90 11/2 38.1 3.00 76.2 1.98 50.4
212101 37.08 210375 60.78 2 50.8 3.00 76.2 2.52 63.9
212108 51.13 210376 87.11 21/2 63.5 3.00 76.2 3.05 77.4
211209 67.31 210377 115.82 3 76.2 4.00 101.6 3.58 90.9 B
210492 103.94 210378 176.58 4 101.6 4.00 101.6 4.69 119.1
261218 571.61 260235 656.77 6 152.4 6.00 152.4 6.58 167.1
TD 321-029
** Not available
NOTE: For pressure and surface, please see product leaflet.
1.4.147
Clamp Ferrules and End Caps Tri-Clover® Hygienic ASME
Product code: 5046 Finish: OD/ID Ra 0.8
1.4
14MPW
210519 26.22 210525 43.71 1 25.4 1.63 41.3 0.88 22.2 1.16 29.4
210465 17.89 210526 30.97 1 1 /2 38.1 1.63 41.3 1.38 34.9 1.67 42.5
210466 22.50 210527 40.43 2 50.8 1.75 44.5 1.88 47.6 2.19 55.6
210467 41.52 210528 72.23 2 1 /2 63.5 1.75 44.5 2.38 60.3 2.70 68.7
210468 44.81 210529 76.49 3 76.2 1.81 46.0 2.88 73.0 3.22 81.8
210469 98.34 210530 158.44 4 101.6 2.13 54.0 3.83 97.2 4.25 108.0
16AMP
** 210518 8.82 3/ 19.0 0.19 4.80 0.98 24.9
4
210501 7.43 210854 9.71 1 1 /2 38.1 0.25 6.40 1.98 50.4
210502 10.00 210855 13.81 2 50.8 0.25 6.40 2.52 63.9
210503 13.64 210856 19.49 2 1 /2 63.5 0.25 6.40 3.05 77.4
210504 22.50 210857 30.07 3 76.2 0.25 6.40 3.58 90.0
210506 54.58 210858 79.06 4 101.6 0.25 6.40 4.69 119.1
261220 302.70 260237 378.40 6 152.4 0.44 6.58 6.58 167.1
** Not available
NOTE: For pressure and surface, please see product leaflet.
1.4.148
Tri-Clover® Hygienic ASME Thermometer Caps
Product code: 5046 Finish: OD/ID Ra 0.8
1.4
* On request.
** Not available
NOTE: For pressure and surface, please see product leaflet.
1.4.149
Clamp Rings for Clamp Union Parts Tri-Clover® Hygienic ASME
Product code: 5049
1.4
TD 321-154
1.4.150
Tri-Clover® Hygienic ASME Clamp Rings for Clamp Union Parts
Product code: 5049
1.4
1.4.151
Gaskets Tri-Clover® Hygienic ASME
Product code: 5046
1.4
** Not available
Material Descriptions
1.4.152
Tri-Clover® Hygienic ASME Gaskets
Product code: 5046
1.4
A40MP/A40MO.
A40MP-GR
PTFE Envelope Gasket with SFY
290072 4.59 1
290073 5.27 1 1 /2
290074 6.37 2
290075 7.20 2 1 /2
290076 7.44 3
290077 14.87 4
290085 47.44 6
1.4.153
Gaskets Tri-Clover® Hygienic ASME
Product code: 5046
1.4
Material Descriptions
1.4.154
Tri-Clover® Hygienic ASME Adapters
Product code: 5046 Finish: OD/ID Ra 0.8
1.4
1.4.155
This page is intentionally left blank
1.5 Tri-Clover ® UltraPure, ASME BPE
The installation material in this section is manufactured to meet Tri-Clover ® UltraPure,
ASME BPE tube dimensions.
Price lists
Tri-Clover® UltraPure Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.158
Tri-Clover® UltraPure Bends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.159
Tri-Clover® UltraPure Tees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.162
Tri-Clover® UltraPure Reducing Tees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.164
Tri-Clover® UltraPure Instrument Tees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.169
Tri-Clover® UltraPure Crosses/ Reducing Crosses . . . . . . . . . . . . . . . . . . . . 1.5.170
Tri-Clover® UltraPure Reducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.171
Tri-Clover® UltraPure Reducer ASME BPE . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.174
Tri-Clover® UltraPure Ferrules and End Caps . . . . . . . . . . . . . . . . . . . . . . . . 1.5.177
Tri-Clover® UltraPure Clamp Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.178
Tri-Clover® UltraPure Seal rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.180
Tri-Clover® UltraPure Adaptors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.182
Tri-Clover® UltraPure Adaptors Use-Point Fittings . . . . . . . . . . . . . . . . . . . . 1.5.184
Tri-Clover ® UltraPure Tubes Tri-Clover ® UltraPure, ASME BPE
Product code: 5116 Material: 316L
According to DT-1
A
S
M
E
BPE-106
1.5.158
Tri-Clover ® UltraPure, ASME BPE Tri-Clover ® UltraPure Bends
Product code: 5016, 5017 Material: 316L
According to DT-7, DT-12, DT-16
A
S
M
E
BPE-106
1.5.159
Tri-Clover ® UltraPure Bends Tri-Clover ® UltraPure, ASME BPE
Product code: 5016, 5017 Material: 316L
According to DT-8, DT-13, DT-17
A
S
M
E
BPE-106
1.5.160
Tri-Clover ® UltraPure, ASME BPE Tri-Clover ® UltraPure Bends
Product code: 5016, 5017 Material: 1.4404 (316L)
Dimensions
1.5
Item number PPL Item number PPL
Size A B
PL (SF1) EUR PM (SF4) EUR in mm in mm
B2S Bend 88
9634080393 246.09 1/2 2.910 73.91 3.020 76.71
9634080394 253.51 9634080395 246.09 3/4 2.910 73.91 3.020 76.71
9634080396 109.27 9634080397 218.44 1 2.930 74.42 3.030 76.96
15010001
9634080398 196.69 9634080399 306.10 1 1/2 3.640 92.46 3.800 96.52
A
9634080400 251.33 9634080401 380.75 2 4.740 120.40 4.490 114.05
9634080402 415.23 9634080403 461.78 2 1/2 5.550 140.97 5.350 135.89
9634080404 491.73 9634080405 589.50 3 6.080 154.43 6.350 161.29
B2S Bend 92
9634080410 210.15 3/4 2.910 73.91 3.020 76.71
9634080415 223.97 1 1/2 3.640 92.46 3.800 96.52
9634080416 248.86 9634080417 293.10 2 4.740 120.40 4.490 114.05
15010001
9634080419 461.78 2 1/2 5.350 135.89 5.580 141.73
A
9634080420 461.78 9634080421 528.14 3 6.080 154.43 6.350 161.29
B2CMP Bend 88
9634080424 167.98 9634080425 185.27 1/2 1.640 41.66 1.600 40.64
9634080426 171.71 9634080427 212.78 3/4 1.640 41.66 1.600 40.64
9634080428 174.83 9634080429 218.55 1 2.010 51.05 1.960 49.78
9634080430 185.76 9634080431 234.16 1 1/2 2.760 70.10 2.700 68.58 15010002
A
9634080434 273.19 9634080435 338.75 2 1/2 4.260 108.20 4.170 105.92
9634080436 382.46 9634080437 448.02 3 5.010 127.25 4.900 124.46
9634080438 622.85 9634080439 688.42 4 6.64 168.66 6.49 164.85
B2CMP Bend 92
9634080442 154.85 9634080443 185.27 3/4 1.580 40.13 1.650 41.91
9634080444 163.91 9634080445 168.68 1 1.950 49.53 2.060 52.32
9634080446 174.83 9634080447 196.69 1 1/2 2.680 68.07 2.810 71.37
9634080448 207.62 9634080449 229.47 2 3.480 88.39 3.500 88.90 15010002
A
S
M
E
BPE-106
1.5.161
Tri-Clover ® UltraPure Tees Tri-Clover ® UltraPure, ASME BPE
Product code: 5036, 5037 Material: 316L
According to DT-9, DT-18
A
S
M
E
BPE-106
1.5.162
Tri-Clover ® UltraPure, ASME BPE Tri-Clover ® UltraPure Tees
Product code: 5036, 5037 Material: 316L
According to DT-15, DT-27, DT-27
A
S
M
E
BPE-106
1.5.163
Tri-Clover ® UltraPure Reducing Tees Tri-Clover ® UltraPure, ASME BPE
Product code: 5036 Material: 316L
According to DT-10
A
S
M
E
BPE-106
1.5.164
Tri-Clover ® UltraPure, ASME BPE Tri-Clover ® UltraPure Reducing Tees
Product code: 5036 Material: 316L
B
9634039955 205.09 9634039976 119.25 2 1 /2 x 1 63.5 x 25.4 3.13 79.4 3.38 85.7
9634039956 205.09 9634039977 229.34 21/2 x 11/2 63.5 x 38.1 3.13 79.4 3.38 85.7
9634039957 205.09 9634039978 119.25 2 1 /2 x 2 63.5 x 50.8 3.13 79.4 3.38 85.7
9634039960 150.43 9634039981 169.70 3 x 1 76.2 x 25.4 3.38 85.7 3.63 92.1
A
9634039961 445.61 9634039982 169.70 3 x 1 1 /2 76.2 x 38.1 3.38 85.7 3.63 92.1
9634039962 484.34 9634039983 342.66 3 x 2 76.2 x 50.8 3.38 85.7 3.63 92.1
9634039963 289.31 9634039984 169.70 3 x 2 1 /2 76.2 x 63.5 3.38 85.7 3.63 92.1
9634040019 432.26 9634040027 548.15 4 x 1 101.6 x 25.4 4.13 104.8 4.13 104.8
9634040020 411.67 9634040028 540.77 4 x 11/2 101.6 x 38.1 4.13 104.8 4.13 104.8
9634040021 432.26 9634040029 244.82 4 x 2 101.6 x 50.8 4.13 104.8 4.38 111.1
9634040022 214.06 9634040030 548.15 4 x 21/2 101.6 x 63.5 4.13 104.8 4.38 111.1
9634040023 244.82 9634040031 593.48 4 x 3 101.6 x 76.2 4.13 104.8 4.38 111.1
NOTE: For pressure and surface, please see product leaflet.
OD/ID and t (wall thickness) please see page 1.5.158
A
S
M
E
BPE-106
1.5.165
Tri-Clover ® UltraPure Reducing Tees Tri-Clover ® UltraPure, ASME BPE
Product code: 5037 Material: 316L
According to DT-19
B
9634003656 233.49 9634003677 141.35 2 1 /2 x 1 1 /2 63.5 x 38.1 3.63 92.1 3.38 85.7
9634003657 233.49 9634003678 141.34 2 1 /2 x 2 63.5 x 50.8 3.63 92.1 3.38 85.7
9634003658 310.79 9634003679 326.25 3 x 1 /2 76.2 x 12.7 3.88 98.4 3.63 92.1
9634003659 310.79 9634003680 836.02 3 x 3 /4 76.2 x 19.0 3.88 98.4 3.63 92.1 TD 321-021
A
9634003660 265.21 9634003681 280.26 3 x 1 76.2 x 25.4 3.88 98.4 3.63 92.1
9634003661 247.59 9634003682 505.92 3 x 1 1 /2 76.2 x 38.1 3.88 98.4 3.63 92.1
9634003662 476.15 9634003683 263.07 3 x 2 76.2 x 50.8 3.88 98.4 3.88 98.4
9634003663 247.59 9634003684 263.07 3 x 2 1 /2 76.2 x 63.5 3.88 98.4 3.88 98.4
9634003717 392.87 9634003725 1054.85 4 x 1 /2 101.6 x 12.7 4.75 120.7 4.13 104.8
9634003718 1006.46 9634003726 1054.85 4 x 3 /4 101.6 x 19.0 4.75 120.7 4.13 104.8
9634003719 384.71 9634003727 1033.34 4 x 1 101.6 x 25.4 4.75 120.7 4.13 104.8
9634003720 739.78 9634003728 1033.34 4 x 1 1 /2 101.6 x 38.1 4.75 120.7 4.13 104.8
9634003721 739.82 9634003729 403.62 4 x 2 101.6 x 50.8 4.75 120.7 4.38 111.1
9634003722 354.64 9634003730 952.72 4 x 2 1 /2 101.6 x 63.5 4.75 120.7 4.38 111.1
9634003723 354.64 9634003731 371.82 4 x 3 101.6 x 76.2 4.75 120.7 4.38 111.1
NOTE: For pressure and surface, please see product leaflet.
A
S
M
E
BPE-106
1.5.166
Tri-Clover ® UltraPure, ASME BPE Tri-Clover ® UltraPure Reducing Tees
Product code: 5036 Material: 316L
According to DT-14
A
S
M
E
BPE-106
1.5.167
Tri-Clover ® UltraPure Reducing Tees Tri-Clover ® UltraPure, ASME BPE
Product code: 5037 Material: 316L
According to DT-20
B
9634003960 156.71 9634003981 538.95 3 x 1 76.2 x 25.4 3.88 98.4 2.13 54.0
9634003961 581.95 9634003982 618.32 3 x 1 1 /2 76.2 x 38.1 3.88 98.4 2.13 54.0
9634003962 647.74 9634003983 321.52 3 x 2 76.2 x 50.8 3.88 98.4 2.13 54.0 TD 321-049
A
9634003963 302.61 9634003984 674.05 3 x 2 1 /2 76.2 x 63.5 3.88 98.4 2.13 54.0
9634004017 436.53 9634004025 1054.85 4 x 1/2 101.6 x 12.7 4.75 120.7 2.63 66.7
9634004018 1006.46 9634004026 1054.85 4 x 3/4 101.6 x 19.0 4.75 120.7 2.63 66.7
9634004019 403.62 9634004027 427.46 4 x 1 101.6 x 25.4 4.75 120.7 2.63 66.7
9634004020 776.21 9634004028 470.20 4 x 1 1 /2 101.6 x 38.1 4.75 120.7 2.63 66.7
9634004021 776.21 9634004029 470.21 4 x 2 101.6 x 50.8 4.75 120.7 2.63 66.7
9634004022 354.64 9634004030 952.72 4 x 2 1 /2 101.6 x 63.5 4.75 120.7 2.63 66.7
9634004023 354.64 9634004031 952.72 4 x 3 101.6 x 76.2 4.75 120.7 2.63 66.7
9634050035 2534.22 9634050036 2645.52 6 x 1/2 152.4 x 12.7 7.13 181.0 3.75 95.3
9634050038 2534.22 9634050039 2645.52 6 x 3/4 152.4 x 19.0 7.13 181.0 3.75 95.3
9634050041 989.49 9634050042 2645.52 6 x 1 152.4 x 25.4 7.13 181.0 3.75 95.3
9634050044 2534.22 9634050045 2645.52 6 x 1 1 /2 152.4 x 38.1 7.13 181.0 3.75 95.3
9634050047 2554.94 9634050048 2684.67 6 x 2 152.4 x 50.8 7.13 181.0 3.75 95.3
9634050050 2599.49 9634050051 2707.71 6 x 2 1 /2 152.4 x 63.5 7.13 181.0 3.75 95.3
9634050053 2607.14 9634050054 2741.49 6 x 3 152.4 x 76.2 7.13 181.0 3.75 95.3
9634004024 2716.16 9634004032 2850.53 6 x 4 152.4 x 101.6 7.13 181.0 3.75 95.3
NOTE: For pressure and surface, please see product leaflet.
A
S
M
E
BPE-106
1.5.168
Tri-Clover ® UltraPure, ASME BPE Tri-Clover® UltraPure Instrument Tees
Product code: 5036, 5037 Material: 316L
According to DT-29, DT-28
A
S
M
E
BPE-106
1.5.169
Tri-Clover ® UltraPure Crosses/ Reducing Crosses Tri-Clover ® UltraPure, ASME BPE
Product code: 5036, 5037 Material: 316L
According to DT-9, DT-18
A
S
M
E
BPE-106
1.5.170
Tri-Clover ® UltraPure, ASME BPE Tri-Clover® UltraPure Reducers
Product code: 5076 Material: 316L
According to DT-11, DT-26
A
S
M
E
BPE-106
1.5.171
Tri-Clover ® UltraPure Reducers Tri-Clover ® UltraPure, ASME BPE
Product code: 5076 Material: 316L
According to DT-11, DT-26
A
S
M
E
BPE-106
1.5.172
Tri-Clover ® UltraPure, ASME BPE Tri-Clover® UltraPure Reducers
Product code: 5077 Material: 316L
According to DT-21
A
S
M
E
BPE-106
1.5.173
Tri-Clover ® UltraPure Reducer ASME BPE Tri-Clover ® UltraPure, ASME BPE
Product code: 5076 Material: 316L
A
S
M
E
BPE-106
1.5.174
Tri-Clover ® UltraPure, ASME BPE Tri-Clover® UltraPure Reducer ASME BPE
Product code: 5076 Material: 316L
A
S
M
E
BPE-106
1.5.175
Tri-Clover ® UltraPure Reducer ASME BPE Tri-Clover ® UltraPure, ASME BPE
Finish Item Finish Item
PPL PPL Size Dimension A
No. No.
PL (SF1) EUR PM (SF4) EUR Inch mm Inch mm
B31S-14MP Concentric
reducer, Edition 2014
1.5 9614207305 154.51 9614207312 200.86 ¾ x ½ 19.05/12.7 3.126 79.4
9614207401 173.61 9614207406 225.69 1 x ½ 25.4/12.7 3.500 88.9
9614207402 173.61 9614207407 225.69 1 x ¾ 25.4/19.05 3.126 79.4
9614207403 184.02 9614207408 239.24 1½ x ¾ 38.1/19.05 4.000 101.6
9614207501 195.07 9614207514 253.58 1½ x 1 38.1/25.4 3.500 88.9
9614207502 206.77 9614207515 268.80 2 x 1 50.8/25.4 4.374 111.1
9614207503 219.17 9614207516 284.93 2 x 1½ 50.8/38.1 3.500 88.9
9614207504 232.33 9614207517 302.02 2½ x 1½ 63.5/38.1 4.374 111.1
9614207505 246.26 9614207518 320.14 2½ x 2 63.5/50.8 3.500 88.9
15050005
9614207506 278.78 9614207519 362.43 3 x 1½ 76.2/38.1 5.250 133.35
9614207507 295.52 9614207520 384.17 3 x 2 76.2/50.8 4.374 111.1
A
9614207508 313.25 9614207521 407.23 3 x 2½ 76.2/63.5 3.626 92.1
9614207509 354.63 9614207522 461.02 4 x 2 101.6/50.8 6.250 158.75
9614207510 375.90 9614207523 488.67 4 x 2½ 101.6/63.5 5.374 136.5
9614207511 398.46 9614207524 517.99 4 x 3 101.6/76.2 5.000 127
9614207512 2390.69 9614207525 3107.92 6 x 3 152.4/76.2 8.500 215.9
9614207513 2534.14 9614207526 3294.38 6 x 4 152.4/101.6 7.000 177.8
B32S-14MP Eccentric
reducer, Edition 2014
9614207905 0.00 9614207912 268.95 ¾ x ½ 19.05/12.7 3.126 79.4
9614208001 225.69 9614208006 293.41 1 x ½ 25.4/12.7 3.500 88.9
9614208002 225.69 9614208007 293.41 1 x ¾ 25.4/19.05 3.126 79.4
9614208003 239.24 9614208008 311.00 1½ x ¾ 38.1/19.05 4.000 101.6
9614208101 253.58 9614208114 329.65 1½ x 1 38.1/25.4 3.500 88.9
9614208102 268.80 9614208115 349.43 2 x 1 50.8/25.4 4.374 111.1
9614208103 284.93 9614208116 370.40 2 x 1½ 50.8/38.1 3.500 88.9
9614208104 302.02 9614208117 392.63 2½ x 1½ 63.5/38.1 4.374 111.1
9614208105 320.14 9614208118 416.19 2½ x 2 63.5/50.8 3.500 88.9
9614208106 362.43 9614208119 471.15 3 x 1½ 76.2/38.1 5.250 133.35
9614208107 384.17 9614208120 499.42 3 x 2 76.2/50.8 4.374 111.1 15050006
A
S
M
E
BPE-106
1.5.176
Tri-Clover ® UltraPure, ASME BPE Tri-Clover ® UltraPure Ferrules and End Caps
Product code: 5056 Material: 316L
According to DT-22, DT-30
B
9615266803 33.37 2 50.8 1.13 28.7 2.52 63.5
9615266804 46.28 2½ 63.5 1.13 28.7 3.05 77.4
9615266805 67.30 3 76.2 1.13 28.7 3.58 90.5 TD 321155
B
9634004804 19.80 9634004813 30.06 1 1 /2 38.1 1.75 44.5 1.98 50.4
9634004805 22.88 9634004814 33.65 2 50.8 2.25 57.2 2.52 63.9 Type
9634004806 32.61 9634004815 50.26 2 1 /2 63.5 2.25 57.2 3.05 77.4 TD 321-027
1.5.177
Tri-Clover ® UltraPure Clamp Rings Tri-Clover ® UltraPure, ASME BPE
Product code: 5049
Clamp ring
9611993113 31.59 1 25.4 1.45 37.0
TD 321-154
A
S
M
E
BPE-106
1.5.178
Tri-Clover ® UltraPure, ASME BPE Tri-Clover® UltraPure Clamp Rings
Product code: 5049
A
S
M
E
BPE-106
1.5.179
Tri-Clover ® UltraPure Seal rings Tri-Clover ® UltraPure, ASME BPE
Product code: 5046
** Not available
Material Descriptions
A
S
M
E
BPE-106
1.5.180
Tri-Clover ® UltraPure, ASME BPE Tri-Clover® UltraPure Seal rings
Product code: 5046
A40MP/A40MO. PTFE
A40MP-GR Inch Envelope Gasket with
SFY Seal ring
290072 4.59 1
290073 5.27 1 1 /2
290074 6.37 2
290075 7.20 2 1 /2
290076 7.44 3
290077 14.87 4
290085 47.44 6
A
S
M
E
BPE-106
1.5.181
Tri-Clover ® UltraPure Adaptors Tri-Clover ® UltraPure, ASME BPE
Product code: 5056 Material: 316L
A
S
M
E
BPE-106
1.5.182
Tri-Clover ® UltraPure, ASME BPE Tri-Clover® UltraPure Adaptors
Product code: 5056 Material: 316L
A
S
M
E
BPE-106
1.5.183
Tri-Clover ® UltraPure Adaptors Use-Point Fittings Tri-Clover ® UltraPure, ASME BPE
Product code: 5016 Material: 316L
A
S
M
E
BPE-106
1.5.184
Tri-Clover ® UltraPure, ASME BPE Tri-Clover ® UltraPure Adaptors Use-Point Fittings
Product code: 5016 Material: 316L
A
S
M
E
BPE-106
1.5.185
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1.6 UltraPure, Series A/DIN 11866
The tubes and fittings in this section are manufactured to meet series DIN 11866 A/DIN
tube dimensions.
Product leaflet
Tri-Clover® UltraPure Series A/DIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6.188
Price lists
UltraPure, Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6.190
UltraPure, Aseptic Union Parts DIN 11864-1 Form A . . . . . . . . . . . . . . . . . . 1.6.191
UltraPure, Aseptic Flange Connections 11864-2 . . . . . . . . . . . . . . . . . . . . . 1.6.194
UltraPure End Caps/Blanks for Aseptic Clamp Parts 11864-3 . . . . . . . . . . . 1.6.196
UltraPure, for Aseptic Clamp Parts 11864-3 . . . . . . . . . . . . . . . . . . . . . . . . 1.6.197
UltraPure, Clamp Connections (DIN 32676) Series A . . . . . . . . . . . . . . . . . . 1.6.199
UltraPure, Clamps and Seal rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6.201
Tri-Clover ® UltraPure Series A/DIN UltraPure, Series A/DIN 11866
Application
Alfa Laval Tri-Clover® UltraPure installation package is the perfect
choice for ultra pure processes within the demanding pharmaceutical,
biotech and personal care industries.
Standard design
The UltraPure Series A/DIN tubes & fittings are in accordance to
series A in:
- DIN 32676 (Clamp connections).
- DIN 11865 (Bends, Tees, Reducers).
- DIN 11866 (Tubes).
- DIN 11864-1 Form A /Aseptic Union Parts)
- DIN 11864-2 Form A (Aseptic Flange parts)
- DIN 11864-3 Form A (Aseptic Clamp Union Parts)
Materials
UltraPure Series A/DIN is available in material 1.4435 for fittings and in
material 1.4404 for tubes.
All tubes are annealed, pickled and passivated in accordance with
DIN EN 10217-7 W2Ab.
.
Steel material composition in accordance to DIN 10088-1
Elastomers
Seal rings are available in EPDM, FPM and PTFE
Elastomer properties
1.6.188
UltraPure, Series A/DIN 11866 Tri-Clover® UltraPure Series A/DIN
Dimensions
Dimensions and tolerances for tube material in accordance to DIN 11866 series A
External tube diameter 13.00 19.00 23.00 29.00 35.00 41.00 53.00 70.00 85.00 104.00
Internal tube diameter 10.00 16.00 20.00 26.00 32.00 38.00 50.00 66.00 81.00 100.00
External diameter tolerances ±0.10 ±0.10 ±0.12 ±0.15 ±0.18 ±0.21 ±0.27 ±0.35 ±0.43 ±0.52
Wall thickness 1.50 1.50 1.50 1.50 1.50 1.50 1.50 2.00 2.00 2.00
Wall thickness tolerances a ±0.15 ±0.15 ±0.15 ±0.15 ±0.15 ±0.15 ±0.15 ±0.15 ±0.15 ±0.15
1.6
Weight kg/m 0.432 0.658 0.808 1.034 1.260 1.485 1.937 3.409 4.162 5.114
a) For tubes which have undergone after treatment (honing, polishing, electro polishing) the minimum permissible wall thickness may be reduced by
0.05 mm.
Nominal size
13.00 19.00 23.00 29.00 35.00 41.00 53.00 70.00 85.00 104.00
DN/OD
Permissible operating pressures in bar for tubes
Series A 369 263 209 165 137 117 90 91 75 61
The permissible operating pressures were calculated for seamless and welded tubes (v = 1) using the design value for material number 1.4404 to
DIN EN 10088-2:1995-08, Table 10 - product from C (cold strip) assuming that the permissible design tension of 100% in the seam is used.
1.6.189
UltraPure, Tubes UltraPure, Series A/DIN 11866
Product code: 5112 Material: 1.4404
RCPL
Finish Size Hygiene
1.6 EUR Dimension (mm)
Item No. DN Class
pr. meter
mm OD/ID x t Tube
9612-90-4362 * 13.0 13.0/10.0 x 1.5 H3o
9612-90-4363 * 19.0 19.0/16.0 x 1.5 H3o
9612-90-4364 * 23.0 23.0/20.0 x 1.5 H3o
9612-90-4365 * 29.0 29.0/26.0 x 1.5 H3o
9612-90-4366 * 35.0 35.0/32.0 x 1.5 H3o
9612-90-4367 * 41.0 41.0/38.0 x 1.5 H3o
9612-90-4368 * 53.0 53.0/50.0 x 1.5 H3o
9612-90-4369 * 70.0 70.0/66.0 x 2.0 H3o
9612-90-4370 * 85.0 85.0/81.0 x 2.0 H3o
9612-90-4371 * 104.0 104.0/100.0 x 2.0 H3o
Tube
9612-90-4382 * 13.0 13.0/10.0 x 1.5 H4o
9612-90-4383 * 19.0 19.0/16.0 x 1.5 H4o
9612-90-4384 * 23.0 23.0/20.0 x 1.5 H4o
9612-90-4385 * 29.0 29.0/26.0 x 1.5 H4o
9612-90-4386 * 35.0 35.0/32.0 x 1.5 H4o
9612-90-4387 * 41.0 41.0/38.0 x 1.5 H4o
9612-90-4388 * 53.0 53.0/50.0 x 1.5 H4o
9612-90-4389 * 70.0 70.0/66.0 x 2.0 H4o
9612-90-4390 * 85.0 85.0/81.0 x 2.0 H4o
9612-90-4392 * 104.0 104.0/100.0 x 2.0 H4o
Tube
9612-90-4372 * 13.0 13.0/10.0 x 1.5 HE4o
9612-90-4373 * 19.0 19.0/16.0 x 1.5 HE4o
9612-90-4374 * 23.0 23.0/20.0 x 1.5 HE4o
9612-90-4375 * 29.0 29.0/26.0 x 1.5 HE4o
9612-90-4376 * 35.0 35.0/32.0 x 1.5 HE4o
9612-90-4377 * 41.0 41.0/38.0 x 1.5 HE4o
9612-90-4378 * 53.0 53.0/50.0 x 1.5 HE4o
9612-90-4379 * 70.0 70.0/66.0 x 2.0 HE4o
9612-90-4380 * 85.0 85.0/81.0 x 2.0 HE4o
9612-90-4381 * 104.0 104.0/100.0 x 2.0 HE4o
NOTE: All tubes are delivered in lengths of 6 meters. (0 to + 10 mm)
* RCPL prices are updated monthly
Please contact your Alfa Laval contact person for further information.
1.6.190
UltraPure, Series A/DIN 11866 UltraPure, Aseptic Union Parts DIN 11864-1
According to DIN 11864-1 form A with O-ring Material: 1.4404 (316L)
Product code: 5060 Connections: For orbital welding
RCPL Size
Item No. Dimension (mm)
EUR DN 1.6
H3 mm OD/ID x t A B Male part
9612904661 67.75 10 13/10 x 1.5 28 x 1/8 41.0
9612904662 73.21 15 19/16 x 1.5 34 x 1/8 41.0
9612904663 91.12 20 23/20 x 1.5 44 x 1/6 43.0
9612904664 93.98 25 29/26 x 1.5 52 x 1/6 43.0
9612904665 97.25 32 35/32 x 1.5 58 x 1/6 48.0
9612904666 99.44 40 41/38 x 1.5 65 x 1/6 48.0
9612904667 101.62 50 53/50 x 1.5 78 x 1/6 48.0
9612904668 115.20 65 70/66 x 2.0 95 x 1/6 60.0
9612904669 189.16 80 85/81 x 2.0 110 x 1/4 64.0
9612904670 231.62 100 104/100 x 2.0 130 x 1/4 64.0
Liner
9612904671 61.19 10 13/10 x 1.5 39.0
9612904672 64.47 15 19/16 x 1.5 39.0
9612904673 67.75 20 23/20 x 1.5 38.0
9612904674 69.94 25 29/26 x 1.5 40.0
9612904675 74.30 32 35/32 x 1.5 47.0
9612904676 76.49 40 41/38 x 1.5 47.0
9612904677 81.25 50 53/50 x 1.5 48.0
9612904678 110.34 65 70/66 x 2.0 61.0
9612904679 154.00 80 85/81 x 2.0 61.0
9612904680 200.09 100 104/100 x 2.0 66.0
1.6.191
UltraPure, Aseptic Union Parts DIN 11864-1 UltraPure, Series A/DIN 11866
According to DIN 11864-1 form A with O-ring Nut: 1.4301 (304), 1.4404 (316L)
Product code for nut DIN 11851: 5044 Thread: Round type
Product code: EPDM, FPM: 5060
1.6.192
UltraPure, Series A/DIN 11866 UltraPure, Aseptic Union Parts DIN 11864-1
For DIN 11864-1, Form A Material: 1.4404 (316L)
Product code: 5054
RCPL Size
Item No. Dimension (mm)
EUR DN 1.6
H3 mm A B C Male blank
9615330601 130.69 10 28 x 1/8 24.0 24.0
9615330602 105.97 15 34 x 1/8 28.0 24.0
9615330603 110.67 20 44 x 1/6 34.0 24.0
9615330401 123.62 25 52 x 1/6 44.0 24.0
9615330501 128.33 32 58 x 1/6 53.0 24.0
9615330601 130.69 40 65 x 1/6 60.0 24.0
9615330701 63.59 50 78 x 1/6 72.0 24.0
9615330801 169.53 65 95 x 1/6 87.0 28.0
9615330901 189.54 80 100 x 1/4 100.0 28.0
9615331001 229.57 100 130 x 1/4 120.0 30.0
Liner
9615330701 63.59 10 18.0 9.0
9615330702 64.76 15 24.0 9.0
9615330703 67.10 20 30.0 10.0
9615330704 74.16 25 35.0 12.0
9615330705 75.34 32 41.0 13.0
9615330706 76.52 40 48.0 13.0
9615330707 88.30 50 61.0 14.0
9615330708 100.07 65 79.0 16.0
9615330709 113.02 80 93.0 16.0
9615330710 155.40 100 114.0 20.0
1.6.193
UltraPure, Aseptic Flange Connections 11864-2 UltraPure, Series A/DIN 11866
According to DIN 11864-2 form A with O-ring Material: 1.4404 (316L)
Product code: H3: 5060
RCPL Size
Item No Dimension (mm)
1.6 EUR DN
H3 mm OD/ID x t A B F Flange with O-ring groove
9612904861 87.42 10 13/10 x 1.5 54.0 41.5 37.0
9612904862 118.36 15 19/16 x 1.5 59.0 41.5 42.0
9612904863 122.38 20 23/20 x 1.5 64.0 41.5 47.0
9612904864 129.69 25 29/26 x 1.5 70.0 41.5 53.0
9612904865 131.13 32 35/32 x 1.5 76.0 46.5 59.0
9612904866 141.76 40 41/38 x 1.5 82.0 46.5 65.0
9612904867 143.15 50 53/50 x 1.5 94.0 46.5 77.0
9612904868 184.82 65 70/66 x 2.0 113.0 55.5 95.0
9612904869 196.69 80 85/81 x 2.0 133.0 59.5 112.0
9612904870 251.33 100 104/100 x 2.0 159.0 59.5 137.0
1.6.194
UltraPure, Series A/DIN 11866 UltraPure, Aseptic Flange Connections 11864-2
According to DIN 11864-2 form A with O-ring Material: 1.4404 (316L)
Product code: 5060
Product code: 1.4301 (304): 5049
RCPL
Item No. Size DN Dimension (mm)
EUR 1.6
H3 mm A B C Blind flange without O-ring groove
9615331203 117.74 10 54.0 11.5 37.0
9615331204 124.66 15 59.0 11.5 42.0
9615331205 126.04 20 64.0 11.5 47.0
9615331206 130.20 25 70.0 11.5 53.0
9615331207 137.11 32 76.0 11.5 59.0
9615331208 146.81 40 82.0 11.5 65.0
9615331209 155.14 50 94.0 11.5 77.0
9615331210 177.28 65 113.0 11.5 95.0
9615331211 209.14 80 133.0 13.5 112.0
9615331212 254.86 100 159.0 15.5 137.0
9615331213 125
9615331214 125
Blind flange with O-ring groove
9615331303 110.81 10 54.0 11.5 37.0
9615331304 117.74 15 59.0 11.5 42.0
9615331305 121.88 20 64.0 11.5 47.0
9615331306 126.04 25 70.0 11.5 53.0
9615331307 130.20 32 76.0 11.5 59.0
9615331308 137.11 40 82.0 11.5 65.0
9615331309 164.82 50 94.0 11.5 77.0
9615331310 202.22 65 113.0 11.5 95.0
9615331311 245.15 80 133.0 13.5 112.0
9615331312 286.71 100 159.0 15.5 137.0
9615331313 125
9615331314 125
1.6.195
UltraPure End Caps/Blanks UltraPure, Series A/DIN 11866
Sealing System according to DIN 11864-3 form A with O-ring Material: 1.4404 (316L)
Product code: 1.4301 (304): 5049
Product code: EPDM, FPM: 5052
RCPL Size
Item No. Dimension (mm)
1.6 EUR DN
Clamp end cap for clamp
H3 mm A B
liner with O-ring groove
9615331601 88.65 10 34.0 11.5
9615331602 92.79 15 34.0 11.5
9615331603 103.89 20 50.5 11.5
9615331604 103.89 25 50.5 11.5
9615331605 109.42 32 50.5 11.5
9615331606 126.04 40 64.0 11.5
9615331607 132.96 50 77.5 11.5
9615331608 157.91 65 91.0 11.5
9615331609 202.22 80 106.0 13.5
9615331610 241.01 100 130.0 15.5
1.6.196
UltraPure, Series A/DIN 11866 UltraPure, for Aseptic Clamp Parts 11864-3
Sealing System according to DIN 11864-3 form A with O-ring Material: 1.4404 (316L)
Product code: 5060
RCPL Size
Item No. Dimension (mm)
EUR DN 1.6
H3 mm OD/ID x t A B Clamp liner with O-ring groove
9612905021 74.30 10 13/10 x 1.5 34.0 39.5
9612905022 81.96 15 19/16 x 1.5 34.0 39.5
9612905023 87.42 20 23/20 x 1.5 50.5 39.5
9612905024 98.34 25 29/26 x 1.5 50.5 40.0
9612905025 103.81 32 35/32 x 1.5 50.5 45.5
9612905026 107.09 40 41/38 x 1.5 64.0 45.5
9612905027 108.18 50 53/50 x 1.5 77.5 46.0
9612905028 131.13 65 70/66 x 2.0 91.0 58.0
9612905029 165.61 80 85/81 x 2.0 106.0 60.0
9612905030 202.68 100 104/100 x 2.0 130.0 61.5
1.6.197
UltraPure, for Aseptic Clamp Parts 11864-3 UltraPure, Series A/DIN 11866
Sealing System according to DIN 11864-3 form A with O-ring Clamp: 1.4301 (304)
Product code: 1.4301 (304): 5049
Product code: EPDM, FPM: 5060
Clamp ring
9611993113 31.59 10-15 37.0
9611993114 55.62 80 109.0
9611994192 66.42 100 134.0
1.6.198
UltraPure, Series A/DIN 11866 UltraPure, Clamp Connections (DIN 32676)
According to DIN 32676 Material: 1.4435 (316L)
Product code: H3: 5060
9612991575 125.66 9612991585 128.95 100 104/100 x 2.0 119.0 28.0 20.0 L
1.6.199
UltraPure, Clamp Connections (DIN 32676) UltraPure, Series A/DIN 11866
According to DIN 32676 Material: 1.4404 (316L)
Product code: H3: 5060
1.6.200
UltraPure, Series A/DIN 11866 UltraPure, Clamps and Seal rings
Product code clamps: 5049 Material: 1.4301 (304)
Product code seal rings: 5045
RCPL Size
Item No. Dimension (mm)
EUR DN
mm A 13MHHM Clamp ring
212195 37.45 25-32-40 54.0
212197 51.70 50 67.5
212198 56.19 65 94.5
212199 68.17 100 122.6
Clamp ring
9611993113 31.59 10-15-20 37.0
9611993114 55.62 80 109.0
1.6.201
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1.7 UltraPure ISO 2037
The Installation material in this section is manufactured to meet UltraPure ISO 2037 (25
- 101.6) and DIN 11850 (DN10 - DN15) tube dimensions
Product leaflet
UltraPure ISO 2037 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.7.204
Price lists
UltraPure Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.7.206
UltraPure Bends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.7.207
UltraPure Tees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.7.208
UltraPure Tees/reducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.7.209
UltraPure Clamp Union Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.7.210
UltraPure Clamp Rings for Clamp Union Parts . . . . . . . . . . . . . . . . . . . . . . . 1.7.212
UltraPure Use Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.7.213
UltraPure ISO 2037 UltraPure ISO 2037
1.7
Application
Alfa Laval Tri-Clover® UltraPure ISO 2037 tubes & fittings are
the perfect choice for ultra pure processes within the demanding
pharmaceutical, biotech and personal care industries.
Standard design
UltraPure ISO 2037 tubes & fittings are manufactured to meet the ISO
2037 dimension standard for the sizes 25 - 101.6 mm.
Materials
Product wetted steel parts are available in 1.4404 (316L) stainless steel
Elastomers are available in EPDM, FPM and PTFE
b) For bars, rods, wire, sections, bright products and the relevant semi-finished products, a maximum content of 0,030 % S applies.
c) Where for special reasons, e. g. hot workability for the fabrication of seamless tubes where it is necessary to minimize the delta ferrite content, or with
the aim of low magnetic permeability, the maximum Ni content may be increased by 1,50 % (m/m) for 1.4404.
All stainless steel parts are in accordance with DF class 1 (≤3% delta ferrite content)
All tubes are bright annealed, pickled and passivated in accordance with DIN EN 10217-7 W2Rb.
Elastomer properties
1.7.204
UltraPure ISO 2037 UltraPure ISO 2037
Dimensions
Dimensions and tolerances for 25 - 101.6 mm fittings are in accordance with ISO 2037.
Dimension 25 38 51 63.5 76.1 101.6
Outside diameter (mm) 25.0 38.0 51.0 63.5 76.1 101.6
Inside diameter (mm) 22.6 35.6 48.6 60.3 72.9 97.6
Wall thickness (mm) 1.2 1.2 1.2 1.6 1.6 2.0
1.7.205
UltraPure Tubes UltraPure ISO 2037
Tubes of manufacturing lengths of approx 6 meters Material: 1.4404
Product code: 25 - 101.6 mm : 5115
PPL
Material Material PPL
EUR Size Dimension (mm)
Item No. Item No. EUR
1.7 pr. meter
H4o HE4o mm OD/ID x t
9613851403 * 9613851412 * 25 25/22.6 x 1.2
9613851405 * 9613851414 * 38 38/35.6 x 1.2
9613851406 * 9613851415 * 51 51/48.6 x 1.2
9613851407 * 9613851416 * 63.5 63.5/60.3 x 1.6
9613851408 * 9613851417 * 76.1 76.1/72.9 x 1.6
9613851409 * 9613851418 * 101.6 101.6/97.6 x 2.0
1.7.206
UltraPure ISO 2037 UltraPure Bends
Product code: 25 - 101.6 mm : 5013 Material: 1.4404
Weld ends
L1 L2
9613440003 30.27 9613440011 38.39 25 25/22.6 x 1.2 70.0 47.0
9613440004 32.90 9613440012 42.42 38 38/35.6 x 1.2 87.0 63.0
9613440005 35.42 9613440013 51.98 51 51/48.6 x 1.2 119.5 86.5
9613440006 40.75 9613440014 60.23 63.5 63.5/60.3 x 1.6 136.0 101.0
9613440007 48.43 9613440015 74.63 76.1 76.1/72.1 x 1.6 157.0 119.0
9613440008 85.03 9613440016 97.46 101.6 101.6/97.6 x 2.0 226.5 166.0
1.7.207
UltraPure Tees UltraPure ISO 2037
Product code: 25 - 101.6 mm : 5033 Material: 1.4404
Weld ends
1.7.208
UltraPure ISO 2037 UltraPure Tees/reducers
Material: 1.4404
UltraPure Tees
Product code: 5033
1.7
Dimension
Material PPL Material PPL Size
(mm)
Item No. EUR Item No. EUR
OD1/ID1 x t1 OD2/ID2 x t2 L1 L2
H4o HE4o mm mm mm Reducing Tees
9613470101 59.39 9613470116 71.80 38/25 38/35.6 x 1.2 25/22.6 x 1.2 70 60
9613470102 68.03 9613470117 90.18 51/25 51/48.6 x 1.2 25/22.6 x 1.2 82 70
9613470103 68.03 9613470118 90.18 51/38 51/48.6 x 1.2 38/35.6 x 1.2 82 70
9613470104 83.87 9613470119 113.39 63.5/25 63.5/60.3 x 1.6 25/22.6 x 1.2 105 70
9613470105 83.87 9613470120 113.39 63.5/38 63.5/60.3 x 1.6 38/35.6 x 1.2 105 70
9613470106 86.39 9613470121 113.39 63.5/51 63.5/60.3 x 1.6 51/48.6 x 1.2 105 82
UltraPure Reducers
Product code: 5073
PPL PPL
Item No. Item No. Size Dimension (mm)
EUR EUR
mm OD 1/ID 1 x t 1 OD 2/ID 2 x t2 L Concentric reducer
9614065601 * 9614065605 * 25/13 25/22,6x1.2 13/10x1.5 78
9614065602 * 9614065606 * 25/19 25/22,6x1.2 19/16x1.5 67
9614065603 * 9614065607 * 38/13 38/35,6x1.2 13/10x1.5 103
9614065604 * 9614065608 * 38/19 38/35,6x1.2 19/16x1.5 91
9613440201 51.97 9613440216 58.69 38/25 38/35.6x1.2 25/22,6x1.2 100
9613440202 59.85 9613440217 66.02 51/25 51/48.6x1.2 25/22,6x1.2 150
9613440203 52.41 9613440218 59.21 51/38 51/48.6x1.2 38/35,6x1.2 100
9613440204 58.79 9613440219 70.24 63.5/25 63.5/60.3x1.6 25/22,6x1.2 202
TD 305-013
1.7.209
UltraPure Clamp Union Parts UltraPure ISO 2037
Product code: Clamp ferrule 25 - 101.6 mm : 5067 Material: 1.4404
1.7.210
UltraPure ISO 2037 UltraPure Clamp Union Parts
Product code: Blank /Seal ring 25 - 101.6 mm: 5054
PPL PPL
Item No. Item No. Size Dimension (mm)
EUR EUR
EPDM FPM mm A B D Seal ring
9611991358 2.97 9611991890 32.64 25 52.7 5.5 22.8
1.7
9611991359 2.97 9611991891 32.64 38 52.7 5.5 35.8
9611991360 3.45 9611991892 37.75 51 66.2 5.5 48.8
9611991361 3.77 9611991893 54.14 63.5 79.7 5.5 60.5
9611991362 4.22 9611991894 65.13 76.1 93.2 5.5 73.1
9611991363 7.67 9611991895 80.04 101.6 121.2 5.5 97.8
B
Seal ring
PTFE mm A B D
- (Modified ISO 2852, type A)
9611991403 16.20 25 52.7 5.1 22.6
9611991404 17.60 38 52.7 5.1 35.6
9611991405 19.31 51 66.2 5.1 48.6
9611991406 20.34 63.5 79.7 5.1 60.3
9611991407 32.34 76.1 93.2 5.1 72.9
9611991408 32.70 101.6 121.2 5.1 97.6
1.7.211
UltraPure Clamp Rings for Clamp Union Parts UltraPure ISO 2037
Product code: 5049
Material PPL
Size
Item No. EUR
1.4301 (304) mm A A13MHM - Clamp ring
1.7 211053 27.35 25/38 54.0
211054 33.32 51 67.1
211055 38.58 63.5 81.0
211056 41.96 76.1 94.5
211057 50.93 101.6 122.2
1.7.212
UltraPure ISO 2037 UltraPure Use Points
Product code: 5013 Material: 1.4404
1.7.213
This page is intentionally left blank
1.8 Installation accessories
Tube support systems and tools make our installation material package complete.
Price lists
Tube Holders ISO 2037 tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8.216
Tube Holders DIN 11850 tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8.219
Tube Support System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8.221
Tools for Unions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8.226
Tools for Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8.227
End Caps & Mounting Plates ISO 2037 tubes . . . . . . . . . . . . . . . . . . . . . . 1.8.228
Tube Holders ISO 2037 tubes Installation accessories
Product code: 5082 Tube: ISO
1.8.216
Installation accessories Tube Holders ISO 2037 tubes
Product code: 5082 Tube: ISO
Material: 1.4301 (304)
PPL Size
Item No. Dimension (mm)
EUR DN
Loose mm A B C E Tube holder with short shaft
9612411107 11.69 25 80.0 27.0 90.0 21.3
9612411108 12.39 38 93.0 40.0 90.0 21.3 1.8
9612411109 13.10 51 106.0 53.0 90.0 21.3
9612411110 13.81 63.5 118.0 65.5 90.0 21.3
9612411111 14.98 76 132.0 78.0 90.0 21.3
9612411112 16.33 101.6 157.0 104.0 90.0 21.3
1.8.217
Tube Holders ISO 2037 tubes Installation accessories
Hinged Hex pipe holders Tube: ISO
Product code: 5082 Material: 1.4301 (304)
1.8.218
Installation accessories Tube Holders DIN 11850 tubes
Product code: 5082 Tube: DIN
Material: 1.4301 (304)
1.8.219
Tube Holders DIN 11850 tubes Installation accessories
Product code: 5082 Tube: DIN
Material: 1.4301 (304)
1.8.220
Installation accessories Tube Support System
Supports system
Product code: 5118, 5084
9611831384 * 80 80 2.0
9611831573 * 80 80 3.0
9611831386 * 100 100 2.0
9611831387 * 100 100 3.0
9611831388 * 100 100 4.0
9611831441 * 120 120 3.0
9611831442 * 120 120 4.0
1.4301 (304) A B C Rectangular tube
Product code: 5118
9611831389 * 30 20 2.0
9611831390 * 40 20 2.0
9611831391 * 50 30 2.0
9611831527 * 60 40 2.0
9611831393 * 80 40 2.0
9611831565 * 80 40 3.0
9611831570 * 80 60 3.0
9611831455 * 100 40 3.0
9611831396 * 100 50 2.0
9611831397 * 100 50 3.0
9611831398 * 100 60 2.0
9611831460 * 120 40 3.0
9611831461 * 120 60 3.0
* PPL prices are updated monthly
All tubes are in lengths of 6 meters .
1.8.221
Tube Support System Installation accessories
Supports system
Product code: 5118, 5084
9611831438 * 70 7
9611831439 * 80 8
Product code: 5084 Stud bolt
9611850720 24.28 110.0 M12
1.8.222
Installation accessories Tube Support System
Supports system
Product code: 5084
Material PPL
Dimension (mm)
Item No. EUR
1.4301 (304) A B Floor plate
9611850660 36.32 150.0 40.0
1.8
1.8.223
Tube Support System Installation accessories
Supports system
Product code: 5084
Material PPL
Dimension (mm)
Item No. EUR
A B C D E Wall plate
9611880370 28.41 60.0 120.0 80.0 6.0 13.5
1.8
Expanding bolt
9611990585 2.29 55.0 M12 x 55
1.8.224
Installation accessories Tube Support System
Supports system
Product code: 5084, 5086
1.8.225
Tools for Unions Installation accessories
Union spanners
Product code: 5086
1.8.226
Installation accessories Tools for Tubing
Product code: 5086
PPL
Item No. Size Dimension (mm)
EUR
DN DN
Steel Max. thickness of saw blades Cutting device, ISO
mm mm
9611981070 196.69 25 1.4 1.8
9611981071 218.55 38 1.5
9611981072 246.72 51 1.6
9611981073 327.82 63.5 1.7
9611981074 382.46 76.1 1.7
9611981075 636.57 101.6 1.9
1.8.227
End Caps & Mounting Plates ISO 2037 tubes Installation accessories
Product code: 5086 Tube: ISO
Semi bright
1.8.228
Installation accessories End Caps & Mounting Plates ISO 2037 tubes
Product code: 5086 Tube: DIN
Mat
1.8.229
This page is intentionally left blank
2. Valves
Our valves are developed not only to meet your demands for safety, efficiency and
hygiene, but also to ensure careful handling of your products. 2
- Valves
- Automation
- Pumps
- Tank equipment
- Heat exchangers
- Filtration equipment
Alfa Laval Unique mixproof valves
Alfa Laval Valve matrix
4
– customized flow solutions
Alfa Laval valve matrix solutions Alfa Laval valve matrix solutions can be supplied pre-
We are specialists in providing pre-built valve matrices assembled and pre-tested as well as fully wired and with
customized to meet individual requirements. all the necessary pneumatic tubing, junction boxes and
control panels pre-connected.
Our expertise helps ensure you the most efficient flow
management, using as few components as possible and This means you can bring even complex installations
dealing effectively with key issues that include thermal online as quickly as possible, saving time and avoiding
cycling, cleanability, drainability and flow control. lost revenue associated with onsite troubleshooting and
downtime.
6
Performance
in good hands
Working with sanitary applications is a question of care, attention
to detail and dedication to outstanding performance. Alfa Laval has
a proven track record in delivering innovative solutions for sanitary
applications based on our core technologies of separation, heat
transfer and fluid handling.
Here you will find an overview of Alfa Laval valves and automation
for sanitary applications. For complete technical details and product
specification, contact your local Alfa Laval supplier or visit us at
www.alfalaval.com
Mixproof valves
Mixproof valves provide maximum flexibility and safety in sanitary flow
processing by making it possible to handle two different fluids at the
same time, with no risk of cross-contamination. Using two independent
plugs and seals means a single mixproof valve can often replace two
or more valves of other types.
Unique UltraClean
mixproof valve
CONTROL
VALVE BODY
ACTIVATION
CLEANING OPTION
PLUG
CLEANING OPTION
PLUG
Non-balanced Balanced
ACTIVATION
The selection guide illustrates the many combinations of features and equipment available with the Unique mixproof valve concept.
In addition, there are different sizes and standards to comply with the full spectrum of worldwide installation standards. As a result, you
can always find a configuration to meet any specific requirement. For configuration of your exact requirement, please use CAS.
To assist you in the selection, these standard configurations are available. You can choose to use
these directly or add additional features to ensure the valve suits your specific needs.
Unique Basic has Unique SeatClean is the Unique HighClean meets Unique UltraClean meets
the basic components choice for standard instal- your processing needs the highest demands for
that provide significant lations that handle prod- when dealing with sticky hygienic processing of
safety and leakage ucts with solids. Seat lift products. SpiralClean sticky products, products
detection. It features during normal cleaning ensures thorough cleaning with high content of solids,
an actuator without procedures cleans the of the spindles, upper and or applications that require
seat lift and unbal- plugs and seats. A lower plugs and in the close-to-aseptic conditions.
anced plugs. balanced lower plug leakage chamber. With It features an actuator
eliminates the risk of mix- balanced upper and lower with integrated seat lift,
ing products by pressure plugs, the configuration of balanced upper and lower
shock or when the pres- this valve protects against plugs and SpiralClean.
sure in the pipe is high. the effects of high pressure
and water hammer.
SMP-BC SMP-BCA
Keeps liquids separate by using two As SMP-BC, but fitted with a PTFE/
seals on the same plug, with a leakage rubber diaphragm, designed for use
chamber in between. Often used as under aseptic conditions, and steriliza-
part of CIP (cleaning-in-place) set-ups, tion involving high temperatures.
with leakage detection for greater
safety. In such installations, seat lift is
not necessary.
Unique mixproof tank outlet valves
Same basic advantages as the Unique mixproof valves but
specially designed for vertical and horizontal mounting directly
on the tank wall at the inlets and outlets.
The Alfa Laval range of single seat valves bears the designations
Unique SSV and Unique SSSV, and consists of large numbers of
purpose-designed valve units that are particularly robust and flexible.
You can also combine different configurations with different types of actuator.
This cost-effective modular design approach gives you the opportunity to build
either shut-off or changeover valves, in either normally open/normally closed or
reverse-acting configurations, to meet virtually any requirement.
reverse acting
PLUG
CONTROL
Standard TR2
CONNECTION
ACTIVATION
PLUG
SEAL
Standard TR2 Aseptic
VALVE BODY
PLUG
SEAL
The selection guide illustrates the many combinations of features and types available with the Unique SSV valve range.
In addition, there are different sizes and standards to comply with the full spectrum of worldwide installation standards.
As a result, you can always find a configuration to meet any specific requirement. For configuration of your exact requirement,
please use CAS.
Unique SSV valve (standard configuration)
As the world’s most widely used single seat valves,
the Alfa Laval shut-off and changeover configurations
are employed for a broad spectrum of different
processing duties.
LKB
CONTROL
ThinkTop ThinkTop Basic IndiTop Bracket for proximity indication switch Indication with half switch
ACTIVATION
Unique Control
C2
SEAL
Q EPDM FPM HNBR PFA
DISC
The selection guide illustrates the many combinations of features and equipment available with LKB butterfly valves. In addition,
there are different versions to comply with the full spectrum of worldwide installation standards. As a result, you can always find a
configuration to meet any specific requirement.
LKB with standard handle
Available with standard handle for straightforward manual
operation, with a pulling/turning movement. The standard
handle has a spring-locking action.
Reliable simplicity
Unique Control is an innovative actuator that is controlled
by an air spring instead of a conventional mechanical
spring. Combined with the intelligent capabilities of the
sensing and control unit, it delivers significant benefits
both in terms of durability and reliability, thereby ensuring
more system uptime. Tested to over a million strokes Unique Control provides a 360-degree view of the valve
without service, it is the most durable actuator available operation mode.
Intelligent performance
By simply pressing one button, Unique Control detects
the type and size of the valve and monitors the air
pressure in the system to support self-configuration to the
best possible mode of operation. It is not sensitive to
pressure shocks or temperature variations, thereby
eliminating false alarms that can shut down the process.
The all-in-one design also makes it more hygienic.
Ball valves
Ball valves are constructed around a full-bore design. This makes sure the product
passes through the valve with no restrictions on the flow, and that there is only
minimal pressure drop. This basic design allows cleaning and product recovery
using pigging systems, and also makes this kind of valve ideal for use with viscous
liquids and liquids containing solid or semi-solid particles. Alfa Laval ball valves for
sanitary use bear the SBV and Tri-Clover® designations.
CPM-2 valve
Designed to maintain a constant pressure at the
valve inlet or outlet, using different plug sizes and
different Kv values. These react effectively to any
changes in product pressure by shifting position
against a constant air pressure. Often used
upstream of filling and bottling machines, etc.
SPC-2 valve
Electro-pneumatic modulating valve that features
an IP converter as an integrated part of the
actuator. Available with a range of plug designs
with different Kv values, providing different
capacities. This type is widely used for the
accurate control of pressure, flow, temperature
and the level of liquids in tanks.
MH shutter valve
Self-draining valves that can allow product to flow in different
directions. An internal shutter closes the valve ports pro-
gressively to help minimize pressure shock and stress on
both the valve and the liquids passing through. Available in
manually and single or double-acting pneumatically operated
versions, and normally used in systems where it is important
to contend with pressure shocks.
UltraPure valves
Tailored for the challenges of the biopharm industry and other
demanding hygienic applications, the Alfa Laval UltraPure valve range
is designed to meet cGMP (current Good Manufacturing Practices).
It is supported by the Alfa Laval Q-doc documentation package,
which facilitates the validation process.
Well-documented performance
Alfa Laval Q-doc is a state-of-the-art documentation
package for all UltraPure products and is based on GDP
(Good Documentation Practices). Q-doc documents every
aspect of manufacturing from raw material to delivered
equipment. With full transparency of sourcing, production
and supply chains, it is easy to trace the slightest change in
material or manufacturing procedures, even when it comes
to spare parts. All product contact parts, such as steel and
gaskets, are fully traceable to ensure correct design
performance and validation right from the start.
Ball valve LKB UltraPure LKC UltraPure Unique DV-ST Radial Diaphragm
UltraPure butterfly valve non-return valve UltraPure Valve UltraPure
diaphragm valve
Aseptic diaphragm valves
Aseptic diaphragm valves are most commonly used in the pharmaceutical industry.
However, they are also ideal for use in other processing installations where it is crucial
to prevent any increase in micro-organism concentrations.
UNIQUE DIAPHRAGM
CONTROL
Stroke limiter Type ER55 Type 1062 Type 8690 Type 8695
ACTIVATION
Stainless steel Composite/ Composite Epoxy Stainless steel Composite/Stainless steel Composite
Stainless steel
DIAPHRAGMS
2-way valve T-valve Multiport valve Tandem valve Tank outlet valve
The selection guide illustrates the many combinations of features and equipment available with the aseptic diaphragm valve concept.
In addition, there are different sizes and standards to comply with the full spectrum of worldwide installation standards. As a result, you
can always find a configuration to meet any specific requirement.
Valve control
and monitoring
One of the most effective ways to reap full benefit from high-quality
sanitary valves is to control and monitor their action as accurately,
reliably and economically as possible. Alfa Laval provides a full range
of easy-to-install, easy-to-use valve-top control and monitoring
indicator units for use with sanitary valves.
ThinkTop Basic
This standard top-mounted automated control head for
pneumatic valves fulfils basic requirements for the automated
sensing and control of sanitary valves, with a reduced number
of digital inputs and outputs.
Installing ThinkTop Basic units is both quick and easy, and helps
provide a cost-effective degree of flexibility in controlling both
automated and semi-automated processing set-ups.
ThinkTop Basic.
Intrinsically safe for
ATEX environments
Combination
of different
Flexibility for changing requirements
communication
Alfa Laval valve automation technology enables you to protocols
combine different valves, different control equipment and
different communication protocols as you see fit, to deal
with your changing requirements.
DeviceNet
Flow management
solutions
Alfa Laval supplies a vast selection of different types of sanitary valves, in many different
configurations and sizes. This is backed by the know-how and experience essential for
configuring any installation in the most cost-effective way, no matter how complex.
Full spectrum
Alfa Laval can provide you with a comprehensive range of sanitary
valve equipment, designed to meet virtually all your requirements.
LKC-2 t t P
CAD portal
Our CAD (computer-aided design) portal offers dimen-
sional drawings of all Alfa Laval mixproof valves, single
seat valves and butterfly valves. Any user can
download 2D and 3D CAD drawings in both neutral
and native formats..
For more information visit
www.alfalaval.com/high
t t t t (t)** t t
t t t t t t t
t t t t t t
t t t
t
t
t
t t t t t t
t t t t t t t t
t t t t t t t
t t
t
* Pneumatic and/or manually operated.
** Can be fitted and used on this type of valves, although this is not standard practice.
*** In order to use Unique mixproof in ATEX environment, the blue plastic cover must be removed.
This page is intentionally left blank
2.1 Ball valves
The full bore design with zero flow restriction makes the Alfa Laval range the optimum
choice for viscous or particulate liquids.
Product leaflets
SBV Ball Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.270
5308/5309 Series Ball Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.272
Price lists
SBV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.275
SBV - Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.276
5308/5309 Series Ball Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.277
SBV Ball Valve Ball valves
2.1
.
Concept
SBV is a hygienic ball valve designed for use as a product valve, in
applications within food, beverage, pharmaceutical and chemical
industries. The full bore design with zero flow restriction makes SBV
the optimum choice for viscous or particulate liquids.
Working principle
A precision made ball with a bore is positioned inside the valve body
between two flanges and two PTFE valve seats. A 90° rotation of the
valve stem is transferred to the ball and thereby opening or closing the
valve. A special selected PTFE material grade secures long lifetime of
the product wetted seals. Reliable valve stem sealing is achieved by
the use of spring loaded and self adjusting seal rings. SBV is operated
by a pneumatic actuator or manually operated by means of a handle
with lockable positions. The valve is assembled with screws for easy
inspection and maintenance.
Standard Design
The standard actuator is prepared for position indication with inductive
proximity switches. The actuator is maintenance free. Two inspection
holes in the bonnet connecting valve body and actuator allow for easy
inspection of the stem seal tightness. Actuated valves are delivered
NC (normally closed) and are easily rebuild to NO (normally open).
Temperature Materials
Temperature range: . . . . . . . . . . . . . 0°C to 130°C (EPDM) Product wetted steel parts: . . . . . . . . 1.4404 (316L)
However max. 95°C when Other steel parts: . . . . . . . . . . . . . . 1.4307 (304)
operating the valve External surface finish: . . . . . . . . . . . Semi-bright (blasted)
Internal surface finish: . . . . . . . . . . . Bright (polished), Ra < 0.8 µm
Pressure
Product wetted seals: . . . . . . . . . . . EPDM
Max. product pressure: . . . . . . . . . . 1600 kPa (16 bar)
Other seals: . . . . . . . . . . . . . . . . . . NBR
Min. product pressure: . . . . . . . . . . 0 bar
Actuator:
Operating pressure: . . . . . . . . . . . . 600 - 1000 kPa (6 - 10 bar)
Temperature range: . . . . . . . . . . . . . 4°C to +60°C
Air consumption actuator ø104: . . . . 0.5 Nl
Air consumption actuator ø129: . . . . 0.75 Nl
Max. recommended pressure during
activation: . . . . . . . . . . . . . . . . . . . 600 kPa (6 bar)
Note! If welding both flanges, ensure that the flanges can be moved axially 30-40 mm depending on size to allow for valve maintenance
(see manual for further details).
Actuated valves are delivered NC (normally closed) and are easily rebuilt to NO (normally open). See manual for further details.
2.1.270
Ball valves SBV Ball Valve
2.1
Options
A. Male parts or clamp liners in accordance with required standard.
B. Actuator for mounting of the Alfa Laval.: IndiTop, ThinkTop or ThinkTop Basic.
C. Cavity cleaning connections, (ISO 228 - 6 ½).
D. Cavity fillers (encapsulating valve seats).
E. Handle and bracket for inductive proximity switches (manual valves).
F. Product wetted elastomer seals of NBR, Q or FPM.
C
H
H
D
K
t
J
J
OD
ID
A
2800-0003 2800-0004
2800-0002
B
DN/OD 25 - 63.5 /DN 25-65 DN/OD 76.1 - 101.6 /DN 80100
Cavity cleaning connections (optional)
2800-0000
2800-0001
E
F
G2
G1
t
t
OD
ID
OD
A
ID
B B
Dimensions (mm)
2.1.271
5308/5309 Series Ball Valves Ball valves
2.1
.
Concept
Ball valves are ideal for applications requiring a full flow body design
to minimize line turbulence and pressure drop. An encapsulated seat
option is available for critical process applications requiring maximum
reduction of potential for product entrapment.
Standard Design
The Ball valve consists of a stainless steel body that houses a rotating
ball. The rotating ball is sealed in the body with a PTFE seat that
either partially or fully encapsulates the ball. The valve is activated
by a stainless steel handle that opens and closes the valve through
a quarter turn. The valve can also be operated by an optional ¼
turn pneumatic or electric actuator. External thrust springs maintain
constant pressure on the stem packing. The stem and packing design
eliminate the possibility of the stem becoming dislodged or blown out.
Temperature Materials
Temperature range: . . . . . . . . . . . . . -20°C to 150°C (EPDM) Valve body . . . . . . .... . . . . . . . . CF3M9 (316L)
Ball & Stem . . . . . . .... . . . . . . . . 1.4401 (316L)
Pressure
Handle . . . . . . . . . .... . . . . . . . . 1.4301 (304)
Max. product pressure: . . . . . . . . . . 400 kPa (40 bar)
External surface finish ... . . . . . . . . Semi-bright (blasted)
Min. product pressure: . . . . . . . . . . Full vacuum
Internal surface finish .... . . . . . . . . Bright (polished), Ra ≤ 0.5 µm
Product wetted seals .... . . . . . . . . PTFE
Actuator surface . . . .... . . . . . . . . Epoxy coated
2.1.272
Ball valves 5308/5309 Series Ball Valves
2.1
Options
Actuator Function
A. Pneumatic actuator air to air
B. Pneumatic actuator air to spring
C. Reinforced PTFE
D. Stainless Steel
E. Actuator bracket, coupling and hardware
- 1.4301 (304) stainless steel
Standard Seats
1/2" (12.7mm) - 2" (50.8mm) Tube OD 3" (76.2mm) - 4" (101.68mm) Tube OD
TD 460-005
TD 460-004
Torque Torque
TD 460-007
TD 460-006
Torque Torque
2.1.273
5308/5309 Series Ball Valves Ball valves
2.1
Standard and Encapsulated Seats: Ratings - Pressure vs. Temperature
TD 460-009
38 PTFE
34.5
31
27.6
24.1
Pressure 20.7
17.2
13.8
10.4
6.9
3.5
0
-29 10 38 66 93 121 149 177 204 232 ˚C
Temperature
F F F
D
D
D
C
E
E
C
C
E
2800-0005
A 2800-0007 A
B 2800-0006 B
A
B
2.1.274
Ball valves SBV
2.1
Hygienic ball valves Material: 1.4404 (316L)
Product code: 5272 Connection: Welding ends
Seals: EPDM
PPL PPL
Item No. Item No. Size Dimension (mm)
EUR EUR
Inch tube DIN tube
DN/OD DN A B Manually operated
DN/OD DN
9612644001 841 9612646037 841 25 25 117 93
9612644002 969 9612646038 969 38 40 125 103
9612644003 1076 9612646039 1076 51 50 135 113
9612644004 1291 9612646040 1291 63.5 65 145 125
9612644005 1884 9612646041 1884 76.1 80 156 163
9612644006 3464 9612646042 3464 101.6 100 206 220
2.1.275
SBV - Options Ball valves
2.1
Hygienic ball valves
Product code: 5272, 5822
PPL Dimension
Item No. Size Options
EUR (mm)
Inch DIN
a b Alternative elastomer seals
DN/OD DN
Product code: 5272
26 25-101.6 25100 Replacement to seals of Nitrile (NBR).
50 25-101.6 25100 Replacement to seals of silicone (Q).
87 25-101.6 25100 Replacement to seals of Fluorinated rubber (FPM).
Product code: 5272 Cavity cleaning feature
Additional price not including male connection
779 25-101.6 25100
parts.
Product code: 5272 Bracket and handle for inductive proximity switches
325 25-101.6 25100 Additional price.
Prepared for up to two M12 inductive proximity
switches.
TD 451-038
2.1.276
Ball valves 5308/5309 Series Ball Valves
2.1
Valve with Handle
Product code: 5273
PPL
Item No. Size Dimension
EUR
B D J 5308 Tri Clamp, PTFE
inch mm
inch mm inch mm inch mm Standard
9613830003 311 ½" 12.7 3½ 88.9 2 5/16 58.7 5¼ 134.0
9613830006 338 ¾" 19.0 3½ 88.9 2 7/16 61.9 5¼ 134.0
9613830010 424 1" 25.4 3½ 88.9 2 5/16 58.7 5¼ 134.0
9613830014 625 1½" 38.1 4½ 114.3 2 ¾ 95.3 6 11/16 170.0
9613830018 773 2" 50.8 5 127.0 4 1 /8 104.8 8 9/64 207.0
9613830021 1893 3" 76.2 7¾ 196.9 7 177.8 11¾ 298.4
9613830024 3136 4" 101.6 9½ 241.3 7½ 190.5 13¼ 336.5
2.1.277
5308/5309 Series Ball Valves Ball valves
2.1
Valve with Handle
Product code: 5273
PPL
Item No. Size Dimension
EUR
B D J 5309 Butt-Weld, PTFE
inch mm
inch mm inch mm inch mm Standard
9613830026 311 ½" 12.7 5 3 /8 136.5 2 5/16 58.7 5¼ 134.0
9613830028 338 ¾" 19.0 5 5 /8 142.9 2 7/16 61.9 5¼ 134.0
9613830030 424 1" 25.4 6 7/16 163.5 2 5/16 58.7 5¼ 134.0
9613830032 625 1½" 38.1 7¼ 184.2 3¾" 95.3 6 11/16 170.0
9613830034 773 2" 50.8 7 5 /8 193.7 4 1 /8 104.8 8 9/64 207.0
n/a 3" 76.2
n/a 4" 101.6
2.1.278
2.2 Butterfly valves
Alfa Laval Butterfly Valves are economical on/off routing valves, available for either automatic
or manually operated systems. Due to their large opening areas, these stainless steel valves
offer low flow resistance and provide gentle treatment of low and medium viscosity product.
Product leaflets
LKB and LKB-F Automatic or Manual Butterfly Valve . . . . . . . . . . . . . . . . . . 2.2.280
LKB UltraPure Automatic or Manual Butterfly Valve . . . . . . . . . . . . . . . . . . . 2.2.285
Unique Control for Butterfly Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.289
Price lists
LKB Automatic or Manual Butterfly Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.292
LKB-2 Butterfly Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.303
LKB-F Butterfly Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.309
LKB UltraPure Automatic or Manual Butterfly Valve . . . . . . . . . . . . . . . . . . . 2.2.310
Handles for Butterfly Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.314
Air Actuator LKLA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.316
Air Actuator LKLA-T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.317
Mounting Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.318
Unique Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.323
Mounting Brackets for Unique Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.324
LKB and LKB-F Butterfly valves
2.2 .
Concept
The LKB range are hygienic butterfly valves for use in stainless steel
pipe systems.
Working principle
LKB is either remote-controlled by means of an actuator or manually
operated by means of a handle.
The actuator is made in three standard versions, normally closed (NC),
normally open (NO) and air/air activated (A/A).
The actuator is designed so that an axial movement of a piston is
transformed into a 90° rotation of a shaft. The torque of the actuator is
increased when the valve disc contacts the seal ring of the butterfly
valve.
The handle for manual operation mechanically locks the valve in its
open or closed position. The handles for the valve sizes DN125 and
DN150, which are designed for locking in two intermediate positions,
enable adjusting of the valve, so that the flow rate can be regulated.
O C T O B E R 2008
2.2.280
Butterfly valves LKB and LKB-F
B
The valve has welding ends as standard, but LKB and LKB-2 can also
be supplied with fittings. 2)
Options TD 403-200
TD 403-188/1
K. Multipositioning handle**.
L. Lockable Multiposition Handle. Padlock can be mounted as shown
in fig. 3.
Note! Padlock is not delivered.
M. Special cap for 90° turned handle position.
N. Service tool for actuator.
O. Service tool for fitting 25-38 mm (DN25 - DN40) valve discs.
* For further information see Product Catalogue chapter "Control
& Indication".
** A padlock can be mounted on the Lockable Multiposition
Handle as shown in the opposite figure.
Note! Padlock is not delivered.
LKB and LKB-F fully open
Note!
TD 403-187/1
NOTE!
For the diagrams the following applies:
Medium: Water (20°C)(68°F).
Measurement: In accordance with VDI 2173.
2.2.281
LKB and LKB-F Butterfly valves
2100-0001
2100-0004
A
A
C
C
1. Closing - Spring activated 2. Opening - Air activated 1. Closing - Spring activated 2. Opening - Air activated
NO NO
2100-0005
2100-0002
A A
B
B
3. Closing - Air activated 4. Opening - Spring activated 3. Closing - Air activated 4. Opening - Spring activated
A/A A/A
2100-0006
2100-0003
D D
E
F G
E
G
Torque values (for rotating the valve disc in a dry seal ring)
Size Max. Nm
25mm/DN25 15
DN32 15
38mm/DN40 15
51mm/DN50 20
63.5mm/DN65 25
76mm/DN80 30
101.6mm/DN100 35
DN125 50
DN150 120
2.2.282
Butterfly valves LKB and LKB-F
H2
P
A □G
B
C
E
N
2100-0008
OD
ID
2100-0000
A3 (LKLA-T)
A4 (LKLA-T)
t
TD 432-013
A6 (LKLA)
F
A1 (LKLA-T)
TD 432-014
A2 (LKLA-T)
a. LKB-F.
A5 (LKLA)
K J
H1
I
TD 403-141
d □S
TD 403-086 M L D D
2.2.283
LKB and LKB-F Butterfly valves
Connections
Compressed air
R1/8" (BSP), internal thread.
2.2.284
Butterfly valves LKB UltraPure
. 2.2
Concept
LKB UltraPure is an automatic or manually operated butterfly valve for
on/off duties. The UltraPure execution is designed and documented to
meet the demand in industries like BioPharm and Personal Care.
Working principles
LKB UltraPure is either remote controlled by means of an air-actuator
or manually by means of a handle.
The actuator is designed so that an axial movement of a piston is
transformed into a 90° rotation of a shaft. The torque of the actuator is
increased when the valve disc contacts the seal of the valve.
The air-actuator comes in three standard versions, normally closed
(NC), normally open (NO) and air/air activated (A/A).
Two actuator sizes, ø85 mm and ø133 mm, cover all valve sizes and
are available in two versions, LKLA and LKLA-T (T for mounting of
indication unit on actuator).
The handle for manual operation mechanically locks the valve in its
open or closed position.
Handles are available in 2 positions, 4 positions, regulating 90° and
lockable multi-position.
The valve can be supplied with either welding or clamp connections.
2.2.285
LKB UltraPure Butterfly valves
ASME BPE designation: . . . . . . . . . . . . . .SF1 Fig. 1. Lockable Multiposition Handle with padlock.
External: . . . . . . . . . . . . . . . . . . . . . . . .Semi-bright 1. Padlock
ASME BPE*:
Internal: . . . . . . . . . . . . . . . . . . . . . . . .0.4 µm electro polish A 1)
ASME BPE designation: . . . . . . . . . . . . . .SF4
External: . . . . . . . . . . . . . . . . . . . . . . . .Semi-bright
C
* According to ASME BPE 2009 table SF-3
B
Options
A. Product wetted seals: FPM (acc. to FDA and USP Class VI), Q 2)
and PFA TD 403-200
1” 1½” 2” 2½” 3” 4”
ISO 25 38 51 63.5 76.1 101.6
DN
TD 480-500
TD 480-501
NOTE!
For the diagrams the following applies:
Medium: Water (20°C).
Measurement: In accordance with VDI 2173.
2.2.286
Butterfly valves LKB UltraPure
2100-0001
2100-0004
A
A
C
C
1. Closing - Spring activated 2. Opening - Air activated 1. Closing - Spring activated 2. Opening - Air activated
NO NO
2100-0005
2100-0002
A A
B
B
3. Closing - Air activated 4. Opening - Spring activated 3. Closing - Air activated 4. Opening - Spring activated
A/A A/A
2100-0006
2100-0003
D D
E
F G
E
G
Torque values (for rotating the valve disc in a dry seal ring)
Size Max. Nm
25 mm DN25 15
DN32 15
38 mm DN40 15
51 mm DN50 20
63.5 mm DN65 25
76 mm DN80 30
101.6 mm DN100 35
2.2.287
LKB UltraPure Butterfly valves
2.2 Dimensions
A
G K
2100-0008
B
C
J
E
A3 (LKLA-T)
N
2100-0000
A4 (LKLA-T)
A6 (LKLA)
A1 (LKLA-T)
A2 (LKLA-T)
A5 (LKLA)
TD 480-013
TD 480-012
I
d □S
H1
H2
D D
2100-0007
Dimensions (mm)
LKB UltraPure
Connections
Compressed air
R⅛" (BSP), internal thread.
2.2.288
Butterfly valves Unique Control for Butterfly Valve
. 2.2
ky Intelligent Reliability
Alfa Laval Unique Control for Butterfly Valve
Concept
Unique Control for butterfly valves is an actuator with integrated
automation for all sizes of LKB butterfly valves. Unique Control is a
hygienic, reliable solution with focus on simplicity.
The Unique Control is a compliment to our existing range of
actuators and control units and it provides the opportunity to upgrade
existing installation. Unique Control is compatible with all major PLC
systems. It is for use in food, dairy and brewery installations and in
biopharmaceutical applications
Working Principle
The Unique Control uses an air spring allowing operation at a
significantly lower air pressure compared to a conventional mechanical
spring. The integrated intelligent automation will by a one bottom push
perform a self configuration involving valve size recognition as well
as calibration to the provided operating air pressure. The actuator is
designed for easy onsite configuration as either normally open (NO) or
normally closed (NC). The maintenance free but serviceable actuator
design is tested to perform above one million strokes.
The Unique control has a 360 deg. indication light for visual status.
It also provides the opportunity to monitor status of the operating air
pressure identifying air leakage or failing air pressure.
Actuator Materials
Max. air pressure . . ...... . 800 kPa (8 bar) Actuator body . . . . . . Black Nylon PA 12 (composit)
Min. air pressure . . ...... . 300 kPa (3 bar) Steel parts . . . . . . . . . 1.4301 (304) and 1.4404 (316)
Working temperature ..... . See pd sheet for LKB/LKB-F Seals . . . . . . . . . . . . NBR
Ambient temperature ...... . -5°C to +60°C
Compatible valves
Protection class . . . ...... . IP66 and IP67
LKB ISO . . . . . . . . . . 25, 38, 51, 63.5, 76.1 and 101.6
Air consumption (liters free air) . 0.8 x p (bar)
LKB-2 . . . . . . . . . . . DN 25, 32, 40, 50, 65, 80 and 100
Communication
Cable connection
Option 1
Main cable gland . . . . PG9 (ø4 - ø8 mm)
Interface . . . . . . . . . . . . . . . Digital
Max. wire diameter . . . 1.0 mm2 (AWG 18)
Supply voltage . . . . . . . . . . . 24 VDC ± 10%
Option 2 Solenoid valve
Interface . . . . . . . . .... . . . AS-Interface v2.1, 31 node Supply voltage . . . . . . 24 VDC ± 10%, 1 W
Supply voltage . . . . .... . . . 29.5V - 31.6 VDC Air supply . . . . . . . . . 300-800 kPa (3-8 bar)
Slave profile . . . . . .... . . . 7.F.F.F Type of solenoid . . . . . 4/2-ways
Default slave address ... . . .0 Number of solenoids . . 1
Option 3 Manual hold override . . Yes
Interface . . . . . . . . .... . . . AS-Interface v3.0, 62 node Push-in fittings . . . . . . 6 mm or 1/4"
Supply voltage . . . . .... . . . 29.5V - 31.6 VDC
Slave profile . . . . . .... . . . 7.A.7.7
Default slave address ... . . .0
Sensor board
Power supply . . . . . . . . . . . 24 VDC, 1 W
Feedback signal #1 . . . . . . . . De-energizied valve
Feedback signal #2 . . . . . . . . Energizied valve
Feedback signal #3 . . . . . . . . Pressure alert
Valve tolerance band . . . . . . . Auto setup
2.2.289
Unique Control for Butterfly Valve Butterfly valves
2.2 Availability
The Unique Control is available with a digital or AS-Interface 31 and 62
node. Depending on the valve size, the matching bracket kit ordered
together with the Unique Control allows it to be mounted on any
butterfly valve size 1” through 4” (DN25 -DN100).
Options
Bracket kit 1" to 4" (One kit for each valve size).
Note
For further information: See also instruction manual ESE02126
..
Electrical connection
Digital interface
Sensor board
Terminal strip
Solenoid 1
Internal connection Solenoid common 2
Supply 24 VDC 3
Power supply
Supply 0 VDC 4
De-Energized valve 5
PLC input signals Energized valve 6
Pressure alarm 7
PLC output signal Solenoid valve 8
Solenoid 1
Internal connection Solenoid common 2
ASI + 3
Bus cable ASI - 4
2.2.290
Butterfly valves Unique Control for Butterfly Valve
F
H
2109-0001 G
A
D 2109-0003
Actuator performance
Bar Torque Nm
3 44
4 60
5 76
6 90
7 104
8 118
Dimensions
B
C
L
d
2109-0004_1
2.2.291
LKB Automatic or Manual Butterfly Valve Butterfly valves
Product code: 5204 Material: See below
2.2 Connection: ISO Welding ends
Inside surface finish: Ra ≤ 0.8 μm
NOTE! Other combinations on request. Operating parts, handles and actuators please see later this chapter.
2.2.292
Butterfly valves LKB Automatic or Manual Butterfly Valve
Product code: 5204 Material: See below
Connection: ISO Welding ends 2.2
Inside surface finish: Ra ≤ 0.8 μm
* Including 3.1 Certificate on all product wetted steel parts and FDA conformity documentation on all product wetted rubber materials.
2.2.293
LKB Automatic or Manual Butterfly Valve Butterfly valves
Product code: 5207 Material: 1.4404 (316L)
2.2 Connection: SMS
NOTE! Other combinations on request. Operating parts, handles and actuators please see later this chapter.
2.2.294
Butterfly valves LKB Automatic or Manual Butterfly Valve
Product code: 5207 Material: 1.4307 (304L)
Connection: ISO (IDF) 2.2
NOTE! Other combinations on request. Operating parts, handles and actuators please see later this chapter.
2.2.295
LKB Automatic or Manual Butterfly Valve Butterfly valves
Product code: 5207 Material: 1.4404 (316L)
2.2 Connection: ISO (IDF)
NOTE! Other combinations on request. Operating parts, handles and actuators please see later this chapter.
2.2.296
Butterfly valves LKB Automatic or Manual Butterfly Valve
Product code: 5207 Material: 1.4307 (304L)
Connection: DS 2.2
NOTE! Other combinations on request. Operating parts, handles and actuators please see later this chapter.
2.2.297
LKB Automatic or Manual Butterfly Valve Butterfly valves
Product code: 5207 Material: 1.4404 (316L)
2.2 Connection: DS
NOTE! Other combinations on request. Operating parts, handles and actuators please see later this chapter.
2.2.298
Butterfly valves LKB Automatic or Manual Butterfly Valve
Product code: 5207 Material: 1.4307 (304L)
Connection: BS 2.2
NOTE! Other combinations on request. Operating parts, handles and actuators please see later this chapter.
2.2.299
LKB Automatic or Manual Butterfly Valve Butterfly valves
Product code: 5207 Material: 1.4404 (316L)
2.2 Connection: BS
NOTE! Other combinations on request. Operating parts, handles and actuators please see later this chapter.
2.2.300
Butterfly valves LKB Automatic or Manual Butterfly Valve
Product code: 5207 Material: See below
Connection: ISO Clamp 2.2
Inside surface finish: Ra ≤ 0.8 μm
* = On request
NOTE! Other combinations on request. Operating parts, handles and actuators please see later this chapter.
2.2.301
LKB Automatic or Manual Butterfly Valve Butterfly valves
Product code: 5207 Material: See below
2.2 Connection: ISO Clamp
Inside surface finish: Ra ≤ 0.8 μm
* = On request
NOTE! Other combinations on request. Operating parts, handles and actuators please see later this chapter.
2.2.302
Butterfly valves LKB-2 Butterfly Valve
Product code: 5202 Material: 1.4307 (304L)
Connection: DIN Welding ends 2.2
Inside surface finish: Ra ≤ 0.8 μm
NOTE! Other combinations on request. Operating parts, handles and actuators please see later this chapter.
2.2.303
LKB-2 Butterfly Valve Butterfly valves
Product code: 5202 Material: 1.4404 (316L)
2.2 Connection: DIN Welding ends
Inside surface finish: Ra ≤ 0.8 μm
NOTE! Other combinations on request. Operating parts, handles and actuators please see later this chapter.
HNBR
9613433004 1290 125 96.7 110
9613433104 1651 150 104.0 80
* Including 3.1 Certificate on all product wetted steel parts and FDA conformity documentation on all product wetted rubber materials.
2.2.304
Butterfly valves LKB-2 Butterfly Valve
Product code: 5206 Material: 1.4307 (304L)
Connection: DIN 2.2
HNBR PFA
9612075149 175 Not available 25 33.3 63.5
9612075150 215 Not available 32 33.3 63.5
9612075151 184 9612075169 395 40 37.7 60.5
9612075152 197 9612075170 457 50 46.6 63.0
9612075153 245 9612075171 541 65 57.3 74.0
9612075154 343 9612075172 700 80 63.0 80.0
9612075155 434 9612075173 852 100 77.0 91.0
9612075156 1022 Not available 125 96.7 110.0
NOTE! Other combinations on request. Operating parts, handles and actuators please see later this chapter.
2.2.305
LKB-2 Butterfly Valve Butterfly valves
Product code: 5206 Material: 1.4404 (316L)
2.2 Connection: DIN
HNBR PFA
9612075158 225 Not available 25 33.3 63.5
9612075159 272 Not available 32 33.3 63.5
9612075160 260 9612075178 472 40 37.7 60.5
9612075161 258 9612075179 518 50 46.6 63.0
9612075162 316 9612075180 612 65 57.3 74.0
9612075163 443 9612075181 800 80 63.0 80.0
9612075164 577 9612075182 994 100 77.0 91.0
9612075165 1412 Not available 125 96.7 110.0
NOTE! Other combinations on request. Operating parts, handles and actuators please see later this chapter.
2.2.306
Butterfly valves LKB-2 Butterfly Valve
Product code: 5206 Material: 1.4307 (304L)
Connection: Clamp/Clamp 2.2
Inside surface finish: Ra ≤ 0.8 μm
E
9614290604 201 9614290622 201 9614290640 216 DN50 46.6 95
9614290605 239 9614290623 239 9614290641 263 DN65 57.3 118
9614290606 345 9614290624 345 9614290642 381 DN80 63.0 120
9614290607 473 9614290625 473 9614290643 518 DN100 77.0 136 2102-0000
E
9614290658 211 9614290676 472 DN50 46.6 95
9614290659 255 9614290677 551 DN65 57.3 118
9614290660 361 9614290678 708 DN80 63.0 120
9614290661 493 9614290679 912 DN100 77.0 136 2102-0000
2.2.307
LKB-2 Butterfly Valve Butterfly valves
Product code: 5206 Material: 1.4404 (316L)
2.2 Connection: Clamp/Clamp
Inside surface finish: Ra ≤ 0.8 μm
E
9614290613 270 9614290631 270 9614290649 300 DN50 46.6 95
9614290614 333 9614290632 333 9614290650 364 DN65 57.3 118
9614290615 493 9614290633 493 9614290651 540 DN80 63.0 120
9614290616 613 9614290634 613 9614290652 674 DN100 77.0 136 2102-0000
E
9614290667 280 9614290685 541 DN50 46.6 95
9614290668 349 9614290686 645 DN65 57.3 118
9614290669 509 9614290687 857 DN80 63 120
9614290670 633 9614290688 1052 DN100 77 136 2102-0000
2.2.308
Butterfly valves LKB-F Butterfly Valve
Product code: 5214 Material: See below
Connection: ISO/DIN Welding ends 2.2
2.2.309
LKB UltraPure Automatic or Manual Butterfly Valve Butterfly valves
Product code:: 5219 Material: 1.4404 (316L)
2.2 Connection: Orbital welding ends/Clamp ends
Seals: EPDM - FDA and USP Class VI
Seals: FPM - FDA and USP Class VI
Inside surface finish: Ra 0.5 µm
E
9613857806 684 9614051706 726 101.6 77.0 180.0
HNBR Silicone (Q) PFA
9614051713 398 9614051725 388 N/A 25 32.5 127.0
9614051714 409 9614051726 398 9614099401 625 38 32.5 127.0
9614051715 434 9614051727 424 9614099402 697 51 42.0 132.0 TD 480-014
E
9613857906 1110 9614051712 1110 101.6 77.0 194.4
HNBR Silicone (Q) PFA
9614051719 482 9614051731 471 N/A 25 32.5 104.2
9614051720 535 9614051732 523 9614099406 750 38 32.5 104.2
TD 480-015
2.2.310
Butterfly valves LKB UltraPure Automatic or Manual Butterfly Valve
Product code:: 5219 Material: 1.4404 (316L)
Connection: Orbital welding 2.2
ends/Clamp ends
Seals: EPDM - FDA and USP Class VI
Seals: FPM - FDA and USP Class VI
Inside surface finish: Ra 0.5 µm
E
9613858107 922 9614051814 972 DN100 77.0 136.0
HNBR Silicone (Q) PFA
9614051822 501 9614051836 489 N/A DN25 33.3 90.0
9614051823 567 9614051837 556 N/A DN32 33.3 90.0
TD 480-015
2.2.311
LKB UltraPure Automatic or Manual Butterfly Valve Butterfly valves
Product code:: 5219 Material: 1.4404 (316 L)
2.2 Connection: Orbital welding ends/Clamp ends
Seals: EPDM - FDA and USP Class VI
Seals: FPM - FDA and USP Class VI
Inside surface finish: Ra 0.5 µm, Ra 0.4 µm Electro-polished
PPL PPL
Item No. Item No. Size Dimension (mm) Ra 0.5 µm
EUR EUR
EPDM FPM E H1 ASME BPE
9613858201 368 9614051901 387 1" 32.5 127.0
9613858202 379 9614051902 398 1½" 32.5 127.0
9613858203 401 9614051903 417 2" 42.0 132.0
9613858204 463 9614051904 488 2½" 52.0 134.0
9613858205 546 9614051905 579 3" 57.0 162.0
E
9613858206 661 9614051906 700 4" 77.0 180.0
HNBR Silicone (Q) PFA
9614051925 386 9614099201 376 N/A 1" 32.5 127.0
9614051926 397 9614099202 387 9614099225 613 1½" 32.5 127.0
9614051927 420 9614099203 409 9614099226 683 2" 42.0 132.0 TD 480-014
E
9613858306 1071 9614051918 1109 4" 77.0 111.8
HNBR Silicone (Q) PFA
9614051931 466 9614099213 456 N/A 1" 32.5 72.4
9614051932 517 9614099214 507 9614099235 733 1½" 32.5 72.4
TD 480-015
2.2.312
Butterfly valves LKB UltraPure Automatic or Manual Butterfly Valve
Product code:: 5219 Material: 1.4404 (316 L)
Connection: Orbital welding 2.2
ends/Clamp ends
Seals: EPDM - FDA and USP Class VI
Seals: FPM - FDA and USP Class VI
Inside surface finish: Ra 0.5 µm, Ra
0.4 µm Electro-polished
E
9613858212 726 9614051912 766 4" 77.0 180.0
HNBR Silicone (Q) PFA
9614051937 412 9614099207 402 N/A 1" 32.5 127.0
9614051938 435 9614099208 424 9614099230 650 1½" 32.5 127.0
9614051939 461 9614099209 451 9614099231 726 2" 42.0 132.0 TD 480-014
E
9613858312 1136 9614051924 1174 4" 77.0 111.8
HNBR Silicone (Q) PFA
9614051743 494 9614099219 483 N/A 1" 32.5 72.4
9614051744 556 9614099220 546 9614099240 772 1½" 32.5 72.4
TD 480-015
2.2.313
Handles for Butterfly Valves Butterfly valves
Operating parts for LKB, LKB-2, LKB-F and LKB-LP valves Material: 1.4301 (304)
2.2 Product code: 5226
PPL PPL
Item No. Item No. Size Dimension (mm)
EUR EUR
Pos. A* (standard) Pos. B* Inch** DIN S K R T 1.1 with 2 positions
9612045001 54 9612523701 54 25-63.5 25-50 8 120 38 22.2
9612045101 76 9612523703 76 76.1 65-80 10 162 38 30.2
9612045901 76 9612523705 76 101.6 100 12 162 38 30.2
1.1 regulating 90 oC
9612047401 153 25-63.5 25-50 8 120 38 22.2
9612047402 167 76.1 65-80 10 162 38 30.2
9612047403 198 101.6 100 12 162 38 30.2
1) Open
2) Closed
** NOTE! Sold before 890601 - LKB 101.6: Square S = 10 mm.
2.2.314
Butterfly valves Handles for Butterfly Valves
Operating parts for LKB, LKB-2, LKB-F and LKB-LP valves
Product code: 5226, 5222 2.2
PPL
Item No. Long/Short Size Dimension (mm)
EUR
1.4301 (304) Inch** DIN S K R T Lockable Multiposition*
Product code: 5226
9612592801 66 Long 25-63.5 25-50 8 200 52 22
9612592802 66 Long 76.1 65-80 10 200 52 30
9612592803 66 Long 101.6 100 12 200 52 30
9612592804 66 Short 25-63.5 25-50 8 150 52 32
9612592805 66 Short 76.1 65-80 10 150 52 30
9612592806 66 Short 101.6 100 12 150 52 30
*A padlock can be mounted on the Lockable Multiposition Handle (see PD 65396). Note! Padlock is not delivered.
The Lockable Multiposition Handle can be used in on/off position or for regulating with on/off position and 5 intermediate positions with 15o step.
Note for Ultra Pure ASME BPE clamp valve (size 1" - 2½")!
Installation and removal of some clamp rings is easiest by removal of the lockable multi position handle
The Lockable Multiposition Handle can not be fit on the following valve connections (valve flanges with connections):
LKB
ISO (IDF) male part, size 101.6
DS male part, size 38, 51, 73.1
BS male part, size 38, 51, 63.5, 76.1
SMS male part, size 38
DIN nut and liner, size DN40
DIN male part, size DN40, DN50, DN65
LKB-2
DIN male part/nut and liner, size DN32, DN40
PPL
Item No. Long/Short Size Dimension (mm)
EUR
Mounting brackets with
1.4301 (304) LKB for Inch** LKB-2 for DIN S A B
handle 1.1 for indication unit
Product code: 5226
9612047501 168 25-63.5 25-50 8 96.5 147.5
9612047504 168 65 10 108.0 192.5
9612047502 185 76.1 80 10 108.0 192.5
9612047503 185 101.6 100 12 108.0 192.5
TD403007
2.2.315
Air Actuator LKLA Butterfly valves
Actuators ø85 and ø133 for LKB, LKB-2 and LKB-F valves
2.2 Product code: 5228
PPL
Item No. Size Function Dimension (mm)
EUR
1.4301 (304) Inch* DIN A6 D d S With coupling
9611416301 600 25-63.5 25-50 NC 184.5 85 8
9611416302 600 76.1 65-80 NC 182.5 85 10
9611416306 600 101.6 100 NC 182.5 85 12
9612271306 1283 101.6 100 NC 308.5 133 12
9612271311 1283 125 NC 308.5 133 14
9612271316 1283 152 150 NC 308.5 133 15
9611416304 600 25-63.5 25-50 NO 184.5 85 8
9611416305 600 76.1 65-80 NO 182.5 85 10
9611416307 600 101.6 100 NO 182.5 85 12
6
9612271307 1283 101.6 100 NO 308.5 133 12
9612271312 1283 125 NO 308.5 133 14
9612271317 1283 152 150 NO 308.5 133 15
9611417491 655 25-63.5 25-50 A/A 184.5 85 8
9611417492 655 76.1 65-80 A/A 182.5 85 10
9611417493 655 101.6 100 A/A 182.5 85 12
9611417502 903 125 A/A 185.5 85 14
9611417500 903 152 150 A/A 185.5 85 15
9612271308 1283 101.6 100 A/A 308.5 133 12
9612271313 1283 125 A/A 308.5 133 14
9612271318 1283 152 150 A/A 308.5 133 15
1.4301 (304) Inch* DIN A5 D d S Without coupling
9611416300 558 NC 165.5 85 17
9612271301 1246 NC 282 133 30
9611416303 558 NO 165.5 85 17
9612271302 1246 NO 282 133 30
9611417490 617 A/A 165.5 85 17
5
9611417501 862 A/A 165.5 85 20
9612271303 1246 A/A 282 133 30
2.2.316
Butterfly valves Air Actuator LKLA-T
Actuators ø85 and ø133 for LKB, LKB-2 and LKB-F valves
Product code: 5228 2.2
PPL
Item No. Size Function Dimension (mm)
EUR
1.4301 (304) Inch* DIN A3 D d S With coupling
9612194002 672 25-63.5 25-50 NC 236.1 85 8
9612194003 672 76.1 65-80 NC 234.1 85 10
9612194007 672 101.6 100 NC 234.1 85 12
9612374906 1442 101.6 100 NC 363.5 133 12
9612374911 1442 125 NC 363.5 133 14
9612374916 1442 152 150 NC 363.5 133 15
9612194005 672 25-63.5 25-50 NO 236.1 85 8
9612194006 672 76.1 65-80 NO 234.1 85 10
9612194008 672 101.6 100 NO 234.1 85 12
3
9612374907 1442 101.6 100 NO 363.5 133 12
9612374912 1442 125 NO 363.5 133 14
9612374917 1442 152 150 NO 363.5 133 15
9612194102 731 25-63.5 25-50 A/A 236.1 85 8
9612194103 731 76.1 65-80 A/A 234.1 85 10
9612194104 731 101.6 100 A/A 234.1 85 12
9612194202 976 125 A/A 237.1 85 14
9612194201 976 152 150 A/A 237.1 85 15
9612374908 1442 101.6 100 A/A 363.5 133 12
9612374913 1442 125 A/A 363.5 133 14
9612374918 1442 152 150 A/A 363.5 133 15
A1 D d S Without coupling
9612194001 634 NC 217.1 85 17
9612374901 1404 NC 337 133 30
9612194004 634 NO 217.1 85 17
9612374902 1432 NO 337 133 30
9612194101 692 A/A 217.1 85 17
9612194203 934 A/A 217.1 85 20 1
2.2.317
Mounting Brackets Butterfly valves
Mounting brackets for actuators and handles for LKB valves Material: 1.4301 (304)
2.2 Product code: 5222
PPL
Item No. Size Dimension (mm)
EUR
Mounting brackets for
Inch DIN A B C actuator LKLA Ø 85
9611416470 19 25-63.5 25-50 85 75.5 58.5
9612081502 19 65 85 76,5 59,0
9611416480 24 76.1-101.6 80100 125 77.5 70.0
9612099901 129 125 125 88.0 75.0
9611416640 129 152 150 125 88.0 69.2
2.2.318
Butterfly valves Mounting Brackets
Mounting brackets for other valves Material: 1.4301 (304)
Product code: 5222 2.2
2.2.319
Mounting Brackets Butterfly valves
Mounting brackets for other valves Material: 1.4301 (304)
2.2 Product code: 5222
PPL
Item No. DN DN Dimension (mm)
EUR
For Nocado butterfly valves
9612084301 138 25 10 53 51.1
9612084302 138 32 10 53 55.4
9612084303 138 40 10 56 58.4
9612084304 138 50 10 56 67.5
9612084305 138 65 10 59 79.1
9612084306 138 80 16 62 90.2
9612084307 138 100 16 65 104.2
2.2.320
This page is intentionally left blank
Mounting Brackets Butterfly valves
Mounting brackets for other valves Material: 1.4301 (304)
2.2 Product code: see below
PPL PPL
Item No. Size Item No. Butterfly
EUR EUR
Product code: 5222 ISO Yoke Coupling Type JJ
9613497203 110 1”-2½” ø85 9613497501 109
9613497202 110 3” ø85 9613497401 109
9613497201 110 4” ø85 9613497401 109
9613497204 251 6” ø133 9613497301 109
9613497205 96 4” ø133 9614081601 101
TD 407-046
2.2.322
Butterfly valves Unique Control
Product code: 5229 Actuator with control for LKB/i-BFV
2.2
PPL
Item No. Supply sensor system Function Dimension (mm)
EUR
A1 D Actuator for LKB/i-BFV
9614067201 1380 AS-Interface v2.1, 31 node C2 / NC 263 90
9614067202 1380 AS-Interface v2.1, 31 node C2 / NO 263 90
9614067221 1380 AS-Interface v3.0, 62 node C2 / NC 263 90
9614067222 1380 AS-Interface v3.0, 62 node C2 / NO 263 90
9614067209 1248 Digital 24V DC C2 / NC 263 90
9614067210 1248 Digital 24V DC C2 / NO 263 90
2109-0006
A1
D
2.2.323
Mounting Brackets for Unique Control Butterfly valves
Product code: 5222 Actuator with control
2.2 Mounting brackets for LKB/ i-BFV
Material: 1.4301 (304)
PPL
Item No. Valve types Size
EUR
Mounting brackets for
mm DIN d
Unique Control
9614090101 48 LKB/LKB-F 25 - 63.5 mm 25-50 8
9614090102 50 LKB/LKB-F 65 8
9614090103 52 LKB/LKB-F 76.1 mm 80 10
9614090104 55 LKB/LKB-F 101.6 mm 100 12
9614090105 43 i-BFV 25 - 63.5 mm 25-50 8
9614090106 49 i-BFV 76.1 mm 80 10
9614090107 50 i-BFV 101.6 mm 100 12
2109-0005
2.2.324
2.3 Control / Check valves
The non-return valve LKC-2 is designed for use in hygienic installations to prevent reverse
product flow.
Product leaflets
LKC-2/LKC-H Non-return Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.326
LKC UltraPure Non-return Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.328
LKUV-2 Air-Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.330
LKSV Float Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.332
SB Self-cleaning CO2-valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.334
Price lists
LKC-2 / LKC-H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.336
LKC-2 - Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.337
LKC UltraPure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.338
LKBV, LKSV, LKUV-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.340
SB Self Cleaning CO2 Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.341
LKC-2/LKC-H Non-return Valve Control / Check valves
.
2.3
Concept
Non-return valve LKC-2 is designed for use in stainless steel pipe
installations to prevent reverse flow.
Working principle
LKC-2 opens when the pressure below the valve plug exceeds the
pressure above the plug and the spring force.
The valve closes when pressure equalization has been achieved. A
higher counter pressure will press the valve plug against the seat.
Standard Design
The valve body is in two parts, assembled by means of a clamp ring
and hygienically sealed with a special seal ring. A guide disc and four
legs guide the spring loaded valve plug with an O-ring seal.
The valve is available with welding ends for tubes according to ISO
and DIN 11850.
Temperature Materials
Max. temperature: . . . . . . . . . . . . . 140°C (EPDM) Product wetted steel parts: . . . . . . . . 1.4301 (304) / 1.4404 (316L)
Min. temperature: . . . . . . . . . . . . . . -10°C External surface finish . . . . . . . . . . . Bright (Machined Ra 1.6)
Internal surface finish . . . . . . . . . . . . Bright (polished), Ra < 0.8 µm
Pressure
Product wetted seals: . . . . . . . . . . . EPDM rubber
Max. product pressure: . . . . . . . . . . 1000 kPa (10 bar)
Mechanical
Required differential pressure for opening the valve when fitted in a
vertical pipe, as shown in fig. 3, is approx. 6 kPa (0.06 bar)
.
Options
Product wetted seal rings of Nitrile (NBR) or Fluorinated rubber (FPM).
2.3.326
Control / Check valves LKC-2/LKC-H Non-return Valve
P (kPa)
DN 25 32/40 50 65 80 100 2.3
ISO 25 38 51 63.5 76.1 101.6
300
TD 406-013
200
100
90
80
70
60
50
40 2600-0002
30
20
10
1 2 3 4 5 6 7 8 910 20 30 40 50 60 80 100 200 300
Q (m³/h)
Fig. 1. Note! Fig. 2 = Flow direction.
For the diagram the following applies:
Shows the optimal built-in situation. Other positions
Medium: Water (20°C).
Measurement: In accordance with VDI 2173. possible are e.g. horizontal. The four guide legs of
the valve cone ensure good alignment.
90° rotation.
Dimensions (mm)
H
t
H
OD
ID
A
2600-0001
t 2600-0000
ID
A
OD
Vertical mounted Horizontal mounted
ISO DIN
Size 25 38 51 63.5 76.1 101.6 DN DN DN DN DN DN DN
mm mm mm mm mm mm 25 32 40 50 65 80 100
A 62.5 75.0 87.5 95.0 115 155 62.5 75.0 75.0 87.5 95.0 115 155
OD 25.4 38.4 51.4 63.9 76.4 102 30.0 36.0 42.0 54.0 70.0 85.0 104
ID 22.5 35.5 48.5 60.5 72.0 97.6 26.0 32.0 38.0 50.0 66.0 81.0 100
t 1.45 1.45 1.45 1.7 2.2 2.2 2 2 2 2 2 2 2
H 72.0 85.5 99 127 138 164 72.0 85.5 85.5 99 127 138 164
Weight (kg) 0.5 0.7 1.0 1.7 2.4 4.3 0.5 0.7 0.7 1.0 1.7 2.4 4.3
ISO
Size 25 38 51 63.5 76.1
mm mm mm mm mm
A 95.5 86.4 104.1 119.4 139.7
OD 25.4 38.4 51.4 63.9 76.4
ID 22.5 35.5 48.5 60.5 72.0
t 1.45 1.45 1.45 1.7 2.2
H 72.0 85.5 99.0 127.0 138.0
Weight (kg) 0.5 0.7 1.0 1.7 2.4
2.3.327
LKC UltraPure Non-return Valve Control / Check valves
.
2.3
Concept
LKC is a non-return valve preventing reverse flow in a system. The
UltraPure execution is designed and documented to meet the demand
in industries like BioPharm and Personal Care.
Working principle
The spring acts on the valve plug and keeps the valve closed until the
force from the pressure in the inlet exceeds the force of the spring. If a
reverse flow should occur the spring force and the pressure from the
outlet will keep the valve closed.
Standard Design
The valve body is made in two parts that are assembled with a clamp
ring. A guide disc and four legs guide the spring loaded valve plug in
the valve body.
2.3.328
Control / Check valves LKC UltraPure Non-return Valve
TD 406-013_1
200
100
90
80
70
60
50
40
30
20 TD 406-026_1
1)
10
1 2 3 4 5 6 7 8 910 20 30 40 50 60 80 100 200 300
Q (m³/h)
Fig.1. Note! Fig.2.
For the diagram the following applies:
1 = Flow direction.
Medium: Water (20°C).
Measurement: In accordance with VDI 2173. Shows the optimal built-in situation to make sure
the valve is drainable. The four guide legs of the
valve cone ensure good alignment.
90° rotation.
Dimensions (mm)
H
A1
A
t
2601-0000
ID
OD
Table 1. Dimensions.
ISO DIN
Size 25 38 51 63.5 76.1 101.6 25 32 40 50 65 80 100
A 62.5 75.0 87.5 95.0 115.0 155.0 62.5 75.0 75.0 87.5 95.0 115.0 155.0
A1 105.5 118.0 130.5 138.0 158.0 198.0 105.5 118.0 118.0 130.5 151.0 171.0 211.0
OD 25.4 38.4 51.4 63.9 76.4 102.0 30.0 36.0 42.0 54.0 70.0 85.0 104.0
ID 22.5 35.5 48.5 60.5 72.0 97.6 26.0 32.0 38.0 50.0 66.0 81.0 100.0
t 1.45 1.45 1.45 1.7 2.2 2.2 2.0 2.0 2.0 2.0 2.0 2.0 2.0
H 77.4 90.4 103.6 132.6 144.0 164.0 77.4 90.4 90.4 103.6 132.6 144.0 164.0
Weight (kg):
Welding ends 0.7 1.0 1.3 2.1 2.9 4.3 0.7 1.0 1.0 1.3 2.1 2.9 4.3
Clamp ends 0.9 1.1 1.4 2.5 3.4 4.7 0.9 1.1 1.1 1.4 2.5 3.4 4.7
TD 900-563
2.3.329
LKUV-2 Air-Relief Valve Control / Check valves
.
2.3
Concept
LKUV-2 is a reliable, automatic air-relief valve which is installed
vertically on the top of a pipeline or container or before the inlet for a
pump, where the removal of air is required. Example 1: Bleeding of a
pipe line where an air pocket has formed on account of the installation.
In this case the valve is installed at the top of the pipe. Example 2:
Bleeding of a pipe on the suction side of a pump. The suction side is
bled automatically, before the pump starts, establishing a vacuum.
Binding of air to the product will be prevented, and hence subsequent
cavitation. In this case the valve is installed in front of the pump, on
top of the inlet pipe.
Working principle
LKUV-2 is a double-seated valve with a freely moving plastic ball. The
ball, which is lighter than water, closes against the upper or lower seat,
depending on the pressure conditions.
Standard design
The valve body is in two parts and assembled by means of a clamp.
The lower valve body has a welding stub.
Pressure Materials
Max. product pressure: . . . . . 1000 kPa (10 bar) Product wetted steel parts: . . . 1.4301 (304)
Max. temperature: . . . . . . . . 90°C (because of the plastic ball) Ball: Material . . . . . . . . . . . . Polypropylene
Density of ball: . . . . . . . . . . . 0.906 kg/dm3 Product wetted seals: . . . . . . EPDM
Surface finish: . . . . . . . . . . . Bright
2.3.330
Control / Check valves LKUV-2 Air-Relief Valve
Options
OD2
OD2 ID2
TD 412-022 TD 412-020
A
ID2
A
G
t1 G
ID1
ID1
OD3
OD1
H
H
Fig. 2. Dimensions
Fig. 1. Dimensions
Dimensions
TD 412-012
TD 412-013
2.3.331
LKSV Float Valve Control / Check valves
.
2.3
Concept
Float valve LKSV is designed for maintaining a constant liquid level in
a tank or container.
LKSV is, however, not suitable if the liquid has a tendency to foam, and
the pressure drop is relatively high.
Working principle
Float valve LKSV is installed on the tank wall and the tank inlet tube
is fixed to the valve. The seat opening is determined by the position
of the float on the liquid. The movement of the float is transferred by
mechanical connection to the valve which allows liquid flow into the
tank to compensate for outward flow, thus maintaining a constant
level in the tank.
Standard Design
LKSV has a valve body and float of stainless steel. The valve body is
made for fitting into the side wall of a tank, and it is supplied with a
rubber seal for the product side and a fibre ring which goes between
the tank wall and the retaining nut. The valve body has an internal pipe
thread for connecting the inlet pipe. The valve cone is fitted with an
O-ring which seals against the valve seat.
Temperature Materials
Max. temperature: . . . . . . . . . . . . . 95°C (EPDM) Product wetted steel parts: . . . . . . . . 1.4301 (304)
Min. temperature: . . . . . . . . . . . . . . 10°C Product wetted seal: . . . . . . . . . . . . NBR
Surface finish: . . . . . . . . . . . . . . . . Semi bright
Pressure
Max. product pressure: . . . . . . . . . . 400 kPa (4 bar)
2.3.332
Control / Check valves LKSV Float Valve
TD 410-008
Q (m³/h)
Note! Capacities are for float valve in fully open position.
Dimensions: (mm)
1-1½” 2-2½” 3-3½”
0.00 0.00
øD
C
øD
C
øD
0.00
C
˚
40
E
E
E
˚ ˚
40 40
A
B
TD 410-013
A A
B B
TD 410-012 TD 410-011
øD
F
TD 410-014
2.3.333
SB Self-cleaning CO2-valve Control / Check valves
.
2.3
Concept
Combined gas escape/supply valve to be used in tank top systems
and other applications for easy gas flow, allowing venting as well as
pressurizing of vessel through the valve. Partly-closed for CIP liquid
to be cleanable and self-draining.
Working Principle
The internal polypropylene valve body is force opened by a stainless
steel spring, thus allowing full gas capacity through the valve in both
directions. By introducing CIP flow against the spring force, the internal
valve body will be moved to a closed position.
The CIP liquid will close the valve but a special drilling of the valve
body ensures cleaning of all valve parts. Depending on valve size, this
CIP flow is approx. 800-900 l/h.
Standard Design
The valve housing consists of two parts held together by a threaded
connection. Inside there is a valve body and a spring to keep the body
in open position. The valve body is drilled to ensure internal cleaning of
the valve during CIP.
The valve is typically positioned as an integrated part of the
gas/CIP-pipe at the top plate. It can be mounted at an angle of
maximum 45° to the ideal vertical position.
2.3.334
Control / Check valves SB Self-cleaning CO2-valve
2.3
2.3.335
LKC-2 / LKC-H Control / Check valves
Non-return valves Connection: Welding ends/clamp ends
Product code: 5280 Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
2.3
DIN tube
9612220040 395 9612220047 437 25.0 62.5 82.0
9612220041 409 9612220048 458 32.0 75.0 95.5
9612220042 432 9612220049 479 40.0 75.0 95.5
9612220043 484 9612220050 559 50.0 87.5 109.0
9612220044 629 9612220051 736 65.0 95.0 137.0
9612220045 836 9612220052 947 80.0 115.0 148.0
9612220046 1438 9612220053 1790 100.0 155.0 164.0
Clamp ends
9612650179 512 9612650105 553 25 105.5 82.0
9612650180 550 9612650106 600 38 118.0 95.5
9612650102 631 9612650107 708 51 130.5 109.0
9612650100 857 9612650164 1061 63.5 138.0 137.0
9612650101 1091 9612650165 1199 76 158.0 148.0
9612650181 1888 9612650182 2235 101.6 198.0 164.0
NOTE! Seal rings of Nitrile (NBR) or Fluorinated rubber are also available.
2.3.336
Control / Check valves LKC-2 - Options
Non-return valves
The LKC-2 valves not mentioned in the code number
sheets, should be ordered as below:
Product code: 5280 2.3
PPL
Item No. Size Options
EUR
Inch DIN Male parts
61 25 25
61 38 40
74 51 50
Male part standards (included in the price) SMS, ISO/IDF, DS, BS, DIN, ISO clamp.
115 63.5 65
127 76.1 80
226 101.6 100
Seals
0 All types Replacement to seals of Nitrile (NBR).
40 25-63.5 Replacement to seals of Fluorinated rubber (FPM).
103 76101.6 Replacement to seals of Fluorinated rubber (FPM).
* = On request
2.3.337
LKC UltraPure Control / Check valves
Product code: 5298 Material: 1.4404 (316L)
Connection: Welding ends/clamp ends
Seals: EPDM USP class VI, FPM
2.3 Inside surface finish Ra < 0.8 µm
Outside surface finish: Ra < 0.8 µm
ISO Clamp
9613484327 1197 9613484340 1197 25 105.5 77.4
9613484328 1339 9613484341 1339 38 118.0 90.4
9613484329 1511 9613484342 1511 51 130.5 103.6
9613484330 1767 9613484343 1767 63.5 138.0 132.6
9613484331 2138 9613484344 2138 76 158.0 144.0
9613484332 3755 9613484345 3761 101.6 198.0 164.0
DIN
9613484307 683 9613484320 683 25 62.5 77.4
9613484308 741 9613484321 741 32 75.0 90.4
9613484309 797 9613484322 797 40 75.0 90.4
9613484310 997 9613484323 997 50 87.5 103.6
9613484311 1283 9613484324 1283 65 95.0 132.6
9613484312 1624 9613484325 1624 80 115.0 144.0
9613484313 3248 9613484326 3248 100 155.0 164.0
DIN Clamp
9613484333 1197 9613484346 1197 25 105.5 77.4
9613484334 1283 9613484347 1283 32 118.0 90.4
9613484335 1339 9613484348 1339 40 118.0 90.4
9613484336 1511 9613484349 1511 50 130.5 103.6
9613484337 1767 9613484350 1767 65 138.0 132.6
9613484338 2138 9613484351 2138 80 158.0 144.0
9613484339 3761 9613484352 3761 100 198.0 164.0
2.3.338
Control / Check valves LKC UltraPure
Product code: 5298 Material: 1.4404 (316L)
Connection: Welding ends/clamp ends
Seals: EPDM USP class VI, FPM
Inside surface finish Ra < 0.5 µm 2.3
Outside surface finish: Ra < 0.8 µm
ISO Clamp
9613481927 1283 9613481940 1283 25 105.5 77.4
9613481928 1397 9613481941 1397 38 118.0 90.4
9613481929 1596 9613481942 1596 51 130.5 103.6
9613481930 1881 9613481943 1881 63.5 138.0 132.6
9613481931 2223 9613481944 2223 76 158.0 144.0
9613481932 3847 9613481945 3847 101.6 198.0 164.0
DIN
9613481907 770 9613481920 770 25 62.5 77.4
9613481908 826 9613481921 826 32 75.0 90.4
9613481909 884 9613481922 884 40 75.0 90.4
9613481910 1083 9613481923 1083 50 87.5 103.6
9613481911 1368 9613481924 1368 65 95.0 132.6
9613481912 1710 9613481925 1710 80 115.0 144.0
9613481913 3334 9613481926 3334 100 155.0 164.0
DIN Clamp
9613481933 1283 9613481946 1283 25 105.5 77.4
9613481934 1339 9613481947 1339 32 118.0 90.4
9613481935 1397 9613481948 1397 40 118.0 90.4
9613481936 1596 9613481949 1596 50 130.5 103.6
9613481937 1881 9613481950 1881 65 138.0 132.6
9613481938 2223 9613481951 2223 80 158.0 144.0
9613481939 3847 9613481952 3847 100 198.0 164.0
2.3.339
LKBV, LKSV, LKUV-2 Control / Check valves
Other valves Material: 1.4301 (304)
Product code: 5288
2.3
PPL
Item No Gasket Size Dimension (mm)
EUR
Inch A B D Air blow valve - LKBV
9611250117 978 51 106 143
G
OD1
H
* = On request
2.3.340
Control / Check valves SB Self Cleaning CO2 Valve
Check Valves Material: 1.4404 (316L)
Product code: 5920 Seals: EPDM
Inside surface finish: Ra ≤ 0.8 µm
Outside surface finish: Ra ≤ 1.6 µm 2.3
PPL Dimension
Item No. Size DN SCANDI BREW
EUR H (mm) H (in)
Welding End - DIN 11850
9615116001 364 DN25 78 3.07
9615116002 432 DN40 86 3.39
9615116003 561 DN50 113 4.45
9615116004 737 DN65 133 5.24
9615116005 1009 DN80 165 6.5
9615116006 1421 DN100 165 6.5
2.3.341
SB Self Cleaning CO2 Valve Control / Check valves
Non-Return Valve Material: 1.4404 (316L)
Product code: 5920 Seals: EPDM
Inside surface finish: Ra ≤ 0.8 µm
2.3 Outside surface finish: Ra ≤ 1.6 µm
PPL Dimension
Item No. Size DN SCANDI BREW
EUR H (mm) H (in)
DIN Male/Weld End - DIN11851 / DIN11850
9615117807 352 DN25 100 3.94
9615117808 459 DN40 108 4.25
9615117809 620 DN50 136 5.35
9615117810 803 DN65 158 6.22
9615117811 1033 DN80 190 7.48
9615117812 1560 DN100 195 7.68
2.3.342
2.4 Diaphragm valves
Our extensive range of aseptic diaphragm valves covers your need for ultra-hygienic
processes.
Product leaflets
Unique DV-ST UltraPure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.344
Price lists
Unique DV-ST UltraPure - ASME BPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.356
Unique DV-ST UltraPure - Series A/DIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.360
Unique DV-ST UltraPure - Series B/ISO . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.364
Unique DV-ST UltraPure - ISO 2037 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.368
Unique DV-ST UltraPure - Options: 2-way valves . . . . . . . . . . . . . . . . . . . . 2.4.372
Unique DV-ST UltraPure - T-valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.373
Unique DV-ST UltraPure - Tank Outlet Valves . . . . . . . . . . . . . . . . . . . . . . . 2.4.374
Unique DV-ST UltraPure - Tandem Valves . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.376
Unique DV-ST UltraPure Diaphragm valves
2.4
ky Simply Unique Diaphragm Valves
Alfa Laval Unique DV-ST UltraPure
Concept
The standard Unique DV-ST UltraPure is designed either for manual
operation or for Pneumatic operation. The valve consist of a valve
body, diaphragm, handle or actuator. Optional Sensing and control
units are available. With a fully modular design the Unique DV-ST
UltraPure can be built to meet virtually any demand within most
industries.
The valves are primarily used in biotech and pharmaceutical industries
however they are also widely used in aseptic and hygienic processes
as well as in utility systems within dairy, beverage and food industries.
Working principle
Manual operation
A simple turn of the handle will push the compressor downwards on
the diaphragm, pressing the diaphragm against the weir of the valve
body thereby closing the valve
Pneumatic operation
The actuator controls the axial movement of a piston, thereby opening
or closing the valve depending on the actuator function.
.
Two-way T-Forged T-Block
Cast Forged and block
Material CF3M (316L) 1.4435 (316L)
Delta ferrite < 2.0% < 0.5%
Sulphur content < 0.04% 0.005-0.017%
Ra < 0.5µm Ra < 0.5µm
Internal surface finish
Ra < 0.4µm EP 1) Ra < 0.4µm EP 1)
Multi-port Tandem Tank outlet- Tank outlet-block
External surface finish Blasted Blasted
forged 1)Electro Polished
0.5µm = SF1, 0.4µm = SF4
2.4.344
Diaphragm valves Unique DV-ST UltraPure
.
Actuator
Model SS
DN 8 - 80
Sizes
1/4” - 3”
Housing Stainless steel
Intermediate part Stainless steel
Compressor, stem Stainless steel
Max. product working pressure, EPDM 10 bar
Max. product working pressure, PTFE 6 bar
Max. air temperature 80°C
Max. air pressure 7 bar
ATEX,
Autoclavable 1)
Leakage Detection
1) 121°C for max. 60 min
.
Handles
Leakage Detection
1) For DN 65 and up, the compressor is nickel plated cast iron
2) POM (Polyoxymethylene)
3) 121°C for max. 60 min.
2.4.345
Unique DV-ST UltraPure Diaphragm valves
The hard elastomers are supported by a soft elastomer (EPDM). The Hard elastomers offer the highest possible degree of chemical
2-piece design allows the two elastomers to work independently of resistance. Our TFM (PFTE grade) elastomer is a more flexible material
each other, thereby reducing tension caused by different thermal and has some of the features of soft elastomer including for example
properties. low creep.
Diaphragms are available with 3 different types of connections: thread, For further information, please see below or contact Alfa Laval for
bayonet and button connection. further guidance.
Diaphragm properties:
2.4.346
Diaphragm valves Unique DV-ST UltraPure
Drain angle x :
2.4.347
Unique DV-ST UltraPure Diaphragm valves
2-way bodies:
.
2-way bodies are the standard configuration for shut off and regulating functions.
2.4 The 2-way bodies are available from forged or cast material.
OD
TD 456-156
OD ID
TD 456-157
L / L1
2) ASME BPE forged valves only, short version acc. to ASME BPE dimension table for hygienic clamp joint: Weir style diaphragm valve
3) Standard build-in length acc. EN 558-1, Series 7
2.4.348
Diaphragm valves Unique DV-ST UltraPure
T- bodies:
.
T are constructed with weir as close as possible to the internal contour of the main tube thereby minimising potential dead leg.
The T- bodies are available as machined from block or from forged material. 2.4
.
Dimension table for T-forged bodies - ASME BPE
2.4.349
Unique DV-ST UltraPure Diaphragm valves
2.4.350
Diaphragm valves Unique DV-ST UltraPure
2.4.351
Unique DV-ST UltraPure Diaphragm valves
2.4.352
Diaphragm valves Unique DV-ST UltraPure
T- bodies:
T are constructed with weir as close as possible to the internal contour of the main tube thereby minimising potential dead leg. The T- bodies are
available as machined from block or from forged material.
2.4
2.4.353
Unique DV-ST UltraPure Diaphragm valves
DN ØA B R ØA
(mm) (mm)
B
R
DN15 (1/2") 90 5.4 144°
DN20 (3/4") 100 5.4 144°
DN25 (1") 120 5.4 144° 2510-0019
30
DN50 (2") 180 5.4 144°
o
DN65 (2½") 200 5.4 144°
DN80 (3") 250 5.4 144°
For OD dimensions see two-way valves.
øA B R B øA
R
DN
(mm) (mm) (mm)
15 (½”) 90 6 500 30˚
20 (¾”) 100 6 600 45˚
25 (1”) 120 6 750
40 (1½”) 150 6 900
50 (2”) 180 6 1000
65 (2½”) 200 8 1100
80 (3”) 225 8 1200
For OD dimensions see two-way bodies.
TD 456-202
2.4.354
Diaphragm valves Unique DV-ST UltraPure
A B C
D E F
1 3
TD 456-223
Multi-port body:
Multi-port bodies are a space and time saving alternative to valve
clusters minimising dead volumes. Alfa Laval offers customised
solutions for both simple and complex processes.
.
For more details, please contact Alfa Laval.
2.4.355
Unique DV-ST UltraPure - ASME BPE Diaphragm valves
Product code: 5354 Materiel: Forged 1.4435 (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.5 µm (SF1)
Actuation: Manual
2.4
A
9615000677 663 9615000683 776 25 1” 25.40 x 1.65 128 129
9615000701 1012 9615000707 1199 40 1 1 /2 ” 38.10 x 1.65 165 161
9615000725 1313 9615000731 1557 50 2” 50.80 x 1.65 195 192
OD
9615004925 2212 9615004926 2502 65 2 1 /2 ” 63.50 x 1.65 255 218
TD 456-145
t
9615004941 2790 9615004942 3086 80 3” 76.20 x 1.65 274 256 B
A
9615004704 715 9615000927 842 25 1” 25.40 x 1.65 128 129
9615004705 1083 9615000928 1269 40 1 1 /2 ” 38.10 x 1.65 165 161
9615004706 1383 9615001167 1595 50 2” 50.80 x 1.65 195 192
9615004923 2322 9615004924 2663 65 2 1 /2 ” 63.50 x 1.65 255 218
OD
9615004939 2995 9615004940 3291 80 3” 76.20 x 1.65 274 256 TD 456-147
t
B
Composite/Composite
2”
9615004707 450 9615004712 479 15 1/ 12.70 x 1.65 90 110
4”
9615004708 604 9615004713 714 20 3/ 19.05 x 1.65 102 119
9615004709 676 9615004714 786 25 1” 25.40 x 1.65 118.5 129
9615004710 994 9615004715 1156 40 1 1 /2 ” 38.10 x 1.65 139 161
A
9615004711 1258 9615004716 1470 50 2” 50.80 x 1.65 172 192
OD
TD 456-187
t
2.4.356
Diaphragm valves Unique DV-ST UltraPure - ASME BPE
Product code: 5354 Materiel: Forged 1.4435 (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.5 µm (SF1)
Actuation: Pneumatic NC
2.4
TD 456-143
9615000606 678 96150049481) 749 10 3/ 9.53 x 0.89 109 109 89
2”
9615000627 730 9615000633 829 15 1/ 12.70 x 1.65 115 144 110
4”
9615000651 972 9615000657 1083 20 3/ 19.05 x 1.65 148 148 119
9615000675 1169 9615000681 1279 25 1” 25.40 x 1.65 193 193 129
A
9615000699 1815 9615000705 1977 40 1 1 /2 ” 38.10 x 1.65 263 263 161
9615000723 2199 9615000729 2411 50 2” 50.80 x 1.65 274 274 192
9615000745 4015 9615000750 4304 65 2 1 /2 ” 63.50 x 1.65 344 344 218
9615000765 4477 9615000770 4773 80 3” 76.20 x 1.65 354 354 256
OD
t
B
Composite/Composite
2”
9615000625 658 9615000631 731 15 1/ 12.70 x 1.65 115 144 110
TD 456-141
4”
9615000649 775 9615000655 885 20 3/ 19.05 x 1.65 148 148 119
9615000673 854 9615000679 1018 25 1” 25.40 x 1.65 160 182 129
9615000697 1274 9615000703 1566 40 1 1 /2 ” 38.10 x 1.65 240 269 161
A
9615000721 1561 9615000727 1911 50 2” 50.80 x 1.65 254 279 192
OD
t
B
2”
9615004719 1648 9615004724 1677 15 1/ 12.70 x 1.65 114 114 110
9615004720 2235 9615004725 2345 20 3 /4 ” 19.05 x 1.65 147 147 119
9615004721 2303 9615004726 2413 25 1” 25.40 x 1.65 152 152 129
1 1 /2 ”
A
9615004722 3331 9615004727 3493 40 38.10 x 1.65 204 204 161
9615004723 4212 9615004728 4424 50 2” 50.80 x 1.65 216 216 192
OD
t
2.4.357
Unique DV-ST UltraPure - ASME BPE Diaphragm valves
Product code: 5354 Material: Cast CF3M (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.6 µm (SF2)
Actuation: Manual
2.4
PPL PPL
Item No. Item No. Connection Size Dimension mm
EUR EUR
EPDM PTFE / EPDM DN Inch OD x t A B Stainless steel/ Stainless steel
9615000995 415 9615001037 444 15 1/ ” 12.70 x 1.65 101 110
2
9615001091 496 9615001133 608 20 3/ ” 19.05 x 1.65 116 119
4
9615001187 553 9615001229 681 25 1” 25.40 x 1.65 128 129
9615001283 855 9615001319 1034 40 1 1 /2 ” 38.10 x 1.65 165 161
A
9615001389 1122 9615001395 1334 50 2” 50.80 x 1.65 195 192
OD
TD 456-145
t
B
Composite/Stainless steel
2”
9615004730 456 9615004729 460 15 1/ 12.70 x 1.65 101 110
4”
9615004731 539 9615000739 626 20 3/ 19.05 x 1.65 116 119
9615004732 636 9615000738 716 25 1” 25.40 x 1.65 128 129
9615004733 942 9615000734 1070 40 1 1 /2 ” 38.10 x 1.65 165 161
A
9615004734 1149 9615000748 1361 50 2” 50.80 x 1.65 195 192
OD
TD 456-147
t
B
Composite/Composite
2”
9615004910 371 9615004739 425 15 1/ 12.70 x 1.65 90 110
4”
9615004735 525 9615001151 636 20 3/ 19.05 x 1.65 102 119
9615004736 596 9615001152 707 25 1” 25.40 x 1.65 118.5 129
9615004737 854 9615004740 1016 40 1 1 /2 ” 38.10 x 1.65 139 161
A
9615004738 1066 9615004741 1278 50 2” 50.80 x 1.65 172 192
OD
TD 456-187
t
2.4.358
Diaphragm valves Unique DV-ST UltraPure - ASME BPE
Product code: 5354 Material: Cast CF3M (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.6 µm (SF2)
Actuation: Pneumatic NC
2.4
TD 456-143
9615001089 894 9615001095 981 20 3/ 19.05 x 1.65 148 148 119
9615001185 1061 9615001191 1171 25 1” 25.40 x 1.65 193 193 129
9615001281 1675 9615001317 1803 40 1 1 /2 ” 38.10 x 1.65 263 263 161
9615001365 2007 9615001393 2177 50 2” 50.80 x 1.65 274 274 192
A
OD
t
B
Composite/Composite
2”
9615000991 605 9615000997 678 15 1/ 12.70 x 1.65 115 144 110
TD 456-141
4”
9615001087 696 9615001093 806 20 3/ 19.05 x 1.65 148 148 119
9615001183 775 9615001189 938 25 1” 25.40 x 1.65 160 182 129
9615001279 1134 9615001285 1426 40 1 1 /2 ” 38.10 x 1.65 240 269 161
A
9615001363 1370 9615001391 1719 50 2” 50.80 x 1.65 254 279 192
OD
t
B
2.4.359
Unique DV-ST UltraPure - Series A/DIN Diaphragm valves
Product code: 5354 Materiel: Forged 1.4435 (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.5 µm (SF1)
Actuation: Manual
2.4
PPL PPL
Item No. Item No. Connection Size Dimension mm
EUR EUR
PTFE /
EPDM DN Inch OD x t A B Stainless steel /Stainless steel
EPDM
9615004961 1) 4”
9615004959 345 384 8 1/ 10.00 x 1.00 65 89
9615004962 1) 8”
9615000984 435 471 10 3/ 13.00 x 1.50 65 89
2”
9615001029 469 9615001035 497 15 1/ 19.00 x 1.50 101 110
4”
9615001077 599 9615001083 713 20 3/ 23.00 x 1.50 116 119
A
9615001125 663 9615001131 776 25 1” 29.00 x 1.50 128 129
9615001221 1033 9615001227 1199 40 1 1 /2 ” 41.00 x 1.50 165 161
9615001269 1341 9615001275 1557 50 2” 53.00 x 1.50 195 192
OD
9615004917 2212 9615004918 2502 65 2 1 /2 ” 70.00 x 2.00 255 218
TD 456-145
t
9615004933 2790 9615004934 3086 80 3” 85.00 x 2.00 274 256 B
A
9615004755 715 9615004760 825 25 1” 29.00 x 1.50 128 129
9615004756 1083 9615004761 1244 40 1 1 /2 ” 41.00 x 1.50 165 161
9615004757 1412 9615004762 1595 50 2” 53.00 x 1.50 195 192
9615004915 2367 9615004916 2611 65 2 1 /2 ” 70.00 x 2.00 255 218
OD
9615004931 3055 9615004932 3291 80 3” 85.00 x 2.00 274 256 TD 456-147
t
B
Composite/Composite
2”
9615004763 450 9615004768 479 15 1/ 19.00 x 1.50 90 110
4”
9615004764 604 9615004769 714 20 3/ 23.00 x 1.50 102 119
9615004765 676 9615004770 786 25 1” 29.00 x 1.50 118.5 129
9615004766 994 9615004771 1156 40 1 1 /2 ” 41.00 x 1.50 139 161
A
9615004767 1258 9615004772 1470 50 2” 53.00 x 1.50 172 192
OD
TD 456-187
t
2.4.360
Diaphragm valves Unique DV-ST UltraPure - Series A/DIN
Product code: 5354 Materiel: Forged 1.4435 (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.5 µm (SF1)
Actuation: Pneumatic NC
2.4
TD 456-143
9615000982 678 9615004968 1) 749 10 3/ 13.00 x 1.50 109 109 89
2”
9615001027 730 9615001033 829 15 1/ 19.00 x 1.50 115 144 110
4”
9615001075 972 9615001081 1083 20 3/ 23.00 x 1.50 147 147 119
9615001123 1169 9615001129 1279 25 1” 29.00 x 1.50 152 152 129
A
9615001219 1815 9615001225 1977 40 1 1 /2 ” 41.00 x 1.50 204 204 161
9615001267 2199 9615001273 2411 50 2” 53.00 x 1.50 216 216 192
9615001309 4015 9615001314 4304 65 2 1 /2 ” 70.00 x 2.00 344 344 218
9615001349 4477 9615001354 4773 80 3” 85.00 x 2.00 354 354 256
OD
t
B
Composite/Composite
2”
9615001025 658 9615001031 731 15 1/ 19.00 x 1.50 115 144 110
TD 456-141
4”
9615001073 775 9615001079 885 20 3/ 23.00 x 1.50 148 148 119
9615001121 854 9615001127 1018 25 1” 29.00 x 1.50 160 182 129
9615001217 1274 9615001223 1566 40 1 1 /2 ” 41.00 x 1.50 240 269 161
A
9615001265 1561 9615001271 1911 50 2” 53.00 x 1.50 254 279 192
OD
t
B
2”
9615004774 1648 9615004779 1677 15 1/ 19.00 x 1.50 130 130 110
9615004775 2235 9615004780 2345 20 3 /4 ” 23.00 x 1.50 163 163 119
9615004776 2303 9615004781 2413 25 1” 29.00 x 1.50 168 168 129
9615004777 3331 9615004782 3493 40 1 1 /2 ” 41.00 x 1.50 231 231 161
A
2.4.361
Unique DV-ST UltraPure - Series A/DIN Diaphragm valves
Product code: 5354 Materiel: Cast CF3M (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.6 µm (SF2)
Actuation: Manual
2.4
A
9615001257 1079 9615001263 1292 50 2 53.00 x 1.50 195 192
OD
TD 456-145
t
B
A
9615004788 1172 9615004793 1361 50 2 53.00 x 1.50 195 192
OD
TD 456-147
t
B
Composite/Composite
2”
9615004794 372 9615004799 400 15 1/ 19.00 x 1.50 90 110
4”
9615004795 502 9615004800 612 20 3/ 23.00 x 1.50 102 119
9615004796 567 9615004801 677 25 1” 29.00 x 1.50 118.5 129
9615004797 821 9615004802 982 40 1 1 /2 ” 41.00 x 1.50 139 161
A
9615004798 1024 9615004803 1236 50 2” 53.00 x 1.50 172 192
OD
TD 456-187
t
2.4.362
Diaphragm valves Unique DV-ST UltraPure - Series A/DIN
Product code: 5354 Material: Cast CF3M (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.6 µm (SF2)
Actuation: Pneumatic NC
2.4
TD 456-143
9615001063 871 9615001069 981 20 3/ 23.00 x 1.50 148 148 119
9615001111 1061 9615001117 1171 25 1” 29.00 x 1.50 193 193 129
9615001207 1641 9615001213 1803 40 1 1 /2 ” 41.00 x 1.50 263 263 161
9615001255 1965 9615001261 2177 50 2” 53.00 x 1.50 274 274 192
A
OD
t
B
Composite/Composite
2”
9615001013 579 9615001019 652 15 1/ 19.00 x 1.50 115 144 110
TD 456-141
4”
9615001061 674 9615001067 851 20 3/ 23.00 x 1.50 148 148 119
9615001109 746 9615001115 909 25 1” 29.00 x 1.50 160 182 129
9615001205 1101 9615001211 1392 40 1 1 /2 ” 41.00 x 1.50 240 269 161
A
9615001253 1328 9615001259 1676 50 2” 53.00 x 1.50 254 279 192
OD
t
B
2.4.363
Unique DV-ST UltraPure - Series B/ISO Diaphragm valves
Product code: 5354 Materiel: Forged 1.4435 (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.5 µm (SF1)
Actuation: Manual
2.4
A
4
9615001525 650 9615001531 760 25 1” 33.70 x 2.00 128 129
9615001621 1012 9615001627 1174 40 1 1 /2 ” 48.30 x 2.00 165 161
9615001669 1313 9615001675 1525 50 2” 60.30 x 2.00 195 192
OD
9615004921 2212 9615004922 2502 65 2 1 /2 ” 76.10 x 2.00 255 218
TD 456-145
t
9615004937 2790 9615004938 3086 80 3” 88.90 x 2.30 274 256 B
A
9615004818 715 9615004823 825 25 1” 33.70 x 2.00 128 129
9615004819 1083 9615004824 1244 40 1 1 /2 ” 48.30 x 2.00 165 161
9615004820 1383 9615004825 1595 50 2” 60.30 x 2.00 195 192
9615004919 2322 9615004920 2611 65 2 1 /2 ” 76.10 x 2.00 255 218
OD
9615004935 2995 9615004936 3291 80 3” 88.90 x 2.30 274 256 TD 456-147
t
B
Composite/Composite
8”
9615004971 414 9615004977 443 10 3/ 17.20 x 1.6 90 110
2”
9615004826 450 9615004831 479 15 1/ 21.30 x 1.6 90 110
4”
9615004827 604 9615004832 714 20 3/ 26.90 x 1.6 102 119
9615004828 676 9615004833 786 25 1” 33.70 x 2.00 118,5 129
9615004829 994 9615004834 1156 40 1 1 /2 ” 48.30 x 2.00 139 161
A
9615004830 1258 9615004835 1470 50 2” 60.30 x 2.00 172 192
OD
TD 456-187
t
2.4.364
Diaphragm valves Unique DV-ST UltraPure - Series B/ISO
Product code: 5354 Materiel: Forged 1.4435 (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.5 µm (SF1)
Actuation: Pneumatic NC
2.4
TD 456-143
9615001382 694 9615001385 793 10 3/ 17.2 x 1.60 115 144 110
9615001427 730 9615001433 829 15 1 /2 ” 21.3 x 1.0 115 144 110
4”
9615001475 972 9615001481 1083 20 3/ 26.9 x 1.60 148 148 119
9615001523 1169 9615001529 1279 25 1” 33.70 x 2.00 193 193 129
A
9615001619 1815 9615001625 1977 40 11/2” 48.30 x 2.00 263 263 161
9615001667 2199 9615001673 2411 50 2” 60.30 x 2.00 274 274 192
9615001709 4015 9615001714 4304 65 21/2” 76.10 x 2.00 344 344 218
9615001749 4477 9615001754 4773 80 3” 88.90 x 2.30 354 354 256
OD
t
B
Composite/Composite
8”
9615004979 622 9615004981 695 10 3/ 17.20 x 1.60 115 144 110
TD 456-141
2”
9615001425 658 9615001431 731 15 1/ 21.30 x 1.60 115 144 110
4”
9615001473 775 9615001479 885 20 3/ 26.90 x 1.60 148 148 119
9615001521 854 9615001527 1018 25 1” 33.70 x 2.00 160 182 129
11/2”
A
9615001617 1274 9615001623 1566 40 48.30 x 2.00 240 269 161
9615001665 1561 9615001671 1911 50 2” 60.30 x 2.00 254 279 192
OD
t
B
2”
9615004838 1648 9615004843 1677 15 1/ 21.30 x 1.60 114 114 110
4”
9615004839 2235 9615004844 2345 20 3/ 26.90 x 1.60 147 147 119
9615004840 2303 9615004845 2413 25 1” 33.70 x 2.00 152 152 129
9615004841 3331 9615004846 3493 40 11/2” 48.30 x 2.00 204 204 161
A
2.4.365
Unique DV-ST UltraPure - Series B/ISO Diaphragm valves
Product code: 5354 Material: Cast CF3M (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.6 µm (SF2)
Actuation: Manual
2.4
A
9615001657 1079 9615001663 1292 50 2” 60.30 x 2.00 195 192
9615004984 1780 9615004988 2070 65 21/2” 76.10 x 2.30 255 218
9615004985 2298 9615004989 2593 80 3” 88.90 x 2.30 274 256
OD
TD 456-145
t
B
A
9615004872 1148 9615004877 1361 50 2” 60.30 x 2.00 195 192
9615004986 1889 9615004990 2179 65 21/2” 76.10 x 2.30 255 218
9615004987 2503 9615004991 2799 80 3” 88.90 x 2.30 274 256
OD
TD 456-147
t
B
Composite/Composite
2”
9615004858 372 9615004863 400 15 1/ 21.30 x 1.60 90 110
4”
9615004859 502 9615004864 612 20 3/ 26.90 x 1.60 102 119
9615004860 567 9615004865 677 25 1” 33.70 x 2.00 118.5 129
9615004861 821 9615004866 982 40 11/2” 48.30 x 2.00 139 161
A
9615004862 1024 9615004867 1236 50 2” 60.30 x 2.00 172 192
OD
TD 456-187
t
2.4.366
Diaphragm valves Unique DV-ST UltraPure - Series B/ISO
Product code: 5354 Material: Cast CF3M (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.6 µm (SF2)
Actuation: Pneumatic NC
2.4
TD 456-143
9615001463 871 9615001469 981 20 3/ 26.90 x 1.60 148 148 119
9615001511 1061 9615001517 1171 25 1” 33.70 x 2.00 193 193 129
9615001607 1641 9615001613 1803 40 1 1 /2 ” 48.30 x 2.00 263 263 161
9615001655 1965 9615001661 2177 50 2” 60.30 x 2.00 274 274 192
A
9615001699 3582 9615001704 3873 65 2 1 /2 ” 76.10 x 2.00 344 344 218
9615001739 3985 9615001744 4281 80 3” 88.90 x 2.00 354 354 256
OD
t
B
Composite/Composite
2”
9615001413 579 9615001419 652 15 1/ 21.30 x 1.60 115 144 110
TD 456-141
4”
9615001461 674 9615001467 851 20 3/ 26.90 x 1.60 148 148 119
9615001509 746 9615001515 909 25 1” 33.70 x 2.00 160 182 129
9615001605 1101 9615001611 1392 40 1 1 /2 ” 48.30 x 2.00 240 269 161
A
9615001653 1328 9615001659 1676 50 2” 60.30 x 2.00 254 279 192
OD
t
B
2.4.367
Unique DV-ST UltraPure - ISO 2037 Diaphragm valves
Product code: 5354 Materiel: Forged 1.4435 (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.5 µm (SF1)
Actuation: Manual
2.4
A
9615000861 650 9615000867 776 25 1” 25.00 x 1.20 128 129
9615000885 1012 9615000891 1174 40 1 1 /2 ” 38.00 x 1.20 165 161
9615000909 1313 9615000915 1525 50 2” 51.00 x 1.20 195 192
OD
9615004913 2212 9615004914 2551 65 2 1 /2 ” 63.50 x 1.60 255 218
TD 456-145
t
9615004929 2790 9615004930 3146 80 3” 76.10 x 1.60 274 256 B
A
9615004881 715 9615004886 825 25 1” 25.00 x 1.20 128 129
9615004882 1103 9615004887 1244 40 1 1 /2 ” 38.00 x 1.20 165 161
9615004883 1383 9615004888 1595 50 2 51.00 x 1.20 195 192
9615004911 2322 9615004912 2611 65 2 1 /2 ” 63.50 x 1.60 255 218
OD
9615004927 2995 9615004928 3291 80 3” 76.10 x 1.60 274 256 TD 456-147
t
B
Composite/Composite
2”
9615004889 450 9615004894 479 15 1/ 17.20 x 1.00 90 110
4”
9615004890 604 9615004895 714 20 3/ 21.30 x 1.00 102 119
9615004891 676 9615004896 786 25 1” 25.00 x 1.20 118.5 129
9615004892 994 9615004897 1156 40 1 1 /2 ” 38.00 x 1.20 139 161
A
9615004893 1258 9615004898 1470 50 2” 51.00 x 1.20 172 192
OD
TD 456-187
t
2.4.368
Diaphragm valves Unique DV-ST UltraPure - ISO 2037
Product code: 5354 Materiel: Forged 1.4435 (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.5 µm (SF1)
Actuation: Pneumatic NC
2.4
TD 456-143
9615000790 678 96150050011) 749 10 3/ 12.70 x 1.00 109 109 89
2”
9615000811 730 9615000817 829 15 1/ 17.20 x 1.00 115 144 110
4”
9615000835 972 9615000841 1083 20 3/ 21.30 x 1.00 148 148 119
9615000859 1169 9615000865 1279 25 1” 25.00 x 1.20 148 148 129
A
9615000883 1815 9615000889 1977 40 1 1 /2 ” 38.00 x 1.20 263 263 161
9615000907 2199 9615000913 2411 50 2” 51.00 x 1.20 274 274 192
9615000929 4015 9615000934 4304 65 2 1 /2 ” 63.50 x 1.60 344 344 218
9615000949 4477 9615000954 4773 80 3” 76.10 x 1.60 354 354 256
OD
t
B
Composite/Composite
2”
9615000809 658 9615000815 731 15 1/ 17.20 x 1.00 115 144 110
TD 456-141
4”
9615000833 775 9615000839 885 20 3/ 21.30 x 1.00 148 148 119
9615000857 854 9615000863 1018 25 1” 25.00 x 1.20 160 182 129
9615000881 1274 9615000887 1566 40 1 1 /2 ” 38.00 x 1.20 240 269 161
A
9615000905 1561 9615000911 1911 50 2” 51.00 x 1.20 254 279 192
OD
t
B
2”
9615004900 1648 9615004905 1677 15 1/ 17.20 x 1.00 114 114 110
9615004901 2235 9615004906 2345 20 3 /4 ” 21.30 x 1.00 147 147 119
9615004902 2303 9615004907 2413 25 1” 25.00 x 1.20 152 152 129
9615004903 3331 9615004908 3493 40 1 1 /2 ” 38.00 x 1.20 204 204 161
A
2.4.369
Unique DV-ST UltraPure - ISO 2037 Diaphragm valves
Product code: 5354 Material: Cast CF3M (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.5 µm
Actuation: Pneumatic NC
2.4
TD 456-143
9615005724 1674 9615005726 1838 40 38.00 x 1.20 204 204 161
9615005728 2004 9615005730 2221 50 2” 51.00 x 1.20 216 216 192
A
OD
t
B
Composite/Composite
9615005719 761 9615005721 926 25 1” 25.00 x 1.20 193 193 129
TD 456-141
9615005723 1124 9615005725 1419 40 11/2” 38.00 x 1.20 263 263 161
9615005727 1353 9615005729 1710 50 2” 51.00 x 1.20 274 274 192
A
OD
t B
A
OD
t
2.4.370
Diaphragm valves Unique DV-ST UltraPure - ISO 2037
Product code: 5354 Material: Cast CF3M (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.5 µm
Actuation: Manual
2.4
A
OD
TD 456-145
t
B
A
OD
TD 456-147
t
B
Composite/Composite
9615005735 582 9615005736 695 25 1” 21.30 x 1.00 128 129
9615005737 842 9615005738 1006 40 1 1 /2 ” 25.00 x 1.20 165 161
9615005739 1049 9615005740 1266 50 2” 38.00 x 1.20 195 192
A
OD
TD 456-187
t
2.4.371
Unique DV-ST UltraPure - Options: 2-way valves Diaphragm valves
Besides the items specified in the previous pages a large variety of
further options are available upon request - see further details below.
2.4
PPL EUR
add on
Surface finish (SF4) Connections Diaphragms 1)
Size 0.4 EP Clamp FPM Silicone PTFE/FPM TFM/EPDM
8 38 103 4 0 0 46
10 36 103 5 3 0 31
15 34 103 5 3 31 49
20 39 108 26 6 112 140
25 41 147 41 10 112 140
40 65 164 41 10 112 214
50 67 164 127 48 216 329
65 182 281 161 62 295 502
80 166 343 325 97 300 481
100 1) 346 758 303 231 383
1) Other materials on request
Certificates
60 Surface finish test certificate
60 Pressure test certificate
60 Atex label added on product
0 Surface conformance declaration is included in the price of QDOC for all UltraPure valves
0 FDA, USP and TSE/ADI declaration included in the price of QDOC for all UltraPure valves
2.4.372
Diaphragm valves Unique DV-ST UltraPure - T-valves
RCPL, EUR for basic configurations Materiel: Forged 1.4435 (316L)
Product code: 5354 Connections: Welding ends
Inside surface finish: Ra ≤0.5 µm (SF1)
Actuation: EPDM
2.4
PPL
Options on request
EUR
Diaphragm Material
** PTFE/EPDM, FPM, Silicone, PTFE/FPM and TFM/EPDM
Material:
* 316L material made from block
Connections A
* Clamp ends
Surface finish
* Inside surface finish Ra < 0,4EP (SF4)
Certificates C
60 Surface finish test certificate OD
60 Pressure test certificate
B
60 Atex label added on product t
0 Surface conformance declaration is included in the price of QDOC for all UltraPure valves
0 FDA, USP and TSE/ADI declaration included in the price of QDOC for all UltraPure valves
OD1
D
t1
TD 456-191
2.4.373
Unique DV-ST UltraPure - Tank Outlet Valves Diaphragm valves
Product code: 5354 Material: Forged 1.4435 (316L)
Connection: Welding ends
Inside surface finish: Ra ≤ 0.5 µm (SF1)
Diaphragm material: EPDM
2.4
E
9615005008 50.80 x 1.65 9615005018 53.00 x 1.50 2143 50 2” 180 6
9615017642 63.50 x 1.65 9615017656 70.00 x 2.00 3408 65 21/ ” 200 8
2
9615017643 76.20 x 1.65 9615017657 85.00 x 2.00 4626 80 3” 225 8
Series B DIN ISO 2037 PPL
DN Inch øB E
Item No. OD x t Item No. OD x t EUR
9615005009 21.30 x 1.60 9615005019 17.20 x 1.00 957 15 1/2” 90 6
3/ ” OD t
9615005010 26.90 x 1.60 9615005020 21.30 x 1.00 1008 20 4 100 6
2510-0042
9615005011 33.70 x 2.00 9615005021 25.00 x 1.20 1043 25 1” 120 6
9615005012 48.30 x 2.00 9615005022 38.00 x 1.20 1588 40 1 1 /2 ” 150 6
9615005013 60.30 x 2.00 9615005023 51.00 x 1.20 2143 50 2” 180 6
9615017649 76.10 x 2.30 9615017663 63.50 x 1.60 3408 65 21/ ” 200 8
2
9615017650 88.90 x 2.30 9615017664 76.10 x 1.60 4626 80 3” 225 8
Tank Outlet Valves with pneumatic actuator C/S (NC)
ASME BPE Series A DIN PPL
DN Inch øB E
Item No. OD x t Item No. OD x t EUR
9615005024 12.70 x 1.65 9615005034 19.00 x 1.50 2136 15 1/2” 90 6
9615005025 19.05 x 1.65 9615005035 23.00 x 1.50 2668 20 3/ ” 100 6
4
9615005026 25.40 x 1.65 9615005036 29.00 x 1.50 1565 25 1” 120 6 øB
9615005027 38.10 x 1.65 9615005037 41.00 x 1.50 3907 40 1 1 /2 ” 150 6 E
9615005028 50.80 x 1.65 9615005038 53.00 x 1.50 5042 50 2” 180 6
Series BDIN ISO 2037 PPL
DN Inch øB E
Item No. OD x t Item No. OD x t EUR
1/ ” OD t
9615005029 21.30 x 1.60 9615005039 17.20 x 1.00 2136 15 2 90 6
9615005030 26.90 x 1.60 9615005040 21.30 x 1.00 2668 20 3/ ” 100 6
4
9615005031 33.70 x 2.00 9615005041 25.00 x 1.20 2697 25 1” 120 6
9615005032 48.30 x 2.00 9615005042 38.00 x 1.20 3907 40 1 1 /2 ” 150 6 TD 456-151
2.4.374
Diaphragm valves Unique DV-ST UltraPure - Tank Outlet Valves
Product code: 5354 Material: Forged 1.4435 (316L)
Connection: Welding ends
Inside surface finish: Ra ≤ 0.5 µm (SF1)
Diaphragm material: EPDM
2.4
PPL
Options on request
EUR
Diaphragm Material
** PTFE/EPDM, FPM, Silicone, PTFE/FPM and TFM/EPDM
Material:
* 316L material made from block
Connections
* Clamp ends
Surface finish
* Inside surface finish Ra < 0.4EP (SF4)
Certificates
60 Surface finish test certificate
60 Pressure test certificate
60 Atex label added on product
0 Surface conformance declaration is included in the price of QDOC for all UltraPure valves
0 FDA, USP and TSE/ADI declaration included in the price of QDOC for all UltraPure valves
* For prices and availability please contact Alfa Laval
** See Options: 2-way valves
2.4.375
Unique DV-ST UltraPure - Tandem Valves Diaphragm valves
Product code: 5355
2.4
Tandem valves are available in a wide variety of angles and positions, as machined from block or from forged material.
To price a tandem configuration: Price for main valve + price for branch valve + add-on price by the size of the branch valve.
PPL PPL
EUR EUR
Size of branch valve
Ra < 0.5 µm Ra < 0.4 µm Electropolished 1)
(SF1) (SF4)
4”
8 1/ 472 591
8”
10 3/ 472 591
2”
15 1/ 472 591
4”
20 3/ 472 591
25 1” 472 591
40 11/2” 876 1028
50 2” 876 1028
65 21/2” 876 1514
80 3” 876 1514
1) Available for forged only
When ordering please specify main valve, secondary valve, position (A, B, C, D, E or F) and angle (1, 2, 3 or 4) (as shown in drawings below).
A B C
D E F
1 2
TD 456-192
2.4.376
2.5 Double seal valves
Alfa Laval’s Mixproof Valve concept offers you customized and modular solutions that
exactly fit your applications demands.
Product leaflets
SMP-BC Mixproof Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5.378
SMP-BCA Mixproof Valve with PTFE Diaphragm . . . . . . . . . . . . . . . . . . . . . 2.5.388
Price lists
SMP-BC Mixproof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5.394
SMP-BCA Mixproof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5.400
SMP-BC Mixproof Valve Double seal valves
2.5
ky The Proven Mixproof Range
Alfa Laval SMP-BC Mixproof Valve
Concept
SMP-BC is a hygienic pneumatic seat valve, designed for safety and
leak detection when two different products flow through only one valve.
The valve is often used as a part in CIP return lines or other systems
not experiencing pressure spikes offering leakage detection for greater
safety.
Working principle
SMP-BC is remote-controlled by means of compressed air. The valve
is a normally closed (NC) valve.
The valve is fitted with two small pneumatic normally open (NO) valves,
a detecting valve and a CIP-valve.
The valve plug (the upper plug in a change-over valve) has two seals,
forming a leakage chamber under atmospheric pressure between
them. Leaking product flows into the leakage chamber and is
discharged through the detecting valve. SMP-BC can be cleaned by
CIP by supplying compressed air to the actuator (see fig. 1). During
cleaning of the valve, flow pattern against the closing direction of the
valve plug makes SMP-BC insensitive to water hammer.
.
Valve body combination
20 30
11 12 21 22
2309-0000
111 112
2.5.378
Double seal valves SMP-BC Mixproof Valve
Operation/cleaning
a a
a a
a a
a a
a a
a
2309-0001 2309-0002
2309-0003
A B
A) CIP in B) CIP out
2.5.379
SMP-BC Mixproof Valve Double seal valves
TD 430-019
TD 430-012
2.5
TD 430-011
TD 430-018
TD 430-010
TD 430-016
2.5.380
Double seal valves SMP-BC Mixproof Valve
Upper plug max. product pressure without leakage, as a function of support air:
2309-0047
2309-0046
FSpring + FSupport air FSpring + FSupport air
7 7 P2 P2
P2 P2 D
6 P1
P1 6
P1 P1
P1 P1
5 5
A
4 4
C
3 3
B
B
2 2
1 1
A
0 0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30
Product pressure ∆P=P1-P2 [bar] Product pressure ∆P=P1-P2 [bar]
2309-0049
FSpring + FSupport air FSpring + FSupport air
7 7 P2 P2
P2 P2
D
P1 P1
6 6
P1 P1 P1
P1
5 5
C A
4 4
3 3
B
2 2
1 1
A
0 0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 0 2 4 6 8 10 12 14 16 18 20 22 24 26
Product pressure ∆P=P1-P2 [bar] Product pressure ∆P=P1-P2 [bar]
2.5.381
SMP-BC Mixproof Valve Double seal valves
Upper plug max. product pressure against which the valve can open, as a function of air pressure:
ø89 Actuator with standard spring ø89 actuator with strong spring
Air Pressure Pair [bar] Air Pressure Pair [bar]
10 10
A
2309-0050
2309-0051
Fair - FSpring Fair - FSpring
2.5 A C
9 9
P1 D P1
D
8 8
C
7 P2 7 P2
B B
6 6
5 5
4 4
3 3
2 2
1 1
0 0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Product pressure ∆P=P1-P2 [bar] Product pressure ∆P=P1-P2 [bar]
ø133 actuator with standard spring ø133 actuator with strong spring
Support air Pair [bar] Support air Pair [bar]
10 10
2309-0053
2309-0052
6 6
A
5 5
A
4 4
3 3
2 2
1 1
0 0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Product pressure ∆P=P1-P2 [bar] Product pressure ∆P=P1-P2 [bar]
2.5.382
Double seal valves SMP-BC Mixproof Valve
Upper plug (change over). Max. product pressure against which the valve can open, as a function of air pressure:
ø89 Actuator with standard spring ø89 actuator with strong spring
Air pressue Pair [bar] Air pressue Pair [bar]
10 9
2309-0054
2309-0055
Fair - FSpring Fair - FSpring
2.5
9 8
P1 P1
8
P1 B 7
P1
7 P2 P2
6
6
5
5 A B
4
4
A
3
3
2
2
1 1
0 0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Product pressure ∆P=P1-P2 [bar] Product pressure ∆P=P1-P2 [bar]
ø133 actuator with standard spring ø133 actuator with strong spring
Air pressue Pair [bar] Air pressue Pair [bar]
9 9
2309-0057
2309-0056
Fair - FSpring
8 8
P1 D B
7 P1
7
P2
C C
6 6
D A
5 5
B
4 4 Fair - FSpring
3 3
A P1
2 2 P1
P2
1 1
0 0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 0 2 4 6 8 10 12 14 16 18 20 22 24 26
Product pressure ∆P=P1-P2 [bar] Product pressure ∆P=P1-P2 [bar]
2.5.383
SMP-BC Mixproof Valve Double seal valves
Upper plug (change over). Max. product pressure against which the valve can open, as a function of support air:
ø89 Actuator with standard spring ø89 actuator with strong spring
Support air Pair [bar] Support air Pair [bar]
9 9
2309-0058
2309-0059
2.5 Fair - FSpring Fair - FSpring
8 8
P1 P1
B
7 7
P1 B P1
6 P2
A P2
6
5 5
A
4 4
3 3
2 2
1 1
0 0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30
Product pressure ∆P=P1-P2 [bar] Product pressure ∆P=P1-P2 [bar]
ø133 actuator with standard spring ø133 actuator with strong spring
Support air Pair [bar] Support air Pair [bar]
9 9
2309-0061
2309-0060
5 5
C
4 4
3 3
B C
2 2
1
A 1
B
A
0 0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30
Product pressure ∆P=P1-P2 [bar] Product pressure ∆P=P1-P2 [bar]
2.5.384
Double seal valves SMP-BC Mixproof Valve
CIP/detecting valves. Max. product pressure without leakage, as a function of air pressure:
2309-0062
Pair
8 P
2.5
7
P
5
A
4
3
B
0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Product pressure ∆P=P1-P2 [bar]
2.5.385
SMP-BC Mixproof Valve Double seal valves
Max. CIP pressure in leakage chamber without leakage to product area, as a function of product pressure.
ø89 Actuator with standard spring ø89 actuator with strong spring
Product pressure ∆P=P1-P2 [bar] Product pressure ∆P=P1-P2 [bar]
10 10
2309-0063
2309-0064
PCIP
2.5 P2 PCIP
9 9 P2
B
8 8
P1 A P1
7 7
A
6 6
5 5
D C B
4 4
3 3
2 2
E
1 1
0 0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
CIP pressure [bar] CIP pressure [bar]
ø133 actuator with standard spring ø133 actuator with strong spring
Product pressure ∆P=P1-P2 [bar] Product pressure ∆P=P1-P2 [bar]
10 10
2309-0066
2309-0065
PCIP PCIP
9 P2 9 P2
8 8
P1 A P1
7 7
6 6
A B
5 5
B
4 4
3 3
2 2
1 1
0 0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
CIP pressure [bar] CIP pressure [bar]
2.5.386
Double seal valves SMP-BC Mixproof Valve
Dimensions
F
H 2.5
F
A4
A3
1)
A2
A1
G
2)
C
OD
ID
2309-0006
C1
t
K J
G
E
1) CIP valve
E1
M
2309-0004
2309-0005 E M 2) Detecting valve
a. Shut-off valve. b. Divert valve. c. Top view
.
Dimensions (mm)
2.5.387
SMP-BCA Mixproof Valve with PTFE Diaphragm Double seal valves
2.5
ky The Proven Mixproof Range
Alfa Laval SMP-BCA Mixproof Valve with PTFE Diaphragm
Concept
SMP-BCA is an aseptic double seat valve with PTFE diaphragm.
It is available as a stop- or divert valve. The valve is suited for
aseptic operating conditions such as high sterilisation temperatures.
SMP-BCA is specially designed for aseptic applications with the
highest hygienic demands.
Working principle
SMP-BCA is operated by means of compressed air. The valve
is a normally closed (NC) valve. Sterile stem sealing towards the
atmosphere is ensured by a special designed PTFE/rubber diaphragm
unit. The PTFE diaphragm does not allow product residues to build up
on the product contact surface. The product lines are separated by
two sealings and a sterile barrier chamber to avoid mixing of product
and to ensure immediate indication in case of a leak from one of the
plug seals. Two small pneumatic normally open (NO) valves control
flow to and from the sterile barrier chamber. The barrier chamber
must be clean and sterile when the main valve is closed.The lower
product lines on change over valves are separated by a single seal
plug, without sterile barrier chamber.
20 30
11 12 21 22
2309-0000
111 112
2.5.388
Double seal valves SMP-BCA Mixproof Valve with PTFE Diaphragm
..
2.5.389
SMP-BCA Mixproof Valve with PTFE Diaphragm Double seal valves
TD 440-038
TD 440-040
2.5
TD 440-037
TD 440-041
TD 440-039
TD 440-042
CIP chamber:
TD 440-043
TD 440-047
2.5.390
Double seal valves SMP-BCA Mixproof Valve with PTFE Diaphragm
2. Upper plug. Max. product pressure P 2 against which the valve can open, as a function of air pressure.
3. Upper valve. Max. product pressure P 3 in upper valve body at which the valve can close.
F2 = Air - spring
F3 = Spring
2.5.391
SMP-BCA Mixproof Valve with PTFE Diaphragm Double seal valves
5. Upper valve. Max. CIP pressure P CIP without leakage to product area as a function of product pressure below plug.
2.5.392
Double seal valves SMP-BCA Mixproof Valve with PTFE Diaphragm
F2
H
2.5
F1
A4
A3
A2
A1
G
C
1)
OD
ID
C1
t
G
E
2)
E1
2311-0000
M
2311-0001 E M 2311-0002 K J
Dimensions (mm)
2.5.393
SMP-BC Mixproof Double seal valves
Air-operated valves Material: 1.4404 (316L)
Product code: 5252 Connection: ISO/DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 1.6 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
30
9612364811 2499 9612364816 2499 38 40 345 343 49.5
9612364812 2782 9612364817 2782 51 50 355 354 61.5
9612364813 3291 9612364818 3291 63.5 65 433 430 82.3
9612364814 4203 76.1 455 87.3
9612364819 4203 80 456 87.3
9612364815 5579 9612364820 5579 101.6 100 527 526 133.5
9612465602 8579 125 567 150
9612465604 10119 150 580 150
2.5.394
Double seal valves SMP-BC Mixproof
Air-operated valves Material: 1.4404 (316L)
Product code: 5252 Connection: ISO/DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 1.6 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
PPL PPL
2.5
Item No. Item No. Size Dimension (mm) Body combination
EUR EUR
A2
Inch tube DIN tube Inch DIN E C 11
Inch DIN
9612928401 3189 9612928421 3252 38 40 413.5 413.0 49.5 101.6
9612928402 3411 9612928422 3411 51 50 421.8 422.0 61.5 102.0
9612928403 4075 9612928423 4075 63.5 65 508.2 508.0 82.3 124.1
9612928404 5092 76.1 536.1 87.3 128.6
9612928424 5092 80 546.5 87.3 134.1
9612928405 7192 9612928425 7171 101.6 100 610.5 631.2 133.5 166.0
12
9612928406 3395 9612928426 3333 38 40 413.5 413.0 49.5 101.6
9612928407 3546 9612928427 3547 51 50 421.8 422.0 61.5 102.0
9612928408 4059 9612928428 4059 63.5 65 508.2 508.0 82.3 124.1
9612928409 5188 76.1 536.1 87.3 128.6
9612928429 5188 80 546.5 87.3 134.1
9612928410 7122 9612928430 7122 101.6 100 610.5 631.2 133.5 166.0
21
9612928411 3395 9612928431 3333 38 40 413.5 413.0 49.5 101.6
9612928412 3547 9612928432 3546 51 50 421.8 422.0 61.5 102.0
9612928413 4059 9612928433 4059 63.5 65 508.2 508.0 82.3 124.1
9612928414 5188 76.1 536.1 87.3 128.6
9612928434 5188 80 546.5 87.3 134.1
9612928415 7122 9612928435 7122 101.6 100 610.5 631.2 133.5 166.0
TD 430-205
22
9612928416 3391 9612928436 3391 38 40 413.5 413.0 49.5 101.6
9612928417 3616 9612928437 3616 51 50 421.8 422.0 61.5 102.0
9612928418 4128 9612928438 4128 63.5 65 508.2 508.0 82.3 124.1
9612928419 5207 76.1 536.1 87.3 128.6
9612928439 5207 80 546.5 87.3 134.1
9612928420 7242 9612928440 7242 101.6 100 610.5 631.2 133.5 166.0
2.5.395
SMP-BC Mixproof Double seal valves
Air-operated valves Material: 1.4404 (316L)
Product code: 5252 Connection: ISO/DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 1.6 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
112
9612364911 7525 9612364916 7525 38 40 4856 486 90 80 49.5
9612364912 8196 9612364917 8196 51 50 506 506 102 84 61.5
9612364913 9453 9612364918 9453 63.5 65 616 616 124 108 82.3
9612364914 12492 76.1 651 129 115 87.3
9612364919 12492 80 667 129 120.5 87.3
9612364915 16350 9612364920 16350 101.6 100 752 752 157 150 133.5
2.5.396
Double seal valves SMP-BC Mixproof - Options
The air-operated valves not mentioned in the code number
sheets, should be ordered as below:
Product code: 5252, 5249, 5267
PPL
2.5
Item No. Size Options
EUR
mm in DN Male parts
50 38 1.5 40 Male part standards (included in the price)
63 51 2 50 SMS, ISO/IDF, DS, BS, DIN, ISO clamp.
93 63.5 2.5 65
107 76.1 3 80
186 101.6 4 100
356 125 4.9
490 150 5.9
Please state which type of male
part you want and to which
outlet it should be connected.
Seals
0 Replacement to seals of Nitrile (NBR).
143 Replacement to seals of Fluorinated rubber (FPM).
Actuator
24 38-51 1.5-2 40-50 Replacement to stronger spring.
42 63.5-101.6 2.5-4 65-100 Replacement to stronger spring.
267 38-51 1.5-2 40-50 Replacement to larger actuator.
38-101.6 1.5-4 40-100 Other body combinations - on request.
Product code: 5249 Tools
3135302191 57 38-101.6 1.5-4 40-100 Spanner.
9612454001 95 125-150 Spanner.
3135308001 333 38-101.6 1.5-4 40-100 Service tool.
* = On request
NOTE! Other options on request.
2.5.397
SMP-BC Mixproof - Options Double seal valves
Product code: 5716 Surface finish
2.5 PPL
Size Body combination
EUR
Inch DN Internal
(Product wetted parts)
mm in
Ra ≤ 0.8 μm
38 1.5 40 20/30 266
51 2 50 20/30 276
63.5 2.5 65 20/30 287
76.1 3 80 20/30 330
101.6 4 100 20/30 452
125 20/30 541
150 20/30 625
38 1.5 40 11/12 533
51 2 50 11/12 550
63.5 2.5 65 11/12 572
76.1 3 80 11/12 662
101.6 4 100 11/12 908
38 1.5 40 111/112 797
51 2 50 111/112 827
63.5 2.5 65 111/112 861
76.1 3 80 111/112 989
101.6 4 100 111/112 1360
2.5.398
Double seal valves SMP-BC Mixproof - Options
CIP installation kits
Product code: 5716
PPL
2.5
Item No. Valve type Options
EUR
Installation kit A for CIP and leakage connections for parallel valve (PVDF tubes)
9612417701 485 SMP-BC Contents:
1 x Pos. 2 Fitting PVDF female
1 x Pos. 3 Tube PVDF
OD/ID = 10/8, l = 1000
1 x Pos. 5 Fitting PVDF
Installation kit C for CIP and leakage connection of a single valve (stainless steel tube).
9612417801 619 SMP-BC Contents:
1 x Pos. 1 Welding male part
3 x Pos. 4 CIP leakage tube AISI 316L
OD/ID = 12/10
2.5.399
SMP-BCA Mixproof Double seal valves
Aseptic air-operated valve Material: 1.4404 (316L)
Product code: 5253 Connection: ISO/DIN Welding ends
Seals: PTFE/EPDM
Inside surface finish: Ra ≤ 1.6 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
30
9612502511 3771 9612502516 3771 38 40 371 371 49.5
9612502512 4057 9612502517 4057 51 50 381 381 61.5
9612502513 4602 9612502518 4602 63.5 65 459 459 82.3
9612502514 5096 76.1 481 87.3
9612502519 5096 80 482 87.3
9612502515 6615 9612502520 6615 101.6 100 553 553 133.5
2.5.400
Double seal valves SMP-BCA Mixproof - Options
The aseptic air-operated valves not mentioned in the code
number sheets, should be ordered as below:
Product code: 5253
PPL
2.5
Item No. Size Options
EUR
Inch DN Male parts
mm in
52 38 1.5 40 Male part standards (included in the price)
64 51 2 50 SMS, ISO/IDF, DS, BS, DIN, ISO clamp.
95 63.5 2.5 65
109 76.1 3 80
191 101.6 4 100
2.5.401
This page is intentionally left blank
2.6 Double seat valves
Alfa Laval’s Mixproof Valve concept offers you customized and modular solutions that
exactly fit your applications demands.
Product leaflets
Valve Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.404
Unique Mixproof Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.405
Unique Mixproof Large Particle Valve (Unique LP) . . . . . . . . . . . . . . . . . . . . 2.6.410
Unique Mixproof Large Particle Valve (Unique LP-F) . . . . . . . . . . . . . . . . . . 2.6.413
Unique Mixproof Tank Outlet Valve (Unique-TO) . . . . . . . . . . . . . . . . . . . . . . 2.6.416
Unique Mixproof Horizontal Tank Valve (Unique HT) . . . . . . . . . . . . . . . . . . . 2.6.421
Price lists
Unique Basic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.425
Unique SeatClean . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.427
Unique HighClean . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.429
Unique UltraClean . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.431
Unique Mixproof - Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.433
Unique Mixproof Large Particle Valve (Unique LP) . . . . . . . . . . . . . . . . . . . . 2.6.434
Unique Mixproof Large Particle Valve (Unique LP-F) . . . . . . . . . . . . . . . . . . 2.6.435
Unique Mixproof Tank Outlet Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.436
Unique Mixproof Horizontal Tank Valve (HT) . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.444
Valve Manifold Double seat valves
ky Customized Solutions
Alfa Laval Valve Manifold
2.6
General Information
As part of our valve program we also offer the service to supply
pre-manufactured valve manifolds based upon specific customer
requirements.
Application
Valve manifolds are widely used within the dairy, food, beverage
and brewery industries and provides easy on site installation and
connection to pipe connections.
Standard Design
• Welding Procedures according to EN 288-3.
• Orbital Welding wherever possible.
• All external pipe ends have welding ends each 100 mm long.
• Product wetted parts are AISI 316L/EPDM.
• Internal and external acid treatment and external glass blasting,
after the welding.
• Adjustable feet +/- 30 mm.
• Valves welded directly together wherever possible.
• Access allowed for in the design to enable service access.
• Surface roughness (app. Ra 1,6 micron).
Options
• Connections welded on to the external pipe ends.
• Polished surfaces
•
. Cat walk for service access.
• Internal air distribution.
• Internal wiring and junction box.
• PLC equipment / master gateway etc.
• Special frame design etc.
• Dummy bodies for future expansion.
2318-0000
2.6.404
Double seat valves Unique Mixproof Valve
Concept
The Unique Mixproof Valve is designed with user flexibility in mind.
The customer can choose additional options as required individually;
for example higher hygiene demands or higher resistance against
physically tough conditions. Please see next page for a graphic
overview of the modularity of the Unique Mixproof Valve.
Working Principle
Unique is remote-controlled by means of compressed air. The valve
is a normally closed (NC) valve.
The valve has two independent plug seals, forming a leakage chamber
between them under atmospheric pressure during every working
condition. In case of rare accidental leaking of product, this will flow
into the leakage chamber and be discharged through the leakage
outlet. When the valve is open, the leakage chamber is closed. The
product can then flow from one line to the other.
The valve can be cleaned and water hammer protected to any level
according to the needs in the specific process (see next page). There
is virtually no spillage of product when operating the valve.
O C T O B E R 2008
Other seals:
CIP seals: . . . . . . . . . . . . . . . . . . . . . . EPDM.
Actuator seals: . . . . . . . . . . . . . . . . . . . NBR.
Guide strips: . . . . . . . . . . . . . . . . . . . . PTFE
22-00 22-90
2313-0034
2.6.405
Unique Mixproof Valve Double seat valves
2313-0033
Standard configurations
To assist you in the selection we have included some standard
configurations:
- Unique Basic
2313-0031 - Unique SeatClean
The Unique Mixproof concept offers balanced and unbalanced - Unique HighClean
plugs, seat lift, CIP for the plugs and leakage chambers and any - Unique UltraClean
combination in between. You can either choose these directly or add additional features
1. ISO 51 (2”)/ISO 76.1 (3”), 11-90, with spiral clean on lower ensuring that the valve suits your specific needs.
unbalanced plug, group 3 basic actuator incl. seat lift and seat Unique Basic has the basic components, providing significant safety
push and leakage detection.
2. ISO 76.1(3”)/ISO 51 (2”), 22-90, with lower balanced plug, basic
- Actuator without seatlift.
actuator incl. seat lift and seat push
- Unbalanced plugs.
3. ISO 76.1(3”)/ISO 51 (2”), 22-90, with lower balanced plug, basic
- No SpiralClean of leakage chamber or plugs.
actuator incl. seat lift and seat push
4. ISO 63.5 (2½”), 22-90, with spiral clean on leakage chamber, Unique SeatClean meets the typical demands of a process valve in
unbalanced plugs, group 5 basic actuator the food and drink industry.
5. ISO 63.5 (2½”), 22-90, with lower balanced plug, group 4 basic - Actuator with seat lift integrated.
actuator incl. seat lift and seat push - Balanced lower plug, Unbalanced upper plug.
- No SpiralClean of leakage chamber or plugs.
Balancing flexibility Unique HighClean is sure to meet your processing needs when
1 2 3 dealing with sticky products or if no recontamination can be accepted
at all.
- Actuator without seatlift integrated.
- Balanced lower and upper plug.
- SpiralClean of leakage chamber as well as of upper and lower plug.
Unique UltraClean meets the highest demands for hygienic
processing. It has:
- Actuator with seat lift integrated.
- Balanced lower and upper plug.
- SpiralClean of leakage chamber, upper and lower plug.
2313-0032
Options
1. Lower balanced plug
- Male parts or clamp liners in accordance with required standard.
2. Upper balanced plug
- Control and Indication: IndiTop, ThinkTop or ThinkTop Basic.
3. Upper and lower balanced plugs
- Side indication for detection of upper seat lift
- Product wetted seals in HNBR, NBR or FPM
- Various internal/external surface finish
- 3A (hygienic standard) on request
- Mixed housing
2.6.406
Double seat valves Unique Mixproof Valve
TD 449-001
Lower body size: . . . . .DN/OD 76.1mm. Balanced lower plug.
Capacity = 20 m3/h.
Between bodies:. . . . . .Capacity = 15 m3/h
Result: 2.6
From fig. 3, ∆p = 7.5 kPa through upper body.
.
From fig. 4, ∆p = 2 kPa through lower body.
TD 449-007
TD 449-002
B
C
TD 449-108
Fig. 5. Pressure drop/capacity diagram, between bodies. Fig.7 Pressure drop/capacity diagram between bodies
Full lines: Balanced. Balanced and unbalanced plugs, DN 125, DN 150
Dotted lines: Unbalanced.
2.6.407
Unique Mixproof Valve Double seat valves
Size DN/OD DN
ISO/DIN 38 51 63.5 76.1 101.6 40 50 65 80 100 125 150
Kv-value
Upper Seat-lift [m3/h] 1.5 1.5 2.5 2.5 3.1 1.5 1.5 2.5 2.5 3.1 3.7 3.7
Lower Seat-lift [m3/h] 0.9 0.9 1.9 1.9 2.5 0.9 0.9 1.9 1.9 2.5 3.1 3.1
Air consumption
Upper Seat-lift * [n litre] 0.2 0.2 0.4 0.4 0.62 0.2 0.2 0.4 0.4 0.62 0.62 0.62
2.6
Lower Seat-lift * [n litre] 1.1 1.1 0.13 0.13 0.21 1.1 1.1 0.13 0.13 0.21 0.21 0.21
Main Movement * [n litre] 0.86 0.86 1.63 1.63 2.79 0.86 0.86 1.62 1.62 2.79 2.79 2.79
Kv-value - SpiralClean
Spindle CIP [m3/h] 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12
External CIP of leakage chamber [m3/h] 0.25 0.25 0.29 0.29 0.29 0.25 0.25 0.29 0.29 0.29 0.29 0.29
TD900074-1
Note Q = Kv ·√∆ p
* [n litre] = volume at atmospheric pressure Q = CIP - flow (m3/h).
Recommended min. pressure for SpiralClean: 2 bar. Kv = Kv value from the above table.
Formula to estimate CIP flow during seat lift: ∆ p = CIP pressure (bar).
(for liquids with comparable viscosity and density to water):
Actuator
2.6.408
Double seat valves Unique Mixproof Valve
øD
F1
AC/3
L
AC/2 2.6
AC/1
t
OD M
ID
C
OD
ID
M
t
E
F2
2303-0000
B
Dimensions (mm)
Size DN/OD DN
ISO/DIN 38 51 63.5 76.1 101.6 40 50 65 80 100 125 150
*A - BasicClean 530 575 699 699 899 530 575 699 699 899 993 993
*A - SeatClean 530 575 670 670 791 530 575 670 670 791 895 895
*A - HighClean + UltraClean 611 656 760 760 922 611 656 760 760 922 1026 1026
B 170 220 220 220 300 170 220 220 220 300 300 300
**C 60.8 73.8 86.3 98.9 123.6 64 76 92 107 126 151 176
OD 38 51 63.5 76.1 101.6 41 53 70 85 104 129 154
ID 34.8 47.8 60.3 72.9 97.6 38 50 66 81 100 125 150
t 1.6 1.6 1.6 1.6 2.0 1.5 1.5 2.0 2.0 2.0 2.0 2.0
E - Basic/SeatClean 100 121 149 142 177 99 119 146 138 176 215 202.5
E - HighClean/UltraClean 144 165 200 193 248 143 163 197 189 247 286 273.5
F1 31.5 31.5 38 38 59 31.5 31.5 38 38 59 59 59
F2 5 5 5 5 5 5 5 5 5 5 5 5
øD - Basic 120 120 186 186 186 120 120 186 186 186 186 186
øD - SeatClean, HighClean and UltraClean 120 120 157 157 186 120 120 157 157 186 186 186
L - Basic 230 230 281 281 379 230 230 281 281 379 379 379
L - SeatClean, HighClean and UltraClean 230 230 252 252 281 230 230 252 252 281 281 281
M/ISO clamp 21 21 21 21 21
M/DIN clamp 21 21 21 21 21 28 28
M/ISO male 21 21 21 21 21
M/DIN male 22 23 25 25 30 46 50
M/SMS male 20 20 24 24 35
M/BS male 22 22 22 22 27
Weight (kg) - Basic 13.5 15 24 24 34 13.5 15 24 24 34 44 45
Weight (kg) - SeatClean 13.5 15 24 24 34 13.5 15 24 24 34 47 48
Weight (kg) - High-/UltraClean 14.5 16 27 27 38 14.5 16 27 27 38 51 52
TD900074-1
Note! * For the A-measure if different upper/lower body sizes, please refer to Anytime configurator or contact Alfa Laval..
** The measure C can always be calculated by the formula C = ½IDupper + ½IDlower + 26 mm.
2.6.409
Unique Mixproof Large Particle Valve Double seat valves
Concept
This Unique Mixproof LP valve is based on the well proven and
exceptionally flexible design of the Unique Mixproof valves. The valves
are designed for gentle handling of the product containing large
particulates up to 1¾" (45 mm) or products with high viscosity.
Working principle
Unique Mixproof LP is remote-controlled by means of compressed air.
The valve is a normally closed (NC) valve. It is as standard supplied
seat lift, which enables handling of two different products at the same
time, or safe handling of one product while seat-lift cleaning operations
are being conducted in the other portion of the valve – all without any
risk of cross-contamination.
The 6” valve is as standard also equipped with balanced lower plug
to protect against the effects of high pressure and water hammer.
The 4” valve is, in order to accommodate 1½” (45mm) particles, not
supplied with balanced lower plug. The 4” is however as standard
equipped with a boost actuator to accommodate a product pressure
of up to 10 bar.
2.6.410
Double seat valves Unique Mixproof Large Particle Valve
Options
- Male parts or clamp liners in accordance with required standard.
- Control and Indication: ThinkTop or ThinkTop Basic.
- Side indication for detection of upper seat lift 2.6
TYPE 12-00 TYPE 12-90 TYPE 21-00 TYPE 21-90
- Product wetted seals in HNBR, NBR or FPM
TD 449-014_3
Δ P [kPa] ∆ P [kPa]
60
2314-0055
30
2314-0053
4″
50
4″ 6″
6″
20 40
30
10 20
10
0 0
0 50 100 150 200 250 0 50 100 150 200 250
Q[m³/h] Q[m³/h]
Fig. 2. Pressure drop/capacity diagram, upper bodies. Fig. 3. Pressure drop/capacity diagram, between bodies.
Δ P [kPa]
30
2314-0054
Note!
6″ For the diagrams the following applies:
4″ Medium: Water (20 °C).
Measurement: In accordance with VDI 2173.
20
10
0
0 50 100 150 200 250
Q[m³/h]
Fig. 4. Pressure drop/capacity diagram, lower body.
2.6.411
Unique Mixproof Large Particle Valve Double seat valves
OD OD
Size
4" 6”
Kv-value
Upper Seat-lift [m3/h] 3.2 7.1
Lower Seat-lift [m3/h] 2.9 6.0
2.6 Air consumption
Upper Seat-lift * [n litre] 0.62 0.62
Lower Seat-lift * [n litre] 0.21 0.21
Main Movement * [n litre] 3.54 3.54
Note
* [n litre] = volume at atmospheric pressure
Dimensions
F1
F1
AC/3
AC/3
L
øD øD
L
AC/2
AC/2 AC/1
A
AC/1
A
M
OD
ID
C
t
M
OD
ID
E
E
F2
TD 482-020
TD 482-019 TD 482-022
F2
TD 482-021
B B
4” 6”
4” 6”
2.6.412
Double seat valves Unique Mixproof Large Particle Valve
Concept
This Unique Mixproof LP-F valve is based on the well proven and
exceptionally flexible design of the Unique Mixproof valves. The valves
are designed for gentle handling of the product containing large
particulates up to 45 mm or products with high viscosity.
Additional to the Unique Mixproof Large Particle valve (LP) the LP-F
is equipped with a lower flush to enable 100% cleanability of the lip
seal in the lower sealing element through seat-lift cleaning alone. This
an improved performance compared to Spiral clean on the lower plug
and reduces the need for additional utility installations for external CIP.
Working Principle
Unique Mixproof LP-F is remote-controlled by means of compressed
air. The valve is a normally closed (NC) valve. It is as standard supplied
seat lift, which enables handling of two different products at the same
time, or safe handling of one product while seat-lift cleaning operations
are being conducted in the other portion of the valve – all without any
risk of cross-contamination. The 6” valve is as standard also equipped
with balanced lower plug to protect against the effects of high pressure
and water hammer. The 4” valve is, in order to accommodate 45mm
particles, not supplied with balanced lower plug. The 4” is however as
standard equipped with a boost actuator to accommodate a product
pressure of up to 10 bar. When seat lift of the lower plug is performed
the valve will simultaneously clean the lower plug seal as well as the
.
lover sealing element lip seal.
2.6.413
Unique Mixproof Large Particle Valve Double seat valves
Options
- Male parts or clamp liners in accordance with required standard.
- Control and Indication: ThinkTop or ThinkTop Basic.
2.6
- Side indication for detection of upper seat lift TYPE 12-00 TYPE 12-90 TYPE 21-00 TYPE 21-90
- Product wetted seals in HNBR, NBR or FPM
TD 449-014_3
Δ P [kPa] ∆ P [kPa]
60
2314-0055
30
2314-0053
4″
50
4″ 6″
6″
20 40
30
10 20
10
0 0
0 50 100 150 200 250 0 50 100 150 200 250
Q[m³/h] Q[m³/h]
Fig. 2. Pressure drop/capacity diagram, upper bodies. Fig. 3. Pressure drop/capacity diagram, between bodies.
Δ P [kPa]
30
2314-0054
Note!
6″ For the diagrams the following applies:
4″ Medium: Water (20 °C).
Measurement: In accordance with VDI 2173.
20
10
0
0 50 100 150 200 250
Q[m³/h]
Fig. 4. Pressure drop/capacity diagram, lower body.
2.6.414
Double seat valves Unique Mixproof Large Particle Valve
OD OD
Size
4" 6”
Kv-value
Upper Seat-lift [m3/h] 3.2 7.1
Lower Seat-lift [m3/h] 3.9 8.9
Air consumption 2.6
Upper Seat-lift * [n litre] 0.62 0.62
Lower Seat-lift * [n litre] 0.21 0.21
Main Movement * [n litre] 3.54 3.54
Note
* [n litre] = volume at atmospheric pressure
Dimensions [mm]
F1
F1
AC/3
AC/3
L
øD øD
L
AC/2
AC/1
A
AC/2
AC/1
A
M
OD
ID
C
t
M
OD
ID
E
F2
TD 482-016
E
F2
TD 482-015
TD 482-017 TD 482-018
B B
4” 4” 6” 6”
2.6.415
Unique Mixproof Tank Outlet Valve Double seat valves
Concept
The exceptional concept of this mixproof valve is characterized by
excellent unmatched flexibility - yet still being very simple. The modular
design gives you the perfect valve for your exact needs in all mixproof
tank outlet operations allowing two different products in pipeline and
tank.
Working Principle
Unique is remote-controlled by means of compressed air. The valve
is a normally closed (NC) valve.
The valve has two independent plug seals, forming a leakage chamber.
In the leakage chamber there is only atmospheric pressure during
every working condition. In case of rare accidental leaking of product,
this will flow into the leakage chamber and be discharged through
the leakage outlet. When the valve is open, the leakage chamber is
closed. The product can then flow from tank to pipeline.
The valve is water hammer protected in the pipeline due to the
balanced plug that prevent the plug from closing too fast, when closing
in the direction of product flow.
The valve can be cleaned to any level according to the needs in
the specific process. There is virtually no spillage of product when
operating the valve.
Other seals:
O C T O B E R 2008
CIP seals: . . . . . . . . . . . . . . . . . . . . . . EPDM.
Actuator seals: . . . . . . . . . . . . . . . . . . . NBR.
Guide strips: . . . . . . . . . . . . . . . . . . . . PTFE
Type 20 Type 30
2.6.416
Double seat valves Unique Mixproof Tank Outlet Valve
.
Fig. 1
2306-0000
1. DN50 with tank flange, group 3 actuator including seat lift and
seat push
A D
2. ISO63.5 (2½”) with tank flange, group 4 basic actuator including
seat lift and seat push C
3. ISO76.1 (3”) with spiral on upper balanced plug and tank flange,
group 5 basic actuator including seat lift and seat push
B
4. DN150 with spiralclean on leakage chamber upper balanced plug
and group 4 basic actuator 2306-0004
5. ISO 63.5 (2½”) with tank flange, group 4 basic actuator including
seat lift A. SMP-TO tank flange
B. Unique Mixproof TO valve
Unique-TO hygienic flexibility (spiral clean options) C. Conversion flange
1 2 3 D. O-ring for conversion flange
When Unique-TO is mounted on a SMP-TO flange via the Alfa Laval
conversion flange add 28 mm to valve height dimensions (A1-A4)
2306-0001
2.6.417
Unique Mixproof Tank Outlet Valve Double seat valves
30
TD 449-230
TD 449-228
1
6.
/7
20
80
DN
.6
01
0/1
10
5
DN
3.
/6
65
DN
1
/5
50
10
DN
0 0
0 10 20 30 40 50 60 70 80 90 100 110 120
Q[m 3/h]
TD 449-229
Note!
For the diagrams the following applies:
Medium: Water (20° C)
2.6.418
Double seat valves Unique Mixproof Tank Outlet Valve
Longstroke
Size DN/OD DN
DN/OD DN
ISO-DIN 51 63.5 76.1 101.6 50 65 80 100 125 150 63.5 76.1 65 80
Air consumption for Balanced Seat-lift
0.20 0.40 0.40 0.62 0.20 0.40 0.40 0.62 0.62 0.62 0.40 0.40 0.40 0.40
Litre = volume at atmosphere pressure 2.6
Air consumption for Tank Seat-lift
1.10 0.13 0.13 0.21 1.10 0.13 0.13 0.21 0.21 0.21 0.13 0.13 0.13 0.13
Litre = volume at atmosphere pressure
Air consumption for Main Movement
0.86 1.63 1.63 2.79 0.86 1.62 1.62 2.79 2.79 2.79 1.63 1.63 1.62 1.62
Litre = volume at atmosphere pressure
Kv-value for Balanced CIP Seat-lift
1.50 2.50 2.50 1.90 1.50 2.50 2.50 1.90 3.70 3.70 2.50 2.50 2.50 2.50
[m3/h]
Kv-value for Tank Seat-lift
0.90 1.90 1.90 1.40 0.90 1.90 1.90 1.40 3.10 3.10 1.90 1.90 1.90 1.90
[m3/h]
Kv-value for SpiralClean Spindle CIP
0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12
[m3/h]
Kv-value for SpiralClean External CIP in
0.25 0.29 0.29 0.29 0.25 0.29 0.29 0.29 0.29 0.29 0.29 0.29 0.29 0.29
leakage chamber [m3/h]
Note:
Recommended min. pressure for SpiralClean: 2 bar.
2.6.419
Unique Mixproof Tank Outlet Valve Double seat valves
G
T2
M
E H
E
OD1
ID1
OD1
ID1
2.6
T1
T1
A4
A3
A2
A1
L
F1
F1
øD øD
2306-0002 2306-0003
A1 + A2 = Min. clearance to allow that actuator and internal valve parts can be lifted out of the valve body. If ThinkTop is mounted, add 180 mm.
Longstroke
Size DN/OD DN DN/OD DN
ISO-DIN 51 63.5 76.1 101.6 50 65 80 100 125 150 63.5 76.1 65 80
A1 min. dimension. Unique-TO 579 646 659 753 577 652 667 755 805 890 700 713 706 721
A1 min. dimension. Unique-TO with external cleaning 616 686 699 813 614 692 707 815 865 --- 740 753 746 761
A2 min. dimension Unique-TO 588 655 668 762 586 661 676 764 814 899 709 722 715 730
A2 min. dimension Unique-TO with external cleaning 625 695 708 822 623 701 716 824 874 --- 749 762 755 770
A3 Unique-TO 468 526 526 594 468 526 526 594 620 680 575 575 575 575
A3 Unique-TO with external cleaning 505 566 566 654 505 566 566 654 680 --- 615 615 615 615
A4 Unique-TO 477 535 535 603 477 535 535 603 629 689 584 584 584 584
A4 Unique-TO with external cleaning 514 575 575 663 514 575 575 663 689 --- 624 624 624 624
B 220 220 220 300 220 220 220 300 300 300 220 220 220 220
OD1 51 63.5 76.1 101.6 53 70 85 104 129 154 63.5 76.1 70 85
ID1 47.8 60.3 72.9 97.6 50 66 81 100 125 150 60.3 72.9 66 81
t1 1.6 1.6 1.6 2.0 1.5 2.0 2.0 2.0 2.0 2.0 1.6 1.6 2.0 2.0
E 36.9 43.2 49.5 61.8 38 46 53.5 63 75.5 88 43.2 49.5 46 53.5
F1 31.5 38 38 59 31.5 38 38 59 59 59 59 59 59 59
F2 (Tank plug) 5 5 5 5 5 5 5 5 5 5 5 5 5 5
G 40 40 40 40 40 40 40 40 40 40 40 40 40 40
H 31 31 31 31 31 31 31 31 31 31 31 31 31 31
øD 120 157 157 186 120 157 157 186 186 186 186 186 186 186
L 230 252 252 281 230 252 252 281 281 281 281 281 281 281
OD2 51 63.5 76.1 101.6 53 70 85 104 129 129 63.5 76.1 70 85
ID2 47.8 60.3 72.9 97.6 50 66 81 100 125 125 60.3 72.9 66 81
t2 1.6 1.6 1.6 2.0 1.5 2.0 2.0 2.0 2.0 2.0 1.6 1.6 2.0 2.0
øJ 159 199 199 199 159 199 199 199 199 199 199 199 199 199
øK 155 195 195 195 155 195 195 195 195 195 195 195 195 195
M/ISO clamp 21 21 21 21 --- --- --- --- --- --- 21 21 --- ---
M/DIN clamp --- --- --- --- 21 21 21 21 28 28 --- --- 21 21
M/ISO male 21 21 21 21 --- --- --- --- --- --- 21 21 --- ---
M/DIN male --- --- --- --- 23 25 25 30 46 50 --- --- 25 25
M/SMS male 20 24 24 35 --- --- --- --- --- --- 24 24 --- ---
M/BS male 22 22 22 27 --- --- --- --- --- --- 22 22 --- ---
Weight [kg]* Unique TO 12.5 22.5 22.5 33 12.5 22.5 22.5 33 36 38 28 28 28 28
Weight [kg]* Unique TO with external cleaning 13 23.5 23.5 34 13 23.5 23.5 34 37 --- 29 29 29 29
* = without tank flange
2.6.420
Double seat valves Unique Mixproof Horizontal Tank Valve (Unique HT)
Concept
This Unique Mixproof HT Valve is specially designed for horizontal
mounting on the side of a tank or as a space-saving alternative at
the bottom of a cone-formed tank. Based on the well proven and
exceptionally versatile principle of the Unique Mixproof valves, this
horizontal mixproof tank valve features many of the same components,
such as the actuator, yoke and seals, and therefore the same spare
parts. This provides the benefits of easy serviceability and low total
cost of ownership.
Standard design
The Unique Mixproof HT valve, which can be fitted with any level of
sensing and control. It is as standard supplied with seat lift, which
enables handling of two different products at the same time, or safe
handling of one product while seat-lift cleaning operations are being
conducted in the other portion of the valve – all without any risk of
cross-contamination.
The double tangential design of the valve body ensures full drainability,
especially when the valve is mounted at the bottom of a flat-bottomed
tank.
.
TECHNICAL DATA PHYSICAL DATA
Max. product pressure in pipeline: . . . 1000 kPa (10 bar) Product wetted steel parts: . . . . . . . . 1.4404 (316L).
Min. product pressure: . . . . . . . . . . Full vacuum. Other steel parts: . . . . . . . . . . . . . . 1.4301 (304).
Temperature range: . . . . . . . . . . . . . -5°C to +125°C (depending External surface finish . . . . . . . . . . . Semi-bright (blasted)
on rubber quality) Internal surface finish . . . . . . . . . . . . Bright (polished), Ra < 1.6 µm
Air pressure: . . . . . . . . . . . . . . . . . .Max. 8 bar (800 kPa). Product wetted seals: . . . . . . . . . . . EPDM.
.
Other seals:
CIP seals: . . . . . . . . . . . . . . . . . . . EPDM
Actuator seals: . . . . . . . . . . . . . . . . NBR
Guide strips: . . . . . . . . . . . . . . . . . PTFE
2317-0000
Note: to determine the valve body configuration (TR or TL) please face
the top of the actuator.
2.6.421
Unique Mixproof Horizontal Tank Valve (Unique HT) Double seat valves
The 4” and 6” models feature a 45-mm opening, which enables the D. Filter house
passage of very large particles or efficient handling of high viscosity
fluids. D
2317-0035
fig. 1
Opening pressure in
Size Max. size of particle Max. tank pressure Actuator size Actuator size
pipe line at 6 bar air
Inch (mm) (bar) 4-Basic (ø157x254) 5-Basic (ø185x280)
pressure (kPa)
2½” 32 5.9 Standard 1000
3” 32 5.9 Standard 1000
4” 45 5.9 Long stroke 1000
6” 32 2.6/1.9* 1000
6” 45 1.9 Long stroke 1000
Notes:
Max. pressure in tank means that a higher pressure in tank will open the valve.
It is possible to open with 10 bar (1000 kPa) in pipe line.
When closing the valve the pressure can not be higher than "Max. Tank pressure".
* Max. tank pressure seat push tank plug.
2.6.422
Double seat valves Unique Mixproof Horizontal Tank Valve (Unique HT)
Unique Mixproof Horizontal Tank Valve - to tank Unique Mixproof Horizontal Tank Valve - straight through
∆ p [kPa] ∆ p [kPa]
700 350
2317-0031
2317-0030
600 300
2.5″ 3″ 2.5″ 3″ 2.6
500 250
400 200
300 150
4″
4″
200 100
6″ 6″
100 50
0 0
0 20 40 60 80 100 120 0 20 40 60 80 100 120
Q[m³/h] Q[m³/h]
Unique Mixproof Horizontal Tank Valve - from tank
∆ p [kPa]
700
2317-0032
600
2.5″
3″
500
400
4″
300
200
6″
100
0
0 20 40 60 80 100 120
Q[m³/h]
Longstroke
Size DN/OD
DN/OD
ISO 2½” 3” 4” 6” 6”
Kv-value
Upper Seat-lift [m3/h] 2.5 2.5 3.1 7.1 7.1
Lower Seat-lift (tank seat lift) [m3/h] 11.5 11.5 34.1 80.5 80.5
Air consumption
Upper Seat-lift * [n litre] 0.4 0.4 0.62 0.62 0.62
Lower Seat-lift (tank seat lift) * [n litre] 0.13 0.13 0.21 0.21 0.21
Main Movement * [n litre] 1.62 1.62 3.54 3.54 3.54
Kv-value - SpiralClean
External CIP in leakage chamber [m3/h] 1.52 1.52 1.52 1.52 1.52
Note
* [n litre] = volume at atmospheric pressure
Recommended min. pressure for External CIP in leakage champer 3
bar.
2.6.423
Unique Mixproof Horizontal Tank Valve (Unique HT) Double seat valves
G A*
M B A
Z
˚ P
15
OD
t
2.6 L
X
ID
K
Q
øD
H E
N
˚ Y
V
2317-0001
6" 6"
Size 2.5" 3" 4"
(75 mm) stroke (59 mm) stroke
A 735 759 977 1088 1088
A* 867 904 1155 1329 1329
B 220 220 300 420 420
OD 63.5 76.1 101.6 154.2 154.2
ID 60.3 72.9 97.6 146.86 146.86
t 1.6 1.6 2 3.67 3.67
øD 186 186 186 186 186
E 70.9 77.2 92.2 129.5 129.5
F1 38 38 75 75 59
F2 (Tank plug) 10 10 10 10 10
G 15.9 15.9 38.1 44.5 44.5
H 281 291 364 423 423
J 246 252 317 359 359
K 153 158 215 307 307
L 252 252 379 379 379
N 152 170 210 283 283
P 89.3 101.9 126.6 180 180
Q 15.9 15.9 38.1 44.5 44.5
S 180 180 180 180 180
V° 0-67° 0-60° 0-53° 0-49° 0-53°
X 38,3 36,6 52,6 93,8 93,8
Y 3/4" clamp ferrule 3/4" clamp ferrule 3/4" clamp ferrule 3/4" clamp ferrule 3/4" clamp ferrule
Z 4" 4" 6" 10" 10"
M/Tri-clamp 21 21 21 38.56 38.56
Weight (kg) 13.0 14.2 43.1 87.6 87.6
2.6.424
Double seat valves Unique Basic
Air-operated valves Material: 1.4404 (316L)
No seat lift Connection: ISO/DIN Welding ends
No SpiralClean Seals: EPDM
Unbalanced plugs Inside surface finish: Ra ≤ 1.6 μm
Product code: 5256 Outside surface finish: Blasted
Actuation: Pneumatic NC
2.6.425
Unique Basic Double seat valves
Air-operated valves Material: 1.4404 (316L)
No seat lift Connection: ISO/DIN Welding ends
No SpiralClean Seals: EPDM
Unbalanced plugs Inside surface finish: Ra ≤ 1.6 μm
Product code: 5256 Outside surface finish: Blasted
Actuation: Pneumatic NC
2.6.426
Double seat valves Unique SeatClean
Air-operated valves Material: 1.4404 (316L)
Upper and lower seat lift Connection: ISO/DIN Welding ends
No SpiralClean Seals: EPDM
Balanced lower plug Inside surface finish: Ra ≤ 1.6 μm
Product code: 5256 Outside surface finish: Blasted
Actuation: Pneumatic NC
2.6.427
Unique SeatClean Double seat valves
Air-operated valves Material: 1.4404 (316L)
No SpiralClean Connection: ISO/DIN Welding ends
Balanced lower plug Seals: EPDM
Upper and lower seat lift Inside surface finish: Ra ≤ 1.6 μm
Product code: 5256 Outside surface finish: Blasted
Actuation: Pneumatic NC
2.6.428
Double seat valves Unique HighClean
Air-operated valves Material: 1.4404 (316L)
No seat lift Connection: ISO/DIN Welding ends
SpiralClean of upper and lower spindle Seals: EPDM
SpiralClean of leakage chamber Inside surface finish: Ra ≤ 1.6 μm
Balanced upper and lower plugs Outside surface finish: Blasted
Product code: 5256 Actuation: Pneumatic NC
2.6.429
Unique HighClean Double seat valves
Air-operated valves Material: 1.4404 (316L)
No seat lift Connection: ISO/DIN Welding ends
SpiralClean of upper and lower spindle Seals: EPDM
SpiralClean of leakage chamber Inside surface finish: Ra ≤ 1.6 μm
Balanced upper and lower plugs Outside surface finish: Blasted
Product code: 5256 Actuation: Pneumatic NC
2.6.430
Double seat valves Unique UltraClean
Air-operated valves Material: 1.4404 (316L)
Upper and lower seat lift Connection: ISO/DIN Welding ends
SpiralClean of upper and lower spindle Seals: EPDM
SpiralClean of leakage chamber Inside surface finish: Ra ≤ 1.6 μm
Balanced upper and lower plugs Outside surface finish: Blasted
Product code: 5256 Actuation: Pneumatic NC
2.6.431
Unique UltraClean Double seat valves
Air-operated valves Material: 1.4404 (316L)
Upper and lower seat lift Connection: ISO/DIN Welding ends
SpiralClean of upper and lower spindle Seals: EPDM
SpiralClean of leakage chamber Inside surface finish: Ra ≤ 1.6 μm
Balanced upper and lower plugs Outside surface finish: Blasted
Product code: 5256 Actuation: Pneumatic NC
2.6.432
Double seat valves Unique Mixproof - Options
Air-operated valves
Product code: 5267, 5716
PPL
Item No. Size Options
EUR 2.6
Product code: 5267 Inch DIN Installation kit B (inlet) for upper/lower sealing element or leakage chamber
3135707466 318 All All Installation kit B
1 x pos. 1: Hose PTFE with stainless steel weave.
1 x pos. 2: Welding socket.
Product code: 5267 Installation kit C (inlet and/or outlet) for upper/lower sealing element
3135710053 72 All All Installation kit C
1 x pos. 1: Welding liner.
1 x pos. 2: Nut.
Options
3135707471 53 Product code: 5716 1 x pos. 5: Welding male part AISI 304
9611992372 * Product code: 5716 1 x pos. 6: 2 pcs. 3/8” 10 mm Female PVDF
Pos. 4: 10 mm PVDF hose (please specify numbers and length
of hose)
Product code: 5267 Installation kit G
9613055701 197 Contents: G1
1 x pos. 1: Welding male part AISI 316.
1 x pos. 2: 2 pcs. 3/8” 10 mm Female PVDF.
1 x pos. 3: 10 mm PVDF hose, 1m.
9613055702 150 Contents: G2
1 x pos. 2: 3/8” 10 mm Female PVDF.
1 x pos. 3: 10 mm PVDF hose.
2.6.433
Unique Mixproof Large Particle Valve (Unique LP) Double seat valves
Air-operated valves Material: 1.4404 (316L)
Upper and lower seat lift Connection: Welding ends
No SpiralClean Seals: See below
Balanced upper Inside surface finish: Polished, Ra <1.6 μm
Balanced lower (6" only) Outside surface finish: Blasted
Product code: 5350 Automation: Pneumatic NC
TD449-381
9614096502 10607 9614096512 10702 9614096522 10607 9614096532 10702 4" 90°
9614096542 14346 9614096552 14562 9614096562 14346 9614096572 14562 6” 90°
TD449-382
9614096503 10607 9614096513 10702 9614096523 10607 9614096533 10702 4" 180°
9614096543 14346 9614096553 14562 9614096563 14346 9614096573 14562 6” 180°
TD449-383
9614096504 10607 9614096514 10702 9614096524 10607 9614096534 10702 4" 270°
9614096544 14346 9614096554 14562 9614096564 14346 9614096574 14562 6” 270°
TD449-384
12-3 Ports
9614096505 10700 9614096515 10792 9614096525 10700 9614096535 10792 4" 00°
9614096545 14505 9614096555 14722 9614096565 14505 9614096575 14722 6” 00°
TD449-385
9614096506 10700 9614096516 10792 9614096526 10700 9614096536 10792 4" 90°
9614096546 14505 9614096556 14722 9614096566 14505 9614096576 14722 6” 90°
TD449-386
21-3 Ports
9614096507 10504 9614096517 10599 9614096527 10504 9614096537 10599 4" 00°
9614096547 14264 9614096557 14482 9614096567 14264 9614096577 14482 6” 00°
TD449-387
9614096508 10700 9614096518 10792 9614096528 10700 9614096538 10792 4" 90°
9614096548 14505 9614096558 14722 9614096568 14505 9614096578 14722 6” 90°
TD449-388
22-4 Ports
9614096509 10894 9614096519 10989 9614096529 10894 9614096539 10989 4" 00°
9614096549 14748 9614096559 14964 9614096569 14748 9614096579 14964 6” 00°
TD449-389
9614096510 10894 9614096520 10989 9614096530 10894 9614096540 10989 4" 90°
9614096550 14748 9614096560 14964 9614096570 14748 9614096580 14964 6” 90°
TD449-390
2.6.434
Double seat valves Unique Mixproof Large Particle Valve (Unique LP-F)
Air-operated valves Material: 1.4404 (316L)
Upper and lower seat lift Connection: Welding ends
No SpiralClean Seals: See below
Balanced upper Inside surface finish: Polished, Ra <1.6 μm
Balanced lower (6" only) Outside surface finish: Blasted
Product code: 5350 Automation: Pneumatic NC
TD449-381
9614096602 12405 9614096612 12498 9614096622 12405 9614096632 12498 4" 90°
9614096642 16530 9614096652 16748 9614096662 16530 9614096672 16748 6” 90°
TD449-382
9614096603 12405 9614096613 12498 9614096623 12405 9614096633 12498 4" 180°
9614096643 16530 9614096653 16748 9614096663 16530 9614096673 16748 6” 180°
TD449-383
9614096604 12405 9614096614 12498 9614096624 12405 9614096634 12498 4" 270°
9614096644 16530 9614096654 16748 9614096664 16530 9614096674 16748 6” 270°
TD449-384
12-3 Ports
9614096605 12496 9614096615 12591 9614096625 12496 9614096635 12591 4" 00°
9614096645 16691 9614096655 16907 9614096665 16691 9614096675 16907 6” 00°
TD449-385
9614096606 12496 9614096616 12591 9614096626 12496 9614096636 12591 4" 90°
9614096646 16691 9614096656 16907 9614096666 16691 9614096676 16907 6” 90°
TD449-386
21-3 Ports
9614096607 12302 9614096617 12396 9614096627 12302 9614096637 12396 4" 00°
9614096647 16450 9614096657 16666 9614096667 16450 9614096677 16666 6” 00°
TD449-387
9614096608 12496 9614096618 12591 9614096628 12496 9614096638 12591 4" 90°
9614096648 16691 9614096658 16907 9614096668 16691 9614096678 16907 6” 90°
TD449-388
22-4 Ports
9614096609 12692 9614096619 12786 9614096629 12692 9614096639 12786 4" 00°
9614096649 16933 9614096659 17150 9614096669 16933 9614096679 17150 6” 00°
TD449-389
9614096610 12692 9614096620 12786 9614096630 12692 9614096640 12786 4" 90°
9614096650 16933 9614096660 17150 9614096670 16933 9614096680 17150 6” 90°
TD449-390
2.6.435
Unique Mixproof Tank Outlet Valve Double seat valves
Air-operated valves Material: 1.4404 (316L)
Standard balanced plug in pipe line Connection: ISO Welding ends
No SpiralClean Seals: EPDM
Seat lift of balanced plug Inside surface finish: Ra ≤ 1.6 μm
Tank flange included Outside surface finish: Blasted
Product code: 5269 Actuation: Pneumatic NC
30
9613003302 4615 51 ø9 4.0 468 67.9 110 ø120
9613003304 5581 63.5 ø15 4.5 526 74.2 110 ø157
9613003308 6308 76.1 ø15 4.5 526 80.5 110 ø157
9613003314 8558 101.6 ø15 3.5 565 92.5 150 ø157
20 - long stroke
9613003305 6558 63.5 ø31 6.0 575 74.2 110 ø186
9613003309 7263 76.1 ø31 6.0 575 80.5 110 ø186
9613003311 8715 101.6 ø31 4.5 594 92.8 150 ø186
30 - long stroke
9613003306 6727 63.5 ø31 6.0 575 74.2 110 ø186
9613003310 7454 76.1 ø31 6.0 575 80.5 110 ø186
9613003312 9018 101.6 ø31 4.5 594 92.8 150 ø186
2.6.436
Double seat valves Unique Mixproof Tank Outlet Valve
Air-operated valves prepared for tank flange Material: 1.4404 (316L)
Standard balanced plug in pipe line Connection: ISO Welding ends
No SpiralClean Seals: EPDM
Seat lift of balanced plug Inside surface finish: Ra ≤ 1.6 μm
Clamp and o-ring for tank flange included Outside surface finish: Blasted
Product code: 5269 Actuation: Pneumatic NC
2.6.437
Unique Mixproof Tank Outlet Valve Double seat valves
Air-operated valves prepared for stub flange Material: 1.4404 (316L)
Standard balanced plug in pipe line Connection: ISO Welding ends
No SpiralClean Seals: EPDM
Seat lift of balanced plug Inside surface finish: Ra ≤ 1.6 μm
Clamp and o-ring for stub flange included Outside surface finish: Blasted
Product code: 5269 Actuation: Pneumatic NC
2.6.438
Double seat valves Unique Mixproof Tank Outlet Valve
Air-operated valves Material: 1.4404 (316L)
Standard balanced plug in pipe line Connection: DIN Welding ends
No SpiralClean Seals: EPDM
Seat lift of balanced plug Inside surface finish: Ra ≤ 1.6 μm
Tank flange included Outside surface finish: Blasted
Product code: 5269 Actuation: Pneumatic NC
30
9613003316 4615 DN50 ø9 4.0 468 69.0 110 ø120
9613003318 5581 DN65 ø15 4.5 526 77.0 110 ø157
9613003322 6308 DN80 ø15 4.5 526 84.5 110 ø157
9613003328 8558 DN100 ø15 3.5 565 94.0 150 ø157
9613003330 11222 DN125 ø33 3.5 620 106.5 150 ø186
9613003334 12809 DN150 ø33 3.5 680 119.0 150 ø186
20 - long stroke
9613003319 6558 DN65 ø31 6.0 575 77.0 110 ø186
9613003323 7263 DN80 ø31 6.0 575 84.5 110 ø186
9613003325 8715 DN100 ø31 4.5 594 94.0 150 ø186
30 - long stroke
9613003320 6727 DN65 ø31 6.0 575 77.0 110 ø186
9613003324 7454 DN80 ø31 6.0 575 84.5 110 ø186
9613003326 9018 DN100 ø31 4.5 594 94.0 150 ø186
2.6.439
Unique Mixproof Tank Outlet Valve Double seat valves
Air-operated valves prepared for tank flange Material: 1.4404 (316L)
Standard balanced plug in pipe line Connection: DIN Welding ends
No SpiralClean Seals: EPDM
Seat lift of balanced plug Inside surface finish: Ra ≤ 1.6 μm
Clamp and o-ring for tank flange included Outside surface finish: Blasted
Product code: 5269 Actuation: Pneumatic NC
2.6.440
Double seat valves Unique Mixproof Tank Outlet Valve
Air-operated valves prepared for stub flange Material: 1.4404 (316L)
Standard balanced plug in pipe line Connection: DIN Welding ends
No SpiralClean Seals: EPDM
Seat lift of balanced plug Inside surface finish: Ra ≤ 1.6 μm
Clamp and o-ring for stub flange included Outside surface finish: Blasted
Product code: 5269 Actuation: Pneumatic NC
2.6.441
Unique Mixproof Tank Outlet Valve Double seat valves
Product code: 5269
PPL
Item No. Size Dimension (mm)
2.6 EUR
Inch DIN ØD H Tank flange
9613099101 313 51 DN50 ø159 31
9613099201 385 63.5-76.1 DN65-DN80 ø199 31
9613099301 489 101.6 DN100-DN150 ø199 31
Welding tool for Tank flange*
9613099901 423 51 DN50
9613099902 479 63.5-76.1 DN65-DN80
9613099903 539 101.6 DN100-DN150
PPL
Item No. Valve body port Dimension (mm)
EUR
Inch DIN OD/ID x t H Stub flange
9613004701 524 51 51/47.8 x 1.6 40
9613004702 524 DN50 53/50 x 1.5 40
9613004801 628 63.5 63.5/60.3 x 1.6 40
9613004802 628 DN65 70/66 x 2 40
9613004803 628 63.5 76.1/72.9 x 1.6 40
9613004804 628 DN65 85/81 x 2 40
9613004803 628 76.1 76.1/72.9 x 1.6 40
9613004804 628 DN80 85/81 x 2 40
9613004901 698 101.6 101.6/97.6 x 2 40
9613004902 698 DN100 104/100 x 2 40
9613005001 698 DN125 129/125 x 2 40
9613005001 698 DN150 129/125 x 2 40
Inch DIN ØC H Unique blind flange
9613004102 290 38 DN40 71.8 20
9613004103 330 51 DN50 84.0 20 ØC
* = On request
** = Note! If Unique-To is mounted on a SMP-TO Tank flange ad 28 mm to valve height dimensions (A1 - A5) See also PD-sheets for Unique To.
Observe welding instructions for welding the flange in instruction manual.
2.6.442
Double seat valves Unique Mixproof Tank Outlet - Options
Air-operated valves
Product code: 5267, 5716, 5416
PPL
Item No. Size Options
EUR 2.6
Product code: 5267 Inch DIN Installation kit B (inlet) for sealing element or leakage chamber
3135707466 318 All All Installation kit B
1 x pos. 1: Hose PTFE with stainless steel weave.
1 x pos. 2: Welding socket.
Product code: 5267 Installation kit C (inlet and/or outlet) for sealing element
3135710053 72 All All Installation kit C
1 x pos. 1: Welding liner.
1 x pos. 2: Nut.
Options
3135707471 53 Product code: 5716 1 x pos. 5: Welding male part AISI 304
9611992372 * Product code: 5416 1 x pos. 6: 2 pcs. 3/8” 10 mm Female PVDF
Pos. 4: 10 mm PVDF hose (please specify numbers and length
of hose)
Product code: 5267 Installation kit G
9613055701 197 Contents: G1
1 x pos. 1: Welding male part AISI 316.
1 x pos. 2: 2 pcs. 3/8” 10 mm Female PVDF.
1 x pos. 3: 10 mm PVDF hose, 1m.
9613055702 150 Contents: G2
1 x pos. 2: 3/8” 10 mm Female PVDF.
1 x pos. 3: 10 mm PVDF hose.
Product code: 5267 Installation kit H
9613055703 299 Contents:
1 x pos. 1: DIN union DN10.
1 x pos. 2: 12 mm CIP pipe long.
1 x pos. 3: 12 mm CIP pipe.
3135707466 318 Contents: H2
1 x pos. 4: Hose PTFE with stainless steel weave.
1 x pos. 5: Welding socket.
2.6.443
Unique Mixproof Horizontal Tank Valve (HT) Double seat valves
Air-operated valves Material: 1.4404 (316L)
Upper and lower seat lift Connection: Welding ends
No SpiralClean Seals: See below
Balanced upper plug Inside surface finish: Polished, Ra <1.6 µm
Product code: 5350 Outside surface finish: Blasted
Automation: Pneumatic NC
* = 75 mm stroke
** = 59 mm stroke
2.6.444
Double seat valves Unique Mixproof Horizontal Tank Valve (HT) - Options
Air-operated valves
Product code: 5267
2317-0093
2.6.445
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2.7 Regulating valves
Regulating valves from Alfa Laval are the ideal choice whether you are looking for the
perfect flow control or constant pressure.
Product leaflets
Unique RV-ST Regulating Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.448
Unique RV-P Regulating Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.453
CPM Constant-Pressure Modulating Valve . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.457
SB Tank Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.461
Manual Pressure Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.463
Pneumatic Pressure Control Valve for Membrane Filtration Systems . . . . . . 2.7.465
Thermostatically Controlled Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.467
Price lists
Unique RV-ST Regulating Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.469
Unique RV-P Regulating Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.470
Unique RV-P-A Regulating Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.472
CPMI-2, CMPI-D60, CPMO-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.473
CPMI-2, CMPI-D60, CPMO-2 - Options . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.475
Alfa Laval Tank Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.476
SB Accessories for Tank Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . 2.7.477
Valves for Membrane Filtration Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.481
Unique RV-ST Regulating valves
2.7
Concept
Unique RV-ST is the third generation of Alfa Laval single seat regulating
valves designed to meet the highest process demands of hygiene
and safety. Built on a well-proven, platform from an installed base
of more than one million valves, it is ideal for high volume, hygienic
liquid processing applications where precision control of flow rate or
pressure is required.
Working principle
The valve is remote-controlled by a digital electro-pneumatic process
controller. It has few and simple moveable parts which results in a
very reliable valve.
2.7.448
Regulating valves Unique RV-ST
Standard design
Designed to deliver years of reliable performance, it features a broad selection of stainless steel, tapered valve stems along with the Unique actuator to
ensure an outstanding degree of precise product control. Rugged and long-lasting plastic stem bushings eliminate metal-to-metal galling. The stems
are threaded to the actuator shaft, eliminating the coupling between the stem and the actuator, thereby ensuring proper alignment. The plug seal is a
standard seal used for the entire Unique Series. Bushings at the end of the actuator cylinder support the stem and ensure perfect alignment.
TD 461-165
TD 461-164
Kv 75
Kv 44
Kv 52
5
Kv 2
Kv 16 Kv 34
Kv 14 Kv 9
Stroke Stroke
[%] [%]
* *
TD 461-167
TD 461-166
Kv 107
Kv 172
Kv 101
Kv 59
Kv 27
Stroke
[%] Stroke
* [%]
*
Kv 246
Kv 164
Kv 125
Stroke
[%]
*
* Recommended working area
Note!
For the diagrams the following applies: Alfa Laval recommend max. flow velocity in tubing and valves
Medium: Water (20° C)
to be 5 m/sec.
Measurement: In accordance with VDI 2173
-------- (dotted line) = Kv 49
2.7.449
Unique RV-ST Regulating valves
Pressure data
Table 1 - Shut-off valves
Max. pressure in bar without leakage at the valve seat
AC
6 NO 7.60 9.60 5.60 7.20 4.80
2400-0000
SC
A = Air
P = Product pressure
AC = Air closes
SC = Spring closes
Valve Sizing 60 49
Kv
Flow Coefficients (Kv)
1,5
The following formula and flow coefficient values enable you to select
the correct regulating valve for your application.
Formula for water and other products with a specific gravity equal 1.5 bar 1.5 bar
to 1.0:
Kv Q
3 bar
Formula for products with a specific gravity other than to 1.0:
K Q
Where:
60 m3/h
Q =Product flow rate in m3 per hour
SG =Specific gravity of product
∆ P = Pressure drop across valve in bar
(inlet pressure minus outlet pressure)
2.7.450
Regulating valves Unique RV-ST
2404-0000_1
2.7
E
t E M
ID
OD
Dimensions (mm)
2.7.451
Unique RV-ST Regulating valves
Electrical connections
Positioner 8694
with display
Terminal strip
NC 1
Not connected NC 2
NC 3
2.7 IN.0/4...20 mA+ 4
PLC output signal
IN.0/4...20 mA GND 5
Supply + 6
Power supply
Supply GND 7
Positioner 8692
with display
Terminal strip
NC 1
NC 2
Not connected
NC 3
NC 4
5 NC
6 NC
7 NC Not connected
8 NC
9 NC
SET.0/4...20 mA GND 10
PLC output signal
SET.0/4...20 mA + 11
Not connected NC 12
Supply GND 13
Power supply
Supply + 14
2.7.452
Regulating valves Unique RV-P
2.7
Concept
Unique RV-P is a hygienic electro-pneumatic regulating valve for
use in applications which require precision control of pressure, flow,
temperature, level in tanks etc.
Working principle
It is remotely-controlled by an electrical signal and compressed air. The
IP-converter, which is an integrated part of the actuator, converts the
electrical signal to a pneumatic signal. This signal conversion is based
on a highly accurate and reliable contactless AMR sensor making it
insensitive to vibrations and pressure shocks. The pneumatic signal is
transmitted to the integrated positioner which operates by means of
the force-balance principle, ensuring that the position of the actuator
piston is directly proportional to the input signal. Signal range and
zero point can be adjusted individually. The actuator can be used for
split-range operation by using a different measuring spring.
Standard design
The valve is built on the Unique SSV platform and consists of valve
body, valve plug, lip seal, bonnet and an external actuator. The
actuator with the bonnet is fitted to the valve body by means of a
clamp. The Kv value is flexible as lower element can be exchanged.
O C T O B E R 2008
2.7.453
Unique RV-P Regulating valves
Accuracy
Deviation: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ≤1.5%
Hysteresis: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ≤0.5%.
Sensitivity: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . <0.1%.
Influence of air supply pressure: . . . . . . . . . . . . . . . . . . . . . . . . . . ≤0.1% between 1.4 and 6 bar.
Air consumption at steady state condition: . . . . . . . . . . . . . . . . . . . With 0.6 bar signal pressure and supply pressures up to 6 bar ≤100 In/h.
Ambient temperature: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -25°C to +70°C.
.
Flow sizes/tube connections .
Options
Seat Tube connections (mm) Actuator (type no.)
A. Male parts or clamp liners in accordance with required standard.
Kv diam. B. Lip seal of HNBR or Fluorinated rubber (FPM).
ISO DIN/DN NO NC
(mm) C. Profibus communication
0.5 E 6 38 40 3277-5 3277-5 D. Aseptic configuration Max 8 bar
1,0 E 10 38 40 3277-5 3277-5
.
2 E 12 38 40 3277-5 3277-5
4 E 14 38 40 3277-5 3277-5
8 E 23 38 40 3277-5 3277-5
16 E 29 38 40 3277-5 3277-5
32 E 48.5 51 50 3277-5 3277-5
64 L 51 63.5 65 3277-5 3277-5
75 L 51 76.1 80 3277-5 3277-5
110 L 72 101.6 100 3277-5 3277
Dimensions (mm)
2405-0029
A
2.7.454
Regulating valves Unique RV-P
Capacity diagram
For ∆ P= 100 kPa (1bar).
Standard Aseptic
Kvq (m³/h) Kvq (m³/h)
K K
100 100
J
J
H H
G G 2.7
F
10 10
E E
D D
C
C
B
1 1 B
A
A
K: Kv 110
0.1 J: Kv 75 0.1
H: Kv 64 K: Kv 110
G: Kv 32 J: Kv 75
F: Kv 16 H: Kv 64
E: Kv 8 G: Kv 32
D: Kv 4
C: Kv 2 F: Kv 16
B: Kv 1 E: Kv 8
A: Kv 0.5 D: Kv 4
C: Kv 2
B: Kv 1
A: Kv 0.5
0.01 0.01
2405-0040
2405-0041
0.001 0.001
0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
% %
Recommended working area Recommended working area
Where:
Kvq = Kv value at specific flow and specific pressure drop.
Q = Flow rate (m3/h).
∆P = Pressure drop over valve (bar).
2.7.455
Unique RV-P Regulating valves
Positioner Positioner
3725 3730-4
24050038
24050036
24050039
1. Open the cover of the positioner for electrical connection 1. Open the cover of the positioner for electrical connection
2. Fit the cable through the cable gland and connect the cable wires 2. Fit the bus cable through the cable gland and connect the cable
to the terminal screws. (+11 and -12) wires to the terminal screws. (IEC 1158-2)
3. Tighten the cable gland and close the cover of the positioner 3. Tighten the cable gland and close the cover of the positioner
By searching on positioner type 3730-4 you can either retrieve the
GSD files for PROFIBUS PA communication directly from the World
Wide Web server of Samson or the PROFIBUS User Organization
2.7.456
Regulating valves CPM Constant-Pressure Modulating Valve
2.7
Concept
CPMI-2, CPMI-D60 and CPMO-2 are hygienic constant-pressure
valves. CPMI-2 and CPMI-D60 (Constant-Pressure Modulating Inlet)
maintain a constant pressure in the process line at the inlet side of
the valve. Typical applications are after separators, heat exchangers
or overflow valves. CPMO-2 (Constant-Pressure Modulating Outlet)
maintains a constant pressure in the process line at the outlet side of
the valve. Typical applications are before filling/bottling machines etc.
Working principle
The valves are remote-controlled by means of compressed air. A
diaphragm/valve plug system reacts immediately to any alteration of
the product pressure and changes position so that the preset pressure
is maintained.
Standard design
The CPMI-2 and CPMO-2 consist of a valve body with valve seat,
cover, a valve plug with a diaphragm unit and a clamp. The cover and
the valve body are clamped together. The valve body and the seat are
welded together. The CPM-I-D60 consists of upper and lower valve
bodies, an inlet tube, a cover, a valve plug with diaphragm unit and
clamps. The cover and the valve bodies are clamped together.
2.7.457
CPM Constant-Pressure Modulating Valve Regulating valves
Fig. 1. Principle
TD 417-040
TD 417-039
The valves operate without a transmitter in the product line and require
only a pressure regulating valve for the compressed air and a pressure
gauge in the product line.
CPMI-2 CPMO-2
a. Reduced product pressure.
TD 417-038 TD 417-041
CPMI-2 CPMO-2
b. Increased product pressure.
2.7.458
Regulating valves CPM Constant-Pressure Modulating Valve
Note!
For all diagrams the following applies:
Medium: Water (20°C).
Measurement: In accordance with VDI 2173.
Alfa Laval recommend max. flow velocity in tubing and valves to be 5 2.7
m/sec.
CPMI-2, Kv 7 CPMO-2, Kv 9
2 TD 433-027
Q (m 3/h)
2.7.459
CPM Constant-Pressure Modulating Valve Regulating valves
2.7
TD 417-069
TD 417-043
TD 433-026
Dimensions (mm)
C - - - - - - 155
2.7.460
Regulating valves SB Tank Pressure Regulator
2.7
Concept
The Tank Pressure Regulator is typically used on tanks within the
brewing industry. The purpose of the regulator is to maintain and
regulate top pressure on pressure tanks during filling, processing
and emptying.
Working principle
The valve unit is supplied with variable setting, the relieving pressure is
adjusted to the required working pressure in the tank. When tank top
pressure exceeds preset pressure, gas leaves the regulator through
the vent port either for atmospheric discharge or for collection. If the
tank top pressure decreases, gas is supplied through the gas supply
connection at the bottom.
Standard design
The pressure regulator comprises a single valve unit including pressure
exhaust valve, pressure supply valve and connection for pressure
gauge. On top is a vent port with outlet connection. Tank connection
at side branch is normally connected to the pipe leading to the tank
top. It is also possible to incorporate the Tank Pressure Regulator
in a flow panel.
2.7.461
SB Tank Pressure Regulator Regulating valves
2.7.462
Regulating valves Manual Pressure Control Valve
The pressure control valve is ideal to manually regulate the retentate 2.7
pressure and the flow in cross-flow membrane filtration plants. This
pressure control valve is made in a hygienic design. All materials
comply with FDA regulations, and all product wetted parts are made of
stainless steel (AISI 316L).
The pressure control valve consists of a valve body, a valve guide
and a valve stem. It can be customized to match exact process
requirements (please refer to data overleaf). Kindly specify flow and
pressure drop when placing your order.
2.7.463
Manual Pressure Control Valve Regulating valves
2.7
1. Control part
2. Valve housing
3. Spindle
4. Seat
5. Bottom piece
6. 51 mm clamp assembly
7. O-ring
Control part
Code no. 103263
Spindle
Code no. 103268
d = ø8 mm
V = 5º
R = 3 mm
Seat
Code no. 103269
D = ø8 mm
Code no. 103267
D= mm
Bottom piece
38 mm - Code no. 103264
51 mm - Code no. 103265
Order example
Manually controlled valve with ø51 mm inlet.
Code numbers 103263, 103266, 103267, 103265. When ordering,
please specify d, D, V and R.
2.7.464
Regulating valves Pneumatic Pressure Control Valve
The pneumatic pressure control valve is ideal to regulate the retentate 2.7
pressure and the flow in cross-flow membrane filtration modules. This
pneumatic control valve is made in a hygienic design. All materials
comply with FDA regulations, and all product wetted parts are made of
stainless steel (AISI 316L).
The pneumatic pressure control valve consists of a valve body, a valve
guide and a valve stem. It can be customized to match exact process
requirements (please refer to data overleaf). Kindly specify flow and
pressure drop when placing your order.
Options
• Reverse acting actuator
• Built-in electropneumatic positioner
• Samson actuator
.
TECHNICAL DATA PHYSICAL DATA
Operation Connections
Max. flow rate . . . . . . ... . . . . . . . 20 m3/h Inlet . . . . . . . . . . . . . . . . . . . . . . . 38 mm clamp ISO 2852
Max. working pressure ... . . . . . . . 64 bar (6.4 MPa) or 51 mm clamp ISO 2852
Pneumatic pilot pressure .. . . . . . . . 0.02–0.08 MPa Outlet . . . . . . . . . . . . . . . . . . . . . . 38 mm clamp ISO 2852
Kv . . . . . . . . . . . . . . ... . . . . . . . 0.02-20 Weight . . . . . . . . . . . . . . . . . . . . . 5.2 kg
Turn down . . . . . . . . ... . . . . . . . 10
2.7.465
Pneumatic Pressure Control Valve Regulating valves
1. Actuator Spindle
2. Valve housing Spindle for Honeywell 8"
3. Spindle Code no. 103271
4. Seat
5. Bottom piece Spindle for Honeywell 7"
6. 51 mm clamp assembly Code no. 502057
7. O-ring
Spindle for Samson
2.7 d Code no. 519744
d = mm
R V = ° (angle)
R = mm
V
Seat
Code no. 103267
D = mm
Actuator
8" Honeywell direct actuator
3 psi (0.21 bar) = open valve
Code no. 103278
Bottom piece
7" Honeywell reversed actuator 38 mm
3 psi (0.21 bar) = closed valve Code no. 103264
Code no. 103277 (option)
51 mm
Code no. 103265
Samson actuator*
*Please contact Alfa Laval for calculation of
Bottom piece with incorporated counter
type of Samson actuator
S526049
valve
38 mm
Code no. 103274
51 mm
Valve housing Code no. 103275
Regulation valve housing for Honeywell
Code no. 103270
100
50
0
Regulation valve housing for Samson
Code no. 526051
S526051
Order example
Pneumatically controlled valve, direct acting, with ø51 mm inlet.
Code numbers 103278, 103270, 103271, 103267, 103265. When ordering, please specify d, D, V and R.
2.7.466
Regulating valves Thermostatically Controlled Valve
. Weight -
Item Code no. Air supply Signal pressure Dial range
kglbs
Regulation Valve 106160 5
Thermostat1 1061612 Max. 1.5 bar, (0.15 MPa) Max. 0.2-1 bar, (0.02-0.1 MPa) -10-90°C 1
clean, dry air
1061622 Max. 1.5 bar, (0.15 MPa) Max. 0.2-1 bar, (0.02-0.1 MPa) -10-90°C 0.8
clean, dry air
1061632 Max. 1.5 bar, (0.15 MPa) Max. 0.2-1 bar, (0.02-0.1 MPa -10-90°C 0.7
clean, dry air
2.7.467
Thermostatically Controlled Valve Regulating valves
C
Operating principle
A D If the set temperature differs from the actual temperature (measured
at the sensor), the screw in the dial button should be slackened, the
E button set at the measured temperature, and then tightened again.
B
F The working rate of the thermostat can be changed by loosening the
inlet throttle screw (max. 1/6 revolution). This will result in more rapid
G activation of the membrane valve, and any pendling will be reduced.
The thermostat can be altered instantly from direct to reverse by
2.7 exchanging the spring and the adjustment screw on the rocker arm
H
(see drawing).
Interruption of operation
Impurities in the compressed air may cause choking of the filter and
throttle. Normally, such impurities can be blown away by opening the
inlet throttle screw, which forces large amounts of air through the filter
and throttle. The position of the throttle screw should be noted so that
it can be set to its original position after such a procedure.
A= Supply
B= Inlet - throttle screw
C= Spring
D= Adjustment-screw
E= Direct acting
F= Spring
G= Reverse acting
H= Type 105/106
2.7.468
Regulating valves Unique RV-ST Regulating Valve
Product code:: 5913 Material: 1.4404 (316L)
Connection: ISO Welding ends
Seals: EPDM
Inside surface finish: Ra 0.8 µm
Outside surface finish: Blasted
Actuator: Pneumatic NC
PPL
Item No. Kv value Size
EUR
m 3/h Gallon/hour mm in
Valve complete with positioner 8694 without display 2.7
3809 14 3698 38 1.5
3809 16 4227 38 1.5
2404-0000_2
3922 75 19813 51 2
4378 26 6868 63.5 2.5
4378 107 28266 63.5 2.5
4946 59 15586 76.1 3
4946 101 26681 76.1 3
4946 172 45438 76.1 3
6195 125 33022 101.6 4
6195 164 43324 101.6 4
6195 250 66043 101.6 4
Valve complete with positioner 8692 with display
5002 14 3698 38 1.5
5002 16 4227 38 1.5
5002 25 6604 38 1.5
5002 44 11624 38 1.5
5116 9 2378 51 2
5116 30 7925 51 2
5116 51 13473 51 2
5116 75 19813 51 2
2404-0000_2
5571 26 6868 63.5 2.5
5571 107 28266 63.5 2.5
6140 59 15586 76.1 3
6140 101 26681 76.1 3
6140 172 45438 76.1 3
7390 125 33022 101.6 4
7390 164 43324 101.6 4
7390 250 66043 101.6 4
Item numbers to be found in Anytime configurator.
2.7.469
Unique RV-P Regulating Valve Regulating valves
Product code: 5370 Material: 1.4404 (316L)
Connection: ISO/DIN Welding ends
Standard Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC and NO
Plug Flow
Item No. Item No. Size Dimension (mm) Dimension (mm)
PPL PPL Type Kv
EUR EUR A A
2.7 Inch tube DIN Tube Inch DN (*) (m3/h) E G E G
-Inch -DIN
Normally Closed
9615223111 5169 9615223211 5169 38 40 E 0.5 410 56 49.5 412 57 49.5
9615223112 5169 9615223212 5169 38 40 E 1 410 56 49.5 412 57 49.5
2405-0028
9615223113 5169 9615223213 5169 38 40 E 2 410 56 49.5 412 57 49.5
9615223114 5169 9615223214 5169 38 40 E 4 410 56 49.5 412 57 49.5
A
9615223115 5169 9615223215 5169 38 40 E 8 410 56 49.5 412 57 49.5
9615223116 5169 9615223216 5169 38 40 E 16 410 56 49.5 412 57 49.5
9615223117 5439 9615223217 5439 51 50 E 32 423 63 61 425 64 61
9615223118 5994 9615223218 5994 63.5 65 L 64 405 57 81 411 60 78
E
9615223119 6455 9615223219 6455 76.1 80 L 75 439 85 86 447 89 86
G
9615223120 7825 9615223220 7825 101.6 100 L 110 481 96 119 465 98 120
Normally open
9615223101 5169 9615223201 5169 38 40 E 0.5 410 56 49.5 412 57 49.5
9615223102 5169 9615223202 5169 38 40 E 1 410 56 49.5 412 57 49.5
9615223103 5169 9615223203 5169 38 40 E 2 410 56 49.5 412 57 49.5
2405-0029
9615223104 5169 9615223204 5169 38 40 E 4 410 56 49.5 412 57 49.5
9615223105 5169 9615223205 5169 38 40 E 8 410 56 49.5 412 57 49.5
A
9615223106 5169 9615223206 5169 38 40 E 16 410 56 49.5 412 57 49.5
9615223107 5439 9615223207 5438 51 50 E 32 423 63 61 425 64 61
9615223108 5994 9615223208 5994 63.5 65 L 64 405 57 81 411 60 78
9615223109 6455 9615223209 6455 76.1 80 L 75 439 85 86 447 89 86
E
9615223110 7825 9615223210 7825 101.6 100 L 110 463 96 119 465 98 120 G
2.7.470
Regulating valves Unique RV-P Regulating Valve
The regulating valves not mentioned in the code number
sheet, should be ordered as below:
Options
PPL
Item No. Size
EUR
Inch DN Male parts
61 38 40 Male part standards
2.7
75 51 50 (included in the price)
111 63.5 65
SMS, ISO/IDF, DS, BS,
128 76.1 80
254 101.6 100 DIN, ISO clamp.
2405-0030
2405-0031
Seals
0 Replacement to seals of HNBR
56 Replacement to seals of Fluorinated rubber (FPM)
Positioner
1391 Profibus Type 3730-4
2.7.471
Unique RV-P-A Regulating Valve Regulating valves
Product code: 5370 Material: 1.4404 (316L)
Connection: ISO/DIN Welding ends
Aseptic Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC and NC
Plug Flow
Item No. Item No. Size Type Kv Dimension (mm) Dimension (mm)
PPL PPL A
2.7
Inch tube EUR DIN Tube EUR Inch DN (*) (m3/h) A E G -DIN E G
Normally Closed
9615223311 6232 9615223411 6232 38 40 E 0.5 411 56 49.5 414 57 49.5
9615223312 6232 9615223412 6232 38 40 E 1 411 56 49.5 414 57 49.5
2405-0028
9615223313 6232 9615223413 6232 38 40 E 2 411 56 49.5 414 57 49.5
9615223314 6232 9615223414 6232 38 40 E 4 411 56 49.5 414 57 49.5
A
9615223315 6232 9615223415 6232 38 40 E 8 411 56 49.5 414 57 49.5
9615223316 6232 9615223416 6232 38 40 E 16 411 56 49.5 414 57 49.5
9615223317 6502 9615223417 6502 51 50 E 32 426 63 61 427 64 61
9615223318 7123 9615223418 7123 63.5 65 L 64 412 57 81 418 60 78
E
9615223319 7651 9615223419 7651 76.1 80 L 75 446 85 86 454 89 86
G
9615223320 9155 9615223420 9155 101.6 100 L 110 470 96 119 472 98 120
Normally open
9615223301 6232 9615223401 6232 38 40 E 0.5 411 56 49.5 414 57 49.5
9615223302 6232 9615223402 6232 38 40 E 1 411 56 49.5 414 57 49.5
2405-0029
9615223303 6232 9615223403 6232 38 40 E 2 411 56 49.5 414 57 49.5
9615223304 6232 9615223404 6232 38 40 E 4 411 56 49.5 414 57 49.5
A
9615223305 6232 615223405 6232 38 40 E 8 411 56 49.5 414 57 49.5
9615223306 6232 9615223406 6232 38 40 E 16 411 56 49.5 414 57 49.5
9615223307 6502 9615223407 6502 51 50 E 32 426 63 61 427 64 61
9615223308 7123 9615223408 7123 63.5 65 L 64 412 57 81 418 60 78
E
9615223309 7651 9615223409 7651 76.1 80 L 75 446 85 86 454 89 86
G
9615223310 9155 9615223410 9155 101.6 100 L 110 470 96 119 472 98 120
(*) E = equal percentage, L=linear
For further information - please see PD-sheet.
2.7.472
Regulating valves CPMI-2, CMPI-D60, CPMO-2
Constant pressure valve Material: 1.4404 (316L)
Product code: 5284 Connection: ISO/DIN Welding ends
Seals: PTFE/EPDM
Inside surface finish: Ra ≤ 1.6 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
CPMI-D60
3135661411 5634 76 60 413.2 430 155 53 240
CPMO-2
9612305502 3432 9612305506 3432 51 50 23 211.0 229.3 89.2 86.3 110
9612305504 3643 9612305508 3643 51 50 2/15 175.1 193.4 49.2 50.4 110
9612305518 3643 9612305520 3643 51 50 9 175.1 229.3 49.2 50.4 110
A
E
2.7.473
CPMI-2, CMPI-D60, CPMO-2 Regulating valves
Product code: 5289
PPL
Item No. Size Dimension (mm)
EUR
Air pressure regulating
2.7 Inch DIN A B C D
valve kit, 0-8 bar
3135601501 627 All All 186 93 54 47
Tube Length
Tube Dia. Air connecting kit
mm
3135601511 18 All All 3000 6
TD 417-165
2.7.474
Regulating valves CPMI-2, CMPI-D60, CPMO-2 - Options
The regulating valves not mentioned in the code number
sheets, should be ordered as below:
Product code: 5284
PPL
Item No. Size mm Type Options
EUR
Inch DIN Male parts
77 51 50 CPMI/O-2
2.7
134 76 CPMI-D60
A
J
* = On request
NOTE! Other options on request.
Body
PPL PPL PPL PPL
Size combi-
EUR EUR EUR EUR
nation
CPMI-2/CPMO-2
Internal Internal/External Internal Internal/External
Inch DIN (Product wetted parts) (Complete valve) (Product wetted parts) (Complete valve)
Ra ≤ 0.8 μm Ra ≤ 0.8 μm Ra ≤ 0.5 μm Ra ≤ 0.5 μm
51 50 423 1162 531 1465
2.7.475
Tank Pressure Regulator Regulating valves
Product code: 5914 Material: 1.4307 (304L)
Seals: EPDM
Connections: Clamp Ferrule, DIN, IDF, SMS
2.7.476
Regulating valves SB Accessories for Tank Pressure Regulator
Product code: 5933 Material: 1.4404 (316L)
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 µm
Shoot blasted
Connections: DIN 11851, Clamp Ferrule, SMS, IDF
2.7.477
SB Accessories for Tank Pressure Regulator Regulating valves
Product code: 5933 Material: 1.4404 (316L)
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 µm
Outside: RA ≤ 1.6 µm
Connections: Clamp Ferrule, DIN, IDF, SMS
2.7.478
Regulating valves SB Accessories for Tank Pressure Regulator
Product code: 5933
2.7.479
SB Accessories for Tank Pressure Regulator Regulating valves
Product code: 5933
2.7.480
Regulating valves Valves for Membrane Filtration Systems
Product code: See below
RCPL
Item No. Description
EUR
Product code: 6501 Pressure control valve
103263 1635 Pressure control valve ø38 mm 316L 2.7
103270 872 Pressure control valve øø38 mm for Honeywell
103278 530 Actuator Honeywell 8" direct actuator
103277 560 Actuator Honeywell 7" Reverse acting
Product code: 6501 Pressure control valve Fittings
103264 90 Valve fitting, bottom piece ø38 mm clamp
103266 166 Valve fitting, Spindle D= V= R=
103267 166 Valve fitting, seat ø38 mm D=
103268 166 Valve fitting, Spindle D=8 mm V=5° R=3 mm
103269 166 Valve fitting, Seat D=8
103271 200 Valve fitting, spindle for Honeywell D= V= R=
Product code: 6506
103272 29 Valve fitting, O-ring ø30 mm, 2*3 Nitrile
102937 29 Valve fitting, O-ring ø4 mm 1.5*3 Nitrile
102936 29 Valve fitting, O-ring ø16 mm.3*2.4 Nitrile
Product code: 6501
102933 167 Valve fitting, Spindle seal for ø38/51 regulation valve
2.7.481
This page is intentionally left blank
2.8 Safety valves
Safety valves are used for overpressure or vacuum protection in tank and pipelines.
Protects against implosion due to vacuum caused by cold rinsing after hot cleaning; against
implosion due to caustic absorbed in CO2 atmosphere/temperature fluctuations or against
implosion due to blocking of gas supply during emptying
Product leaflets
Safety Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.484
SB Anti Vacuum Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.494
SB Anti Vacuum House . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.500
SB Pressure Exhaust Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.503
SB Pressure Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.505
Price lists
Safety Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.508
SB Anti Vacuum Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.509
SB Anti Vacuum House . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.511
SB Accessories for Anti Vacuum House . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.513
Alfa Laval SB Pressure Exhaust Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.518
SB Pressure Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.519
SB Pressure Relief Valve Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.521
Safety Valve Safety valves
Concept
2.8 The Alfa Laval Safety Valve is a spring loaded safety valve used to
prevent overpressure in tanks and vessels in the dairy, food and
beverage, and biopharm industries to reliably avoid damages to human
beings and equipment.
Working principle
It is used to prevent inadmissible over pressures of fluids in tanks,
containers and plant sections. From the factory the valve is configured
with a set pressure upon request that is greater than the operating
pressure. The valve opens against a spring force if the operating
pressure increases the set pressure. Preferably, the Alfa Laval Safety
Valve should be installed vertically. If mounted horizontal the set
pressure will be a bit lower than specified due to the missing weight of
the piston. Highest effect on DN80 and DN100.
Standard Design
The Alfa Laval Safety Valve comes in sizes from DN25 to DN100
with spring loaded set pressure range from 0.2 to 12 bar. The valve
can be pneumatic or manually operated. Alfa Laval Safety Valve is
delivered with PED certificate. Compliance to EN 4126-1 Compliance
to PED 2014/68/EC of the European Community. Fluid group II
(Non-hazardous fluids).
The safety valve is available for both liquids and gases*
.TECHNICAL DATA PHYSICAL DATA
Temperature Materials
Temperature range: . . . . . . . . . . . . . . . . .+5°C to +95 °C Product wetted parts: . . . . . . . . . . . 1.4404 (316L)
Max. sterilisation temperature, dry steam: . .140 °C Other steel parts: . . . . . . . . . . . . . . 1.4301 (304)
*DN25 for gas applications is only available for set pressure up to 1.5 Seals: . . . . . . . . . . . . . . . . . . . . . . EPDM
bar External finish: . . . . . . . . . . . . . . . . Ra 1.5-2.5 µm
Internal finish . . . . . . . . . . . . . . . . . Ra 0.8 µm
Connections: . . . . . . . . . . . . . . . . . Liner/nut - male DIN 11851
Option:
Inductive sensor for feedback is available for standard and pneumatic
lifting - see instruction manual for detail.
2.8.484
Safety valves Safety Valve
Dimensions: L4
L4
L4
L4
L5
L5
L3
2.8
L3
L3
L3
d4
d2
d2
d4
d4
d2
d2
d4
2001-0024
L1
2001-0026
L1
L1
L1
2001-0025
2001-0027
d1 d1 d1
d1
d3 d3 d3 d3
L2 L2 L2 L2
Standard
Size d1 d2 d3 d4 L1 L2 L3 L4 Kg
DN25 26 32 Rd52x1/6 Rd58x1/6 82 72 253 50 6.8
DN40 32 38 Rd65x1/6 Rd65x1/6 68 82 255 66 9.1
DN50 38 50 Rd78x1/6 Rd78x1/6 70 93 301 66 1.3
DN65 50 66 Rd95x1/6 Rd95x1/6 85 105 402 66 15.0
DN80 66 81 Rd110x1/4 Rd110x1/4 100 115 407.5 66 22.0
DN100 81 100 Rd130x1/4 Rd130x1/4 130 130 418 66 28.2
2.8.485
Safety Valve Safety valves
Dimensions:
L4
L4
L4
L4
L5
L5
2.8
L3
L3
L3
L3
d4
d2
d4
d2
d2
d4
d2
d4
L1
2001-0020
L1
2001-0022
L1
L1
2001-0021
2001-0023
d1 d1
d1 d1
d3 d3
d3 d3
L2 L2
L2
L2
Manual lifting DN25 Manual lifting DN40-DN100 Pneumatic lifting DN25 Pneumatic lifting DN40-DN100
with inductive sensor for feedback with inductive sensor for feedback
Manual lifting
Size d1 d2 d3 d4 L1 L2 L3 L4 Kg
DN25 26 32 Rd52x1/6 Rd58x1/6 82 72 253 141-182 7.5
DN40 32 38 Rd65x1/6 Rd65x1/6 68 82 255 152-232 10.3
DN50 38 50 Rd78x1/6 Rd78x1/6 70 93 301 154-234 15.5
DN65 50 66 Rd95x1/6 Rd95x1/6 85 105 402 153-233 16.2
DN80 66 81 Rd110x1/4 Rd110x1/4 100 115 407.5 152.5-232.5 23.2
DN100 81 100 Rd130x1/4 Rd130x1/4 130 130 418 152-232 29.6
2.8.486
Safety valves Safety Valve
0 (1 atm)
(Example: Set pressure = 0.8 bar)
0 (1 atm)
(Example: Set pressure = 0.8 bar)
2.8.487
Safety Valve Safety valves
DN25 set pressure: 0.2 - 12.0 bar for liquids (water 20 °C)
Flow rate [m3/h].
45 Pressure range [bar]
2001-0060
A = 0.5 - 1.5
B = 1.6 - 2.5
40 C = 2.6 - 4.5
D = 4.6 - 7.0
E
E = 7.1 - 12.0
35
2.8
D
30
25 C
20
B
15
A
10
0
0 1 2 3 4 5 6 7 8 9 10 11 12
]
Set pressure (bar)
A = 0.2 - 1.5
1,750
1,500
1,250
1,000
750
500
A
250
0
0 1 2 3 4 5 6 7 8 9 10 11 12
Set pressure (bar)
2.8.488
Safety valves Safety Valve
2001-0062
A = 0.2 - 1.0
55 B = 1.1 - 3.0
C = 3.1 - 7.0
50 D = 7.1 - 12.0
D
45 C 2.8
40
35
30 B
25
20
A
15
10
0
0 1 2 3 4 5 6 7 8 9 10 11 12
ne
Set pressure (bar)
A = 0.2 - 1.0
2,500 B = 1.1 - 3.0
C = 3.1 - 7.0
D = 7.1 - 12.0
2,250
D
2,000
C
1,750
1,500
1,250
1,000 B
750
500
A
250
0
0 1 2 3 4 5 6 7 8 9 10 11 12
Set pressure (bar)
2.8.489
Safety Valve Safety valves
2001-0064
A = 0.3 - 0.9
100 B = 1.0 - 1.7
C = 1.8 - 2.9
90 D = 3.0 - 6.0
E E = 6.1 - 12.0
2.8 80
70 D
C
60
50
B
40
30
A
20
10
0
0 1 2 3 4 5 6 7 8 9 10 11 12
Set pressure (bar)
DN50 set pressure: 0.3 - 12.0 bar for gases (air 20 °C)
Flow rate [m3/h].
4,500 Pressure range [bar]
2001-0065
A = 0.3 - 0.9
B = 1.0 - 1.7
4,000 C = 1.8 - 2.9
D = 3.0 - 6.0
3,500 E E = 6.1 - 12.0
3,000
2,500
D
2,000
1,500
C
B
1,000
A
500
0
0 1 2 3 4 5 6 7 8 9 10 11 12
Set pressure (bar)
2.8.490
Safety valves Safety Valve
DN65 set pressure: 0.4 - 9.0 bar for liquids (water 20 °C)
Flow rate [m3/h].
180 Pressure range [bar]
2001-0066
A = 0.4 - 1.5
170
D B = 1.5 - 3.0
160 C = 3.1 - 7.0
150 D = 7.1 - 9.0
140
C
130
120 2.8
110
100
90
B
80
70
60
50 A
40
30
20
10
0
0 1 2 3 4 5 6 7 8 9
Set pressure (bar)
DN65 set pressure: 0.4 - 9.0 bar for gases (air 20 °C)
Flow rate [m3/h].
7,500 Pressure range [bar]
2001-0067
A = 0.4 - 1.5
7,000 B = 1.6 - 3.0
6,500 D C = 3.1 - 7.0
D = 7.1 - 9.0
6,000
5,500
5,000
4,500 C
4,000
3,500
3,000
B
2,500
2,000
A
1,500
1,000
500
0
0 1 2 3 4 5 6 7 8 9
Set pressure (bar)
2.8.491
Safety Valve Safety valves
DN80 set pressure: 0.3 - 8.0 bar for liquids (water 20 °C)
Flow rate [m3/h].
280 Pressure range [bar]
2001-0068
A = 0.3 - 0.9
260 B = 1.0 - 1.9
C = 2.0 - 3.3
240
D = 3.4 - 4.3
220 E = 4.4 - 8.0
E
200
2.8 D
180
160 C
140
120 B
100
80
A
60
40
20
0
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 6.5 7 7.5 8
Set pressure (bar)
DN80 set pressure: 0.3 - 8.0 bar for gases (air 20 °C)
Flow rate [m3/h].
9,000 Pressure range [bar]
2001-0069
2.8.492
Safety valves Safety Valve
DN100 set pressure: 0.3 - 3.2 bar for liquids (water 20 °C)
Flow rate [m3/h].
2001-0070
Pressure range [bar]
220 A = 0.3 - 1.1
B = 1.2 - 1.8
200 C = 1.9 - 3.2
180
160
C
2.8
140
B
120
100
80 A
60
40
20
0
0 0.5 1 1.5 2 2.5 3
Set pressure (bar)
DN100 set pressure: 0.3 - 3.2 bar for gases (air 20 °C)
Flow rate [m3/h].
6,000 Pressure range [bar]
2001-0071
A = 0.3 - 1.1
5,500 B = 1.2 - 1.8
C = 1.9 - 3.2
5,000
C
4,500
B
4,000
3,500
3,000 A
2,500
2,000
1,500
1,000
500
0
0 0.5 1 1.5 2 2.5 3
Set pressure (bar)
2.8.493
SB Anti Vacuum Valve Safety valves
Concept
2.8 The Anti Vacuum Valve is used for minimizing the risk of implosion of
tanks exposed to vacuum e.g. during emptying, cool-rinsing after
hot-cleaning or caustic cleaning in a CO2 atmosphere. The Anti
Vacuum Valve can be applied on any closed tank.
Working principle
The Anti Vacuum Valve is delivered with counter weight set and locked
for an individual opening vacuum to suit the tank design data. When a
vacuum in the tank is lower than the preset opening value, the valve
opens and lets in atmospheric air.
2.8.494
Safety valves SB Anti Vacuum Valve
2.8.495
SB Anti Vacuum Valve Safety valves
Integrated Valve
2.8
ID = Active diameter
BC = Bolt circle
OD = Outside diameter
2.8.496
Safety valves SB Anti Vacuum Valve
ϭϴϬϬ
ϭϲϬϬ
ϭϰϬϬ
2.8
ϭϮϬϬ
Q(Nm3/h)
ϭϬϬϬ
ϴϬϬ
ϲϬϬ
ϰϬϬ
ϮϬϬ
Ϭ
Ϭ ϭϬϬ ϮϬϬ ϯϬϬ ϰϬϬ ϱϬϬ ϲϬϬ ϳϬϬ ϴϬϬ ϵϬϬ ϭϬϬϬ
∆P Pressure below surrounding (mmH2O)
ϰϱϬϬ
ϰϬϬϬ
ϯϱϬϬ
ϯϬϬϬ
Q(Nm3/h)
ϮϱϬϬ
ϮϬϬϬ
ϭϱϬϬ
ϭϬϬϬ
ϱϬϬ
Ϭ
Ϭ ϭϬϬ ϮϬϬ ϯϬϬ ϰϬϬ ϱϬϬ ϲϬϬ ϳϬϬ ϴϬϬ ϵϬϬ ϭϬϬϬ
∆P Pressure below surrounding (mmH2O)
2.8.497
SB Anti Vacuum Valve Safety valves
ϴϬϬϬ
ϳϬϬϬ
2.8 ϲϬϬϬ
ϱϬϬϬ
Q(Nm3/h)
ϰϬϬϬ
ϯϬϬϬ
ϮϬϬϬ
ϭϬϬϬ
Ϭ
Ϭ ϭϬϬ ϮϬϬ ϯϬϬ ϰϬϬ ϱϬϬ ϲϬϬ ϳϬϬ ϴϬϬ ϵϬϬ ϭϬϬϬ
∆P Pressure below surrounding (mmH2O)
ϭϮϬϬϬ
ϭϬϬϬϬ
ϴϬϬϬ
Q(Nm3/h)
ϲϬϬϬ
ϰϬϬϬ
ϮϬϬϬ
Ϭ
Ϭ ϭϬϬ ϮϬϬ ϯϬϬ ϰϬϬ ϱϬϬ ϲϬϬ ϳϬϬ ϴϬϬ ϵϬϬ ϭϬϬϬ
∆P Pressure below surrounding (mmH2O)
2.8.498
Safety valves SB Anti Vacuum Valve
ϭϲϬϬϬ
ϭϰϬϬϬ
ϭϮϬϬϬ
2.8
ϭϬϬϬϬ
Q(Nm3/h)
ϴϬϬϬ
ϲϬϬϬ
ϰϬϬϬ
ϮϬϬϬ
Ϭ
Ϭ ϭϬϬ ϮϬϬ ϯϬϬ ϰϬϬ ϱϬϬ ϲϬϬ ϳϬϬ ϴϬϬ ϵϬϬ ϭϬϬϬ
∆P Pressure below surrounding (mmH2O)
ϮϱϬϬϬ
ϮϬϬϬϬ
Q(Nm3/h)
ϭϱϬϬϬ
ϭϬϬϬϬ
ϱϬϬϬ
Ϭ
Ϭ ϭϬϬ ϮϬϬ ϯϬϬ ϰϬϬ ϱϬϬ ϲϬϬ ϳϬϬ ϴϬϬ ϵϬϬ ϭϬϬϬ
∆P Pressure below surrounding (mmH2O)
2.8.499
SB Anti Vacuum House Safety valves
Concept
2.8 The Anti Vacuum House is used for minimizing the risk of implosion
of tanks exposed to vacuum e.g. during emptying, cool-rinsing after
hot-cleaning or caustic cleaning in a CO2 atmosphere. The Anti
Vacuum House can be combined with safety valves or pressure
regulators mounted the top.
Working principle
The Anti Vacuum House operates as standard at 50 mmH2O / 5
mbar for all valve sizes. Safety valves protect the vessel and ensures
discharge if pressure in the tank exceeds the preset opening value.
Regulating valves ensures pressure exhaust if pressure in the tank
exceeds the preset opening value.
Standard design
The Anti Vacuum House can be cleaned during tank CIP cycle by
connecting CIP nozzle to main CIP supply.
CIP flow is approximately 500-800 l/min.
When the tank is cleaned a small volume of cleaning fluid will pass the
valve body and clean the seat. To ensure thorough flushing of valve
seat, force opening of the valve is necessary - this must be done when
the tank is pressureless. The use of a drain collector is recommended
to prevent CIP fluid spilling on to the tank.
Compliance Pressure Equipment Directive 2014/68/EU of the
.
European Community, Fluida Group II
2.8.500
Safety valves SB Anti Vacuum House
Anti Vacuum House with CO2 House Anti Vacuum House with Pressure Exhaust
Anti Vacuum House with Pressure Relief Valve Cross section of Anti Vacuum House with Force opener,
Proximity sensor and Drain collector
2.8.501
SB Anti Vacuum House Safety valves
ϮϬϬϬ
^ŝnjĞϲΗ
ϭϴϬϬ
ϭϲϬϬ
2.8 ϭϰϬϬ
^ŝnjĞϰΗ
ϭϮϬϬ
Q(Nm3/h)
ϭϬϬϬ
ϴϬϬ ^ŝnjĞϯΗ
ϲϬϬ
ϰϬϬ ^ŝnjĞϮΗ
ϮϬϬ
Ϭ
Ϭ ϱϬ ϭϬϬ ϭϱϬ ϮϬϬ ϮϱϬ ϯϬϬ ϯϱϬ ϰϬϬ ϰϱϬ ϱϬϬ ϱϱϬ ϲϬϬ ϲϱϬ ϳϬϬ
ǻP Pressure below surroundings (mmH2O)
2.8.502
Safety valves SB Pressure Exhaust Valve
Concept
The Pressure Exhaust Valve is to be used in a system for remote 2.8
control of the working pressure in tanks during a process creating
increasing pressure.
The Pressure Exhaust Valve can be mounted directly on top of the tank,
as part of a tank top system or located elsewhere in the pipework.
Working Principle
The Pressure Exhaust Valve is operated by means of the set point
pressure being applied to the top of a membrane set. The pressure
regulation will be identical to the set point pressure. The set point
pressure is either reduced to the required pressure by means of a
manual precision regulator or an IP converter controlled by a PLC.
When the tank pressure exceeds the set point pressure, the valve
will open and release pressure through the valve side branch for
atmospheric discharge or collection. To ensure correct working
conditions, there should be no back-pressure after the vent port.
After force-opening of the Pressure Exhaust Valve by an air signal to
the lower part of the membrane set, the valve is fully cleanable either
by means of an optional CIP supply valve to the cleaning nozzle on the
valve housing or simultaneously in line with cleaning of vent/recovery
mains.
Standard Design
.
The valve is equipped with fittings for 4/6 mm nylon hoses for set point
pressure and force opening. A CIP inlet is standard-closed with a
closing plug. The plug can be changed to a cleaning nozzle designed
to be supplied by a diameter of 8 x 1mm steel pipe.
2.8.503
SB Pressure Exhaust Valve Safety valves
2.8
2.8.504
Safety valves SB Pressure Relief Valve
Concept
The Pressure Relief Valve is used for minimizing the risk of damage 2.8
to tanks due to liquid overfilling.
Working Principle
The Pressure Relief Valve is delivered with counter weight set and
locked to suit customer requirements regarding opening pressure.
When pressure in the tank exceeds the preset opening value, the valve
relieves the excess pressure.
Standard Design
The Pressure Relief Valve is available in two versions:
• Integrated in a SCANDI BREW® tank top system
• Mounted on its own welding flange
Compliance to EN 4126-1
Compliance to EN 764-7
Compliance Pressure Equipment Directive 2014/68/EU of the
European Community, Fluida Group II
2.8.505
SB Pressure Relief Valve Safety valves
2.8
Options:
ID = Active diameter
BC = Bolt circle
OD = Outside diameter
2.8.506
Safety valves SB Pressure Relief Valve
ϮϮϬ
Size 150
ϮϬϬ
Size 100
ϭϴϬ
ϭϲϬ Size 75
2.8
ϭϰϬ
Q (m3/h)
ϭϮϬ
ϭϬϬ
ϴϬ
ϲϬ
ϰϬ
Ϭ Ϭ͕ϱ ϭ ϭ͕ϱ Ϯ Ϯ͕ϱ ϯ ϯ͕ϱ
Set pressure (bar)
Discharge Capacity
In accordance with EN 4126-1
Capacity measured at:
∆P=10% Set pressure ≥ 1 bar
∆P=0,1 Set pressure < 1 bar
Medium: water (20°C)
2.8.507
Safety Valve Safety valves
Product code: 5932 Material: 1.4404 (316L)
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 µm
Standard : DIN
2001-0024_1
961525xxx 1642 50 0.3 - 12.0 437 93
961525xxx 2063 65 0.4 - 9.0 553 105
961525xxx 2469 80 0.3 - 8.0 573.5 115
H
961525xxx 4356 100 0.3 - 3.2 614 130
2001-0026_1
961525xxx 1736 50 0.3 - 12.0 454 93
961525xx 2158 65 0.4 - 9.0 569 105
961525xx 2549 80 0.3 - 8.0 589 115
H
961525xx 4444 100 0.3 - 3.2 631 130
H
961525xx 5356 100 0.3 - 3.2 631 130
Manual lifting
961525xx 1571 25 0.2 - 12.0 517 72
961525xx 1906 40 0.2 - 12.0 555 82
2001-0020_1
2.8.508
Safety valves SB Anti Vacuum Valve
Safety Valve Material: 1.4404
Product code: 5916 Seals: EPDM
Inside surface finish: Ra ≤ 0.8 µm
Outside surface finish: Ra ≤ 1.6 µm
Dimension
PPL Opening Pressure Fully open at Flow (Nm 3/h)
Item No. Size (mm) SCANDI BREW
EUR mm H2O mm H2O fully open
H W
9615053901 1251 100 50 150 771 310 510
9615053902 1251 100 100 200 890 310 510 2.8
9615053903 1251 100 150 250 995 310 510
9615053904 1251 100 200 300 1090 310 510
9615053905 1464 100 250 350 1177 310 510
9615053906 1464 100 300 400 1259 310 510
9615053907 1464 100 350 450 1335 310 510
9615053908 1464 100 400 500 1407 310 510
9615053909 1464 100 450 550 1476 310 510
9615053910 1464 100 500 600 1542 310 510
For specific flow (Nm 3/h) please see the PD leaflet in Anytime
2.8.509
SB Anti Vacuum Valve Safety valves
Safety Valve Material: 1.4404
Product code: 5916 Seals: EPDM
Inside surface finish: Ra ≤ 0.8 µm
Outside surface finish: Ra ≤ 1.6 µm
Dimension
PPL Opening Pressure Fully open at Flow (Nm 3/h)
Item No. Size (mm) SCANDI BREW
EUR mm H2O mm H2O fully open
H W
9615064301 1912 200 25 75 2203 310 570
2.8 9615064302 1912 200 50 100 2544 310 570
9615064303 1912 200 100 150 3116 310 570
9615064304 1912 200 150 200 3598 310 570
9615064305 1912 200 200 250 4023 310 570
9615064306 2124 200 250 300 4407 310 570
9615064307 2124 200 300 350 4760 310 570
9615064308 2124 200 350 400 5088 310 570
9615064309 2124 200 400 450 5397 310 570
9615064310 2124 200 450 500 5689 310 570
9615064311 2124 200 500 550 5967 310 570
For specific flow (Nm 3/h) please see the PD leaflet in Anytime
2.8.510
Safety valves SB Anti Vacuum House
Safety Valve Material: 1.4404
Product code: 5916 Seals: EPDM
Inside and outside surface finish: Blasted
Dimension
PPL
Item No. Size DN Operating range Flow (mm) SCANDI BREW
EUR
H W
Anti Vacuum House Weld End
9615110503 994 51 50 - 500 mm WG 0 - 300 Nm³/h 267 263 2.8
9615070503 1288 76.1 50 - 500 mm WG 0 - 580 Nm³/h 316 306
9615070903 1605 101.6 50 - 500 mm WG 0 - 1080 Nm³/h 378 412
9615071303 6994 DN150 50 - 500 mm WG 0 - 1850 Nm³/h 399 537
Anti Vacuum House Standard DIN Nut & Liner acc. DIN11851
9615110501 994 51 50 - 500 mm WG 0 - 300 Nm³/h 287 284
9615070501 1288 76.1 50 - 500 mm WG 0 - 580 Nm³/h 336 370
9615070901 1605 101.6 50 - 500 mm WG 0 - 1080 Nm³/h 401 436
9615071305 6994 DN150 50 - 500 mm WG 0 - 1850 Nm³/h 429 567
Anti Vacuum House Short DIN Nut & Liner acc. DIN11851
9615110502 994 51 50 - 500 mm WG 0 - 300 Nm³/h 206 284
9615070502 1288 76.1 50 - 500 mm WG 0 - 580 Nm³/h 258 370
9615070902 1605 101.6 50 - 500 mm WG 0 - 1080 Nm³/h 319 436
9615071306 6994 DN150 50 - 500 mm WG 0 - 1850 Nm³/h 363 567
2.8.511
SB Anti Vacuum House Safety valves
Safety Valve Material: 1.4404
Product code: 5916 Seals: EPDM
Inside and outside surface finish: Blasted
Dimension
PPL
Item No. Size DN Operating range Flow (mm) SCANDI BREW
EUR
H W
Anti Vacuum House Standard SMS Nut & Liner
2.8 9615110504 994 51 50 - 500 mm WG 0 - 300 Nm³/h 287 284
9615070504 1288 76.1 50 - 500 mm WG 0 - 580 Nm³/h 336 370
9615070904 1605 101.6 50 - 500 mm WG 0 - 1080 Nm³/h 401 436
2.8.512
Safety valves SB Accessories for Anti Vacuum House
Safety Valve Material: 1.4404 (316L)
Product code: 5919 Seals: EPDM
Inside surface finish: Ra ≤ 1.6 µm
Outside surface finish: Ra ≤ 1.6 µm
2.8.513
SB Accessories for Anti Vacuum House Safety valves
Safety Valve Material: 1.4307 (304L)
0Product code: 5919 Seals: EPDM
Inside & outside surface finish: Blasted
2.8.514
Safety valves SB Accessories for Anti Vacuum House
Safety Valve Material: 1.4307 (304L)
0Product code: 5919 Seals: EPDM
Inside & outside surface finish: Blasted
2.8.515
SB Accessories for Anti Vacuum House Safety valves
Safety Valve Material: 1.4307 (304L)
0Product code: 5919 Seals: EPDM
Inside & outside surface finish: Blasted
2.8.516
Safety valves SB Accessories for Anti Vacuum House
Safety Valve Material: 1.4307 (304L)
0Product code: 5919 Seals: EPDM
Inside & outside surface finish: Blasted
2.8.517
SB Pressure Exhaust Valve Safety valves
Regulating Valve Material: 1.4404 (316L)
Product code: 5920 Seals: EPDM
Inside surface finish: Ra ≤ 0.8 µm
Outside surface finish: Ra ≤ 1.6 µm
2.8.518
Safety valves SB Pressure Relief Valve
Safety Valve Material: 1.4404
Product code: 5916 Seals: EPDM
Inside surface finish: Ra ≤ 0.8 µm
2.8.519
SB Pressure Relief Valve Safety valves
Safety Valve Material: 1.4404 (316L)
Product code: 5916 Seals: EPDM
Inside surface finish: Ra ≤ 0.8 µm
2.8.520
Safety valves SB Pressure Relief Valve Accessories
Safety Valve Material: 1.4404
Product code: 5919 Inside surface finish: Ra ≤ 0.8 µm
Outside surface finish: Ra ≤ 1.6 µm
2.8.521
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2.9 Sample valves
Our sampling equipment ranges from basic sampling valves to premium quality valves,
providing the ultimate in sterile and aseptic sampling.
Product leaflets
Unique Sampling Valve - Double Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.524
Unique Sampling Valve - Single Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.527
Accessories - Pressure Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.530
Accessories - Non Return Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.532
Accessories - Steam Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.534
Accessories - Quick Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.536
SB Membrane Sample Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.538
SB Micro Sample Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.540
SB Micro Sample Port Type M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.542
SB Carlsberg Flask . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.543
SB Sample Cock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.545
Price lists
Unique Sampling Valve - Double Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.547
Unique Sampling Valve - Single Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.549
Unique Sampling Valve - Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.551
SB Membrane Sample Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.554
SB Membrane Sample Valve Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.555
SB Micro Sample Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.557
SB Micro Sample Port, Type M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.558
SB Carlsberg Flask . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.559
SB Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.560
SB Sample Cock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.563
Sampling Valves Type 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.564
Unique Sampling Valve - Double Seat Sample valves
Concept
The Unique Sampling valve is specially designed for the food,
pharmaceutical and biotechnological industries. The valve is equipped
2.9 with a double seat which makes it possible to sterilise the entire seat
between sampling, thereby eliminating the risk of cross contamination.
Working principle
The patented double seat ensures representative sampling as the
seat area is accessible for sterilisation. The inner spindle pushes the
membrane seal down onto the inner seat, closing off the product.
Once the inner spindle is in place, the outer spindle is retracted,
moving the membrane seal away from the outer seat making it possible
to remove any remaining product and sterilise the outer seat.
Standard design
The Unique Sampling valve consists of three parts, a valve body, an
actuator and a membrane seal. The rubber membrane seal is placed
on the stem of the actuator and works as a stretchable plug. The valve
bodies and actuators are interchangeable.
Temperature Materials
Temperature range: . . . . . . . 1°C - 130°C Valve body: . . . . . . . . . . . . . 1.4404 (316L) with 3.1 cert.
Max. sterilisation temperature, Actuator: . . . . . . . . . . . . . . . 1.4301 (304), 1.4404 (316L)
dry steam (2 bar): . . . . . . . . . 121°C Membrane seal: . . . . . . . . . . EPDM, silicone
Steam must be dry, since condensate will damage the membrane
seal. It is recommended that the membrane seal is changed every
500 samples/sterilisations or in accordance with working conditions
or experience.
Pressure
Max. working pressure: . . . . . . . . . 600 kPa (6 bar)
Min. working pressure: . . . . . . . . . . 0 kPa (0 bar)
O C T O B E R 2008
2.9.524
Sample valves Unique Sampling Valve - Double Seat
Operating principles
A new level of accuracy with patented new technology.
The design of single-seat technology poses challenges for complete sterilisation. In closed position, the membrane seal comes into contact with the
valve seat. These points of contact are virtually impossible to clean due to tight surface compression and therefore may harbour product residue and
microorganisms. For that extra level of security to ensure a more representative sample, Alfa Laval recommends double seat technology.
Unique double seat sampling valves designed for truly sterile sampling, the double seat sampling valve has three positions: open, closed and sterilisation.
2900-0076
2900-0079
2900-0077
2.9.525
Unique Sampling Valve - Double Seat Sample valves
Dimensions
Handle with valve body: Collared pipe welding Pneumatic with valve body: Collared pipe welding
A A
H
H
B
G
C
D
G
D
C
B
F
2900-0073 2900-0078
E
E
2.9
Valve body: Tri-clamp Valve body: Tank welding
D
B
D
B
F
F
2900-0075
2900-0074
E
E
Valve size Size 4
Valve Head Handle Double Seat Pneumatic Double seat
Valve body Tank Tri-clamp Collarded pipe Tank Tri-clamp Collarded pipe
Nominal size ISO 25 ISO 38 ISO 51 DIN 25 DIN 40 DIN 50 ISO 25 ISO 38 ISO 51 DIN 25 DIN 40 DIN 50
A 87.9 87.6 87.6 87.6 87.6 87.6 87.6 87.6 141.4 141.1 141.1 141.1 141.1 141.1 141.1 141.1
B 29 50.5 25 38 51 29 41 53 29 50.5 25 38 51 29 41 53
C - - 21.8 34.8 47.8 26 38 50 - - 21.8 34.8 47.8 26 38 50
D 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
E 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
F 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7
G 46 46 46 46 46 46 46 46 54 54 54 54 54 54 54 54
H 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25
Weigth (kg) 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 1.7 1.7 1.7 1.7 1.7 1.7 1.7 1.7
2.9.526
Sample valves Unique Sampling Valve - Single Seat
Concept
The Unique Sampling Valve is a single seat valve designed for
sterilisation before and after each sample. The valve body and
connecting pieces are made from one piece of material to avoid cracks 2.9
and welding pores.
Working principle
Sterilising: when the valve is closed, the channel between the valve
ports is open for sterilisation. If using steam, a small pressure relief
valve (optional) on the outlet is recommended. Sampling: when the
valve is opened, the stem and the membrane seal are retracted,
allowing liquid to pass.
Standard design
The valve consists of three parts, a valve body, an actuator and a
membrane seal. The rubber membrane seal is placed on the stem of
the actuator and works as a stretchable plug. The valve bodies and
actuators are interchangeable. The single seat valve can be upgraded
to a double seat valve by replacing the handle or actuator with an
upgrade kit - see ordering leaflet for accessories.
Temperature Materials
Temperature range: . . . . . . . . . . . . 1°C - 130°C Valve body: . . . . . . . . . . . . . 1.4404 (316L) with 3.1 cert.
Max. sterilisation temperature, Actuator: . . . . . . . . . . . . . . . 1.4301 (304), 1.4404 (316L)
dry steam (2 bar) . . . . . . . . . . . . . . 121°C Membrane seal: . . . . . . . . . . EPDM, silicone
Steam must be dry, since condensate will damage the membrane
seal. It is recommended that the membrane seal is changed every
500 samples/sterilisations or in accordance with working conditions
or condition.
Pressure
Max. working pressure: . . . . . . . . . 600 kPa (6 bar)
Min. working pressure: . . . . . . . . . . 0 kPa (0 bar)
O C T O B E R 2008
2.9.527
Unique Sampling Valve - Single Seat Sample valves
Valve bodies:
- Tank (welding)
- Collared tube (welding)
- Tri-clamp
-
Optional:
- Horizontal tube saddle (welding)
2.9 - Vertical tube saddle (welding)
- Varivent
Valve heads:
- Handle
- Pneumatic actuator (air supply 5-8 bar)
Accessories:
- See ordering leaflet
TD 472-054
TD 472-053
2.9.528
Sample valves Unique Sampling Valve - Single Seat
Dimensions
Handle with valve body: Collared pipe welding Pneumatic with valve body: Collared pipe welding
A A
H
H
B
G
C
D
G
D
C
B
F
2900-0073 2900-0078
E
E
2.9
Valve body: Tri-clamp Valve body: Tank welding
D
B
D
B
F
F
2900-0075
2900-0074
E
E
Valve size Size 4
Valve Head Handle Single Seat Pneumatic Single Seat
Valve body Tank Tri-clamp Collarded pipe Tank Tri-clamp Collarded pipe
Connection size ISO 25 ISO 38 ISO 51 DIN 25 DIN 40 DIN 50 ISO 25 ISO 38 ISO 51 DIN 25 DIN 40 DIN 50
A 87.9 87.6 87.6 87.6 87.6 87.6 87.6 87.6 92.8 92.5 92.5 92.8 92.5 92.5 92.5 92.5
B 29 50.5 25 38 51 29 41 53 29 50.5 25 38 51 29 41 53
C - - 21.8 34.8 47.8 26 38 50 - - 21.8 34.8 47.8 26 38 50
D 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
E 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
F 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7
G 46 46 46 46 46 46 46 46 54 54 54 54 54 54 54 54
H 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25
Weight (kg) 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3
2.9.529
Accessories - Pressure Relief Valve Sample valves
Concept
The pressure relief valve is a pressure valve built for securing steam
pressure during sterilization of unique sampling valve.
2.9
Working principle
The Pressure Relief Valve is designed to ensure, that the correct
pressure and temperature is obtained, when steam sterilizing your
sampling valve before and after taking samples.
The pressure relief valve is set to secure a pressure of 2 bar equal to
121°C, the recommended temperature for sterilization.
The valve is constructed in isolating material providing easy handling
when steaming.
When using the pressure relief valve, the unique sampling valve is
sterilized within 2 minutes of steaming.
Temperature Materials
Temperature range: . . . . . . . . . . . . . . . . .1°C - 130°C Steel parts: . . . . . . . . . . . . . . . . . . 1.4301 (304)
Max. sterilisation temperature, dry steam: . .130°C Other parts . . . . . . . . . . . . . . . . . . PA 6.6 30% GF
Membrane seal: . . . . . . . . . . . . . . . EPDM
Pressure
Max. working pressure: . . . . . . . . . . . . . .600 kPa (6 bar)
Min. working pressure: . . . . . . . . . . . . . .0 kPa (0 bar)
2.9.530
Sample valves Accessories - Pressure Relief Valve
Dimensions:
A
A
2.9
2900-0160
2900-0159
C
C
2.9.531
Accessories - Non Return Valve Sample valves
Concept
Spring loaded non-return valve.
Temperature Materials
Temperature range: . . . . . . . . . . . . . . . . .1°C - 130°C Product wetted parts: . . . . . . . . . . . 1.4404 (316L), PVDF
Max. sterilisation temperature, dry steam: . .130°C Other parts: . . . . . . . . . . . . . . . . . . 1.4301 (304)
Pressure
Max. working pressure: . . . . . . . . . . . . . .600 kPa (6 bar)
Min. working pressure: . . . . . . . . . . . . . .0 kPa (0 bar)
2.9.532
Sample valves Accessories - Non Return Valve
Dimensions:
A
2.9
2900-0154
A
2900-0155
C
C
2900-0153
Size 25:
For steam generator For Quick connection For tube welding
B B B
A
A
2900-0157
2900-0158
A
C
C
2900-0156
2.9.533
Accessories - Steam Generator Sample valves
Concept
Portable steam generator heated by gas to be used for sterilizing.
This steam generator is designed to be used in locations without
2.9 permanent steam supply.
Working principle
The portable steam generator produces pure steam for sterilizing
sampling valves and valve connections.
It consists of a water vessel, a vessel safety cap, pressure relief valve,
pressure gauge and easy-to-connect spray gun fitted with a heat
insulated quick release coupling powered by a gas canister.
The steam generator is designed with safety as top priority. Designed
to reduce heat transfer during steam generation and with a low size
and weight, making it safe and easy to operate.
Temperature Materials
Temperature range: . . . . . . . . . . . . . . . . .1°C - 130°C Steam hose: . . .... . . . . . . . . . . . Food grade (FDA 177/2600)
Sterilisation temperature, dry steam (2 bar) .121°C Cover plates: . . .... . . . . . . . . . . . 1.4404 (316)
Steam vessel: . .... . . . . . . . . . . . 1.4404 (316)
Pressure
Other steel parts: ... . . . . . . . . . . . 1.4404 (316), 1.4301 (304)
Max. steam pressure . . . . . . . . . . . . . . .350kPa (3.5 bar)
Other: . . . . . . .... . . . . . . . . . . . PTFE, PA 6.6
Capacity
Tank volumen: . . . . . . . . . . . . . . . . . . . .1.1L
Total steam time (full tank, 2 bar): . . . . . . . .15 min.
Steam time for sterilization (2 bar): . . . . . . .2 min.
Start-up time (full tank): . . . . . . . . . . . . . .10-12 min.
2.9.534
Sample valves Accessories - Steam Generator
Dimensions:
320 240
2.9
387
2900-0167
2900-0168
2.9.535
Accessories - Quick Connection Sample valves
Concept
The Unique sampling valve can be fitted with different variations of
quick connections.
2.9
Temperature Materials
Temperature range: . . . . . . . . . . . . . 1°C - 130°C Product wetted parts: . . . . . . . . . . . 1.4404 (316L)
Other parts: . . . . . . . . . . . . . . . . . . 1.4301 (304), PA 6.6 30% GF
Pressure
Max. working pressure: . . . . . . . . . . 600 kPa (6 bar)
Min. working pressure: . . . . . . . . . . 0 kPa (0 bar)
2.9.536
Sample valves Accessories - Quick Connection
Dimensions:
A
A
A
A
2900-0162
2900-0161
2900-0163
2900-0164
2.9
C C C C
Working principle
The male coupling is fitted with two proximity switches and the female coupling is fitted with non, 1 or 2 indication rings. This making it possible to have
four different drains connected to the sampling valve.
- No indication ring
- Inner indication ring
- Outer indication ring
- Inner and outer indication rings
Depending on the indication rings, the system will know which drain is connected to the sampling valve securing that the CIP fluids are not mixed.
The couplings are fitted with non-return valves to avoid spilling and thus mixing of fluids.
Female quick connection w. non return valve Male quick connection w. non return valve
B B
2900-0166
A
A
2900-0165
Type A B C
Quick connection w. hose connection ø6 58 6 14
Quick connection w. hose connection ø8 58 8 14
Quick connection w tube welding 59 10 14
Quick connection w. blind cab 49 - 14
Male connection 40 10 14
Female quick connection w. non return valve 77 10 14
Male quick connection w. non return valve 78.6 14 10
2.9.537
SB Membrane Sample Valve Sample valves
Concept
The membrane sample valve is used for sampling from tanks and
pipework under sterile conditions. The valve is sterilized in place with
2.9 alcohol or steam. Membrane sealing directly against product ensures
representative sampling, giving repeatable results safe to secondary
contamination.
Working principle
Before opening the valve, the closing cap should be placed on upper
hose piece. When handle is placed into horizontal position the required
flow through the lower outlet is obtained. When handle is back into
vertical position the valve is closed and the handle can be removed if
required. Aseptic sampling is possible from a special valve type with
micro port. By removing the red closing cap, a hypodermic needle
can be inserted through a central channel into the membrane and the
aseptic sampling takes place with the valve in closed position. After
sampling the valve should be flushed with water or alcohol. Sterilization
has to take place by means of alcohol or steam.
Standard Design
All types are available for manual or pneumatic operation. The two
outlets are hose pieces designed as clip-on. The standard valve is
equipped with one clip-on closing cap.
2.9.538
Sample valves SB Membrane Sample Valve
Options
• Handle for operating the valve
• Assembling tool
• Membrane remover
• Proximity switch for indication of open/closed valve position
• Sampling coil with clip-on
• Isobaric hand bottling device with clip-on
• Hypodermic needle
• Silicone hose with clip-on
Special Versions
Instead of being clip-on type, the two outlets of the valve can be supplied with Tri-Clamps, Swagelok or welding ends. Other type is available on request.
The pneumatic valve can alternatively be supplied in a combined manual - pneumatic execution. 2.9
Please ask for separate information on the SCANDI BREW® Sampling system.
ø22
ø30
ø25
TD 473-005
TD 473-006
TD 473-007
X
Y
Type T Type P 1” Type P Type S
DIN/NW25
A ø25 - - -
B ø30 ø25 ø29 3/8” BSP
W
A
B
X 81 82.5 82.5 94
Y 6,8 6.8 6.8 6.8
2901-0000 Z 87.5 87.5 87.5 87.5
W 65.2 65.2 65.2 65.2
Z
2.9.539
SB Micro Sample Port Sample valves
Concept
The Micro Sample Port is used to take aseptic and microbiological
samples in small volumes from tanks and pipework.
2.9
Working Principle
The sampling is done by unscrewing the closing cap and inserting a 1
mm hypodermic needle through the rubber plug.
Replacement of the rubber plug should only take place when the tank
is empty and pressure has been released. It is done by unscrewing the
press screw until it is released from the holder and the rubber plug is
released. Then the press screw is remounted firmly.
Before sampling, the plug should be sterilized with alcohol. Since
the inner part of the rubber plug sits flush with tankwall or pipework
surface, this part is automatically cleaned during tank or pipework
cleaning.
Standard Design
The Micro Sample Port is made in a simple, hygienic design and
consists of a housing made as a socket for direct welding into tankwall
or pipe-work, a rubber plug which is positioned by a press screw and
a closing cap.
Temperature Materials
Temperature range, silicone: . . . . . . . 1°C - 110°C Product wetted steel parts: . . . EN 1.4404 (AISI 316L) with 3.1 cert.
Temperature range, natural rubber: . . . 1°C - 90°C Membrane seals: . . . . . . . . . Silicone or natural rubber
Pressure
Max. product pressure: . . . . . . . . . . 6 bar
2.9.540
Sample valves SB Micro Sample Port
2.9
2.9.541
SB Micro Sample Port Type M Sample valves
Concept
The Micro Sample Port Type M is used to take aseptic and
microbiological samples in small volumes from tanks and pipework.
2.9
Working principle
The sampling is done by unscrewing the closing cap and inserting
a hypodermic needle through the membrane. Replacement of the
rubber membrane should only take place when the tank is empty and
pressure has been released. It is done by unscrewing the threaded
nipple and removing the perforated disc, replace the membrane
and make sure the parts are mounted firmly. Before sampling, the
plug should be sterilized with alcohol. The inner part of the rubber
membrane is automatically cleaned during tank or pipework cleaning.
Standard design
The Micro Sample Port Type M is made in a simple, hygienic design
and consists of a housing made as a socket for direct welding into
tankwall or pipe-work, a theaded nipple and a perforated disc keeps
the membrane in place.
Temprature Materials
Temprature range: . . . . . . . . 1°C - 90°C Product wetted steel parts . . . EN 1.4404 (AISI 316L) with 3.1 cert.
Membrane seal . . . . . . . . . . NBR
Pressure
Max. product pressure: . . . . . 10 bar
2.9.542
Sample valves SB Carlsberg Flask
ky Yeast propagation
Alfa Laval SB Carlsberg Flask
Concept
The Carlsberg flask is used for sterilizing wort and propagating pure
yeast culture for yeast propagation plants in laboratory scale.
2.9
Working principle
The flask is filled with wort to the net capacity corresponding to
approximately 80% of the total volume.
Sterilization takes place in an autoclave, on a gas burner or an electric
hotplate. After sterilization, the flask is placed in a refrigerator or a
cold room in order to cool down the wort to the desired working
temperature. Aeration of the cold wort is made through the membrane
sample valve connected to the aeration lance.
Yeast culture can be introduced aseptically through the membrane
fitting by means of a syringe. Alternatively, dry yeast culture can be
transferred to the flask by the empty filter housing.
Standard design
The Carlsberg Flask is constructed as a cylindrical container with flat
bottom. The Carlsberg Flask is equipped with breathing filters and a
membrane sample valve for aeration and product transfer. Yeast can
be added through a micro sample port by the means of a syringe.
Compliance to PED 97/23/EC of the European Community.
2.9.543
SB Carlsberg Flask Sample valves
Sterile air
2.9
2.9.544
Sample valves SB Sample Cock
ky Sampling
Alfa Laval SB Sample Cock
Concept
To valve is designed for taking bulk samples of low and high viscous
liquids from tanks and pipework with reliable reproducible results.
2.9
Working principle
The sample cock has a fixed handle and is manually operated.
Samples are taken from the bottom outlet. In closed position after
sampling, the valve drains out completely.
Standard design
The valve body is supplied with male part in 3/8” BSP for socket
mounting. Valve outlet is available as hose piece designed as clip-on
type or male thread 3/8” BSP. The handle turns 120°.
2.9.545
SB Sample Cock Sample valves
Cleaning Maintenance
After sampling, the cock should be flushed with water. Sterilization is The inside surfaces of the sample cock must be lubricated with
possible with alcohol - or the valve can be flame-sterilized. Please food-grade grease when the cock is included in CIP of vessel or
do not overheat the Sample Cock. In case the valve is included in pipeline. Disassembly of valve is recommended to be done by hand.
CIP with vessel or pipeline cleaning, the valve must be lubricated with Make sure not to scratch or dent inside surfaces.
grease of food-quality afterwards.
Installation
The sample cock should be placed directly at the sampling place
with minimum distance to the product. Mounting sockets in stainless
steel AISI 316L for welding into tanks and pipework are available with
material certificate.
2.9
Standard Versions:
Mounting Sockets:
Hose piece
Dia.:22
Socket Type P
for Pipes
Coil
Dia.:25
Dia.:25
2.9.546
Sample valves Unique Sampling Valve - Double Seat
Product code: 5349 Material: 1.4404 (316L)
Valve Ports: Tri-Clamp/Quick Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Polished
TD 472-005
9614094906 9614094942 778 0-6 Collared pipe - DN40 87.6 41
9614094907 9614094943 808 0-6 Collared pipe - ISO 51mm 87.6 51
9614094908 9614094944 808 0-6 Collared pipe - DN50 87.6 53
A
Size 10
9614095201 9614095237 916 0-6 Tri-Clamp 110.9 50.5
9614095202 9614095238 955 0-6 Tank mounted 111.4 38
9614095203 9614095239 955 0-6 Collared pipe - ISO 25mm 112.6 25
9614095204 9614095240 976 0-6 Collared pipe - DN25 110.6 29
B
9614095205 9614095241 1012 0-6 Collared pipe - ISO 38mm 110.6 38
9614095206 9614095242 1012 0-6 Collared pipe - DN40 110.6 41
9614095207 9614095243 1047 0-6 Collared pipe - ISO 51mm 110.6 51
9614095208 9614095244 1047 0-6 Collared pipe - DN50 110.6 53
Size 4 Actuator
9614095001 9614095037 1340 0-6 Tri-Clamp 141.1 50.5
9614095002 9614095038 1374 0-6 Tank mounted 141.4 29
9614095003 9614095039 1374 0-6 Collared pipe - ISO 25mm 141.1 25
9614095004 9614095040 1416 0-6 Collared pipe - DN25 141.1 29
9614095005 9614095041 1492 0-6 Collared pipe - ISO 38mm 141.1 38
9614095006 9614095042 1492 0-6 Collared pipe - DN40 141.1 41
9614095007 9614095043 1516 0-6 Collared pipe - ISO 51mm 141.1 51
9614095008 9614095044 1516 0-6 Collared pipe - DN50 141.1 53
Size 10
9614095401 9614095437 1602 0-6 Tri-Clamp 179.4 50.5
9614095402 9614095438 1642 0-6 Tank mounted 179.9 38
9614095403 9614095439 1642 0-6 Collared pipe - ISO 25mm 180.1 25
A
Size 25 B
9614095501 9614095522 5846 0-6 Tri-Clamp 363.9 77.5
9614095502 9614095523 5410 0-6 Tank mounted 363.9 70
9614095503 9614095524 5846 0-6 Collared pipe - ISO 51 mm 367.9 51
9614095504 9614095525 5846 0-6 Collared pipe - DN50 367.9 53
9614095505 9614095526 5955 0-6 Collared pipe - ISO 63.5 mm 366.9 63.5
9614095506 9614095527 5955 0-6 Collared pipe - DN65 366.9 70
2.9.547
Unique Sampling Valve - Double Seat Sample valves
Product code: 5349 Material: 1.4404 (316L)
Valve Ports: Tri-Clamp/Quick Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Polished
2.9 Size 10
9611980141 44 - Spanner wrench 66 - - -
Size 25
9611980115 55 - Spanner wrench 108 - - -
Size 4
9614023901 126 - Hold tool 40 30 20 - A
2900-0181
Size 10
9614023902 137 - Hold tool 60 35 20 - A
2900-0181
Size 25
9614023903 213 - Hold tool 125 90 30 - A
2900-0181
Size 4
9614025801 126 - Mount tool - - 30 36.5 2900-0182
Size 10
9614025802 158 - Mount tool - - 30 56.5
2900-0182
Size 25
9614025803 246 - Mount tool - - 30 110
2900-0182
2.9.548
Sample valves Unique Sampling Valve - Single Seat
Product code: 5349 Material: 1.4404 (316L)
Valve Ports: Tri-Clamp/Quick Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Polished
TD 472-005
9614094806 9614094842 650 0-6 Collared pipe - DN40 87.6 41
9614094807 9614094843 696 0-6 Collared pipe - ISO 51mm 87.6 51
9614094808 9614094844 696 0-6 Collared pipe - DN50 87.6 53
A
Size 10
9614095101 9614095137 733 0-6 Tri-Clamp 110.9 50.5
9614095102 9614095138 764 0-6 Tank mounted 111.4 38
9614095103 9614095139 764 0-6 Collared pipe - ISO 25mm 112.6 25
9614095104 9614095140 782 0-6 Collared pipe - DN25 110.6 29
B
9614095105 9614095141 817 0-6 Collared pipe - ISO 38mm 110.6 38
9614095106 9614095142 817 0-6 Collared pipe - DN40 110.6 41
9614095107 9614095143 848 0-6 Collared pipe - ISO 51mm 110.6 51
9614095108 9614095144 848 0-6 Collared pipe - DN50 110.6 53
Size 4 Actuator
9614030901 9614030937 1280 0-6 Tri-Clamp 92.5 50.5
9614030902 9614030938 1314 0-6 Tank mounted 92.8 29
9614030903 9614030939 1314 0-6 Collared pipe - ISO 25mm 92.5 25
9614030904 9614030940 1329 0-6 Collared pipe - DN25 92.5 29
9614030905 9614030941 1363 0-6 Collared pipe - ISO 38mm 92.8 38
9614030906 9614030942 1363 0-6 Collared pipe - DN40 92.5 41
9614030907 9614030943 1399 0-6 Collared pipe - ISO 51mm 92.5 51
9614030908 9614030944 1399 0-6 Collared pipe - DN50 92.5 53
Size 10
9614095301 9614095337 1280 0-6 Tri-Clamp 121.4 50.5
9614095302 9614095338 1314 0-6 Tank mounted 121.9 38
9614095303 9614095339 1314 0-6 Collared pipe - ISO 25mm 122.1 25
A
2.9.549
Unique Sampling Valve - Single Seat Sample valves
Product code: 5349 Material: 1.4404 (316L)
Valve Ports: Tri-Clamp/Quick Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Polished
2.9
2.9.550
Sample valves Unique Sampling Valve - Accessories
Product code: 5349
PPL
Item No. Description Upgrade Kit
EUR
Size 4 Handle
9614095701 488 Upgrade to manual double seat - incl. EPDM seal
9614095702 488 Upgrade to manual double seat - incl. Q seal
Size 10
9614095801 528 Upgrade to manual double seat - incl. EPDM seal TD 472-040
2.9
9614095802 528 Upgrade to manual double seat - incl. Q seal
Size 4 Actuator
9614095901 1015 Upgrade to pneumatic double seat - incl. EPDM seal
9614095902 1015 Upgrade to pneumatic double seat - incl. Q seal
9614095903 541 Upgrade to pneumatic single seat - incl. EPDM seal
9614095904 541 Upgrade to pneumatic single seat - incl. Q seal
Size 10
9614096001 1090 Upgrade to pneumatic double seat - incl. EPDM seal
9614096002 1090 Upgrade to pneumatic double seat - incl. Q seal
9614096003 541 Upgrade to pneumatic single seat - incl. EPDM seal 2900-0002
PPL
Item No. Description Accessories
EUR
Size 4 Membrane Seal
9614016501 109 EPDM (10 pieces)
9614016551 120 Q (Silicone) (10 pieces)
Size 10
TD 472-043
9614018801 138 EPDM (10 pieces)
9614018851 152 Q (Silicone) (10 pieces)
Size 25
9614019001 190 EPDM (10 pieces)
9614019051 208 Q (Sillicone) (10 pieces)
Size 4 / 10 Non-return valve
9614195501 323 For steam generator
9614195502 323 For quick coupling
9614195503 323 For tube - welding TD 472-045
Size 4 / 10 Plug
9614290501 8 Plug for upper connection EPDM
2900-0183
* On request.
2.9.551
Unique Sampling Valve - Accessories Sample valves
Product code: 5349
PPL
Item No. Description Accessories
EUR
Size 4 / 10 Quick Coupling
9614195601 117 Female - Hose connection ID 6 mm hose
9614195602 117 Female - Hose connection ID 8 mm hose
2.9
TD 472-046
TD 472-047
TD 472-056
Proximity switch
9611995020 86 M5 Proximity switch 1.5 mm
TD 472-052
9614017401 52 Adaptor for proximity switch (open position only) - Size 4 and 10
9614257901 125 Adaptor for proximity switch (open position only) - Size 25
2900-0082
2900-0120
2900-0121
2900-0122
2900-0123
* On request.
2.9.552
Sample valves Unique Sampling Valve - Accessories
Product code: 5349
PPL
Item No. Description Accessories
EUR
Steam generator
9614219501 3155 Steam generator
2.9
2900-0124
* On request.
2.9.553
SB Membrane Sample Valve Sample valves
Product code: 5349
2.9.554
Sample valves SB Membrane Sample Valve Accessories
Product code: 5935
29010008
29010009
29010010
29010012
29010013
29010014
29010015
2.9.555
SB Membrane Sample Valve Accessories Sample valves
Product code: 5935
29010016
2.9
9615132601 491 Isobaric hand bottling device
29010017
2.9.556
Sample valves SB Micro Sample Port
Product code: 5917 Material: 1.4404
Product wetted surface finish: Ra ≤ 0.8 µm
PPL
Item. No Specification
EUR
Micro Sample Port
9615122501 141 Type T w/red silicone plug
9615122502 141 Type T w/green rubber plug
9615122701 137 Type P w/red silicone plug
9615122702 141 Type P w/green rubber plug 2.9
9615123301 141 Type PC 1” w/red silicone plug
9615123302 137 Type PC 1” w/green rubber plug
9615126501 145 Type PC DN 25 w/red silicone plug
9615126502 145 Type PC DN 25 w/green rubber plug
TD 473-001
2.9.557
SB Micro Sample Port, Type M Sample valves
Product code: 5917 Material: 1.4404
Product wetted surface finish: Ra ≤ 0.8µm
PPL
Item No. Specification SCANDI BREW
EUR
Micro Sample Port, Type M
9615139401 470 Micro Sample Port, Type M (max. 10
bar)(max. 10 bar)
2.9
TD 473-021
2.9.558
Sample valves SB Carlsberg Flask
Product code: 5915
PPL
Item No. Specification SCANDI BREW
EUR
Carlsberg Flask
9615126101 8259 Carlsberg Flask, Complete with two 3
msilicone hoses with clip-on and extra
aeration filter
2.9
TD 473-003
2.9.559
SB Accessories Sample valves
Product code: 5935
PPL
Item No. Specification
EUR
Micro Sample Port
9615122501 141 Type T w/red silicone plug
9615122502 141 Type T w/green rubber plug
9615122701 137 Type P w/red silicone plug
2.9 9615122702 141 Type P w/green rubber plug
9615123301 141 Type PC 1" w/red silicone plug
9615123302 137 Type PC 1" w/green rubber plug
9615126501 145 Type PC DN 25 w/red silicone plug
9615126502 145 TypePC DN 25 w/green rubber plug
TD 473-001
0,
9680124366 470 Micro Sample Port, Type M (max. 10 bar)
9680123394 6 White NBR membrane for type M (max 95°C, 1 piece)
TD 473-021
Sample Cock
9680124370 568 With 3/8" BSP outlet
9680124371 568 With hose piece outlet
TD 473-002
2.9.560
Sample valves SB Accessories
Product code: 5917
PPL
Item No. Specification SCANDI BREW
EUR
Membranes
9680124377 136 20 EPDM membranes w. grey bushing
9680124476 136 20 EPDM membranes w. red bushing
9680124475 131 20 EPDM membranes w. blue bushing
9615102199 282 20 EPDM black membranes w. Steel bushing 2.9
9680124378 140 20 silicone membranes w. grey bushing
TD 473-010
9680124478 141 20 silicone membranes w. red bushing
9680124477 144 20 silicone membranes w. blue bushing
Standard bushing colour is grey, other colours to secure systematic replacement of
membranes.
Extra equipment
9615101201 88 Clip-on Closing Cap With Chain complete
9615132403 109 Clip-on cap with 1/4" BSP male
TD 473-011
9615118801 163 3 m silicone sealing hose w. 2 clip-on
9615132401 80 Clip-on for 3/6mm silicone hose
Extra equipment
9615132502 274 1 m high pressure hose, w. clip-on in ends
9615132501 384 3 m high pressure hose, w. clip-on in ends
Accessories
9615118501 260 Coil outlet with clip-on
TD 473-022
2.9.561
SB Accessories Sample valves
Product code: 5915
PPL
Item No. Specification SCANDI BREW
EUR
Semi automatic sampling system
Complete system comprising:
Sampling panel in st. st.
Incl.
2.9
- Sample taking valve
TD 473-004
10
9
1
7
3
- Collection tray
6 4
5
2.9.562
Sample valves SB Sample Cock
Product code: 5917
PPL
Item No. Specification SCANDI BREW
EUR
Sample Cock
9680124370 445 With 3/8” BSP outlet
9680124371 445 With hose piece outlet
2.9
TD 473-002
2.9.563
Sampling Valves Type 20 Sample valves
Sampling cocks/valves/plug
Product code: 5278
PPL
Item No. Size Dimension mm
EUR
1.4404 (316L) Inch (BSP) A B E Sampling valve Type 20
3135000201 322 3/4" 81 50 10
2.9
2.9.564
2.10 Shutter Valves
The Shutter Valve is a self-draining valve that allows for multi-directional flow of product.
Product leaflets
Shutter Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.10.566
Price lists
MH52, MH53, DH52, DH53 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.10.570
AH52, AH53 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.10.571
Handles for MH, DH and AH valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.10.572
Actuator KH630, - 631, -632, -633 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.10.573
MH, DH and AH - Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.10.575
Shutter Valve Shutter Valves
Concept
Koltek valve is a manually or pneumatically operated valve, designed
for use in the food, chemical, pharmaceutical and other industries
where valves of hygienic design are needed.
2.10 Working principle
A PTFE shutter is operated by means of a handle or an actuator. A
spring system presses the shutter against the inside cylindrical surface
of the valve body thus ensuring complete tightness.
The air actuated valve can be fitted with ThinkTop® or a laterally fitted
indication unit for remote indication of the valve position. The manually
operated valve can be fitted with laterally indication units (used for
LKLA actuators). The actuator for the valve comes in two versions,
single acting or double acting. The single acting actuator operates
with one main piston whereas the double acting actuator operates
with two main pistons.
Standard Design
The valve consist of a rigid body with an internal cylindrical bore and
2 or 3 ports for pipe connection. The two lids have guide rings or
bearings for an internal shaft which supports and positions the shutter.
The stainless steel handle or the actuator is fitted to turn the shaft.
The actuator consists of a system of cylinders and one or two main
pistons interconnected with a toothed bar which interacts with a gear
.wheel on the valve shaft. The system is insensitive to pressure shocks
in the valve.
Temperature Materials
Max. temperature: . . . . . . . . . . . . . 110°C Product wetted steel parts: . . . . . . . . 1.4404 (316L.)
Product wetted seals: . . . . . . . . . . . Shutter in PTFE
Pressure
EPDM
Max. pressure against shutter: . . . . . 300 kPa (3 bar)
Actuator seals: . . . . . . . . . . . . . . . . NBR
Max. pressure behind shutter: . . . . . . 1000 kPa (10 bar
Air pressure for actuator: . . . . . . . . . Max. 800 kPa (8 bar)
Min. 500 kPa (5 bar)
Air Connections
Compressed air:
R 1/8" (BSP), internal thread
2.10.566
Shutter Valves Shutter Valve
Actuator functions
2.10
TD 418-138
TD 418-137 TD 418-146
TD 418-145
TD 418-140
TD 418-154
TD 418-153
TD 418-139
TD 418-142
TD 418-141
TD 418-148
TD 418-147
TD 418-144
TD 418-156
TD 418-143
TD 418-155
2.10.567
Shutter Valve Shutter Valves
Dimensions (mm)
K H3 H2 H1
A1
A2
OD
ID
B
E
t
A3
M
TD 418-043
G
2.10
TD 418-072
Fig. 1. Dimensions.
valves:
Actuators
2.10.568
Shutter Valves Shutter Valve
P (kPa) P (kPa)
100 100
TD 418-044
TD 418-045
90 90
80 80
70 70
60 60
50 50
40 40
30 30
20 20
10 10
Pressure drop can also be calculated with the following formula: Options
Q = Kv x √∆p A. Male parts or clamp liners in accordance with required standard.
B. Control and Indication: IndiTop, ThinkTop or ThinkTop Basic.
Where
C. Bottom lid for hot water or steam heating.
Q = Flow in m3/h.
D. Bottom fitted indication unit.
Kv = m3/h at a pressure drop of 1 bar (see table above).
E. Limit stop for MH 52/53.
∆ p = Pressure drop in bar over the valve.
F. Pilot valve, type L or T (for actuator type 633). Type L is used when
How to calculate the pressure drop for an ISO 2.5" shut-off valve if two ThinkTop units are used.
the flow is 40 m3/h G. Rebuilding to double acting value for high viscosity product or
2.5" shut-off valve, where Kv = 111 (See table above). quick operation.
Q = Kv x √∆p H. Product wetted seals of NBR or FPM..
40 = 111 x √∆p Note!
For further details, see also instruction IM 70735.
Note! For all manually operated valves: Use LKLA indication units.
2.10.569
MH52, MH53, DH52, DH53 Shutter Valves
Product code: 5276 Material: 1.4404 (316L)
Connection: ISO/DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Manual
2.10.570
Shutter Valves AH52, AH53
Product code: 5276 Material: 1.4404 (316L)
Connection: ISO Clamp ferrules
Seals: EPDM
Inside surface finish: Ra ≤ 0.4 μm
Outside surface finish: Ra ≤ 0.4 μm
Actuation: Manual
PPL
Item No. Valve size (mm) Dimension (mm)
EUR
G
Inch
Inch tube A1 E Inch AH52 with 2 clamp ends
tube
tube
9612445016 1634 12.7 116.0 42.0 48.5
9612445026 1683 19.0 116.0 42.0 48.5
9612260082 1782 25.0 116.0 42.0 58.0
2.10
9612260086 1883 38.0 149.0 56.0 74.5
9612260090 1861 51.0 161.0 62.0 87.0
2.10.571
Handles for MH, DH and AH valves Shutter Valves
Koltek valves Material: 1.4301 (304)
Operating parts for MH, DH and AH valves
Product code: 5277
PPL
Item No. Valve size (mm) Dimension (mm)
EUR
Inch DIN For 2 ports,
K
tube tube Inch and DIN valves
9612436204 107 12.7-38 25-40 130
9612436205 129 51-63.5 50 180
9612436206 149 76.1 65 235
9612449002 208 101.6 80100 330
2.10
2.10.572
Shutter Valves Actuator KH630, - 631, -632, -633
Actuators for MH, DH and AH valves Material: 1.4301 (304)
Product code: 5275 Actuation: See below
PPL
Item No. Valve size (mm) Description Dimension (mm)
EUR
Inch DIN 2 pos. 90°. Spring
A2 H1 H2 H3 KH630
tube tube return
9612482101 1671 12.7-51 25-50 129 57 326
9612482102 1822 12.7-51 25-50 For indication 129 57 326 43
9612494601 2466 63.5-76.1 65 129 285 285
9612494602 2604 63.5-76.1 65 For indication 129 285 285 43
2.10
Bonnets - please see later this chapter. Options - please see later this chapter.
2.10.573
Actuator KH630, - 631, -632, -633 Shutter Valves
Bonnets and brackets for MH, DH and AH valves/actuators Material: 1.4301 (304)
Product code: 5275, 5289
PPL
Item No. Valve size (mm) Dimension (mm)
EUR
Inch DIN
A2 Bonnet
tube tube
Product code: 5275
9612495901 138 12.7-25 25 44
9612496001 138 38 40 44
9612496101 138 51 50 44
2.10
9612496201 138 63.5 46
9612505101 138 76.1 65 52
9612505201 215 80 68
9612480801 215 101.6 100 68
Product code: 5289 Bracket for indication unit
9612506201 75 12.7-25 25
9612506202 70 38 40
9612506203 70 51-76.1 50-65
9612506204 132 89101.6 80100
2.10.574
Shutter Valves MH, DH and AH - Options
Shutter valves - options
The Shutter valves not mentioned in the code number
sheets, should be ordered as below:
Product code: 5276
PPL
Item No. Valve size (mm)
EUR
Inch DIN
Male parts
tube tube
80 25 25
100 38 40
105 51 50
171 63.5 65
2.10
192 76.1 80 Male part standards (included in the price) SMS,
334 101.6 100
ISO/IDF, DS, BS, DIN, ISO clamp.
Pilot valve
9611993181 44 Pilot valve (L type) for type 633 actuator (when using two LKT-N top units).
9611993257 49 Pilot valve (T type) for type 633 actuator.
* = On request
Note: Limit stop is only available for MH52 and MH53
2.10.575
This page is intentionally left blank
2.11 Single Seat Valves
Alfa Laval’s Single Seat Valve is an extremely reliable and hygienic design for stopping or
diverting flow in single or multi-directional systems.
Product leaflets
Unique SSV Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.578
Unique SSV ATEX Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.582
Unique SSV DN125 and DN150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.586
Unique SSV Reverse Acting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.591
Unique SSV Long Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.595
Unique SSV Aseptic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.599
Unique SSV Two Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.603
Unique SSV Tangential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.607
Unique SSV Tank Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.611
Unique SSV Y-body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.615
Unique SSV Manually Operated/Manually Regulating . . . . . . . . . . . . . . . . .2.11.619
Unique SSV Aseptic Manually Operated Valve . . . . . . . . . . . . . . . . . . . . . . .2.11.622
Unique Single Seat Valve - manually regulating RF . . . . . . . . . . . . . . . . . . .2.11.628
Unique SSSV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.630
LKAP Air-Operated Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.634
SB Mini Flow Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.636
Price lists
Unique SSV Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.638
Unique SSV ATEX Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.642
Unique SSV DN125/150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.646
Unique SSV Reverse Acting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.650
Unique SSV Long Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.654
Unique SSV Aseptic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.658
Unique SSV Two Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.662
Unique SSV Tangential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.666
Unique SSV Tank Outlet Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.667
Unique SSV Y-body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.668
Unique SSV Manually Operating Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.669
Unique SSV Manually Regulating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.670
Unique SSV Aseptic Manually Operating Valve . . . . . . . . . . . . . . . . . . . . . .2.11.671
Unique SSV Aseptic Manually Regulating Valve . . . . . . . . . . . . . . . . . . . . . .2.11.672
Unique SSV Aseptic Manually Tank Outlet Valve . . . . . . . . . . . . . . . . . . . . .2.11.673
Unique SSSV Small Single Seat Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.674
LKAP Air-Operated Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.678
SB Mini Flow Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.680
Unique SSV Standard Single Seat Valves
Concept
Unique SSV meets the highest demands of your process in terms
of hygiene and safety. It is built on a well-proven platform from an
installed base of more than one million valves.
Working principle
The valve is a pneumatic seat valve in a hygienic and modular design
2.11 for a wide field of duties, e.g. as a shut-off valve with two (2) or three
(3) ports or as a change-over valve with three (3) to five (5) ports. The
valve is remote-controlled by means of compressed air. It has few and
simple moveable parts which results in a very reliable valve and low
maintenance cost.
Standard design
The Unique Single Seat Standard valve comes in a one or two body
configuration. To ensure a high degree of flexibility the valve seat
between the two bodies in the Change-over version is loose. The
valve features an optimized life span of the seals through a defined
compression design. The actuator is connected to the valve body
using a yoke and all components are assembled with clamp rings.
Temperature Materials
Temperature range . . . . . . . . . . . . . -10°C to +140°C (EPDM) Product wetted steel parts: . . . . . . . . 1.4404 (316L)
Other steel parts . . . . . . . . . . . . . . . 1.4301 (304)
Pressure
External surface finish . . . . . . . . . . . Semi-bright (blasted)
Max. product pressure . . . . . . . . . . 1000 kPa (10 bar)
Internal surface finish . . . . . . . . . . . . Bright (polished), Ra < 0.8 µm
Min. product pressure . . . . . . . . . . . Full vacuum
Product wetted seals: . . . . . . . . . . . EPDM
Air pressure . . . . . . . . . . . . . . . . . . 500 to 700 kPa (5 to 7 bar)
Other seals . . . . . . . . . . . . . . . . . . NBR
Valve Body Combinations
Actuator function
- Pneumatic downward movement, spring return.
- Pneumatic upward movement, spring return.
- Pneumatic upward and downward movement (A/A).
O C T O B E R 2008
2.11.578
Single Seat Valves Unique SSV Standard
Options Below are some of the valve models available, though please use
A. Male parts or clamp liners in accordance with required standard. the Alfa Laval computer aided selection tool (Anytime configurator)
B. Control and Indication: IndiTop, ThinkTop or ThinkTop Basic. for full access to all models and options.
C. Product wetted seals in HNBR or FPM. - Reverse acting valve.
D. Plug seals HNBR, FPM or TR2 plug (floating PTFE design). - Long stroke valve.
E. External surface finish bright. - Manually operated valve.
Note! - Tank Outlet valve.
For further details, see instruction ESE00202. - Two Step valve.
- Tangential valve.
Other valves in the same basic design
The Unique SSV valve range includes several purpose built valves. The actuator comes with a 5 years warranty
Dimensions (mm)
Please note!
Opening/closing time will be effected by the following:
- The air supply (air pressure).
- The length and dimensions of the air hoses.
- Number of valves connected to the same air hose.
H
- Use of single solenoid valve for serial connected air actuator functions.
H
- Product pressure.
F2
F1
TD 461-067
TD 461-066
A3
A1
C
E
t E M t E M
ID ID
OD OD TD 454-014
2.11.579
Unique SSV Standard Single Seat Valves
TD 461-119
TD 461-116
15
DN25/25 Kv
2.11
TD 461-120
TD 461-117
Kv 15
DN25/25
TD 461-121
TD 461-118
DN25/25 Kv 15
Note!
For the diagrams the following applies:
Medium: Water (20°C)
40 2
111 0.13 bar
(This is approx. the same pressure drop by reading the y-axis above)
2.11.580
Single Seat Valves Unique SSV Standard
A A A
A A
A
P P P P
P
Po
2212-0003
Po Po Po 2212-0009
Table 1 - Shut-off and Change-over valves Max. pressure in bar without leakage at the valve seat
Actuator / Valve body Air Valve size
Plug DN 25 DN 40 DN50 DN 65 DN 80 DN 100
combination and direction pressure DN/OD DN/OD DN/OD DN/OD DN/OD DN/OD
position
of pressure (bar) 25 mm 38 mm 51 mm 63.5 mm 76.1 mm 101.6 mm
1 NO 10.0 8.2 8.4 4.5 6.8 4.4
5 9.2 4.4 5.9 3.4 4.4 2.9
2 6 NO 10.0 7.6 9.6 5.6 7.2 4.8
7 10.0 10.0 10.0 7.8 10.0 6.7
5 10.0 5.7 6.8 3.7 4.7 3.0
3 6 NC 10.0 9.8 10.0 6.1 7.7 5.0
7 10.0 10.0 10.0 8.5 10.0 6.9
4 NC 10.0 6.3 7.2 4.2 6.4 4.2
5 10.0 10.0 10.0 10.0 10.0 9.4
5 6 A/A 10.0 10.0 10.0 10.0 10.0 10.0
7 10.0 10.0 10.0 10.0 10.0 10.0
5 10.0 10.0 10.0 10.0 10.0 9.1
6 6 A/A 10.0 10.0 10.0 10.0 10.0 10.0
7 10.0 10.0 10.0 10.0 10.0 10.0
Table 2 - Shut-off and Change-over valves Max. pressure in bar against which the valve can open
Actuator / Valve body Air Valve size
Plug DN 25 DN 40 DN50 DN 65 DN 80 DN 100
combination and direction pressure DN/OD DN/OD DN/OD DN/OD DN/OD DN/OD
position
of pressure (bar) 25 mm 38 mm 51 mm 63.5 mm 76.1 mm 101.6 mm
7 NO 10.0 10.0 10.0 7.4 9.7 6.3
5 10.0 7.8 10.0 6.1 7.1 4.7
8 6 NO 10.0 10.0 10.0 8.3 9.9 6.6
7 10.0 10.0 10.0 10.0 10.0 8.5
5 10.0 10.0 10.0 6.6 7.5 4.9
9 6 NC 10.0 10.0 10.0 9.0 10.0 6.9
7 10.0 10.0 10.0 10.0 10.0 8.8
10 NC 10.0 9.7 10.0 6.8 9.1 6.1
Table 3 - Shut-off and Change-over valves with high pressure actuator option Max. pressure in bar without leakage at the valve seat
Actuator / Valve body Air Valve size
Plug DN 25 DN 40 DN50 DN 65 DN 80 DN 100
combination and direction pressure DN/OD DN/OD DN/OD DN/OD DN/OD DN/OD
position
of pressure (bar) 25 mm 38 mm 51 mm 63.5 mm 76.1 mm 101.6 mm
1 NO 10.0 10.0 10.0 10.0 - -
2 6 NO 10.0 10.0 10.0 10.0 - -
3 6 NC 10.0 10.0 10.0 10.0 5.0 3.0
4 NC 10.0 10.0 10.0 9.6 10.0 7.0
2.11.581
Unique SSV ATEX Standard Single Seat Valves
Concept
The Unique Single Seat ATEX valve meets the highest demands of
your process in terms of hygiene and safety. Built on the well-proven
Unique SSV platform it is ATEX certified to be used in environments
with an explosive atmosphere.
Working principle
2.11 The valve is a pneumatic seat valve in a hygienic and modular design
for a wide field of duties, e.g. as a shut-off valve with two (2) or three
(3) ports or as a change-over valve with three (3) to five (5) ports. The
valve is remote-controlled by means of compressed air. It has few and
simple moveable parts which results in a very reliable valve and low
maintenance cost.
Standard design
The Unique SSV ATEX valve comes in a one or two body configuration.
With its module built structure it is designed for flexibility and easy
customization through the electronic configurator. The valve features
an optimized life span of the seals through a defined compression
design. The actuator is connected to the valve body using a yoke and
all components are assembled with clamp rings.
Actuator function
- Pneumatic downward movement, spring return.
- Pneumatic upward movement, spring return.
- Pneumatic upward and downward movement A/A.
O C T O B E R 2008
2.11.582
Single Seat Valves Unique SSV ATEX Standard
Dimensions (mm)
H H Please Note!
F2
F1
t E M t E M
ID ID
OD OD
Shut-off valve Change-over valve
2.11.583
Unique SSV ATEX Standard Single Seat Valves
TD 461-121
TD 461-118
DN25/25 Kv 15
TD 461-117
Kv 15
DN25/25
Δ
TD 461-120
TD 461-116
15
DN25/25 Kv
Note!
For the diagrams the following applies:
Medium: Water (20°C)
Measurement: In accordance with VDI2173
Pressure drop can also be calculated in Anytime configurator
40 2
111 0.13 bar
(This is approx. the same pressure drop by reading the y-axis above)
2.11.584
Single Seat Valves Unique SSV ATEX Standard
A A A
A A
A
P P P P
P
Po
2212-0003
Po Po Po 2212-0009
Table 2 - Shut-off and Change-over valves Max. pressure in bar against which the valve can open
Actuator / Valve body Air Valve size
Plug DN 25 DN 40 DN50 DN 65 DN 80 DN 100
combination and direction pressure DN/OD DN/OD DN/OD DN/OD DN/OD DN/OD
position
of pressure (bar) 25 mm 38 mm 51 mm 63.5 mm 76.1 mm 101.6 mm
7 NO 10.0 10.0 10.0 7.4 9.7 6.3
5 10.0 7.8 10.0 6.1 7.1 4.7
8 6 NO 10.0 10.0 10.0 8.3 9.9 6.6
7 10.0 10.0 10.0 10.0 10.0 8.5
5 10.0 10.0 6.8 6.6 7.5 4.9
9 6 NC 10.0 10.0 10.0 9.0 10.0 6.9
7 10.0 10.0 10.0 10.0 10.0 8.8
10 NC 10.0 9.7 10.0 6.8 9.1 6.1
2.11.585
Unique SSV DN125 and DN150 Single Seat Valves
Concept
Unique Single Seat DN125 and DN150 Valves are pneumatic seat
valves in a hygienic and modular design giving a wide field of
application, e.g. as a stop valve with two (2) or three (3) ports or as
change-over valve with three (3) to five (5) ports
Working principle
2.11 The valve is remote-controlled by means of compressed air. It has
few and simple moveable parts which results in a very reliable valve
and low maintenance cost.
Standard Design
The Unique Single Seat DN125 and DN150 Valves come in a one
or two body configuration. The actuator is connected to the valve
body by means of clamp rings. To facilitate installation the valve is
only partly assembled when delivered. The valve has welding ends as
standard and is available with fittings as option. It is recommended,
due to the valve size and weight, to use supporting equipment,
handling and installing the valve. Guidelines are given in the instruction
manual (ESE02590). Alfa Laval is not able to supply the recommended
supporting equipment.
Temperature Materials
Temperature range, standard lip seal: . -10°C to +100°C (EPDM) Product wetted steel parts: ... . . . . . 1.4401 (316L)
Temperature range, special lip seal: . . -10°C to +140°C (EPDM) Other steel parts: . . . . . . ... . . . . . 1.4301 (304)
Plug stem sizes DN125-150 .. . . . . . 1.4401 (316L)
Pressure
Product wetted seals . . . . ... . . . . . EPDM
Max. product pressure: . . . . . . . . . . 1000 kPa (10 bar)
Other seals . . . . . . . . . . ... . . . . . NBR
Min. product pressure: . . . . . . . . . . Full vacuum
Air pressure, actuator
- Sizes DN125-150 . . . . . . . . . . . . . 600 to 800 kPa (6 to 8 bar)
Actuator function
- Pneumatic downward movement, spring return (NO-lower seat)
- Pneumatic upward movement, spring return (NC-lower seat)
2.11.586
Single Seat Valves Unique SSV DN125 and DN150
Options
A. Male parts in accordance with required standard.
B. Control and Indication (IndiTop, ThinkTop or ThinkTop Basic).
C. Surface roughness, product wetted parts: Ra ≤ 0.8 µm.
D. Product wetted seals of NBR or FPM.
E. Service tools for actuator.
F. Plug seals NBR/FPM.
The actuator comes with a 5 years warranty
Dimensions (mm)
DIN
Nominal size DN
125 150
NC NO NC NO
A1 571 573 584 586 2.11
A2 614 618 627 631
A3 740 737 777 775
A4 781 778 818 816
C 167 167 192 192
OD 129 129 154 154
ID 125 125 150 150
t 2.0 2.0 2.0 2.0
E1 150 150 150 150
E2 150 150 150 150
F1 43 45 43 45
F2 41 41 41 41
H 199 199 199 199
M/DIN male 46 46 50 50
Weight (kg) - Shut-off valve 40.3 40.3 40.9 40.9
Weight (kg) - Change-over valve 50 50 51.3 51.3
H
F1
TD 425-269
A1
A2
E1
t E2 M
ID
OD
a. Shut-off .
H
F2
TD 425-270
A4
A3
C
E1
t E2 M
ID
OD
b. Change-over valve.
Please note!
2.11.587
Unique SSV DN125 and DN150 Single Seat Valves
Actuator function
2.11.588
Single Seat Valves Unique SSV DN125 and DN150
Shut-off Shut-off
Δ
TD 425-263
TD 425-264
0
15
1 50 DN
DN 5
12
25 DN
DN1
TD 425-266
TD 425-265
5
12
DN
0
15
15
0 DN
DN
5
12
DN
TD 425-267
TD 425-268
0
15
5
DN
12
DN
0
15
DN
5
12
DN
NOTE!
For the diagrams the following applies:
Medium: Water (20°C).
Measurement: In accordance with VDI 2173
Pressure drop can also be calculated in Anytime configurator
40 2
111 0.13 bar
(This is approx. the same pressure drop by reading the y-axis above)
2.11.589
Unique SSV DN125 and DN150 Single Seat Valves
Pressure data for Unique Single Seat Valve DN125 and DN150
A A
A A
P P P
P
Po
Po Po
2212-0003 Po 2212-0009
Table 2: Stop and change-over valves The table shows the approx. static pressure (P) in bar against which the valve can open
Actuator / Valve body
Air Actuator type/
combination and direction Type DN 125-150
pressure (bar) function
of pressure
5 60 (NO) DIN 8.8
6 10 (NO) 8.1
6
6 60 (NO) min. 10**
7 6 70 (NC) DIN 7.8
8 20 (NC) 8.9
Table 2
Max. pressure in psi against which the valve can open.
87.6 NC 145.0
AO TD 470-036
NO 145.0
SO TD 470-037
A = Air
P = Product pressure
AO = Air opens
SO = Spring opens
2.11.590
Single Seat Valves Unique SSV Reverse Acting
Concept
The Unique Single Seat Reverse Acting valve meets the highest
demands of your process in terms of hygiene and safety. Built on
the well-proven Unique SSV platform it provides multiple solutions to
prevent pressure shocks when the pipe work does not permit closing
against product flow with standard single seat valves.
Working principle
2.11
The valve is a pneumatic seat valve in a hygienic and modular design
for a wide field of duties, e.g. as a shut-off valve with two (2) or four (4)
ports or as a change-over valve with three (3) to six (6) ports. The valve
is remote-controlled by means of compressed air.
Standard Design
The Unique SSV Reverse Acting valve comes in a two or three body
configuration. With its module built structure it is designed for flexibility
and easy customization through the electronic configurator. The
valve features an optimized life span of the seals through a defined
compression design. The actuator is connected to the valve body
using a yoke and all components are assembled with clamp rings.
Temperature Materials
Temperature range, standard lip seal: . -10°C to +140°C (EPDM) Product wetted steel parts: . . . 1.4404 (316L)
Other steel parts . . . . . . . . . . 1.4301 (304)
Pressure
External surface finish . . . . . . Semi-bright (blasted)
Max. product pressure: . . . . . . . . . . 1000 kPa (10 bar)
Internal surface finish . . . . . . . Bright (polished), Ra < 0.8 µm
Min. product pressure: . . . . . . . . . . Full vacuum
Product wetted seals: . . . . . . EPDM
Air pressure: . . . . . . . . . . . . . . . . . 500 to 700 kPa (5 to 7 bar)
Other seal . . . . . . . . . . . . . . NBR
Valve Body Combinations
Actuator function
- Pneumatic downward movement, spring return.
- Pneumatic upward movement, spring return.
- Pneumatic upward and downward movement (A/A).
O C T O B E R 2008
2.11.591
Unique SSV Reverse Acting Single Seat Valves
Options Note!
A. Male parts or clamp liners in accordance with required standard. For further details, see instruction ESE00202.
B. Control and Indication: IndiTop, ThinkTop or ThinkTop Basic.
C. Product wetted seals in HNBR or FPM Other valves in the same basic design
The Unique SSV valve range includes several purpose built valves.
D. Plug seals HNBR, FPM or TR2 plug (floating PTFE design)
Below are some of the valve models available, though please use
E. High pressure actuator
the Alfa Laval computer aided selection tool (Anytime configurator)
F. Maintainable actuator
for full access to all models and options.
G. External surface finish bright
- Long stroke valve.
- Manually operated valve.
- Extended stroke available for 4"
The actuator comes with a 5 years warranty
For exact high pressure actuator dimension (A and F) - please refer to information in Anytime configurator
H Please note!
F2
OD
C
ID
OD
ID
C
C
G
TD 454-014
E M
G
E M
Shut-off valve Change-over valve PTFE plug seal (TR2)
2.11.592
Single Seat Valves Unique SSV Reverse Acting
TD 461-130
TD 461-131
2
11
6
v7
10
Kv 12
DN25/25 Kv
5 K
Kv
v 27
5
18
v 26
.1
DN25/25
63.
1 Kv
/76
9
/38 K
8
51
6
v1 1.
/38 K
12
65/
86
10
80
50
Kv
0/
Kv
Kv
1.6
DN
10
DN
Kv
.1
DN
DN40
0
DN40
3.5
76
0/1
51
51
0/
10
/6
8
50/
50/
65
DN
DN
DN
DN
DN
Note!
For the diagrams the following applies: 2.11
Medium: Water (20°C)
Measurement: In accordance with VDI2173
Pressure drop can also be calculated in Anytime configurator.
40 2
111 0.13 bar
(This is approx. the same pressure drop by reading the y-axis above)
2.11.593
Unique SSV Reverse Acting Single Seat Valves
A A A
A A
A
P P
P P P
P
P P
P
2212-0010 2212-0012 2212-0013 2212-0016
P 2212-0018 2212-0019
2212-0014
2212-0011 2212-0015 2212-0017
1 2 3 4 5 6 7 8 9 10
2.11 A = Air P= Product pressure
Table 1 - Shut-off and Change-over valves. Max. pressure in bar without leakage at the valve seat
Actuator/valve body Valve size
combination and direction Air
Plug DN25 DN40 DN50 DN65 DN80 DN100
of pressure pressure
position DN/OD DN/OD DN/OD DN/OD DN/OD DN/OD
(bar)
Change-over valve 25 mm 38 mm 51 mm 63.5 mm 76.1 mm 101.6 mm
Table 2 - Shut-off and Change-over valves. Max. pressure in bar against which the valve can open
Actuator/valve body Valve size
Air
combination and direction Plug DN25 DN40 DN50 DN65 DN80 DN100
pressure
of pressure position DN/OD DN/OD DN/OD DN/OD DN/OD DN/OD
(bar)
Change-over valve 25 mm 38 mm 51 mm 63.5 mm 76.1 mm 101.6 mm
7 NO 10.0 9.7 10.0 6.8 4.6 3.1
8 6 NC 10.0 10.0 10.0 8.3 9.9 6.6
9 NC 10.0 10.0 10.0 7.4 4.9 3.2
10 6 NO 10.0 10.0 10.0 9.0 10.0 6.9
2.11.594
Single Seat Valves Unique SSV Long Stroke
Concept
The Unique Single Seat Long Stroke valve meets the highest
demands of your process in terms of hygiene and safety. Built on
the well-proven Unique SSV platform it is especially suitable for use
with products containing particles and/or suspended solids and also
with high-viscosity flows.
Working principle
2.11
The valve is a pneumatic seat valve in a hygienic and modular design
remote-controlled by means of compressed air. It has few and
simple moveable parts which results in a very reliable valve and low
maintenance cost.
Standard Design
The valve comes in a one or two body configuration. With its module
built structure it is designed for flexibility and easy customization
through the electronic configurator. The valve features an optimized life
span of the seals through a defined compression design. The actuator
is connected to the valve body using a yoke and all components are
assembled with clamp rings.
Temperature Materials
Temperature range . . . . . . . . . . . . . -10°C to +140°C (EPDM) Product wetted steel parts: . . . . . . . . 1.4404 (316L)
Other steel parts: . . . . . . . . . . . . . . 1.4301 (304)
Pressure
External surface finish: . . . . . . . . . . . Semi-bright (blasted
Max. product pressure . . . . . . . . . . 1000 kPa (10 bar)
Internal surface finish: . . . . . . . . . . . Bright (polished), Ra < 0.8 µm
Min. product pressure . . . . . . . . . . . Full vacuum
Product wetted seals: . . . . . . . . . . . EPDM
Air pressure . . . . . . . . . . . . . . . . . . 500 to 700 kPa (5 to 7 bar)
Other seals: . . . . . . . . . . . . . . . . . . NBR
Valve body combinations
Actuator function
- Pneumatic downward movement, spring return.
- Pneumatic upward movement, spring return.
- Pneumatic upward and downward movement (AA).
O C T O B E R 2008
2.11.595
Unique SSV Long Stroke Single Seat Valves
Dimensions (mm)
For exact high pressure actuator dimension (A and F) - please refer to information in CAS
H Please note!
H
F2
A3
A1
t E M
ID t E M
OD ID
OD TD 454-014
2.11.596
Single Seat Valves Unique SSV Long Stroke
2.11
TD 461-125
TD 461-122
TD 461-123
TD 461-126
5
DN
TD 461-124
TD 461-127
2.11.597
Unique SSV Long Stroke Single Seat Valves
A A A
A A
A
P P P P
P
Po
2212-0003
Po Po Po 2212-0009
Table 2 Shut-off and Change-over valves Max. pressure in bar against which the valve can open
Actuator / Valve body Air Valve size
Plug DN 40 DN50 DN 65 DN 80 DN 100
combination and direction pressure DN/OD DN/OD DN/OD DN/OD DN/OD
position
of pressure (bar) 38 mm 51 mm 63.5 mm 76.1 mm 101.6 mm
7 NO 10.0 10.0 8.1 10.0 6.7
8 6 NO 10.0 10.0 8.0 9.7 6.5
9 6 NC 10.0 10.0 8.7 10.0 6.7
10 NC 10.0 10.0 7.5 9.6 6.4
2.11.598
Single Seat Valves Unique SSV Aseptic
Concept
The Unique Single Seat Aseptic valve meets the highest demands of
your process in terms of hygiene and safety. Built on the well-proven
Unique SSV platform it features a one-piece diaphragm to ensure
hermetic sealing towards the atmosphere. The valve is designed for
aseptic processing and it is available as a shut-off valve with two (2) or
three (3) ports or as a change-over valve with three (3) to five (5) ports. 2.11
Working principle
The valve is a pneumatic seat valve in a hygienic and modular
design remote-controlled by means of compressed air. It has few
and simple moveable parts which results in a very reliable valve and
low maintenance cost. An integrated valve plug/diaphragm secures
aseptic operation.
Standard Design
The Unique SSV Aseptic valve comes in a one or two body
configuration. With its module built structure it is designed for flexibility
and easy customization through the electronic configurator. The
valve features an optimized life span of the seals through a defined
compression design. The actuator is connected to the valve body
using a yoke and all components are assembled with clamp rings.
Temperature Materials
Temperature range: . . . . . . . . . . . . . -10°C to +140°C (EPDM) Product wetted steel parts: . . . 1.4404 (316L)
Other steel parts: . . . . . . . . . 1.4301 (304)
Pressure
External surface finish: . . . . . . Semi-bright (blasted)
Pressure range: . . . . . . . . . . . . . . . 0-800 kPa (0-8 bar)
Internal surface finish: . . . . . . Bright (polished), Ra < 0.8 µm
Max. sterilization temperature . . . . . . 150°C/380 kPa (3.8 bar)
Product wetted seal . . . . . . . EPDM
Air pressure: . . . . . . . . . . . . . . . . . 500-700 kPa (5-7 bar)
Other seals: . . . . . . . . . . . . . NBR
Note! Vacuum is not recommended in aseptic applications. Diaphragm . . . . . . . . . . . . . PTFE (Product wetted side) / EPDM
Valve body combinations
Actuator function
- Pneumatic downward movement, spring return (NO).
- Pneumatic upward movement, spring return (NC).
- Pneumatic upward and downward movement (A/A).
O C T O B E R 2008
2.11.599
Unique SSV Aseptic Single Seat Valves
Dimensions (mm)
DN/OD DIN/DN
Nominal size
2.11 25 38 51 63.5 76.1 101.6 25 40 50 65 80 100
A1 308 314 367 394 432 482 312 316 369 397 436 484
A2 319 325 382 409 451 501 323 327 384 412 455 503
A3 356 375 441 480 531 606 364 380 444.5 489 543 610
A4 364 384 454 493 547 622 372 389 458 502 559 626
C 47.8 60.8 73.8 86.3 98.9 123.6 52 64 76 92 107 126
OD 25 38 51 63.5 76.1 101.6 29 41 53 70 85 104
ID 21.8 34.8 47.8 60.3 72.9 97.6 26 38 50 66 81 100
t 1.6 1.6 1.6 1.6 1.6 2 1.5 1.5 1.5 2 2 2
E1 50 49.5 61 81 86 119 50 49.5 61 78 86 120
E2 50 49.5 61 81 86 119 50 49.5 61 78 86 120
F1 11 11 15 15 19 19 11 11 15 15 19 19
F2 8 9 13 13 16 16 8 9 13 13 16 16
H 85 85 114.9 114.9 154.3 154.3 85 85 114.9 114.9 154.3 154.3
M/ISO clamp 21 21 21 21 21 21 - - - - - -
M/DIN clamp - - - - - - 21 21 21 28 28 28
M/DIN male - - - - - - 22 22 23 25 25 30
M/SMS male 20 20 20 24 24 35 - - - - - -
Weight (kg)
Shut off valve: 3.1 3.3 5.6 6.6 11.5 14 3.2 3.4 5.6 6.8 11.9 13.9
Change-over valve 3.9 4.2 7.2 8.7 14.2 18.4 4.1 4.5 7.1 9 15.1 18.3
For exact high pressure actuator dimension (A and F) - please refer to information in Anytime configurator
H H Please note!
F1
TD 461-428
- Product pressure.
t E M
E
ID
OD
t E M
ID
OD
Shut-off valve Change-over valve
2.11.600
Single Seat Valves Unique SSV Aseptic
Δ P [kPa]
40
TD 461-144
TD 461-147
Kv 24
71
13
6
3
Kv 4
Kv
16
5
DN25/25 Kv
12
Kv
Kv
DN40/38
.6
63.
0/51
30 01
1
65/
/1
6.
00
/7
DN5
DN
1
80
DN
DN
20
10
0 Q[m3/h]
0 10 20 30 40 50 60 70 80 90
Δ P [kPa]
2.11
40
TD 461-145
TD 461-148
9
5
10
13
1
DN25/25 Kv 9
64
Kv
Kv 4
Kv
8 Kv 23
Kv
6.1
6
1.
30
0/51
/7
10
5
63.
80
0/
DN
10
DN40/3
DN5
65/
DN
DN
20
10
0 Q[m3/h]
0 10 20 30 40 50 60 70 80 90
Δ P [kPa]
40
TD 461-146
TD 461-149
9
68
4
2
11
13
8 Kv 28
13
Kv 5
Kv
Kv
Kv
DN25/25 Kv
6.1
6
5
0/51
1.
63.
30
/7
10
DN40/3
80
65/
0/
DN5
DN
10
DN
DN
20
10
0 Q[m3/h]
0 10 20 30 40 50 60 70 80 90
Note!
For the diagrams the following applies:
Medium: Water (20°C)
40 2
111 0.13 bar
(This is approx. the same pressure drop by reading the y-axis above)
2.11.601
Unique SSV Aseptic Single Seat Valves
A
A
P P
P
2212-0003
1 2 3 4 5 6
A = Air P/Po= Product pressure
Table 2- Shut fully closed. Options with high pressure actuator - Max. static pressure without leakage
Valve size
Actuator / Valve body combination Air pressure Plug
DN 25 - DN/OD DN 40 - DN/OD DN 50 - DN/OD DN 65 - DN/OD DN 80 - DN/OD DN 100 - DN/OD
and direction of pressure (bar) position
25 mm 38 mm 51 mm 63.5 mm 76.1 mm 101.6 mm
1 NO 8.0 8.0 8.0 8.0 - -
2 6 NO 8.0 8.0 8.0 8.0 - -
3 6 NC 8.0 8.0 8.0 8.0 8.0 4.1
4 NC 8.0 8.0 8.0 8.0 8.0 7.0
A A
P A
P P
P
Po Po
2212-0020
Po Po Po 2212-0009
Po
2212-0021 2212-0006 2212-0007
2212-0008
Po P
Po P
1 2 3 4 5 6
A = Air P/Po= Product pressure
Table 3- Valve is closing. Approximately max. pressure in bar at which the valve can close by means of the spring or air pressure
Air Valve size
Actuator / Valve body combination Plug
pressure DN 25 - DN/OD DN 40 - DN/OD DN50 - DN/OD DN 65 - DN/OD DN 80 - DN/OD DN 100 - DN/OD
and direction of pressure position
(bar) 25 mm 38 mm 51 mm 63.5 mm 76.1 mm 101.6 mm
1 NC 6.5 6.5 8.0 8.0 7.3 7.6
2 6 NO 8.0 8.0 8.0 8.0 7.9 8.0
Table 4- Seat fully closed - Standard valve. Approximately pressure in bar, at which the valve plug can change positions by the spring or air pressure
Air Valve size
Actuator / Valve body combination Plug
pressure DN 25 - DN/OD DN 40 - DN/OD DN50 - DN/OD DN 65 - DN/OD DN 80 - DN/OD DN 100 - DN/OD
and direction of pressure position
(bar) 25 mm 38 mm 51 mm 63.5 mm 76.1 mm 101.6 mm
3 NO 8.0 8.0 8.0 8.0 8.0 8.0
4 6 NO 8.0 8.0 8.0 8.0 8.0 8.0
5 6 NC 8.0 8.0 8.0 8.0 8.0 8.0
6 NC 8.0 8.0 8.0 5.7 8.0 5.4
2.11.602
Single Seat Valves Unique SSV Two Step
Concept
The Unique Single Seat Two Step valve meets the highest demands of
your process in terms of hygiene and safety. Built on the well-proven
Unique SSV platform it can be used for reducing pressure hammers
and dosing e.g. in connection with filling of a vessel where an exact
volume is required. The degree of opening for the intermediate position
can be adjusted by removing spacer rings inside the actuator. Unique 2.11
Single Seat Valve - Two Step as Change over (NC and NO) can be
used for drainage of two pipes simultaneously or in closing/filling
applications.
Working principle
The valve is a pneumatic seat valve in a hygienic and modular design
remote-controlled by means of compressed air. It has few and
simple moveable parts which results in a very reliable valve and low
maintenance cost.
Standard design
The Unique SSV Two Step valve comes in a one or two body
configuration. With its module built structure it is designed for flexibility
and easy customization through the electronic configurator. The
valve features an optimized life span of the seals through a defined
compression design. The actuator is connected to the valve body
using a yoke and all components are assembled with clamp rings.
.TECHNICAL DATA PHYSICAL DATA
Temperature Materials
Temperature range . . . . . . . . . . . . . -10°C to +140°C (EPDM) Product wetted steel parts: .. . . . . . . 1.4404 (316L)
Other steel parts: . . . . . . .. . . . . . . 1.4301 (304)
Pressure
External surface finish . . . .. . . . . . . Semi-bright (blasted)
Max. product pressure . . . . . . . . . . 1000 kPa (10 bar)
Internal surface finish . . . . .. . . . . . . Bright (polished), Ra < 0.8 µm
Min. product pressure . . . . . . . . . . . Full vacuum
Other product wetted seals: . . . . . . . EPDM
Air pressure . . . . . . . . . . . . . . . . . . 500 to 700 kPa (5 to 7 bar)
Other seals: . . . . . . . . . . .. . . . . . . NBR
Valve Body Combinations
Actuator function
- Pneumatic downward movement, spring return.
- Pneumatic upward movement, spring return.
O C T O B E R 2008
2.11.603
Unique SSV Two Step Single Seat Valves
Dimensions (mm)
High Pressure
Inch tubes DIN tubes
Inch tubes DIN tubes
Nominal size DN/OD DN
DN/OD DN
2.11 38 51 63.5 76.1 101.6 40 50 65 80 100 51 63.5 50 65
A1 1) 382 395 422 458 504 384 397 422 462 506 426 452 427 452
A2 1) 402 420 447 488 534 404 422 447 492 536 451 477 452 477
A3 1) 443 469 508 557 627 448 472.5 514 569 632 500 538 503 544
A4 1) 460 491 530 584 654 465 495 536 596 659 522 560 525 566
C 60.8 73.8 86.3 98.9 123.6 64 76 92 107 126 73.8 86.3 76 92
OD 38 51 63.5 76.1 101.6 41 53 70 85 104 51 63.5 53 70
ID 34.8 47.8 60.3 72.9 97.6 38 50 66 81 100 47.8 60.3 50 66
t 1.6 1.6 1.6 1.6 2 1.5 1.5 2 2 2 1.6 1.6 1.5 2
E 49.5 61 81 86 119 49.5 61 78 86 120 61 81 61 78
F1 20 25 25 30 30 20 25 25 30 30 25 25 25 25
F2 Min. Two step stroke 3 3 3 2.5 2.5 3 3 3 2.5 2.5 6 6 6 6
F3 Max. Two step stroke 6 11 11 14 14 6 11 11 14 14 9 9 9 9
F4 17 22 22 27 27 17 22 22 27 27 22 22 22 22
F5 Two step stroke 6.5 11 11 14 14 6.5 11 11 14 14 9 9 9 9
H 115 115 115 154 154 115 115 115 154 154 154 154 154 154
M (ISO clamp) 21 21 21 21 21 21 21
M (DIN clamp) - - - - - 21 21 28 28 28 21 28
M (DIN male) - - - - - 22 23 25 25 30 23 25
M (SMS male) 20 20 24 24 35 20 24
Weight (kg)
Stop valve 7 7.3 8.3 14.4 16.7 7 7.3 8.3 14.9 16.7 8.6 9.6 8.6 9.6
Change-over valve 8 8.9 10.3 17 21 8.2 8.9 10.5 17.9 21 10.2 11.6 10.2 11.8
1) For exact A1 - A4 dimensions, please refer to informations in Anytime configurator.
F5
H
F3
F2
2206-0002
F1
2206-0000
A4
A3
A2
A1
Air
Air
TD 454-014
C
E
t E M 2206-0001
t E M
ID 2206-0003
ID
OD
OD
Please note!
Opening/closing time will be affected by the following:
- The air supply (air pressure).
- The length and dimensions of the air hoses.
- The number of valves connected to the same air hose.
- Use of a single solenoid valve for serial connected air actuator functions.
- Product pressure.
2.11.604
Single Seat Valves Unique SSV Two Step
Δ Δ
TD 461-577
TD 461-574
Δ 2.11
TD 461-578
TD 461-575
TD 461-579
TD 461-576
Note!
For the diagrams the following applies:
Medium: Water (20°C)
Measurement: In accordance with VDI 2173
Pressure drop can also be calculated in Anytime configurator.
40 2
111 0.13 bar
(This is approx. the same pressure drop by reading the y-axis above)
2.11.605
Unique SSV Two Step Single Seat Valves
A A
A A
P P P
P
Po
Po Po
2212-0003 Po 2212-0009
Table 2 - Shut-off and Change-over valves Max. pressure in bar against which the valve can open
Actuator / Valve body Air Valve size
Plug DN 40 DN50 DN 65 DN 80 DN 100
combination and direction pressure DN/OD DN/OD DN/OD DN/OD DN/OD
position
of pressure (bar) 38 mm 51 mm 63.5 mm 76.1 mm 101.6 mm
5 NO 10.0 10.0 7.4 9.7 6.3
6 6 NO 10.0 10.0 8.3 9.9 6.6
7 6 NC 10.0 10.0 9.0 10.0 6.9
8 NC 9.7 10.0 6.8 9.1 6.1
Table 3 - Shut-off and Change-over valves with high pressure actuator option (option) Max. pressure in bar without leakage at the valve seat
Actuator / Valve body Air Valve size
Plug DN50 DN 65
combination and direction pressure DN/OD DN/OD
position
of pressure (bar) 51 mm 63.5 mm
1 NO 10.0 10.0
2 6 NO 10.0 10.0
3 6 NC 10.0 10.0
4 NC 10.0 10.0
2.11.606
Single Seat Valves Unique SSV Tangential
Concept
The Unique Single Seat Tangential valve meets the highest demands of
your process in terms of hygiene and safety. Built on the well-proven
Unique SSV platform it offers complete drainability of the valve body
on horizontally mounted valves. It can be configured as a shut-off
valve with two (2) or three (3) ports or as a change-over valve with
three (3) to five (5) ports. 2.11
Working principle
The valve is a pneumatic seat valve in a hygienic and modular design
remote-controlled by means of compressed air. It has few and
simple moveable parts which results in a very reliable valve and low
maintenance cost.
Standard design
The Unique SSV Tangential valve comes in a one or two body
configuration. With its module built structure it is designed for flexibility
and easy customization through the electronic configurator. The
valve features an optimized life span of the seals through a defined
compression design. The actuator is connected to the valve body
using a yoke and all components are assembled with clamp rings.
Temperature Materials
Temperature range: . . . . . . . . . . . . . -10°C to +140°C (EPDM) Product wetted steel parts: .. . . . . . . 1.4404 (316L)
Other steel parts: . . . . . . .. . . . . . . 1.4301 (304)
Pressure
External surface finish . . . .. . . . . . . Semi-bright (blasted)
Max. product pressure . . . . . . . . . . 1000 kPa (10 bar)
Internal surface finish . . . . .. . . . . . . Bright (polished), Ra < 0.8 µm
Min. product pressure: . . . . . . . . . . Full vacuum
Other product wetted seals: . . . . . . . EPDM
Air pressure: . . . . . . . . . . . . . . . . . 500 to 700 kPa (5-7 bar)
Other seals: . . . . . . . . . . .. . . . . . . NBR
Valve Body Combinations
.
O C T O B E R 2008
Actuator function
- Pneumatic downward movement, spring return.
- Pneumatic upward movement, spring return.
- Pneumatic upward and downward movement (A/A).
- Actuator for intermediate position of the valve plug (optional)
2.11.607
Unique SSV Tangential Single Seat Valves
Dimensions
Nominal Size
2.11 DN/OD 51 mm DN/OD 63.5 mm DN/OD 76.1 mm DN/OD 101.6 mm
A11) 361 374 409 433
A21) 386 399 439 463
A3 1) 435 460 507 557
A41) 457 482 534 584
C 73.8 86.3 98.9 123.6
OD 51 63.5 76.1 101.6
ID 47.8 60.3 72.9 97.6
t 1.6 1.6 1.6 2
E 61 81 86 119
G 59.9 66.2 72.5 84.8
F1 25 25 30 30
F2 22 22 27 27
H 114.9 114.9 154.3 154.3
N 14.3 17.9 21.5 25
M/ISO Clamp 21 21 21 21
M/SMS male 20 24 24 35
Weight (kg)
Shut-off valve 5.8 6.8 11.7 14.1
Change-over valve 7.4 9 14.5 18.8
1) For exact A1 - A4 dimensions, please refer to informations in Anytime configurator.
Please note!
Opening/closing time will be effected by the following:
t
ID
N
OD
ID
5
TD 461-914_1 91
1-
46
C TD
M TD 461-720
2.11.608
Single Seat Valves Unique SSV Tangential
ΔP [kPa] ΔP [kPa]
40 40
TD 461-722
TD 461-725
30 30
94
6
Kv
Kv 5
8
23
Kv
3.5
20 6 20 66 .6
/6
25 1 01
0/51
Kv
1
Kv
65
0/1
11
7 10
DN
17 1 .6 .1
Kv
/10 6 DN
DN5
Kv 0 /7
10 80
5
.1
0
DN DN
3.
/76
7
/6
80
Kv
65
DN
DN
/51
10 10
50
DN
0 0
0 10 20 30 40 50 60 70 80 90 100 110 120 0 10 20 30 40 50 60 70 80 90 100 110 120
Q[m 3/h] Q[m 3/h]
ΔP [kPa] ΔP [kPa]
2.11
TD 461-723
40 50
TD 461-726
40
30
5
18
Kv
8
8
0
.6
12
30
Kv 5
Kv
101
Kv
0/
10
3.5
.1
DN
20 /51
76
5/6
7
0/
25
0
8
Kv
DN5
DN
DN
1 .6 20
18
6
0 /10
Kv 10
1 DN
13 /76
.1
80
Kv 80
Kv
10 3.
5 DN
6
1
5/
/5
6 10
50
DN
DN
0 0
0 10 20 30 40 50 60 70 80 90 100 110 120 0 10 20 30 40 50 60 70 80 90 100 110 120
Q[m 3/h] Q[m 3/h]
ΔP [kPa] Δ P [kPa]
40 50
TD 461-727
TD 461-724
6
10
72
Kv
Kv
40
.1
/76
3.5
30
80
65/6
DN
1
DN
19
Kv
7 30 .6
22
1
Kv 01
Kv 5
1
0/
20 1.6 10
10 DN
0/
0/51
9 10
64
17 DN
Kv
DN5
Kv
2 8 20
v1 /76.1
1
K 80
50/5
3.
5 DN
/6
DN
10 65
DN
10
0 0
0 10 20 30 40 50 60 70 80 90 100 110 120 0 10 20 30 40 50 60 70 80 90 100 110 120
Q[m 3/h] Q[m 3/h]
Note!
For the diagrams the following applies:
Medium: Water (20°C)
40 2
111 0.13 bar
(This is approx. the same pressure drop by reading the y-axis above)
2.11.609
Unique SSV Tangential Single Seat Valves
Pressure data for Unique Single Seat Valve Tangential body/Tank valve
A A A A
A
A
P P
P A
P
2212-0003
Po Po
2212-0000 2212-0001 2212-0002 2212-0005 2212-0005 2212-0007 2212-0009
2212-0004
P Po
P P P P 2212-0008 P
1 2 3 4 5 6 7 8 9 10
A = Air P/Po= Product pressure
2.11
Table 1 - Shut-off and change-over valves Max. pressure in bar without leakage at the valve seat
Actuator / Valve body Air Valve size
Plug DN50 DN 65 DN 80 DN 100
combination and direction pressure DN/OD DN/OD DN/OD DN/OD
position
of pressure (bar) 51 mm 63.5 mm 76.1 mm 101.6 mm
1 NO 8.4 4.5 6.8 4.4
2 6 NO 9.6 5.6 7.2 4.8
3 6 NC 10.0 6.1 7.7 5.0
4 NC 7.2 4.2 6.4 4.2
5 6 A/A 10.0 10.0 10.0 10.0
6 6 A/A 10.0 10.0 10.0 10.0
Table 2- Shut-off and change-over valves Max. pressure in bar against which the valve can open
Actuator / Valve body Air Valve size
Plug DN50 DN 65 DN 80 DN 100
combination and direction pressure DN/OD DN/OD DN/OD DN/OD
position
of pressure (bar) 51 mm 63.5 mm 76.1 mm 101.6 mm
7 NO 10.0 7.7 9.7 6.3
8 6 NO 10.0 6.3 9.9 6.6
9 6 NC 10.0 9.0 10.0 6.9
10 NC 10.0 6.8 9.1 6.1
2.11.610
Single Seat Valves Unique SSV Tank Outlet
Concept
The Unique Single Seat Tank Outlet valve meets the highest demands
of your process in terms of hygiene and safety. Built on the well-proven
Unique SSV platform it is suitable for a wide field of applications, e.g.
as a shut-off version closing up against the tank or as a reverse acting
valve opening into the tank.
Working principle
2.11
The valve is a pneumatic seat valve in a hygienic and modular design
remote-controlled by means of compressed air. It has few and
simple moveable parts which results in a very reliable valve and low
maintenance cost.
Standard design
The Unique SSV Tank Outlet valve comes in a one body configuration,
which can be delivered with or without a tank flange. The valve features
an optimized life span of the seals through a defined compression
design. The actuator is connected to the valve body using a yoke
and all components are assembled with clamp rings. The body can
be turned in any position if the clamps are slightly loosened. The tank
flange is welded directly into the tank.
Temperature Materials
Max. product pressure in tank: 1000 kPa (10 bar) if max. 20°C Product wetted steel parts: .. . . . . . . 1.4404 (316L)
............... .... . 850 kPa (8.5 bar) if max. 100°C Other steel parts . . . . . . . .. . . . . . . 1.4301 (304)
............... .... . 750 kPa (7.5 bar) if max. 150°C External surface finish . . . .. . . . . . . Semi-bright (blasted)
Temperature range: . . . .... . -10°C to +140°C (EPDM) Internal surface finish . . . . .. . . . . . . Bright (polished), Ra < 0.8 µm
Other product wetted seals: . . . . . . . EPDM
Pressure
Other seals . . . . . . . . . . .. . . . . . . NBR
Max. product pressure in
pipeline: . . . . . . . . . . . . . . . 1000 kPa (10 bar)
Min. product pressure: . . . . . Full vacuum
Air pressure: . . . . . . . . . . . . 500 to 700 kPa (5 to 7 bar)
001 002
010(RA) 020(RA)
O C T O B E R 2008
2.11.611
Unique SSV Tank Outlet Single Seat Valves
Dimensions (mm)
A1= min. Installation measure to allow that valve can be lifted out of the tank flange / valve body (if Indication Unit is mounted, height must be added)
1) For exact A1 - A4 dimensions, please refer to informations in Anytime configurator.
J J Please note!
E M E M
S
E1
C
OD
ID
ID
A5
A2
actuator functions.
A4
A1
A1
- Product pressure.
TD 461-910 Air Connections Compressed air:
R 1/8" (BSP), internal thread.
F1
F2
H H
TD 461-996 TD 461-995
Actuator function
Air consumption (litres free air) for one stroke
DN50-65 DN/ DN80100 DN/
OD 51-63.5 mm OD 76.1101.6 mm
0.5 x air pressure [bar] 1.3 x air pressure [bar]
2.11.612
Single Seat Valves Unique SSV Tank Outlet
TD 461-159
TD 461-156
2.11
TD 461-157
TD 461-158
3
Note!
For the diagrams the following applies:
Medium: Water (20°C)
40 2
111 0.13 bar
(This is approx. the same pressure drop by reading the y-axis above)
2.11.613
Unique SSV Tank Outlet Single Seat Valves
P
P P
P
P
A
2212-0023
2212-0025
2212-0022 2212-0024
A
1 2 3 4
A = Air P= Product pressure
Table 1 - Shut fully closed. Max. pressure in bar without leakage at the valve seat
2.11
Actuator / Valve body Valve size
DN50 DN 65 DN 80 DN 100
combination and direction DN/OD DN/OD DN/OD DN/OD
of pressure 51 mm 63.5 mm 76.1 mm 101.6 mm
1 7.2 4.2 6.4 4.2
2 8.4 4.5 6.8 4.4
Table 2 Max. pressure in bar against which the valve can open
Actuator / Valve body Air Valve size
DN50 DN 65 DN 80 DN 100
combination and direction pressure DN/OD DN/OD DN/OD DN/OD
of pressure (bar) 51 mm 63.5 mm 76.1 mm 101.6 mm
3 6 10.0 9.0 10.0 6.9
4 6 10.0 8.3 9.9 6.6
2.11.614
Single Seat Valves Unique SSV Y-body
Concept
The Unique Single Seat Y-body valve meets the highest demands of
your process in terms of hygiene and safety. Built on the well-proven
Unique SSV platform the Y-body version offers a straight through
product flow path and is designed for gentle product treatment. The
main use for these valves is in applications involving high viscosity
or large particulates. 2.11
Working principle
The valve is a pneumatic seat valve in a hygienic and modular design
remote-controlled by means of compressed air. It has few and
simple moveable parts which results in a very reliable valve and low
maintenance cost.
Standard design
The valve is designed to deliver years of reliability and performance
as can be expected from all Alfa Laval products. The actuator is
connected to the valve body using a yoke and all components are
assembled with clamp rings.
Temperature Materials
Temperature range: . . . . . . . . . . . . . -10°C to +140°C (EPDM) Product wetted steel parts: . . . . . . . . 1.4404 (316L)
Other steel parts: . . . . . . . . . . . . . . 1.4301 (304)
Pressure
External surface finish . . . . . . . . . . . Semi-bright (blasted)
Max. product pressure: . . . . . . . . . . 1000 kPa (10 bar)
Internal surface finish . . . . . . . . . . . . Bright (polished), Ra < 0.8 µm
Min. product pressure: . . . . . . . . . . Full vacuum
Product wetted seals: . . . . . . . . . . . EPDM
Air pressure: . . . . . . . . . . . . . . . . . 500 to 700 kPa (5 - 7 bar)
Other seals: . . . . . . . . . . . . . . . . . . NBR
Actuator function Plug seal: . . . . . . . . . . . . . . . . . . . TR2 (floating PTFE design)
- Pneumatic downward movement, spring return.
- Pneumatic upward movement, spring return.
- Pneumatic upward and downward movement (A/A).
2.11.615
Unique SSV Y-body Single Seat Valves
Options
A. Control and Indication: IndiTop, ThinkTop or ThinkTop Basic.
B. Product wetted seals in HNBR/NBR or FPM.
C. External surface finish bright.
Note!
For further details, see instruction ESE00608.
Dimensions
Nominal Size
DN/OD 51 mm DN/OD 63.5 mm DN/OD 76.1 mm DN/OD 101.6 mm
A 440 456 560 620
C 200 235 264 321
ID 47 60 73 97
F1 50 50 67 67
H 115 115 156 156
Weight (kg) 8.6 11.1 18.6 27.1
Please note!
Opening/closing time will be affected by the following:
H
Tri-Clamp
ID
TD 461-739
C
Y-body valve
2.11.616
Single Seat Valves Unique SSV Y-body
P [kPa] P [kPa]
20 20
TD 461-730
TD 461-731
9
25
8
26
15
Kv
15
Kv
6
1.
6
1.
10
10
7
11
8
12
Kv
10 10
Kv
.5
5
63
21
.5
Kv
63
0
11
1
4 6.
5 v26
Kv
5 7
1 K
35 76.
51
1
Kv
51
0 0
0 10 20 30 40 50 60 70 80 90 100 110 120 0 10 20 30 40 50 60 70 80 90 100 110 120
Q[m3/h] Q[m 3/h] 2.11
Note!
For the diagrams the following applies:
Medium: Water (20°C)
40 2
111 0.13 bar
(This is approx. the same pressure drop by reading the y-axis above)
2.11.617
Unique SSV Y-body Single Seat Valves
A A A
P P
P 2212-0027
P 2212-0029
2212-0026 2212-0028 P
2212-0030
1 2 3 4 5
A = Air P= Product pressure
Table 1
2.11 Valve size
Actuator / Valve body Air
Plug DN50 DN 65 DN 80 DN 100
combination and direction pressure DN/OD DN/OD DN/OD DN/OD
position
of pressure (bar) 51 mm 63.5 mm 76.1 mm 101.6 mm
1 6 NO 4.9 2.7 3.8 2.1
2 NO 4.4 2.4 3.8 2.1
3 6 A/A 10.0 7.1 9.4 5.4
Table 2 Max. pressure in bar against which the valve can open.
Actuator / Valve body Air Valve size
Plug DN50 DN 65 DN 80 DN 100
combination and direction pressure DN/OD DN/OD DN/OD DN/OD
position
of pressure (bar) 51 mm 63.5 mm 76.1 mm 101.6 mm
4 NO 9.2 5.1 6.5 3.7
5 6 NC 9.8 5.4 6.5 3.7
2.11.618
Single Seat Valves Unique SSV Manually Operated/Manually Regulating
Concept
The Unique Single Seat valve meets the highest demands of your
process in terms of hygiene and safety. It is built on a well-proven
platform, from an installed base of more than one million valves.
Working principle
The manual regulated Unique Single Seat Valve is a regulating valve
used for manual control of pressure and flow. The valves permit
2.11
gradual opening and the few and simple moving parts result in very
reliable valves easy to dismantle. The plug can be fixed in the adjusted
position with a lock screw. The valve is based on the modular platform
of the Unique Single Seat Valve.
Standard Design
The manual operated valve can easily be converted to a pneumatic
operated valve by replacing the crank mechanism with an actuator.
The other parts are identical.
Temperature Materials
Temperature range: . . . . . . . . . . . . . -10°C to +140°C (EPDM) Product wetted steel parts: . . . . . . . 1.4404 (316L)
Other steel parts . . . . . . . . . . . . . . . 1.4301 (304)
Pressure
External surface finish . . . . . . . . . . . Semi-bright (blasted)
Max product pressure: . . . . . . . . . . . 1000 kPa (10 bar)
Internal surface finish . . . . . . . . . . . . Bright (polished), Ra < 0.8 µm
Min. product pressure: . . . . . . . . . . Full vacuum
Other product wetted seals . . . . . . . . EPDM
Valve Body Combinations
O C T O B E R 2008
2.11.619
Unique SSV Manually Operated/Manually Regulating Single Seat Valves
Options
A. Male parts or clamp liners in accordance with required standard.
B. Product wetted seals in HNBR or FPM.
C. Plug seal HNBR, FPM or TR2 plug (floating PTFE design - only for
Manual Operated Valve).
D. External surface finish bright.
Note
For further details, see instruction ESE00307.
H
H
F2
F1
A2
A4
A1
A3
C
E
TD 454-014
E
t
E M t
ID E M
TD 422-025
OD ID TD 422-026
OD
Shut off valve Change-over valve PTFE plug seal (TR2)
Fig. 2. Dimensions.
2.11.620
Single Seat Valves Unique SSV Manually Operated/Manually Regulating
Kv-Factors Example:
Plug Kv 75
Valve size Kv
Q to be calculated at ∆p = 2 bar:
38mm/DN40 14*/44
Q = 75 x √2 = 106 m3/h
51mm/DN50 75
or at 50% stroke:
63.5mm/DN65 113
Q = 0.5 x 75 x √2 = 53 m3/h
76.1mm/DN80 171
101.6mm/DN100 250 Pressure drop/capacity diagram:
* optional The plugs have linear characteristics. This means that a certain
amount of throttling, by reducing the stroke, results in a proportional
Kv = m3/h at a pressure drop of 1 bar.
reduction of the flow if the pressure drop remains unchanged.
TD 422-011
For other pressure drops than 1 bar the flow can be calculated with
the following formula:
Q = Kv x √∆p 2.11
Where
Q = Flow in m3/h.
Kv = See above.
∆ p = Pressure drop in bar over the valve.
H
F
A2
A1
t
E M
ID TD 422-024
OD
Fig. 4. Dimensions
2.11.621
Unique SSV Aseptic Manually Operated Valve Single Seat Valves
Standard design
The Unique SSV Aseptic Manual Valve comes in a one or two body
configuration. With its module built structure it is designed for flexibility
and easy customization through the electronic configurator (Anytime
configurator).
The Unique SSV Aseptic Manual Tank Outlet Valve comes in a one
body configuration, which can be delivered with or without a tank
flange. The valve body is clamped to the tank flange and can be
turned in any position if the clamps are slightly loosened. The tank
flange
. is welded directly into the tank.
.
TECHNICAL DATA PHYSICAL DATA
Temperature Materials
Temperature range: . . . . . . . . . . . . . -10°C to +140°C (EPDM) Product wetted steel parts: . . . 1.4404 (316L)
Other steel parts: . . . . . . . . . 1.4301 (304)
Pressure
External surface finish: . . . . . . Semi-bright (blasted)
Pressure range: . . . . . . . . . . . . . . . 0-800 kPa (0-8 bar)
Internal surface finish: . . . . . . Bright (polished), Ra < 0.8 µm
Max. sterilization temperature . . . . . . 150°C/380 kPa (3.8 bar)
Product wetted seal . . . . . . . EPDM
Note! Vacuum is not recommended in aseptic applications. Other seals: . . . . . . . . . . . . . HNBR
Diaphragm . . . . . . . . . . . . . PTFE (Product wetted side) / EPDM
Valve body combinations
O C T O B E R 2008
2.11.622
Single Seat Valves Unique SSV Aseptic Manually Operated Valve
Options
A. Male parts or clamp liners in accordance with required standard
B. Product wetted seals in HNBR or FPM
(only for Unique SSV aseptic manually tank outlet valve)
C. Plug seal HNBR, FPM
D. Tangential bodys
(only for Unique SSV aseptic manually tank outlet valve and for
Unique SSV aseptic manually operated valve)
E. External surface bright
Note!
For further details, see instruction ESE02414.
2.11.623
Unique SSV Aseptic Manually Operated Valve Single Seat Valves
Δ P [kPa]
40
TD 461-144
TD 461-147
Kv 24
71
13
6
3
Kv 4
Kv
16
5
DN25/25 Kv
12
Kv
Kv
DN40/38
.6
63.
0/51
30 01
1
65/
/1
6.
0
/7
DN5
10
DN
80
DN
DN
20
10
2.11 0
0 10 20 30 40 50 60 70 80 90 Q[m3/h]
Δ P [kPa]
40
TD 461-145
TD 461-148
9
5
10
13
1
DN25/25 Kv 9
64
Kv
Kv 4
Kv
3
8 Kv 2
Kv
6.1
6
1.
30 0/51
/7
10
5
63.
80
0/
DN
10
DN40/3
DN5
65/
DN
DN
20
10
0
0 10 20 30 40 50 60 70 80 90 Q[m3/h]
Δ P [kPa]
40
TD 461-149
TD 461-146
9
68
4
2
11
13
8
13
Kv 5
8 Kv 2
Kv
Kv
Kv
DN25/25 Kv
6.1
6
5
0/51
1.
63.
30
/7
10
DN40/3
80
65/
0/
DN5
DN
10
DN
DN
20
10
0
0 10 20 30 40 50 60 70 80 90 Q[m3/h]
Note!
For the diagrams the following applies:
Medium: Water (20°C)
2.11.624
Single Seat Valves Unique SSV Aseptic Manually Operated Valve
H
F2
H
F1
A4
A2
A3
A1
C
E
E
22100018 t 22100020 t
E M E M
ID ID
OD OD
2.11.625
Unique SSV Aseptic Manually Operated Valve Single Seat Valves
øJ Kv-Factors
E2 M
Valve size Kv
51mm/DN50 60
C
63.5mm/DN65 95
E1
76.1mm/DN80 125
OD
ID
101.6mm/DN100 180
Kv = m3/h at a pressure drop of 1 bar.
A1
A2
For other pressure drops than 1 bar the flow can be calculated with
the following formula:
A3
Q = Kv x √∆p
Where
Q = Flow in m3/h.
Kv = See above.
∆ p = Pressure drop in bar over the valve.
F1
H Example:
How to calculate the pressure drop for an ISO 63.5 tank outlet valve if
the flow is 40 m3/h
22100028
ISO 63.5 tank outlet valve where Kv = 95 (See table above)
Q = Kv x √∆p
Shut-off valve
40 = 95 x √∆p
40 2
95 0.18 bar
2.11.626
Single Seat Valves Unique SSV Aseptic Manually Operated Valve
H Kv-Factors
F
Valve size Kv
38mm/DN40 21
51mm/DN50 40
63.5mm/DN65 90
76.1mm/DN80 90
101.6mm/DN100 130
For other pressure drops than 1 bar the flow can be calculated with
A2
Q = Kv x √∆p
Where
Q = Flow in m3/h.
Kv = See above.
∆ p =Pressure drop in bar over the valve.
E
Example:
22100021 Plug Kv 40
t
Q to be calculated at ∆p = 2 bar:
E M
Q = 40 x √2 = 56 m3/h
ID or at 50% stroke:
OD Q = 0.5 x 56 = 28 m3/h
Shut-off valve
2.11.627
Unique Single Seat Valve - manually regulating RF Single Seat Valves
Concept
From the Unique Single Seat Valve family the Unique SSV RF is a fine
regulating valve that meets the highest demands of your process
in terms of hygiene and safety. The valve is based on the modular
platform of the Unique Single Seat Valve.
Working principle
2.11 The manual regulated Unique SSV RF is used for fine regulation of flow.
The valve permits gradual opening and the few and simple moving
parts result in a very reliable valve easy to dismantle.
Standard Design
Available in one size Unique SSV RF comes with a fixed Kv value. The
plug has close to linear characteristic meaning that a certain amount of
throttling, by reducing the stroke, results in a proportional reduction of
the flow if the pressure drop remains unchanged.
Temperature Materials
Temperature range: . . . . . . . . . . . . . -10°C to +140°C (EPDM) Product wetted steel parts: . . . . . . . 1.4404 (316L)
Other steel parts . . . . . . . . . . . . . . . 1.4301 (304)
Pressure
External surface finish . . . . . . . . . . . Semi-bright (blasted)
Max product pressure: . . . . . . . . . . . 1000 kPa (10 bar)
Internal surface finish . . . . . . . . . . . . Bright (polished), Ra < 0.8 µm
Min. product pressure: . . . . . . . . . . Full vacuum
Other product wetted seals . . . . . . . . EPDM
Valve Body Combinations
2213-0019
2.11.628
Single Seat Valves Unique Single Seat Valve - manually regulating RF
2213-0017
Kv-Factors 10
9
Valve size Kv 8
38mm 11 7
6
* optional
5
Kv = m3/h at a pressure drop of 1 bar. 4
3
. 2
1
For other pressure drops than 1 bar the flow can be calculated with
0
the following formula: 0 10 20 30 40 50 60 70 80 90 100
Q = Kv x √∆p % Stroke
2.11
Where
Fig. 3. The flow in % of the total flow at a pressure drop of 1 bar.
Q = Flow in m3/h.
Kv = See above.
∆ p = Pressure drop in bar over the valve. .
Dimensions (mm) - Unique Manually Regulating Valve
H Size 38
mm
A1 178.8
F
A2 205.4
OD 38
ID 34.8
t 1.6
E1 62.9
2213-0018
E2 49.5
F1 26.6
H 80
A2
A1
E1
t E2
ID
OD
Fig. 4. Dimensions
2.11.629
Unique SSSV Single Seat Valves
Concept
The Small Single Seat Valve with its hygienic and modular design is
applicable for a wide range of tasks either as a stop valve with two
(2) or three (3) ports or as a change-over valve with three (3) to five
(5) ports. The valve is suitable for use in food, beverage, dairy and
pharmaceutical industries.
2.11 Working principle
The valve is remote-controlled by means of compressed air or manually
operated. The small single seat valve is very reliable due to its simple
design and few moving parts.
Standard Design
The Small Single Seat Valve comes as a pneumatic or manual operated
in either a one or two body configuration. The plug is a PVDF plug.
All components are assembled by means of clamp rings, whereas the
piston and valve plug have a threaded connection. In order to facilitate
installation the valve is only partly assembled when delivered. The
valve has welding or clamp ends as standard. The Unique Small Single
Seat Valve range covers the sizes DN/OD 12.7 mm and 19 mm.
O C T O B E R 2008
Actuator function
- Pneumatic downward movement, spring return (NO).
- Pneumatic upward movement, spring return (NC).
- Manually operated.
2.11.630
Single Seat Valves Unique SSSV
Options Note!
A. Adapter for IndiTop, ThinkTop and ThinkTop Basic. For further details, see also ESE01563 and instruction IM 70860.
B. Control and Indication: IndiTop, ThinkTop or ThinkTop Basic. The actuator comes with a 5 years warranty
C. Product wetted seals of HNBR or FPM.
D. Stainless steel seal disc replacing standard lip seal.
E. Clamp with wingnut.
F. Clamp connection.
Dimensions (mm)
Please note!
Opening/closing time will be affected by the following:
- The air supply (air pressure).
- The length and dimensions of the air hoses.
- Number of valves connected to the same air hose.
- Use of single solenoid valve for serial connected air
actuator functions.
- Product pressure.
TD455-054_1
TD455-055_1
TD455-057_1
TD455-056_1
2.11.631
Unique SSSV Single Seat Valves
Stop valve
∆P [kPa] P [kPa]
460
TD 455-109
460
TD 455-101
368 368
276 276
12.7
19.0
184 184
19.0
12.7
92 92
0
0
0 2 4 6 8 Q [m3/h] 0 2 4 6 8
Q [m3/h]
TD 455-106
TD 455-102
368 368
276 276
12.7
184 184
12.7 19.0
19.0
92 92
0 0
0 2 4 6 8 0 2 4 6 8 Q [m3/h]
Q [m3/h]
∆P [kPa] ∆P [kPa]
460 460
TD 455-107
TD 455-105
368 368
276 276
12.7
12.7 19.0 19.0
184 184
92 92
0 0
0 2 4 6 8 0 2 4 6 8 Q [m3/h]
Q [m3/h]
∆P [kPa] P [kPa]
460
TD 455-103
460
TD 455-104
368 368
276 276
19.0
12.7 184
184 12.7
19.0
92
92
0 0
0 2 4 6 8 Q [m3/h]
0 2 4 6 8 Q [m3/h]
Note! Q = Kv x √∆p
For the diagrams the following applies: 40 = 111 x √∆p
Medium: Water (20°C)
2.11.632
Single Seat Valves Unique SSSV
A A
A A
P P P
P
Po
Po Po
2212-0003 Po 2212-0009
The table shows the approx. static pressure (p) in bar against which the valve can open
Table 2 - Stop and change-over valve.
2.11.633
LKAP Air-Operated Valve Single Seat Valves
Concept
The LKAP pneumatic valve is a remote-controlled shut-off valve, widely
used for small flows and for dosing applications in food, chemical and
other industries.
Working principle
The valve is operated by means of compressed air and has spring
2.11 return. It has few and simple moving parts which results in a very
reliable valve.
Standard Design
LKAP consists of actuator with air cylinder and piston, double lipseal
for stem, stem unit with replaceable O-ring in the plug, and valve body
with welding connections. It has visual indication of the valve position
and is available with 2 (LKAP-V) or 3 ports (LKAP-T). A reed switch unit
for indication of open and closed positions is available. The valve can
be ordered as normally open (NO) or normally closed (NC) versions.
NC is standard.
The LKAP valve come in DN/OD 25 mm.
The LKAP valve come in DN/OD 1”.
Temperature Materials
Max. temperature: . . . . . . . . . . . . . . . . .130 °C (EPDM) Product wetted steel parts: . . . . . . . . . . . 1.4404 (316L)
Min. temperature: . . . . . . . . . . . . . . . . . .10 °C Other steel parts: . . . . . . . . . . . . . . . . . 1.4301 (304)
Surface finish inside . . . . . . . . . . . . . . . . Ra ≤ 1.6 µm
Pressure
Other seals: . . . . . . . . . . . . . . . . . . . . . NBR
Kv value = 9 (9 m3/h for ∆p = 1 bar with the valve open).
Max. product pressure under the plug (NC): .600 kPa (6 bar)
Min. air pressure: . . . . . . . . . . . . . . . . . .500 kPa (5 bar)
Max. prod. pressure: . . . . . . . . . . . . . . .1000 kPa (10 bar)
2.11.634
Single Seat Valves LKAP Air-Operated Valve
Options
A. Male parts or clamp liners according to required standard.
B. Position indication of open and closed positions.
C. Bracket for standard M12 sensors. Please see chapter 3.7
Automation for bracket code number.
D. Product wetted seals of FPM or EPDM.
Note!
For further details, see also IM 70805.
The actuator comes with a 5 years warranty.
Dimensions (mm)
Size 25 mm
G 40
E 24
A 170 2.11
OD 25
ID 22
t 1.5
Weight (kg) 2.5
Connections
Compressed air: R1/8" (BSP), internal thread.
2.11.635
SB Mini Flow Valve Single Seat Valves
ky Mini Flow
Alfa Laval SB Mini Flow Valve
Concept
The valve program, which comprises of angle and change over valves,
is designed for working in a gas and liquid environment, where shut off
and change-over functions are required under hygienic conditions.
Working principle
The valves are in pneumatic or manual execution.
2.11
Standard design
The valves are supplied with threaded pipe couplings for 6/8 mm pipe.
2.11.636
Single Seat Valves SB Mini Flow Valve
2.11
2.11.637
Unique SSV Standard Single Seat Valves
Product code: 5233 Material: 1.4404 (316L)
Inch Tubes Connection: ISO Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NO
2.11.638
Single Seat Valves Unique SSV Standard
Product code: 5233 Material: 1.4404 (316L)
Inch Tubes Connection: ISO Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
2.11.639
Unique SSV Standard Single Seat Valves
Product code: 5233 Material: 1.4404 (316L)
DIN Tubes Connection: DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NO
2.11.640
Single Seat Valves Unique SSV Standard
Product code: 5233 Material: 1.4404 (316L)
DIN Tubes Connection: DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
2.11.641
Unique SSV ATEX Standard Single Seat Valves
Product code: 5247 Material: 1.4404 (316L)
Inch Tubes Connection: ISO Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NO
TD 461-078_1
TD 461-079_1
TD 461-080_1
TD 461-081_1
2.11.642
Single Seat Valves Unique SSV ATEX Standard
Product code: 5247 Material: 1.4404 (316L)
Inch Tubes Connection: ISO Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
TD 461-096_1
TD 461-097_1
TD 461-098_1
2.11.643
Unique SSV ATEX Standard Single Seat Valves
Product code: 5247 Material: 1.4404 (316L)
DIN Tubes Connection: DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NO
TD 461-078_1
TD 461-079_1
TD 461-080_1
TD 461-081_1
2.11.644
Single Seat Valves Unique SSV ATEX Standard
Product code: 5247 Material: 1.4404 (316L)
DIN Tubes Connection: DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
TD 461-096_1
TD 461-097_1
TD 461-098_1
2.11.645
Unique SSV DN125/150 Single Seat Valves
Air-operated valves Material: 1.4404 (316L)
Product code: 5233 Connection: DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 1.6 µm
Outside surface finish: Blasted
Actuation: Pneumatic NO
PPL
Item No. Size Dimension (mm) Body combination
EUR
Inch DIN A2 / A4 C E1 E2 Shut-off valve 200
9612486003 11987 DN125 618 150 150
9612486007 17067 DN150 631 150 150
2.11
2.11.646
Single Seat Valves Unique SSV DN125/150
Air-operated valves Material: 1.4404 (316L)
Product code: 5231 Connection: DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 1.6 µm
Outside surface finish: Blasted
Actuation: Pneumatic NC
2.11
2.11.647
Unique SSV DN125/150 Single Seat Valves
Options
The pneumatic valves not mentioned in the code number
sheets, should be ordered as below
PPL
Item No. Nominal size Type*
EUR
Inch DIN Male parts
557 125 Unique SSV
708 150 Unique SSV
Male parts with DIN male DIN clamp etc. Fitting
Please state which type of male part
of male parts included.
you want and to which outlet it should
be connected.
Seals
2.11 0 All types Replacement to seals of nitrile (NBR)
219 All types Replacement to seals of fluorinated rubber (FPM)
Other equipment
9612454001 95 125-150 All types Spanner
PPL
Item No. Nominal size
EUR
Inch DIN
562 DN125 Type 20
728 DN150 Type 20
585 DN125 Type 30
757 DN150 Type 30
1127 DN125 Type 21
1453 DN150 Type 21
1164 DN125 Type 22
1535 DN150 Type 22
PPL
Item No. Nominal size
EUR
Inch DIN
992 DN125 Type 20
1498 DN150 Type 20
1024 DN125 Type 30
1543 DN150 Type 30
1835 DN125 Type 21
2791 DN150 Type 21
1897 DN125 Type 22
2902 DN150 Type 22
2.11.648
Single Seat Valves Unique SSV DN125/150
Options
The pneumatic valves not mentioned in the code number sheets, should be ordered as below
PPL
Item No. Nominal size
EUR
Inch DIN
646 DN125 Type 20
919 DN150 Type 20
711 DN125 Type 30
991 DN150 Type 30
1242 DN125 Type 21 2.11
1725 DN150 Type 21
1291 DN125 Type 22
1804 DN150 Type 22
PPL
Item No. Nominal size
EUR
Inch DIN
1117 DN125 Type 20
1836 DN150 Type 20
1212 DN125 Type 30
1976 DN150 Type 30
2024 DN125 Type 21
3280 DN150 Type 21
2086 DN125 Type 22
3388 DN150 Type 22
2.11.649
Unique SSV Reverse Acting Single Seat Valves
Product code: 5233 Material: 1.4404 (316L)
Inch Tubes Connection: ISO Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NO
2.11.650
Single Seat Valves Unique SSV Reverse Acting
Product code: 5233 Material: 1.4404 (316L)
Inch Tubes Connection: ISO Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
2.11.651
Unique SSV Reverse Acting Single Seat Valves
Product code: 5233 Material: 1.4404 (316L)
DIN Tubes Connection: DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NO
2.11.652
Single Seat Valves Unique SSV Reverse Acting
Product code: 5233 Material: 1.4404 (316L)
DIN Tubes Connection: DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
2.11.653
Unique SSV Long Stroke Single Seat Valves
Product code: 5233 Material: 1.4404 (316L)
Inch Tubes Connection: ISO Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NO
2.11
2.11.654
Single Seat Valves Unique SSV Long Stroke
Product code: 5233 Material: 1.4404 (316L)
Inch Tubes Connection: ISO Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
2.11
2.11.655
Unique SSV Long Stroke Single Seat Valves
Product code: 5233 Material: 1.4404 (316L)
DIN tubes Connection: DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NO
2.11
2.11.656
Single Seat Valves Unique SSV Long Stroke
Product code: 5233 Material: 1.4404 (316L)
DIN tubes Connection: DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
2.11
2.11.657
Unique SSV Aseptic Single Seat Valves
Product code: 5235 Material: 1.4404 (316L)
Inch Tubes Connection: ISO Welding ends
Seals: PTFE/EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NO
2.11.658
Single Seat Valves Unique SSV Aseptic
Product code: 5235 Material: 1.4404 (316L)
Inch Tubes Connection: ISO Welding ends
Seals: PTFE/EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
2.11.659
Unique SSV Aseptic Single Seat Valves
Product code: 5235 Material: 1.4404 (316L)
DIN Tubes Connection: DIN Welding ends
Seals: PTFE/EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NO
2.11.660
Single Seat Valves Unique SSV Aseptic
Product code: 5235 Material: 1.4404 (316L)
DIN Tubes Connection: DIN Welding ends
Seals: PTFE/EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
2.11.661
Unique SSV Two Step Single Seat Valves
Product code: 5233 Material: 1.4404 (316L)
Connection: ISO Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NO
2.11
TD 461-875
TD 461-876
2.11.662
Single Seat Valves Unique SSV Two Step
Product code: 5233 Material: 1.4404 (316L)
Connection: ISO Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
2.11
TD 461-787
TD 461-788
TD 461-789
TD 461-790
2.11.663
Unique SSV Two Step Single Seat Valves
Product code: 5233 Material: 1.4404 (316L)
Connection: DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NO
2.11
TD 461-877
TD 461-880
2.11.664
Single Seat Valves Unique SSV Two Step
Product code: 5233 Material: 1.4404 (316L)
Connection: DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
2.11
TD 461-787
TD 461-788
TD 461-789
TD 461-790
2.11.665
Unique SSV Tangential Single Seat Valves
Product code: 5247 Material: 1.4404 (316L)
Connection: ISO Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
N
9613363313 2308 63.5 399 82 66.2 17.9
9613363314 2967 76.1 439 87 72.5 21.5
9613363315 3874 101.6 463 120 84.8 25
TD 461-906
2.11 Shut-off Cross 309
9613363316 2151 51.0 386 62 59.9 14.3
N
9613363317 2406 63.5 399 82 66.2 17.9
9613363318 3093 76.1 439 87 72.5 21.5
9613363319 4019 101.6 463 120 84.8 25
TD 461-798
Change-over Right 218
9613363320 2748 51.0 457 73.8 62 59.9 14.3
N
9613363321 2967 63.5 482 86.3 82 66.2 17.9
9613363322 3881 76.1 534 98.9 87 72.5 21.5
9613363323 5559 101.6 584 123.6 120 84.8 25
TD 461-908
Change-over Right 228
9613363234 2838 51.0 457 73.8 62 59.9 14.3
9613363235 3065 63.5 482 86.3 82 66.2 17.9
9613363236 4005 76.1 534 98.9 87 72.5 21.5
N
TD 461-909
C
2.11.666
Single Seat Valves Unique SSV Tank Outlet Valve
Product code: 5250 Material: 1.4404 (316L)
Connection: ISO/DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
PPL PPL
Item No. Item No. Size Dimension (mm)
EUR EUR
A3 A4 E1
Inch Tube DIN DN/OD DIN DN/ DN/ E DN/ Standard without flange
DIN DIN DIN
OD OD OD
9613361110 2237 9613361114 2237 51.0 DN50 338 341 363 366 61 67 68
9613361111 2443 9613361115 2443 63.5 DN65 351 357 376 382 81 73 76
9613361112 2990 9613361116 2990 76.1 DN80 376 394 416 424 86 79 84
9613361113 4072 9613361117 4072 101.6 DN100 410 413 440 443 119 92 93
2.11
øD H Tank flange
9634069901 475 9634069901 475 51.0 DN50 148 30
9634070001 572 9634070001 572 63.5 DN65 163 30
9634070101 603 9634070101 603 76.1 DN80 178 30
9634070201 634 9634070201 634 101.6 DN100 198 30
2.11.667
Unique SSV Y-body Single Seat Valves
Product code: 5247 Material: 1.4404 (316L)
Connection: ISO Clamp ferrules
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
2.11
TD 461-801
C
2.11.668
Single Seat Valves Unique SSV Manually Operating Valve
Product code: 5240 Material: 1.4404 (316L)
Connection: ISO/DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Digital 8-30 VAC, NO/NC
2.11.669
Unique SSV Manually Regulating Single Seat Valves
Manual regulating valves for inch and DIN tube Material: 1.4404 (316L)
Product code: 5245 Connection: ISO/DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Manual
PPL
Item No. Size Flow K Dimension (mm) Body combination
EUR
A1 Unique SSV Manually
Inch tube DN/OD (m 3/h) A2 ID t E1 E2 F1 H
DN/OD Regulating RF
H
9614291601 2431 38 11 178.8 204.4 34.8 1.6 62.9 49.5 26.6 80
2213-0018
A2
A1
E1
t E2
ID
OD
2.11.670
Single Seat Valves Unique SSV Aseptic Manually Operating Valve
Product code: 5240 Material: 1.4404 (316L)
Connection: ISO/DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Manual
2.11.671
Unique SSV Aseptic Manually Regulating Valve Single Seat Valves
Manual regulating valves for inch and DIN tube Material: 1.4404 (316L)
Product code: 5245 Connection: ISO/DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Manual
2.11.672
Single Seat Valves Unique SSV Aseptic Manually Tank Outlet Valve
Product code: 5250 Material: 1.4404 (316L)
Connection: ISO/DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Manual
PPL PPL
Item No. Item No. Size Dimension (mm)
EUR EUR
A1 A2 A3 E1 E2
Inch Tube DIN DN/OD DN/
DIN DN/ DN/ DN/ DN/ Standard without flange
DIN DIN DIN DIN DIN
OD OD OD OD OD
51.0 DN50 61 62 67 68 E2
63.5 DN65 81 78 73 76.5
E1
76.1 DN80 86 87 79.5 83.5
101.6 DN100 119 120 92 93
2.11
A1
A2
A3
2210-0038
E1
76.1 DN80 283 298 303 311 390 400 86 87 79.5 83.5
101.6 DN100 309 311 328 331 440 440 119 120 92 93
A1
A2
A3
2210-0039
øD H Tank flange
51.0 DN50 148 30
63.5 DN65 163 30
76.1 DN80 178 30
101.6 DN100 198 30
2.11.673
Unique SSSV Small Single Seat Valve Single Seat Valves
Air-operated valves for inch tube Material: 1.4404 (316L)
Product code: 5237 Connection: ISO Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.5 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
PPL Size
Item No. Body Clamp Dimension (mm) Body combination
EUR DN/OD
(mm) A C E1 E2 Shut-off valve 20
9612946202 1494 Hex nut 12.7 172.2 29.8 45.0
9612946226 1494 Hex nut 19.0 171.2 29.9 45.0
9612947002 1494 Wing nut 12.7 172.2 29.8 45.0
9612947026 1494 Wing nut 19.0 171.2 29.9 45.0
2.11
Shut-off valve 30
9612946206 1603 Hex nut 12.7 172.2 29.8 45.0
9612946230 1603 Hex nut 19.0 171.2 29.9 45.0
9612947006 1603 Wing nut 12.7 172.2 29.8 45.0
9612947030 1603 Wing nut 19.0 171.2 29.9 45.0
Change-over valve 21
9612946210 1980 Hex nut 12.7 200.2 32.3 29.8 45.0
9612946234 1980 Hex nut 19.0 209.2 38.1 29.9 45.0
9612947010 1980 Wing nut 12.7 200.2 32.3 29.8 45.0
9612947034 1980 Wing nut 19.0 209.2 38.1 29.9 45.0
Change-over valve 22
9612946214 2075 Hex nut 12.7 200.2 32.3 29.8 45.0
9612946238 2075 Hex nut 19.0 209.2 38.1 29.9 45.0
9612947014 2075 Wing nut 12.7 200.2 32.3 29.8 45.0
9612947038 2350 Wing nut 19.0 209.2 38.1 29.9 45.0
2.11.674
Single Seat Valves Unique SSSV Small Single Seat Valve
Air-operated valves for inch tube Material: 1.4404 (316L)
Product code: 5237 Connection: ISO Welding ends
Seals: See below
Inside surface finish: Ra ≤ 0.5 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC
2.11
Shut-off valve 30
9612946303 1738 9612946254 1603 Hex nut 12.7 172.2 29.8 45.0
9612946327 1738 9612946278 1603 Hex nut 19.0 171.2 29.9 45.0
9612993903 1969 9612947054 1817 Wing nut 12.7 172.2 29.8 45.0
9612993927 1969 9612947078 1817 Wing nut 19.0 171.2 29.9 45.0
Change-over valve 21
9612946307 2114 9612946258 1980 Hex nut 12.7 200.2 32.3 29.8 45.0
9612946331 2114 9612946282 1980 Hex nut 19.0 209.2 38.1 29.9 45.0
9612993907 2396 9612947058 2243 Wing nut 12.7 200.2 32.3 29.8 45.0
9612993931 2348 9612947082 2243 Wing nut 19.0 209.2 38.1 29.9 45.0
Change-over valve 22
9612946311 2209 9612946262 2075 Hex nut 12.7 200.2 32.3 29.8 45.0
9612946335 2209 9612946286 2075 Hex nut 19.0 209.2 38.1 29.9 45.0
9612993911 2503 9612947062 2350 Wing nut 12.7 200.2 32.3 29.8 45.0
9612993935 2503 9612947086 2350 Wing nut 19.0 209.2 38.1 29.9 45.0
2.11.675
Unique SSSV Small Single Seat Valve Single Seat Valves
Manual valves for inch tubes Material: 1.4404 (316L)
Product code: 5237 Connection: ISO Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 0.5 μm
Outside surface finish: Blasted
Actuation: Manual
PPL Size
Item No. Body Clamp Dimension (mm) Body combination
EUR DN/OD
(mm) A C E1 E2 Shut-off valve 20
9612946204 1203 Hex nut 12.7 109.7 29.8 45.0
9612946228 1203 Hex nut 19.0 112.7 29.9 45.0
9612947004 1203 Wing nut 12.7 109.7 29.8 45.0
9612947028 1338 Wing nut 19.0 112.7 29.9 45.0
2.11
Shut-off valve 30
9612946208 1274 Hex nut 12.7 109.7 29.8 45.0
9612946232 1274 Hex nut 19.0 112.7 29.9 45.0
9612947008 1417 Wing nut 12.7 109.7 29.8 45.0
9612947032 1417 Wing nut 19.0 112.7 29.9 45.0
Change-over valve 21
9612946212 1777 Hex nut 12.7 141.7 32.3 29.8 45.0
9612946236 1777 Hex nut 19.0 150.7 38.1 29.9 45.0
9612947012 2014 Wing nut 12.7 141.7 32.3 29.8 45.0
9612947036 2014 Wing nut 19.0 150.7 38.1 29.9 45.0
Change-over valve 22
9612946216 2046 Hex nut 12.7 141.7 32.3 29.8 45.0
9612946240 2046 Hex nut 19.0 150.7 38.1 29.9 45.0
9612947016 2273 Wing nut 12.7 141.7 32.3 29.8 45.0
9612947040 2320 Wing nut 19.0 150.7 38.1 29.9 45.0
A
E1C
E2
2.11.676
Single Seat Valves Unique SSSV Small Single Seat Valve
Manual valves for inch tubes Material: 1.4404 (316L)
Product code: 5237 Connection: ISO Welding ends
Seals: See below
Inside surface finish: Ra ≤ 0.5 μm
Outside surface finish: Blasted
Actuation: Manual
2.11
Shut-off valve 30
9612946305 1414 9612946256 1274 Hex nut 12.7 109.7 29.8 45.0
9612946329 1414 9612946280 1274 Hex nut 19.0 112.7 29.9 45.0
9612993905 1602 9612947056 1445 Wing nut 12.7 109.7 29.8 45.0
9612993929 1602 9612947080 1445 Wing nut 19.0 112.7 29.9 45.0
Change-over valve 21
9612946309 1911 9612946260 1777 Hex nut 12.7 141.7 32.3 29.8 45.0
9612946333 1911 9612946284 1777 Hex nut 19.0 150.7 38.1 29.9 45.0
9612993909 2165 9612947060 2014 Wing nut 12.7 141.7 32.3 29.8 45.0
9612993933 2165 9612947084 2014 Wing nut 19.0 150.7 38.1 29.9 45.0
Change-over valve 22
9612946313 2181 9612946264 2046 Hex nut 12.7 141.7 32.3 29.8 45.0
9612946337 2181 9612946288 2046 Hex nut 19.0 150.7 38.1 29.9 45.0
9612993913 2473 9612947064 2320 Wing nut 12.7 141.7 32.3 29.8 45.0
9612993937 2473 9612947088 2320 Wing nut 19.0 150.7 38.1 29.9 45.0
A
E1C
E2
2.11.677
LKAP Air-Operated Valve Single Seat Valves
Product code: 5246 Material: 1.4404 (316L)
Connection: ISO Welding ends
Seals: See below
Actuation: Pneumatic
PPL
Item No. Size Seals Dimension
EUR
A E G
(mm) LKAP-V (normally closed)
(mm) (mm) (mm)
9611409543 1247 25 EPDM 170 24 40
9611409541 1247 25 Nitrile (NBR). 170 24 40
2.11
2.11.678
Single Seat Valves LKAP Air-Operated Valve - Options
The air-operated valves not mentioned in the code number
sheets, should be ordered as below:
Product code: for indication 5246, 5415
PPL
Item No. Size Option Product code:
EUR
mm inch LKAP
9611409548 * 25 1” LKAP for fitting of male parts. 5246
9611409549 * 25 1” LKAP for replacement of seals. 5246
Male part
Male part standards (included in the price)
66 25 1” 5246
SMS, ISO/IDF, DS, BS, DIN, ISO clamp.
Fitting of male parts included.
2.11
Please state which type of male
part you want and to which outlet
it should be connected.
Seals
Replacement to seals of Fluorinated rubber
129 5246
(FPM).
Indication
9611402551 212 Double switch unit, Reed type. 5415
* = On request
When using the above numbers - please specify: The male parts required.
NOTE! Other options on request.
2.11.679
SB Mini Flow Valve Single Seat Valves
CIP Valve Material: 1.4404 (316L)
Product code: 5920 Seals: EPDM
Inside surface finish: Ra ≤ 1.6 µm
Outside surface finish: Ra ≤ 1.6 µm
PPL
Item No. Specification Function SCANDI BREW
EUR
9615085302 367 Manual Angle Valve Clip-On/Swage
N/A
2.11
N/A
2.11.680
Single Seat Valves SB Mini Flow Valve
CIP Valve Material: 1.4404 (316L)
Product code: 5920 Seals: EPDM
Inside surface finish: Ra ≤ 1.6 µm
Outside surface finish: Ra ≤ 1.6 µm
PPL
Item No. Specification Function SCANDI BREW
EUR
9615082001 420 Pnematic Angle Valve Swage/Swage NC
9615082101 420 Pnematic Angle Valve Swage/Swage NO
2.11
2.11.681
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3. Automation
The valve control & indication are designed to provide easy and fully technical solutions in
any process area. The reguirements for total product flexibility and reliability. together with
superior performance, are key functions for success within processing areas.
Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1
Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2
Positioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3
Hygienic product animations
Get a look inside our products and see how it works. Mouseover the image and click to see animations.
- See more at: http://www.alfalaval.com/products/fluid-handling/hygienic-product-animations
- Valves
- Automation
- Pumps
- Tank equipment
- Heat exchangers
- Filtration equipment
Alfa Laval Unique Control
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Automated valve control and monitoring
Magnet
IP67 standards for protecting
electronic equipment against
penetration by dust particles or liquids.
s.
ThinkTop Basic
Intrinsically safe for
ATEX environment
ThinkTop Basic
These are mid-level units that fulfil basic requirements for
the automated control and monitoring of sanitary valves,
with a reduced number of digital inputs and outputs.
IndiTop
IndiTop indicator units are designed to transmit small
amounts of data as feedback about the current position
of any sanitary valve. No solenoids are used, eliminating
minating
the need for adjustment over time and, making this
his a true
“set and forget” system.
Combination
of different
communication
protocols
DeviceNet
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3.1 Indication
The valve control & indication are designed to provide easy and fully technical solutions in
any process area. The reguirements for total product flexibility and reliability. together with
superior performance, are key functions for success within processing areas.
Product leaflets
IndiTop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.694
Indication Units for LKB/LKLA - Micro switch . . . . . . . . . . . . . . . . . . . . . . . 3.1.696
Indication Units for LKB/LKLA - Inductive . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.698
Price lists
IndiTop 8-30 VDC/VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.700
Indication units LKLA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.701
Micro Switches and Hall Prox. Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.702
Brackets and Inductive Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.703
Overview for Automation Unique DV-ST UltraPure - Indication . . . . . . . . . . 3.1.708
Automation Unique DV-ST UltraPure - Stroke Limiter . . . . . . . . . . . . . . . . . 3.1.709
Automation Unique DV-ST UltraPure - Indication ER55 . . . . . . . . . . . . . . . . 3.1.711
Automation Unique DV-ST UltraPure - Indication 8697 . . . . . . . . . . . . . . . . 3.1.713
IndiTop Indication
3.1
.
Concept
IndiTop is a uniform indication unit that consists of a proven no-touch,
set-and-forget sensor system with light-emitting diodes (LEDs) and
valve control sensor board for connection to any PLC (Programming
Logic Controller) system with digital interface.
IndiTop offers a solution for Alfa Laval butterfly and single-seat valves
and is designed for use in the dairy, food and beverage, and biopharm
industries; IndiTop provides real-time information about valve operating
status 24/7 while helping to improve production performance and
secure traceability.
..
Working principle
IndiTop is an automated indication unit which does not use any
solenoid valve, it transmit status and condition of the valve position
back to the PLC system using one of two electrical feedback signals.
IndiTop fits onto all Alfa Laval hygienic actuators equipped with
mushrooms. Installation is straightforward; no special expertise,
adapters or tools are required. To initiate manual setup, simply press
the push-button.
....
3.1.694
Indication IndiTop
3.1
Options Dimensions
- Cable configuration
.
Accessories
150.5 mm (5.93”)
- Threaded plate for indication pin on SRC, SMP-BC and i-SSV
valves
- Adaptor for Unique SSSV valves
.
Compatible actuators
Electrical connection
The fixed cable consists of 6 wires. For standard 2 feedbacks not using the remote setup features only 4 wires need to be connected to external
systems (Red/Black/Green/Yellow). Brown is always connected to either Red (PNP) or Black (NPN) depending on whether PNP or NPN is required. The
orange wire must be connected to Red if the remote setup feature is not used.
Digital Interface
Connection
Wires
Power supply Supply L+/L1 Red
Supply L-/N Black
Green SP1 (De-energized
valve) PLC input signals
Yellow SP2 (Energized valve)
Brown PNP (L+) / NPN (L-) Output polarity as PNP / NPN
PLC output Remote setup signal Orange
A. Brown connected with Red wire on external screw terminals if PNP polarity
B. Brown connected with Black wire on external screw terminals if NPN polarity
The fixed cable consists of 6 wires. For standard 2 feedback not using the remote setup feature only 4 wires need to be connected to external systems
(Red/Black/Green/Yellow). Brown is always connected to either Red (PNP) or Black (NPN) depending on whether PNP or NPN is required. The orange
wire must be connected to Red if the remote setup feature is not used.
3.1.695
Indication Units for LKB/LKLA - Micro switch Indication
3.1
.
Concept
The indication units from Alfa Laval are designed as a simple and easy
to use, electrical feedback unit for Laval butterfly valves. The units are
compatible with all major PLC (Programmable Logic Controller with
PNP/NPN interface) and used in food, dairy and brewery installations
and in biopharmaceutical applications.
Working principle
A micro switch is a so called sub-miniature switch. It is activated
mechanically by a roller leaf. Standard function is normally open (NO),
normally closed (NC) and is always a digital signal (on/off).
Communication Materials
Interface . . . . . . . . . . . . . . . Digital, NO switch Steel parts . . . . . . . . . . . . . . Stainless steel and Brass
Supply voltage . . . . . . . . . . . 24-55 (110) VDC/VAC Plastic parts . . . . . . . . . . . . PA6 and PPO/PS
Minimum load . . . . . . . . . . . 100 mA Seals . . . . . . . . . . . . . . . . . Nitrile (NBR) rubber
Maximum load . . . . . . . . . . .1 A Contact pins . . . . . . . . . . . . Gold-plated
Electrical connection . . . . . . . M12 plug, (incl counterpart)
Environment
Working temperature . . . . . . . -25°C to +80°C
"Note! As the unit is not earthed it should not be used for voltage
Protection rating . . . . . . . . . . IP 67
exceeding 55 V"
Cable connection
.
Counterpart . . . . . . . . . . . . . . . . . M12 socket
Termination . . . . . . . . . . . . . . . . . . Screw
Max wire size . . . . . . . . . . . . . . . . . 0.129 mm2 (AWG26)
Cable gland entry . . . . . . . . . . . . . . PG7 (3 - 6.5 mm)
Note!
Compatible brackets are available for the actuators and handles for
LKB butterfly valves.
.
For further information: See also ESE001257.
3.1.696
Indication Indication Units for LKB/LKLA - Micro switch
3.1
Options
- Valve compatibility
.
Accessories
- Various cable options
.
Compatible actuators
Compatible Valves
LKB Yes
LKB-2 Yes
Electrical connection
3. ø3 closed valve
2. ø2 open valve 3)
C 1)
TD 436-005
2)
TD 706-007
3.1.697
Indication Units for LKB/LKLA - Inductive Indication
3.1
.
Concept
The indication units from Alfa Laval are designed as a simple and easy
to use, electrical feedback unit for Laval butterfly valves. The units are
compatible with all major PLC (Programmable Logic Controller with
PNP/NPN interface) and used in food, dairy and brewery installations
and in biopharmaceutical applications.
Working principle
The inductive prox. switches are non-contact electronic switching
elements. The output signal is always a digital signal (on/off).
These indication units are easily mounted without any further
mechanical adjustments and have to be installed between the air
operated actuator and the valve.
Communication Materials
Electrical design . . . .... . . . DC PNP Steel parts . . . . . . . . . . . . . . Stainless steel
Operating voltage . .... . . . 10...36 V DC Plastic parts . . . . . . . . . . . . PBT; PC (polycarbonate)
Output function . . . .... . . . 2 x NO Contact pins . . . . . . . . . . . . Gold-plated
Current consumption ... . . . < 15 mA
Environment
Current rating . . . . .... . . . 250 mA
Working temperature . . . . . . . . . . . . -25 °C to +80 °C
Electrical connection .... . . . M12 plug
Protection rating . . . . . . . . . . . . . . . IP 67
.
Note!
Compatible brackets are available for the actuators and handles for
LKB butterfly valves.
.
The M12 counterpart (Socket) connector are not a part of the indication
unit packageThe wiring and pinout on the M12 plug has changed,
compared to the previous side indication units for LKB/LKLA
.
For further information: See also ESE001257
3.1.698
Indication Indication Units for LKB/LKLA - Inductive
3.1
Options
- Valve compatibility
.
Accessories
- Various cable options
.
Compatible actuators
Compatible Valves
LKB Yes
LKB-2 Yes
Electrical connection
3.1.699
IndiTop 8-30 VDC/VAC Indication
3.1
Top Unit Valves: SRC, Unique SSV (Except SRC-LS and Unique
Product code: 5409 SSV- LS), Unique SSV Aseptic, SMP-BC, SMP-SC, LKLA-T
(LKB), Shutter valve, SBV.
PPL
Item No. Specification Size IndiTop
EUR
DN/OD DN
9613418101 241 8 - 30 VDC/AC, 5 metres cable 25-101.6 25-150
Load: Max.: 50 mA
2 Position Feedback
Type: PNP/NPN
9613418102 260 8 - 30 VDC/AC, 10 metres cable 25-101.6 25-150
Load: Max.: 50 mA
2 Position Feedbac
Type: PNP/NPN
8 - 30 VDC/AC, 0.5 metres w/M12 plug, incl.
9613418103 307 25-101.6 25-150 RGIZ
ENE ED
plug counterpart
Load: Max.: 50 mA
2 Position Feedback
Type NPN
8 - 30 VDC/AC, 0.5 metres w/M12 plug, incl.
9613418104 307 25-101.6 25-150
plug counterpart
Load: Max.: 50 mA
2 Position Feedback
Type PNP
3.1.700
Indication Indication units LKLA
3.1
Indication units for LKB/LKLA ø85/Handle 1.1
Indication units for LKB/LKLA ø133
Product code: 5415
Note!
The M12 counterpart (socket) connector are not a part of the indication unit package
The wiring and pinout on the M12 plug has changed, compared to the previous inductive side indication units for LKB/LKLA.
3.1.701
Micro Switches and Hall Prox. Switches Indication
3.1
Indication Units for LKLA (LKB) ø85/Handle 2.1
Indication Units for LKLA (LKB) ø133
Product code: 5415
PPL
Item No. Specification Size
EUR
LKB for LKB for Micro switch unit* for
LKB-2 for DN
DN/OD DN/OD LKLA ø85
9612510702 212 24-55 (110) VDC/VAC 25-101.6 1”-4” 25-100
Load: Min. 100 mA
Max. 1A
Signal output: On/off, digital TD 706-007
* NOTE! The micro switch units are not earthed and should therefore not be used for voltage above 55 V.
Micro switch unit* for LKLA ø133
Signal output: On/off, digital
9612510902 286 24-55 (110) VDC/VAC 101.6 4” 100-150
Load: Min. 100 mA
Max. 1A
* NOTE! The micro switch units are not earthed and should therefore not be used for voltage above 55 V.
For further information - please see PD-sheet.
3.1.702
Indication Brackets and Inductive Sensors
3.1
Indication Units
Product code: 5414
PPL
Item No. Specification Valve type/size Dimension (mm)
EUR
A B C Bracket system for LKAP
9612498901 145 Without M12 sensor 15 25 54
SSV-Y
C
76-101.6 mm
76-101.6 mm/DN80-100 B
TD 704-028
TD 449-412
3.1.703
Brackets and Inductive Sensors Indication
3.1
Indication Units
For: Unique SSV, Unique SSV-LS, Unique SSV Aseptic,
SMP-SC, SMP-BC, SMP-BCA, LKLA-T (LKB), Shutter
valve, SBV, Unique and SSSV
Product code: 5414
PPL Bracket
Item No Supply Interface Connection Operation Type Wiring
EUR systems
Inductive sensor (M12)
8 VDC NC, 2m cable 2 wire NF5003 See Note 1
9611995195 49
NAMUR BN
+
Connection to Ex protection
(Zener barrier)
Inductive sensor (M12)
8 VDC NC, M12 plug 2 wire NF501A See Note 1
9611995196 46 1 L+
NAMUR
Connection to Ex protection
safe circuit II 2G/1D Ex ia IIC T6 2
L-
(Zener barrier)
Inductive sensor (M12)
BK
9611992900 52 10-36 VDC NO, 2m cable 2 wire IF5718 See Note 1 L+
PNP/NPN
BK
L-
BU
Unbalanced L-
Mixproof valve
Inductive sensor M12 (Mixproof valve - Upper seat-push)
9611995198 72 10-30 VDC NO, 6m IFT213 See Note 3
Bracket mounted BN L+
Balanced or BK
PNP/NPN 3 wire BU
Unbalanced L-
Mixproof valve
Suitable brackets are found in the price lists - Brackets
Connections cable with M8 and M12 socket are found in the price lists - Accessories
3.1.704
Indication Brackets and Inductive Sensors
3.1
Indication Units
For: Unique SSV, Unique SSV-LS, Unique SSV Aseptic, SMP-SC, SMP-BC, SMP-BCA,
LKLA-T (LKB), Shutter valve, SBV, Unique and SSSV
Product code: 5414
PPL Bracket
Item No Supply Interface Connection Operation Type Wiring
EUR systems
Inductive sensor M12 (Mixproof valve - Upper seat-push)
9611995199 53 10-30 VDC NO, PNP M12 plug 3 wire IFT216 See Note 3
Bracket mounted
Balanced or
1
Unbalanced L+
4
Mixproof valve
3
IFT216 See Note 4 L-
Yoke mounted
Unbalanced CP3
Mixproof valve
Inductive sensor M12 (Mixproof valve - Upper seat-push)
9611995770 71 10-36 VDC NC, PNP M12 plug 3 wire IFT204 See Note 4 BN L+
Yoke mounted
BK
Balanced CP3/PMO BU L-
Mixproof valve
Suitable brackets are found in the price lists - Brackets
Connections cable with M8 and M12 socket are found in the price lists - Accessories
3.1.705
Brackets and Inductive Sensors Indication
3.1
Indication Units
For: Unique SSV, Unique SSV-LS, Unique SSV Aseptic, SMP-SC, SMP-BC, SMP-BCA,
LKLA-T (LKB), Shutter valve, SBV, Unique and SSSV
Product code: 5414
PPL Bracket
Item No Supply Interface Connection Operation Type Wiring
EUR systems
Inductive sensor (M12)
9611995200 53 10-36 VDC NO, PNP M12 plug 3 wire IFT203 See Note 1 1 L+
4
3 L-
Inductive sensor (M18)
1
9611995201 70 10-36 VDC NO, PNP M12 plug 3 wire IGT203 See Note 2 L+
4
3 L-
Inductive sensor (M12)
1
9611995202 86 AS-Interface AS-I 2.1, M12 plug 2 wire IFC247 See Note 1 AS-i +
62 node
3 AS-i -
Inductive sensor M5
9611995650 115 10-36VDC NO, PNP M8 plug 3 wire IY5036 See Note 5 1 L+
4
3 L-
Inductive sensor M5
BN
9611995651 137 10-36VDC NO, PNP 2m cable 3 wire IY5046 See Note 5 L+
BK
BU L-
3.1.706
Indication Brackets and Inductive Sensors
3.1
Indication Units
For LKLA (LKB) ø85/ø133
Product code: 5414
PPL
Item No. Size Specification
EUR
LKB for LKB-2 for
Bracket system for LKLA ø133
DN/OD DN
9612552901 43 101.6 100-150 ø12
9612552902 43 101.6 100-150 ø18
3.1.707
Overview for Automation Unique DV-ST UltraPure - Indication Indication
3.1
Product code: 5417
Valve
Unit size (HxW) 65x23 mm 75x67 mm 110x70 mm
Automation
Positioner with display
Positioner without display
Control unit
Indication unit
Electrical ATEX unit
Supply Voltage
8 VDC
24 VDC
24 VAC
250 VAC
Number of Solenoid valve
One (1) pilot valve, Single acting
Two (2) pilot valve, Double acting
Feedback signal
Optical Indication
Open and Close
Open
Close
Sensor & Interface
Contactless
Reed-Contact
Micro-switch
Inductive sensor
NAMUR sensor EEx ia
PNP
NPN
Digital Interface
AS-Interface v3.0, Max 62 node
DeviceNet, Max 63 node
Analogue interface 4-20 mA
Mechanical - Manual override
Cable connection
PG gland
M12 Plug, 4 pin - AS-Interface
M12 Plug, 5 pin - DeviceNet
M12 Plug, 8 pin - Digital Interface
Protection
Class IP65
Class IP67
3.1.708
Indication Automation Unique DV-ST UltraPure - Stroke Limiter
3.1
Product code 5417
acting
DN 65 6 Open or Close
9614092112 100 7 EPDM PTFE None
DN 80 Manual override
3.1.709
Automation Unique DV-ST UltraPure - Stroke Limiter Indication
3.1
Product code 5417
Acting
3.1.710
Indication Automation Unique DV-ST UltraPure - Indication ER55
3.1
Product code 5417
5 acting
DN 50
acting
DN 65 6 Reed-Contact
9614092202 108 EPDM PTFE Open or Close 24VDC
DN 80 7
250VAC
4 EPDM
DN 50
DN 40 acting
5 PTFE
4 EDPM
DN 50
5 PTFE
Note: * AA actuator only available with EPDM
3.1.711
Automation Unique DV-ST UltraPure - Indication ER55 Indication
3.1
Product code 5417
DN 50
Indication unit
Diaphragm Actuator Composite/Composite
ER55
PPL
Item No. Function Valve Size H75xW67 Position feedback Interface DV-P
EUR Elastomer
1 EPDM
DN 15
PTFE
DN 20 2
EPDM Reed-
DN 25 Single Double Contact
9614092201 97 NC Open or Close
3 PTFE Acting 24VDC
4 EPDM
DN 40 250VAC 2509-0077
5 PTFE
4 EPDM
DN 50
5 PTFE
3.1.712
Indication Automation Unique DV-ST UltraPure - Indication 8697
3.1
Product code: 5417
DN 50 Double
9614450608 299 DN 25 3 Acting NAMUR sensor
DN 40 EPDM PTFE Open and Close
9614450610 299 5 8VDC
DN 50
3.1.713
Automation Unique DV-ST UltraPure - Indication 8697 Indication
3.1
Product code: 5417
DN 50 EPDM 24VDC
DN 40 EPDM Acting NAMUR sensor
9614450609 299 4 Open and Close
DN 50 EPDM 8VDC
3.1.714
Indication Automation Unique DV-ST UltraPure - Indication 8697
3.1
Product code: 5417
3.1.715
This page is intentionally left blank
3.2 Control
The valve control & indication are designed to provide easy and fully technical solutions in
any process area. The reguirements for total product flexibility and reliability. together with
superior performance, are key functions for success within processing areas.
Product leaflets
ThinkTop® Digital . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.718
ThinkTop® AS-Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.720
ThinkTop® DeviceNetTM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.722
ThinkTop® Basic Digital . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.724
ThinkTop® Basic AS-Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.726
ThinkTop® Basic Intrinsically Safe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.728
ThinkTop® D30 Digital . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.730
Price lists
ThinkTop® Digital . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.732
ThinkTop® AS-Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.733
ThinkTop® DeviceNetTM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.735
ThinkTop® Basic Digital . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.736
ThinkTop® Basic AS-Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.737
ThinkTop® Basic Intrinsically Safe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.739
ThinkTop D30 Digital . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.740
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.741
Overview for Automation Unique DV-ST UltraPure - Control . . . . . . . . . . . . 3.2.744
Automation Unique DV-ST UltraPure - Control 8690 . . . . . . . . . . . . . . . . . . 3.2.745
Automation Unique DV-ST UltraPure - Control 8695/8691 . . . . . . . . . . . . . 3.2.750
ThinkTop® Digital Control
3.2 .
Concept
The ThinkTop® is a uniform modular control unit that consists of a
proven no-touch, set-and-forget sensor system with light-emitting
diodes (LEDs), solenoid valves and valve control sensor board for
connection to any PLC (Programming Logic Controller) system with
one of the three interfaces; Digital, AS-Interface and DeviceNet.
ThinkTop is offering a solution that utilizes all the features available on
Alfa Laval butterfly, single-seat and Mixproof valves and is designed for
use in the dairy, food and beverage, and biopharm industries; ThinkTop
provides real-time information about valve operating status 24/7 while
helping to improve production performance and secure traceability.
Working principle
The ThinkTop is an automated control unit that can be fitted with up to
three solenoid valves and who convert the electrical PLC and sensor
signals into mechanical energy to open or close the air-operated valve,
using the physical stimulus of an indication pin mounted on the valve
stem. ThinkTop fits onto all Alfa Laval hygienic actuators equipped
with mushrooms. Installation is straightforward; no special expertise,
adapters or tools are required. To initiate manual setup, simply press
the push-button startup sequence. Or set up without dismantling the
control head using the optional IR keypad for remote control.
.
TECHNICAL DATA PHYSICAL DATA
Communication Materials
Interface . . . . . . . . . . . . . . . . . . . . Digital PNP/NPN Steel parts . . . . . . . . . . . . . . Stainless steel and Brass
Supply voltage . . . . . . . . . . . . . . . . 24 ± 10% VDC Plastic parts . . . . . . . . . . . . Blue Nylon PA 12
Seals . . . . . . . . . . . . . . . . . Nitrile (NBR) rubber
Sensor board
Max current consumption . . .. . . . . . 45mA Environment
Feedback signal #1 . . . . . . .. . . . . . Closed valve Working temperature . . . . . . . -20 °C to +85 °C
Feedback signal #2 . . . . . . .. . . . . . Open valve Protection class . . . . . . . . . . IP66 and IP67
Feedback signal #3 . . . . . . .. . . . . . Seat-lift 1 Protection class equivalent . . . NEMA 4.4x and 6P
Feedback signal #4 . . . . . . .. . . . . . Seat-lift 2
Cable connection
Feedback signal #5 . . . . . . .. . . . . . Status
Main cable gland . . . . . . . . . PG11 (4-10 mm)
Valve tolerance band options . . . . . . 5
Max wire size . . . . . . . . . . . . 0.75 mm2 (AWG 19)
Default tolerance band . . . . .. . . . . . ± 5 mm
Optional cable gland . . . . . . . PG7 (4 - 6.8 mm)
Sensor accuracy . . . . . . . .. . . . . . ± 0.1 mm
Stroke length . . . . . . . . . . .. . . . . . 0.1 - 80 mm Note!
For further information: See also ESE00353
Solenoid valve
Max current consumption . . . . . . . . . 45mA .
Air supply . . . . . . . . . . . . . . . . . . . 300-900 kPa (3-9 bar) The ThinkTop has Patented Sensor System, Registered Design and
Type of solenoids . . . . . . . . . . . . . . 3/2-ways or 5/2-ways Registered Trademark owned by Alfa Laval
Numbers of solenoids . . . . . . . . . . . 0-3
Manual hold override . . . . . . . . . . . . Yes
Throttle, Air in/out 1A, 1B . . . . . . . . . 0-100 %
Push-in fittings . . . . . . . . . . . . . . . . ø6 mm or 1/4”
3.2.718
Control ThinkTop ® Digital
300 mm (12”)
172 mm (7”)
Sensores)
- Cable gland PG7
- External sensor bracket (Refer to Brackets and Inductive
Sensores)
Electrical connection
P2
P1 1
6 Solenoid 1 1 Closed valve
6 7 Solenoid 2 2 Open valve
2
7 8 Solenoid 3 3 Seat-lift 1
3
8 9 Supply + 4 Seat-lift 2
4
9 10 Supply - 5 Status
5
10 11 Solenoid com 12 NPN/PNP Jumper
12
11 Earth Earth 13 NPN/PNP Jumper
13
24 20 Solenoid common grey 24 Seat-lift 1 “upper”
20
25 21 Solenoid 1, grey 25 Seat-lift 2 “lower”
21
26 22 Solenoid 2, grey 26 Supply +
22
27 23 Solenoid 3, grey 27 Supply -
23
2050-0013
3.2.719
ThinkTop® AS-Interface Control
3.2 .
Concept
The ThinkTop® is a uniform modular control unit that consists of a
proven no-touch, set-and-forget sensor system with light-emitting
diodes (LEDs), solenoid valves and valve control sensor board for
connection to any PLC (Programming Logic Controller) system with
one of the three interfaces; Digital, AS-Interface and DeviceNet.
ThinkTop is offering a solution that utilizes all the features available on
Alfa Laval butterfly, single-seat and Mixproof valves and is designed for
use in the dairy, food and beverage, and biopharm industries; ThinkTop
provides real-time information about valve operating status 24/7 while
helping to improve production performance and secure traceability.
Working principle
ThinkTop is an automated control unit that can be fitted with up to
three solenoid valves and who convert the electrical PLC and sensor
signals into mechanical energy to open or close the air-operated valve,
using the physical stimulus of an indication pin mounted on the valve
stem. ThinkTop fits onto all Alfa Laval hygienic actuators equipped
with mushrooms. Installation is straightforward; no special expertise,
adapters or tools are required. To initiate manual setup, simply press
the push-button startup sequence. Or set up without dismantling the
control head using the optional IR keypad for remote control.
.
TECHNICAL DATA PHYSICAL DATA
Communication Materials
Interface option 1 . . .... . . . AS-Interface v2.1, 31 node Steel parts . . . . . . . . . . . . . . Stainless steel and Brass
Supply voltage . . . . .... . . . 29.5V - 31.6 VDC Plastic parts . . . . . . . . . . . . Blue Nylon PA 12
Slave profile . . . . . .... . . . 7.F.F.F Seals . . . . . . . . . . . . . . . . . Nitrile (NBR) rubber
Default slave address ... . . .0
Environment
Interface option 2 . . .... . . . AS-Interface v3.0, 62 node
Working temperature . . . . . . . -20 °C to +85 °C
Supply voltage . . . . .... . . . 29.5V - 31.6 VDC
Protection class . . . . . . . . . . IP66 and IP67
Slave profile . . . . . .... . . . 7.A.7.7
Protection class equivalent . . . NEMA 4.4x and 6P
Default slave address ... . . .0
Cable connection
Sensor board
Main cable gland . . . . . . . . . PG11 (4 - 10 mm)
Max current consumption . . . . 45mA
Optional main M12 plug . . . . . 2 wire (A coded)
Feedback signal #1 . . . . . . . . Closed valve
Max wire size . . . . . . . . . . . . 0.75 mm2 (AWG 19)
Feedback signal #2 . . . . . . . . Open valve
Optional cable gland . . . . . . . PG7 (4 - 6,8 mm)
Feedback signal #3 . . . . . . . . Seat-lift 1
Feedback signal #4 . . . . . . . . Seat-lift 2 Note!
Feedback signal #5 . . . . . . . . Status For further information: See also ESE00356
Valve tolerance band options .5 The ThinkTop has Patented Sensor System, Registered Design and
Default tolerance band . . . . . . ± 5 mm Registered Trademark owned by Alfa Laval
Sensor accuracy . . . . . . . . . ±0.1 mm
Stroke length . . . . . . . . . . . . 0.1 - 80 mm
Solenoid valve
Max current consumption . . . . 45mA
Air supply . . . . . . . . . . . . . . 300-900 kPa (3-9 bar)
Type of solenoids . . . . . . . . . 3/2-ways or 5/2-ways
Numbers of solenoids . . . . . . 0-3
Manual hold override . . . . . . . Yes
Throttle air in/out 1A, 1B . . . . 0-100 %
Push-in fittings . . . . . . . . . . . ø6 mm or 1/4”
3.2.720
Control ThinkTop® AS-Interface
Accessories
- Remote programming (IR keypad)
300 mm (12”)
- For upper seat-lift detection on Mixproof valves:
172 mm (7”)
- External PNP sensors (Refer to Brackets and Inductive Sensors)
- Cable gland PG7
- External sensor bracket (Refer to Brackets and Inductive
Sensors)
ø137 mm (5½”)
Pressure valves
- Adaptor for Unique SSSV valves
.
Electrical connection
P2 6 ASI + (BN, Brown) 1 N/C
P1 1
6 7 ASI - (BU, blue) 2 N/C
2
7 8 N/C 3 N/C
3
8 9 N/C 4 N/C
4
9
5 10 N/C 5 N/C
10
12 11 N/C 12 PWM Jumper
11
13 Earth Earth 13 PWM Jumper
24 20 Solenoid common grey 24 Seat-lift 1 “upper”
20
25 21 Solenoid 1, grey 25 Seat-lift 2 “lower”
21
26 22 Solenoid 2, grey 26 Supply +
22
27 23 Solenoid 3, grey 27 Supply -
23
2050-0013
3.2.721
ThinkTop® DeviceNet TM Control
3.2 .
Concept
The ThinkTop® is a uniform modular control unit that consists of a
proven no-touch, set-and-forget sensor system with light-emitting
diodes (LEDs), solenoid valves and valve control sensor board for
connection to any PLC (Programming Logic Controller) system with
one of the three interfaces; Digital, AS-Interface and DeviceNet.
ThinkTop is offering a solution that utilizes all the features available on
Alfa Laval butterfly, single-seat and Mixproof valves and is designed for
use in the dairy, food and beverage, and biopharm industries; ThinkTop
provides real-time information about valve operating status 24/7 while
helping to improve production performance and secure traceability .
Working principle
ThinkTop is an automated control unit that can be fitted with up to
three solenoid valves and who convert the electrical PLC and sensor
signals into mechanical energy to open or close the air-operated valve,
using the physical stimulus of an indication pin mounted on the valve
stem. ThinkTop fits onto all Alfa Laval hygienic actuators equipped
with mushrooms. Installation is straightforward; no special expertise,
adapters or tools are required. To initiate manual setup, simply press
the push-button startup sequence. Or set up without dismantling the
control head using the optional IR keypad for remote control.
.
.
TECHNICAL DATA PHYSICAL DATA
Communication Materials
Interface . . . . . . . . . . . . . . . . . . . . DeviceNet Steel parts . . . . . . . . . . . . . . Stainless steel and Brass
Supply voltage . . . . . . . . . . . . . . . . 11 - 25 VDC Plastic parts . . . . . . . . . . . . Blue Nylon PA 12
Class 4 messaging . . . . . . . . . . . . . 2 byte Polling Seals . . . . . . . . . . . . . . . . . Nitrile (NBR) rubber
Baud rates . . . . . . . . . . . . . . . . . . 125K, 250K, 500K
Environment
Default slave address . . . . . . . . . . . 63
Working temperature . . . . . . . -20 °C to +85 °C
Sensor board Protection class . . . . . . . . . . IP66 and IP67
Max current consumption . . .. . . . . . 45mA Protection class equivalent . . . NEMA 4.4x and 6P
Feedback signal #1 . . . . . . .. . . . . . Closed valve
Cable connection
Feedback signal #2 . . . . . . .. . . . . . Open valve
Main cable gland . . . . . . . . . PG11 (4 - 10 mm)
Feedback signal #3 . . . . . . .. . . . . . Seat-lift 1
Max wire size . . . . . . . . . . . . 0.75 mm2 (AWG 19)
Feedback signal #4 . . . . . . .. . . . . . Seat-lift 2
Optional cable gland . . . . . . . PG7 (4 - 6,8 mm)
Feedback signal #5 . . . . . . .. . . . . . Status
Valve tolerance band options . . . . . . 5 Note!
Default tolerance band . . . . .. . . . . . ± 5 mm For further information: See also ESE00355
Sensor accuracy . . . . . . . .. . . . . . ±0.1 mm The ThinkTop has Patented Sensor System, Registered Design and
Stroke length . . . . . . . . . . .. . . . . . 0.1 - 80 mm Registered Trademark owned by Alfa Laval
Solenoid valve
Max current consumption . . . . . . . . . 45mA
Air supply . . . . . . . . . . . . . . . . . . . 300-900 kPa (3-9 bar)
Type of solenoids . . . . . . . . . . . . . . 3/2-ways or 5/2-ways
Numbers of solenoids . . . . . . . . . . . 0-3
Manual hold override . . . . . . . . . . . . Yes
Throttle, Air in/out 1A, 1B . . . . . . . . . 0-100 %
Push-in fittings . . . . . . . . . . . . . . . . ø6 mm or 1/4”
3.2.722
Control ThinkTop® DeviceNet TM
300 mm (12”)
172 mm (7”)
- External sensor bracket (Refer to Brackets and Inductive
Sensors)
ø137 mm (5½”)
DeviceNet features
Generic Master/scanner
I/O Slave messaging supported by ThinkTop® DeviceNet
Explicit peer to peer messaging No • Bit strobe No No
I/O peer to peer messaging No • Polling Yes
Configuration consistency value No • Cyclic No
Faulted node recovery No • Change of state (COS) No
Configuration method EDS fil, Top46-7j ThinkTop before 2012
EDS fil, T-Top RTA ThinkTop after 2012
Electrical connection
P2
P1 1
6 N/C 1 Power bus V- (Black)
6 7 N/C 2 CAN_L (Blue)
2
7 8 N/C 3 Drain (Bare)
3
8 9 N/C 4 CAN_H (White)
4
9
5 10 N/C 5 Power bus V+ (Red)
10
12 11 N/C 12 N/C
11
13 Earth Earth 13 N/C
24 20 Solenoid com (Grey) 24 Seat-lift 1 “upper”
20
25 21 Solenoid 1 (Grey) 25 Seat-lift 2 “lower”
21
26 22 Solenoid 2 (Grey) 26 Supply +
22
27 23 Solenoid 3 (Grey) 27 Supply-
23
2050-0013
3.2.723
ThinkTop® Basic Digital Control
3.2 .
Concept
ThinkTop® Basic is a uniform modular control unit that consists of a
proven no-touch, set-and-forget sensor system with light-emitting
diodes (LEDs), solenoid valves and valve control sensor board for
connection to any PLC (Programming Logic Controller) system with
one of the two interfaces; Digital and AS-Interface.
ThinkTop offers a solution for Alfa Laval butterfly, single-seat and
Mixproof valves and is designed for use in the dairy, food and
beverage, and biopharm industries; ThinkTop provides real-time
information about valve operating status 24/7 while helping to improve
production performance and secure traceability.
Working principle
ThinkTop is an automated control unit that can be fitted with up to
three solenoid valves and who convert the electrical PLC and sensor
signals into mechanical energy to open or close the air-operated
valve, using the physical stimulus of an indication pin mounted on the
valve stem. ThinkTop Basic fits onto all Alfa Laval hygienic actuators
equipped with mushrooms. Installation is straightforward; no special
expertise, adapters or tools are required. To initiate manual setup,
simply press the push-button startup sequence.
Communication Materials
Interface . . . . . . . . . . . . . . . . . . . . Digital PNP/NPN Steel parts . . . . . . . . . . . . . . Stainless steel and Brass
Supply voltage . . . . . . . . . . . . . . . . 24 ± 10% VDC Plastic parts . . . . . . . . . . . . Black Nylon PA 6
Seals . . . . . . . . . . . . . . . . . Nitrile (NBR) rubber
Sensor board
Max current consumption . . .. . . . . . 45mA Environment
Feedback signal #1 . . . . . . .. . . . . . De-energized valve Working temperature . . . . . . . -20 °C to +85 °C
Feedback signal #2 . . . . . . .. . . . . . Energized valve Protection class . . . . . . . . . . IP66 and IP67
Feedback signal #5 . . . . . . .. . . . . . Status Protection class equivalent . . . NEMA 4.4x and 6P
Valve tolerance band options . . . . . . 1
Cable connection
Default tolerance band . . . . .. . . . . . ± 5 mm
Main cable gland . . . . . . . . . PG11 (4 - 10 mm)
Sensor accuracy . . . . . . . .. . . . . . ± 0.1 mm
Max wire size . . . . . . . . . . . . 0.75 mm2 (AWG 19)
Stroke length . . . . . . . . . . .. . . . . . 0.1 - 80 mm
Note!
Solenoid valve
For further information: See also ESE00225
Max current consumption . . . . . . . . . 45mA
Air supply . . . . . . . . . . . . . . . . . . . 300-900 kPa (3-9 bar) .
Type of solenoids . . . . . . . . . . . . . . 3/2-ways or 5/2-ways The ThinkTop has Patented Sensor System, Registered Design and
Numbers of solenoids . . . . . . . . . . . 0-3 Registered Trademark owned by Alfa Laval
Manual hold override . . . . . . . . . . . . Yes
Throttle, Air in/out 1A, 1B . . . . . . . . . 0 - 100%
Push-in fittings . . . . . . . . . . . . . . . . ø6 mm or 1/4”
..
3.2.724
Control ThinkTop ® Basic Digital
.
Accessories
- Various cable options
- Threaded plate for indication pin on SRC, SMP-BC and i-SSV
300 mm (12”)
172 mm (7”)
valves
- Special indication pin for Unique SSV-LS, Unique SSV High
Pressure valves
- Adaptor for Unique SSSV7000 Small Single Seat valves
2053-0000
ø137 mm (5½”)
.
Electrical connection
P1
1
1 De-energized (PLC input)
2
2 Energized (PLC input)
3 Activation of solenoid # 1 (PLC input)
3
4 Activation of solenoid # 2 (PLC input)
4
5 Activation of solenoid # 3 (PLC input)
5
6 Supply votlage sensor (+) 10-30 VDC
6
7 Supply votlage sensor (+) 0 VDC
7
8 Common supply solenoids
8
9 PNP/NPN jumper
9
10 PNP/NPN jumper
10
11 Solenoid com.blue
11 12 Solenoid # 1, internal connection (Grey)
12 13 Solenoid # 2, internal connection (Grey)
13 14 Solenoid # 3, internal connection (Grey)
14
2053-0001
3.2.725
ThinkTop® Basic AS-Interface Control
3.2 .
Concept
ThinkTop® Basic is a uniform modular control unit that consists of a
proven no-touch, set-and-forget sensor system with light-emitting
diodes (LEDs), solenoid valves and valve control sensor board for
connection to any PLC (Programming Logic Controller) system with
one of the three interfaces; Digital and AS-Interface.
ThinkTop offers a solution for Alfa Laval butterfly, single-seat and
Mixproof valves and is designed for use in the dairy, food and
beverage, and biopharm industries; ThinkTop provides real-time
information about valve operating status 24/7 while helping to improve
production performance and secure traceability.
Working principle
ThinkTop is an automated control unit that can be fitted with up to
three solenoid valves and who convert the electrical PLC and sensor
signals into mechanical energy to open or close the air-operated
valve, using the physical stimulus of an indication pin mounted on the
valve stem. ThinkTop Basic fits onto all Alfa Laval hygienic actuators
equipped with mushrooms. Installation is straightforward; no special
expertise, adapters or tools are required. To initiate manual setup,
simply press the push-button startup sequence.
..
Communication Materials
Interface . . . . . . . . . . . . . . . . . . . . AS-Interface v3.0, 62 node Steel parts . . . . . . . . . . . . . . Stainless steel and Brass
Supply voltage . . . . . . . . . . . . . . . . 29.5V - 31.6 VDC Plastic parts . . . . . . . . . . . . Black Nylon PA 6 Reinforced
Slave profile v3.0 . . . . . . . . . . . . . . 7.A.7.7 Seals . . . . . . . . . . . . . . . . . Nitrile (NBR) rubber
Default slave address . . . . . . . . . . . 0
Environment
Sensor board Working temperature . . . . . . . -20 °C to +85 °C
Max current consumption . . .. . . . . . 45mA Protection class . . . . . . . . . . IP66 and IP67
Feedback signal #1 . . . . . . .. . . . . . De-energized valve Protection class equivalent . . . NEMA 4.4x and 6P
Feedback signal #2 . . . . . . .. . . . . . Energized valve
Cable connection
Feedback signal #5 . . . . . . .. . . . . . Status
Main cable gland . . . . . . . . . PG11 (4 - 10 mm)
Valve tolerance band options . . . . . . 1
Max wire size . . . . . . . . . . . . 0.75 mm2 (AWG 19)
Default tolerance band . . . . .. . . . . . ± 5 mm
Optional main M12 plug . . . . . 2 wire (A coded)
Sensor accuracy . . . . . . . .. . . . . . ± 0.1 mm
Stroke length . . . . . . . . . . .. . . . . . 0.1 - 80 mm Note!
For further information: See also ESE00356
Solenoid valve
Max current consumption . . . . . . . . . 45mA .
Air supply . . . . . . . . . . . . . . . . . . . 300-900 kPa (3-9 bar) The ThinkTop has Patented Sensor System, Registered Design and
Type of solenoids . . . . . . . . . . . . . . 3/2-ways or 5/2-ways Registered Trademark owned by Alfa Laval
Numbers of solenoids . . . . . . . . . . . 0-3
Manual hold override . . . . . . . . . . . . Yes
Push-in fittings . . . . . . . . . . . . . . . . ø6 mm or 1/4”
3.2.726
Control ThinkTop® Basic AS-Interface
300 mm (12”)
172 mm (7”)
valves
- Special indication pin for Unique SSV-LS, Unique SSV High
Pressure valves
- Adaptor for Unique SSSV valves
2053-0000
ø137 mm (5½”)
.
Electrical connection
P1
1
2
1 ASI + (BN, brown)
2 ASI - (BU, blue)
3
3 PWM jumber
4 4 PWM jumber
5 5 Solenoid common, internal connection (Grey)
6
6 Solenoid # 1 internal connection (Grey)
7 Solenoid # 2internal connection (Grey)
7
8 Solenoid # 3internal connection (Grey)
8
2054-0000
3.2.727
ThinkTop® Basic Intrinsically Safe Control
3.2 .
Concept
The ThinkTop ® Basic is a uniform modular control unit that consists
of a proven touch & set sensor system and by electrical barriers,
solenoid valves and feedback sensors can be connected to any PLC
(Programming Logic Controller) system with the interfaces; Digital.
ThinkTop Basic offers a solution for Alfa Laval butterfly, single-seat
and Mixproof valves and is designed for use in the dairy, food and
beverage, and biopharm industries; ThinkTop provides real-time
information about valve operating status 24/7 while helping to improve
production performance and secure traceability.
Working principle
ThinkTop Basic is an automated control unit that can be fitted with up
to two solenoid valves and who convert the electrical PLC and sensor
signals into mechanical energy to open or close the air-operated
valve, using the physical stimulus of an indication pin mounted on the
valve stem. ThinkTop Basic fits onto all Alfa Laval hygienic actuators
equipped with mushrooms. Installation is straightforward; no adapters
or tools are required.
...
TECHNICAL DATA PHYSICAL DATA
.
Communication Materials
Interface Intrinsic . . . . . . . . . Intrinsic Steel parts . . . . . . . . . . . . . . Stainless steel and Brass
Plastic parts . . . . . . . . . . . . Black Nylon PA 6 with SS fibers
Sensor board
Seals . . . . . . . . . . . . . . . . . Nitrile (NBR) rubber
Feedback signal #1 . . . . . . . . De-energized valve
Feedback signal #2 . . . . . . . . Energized valve Environment
Inductive sensor Working temperature . . . . . . . -10 °C to +45 °C
Switching element function . . . NAMUR NC Protection class . . . . . . . . . . IP66 and IP67
Nominal voltage . . . . . . . . . .8 V Protection class equivalent . . . NEMA 4.4x and 6P
Indication of the state . . . . . . LED, yellow (Internally) Ex classification code . . . . . . II 2G/D EEx ia IIC T6
EMC in accordance with . . . . IEC / EN 60947-5-2:2004; NE 21 Cable connection
Standards . . . . . . . . . . . . . . DINEN60947-5-6 (NAMUR) Main cable gland . . . . . . . . . PG11 (4 - 10 mm)
Certificate of conformity . . . . . PTB 00 ATEX 2032 X Max wire size . . . . . . . . . . . . 0.75 mm² (AWG 19)
Solenoid valve Note!
Air supply . . . . . . . . . . . . . . 150-700 kPa (1.5-7 bar) For further information: See also ESE00810
Type of solenoids . . . . . . . . . 3/2-ways
Numbers of solenoids . . . . . . 0-2
Manual hold override . . . . . . . Yes
Push-in fittings . . . . . . . . . . . ø6 mm or 1/4”
Certificate of conformity . . . . . KEMA 08 ATEX 0093 X
.
3.2.728
Control ThinkTop ® Basic Intrinsically Safe
300 mm (12”)
172 mm (7”)
- Special indication pin for Unique SSV-LS, Unique SSV High
Pressure valves
- Adaptor for Unique SSSV valves
.
Electrical connection
1
1. Sensor 1 [De-energized] (blue) 8 VDC (-)
2
2. Sensor 1 [De-energized] (brown) (+) 2053-0000
The following table list show the ATEX evaluated Alfa Laval valves which the ThinkTop Basic Intrinsically Safe can be installed on to be
accordance with Atex Directive 94/9/EC.
Electrical interface
To comply with the ATEX protective system all individual electrical signals from the control unit must be connected to an electrical barrier in the safe area
to obtain the intrinsic safe circuit. The electrical barrier must comply with the standard EN 60079-14 and shall always be specified in accordance with
the following maximum values as shown in the table below for sensor and solenoid valve (I/O signals).
TD 804-038
3.2.729
ThinkTop® D30 Digital Control
3.2 .
Concept
The ThinkTop D30 is a basic valve control unit that consists of a
proven no-touch sensor system with 360-degree LED visual indication,
an integrated solenoid valve for spring-loaded actuator, and valve
control sensor board for connection to any PLC (Programming Logic
Controller) system with digital interface.
ThinkTop D30 offers a simplify solution for Alfa Laval butterfly and
single-seat valves and is designed for use in the dairy, food and
beverage, and biopharm industries; ThinkTop D30 is a supplement,
alternative solution to optimize applications instead of using external
solenoid valves and the existing range of control units.
Working principle
ThinkTop D30 fits onto nearly all Alfa Laval hygienic actuators equipped
with mushrooms. Installation is straightforward; no special expertise,
adapters or tools are required. ThinkTop D30 is an easy-to-use plug ‘n
play control unit with one 3/2-way solenoid valve and with integrated
intelligence to monitor the status of the operating air pressure,
identifying air loss or leakage. By getting the electrical PLC and sensor
signals the integrated solenoid valve enables control of the processing
valve by open or closing the air-operated valve.
Communication Materials
Interface . . . . . . . . . . . . . . . . . . . . Digital PNP Steel parts . . . . . . . . . . . . . . . . . . . Stainless Steel and Brass
Plastic parts . . . . . . . . . . . . . . . . . Black Nylon PA 6
Sensor board
Seals . . . . . . . . . . . . . . . . . . . . . . Nitrile (NBR) rubber
Max current consumption . . . . . . . . . 45mA
Feedback signal #1 . . . . . . . . . . . . . De-energized valve Environment
Feedback signal #2 . . . . . . . . . . . . . Energized valve Working temperature . . . . . . . . . . . . -10 °C to +50 °C
Feedback signal #3 . . . . . . . . . . . . . Alarm Protection class . . . . . . . . . . . . . . . .IP66 and IP67
3.2.730
Control ThinkTop ® D30 Digital
75 mm (2.95”)
Accessories
- Various cable options
- Elbow pneumatic fittings for adapting various tubing
- Threaded plate for indication pin on SRC, SMP-BC and i-SSV
valves
- Adaptor for Unique SSSV valves
...
2064-0001
Compatible valves Ø 105 mm (4.13”)
Electrical connection
Digital Interface
Sensor board
Terminal strip
GND -
Connection of power supply
24 VDC +
PLC output signal Trigger solenoid T
Alarm A
PLC input signals De-Energized D
Energized E
3.2.731
ThinkTop® Digital Control
Top unit Valves: Unique SSV, Unique SSV-LS, Unique SSV Aseptic, Unique
3.2 Product code: 5402 Mixproof, Unique-TO, SMP-BC, LKLA-T (LKB), Shutter valve, SBV.
Indication pin for Long Stroke and High Pressure Valves are found in the PD sheet - Ordering
3.2.732
Control ThinkTop® AS-Interface
Top Unit Valves: Unique SSV, Unique SSV-LS, Unique SSV Aseptic, Unique
Product code: 5402 Mixproof, Unique-TO, SMP-BC, LKLA-T (LKB), Shutter valve, SBV. 3.2
Indication pin for Long Stroke and High Pressure Valves are found in the PD sheet - Ordering
3.2.733
ThinkTop® AS-Interface Control
Top unit Valve: Unique SSV, Unique SSV-LS, Unique SSV Aseptic, Unique
3.2 Product code: 5419 Mixproof, Unique-TO, SMP-BC, LKLA-T (LKB), Shutter valve, SBV.
3.2.734
Control ThinkTop® DeviceNet TM
Top Unit Valves: Unique SSV, Unique SSV-LS, Unique SSV Aseptic, Unique
Product code: 5406 Mixproof, Unique-TO, SMP-BC, LKLA-T (LKB), Shutter valve, SBV. 3.2
Indication pin for Long Stroke and High Pressure Valves are found in the PD sheet - Ordering
3.2.735
ThinkTop® Basic Digital Control
Top unit Valves: Unique SSV, Unique Mixproof, SMP-BC, SMP-SC,
3.2 Product code: 5403 LKLA-T (LKB), Shutter valve, SBV.
Indication pin for Long Stroke and High Pressure Valves are found in the PD sheet - Ordering
3.2.736
Control ThinkTop® Basic AS-Interface
Top Unit Valves: Unique SSV, Unique Mixproof, SMP-BC, SMP-SC,
Product code: 5410 LKLA-T (LKB), Shutter valve, SBV. 3.2
Indication pin for Long Stroke and High Pressure Valves are found in the PD sheet - Ordering
3.2.737
ThinkTop® Basic AS-Interface Control
Top unit Valve: Unique SSV, Unique Mixproof, SMP-BC, SMP-SC,
3.2 Product code: 5421 LKLA-T (LKB), Shutter valve, SBV.
3.2.738
Control ThinkTop ® Basic Intrinsically Safe
Top unit ThinkTop Basic Intrinsically Safe supports the following valve types:
Product code: 5405 SRC, Unique SSV ATEX, Unique Mixproof, SMP-BC, SMP-SC, 3.2
SMP-TO, LKLA-T (LKB), Shutter valve, SBV.
TD 804-001_1
NOTE!
ThinkTop Basic Intrinsically Safe does not support SRC-LS and Unique SSV-LS.
Contact customer support to get the "Atex product statement 2009" with listed valves inside/outside the scope of ATEX directive 94/9/EC .
This ATEX approval only cover the ThinkTop Basic Intrinsically Safe.
3.2.739
ThinkTop D30 Digital Control
Product code: 5418 Valves: SRC, Unique SSV, SMP-BC, LKLA-T (LKB), Koltek, SBV.
3.2 Except: SRC-LS, Unique SSV-LS, SSV, (DN80 & DN100 high pressure).
Supply
PPL Supply Ext. air tube
Item No. sensor Solenoid No. Valve type
EUR solenoids connection
system
ThinkTop ® D30
9614191101 344 24 VDC 1 24 VDC ø6 mm 3/2
2064-0000
3.2.740
Control Accessories
Product code: 5416
3.2
PPL
Item No. Description
EUR
Accessories
9611993526 256 ThinkTop® IR Keypad.
Note 1: Applied to control and sensor units with M12 plug connector.
3.2.741
Accessories Control
Product code: 5416
3.2
PPL
Item No. Description
EUR
Threaded plate
3135707012 8 Threaded plate for indication pin on SRC, SMP-BC and I-SSV valves
2057-0003
Connection cable with M12, 4 pin socket for side Indication units and Inductive sensors and Control unit with AS-Interface
9611995203 30 5 m cable, 4 wire with straight socket connector
9611995204 43 10 m cable, 4 wire with straight socket connector
9611995205 30 5 m cable, 4 wire with angled socket connector
9611995206 43 10 m cable, 4 wire with angled socket connector
1 2 1 BN
2 WH
5
3 BU
4 3 4 BK
Note 1:
Connection cable with M12, 8 pin socket forControl unit Type 8691/8695 Digital interface
1 BN
9611995303 98 5 m, 8 wire 8 with straight socket connector 2 WH
8 1 2 3 BU
9611995304 137 10 m, 8 8 wire with straight socket connector 4 BK
7 3
5 GY
6 4 6 PK
5 7 VT
8 OG
Note 1:
Connection cable with M12, 5 pin socket for Control unit Type 8691 DeviceNet
1 BN
9611995362 58 5 m cable, 5 wire with straight socket connector 1 2 2 WH
9611995363 74 10 m cable, 5 wire with straight socket connector 5 3 BU
4 BK
4 3
5 GY
Note 1:
Connection cable with M12, 4 pin socket for Inductive sensor (PMO)
1 BN
9611994915 79 5 m black cable, 4 wire with angled socket connector 1 2 2 WH
3 BU
4 BK
4 3
Note 1:
Jumper cable M8 socket -> M12 plug connector, 3 pin : Applying for the M5 inductive sensor IY036
9611995652 35 0.3 m, 3 wire with M8 angled and M12 straight cable connectors
4 1
1 1
3 3
4 4
3 1 3 4
2057-0000
2057-0001
Note 1: Applied to control and sensor units with M12 plug connector.
3.2.742
Control Accessories
Product code: 5416
3.2
PPL
Item no. Description
EUR
M12 plug for AS-Interface connection
9611995920 221 M12, 2 wire plug for ThinkTop and ThinkTop Basic AS-Interface EVT459 2057-0006
A
2200-0164
A
2200-0165
3.2.743
Overview for Automation Unique DV-ST UltraPure - Control Control
Product code: 5417
3.2
Valve
Unit size (HxW) 86x91 mm 124x66 mm 119x91 mm
Automation
Positioner with display
Positioner without display
Control unit
Indication unit
Electrical ATEX unit
Supply Voltage
8 VDC
24 VDC
24 VAC
250 VAC
Number of Solenoid valve
One (1) pilot valve, Single acting
Two (2) pilot valve, Double acting
Feedback signal
Optical Indication
Open and Close
Open
Close
Sensor & Interface
Contactless
Reed-Contact
Micro-switch
Inductive sensor
NAMUR sensor EEx ia
PNP
NPN
Digital Interface
AS-Interface v3.0, Max 62 node
DeviceNet, Max 63 node
Analogue interface 4-20 mA
Mechanical - Manual override
Cable connection
PG gland
M12 Plug, 4 pin - AS-Interface
M12 Plug, 5 pin - DeviceNet
M12 Plug, 8 pin - Digital Interface
Protection
Class IP65
Class IP67
3.2.744
Control Automation Unique DV-ST UltraPure - Control 8690
Product code 5417
3.2
5 24VDC
DN 50 Close ¼"
1
9614092707 513 DN 25 3 Open ø6 mm Inductive
DN 40 EPDM PTFE and and sensor
9614092710 513 5
DN 50 Close ¼" 24VDC
PPL Pilot Position Air
Item No. Function Valves Size Elastomer H86xW91 Interface SS/SS
EUR valve feedback fittings
9614093001 502 DN 8 1 Open ø6 mm
DN 15 Micro-switch
EPDM PTFE and and
9614093003 502 2 24VDC
DN 20 Close ¼"
2
9614093101 535 DN 8 1 Open ø6 mm Inductive
DN 15 EPDM PTFE and and sensor
9614093103 535 2
DN 20 Close ¼" 24VDC
AA
9614093007 502 DN 25 3 TD 456-219 Open ø6 mm
DN 40 Micro-switch
EPDM PTFE Double acting and and TD 456-218
3.2.745
Automation Unique DV-ST UltraPure - Control 8690 Control
Product code 5417
3.2
DN 65 6 Open ø6 mm
Micro-switch
9614092612 546 EPDM PTFE and and
DN 80 7 24VDC
Close ¼"
1
DN 65 6 Open ø6 mm Inductive
9614092712 580 EPDM PTFE and and sensor
DN 80 7
Close ¼" 24VDC
PPL Pilot Position Air
Item No. Function Valves Size Elastomer H86xW91 Interface C/SS
EUR valve feedback fittings
DN 8 PTFE Open ø6 mm
9614093001 502 1 EPDM Micro-switch
DN 15 and and
9614093003 502 2 EPDM PTFE 24VDC
DN 20 Close ¼"
2
DN 8 PTFE Open ø6 mm Inductive
9614093101 535 1 EPDM
DN 15 and and sensor
9614093103 535 2 EPDM PTFE Close ¼" 24VDC
DN 20
DN 65 6 Open ø6 mm
Micro-switch
9614093012 568 EPDM PTFE and and
DN 80 7 24VDC
Close ¼"
2
DN 65 6 Open ø6 mm Inductive
9614093112 602 EPDM PTFE and and sensor
DN 80 7
Close ¼" 24VDC
3.2.746
Control Automation Unique DV-ST UltraPure - Control 8690
Product code 5417
3.2
3.2.747
Automation Unique DV-ST UltraPure - Control 8690 Control
Product code 5417
3.2
9614093007 502 AA DN 25 3
9614093008 502 4 EPDM TD 456-219 Open ø6 mm
DN 40 Micro-switch TD 456-207
9614093010 502 5
Double acting and and
9614093008 502 4 EDPM 24VDC
DN 50 Close ¼"
9614093010 502 5
2
9614093107 535 DN 25 3
9614093108 535 4 EPDM Open ø6 mm Inductive
DN 40
9614093110 535 5
and and sensor
9614093108 535 4 EDPM
DN 50 Close ¼" 24VDC
9614093110 535 5
3.2.748
Control Automation Unique DV-ST UltraPure - Control 8690
3.2
3.2.749
Automation Unique DV-ST UltraPure - Control 8695/8691 Control
Product code 5417
3.2
Diaphragm Actuator Stainless steel/Stainless steel Control unit 8695 and 8691
PPL Pilot Position Air
Item No. Function Valves Size Elastomer H124xW66 Plug Interface SS/SS
EUR valve feedback fittings
9614093401 590 DN 8 1 8695 Open ø6 mm
DN 15 Digital
EPDM PTFE and and
9614093403 590 2 24VDC
DN 20 Close ¼"
9614093501 671 DN 8 1 Open ø6 mm AS-Interface
TD 456-219
DN 15
EPDM PTFE Single 1 and and v 3.0
9614093503 671 2
DN 20 Close ¼" 62 node
acting
DN 8 1 Open ø6 mm
DN 15 DeviceNet
9614093601 841 EPDM PTFE 8691 and and
2 63 node
NC DN 20 Close ¼"
NO H119xW91
9614093407 727 DN 25 3 8691 Open ø6 mm
DN 40 Digital TD 456-218
3.2.750
Control Automation Unique DV-ST UltraPure - Control 8695/8691
Product code: 5417
3.2
Diaphragm Actuator Stainless steel/Stainless steel Control unit 8695 and 8691
PPL Pilot Position Air
Item No. Function Valves Size Elastomer H86xW91 Plug Interface C/SS
EUR valve feedback fittings
DN 8 1 PTFE 8695 Open ø6 mm
9614093401 590 EPDM Digital
DN 15
and and
9614093403 590 2 EPDM PTFE 24VDC
DN 20 Close ¼"
DN 8 PTFE TD 456-219 Open ø6 mm AS-Interface
9614093501 671 1 EPDM
DN 15
Single 1 and and v 3.0
9614093503 671 2 EPDM PTFE acting Close ¼" 62 node
DN 20
DN 8 PTFE Open ø6 mm
1 EPDM DeviceNet
DN 15
9614093601 841 8691 and and
2 EPDM PTFE 63 node
DN 20 Close ¼"
H119xW91
9614093407 727 DN 25 3 8691 Open ø6 mm
DN 40 Digital
EPDM PTFE and and
9614093410 699 5 24VDC
DN 50 Close ¼"
NC
9614093507 784 DN 25 3 Open ø6 mm AS-Interface
NO DN 40 EPDM PTFE 1 and and v 3.0
9614093510 784 5 TD 456-217
DN 65 6 Open ø6 mm
Single Digital
9614093412 727 EPDM PTFE and and
DN 80 7 acting 24VDC
Close ¼"
DN 65 6 Open ø6 mm AS-Interface
9614093512 784 EPDM PTFE 1 and and v 3.0
DN 80 7
Close ¼" 62 node
DN 65 6 Open ø6 mm
DeviceNet
9614093612 841 EPDM PTFE and and
DN 80 7 63 node
Close ¼"
3.2.751
Automation Unique DV-ST UltraPure - Control 8695/8691 Control
Product code 5417
3.2
DN 65 6 Double Open ø6 mm
Digital
9614093812 750 EPDM PTFE acting and and
DN 80 7 24VDC
Close ¼"
DN 65 6 Open ø6 mm AS-Interface
9614093912 818 EPDM PTFE 2 and and v 3.0
DN 80 7
Close ¼" 62 node
DN 65 6 Open ø6 mm
DeviceNet
9614094012 809 EPDM PTFE and and
DN 80 7 63 node
Close ¼"
3.2.752
Control Automation Unique DV-ST UltraPure - Control 8695/8691
Product code 5417
3.2
Digital
9614093408 727 4 and and
DN 50 EDPM 24VDC
Close ¼"
DN 40 EPDM Open ø6 mm AS-Interface
9614093508 784 4 TD 456-222
1 and and v 3.0
DN 50 EDPM
Single Close ¼" 62 node
DN 40 EPDM acting Open ø6 mm
DeviceNet
9614093608 841 4 and and
DN 50 EPDM 63 node
Close ¼"
3.2.753
Automation Unique DV-ST UltraPure - Control 8695/8691 Control
Product code 5417
3.2
and and
9614093408 727 4 EDPM 24VDC
DN 50 Close ¼"
9614093410 699 5 PTFE
9614093507 784 DN 25 3 PTFE
9614093508 784 4 EPDM Open ø6 mm AS-Interface
DN 40
9614093510 784 5 PTFE TD 456-222
1
and and v 3.0
9614093508 784 4 EDPM Single
DN 50 Close ¼" 62 node
9614093510 784 5 PTFE
acting
9614093607 841 DN 25 3 PTFE
9614093608 841 4 EPDM Open ø6 mm
DN 40 DeviceNet
9614093610 809 5 PTFE and and
9614093608 841 4 EPDM 63 node
DN 50 Close ¼"
9614093610 809 5 PTFE
3.2.754
Control Automation Unique DV-ST UltraPure - Control 8695/8691
Product code 5417
3.2
and and
9614093808 721 4 EDPM 24VDC
DN 50 Close ¼"
9614093810 721 5 PTFE
9614093907 818 DN 25 3 PTFE
9614093908 776 4 EPDM Open ø6 mm AS-Interface
DN 40
9614093910 776 5 PTFE TD 456-222
2
and and v 3.0
9614093908 776 4 EDPM Double
DN 50 Close ¼" 62 node
9614093910 776 5 PTFE
acting
9614094007 809 DN 25 3 PTFE
9614094008 830 4 EPDM Open ø6 mm
DN 40 DeviceNet
9614094010 830 5 PTFE and and
9614094008 830 4 EPDM 63 node
DN 50 Close ¼"
9614094010 830 5 PTFE
Note: * AA actuator only available with EPDM
3.2.755
Automation Unique DV-ST UltraPure - Control 8695/8691 Control
Product code 5417
3.2
3.2.756
Control Automation Unique DV-ST UltraPure - Control 8695/8691
Diaphragm Actuator Composite/Composite Control unit 8695 and 8691
PPL Pilot Position Plug 3.2
Item No. Function Valve Size H124xW66 Air Fittings DV-P
EUR Elastomer valve feedback Interface
9614093801 612 DN 15 1 ø6 mm Sensor
DN 20 Open and
EPDM PTFE 8695 and system
9614093803 612 2 Close
DN 25 ¼" 24VDC
9614093901 705 DN 15 1 ø6 mm
DN 20 Double Open and AS-Interface
EPDM PTFE 2 and
9614093903 677 2 Acting Close v3.0 62 node
DN 25 ¼"
DN 15 1 ø6 mm
DN 20 Open and DeviceNet 63
9614093901 705 EPDM PTFE 8691 and
2 Close node
DN 25 ¼"
AA H119xW91
DN 40 ø6 mm Sensor 2509-0077
Open and
9614093808 721 4 EPDM PTFE and system
DN 50 Close
¼" 24VDC
8691
DN 40 ø6 mm
Open and AS-Interface
9614093908 776 4 EPDM PTFE 2 and
DN 50 Close v3.0 62 node
¼"
DN 40 ø6 mm
Double Open and DeviceNet 63
9614094008 830 4 EPDM PTFE and
DN 50 Acting Close node
¼"
3.2.757
This page is intentionally left blank
3.3 Positioner
The valve control & indication are designed to provide easy and fully technical solutions in
any process area. The reguirements for total product flexibility and reliability. together with
superior performance, are key functions for success within processing areas.
Price lists
Unique RV-ST Regulating Valve - Positioners . . . . . . . . . . . . . . . . . . . . . . . 3.3.760
Overview for Automation Unique DV-ST UltraPure - Positioner . . . . . . . . . . 3.3.761
Automation Unique DV-ST UltraPure - Positioner 8692 and 8694 . . . . . . . . 3.3.762
Unique RV-ST Regulating Valve - Positioners Positioner
Product code:: 5411 Positioners for single acting actuators only.
LKLA-T ø85 (except LKLA-T ø85 NO, A/A and ø133)
SSV actuators (except Long strokes actuators)
3.3
PPL Dimensions
Item No. Description
EUR (mm)
A B Complete positioner for SSV
9611995266 1014 SSV 8694 without display A
ø91 164
9611995268 1661 SSV 8692 with display
B
2404-0001
B
2404-0001
Note: When using this positioner on a normally open LKB valve, it is important to notice that the valve is not able close completely, because
sensoring range does not cover the full travel of the actuator.
“Always remember to use the closed position of the valve as your reference point for the set up of the positioner regardless actuator configuration.
When using this positioner on a LKB butterfly valve, it is important to remember that this only can be used for simple regulation applications.
Alfa Laval does not have capacity diagram available.
3.3.760
Positioner Overview for Automation Unique DV-ST UltraPure - Positioner
Product code: 5417
3.3
Valve
Unit size (HxW) 119x91 mm 119x91 mm
Automation
Positioner with display
Positioner without display
Control unit
Indication unit
Electrical ATEX unit
Supply Voltage
8 VDC
24 VDC
24 VAC
250 VAC
Number of Solenoid valve
One (1) pilot valve, Single acting
Two (2) pilot valve, Double acting
Feedback signal
Optical Indication
Open and Close
Open
Close
Sensor & Interface
Contactless
Reed-Contact
Micro-switch
Inductive sensor
NAMUR sensor EEx ia
PNP
NPN
Digital Interface
AS-Interface v3.0, Max 62 node
DeviceNet, Max 63 node
Analogue interface 4-20 mA
Mechanical - Manual override
Cable connection
PG gland
M12 Plug, 4 pin - AS-Interface
M12 Plug, 5 pin - DeviceNet
M12 Plug, 8 pin - Digital Interface
Protection
Class IP65
Class IP67
3.3.761
Automation Unique DV-ST UltraPure - Positioner 8692 and 8694 Positioner
Product code: 5417
3.3
3.3.762
Positioner Automation Unique DV-ST UltraPure - Positioner 8692 and 8694
3.3
DN 65 6 With ø6 mm Input
DN 80 7
9614094104 1147 DN EPDM PTFE 8692 Display and 4-20 mA
8 0-100% ¼" Analogue
100
DN 65 6 Without ø6 mm Input
DN 80 7
9614094124 710 DN EPDM PTFE 8694 Display and 4-20 mA
8 0-100% ¼" Analogue
100
3.3.763
Automation Unique DV-ST UltraPure - Positioner 8692 and 8694 Positioner
3.3
NC DN 25 3 PTFE
4 EPDM With ø6 mm Input
TD 456-219
DN 40
9614094102 1147 5 PTFE 8692 Display and 4-20 mA TD 456-207
3.3.764
Positioner Automation Unique DV-ST UltraPure - Positioner 8692 and 8694
3.3
3.3.765
Automation Unique DV-ST UltraPure - Positioner 8692 and 8694 Positioner
3.3
3.3.766
4. Pumps
Our pumps are developed not only to meet your demands for safety, efficiency and
hygiene, but also to ensure the careful handling of your products.
http://www.alfalaval.com/products/fluid-handling/hygienic-product-animations
- Valves
- Automation
- Pumps
- Tank equipment
- Heat exchangers
- Filtration equipment
Alfa Laval SRU Rotary lobe pump Alfa Laval LKH Prime Centrifugal pumps
Alfa Laval SX Rotary lobe pump Alfa Laval LKH Centrifugal pumps
Alfa Laval OptiLope Rotary lobe pump Alfa Laval SolidC Centrifugal pumps
This page is intentionally left blank
Pumps for hygienic use
The complete line
Alfa Laval is one of the world’s largest pump suppliers, offering a flexible
portfolio of centrifugal pumps, liquid ring pumps and positive pumps.
In fact, Alfa Laval has the world’s broadest portfolio of components and
solutions for the food, dairy, beverage, biotech, pharmaceutical and personal
care industries. We draw on decades of experience in coming up with
innovative and hygienic solutions based on our key technologies of separation,
heat transfer, fluid handling, as well as tank equipment and installation material.
Here you will find an overview of Alfa Laval tubes and fittings for hygienic
applications. For complete technical details and product specification, contact
your local Alfa Laval supplier or visit us at www.alfalaval.com
Gentle product treatment Advanced Advanced seal design Easy seal conversion
Our centrifugal pumps are hygienic design Many of our pumps share The external design of our
renowned for their ability to With emphasis on features the same mechanical shaft centrifugal pumps, as well
move products gently and such as optimized internal seal, which simplifies as the seal’s construction,
efficiently. The integrity of geometry and profiled maintenance and spare is designed to make seal
your product is assured, o-rings, our centrifugal parts inventory. Combined conversion as fast and as
regardless whether you pumps are suitable for with the quick and easy simple as possible. Our
choose a premium or CIP (cleaning-in-place) front-loading design, this premium LKH pumps
standard-duty model. and offer exceptional levels reduces maintenance can be converted from
of hygiene. All have been costs, increases uptime single to flushed or double
tested in accordance with and reduces the cost of mechanical seals, while
EHEDG requirements and ownership. our standard-duty SolidC
many are authorized to pumps can be converted
carry the 3-A symbol. from single to flushed
shaft seals.
Centrifugal pumps
Alfa Laval’s centrifugal pumps are built to Our centrifugal pump series can be divided into
perform in all areas – from process quality two categories, premium and standard-duty.
to overall energy efficiency. In addition to gentle
product handling and a wide range of hygienic The first category comprises our various cost-
features, they provide a long and trouble-free effective LKH pumps, which handle specialized
service life that ensures low cost of ownership. needs such as evaporation, high-pressure,
self-priming and high-purity applica tions. The
second focuses on initial cost, which includes
our optimized SolidC pump series.
Frequency: 50 Hz
LKH performance: LKH pumps are available for capacities up to 500 m3/h and pressures up to 190 m (19 bar).
LKH
The LKH is a highly effi cient and economical centrifugal
pump range, which meets the requirements of sanitary
processes for gentle product treatment, hygiene and
chemical resistance. Its front-loaded design makes
quick, effective maintenance possible, thereby
contributing to more production time and low cost of
ownership. Available in 13 sizes, the LKH features
effi cient drives which make it possible to optimize
performance for the selected duty as well as comply
with 3-A, CE and EHEDG requirements.
LKH UltraPure
LKH UltraPure pumps are high-purity pumps that
meet specifi cations for water-for-injection (WFI) and
other demanding applications. Authorized to carry
the 3-A symbol, they are suitable for both CIP
(cleaning-in-place), SIP (sterilization-in-place) and
manual cleaning. LKH UltraPure pumps are also
available with a 0.5 μm (150 grit) fi nish, fl ushed seal kit
and a comprehensive Q-doc documentation package
to smooth the qualifi cation and validation process.
LKHex
Highly effi cient and economical, the LKHex centrifugal
pump meets the requirements of the ATEX directive
94/9 IEC group II, categories 2G and 3G with
temperature classes T1~T4.
LKHI
An extension of the LKH range, the LKHI has
an internal seal for use in applications that
require higher inlet pressures of up to 16 bar.
The simple, effective design is well suited,
although not limited to, filtration-type appli-
cations and combines reliable and efficient
operation with ease of maintenance.
LKH Multistage
Designed to 3-A standards and available in two-, three-
or four-stage models, LKH Multistage pumps save space
and energy by replacing up to three booster pumps in a
line. Used primarily in high-pressure applications with low
capacity, they withstand system pressures up to 40 bar
and deliver boost pressures up to 19 bar. This makes them
suitable for, but not limited to, many types of fi ltration
applications.
LKH Evap
LKH Evap are sanitary pumps with high efficiency and
the lowest NPSH requirements, making them ideal for
use in evaporation applications, such as liquid concen-
tration and powder processing solutions, as well as in
dewatering plants. Using the optional clear fl ow impeller
design, process optimization can be achieved in applica-
tions where there is a risk of hard layer deposits.
Identical shaft seal for easy maintenance and flexibility. Only one size of shaft seal is required for all LKH standard models
(LKH 5–60) and SolidC (SolidC 1–4), which makes keeping the right parts in inventory simple and inexpensive. Plus, a single
mechanical seal can easily be changed to a flushed or double mechanical seal in minutes with just a few extra components.
Standard-duty pumps
Alfa Laval’s standard-duty centrifugal pumps The highlight of our standard-duty pumps is
are designed to offer high value for money. In the SolidC series, which combines a practical,
addition to gentle product handling and efficient cost-effective design with certain characteristics
operation, they offer high reliability and possibilities of our premium LKH centrifugal pumps.
for swift and easy maintenance.
SolidC UltraPure
This reliable and economical centrifugal pump meets
the requirements of the biopharm industries. It has a
0.5 μm (150 grit) fi nish, 3.1 material certifi cation, gentle
product treatment and chemically resistant material
suitable for a wide range of duties. Our comprehensive
Q-doc docu men tation package supports a smooth
qualifi cation and validation process, which provides
solid value for money.
FM-OS and GM
centrifugal pumps
The FM-OS and GM centrifugal pumps series are
economical alternatives for industries in which acid-
resistant steel is required. Specifi cally designed to
handle specifi c applications at low capacities, these
centrifugal pumps are solid, cost-effective solutions
for handling acidic products.
MR liquid ring
Through the simplicity of its design and service
reliability, the MR liquid ring pump series is a cost-
effective solution for products containing air or gas.
These pumps are specifi cally developed for use in
food, chemical and pharmaceutical industries, where
they are often used as return pumps in CIP (cleaning-
in-place) systems. MR liquid ring pumps are available
in four sizes with duties up to 84 m3/hr to fully
optimize your process requirements.
MR liquid ring pumps are reliable and cost-effective for
standard duties up to 84 m3/h.
Positive pumps
Designed for low, medium and high-viscosity With its robust construction, each pump is
media, Alfa Laval positive pumps offer gentle developed for a different type of demand and
pumping action and reliable performance which meets high standards of quality and reliability.
results from more than 50 years of continuous Collectively, they provide operating economy
development at advanced production and R&D and high fl exibility of use.
facilities.
Gentle, hygienic design Modular pump design Universal mounting Improved drainability
With their high-precision Modular design increases To provide high flexi- All of our positive pumps
rotors and low-shear fl exibility and component bility when fitting the can be drained easily
operation, our positive interchangeability, reducing pump into a produc- when mounted in vertical
pumps ensure the gentle maintenance time and tion line, all of our port position. In the case
movement of delicate spare parts inventory. positive pumps can of our OptiLobe and SX
products. Designed for The wide range of sizes be mounted in either pumps, cusps are retained
maximum cleanability, available enables selection a vertical or horizontal in vertical confi gurations
our pumps comply with of the most cost-effective port position. for greater efficiency.
the world’s leading solution for your process
hygienic standards. requirements.
Easy seal retrofit Heavy-duty gearbox CIP and SIP Standards and approvals
The seals of our positive construction Our positive pumps All of our positive pumps
pumps are designed for These pumps have a are ideal for both CIP are compliant with CE
quick and simple up- cast iron gearbox with (cleaning-in-place) and directives and the EHEDG,
grading. Our broad range heavy-duty taper roller SIP (sterilization-in- 3-A and FDA hygienic
of seals includes many bearings and torque place) applications. standards. In addition, our
seal types and configu- locking assemblies for SX and SRU pumps can
rations, which can be easy maintenance and meet ATEX requirements
tailored to your need high reliability. for use in explosive
and application. environments.
SX
S
T SX is Alfa Laval’s premium positive pump, is designed
The
for use in sensitive and ultra-clean applications. With
fo
optimized pump head geometry and multi-lobe rotors, SX
o
pumps ensure low-shear operation with minimum pulsation.
p
This makes them the best choice for maintaining the
T
integrity of delicate products.
in
SRU
The SRU is Alfa Laval’s core positive pump with extensive
options, materials and ability to handle a wide range of
temperatures and pressures. This makes it the ideal
solution for the most demanding of applications.
OptiLobe
The OptiLobe is Alfa Laval’s standard positive pump intended
for general applications. Available in an optimized range with
fewer options, OptiLobe pumps combine cost-effective
simplicity with Alfa Laval quality and reliability.
Motorization
Pumps can be supplied as bareshaft for mounting locally Other options include ball feet for raising the unit above
in the process line or within a skid. Alternatively, Alfa Laval the fl oor level to provide access for cleaning and stainless
offers the units fully motorized using robust, reliable and steel shrouds to protect the drive against dirt entrapment
efficient geared drives, which can be designed for direct and enable easy wash down.
drive or for speed control.
Rheology laboratory
Our laboratory provides us with a thorough understanding of
individual fl uid behaviour, which contributes to the correct sizing
of pumps, seal specifi cation as well as optimizing system design.
This ensures the selection of the right pump the fi rst time, which
potentially reduces both capital investment and life cycle costs.
CAD portal
The Alfa Laval CAD portal offers access to 2D and 3D CAD
Computer-Aided Selection (CAS) software.
drawings in a variety of formats, providing ease of design and
installation.
Maintenance videos.
Manual de instrucciones
s lobulares de la gama SRU
Bombas rotativas
Instruction Manual /
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We provide you and your suppliers with full documentation and ᕕӡ ታா
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Close at Hand
To make selection of Alfa Laval products easy, there is a com-
prehensive over 1400-page catalogue entitled “Close at Hand”,
which includes detailed information on the world’s broadest port- Q-doc.
folio of hygienic components and provides convenient one-stop
shopping.
Alfa Laval has served as the standard bearer for the production
of hygienic products since Gustaf de Laval invented the centrifugal
separator to separate cream from milk more than a century
ago. That same ingenuity is applied to all our hygienic components
and solutions that safeguard the flavour, texture and
appearance of food, dairy products, beer and other beverages.
Trustworthy service
Guaranteed performance, reliability and hygiene come standard
with every Alfa Laval pump. Each pump is backed by the service
and support from our global organization and local network of
distributors, system builders and contractors. This gives you easy
access to advanced resources and specialist knowledge about
hygienic components and processes.
Unsurpassed reliability
It goes without saying that an investment in quality is an
investment in reliability. Alfa Laval hygienic components and
solutions are designed and sized right from the start. When
reinforced by maintenance programmes and Alfa Laval parts,
you are able to achieve a strong total cost of ownership and
true peace of mind.
Application Overview Product Presentation
4.1
Liquid-Ring
Centrifugal Pumps Rotary Lobe Pumps
Pumps
LKH
LKH LKH- LKH SolidC FM- MR Opti-
LKH LKHI Multi- LKHPF SolidC GM MR SRU SX
-SP UP evap UP OS UP Lobe
stage
Main duties
Dairy
Milk • • • • •
Milk/cream pasteurization • • • • • • • • •
Cultured milk • • • • •
Whey • • • • • • •
Curd • • •
Ice cream pasteurization • • • • •
Cheese • • •
Yoghurt • • •
High pressure filtration • •
Brewery
Wort • • • • • • •
Beer • • • • • • •
Beer pasterization - feed • •
Beer pasterization - booster • •
Yeast • • •
Beverages
Clarified juices, drinks, wine • • • • • • •
Juice/drinks with pulp/fibres • • • • • • • •
Clarified fruit & sugar conc. • • • • • • • •
Sugar dissolving • • • • • • • •
Final sirup • • • • • • • • •
Other food
Low viscous products • • • • • • • •
High viscous products • • • • • • •
Vegetable oil (•) • • • (•) (•) • •
Non evaporating products •
Prepared food • • •
Pharma
High purity water • • •
WFI • •
CIP return •
Parenterals • •
Opthalmic • •
Ingestibles • •
Utilities
Water • • • • • • • •
CIP feed • • • • • •
CIP return • • •
Carbonisation (CO2) • • •
Personal Care
Soap • • •
Cosmetics • • •
General Centrifugal, Liquid Ring and Rotary Lobe Pump range overview
Flow Range [m3/h] 500 240 75 275 85 90 85 85 13 30 80 50 48 106 114
Head 50Hz [mlc] 115 78 190 115 73 78 85 85 18 18 52 40
Head 60Hz [mlc] 158 105 240 158 100 105 120 120 20 27 50 50
Max. Inlet pressure [bar] 10 16 10/40 40 10 10 4 4 4 4 4 4 8 20 15
Max. Visc [cP] 1000 1000 1000 1000 300 1000 500 500 500 500 300 300 106 106 106
Max. Temp. C 140 140 140 140 140 140 120 120 140 140 140 140 130 200 150
4.1.790
4.1 Centrifugal Pumps
The Centrifugal Pumps from Alfa Laval are your best solution to pump liquids gently and
efficiently.
Product leaflet
LKH Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.793
LKHex Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.796
LKH-110, LKH-110/P and LKH-120/P Multistage Pumps . . . . . . . . . . . . . . 4.1.799
LKHP Filtration Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.802
LKHI Centrifugal Pump for 16 bar Inlet Pressure . . . . . . . . . . . . . . . . . . . . . 4.1.805
LKH UltraPure Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.808
LKH Prime . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.811
LKH Prime UltraPure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.813
LKHSP Self-priming Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.815
LKH Evap Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.817
SolidC Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.820
SolidC UltraPure Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.823
FM-OS Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.826
GM and GM-A Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.829
MR-166S, -185S, -200S, -300 Liquid-Ring Pump . . . . . . . . . . . . . . . . . . . . 4.1.832
Performance curves
LKH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.835
LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap- . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.837
LKH-110 Multi-Stage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.859
LKH-120/P Multi-Stage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.860
LKH Prime/LKH Prime UltraPure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.861
LKHSP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.862
SolidC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.867
FM-0S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.875
GM and GM-A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.876
MR Liquid-Ring Pump - 50 Hz/60 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.877
Price lists
Alfa Laval LKH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.878
LKHex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.880
LKH-110 and LKH-120 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.882
LKHPF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.883
LKHI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.884
LKH UltraPure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.885
LKH Prime . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.887
LKH Prime UltraPure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.888
LKHSP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.889
4.1 Centrifugal Pumps
The Centrifugal Pumps from Alfa Laval are your best solution to pump liquids gently and
efficiently.
SolidC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.890
SolidC UltraPure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.892
GM, FM-OS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.893
MR-166S, -185S, -200S, -300S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.894
Centrifugal Pumps LKH
4.1
.
Applications
The LKH pump is a highly efficient and economical centrifugal
pump, which meets the requirements of hygienic and gentle product
treatment and chemical resistance.
LKH is available in thirteen sizes, LKH-5, -10, -15, -20, -25, -35, -40,
-45, -50, -60, -70, -85 and -90.
Standard design
The LKH pump is designed for CIP with emphasis on large internal
radii and cleanable seals. The hygienic version of LKH has a stainless
steel shroud for protection of the motor, and the complete unit is
supported on four adjustable stainless steel legs.
Shaft seals
The LKH pump is equipped with either an external single or a flushed
shaft seal. Both have stationary seal rings made from stainless steel
AISI 329 with sealing surface in silicon carbide and rotating seal rings in
carbon. The secondary seal of the flushed seal is a long lasting lip seal.
The pump may also be equipped with a double mechanical shaft seal.
Warranty
Extended 3-years warranty on LKH pumps. The warranty covers all O C T O B E R 2008
non wear parts on the condition that genuine Alfa Laval Spare Parts
are used.
4.1.793
LKH Centrifugal Pumps
4.1
Dimensions mm Flow chart Frequency: 50 Hz Speed (synchr): 3000 rpm
J2 H(m)
NPSHr(m)
120
M2
B C
3000-0002
100
A
G
80
J1
D
LKH-40
60
LKH-70
F
LKH-35 LKH-85
3000-0157
M1 40 LK
H-
I 25 LKH-50
H E
LKH-20 LKH-60
20
LKH-10 LKH-45
LKH-90
LKH-5 LKH-15
0
0 50 100 150 200 250 300 350 400 450 500 550
Q (m³/h)
Pump Model LKH-5 LKH-10 LKH-15 LKH-20 LKH-25 LKH-35 LKH-40 LKH-45 LKH-50 LKH-60 LKH-70 LKH-85 LKH-90
A 158 142 166 180 193 193 212 212 205 261 254 229 310
B 70 87 66 88 106 119 126 126 118 102 147 220 250
C 22 23 43 27 32 23 28 28 35 62 25 65 65
D 189 247 247 253 303 303 329 329 329 329 408 438 504
E 42 51 87 63 69 54 64 64 77 106 76 97 95
Motor IEC IEC80 IEC90 IEC100 IEC112 IEC132 IEC160 IEC180 IEC200 IEC250 IEC280
Motor kW 0.75/1.1 1.5/2.2 3.0 4.0 5.5/7.5 11/15/18.5 22 30/37/45 55/75 90/110
F(max)* 262 262 282 285 304 332 352 372 446 496
G 125 157 185 198 196 262 286 399 394 584
H 250 288 325 359 383 485 533 670 738 960
I (LKH-5) 400 441 - - - - - - - -
I (LKH-10 to -60) - 434 516 497 597 791 842 980 - -
I (LKH-70 to -90) - - - - - 804 855 993 1051 1271
*Possible to reduce dimension F by min. 59 mm for all pump models. For smaller models it will be possible to reduce dimension F even further.
Motor overview
Pump
Model LKH-5 LKH-10 LKH-15 LKH-20 LKH-25 LKH-35 LKH-40 LKH-45 LKH-50 LKH-60 LKH-70 LKH-85 LKH-90
Moter range IEC80- IEC90- IEC90- IEC90- IEC90- IEC90- IEC90- IEC100- IEC100- IEC112- IEC160- IEC200- IEC180-
(IEC) IEC90 IEC160 IEC160 IEC160 IEC200 IEC180 IEC200 IEC180 IEC200 IEC200 IEC250 IEC280 IEC250
From LKH-5 to LKH-85 dimensional data are based on 2 pole, ABB motors.
For LKH-90 dimensional data are based on 4 pole, ABB motors.
4.1.794
Centrifugal Pumps LKH
4.1
Connections
Options Ordering
A. Impeller with reduced diameter. Please state the following when ordering:
B. Impeller screw/nut (standard for LKH-70 - LKH-90). - Pump size.
C. Motor with increased safety/flame proof motor. - Connections.
D. Inducer (only LKH-10 to -50). - Impeller diameter.
E. Flushed shaft seal. - Motor size.
F. Double mechanical shaft seal. - Voltage and frequency.
G. Surface roughness, product wetted parts: Ra ≤ 0.8 µm. - Flow, pressure and temperature.
H. Product wetted seals of Nitrile (NBR), Fluorinated rubber (FPM) - Density and viscosity of the product.
or FEP. - Options.
I. Rotating seal ring of Silicon Carbide.
Note!
For further details, see also ESE00698.
4.1.795
LKHex Centrifugal Pumps
4.1
.
Applications
The LKHex pump is a highly efficient and economical centrifugal pump,
which meets the requirements of the ATEX directive 94/9 IEC group II,
categories 2 and 3, temperature class T3 and T4. LKHex is available in
following sizes, LKHex-10, -15, -20, -25, -35, -40, -45, -50, -60, -70.
The LKHex performance data are equal to the performance of LKH
pump.
Standard design
The LKHex has a stainless steel shroud for protection of the motor, and
the complete unit is supported on four adjustable stainless steel legs.
Shaft seals
The LKH pump is equipped with either a single shaft seal or a double
mechanical shaft seal (DMS). The seal ring is in acid-resistant steel
AISI 329 with sealing surface in silicon carbide and rotating seal rings
in carbon or silicon carbide.
Materials Pressure
Product wetted steel parts: . . . . . . . . W. 1.4404 (316L). Max. inlet pressure:
Other steel parts: . . . . . . . . . . . . . . Stainless steel. LKHex 10-70: (50Hz) . . . . . . . . . . . . 1000kPa (10 bar).
Finish: . . . . . . . . . . . . . . . . . . . . . Standard blasted LKHex 10-60: (60Hz) . . . . . . . . . . . . 1000kPa (10 bar).
Product wetted seals: . . . . . . . . . . . EPDM, NBR, FPM and FEP. LKHex 70: (60Hz) . . . . . . . . . . . . . . 500kPa (5 bar).
O C T O B E R 2008
4.1.796
Centrifugal Pumps LKHex
4.1
Dimensions (mm) Flow chart Frequency 50 Hz, Speed (Synchr): 3000 rpm
J2 H(m) NPSHr(m)
120
3001-0001
M2
B C
100
80
A
G
60 LKHex-40 LKHex-70
LKHex-35
J1
LK
D
40 He
x-2
5 LKHex-50
LKHex-20 LKHex-60
20 LKHex-45
F
LKHex-10
LKHex-15
3000-0157
M1 0
0 50 100 150 200 250 300 350 400
H I E Q (m³/h)
Note that most of the dimensions depend on motor supplier and motor size. Non-dependent dimensions are equal to the dimensions for LKH.
LKH10 Exd , Exde LKH15 Exd , Exde LKH20 Exd , Exde LKH25 Exd , Exde
1.5-2.2 kW 3kW 4kW 3kW 4kW 5.5kW 1.5-2.2 kW 3kW 4kW 5.5-7.5kW 4kW 5.5-7.5kW 11-15kW
A min 413 418 438 418 438 483 413 418 438 483 438 483 573
A max 499 528 551 528 551 616 499 528 551 616 551 616 690
B 290 325 360 325 360 425 290 325 360 425 360 425 510
C 532 561 591 546 627 716 545 573 603 692 608 698 537
LKH35 Exd , Exde LKH40 Exd , Exde LKH45 Exd , Exde LKH50 Exd , Exde
4kW 5.5-7.5kW 11-15kW 7.5kW 11-18.5kW 22kW 4kW 5.5-7.5kW 11-15kW 5.5-7.5kW 11-15kW 22kW
A min 438 483 573 483 573 625 438 483 573 483 573 625
A max 551 616 690 616 690 730 551 616 690 616 690 730
B 360 425 510 425 510 553 360 425 510 425 510 553
C 594 785 948 693 856 870 623 712 875 706 869 882
ESE00264/11
4.1.797
LKHex Centrifugal Pumps
4.1
Options Ordering
A. Impeller with reduced diameter. Please state the following when ordering:
B. Counter flanges, seal rings and bolts for flanged connections - Pump size.
(industrial version). - Connections.
C. Surface roughness, product wetted parts: R a ≤ 0.8 µm. - Impeller diameter.
D. Product wetted seals of Nitrile (NBR), Fluorinated rubber (FPM) or FEP. - Motor size.
E. Rotating seal ring of Silicon Carbide. - Voltage and frequency.
F. Impeller screw (standard for LKH-70) - Flow, pressure, ambient and media temperature.
G. Double mechanical shaft seal - Atmosphere ignition temperature.
Note! For further details, see also ESE02224. - Group category and temperature class.
- Density and viscosity of the product.
- Options.
4.1.798
Centrifugal Pumps LKH-110, LKH-110/P and LKH-120/P Multistage Pumps
4.1
.
Application
LKH-110, -110/P and -120/P are highly efficient multistage centrifugal
pumps, which meet the requirements of hygienic applications. The
LKH-110, the LKH-110/P as the LKH-120/P are available with 2, 3
and 4 stages.
Standard design
Alfa Laval multistage pumps are designed to be cleaned in place. The
pumps have a stainless steel shroud for protection of the motor, and
the complete unit is supported on four adjustable stainless steel legs.
Shaft seals
The multistage pumps are equipped with either an internal single or a
flushed shaft seal. Both have stationary seal rings made from silicon
carbide and rotating seal rings in carbon or silicon carbide. -
- SiC/C material combination, outlet pressure up to 20 bar
- SiC/SiC material combination, outlet pressure up to 40 bar
Warranty
Extended 3-years warrenty on LKH pumps. The warrenty covers all
non wear parts on the condition that genuie Alfa Laval Spare Parts
are used.
4.1.799
LKH-110, LKH-110/P and LKH-120/P Multistage Pumps Centrifugal Pumps
4.1
Max. inlet pressure
B C
TD 235-068
G
J1
D
F
3003-0061 M1
H I E
Motor IEC IEC90 IEC100 IEC112 IEC132 IEC160 IEC180 IEC200 IEC250
Motor kW 2.2 3.0 4.0 5.5/7.5 11/15/18.5 22 30/37/45 55/75
F(max)* 262 282 285 304 332 352 372 446
G 157 185 198 196 262 286 399 394
H 288 325 359 383 485 533 670 738
I 434 516 497 597 791 842 980 1051
*Possible to reduce dimension F by min. 59 mm for all pump models. For smaller models it will be possible to reduce dimension F even further.
Motor overview
4.1.800
Centrifugal Pumps LKH-110, LKH-110/P and LKH-120/P Multistage Pumps
4.1
Connections
Options
A. Motor with increased safety/flame proof motor. (only LKH-110)
B. Flushed shaft seal.
C. Impeller with reduced diameter.
D. Product wetted seals of Nitrile (NBR), or Fluorinated rubber (FPM).
E. Rotating seal ring of Silicon Carbide.
Note!
For further details, see also instruction manual.
Ordering
Please state the following when ordering:
- If the inlet pressure is higher than 10 bar it is necessary to order a special version with a modified motor and a stronger backplate. For exact
specification, please use the Anytime Configurator.
Use the following designation:
- LKH-110: Inlet pressure (0-10 bar)
- LKH-110/P: Inlet pressure > 10 bar
- Pump size.
- Version, hygienic or industrial.
- Connections.
- Impeller diameter.
- Motor size.
- Voltage and frequency.
- Flow, pressure and temperature.
- Density and viscosity of the product.
- Options.
4.1.801
LKHP Filtration Centrifugal Pump Centrifugal Pumps
4.1
.
Application
The LKHPF pump is a highly efficient and economical centrifugal pump,
specially designed for high inlet pressures, e.g. for use in filtration
systems. The LKHPF pump meets the requirements of hygienic and
gentle product treatment and chemical resistance, and is available in
nine sizes, LKHPF-10, -20, -25, -35, -40, -45, -50, -60, -70.
Standard Design
The LKHPF pump is designed for CIP-cleaning with an emphasis on
large internal radii and easily cleanable seals.
The LKHPF pump is a hygienic pump with a stainless steel shroud
for protection of the motor. The complete unit is supported on four
adjustable stainless steel legs.
Shaft Seals
The LKHPF pump can be fitted with two types of mechanical seal:
- Single internal seal.
- Flushed seal.
Both seal types have a stationary seal ring and rotating seal ring in
silicon carbide.
The secondary seal of the flushed seal is a long lasting lip seal.
Warranty
Extended 3-year warranty on LKHPF pumps. The warranty covers all
non- wear parts on the condition that genuine Alfa Laval spare parts
are used.
4.1.802
Centrifugal Pumps LKHP Filtration Centrifugal Pump
4.1
Dimensions (mm) Flow chart
J2 NPSH (m)
TD 252-001
M2
B C
A
G
LK
HP
F- LKHPF-40
35
J1
D
LKHPF-70
LK
F
HP
F-2
5 LKHPF-50
3000-0157
M1 LKHPF-60
LKHPF-20
H I E LKHPF-10 LKHPF-45
Pump Model LKHPF-10 LKHPF-20 LKHPF-25 LKHPF-35 LKHPF-40 LKHPF-45 LKHPF-50 LKHPF-60 LKHPF-70
A 142 180 193 193 212 193 205 262 254
B 87 87 106 119 126 97 118 102 147
C 29 43 38 28 34 43 42 42 28
D 247 253 303 303 329 303 329 329 408
E 64 78 82 66 77 93 91 93 93
Moter overview
Pump Model LKHPF-10 LKHPF-20 LKHPF-25 LKHPF-35 LKHPF-40 LKHPF-45 LKHPF-50 LKHPF-60 LKHPF-70
IEC90- IEC90- IEC132- IEC112- IEC132- IEC112- IEC132- IEC132- IEC180-
Moter range (IEC) IEC112 IEC132 IEC160 IEC160 IEC180 IEC160 IEC180 IEC200 IEC250
Dimensional data are based on 2 pole, ABB motors.
Connections
4.1.803
LKHP Filtration Centrifugal Pump Centrifugal Pumps
4.1
Options Ordering
A. Impeller with reduced diameter. Please state the following when ordering:
B. Impeller screw. - Pump size.
C. Motor for other voltage and/or frequency. - Connections.
D. Flushed shaft seal. - Impeller diameter.
E. Seals in Nitrile (NBR) or Fluorinated rubber (FPM). - Motor size.
F. Surface roughness, product wetted parts: Ra≤0.8μm - Voltage and frequency.
- Flow, pressure and temperature.
- Density and viscosity of the product.
- Options.
Note!
4.1.804
Centrifugal Pumps LKHI Centrifugal Pump for 16 bar Inlet Pressure
4.1
.
Application
The LKHI pump is a highly efficient and economical centrifugal pump,
specially designed for inlet pressures up to 16 bar. LKHI meets the
requirements of hygienic and gentle product treatment and chemical
resistance, and is available in nine sizes, LKHI-10, -15, -20, -25, -35,
-40, -45, -50, -60.
Standard Design
The LKHI pump is designed for CIP-cleaning with emphasis on large
internal roundings and easily cleanable seals.
LKHI is a hygienic pump with a stainless steel shroud for protection
of the motor. The complete unit is supported on four adjustable
stainless steel legs.
Shaft seals
LKHI can be fitted with two types of mechanical seals:
- Single internal seal. - Flushed seal.
Both seal types have stationary seal rings of silicon carbide and
rotating seal rings of carbon or silicon carbide:
1. Silicon carbide/carbon for inlet pressure up to 10 bar.
2. Silicon carbide/silicon carbide for inlet pressure higher than 10 bar.
The secondary seal of the flushed seal is a long lasting lip seal.
.
TECHNICAL DATA OPERATING DATA
Product wetted steel parts: . . . . . . . . W. 1.4404 (316L). Pressure
Other steel parts: . . . . . . . . . . . . . . Stainless steel. Max. inlet pressure: . . . . . . . . . . . . . 1600 kPa (16 bar).
Product wetted seals: . . . . . . . . . . . EPDM. Water pressure: . . . . . . . . . . . . . . . Normally atmospheric.
Other O-rings: . . . . . . . . . . . . . . . . EPDM. (max. 1 bar).
Finish: . . . . . . . . . . . . . . . . . . . . . Standard blasted
Temperature
Connections for flushed shaft seal: Temperature range: . . . . . . . . . . . . . -10°C to +140°C (EPDM).
6 mm tube/Rp 1/8” Water consumption
Motor Water consumption: 0.25 -0.5 l/min.
Foot-flanged motor according to the IEC metric standard, 2 poles = (Flushed seal)
3000/3600 rpm. at 50/60 Hz, IP 55 (with drain hole with labyrinth Noise
plug), insulation class F. Noise level (at 1 m): . . . . . . . . . . . . . 60 - 80 dB (A).
Motor types: Noise level (at 3 ft.): . . . . . . . . . . . . . 60 - 80 dB (A).
Inlet pressere 0-10 bar: .Standard motor with a fixed ball bearing on
drive side.
Inlet pressure 10-16 bar .Special motor with a fixed angular-contact O C T O B E R 2008
4.1.805
LKHI Centrifugal Pump for 16 bar Inlet Pressure Centrifugal Pumps
4.1
Dimensions (mm) Volumetric flow
J2
TD 233-003
M2
B C
LKHI-40
A
G
LKHI-35
J1
D
LK
HI LKHI-50
-25
F
LKHI-20 LKHI-60
3000-0157
M1 LKHI-45
LKHI-10
H I E LKHI-15
Pump Model LKHI-10 LKHI-15 LKHI-20 LKHI-25 LKHI-35 LKHI-40 LKHI-45 LKHI-50 LKHI-60
A 142 166 180 193 193 212 212 205 261
B 87 66 88 106 119 126 126 118 102
C 23 43 27 32 23 28 28 35 62
D 247 247 253 303 303 329 329 329 329
E 51 87 63 69 54 64 64 77 106
Moter overview
Pump Model LKHI-10 LKHI-15 LKHI-20 LKHI-25 LKHI-35 LKHI-40 LKHI-45 LKHI-50 LKHI-60
Moter range (IEC) IEC90- IEC100- IEC90- IEC132- IEC112- IEC132- IEC112- IEC132- IEC132-
IEC112 IEC132 IEC132 IEC160 IEC160 IEC180 IEC160 IEC180 IEC200
Dimensional data are based on 2 pole, ABB motors.
Connections
4.1.806
Centrifugal Pumps LKHI Centrifugal Pump for 16 bar Inlet Pressure
4.1
Options Ordering
A. Impeller with reduced diameter. Please state the following when ordering:
B. Impeller screw. - Pump size.
C. Motor for other voltage and/or frequency. - Pressure.
D. 1500 rpm. motor. - Connections
E. Motor with increased safety/flame proof motor. - Impeller diameter.
F. Flushed shaft seal. - Motor size.
G. Seals in Nitrile (NBR) or Fluorinated rubber (FPM). - Single or flushed shaft seal.
H. Surface roughness, product wetted parts: Ra ≤ 0.8 µm. - Optional extras.
I. Seal faces in SIC/SIC (Silicon Carbide).
Note!
- The curves for LKHI are the same as those for LKH.
- For further details, see also Instruction Manual, ESE00700.
4.1.807
LKH UltraPure Centrifugal Pumps
4.1
.
Application
The LKH UltraPure pump is a highly efficient and economical
centrifugal pump, which meets the requirements of the pharmaceutical
industries. It provides gentle product treatment and is chemically
resistant. LKH UltraPure is available in five sizes, LKH UltraPure-10,
-20, -25, -35, and -40.
Standard design
As standard the LKH UltraPure is delivered with a 45° outlet
(counterclockwise).
TD 234-054
45° outlet
The pump is designed for CIP and SIP with emphasis on large internal
roundings and cleanable seals.
.
TECHNICAL DATA OPERATING DATA
Materials Pressure
Product wetted steel parts: . . . . . . . . W. 1.4404 (316L) with Max. inlet pressure: . . . . . . . . . . . . . Static: 1000 kPa (10 bar).
material traceability 3.1 acc. Temperature
to EN 10204 Temperature range: . . . . . . . . . . . . . -10°C to +140°C (EPDM).
Other steel parts: . . . . . . . . . . . . . . Stainless steel.
Noise level
Product wetted seals: . . . . . . . . . . . EDPM - USP Class 6.
Noise level (at 1 m): . . . . . . . . . . . . . 60 - 80 dB (A).
Finish, product wetted surface: . . . . . Mech Ra ≤ 0.5.
Finish, pump casing, external surface: . Fiber brushed. Double mechanical seal
Water pressure: . . . . . . . . . . . . . . . Max. 500 kPa (5 bar).
Motor
Water consumption: . . . . . . . . . . . . 0.25 - 0.5 l/min.
Standard foot-flanged motor according to the IEC metric standard,
2 poles = 3000/3600 rpm. at 50/60 Hz, IP 55 (with drain hole with .
labyrinth plug), insulation class F.
Motor sizes
50 Hz: . . . . . . . . . . . . . . . . . . . . . 1.5 - 22 kW.
60 Hz: . . . . . . . . . . . . . . . . . . . . . 1.75 - 25 kW. O C T O B E R 2008
Warranty
Extended 3-years warranty on the LKH UltraPure Centrifugal Pump
range. The warranty covers all non wear parts on the condition that
genuine Alfa Laval Spare Parts are used.
4.1.808
Centrifugal Pumps LKH UltraPure
4.1
Dimensions (mm) Flow chart
H (m)
M
100
2
3007-0001
J2
C
90
A
B
80
70
G
60
J1
D
50 LKH UP-40
LKH UP-35
P1
40
LKH UP-25
F
30
3007-0064
T1
20
M1 LKH UP-20
LKH UP-10
10
H I E
0
0 20 40 60 80 100
Q (m³/h)
Pump Model LKH UltraPure-10 LKH UltraPure-20 LKH UltraPure-25 LKH UltraPure-35 LKH UltraPure-40
A 142 180 193 193 212
B 87 88 106 119 126
C 23 27 32 23 28
D 247 253 303 303 329
E 51 63 69 54 64
P1 123 129 153 153 166
T1 23 23 24 26 24
Moter overview
Pump Model LKH UltraPure-10 LKH UltraPure-20 LKH UltraPure-25 LKH UltraPure-35 LKH UltraPure-40
Moter range (IEC) IEC90-IEC112 IEC90-IEC132 IEC132-IEC160 IEC112-IEC160 IEC132-IEC180
Dimensional data are based on 2 pole, ABB motors.
Connections
Drain diameter
4.1.809
LKH UltraPure Centrifugal Pumps
4.1
Options Standard documentation package:
A. Impeller with reduced diameter. - 3.1 certificate according to EN10204
B. Motor for other voltage and/or frequency. - FDA certificate of conformity for product wetted elastomers.
C. 1500 rpm. motor. - USP class 6 certificate of conformity - EPDM only
D. Motor with increased safety/explosion proof motor. - Pump performance test certificate
E. Double mechanical shaft seal. Ordering
F. Pump with Adjustable Pads. Please state the following when ordering:
G. No Drain
- Pump size.
H. Product wetted steel parts - ferrite max. 5%.
- Connections.
I. Special flush arrangement with 1/2" DV-ST diaphragm valve,
- Impeller diameter.
needle valve and flow meter.
- Motor size.
J. Finish product wetted surface Ra 0.8 µm
- Voltage and frequency.
K. Finish product wetted surface electropolished Ra ≤ 0.4
- Flow, pressure and temperature.
L. Product wetted seals of FPM or FEP.
- Density and viscosity of the product.
M. Hydrostatic testing with certificate
- Options.
N. Passivation
O. 0° outlet, see drawing below. Note!
P. Drain with 1/2" DV-ST valve welded directly to Casing, see drawing For further details, see also IM 70831.
below. This product has EHEDG certificate
3007-0066
TD 247-094
0o outlet
4.1.810
Centrifugal Pumps LKH Prime
4.1
.
Applications
The LKH Prime is a highly efficient self-priming pump, which meets the
requirements of hygienic applications. The ability to evacuate air from
the suction pipe combined with a low noise level and high pumping
efficiency makes the LKH Prime ideal for tank emptying and CIP return
applications. With verified effective CIP cleanability, LKH Prime can be
used as a product pump as well.
Standard design
Based on the LKH, the LKH Prime is designed to be cleaned in place.
The LKH Prime has a stainless steel shroud for protection of the motor,
and the complete unit is supported on four adjustable stainless steel
legs. Unlike conventional self-priming pumps the LKH Prime has an
impeller which can be trimmed for any application.
Shaft seals
The LKH Prime is equipped with either an external single or a double
mechanical shaft seal. Both have stationary seal rings made from
stainless steel AISI 329 with sealing surface in silicon carbide and
rotating seal rings in carbon as standard.
Min/Max speed
Air evacuation: . . . . . . . . . . . . . . . . 2800 - 3600 rpm. O C T O B E R 2008
Warranty
Extended 3-years warranty on LKH Prime pumps. The warranty
covers all non-wear parts on the condition that genuine Alfa Laval
Spare Parts are used.
4.1.811
LKH Prime Centrifugal Pumps
4.1
Dimensions Flow chart
B C
45
3013-0065
40
A
G
35
J1
30
D
25
F
.
Pump Model LKH Prime 20
M1 21
Clamp ISO 2037
M2 21
M1 21
Union ISO (IDF)
M2 21
M1 25
Union DIN/ISO
M2 22
M1 24
Union SMS
M2 20
M1 27
Union BS (RJT)
M2 27
M1 24
Union DS
M2 20
M1 25
Union DIN/DIN
M2 22
J1* 63.5 / 2.5"
J2* 51 / 2"
* Other dimensions available on request.
ESE03123EN/1
4.1.812
Centrifugal Pumps LKH Prime UltraPure
4.1
.
Applications
The LKH Prime UltraPure is a highly efficient self-priming pump, which
meets the requirements of pharmaceutical industries. The ability to
evacuate air from the suction pipe combined with a low noise level
and high pumping efficiency makes the LKH Prime UltraPure ideal for
tank emptying and CIP return applications. With verified effective CIP
cleanability, LKH Prime UltraPure can be used as a product pump
as well.
Standard design
Based on the LKH UltraPure, the LKH Prime UltraPure is designed to
be cleaned in place. The LKH Prime UltraPure has a stainless steel
shroud for protection of the motor, and the complete unit is supported
on four adjustable stainless steel legs. Unlike conventional self-priming
pumps the LKH Prime UltraPure has an impeller which can be trimmed
for application.
Shaft seals
The LKH Prime UltraPure is equipped with either an external single or
a double mechanical shaft seal. Both have stationary seal rings made
from stainless steel AISI 329 with sealing surface in silicon carbide and
rotating seal rings in silicon carbide as standard.
Min/Max speed
Air evacuation: . . . . . . . . . . . . . . . . 2800 - 3600 rpm.
Pumping product (no air): . . . . . . . . . 900 - 3600 rpm.
Warranty
Extended 3-years warranty on LKH Prime pumps. The warranty
covers all non-wear parts on the condition that genuine Alfa Laval
Spare Parts are used.
4.1.813
LKH Prime UltraPure Centrifugal Pumps
4.1
Dimensions Flow chart
H (m)
J2
C
45
A
3013-0084
B
40
G
J1
35
D
30
P2
P1
25
F
T2
3013-0071
20 LKH Prime UP 20
T1
H I E M1 15
10
5
Pump specific measures
0
Pump Model LKH Prime UltraPure 20
0 10 20 30 40 50 60 70 80
A 187 Q (m3/h)
B 88
C 248
Options
D 253
A. Impeller with reduced diameter.
E 280
B. Motor with increased safety/flame proof motor.
P1 123
C. Double mechanical shaft seal.
P2 83
D. Product wetted surface finish mechanically polished to Ra ≤ 0.5 μm.
T1 239
T2 170 E. Product wetted surface finish mechanically polished and afterwards
electropolished to Ra ≤ 0.4 μm.
F. Product wetted elastomers of Fluorinated rubber (FPM).
Motor specific measures G. No drain
H. 0° outlet position
IEC IEC90 IEC100 IEC112 IEC132 IEC160 I. Hydrostatic testing with certificate.
kW 1.5/2.2 3.0 4.0 5.5/7.5 11/15/18.5
F(max)* 316 336 339 358 386 .
G 126 137 136 164 208 Standard documentation package:
H 200 250 250 300 351 - 3.1 certificate according to EN10204.
I 386 454 453 547 642 - FDA certificate of conformity for product wetted elastomers.
*Possible to reduce dimension F by min. 59 mm for all pump models. - USP Class VI certificate of conformity, EPDM only.
- Pump performance test certificate.
Connections .
Ordering
Pump Model LKH Prime UltraPure 20 Please state the following when ordering:
Clamp ISO
- Pump size.
1127 M1 36 - Connections.
M2 36 - Impeller diameter.
Clamp ASME - Motor size.
BPE M1 29 - Voltage and frequency.
M2 29 - Flow, pressure and temperature.
Clamp ISO - Density and viscosity of the product.
2037 M1 21 - Options.
M2 21
J1* 63,5 / 2,5"
J2* 51 / 2"
* Other dimensions available on request.
Drain diameter
TC
Clamp
1/2" 12.7
ESE03197/1
4.1.814
Centrifugal Pumps LKHSP Self-priming
4.1
.
Application
The LKHSP self-priming centrifugal pump is specially designed for
pumping liquids containing air or gas without loosing its pumping
ability. The pump is for use in food, chemical, pharmaceutical and
similar industries.
The LKHSP self-priming pump can be used for emptying tanks, as CIP
return pump and similar applications where there is a risk of air or gas
mixing with the liquid in the suction line.
The pump is self-priming and is capable of creating a vacuum of 0.6
bar, depending of the pump size.
Standard design
The LKHSP pump consists of a tank, a NO non-return valve, a NC
non-return valve, a tee and a standard LKH pump.
The self-priming pump is available in sizes LKHSP-10, LKHSP- 20,
LKHSP-25, LKHSP-35 and LKHSP-40.
Shaft seals
The LKHSP self-priming pump is equipped with either an external
single or a flushed shaft seal. Both have stationary seal rings in
acid-resistant steel AISI 329 with sealing surface in silicon carbide and
rotating seal rings in carbon. The secondary seal of the flushed seal is
a long lasting lip seal. LKHSP selfpriming pump may also be equipped
with a double mechanical shaft seal.
.TECHNICAL DATA OPERATING DATA
Materials Pressure
Product wetted steel parts: . . . W. 1.4404 (316L). Max. inlet pressure: . . . . . . . . 10 bar
Other steel parts: . . . . . . . . . Stainless steel.
Finish: . . . . . . . . . . . . . . . . standard blasted Temperature
Product wetted seals: . . . . . . EPDM. Temperature range: . . . . . . . . -10 °C to 100 °C.
4.1.815
LKHSP Self-priming Centrifugal Pumps
4.1
Dimensions (mm) Flow chart
H (m)
80
TD 232-018
70
60
50
40 LKHSP-35 LKHSP-40
A
30
3005-0000 LKHSP-25
20
LKHSP-20
10 LKHSP-10
B C
10 20 30 40 50 60 70 80 90 100
Q (m³/h)
LKHSP-10 LKHSP-20
Motor kW 1.5 2.2 3 4 2.2 3 4 5.5/7.5
A min. 346 346 357 383 346 357 383 380
A max. 432 432 467 496 432 467 496 513
B 288 288 323 359 288 323 359 383
C 739 739 824 834 782 836 846 924
Ordering
Please see the LKHSP options pages in Ordering Leaflet.
Note!
- The self-priming pump can only be supplied in hygienic versions.
- For further details, see also IM 70818 and IM 70737.
4.1.816
Centrifugal Pumps LKH Evap
4.1
.
Applications
The LKH Evap pump is a highly efficient and economical centrifugal
pump, which meets the requirements of hygienic and gentle product
treatment and chemical resistance. LKH Evap is specially designed
for use in the evaporation industry covering applications as liquid
concentration and powder processing solutions as well as dewatering
plant and equipment for the international dairy, food and beverage,
ethanol, starch, pharmaceutical, chemical, alcohol and brewery
industries.
LKH Evap is available in ten sizes, LKH Evap-10,-15, -20, -25, -35,
-40, -45, -50, -60 and -70.
Standard design
The LKH Evap pump is designed for CIP with emphasis on large
internal radii and cleanable seals for use in the Evaporator industry and
can be delivered with Clear Flow Impeller as an option. The Clear Flow
Impeller is to be used in applications where there is a risk of building
up a hard layer of product between impeller and backplate. The LKH
Evap has a stainless steel shroud for protection of the motor, and the
complete unit is supported on four adjustable stainless steel legs.
Shaft seals
The LKH Evap pump is equipped with either an external single or a
flushed shaft seal. Both have stationary seal rings in stainless steel AISI
329
. with sealing surface in silicon carbide and rotating seal rings in
carbon. The secondary seal of the flushed seal is a long lasting lip seal.
The pump may also be equipped with a double mechanical shaft seal.
Materials Pressure
Product wetted steel parts: . . . . . . . . W. 1.4404 (316L). Max. inlet pressure:
Other steel parts: . . . . . . . . . . . . . . Stainless steel. LKH Evap-10/-70: . . . . . . . . . . . . . 1000kPa (10 bar).
Finish: . . . . . . . . . . . . . . . . . . . . . Standard blasted. LKH Evap-70: 60Hz . . . . . . . . . . . . 500kPa (5 bar).
Product wetted seals: . . . . . . . . . . . EPDM.
Temperature
Connections for FSS and DMSS: Temperature range: . . . . . . . . . . . . . -10°C to +140°C (EPDM).
6mm tube/Rp 1/8".
Flushed shaft seal:
Motor Water pressure inlet: . . . . . . . . . . . . Max. 1 bar.
Foot-flanged motor according to the IEC metric standard, 2 poles = Water consumption: . . . . . . . . . . . . 0.25 -0.5 l/min.
3000/3600 rpm at 50/60 Hz, IP 55 (with drain hole with labyrinth plug),
Double mechanical shaft seal:
insulation class F.
Water pressure inlet:
Motor sizes LKH Evap-10/-60: . . . . . . . . . . . . . Max. 500 kPa (5 bar).
50 Hz: . . . . . . . . . . . . . . . . . . . . . 1.5 - 75 kW. LKH Evap-70: . . . . . . . . . . . . . . . . Max. 300 kPa (3 bar).
60 Hz: . . . . . . . . . . . . . . . . . . . . . 1.75 - 86 kW.
Water consumption: . . . . . . . . . . . . 0.25 -0.5 l/min.
Warranty
Extended 3-years warranty on LKH Evap pumps. The warranty covers
all non wear parts on the condition that genuine Alfa Laval Spare
Parts are used.
4.1.817
LKH Evap Centrifugal Pumps
4.1
Dimensions (mm) Flow chart
J2 H (m) NPSHr(m)
120
3006-0001
M2
B C
100
80 LKH Evap-70
LKH
Eva
A
LKH Evap-40
G
p-35
60
J1
D
40 LKH
Eva
p-2 LKH Evap-50 LKH Evap-60
LKH Evap-20 5
F
20
LKH Evap-10 LKH Evap-45
3000-0157
M1 LKH Evap-15
0
H I E 0 50 100 150 200 250 300
Q (m³/h)
Pump Model LKHevap-10 LKHevap-15 LKHevap-20 LKHevap-25 LKHevap-35 LKHevap-40 LKHevap-45 LKHevap-50 LKHevap-60 LKHevap-70
A 142 166 180 193 193 212 212 205 261 254
B 87 66 88 106 119 126 126 118 102 147
C 23 43 27 32 23 28 28 35 62 25
D 247 247 253 303 303 329 329 329 329 408
E 51 87 63 69 54 64 64 77 106 76
Motor IEC IEC90 IEC100 IEC112 IEC132 IEC160 IEC180 IEC200 IEC250
Motor kW 1.5/2.2 3.0 4.0 5.5/7.5 11/15/18.5 22 30/37/45 55/75
F(max)* 262 282 285 304 332 352 372 446
G 157 185 198 196 262 286 399 394
H 288 325 359 383 485 533 670 738
I (LKHevap-10 to -60) 434 516 497 597 791 842 980 -
I (LKHevap-70) - - - - 804 855 993 1051
*Possible to reduce dimension F by min. 59 mm for all pump models. For smaller models it will be possible to reduce dimension F even further.
Moter overview
Pump Model LKHevap-10 LKHevap-15 LKHevap-20 LKHevap-25 LKHevap-35 LKHevap-40 LKHevap-45 LKHevap-50 LKHevap-60 LKHevap-70
Moter range (IEC) IEC90- IEC100- IEC90- IEC132- IEC112- IEC132- IEC112- IEC132- IEC132- IEC132-
IEC112 IEC132 IEC132 IEC160 IEC160 IEC180 IEC160 IEC180 IEC200 IEC250
Dimensional data are based on 2 pole, ABB motors.
4.1.818
Centrifugal Pumps LKH Evap
4.1
Connections
Options Ordering
A. Impeller with reduced diameter. Please state the following when ordering:
B. Motor for other voltage and/or frequency. - Pump size.
C. Motor with increased safety/flame proof motor. - Connections.
D. Inducer (only LKH Evap 10 to -50). - Impeller diameter.
E. Flushed shaft seal. - Motor size.
F. Double mechanical shaft seal. - Voltage and frequency.
G. Clear Flow Impeller. Special designed impeller for applications - Flow, pressure and temperature.
where there is a risk of building up a hard layer of product between - Density and viscosity of the product.
impeller and backplate. - Options.
H. Surface roughness, product wetted parts: Ra ≤ 0.8 µm.
Note!
I. Product wetted seals of Nitrile (NBR), Fluorinated rubber (FPM)
For further details, see also instruction manual.
or FEP.
J. Rotating seal ring of Silicon Carbide.
4.1.819
SolidC Centrifugal Pumps
4.1
.
Applications
The SolidC pump is designed for standard duty applications, like
pumping CIP (Cleaning In Place) solutions, utilities, water (processing,
heating, cooling), washing machines, simple transport duty within
working range. SolidC is suited for use in the food, dairy, beverage,
personal care, pharmaceutical, light chemical and water industries.
Standard design
The SolidC pump is designed for CIP with emphasis on large internal
radii and cleanable seals.
SolidC has a stainless steel shroud for protection of the motor, and the
complete unit is supported on four adjustable legs.
Shaft seals
The SolidC pump is equipped with either an external single or a flushed
shaft seal. Both have stationary seal rings in acid-resistant steel AISI
329 with sealing surface in silicon carbide and rotating seal rings in
carbon. The secondary seal of the flushed seal is a long lasting lip seal.
Materials Pressure
Product wetted steel parts: . . . . . . . . W. 1.4404 (316L). Max. inlet pressure: . . . . . . . . . . . . . 400 kPa (4 bar).
Other steel parts: . . . . . . . . . . . . . . Stainless steel
Temperature
Finish: . . . . . . . . . . . . . . . . . . . . . Standard blasted
Temperature range: . . . . . . . . . . . . . -10°C to +120°C (EPDM).
Product wetted seals: . . . . . . . . . . . EPDM.
Flushed shaft seal (FSS):
Connections for FSS:
Water pressure inlet: . . . . . . . . . . . . max. 100 kpa (1 bar).
R 1/8" (BSP) external thread.
Water consumption: . . . . . . . . . . . . 0.25 -0.5 l/min.
Motor
.
Foot-flanged motor according to the IEC metric standard, 2 poles =
3000/3600 rpm. at 50/60 Hz, IP 55 (with drain hole with labyrinth
plug), insulation class F.
50 Hz: . . . . . . . . . . . . . . . . . . . . . 1.1 - 22 kW
60 Hz: . . . . . . . . . . . . . . . . . . . . . 1.3 - 25 kW
NOTE!
When used with frequency converter the 22 kW motor only has 20
kW effect.
Warranty
Extended 3-years warranty on the SolidC Centrifugal Pump range.
The warranty covers all non wear parts on the condition that genuine
Alfa Laval Spare Parts are used.
4.1.820
Centrifugal Pumps SolidC
4.1
Dimensions (mm)
J2
B C
M2
G
J1
D
F
3008-0031
M1
H I E
Moter overview
Connections
4.1.821
SolidC Centrifugal Pumps
4.1
Flow chart
3008-0001
3008-0002
Options Ordering
A. Impeller with reduced diameter. Please state the following when ordering:
B. Motor for other voltage and/or frequency. - Pump size.
C. 1500 rpm. motor. - Connections.
D. Flushed shaft seal. - Impeller diameter.
E. Product wetted seals of Nitrile (NBR). Fluorinated rubber (FPM) - Motor size.
or FEP. - Voltage and frequency.
F. Rotating seal ring material in Silicon Carbide. - Flow, pressure and temperature.
- Density and viscosity of the product.
- Options.
Note!
For further details, see also ESE00797.
4.1.822
Centrifugal Pumps SolidC UltraPure Centrifugal Pump
4.1
.
Applications
The SolidC UltraPure pump is an efficient and economical centrifugal
pump, which meets the requirements of the pharmaceutical industries.
It provides gentle product treatment and is chemically resistant. SolidC
UltraPure is available in four sizes, SolidC-1 UltraPure, SolidC-2
UltraPure, SolidC-3 UltraPure and SolidC-4 UltraPure.
Standard design
As standard the SolidC UltraPure is delivered with a 45° outlet
(counterclockwise).
The SolidC UltraPure pump is designed for CIP and SIP with emphasis
on large internal radii and cleanable seals. SolidC UltraPure is
supported on four adjustable legs.
Shaft seals
The SolidC UltraPure pump is equipped with either an external single
or a flushed shaft seal. Both have stationary seal rings in acid-resistant
steel AISI 329 with sealing surface in silicon carbide and rotating seal
rings in silicon carbide. The secondary seal of the flushed seal is a
long lasting lip seal.
Materials Pressure
Product wetted steel parts: . . . W. 1.4404 (316L) with material Max. inlet pressure: . . . . . . . . . . . . . 400 kPa (4 bar).
traceability EN.10204.3.1
Temperature
Other steel parts: . . . . . . . . . Stainless steel.
Temperature range: . . . . . . . . -10°C to +120°C (EPDM).
Product wetted seals: . . . . . . EPDM USP class 6.
Finish: . . . . . . . . . . . . . . . . Mech Ra ≤ 0.5. Flushed shaft seal (FSS):
Water pressure inlet: . . . . . . . max. 100 kpa (1 bar).
Connections for FSS:
Water consumption: . . . . . . . 0.25 -0.5 l/min.
6mm tube/Rp 1/8".
.
Motor
Foot-flanged motor according to the IEC metric standard (EFF II), 2
poles = 3000/3600 rpm. at 50/60 Hz, IP 55 (with drain hole with
labyrinth plug), insulation class F.
O C T O B E R 2008
Motor sizes
50 Hz: . . . . . . . . . . . . . . . . 1.1 - 22 kW
60 Hz: . . . . . . . . . . . . . . . . 1.3 - 25 kW.
NOTE!
When used with frequency converter the 22 kW motor only has 20
kW effect.
Warranty
Extended 3-years warranty on the SolidC UltraPure Centrifugal Pump
range. The warranty covers all non wear parts on the condition that
genuine Alfa Laval Spare Parts are used.
4.1.823
SolidC UltraPure Centrifugal Pump Centrifugal Pumps
4.1
Dimensions (mm)
M
2
J2
C
A
B
J1
D
P1
F
3009-0006
T1
M1
H I E
Pump Model SolidC-1 UltraPure SolidC-2 UltraPure SolidC-3 UltraPure SolidC-4 UltraPure
A 180 200 210 230
B 67 94 121 120
C 28 35 31 27
D 238 227 311 333
E 40 47 44 44
P1 130 150 164 175
T1 21 27 23 21
Moter overview
Pump Model SolidC-1 UltraPure SolidC-2 UltraPure SolidC-3 UltraPure SolidC-4 UltraPure
Moter range (IEC) IEC90-IEC112 IEC100-IEC160 IEC132-IEC160 IEC132-IEC160
Dimensional data are based on 2 pole, WEGmotors.
Connections
Pump Model SolidC-1 UltraPure SolidC-2 UltraPure SolidC-3 UltraPure SolidC-4 UltraPure
Clamp ISO 2037 M1 13 13 13 29
M2 13 13 13 13
Clamp ASME BPE M1 13 13 13 29
M2 13 13 13 13
J1* 51 / 2" 63,5 / 2,5" 76,1 / 3" 76,1 / 3"
J2* 38 / 1,5" 38 / 1,5" 38 / 1,5" 51 / 2"
* Other dimensions available on request.
ESE00678/1
TC ISO 2037
Clamp Clamp
1/2" 12.7 12.7
4.1.824
Centrifugal Pumps SolidC UltraPure Centrifugal Pump
4.1
Flow chart
H (m) H (m)
100 130
3900-0001
3900-0002
90 120
SolidC-4 UltraPure
110
80
SolidC-4 UltraPure 100
70 90
60 80
50 70
60
40
50 SolidC-3 UltraPure
30 40
SolidC-3 UltraPure
20 30
SolidC-1 UltraPure SolidC-2 UltraPure SolidC-2 UltraPure
10 20 SolidC-1 UltraPure
10
10 20 30 40 50 60 70 80 90
Q (m³/h) 10 20 30 40 50 60 70 80 90
Q (m³/h)
Frequency: 50 Hz Frequency: 60 Hz
Speed /synchr.): 3000 rpm Speed /synchr.): 3600 rpm
TD 247-053
No Drain 0ooutlet
4.1.825
FM-OS Centrifugal Pumps
4.1
.
Application
Centrifugal pump FM-OS is designed for use in food, pharmaceutical,
chemical and other industries where acid-resistant steel is required.
Standard design
All product wetted parts, ie. pump casing, impeller and pump shaft,
are made of acid-resistant steel 1.4404 (316L). Screws, yoke, nuts and
adaptor are made of stainless steel. Seals are made of Nitrile (NBR).
Shaft seal
Mechanical single or flushed seal with stationary seal ring of
acid-resistant steel AISI 329 with sealing surface of silicon carbid and
with rotating seal ring of carbon.
Motor Pressure
Standard foot-flanged motor acc. to IEC metric standard, 2 pol = Max. inlet pressure: . . . . . . . . . . . . . 400kPa (4 bar).
3000/3600 rpm. at 50/60 Hz, IP55 (with drain holes with labyrinth Max. outlet pressure: . . . . . . . . . . . . 700kPa (7 bar).
plug), insulation class F. Max. water pressure, (flushed seal): . . Normally atmospheric
(max. 1 bar)
Motor size
50 Hz: . . . . . . . . . . . . . . . . . . . . . 1.1 kW. Temperature
60 Hz: . . . . . . . . . . . . . . . . . . . . . 1.3 kW. Temperature range: . . . . . . . . . . . . . -10°C to +140°C (EPDM).
Water consumption
Flushed seal: . . . . . . . . . . . . . . . . . 0.25 - 0.5 l/min.
Impeller diameter
Impeller diameter: . . . . . . . . . . . . . . 115 mm.
Weight
Weight: . . . . . . . . . . . . . . . . . . . . . 20 kg.
4.1.826
Centrifugal Pumps FM-OS
4.1
Dimensions (mm) Options
J2 A. Impeller with reduced diameter.
B B. Flushed shaft seal.
C
M2
J1
D
(PTFE).
G. Rotating seal ring of Silicon Carbide.
M1
F
3010-0016
H I E
Moter overview
Connections
FM0S
Pump Model
Clamp ISO 2037 M1 21
M2 21
Union ISO(IDF) M1 21
M2 21
Union DIN/ISO M1 22
M2 22
Union SMS M1 20
M2 20
Union (BS)RJT M1 22
M2 22
J1* 51 / 2"
J2* 51 / 2"
* Other dimensions available on request.
ESE00271/4
4.1.827
FM-OS Centrifugal Pumps
4.1
Volumetric flow
H (m)
25
3010-0000
20
15
FM-OS/95
10
FM-OS/115
5 10 15 20 25 30
Q (m³/h)
Ordering
Please state the following when ordering:
- Pump type.
- Voltage and frequency.
- Flow rate, pressure and temperature.
- Density and viscosity of product.
- Options.
NOTE!
For further details, see also instruction IM 70344.
Inlet and outlet: 51 mm
4.1.828
Centrifugal Pumps GM and GM-A Centrifugal Pump
4.1
.
Application
The GM centrifugal pump is specially designed for food, chemical,
pharmaceutical and other industries where acid resistant steel is
required.
Standard design
GM:
Pump casing and shaft of acid-resistant steel 1.4404 (316L). Impeller
of glass fibre reinforced nylon (max. 80oC). Studbolts and nuts for
pump casing of stainless steel . Adaptor and collets of plastic.
GM-A:
Pump casing, shaft and impeller of acid resistant steel 1.4404 (316L).
Nuts, yoke and adapter of stainless steel.
Seals are made of Nitrile (NBR).
Shaft seal
Mechanical single seal with stationary seal ring of acid-resistant steel
AISI 329 with sealing surface of silicon carbide, and with rotating seal
ring of carbon.
Motor Pressure
Standard foot-flanged motor acc. to IEC metric standard, 2 pol = Max. inlet pressure: . . . . . . . . 400 kPa (4 bar).
3000/3600 rpm. at 50/60 Hz,
Temperature range
IP55 (with drain holes with labyrinth plug), insulation class F.
GM: . . . . . . . . . . . . . . . . . . : -10°C to +80°C
Motor size GM-A: . . . . . . . . . . . . . . . . -10°C to +140°C (EPDM)
50 Hz: . . . . . . . . . . . . . . . . . . . . . 0.55 kW.
Impeller diameter
Impeller diameter: . . . . . . . . . 115 mm.
Weight
GM: . . . . . . . . . . . . . . . . . . 11 kg.
GM-A: . . . . . . . . . . . . . . . . 13 kg.
4.1.829
GM and GM-A Centrifugal Pump Centrifugal Pumps
4.1
Dimensions (mm) Options
J2 A. Impeller with reduced diameter.
C
B. Fitted on stainless steel legs (3 legs).
M2
B
C. Shroud and adjustable legs (4 legs).
D. Other voltage, frequency or flameproof motor.
E. Inlet and outlet with flanges.
G
J1
D
G. Product wetted seals of EPDM, Fluorinated rubber (FPM) or PTFE.
H. Rotating seal ring of Silicon Carbide.
Ordering
M1
F
3010-0017
Please state the following when ordering:
- Pump type.
- Connections.
H I E - Voltage and frequency.
- Flow rate, pressure and temperature.
- Density and viscosity of product.
Pump specific measures - Options.
Note!
Pump Model GM
For further details see also instruction ESE02002.
A 90
B 49
C 31
D 140
E 58
Moter overview
Pump Model GM
Moter range (IEC) IEC71
Dimensional data are based on 2 pole, ABB motors.
Connections
GM
Pump Model
Clamp ISO 2037 M1 12
M2 12
Union ISO(IDF) M1 23
M2 21
Union DIN/ISO M1 22
M2 22
Union SMS M1 23
M2 20
Union (BS)RJT M1 19
M2 19
J1* 38 / 1,5"
J2* 38 / 1,5"
* Other dimensions available on request.
ESE00272/5
4.1.830
Centrifugal Pumps GM and GM-A Centrifugal Pump
4.1
Volumetric flow
H (m)
25
3010-0002
20
115
15
105
10
95
5
65 75 85
0
0 5 10 15 Q (m³/h)
P (kW)
1.00
0.75
105
115 95 85
0.50
75
0.25
65
0.00
0 5 10 15 Q (m³/h)
4.1.831
MR-166S, -185S, -200S, -300 Centrifugal Pumps
4.1
.
Application
MR is a liquid-ring pump specially designed for pumping liquids
containing air or gas. The pump is for use in food, chemical,
pharmaceutical and similar industries. The pump is mainly used for
CIP-return applications.
Standard design
All product wetted parts, i.e. pump casing, casing cover and impeller
are made of acid resistant steel, duplex grade. Seals are made of
EPDM rubber.
Cap nuts, legs, leg brackets, adaptor and shroud are made of stainless
steel. The shroud has noise absorbing lining inside.
Shaft seal
On MR-166S, -185S and 200S, the mechanical single seals have
stationary seal rings of acid resistant steel, duplex grade and rotating
seal rings of carbon.
The MR-300 has mechanical single seal with stationary seal rings of
carbon and rotating seal rings of acid resistant steel, duplex grade.
Motor Pressure
Standard foot-flanged motor acc. to IEC metric standard 4 pol = Max. inlet pressure: . . . . . . . . . . . . . 400 kPa (4 bar).
1500/1800 rpm. at 50/60 Hz.
Temperature
IP55 (with drain holes with labyrinth plug), insulation class F.
Temperature range: . . . . . . . . . . . . . -10°C to +140°C (EPDM).
Motor sizes
50 Hz 60 Hz
2.2 kW (166S) 2.2 kW (166S)
5.5, 7.5 kW (MR-185S) 4.5, 7.5 kW (MR-185S)
5.5, 7.5, 11 kW (MR-200S) 7.5, 11 kW (MR-200S)
15, 18.5, 22 kW (MR-300) 15, 16.5, 22 kW (MR-300)
50Hz, 230VD/400-415VY
60Hz, 440-460VY
For other voltages, please refer to Anytime Configurator.
4.1.832
Centrifugal Pumps MR-166S, -185S, -200S, -300
4.1
Dimensions (mm) Volumetric flow MR-166S, -185S, -200S and -300
H (m)
60
3100-0000
50
A
40
30
3100-0001
B C 20
MR-166S/-185S/-200S 10
J2 MR-185S MR-200S
M2
C MR-166S MR-300
0
0 10 20 30 40 50 60 70 80 90
Q (m³/h)
G
D
J1
F
M1
3100-0086
H I E
MR-300
Moter overview
Connections
4.1.833
MR-166S, -185S, -200S, -300 Centrifugal Pumps
4.1
Options Ordering
A. Other voltage and frequency. Please state the following when ordering:
B. Pump without shroud and legs. - Pump type.
C. Pump without shroud. - Voltage and frequency.
D. Noise reduction valve. - Connections.
E. Product wetted seals of Nitrile (NBR) or Fluorinated rubber (FPM). - Flow rate. pressure and temperature.
F. Stationary seal ring with sealing surface of Silicon Carbide and - Density and viscosity of product.
rotating seal ring of Silicon Carbide. (MR-185S and MR-200S only). - Options.
Note!
For further information, see also instruction ESE00675 and ESE02051.
4.1.834
Centrifugal Pumps LKH
4.1
.
ky Performance Curves
Alfa Laval LKH-5, 50 Hz
Motor: 3000 rpm. synchr. Motor: 1500 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%
Impeller, Max. dia.: 132 mm Impeller, Max. dia.: 132 mm
Impeller, Min. dia.: 90 mm Impeller, Min. dia.: 90 mm
Pump inlet, Dia.: 51 mm, DN 50 Pump inlet, Dia.: Dia.: 51 mm, DN 50
Pump outlet, Dia.: 38 mm, DN 40 Pump outlet, Dia.: Dia.: 38 mm, DN 40
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 1.5 kW, 2870 rpm. asynchr., 50 Hz. For NOTE! The curves refer to motor: 1.1 kW, 1410 rpm. asynchr., 50 Hz. For
smaller motors, reduce head (H) with: 3%. smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3000-0004
3000-0003
6
20
5
15
4
10 3
132
2
120 132
5 90 100 110 5 110 120
1 90 100 1
0 0 0 0
0 5 10 15 20 25 Q (m³/h) 0 3 6 9 12 Q (m³/h)
P (kW) P (kW)
1.6 0.3
1.4
1.2
132
0.2
1.0 132
0.8 120
110
0.6
0.1
100
0.4
90
0.2
0.0 0.0
0 5 10 15 20 25 Q (m³/h) 0 3 6 9 12 Q (m³/h)
4.1.835
LKH-5, 60 Hz Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-5, 60 Hz
Motor: 3600 rpm. synchr. Motor: 1800 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%
Impeller, Max. dia.: 132 mm Impeller, Max. dia.: 132 mm
Impeller, Min. dia.: 90 mm Impeller, Min. dia.: 90 mm
Pump inlet, Dia.: 51 mm, DN 50 Pump inlet, Dia.: 51 mm, DN 50
Pump outlet, Dia.: 38 mm, DN 40 Pump outlet, Dia.: 38 mm, DN 40
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 2.5 kW, 3460 rpm. asynchr., 60 Hz. For NOTE! The curves refer to motor: 1.3 kW, 1700 rpm. asynchr., 60 Hz. For
smaller motors, reduce head (H) with: 3%. smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3000-0006
3000-0005
9
30
8
25 7
6
20
5
15 4
132
10 3
120 132
110 2 90 100 110 120
90 100
5 5
1 1
0 0 0 0
0 5 10 15 20 25 Q (m³/h) 0 3 6 9 12 Q (m³/h)
P (kW) P (kW)
2.0 0.5
132
1.8
1.6 0.4
120
1.4
1.2 0.3
110 132
1.0
100
0.8 0.2
0.6 90
0.4 0.1
0.2
0.0 0.0
0 5 10 15 20 25 Q (m³/h) 0 3 6 9 12 Q (m³/h)
4.1.836
Centrifugal Pumps LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap-
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap-10, 50 Hz
Motor: 3000 rpm. synchr. Motor: 1500 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%.
Impeller, Max. dia.: 163 mm Impeller, Max. dia.: 163 mm
Impeller, Min. dia.: 110 mm Impeller, Min. dia.: 130 mm
Pump inlet, Dia.: 63.5 mm, DN 65 Pump inlet, Dia.: 63.5 mm, DN 65
Pump outlet, Dia.: 51 mm, DN 50 Pump outlet, Dia.: Dia.: 51 mm, DN 50
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 4 kW, 2840 rpm. asynchr., 50 Hz. For NOTE! The curves refer to motor: 1.5 kW, 1420 rpm. asynchr., 50 Hz.
smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3000-0008
35
10
30
8
25
20 6
163 163
15 160 160
4
150
10 140 150
110 120 130 2 130 140 4
5 5
0 0 0 0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 Q (m³/h) 0 2 4 6 8 10 12 14 16 18 20 22
Q (m³/h)
P (kW) P (kW)
4.5 0.6
4.0
163 0.5 163
3.5
160 160
3.0 0.4
150
2.5 150
140 0.3
2.0 140
130 130
1.5 0.2
120
1.0
110 0.1
0.5
0.0 0.0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 Q (m³/h) 0 2 4 6 8 10 12 14 16 18 20 22
Q (m³/h)
Note: If Clear flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.837
LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap-10, 60 Hz
Motor: 3600 rpm. synchr. Motor: 1800 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%.
Impeller, Max. dia.: 163 mm Impeller, Max. dia.: 163 mm
Impeller, Min. dia.: 110 mm Impeller, Min. dia.: 140 mm
Pump inlet, Dia.: 63.5 mm, DN 65 Pump inlet, Dia.: 63.5 mm, DN 65
Pump outlet, Dia.: 51 mm, DN 50 Pump outlet, Dia.: 51 mm, DN 50
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 8.6 kW, 3500 rpm. asynchr., 60 Hz. For NOTE! The curves refer to motor: 1.75 kW, 1750 rpm. asynchr., 60 Hz.
smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3000-0010
3000-0009
50
40 10
30 163
163 160
160 5
20 150
140 150 140
130 2.5
10 120 10
110
0 0.0
0 0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 Q (m³/h)
Q (m³/h)
P (kW) P (kW)
1.2
9
8 1.0
163 163
7
160 0.8 160
6
5 0.6 150
150
4
140 140
0.4
3 130
2 120 0.2
110
1
0.0
0 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 Q (m³/h)
Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.838
Centrifugal Pumps LKH-/ LKHI/ LKH Evap-15, 50 Hz
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHI/ LKH Evap-15, 50 Hz
Motor: 3000 rpm. synchr. Motor: 1500 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%.
Impeller, Max. dia.: 138 mm Impeller, Max. dia.: 138 mm
Impeller, Min. dia.: 120 mm Impeller, Min. dia.: 120 mm
Pump inlet, Dia.: 101.6 mm, DN 100 Pump inlet, Dia.: 101.6 mm, DN 100
Pump outlet, Dia.: 76 mm, DN 80 Pump outlet, Dia.: 76 mm, DN 80
Performance data refer to water at 20°C Performance data refer to water at 20°C
NOTE! The curves refer to motor: 5.5 kW, 2865 rpm. asynchr., 50 Hz. For smaller NOTE! The curves refer to motor: 1.5 kW, 1420 rpm. asynchr., 50 Hz.
motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY
FACTOR.
DO NOT FORGET THE SAFETY FACTOR.
H (m) NPSHr (m) H (m) NPSHr (m)
25 8
3000-0012
3000-0011
7
20
6
15 5
4
10 3
138
130 2
5 10 138
120 120 130
1 4
0 0 0 0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 Q (m³/h) 0 10 20 30 40 50 60 Q (m³/h)
P (kW)
P (kW) 1.0
6
138 0.8
5 138
130 0.6
4 130
3 0.4
120 120
2
0.2
1
0.0
0 10 20 30 40 50 60 Q (m³/h)
0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.839
LKH-/ LKHI/ LKH Evap-15 , 60 Hz Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHI/ LKH Evap-15 , 60 Hz
Performance data refer to water at 20°C Performance data refer to water at 20°C
NOTE! The curves refer to motor: 5.5 kW, 2865 rpm. asynchr., 50 Hz. For smaller NOTE! The curves refer to motor: 1.5 kW, 1420 rpm. asynchr., 50 Hz.
motors, reduce head (H) with: 3%.
H (m) NPSHr (m) H (m)
NPSHr (m)
30 8
3000-0013
3000-0014
25 7
6
20
5
15 4
3
10 138 138
120 130 2
5 120 130
10
1 4
0 0 0 0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70
Q (m³/h) Q (m³/h)
P (kW) P (kW)
9 1.4
138
8 138
130 1.2
7
1.0
6 130
5 0.8
120
4 0.6
120
3
0.4
2
1 0.2
0 0.0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70
Q (m³/h) Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.840
Centrifugal Pumps LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap-
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap-20, 50 Hz
Motor: 3000 rpm. synchr. Motor: 1500 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%.
Impeller, Max. dia.: 165 mm Impeller, Max. dia.: 165 mm
Impeller, Min. dia.: 120 mm Impeller, Min. dia.: 140 mm
Pump inlet, Dia.: 63.5 mm, DN 65 Pump inlet, Dia.: 63.5 mm, DN 65
Pump outlet, Dia.: 51 mm, DN 50 Pump outlet, Dia.: 51 mm, DN 50
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 7.5 kW, 2870 rpm. asynchr., 50 Hz. For NOTE! The curves refer to motor: 1.5 kW, 1420 rpm. asynchr., 50 Hz.
smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3000-0016
3000-0015
35 14
30 12
25 10
165
20 160 8
150
15 6 165
130 140 160
10 120 4 150
140 4
5 5 2
0 0 0 0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 0 5 10 15 20 25 30 35
Q (m³/h) Q (m³/h)
P (kW) P (kW)
9 1.0
8
165
7 0.8
165
6 160
160 0.6
5 150
150
4 140 140
130 0.4
3
120
2
0.2
1
0 0.0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 0 5 10 15 20 25 30 35
Q (m³/h) Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.841
LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap- Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap-20, 60 Hz
Motor: 3600 rpm. synchr. Motor: 1800 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%.
Impeller, Max. dia.: 165 mm Impeller, Max. dia.: 165 mm
Impeller, Min. dia.: 120 mm Impeller, Min. dia.: 140 mm
Pump inlet, Dia.: 63.5 mm, DN 65 Pump inlet, Dia.: 63.5 mm, DN 65
Pump outlet, Dia.: 51 mm, DN 50 Pump outlet, Dia.: 51 mm, DN 50
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 12.5 kW, 3500 rpm. asynchr., 60 Hz. NOTE! The curves refer to motor: 1.75 kW, 1750 rpm. asynchr., 60 Hz.
For smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3000-0018
14
50
12
40
10
165 165
30 160 8 160
150 6
20 140 150
130 4
120
140
10 10 4
2
0 0 0 0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 0 5 10 15 20 25 30 35 40
Q (m³/h)
Q (m³/h)
P (kW) P (kW)
12 1.6
11 165
165
10 160 150
160
9 1.2 140
8 150
7
140 0.8
6
5
130
4
120
3 0.4
2
1
0 0.0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 0 5 10 15 20 25 30 35 40
Q (m³/h)
Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.842
Centrifugal Pumps LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap-
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap-25 , 50 Hz
Motor: 3000 rpm. synchr. Motor: 1500 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%.
Impeller, Max. dia.: 205 mm Impeller, Max. dia.: 205 mm
Impeller, Min. dia.: 160 mm Impeller, Min. dia.: 160 mm
Pump inlet, Dia.: 76 mm, DN 80 Pump inlet, Dia.: 76 mm, DN 80
Pump outlet, Dia.: 63.5 mm, DN 65 Pump outlet, Dia.: 63.5 mm, DN 65
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 2.2 kW, 1430 rpm. asynchr., 50 Hz.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
H (m) H (m)
NPSHr (m) NPSHr (m)
60 20
3000-0020
3000-0019
18
50
16
40 14
205 12
200
30 190 10
180 8
170 205
20 160 6 190 200
4 180
10 10 170
160
2 4
0 0 0 0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 0 10 20 30 40 50 60 Q (m³/h)
Q (m³/h)
P (kW)
P (kW)
20
2.0
18 205
16
205 1.6 200
14
200
12 190
190 1.2
10 180
180
8 170
170 0.8
6 160
160
4
0.4
2
0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 0.0
Q (m³/h) 0 10 20 30 40 50 60 Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.843
LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap- Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap-25, 60 Hz
Motor: 3600 rpm. synchr. Motor: 1800 rpm. synchr.
:
Tolerance: ±5%. Tolerance: ±5%.
Impeller, Max. dia.: 205 mm Impeller, Max. dia.: 205 mm
Impeller, Min. dia.: 160 mm Impeller, Min. dia.: 160 mm
Pump inlet, Dia.: 76 mm, DN 80 Pump inlet, Dia.: 76 mm, DN 80
Pump outlet, Dia.: 63.5 mm, DN 65 Pump outlet, Dia.: 63.5 mm, DN 65
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 25 kW, 3545 rpm. asynchr., 60 Hz. NOTE! The curves refer to motor: 3.5 kW, 1720 rpm. asynchr., 60 Hz.
For smaller motors, reduce head (H) with:
- 3% for 12.5 - 21 kW.
- 5% for 6.3 - 8.6 kW.
DO NOT FORGET THE SAFETY FACTOR.
DO NOT FORGET THE SAFETY FACTOR.
H (m) NPSHr (m) H (m) NPSHr (m)
90 25
3000-0021
3000-0022
80
70 20
60
205 15
50
200 205
40 190 200
180 10 190
30 160 170 170
180
20 160
10 5
10 5 5
0 0 0 0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 0 5 10 15 20 25 30 35 40 45 50 55 60 65
Q (m³/h) Q (m³/h)
P (kW) P (kW)
30 4
205
25
200 3 205
20 200
190
190
180
15 2 180
170
170
10 160 160
1
5
0 0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 0 5 10 15 20 25 30 35 40 45 50 55 60 65
Q (m³/h) Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.844
Centrifugal Pumps LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap-
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap-35, 50 Hz
Motor: 3000 rpm. synchr. Motor: 1500 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%.
Impeller, Max. dia.: 220 mm Impeller, Max. dia.: 220 mm
Impeller, Min. dia.: 170 mm Impeller, Min. dia.: 170 mm
Pump inlet, Dia.: 63.5 mm, DN 65 Pump inlet, Dia.: 63.5 mm, DN 65
Pump outlet, Dia.: 51 mm, DN 50 Pump outlet, Dia.: 51 mm, DN 50
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 15 kW, 2930 rpm. asynchr., 50 Hz. For NOTE! The curves refer to motor: 1.5 kW, 1420 rpm. asynchr., 50 Hz.
smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
H (m) H (m) NPSHr (m)
NPSHr (m)
80 20
3000-0024
3000-0023
18
70
16
60 220
220 14
50 12 210
210 200
40 200 10 190
190 8 180
30 180 170
170 6
20 4
10 5 2 5
0 0 0 0
0 10 20 30 40 50 60 Q (m³/h) 0 2 4 6 8 10 12 14 16 18 20 22
Q (m³/h)
P (kW)
P (kW)
15 2.0
14
13
220 1.6
12
11 220
210
10
1.2 210
9 200
200
8
7 190 190
6 0.8 180
180
5 170 170
4
0.4
3
2
1
0.0
0 0 2 4 6 8 10 12 14 16 18 20 22
0 10 20 30 40 50 60 Q (m³/h) Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.845
LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap-35, 60 Hz Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap-35, 60 Hz
Motor: 3600 rpm. synchr. Motor: 1800 rpm. synchr.
Tolerance: ±5%. Tolerance: ±5%.
Impeller, Max. dia.: 220 mm Impeller, Max. dia.: 220 mm
Impeller, Min. dia.: 170 mm Impeller, Min. dia.: 170 mm
Pump inlet, Dia.: 63.5 mm, DN 65 Pump inlet, Dia.: 63.5 mm, DN 65
Pump outlet, Dia.: 51 mm, DN 50 Pump outlet, Dia.: 51 mm, DN 50
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 21 kW, 3535 rpm. asynchr., 50 Hz. For NOTE! The curves refer to motor: 2.5 kW, 1720 rpm. asynchr., 60 Hz.
smaller motors, reduce head (H) with:
- 3% for 12.5 - 17 kW.
- 5% for 6.3 - 8.6 kW.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
H (m) NPSHr (m) H (m) NPSHr (m)
110 30
3000-0025
3000-0026
100
90 25
80
220
70 20
210
60 220
200 210
190 15 200
50 190
40 170 180 170 180
10
30
20 5 2.5
10 5
0 0 0 0.0
0 5 10 15 20 25 30 35 40 45 50 55 0 5 10 15 20 25 Q (m³/h)
Q (m³/h)
P (kW) P (kW)
25 2.5
220
220 210
20 2.0
200
210
190
15 1.5
200 180
190
170
10 180 1.0
170
5 0.5
0 0.0
0 5 10 15 20 25 30 35 40 45 50 55 0 5 10 15 20 25 Q (m³/h)
Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.846
Centrifugal Pumps LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap-
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap-40, 50 Hz
Motor: 3000 rpm. synchr. Motor: 1500 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%
Impeller, Max. dia.: 235 mm Impeller, Max. dia.: 235 mm
Impeller, Min. dia.: 170 mm Impeller, Min. dia.: 180 mm
Pump inlet, Dia.: 76 mm, DN 80 Pump inlet, Dia.: 76 mm, DN 80
Pump outlet, Dia.: 63.5 mm, DN 65 Pump outlet, Dia.: 63.5 mm, DN 65
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 22 kW, 2940 rpm. asynchr., 50 Hz. For NOTE! The curves refer to motor: 4 kW, 1425 rpm. asynchr., 50 Hz. For
smaller motors, reduce head (H) with: smaller motors, reduce head (H) with: 5%.
- 3% for 11 - 18.5 kW.
- 5% for 7.5 kW.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
H (m) NPSHr (m) H (m) NPSHr (m)
80 25
3000-0028
3000-0027
70
20
60
235
50
230 15
220 235
40 210
200 230
30 10 220
170 180190 210
20 200
5 190
180 5
10 5
0 0
0 0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 0 10 20 30 40 50 60 70
Q (m³/h)
Q (m³/h)
P (kW)
P (kW)
25.0
4
22.5 235
20.0 230
235
17.5 220 3 230
15.0 210 220
210
12.5 200
190 2 200
10.0 190
180
7.5 180
170
5.0 1
2.5
0.0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 0
Q (m³/h) 0 10 20 30 40 50 60 70
Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.847
LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap-40, 60 Hz Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHUP-/ LKHPF-/ LKHI/ LKH Evap-40, 60 Hz
Motor: 3600 rpm. synchr. Motor: 1800 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%
Impeller, Max. dia.: 235 mm Impeller, Max. dia.: 235 mm
Impeller, Min. dia.: 170 mm Impeller, Min. dia.: 190 mm
Pump inlet, Dia.: 76 mm, DN 80 Pump inlet, Dia.: 76 mm, DN 80
Pump outlet, Dia.: 63.5 mm, DN 65 Pump outlet, Dia.: 63.5 mm, DN 65
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 25 kW, 3500 rpm. asynchr., 60 Hz. For NOTE! The curves refer to motor: 6.3 kW, 1750 rpm. asynchr., 60 Hz. For
smaller motors, reduce head (H) with: smaller motors, reduce head (H) with: 5%.
- 3% for 12.5 - 21 kW.
- 5% for 8.6 kW.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
H (m) NPSHr (m) H (m) NPSHr (m)
120 35
3000-0030
3000-0029
110
235 30
100
230
90
25
80 220
70 210 20
60 235
230
50 15
200 210 220
40 190 200
30 170 180 10 190
20
10 2.5 5 5
0 0.0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 0 0
Q (m³/h) 0 5 10 15 20 25 30 35 40 45 50 55 60 65
Q (m³/h)
P (kW)
30 P (kW)
5
235 230 220 235
25 230
210 4
200
20
220
190 210
15 3
180 200
170 190
10 2
5
1
0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140
Q (m³/h) 0
0 5 10 15 20 25 30 35 40 45 50 55 60 65
Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.848
Centrifugal Pumps LKH-/ LKHPF-/ LKHI/ LKH Evap-
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHPF-/ LKHI/ LKH Evap-45, 50 Hz
Motor: 3000 rpm. synchr. Motor: 1500 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%
Impeller, Max. dia.: 178 mm Impeller, Max. dia.: 178 mm
Impeller, Min. dia.: 140 mm Impeller, Min. dia.: 140 mm
Pump inlet, Dia.: 101.6 mm, DN 100 Pump inlet, Dia.: 101.6 mm, DN 100
Pump outlet, Dia.: 76 mm, DN 80 Pump outlet, Dia.: 76 mm, DN 80
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 15 kW, 2930 rpm. asynchr., 50 Hz. For smaller NOTE! The curves refer to motor: 4 kW, 1430 rpm. asynchr., 50 Hz. For
smaller motors, reduce head (H) with: 5%.
motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3000-0032
3000-0031
40 12
30 9
20 6
178 178
170 170
10 160 10 3 6
140 150 150 160
140
0 0 0 0
0 20 40 60 80 100 120 140 160 180 0 10 20 30 40 50 60 70 80 90
Q (m³/h) Q (m³/h)
P (kW) P (kW)
15 2.0
14 1.8
13 178 178
12 1.6
11 170 1.4
10 170
9 1.2
8 160 160
1.0
7
6 150 0.8 150
5 0.6
140 140
4
3 0.4
2 0.2
1
0 0.0
0 20 40 60 80 100 120 140 160 180 0 10 20 30 40 50 60 70 80 90
Q (m³/h) Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.849
LKH-/ LKHPF-/ LKHI/ LKH Evap-45, 60 Hz Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHPF-/ LKHI/ LKH Evap-45, 60 Hz
Motor: 3600 rpm. synchr. Motor: 1800 rpm. synchr.
Tolerance: ±5%. Tolerance: ±5%.
Impeller, Max. dia.: 178 mm Impeller, Max. dia.: 178 mm
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 25 kW, 3545 rpm. asynchr., 60 Hz. For NOTE! The curves refer to motor: 3.5 kW, 1720 rpm. asynchr., 60 Hz.
smaller motors, reduce head (H) with:
- 3% for 12.5 - 21 kW.
- 5% for 6.3 - 8.6 kW.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3000-0034
3000-0033
60
15
50
40
10
30
178 170 178
20 170 5
150 160
10 140 150 160 10 140 1.25
0 0.00
0 0
0 10 20 30 40 50 60 70 80 90
0 20 40 60 80 100 120 140 160 180 Q (m³/h)
Q (m³/h)
P (kW)
P (kW) 3.0
25 178
178
2.5
170
20 170
2.0
160
15 160 1.5
150
150
10 1.0 140
140
0.5
5
0.0
0 10 20 30 40 50 60 70 80 90
0 Q (m³/h)
0 20 40 60 80 100 120 140 160 180
Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.850
Centrifugal Pumps LKH-/ LKHPF-/ LKHI/ LKH Evap-
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHPF-/ LKHI/ LKH Evap-50, 50 Hz
Motor: 3000 rpm. synchr. Motor: 1500 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%
Impeller, Max. dia.: 205 mm Impeller, Max. dia.: 205 mm
Impeller, Min. dia.: 150 mm Impeller, Min. dia.: 160 mm
Pump inlet, Dia.: 101.6 mm, DN 100 Pump inlet, Dia.: 101.6 mm, DN 100
Pump outlet, Dia.: 76 mm, DN 80 Pump outlet, Dia.: 76 mm, DN 80
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 22 kW, 2940 rpm. asynchr., 50 Hz. For NOTE! The curves refer to motor: 4 kW, 1430 rpm. asynchr., 50 Hz. For
smaller motors, reduce head (H) with: smaller motors, reduce head (H) with: 5%.
- 3% for 11 - 18.5 kW.
- 5% for 5.5 - 7.5 kW.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
H (m) H (m)
NPSHr (m) NPSHr (m)
80 20
3000-0036
3000-0035
70
60 15
50
40 10
205
30 200 205
180
20 190 5 190 200
160 170 180
150 160 170
10 5 5
0 0 0
10 20 30 40 50 60 70 80 90 100 110 120 130 140 0 10 20 30 40 50 60 70 80 90
Q (m³/h) Q (m³/h)
P (kW) P (kW)
25 4
205 205
20
200 3 200
190
190
15 180
180 2 170
10 170 160
160
150 1
5
0
10 20 30 40 50 60 70 80 90 100 110 120 130 140 0 10 20 30 40 50 60 70 80 90
Q (m³/h) Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.851
LKH-/ LKHPF-/ LKHI/ LKH Evap- Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHPF-/ LKHI/ LKH Evap-50, 60 Hz
Motor: 3600 rpm. synchr. Motor: 1800 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%.
Impeller, Max. dia.: 205 mm Impeller, Max. dia.: 205 mm
Impeller, Min. dia.: 150 mm Impeller, Min. dia.: 170 mm
Pump inlet, Dia.: 101.6 mm, DN 100 Pump inlet, Dia.: 101.6 mm, DN 100
Pump outlet, Dia.: 76 mm, DN 80 Pump outlet, Dia.: 76 mm, DN 80
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 25 kW, 3500 rpm. asynchr., 60 Hz. For NOTE! The curves refer to motor: 4.5 kW, 1750 rpm. asynchr., 60 Hz. For
smaller motors, reduce head (H) with: smaller motors, reduce head (H) with: 5%.
- 3% for 12.5 - 21 kW.
- 5% for 6.3 - 8.6 kW.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3000-0038
205
70
200 20
60
50 190 15
40 205
180
30
170 10 200
160 190
150 180
20 170
5 5
10 5
0 0 0
10 20 30 40 50 60 70 80 90 100 110 120 130 140 0 10 20 30 40 50 60 70 80 90
Q (m³/h) Q (m³/h)
P (kW) P (kW)
30 5
0
10 20 30 40 50 60 70 80 90 100 110 120 130 140 0 10 20 30 40 50 60 70 80 90
Q (m³/h) Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.852
Centrifugal Pumps LKH-/ LKHPF-/ LKHI/ LKH Evap-
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHPF-/ LKHI/ LKH Evap-60, 50 Hz
Motor: 3000 rpm. synchr. Motor: 1500 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%.
Impeller, Max. dia.: 210 mm Impeller, Max. dia.: 210 mm
Impeller, Min. dia.: 160 mm Impeller, Min. dia.: 160 mm
Pump inlet, Dia.: - 101.6 mm, DN 100 Pump inlet, Dia.: - 101.6 mm, DN 100
- DN 150 - DN 150
Pump outlet, Dia.: - 101.6 mm, DN 100 Pump outlet, Dia.: - 101.6 mm, DN 100
- NDN 100 - DN 100
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 30 kW, 2955 rpm. asynchr., 50 Hz. For NOTE! The curves refer to motor: 4 kW, 1425 rpm. asynchr., 50 Hz. For
smaller motors, reduce head (H) with:3% for 11 - 22 kW. smaller motors, reduce head (H) with: 5%.
6% for 5.5 - 7.5 kW.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
H (m) NPSHr (m) H (m) NPSHr (m)
80 20
3000-0040
3000-0039
70
60 15
50
40 10
30
200 210 210
20 5 200
180 190 180 190
10 160 170 10
160
170 10
0 0 0
0 20 40 60 80 100 120 140 160 180 200 220 240 0 30 60 90 120 Q (m³/h)
Q (m³/h)
P (kW) P (kW)
40 5
35
4
30 210 210
200
25 200
3
20 190 190
180 2 180
15
170 170
10 160 160
1
5
0 0
0 20 40 60 80 100 120 140 160 180 200 220 240 0 30 60 90 120 Q (m³/h)
Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.853
LKH-/ LKHPF-/ LKHI/ LKH Evap-60, 60 Hz Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHPF-/ LKHI/ LKH Evap-60, 60 Hz
Motor: 3600 rpm. synchr. Motor: 1800 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%
Impeller, Max. dia.: 210 mm Impeller, Max. dia.: 210 mm
Impeller, Min. dia.: 160 mm Impeller, Min. dia.: 160 mm
Pump inlet, Dia.: - 101.6 mm, DN 100 Pump inlet, Dia.: - 101.6 mm, DN 100
- DN 150 - DN 150
Pump outlet, Dia.: - 101.6 mm, DN 100 Pump outlet, Dia.: - 101.6 mm, DN 100
- DN 100 - DN 100
Performance data refer to water at Performance data refer to water at
20 °C. 20 °C.
NOTE! The curves refer to motor: 35 kW, 3500 rpm. asynchr., 60 Hz. For NOTE!
smaller motors, reduce head (H) with: The curves refer to motor: 6.3 kW, 1750 rpm. asynchr., 60 Hz. For smaller
- 3% for 12.5 - 21 kW. motors, reduce head (H) with: 5%.
- 5% for 6.3 - 8.6 kW.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3000-0042
90
80 20
70
60 15
50
40 10
30 210 210
200 200
20 170 180 190 190
5 170 180
160
10 15 160
5
0 0
0 0
0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 0 25 50 75 100 125 Q (m³/h)
Q (m³/h)
P (kW)
P (kW)
50
210 8
45
40 200
210
35 6
190
30
200
25 180
4 190
20 170
180
15 160
170
10 2 160
5
0
0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 0
Q (m³/h) 0 25 50 75 100 125 Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.854
Centrifugal Pumps LKH-/ LKHPF-/ LKH Evap-
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHPF-/ LKH Evap-70, 50 Hz
Motor: 3000 rpm. synchr. Motor: 1500 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%.
Impeller, Max. dia.: 280 mm Impeller, Max. dia.: 280 mm
Impeller, Min. dia.: 200 mm Impeller, Min. dia.: 200 mm
Pump inlet, Dia.: 101.6 mm, DN 100 Pump inlet, Dia.: 101.6 mm, DN 100
Pump outlet, Dia.: 76 mm, DN 80 Pump outlet, Dia.: 76 mm, DN 80
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 75 kW, 2970 rpm. asynchr., 50 Hz. For NOTE! The curves refer to motor: 11 kW, 1460 rpm. asynchr., 50 Hz.
smaller motors, reduce head (H) with: 2%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
H (m) NPSHr (m) H (m) NPSHr (m)
120 30
3000-0044
3000-0043
100 25
80 20
280
280
60 270 15
260 270
250 260
40 240 10 240 250
230 230
220 220
20 20
200 210 5
200
210 5
0 0 0 0
0 20 40 60 80 100 120 140 160 180 200 220 240 260 0 10 20 30 40 50 60 70 80 90 100 110 120 130
Q (m³/h) Q (m³/h)
P (kW)
P (kW)
80 10
280
70 270 9
280
60 8
260 270
7 260
50 250
240 6
40 250
230 5 240
220 230
30 210 4
220
200 210
20 3
200
2
10
1
0
0 20 40 60 80 100 120 140 160 180 200 220 240 260 0
Q (m³/h) 0 10 20 30 40 50 60 70 80 90 100 110 120 130
Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.855
LKH-/ LKHPF-/ LKH Evap-70, 60 Hz Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHPF-/ LKH Evap-70, 60 Hz
Motor: 3600 rpm. synchr. Motor: 1800 rpm. synchr.
Tolerance: ±5% Tolerance: ±5%
Impeller, Max. dia.: 280 mm Impeller, Max. dia.: 280 mm
Impeller, Min. dia.: 200 mm Impeller, Min. dia.: 200 mm
Pump inlet, Dia.: 101.6 mm, DN 100 Pump inlet, Dia.: 101.6 mm, DN 100
Pump outlet, Dia.: 76 mm, DN 80 Pump outlet, Dia.: 76 mm, DN 80
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to max. motor: 86 kW, 3565 rpm. asynchr., 60 NOTE! The curves refer to max. motor: 17 kW, 1750 rpm. asynchr., 60 Hz.
Hz. For smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
H (m) NPSHr (m) H (m) NPSHr (m)
180 45
3000-0045
3000-0046
160 40
280
140 35
270
120 30
260
100 25
280
80 20
250 270
60 240 15 250 260
230 240
40 220 10 230
210 220
200 5
20 5 200 210 5
0 0
0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 0 0
Q (m³/h) 0 25 50 75 100 125 150 Q (m³/h)
P (kW)
P (kW)
100
15
280 270 280
90 260 250 270
80
240 260
70
230 250
60 10
220 240
50 210 230
40 200 220
210
30 5
20 200
10
0
0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 0
Q (m³/h) 0 25 50 75 100 125 150 Q (m³/h)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.856
Centrifugal Pumps LKH-85, 50 Hz / 60 Hz
4.1
.
ky Performance Curves
Alfa Laval LKH-85, 50 Hz / 60 Hz
50 Hz 60 Hz
Motor: 3000 rpm. synchr. Motor: 3600 rpm. synchr.
Tolerance: ±5%. Tolerance: ±5%.
Impeller, Max. dia.: 276 mm Impeller, Max. dia.: 260 mm
10.87 in
Impeller, Min. dia.: 210 mm Impeller, Min. dia.: 210 mm
Pump inlet, Dia.: 154 mm, DN 150 Pump inlet, Dia.: 154 mm, DN 150
Pump outlet, Dia.: 154 mm, DN 150 Pump outlet, Dia.: 154 mm, DN 150
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! NOTE!
The curves refer to motor: 75 kW, 2970 rpm. asynchr., 50 Hz. The curves refer to motor: 86 kW, 3570 rpm. asynchr., 60 Hz.
For smaller motors, reduce head (H) with: 3%. For smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
H (m) H (m) NPSHr (m)
NPSHr (m)
100 125
260
3000-0048
3000-0047
276
250
80 100
270
240
60 260 75
230
250 220
40 240 50
230 210
220
210
20 10 25 10
5 5
0 0 0 0
0 100 200 300 400 500 0 100 200 300 400 500
Q (m³/h) Q (m³/h)
P (kW)
P (kW)
120 140
276 270 260 250
240
260 120
100
230
250 100
80 220
240 80
230
60 210
220 60
40 210 40
20
20
0
00 100 200 300 400 500 0 100 200 300 400 500
Q (m³/h) Q (m³/h)
4.1.857
LKH-90, Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-90, 50-60 Hz
50 Hz 60 Hz
Motor: 1500 rpm. synchr. Motor: 1800 rpm. synchr.
Tolerance: ±5%. Tolerance: ±5%.
Impeller, Max. dia.: 348 mm Impeller, Max. dia.: 348 mm
Impeller, Min. dia.: 300 mm Impeller, Min. dia.: 300 mm
Pump inlet, Dia.: 154 mm, DN 150 Pump inlet, Dia.: 154 mm, DN 150
Pump outlet, Dia.: 154 mm, DN 150 Pump outlet, Dia.: 154 mm, DN 150
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 75 kW, 1490 rpm. asynchr., 50 Hz. For NOTE! The curves refer to motor: 75 kW, 1775 rpm. asynchr., 50 Hz. For
smaller motors, reduce head (H) with: 3%. smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
H (m) NPSHr (m) H (m) NPSHr (m)
50 60
3000-0049
3000-0050
40 50
40 348
30
3
348 30 3 40
3 30
20 300 31 20
20 0
34 30 0
300
3 2 0
0
3 1
10 10
3
10 10
5 5
0 0 0 0
0 100 200 300 400 500 600 0 100 200 300 400 500 600
Q (m³/h) Q (m³/h)
P (kW) P (kW)
50 80 348
348 70 340
40 340 330
330 60
320
320
310 50 310
30
300 300
40
20
30
20
10
10
0 0
0 100 200 300 400 500 600 0 100 200 300 400 500 600
Q (m³/h) Q (m³/h)
4.1.858
Centrifugal Pumps LKH-110 Multi-Stage
4.1
.
ky Performance Curves
Alfa Laval LKH-110 Multi-Stage, 50 Hz/60 Hz
50Hz 60 Hz
Motor: 3000 rpm. synchr. Motor: 3600 rpm. synchr.
Tolerance: ±5%. Tolerance: ±5%.
Impeller, Impeller,
LKH-112 2 x dia.: 163 mm. LKH-112 2 x dia.: 163 mm.
LKH-113 3 x dia.: 163 mm. LKH-113 3 x dia.: 163 mm.
LKH-114 4 x dia.: 163 mm. LKH-114 4 x dia.: 163 mm.
Pump inlet, Dia.: 51 mm, DN 50. Pump inlet, Dia.: 51 mm, DN 50.
Pump outlet, Dia.: 38 mm, DN 40. Pump outlet, Dia.: 38 mm, DN 40.
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to max. motor: LKH-112, 5.5 kW 2855 rpm. NOTE! The curves refer to max. motor: LKH-112, 12.5 kW 3515 rpm.
asynchr, 50 Hz. LKH-113, 11 kW 2930 rpm. asynchr, 50 Hz. LKH-114, asynchr, 60 Hz. LKH-113, 17 kW 3505 rpm. asynchr, 60 Hz. LKH-114, 21
18.5 kW 2920 rpm. asynchr, 50 Hz. For smaller motors, reduce head kW 3510 rpm. asynchr, 60 Hz. For smaller motors, reduce head (H) by: 3%
(H) by: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3000-0052
160
100
140
80 120
LKH-114 LKH-114
100
60 LKH-113
LKH-113 80
40 60
LKH-112 LKH-112
40
20 5 5
20
0 0 0 0
0 5 10 15 20 25 Q (m³/h) 0 5 10 15 20 25 30 Q (m³/h)
P (kW)
P (kW)
25
15
LKH-114
20
LKH-114
LKH-113
10 15
LKH-113
LKH-112
10
LKH-112
5
5
0
0 0 5 10 15 20 25 30 Q (m³/h)
0 5 10 15 20 25 Q (m³/h)
4.1.859
LKH-120/P Multi-Stage Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-120/P Multi-Stage, 50/60 Hz
Motor: 3000 rpm. synchr. NOTE! The curves refer to max. motor: LKH-122/P, 22 kW, 2950 rpm.
Tolerance: ±5% asynchr., 50 Hz LKH-123/P, 37 kW 2940 rpm. asynchr., 50 Hz LKH-124/P,
Impeller,, LKH-122/P: 206 mm 45 kW 2955 rpm. aysnchr., 50 Hz For smaller motors, reduce head (H) by
Impeller,, LKH-123/P: 206 mm 3% For inlet pressure > 10 bar, reduce head (H) by 5%
Impeller,, LKH-124/P: 206 mm
Pump inlet, Dia.: 76 mm, DN 80
Pump outlet, Dia.: 63.5 mm, DN 65
Performance data refer to water at 20 °C. DO NOT FORGET THE SAFETY FACTOR.
3000-0054
3000-0053
180 270
160 240
LKH-124/P
140 210
120 180
LKH-124/P LKH-123/P
100 150
LKH-123/P
80 120
LKH-122/P
60 LKH-122/P 90
40 8 60 8
20 4 30 4
0 0 0 0
0 10 20 30 40 50 60 70 80 90 0 10 20 30 40 50 60 70 80 90
Q (m³/h) Q (m³/h)
P (kW) P (kW)
50 80
45 LKH-124/P
LKH-124/P 70
40
35 60
LKH-123/P LKH-123/P
30 50
25 40
LKH-122/P LKH-122/P
20
30
15
10 20
5 10
0 0
0 10 20 30 40 50 60 70 80 90 0 10 20 30 40 50 60 70 80 90
Q (m³/h) Q (m³/h)
4.1.860
Centrifugal Pumps LKH Prime/LKH Prime UltraPure
4.1
.
ky Performance Curves
Alfa Laval LKH Prime/LKH Prime UltraPure 20
50 Hz 60 Hz
Motor: 3000 rpm. synchr. Motor: 3600 rpm. synchr.
Tolerance: ±8% for Q Tolerance: ±8% for Q
Tolerance: ±6% for H Tolerance: ±6% for H
Impeller, Max. dia.: 165 mm Impeller, Max. dia.: 165 mm
Impeller, Min. dia.: 110 mm Impeller, Min. dia.: 110 mm
Pump inlet, Dia.: 63.5 mm, DN 65 Pump inlet, Dia.: 63.5 mm, DN 65
Pump outlet, Dia.: 51 mm, DN 50 Pump outlet, Dia.: 51 mm, DN 50
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 7.5 kW, 2903 rpm. asynchr., 50 Hz. NOTE! The curves refer to motor: 13 kW, 3547 rpm. asynchr., 60 Hz.
For smaller motors, reduce head (H) with: 3%. For smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
H (m) NPSHr (m) H (m) NPSHr (m)
45 60
3013-0060
3013-0062
40
50
35
30 40
25
30
20
15 20
160 165 160 165
150 150
10 120 130 140 10 110 120 130 140
110 10 10
5
0 0 0 0
0 10 20 30 40 50 60 70 80 0 10 20 30 40 50 60 70 80 90
Q (m3/h) Q (m3/h)
P (kW) P (kW)
8 12
3013-0061
165
3013-0063
7 165 160
10
160
6 150
150 8
5 140
140
4 6 130
130
3 120
120 4
110
2 110
2
1
0 0
0 10 20 30 40 50 60 70 80 0 10 20 30 40 50 60 70 80 90
Q (m3/h) Q (m3/h)
4.1.861
LKHSP Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKHSP -10 Self-priming Centrifugal Pumps,50 Hz/60 Hz
50 Hz 60 Hz
Motor: 3000 rpm. synchr. Motor: 3600 rpm. synchr.
Tolerance: ±5%. Tolerance: ±5%
Impeller, Max. dia.: 163 mm Impeller, Max. dia.: 163 mm
Impeller, Min. dia.: 110 mm Impeller, Min. dia.: 110 mm
Pump inlet, Dia.: 63.5 mm, DN 65 Pump inlet, Dia.: 63.5 mm, DN 65
Pump outlet, Dia.: 51 mm, DN 50 Pump outlet, Dia.: 51 mm, DN 50
Performance data refer to water at 20°C. Performance data refer to water at 20°C.
NOTE! The curves refer to motor: 4 kW, 2850 rpm. asynchr., 50 Hz. For NOTE! The curves refer to motor: 8.6 kW, 3450 rpm. asynchr., 60 Hz. For smaller
smaller motors, reduce head (H) with: 3%.
motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3005-0002
35 45
40
30
35
25
30
20 25
163 163
15 20
150 160
1 16 15 140
10 1 50 0 130
110 120 130 40 10
5 5 110 120
5 5
0 0
5 10 15 20 25 30 35 40 45 50 55 60 65 Q (m³/h) 5 10 15 20 25 30 35 40 45 50 55 60 65 Q (m³/h)
P (kW) P (kW)
4.5 9
163
4.0 8
160 163
3.5 7
150 160
3.0 6
140 150
2.5 5
130 140
2.0 4
120 130
1.5 3
110 120
1.0 2
110
0.5 1
5 10 15 20 25 30 35 40 45 50 55 60 65 Q (m³/h) 5 10 15 20 25 30 35 40 45 50 55 60 65 Q (m³/h)
4.1.862
Centrifugal Pumps LKHSP-20
4.1
.
ky Performance Curves
Alfa Laval LKHSP-20 Self-priming Centrifugal Pumps, 50 Hz/60 Hz
50 Hz 60 Hz
Motor: 3000 rpm. synchr. Motor: 3600 rpm. synchr.
Tolerance: ±5%. Tolerance: ±5%.
Impeller, Max. dia.: 165 mm Impeller, Max. dia.: 165 mm
Impeller, Min. dia.: 120 mm Impeller, Min. dia.: 120 mm
Pump inlet, Dia.: 63.5 mm, DN 65 Pump inlet, Dia.: 63.5 mm, DN 65
Pump outlet, Dia.: 51 mm, DN 50 Pump outlet, Dia.: 51 mm, DN 50
Performance data refer to water at 20°C. Performance data refer to water at 20°C.
NOTE! The curves refer to motor: 7.5 kW, 2855 rpm. asynchr., 50 Hz. For NOTE! The curves refer to motor: 12.5 kW, 3515 rpm. asynchr., 60 Hz. For smaller motors,
smaller motors, reduce head (H) with: 3%. reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3005-0004
3005-0003
50
35
45
30 40
165
25 35
160
30
20 25
165 150
15 160 20 140
150 15
10 140 130
130 10 120
5 120 5 5 5
0 0
5 10 15 20 25 30 35 40 45 50 55 60 65 Q (m³/h) 5 10 15 20 25 30 35 40 45 50 55 60 65 Q (m³/h)
P (kW) P (kW)
9 12
165
11
8 160
165 10
7 160 9
150
6 8
150
7 140
5 140 6 130
4 130 5
120
4
3
120 3
2 2
1 1
5 5 10 15 20 25 30 35 40 45 50 55 60 65 Q (m³/h)
10 15 20 25 30 35 40 45 50 55 60 65 Q (m³/h)
4.1.863
LKHSP-25 Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKHSP-25 Self-priming Centrifugal Pumps, 50 Hz/60 Hz
50 Hz 60 Hz
Motor: 3000 rpm. synchr. Motor: 3600 rpm. synchr.
Tolerance: ±5%. Tolerance: ±5%.
Impeller, Max. dia.: 205 mm Impeller, Max. dia.: 205 mm
Impeller, Min. dia.: 160 mm Impeller, Min. dia.: 160 mm
Pump inlet, Dia.: 76.1 mm, DN 80 Pump inlet, Dia.: 76.1 mm, DN 80
Pump outlet, Dia.: 63.5 mm, DN 65 Pump outlet, Dia.: 63.5 mm, DN 65
Performance data refer to water at 20°C. Performance data refer to water at 20°C.
NOTE! The curves refer to motor: 15 kW, 2920 rpm. asynchr., 50 Hz. For smaller NOTE! The curves refer to motor: 25 kW, 3530 rpm. asynchr., 60 Hz. For smaller
motors, reduce head (H) with: 3%. motors, reduce head (H) with:
- 3% for 12.5 - 21 kW.
- 5% for 6.3 - 8.6 kW.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3005-0006
70
50
60
40 205
50
200
205
30 40
200 190
190 30 180
20
180 170
170 20
10 160 10 160
10 5
0 0
10 20 30 40 50 60 70 80 90 100 110 120 130 Q (m³/h) 10 20 30 40 50 60 70 80 90 100 110 120 130 Q (m³/h)
P (kW) P (kW)
20 30
18 28
26
16 24
205 205
14 22
200 200
20
12 18
190 190
10 16
180 14 180
8 170 12 170
6 160 10
160
8
4 6
2 4
2
10 20 30 40 50 60 70 80 90 100 110 120 130 Q (m³/h)
10 20 30 40 50 60 70 80 90 100 110 120 130 Q (m³/h)
4.1.864
Centrifugal Pumps LKHSP-35
4.1
.
ky Performance Curves
Alfa Laval LKHSP-35 Self-priming Centrifugal Pumps, 50 Hz/60 Hz
50 Hz 60 Hz
Motor: 3000 rpm. synchr. Motor: 3600 rpm. synchr.
Tolerance: ±5%. Tolerance: ±5%.
Impeller, Max. dia.: 220 mm Impeller, Max. dia.: 220 mm
Impeller, Min. dia.: 170 mm Impeller, Min. dia.: 170 mm
Pump inlet, Dia.: 63.5 mm, DD 65 Pump inlet, Dia.: 63.5 mm, DN 65
Pump outlet, Dia.: 51 mm, DN 50 Pump outlet, Dia.: 51 mm, DN 50
Performance data refer to water at 20°C. Performance data refer to water at 20°C.
NOTE! The curves refer to motor: 15 kW, 2920 rpm. asynchr., 50 Hz. For smaller NOTE! The curves refer to motor: 21 kW, 3510 rpm. asynchr., 60 Hz. For smaller
motors, reduce head (H) with: 3%. motors, reduce head (H) with:
- 3% for 12.5 - 17 kW.
- 5% for 6.3 - 8.6 kW.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3005-0008
3005-0007
100
70
90
60 80
50 70 220
220 60 210
40 210 200
50 190
200
30 190 40 180
170 180 30 170
20
20
10 5 10 5
0 0
10 20 30 40 50 60 Q (m³/h) 10 20 30 40 50 60 Q (m³/h)
P (kW)
P (kW) 24
15
22
14 220
13 20
12 220 210
18
11 210
16
10 200
200 14
9 190
8 190 12
180
7 180 10 170
6 8
5 170
6
4
3 4
2 2
1
10 20 30 40 50 60 Q (m³/h)
10 20 30 40 50 60 Q (m³/h)
4.1.865
LKHSP-40 Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKHSP-40 Self-priming Centrifugal Pumps, 50 Hz/60 Hz
50 Hz 60 Hz
Motor: 3000 rpm. synchr. Motor: 3600 rpm. synchr.
Tolerance: ±5%. Tolerance: ±5%.
Impeller, Max. dia.: 235 mm Impeller, Max. dia.: 235 mm
Impeller, Min. dia.: 170 mm Impeller, Min. dia.: 170 mm
Pump inlet, Dia.: 76.1 mm, DN 80 Pump inlet, Dia.: 76.1 mm, DN 80
Pump outlet, Dia.: 63.5 mm, DN 65 Pump outlet, Dia.: 63.5 mm, DN 65
Performance data refer to water at 20°C. Performance data refer to water at 20°C.
NOTE! The curves refer to max. motor: 22 kW, 2930 rpm. asynchr., 50 Hz. For NOTE! The curves refer to max. motor: 25 kW, 3530 rpm. asynchr., 60 Hz. For
smaller motors, reduce head (H) with: smaller motors, reduce head (H) with:
- 3% for 11 - 18.5 kW. - 3% for 12.5 - 21 kW.
- 5% for 7.5 kW. - 5% for 8.6 kW.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3005-0010
3005-0009
90
70
80
60 70
50 60
235
50
40 230 210
220 40
30 210
200
30 170 180190
200
20 180 190 20
170
10 5 10 5
0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 Q (m³/h)
10 20 30 40 50 60 70 80 90 100 110 120 130 Q (m³/h)
P (kW)
P (kW) 40
24
235
22 35
230
20
220 30
18
235 230 220 210
16 210 25
14 200
200 20
12 190
190
10 15 180
180 170
8
170 10
6
4 5
2
10 20 30 40 50 60 70 80 90 100 110 120 130 Q (m³/h)
10 20 30 40 50 60 70 80 90 100 110 120 130 Q (m³/h)
4.1.866
Centrifugal Pumps SolidC
4.1
.
ky Performance Curves
Alfa Laval SolidC-1, 50 Hz
Motor: 1500 rpm. synchr. Motor: 3000 rpm. synchr.
Tolerance: ±8% for Q Tolerance: ±8% for Q
±6% for H ±6% for H
Impeller, Max. dia.: 160 mm Impeller, Max. dia.: 160 mm
Impeller, Min. dia.: 110 mm Impeller, Min. dia.: 110 mm
Pump inlet, Dia.: 51 mm, DN 50 Pump inlet, Dia.: Dia.: 51 mm, DN 50
Pump outlet, Dia.: 38 mm, DN 40 Pump outlet, Dia.: Dia.: 38 mm, DN 40
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
3008-0004
3008-0003
25
6
20
160
4 15
150
10
140
2 110 120 130 140 150 160 130
5 110 120 10
5
0 0 0 0
0 5 10 15 20 25 Q (m³/h) 0 5 10 15 20 25 30 35 Q (m³/h)
P (kW) P (kW)
0.6 4.0
3.5 160
0.5
160
3.0
150 150
0.4
2.5
140 140
0.3 130 2.0 130
120 120
110 1.5
0.2 110
1.0
0.1
0.5
0.0 0.0
0 5 10 15 20 25 0 5 10 15 20 25 30 35 Q (m³/h)
Q (m³/h)
4.1.867
SolidC-1, 60 Hz Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval SolidC-1, 60 Hz
Motor: 1800 rpm. synchr. Motor: 3600 rpm. synchr.
Tolerance: ±8% for Q Tolerance: ±8% for Q
±6% for H ±6% for H
Impeller, Max. dia.: 160 mm Impeller, Max. dia.: 160 mm
Impeller, Min. dia.: 110 mm Impeller, Min. dia.: 90 mm
Pump inlet, Dia.: 51 mm, DN 50 Pump inlet, Dia.: 51 mm, DN 50
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to max. motor: 1.8 kW, 1710 rpm. asynchr., 60 NOTE! The curves refer to max. motor: 6.6 kW, 3540 rpm. asynchr., 60
Hz. For smaller motors, reduce head (H) with: 3%. Hz. For smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3008-0006
3008-0005
40
10
35
8 30
25
6 160
20
150
4 15 140
160 130
10 120
2 10
130 140150 5 100
110 5
110 120 90
0 0 0 0
0 5 10 15 20 25 30 Q (m³/h) 0 5 10 15 20 25 30 35 40
Q (m³/h)
P (kW)
1.0 P (kW)
0.9 6.0
160 5.5 160
0.8
5.0
0.7 150 4.5 150
0.6 140
4.0
140
0.5 130 3.5
0.4 120 3.0 130
0.3 110 2.5
120
2.0
0.2 110
1.5
0.1 100
1.0
90
0.0 0.5
0 5 10 15 20 25 Q (m³/h) 0.0
0 5 10 15 20 25 30 35 40
Q (m³/h)
4.1.868
Centrifugal Pumps SolidC-2,
4.1
.
ky Performance Curves
Alfa Laval SolidC-2, 50 Hz
Motor: 1500 rpm. synchr. Motor: 3000 rpm. synchr.
Tolerance: ±8% for Q Tolerance: ±8% for Q
±6% for H ±6% for H
Impeller, Max. dia.: 190 mm Impeller, Max. dia.: 190 mm
Impeller, Min. dia.: 140 mm Impeller, Min. dia.: 140 mm
Pump inlet, Dia.: 63.5 mm, DN 65 Pump inlet, Dia.: 63.5 mm, DN 65
Pump outlet, Dia.: 38 mm, DN 40 Pump outlet, Dia.: 38 mm, DN 40
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 1.5 kW, 1410 rpm. asynchr., 50 Hz. NOTE! The curves refer to motor: 11 kW, 2945 rpm. asynchr., 50 Hz. For
For smaller motors, reduce head (H) with: 3%. smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3008-0008
3008-0007
12
40
10
30
8
6 20
190
190 180
4
180 160 170
160170 10 150
2 150 140
140 5 5
0 0 0 0
0 10 20 30 Q (m³/h) 0 10 20 30 40 50 60 70 Q (m³/h)
P (kW) P (kW)
1.2 10
190 9
1.0 190
8
180
180
0.8 7
170 6 170
0.2 2
1
0.0 0
0 10 20 30 Q (m³/h) 0 10 20 30 40 50 60 70 Q (m³/h)
4.1.869
SolidC-2, 60 Hz Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval SolidC-2, 60 Hz
Motor: 1800 rpm. synchr. Motor: 3600 rpm. synchr.
Tolerance: ±8% for Q Tolerance: ±8% for Q
±6% for H ±6% for H
Impeller, Max. dia.: 190 mm Impeller, Max. dia.: 190 mm
Impeller, Min. dia.: 140 mm Impeller, Min. dia.: 140 mm
Pump inlet, Dia.: 63.5 mm, DN 65 Pump inlet, Dia.: 63.5 mm, DN 65
Pump outlet, Dia.: 38 mm, DN 40 Pump outlet, Dia.: 38 mm, DN 40
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 2.7 kW, 1710 rpm. asynchr., 60 Hz. NOTE!
For smaller motors, reduce head (H) with: 3%. The curves refer to motor: 18 kW, 3535 rpm. asynchr., 60 Hz. For smaller
motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3008-0010
60
15
50
40
10
30 190
190
180
180 20 170
5 160
170 150
160 5 10 140 10
140 150
0 0 0 0
0 10 20 30 40 Q (m³/h) 0 10 20 30 40 50 60 70 80 90
Q (m³/h)
P (kW) P (kW)
2.0 16
190
14
190
1.5 12 180
180
10 170
170
1.0 8 160
160 150
150 6
140 140
0.5 4
0.0 0
0 10 20 30 40 0 10 20 30 40 50 60 70 80 90
Q (m³/h)
Q (m³/h)
4.1.870
Centrifugal Pumps SolidC-3,
4.1
.
ky Performance Curves
Alfa Laval SolidC-3, 50 Hz
Motor: 1500 rpm. synchr. Motor: 3000 rpm. synchr.
Tolerance: ±8% for Q Tolerance: ±8% for Q
±6% for H ±6% for H
Impeller, Max. dia.: 220 mm Impeller, Max. dia.: 220 mm
Impeller, Min. dia.: 170 mm Impeller, Min. dia.: 170 mm
Pump inlet, Dia.: 76 mm, DN 80 Pump inlet, Dia.: 76 mm, DN 80
Pump outlet, Dia.: 38 mm, DN 40 Pump outlet, Dia.: 38 mm, DN 40
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 3 kW, 1420 rpm. asynchr., 50 Hz. For NOTE! The curves refer to motor: 18.5 kW, 2960 rpm. asynchr., 50 Hz. For
smaller motors, reduce head (H) with: 3%. smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR.
3008-0012
3008-0011
60
15 50
40
10 220
30
220 210
20 190 200
5 200 210 170 180
180 190 5 10 5
170
0 0
0 0 0 10 20 30 40 50 60 70 80 90
0 10 20 30 40 Q (m³/h) Q (m³/h)
P (kW)
P (kW) 20
2.5
18
220
2.0 220 16
14 210
210
1.5 12
200
200 10 190
190
1.0 180 8 180
6 170
170
0.5 4
2
0.0 0
0 10 20 30 40 0 10 20 30 40 50 60 70 80 90
Q (m³/h) Q (m³/h)
4.1.871
SolidC-3, 60 Hz Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval SolidC-3, 60 Hz
Motor: 1800 rpm. synchr. Motor: 3600 rpm. synchr.
Tolerance: ±8% for Q Tolerance: ±8% for Q
±6% for H ±6% for H
Impeller, Max. dia.: 220 mm Impeller, Max. dia.: 220 mm
Impeller, Min. dia.: 170 mm Impeller, Min. dia.: 170 mm
Pump inlet, Dia.: 76 mm, DN 80 Pump inlet, Dia.: 76 mm, DN 80
Pump outlet, Dia.: 38 mm, DN 40 Pump outlet, Dia.: 38 mm, DN 40
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 3.6 kW, 1720 rpm. asynchr., 60 Hz. NOTE! The curves refer to motor: 25 kW, 3555 rpm. asynchr., 60 Hz. For
For smaller motors, reduce head (H) with: 3%. smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3008-0014
90
25
80
20 70
60
220
15 50
220 210
40
10 200
210 30
200 190
20 180
5 190 170
180 5 10
170 5
0 0 0 0
0 10 20 30 40 50 Q (m³/h) 0 10 20 30 40 50 60 70 80 90
Q (m³/h)
P (kW) P (kW)
3.5 30
220 28
3.0 26 220
24
210
2.5 22
20
210
200 18
2.0 200
190 16
180 14 190
1.5
170 12 180
10 170
1.0 8
6
0.5 4
2
0.0 0
0 10 20 30 40 50 Q (m³/h) 0 10 20 30 40 50 60 70 80 90
Q (m³/h)
4.1.872
Centrifugal Pumps SolidC-4,
4.1
.
ky Performance Curves
Alfa Laval SolidC-4, 50 Hz
Motor: 1500 rpm. synchr. Motor: 3000 rpm. synchr.
Tolerance: ±8% for Q Tolerance: ±8% for Q
±6% for H ±6% for H
Impeller, Max. dia.: 250 mm Impeller, Max. dia.: 250 mm
Impeller, Min. dia.: 200 mm Impeller, Min. dia.: 200 mm
Pump inlet, Dia.: 76 mm, DN 80 Pump inlet, Dia.: 76 mm, DN 80
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 4 kW, 1455 rpm. asynchr., 50 Hz. For NOTE! The curves refer to motor: 22 kW, 2955 rpm. asynchr., 50 Hz. For
smaller motors, reduce head (H) with: 3%. smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3008-0016
3008-0015
90
25
80 250
20 70
60 240
15 50 230
250 220
240 40
10 210
230 30 200
220
5 210 5.0 20
200
2.5 10 5
0 0.0 0 0
0 10 20 30 40 50 Q (m³/h) 0 10 20 30 40 50 60 70 80 90
Q (m³/h)
P (kW) P (kW)
4 24
250 250 240
22
230
240 20
3 18 220
230
220 16 210
210 14
2 200
200 12
10
8
1
6
4
2
0
0 10 20 30 40 50 Q (m³/h) 0
0 10 20 30 40 50 60 70 80 90
Q (m³/h)
4.1.873
SolidC-4, 60 Hz Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval SolidC-4, 60 Hz
Motor: 1800 rpm. synchr. Motor: 3600 rpm. synchr.
Tolerance: ±8% for Q Tolerance: ±8% for Q
±6% for H ±6% for H
Impeller, Max. dia.: 250 mm Impeller, Max. dia.: 250 mm
Impeller, Min. dia.: 200 mm Impeller, Min. dia.: 200 mm
Pump inlet, Dia.: 76 mm, DN 80 Pump inlet, Dia.: 76 mm, DN 80
Pump outlet, Dia.: 51 mm, DN 50 Pump outlet, Dia.: 51 mm, DN 50
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 6.8 kW, 1770 rpm. asynchr., 60 Hz. NOTE! The curves refer to motor: 25 kW, 3555 rpm. asynchr., 60 Hz. For
For smaller motors, reduce head (H) with: 3%. smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
3008-0018
120
30 250
110
100 240
25 230
250 90
20 80
240 70 220
230 60 210
15 200
220 50
210 40
10 200
30
5 5 20
10 5
0 0 0 0
0 10 20 30 40 50 Q (m³/h) 0 10 20 30 40 50 60 70 80 90
Q (m³/h)
P (kW) P (kW)
7 30
0 0
0 10 20 30 40 50 60 70 80 90
0 10 20 30 40 50 Q (m³/h) Q (m³/h)
4.1.874
Centrifugal Pumps FM-0S
4.1
.
ky Performance Curves
Alfa Laval FM-0S, 50 Hz/60 Hz
50 Hz 60 Hz
Motor: 3000 rpm. synchr. Motor: 3600 rpm. synchr.
Tolerance: ±8% for Q. Tolerance: ±8% for Q.
±6% for H. ±6% for H.
Impeller, Max. dia.: 115 mm Impeller, Max. dia.: 115 mm
Impeller, Min. dia.: 75 mm Impeller, Min. dia.: 75 mm
Pump inlet, Dia.: 51 mm (2"). Pump inlet, Dia.: 51 mm (2").
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 1.1 kW, 2850 rpm. asynchr., 50 Hz. NOTE! The curves refer to motor: 1.3 kW, 3440 rpm. asynchr., 60 Hz.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
H (m) H (m)
25 30
3010-0005
3010-0004
25
20
115
20
115 105
15
15 95
105
10
10
5 85
95 5
85
75 75
0 0
0 5 10 15 20 25 30 0 5 10 15 20 25 30
Q (m³/h) Q (m³/h)
NPSHr (m) NPSHr (m)
10 10
0 0
0 5 10 15 20 25 30 0 5 10 15 20 25 30
Q (m³/h) Q (m³/h)
P (kW) P (kW)
1.50 1.50
115
105 95 85
1.25 1.25
95
115
105
1.00 1.00
75
85
0.75 0.75
75
0.50 0.50
0.25 0.25
0.00 0.00
0 5 10 15 20 25 30 0 5 10 15 20 25 30
Q (m³/h)
Q (m³/h)
4.1.875
GM and GM-A Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval GM and GM-A, 50 Hz/60 Hz
50 Hz 60 Hz
Motor: 3000 rpm. synchr. Motor: 3600 rpm. synchr.
Tolerance: ±8% for Q. Tolerance: ±8% for Q.
±6% for H. ±6% for H.
Impeller, Max. dia.: 115 mm Impeller, Max. dia.: 95 mm
Impeller, Min. dia.: 65 mm Impeller, Min. dia.: 65 mm
Pump inlet, Dia.: 38 mm (1½"). Pump inlet, Dia.: 38mm (1½").
Pump outlet, Dia.: 38 mm (1½"). Pump outlet, Dia.: 38 mm (1½").
Performance data refer to water at 20 °C. Performance data refer to water at 20 °C.
NOTE! The curves refer to motor: 0.55 kW, 2820 rpm. asynchr., 50 Hz. NOTE! The curves refer to motor: 0.65 kW, 3410 rpm. asynchr., 60 Hz.
DO NOT FORGET THE SAFETY FACTOR. DO NOT FORGET THE SAFETY FACTOR.
H (m) H (m)
25 25
3010-0007
3010-0006
20 20
95
115
15 15
105 85
10 10
95
5 5 75
65 75 85 65
0 0
0 5 10 15 Q (m³/h) 0 5 10 15 Q (m³/h)
0 0
0 5 10 15 Q (m³/h) 0 5 10 15 Q (m³/h)
P (kW) P (kW)
1.00 1.00
0.75 0.75 75
105 95 95 85
115 85
0.50 0.50
75
65
0.25 0.25
65
0.00 0.00
0 5 10 15 Q (m³/h) 0 5 10 15 Q (m³/h)
4.1.876
Centrifugal Pumps MR Liquid-Ring Pump
4.1
.
ky Performance Curves
Alfa Laval MR Liquid-Ring Pump - 50 Hz/60 Hz
50 Hz 60 Hz
Motor: 1500 rpm. synchr. Motor: 1800 rpm. synchr.
Tolerance: ±5% Tolerance: ±8% for Q.
±6% for H.
Type: 166S 185S 200S 300 Type: 166S 185S 200S 300
Performance data refer to water at 20°C. Performance data refer to water at 20°C.
NOTE!
The curves refer to motor:
MR-166S: 2.5 kW, 1720 rpm. asynchr., 60 Hz.
DO NOT FORGET THE SAFETY FACTOR. MR-185S: 6.3 kW, 1740 rpm. asynchr., 60 Hz.
MR-200S: 8.6/12.5 kW, 1790 rpm. asynchr., 60 Hz.
MR-300: 25 kW, 1765 rpm. asynchr., 60 Hz.
H (m) H (m)
60 70
3100-0003
3100-0004
50 60
50
40
40
30
30
20
20
10 MR-185S MR-300
MR-185S 10
MR-200S
MR-166S MR-300 MR-166S MR-200S
0 0
0 10 20 30 40 50 60 70 80 90 0 10 20 30 40 50 60 70 80 90
Q (m³/h) Q (m³/h)
P (kW) P (kW)
20 30
18
16 25
14
20
12
10 MR-300
15
8
MR-300
6 10
MR-200S
4
MR-200S 5
2 MR-185S MR-185S
MR-166S MR-166S
0 0
0 10 20 30 40 50 60 70 80 90 0 10 20 30 40 50 60 70 80 90
Q (m³/h) Q (m³/h)
4.1.877
LKH Centrifugal Pumps
4.1
Options and PPL configurator Connections: Union SMS - BS - ISO (IDF) - DIN, LKH-85
Product code: 5377, 5342, 5348 and LKH-90 clamp only
Seals: Single shaft seal (SSS) C/SiC, EPDM
Motors according to IEC, shrouded
Complete pumps
2 pole, full speed motors
50/60 Hz Frame size LKH-5 LKH-10 LKH-15 LKH-20 LKH-25 LKH-35 LKH-40 LKH-45 LKH-50 LKH-60 LKH-70 LKH-85
1.1/1.1 kW 80 4949
1.5/1.2 kW 90 5411 6387 7645 8390 9006 9554
2.2/2.5 kW 90 5479 6455 8578 7713 8458 9073 9622
3.0/2.9 kW 100 6740 8862 7998 8743 9359 9908 9875 10456
4.0/4.5 kW 112 7248 9370 8507 9251 9866 10416 10383 10963 12204
5.5/6.3 kW 132 7474 9595 8732 9477 10092 10642 10609 11189 12431 15991
7.5/8.6 kW 132 7870 9992 9128 9873 10488 11037 11005 11585 12827 16386
11/13 kW 160 9233 11356 10492 11237 11852 12401 12368 12948 14190 17751
15/16.5 kW 160 11253 12118 12733 13282 13249 13829 15071 18632
18.5/21 kW 160 11940 12803 13418 13968 13935 14515 15758 19318
22/26 kW 180 13762 14377 14926 14893 15474 16716 20276
30/34 kW 200 18902 20144 23703 32314
37/42 kW 200 22364 25925 33066
45/45 Kw 200 25435 28996 34069
55/61 kW 250 33602 39084
75/80 kW 250 39187 44476
90/90 kW 280 49857
110/110 kW 280 51665
Voltage:
≤ 22kW, 50 Hz 230D/400-415Y, 60 Hz 440-460Y
≥ 30kW, 50 Hz 400-415D/690Y, 60 Hz 440-460D
Complete pumps
4 pole, half speed motors
50/60 Hz Frame size LKH-5 LKH-10 LKH-15 LKH-20 LKH-25 LKH-35 LKH-40 LKH-45 LKH-50 LKH-60 LKH-70 LKH-90
1.6/1.6 kW 90 5411 6387 8510 7645 8390 9006 9554
2.2/2.2 kW 100 6455 8578 7713 8458 9073 9622
4.0/4.0 kW 112 7248 9370 8507 9251 9866 10416 10383 10963 12204
5.5/4.5 kW 132 7474 9595 8732 9477 10092 10642 10609 11189 12431 15991
7.5/7.5 kW 132 7870 9992 9128 9873 10488 11037 11005 11585 12827 16386
11/11 kW 160 9233 11356 10492 11237 11852 12401 12368 12948 14190 17751 22239
15/15 kW 160 11372 12118 12733 13282 13249 13829 15071 18632 23119
18.5/16.5 kW 180 12058 12804 13418 13968 13935 14515 15758 19318 23805
22/22 kW 180 13762 14377 14926 14893 15474 16716 20276 24763
30/30 kW 200 17785 18902 20144 23135 27623
37/37 kW 200 22364 25925 30413
55/49 kW 250 33602 38089
75/75 kW 250 39187 43675
Voltage:
≤ 22kW, 50 Hz 230D/400-415Y, 60 Hz 440-460Y
≥ 30kW, 50 Hz 400-415D/690Y, 60 Hz 440-460D
4.1.878
Centrifugal Pumps LKH
4.1
Options and PPL configurator Connections: Union SMS - BS - ISO (IDF)
Product code: 5377, 5342, 5348 - DIN, LKH-85 and LKH-90 clamp only
Seals: Single shaft seal (SSS) C/SiC, EPDM
Motors according to IEC, shrouded
Optional features
Pump size PPL EUR Option
Surface finish, product wetted parts
LKH-5 - 70 1498 0.8 my product contact finish
317 Surface finish certificate
Casing
LKH-5 - 70 1021 Industrial flange connection
LKH-5 - 70 297 Hygienic flange connection
LKH-5 - 70 442 Aseptic flange connection
LKH-5 - 70 296 Aseptic union
LKH-5 - 70 636 1/2" drain connection
LKH-10 - 60 694 Heating jacket
LKH-5 - 90 732 Hydrostatic testing with certificate
Impeller
LKH-5 - 90 118 Reduced impeller
LKH-5 - 60 -84 Without impeller screw
LKH-10 - 50 1231 Inducer (not available with LKH-15)
Seals
LKH-5 - 90 595 Flushed shaft seal (FSS)
LKH-5 - 60 483 Double mechnical seal (DMS)
LKH-70 - 90 1982 Double mechnical seal (DMS)
LKH-5 - 60 252 SiC/SiC shaft seal
LKH-70 - 90 596 SiC/SiC shaft seal
LKH-5 - 90 0 NBR elastomers
LKH-5 - 90 118 FPM elastomers
LKH-5 - 90 160 FEP elastomers
Shroud and legs
LKH-5 - 90 -316 No shroud, frame size 80 - 100
-416 No shroud, frame size 112 - 132
-594 No shroud, frame size 160 - 180
-673 No shroud, frame size 200 - 250
-2006 No shroud, frame size 280
-277 No legs, frame size 80 - 132
-297 No legs, frame size 160 - 180
-673 No legs, frame size 200
-872 No legs, frame size 250-280
813 Pads, frame size 80 - 132
832 Pads, frame size 160 - 180
1208 Pads, frame size 200 - 250
Motor
LKH-5 - 90 See Anytime Config. Special MEPS compliance
See Anytime Config. Other voltages
4.1.879
LKHex Centrifugal Pumps
4.1
Options and PPL configurator Connections: Union SMS - BS - ISO (IDF) - DIN
Product code: 5377 Seals: Single shaft seal (SSS) C/SiC, EPDM
Foot flanged ATEX approved motor according to IEC, shrouded
Complete pumps
Exe II T3 2 pole, full speed motors
Frame
50/60 Hz LKHex-10 LKHex-15 LKHex-20 LKHex-25 LKHex-35 LKHex-40 LKHex-45 LKHex-50 LKHex-60 LKHex-70
size
1.85/1.85 kW 90 8856 10115 10860 11476 12025
2.5/2.5 kW 100 8924 11047 10183 10928 11543 12092
3.3/3.3 kW 112 9209 11332 10468 11214 11830 12378 12345 12924
4.6/4.6 kW 132 9718 11840 10976 11721 12336 12885 12852 13433 14675
5.5/5.5 kW 132 10438 12561 11697 12442 13057 13606 13573 14153 15395 18956
7.5/7.5 kW 160 11052 13175 12310 13055 13671 14219 14186 596 16009 19569
12.5/12.5 kW 160 12196 14319 13454 14201 14816 15363 15332 15911 17154 20714
15/15 kW 180 15819 16564 17180 17728 17695 18276 19519 23079
20/20 kW 200 17681 18296 18845 18812 19393 20635 24195
24/24 kW 200 18585 19200 19748 19716 20296 21538 25099
36/36 kW 250 28642
47/47 kW 280 31233
58/58 kW 280 42289
Voltage:
≤ 4.6kW, 50 Hz 218-242D/380-420Y, 60 Hz 460Y
≥ 5.5kW, 50 Hz 380-420D/660-690Y, 60 Hz 460D
Complete pumps
Exd IIB T4 2 pole, full speed motors
Frame
50/60 Hz LKHex-10 LKHex-15 LKHex-20 LKHex-25 LKHex-35 LKHex-40 LKHex-45 LKHex-50 LKHex-60 LKHex-70
size
1.5/1.2 kW 90 9698 10957 11702 12317 12867
2.2/2.5 kW 90 9765 11888 11024 11770 12385 12934
3.0/2.9 kW 100 10051 12174 11309 12055 12670 13219 13186 13766
4.0/4.5 kW 112 10560 12682 11817 12563 13178 13727 13694 14275 15517
5.5/5.5 kW 132 11280 13402 12538 13284 13899 14448 14415 14995 16237 19798
7.5/7.5 kW 132 11675 13798 12934 13679 14294 14843 14810 15390 16632 20193
11/11 kW 160 13038 15161 14295 15041 15657 16205 16172 16753 17995 21556
15/15 kW 160 16660 17406 18707 18570 18537 19118 20360 23920
18.5/18.5 kW 160 17347 18093 18707 19257 19224 19804 21046 24607
22/22 kW 180 19051 19665 20215 20182 20762 22004 25565
30/30 kW 200 22770 23934 24482 25723 29284
37/37 kW 200 28513 32074
55/55 kW 250 43130
75/75 kW 250 63124
Voltage:
≤ 4.0kW, 50 Hz 220-230D/380-415Y, 60 Hz 460Y
≥ 5.5kW, 50 Hz 380-415D/660-690Y, 60 Hz 460D
4.1.880
Centrifugal Pumps LKHex
4.1
Options and PPL configurator Connections: Union SMS - BS -
Product code: 5377 ISO (IDF) - DIN
Seals: Single shaft seal (SSS) C/SiC, EPDM
Foot flanged ATEX approved motor
according to IEC, shrouded
Complete pumps
Exd IIB T4 2 pole, full speed motors
Frame
50/60 Hz LKHex-10 LKHex-15 LKHex-20 LKHex-25 LKHex-35 LKHex-40 LKHex-45 LKHex-50 LKHex-60 LKHex-70
size
1.5/1.2 kW 90 10028 11287 12031 12647 13196
2.2/2.5 kW 90 10170 12293 11428 12174 12790 13337
3.0/2.9 kW 100 10381 12504 11639 12385 13001 13549 13516 14097
4.0/4.5 kW 112 10889 13011 12148 12894 13507 14057 14024 14604 15847
5.5/5.5 kW 132 11609 13732 12868 13614 14228 14777 14744 15324 16567 20127
7.5/7.5 kW 132 12005 14129 13263 14009 14625 15173 15140 15721 16963 20523
11/11 kW 160 13367 15490 14626 15372 15987 16536 16503 17083 18325 21885
15/15 kW 160 16990 17737 18352 18899 18868 19447 20690 24250
18.5/18.5 kW 160 17677 18423 19036 19586 19554 20133 21376 24936
22/22 kW 180 23100 19994 20544 20511 21091 22335 25894
30/30 kW 200 23100 24264 24813 26054 29614
37/37 kW 200 28844 32404
55/55 kW 250 43460
75/75 kW 250 63453
Voltage:
≤ 4.0kW, 50 Hz 220-230D/380-415Y, 60 Hz 460Y
≥ 5.5kW, 50 Hz 380-415D/660-690Y, 60 Hz 460D
Optional features
Pump size PPL EUR Option
Surface finish, product wetted parts
LKHex-10 - 70 1498 0.8 my product contact finish
317 Surface finish certificate
Casing
LKHex-10 - 70 1021 Industrial flange connection
LKHex-10 - 70 297 Hygienic flange connection
LKHex-10 - 70 442 Aseptic flange connection
LKHex-10 - 70 296 Aseptic union
LKHex-10 - 70 636 1/2" drain connection
Impeller
LKHex-10 - 70 118 Reduced impeller
LKHex-10 - 70 -84 Without impeller screw
Seals
LKHex-10 - 60 483 Double mechnical seal (DMS)
LKHex-70 1982 Double mechnical seal (DMS)
LKHex-10 - 60 252 SiC/SiC shaft seal
LKHex-70 596 SiC/SiC shaft seal
LKHex-10 - 70 0 NBR elastomers
LKHex-10 - 70 118 FPM elastomers
LKHex-10 - 70 160 FEP elastomers
Shroud and legs
LKHex-10 - 70 -991 No shroud, frame size 90 - 132
-1189 No shroud, frame size 160 - 280
-277 No legs, frame size 80 - 132
-297 No legs, frame size 160 - 180
-673 No legs, frame size 200
-872 No legs, frame size 250-280
813 Pads, frame size 80 - 132
832 Pads, frame size 160 - 180
1208 Pads, frame size 200 - 250
Note: Never use single shaft seal when pumping flammable products or other products where leakage can lead to dangerous situations.
4.1.881
LKH-110 and LKH-120 Centrifugal Pumps
4.1
Options and PPL configurator Connections: LKH-110 Union SMS, LKH-110/P and
Product code: 5378 LKH-120/P heavy duty clamp
Seals: Single shaft seal (SSS), LKH-110 C/SiC, LKH-110/P
and LKH-120/P SiC/SiC, EPDM
Motors according to IEC, shrouded
Complete pumps
50/60 Hz Frame size LKH-112 LKH-113 LKH-114 LKH-112/P LKH-113/P LKH-114/P LKH-122/P LKH-123/P LKH-124/P
2.2/2.5 kW 90 8906 15767
3.0/2.9 kW 100 9192
4.0/4.5 kW 112 9700 11472 17077 18850
5.5/6.3 kW 132 9926 11699 14239 17429 19202 21741
7.5/8.6 kW 132 10322 12094 14634 18044 19816 22356
11/13 kW 160 11685 13459 15997 20172 21945 24483
15/16.5 kW 160 12566 14339 16879 21540 23284 25852
18.5/21 kW 160 13252 15025 17565 22184 23957 26497
22/26 kW 180 18522 27986 25863 28115
30/34 kW 200 33472 35722 38063
37/42 kW 200 34990 37241 39581
45/45 Kw 200 38933 41185 43525
55/61 kW 250 46066 48406
75/80 kW 250 52909 55249
Voltage:
≤ 22kW, 50 Hz 230D/400-415Y, 60 Hz 440-460Y
≥ 30kW, 50 Hz 400-415D/690Y, 60 Hz 440-460D
Optional features
Pump size PPL EUR Option
Casing
4.1.882
Centrifugal Pumps LKHPF
4.1
Options and PPL configurator Connections: Heavy duty clamp
Product code: 5389 Seals: Single shaft seal (SSS) SiC/SiC, EPDM
Motors according to IEC, shrouded
Complete pumps
2 pole, full speed motors
50/60 Hz Frame size LKHPF-10 LKHPF-20 LKHPF-25 LKHPF-35 LKHPF-40 LKHPF-45 LKHPF-50 LKHPF-60 LKHPF-70
2.2/2.5 kW 90 11243 13195
4.0/4.5 kW 112 12555 14507 16616
5.5/6.3 kW 132 12906 14858 16017 16967 17769
7.5/8.6 kW 132 15474 16630 17582 18430 18384 19277
11/13 kW 160 18758 19709 20557 20511 21404
15/16.5 kW 160 20127 21079 21927 21880 22774 24288
18.5/21 kW 160 22570 22525 23418 24932
22/26 kW 180 24060 24013 24907 26422 37468
30/34 kW 200 31668 34029 45075
37/42 kW 200 46595
45/45 Kw 200 50537
55/61 kW 250 55418
75/80 kW 250 62262
Voltage:
≤ 22kW, 50 Hz 230D/400-415Y, 60 Hz 440-460Y
≥ 30kW, 50 Hz 400-415D/690Y, 60 Hz 440-460D
Optional features
Pump size PPL EUR Option
Surface finish, product wetted parts
LKHPF-10 - 70 1498 0.8 my product contact finish
317 Surface finish certificate
Impeller
LKHPF-10 - 70 118 Reduced impeller
LKHPF-10 - 60 -84 Without impeller screw
Seals
LKHPF-10 - 70 832 Flushed shaft seal (FSS)
0 NBR elastomers
118 FPM elastomers
Shroud and legs
LKHPF-5 - 70 -316 No shroud, frame size 80 - 100
-416 No shroud, frame size 112 - 132
-594 No shroud, frame size 160 - 180
-673 No shroud, frame size 200 - 250
-277 No legs, frame size 80 - 132
-297 No legs, frame size 160 - 180
-673 No legs, frame size 200
-872 No legs, frame size 250
813 Pads, frame size 80 - 132
832 Pads, frame size 160 - 180
1208 Pads, frame size 200 - 250
Motor
See Anytime Config. Special MEPS compliance
LKHPF-5 - 70
See Anytime Config. Other voltages
4.1.883
LKHI Centrifugal Pumps
4.1
Options and PPL configurator Connections: Heavy duty clamp
Product code: 5379 Seals: Single shaft seal (SSS) SiC/SiC, EPDM
Motors according to IEC, shrouded
Complete pumps
2 pole, full speed motors
Frame
50/60 Hz size LKHI-10 LKHI-15 LKHI-20 LKHI-25 LKHI-35 LKHI-40 LKHI-45 LKHI-50 LKHI-60
2.2/2.5 kW 90 10810 13050 12187
4.0/4.5 kW 112 12120 14361 13497 15234 15847 16761
5.5/6.3 kW 132 12472 13848 15585 16199 17112 17691 18815
7.5/8.6 kW 132 13086 14463 16200 16813 17758 17726 18306 19430
11/13 kW 160 16591 18328 18942 19885 19854 20434 21557
15/16.5 kW 160 19696 21254 21223 21802 22926
18.5/21 kW 160 21899 22447 23571
22/26 kW 180 23388 23936 25060
30/34 kW 200 32667
Voltage:
≤ 22kW, 50 Hz 230D/400-415Y, 60 Hz 440-460Y
≥ 30kW, 50 Hz 400-415D/690Y, 60 Hz 440-460D
Optional features
Pump size PPL EUR Option
Surface finish, product wetted parts
LKHI-10 - 60 1498 0.8 my product contact finish
317 Surface finish certificate
Impeller
LKHI-10 - 60 118 Reduced impeller
-84 Without impeller screw
Seals
LKHI-10 - 60 595 Flushed shaft seal (FSS)
0 NBR elastomers
118 FPM elastomers
Shroud and legs
LKHI-10 - 60 -316 No shroud, frame size 80 - 100
-416 No shroud, frame size 112 - 132
-594 No shroud, frame size 160 - 180
-673 No shroud, frame size 200 - 250
-277 No legs, frame size 80 - 132
-297 No legs, frame size 160 - 180
-673 No legs, frame size 200
813 Pads, frame size 80 - 132
832 Pads, frame size 160 - 180
1208 Pads, frame size 200 - 250
Motor
LKHI-10 - 60 See Anytime Config. Special MEPS compliance
See Anytime Config. Other voltages
4.1.884
Centrifugal Pumps LKH UltraPure
4.1
Options and PPL configurator Connections: TriClamp for ASME
Product code: 5380 Seals: Single shaft seal (SSS) SiC/SiC, EPDM
1/2" drain connection, Ra 0.5 µm contact finish, outlet position 45°
Material traceability to EN 10.204 3.1
Motors according to IEC, unshrouded
Complete pumps
2 pole, full speed motors
50/60 Hz Frame size LKH UltraPure-10 LKH UltraPure-20 LKH UltraPure-25 LKH UltraPure-35 LKH UltraPure-40
1.5/1.2 kW 90 9425 10681
2.2/2.5 kW 90 9491 10847
3.0/2.9 kW 100 9777 11033
4.0/4.5 kW 112 10186 11442 12191 12804
5.5/6.3 kW 132 10412 11669 12417 13030 13575
7.5/8.6 kW 132 10808 12063 12812 13426 13972
11/13 kW 160 13250 13998 14612 15157
15/16.5 kW 160 14878 15492 16038
18.5/21 kW 160 15564 16177 16724
22/26 kW 180 17682
Voltage: 50 Hz 230D/400-415Y, 60 Hz 440-460Y
Complete pumps
4 pole, half speed motors
50/60 Hz Frame size LKH UltraPure-10 LKH UltraPure-20 LKH UltraPure-25 LKH UltraPure-35 LKH UltraPure-40
1.6/1.6 kW 90 9425 11681
2.2/2.2 kW 100 9491 10748
4.0/4.0 kW 112 10186 11442 12191 12804 13351
5.5/4.5 kW 132 11668 12417 13030 13575
7.5/7.5 kW 132 12063 12812 13426 13972
11/11 kW 160 13250 13998 14612 15157
15/15 kW 160 14878 15492 16038
18.5/16.5 kW 180 15564 16177 16724
22/22 kW 180 17682
Voltage: 50 Hz 230D/400-415Y, 60 Hz 440-460Y
4.1.885
LKH UltraPure Centrifugal Pumps
4.1
Options and PPL configurator Connections: TriClamp for ASME
Product code: 5380 Seals: Single shaft seal (SSS) SiC/SiC, EPDM
1/2" drain connection, Ra 0.5 µm contact
finish, outlet position 45°
Material traceability to EN 10.204 3.1
Motors according to IEC, unshrouded
Optional features
Pump size PPL EUR Option
Surface finish, product wetted parts
LKH UltraPure-10 - 40 -830 0.8 µm product contact finish
787 0.4 µm electro polished and passivated contact finish
317 Surface finish certificate
Casing
LKH UltraPure-10 - 40 0 Outlet position 90°
0 Outlet position 0°
-636 No drain connection
1500 Manual valve mounted directly on pump casing
1830 Pneumatic valve mounted directly on pump casing
732 Hydrostatic testing with certificate
Impeller
LKH UltraPure-10 - 40 118 Reduced impeller
Seals
LKH UltraPure-10 - 40 483 Double mechnical seal (DMS)
1981 Flushing kit
118 FPM elastomers (not USP Class VI)
160 FEP elastomers (not USP Class VI)
Shroud and legs
LKH UltraPure-10 - 40 316 Shroud, frame size 90 - 100
416 Shroud, frame size 112 - 132
594 Shroud, frame size 160 - 180
-277 No legs, frame size 80 - 132
-297 No legs, frame size 160 - 180
813 Pads, frame size 80 - 132
832 Pads, frame size 160 - 180
Motor
LKH UltraPure-10 - 40 See Anytime Config. Special MEPS compliance
See Anytime Config. Other voltages
4.1.886
Centrifugal Pumps LKH Prime
4.1
Options and PPL configurator Connections: Union SMS - BS - ISO (IDF)
Product code: 5376 Seals: Single shaft seal (SSS) C/SiC, EPDM
Motors according to IEC, shrouded
Complete pumps
2 pole, full speed motors
50/60 Hz Frame size LKH Prime 20
1.5/1.2 kW 90 11738
2.2/2.5 kW 90 11805
3.0/2.9 kW 100 12090
4.0/4.5 kW 112 12598
5.5/6.3 kW 132 12825
7.5/8.6 kW 132 13220
11/13 kW 160 14584
15/16.5 kW 160 15464
18.5/21 kW 160 16150
Voltage: 50 Hz 230D/400-415Y, 60 Hz 440-460Y
Optional features
Pump size PPL EUR Option
Surface finish, product wetted parts
LKH Prime 20 2995 0.8 my product contact finish
Casing
1022 Industrial flange connection
297 Hygienic flange connection
LKH Prime 20 443 Aseptic flange connection
297 Aseptic union
1269 1/2" drain connections (two)
Impeller
LKH Prime 20 118 Reduced impeller
Seals
483 Double mechnical seal (DMS)
558 SiC/SiC shaft seal
LKH Prime 20
116 NBR elastomers
241 FPM elastomers
Shroud and legs
-316 No shroud, frame size 90 - 100
-416 No shroud, frame size 112 - 132
LKH Prime 20 -594 No shroud, frame size 160
813 Pads, frame size 90 - 132
832 Pads, frame size 160
Motor
See Anytime Config. Special MEPS compliance
LKH Prime 20
See Anytime Config. Other voltages
4.1.887
LKH Prime UltraPure Centrifugal Pumps
4.1
Options and PPL configurator Connections: TriClamp for ASME
Product code: 5390 Seals: Single shaft seal (SSS) SiC/SiC, EPDM
1/2" drain connections, Ra 0.8 µm contact finish, outlet position 45°
Material traceability to EN 10.204 3.1
Motors according to IEC, shrouded
Complete pumps
2 pole, full speed motors
50/60 Hz Frame size LKH Prime UltraPure 20
1.5/1.2 kW 90 17511
2.2/2.5 kW 90 17578
3.0/2.9 kW 100 17863
4.0/4.5 kW 112 18371
5.5/6.3 kW 132 18598
7.5/8.6 kW 132 18993
11/13 kW 160 20357
15/16.5 kW 160 21238
18.5/21 kW 160 21924
Voltage: 50 Hz 230D/400-415Y, 60 Hz 440-460Y
Optional features
Pump size PPL EUR Option
Surface finish, product wetted parts
LKH Prime UltraPure 20 1833 0.5 my product contact finish
3181 0.4 µm electro polished and passivated contact finish
369 Surface finish certificate
Casing
-1269 No drain connections
LKH Prime UltraPure 20
711 Hydrostatic testing with certificate
Impeller
LKH Prime UltraPure 20 118 Reduced impeller
Seals
483 Double mechnical seal (DMS)
LKH Prime UltraPure 20
241 FPM elastomers (not USP Class VI)
Shroud and legs
-316 No shroud, frame size 90 - 100
-416 No shroud, frame size 112 - 132
LKH Prime UltraPure 20 -594 No shroud, frame size 160
813 Pads, frame size 90 - 132
832 Pads, frame size 160
Motor
See Anytime Config. Special MEPS compliance
LKH Prime UltraPure 20
See Anytime Config. Other voltages
4.1.888
Centrifugal Pumps LKHSP
4.1
Options and PPL configurator Connections: Union SMS - Inlet/outlet, Clamp - Internal connections
Product code: 5381 Seals: Single shaft seal (SSS) C/SiC, EPDM
Motors according to IEC, shrouded
Complete pumps
2 pole, full speed motors
50/60 Hz Frame size LKHSP-10 LKHSP-20 LKHSP-25 LKHSP-35 LKHSP-40
1.5/1.2 kW 90 12616 14163
2.2/2.5 kW 90 12683 14230
3.0/2.9 kW 100 12968 14516
4.0/4.5 kW 112 13476 15023 15945 16741 17481
5.5/6.3 kW 132 13703 15250 16172 16967 17708
7.5/8.6 kW 132 14098 15646 16567 17363 18103
11/13 kW 160 15462 17009 17931 18727 19467
15/16.5 kW 160 17890 18811 19607 20347
18.5/21 kW 160 18576 19497 20293 21033
22/26 kW 180 19534 21991
30/34 kW 200 25420
Voltage:
≤ 22kW, 50 Hz 230D/400-415Y, 60 Hz 440-460Y
≥ 30kW, 50 Hz 400-415D/690Y, 60 Hz 440-460D
Optional features
Pump size PPL EUR Option
Impeller
LKHSP-10 - 40 118 Reduced impeller
-84 Without impeller screw
Seals
LKHSP-10 - 40 595 Flushed shaft seal (FSS)
483 Double mechnical seal (DMS)
252 SiC/SiC shaft seal
0 NBR elastomers
118 FPM elastomers
Shroud and legs
LKHSP-10 - 40 -316 No shroud, frame size 80 - 100
-416 No shroud, frame size 112 - 132
-594 No shroud, frame size 160 - 180
-673 No shroud, frame size 200 - 250
-2006 No shroud, frame size 280
-277 No legs, frame size 80 - 132
-297 No legs, frame size 160 - 180
-673 No legs, frame size 200
-872 No legs, frame size 250-280
813 Pads, frame size 80 - 132
832 Pads, frame size 160 - 180
1208 Pads, frame size 200 - 250
Motor
LKHSP-10 - 40 See Anytime Config. Special MEPS compliance
See Anytime Config. Other voltages
4.1.889
SolidC Centrifugal Pumps
4.1
Options and PPL configurator Connections: Union SMS - BS - ISO (IDF) - DIN
Product code: 5384 Seals: Single shaft seal (SSS) C/SiC, EPDM
Motors according to IEC, shrouded
Complete pumps
2 pole, full speed motors
50/60 Hz Frame size SolidC-1 SolidC-2 SolidC-3 SolidC-4
1.5/1.5 kW 90 4363 5212 5740 6845
2.2/2.2 kW 90 4426 5274 5803 6907
3.0/3.0 kW 100 4582 5430 5958 7064
4.0/4.0 kW 112 4745 5593 6121 7226
5.5/5.5 kW 132 4993 5841 6371 7475
7.5/7.5 kW 132 5111 5958 6487 7591
11/11 kW 160 6059 6907 7437 8542
15/15 kW 160 6324 7172 7701 8805
18.5/18.5 kW 160 6697 7545 8074 9179
22/22 kW 160 8090 8619 9723
Voltage: 50 Hz 220-240D / 380-415Y, 60 Hz 460Y
Complete pumps
4 pole, half speed motors
50/60 Hz Frame size SolidC-1 SolidC-2 SolidC-3 SolidC-4
1.1/1.1 kW 90 4363 5212
1.5/1.5 kW 90 4363 5212 5740 6845
2.2/2.2 kW 100 4426 5274 5803 6907
3.0/3.0 kW 100 4582 5430 5958 7064
4.0/4.0 kW 112 4745 5593 6121 7226
5.5/5.5 kW 132 4993 5841 6371 7472
7.5/7.5 kW 132 5111 5958 6487 7592
Voltage: 50 Hz 220-240D / 380-415Y, 60 Hz 460Y
4.1.890
Centrifugal Pumps SolidC
4.1
Options and PPL configurator Connections: Union SMS - BS -
Product code: 5384 ISO (IDF) - DIN
Seals: Single shaft seal (SSS) C/SiC, EPDM
Motors according to IEC, shrouded
Optional features
Pump size PPL EUR Option
Surface finish, product wetted parts
SolidC-1 - 4 1128 0.8 my product contact finish
4.1.891
SolidC UltraPure Centrifugal Pumps
4.1
Options and PPL configurator Connections: TriClamp for ASME
Product code: 5385 Seals: Single shaft seal (SSS) SiC/SiC, EPDM
1/2" drain connection, Ra 0.5 µm contact finish, outlet position 45°
Material traceability to EN 10.204 3.1
Motors according to IEC, unshrouded
Complete pumps
2 pole, full speed motors
50/60 Hz Frame size SolidC-1 UltraPure SolidC-2 UltraPure SolidC-3 UltraPure SolidC-4 UltraPure
1.5/1.5 kW 90 6473 7004 7724 9283
2.2/2.2 kW 90 6534 7066 7787 9344
3.0/3.0 kW 100 6690 7221 7942 9501
4.0/4.0 kW 112 6791 7322 8043 9602
5.5/5.5 kW 132 7040 7572 8292 9851
7.5/7.5 kW 132 7156 7688 8409 9967
11/11 kW 160 8004 8536 9258 10815
15/15 kW 160 8269 8801 9521 11080
18.5/18.5 kW 160 8642 9173 9895 11453
22/22 kW 160 9719 10439 11997
Voltage: 50 Hz 220-240D / 380-415Y, 60 Hz 460Y
Complete pumps
4 pole, half speed motors
50/60 Hz Frame size SolidC-1 UltraPure SolidC-2 UltraPure SolidC-3 UltraPure SolidC-4 UltraPure
1.1/1.1 kW 90 6473 7004
1.5/1.5 kW 90 6473 7004 7724 9283
2.2/2.2 kW 100 6534 7066 7787 9344
3.0/3.0 kW 100 6690 7221 7942 9501
4.0/4.0 kW 112 6791 7322 8043 9602
5.5/5.5 kW 132 7040 7572 8292 9851
7.5/7.5 kW 132 7156 7688 8409 9967
Voltage: 50 Hz 220-240D / 380-415Y, 60 Hz 460Y
Optional features
Pump size PPL EUR Option
Surface finish, product wetted parts
SolidC UltraPure-1 - 4 -830 0.8 my product contact finish
317 Surface finish certificate
Casing
SolidC UltraPure-1 - 4 -385 No drain
732 Hydrostatic testing with certificate
Impeller
SolidC UltraPure-1 - 4 108 Reduced impeller
Seals
SolidC UltraPure-1 - 4 404 Flushed shaft seal (FSS)
107 FPM elastomers (not USP Class VI)
Shroud and legs
SolidC UltraPure-1 - 4 210 Shroud, frame size 90 - 100
272 Shroud, frame size 112 - 132
-374 No shroud, frame size 160
-172 No legs, frame size 90 - 132
-194 No legs, frame size 160
Motor
SolidC UltraPure-1 - 4 See Anytime Config. Special MEPS compliance
See Anytime Config. Other voltages
4.1.892
Centrifugal Pumps GM, FM-OS
4.1
Options and PPL configurator Connections: Union SMS - BS - ISO (IDF) - DIN
Product code: 5383, 5313 Seals: Single shaft seal (SSS) C/SiC, EPDM
Motors according to IEC, shrouded
Complete pumps
2 pole, full speed motors
50/60 Hz Frame size GM-1 GM-1A GM-2 GM-2A FM-OS
0.4/0.4 kW 71 2063 2326 2063 2326
0.45/0.45 kW 71 2063 2326 2063 2326
0.55/0.65 kW 71 2063 2326 2063 2326
1.1/1.1 kW 80 3427
Voltage:
0.4 kW, 50 Hz 1~110V, 60 Hz 1~110V - 0.45 kW, 50 Hz 1~220V, 60 Hz 1~220V
0.55 kW, 50 Hz 220-240D/380-420Y, 60 Hz 250-280D/440-480Y - 1.1 kW, 50 Hz 230D/400-415Y, 60 Hz 440-460Y
Complete pumps
4 pole, half speed motors
50/60 Hz Frame size GM-1 GM-1A GM-2 GM-2A
0.37/0.45 kW 71 2063 2326 2063 2326
Voltage:
50 Hz 220-240D/380-420Y, 60 Hz 440-480Y
Optional features
Pump size PPL EUR Option
Casing
GM, FM-OS 1021 Industrial flange connection
297 Hygienic flange connection
296 Aseptic union
Impeller
GM, FM-OS 111 Reduced impeller
Seals
FM-OS 551 Flushed shaft seal (FSS)
GM, FM-OS 234 SiC/SiC shaft seal
GM, FM-OS 0 NBR elastomers
GM, FM-OS 110 FPM elastomers
GM, FM-OS 146 FEP elastomers
Shroud and legs
GM, FM-OS -294 No shroud, frame size 71 - 80
-256 No legs, frame size 71 - 80
4.1.893
MR-166S, -185S, -200S, -300S Centrifugal Pumps
4.1
Options and PPL configurator Connections: Union SMS - BS - ISO (IDF) - DIN
Product code: 5382 Seals: Single shaft seal (SSS) C/SS, EPDM
Motors according to IEC, shrouded
Complete pumps
4 pole, half speed motors
50/60 Hz Frame size MR-166S MR-185S MR-200S MR-300
2.2/2.2 kW 100 9409
5.5/4.5 kW 132 11076 12434
7.5/7.5 kW 132 11453 12811
11/11 kW 160 14117
15/15 kW 160 15927
18.5/16.5 kW 180 16580
22/22 kW 180 17494
Voltage: 50 Hz 230D/400-415Y, 60 Hz 440-460Y
Optional features
Pump size PPL EUR Option
Casing
MR-166 - 300 443 Aseptic flange connection
297 Aseptic union
Seals
MR-185 - 200 241 SiC/SiC shaft seal
MR-166 - 300 0 NBR elastomers
MR-166 - 300 113 FPM elastomers
Shroud and legs
-316 No shroud, frame size 100
-416 No shroud, frame size 132
-594 No shroud, frame size 160 - 180
-277 No legs, frame size 100 - 132
-297 No legs, frame size 160 - 180
Motor
MR-166 - 300 See Anytime Config. Special MEPS compliance
See Anytime Config. Other voltages
4.1.894
4.2 Circumferential Piston Pumps
Product leaflets
SCPP 1 Circumferential Piston Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.896
SCPP 2 Circumferential Piston Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.900
Performance curves
SCPP 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.904
SCPP 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.913
Price lists
SCPP 1 Circumferential Piston Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.924
SCPP 2 Circumferential Piston Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.925
SCPP 1 Circumferential Piston Pump Circumferential Piston Pumps
4.2 .
Application
The SCPP range of positive displacement pumps has been designed
for use in a wide range of applications within:
Dairy, Food, Beverage, Pharma and Personal Care markets. The
highly efficient design is particularly suited to applications that are low
in viscosity with medium to high discharge pressures.
Standard Design
Pump Gearbox The SCPP pump with its circumferential piston pump
design concept has a cast iron gearbox which provides maximum
shaft ridgity. Gear box is powder-coated. Stainless steel gear box is
optional on models 006, 015, 018, 030, 045, 060 & 130. One-piece
316L stainless steel shafts are standard on models 006, 015 & 018.
High-strength 17-4 PH one-piece shafts are standard on models 030,
045, 060, 130, 220 & 320. Four-way mounting allows horizontal or
vertical porting and provides mounting flexibility.
Pumphead Construction The SCPP in standard specification has
pump casing in AISI 316 stainless steel with an internal surface finish of
Ra 32/Ra 0.8 complying to 3A standards. Rotors are made of special
non-galling alloy and are available as twin-wing form. Seal options
include single O-ring seal, single mechanical seal, double O-ring seal
with flush, or double mechanical seal with flush.
.
Pump
. Performance
SCPP 1 Nominal Displacement Maximum Temperature Standard Optional Maximum
Model Capacity per Revolution Pressure Range Ports Ports Speed
US US
M 3/hr GPM Litre Gal. Bar PSI Deg. C Deg. F mm in. mm in. (RPM)
006 1.3 6.0 0.030 0.008 14 200 -40° to 150° -40° to 300° 25 1.0 38.0 1.5 800
015 2.0 9.0 0.052 0.014 14 200 -40° to 150° -40° to 300° 38 1.5 - - 700
018 3.8 17.0 0.110 0.030 14 200 -40° to 150° -40° to 300° 38 1.5 51.0 2.0 600
030 8.2 36.0 0.230 0.060 14 200 -40° to 150° -40° to 300° 38 1.5 51.0 2.0 600
045 13.3 59.0 0.380 0.100 27 400 -40° to 150° -40° to 300° 51 2.0 - - 600
060 20.4 90.0 0.580 0.150 14 200 -40° to 150° -40° to 300° 64 2.5 76.0 3.0 600
130 34.1 150.0 0.960 0.250 14 200 -40° to 150° -40° to 300° 76 3.0 - - 600
220 70.4 310.0 1.980 0.520 14 200 -40° to 150° -40° to 300° 102 4.0 - - 600
320 102.0 450.0 2.850 0.750 14 200 -40° to 150° -40° to 300° 152 6.0 - - 600
Hot clearances required for high temperature operation.
4.2.896
Circumferential Piston Pumps SCPP 1 Circumferential Piston Pump
TD 249-003
TD 249-002
TD249001.eps
TD 249-004
4.2.897
SCPP 1 Circumferential Piston Pump Circumferential Piston Pumps
Alfa Laval rotor wings (pistons) rotate around the circumference of the channel in the pump
casing. This continuously generates a partial vacuum at the suction port as the rotors unmesh,
causing fluid to enter the pump. The fluid is transported around the channel by the rotor wings,
and is displaced as the rotor wings re-mesh, generating pressure at the discharge port. Direction
of flow is reversible.
TD 249-009 TD 249-010
TD 249-008
The deep channels in which the rotors travel The rotors are made of non-galling alloy, The hub of each non-galling rotor rotates in a
provide large voids to minimize shear and allowing extremely tight clearances between recess in the pump head to minimize deflection
bruising of solids. rotating and stationary surfaces, which ensures even at high discharge pressures.
high efficiency and metering accuracy, even
on thin liquids.
Suction Discharge
4.2.898
Circumferential Piston Pumps SCPP 1 Circumferential Piston Pump
Dimensions 4.2
TD 249-011
(mm)
Model A B C D E F G H I J K L M N O P Q R S Weight
006 121 59 81 303 140 49 59 9.5 x 8 (slot) 173 74 244 46 51 107 38 71 22.23 89 177 24 kg
015 121 59 81 303 140 49 59 9.5 x 8 (slot) 173 74 244 46 51 107 38 71 22.23 89 177 24 kg
018 121 59 81 316 140 49 59 9.5 x 8 (slot) 173 74 250 46 51 107 38 77 22.23 90 180 24 kg
030 159 71 108 369 174 61 65 11 x 11 (slot) 197 90 295 67 59 132 38 98 31.75 108 216 45 kg
045 210 105 149 480 243 89 105 14 x 13 (slot) 258 129 392 89 55 186 51 134 41.28 136 273 132 kg
060 210 105 149 480 243 89 105 14 x 13 (slot) 258 129 385 89 55 186 63 127 41.28 136 273 132 kg
130 210 122 149 499 243 89 105 14 x 13 (slot) 257 129 401 89 55 186 76 144 41.28 136 273 142 kg
220 216 129 229 592 314 95 184 14 x 5 (slot) 324 162 470 114 67 238 102 146 50.80 168 337 252 kg
320 305 105 295 766 353 133 203 16 ø 420 175 557 129 103 264 152 136 60.45 203 406 477 kg
(in)
Model A B C D E F G H I J K L M N O P Q R S Weight
006 4.75 2.34 3.20 12.04 5.50 1.94 2.31 0.375 x 0.31 (slot) 6.82 2.93 9.61 1.81 2.00 4.21 1.50 2.79 0.875 3.49 6.97 53 lb
015 4.75 2.34 3.20 12.04 5.50 1.94 2.31 0.375 x 0.31 (slot) 6.82 2.93 9.61 1.81 2.00 4.21 1.50 2.79 0.875 3.49 6.97 53 lb
018 4.75 2.34 3.20 12.46 5.50 1.94 2.31 0.375 x 0.31 (slot) 6.82 2.93 9.84 1.81 2.00 4.21 1.50 3.02 0.875 3.55 7.09 53 lb
030 6.25 2.78 4.25 14.52 6.86 2.42 2.56 0.438 x 0.44 (slot) 7.77 3.56 11.61 2.62 2.32 5.21 1.50 3.84 1.250 4.25 8.50 99 lb
045 8.25 4.14 5.87 18.91 9.56 3.50 4.12 0.56 x 0.50 (slot) 10.14 5.06 15.42 3.50 2.15 7.31 2.00 5.28 1.625 5.38 10.75 290 lb
060 8.25 4.14 5.87 18.73 9.56 3.50 4.12 0.56 x 0.50 (slot) 10.14 5.06 15.14 3.50 2.15 7.31 2.50 5.00 1.625 5.37 10.75 290 lb
130 8.25 4.79 5.87 19.66 9.56 3.50 4.12 0.56 x 0.50 (slot) 10.12 5.06 15.77 3.50 2.15 7.31 3.00 5.65 1.625 5.37 10.75 312 lb
220 8.50 5.07 9.00 23.29 12.38 3.75 7.25 0.56 x 0.19 (slot) 12.74 6.38 18.49 4.50 2.63 9.38 4.00 5.75 2.000 6.63 13.25 555 lb
320 12.0 4.12 11.6330.17 13.88 5.25 8.00 0.66 ø 16.55 6.88 21.92 5.06 4.06 10.38 6.00 5.37 2.375 8.00 16.00 1050 lb
4.2.899
SCPP 2 Circumferential Piston Pump Circumferential Piston Pumps
4.2 .
Application
The SCPP range of positive displacement pumps has been designed
for use in a wide range of applications within:
Dairy, Food, Beverage, Pharma and Personal Care markets. The
highly efficient design is particularly suited to applications that are low
in viscosity with medium to high discharge pressures.
Clean-In-Place
Optional internal flush ports for increased exposure of O-rings and
rotor hubs to the flushing liquid. A flat body profile is also available
which allows drainability when pump ports are in the vertical position
Standard Design
Pump Gearbox The SCPP pump with its circumferential piston pump
design concept has a cast iron gearbox which provides maximum
shaft ridgity. Gear box is powder-coated. 17-4 PH High-Strength steel
shafts on all sizes. Four-way mounting allows horizontal or vertical
porting and provides mounting flexibility.
Pumphead Construction The SCPP in standard specification has
pump casing in AISI 316 stainless steel with an internal surface finish of
Ra 32/Ra 0.8 complying to 3A standards. Rotors are made of special
non-galling alloy and are available with twin-wing form. Seal options
include single mechanical seal or double mechanical seal with flush.
.Pump Performance
.
SCPP 2 Nominal Displacement Maximum Temperature Standard Optional Maximum
Model Capacity per Revolution Pressure Range Ports Ports Speed
US
M³/hr GPM Litre US Gal. Bar PSI Deg. C Deg. F mm in. mm in. (RPM)
006 1.8 8 0.030 0.008 21 300 -40° to 150° -40° to 300° 25.4 1.0 38.0 1.5 1000
015 2.5 11 0.052 0.014 17 250 -40° to 150° -40° to 300° 38.0 1.5 - - 800
018 4.5 20 0.108 0.029 14 200 -40° to 150° -40° to 300° 38.0 1.5 51.0 2.0 700
030 8.2 36 0.227 0.060 17 250 -40° to 150° -40° to 300° 38.0 1.5 51.0 2.0 600
045 13.2 58 0.366 0.096 31 450 -40° to 150° -40° to 300° 51.0 2.0 - - 600
060 20.4 90 0.568 0.150 21 300 -40° to 150° -40° to 300° 64.0 2.5 76.0 3.0 600
130 34.1 150 0.946 0.250 14 200 -40° to 150° -40° to 300° 76.0 3.0 - - 600
180 52.2 230 1.450 0.383 31 450 -40° to 150° -40° to 300° 76.0 3.0 - - 600
210 68.1 300 1.890 0.500 34 500 -40° to 150° -40° to 300° 102.0 4.0 - - 600
220 70.4 310 1.950 0.516 21 300 -40° to 150° -40° to 300° 102.0 4.0 - - 600
4.2.900
Circumferential Piston Pumps SCPP 2 Circumferential Piston Pump
TD 249-019
TD 249-017
TD 249-018
4.2.901
SCPP 2 Circumferential Piston Pump Circumferential Piston Pumps
Alfa Laval rotor wings (pistons) rotate around the circumference of the channel in the pump
casing. This continuously generates a partial vacuum at the suction port as the rotors unmesh,
causing fluid to enter the pump. The fluid is transported around the channel by the rotor
wings, and is displaced as the rotor wings converge, generating pressure at the discharge
port. Direction of flow is reversible.
TD 249-009 TD 249-010
TD 249-008
The deep channels in which the rotors travel The rotors are made of non-galling alloy, The hub of each non-galling rotor rotates in a
provide large voids to minimize shear and allowing extremely tight clearances between recess in the pump head to minimize deflection
bruising of solids. rotating and stationary surfaces, which ensures even at high discharge pressures.
high efficiency and metering accuracy, even
on thin liquids.
Suction Discharge
4.2.902
Circumferential Piston Pumps SCPP 2 Circumferential Piston Pump
Dimensions 4.2
S D
R J K
M
O Q
E
N L
J
P G
F F H I
A B C TD249022.eps
(mm)
Model A B C D E F G H I J K L M N O P Q Ø R S Weight
006 121 50 95 297 140 49 59 9.5 x 8 (slot) 173 74 244 54 51 107 38 71 22.23 89 177 24 kg
015 121 50 95 297 140 49 59 9.5 x 8 (slot) 173 74 244 54 51 107 38 71 22.23 89 177 24 kg
018 121 55 95 314 140 49 59 9.5 x 8 (slot) 173 74 250 54 51 107 38 77 22.23 89 177 24 kg
030 159 71 108 368 174 59 65 11 x 11 (slot) 197 90 295 67 59 132 38 98 31.75 108 216 45 kg
045 210 98 149 472 243 89 105 14 x 13 (slot) 257 129 377 89 57 186 51 120 41.28 136 273 132 kg
060 210 105 149 486 243 89 105 14 x 13 (slot) 257 129 385 89 57 186 63 127 41.28 136 273 132 kg
130 210 121 149 512 243 89 105 14 x 13 (slot) 257 129 401 89 57 186 76 144 41.28 136 273 142 kg
180 216 88 229 591 314 95 184 14 x 13 (slot) 357 162 450 114 70 238 76 107 50.8 166 332 238 kg
210 305 88 295 688 353 133 203 16 ø 420 175 539 129 103 264 102 119 60.33 187 374 395 kg.
220 216 94 229 610 314 95 184 14 x 5 (slot) 357 162 470 114 70 238 102 113 50.80 168 337 252 kg
(in)
Model A B C D E F G H I J K L M N O P Q Ø R S Weight
006 4.75 1.95 3.75 11.71 5.50 1.94 2.31 0.375 x 0.31 (slot) 6.82 2.93 9.61 2.12 2.00 4.21 1.50 2.79 0.875 3.49 6.97 53 lb.
015 4.75 1.95 3.75 11.71 5.50 1.94 2.31 0.375 x 0.31 (slot) 6.82 2.93 9.61 2.12 2.00 4.21 1.50 2.79 0.875 3.49 6.97 53 lb.
018 4.75 2.18 3.75 12.37 5.50 1.94 2.31 0.375 x 0.31 (slot) 6.82 2.93 9.84 2.12 2.00 4.21 1.50 3.02 0.875 3.49 6.97 53 lb.
030 6.25 2.78 4.25 14.49 6.86 2.31 2.56 0.438 x 0.44 (slot) 7.77 3.56 11.61 2.62 2.32 5.21 1.50 3.84 1.250 4.25 8.50 99 lb.
045 8.25 3.86 5.87 18.59 9.56 3.50 4.12 0.56 x 0.50 (slot) 10.13 5.06 14.86 3.50 2.25 7.31 2.00 4.73 1.625 5.37 10.75 290 lb.
060 8.25 4.14 5.87 19.14 9.56 3.50 4.12 0.56 x 0.50 (slot) 10.13 5.06 15.14 3.50 2.25 7.31 2.50 5.01 1.625 5.37 10.75 290 lb.
130 8.25 4.78 5.87 20.15 9.56 3.50 4.12 0.56 x 0.50 (slot) 10.12 5.06 15.77 3.50 2.25 7.31 3.00 5.65 1.625 5.37 10.75 312 lb.
180 8.50 3.45 9.00 23.26 12.38 3.75 7.25 0.56 x 0.50 (slot) 14.05 6.38 17.75 4.50 2.75 9.38 3.00 4.20 2.000 6.53 13.06 528 lb.
210 12.00 3.45 11.63 27.08 13.88 5.25 8.00 0.66 ø 16.54 6.88 21.24 5.06 4.06 10.38 4.00 4.70 2.375 7.37 14.73 870 lb.
220 8.50 3.69 9.00 24.00 12.38 3.75 7.25 0.56 x 0.19 (slot) 14.05 6.38 18.49 4.50 2.75 9.38 4.00 4.44 2.000 6.63 13.25 555 lb.
4.2.903
SCPP 1 Circumferential Piston Pumps
4.2 .
ky Performance Curves
SCPP 1/006
Slip correction viscosity (CPS)
1
3
US GPM
10
L/MIN
30
0 100 200 300 400 500 600 700 100 10 P
SI
7
25 25 P
SI
r)
6 0 Ba
SI (
20 0P 50 P
SI
5 r)
Ba
CAP.
0.69
15 4 P SI (
10 ar) 100
2B PSI
3 I( 1.7
PS
10 25
2 ar)
5B
I( 3.4
5 PS Ba
r)
1 50
6.90
SI (
10 0P
0 0
L/Rev,)
WHP
150
0.4 PSI .30
(1 0.35
Bar)
0.5 200 CAP = Capacity
PSI .40
(1 3.7
0.6 9B BHP = Brake Horsepower
ar)
.50
BHP = WHP + VHP
100 CPS
0.5 Net Inlet Pressure Required
0,0
NIPR =
00
500 C
WHP
CP
30 PS
,0
,0
00
1.0 00 .75
1,00
VHP
CP
CP 0 CP
S
S
S
1.00
1.5 10 5,0 2,0
,00 00 00
0C CP CP 1.25
PS S
S
2.0 1.50
25 18
CPS
PS
0 CP S
PS
0C 16
PS
0
PS 7,0
100,000 C
000
0C
20 C 14
50,00
00
30,
,00
,0
10
NIPR / NPSHr
20
12
15
MWC
PSIa
S
ATM. 0 CP 10
5,00
8
10
CPS 6
2,000
5 4
S
1,000 CP 500 CPS
Water 2
0 0
0 100 200 300 400 500 600 700 800
RPM
4.2.904
Circumferential Piston Pumps SCPP 1/015
. 4.2
ky Performance Curves
SCPP 1/015
Slip correction viscosity (CPS)
1
3
5
10
US GPM
30
50
L/MIN
25
100 PS
I
0 100 200 300 400 500 600 50
35 PS
9
I
8 r) 10
30 Ba 0P
S I (0 SI
7 0P r)
25 Ba 15
72 0
6 (1. PS
P SI I
r)
CAP.
20 25 Ba
20
5 45
(3.
0
I
PS
PS
4 50
I
15
r)
Ba
3 90
10 (6.
SI
2 0P r) ar)
10 Ba 9B
5 0 .35 .7
1 I (1 (13
PS SI
15
0 0P
0 0 20
VKW
0.7 r) Bar
) VHP = Viscosity Horsepower
0.8 .60
0.0 .00
WHP = Water Horsepower
WKW = Water Kilowatts
0.2 Water
100 CPS .20 MWC = Meters Water Column
0.4 500 CP ATM = Atmospheric Pressure
S
1,000 .40 NIPR = Net Inlet Pressure Required
10
0.6 CPS
VHP
50
0,0
00 10
0.8
VHP
,00 .60
CP
CP 0C
S 30 PS
S
,0 5,0
1.0 00 00
20 CP .80
CP ,00 S
1.2 S 0C
PS
1.00
1.4
18
25
S
16
00 CP
CPS
PS
20 14
PS
0C
000
C
100,0
0 PS
,00
C
00 000 12
50,
,
10,
30
NIPR / NPSHr
15 20
MWC
10
PSIa
ATM.
0C PS 8
10 5,00
1,0 00 CPS 6
5 100 CPS 4
Water 2
0 0
0 100 200 300 400 500 600 700
RPM
4.2.905
SCPP 1/018 Circumferential Piston Pumps
4.2 .
ky Performance Curves
SCPP 1/018
Slip correction viscosity (CPS)
1
US GPM
3
5
L/MIN
10
0 25 P
5 03 SI
70 0 100 200 300 400 500 100 50 P
SI
18
100
r) PSI
60 16 0 Ba 150
SI ( PSI
0P
14 ar) 200
50 9B PSI
I (0.6 r)
12 PS Ba
25 .45
CAP.
40 I ( 3
10 PS r)
50 Ba
( 6 .90
30 8 SI r)
0P Ba
10 .72
6 I ( 1 r)
20 PS Ba
150 I (1.72
4 P S
10 200
2
0 0
0.0 0 808 Alloy Rotors
25 PSI (1.72 Bar)
50 PSI (3.4 Standard Clearance
5 Bar)
0.5
1.5” Standard Ports
100 P 0.50 Displacement = 0.029 Gal/rev. (.110
SI (6.9
0 Bar)
L/Rev,)
WKW
WHP
1.0 150
PSI
(1 0.35
Bar) CAP = Capacity
200 1.00
1.5 PS BHP = Brake Horsepower
I(
BHP = WHP + VHP
13.
79
Bar
VHP = Viscosity Horsepower
) WHP = Water Horsepower
2.0 1.50
WKW = Water Kilowatts
0.0 0
MWC = Meters Water Column
Water ATM = Atmospheric Pressure
0.5 200 CPS
0.50 NIPR = Net Inlet Pressure Required
500 CP NPSHr = Net Positive Suction Head
WHP
S
1.0
20
1,000
0,
VHP
CPS 1.00
00
0
1.5 2,00
CP
0 CP
10
S
S
50 20
0,
,0 ,0 5,0
00
00 00 10 00
2.0 ,00 CP 1.50
0
CP 0C S
CP
CP
S S PS
S
2.5
18
25
S
PS
CP
S
16
CP
0
S
,00
00 C
S
CP
CP 20
00
0
00
20 ,00 14
200,0
0,0
,0
30
NIPR / NPSHr
50
10
12
MWC
PSIa
15
PS 10
ATM. 00 C
10,0
8
10
PS 6
5,000 C
4
5
1,000 CPS 2
Water
0 0
0 100 200 300 400 500 600
RPM
4.2.906
Circumferential Piston Pumps SCPP 1/030
. 4.2
ky Performance Curves
SCPP 1/030
Slip correction viscosity (CPS)
1
3
5 25 P
US GPM
10 50 PSI
30 100SI
L/MIN
0
05 PSI
0 100 200 300 400 500 10 200
35 PSI
125
r) r)
Ba Ba
30 S I (0 1.72 ar)
0 P PSI ( .45 B ar)
100 25 SI (3 .90 B
25 P (6 r)
50 PSI 0 Ba
CAP.
0 9 )
10 SI (6. 9 Bar
75 20 5 0 P (13.7
1 SI
0P
15 20
50
10
25
5
0 0
0 0 808 Alloy Rotors
25 PSI (1.72 Ba Standard Clearance
r)
0.5
50 PSI (3 0.50 1.5” Standard Ports
.45 Bar)
1.0 Displacement = 0.060 Gal/rev. (.227 L/Rev,)
100 1.00
WKW
(6 .90 B
ar) BHP = Brake Horsepower
20
2.0 0P 1.50
SI
(13
150 VHP = Viscosity Horsepower
.79 PS
I(10. WHP = Water Horsepower
Ba
BHP = WHP + VHP
2.5 r) 35
Bar 2.00 WKW = Water Kilowatts
)
3.0 MWC = Meters Water Column
0 0 ATM = Atmospheric Pressure
Water
100 CPS 0.50 NIPR = Net Inlet Pressure Required
0.1 NPSHr = Net Positive Suction Head
500 CP 1.00
S
20
WHP
10
0,0
2 0, 50 1,00 1.50
00 ,00 0 CP
00
VHP
0 0C 10, S
CP 000
CP
PS 20 5,0 2,00
S ,00 CP 00 0C 2.00
S
50 0C S CP PS
3 ,0 PS S
00
CP 2.50
S
4 3.00
18
25
S
00 CP
16
PS
PS
S
CP
0C
0C
20 PS 14
00
200,0
0C S
,00
,0 CP
,00
30 ,00 00
20
NIPR / NPSHr
0
50
10, 12
100
15
MWC
PSIa
ATM. 10
8
10
5,00 0 CPS 6
4
5
2,000 CPS
1,000 CPS 2
Water
0 0
0 100 200 300 400 500 600
RPM
4.2.907
SCPP 1/045 Circumferential Piston Pumps
4.2 .
ky Performance Curves
SCPP 1/045
Slip correction viscosity (CPS)
1
3
US GPM
10 25 P
L/MIN
S
30 50 PI
00 SI
0 100 200 300 400 500 1 100
70 PSI
250 ar) 200
(0 B PSI
60 SI r)
0P Ba 300
.72 PSI
200 S I (1 Bar)
P
50 25 (3.45 400
I PSI
0 PS Ba
r)
5
.90
CAP.
40 ( 6
150 SI
0P Ba
r)
10
.79
30 I (13
S
100 0P ar)
20 9B
20 ( 2 0.6
SI r)
0P Ba
30
50 .59
10 I (27
S
0P
40
0 0
0 0 808 Alloy Rotors
25 PSI (1.72 Bar)
50 PSI (3.45 Bar) Standard Clearance
2
100 PS 2 2.0” Standard Ports
I (6 .90 Bar)
Displacement = .115 Gal/rev. (.435
4
L/Rev,)
4
WHP
200
WKW
6 PSI
(1 3.79
Bar) CAP = Capacity
8 40 6 BHP = Brake Horsepower
0P
SI 300
(27 PS VHP = Viscosity Horsepower
BHP = WHP + VHP
10 .59 I(
Ba 20.
r) 69
Bar 8 WHP = Water Horsepower
)
12 WKW = Water Kilowatts
0 0 MWC = Meters Water Column
1 ATM = Atmospheric Pressure
Water 1 NIPR = Net Inlet Pressure Required
2
NPSHr = Net Positive Suction Head
200
100 C 2
P S
,00
WHP
10
3
0,
0C
500
VHP
00
CPS
0
PS
4 3
CP
1,00
0C
S
PS
5 30 10 5,0
,0 ,00 00 4
00 0C CP
CP S
6 PS
S
7 5
18
25
PS 16
S 0C
CP
CPS
,00
S
00 20
CP
20 PS 14
CP
,0 00 C
30
000
10,0
00
00
NIPR / NPSHr
12
0,0
,0
200,
MWC
50
15
10
PSIa
ATM. 10
CPS
5,000 8
10
6
1,0 00 CPS
5 4
Water 2
0 0
0 100 200 300 400 500 600
RPM
4.2.908
Circumferential Piston Pumps SCPP 1/060
. 4.2
ky Performance Curves
SCPP 1/060
Slip correction viscosity (CPS)
1
3 50 P
5
10 S
US GPM
100 I
30 P
150 SI
L/MIN
0
05 P
0 100 200 300 400 500 10 200 SI
PSI
350 90
r)
300 80 Ba
I (0 r)
0P
S Ba
70 3 . 45 Bar)
I( 0 )
250 PS (6.9 ar )
60 50 PSI .72 B Bar
0 1 9
10 PSI ((13.7
CAP.
200 0 I
50 15 0 PS
20
150 40
30
100
20
50
10
0 0
4
WHP
PS
I( 10.
5 35 CAP = Capacity
20 Bar
0P ) BHP = Brake Horsepower
6 SI
(13 6
.79 VHP = Viscosity Horsepower
BHP = WHP + VHP
7 Ba
r) WHP = Water Horsepower
8 8 WKW = Water Kilowatts
0 0
MWC = Meters Water Column
1 Water 1 ATM = Atmospheric Pressure
10 CPS NIPR = Net Inlet Pressure Required
2
50 NPSHr = Net Positive Suction Head
,0 100 C 2
10
00 PS
WHP
3
0,
CP 30
00
S ,00
0
0C 500 3
CPS
CP
4
VHP
PS 1,00
S
0C
5 PS 4
10 5,0 3,0
,00 00 00
CP CP
6 0C S S
PS 5
7
25 18
16
PS
PS
S
CP
00 C
0C
20 S 14
00
CP
,00
,0
200,0
0
50
00
NIPR / NPSHr
100
, 12
30 C PS
15
00
MWC
PSIa
ATM. ,0 10
20
C PS
000 8
10 10,
CPS
5,000 6
4
5
Water 2
0 0
0 100 200 300 400 500 600
RPM
4.2.909
SCPP 1/130 Circumferential Piston Pumps
4.2 .
ky Performance Curves
SCPP 1/130
Slip correction viscosity (CPS)
1
3 25 PSI
5 50 PSI
10 100 PS
US GPM
150 PIS
30 I
L/MIN
0 200 PS
05
I
10
0 100 200 300 400 500
140
500
120 r)
Ba )
400 ( 1 .72 Bar
I 0 ar)
100 PS 6.9
25 PSI ( .79 B
r) 0 I (13
Ba 0
CAP.
(0 1 PS
300 80
PSI B ar) 20
0
0 45
I (3. Bar)
60 PS 35
200 50 I (10.
PS
40 150
100
20
0 0
0 0 808 Alloy Rotors
25 PSI (1.72 Bar)
2 50 PSI (3 Standard Clearance
.45 Bar) 2
3.0” Standard Ports
4 100 P
SI (6.9 4 Displacement = .254 Gal/rev. (.961
0 Bar)
WKW
6
WHP
150
PSI
L/Rev,)
8 (1 0.35 6
200 Bar
) CAP = Capacity
10 PS
I(13. 8
BHP = WHP + VHP
100 C
PS 4 NPSHr = Net Positive Suction Head
0,
00
6 500
VHP
CPS
0
10 10, 1,00
CP
0, 000 0 CP
8 00 S 6
S
CP 5,00
0 50 S 0C
CP ,00 PS
10 S 0C
PS 8
12
14 10
18
25
CPS
16
PS
S
0C
CP
S
0
20 14
NIPR / NPSHr
CP
200,00
S
00 CP
,00
,0 0
00
30 ,00
MWC
PSIa
12
,0
20
0
10
50
15
ATM. 10
00 CPS
10,0 8
10
S
5,0 00 CP 6
4
5
1,000 CPS Water 2
0 0
0 100 200 300 400 500 600
RPM
4.2.910
Circumferential Piston Pumps SCPP 1/220
. 4.2
ky Performance Curves
SCPP 1/220
Slip correction viscosity (CPS)
1
3 25 PSI
5 50 PSI
10 100 PS
150 PIS
US GPM
I
30 200 PS
L/MIN
50 I
0
10
0 100 200 300 400 500
300
1000
250 r)
Ba
72 r)
800 I (1. 0 Ba
PS .9 ar)
200
r) 25 SI (6 79 B
Ba 0 P I (13.
CAP.
(0 0
1 PS
600 P SI a r) 0
150 0 B 20
45 r)
I (3. 5 Ba
PS .3
400 50 SI (10
100 P
0
15
200 50
0 0
0 0 808 Alloy Rotors
25 PSI (1.72 Bar)
Standard Clearance
5 50 PSI (3
.45 Bar) 5 4.0” Standard Ports
10 Displacement = .522 Gal/rev. (1.976
100 L/Rev,)
PSI (6 10
.90 B
WKW
15
WHP
ar)
150 CAP = Capacity
20 20 PSI 15
0P (10.3 BHP = Brake Horsepower
SI 5B
(1 3.7 ar) VHP = Viscosity Horsepower
BHP = WHP + VHP
25 9B
ar) 20 WHP = Water Horsepower
30
WKW = Water Kilowatts
0 0
Water MWC = Meters Water Column
ATM = Atmospheric Pressure
20
5 0, NIPR = Net Inlet Pressure Required
00 100 CP
0 S 5
CP 100 NPSHr = Net Positive Suction Head
S ,00
WHP
0C 50 1,000
10 PS ,00 CPS
0C
VHP
PS 20,
000
CP 5,00 10
S 0C
15 10, PS
000
CP
S
20 15
18
25
0 CPS
S
S
PS
S
S
CP
CP
16
00 CP
CP
0C
00
00
0
0,
000
200,00
,0
0
20 1 14
50,0
20
100,0
30,
NIPR / NPSHr
12
PS
15 0C
MWC
PSIa
0
ATM. 5,0 10
8
10
S
1,0 00 CP 6
Water 4
5
2
0 0
0 100 200 300 400 500 600
RPM
4.2.911
SCPP 1/320 Circumferential Piston Pumps
4.2 .
ky Performance Curves
SCPP 1/320
Slip correction viscosity (CPS)
1
3
US GPM
25 PSI
50 PSI
L/MIN
10 100 PS
150 PSI
30 200 PSI
I
0 100 200 300 400 500 0
450 10
r)
1500 400 Ba r)
(0 a
PSI 72 B Bar)
0 (1. 45 r)
350 S I ( 3 . Ba
P I
1250 25 0 PS 10.35
5 I(
300 P S
0
15
CAP.
r)
1000
250 Ba )
( 6 .90 Bar
SI .79
0 P (13
750 200 10 PSI
0
20
150
500
100
250
50
0 0
0 0 808 Alloy Rotors
25 PSI (1.72 Bar)
Standard Clearance
50 PSI (3.4 5
10 5 Bar) 6.0” Standard Ports
10 Displacement = .754 Gal/rev. (2.854
100 P
SI (6.9 L/Rev,)
20 0 Bar) 15
WKW
150
PSI 20 Capacity
WHP
(10. CAP =
30 35 B
ar) 25 BHP = Brake Horsepower
200 VHP = Viscosity Horsepower
40 PS 30
I (1 WHP = Water Horsepower
BHP = WHP + VHP
3.7
9B
ar) 35 WKW = Water Kilowatts
50
MWC = Meters Water Column
0 0
ATM = Atmospheric Pressure
Water
5 NIPR = Net Inlet Pressure Required
10 NPSHr = Net Positive Suction Head
500 C
PS 10
20
1,00
0,0
0 CP
WHP
S
VHP
00
20 2,0 15
50 00
10
CPS
CP
,0
0,
00
S
00
CP 25
0
20
CP
S ,0 5,0
00
30
30
S
00
CP
,0
10 CP
00
S ,00 S 10
0C
CP
PS
S
40 30
18
25
S
S
CP 16
CP
CPS
0 S
,00 CP
00
0
50
00
0
20 30, 14
NIPR / NPSHr
000
PS
0,
0C
10
0
20,0
,
12
200
PSIa
15
ATM. 10
MWC
S
0 CP
10,00 8
10
PS
5,000 C 6
PS
5 1,000 C 4
Water 2
0 0
0 100 200 300 400 500 600
4.2.912
Circumferential Piston Pumps SCPP 2
. 4.2
ky Performance Curves
SCPP 2/006
Slip correction viscosity (CPS)
1
US GPM
3
L / MIN
10
30
100 10 P
0 100 200 300 400 500 600 700 800 900 SI
30 8 25 P
SI
7 R)
25 BA 50 P
S I (0 SI
6 0P A R)
.6 9B
20 I (0 R)
CAP.
5 PS BA 10
10 .72 0P
(1 SI
SI
15 4 25P R)
BA 15
.45 0P
I (3 SI
3 PS
10 50
)
2 AR
0B R)
5 I( 6.9 BA
1 PS 0.35
100 I (1
PS
0 0 150
)
WHP
200 P 0.50
SI (13
.79 B
250 AR) CAP = Capacity
PSI
1.0 (17.2 0.75 BHP = Brake Horsepower
300 4 BA
PSI R)
(20. VHP = Viscosity Horsepower
BHP = WHP + VHP
69 B
AR) 1.00 WHP = Water Horsepower
1.5 WKW = Water Kilowatts
0 0
MWC = Meters Water Column
0.25 ATM = Atmospheric Pressure
0.5 WATER
NIPR = Net Inlet Pressure Required
100
0.50
50
,0
WHP
30 CPS
0C
00
1.0
,0
0.75
00
PS
VHP
500
CPS
C
PS
1.00
1.5 10 5,0
,0 00 2,0 1,00
00 00 0C 1.25
CP CP CP PS
S S S
2.0 1.50
18
25
S
S
CPS
CP
S
PS
100,000 CP
16
CP
00
CP
00 C
7,0
0
50,000
0
000
,0
20 S 14
CP
10
30,0
00
20,
5,0 12
NIPR / NPSHr
15
MWC
PSIa
ATM 10
S 8
2,000 CP
10
6
S
1,000 CP 4
5 500 CPS
WATER 2
0 0
0 100 200 300 400 500 600 700 800 900 1000
RPM
4.2.913
SCPP 2/015 Circumferential Piston Pumps
4.2 .
ky Performance Curves
SCPP 2/015
Slip correction viscosity (CPS)
US GPM
1
L / MIN
3
10
0 100 200 300 400 500 600 30
700 0 25 P
11 10 SI
40 )
R
10 BA 50 P
SI (0 SI
35 9 0P
R) 10
8 BA 0P
30 SI
72
I (1. 15
7 PS R)
CAP.
BA 0P
25 25 SI
45
6 (3. 20
P SI 0
20 50 ) PS
5 AR I
.9 0B
15 4
S I (6
0P
10 )
3 AR
10 5B )
.3 AR
2 I (10 9B
S .7
5 0P (13
1 15 SI
0P
20
0 0
AR)
WHP
4B WKW =
AR 1.0
) MWC = Meters Water Column
1.5
0 0 ATM = Atmospheric Pressure
WATER NIPR = Net Inlet Pressure Required
20
10 0.50
00
0, 200 CPS
0
00
CP
1.0 0
CP 50
WHP
S
S
1,00
0 CP
S
2.0 1.50
20
,00 3,0
0C 10 5,0 00
,00 CP
PS 0C 00 S
PS CP 2.00
S
3.0
25 18
PS
CPS
PS
16
CP
00 C
PS
0C
000
C
200,000
20 14
,00
0
NIPR / NPSHr
100,0
00
50,
,
30
20 12
MWC
PSIa
S
15 CP
ATM 000 10
10, S
0 CP
5,00 8
10 PS
3,000 C 6
2, 00 0 C PS
4
5 1,000 CPS
2
WATER
0 0
0 100 200 300 400 500 600 700 800
RPM
4.2.914
Circumferential Piston Pumps SCPP 2/018
. 4.2
ky Performance Curves
SCPP 2/018
Slip correction viscosity (CPS)
1
US GPM
L / MIN
3
10
25 P
30 SI
0 100 200 300 400 500 600 0 50 P
20 10 SI
10
70 R) 0P
BA
I (0 15 SI
PS R) 0P
60
0 BA 20 SI
15 1 .72 ) 0
I ( AR PS
PS .45 B I
50 25 I (3
PS R)
CAP.
50 BA
90
I (6. R)
40
10 0P
S BA
10 0 .35 )
( 1 AR
SI 9B
30 0P 3.7
15 ( 1
SI
0P
20 5 20
10
0 0
0 0 808 Alloy Rotors
25 PSI (1.72 BAR)
0.25
Standard Clearance
50 PSI (3.4
0.5 5 BAR) 1.5” Standard Ports
0.50 Displacement = .029 Gal/rev. (.108 L/Rev,)
100 P
SI (6.9
WKW
WHP
(13 ) WHP =
.79 1.25
BA
R)
WKW = Water Kilowatts
2.0 1.50 MWC = Meters Water Column
0 0
ATM = Atmospheric Pressure
WATER
0.5 NIPR = Net Inlet Pressure Required
200 CPS 0.50
20
1.0
00
500 C
WHP
0
10 PS
CP
0, 1.00
1.5 00 1,00
S
0 CP
VHP
0 S
CP 2,00
2.0 S 0C 1.50
50 PS
,0
2.5 00 5,0
CP 30 20 00
,0 ,0 10 CP 2.00
S 00 00 ,00 S
0C
3.0 CP CPS PS
S
2.50
3.5
25 18
CPS
S 16
CP
CP
00
PS
,0
NIPR / NPSHr
000
200,000
20 14
PS 20 CPS
0C
C 00
10,0
,
0
100
MWC
PSIa
00
,00
, 12
30
50
15
ATM 10
8
10 PS
5,000 C 6
4
5
1,000 CPS 2
WATER
0 0
0 100 200 300 400 500 600 700
RPM
4.2.915
SCPP 2/030 Circumferential Piston Pumps
4.2 .
ky Performance Curves
SCPP 2/030
Slip correction viscosity (CPS)
1
US GPM
L / MIN
3
10 25 P
30 S
50 P I
0 100 200 300 400 500 0 S
140
36 10 100 I
P
R) 150SI
BA P
200SI
120 I (0
30 PS ) 250 PSI
0 AR
. 7 2 B R) PS
I
A
100 I (1 45 B
PS . R)
25 SI (3 BA )
P 90 BAR
50 (6.
CAP.
I 5 )
80 P S 0 .3 BAR
20 0 (1 79 )
10 PSI 3 . B AR
0 (1 4
15 PSI (17.2
0
60 20 PSI
0
25
40 10
20
0 0
0 0 808 Alloy Rotors
25 PSI (1.72 BAR)
50 PSI (3.4 0.50
Standard Clearance
5 BAR)
1.0 1.5” Standard Ports
100 P 1.00 Displacement = .060 Gal/rev. (.227 L/Rev,)
SI (6.9
0 BAR
)
WKW
2.0 150
PSI
(10. BHP = Brake Horsepower
35 B
25 200 AR) 2.00
0P
PS VHP = Viscosity Horsepower
3.0 SI I (1
(17 3.7 WHP = Water Horsepower
.24 9B
BHP = WHP + VHP
BA AR 2.50
R) ) WKW = Water Kilowatts
4.0 3.00 MWC = Meters Water Column
0 WATER 0 ATM = Atmospheric Pressure
NIPR = Net Inlet Pressure Required
200 CPS
1 NPSHr = Net Positive Suction Head
1.00
500 C
WHP
20
PS
2
0,
1,00
00
0 CP
10
VHP
2,0 S
0,
CP
00 00 2.00
CP
S
3 0 50 30 S
CP ,0 , 5,0
S 00 000 20,0 10
00
CP CP 00 ,00 CP
S C S
S PS 0C
4 PS 3.00
5
18
25
S
PS
S
CP
PS CP C PS 16
0C
C 0
,00 000
0
0
20,
0
0 30
,0
,0
14
,00
20
NIPR / NPSHr
50
0
10
200
PS 12
MWC
PSIa
00 C
15 10,0
ATM 10
CPS
5,000 8
10
6
2,000 CPS 4
5
1,000 CPS 2
0 WATER 0
0 100 200 300 400 500 600
RPM
4.2.916
Circumferential Piston Pumps SCPP 2/045
. 4.2
ky Performance Curves
SCPP 2/045
Slip correction viscosity (CPS)
1
3
US GPM
L / MIN
10
25 P
30 SI
0 50 P
10 SI
0 100 200 300 400 500 100
225 60 P
R) SI
BA
(0 200
200 SI PS
50 0P AR
)
300 I
175 . 7 2B ) P SI
I (1 A R
PS .45 B ) 450
40 25 I (3 AR
PS
I
150 P S B
50 .90
CAP.
( 6
SI
125 0P R)
30 10 BA
3 .79
( 1
100 SI R)
0P BA
20 0 .69
75 20 ( 2
SI R)
0P BA
30
50 1 .03
( 3
10 SI
0P
25 45
0 0
0 25 PSI (1.72 BAR) 0 808 Alloy Rotors
50 PSI (3.45 BAR)
Standard ClearanceStandard Ports
2 100 PSI (6
.90 BAR) 2 2.0” Standard Port
4
Displacement = .096 Gal/rev. (.366
200 P L/Rev,)
SI (1 4
3.79
6 BAR
WKW
)
WHP
2
10
,00
100 C
WHP
2
0,
PS
0C
3
00
0
PS
VHP
CP
4 500
S
CPS 3
1,00
5 30 0C
,0 PS
00 10 4
,00 5,0
CP 0C 00
6 S PS CP
S
7 5
25 18
PS 16
S
S
S
CPS
CP
CP
0C
CP
0 0
20 ,00 0,0 14
00
00
2
000
30
NIPR / NPSHr
,0
0,0
PS
50
00 C 12
10,0
200,
10
MWC
PSIa
15
ATM 10
0 CPS 8
10 5,00
6
S
1,000 CP
4
5
WATER 2
0 0
0 100 200 300 400 500 600
RPM
4.2.917
SCPP 2/060 Circumferential Piston Pumps
4.2 .
ky Performance Curves
SCPP 2/060
Slip correction viscosity (CPS)
1
US GPM
L / MIN
3
10 25 P
S
50 P I
30 100SI
0 P
350 0 100 200 300 400 500 10 150 SI
90 P
200 SI
R) 300 PSI
300 80 BA PSI
I (0 R)
0 PS BA )
72 R
70 I (1. 5 BA R)
250 PS .4 BA )
25 SI (36.90 BARR)
60 P ( 5 A
50 PSI (10.379 B R)
CAP.
0 I . A
200 10 PS I (13 69 B
0 .
50 15 0 PS I (20
20 PS
0
150 40 30
30
100
20
50
10
0 0
0 25 PSI (1.72 BAR) 0 808 Alloy Rotors
50 PSI (3.45 BA Standard Clearance
2 R)
2 2.5” Standard Ports
4 100 PS
I (6.90 Displacement = .150 Gal/rev. (.568
BAR)
150 P 4
6 SI (10 L/Rev,)
.35 B
WKW
AR)
WHP
200
PSI
8 (13. 6 CAP = Capacity
79 B
AR)
30
0P
BHP = Brake Horsepower
10
SI 8 VHP = Viscosity Horsepower
(20
BHP = WHP + VHP
.69
12 BA
R)
WHP = Water Horsepower
14 10 WKW = Water Kilowatts
0 0 MWC = Meters Water Column
WATER ATM = Atmospheric Pressure
2 20 250 CPS NIPR = Net Inlet Pressure Required
0, 2
00 500 C NPSHr = Net Positive Suction Head
0 PS
4 C
WHP
PS 1,000
CPS
4
VHP
6 10 3,00
0, 0C
00 PS
0
CP
8 S 5,0 6
50 00
,0 CP
00 30 20 10 S
CP ,00 ,00 ,00
10 S 0C 0C 0C
PS PS PS 8
12
18
25
PS
S 16
CP
CP
S
00 C
CP 0
,00
00
20
00
0 30 14
NIPR / NPSHr
0,0
, PS
200,0
50 00 C
20,0
10
12
MWC
PSIa
15
ATM 10
0 CPS
10,00 8
10
P S
5,000 C 6
S
5 1,000 CP 4
WATER 2
0 0
0 100 200 300 400 500 600
RPM
4.2.918
Circumferential Piston Pumps SCPP 2/130
. 4.2
ky Performance Curves
SCPP 2/130
Slip correction viscosity (CPS)
1
US GPM
3
L / MIN
25 PSI
10 50 PSI
30 100 PSI
0 150 PSI
0 100 200 300 400 500 10 200 PSI
140 A R)
B
(0 AR)
500 SI B
0 P .72
I( 1
120
PS R)
5 BA )
2 90 AR
400 R ) I (6. B
100 5 BA 0 PS 13.79
. 4 1 0 I (
I (3 PS
CAP.
PS ) 00
300 80 50 B AR 2
.35
(10
SI
60 0P
15
200
40
100
20
0 0
0 0 808 Alloy Rotors
25 PSI (1.72 BAR)
2
2
Standard Clearance
50 PSI (3.4
5 BAR) 3.0” Standard Ports
4
4 Displacement = .250 Gal/rev. (.946
6 100 P
SI (6.9 L/Rev,)
0 BA
R)
WKW
8 6
WHP
150
10 PSI CAP = Capacity
(10. 8
35 B
200 AR) BHP = Brake Horsepower
12 PS
I (1 VHP = Viscosity Horsepower
BHP = WHP + VHP
3.7 10
14 9B
AR WHP = Water Horsepower
)
16 12 WKW= Water Kilowatts
0 0
WATER MWC= Meters Water Column
2 ATM = Atmospheric Pressure
2
4 500 C NIPR = Net Inlet Pressure Required
PS
1,000 4 = Net Positive Suction Head
NPSHr
20
WHP
6 CPS
0,
00
2,00
VHP
0C
0
8 PS 6
CP
10
0,
S
00
10
0
50 5,0 8
CP
00
12 ,0 30 CP
S
00 ,0 20 10 S
CP 00 ,00 ,00
S CP 0C 0C 10
14 S PS PS
16 12
18
25
PS
PS 16
CP
0C
00 C
,00
0
20 PS
00
50 0C 14
NIPR / NPSHr
0,00
200,0
0,
3
10
12
MWC
PSIa
PS
15 00 C
ATM 20,0 10
8
10 CPS
10,000
6
5,000 CPS 4
5
1,000 CPS
2
WATER
0 0
0 100 200 300 400 500 600
RPM
4.2.919
SCPP 2/180 Circumferential Piston Pumps
4.2 .
ky Performance Curves
SCPP 2/180
Slip correction viscosity (CPS)
1
US GPM
3
L / MIN
10 25 PSI
50 PSI
30 100 PSI
0 150 PSI
0 100 200 300 400 500 10 200 PSI
0
230 30 300 PSI
800 R)
BA
200 I (0 R)
PS BA )
0
( 1 .72 BARR)
I 5 A
PS (3.4 0 B AR)
600 25 PSI I (6.9 B )
150 500 PS 13.79 BAR
10 PSI ( 0.69
CAP.
0 (2
20 PSI
0
30
400 100
200 50
0 0
0 25 PSI (1.72 BAR) 0 808 Alloy Rotors
5 50 PSI (3.45 BA Standard Clearance
R)
5 3.0” Standard Ports
100 PS
10 I (6.90 B Displacement = .383 Gal/rev. (1.450
AR)
10 L/Rev,)
15
WKW
200
WHP
R)
25 WKW = Water Kilowatts
35
0 0
MWC = Meters Water Column
ATM = Atmospheric Pressure
WATER 2
NIPR = Net Inlet Pressure Required
NPSHr = Net Positive Suction Head
20
5 4
0,
100
WHP
00
CPS
10
0
0,
CP
00
VHP
0 500 6
S
CP CPS
S 1,0
10 00
CP 8
S
30
,00 10
0C ,00 5,0
PS 0C 00 10
PS CP
S
15
25 18
16
S
0 CP
S
CP
CP
20 14
PS PS
00
00
C 0C
NIPR / NPSHr
00
00 ,00 PS
,0
12
200,
00 C
0,0
,0 20
50
30 10,0
MWC
PSIa
15
10
ATM S 10
0 CP
5,00
CPS
1,000 8
10
6
4
5 WATER
2
0 0
0 100 200 300 400 500 600
RPM
4.2.920
Circumferential Piston Pumps SCPP 2/210
. 4.2
ky Performance Curves
SCPP 2/210
Slip correction viscosity (CPS)
1
US GPM
L / MIN
3
10 25 PSI
30 50 PSI
0 100 200 300 400 500 1 00 100 PSI
300
R ) 200 PSI
BA 300 PSI
1000 (0
SI 500 PSI
250 0P R)
BA
( 1 .72 BAR)
I )
800 PS .45 AR
25 SI (3 90 B
200 P ( 6 . A R)
50 SI 9 B AR)
CAP.
0 P . 7
10 SI (13 .69 B
600
150 0P (20 R)
20 PSI BA
3 0 0
4 .48
( 3
SI
400 100 0P
50
200 50
0 0
0 25 PSI (1.72 BAR) 0 808 Alloy Rotors
50 PSI (3.45 BA Standard Clearance
R)
10 4.0” Standard Ports
100 PS
I (6.90 B 10
AR) Displacement = .500 Gal/rev. (1.890
20 L/Rev,)
WKW
200
WHP
PSI 20
(13.7
30 50 9 BA CAP = Capacity
0 R)
PS 40 BHP = Brake Horsepower
I (3 0P 300
SI PS
4.
48 (27 I (2 VHP = Viscosity Horsepower
BHP = WHP + VHP
40 .59 0.6 30
BA BA 9B WHP = Water Horsepower
R) R) AR
)
50
WKW = Water Kilowatts
0 0 MWC = Meters Water Column
WATER ATM = Atmospheric Pressure
NIPR = Net Inlet Pressure Required
20
10
0,
1,00
0 CP
0
10
WHP
S
CP
S
VHP
20 10
0, 5,0
00 00
CP
0 S
CP 20
S 50 30 10
30 ,0 ,00 20,0 ,00
00 0 C 00 0C
CP PS CPS PS
S
40 30
25 18
PS
PS 16
0C
0C
S
0
0,0
CP
20
0
NIPR / NPSHr
5 14
0,0
PS
000
10
00 C
MWC
PSIa
12
30,0
200,
15
ATM 00 CPS 10
20,0
S 8
0 CP
10 10,00
CPS
5,000 6
WATER 4
5
2
0 0
0 100 200 300 400 500 600
RPM
4.2.921
SCPP 2/220 Circumferential Piston Pumps
4.2 .
ky Performance Curves
SCPP 2/220
Slip correction viscosity (CPS)
1
US GPM
3
L / MIN
25 PSI
10 50 PSI
100 PSI
30 150 PSI
0 200 PSI
0 100 200 300 400 500 10 300 PSI
300
R)
BA )
1000 S I (0 BAR )
250 0 P 1.72 AR
S I( . 9 0 B R)
P (6 A
25 SI 9B
800 0P 3.7
200 R ) 10 SI (1
BA 0P
.45 AR) 20
CAP.
S I (3 B
600
50
P .35 R)
150 (10 9 BA
P SI . 6
0 (2 0
15 SI
400 0P
100 30
200 50
0 0
0 0 808 Alloy Rotors
25 PSI (1.72 BAR)
50 PSI (3.45 Standard Clearance
BAR) 5
4.0” Standard Ports
10
100 PS Displacement = .516 Gal/rev. (1.950
I (6.90 10
BAR)
L/Rev,)
WKW
WHP
20 150 15
PSI
(10.3 CAP = Capacity
5 BA
R)
30
200 20 BHP = Brake Horsepower
0P PSI
30 SI (13 VHP = Viscosity Horsepower
.79
(20 BA
BHP = WHP + VHP
PS
WHP
0,0
10
00
VHP
2,000
CP
CPS
10
S
15
10
0,
50 30 20
00
,0 ,0 ,0 10 5,0
0
20 00 00 00 ,00 00 15
CP
CP CP CP 0C CP
S
S S S PS S
25
18
25
CPS
S
CP
S
S 16
CP
CP
000
00 30,
0
,000
20 0 14
00
0,
NIPR / NPSHr
0,
5
PS
200
10
MWC
PSIa
00 C 12
15 20,0
ATM. 10
CPS 8
10 10,000
PS 6
5,000 C
1,000 CPS 4
5
WATER 2
0 0
0 100 200 300 400 500 600
RPM
4.2.922
Circumferential Piston Pumps SCPP 2/320
. 4.2
ky Performance Curves
SCPP 2/320
Slip correction viscosity (CPS)
1
US GPM
L / MIN
3
10 25 PSI
50 PSI
30 100 PSI
0 100 200 300 400 500 0 200 PSI
450 10 300 PSI
1600
R)
400 BA )
1400 S I (0 BAR
350 0 P 1.72 R)
I( BA
1200 5 PS ( 6 . 90
2
300 R) SI
BA 0 P
3 . 45 10
1000 I(
CAP.
250 PS R)
50 9 BA R)
800 1 3 . 7 BA
200 S I (
0 .69
0P (2
20 SI
600 0P
150 30
400 100
200 50
0 0
0 0 808 Alloy Rotors
25 PSI (1.72 BAR)
Standard Clearance
50 PSI (3.4
10 5 BAR) 6.0” Standard Ports
10 Displacement = .752 Gal/rev. (2.846
100 P
20 SI (6.9 L/Rev,)
0 BAR
)
WKW
WHP
150 20
PSI CAP = Capacity
30 30 (10.
0P 35 B
SI 200 AR) BHP = Brake Horsepower
(20 PS
I (1
.69 3.7
9B
VHP = Viscosity Horsepower
40 BA 30
AR
BHP = WHP + VHP
1,00 10
0,
0 CP
00
WHP
S
0
10
CP
0,
00
VHP
20
S
0
CP
S 5,0
00 20
CP
50 S
30 ,0 30 20 10
,0
00 00 ,000 ,00
0C
CP CP CP PS
S S S
40 30
25 18
S
PS
CP 16
S
00
C
CP
,0
50
,000
20 14
00
NIPR / NPSHr
0
0,
200
S 12
10
0 CP
MWC
PSIa
0
15 30,0
ATM. 10
0 CPS
20,00 8
CPS
10 10,000
00 0 C PS 6
5,
WATER 4
5
2
0 0
0 100 200 300 400 500 600
RPM
4.2.923
SCPP 1 Circumferential Piston Pump Circumferential Piston Pumps
Hygienic AISI 316L Stainless Steel
4.2 Twin Wing non-galling alloy rotors
Single O-ring seal
NBR elastomers
Tri-Clamp Connections
Item No. Model Maximum Pressure Standard Ports Optional Ports PPL
Bar PSI mm in. mm in. EUR
Standard Specification SCPP 1
* 006 14 200 25.4 1.0 38.0 1.5 5128
* 015 14 200 38 1.5 - - 5744
* 018 14 200 38 1.5 51.0 2.0 6407
* 030 14 200 38 1.5 51.0 2.0 7068
* 045 27 400 51 2.0 - - 10697
* 060 14 200 64 2.5 76.0 3.0 11329
* 130 14 200 76 3.0 - - 12956
* 220 14 200 102 4.0 - - 22914
* 320 14 200 152 6.0 - - 36175
* Contact Alfa Laval
Options PPL
Item No. Model
EUR
Seals
006-220 Single O-Ring Seal (Rotorcase Pre-Drilled for Flush) 428
006, 015, 030 Double O- Ring Seal 885
320 Double O- Ring Seal N/A
018, 045, 060, 130 Double O- Ring Seal 885
220 Double O- Ring Seal 957
006-018 Single Mechanical Seal 1279
030 Single Mechanical Seal 988
045-060 Single Mechanical Seal 1015
130 Single Mechanical Seal 1015
220 Single Mechanical Seal 1043
006-018 Single Mechanical Seal (Rotorcase Pre-Drilled for Flush) 1708
030 Single Mechanical Seal (Rotorcase Pre-Drilled for Flush) 1416
045-060 Single Mechanical Seal (Rotorcase Pre-Drilled for Flush) 1443
130 Single Mechanical Seal (Rotorcase Pre-Drilled for Flush) 446
220 Single Mechanical Seal (Rotorcase Pre-Drilled for Flush) 1043
006, 018 Double Mechanical Seal 1691
015 Double Mechanical Seal 1691
030 Double Mechanical Seal 2074
045 Double Mechanical Seal 2564
130 Double Mechanical Seal 2564
060 Double Mechanical Seal 2564
220 Double Mechanical Seal 2634
Heating / Cooling
006-220 Front Cover Jackets RFQ
Connections
006, 018, 030, 060, 130, Optional Port Size 543
015, 045,220 Optional Port Size N/A
4.2.924
Circumferential Piston Pumps SCPP 2 Circumferential Piston Pump
Hygienic AISI 316L Stainless Steel
Twin Wing non-galling alloy rotors 4.2
Single mechanical seal
NBR elastomers
Tri-Clamp Connections
PPL
Item No. Model Options
EUR
Seals
006-220 Single Mechanical Seal (Rotorcase Pre-Drilled for Flush) 428
006, 018 Double Mechanical Seal 445
015 Double Mechanical Seal 446
030 Double Mechanical Seal 1201
045 Double Mechanical Seal 1717
060 Double Mechanical Seal 1714
130 Double Mechanical Seal 1716
210 Double Mechanical Seal 1485
180, 220 Double Mechanical Seal 1753
Cleaning / CIP
006-018 Flat Profile and CIP Drilled Rotors 579
Heating / Cooling
006-018 Front Cover Jackets 578
Connections
006, 018, 030, 060 Optional Port Size 543
015, 045, 130, 210, 220 Optional Port Size N/A
4.2.925
This page is intentionally left blank
4.3 Rotary Lobe Pumps
The Rotary Lobe Pumps from Alfa Laval are able to handle low, medium and high viscosity
media. These pumps are used where gentle, Hygienic processing is a requirement.
Product leaflet
OptiLobe Rotary Lobe Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.928
SRU Rotary Lobe Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.931
SX Rotary Lobe Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.935
Performance curves
Price lists
OptiLobe Rotary Lobe Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.939
SRU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.942
SRU - Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.947
SX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.949
SX - Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.952
OptiLobe Rotary Lobe Pumps
.
4.3
ky Competitive Reliability
Alfa Laval OptiLobe Rotary Lobe Pump
Application
The OptiLobe range of rotary lobe pumps combines cost-effective
simplicity with Alfa Laval quality and reliability. The OptiLobe range has
been developed for general applications within the Dairy, Beverage
and Food Industries.
The ’OptiLobe’ pump range has been certified by EHEDG (European
Hygienic Equipment Design Group) as fully CIP cleanable to their
protocol, and therefore is ideally suited for applications where
cleanability is paramount.
Also the OptiLobe pump range conforms to USA 3-A Hygienic
Standard and all media contacting components are FDA compliant.
The pump features the "EasyFit" front loading seal which allows quick
and easy inspection or replacement without the need for pipework
disassembly.
The ’OptiLobe’ pump range is compact, efficient and capable of flow
rates up to 48 m³/h and pressures up to 8 bar.
4.3.928
Rotary Lobe Pumps OptiLobe
Standard Design
Pump Gearbox 4.3
The OptiLobe pump range has a universal gearbox design with the flexibility of mounting inlet and outlet ports in either a vertical or horizontal plane
by simply changing the foot position. A stainless steel gear canister and electro-less nickel plated bearing housing provides a clean, paint free
corrosion resistant external finish.
Fig. 1
1 2 3 4
1 2 3 4
Flows/Pressures/Connections
4.3.929
OptiLobe Rotary Lobe Pumps
Dimensions (mm)
4.3 Horizontally ported Vertically ported
1)
A
A
3200-0000
3200-0001
B C
B C
4.3.930
Rotary Lobe Pumps SRU
.
4.3
Application
The SRU range of rotary lobe pumps has been designed for use
on wide ranging applications within the Brewing, Dairy, Food,
Pharmaceutical and Chemical industries. The SRU pump can handle
from low to high viscosity media with its characteristic smooth, low
shear pumping action being ideal for products such as creams, gels,
emulsions, aerated mixtures, and delicate cells and organic solids
in suspension.
The SRU range is suitable for CIP (Cleaning In Place) and conforms
to USA 3-A Hygienic Standard. In addition the SRU pump range is
certified by EHEDG (European Hygienic Equipment Design Group)
as fully CIP cleanable to their protocol. The SRU pump range is
also classified for use in potentially explosive atmospheres under the
ATEX Directive 94/9/EC Group II, Categories 2 & 3, with temperature
classification T1 to T4. The SRU range is compact in size and highly
efficient, capable of flow rates up to 106 m³/h and pressures up to
20 bar. The modular design provides for greater application flexibility
and cost effective maintenance.
The SRU range is compact in size and highly efficient, capable of flow
rates up to 106 m³/h and pressures up to 20 bar. The new improved
modular design provides for greater application flexibility and cost
effective easy maintenance.
Standard
. Design Maximum Solid Size Capability
Pump Gearbox
The SRU pump with its conventional lobe pump design concept has a Max. size of spherical solids (in.)
robust cast iron gearbox, which provides maximum shaft rigidity and Bi-lobe rotors Tri-lobe rotors
easy oil seal replacement. The SRU range in series 1-4 has a universal SRU1N .31 .24
gearbox design. This gives the flexibility of mounting pumps with the SRU1W .31 .24
inlet and outlet ports in either a vertical or horizontal plane by changing SRU2N .31 .24
the foot and its position. The SRU range in series 5 & 6 has dedicated SRU2W .51 .35
gearbox castings, which also allows the inlet and outlet ports to be in SRU3N .51 .35
either the vertical or horizontal plane. SRU3W .63 .43
SRU4N .63 .43
Pump head Construction SRU4W .87 .59
The SRU in standard specification has hygienic design full bore inlet SRU5N .87 .59
and outlet ports to International Standards, maximising inlet and SRU5W 1.06 .71
outlet port efficiency and NPSH characteristics. Enlarged diameter SRU6N 1.06 .71
and rectangular ports are also available to handle very high viscosity SRU6W 1.46 .94
products.
The SRU in standard specification has tri-lobe rotors with the option
of bi-lobe rotors for handling fluids containing large delicate solids. All
rotors are available in three temperature ratings allowing the pump to
be operated at maximum process temperatures of 70°C, 130°C and
200°C for both fluid pumped and CIP.
4.3.931
SRU Rotary Lobe Pumps
4.3.932
Rotary Lobe Pumps SRU
Working Principle
The positive displacement of the SRU pump is provided by non-contacting, contra rotating tri-lobe or bi-lobe rotors within a fully swept pump chamber. 4.3
All SRU pumps are capable of bi-rotational flow without modification.
Fig. 1
1 2 3 4
1 2 3 4
Flows/Pressures/Connections
4.3.933
SRU Rotary Lobe Pumps
Dimensions
4.3 Horizontally ported
PUMP A1 A2 B C D E F G HB HT J K L M N P Q R S T U
SRU1/005/L 25 - 95 90.5 189 10 16 40 68 113 30 5 285 42 124 80 10 100 100 80 10
SRU1/008/L 25 40 95 90.5 189 10 16 40 68 113 30 5 295 48 124 80 10 100 100 80 10
SRU2/013/L 25 40 105 115 233 15 22 50 85 145 32 6 339 60 131 100 19 132 124 100 12
SRU2/018/L 40 50 105 115 233 15 22 50 85 145 32 6 348 63 131 100 19 132 124 100 12
SRU3/027/L 40 50 125 137.5 273 18 28 61 100 175 40 8 437 82.5 176 125 30 181 154 125 14
SRU3/038/L 50 65 125 137.5 273 18 28 61 100 175 40 8 450 87 176 125 30 181 154 125 14
SRU4/055/L 50 65 150 163 325 20 38 80 115 211 63 10 541 101 224 150 35 202 184 150 14
SRU4/079/L 65 80 150 163 325 20 38 80 115 211 63 10 558 110 224 150 35 202 184 150 14
SRU5/116/L 65 80 175 195 376 20 45 110 135 255 70 14 627 97 279 180 35 275 210 180 14
SRU5/168/L 80 100 175 195 376 20 45 110 135 255 70 14 650 108 279 180 35 275 210 180 14
SRU6/260/L 100 100 190 225 429 20 48 110 155 295 70 14 748 124.5 266 260 40 370 220 190 14
SRU6/353/L 100 150 190 225 429 20 48 110 155 295 70 14 777 140 266 260 40 370 220 190 14
Vertically ported
PUMP A1 A2 B C D E F G J K L M N P Q R S T U V X
SRU1/005/H 25 - 95 113 208 15 16 40 30 5 285 49 117 80 22 114 104 80 10 179 22.5
SRU1/008/H 25 40 95 113 208 15 16 40 30 5 295 55 117 80 22 114 104 80 10 179 22.5
SRU2/013/H 25 40 105 147 252 15 22 50 32 6 339 67 124 100 12 124 124 100 12 219 30
SRU2/018/H 40 50 105 147 252 15 22 50 32 6 348 70 124 100 12 124 124 100 12 219 30
SRU3/027/H 40 50 125 175 300 22 28 61 40 8 437 67.5 161 155 15 185 155 125 14 253 37.5
SRU3/038/H 50 65 125 175 300 22 28 61 40 8 450 72 161 155 15 185 155 125 14 253 37.5
SRU4/055/H 50 65 150 213 363 25 38 80 63 10 541 78 197 200 17 234 184 150 14 307 48
SRU4/079/H 65 80 150 213 363 25 38 80 63 10 558 87 197 200 17 234 184 150 14 307 48
SRU5/116/H 65 80 175 256.5 431.5 30 45 110 70 14 627 91.5 264 200 20 240 220 180 14 345 60
SRU5/168/H 80 100 175 256.5 431.5 30 45 110 70 14 650 103 264 200 20 240 220 180 14 345 60
SRU6/260/H 100 100 190 295 485 30 48 110 70 14 748 124 267 260 20 300 250 210 14 400 70
SRU6/353/H 100 150 190 295 485 30 48 110 70 14 777 139 267 260 20 300 250 210 14 400 70
4.3.934
Rotary Lobe Pumps SX
.
4.3
Application
The SX range of rotary lobe pumps has been designed for use on wide
ranging applications within the Pharmaceutical, Biotechnology, Fine
Chemical and Speciality Food industries. Being certified by EHEDG
(European Hygienic Equipment Design Group) as fully CIP cleanable
to their protocol, the SX range is ideally suited to applications where
cleanability and corrosion resistance is paramount.
In addition the SX pump range also conforms to USA 3-A Hygienic
Standard and all media contacting components are FDA compliant.
The SX pump operates with a high efficiency, low shear pumping
action for assured gentle handling of delicate and sensitive media.
The SX pump range is also classified for use in potentially explosive
atmospheres under the ATEX Directive 94/9/EC Group II, Categories 2
& 3, with temperature classification T1 to T4.
The SX range is compact in size, capable of flow rates up to 115 m³/h
and pressures up to 15 bar.
Standard Design
Pump Gearbox
The SX pump with its conventional lobe pump design concept has
a robust cast iron gearbox, which provides maximum shaft rigidity
and easy oil seal replacement. The SX range in series 1 - 4 has a
universal gearbox design. This gives the flexibility of mounting pumps
with
. the inlet and outlet ports in either a vertical or horizontal plane, by Maximum Solid Size Capability
changing the foot and its position.
Pump sizes Max. size of spherical solids (in.)
The SX range in series 5 & 6 has dedicated gearbox castings, which
SX1 0.28
also allows the inlet and outlet ports to be in either the vertical or
SX2 0.39
horizontal plane. The SX series 7 has a dedicated gearbox casting
SX3 0.51
allowing inlet and outlet ports in a vertical plane only.
SX4 0.63
Pump head Construction SX5 0.75
The SX pump has hygienic design full bore inlet and outlet ports to SX6 0.98
International Standards, maximising inlet and outlet port efficiency and SX7 1.10
NPSH characteristics. Vertical porting and unique rotorcase internal
profile enhances self-draining and self venting while maintaining
optimum volumetric efficiency.
The SX pump has four lobe rotors, designed using CFD (Computational
Fluid Dynamics) to develop the optimum rotor geometry - possibly the
first rotary lobe pump to be developed using this technology. All rotors
are rated to 150°C facilitating use with CIP/SIP processes.
4.3.935
SX Rotary Lobe Pumps
Pump Sizing
In order to correctly size a rotary lobe pump some essential information
is required. Provision of this information listed below enables our
Technical Support personnel to obtain the optimum pump selection.
Product/Fluid Data
- Fluid to be pumped
- Viscosity
2 - SG/Density
- Pumping temperature, minimum, normal and maximum
- Cleaning in Place temperature(s), minimum, normal and maximum
4 Performance Data
1. Front cover compression joint - Flow rate, minimum, normal and maximum
2. Spline sealing cup seal - Discharge head/pressure (closest to pump outlet)
3. Cup seal - Suction condition
4. Squad ring Standard Specification Options
- Screwed male inlet and outlet ports to DIN11851, SMS, ISS/IDF,
RJT or Tri-clamp.
Weight
- Heating/Cooling Jacket for Rotorcase Cover.
Bare Shaft Pump (kg) - Electropolished product wetted components.
Model - Full material traceability on request to EN 10204.3.1.
Horizontal porting Vertical porting
- ATEX compliance.
SX1/005 15 16
- Complete pump unit comprising: Pump + Baseplate (mild or
SX1/007 16 17
stainless steel) + coupling with guard + Geared electric motor
SX2/013 32 33
suitable for (or supplied with) frequency speed control or manual
SX2/018 33 34
SX3/027 57 59 variable speed drive (advise motor enclosure and electrical supply).
SX3/035 59 61
SX4/046 107 110
SX4/063 113 116
SX5/082 155 155
SX5/115 165 165
SX6/140 278 278
SX6/190 290 290
SX7/250 - 340
SX7/380 - 362
4.3.936
Rotary Lobe Pumps SX
Working Principle
The positive displacement of the SX pump is provided by non-contacting, contra rotating four lobe rotors within a fully swept pump chamber.
4.3
All SX pumps are capable of bi-rotational flow without modification.
1 2 1 2
3 4 3 4
Flows/Pressures/Connections
Note 1. These pressure ratings may vary for pumps with certain threaded connections.
4.3.937
SX Rotary Lobe Pumps
All dimensions in mm
PUMP A B C D E F G J K L M N P Q R S T U V X
SX1/005 25 95 113 208 15 16 40 30 5 281 53 100 80 22 114 104 80 10 174 23.5
SX1/007 40 95 113 208 15 16 40 30 5 294 60 100 80 22 114 104 80 10 174 23.5
SX2/013 40 105 147 252 15 22 50 32 6 325 59 111 100 12 124 124 100 12 213 32.5
SX2/018 50 105 147 252 15 22 50 32 6 341 66 111 100 12 124 124 100 12 213 32.5
SX3/027 50 125 175 300 22 28 61 40 8 431 71 142 155 15 185 155 125 14 246 37.5
SX3/035 65 125 175 300 22 28 61 40 8 447 77 142 155 15 185 155 125 14 246 37.5
SX4/046 50 150 213 363 25 38 80 63 10 514 74 174 200 17 234 184 150 14 301 49.5
SX4/063 65 150 213 363 25 38 80 63 10 533 81 174 200 17 234 184 150 14 301 49.5
SX5/082 65 175 256.5 431.5 30 45 110 70 14 599 61 264 200 20 240 220 180 14 344 60
SX5/115 80 175 256.5 431.5 30 45 110 70 14 629 81 264 200 20 240 220 180 14 344 60
SX6/140 80 190 295 485 30 48 110 70 14 687 77 267 260 20 300 250 210 14 400 70
SX6/190 100 190 295 485 30 48 110 70 14 715 89 267 260 20 300 250 210 14 400 70
SX7/250 100 205 365 570 30 60 110 90 18 763 94 288 280 25 330 290 240 18 475 81.5
SX7/380 150 205 365 570 30 60 110 90 18 817 121 288 280 25 330 290 240 18 475 81.5
Horizontally ported
All dimensions in mm
PUMP A B C D E F G HB HT J K L M N P Q R S T U
SX1/005 25 95 90.5 189 10 16 40 67 114 30 5 281 29 124 80 10 100 100 80 10
SX1/007 40 95 90.5 189 10 16 40 67 114 30 5 294 36 124 80 10 100 100 80 10
SX2/013 40 105 115 233 15 22 50 82.5 147.5 32 6 325 39 131 100 19 132 124 100 12
SX2/018 50 105 115 233 15 22 50 82.5 147.5 32 6 341 46 131 100 19 132 124 100 12
SX3/027 50 125 137.5 272 18 28 60 100 175 40 8 431 68 175 125 30 181 154 125 14
SX3/035 65 125 137.5 272 18 28 60 100 175 40 8 447 74 175 125 30 181 154 125 14
SX4/046 50 150 163 325 20 38 80 113.5 212.5 63 10 514 74 225 150 35 202 184 150 14
SX4/063 65 150 163 325 20 38 80 113.5 212.5 63 10 533 81 225 150 35 202 184 150 14
SX5/082 65 175 195 376 20 45 110 135 255 70 14 599 46 279 180 35 275 210 180 14
SX5/115 80 175 195 376 20 45 110 135 255 70 14 626 66 279 180 35 275 210 180 14
SX6/140 80 190 225 429 20 48 110 155 295 70 14 687 78 266 260 40 370 220 190 14
SX6/190 100 190 225 429 20 48 110 155 295 70 14 715 90 266 260 40 370 220 190 14
4.3.938
Rotary Lobe Pumps OptiLobe Rotary Lobe Pumps
DIN11851 male screwed connections, EPDM elastomers and
stainless steel tri-lobe rotors for 130°C / 8 bar max.
4.3
Single EasyFit mechanical seals with car- Single Flushed EasyFit mechanical seals with
bon/stainless steel faces carbon/stainless steel faces
PPL PPL Connection size
Item No. EUR Model Item No. EUR Model Inch mm
OptiLobe - Horizontally Ported Pumps
9630411745 4233 OptiLobe 22 9630412097 5025 OptiLobe 22 1.5 40
9630414625 5280 OptiLobe 23 9630414977 6073 OptiLobe 23 1.5 40
9630417505 6812 OptiLobe 32 9630417857 7805 OptiLobe 32 2 50
9630420385 7949 OptiLobe 33 9630420737 8941 OptiLobe 33 2 50
9630423265 9101 OptiLobe 42 9630423617 10338 OptiLobe 42 2.5 65
9630426145 10338 OptiLobe 43 9630426497 11573 OptiLobe 43 3 80
Single EasyFit mechanical seals with silicon Single Flushed EasyFit mechanical seals with
carbide/silicon carbide faces silicon carbide/silicon carbide faces
PPL PPL Connection size
Item No. EUR Model Item No. EUR Model Inch mm
OptiLobe - Horizontally Ported Pumps
9630410379 4602 OptiLobe 22 9630412257 5394 OptiLobe 22 1.5 40
9630414689 5647 OptiLobe 23 9630415137 6441 OptiLobe 23 1.5 40
9630417569 7210 OptiLobe 32 9630418017 8203 OptiLobe 32 2 50
9630420449 8347 OptiLobe 33 9630420897 9340 OptiLobe 33 2 50
9630423329 9627 OptiLobe 42 9630423777 10863 OptiLobe 42 2.5 65
9630426209 10863 OptiLobe 43 9630426657 12099 OptiLobe 43 3 80
Single EasyFit mechanical seals with car- Single Flushed EasyFit mechanical seals with
bon/stainless steel faces carbon/stainless steel faces
PPL PPL Connection size
Item No. EUR Model Item No. EUR Model Inch mm
OptiLobe - Vertically Ported Pumps
9630411747 4233 OptiLobe 22 9630412099 5025 OptiLobe 22 1.5 40
9630414627 5280 OptiLobe 23 9630414979 6073 OptiLobe 23 1.5 40
9630417507 6812 OptiLobe 32 9630417859 7805 OptiLobe 32 2 50
9630420387 7949 OptiLobe 33 9630420739 8941 OptiLobe 33 2 50
9630423267 9101 OptiLobe 42 9630423619 10338 OptiLobe 42 2.5 65
9630426147 10338 OptiLobe 43 9630426499 11573 OptiLobe 43 3 80
Single EasyFit mechanical seals with silicon Single Flushed EasyFit mechanical seals with
carbide/silicon carbide faces silicon carbide/silicon carbide faces
PPL PPL Connection size
Item No. EUR Model Item No. EUR Model Inch mm
OptiLobe - Vertically Ported Pumps
9630411811 4602 OptiLobe 22 9630412259 5394 OptiLobe 22 1.5 40
9630414691 5647 OptiLobe 23 9630415139 6441 OptiLobe 23 1.5 40
9630417571 7210 OptiLobe 32 9630418019 8203 OptiLobe 32 2 50
9630420451 8347 OptiLobe 33 9630420899 9340 OptiLobe 33 2 50
9630423331 9627 OptiLobe 42 9630423779 10863 OptiLobe 42 2.5 65
9630426211 10863 OptiLobe 43 9630426659 12099 OptiLobe 43 3 80
4.3.939
OptiLobe Rotary Lobe Pumps Rotary Lobe Pumps
Fixed Speed Drive Units for OptiLobe Rotary Lobe
Positive Displacement Pumps
Geared electric motor - TEFV IP55 400v 3ph 50Hz
4.3 Stainless steel baseplate and guard
4.3.940
Rotary Lobe Pumps OptiLobe Rotary Lobe Pumps
Fixed Speed Drive Units for OptiLobe Rotary Lobe Positive Displacement Pumps
Geared electric motor - TEFV IP55 400v 3ph 50Hz
Stainless steel baseplate and guard
4.3
4.3.941
SRU Rotary Lobe Pumps
Single Hyclean mechanical seals with carbon/stainless steel faces.
DIN 11851 male screwed connections, EPDM elastomers and
stainless steel tri-lobe rotors with 130°C clearances.
4.3 Product code: 5321
4.3.942
Rotary Lobe Pumps SRU
Single Hyclean mechanical seals with silicon carbide/sil-
icon carbide faces.
DIN 11851 male screwed connections, EPDM elastomers and
stainless steel tri-lobe rotors with 130°C clearances. 4.3
Product code: 5321
4.3.943
SRU Rotary Lobe Pumps
Single R90 mechanical seals with carbon/stainless steel faces.
DIN 11851 male screwed connections, EPDM elastomers and
stainless steel tri-lobe rotors with 130°C clearances.
4.3 Product code: 5321
4.3.944
Rotary Lobe Pumps SRU
Single R90 mechanical seals with tungsten carbide/tung-
sten carbide faces.
DIN 11851 male screwed connections, EPDM elastomers and
stainless steel tri-lobe rotors with 130°C clearances. 4.3
Product code: 5321
4.3.945
SRU Rotary Lobe Pumps
Fixed Speed Drive Units for SRU Rotary Lobe Displacement Pumps
Geared electric motor - TEFV IP55 400v 3ph 50Hz.
Stainless steel baseplate and guard.
4.3 Product code: 5321
4.3.946
Rotary Lobe Pumps SRU - Options
Options to be specified at time of order:
Product code: 5321
4.3
PPL
Pump Mechanical seal options
EUR
SRU1 552 Flush for Hyclean Single Mechanical Seal.
SRU2 655
SRU3 879
SRU4 1065 All seals with EPDM, NBR or FPM ’O’ rings.
SRU5 1374 - FPM lip seal only.
SRU6 1911
SRU1 644 Flush for R90 Single Mechanical Seal.
SRU2 879
SRU3 1104
SRU4 1374 All seals with EPDM, NBR or FPM ’O’ rings.
SRU5 1911 - FPM lip seal only.
SRU6 3012
SRU1 1276 R90 Mechanical Seal - Double for Flush.
SRU2 1592 - Inboard and Outboard Seals - C/St.St.
SRU3 1842
SRU4 2023 All seals with EPDM, NBR or FPM ’O’ rings.
SRU5 3084 - FPM lip seal only.
SRU6 4930
SRU1 1666 R90 Mechanical Seal - Double for Flush.
SRU2 1995 - Inboard Seal - TC/TC, Outboard Seal - C/St.St.
SRU3 2286
SRU4 2610 All seals with EPDM, NBR or FPM ’O’ rings.
SRU5 3932 - FPM lip seal only.
SRU6 5938
4.3.947
SRU - Options Rotary Lobe Pumps
Options to be specified at time of order:
Product code: 5321
4.3
PPL
Pump Integral pressure relief valve
EUR
SRU1 1444
SRU2 1535
SRU3 1568
SRU4 1921
SRU5 2205
SRU6 2525
PPL
Pump Pump head heating/cooling
EUR
SRU1 1022 Rotorcase heating saddles.
SRU2 1163
SRU3 1495
SRU4 1790
SRU5 2136
SRU6 2492
SRU1 628 Rotorcase cover jackets.
SRU2 637 (not available with integral pressure relief valve).
SRU3 896
SRU4 1022
SRU5 1108
SRU6 1351
PPL
Pump Surface finish - Wetted components only
EUR
SRU1 852 Mechanical and electropolishing Ra 0.5 µm.
SRU2 1025
SRU3 1378
SRU4 1864
SRU5 2679
SRU6 3174
SRU1 523 Material Traceability to EN 10204 3.1
SRU2 523 - Stainless steel product wetted parts only
SRU3 523 i.e. Rotorcase, Rotors, Rotor Nuts, Rotorcase Cover, Shafts and
SRU4 523 Mechanical Seal Carriers including metal seal faces if applicable (plus valve
SRU5 523
piston, if relief valve fitted to pump)
SRU6 523
4.3.948
Rotary Lobe Pumps SX
DIN 11851 male screwed connections, EPDM elastomers
and stainless steel multi-lobe rotors
Product code: 5322
4.3
4.3.949
SX Rotary Lobe Pumps
DIN 11851 male screwed connections, EPDM elastomers and stainless steel multi-lobe rotors
Product code: 5322
4.3
4.3.950
Rotary Lobe Pumps SX
Fixed Speed Drive Units for SX Rotary Lobe Displacement Pumps
Geared electric motor - TEFV IP55 400v 3ph 50Hz.
Stainless steel baseplate and guard.
Product code: 5322 4.3
4.3.951
SX - Options Rotary Lobe Pumps
Options to be specified at time of order:
Product code: 5322
4.3
PPL
Pump Mechanical seal options
EUR
SX1 788 Flush for R00 Mechanical Seal.
SX2 900
SX3 1126
SX4 1350 All seals with EPDM or FPM.
SX5 1910 Squad Rings and Cup Seals.
SX6 2027
SX7 2475
SX1 2328 R00 Mechanical Seal - Double for Flush.
SX2 2703 - Inboard Seal - SiC/SiC, Outboard Seal - C/St.St.
SX3 3468
SX4 4142 All seals with EPDM or FPM.
SX5 5333 Squad Rings and Cup Seals.
SX6 5519
SX7 9280
SX1 2835 R00 Mechanical Seal - Double for Flush.
SX2 3311 - Inboard Seal - SiC/SiC, Outboard Seal - C/SiC.
SX3 4388
SX4 5366 All seals with EPDM or FPM.
SX5 6897 Squad Rings and Cup Seals.
SX6 7775
SX7 12151
PPL
Pump Pump head heating/cooling
EUR
SX1 735 Pump head heating/cooling
SX2 749 - Rotorcase Cover Heating/Cooling Device.
SX3 1051
SX4 1195
SX5 1300
SX6 1589
SX7 1589
PPL
Pump Surface finish - Wetted components only
EUR
SX1 862 Mechanical and electropolishing Ra 0.5 µm.
SX2 1039
SX3 1396
SX4 1891
SX5 2722
SX6 3230
SX7 3230
SX1 523 Material Traceability to EN 10204 3.1
SX2 523 - Stainless steel product wetted parts only
SX3 523 i.e. Rotorcase, Rotors, Rotor Retainers, Rotorcase Cover and Mechanical Seal Carriers including
SX4 523 metal seal faces if applicable
SX5 523
SX6 523
SX7 523
4.3.952
5. Tank Equipment
Alfa Laval provides a full line of tank and cleaning equipment for all Hygienic processing
industries.
- Valves
- Automation
- Pumps
- Tank equipment
- Heat exchangers
- Filtration equipment
Alfa Laval Agitators
Here you will find an overview of Alfa Laval tank equipment for
hygienic applications. For complete technical details and product
specification, contact your local Alfa Laval supplier or visit us at
www.alfalaval.com/tankequipment
Tank optimization
Alfa Laval is the leading producer of components and solutions for tank
equipment used in hygienic applications. For over a century, we have been
working to ensure product quality and safety within the dairy, food and
beverages, personal care and biopharm industries.
Complete tank equipment portfolio The right technology for the tank
Our portfolio offers a full range of components and Alfa Laval provides everything to optimize tank operation
solutions to enhance tank function, including: – inside and out. This includes sharing our in-depth
knowledge of mixing, agitation and cleaning.
• Tank agitators and mixers
• Tank cleaning equipment We help you select the right technology to save valuable
• Tank instrumentation resources, such as water, energy, cleaning fluids and time.
• Tank access covers This translates into more uptime, higher yields and better
• Tank accessories profitability.
Sight glasses
Pumps
Machine and
tank feet
Valves
Agitators
and mixers
As the leading supplier of hygienic mixing
solutions, Alfa Laval offers a complete mixing
portfolio for a broad variety of applications as
well as extensive knowledge of mixing and
specific industry applications.
What is mixing?
The term “mixing” refers to the process of achieving
uniformity, for example, by combining of two or more
materials or phases. This broad definition covers:
Hygienic performance
Designed for low-shear performance and uncom-
promising cleanliness, Alfa Laval agitators safeguard
product integrity. All of our agitators aim to meet the
guidelines from and to comply with EHEDG, USDA,
FDA and 3-A standards. Our purpose-built agitators
have smooth surfaces that promote optimal flow and
specially developed impellers that support both
maximum flow rate and gentle product treatment.
Energy efficiency
Superior performance and energy efficiency are
hallmarks of our EnSaFoil and EnSaFerm impellers.
Based on extensive fluid dynamic studies, the impeller
design with its unique shape cuts power dramatically.
The impeller, in fact, is up to 400% more efficient
than those with standard pitch. This reduces energy
consumption as well as the amount of heat absorbed
by your product, which can contribute to additional
Alfa Laval’s
s energy-saving
savings if subsequent cooling at isothermal conditions agitators are
re modular, which
is required. makes them m easy to customize.
Traditional Energy-saving
agitator side-mounted
agitator (ALS)
Speed 960 rpm 272 rpm
3
Pumping capacity 30 m /min, 37.3 m3/min,
9,725 USGal/min 9,854 USGal/min
Installed power 11 kW, 4 kW,
14.75 Hp 5.36 Hp
Power draw 6.4 kW 3.5 kW
Energy consumption 42,048 kWh 22,995 kWh
Annual savings for electrical power (at 0.07 per kWh) = 1,334 or US$0.1
per kWh = US$1,905. Payback time based on power savings alone <17
months.
Rotary jet mixers
Modern mixing efficiency
Alfa Laval Iso-Mix rotary jet mixers are based on a
revolutionary patented technology that mixes liquids
faster and more effectively than conventional methods.
Equipped with two or four rotating nozzles, the
Alfa Laval rotary jet mixer is positioned below the
surface of the liquid in the tank. Liquid is withdrawn
from the tank outlet by a pump and circulated via an
external loop to the rotary jet mixer. It is then injected
into the liquid by powerful rotating jet nozzles, ensuring
coverage of the entire tank, including hard-to-reach
corners. The result is rapid, effective mixing of the entire
contents of the tank without causing batch rotation of
the liquid, which means that no tank baffles are required.
Multipurpose mixing
A single tank is all that is required for a variety of
compatible processes, including:
• Liquid mixing
• Gas dispersion (e.g carbonation or de-aeration)
• Powder mixing
Exceptional cleanability
Our magnetic mixers provide unparalleled hygiene
due to its open design, seal-free construction, lack
of entrapment areas and levitating impeller design.
Since the impeller runs safely even when the tank is
empty, there is seamless transition from mixing to
cleaning so cleaning can begin once the last drop
of product is drained.
Improved profitability
Using the Alfa Laval mixer enables one biotechnology company to
boost its bottom line.
The Alfa Laval rotary spray head uses the rotary motion
and physical impact of the cleaning media to remove
sticky residues from the tank interior.
78-01
O C TO B E R 2 0 0 8 O C TO B E R 2 0 0 8
Toftejorg SaniMicro Toftejorg SaniMidget Toftejorg SaniMidget SB Toftejorg SaniMagnum Toftejorg SaniJet 20 Toftejorg SaniJet 25
Why a technology
shift pays off
When tank cleaning Although the initial investment cost of a rotary jet head is much higher than a
static spray ball, the rotary jet head delivers substantial long-term savings
machines are in place, that continue to accrue after realizing full return on investment, which often
it’s often hard to imagine occurs within less than a year.
making a switch. But there Replacing static spray balls with rotary jet heads cuts cleaning costs and
are compelling reasons to cleaning time. A brewery, for instance, reduced cleaning costs of a bright
beer tank by 77% and cleaning time by 35% (see graph below). A pharma-
upgrade traditional static ceutical API manufacturer reduced tank cleaning costs by 88% and cleaning
spray balls to rotary jet time by 59%. And a dairy cream producer reduced tank cleaning costs by
83% and cleaning time by 43%. The examples are many and the oppor-
heads. tunities for savings enormous.
The dynamic movement and high impact force of the jets cut the costs
associated with water, acid, caustic and disinfection by up to 70% and
cleaning time by 50%. This leads to more production time and higher yields.
20,000
18,000
16,000
14,000
12,000
10,000
8,000
6,000
Using rotary jet head
4,000 technology instead of static
spray ball technology can
2,000
reduce operating costs up
0 to 77% and cleaning time
Year 1 Year 2 Year 3 Year 4 by up to 35%.
Weighing system UltraPure Flow transmitter Level switch Conductivity sensor Rotacheck Temperature
transmitter
Tank accessories
As a complement to our tank equipment, Alfa Laval provides a
full assortment of tank accessories, including tank covers,
machine and tank feet, sight glasses and valves.
Electronic Pressure gauge Sight glasses Pressure cover HLSD-2 Pressure cover LKDC Tank feet
pressure gauge transmitter and LKDS
This page is intentionally left blank
5.1 Agitators
Product leaflet
Side mounted agitators Type ALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.970
Top mounted agitators, type ALT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.973
Top mounted agitators, type ALTB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.976
Bottom mounted agitators Type ALB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.979
Side mounted agitators Type ALS Agitators
5.1
.
Application
etc.
Heat transmission Circulation of media in tanks with dimple jacket (cooling
or heating)
Dairy Fermentation (break coagula + Yoghurt tanks, cheese culture tanks, crème fraîche, etc.
mixing)
.
TECHNICAL DATA PHYSICAL DATA
Motor Materials
Motor size and speed as required for duty. Available materials:
As standard with IEC motor IP55, other types on request. As standard Steel parts: . . . . . . . . . . . . . . . . . . AISI 316L (standard)
painted RAL5010. AISI 304
Voltage and frequency AISI 904L
As standard for 3x380 to 420V, 50Hz - 3x440V to 480V, 60Hz SAF 2205
All motor voltages and frequencies are available. Other materials on request.
Seal rubber parts
Gears
(O-rings or bellows): . . . . . . . . . . . . EPDM
Different gear types available according to configuration.
FPM/FEP (only for stationary
As standard filled with normal synthetic or mineral oil, optional: Food
o-rings)
approved oil. As standard painted RAL5010.
FPM
Ordering Other materials on request.
The following information is required to ensure correct sizing and Mechanical seal parts: . . . . . . . . . . . Carbon
configuration for ordering: Carbon (FDA)
- Tank geometry Silicon carbide
- Product properties
- Task of agitator Certificates
- Enquiry forms are available 3.1 Material certificates/FDA conformity statement according to 21
CFR177 on steel/elastomer parts in contact with media
Dimensions
Propeller standard diameter range: ø125 mm to 1900 mm. Specific
dimensions on the drive unit and propeller(s) will depend on the actual
configuration selected.
5.1.970
Agitators Side mounted agitators Type ALS
5.1
Standard design
The Alfa Laval range of side mounted propeller agitators is designed to
meet almost every customer requirement. Due to their modular build,
the agitators can be designed for every kind of application within the
hygienic industry. The modular construction is designed with the aim
to meet both European and American standards and regulations, such
as EHEDG, USDA, FDA, 3A etc.
Configurable design
Type ALS agitator design is fully configurable divided in the following
elements:
- Drives (drive + shaft support + shaft diameter)
- Seal arrangements (oil trap + shaft seal type)
- Shaft (length)
- Energy Saving Foils (propeller type + surface finish)
- Options
Each element has a broad range of different characteristics which
makes it possible to size the agitator for all applications and
requirements.
5.1.971
Side mounted agitators Type ALS Agitators
5.1
Type ALS Configuration Side mounted agitators
Drives
Bearing frame size = xx
Shaft diameter = yy
(power, speed and shaft frame and right angle frame and coaxial frame and direct motor shaft mounted in hollow shaft mounted in hollow
on application)
Seal
arrangements
TD 528-033
TD 528-035 TD 528-036 TD 528-037 TD 528-038 TD 528-012 TD 528-013
(lower flange and seal seal against tank flange, seal against tank flange, flange with O-ring seal flange with O-ring seal flange with O-ring seal flange with O-ring seal connected directly to
material depending on drain, oil trap (only geared drain, oil trap (only geared against tank flange, drain, against tank flange, drain, against tank flange, against tank flange, drain, motor, lantern (spacer),
application) versions) and shaft versions) and shaft oil trap (only geared oil trap (only geared drain, oil trap and oil trap and shaft seal: seal flange with O-ring
seal: single mechanical seal: single mechanical versions) and shaft versions) and shaft shaft seal: double double mechanical seal seal against tank flange,
bellow seal non-bellow seal seal: single mechanical seal: single mechanical mechanical seal for high (tandem) for low pressure drain and shaft seal:
TD 528-034
application)
Energy Saving
Foils
Diameter = vvv (125 mm
to 1900 mm)
TD 528-001 TD 528-001 TD 528-001a
(material depending on finish: polished Standard: finish: polished and finish: shot peened
TD 528-005
Welding flange
TD 528-006
Blind flange
TD 528-007
gear motor )
Description Incl. mounting pin Incl. O-ring seal Stainless steel cover - Standard spare part kit
5.1.972
Agitators Top mounted agitators, type ALT
5.1
.
Applications
heating)
Dairy Fermentation (break coagula + Yoghurt tanks, cheese culture tanks, crème fraîche, etc.
mixing)
.
TECHNICAL DATA PHYSICAL DATA
Motor Materials
Motor size and speed as required for duty. Available materials
As standard with IEC motor IP55, other types on request. As standard Steel parts: . . . . . . . . . . . . . . . . . . AISI 316L (standard)
painted RAL5010. AISI 304
Voltage and frequency AISI 904L
As standard for 3x380 to 420V, 50Hz - 3x440V to 480V, 60Hz. SAF 2205
All motor voltages and frequencies are available. Other materials on request.
Seal rubber parts
Gears
(O-rings or bellows): . . . . . . . . . . . . EPDM
Different gear types available according to configuration.
FPM/FEP (only for stationary
As standard filled with normal synthetic or mineral oil, optional: Food
o-rings)
approved oil. As standard painted RAL5010.
FPM
ATEX - option Other materials on request.
Agitators can be delivered approved for use in an ATEX environment Mechanical seal parts: . . . . . . . . . . . Carbon
with declaration of conformity. Carbon (FDA)
Ordering Silicon carbide
The following information is required to ensure correct sizing and Material certificate - option
configuration for ordering: 3.1 Material certificates/FDA conformity statement according to 21
- Tank geometry CFR177 on steel/elastomer parts in contact with the media
- Product properties
- Task of agitator Dimensions
- Enquiry forms are available Standard propeller diameter range: ø125 mm to 1900 mm.
Specific dimensions on the drive unit and propeller(s) will depend on
the actual configuration selected.
5.1.973
Top mounted agitators, type ALT Agitators
5.1
Standard design Configurable design
The Alfa Laval range of top mounted propeller agitators is designed Type ALT agitator design is fully configurable divided in the following
to meet almost every customer requirement. Type ALT agitators are elements:
characterized by their free hanging shaft without bottom support. - Drives (drive + shaft support + shaft diameter)
Due to their modular build, the agitators can be designed for every - Seal arrangements (oil trap + shaft seal type)
kind of application in hygienic industries. The modular construction is - Shaft (length)
designed with the aim to meet both European and American standards - Energy Saving Foils (propeller type + surface finish)
and regulations, such as EHEDG, USDA, FDA, 3A etc. Please note - Options
that Alfa Laval also offer other agitator solutions:
Each element has a broad range of different characteristics which make
- Type ALTB, top mounted agitators with bottom steady bearing it possible to size the agitator for all applications and requirements.
- Type ALS, side mounted agitators
- Type ALB, bottom mounted agitators
For more information please see separate Product Data Sheets.
5.1.974
Agitators Top mounted agitators, type ALT
5.1
Type ALT Configuration Top mounted agitators
Drives
Bearing frame size = xx
Shaft diameter = yy
(power, speed and shaft and right angle gearbox (for and coaxial gearbox and direct motor drive connected directly to motor (GW) gear drive, shaft shaft mounted in hollow
diameter depending on low head room applications) mounted in hollow shaft of shaft of gearbox
room applications)
Seal arrangements
(lower flange and seal against tank flange, drain, oil with O-ring seal against tank with O-ring seal against tank with O-ring seal against with O-ring seal against
material depending on trap (only geared versions) flange, drain, oil trap and flange, drain, oil trap and tank flange, drain, oil trap tank flange, drain, oil trap
application) and shaft seal: radial seal shaft seal: radial seal for shaft seal: single mechanical and shaft seal: double and shaft seal: double
for atmospheric tanks atmospheric tanks dry running seal for high/low mechanical seal for high mechanical seal (tandem) for
aseptic use
Shaft
application)
Energy Saving
Foils
Number =n
(material depending on polished Standard: Ra polished and electro polished shot peened polished Standard: Ra polished and electro polished glass shot peened
application) < 0.8 μm Standard: Ra < 0.8 μm < 0.8 μm Standard: Ra < 0.8 μm
Optional
to drive type
5.1.975
Top mounted agitators, type ALTB Agitators
5.1
.
Applications
heating)
Dairy Fermentation (break coagula + Yoghurt tanks, cheese culture tanks, crème fraîche, etc.
mixing)
.
TECHNICAL DATA PHYSICAL DESIGN
Motor Materials
Motor size and speed as required for duty. As standard with IEC motor Available materials:
IP55, other types on request. As standard painted RAL5010. Steel parts: . . . . . . . . . . . . . . . . . . AISI 316L (standard)
Voltage and frequency AISI 304
As standard for 3x380 to 420V, 50Hz - 3x440V to 480V, 60Hz. All AISI 904L
motor voltages and frequencies are available. SAF 2205
Other materials on request.
Gears
Seal rubber parts
Different gear types available according to configuration.
(O-rings or bellows): . . . . . . . . . . . . EPDM
As standard filled with normal synthetic or mineral oil, optional: Food FPM/FEP (only for stationary
approved oil. As standard painted RAL5010. o-rings)
FPM
ATEX - option
Other materials on request.
Agitators can be delivered approved for use in an ATEX environment
with declaration of conformity. Mechanical seal parts: . . . . . . . . . . . Carbon
Carbon (FDA)
Ordering Silicon carbide
The following information is required to ensure correct sizing and Wear bushings
configuration for ordering: (bottom steady bearing): . . . . . . . . . . PTFE (BS1P/BS1G)
- Tank geometry PVDF (BS2P)
- Product properties
- Task of agitator Material certificate - option
- Enquiry forms are available 3.1 Material certificates/FDA conformity statement according to 21
CFR177 on steel/elastomer parts in contact with media
Dimensions
Standard propeller diameter range: ø125 mm to 1900 mm. Specific
dimensions on the drive unit and propeller(s) will depend on the actual
configuration selected.
5.1.976
Agitators Top mounted agitators, type ALTB
5.1
Standard design
The Alfa Laval range of top mounted propeller agitators with
bottom steady bearing is designed to meet almost every customer
requirement. Type ALTB agitators are characterised by having a shaft
support inside the tank called a bottom steady bearing. Standard
type ALTB agitators are less costly than agitators without internal shaft
support. Due to their modular build, the agitators can be designed to
suit every kind of application within hygienic industry. The modular
construction is designed with the aim to meet both European and
American standards and regulations, such as EHEDG, USDA, FDA,
3A etc.
Please note that Alfa Laval also offer other agitator solutions:
- Type ALT, top mounted agitators
- Type ALS, side mounted agitators
- Type ALB, bottom mounted agitators
For more information please see separate Product Data Sheets.
Configurable design
Type ALTB agitator design is fully configurable divided in the following
elements:
- Drives (drive + shaft support + shaft diameter)
- Seal arrangements (oil trap + shaft seal type)
- Shaft (length)
- Energy Saving Foils (propeller type + surface finish)
- Bottom steady bearings (type + surface finish)
- Options
Each element has a broad range of different characteristics which make
it possible to size the agitator for all applications and requirements.
Type ALTB configuration, please see next page.
5.1.977
Top mounted agitators, type ALTB Agitators
5.1
Type ALTB Configuration Top mounted agitators with bottom steady bearing
Drives
(power, speed and shaft diameter mounted in hollow shaft of mounted in hollow shaft of shaft mounted in hollow
depending on application) gearbox (for very low head gearbox (for very low head shaft of gearbox
seal for atmospheric tanks and shaft seal: radial seal and shaft seal: single oil trap and shaft seal: oil trap and shaft seal:
for atmospheric tanks mechanical dry running double mechanical seal for double mechanical seal
seal for high/low pressure high pressure applications (tandem) for low pressure
Diameter =vvv
TD 528-003 TD 528-003a
TD 528-005
Welding flange
TD 528-006
Blind flange
TD 528-007
Cover for
S
Spare part kit
motor / gear motor
Description Incl. mounting pin nuts Incl. seal O-ring Stainless steel cover - Standard spare part kit
5.1.978
Agitators Bottom mounted agitators Type ALB
5.1
.
Applications
.
TECHNICAL DATA PHYSICAL DATA
Motor Materials
Motor size and speed as required for duty. List the range of materials available for wetted parts:
As standard with IEC motor IP55, other types on request. Steel parts: . . . . . . . . . . . . . . . . . . AISI 316L (standard)
As standard painted RAL5010. AISI 304
Voltage and frequency AISI 904L
As standard for 3x380 to 420V, 50Hz - 3x440V to 480V, 60Hz. SAF 2205
All motor voltages and frequencies are available. Other materials on request.
Seal rubber parts
Gears (o-rings or bellows): . . . . . . . . . . . . . EPDM
Different gear types available according to configuration. FPM/FEP (only for stationary
As standard filled with normal synthetic or mineral oil, optional: Food o-rings)
approved oil. As standard painted RAL5010. FPM
Other materials on request.
ATEX - option
Agitators can be delivered approved for use in an ATEX environment Specific selection of materials will depend on the actual configuration
with declaration of conformity. selected.
5.1.979
Bottom mounted agitators Type ALB Agitators
5.1
Standard design
The Alfa Laval range of bottom mounted propeller agitators is designed
to meet almost every customer requirement. Due to their modular
build the agitators can be designed for every type of application with
the hygienic industry. The modular construction is designed with the
aim to meet both European and American standards and regulations,
such as EHEDG, USDA, FDA, 3A etc.
Configurable design
Type ALB agitator design is fully configurable divided in the following
elements:
• Drives (drive + shaft support + shaft diameter)
• Seal arrangements (oil trap + shaft seal type)
• Shaft (length)
• Energy Saving Foils (propeller type + surface finish)
• Options
Each element has a broad range of different characteristics which TD 604-003
5.1.980
Agitators Bottom mounted agitators Type ALB
5.1
Type ALB Configuration Bottom mounted agitators
Drives
Shaft diameter = yy
(lower flange and seal seal against tank flange, seal against tank flange, flange with O-ring seal flange with O-ring seal flange with O-ring seal flange with O-ring seal flange, flushed O-ring
material depending on drain, fluid trap and shaft drain, fluid trap and shaft against tank flange, against tank flange, against tank flange, against tank flange, drain, seal between welding
application) seal: single mechanical seal: single mechanical drain, fluid trap and shaft drain, fluid trap and shaft drain, fluid trap and fluid trap and shaft seal: flange and agitator
bellow seal non-bellow seal seal: single mechanical seal: single mechanical shaft seal: double double mechanical seal seal house, drain, fluid
bellow seal non-bellow seal mechanical seal for high (tandem) for low pressure trap and shaft seal:
pressure applications
-Sllll-
Description SS shaft, length
application)
Energy Saving
Foils
Diameter = vvv (125 mm
TD 528-001 TD 528-001 TD 528-001a
to 1900 mm)
-PvvvU3P -PvvvU3PE -PvvvU3G
Description
3 - bladed propeller, 3 - bladed propeller, 3 - bladed propeller,
(material depending on
finish: polished Standard: finish: polished and finish: shot peened
application)
Ra < 0.8 μm electro polished
S
TD 528-005
TD 528-006
TD 528-007
Welding flange Blind flange Cover for Motor / gear Spare part kit
motor
Description Incl. mounting pin nuts Incl. seal O-ring Stainless steel cover - Standard spare part kit
5.1.981
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5.2 Mixers
For mixing or stirring your products.
Product leaflet
MM UltraPure, Magnetic Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.984
IM 10 Rotary Jet Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.986
IM 15 Rotary Jet Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.988
IM 20 Rotary Jet Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.990
IM 25 Rotary Jet Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.992
Hybrid Powder Mixer M15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.994
Hybrid Powder Mixer S15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.996
SMPU Skid Mounted Pump Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.999
Price lists
MM UltraPure, Magnetic Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.2.1001
Tools MM UltraPure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.2.1002
IM 10 Rotary Jet Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.2.1003
IM 15 Rotary Jet Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.2.1004
IM 20 Rotary Jet Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.2.1005
IM 25 Rotary Jet Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.2.1006
Hybrid Powder Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.2.1007
SMPU Skid Mounted Pump Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.2.1008
MM UltraPure, Magnetic Mixer Mixers
5.2 .
Application
Alfa Laval magnetic mixers offer effective mixing for applications with
high demands on hygienic and aseptic design.
Working principle
The patented levitated bearing makes the mixer fully drainable and
able to run dry. The performance ranges from low shear mixing at
around 10 rpm to high intensity mixing with vortex at up to 250 rpm.
Depending on the mixer task the range covers from 30 liters to 10000
liters of nominal batch size.
Standard design
The Alfa Laval MM UltraPure mixer consists of a weld plate and a mixer
unit incl. gear drive. The weld plate is ordered and delivered separately
to enable early preparation of the mixer installation. The mixer must be
controlled by a VFD unit matched perfectly with the mixer. The VFD is
pre-programmed for optimum performance.
Any brand of locally sourced VFD may be used under observation
of the mixer manual
5.2.984
Mixers MM UltraPure, Magnetic Mixer
5.2
1 1. Impeller
1 2. Male bearing
3. Gasket
2
4. Weld plate
3 5. Clamp ring (only MM338)
2 6. Bolt connection (only MM434)
4 7. Drive unit
3
5
7 6
TD 531-029
MM338 MM434
A
B
B
G
C
D
G
D
E
E
H I F
F
4300-0022 H I 4300-0023
MM338 MM434
Machine Selection
Machine selection: Contact Globel Technical Support, Tank Equipment
Certificates
Standard delivery includes:
- 3.1 Materials Certificates, EN10204 for all product wetted parts
- USP Class VI <88> certificates for Zirconia YTZP and ISOLAST
9516
- FDA Declaration of conformity for elastomers and ceramics
- USDA-H1 conformity statement (FDA) for gear drive oil
- TSE declaration (Transmissible Spongiform Encephalopathy) / ADI
declaration (Animal Derived Ingredients)
- USP Class VI <88> certificates on request for Silicon Carbide parts
5.2.985
IM 10 Rotary Jet Mixer Mixers
5.2 .
The patented IM 10 Rotary Jet Mixer (RJM) does not only mix fast,
efficient and uniform but creates also the necessary process flexibility
that makes it easy to switch to new product formulations with diverse
viscosities, densities and volumes. Besides classic liquid to liquid
mixing the RJM is excellent for gas and powder dispersion plus a
superb tank cleaning machine.
Applications
Process and storage vessels between 1-10 m3 used in a wide range
of industries such as: beer & beverage, food & ingredients, home &
personal care, health care, biotech and chemical industry etc.
Operation
Secure that the mixer is positioned in the correct level and submerged
into the liquid before round pumping or when adding any additional
products from any up-stream pipe works.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant: . . . . . . . . . . . . . . . . . . . Self-lubricating with the Materials
mixing/cleaning fluid Materials: . . . . . . . . . . . . . . . . . . . AISI 316L, AISI 316, SAF
Standard thread: . . . . . . . . . . . . . . 1” BSP or NPT, female, Top 2205 (UNS 31803), EPDM,
cone 1” BSP with hygienic PEEK, PVDF, PFA, Ceramics
seal
Weight: . . . . . . . . . . . . . . . . . . . . 5.1 kg
Min. tank opening: . . . . . . . . . . . . . See dimension drawings
Temperature
Pressure
Max. working temperature: . . . . . . . . 95°C
Working pressure: . . . . . . . . . . . . . 2-8 bar
Max. ambient temperature: . . . . . . . . 140°C
Recommended pressure
during mixing: . . . . . . . . . . . . . . . . 2-6 bar Certificates
Recommended pressure 2.1 material certificate ATEX.
during CIP: . . . . . . . . . . . . . . . . . . 4-8 bar
Benefits
. Using the IM 10 Rotary Jet Mixer makes it possible, at a modest
investment, to perform fast and efficient mixing in a hygienic system. In
traditional systems, using propeller mixers, a rotating shaft penetrates
the tank wall, and a mechanical seal and a gear box are installed.
With the Rotary Jet Mixer technology the shaft, seal and gearbox are
eliminated, and a more hygienic design is obtained. With the Rotary Jet
Mixing technology good mixing is achieved without the use of baffles.
The Rotary Jet Mixer can also be used for gas dispersion. The IM 10
can furthermore be used for efficient CIP when the tank is empty, saving
liquid, chemicals and energy compared to a fixed spray ball CIP system.
5.2.986
Mixers IM 10 Rotary Jet Mixer
4301-0000
4301-0001
17 A
16 9
A B
15
14 8
13
C
7
12
11 6
B D
10
9 5
C
8
7 4
6
5 3
E
4
2
3
2 1
1
0 0
0 1 2 3 4 5 6 7 8 9 10 11 12 0 1 2 3 4 5 6 7 8 9 10 11 12
bar bar
Inlet pressure Inlet pressure
A) d = 5.5 mm A) d = 5.5 mm D) Cleaning
Nozzles B) d = 4.6 mm Nozzles B) d = 4.6 mm E) Mixing
C) d = 3.9 mm C) d = 3.9 mm
A
A
B
4301-0002
4301-0003
4301-0004
A
F
E C
C
D
D B
B
4108-0002
G H
A B C D E F G H
173 230 75 133 ø110 Max. 25 ø150 ø200
5.2.987
IM 15 Rotary Jet Mixer Mixers
5.2 .
The patented IM 15 Rotary Jet Mixer (RJM) does not only mix fast,
efficient and uniform but creates also the necessary process flexibility
that makes it easy to switch to new product formulations with diverse
viscosities, densities and volumes. Besides classic liquid to liquid
mixing the RJM is excellent for gas and powder dispersion plus a
superb tank cleaning machine.
Applications
Process and storage vessels between 2-100 m3 used in a wide range
of industries such as: beer & beverage, food & ingredients, home &
personal care, health care, biotech and chemical industry etc.
Operation
Secure that the mixer is positioned in the correct level and submerged
into the liquid before round pumping or when adding any additional
products from any up-stream pipe works.
5.2.988
Mixers IM 15 Rotary Jet Mixer
4301-0006
4301-0005
36
11
34 A
32
A
10
30 B
28 9
C
26 8
B D
24
22 7
20
6
18
16 5
C
14 E
4
12
10 3
8
6 2
4 1
2
0 0
0 1 2 3 4 5 6 7 8 9 10 11 12 0 1 2 3 4 5 6 7 8 9 10 11 12
bar bar
Inlet pressure Inlet pressure
A) d = 8 mm A) d = 8 mm D) Cleaning
Nozzles B) d = 7 mm Nozzles B) d = 7 mm E) Mixing
C) d = 6 mm C) d = 6 mm
A
A
B
4301-0002
4301-0003
4301-0004
A
A
C
D
B
B
4106-0010
E
F A = Rotary Jet Mixer A = Liquid feed
B = Gas B = Product
C = Product
D = Liquid feed
4106-0011
G H J
A B C D E F G H J
297 170 50 204 78 152 ø216 ø264 ø180
5.2.989
IM 20 Rotary Jet Mixer Mixers
5.2 .
The patented IM 20 Rotary Jet Mixer (RJM) does not only mix fast,
efficient and uniform but creates also the necessary process flexibility
that makes it easy to switch to new product formulations with diverse
viscosities, densities and volumes. Besides classic liquid to liquid
mixing the RJM is excellent for gas and powder dispersion plus a
superb tank cleaning machine.
Applications
Process and storage vessels between 5-200 m3 used in a wide range
of industries such as: beer & beverage, food & ingredients, home &
personal care, health care, biotech and chemical industry etc.
Operation
Secure that the mixer is positioned in the correct level and submerged
into the liquid before round pumping or when adding any additional
products from any up-stream pipe works.
5.2.990
Mixers IM 20 Rotary Jet Mixer
4301-0008
4301-0007
A
56 13
A B
52 12
48 11
44 C
B 10
40 D
9
36
C 8
32
7
28 E
6
24
5
20
4
16
12 3
8 2
4 1
0 0
0 1 2 3 4 5 6 7 8 9 10 11 12 0 1 2 3 4 5 6 7 8 9 10 11 12
bar bar
Inlet pressure Inlet pressure
A) d = 10 mm A) d = 10 mm D) Cleaning
Nozzles B) d = 9 mm Nozzles B) d = 9 mm E) Mixing
C) d = 8 mm C) d = 8 mm
A
4301-0002
4301-0003
B
4301-0004
A
A
C
B
D
B
4106-0010
4106-0011
G H J
A B C D E F G H J
356 220 65 268 98 195 ø280 ø343 ø232
5.2.991
IM 25 Rotary Jet Mixer Mixers
5.2 .
The patented IM 25 Rotary Jet Mixer (RJM) does not only mix fast,
efficient and uniform but creates also the necessary process flexibility
that makes it easy to switch to new product formulations with diverse
viscosities, densities and volumes. Besides classic liquid to liquid
mixing the RJM is excellent for gas and powder dispersion plus a
superb tank cleaning machine.
Applications
Process and storage vessels between 10-1000 m3 used in a wide
range of industries such as: beer & beverage, food & ingredients,
home & personal care, health care, biotech and chemical industry etc.
Operation
Secure that the mixer is positioned in the correct level and submerged
into the liquid before round pumping or when adding any additional
products from any up-stream pipe works.
5.2.992
Mixers IM 25 Rotary Jet Mixer
4301-0009
4301-0010
42
70 41
A A
B 40
60
39
C B
38
50 C
37
D
40 36
D 35
30 34
33
20 32
31
10
30
29
0
0 1 2 3 4 5 6 7 8 9 10 28
bar 4 5 6 7 8 9 10 11 12
bar
Inlet pressure Inlet pressure
A) 2 x ø21 mm A) 2 x ø21 mm
Nozzles B) 2 x ø19 mm Nozzles B) 2 x ø19 mm
C) 2 x ø17 mm C) 2 x ø17 mm
D) 2 x ø15 mm D) 2 x ø15 mm
A
B
A
4301-0002
4301-0003
4301-0004
A
A
C
4106-0010
D
B
B
E
4106-0023
F G H
A = 2.5” BSP
A B C D E F G H
286 155 80 337 220 ø343 ø424 ø223
5.2.993
Hybrid Powder Mixer M15 Mixers
5.2 .
Application
The Alfa Laval Hybrid Powder Mixer is a patented hygienic mobile
unit that both disperses powders into liquids quickly and efficiently
and pumps the resulting solution at outlet pressures of up to ~5 barg,
all using a single motor. This versatile, easy-to-use mixer produces
homogeneous products at high dry matter concentrations and high
productivity.
The mixer is an excellent choice for use in a wide range of dairy,
beverage and food powder mixing applications, e.g. for incorporating
thickeners and stabilizers like pectin and xanthan and emulsifiers in
the concentrations required in most applications. It is also capable of
producing recombined milk with more than 50% dry matter.
Design
The Alfa Laval Hybrid Powder Mixer is comprised of a two stage
pump with one rotor-stator stage and one pump stage. The unit is
fitted with a single motor and a frequency converter. A funnel is used
for introduction of powder through an injector system which can be
isolated using a hygienic C-Ball valve. The construction is mounted
on a stainless steel frame and the liquid inlet is equipped with a sight
glass and a butterfly valve.
TECHNICAL DATA
Versions:
. Frequency drive
ROW version . . . . . . . . . . . (380-480 VAC)
Type: . . . . . . . . . . . . . . . . Danfoss VLT® AutomationDrive FC
Materials: 300 series
Product wetted steel parts: . .
. W. 1.4404 (316L) and Duplex steel Power rating: . . . . . . . . . . . 18.5 kW (Normal overload 110 %/60
Other steel parts: ..... . .
. W. 1.4301 (304) s)
Product wetted seals: .. . .
. EPDM, PTFE Input voltage:
Other O-rings: ....... . .
. EPDM ROW version: . . . . . . . . . . . 380-480 VAC
Finish: . . . . . . . . . . . . . . .
. Semi-Bright Mains option: . . . . . . . . . . . Local mains disconnect
Internal surface roughness: .
. Pipework acc. to DIN11850 Ra<0.8 Insulation class: . . . . . . . . . IP66
µm (Impellers: Blasted/machined) RFI filter:
Shaft seal: . . . . . . . . . . . . . . Single mechanical SiC/SiC, flushed ROW version: . . . . . . . . . . . Class A1/B
version Display: . . . . . . . . . . . . . . . Graphical local control panel
Flush tank: . . . . . . . . . . . . . Approx. 1 ltr. incl. sight glass
Connections:
Note: Flush through possible via easy connection
Liquid inlet connection:
Motor: ROW version: . . . . . . . . . . . DIN 11851 DN 50 male union
ROW version (Incl. SS motor shroud): Standard foot-flanged motor Liquid outlet connection:
with a fixed ball bearing on drive side, according to IEC metric ROW version: . . . . . . . . . . . DIN 11851 DN 40 male union
standard, 2 poles = 3000/3600 RPM at 50/60 Hz, enclosure IP55 (with
Control of powder addition:
drain hole with labyrinth plug), insulation class F.
Manually actuated special C-Ball valve for dry ingredient adding
Power:
Installed power: . . . . . . . . . . 18.5 kW Other:
Funnel strainer.
Blind cover at powder inlet for use during CIP
5.2.994
Mixers Hybrid Powder Mixer M15
Benefits
The Alfa Laval Hybrid Powder Mixer provides a lower total cost of ownership of a powder-mixing system by combining powder mixer and pump
function in one unit, thereby reducing installation costs. The system also allows the introduction of additional pressure-drop producing equipment
downstream of the powder mixer, such as valves, heat exchangers, etc. without the necessity of installing an additional pump for boosting pressure.
In addition, the simple design of the system keeps maintenance costs low. Furthermore, for a mixing application in a batch tank, the powder mixer
can be configured in combination with an Alfa Laval Rotary Jet Mixer in such a way that the Hybrid Powder Mixer delivers the flow and pressure
needed for the Rotary Jet Mixer.
Example of setup with the Alfa Laval Hybrid Powder Mixer Pump Curve for the Alfa Laval Hybrid Powder Mixer
and an Alfa Laval Rotary Jet Mixer
LT Pump curve with water
6
LSH
60 Hz
5
50 Hz
4
Pressure 3
LSL
(barg)
2
1 2
3 1
PI 4 0
0 5 10 15 20 25
5
Flow rate (m3/h)
5.2.995
Hybrid Powder Mixer S15 Mixers
5.2 .
Application
The stationary Alfa Laval Hybrid Powder Mixer S15 is a patented
hygienic unit that both disperses powders into liquids quickly and
efficiently and pumps the resulting solution at outlet pressure of up
to 5 bar, all using a single motor. This versatile, easy-to-use mixer
produces homogeneous products at high dry matter concentrations
and high productivity.
The mixer is an excellent choice for use in a wide range of dairy,
beverage and food powder mixing applications, e.g. for incorporating
thickeners and stabilizers like pectin and xanthan and emulsifiers in
the concentrations required in most applications. It is also capable of
producing recombined milk with more than 50% dry matter.
Design
The Alfa Laval Hybrid Powder Mixer S15 is comprised of a two stage
pump with one rotor-stator stage and one pump stage. The unit
is fitted with a single motor and a funnel for introduction of powder
through an injector system which can be isolated using a hygienic
c-ball valve.
5.2.996
Mixers Hybrid Powder Mixer S15
Benefits 5.2
The Alfa Laval Hybrid Powder Mixer S15 provides a lower total cost of ownership of a powder-mixing system by combining powder mixer and pump
function in one unit, thereby reducing installation costs. The system also allows the introduction of additional pressure-drop producing equipment
downstream of the powder mixer, such as valves, heat exchangers, etc. without the necessity of installing an additional pump for boosting pressure.
In addition, the simple design of the system keeps maintenance costs low. Furthermore, for a mixing application in a batch tank, the powder mixer
can be configured in combination with an Alfa Laval Rotary Jet Mixer in such a way that the Hybrid Powder Mixer delivers the flow and pressure
needed for the Rotary Jet Mixer.
..
Pump Curve for the Alfa Laval Hybrid Powder Mixer S15
Pump curve with water
6
43020003
60 Hz
5
50 Hz
Pressure 3
(barg)
0
0 5 10 15 20 25
Flow rate (m3/h)
5.2.997
Hybrid Powder Mixer S15 Mixers
5.2 Example of setup with the Alfa Laval Hybrid Powder Mixer S15 and an Alfa Laval Rotary Jet Mixer
5.2.998
Mixers SMPU Skid Mounted Pump Unit
. 5.2
Applications
The Alfa Laval Skid Mounted Pump Unit for mixing and CIP is a
cost-effective and standardized pump unit to be used in combination
with an Alfa Laval Rotary Jet Mixer or a Toftejorg Rotary Jet Head
cleaning machine.
Design
The unit contains the highly energy efficient, hygienic Alfa Laval LKH
centrifugal pump and a variable frequency drive, piping, two Alfa Laval
Pressure Gauges, two manual Alfa Laval LKB-2 Butterfly Valves at
inlet and outlet and a drain valve (Alfa Laval LKB-2). The Alfa Laval
In-line Instrumentation House prepares the unit for installation of an
instrument from e.g. the Alfa Laval range of hygienically designed
instruments. Also, the unit is prepared for a flow transmitter. Everything
is mounted on a stainless steel frame with a stainless steel cover for
protection of the frequency drive. The unit is not electrically wired,
nor is the frequency converter programmed. This is done during
installation. Start and stop of the unit can be done via the plant´s
control system or directly from the VFD. The unit is available in three
different sizes; 7.5, 11, and 15 kW.
Pump Materials
Type: . . . . . . . . . . . . . . . . . Alfa Laval LKH Centrifugal Pump Product wetted steel parts: . . . AISI 316L, AISI 329
Model: . . . . . . . . . . . . . . . . See table Other steel parts: . . . . . . . . . AISI 304, AISI 304L
Mechanical seal: . . . . . . . . . Single shaft seal, C/SiC, EPDM Finish: . . . . . . . . . . . . . . . . Semi bright
Motor: . . . . . . . . . . . . . . . . ABB foot-flanged motor according to Product wetted seals: . . . . . . EPDM rubber
the IEC metric standard with cover, Pressure gauge filling: . . . . . . FDA approved silicone oil
2 poles = 3000/3600 rpm at 50/60
Operating pressure and temperature
Hz, IP 55, insulation class F. Energy
Max. inlet/outlet pressure: . . . 10 bar
efficiency class: IE2
Temperature range wetted
Frequency drive parts: . . . . . . . . . . . . . . . . . -10°C to 95°C (max. temperature if
Type: . . . . . . . . . . . . . . . . . Danfoss VLT® AutomationDrive FC valve operates)
301 Ambient temperature: . . . . . . -10°C to 45°C
Power rating: . . . . . . . . . . . . See table
Process connection
Mains voltage: . . . . . . . . . . . 380/480 VAC
Inlet and outlet: . . . . . . . . . . Complete DIN11851 (2nd series)
On/off: . . . . . . . . . . . . . . . . Local mains disconnect
unions, for dimensions see table
Insulation class: . . . . . . . . . . IP55/NEMA 12
Connection type on In-line
RFI filter: . . . . . . . . . . . . . . . Class A1/B
Instrumentation House: . . . . . Clamp DIN32676 DN40/ISO2852
Display: . . . . . . . . . . . . . . . Graphical Local Control Panel
DN38
Valves Connection type for insertion of
Type: . . . . . . . . . . . . . . . . . Alfa Laval LKB-2 Butterfly Valves flow transmitter: . . . . . . . . . . Clamp DIN32676 in dimension as
outlet connection, see table
Pressure gauges
Type: . . . . . . . . . . . . . . . . . Alfa Laval Pressure Gauge Weight
Measuring range: . . . . . . . . . 0 to 10 bar See table
Accuracy: . . . . . . . . . . . . . . Class 1.0 (+/- 1%)
Pressure overload
on diaphragm: . . . . . . . . . . Short time 130% of FS
5.2.999
SMPU Skid Mounted Pump Unit Mixers
V03
R01
PI01
D
PI SC01 PI PI02
V02
V01 P01
F
A B E
(mm)
Type Pump model VFD power rating Inlet Outlet Weight (kg) A B C D E F G
SMPU 7.5 LKH-35/220/7.5 kW 7.5 kW / 10 hp DN65 DN50 271 117 1090 640 ∼1900 1085 ∼400 200
SMPU 11 LKH-25/205/11 kW 11 kW / 15 hp DN80 DN65 287 117 1090 640 ∼1900 1085 ∼411 214
SMPU 15 LKH-25/205/15 kW 15 kW / 20 hp DN80 DN80 333 117 1090 640 ∼1900 1311 ∼411 214
Pump Curves at 50 Hz
H (m) H (m)
60 80
4407-0001
4407-0000
70
50
60
40 LKH-35/220
50
LKH-25/205
30 40
30
20
20
10
10
0 0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 0 10 20 30 40 50 60 Q (m³/h)
Q (m³/h)
P (kW) P (kW)
20 15
14
18 13
16 12 LKH-35/220
LKH-25/205 11
14 10
12 9
8
10 7
6
8
5
6 4
4 3
2
2 1
0 0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 0 10 20 30 40 50 60 Q (m³/h)
Q (m³/h)
5.2.1000
Mixers MM UltraPure, Magnetic Mixer
Product code 5507
5.2
TD 531-048
TD 531-048
TD 531-048
o
45
øD
TD 531-032
5.2.1001
Tools MM UltraPure Mixers
Product code 5527
5.2
The impeller tool is required for installation. The tool fits all sizes and
only one is required. The sockets are different for MM338 and MM434
If in doubt please contact your Alfa Laval Globel Technical Support,
Tank Equipment
PPL
Item No. Description
EUR
Tools
9634086437 217 Removal Tool Rod for MM338 and 434. Length 600mm / 24"
TD 531-050
9634086352 147 Rod Extension MM338 and MM434. Length 900mm / 36"
TD 531-051
TD 531-049
4300-0018
4300-0019
5.2.1002
Mixers IM 10 Rotary Jet Mixer
Product code: 5509 Mixer Surface treatment: Bright
Product code: 5546 Welding Adaptor 5.2
Product code: 5548 Tools
Add-on prices
TE30B0XX70 489 ATEX
TE30N0XX70 489 ATEX
5.2.1003
IM 15 Rotary Jet Mixer Mixers
Product code: 5509 Mixer Surface finish: Bright
5.2 Product code: 5546 Welding Adaptor
Product code: 5548 Tools
No. of
PPL Flow at 5
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar
Dimension
Stainless Steel m 3/h A C E F Thread (1½” Rp-female (BSP))
TE31B061 9686 16 4 x ø6 100% 297 50 16 204
TE31B071 9313 19 4 x ø7 100% 297 50 16 204
TE31B070 9686 19 4 x ø7 0% 297 50 16 204
TE31B080 9686 22.5 4 x ø8 0% 297 50 16 204
TE31B181 9686 14 2 x ø8 100% 297 50 16 270
TE31B182 9686 19 2 x ø10 0% 297 50 16 270
TE31B183 9686 21 2 x ø11 0% 297 50 16 270
Gasket is included
Add-on prices
TE31BXXX70 489 ATEX
Standard tool kit
TE81B055 193 Unbraco key for 3/16" screw (1 piece)
Screw driver Unbraco 5/32" (2 pieces)
8 mm socket wrench with pin (1 piece)
Special tools
TD 517-016
TE81B033 131 Pusher for 1½" machines
TE81B129 1385 Pusher for collar bush, 1.5" gear frame
TE81B130 1385 Tool for upper collar
Item No. explanation Add-on explanation
TE31BXXX70 ATEX approved machine for use in explosive atmospheres.
Catagory 1 for installation in zone 0/20 in accordance to EX II 1 GD c T175°C Tamp 0°C to +140°C
5.2.1004
Mixers IM 20 Rotary Jet Mixer
Product code: 5509 Mixer Surface finish: Bright
Product code: 5546 Welding adapter 5.2
Product code: 5548 Tools
J H Cleaning unit
TE52D140 975 Cleaning unit for IM 20, 2" Rp (BSP) 2" Rp 210
TE52D240 1004 Cleaning unit for IM 20, 2" NPT 2" NPT 210
5.2.1005
IM 25 Rotary Jet Mixer Mixers
Product code: 5509 Mixer Surface treatment: Bright
5.2 Product code: 5548 Tools
E
TE33E019 13098 63 2 x ø19 0% 286 80 337
TE33E021 13101 68 2 x ø21 0% 286 80 337
A
F
TD 523-227
5.2.1006
Mixers Hybrid Powder Mixer
Product code: 5521
5.2
Dimensions (mm)
Item no PPL EUR Description
L W H
Hybrid Powder Mixer ROW version
TE35A000 55004 Hybrid Powder Mixer ROW version, Installed 1340 826 1130 L
H
11851 DN 40 male union
4302-0006
H
DN 50 male union, Outlet: DIN 11851 DN 40 male
union
4302-0007
5.2.1007
SMPU Skid Mounted Pump Unit Mixers
Product code: 5510
5.2
PPL
Item No. Description Dimensions (mm)
EUR
L W H
SMPU Type 7.5
9680159995 15378 Skid mounted pump unit with LKH-35/220/7.5 kW 1207 640 ∼1900
centrifugal pump and DN65 inlet and DN50 outlet
SMPU Type 11
9680157589 16849 Skid mounted pump unit with LKH-25/205/11 kW 1207 640 ∼1900
centrifugal pump and DN80 inlet and DN65 outlet
SMPU Type 15
9680159996 19022 Skid mounted pump unit with LKH-25/205/15 kW 1207 640 ∼1900
centrifugal pump and DN80 inlet and DN80 outlet
5.2.1008
5.3 Rotary jet heads
Alfa Laval’s comprehensive range of cleaning devices guarantees impact, making the most
economical use of energy, manpower and cleaning solutions.
Product leaflet
GJ 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1011
GJ BB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1015
GJ 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1018
GJ 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1021
TJ SaniJet 20 Rotary Jet Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1024
TJ TZ-89 Rotary Jet Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1031
TJ SaniJet 25 Rotary Jet Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1034
TJ 20G Rotary Jet Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1036
TJ40G Rotary Jet Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1039
GJ PF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1042
TJ MultiJet 25 Rotary Jet Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1046
TJ TZ-74 Self Cleaning Version Rotary Jet Head . . . . . . . . . . . . . . . . . . . . .5.3.1049
TJ TZ-74 Brew Kettle Version Rotary Jet Head . . . . . . . . . . . . . . . . . . . . . .5.3.1052
GJ 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1055
TJ MultiJet 40 Rotary Jet Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1059
TJ TZ-67 Rotary Jet Head - Portable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1062
TJ TZ-79 Rotary Jet Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1065
GJ 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1068
TJ MultiJet 50 Rotary Jet Head (4 nozzles) . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1072
TJ TZ-66 Rotary Jet Head - Portable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1076
TJ MultiJet 65 Rotary Jet Head (4 nozzles) . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1079
TJ TZ-750 Rotary Jet Head - Portable . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1082
Price lists
GJ 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1084
GJ BB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1087
GJ 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1089
GJ 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1094
TJ SaniJet 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1097
TJ TZ-89 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1106
TJ SaniJet 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1108
TJ20G with PVDF or PEEK impellar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1109
TJ20G distillery version with PVDF or PEEK impellar . . . . . . . . . . . . . . . . . .5.3.1110
5.3 Rotary jet heads
Alfa Laval’s comprehensive range of cleaning devices guarantees impact, making the most
economical use of energy, manpower and cleaning solutions.
.
5.3
Application
The smallest rotary impingement tank cleaning device, the Alfa Laval
GJ 7 easily fits through a 3.8 cm access hole. Capable of operating at
both high and low pressures, this device delivers 2.27 kg. of cleaning
force at .76 m. The Alfa Laval GJ 7 offers quick and easy cleaning of
barrels, drums, and other small vessels in a wide variety of industries.
The device is part of the world-renowned Gamajet range of high
impact tank cleaning devices.
Working principle
The Gamajet range of high impact tank cleaning devices combine
pressure and flow to create high impact cleaning jets. Cleaning occurs
at the point at which the concentrated stream impacts the surface. It
is this impact and the tangential force that radiates from that point
which blasts contaminants from the surface, scouring the tank interior.
In conjunction with this impact, the device is engineered to rotate in
a precise, repeatable and reliable, 360° pattern. This full-coverage,
global indexing pattern ensures the entire tank interior is cleaned,
every time.
Connections
Standard thread . . . . . . . . . . . . . . . ½” NPT, ½” BSP
Options
Electronic rotation sensor to verify 3D coverage.
Caution
Do not use for gas evacuation or air dispersion.
First Cycle Full Pattern
.
Certificate
2.1 material certificate
5.3.1011
GJ 7 Rotary jet heads
Disclaimer: Information in this product data leaflet is intended for general guidance purposes. Specific data for device selection and sizing is
cm. in.
m3/h USgpm 120 2-Nozzle: 2.54mm
300.4
(.100")
1.35 6
275.4 110 3-Nozzle: 2.54mm(.100")
5.75
2-Nozzle: 2.03mm(.080") 2-Nozzle:1.78mm(.070")
1.25 5.5 Stator: 5H 250.4 100 Stator: 4X
2-Nozzle:1.78mm(.070")
5.25
90 Stator: 4
1.15 225.4
5
2-Nozzle: 1.9mm(.075")
4.75 Stator: 4H 200.4 80
1.05
4.5
175.4 70
0.95 4.25
4 2-Nozzle: 1.78mm(.070") 150.4 60
Stator: 4X
0.85 3.75
2-Nozzle: 1.78mm(.070") 125.4 50
3.5 Stator: 4
0.75 40
3.25 100.4
3
0.65 75.4 30
2.75
2.5 50.4 20
0.55
2.25
25.4 10
0.45 2 0 100 200 300 400 500 600 700 800 psi
0 100 200 300 400 500 600 700 800 psi
0 5 10 15 20 25 30 35 40 45 50 55 bar
0 5 10 15 20 25 30 35 40 45 50 55 bar
6.5 5.75
5 5 5.5
10 6
5.25
6 5.5 6
12 5
4.75
12 5
7 7 4.5
4.5
4.25
8
15 4 8
15 4
16 3.75
3.5
9 9 3.5
20 3
2.54mm 2.54mm Nozzle 3.25
1.78mm 1.90mm 2.03mm Nozzle
(.100") (.100")
(.070") (.075") (.085")
10 2.5 10
20 3
24
1.5 2 2.5 3 3.5 4 USgpm 2 2.5 3 3.5 4 4.5 5 5.5 USgpm
0.34 0.44 0.54 0.64 0.74 0.84 0.45 0.55 0.65 0.75 0.85 0.95 1.05 1.15 1.25 m3/h
m3/h
5.3.1012
Rotary jet heads GJ 7
Dimensions (mm)(in)
5.3
A B C D E F G
176 115 27 17 42 43 48
5.3.1013
GJ 7 Rotary jet heads
Standard Design
The choice of nozzle diameters can optimize jet impact length and flow rate at the desired pressure. As standard documentation, the Alfa Laval GJ 7
5.3
can be supplied with a “Declaration of Conformity” for material specifications.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D1.8m, H2.8m, 2xØ2.03mm Time = 1.56 min. D1.8m, H2.8m, 2xØ2.03mm Time = 6.25 min.
5.3.1014
Rotary jet heads GJ BB
.
5.3
Application
The Alfa Laval GJ BB is part of the world-renowned Gamajet range of
tank cleaning devices. With a single insertion of the Alfa Laval GJ BB,
barrels and 208.2 l drums are cleaned in only 2-3 minutes while using
only 30-45 l of water. This device offers high-performance cleaning
combined with maximum durability. A heavy-duty stainless steel gear
train remains outside the barrel or drum during cleaning, ensuring a
long service life. The Alfa Laval GJ BB saves companies substantial
amounts of time, water, and money.
Working principle
The Gamajet range of high impact tank cleaning devices combine
pressure and flow to create high impact cleaning jets. Cleaning occurs
at the point at which the concentrated stream impacts the surface. It
is this impact and the tangential force that radiates from that point
which blasts contaminants from the surface, scouring the tank interior.
In conjunction with this impact, the device is engineered to rotate in
a precise, repeatable and reliable, 360° pattern. This full-coverage,
global indexing pattern ensures the entire tank interior is cleaned,
every time.
Connections
Standard thread . . . . . . . . . . . . . . . ⅜” NPT
Available option . . . . . . . . . . . . . . . ¾” NPT, ¾” BSP
Options
Electronic rotation sensor to verify 3D coverage.
Caution
First Cycle Full Pattern Do not use for gas evacuation or air dispersion.
Certificate
2.1 material certificate
5.3.1015
GJ BB Rotary jet heads
Disclaimer: Information in this product data leaflet is intended for general guidance purposes. Specific data for device selection and sizing is
2.5 85.4
0.54 30
55.4
0.44 2 20
25.4 10
0.34 1.5 130 230 330 430 530 630 730 830 psi
130 230 330 430 530 630 730 830 psi
9 14 19 24 29 34 39 44 49 54 bar
9 14 19 24 29 34 39 44 49 54 bar
rpm min
4
10 6
5.5
5
12 5
6
4.5
7
15 4
3.5
Nozzle: 2.16mm(.085");
8 Stator: 5.5
Nozzle: 2.16mm(.085")
20 3 Stator: 5.0
Nozzle: 2.03mm(.080")
9 Stator: 4.5
Nozzle: 1.90mm(.075")
24 2.5 Stator: 4.0
Nozzle: 1.78mm(.070")
Stator: 3.5
10
30 2
2 2.5 3 3.5 4 4.5 5 5.5 6 USgpm
0.45 0.55 0.65 0.75 0.85 0.95 1.05 1.15 1.25 1.35 m3/h
Dimensions (mm)
A B C D E F G
mm 325 282 178 42 44 43 52
5.3.1016
Rotary jet heads GJ BB
Standard Design
The choice of nozzle diameters can optimize jet impact length and flow rate at the desired pressure. As standard documentation, the Alfa Laval GJ BB
5.3
can be supplied with a “Declaration of Conformity” for material specifications.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D2.5m, H4.1m, 2xØ2.03mm Time = 1 min. D2.5m, H4.1m, 2xØ2.03mm Time = 4 min.
5.3.1017
GJ 9 Rotary jet heads
.
5.3
Application
The Alfa Laval GJ 9 is part of the world-renowned Gamajet range of
high impact tank cleaning devices. The device offers compact cleaning
for small tanks, totes and intermediate bulk containers (IBCs) in both
industrial and hygienic applications. With fewer parts and a highly
durable design, the Alfa Laval GJ 9 provides superior performance
and is the most versatile rotary jet head available. This device readily
passes through 76 mm openings and can handle high pressures and
temperatures, enabling quick and easy cleaning of small totes/IBCs,
tanks, trash carts, and much more. Companies are able to clean
in-house and in half the time, saving a substantial amount of time,
water, and money.
Working principle
The Gamajet range of high impact tank cleaning devices combine
pressure and flow to create high impact cleaning jets. Cleaning occurs
at the point at which the concentrated stream impacts the surface. It
is this impact and the tangential force that radiates from that point
which blasts contaminants from the surface, scouring the tank interior.
In conjunction with this impact, the device is engineered to rotate in
a precise, repeatable and reliable, 360° pattern. This full-coverage,
global indexing pattern ensures the entire tank interior is cleaned,
every time.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant . . . . . . . . . . . . . . . . . . . Food grade Materials
Max. throw length . . . . . . . . . . . . . 1.2 - 6 m 1.4404 (316L), PPS, PTFE, FKM (EPDM and FFKM available).
Pressure Temperature
Working pressure . . . . . . . . . . . . . . 3 - 70 bar Max. working temperature . . . . . . . . 95°C
Recommended pressure . . . . . . . . . 4 - 40 bar Max. ambient temperature . . . . . . . . 140°C
Cleaning Pattern Weight . . . . . . . . . . . . . . . . . . . . . 2.2kg
Connections
Standard thread . . . . . . . . . . . . . . . ¾” Rp NPT, female/ 1 ¼”
camlock
Available option . . . . . . . . . . . . . . . ¾” BSP, female/ 1 ¼”
camlock, 1 ½" tube weld on
Options
First Cycle Full Pattern Electronic rotation sensor to verify 3D coverage.
Caution
The above drawings show the cleaning pattern achieved on a Do not use for gas evacuation or air dispersion.
cylindrical horizontal vessel. The difference between the first cycle and
the full pattern represents the number of additional cycles available to
increase the density of the cleaning.
Certificate
2.1 material certificate
5.3.1018
Rotary jet heads GJ 9
Disclaimer: Information in this product data leaflet is intended for general guidance purposes. Specific data for device selection and sizing is
available upon request. 5.3
Flow Rate Impact Throw Length
m 3/h USgpm
40 m. ft.
8.9 Nozzle Nozzle
19.5 3.8mm (.150”)
5.7mm (.225”) 5.9
36
7.9
18
5.4
5.1mm (.200”)
32 4.7mm (.187”) 16.5
6.9 4.9
28 15
3.4mm (.135”)
4.4
5.9 4.2mm (.165”)
13.5
24
3.9 3.2mm (.125”)
3.8mm (.150”)
4.9 12
20 3.4
3.4mm (.135”) 10.5
3.9
3.2mm (.125”)
16 2.9
9
2.9 2.4
12 7.5
1.9
1.9 8 6
1.4 4.5
0.9 4
0 100 200 300 400 500 600 psi 0.9 3
0 50 100 150 200 250 300 350 400 450 500 psi
0 4 8 12 16 20 24 28 32 36 40 bar
0 4 8 12 16 20 24 28 32 bar
11.5
5 11
10.5
66 10
9.5
77 9
8.5
8
7.5 8
8 7.5
9 7
6.5
1010 6
4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 USgpm
0.9 1.9 2.9 3.9 4.9 5.9 6.9 m3/h
Dimension (mm)
A B C D E F G
223 177 54 48 71 72 96
NOTE 1: 3/4" FNPT/1-1/4" CAMLOCK OR 1-1/2" Tri-Clamp
5.3.1019
GJ 9 Rotary jet heads
Standard Design
The choice of nozzle diameters can optimize jet impact length and flow rate at the desired pressure. As standard documentation, the Alfa Laval GJ 9
5.3
can be supplied with a “Declaration of Conformity” for material specifications.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D5.1m, H8.1m, 2xØ4.76mm Time = 2.25 min. D5.1m , H8.1m, 2xØ4.76mm Time = 9 min.
5.3.1020
Rotary jet heads GJ 10
.
5.3
Application
The Alfa Laval GJ 10 tank cleaning device fits through a 10.16 cm
(4”) opening and is capable of cleaning a 113.56 liter (30,000 gal)
underground fuel storage tank with one insertion. This device blasts
away contaminants and breaks up dirt and sludge in minutes. The
Alfa Laval GJ 10 easily converts the contaminant-laden sludge into a
solution which allows for complete liquid extraction and thorough tank
cleaning. The device is part of the world-renowned Gamajet range
of tank cleaning devices.
Working principle
The Gamajet range of high impact tank cleaning devices combine
pressure and flow to create high impact cleaning jets. Cleaning occurs
at the point at which the concentrated stream impacts the surface. It
is this impact and the tangential force that radiates from that point
which blasts contaminants from the surface, scouring the tank interior.
In conjunction with this impact, the device is engineered to rotate in
a precise, repeatable and reliable, 360° pattern. This full-coverage,
global indexing pattern ensures the entire tank interior is cleaned,
every time.
Connections
Standard thread . . . . . . . . . . . . . . . 1½” NPT, 1½” BSP
Options
Electronic rotation sensor to verify 3D coverage.
Caution
Do not use for gas evacuation or air dispersion.
First Cycle Full Pattern
Certificate
2.1 material certificate
5.3.1021
GJ 10 Rotary jet heads
Disclaimer: Information in this product data leaflet is intended for general guidance purposes. Specific data for device selection and sizing is
m3/h USgpm
78
Nozzle
17
74 9.5mm (3/8")
16 70
15 66
14 62 7.9mm (5/16")
13 58
54
12
50
11
46
10 6.4mm (1/4")
42
9
38
8
34
7
30
6 26
5 22
4 18
30 60 90 120 150 180 210 240 270 300 psi
2 4 6 8 10 12 14 16 18 20
bar
19
18
5
17
3.75 16
6
4 15
14
7 13
5 12
11
8
6 10
9
9
7.5 8
10
10 6
15 25 35 45 55 65 75 85 95 105 115 USgpm
3.4 6.4 9.4 12.4 15.4 18.4 21.4 24.4 m3/h
Dimensions
A B C D E F G
mm 272 204 93 42 98 100 138
in 10.7 8 3.7 1.7 3.9 3.9 5.4
5.3.1022
Rotary jet heads GJ 10
Standard Design
The choice of nozzle diameters can optimize jet impact length and flow rate at the desired pressure. As standard documentation, the Alfa Laval GJ 10
5.3
can be supplied with a “Declaration of Conformity” for material specifications.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D6.1m (240”), H9.7m (380”), 2xØ7.94mm (2xØ5/16”) Time = D6.1m (240”), H9.7m (380”), 2xØ7.94mm (2xØ5/16”) Time
3.75 min. = 15 min.
5.3.1023
TJ SaniJet 20 Rotary Jet Head Rotary jet heads
.
5.3
Application
The device is designed for use in pharmaceutical, biotechnological,
food and dairy processing applications and is suitable for tanks
and vessels between 0.5 and 30 m3. It is especially well-suited to
processing highly viscous, foaming or thixotropic products and to
chemical processing applications where product cross-contamination
is unacceptable.
Working principle
The Toftejorg SaniJet 20 is a hygienic, rotary jet head device that
cleans in a 3D indexed “Golden Section” pattern. It has an integrated
self-cleaning (patent pending) and self-draining downpipe. The drive
mechanism is located outside the tank, leaving a minimum of parts
inside the vessel or to be submerged into the product. The distance
between the tracks of the jets ensures efficient removal of residual
product from the tank surface, from the start of the cleaning sequence,
allowing for quick jet effective cleaning.
Caution
Avoid hard and abrasive particles in the cleaning liquid, as this can
cause increased wear and/or damage of internal mechanisms. In
general, it is recommended to place a filter in the supply line.
5.3.1024
Rotary jet heads TJ SaniJet 20 Rotary Jet Head
5.3.1025
TJ SaniJet 20 Rotary Jet Head Rotary jet heads
4107-0001
4107-0000
4xø4.2
9
8
8
7
7
6
6
5
2xø3.8
HS
Flow rate 5 Throw length
4xø4.2
4
2xø3.8
LS
4
3 2xø3.8LS
3 2xø3.8HS
2 2xø2
2xø2.0
2
1
2 3 4 5 6 7 8 9 10 11 12 13 bar 2 3 4 5 6 7 8 9 10 11 12 13 bar
5.3.1026
Rotary jet heads TJ SaniJet 20 Rotary Jet Head
Dimensions (mm), Media Driven Cleaning Time, Complete Pattern, Media driven
Min. RPM of machine body Nozzles mm
G
5.3
PTM (Pattern time minutes)
4107-0003
1” clamp H RPM
ISO2852
15
4
Option:
Rotacheck
C
E
sensor
5
10
4” clamp
6
ISO2852
I
A
7
8
9
4xø4.2
B
5 11
13 2xø3.8LS
15
3 2xø3.8HS
20
2xø2
2
F
D
2 3 4 5 6 7 8 9 10 11 12 13 bar
L
Inlet pressure
K
J
41070019
A B C D E F G H I J K L
537 - 687 - 887 - 350, 500, 700, 1000, 157 31 132 ø69 215 172 ø119 23 ø119 113
1187 - 1387 - 1687 1200, 1500
A B C D E F G H J K L M
667, 867, 1187, 350, 500, 700, 1000, 30 157 132 160.3 ø90.9 ø68 115 23 ø96 1” Clamp ISO2852
1387, 1667 1200, 1500
A B C D E F G H J K L M
27.05, 34.92, 13.77, 19.68, 27.55, 1.18 6.18 5.20 6.31 ø3.58 ø2.68 4.53 0.91 ø3.78 1” Clamp ISO2852
47.73, 54.61, 66.42 39.37, 47.24, 59.05
5.3.1027
TJ SaniJet 20 Rotary Jet Head Rotary jet heads
4107-0005
H
8
1” clamp
ISO2852 Option: 7
Rotacheck
sensor
M
6
C
(5RPM) 4xø4.2
E
Throw 5
length
I 4
(5RPM) 2xø3.8
A
4” clamp
ISO2852 3 (16RPM) 4xø4.2
(5RPM) 2xø2
B
2 (16RPM) 2xø3.8
(16RPM) 2xø2
F
1
D
2 3 4 5 6 7 8 9 10 11 12 13 bar
Inlet pressure
J
41070020
L
A B C D E F G H I J K L
523 - 673 - 873 - 350 - 500 - 700 - 142 31 117 ø69 211 168 ø119 130 70 19.5
1173 - 1376 - 1673 1000 - 1200 - 1500
5.3.1028
Rotary jet heads TJ SaniJet 20 Rotary Jet Head
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
SaniJet 20 SaniJet 20
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D2m H3m, Toftejorg SaniJet 20, 4 x ø4.2 mm, Time = 1.7 D2m H3m, Toftejorg SaniJet 20, 4 x ø4.2 mm, Time =
min., Water consumption = 171 l 7.6 min., Water consumption = 763 l
5.3.1029
TJ SaniJet 20 Rotary Jet Head Rotary jet heads
5.3.1030
Rotary jet heads TJ TZ-89 Rotary Jet Head
.
5.3
Application
The Toftejorg TZ-89 rotary jet head provides 3D indexed low flow
impact cleaning over a defined time period. It is suitable for processing,
storage and transportation tanks and vessels between 0.5 and 50
m3 within e.g. the food, ingredient, heath care and pharmaceutical
industry.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axes. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The subsequent
cycles gradually make the pattern more dense, until a full pattern
is reached after 8 cycles. The drive mechanism is located outside
the tank or process equipment, leaving a minimum of parts to be
submerged into the product.
Options
Rotation sensor to verify 3D coverage.
Certificates
2.1 material certificate
5.3.1031
TJ TZ-89 Rotary Jet Head Rotary jet heads
4106-0001
4xø4 70
4.0 8
4xø4
60 7
A
6
3.0 50
5
2.0 3
30 A
2xø2.5
2
B
20 1
4106-0000
1.0
2 3 4 5 6 7 bar 2 3 4 5 6 7 bar
Inlet pressure Inlet pressure
A: Wetting - B: Impact cleaning
4106-0003
RPM
16
2.5
J
14
3.0
H
12
3.5
10 4.0
F
4.5 4xø4
8 5.0
E
6.0
C D 6
7.0
9.0
4
G
12.0 2xø2.5
2 20.0
2 3 4 5 6 7 bar
4106-0002
Inlet pressure
K L M
A: Clamp 1" ISO D: Flange 50ND6, DIN2501 Do=140/PC=110/Db=4xø14 Flange 3" ANSI
B: Thread 3/4" Rp (BSP) / NPT 16.5 1991 Do=190.5/PC=152.4/Db=4xø19
C: Clamp 3" ISO E: Adjustable
5.3.1032
Rotary jet heads TJ TZ-89 Rotary Jet Head
F G-DPL H J K L M
Min. 62 Max. 288
350 190 ¢69 ø72 ø79.5 5.3
Max. 96 Min. 254
Min. 62 Max. 438
500 190 ¢69 ø72 ø79.5
Max. 246 Min. 254
Min. 62 Max. 688
750 190 ¢69 ø72 ø79.5
Max. 496 Min. 254
Min. 62 Max. 958
1020 190 ¢69 ø72 ø79.5
Max. 766 Min. 254
Min. 62 Max. 1208
1270 190 ¢69 ø72 ø79.5
Max. 1016 Min. 254
Min. 62 Max. 1438
1500 190 ¢69 ø72 ø79.5
Max. 1246 Min. 254
Standard Design
Special versions include Tri-Clamp connections and ultra-low flow with fast rotation. As standard documentation, the Toftejorg TZ-89 can be supplied
with a “Declaration of Conformity” for material specifications.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
TZ-89 TZ-89
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D2m H3m, Toftejorg TZ-89, 4 x ø4 mm Time = 2.8 D2m H3m, Toftejorg TZ-89, 4 x ø4 mm Time = 11.1 min., Water
min., Water consumption =159 l consumption = 637 l
5.3.1033
TJ SaniJet 25 Rotary Jet Head Rotary jet heads
.
5.3
Application
The Toftejorg SaniJet 25 rotary jet head provides 3D indexed impact
cleaning over a defined time period. It is automatic and represents a
guaranteed means of achieving quality assurance in tank cleaning.
Used in food and dairy processes, pharmaceutical and biotechnology
industries, the device is suitable for processing, mixing and storage
tanks/vessels between 15 and 150 m3. The design is particularly
suitable for ultra-hygienic industries that follow European Hygienic
Engineering & Design Group Guidelines.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axes. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The subsequent
cycles gradually make the pattern more dense, until a full pattern is
reached after 8 cycles.
Weight: . . . . . . . . . . . . . . . . . . . . 6.3 kg
Options
Electronic rotation sensor to verify 3D coverage.
First cycle Full pattern Declaration of Conformity with ATEX approved, Category 1 for
installation in zone 0/20.
Certificates
2.2 material certificate, Q-doc, Q-doc incl. FAT & SAT, ATEX and
EHEDG.
O C T O B E R 2008
5.3.1034
Rotary jet heads TJ SaniJet 25 Rotary Jet Head
4107-0007
4xø6.2
A
4xø5.2 15
15 250
4xø4.2
200
4xø4.2
10 10 4xø5.2
150 4xø6.2
Flow rate Throw length B
100
5
5
50
4107-0010
2 3 4 5 6 7 8 bar
2 3 4 5 6 7 8 bar
Inlet pressure Inlet pressure
A: Wetting - B: Impact cleaning
4107-0011
RPM
2.5
A
B
15
3.0
F
3.5
C E
D 4.0
10
4.5
5.0
4xø6.2
6.0 4xø5.2
7.0 4xø4.2
5 8.0
4107-0008
G H
2 3 4 5 6 7 8 bar
Inlet pressure
A B C D E F G H
178 228.5 80 140 ø110 max. 25 ø150 ø195
5.3.1035
TJ 20G Rotary Jet Head Rotary jet heads
.
5.3
ky Award-Winning Design
Alfa Laval TJ 20G Rotary Jet Head
Application
The Toftejorg TJ 20G rotary jet head provides 3D indexed impact
cleaning over a defined time period. It is automatic and represents a
guaranteed means of achieving quality assurance in tank cleaning.
Used in breweries, food and dairy processes and many other
industries, the device is suitable for processing, storage and
transportation tanks and vessels between 15 and 150 m3. The
award-winning design is particularly suitable for hygienic industries that
follow European Hygienic Equipment Design Group guidelines.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axes. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The subsequent
cycles gradually make the pattern more dense, until a full pattern is
reached after 8 cycles.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant: . . . . . . . . . . . . . . Self-lubricating with the cleaning fluid Materials
Standard Surface finish: . . . . . Exterior surface finish Ra 0.5µm 316L (UNS S31603), Duplex steel (UNS N31803), EPDM, PEEK, PVDF,
Max throw length: . . . . . . . . . 9 - 14 m PFA
Impact throw length: . . . . . . .4 - 8 m
Standard thread: . . . . . . . . . 1” Rp (BSP) or NPT, female Top cone. Temperature
1” Rp (BSP) with hygienic seal Max. working temperature: . . . . . . . . 95°C
Max. ambient temperature: . . . . . . . . 140°C
Pressure
Working pressure: . . . . . . . . 3-8 bar
Recommended pressure: . . . . 5-6.5 bar Weight: . . . . . . . . . . . . . . . . . . . . 5.1 kg
Caution
Avoid hard and abrasive particles in the cleaning liquid, as this can
cause increased wear and/or damage of internal mechanisms. In
general, a filter in the supply line is recommended. Do not use for gas
evacuation or air dispersion.
First cycle Full pattern
The above drawings show the cleaning pattern achieved on a Certificates
cylindrical horizontal vessel. The difference between the first cycle 2.2, 3.1 material certificate and ATEX.
5.3.1036
Rotary jet heads TJ 20G Rotary Jet Head
4108-0001
4108-0000
4xø5.5 250 15
15
4xø5.5
A 4xø4.6
4xø4.6 A
200
4xø3.9
A
10 10
150
Flow rate 4xø3.9 Throw length
4xø5.5
4xø4.6
100 4xø3.9
B
5
5
B B
50
2 3 4 5 6 7 8 bar
2 3 4 5 6 7 8 bar
Inlet pressure Inlet pressure
A: Wetting - B: Impact cleaning
Distillery version - flow at 5 bar / 72.5 PSI
4 x ø3.9 = 10 (m3/h)
4 x ø4.6 = 12.4 (m3/h)
4 x ø5.5 = 13.9 (m3/h)
Dimensions (mm)
Min. RPM of machine body Nozzles mm
PTM (Pattern time minutes)
4108-0003
RPM
2.5
A
15
B
3.0
F
3.5
4.0
10
C E 4.5
5.0
D
6.0
7.0 4xø5.5
4xø4.6
5 8.0
4xø3.9
4108-0002
2 3 4 5 6 7 8 bar
G H
Inlet pressure
A B C D E F G H
5.3.1037
TJ 20G Rotary Jet Head Rotary jet heads
Standard Design
The choice of nozzle diameters can optimise jet impact length and flow rate at the desired pressure. The Toftejorg TJ 20G is also available with PEEK
5.3
impeller. A welding adaptor with sealing for 1” ISO, 1” ANSI, 1 1/2” ISO Dairy Pipe or 1 1/2” SWG Pipe is available as an accessory. The hygienic
construction of the Toftejorg TJ20G is designed, with the aim to meet both European and American standards and regulations, such as EHEDG,
USDA, USFDA, 3A etc. The TJ20G has been tested according to the EHEDG test procedure on cleanbility and in-line steam sterilisability. As standard
documentation, it can be supplied with a "Declaration of Conformity" for material specifications. Special distillery version available - see Price lists.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D4.6m H5.5m, Toftejorg TJ 20G, 4 x ø5.5 mm, Time = 2.08 D4.6m H5.5m, Toftejorg TJ 20G, 4 x ø5.5 mm, Time
min., Water consumption = 403 l = 8.3 min., Water consumption = 1612 l
5.3.1038
Rotary jet heads TJ40G Rotary Jet Head
.
5.3
Application
The TJ40G rotary jet head provides 3D indexed impact cleaning over a
defined period. It is automatic and represents a guaranteed means of
achieving quality assurance in tank cleaning. Used in breweries, food
and dairy processes and many other industries with a strict demand for
hygienic tank cleaning. The device is suitable for processing, storage
tanks and vessels between 50 and 500 m3 and industries that require
a certain level of hygienic design.
The TJ40G is the best-in-class in hygienic design and tank cleaning
performance.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axes. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The subsequent
cycles continually bisects the coarser pattern into a denser pattern,
until a full pattern is reached after 8 cycles.
Unique features
Self cleaning : The TJ40G is designed with numerous of features that
ensure self cleaning of the machine, such as directional flow from small
jest in the hub that cleans the exterior of the machine.
Low pressure drop : A low pressure loss over the machine provides
increased cleaning efficiency compared with other tank cleaning
machine
. running at same inlet pressure.
This result in lower cleaning cost as the unit can run at lower
pressure/flow compared to other tank cleaning machines.
Available versions
• TJ40G for normal duties
• TJ40G-HD for heavy duties
Caution
Avoid hard and abrasive particles in the cleaning liquid, as this can
cause increased wear and/or damage of internal mechanism. For low
amount of particles in the cleaning media a 3mm strainer is recommend
for both the TJ40G and TJ40G-HD For high amount of particles in the
First cycle Full pattern
cleaning media a 0.1mm strainer (TJ40G) and 1mm (TJ40G-HD) is
The above drawings show the cleaning pattern achieved on a recommended Do not use for gas evacuation and air dispersion
cylindrical horizontal vessel. The difference between the first cycle Certificates
and the full pattern represents the number of additional cycles 2.2, 3.1 material certificate and ATEX
5.3.1039
TJ40G Rotary Jet Head Rotary jet heads
5.3
4 x ø9 = 31 (m3/h)
4 x ø10 = 35.5 (m3/h)
4 x ø11 = 41 (m3/h)
G F
4116-0015
J H
B D E F G H J
156 155 90.8 167 187 246 167
5.3.1040
Rotary jet heads TJ40G Rotary Jet Head
Standard Design
The choice of nozzle diameters can optimize jet impact length and flow rate at the desired pressure.
5.3
A Hygienic welding, female or male adaptor is available for following connections :
Welding adaptors : 2" / 2½" dairy pipes, 1½" / 2" ISO pipe, DN40 / DN50 / DN65
Female adaptors :
1½" BSP, 1½" / 2" NPT
Male adaptors : 1½" / 2" BSP, 1½" / 2" NPT
The hygi
enic design of the TJ40G makes it the best in class for hygienic design. As standard documentation, it can be supplied with a “Declaration
of Conformity” for material specification.
Wetting Intensity
(US EUR
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
TJ 40G
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
41160018
41160017
41160016
D4.6m H5.5m, Toftejorg TJ40G, 4 x ø7.3 mm, Time = 2 D4.6m H5.5m, Toftejorg TJ40G, 4 x ø7.3 mm, Time
min., Water consumption = 700 l = 16 min., Water consumption = 5600 l
EUREUREUR
5.3.1041
GJ PF Rotary jet heads
.
5.3
Application
The field-proven Alfa Laval GJ PF is part of the world-renowned range
of Gamajet high impact tank cleaning devices. It has been proven to
provide companies with up to 85% in water, time, energy, and resource
savings compared to static spray balls. This device is capable of
cleaning tanks with capacities between 18.9 m³ - 94.6 m³. The Alfa
Laval GJ PF fits through openings as small as 10 cm and operates
at low pressures and flows, cleaning tanks in the ethanol, paper,
pulp, chemical, steel, industrial fermentation industry, and many other
applications that require high impact cleaning. By implementing this
device into their tank cleaning process, companies spend less time
cleaning and more time producing.
Working principle
The Gamajet range of high impact tank cleaning devices combine
pressure and flow to create high impact cleaning jets. Cleaning occurs
at the point at which the concentrated stream impacts the surface. It
is this impact and the tangential force that radiates from that point
which blasts contaminants from the surface, scouring the tank interior.
In conjunction with this impact, the device is engineered to rotate in
a precise, repeatable and reliable, 360° pattern. This full-coverage,
global indexing pattern ensures the entire tank interior is cleaned,
every time.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant . . . . . . . . . . . . . . . . . . . Food grade Materials
Max. throw length . . . . . . . . . . . . . 14 - 20 m 316L, PPS, PTFE, EPDM (FKM and FFKM available).
Pressure Temperature
Working pressure . . . . . . . . . . . . . . 3 - 28+ bar Max. working temperature . . . . . . . . 90°C
Recommended pressure . . . . . . . . . 4 - 20 bar Max. ambient temperature . . . . . . . . 140°C
Cleaning Pattern Weight . . . . . . . . . . . . . . . . . . . . . 4.5 kg
Surface finish . . . . . . . . . . . . . . . . 0.8 µm
Connections
Standard thread . . . . . . . . . . . . . . . 1½” Rp (BSP) or NPT, female
Available option . . . . . . . . . . . . . . . 1.5” weld, 1.5” tri-clamp, 1.5”
ISO 2037 slip fit, 1.5” DIN R1
slip fit, 1.5” DIN R2 slip fit
Certificate
2.1 material certificate
5.3.1042
Rotary jet heads GJ PF
Disclaimer: Information in this product data leaflet is intended for general guidance purposes. Specific data for device selection and sizing is
available upon request. 5.3
Flow Rate 2-nozzle Flow Rate 4-nozzle
15.4
18.5
65 80
6.4mm (1/4") 6.4mm (1/4")
13.4 16.5
70
55
14.5
11.4
60
45 12.5
9.4 50
10.5
35
7.4 40
8.5
25 30
5.4 6.5
3.4 15 4.5 20
psi 15 45 75 105 135 165 195 225 255 285 psi
15 45 75 105 135 165 195 225 255 285
1 3 5 7 9 11 13 15 17 19 bar 1 3 5 7 9 11 13 15 17 19 bar
7.5 25 4.5 15
21
6
17 3.5
4.5 10
13
2.5
3 9
1.5 5 1.5 5
0 25 50 75 100 125 150 175 psi 30 60 90 120 150 180 210 240 psi
0 1 2 3 4 5 6 7 8 9 10 11 12 bar 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 bar
Custom inlets available. Contact your local Alfa Laval representative for details.
5.3.1043
GJ PF Rotary jet heads
12.4 42
38
11.4
34
10.4
2 30
9.4
26
8.4
22
7.4
18
6.4
14
HV
5.4
6 10
LM
MV
4.4
10 6
STD
LP
30
3.4 2
20 30 40 50 60 70 80 90 100 110 USgpm
Inlet pressure
Dimensions 4-nozzle Dimensions low-profile
127(
%
$
&
'
(
) * + ,
A B C D E F G H I
272 204 175 44 94 176 202 98 129
NOTE 1: 1-1/2" FNPT/2" CAMLOCK OR 1-1/2" BSP/2" CAMLOCK (option shown above)
A B C D E F G H I
272 204 175 44 94 176 202 134.47 160.35
NOTE 1: 1-1/2" FNPT/2" CAMLOCK OR 1-1/2" BSP/2" CAMLOCK (option shown above)
A B C D E F G H I
272 204 76 42 94 97 129 97 129
NOTE 1: 1-1/2" FNPT/ 2" CAMLOCK OR 1-1/2" BSP/2" CAMLOCK (option shown above)
5.3.1044
Rotary jet heads GJ PF
Standard Design
The choice of nozzle diameters can optimize jet impact length and flow rate at the desired pressure. As standard documentation, the Alfa Laval GJ PF
5.3
can be supplied with a “Declaration of Conformity” for material specifications.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D9.1m, H14.7m, 2xØ7.94mm Time = 4.25 min. D9.1m, H14.7m, 2xØ7.94mmTime = 17 min.
5.3.1045
TJ MultiJet 25 Rotary Jet Head Rotary jet heads
.
5.3
Application
The Toftejorg MultiJet 25 rotary jet head provides 3D indexed impact
cleaning over a defined time period. It is ideal for applications where
cost-effective impact cleaning with rotary jet heads is needed, but
where compliance with hygienic design standards is not a requirement.
The device is suitable for process, storage and transportation tanks
between 15 and 150 m3. It is designed to work under conditions
where finer particles, etc. in the cleaning media may be re-circulated
through the machine.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axes. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The subsequent
cycles gradually make the pattern more dense, until a full pattern is
reached after 8 cycles.
Weight: . . . . . . . . . . . . . . . . . . . . 5.1 kg
Connections
Standard female thread: . . . . . . . . . . 1” Rp (BSP) or NPT
Caution
Avoid hard and abrasive particles in the cleaning liquid, as this can
cause increased wear and/or damage of internal mechanisms. In
First cycle Full pattern general, a filter in the supply line is recommended. Do not use for gas
evacuation or air dispersion.
Certificates
2.1 material certificate and ATEX.
5.3.1046
Rotary jet heads TJ MultiJet 25 Rotary Jet Head
4109-0001
4109-0000
4xø5.5
15 250 15
4xø5.5
A 4xø4.6
4xø4.6
200
A 4xø3.9
10 10
4xø3.9 A
150
Flow rate Throw length
4xø5.5
4xø4.6
100 B 4xø3.9
5
5
B B
50
2 3 4 5 6 7 8 bar
2 3 4 5 6 7 8 bar
Inlet pressure Inlet pressure
A: Wetting - B: Impact cleaning
4109-0002
RPM
2.5
A
B
15
3.0
F
3.5
4.0
C E 10
4.5
D
5.0
6.0
7.0 4xø5.5
4xø4.6
5 8.0
4xø3.9
4108-0002
G H
2 3 4 5 6 7 8 bar
Inlet pressure
A B C D E F G H
173 230 75 133 ø110 max. 25 ø150 ø200
5.3.1047
TJ MultiJet 25 Rotary Jet Head Rotary jet heads
Standard Design
The choice of nozzle diameters can optimise jet impact length and flow rate at the desired pressure. The Toftejorg MultiJet 25 is also available with PEEK
5.3
impeller. A welding adaptor with sealing for 1” ISO, 1” ANSI, 1 1/2” ISO Dairy Pipe or 1 1/2” SWG Pipe is available as an accessory.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D4.6m H5.5m, Toftejorg MultiJet 25. 4 x ø5.5 mm, Time = D4.6m H5.5m, Toftejorg MultiJet 25. 4 x ø5.5 mm, Time = 8.3
2.08 min., Water consumption = 403 l min., Water consumption = 1612 l
5.3.1048
Rotary jet heads TJ TZ-74 Self Cleaning Version Rotary Jet Head
.
5.3
Application
The Toftejorg TZ-74 Self Cleaning Version rotary jet head provides 3D
indexed impact cleaning over a defined time period. It is automatic
and represents a guaranteed means of achieving quality assurance
in tank cleaning. The device is suitable for processing, storage and
transportation tanks and vessels between 50 and 500 m3. Used in
breweries, food and dairy processes and many other industries with
a strict demand for self cleaning of the machine and the downpipe.
The Toftejorg TZ-74 Self Cleaning Version rotary jet head has been
particularly successful in the brewing industry worldwide.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axes. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The subsequent
cycles gradually make the pattern more dense, until a full pattern is
reached after 8 cycles.
Options
Electronic rotation sensor to verify 3D coverage.
Caution
Do not use for gas evacuation or air dispersion.
Certificates
2.1 material certificate and ATEX.
5.3.1049
TJ TZ-74 Self Cleaning Version Rotary Jet Head Rotary jet heads
4106-0005
4106-0004
32
40 30
28
4xø8
35 26
24
4xø7
30 22
20
4xø6
25 18
4xø8
Flow rate Throw length 16
A 4xø7
20 14
4xø6
12
A
15 10
A B 4xø8 4xø7
8
4xø6
10 6
B B
4
5 2
2 3 4 5 6 7 8 9 10 11 12 bar 2 3 4 5 6 7 8 9 10 11 12 bar
4106-0007
RPM
1.0
40
1.1
1.2
35
1.3
B
1.4
30
1.5
1.7
25
2.0
A
20
D
2.5
15 3.0
4.0 4xø7
10 4xø6 4xø8 0%
5.0 4xø7
100% 0%
6.0 100%
5 8.0
10.0
4106-0006
2 3 4 5 6 7 8 9 10 11 12 bar
E Inlet pressure
F
4106-0011
G H J
A B C D E F G H J
297 170 1½” BSP or 204 78 152 ø225 ø264 ø190
1 ½" / 2” NPT
5.3.1050
Rotary jet heads TJ TZ-74 Self Cleaning Version Rotary Jet Head
Standard Design
The choice of nozzle diameters can optimise jet impact length and flow rate at the desired pressure. As standard documentation, the Toftejorg TZ-74
5.3
Self Cleaning Version can be supplied with a “Declaration of Conformity” for material specifications.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
TZ-74 TZ-74
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D5m H6m, Toftejorg TZ-74 Self Cleaning version, 4 D5m H6m, Toftejorg TZ-74 Self Cleaning version, 4 x ø7 mm, 0%
x ø7 mm, 0% Time = 3.8 min., Water consumption Time = 15.3 min., Water consumption = 4853 l
= 1192 l
5.3.1051
TJ TZ-74 Brew Kettle Version Rotary Jet Head Rotary jet heads
.
5.3
Application
The Toftejorg TZ-74 Brew Kettle Version is a special version of the
Toftejorg TZ-74 rotary jet head. It provides 3D indexed impact cleaning
over a defined time period. It is automatic and represents a guaranteed
means of achieving quality assurance in tank cleaning. The device is
suitable for processing, storage and transportation tanks and vessels
between 50 and 500 m3. The Toftejorg TZ-74 Brew Kettle Version is
equipped with special sealings, which makes it particularly well-suited
to work under rough conditions e.g. in brew kettles, where fibres,
particles etc. in the cleaning media may be re-circulated through the
machine.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axes. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The subsequent
cycles gradually make the pattern more dense, until a full pattern is
reached after 8 cycles.
Options
Electronic rotation sensor to verify 3D coverage.
Caution
Do not use for gas evacuation or air dispersion.
Certificate
2.1 material certificate and ATEX.
5.3.1052
Rotary jet heads TJ TZ-74 Brew Kettle Version Rotary Jet Head
4106-0013
28
4106-0014
35
26
4xø8 24
30
22
20
25
18
A 4xø8
16
20 4xø7 4xø6
4xø7 4xø6 14
Flow rate Throw length A
12
15 10
4xø8
A B
8 4xø7 4xø6
10 6
B B
4
5 2
2 3 4 5 6 7 8 9 10 11 12 bar 2 3 4 5 6 7 8 9 10 11 12 bar
Inlet pressure Inlet pressure
A: Wetting - B: Impact cleaning
4106-0015
RPM
1.2
35
B
1.3
1.4
30
1.5
A
1.7
25
2.0
20
4106-0010 2.5
E 15
3.0 4xø6
F
100%
4.0 4xø7 4xø8
10 100%
4xø8 0%
5.0 100%
6.0
5 8.0
10.0
4106-0011
G H J 2 3 4 5 6 7 8 9 10 11 12 bar
Inlet pressure
A B C D E F G H J
297 170 1½” BSP, 1½” NPT 204 78 152 ø216 ø264 ø180
or 2” NPT
5.3.1053
TJ TZ-74 Brew Kettle Version Rotary Jet Head Rotary jet heads
Standard Design
The choice of nozzle diameters can optimise jet impact length and flow rate at the desired pressure.
5.3
TRAX simulation tool
TRAX is a unique software that simulates how the Toftejorg TZ-74 Brew Kettle Version performs in a specific tank or vessel. The simulation gives
information on wetting intensity, pattern mesh width and cleaning jet velocity. This information is used to determine the best location of the tank cleaning
machine and the correct combination of flow, time and pressure to implement.
A TRAX demo containing different cleaning simulations covering a variety of applications can be used as reference and documentation for tank cleaning
applications. A TRAX simulation is free and available upon request.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
TZ-74 TZ-74
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D5m H6m, Toftejorg TZ-74 Brew Kettle Version, 4 x ø6 D5m H6m, Toftejorg TZ-74 Brew Kettle Version, 4 x ø6 mm,
mm, 100% Time = 4.4 min., Water consumption = 907 l 100% Time = 18.2 min., Water consumption = 3760 l
5.3.1054
Rotary jet heads GJ 8
.
5.3
Application
Designed with ergonomics in mind, the Alfa Laval GJ 8 provides the
same high impact clean as traditional, larger tank cleaners but is lighter,
shorter, and narrower. This device is part of the world-renowned
Gamajet range of high impact tank cleaning devices, and is the perfect
alternative to heavy impingement cleaners, time-intensive spray balls,
and costly manual tank cleaning. Compact and efficient, the Alfa Laval
GJ 8 allows for space saving while maintaining the impact, durability,
and range required for optimal impingement tank cleaning. This device
is fluid-driven, eliminating the need for power assistance and is ideal
for cleaning stubborn residues in large tanks in a variety of industries
such as ethanol, paper, pulp, chemical, steel, industrial fermentation
and many more applications requiring high impact cleaning.
Working principle
The Gamajet range of high impact tank cleaning devices combine
pressure and flow to create high impact cleaning jets. Cleaning occurs
at the point at which the concentrated stream impacts the surface. It
is this impact and the tangential force that radiates from that point
which blasts contaminants from the surface, scouring the tank interior.
In conjunction with this impact, the device is engineered to rotate in
a precise, repeatable and reliable, 360° pattern. This full-coverage,
global indexing pattern ensures the entire tank interior is cleaned,
every time.
.TECHNICAL DATA PHYSICAL DATA
Lubricant . . . . . . . . . . . . . . . . . . . Food grade Materials
Max. throw length . . . . . . . . . . . . . 14 - 26 m 1.4404 (316L), PPS, PTFE, FKM (EPDM and FFKM available).
Pressure Temperature
Working pressure . . . . . . . . . . . . . . 3 - 28+ bar Max. working temperature . . . . . . . . 95°C
Recommended pressure . . . . . . . . . 4 - 20 bar Max. ambient temperature . . . . . . . . 140°C
Cleaning Pattern Weight . . . . . . . . . . . . . . . . . . . . . 6.5 kg
Connections
Standard thread . . . . . . . . . . . . . . . 1½” Rp (BSP) or NPT, female
Available option . . . . . . . . . . . . . . . 2” Rp (BSP) or NPT, female
Options
Electronic rotation sensor to verify 3D coverage.
Caution
First Cycle Full Pattern Do not use for gas evacuation or air dispersion.
Certificate
2.1 material certificate
5.3.1055
GJ 8 Rotary jet heads
Disclaimer: Information in this product data leaflet is intended for general guidance purposes. Specific data for device selection and sizing is
m 3/h USgpm
150 Nozzle
33.4
27.4 120
21.4
90 7.9mm (5/16in)
18.4
7.1mm (9/32in)
75
15.4
6.4mm (1/4in)
60
12.4
45
9.4
6.4 30
3.4 15
15 55 95 135 175 215 255 295 psi
1 3 5 7 9 11 13 15 17 19 bar
13
5
12
6
11
7 10
9
8
9
7
10
10 6
35 45 55 65 75 85 95 105 115 USgpm
8 10 12 14 16 18 20 22 24 26 m3/h
5.3.1056
Rotary jet heads GJ 8
5.3
A B C D E F G H I
281 202 215 51 118 216 248 121 165
A B C D E F G
281 217 126 51 211 350 248
5.3.1057
GJ 8 Rotary jet heads
Standard Design
The choice of nozzle diameters can optimize jet impact length and flow rate at the desired pressure. As standard documentation, the Alfa Laval GJ 8
5.3
can be supplied with a “Declaration of Conformity” for material specifications.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D12.2m, H19.6m, 2xØ7.94mmTime = 3.1 min. D12.2m, H19.6m, 2xØ7.94mm Time = 12.5 min.
5.3.1058
Rotary jet heads TJ MultiJet 40 Rotary Jet Head
.
5.3
Application
The Toftejorg MultiJet 40 rotary jet head provides 3D indexed impact
cleaning over a defined time period. It is ideal for applications where
cost-effective impact cleaning with rotary jet heads is needed, but
where compliance with hygienic design standards is not a requirement.
The device is suitable for process, storage and transportation tanks
between 50 and 500 m3. It is designed to work under conditions
where fibres, finer particles, etc. in the cleaning media may be
re-circulated through the machine.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axes. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The following
cycles make the pattern gradually more dense, until a full pattern is
reached after 8 cycles.
Cleaning Pattern
Weight: . . . . . . . . . . . . . . . . . . . . 6.1 kg
Connections
Standard female thread: . . . . . . . . . . 1½" Rp (BSP) or 1½" NPT
Options
Electronic rotation sensor to verify 3D coverage.
Caution
First cycle Full pattern Do not use for gas evacuation or air dispersion.
Certificates
2.1 material certificate and ATEX.
5.3.1059
TJ MultiJet 40 Rotary Jet Head Rotary jet heads
4106-0014
4106-0013
35 26
24
4xø8
30 22
20
25 18
A 4xø8
16
4xø7 4xø6
14
20 A
4xø7 4xø6
Flow rate Throw length 12
10
15 4xø8
A B
8 4xø7 4xø6
6
10 B
4 B
2
5
2 3 4 5 6 7 8 9 10 11 12 bar
2 3 4 5 6 7 8 9 10 11 12 bar
Inlet pressure Inlet pressure
4106-0015
RPM
1.2
35
1.3
B
1.4
30
1.5
A
1.7
D
25
2.0
20
2.5
4106-0010
15
E 3.0 4xø6
F 100%
4.0 4xø7 4xø8
10 100%
4xø8 0%
5.0 100%
6.0
5 8.0
10.0
4106-0011
2 3 4 5 6 7 8 9 10 11 12 bar
G H J Inlet pressure
A B C D E F G H J
297 170 1½” BSP or 1½” NPT 204 78 152 ø216 ø264 ø180
5.3.1060
Rotary jet heads TJ MultiJet 40 Rotary Jet Head
Standard Design
The choice of nozzle diameters can optimise jet impact length and flow rate at the desired pressure. As standard documentation, the Toftejorg MultiJet
5.3
40 can be supplied with a “Declaration of Conformity” for material specifications.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
MultiJet 40 MultiJet 40
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D5m H6m, Toftejorg MultiJet 40, 4 x ø6 mm, 100% Time = D5m H6m, Toftejorg MultiJet 40, 4 x ø6 mm, 100% Time =
4.3 min., Water consumption = 887 l 18.2 min., Water consumption = 3760 l
5.3.1061
TJ TZ-67 Rotary Jet Head - Portable Rotary jet heads
.
5.3
Application
The Toftejorg TZ-67 rotary jet head provides 3D indexed impact
cleaning over a defined time period. It is automatic and represents a
guaranteed means of achieving quality assurance in tank cleaning. The
device is suitable for processing, storage and transportation tanks and
vessels between 50 and 500 m3. Used in breweries, food and dairy
processes and many other industries, the Toftejorg TZ-67 is particularly
well-suited to portable applications where high impact is required.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axes. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The subsequent
cycles gradually make the pattern more dense, until a full pattern is
reached after 8 cycles.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant: . . . . . . . . . . . . . . Self-lubricating with the cleaning fluid Materials
Standard Surface finish: . . . . . Ra 0.5µm exterior 316L (UNS S31603), PTFE, PVDF, PEEK, ETFE, TFM
Max. throw length: . . . . . . . . 7 - 17 m
Impact throw length: . . . . . . . 4 - 10 m Temperature
Max. working temperature: . . . . . . . . 95°C
Pressure Max. ambient temperature: . . . . . . . . 140°C
Working pressure: . . . . . . . . 3 - 12 bar
Recommended pressure: . . . . 5 - 6.5 bar
Weight: . . . . . . . . . . . . . . . . . . . . 6 kg
Cleaning Pattern
Connections
Standard thread: . . . . . . . . . . . . . . 1 1/2” Rp (BSP) or NPT, male
Options
- Electronic rotation sensor to verify 3D coverage
- Hose saddle, deck cover plate, hose winch, hose, etc. are available.
Caution
Do not use for gas evacuation or air dispersion.
First cycle Full pattern
Certificates
2.1 material certificate and ATEX.
5.3.1062
Rotary jet heads TJ TZ-67 Rotary Jet Head - Portable
4106-0016
4106-0017
32
40 30
28
35 26
4xø8 24
30 22
20
4xø7
25 18
4xø8
Flow rate Throw length 16 4xø7
4xø6 A
20 14 4xø6
12
15 10
A
4xø8
A B 4xø7
8
4xø6
10 6
B B
4
5 2
2 3 4 5 6 7 8 9 10 11 12 bar 2 3 4 5 6 7 8 9 10 11 12 bar
Inlet pressure Inlet pressure
A: Wetting - B: Impact cleaning
Dimensions (mm) Cleaning Time, Complete Pattern
Min. RPM of machine body Nozzles mm
C PTM (Pattern time minutes)
4106-0019
RPM
1.0
40
1.1
B
1.2
35
1.3
1.4
30
D
1.5
A
1.7
25
2.0
20
2.5
15
3.0 4xø7
0%
4.0 4xø8
10 4xø7
4xø6 0%
5.0 100%
4106-0018 100%
6.0
E 5 8.0
10.0
2 3 4 5 6 7 8 9 10 11 12 bar
Inlet pressure
4106-0011
G H J
A B C D E G H J
186 82 1½” BSP / 1½” NPT 204 152 ø216 ø264 ø180
5.3.1063
TJ TZ-67 Rotary Jet Head - Portable Rotary jet heads
Standard Design
The choice of nozzle diameters can optimise jet impact length and flow rate at the desired pressure. Complete portable systems can comprise a
5.3
four-wheel carriage and hose winch. As standard documentation, the Toftejorg TZ-67 can be supplied with a “Declaration of Conformity” for material
specifications.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
TZ-67 TZ-67
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D2.5m H6m, Toftejorg TZ-67, 4 x ø6 mm Time = 3.5 min., D2.5m H6m, Toftejorg TZ-67, 4 x ø6 mm Time = 14.7 min.,
Water consumption = 727 l Water consumption = 3097 l
5.3.1064
Rotary jet heads TJ TZ-79 Rotary Jet Head
.
5.3
Application
The Toftejorg TZ-79 rotary jet head provides 3D indexed impact
cleaning over a defined time period. It is automatic and represents a
guaranteed means of achieving quality assurance in tank cleaning.
The device is suitable for processing, storage and transportation tanks
and vessels between 250 and 1.250 m3. Used in breweries, food and
dairy processes and many other industries.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axes. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The subsequent
cycles gradually make the pattern more dense, until a full pattern is
reached after 8 cycles.
Caution
Do not use for gas evacuation or air dispersion.
Certificates
2.1 material certificate and ATEX.
5.3.1065
TJ TZ-79 Rotary Jet Head Rotary jet heads
4106-0026
4106-0025
34
4xø10 32
50
30
45 28
4xø9 4xø10
26
4xø9
40 24
A A
22
4xø8
35 20
2 3 4 5 6 7 8 9 10 11 12 bar 2 3 4 5 6 7 8 9 10 11 12 bar
Inlet pressure Inlet pressure
A: Wetting - B: Impact cleaning
4106-0027
RPM
1.0
40
1.1
B
1.2
35
1.3
A
1.4
D
30
1.5
1.7
25
2.0
20
4106-0010
E
2.5
F 15
3.0 4xø9
0%
4.0 4xø9 4xø8 4xø10
10
5.0
6.0
5 8.0
10.0
4106-0011
G H J 2 3 4 5 6 7 8 9 10 11 12 bar
Inlet pressure
A B C D E F G H J
356 220 2” BSP / 2” NPT 268 98 195 ø280 ø343 ø232
5.3.1066
Rotary jet heads TJ TZ-79 Rotary Jet Head
Standard Design
The choice of nozzle diameters can optimise jet impact length and flow rate at the desired pressure. Selfcleaning arm available. As standard
5.3
documentation, the Toftejorg TZ-79 can be supplied with a “Declaration of Conformity” for material specifications.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4 TZ-79
TZ-79
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D8m H10m, Toftejorg TZ-79, 4 x ø10 mm, 0 % Time = 5.5 min., D8m H10m, Toftejorg TZ-79, 4 x ø10 mm, 0 % Time = 23.3 min.,
Water consumption = 2565 l Water consumption = 10868 l
5.3.1067
GJ 4 Rotary jet heads
.
5.3
Application
The Alfa Laval GJ 4 is part of the world-renowned Gamajet range of
high impact tank cleaning devices. The device provides high-impact
cleaning for large-sized tanks with diameters over 4.6 m. This device
is fully capable of high-concentration chemical recirculation cleaning
and high-pressure, low-volume water jet scrubbing in fixed, automated
CIP systems. The Alfa Laval GJ 4 is designed to remove the toughest
residues from large tanks in numerous industries and is customizable
in a wide variety of ways. The Alfa Laval GJ 4 allows companies to
spend less time cleaning and more time producing.
Working principle
The Gamajet range of high impact tank cleaning devices combine
pressure and flow to create high impact cleaning jets. Cleaning occurs
at the point at which the concentrated stream impacts the surface. It
is this impact and the tangential force that radiates from that point
which blasts contaminants from the surface, scouring the tank interior.
In conjunction with this impact, the device is engineered to rotate in
a precise, repeatable and reliable, 360° pattern. This full-coverage,
global indexing pattern ensures the entire tank interior is cleaned,
every time.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant . . . . . . . . . . . . . . . . . . . Food grade Materials
Max. throw length . . . . . . . . . . . . . 30.5 m 1.4404 (316L), PPS, FKM (EPDM and FFKM available)
Pressure Temperature
Working pressure . . . . . . . . . . . . . . 3 - 21 bar Max. working temperature . . . . . . . . 95°C
Recommended pressure . . . . . . . . . 3.5 - 14 bar Max. ambient temperature . . . . . . . . 140°C
Cleaning Pattern Weight . . . . . . . . . . . . . . . . . . . . . 12.7 - 13.2kg
Connections
Standard thread . . . . . . . . . . . . . . . 2” NPT, 2” BSP
Options
Electronic rotation sensor to verify 3D coverage. 180° and 105°
directional version available.
Caution
First Cycle Full Pattern Do not use for gas evacuation or air dispersion.
Certificate
2.1 material certificate
5.3.1068
Rotary jet heads GJ 4
Disclaimer: Information in this product data leaflet is intended for general guidance purposes. Specific data for device selection and sizing is
available upon request. 5.3
Flow Rate Impact Throw Length
m 3/h USgpm
325 Nozzle
70
300
15.9mm (5/8”)
65
275
60
14.3mm (9/16”)
250
55
45 200
40 175
11.1mm (7/16”)
35 150
30 9.5mm (3/8”)
125
25
100 7.9mm (5/16”)
20
75 7.1mm (9/32”)
15
6.4mm (1/4”)
50
10
5 25
0 0
15 55 95 135 175 215 255 295 psi
1 3 5 7 9 11 13 15 17 19 bar
56 28
5 52 5 26
1.25 48 2.5 24
6 44 6 22
1.5 40 3 20
7 36 7 18
32 3.75 16
8 28 8 14
2.5 24 5 12
39 20 69 10
3.75 16 7.5 8
LV LP HP LM HV1 LV LP STD HP HV2 Stator
Stator
5
10 12 10
10 6
35 70 105 140 175 210 245 280 35 70 105 140 175 210 245 280 USgpm
USgpm
8 18 28 38 48 58 68 m3/h 8 18 28 38 48 58 68 m3/h
5.3.1069
GJ 4 Rotary jet heads
Dimensions (mm)
5.3
A B C D E F G H I
308 131 331 76 155 331 372 168 219
NOTE 1: 2" NPT FEMALE/ 2-1/2" CAMLOCK. 2" NPT FEMALE/ 2-1/2" NST
5.3.1070
Rotary jet heads GJ 4
Standard Design
The choice of nozzle diameters can optimize jet impact length and flow rate at the desired pressure. As standard documentation, the Alfa Laval GJ 4
5.3
can be supplied with a “Declaration of Conformity” for material specifications.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D21.3m, H34m, 2xØ11.11mm Time = 6 min. D21.3m, H34m, 2xØ11.11mm Time = 24 min.
5.3.1071
TJ MultiJet 50 Rotary Jet Head (4 nozzles) Rotary jet heads
.
5.3
Application
The Toftejorg MultiJet 50 rotary jet head provides 3D indexed impact
cleaning over a defined time period. It is automatic and represents a
guaranteed means of achieving quality assurance in tank cleaning. The
device is suitable for processing, storage and transportation tanks and
vessels between 250 and 1,250 m3.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axes. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The subsequent
cycles gradually make the pattern more dense, until a full pattern is
reached after 8 cycles.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant: . . . . . . . . . . . . . . Self-lubricating with the cleaning fluid Materials
Max throw length: . . . . . . . . . 9 - 26 m 1.4404 (316L), PTFE, PVDF, PEEK, Carbon, ETFE, TFM.
Impact throw length: . . . . . . . 5 - 14 m
Surface finish: . . . . . . . . . . . . . . . . Mat
Pressure
Temperature
Working pressure: . . . . . . . . 3 - 12 bar
Max. working temperature: . . . . . . . . 95°C
Recommended pressure: . . . . 5 - 6.5 bar
Max. ambient temperature: . . . . . . . . 140°C
Cleaning Pattern
Weight: . . . . . . . . . . . . . . . . . . . . 12.2 kg
Connections
Standard female thread: . . . . . . . . . . 2” Rp (BSP) NPT, female
Caution
Do not use for gas evacuation or air dispersion.
Certificates
2.1
5.3.1072
Rotary jet heads TJ MultiJet 50 Rotary Jet Head (4 nozzles)
5.3
4109-0007
4109-0006
Flow rate
Cleaning Time, Complete PatternNozzles mm
Min. RPM of
machine body
4109-0007
Inlet pressure
5.3.1073
TJ MultiJet 50 Rotary Jet Head (4 nozzles) Rotary jet heads
Standard Design
The choice of nozzle diameters can optimise jet impact length and flow rate at the desired pressure. The Toftejorg MultiJet 25 is also available with PEEK
impeller. A welding adaptor with sealing for 1” ISO, 1” ANSI, 1 1/2” ISO Dairy Pipe or 1 1/2” SWG Pipe is available as an accessory.
Ordering Equipment
Please specify nozzle size, inlet/guide configuration and connections
Options
and confirm application suitability Sizing/selection and installation
Electronic rotation sensor to verify 3D coverage
drawings are available in Alfa Laval’s Selection Tools for Tank Cleaning
5.3.1074
Rotary jet heads TJ MultiJet 50 Rotary Jet Head (4 nozzles)
A TRAX demo containing different cleaning simulations covering a variety of applications can be used as reference and documentation for tank cleaning
applications. A TRAX simulation is free and available upon request.
5.3
.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4 TZ-79
TZ-79
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D8m H10m, Toftejorg MJ50, 4 x ø10mm 0 % Time = 5.5 D8m H10m, Toftejorg MJ50, 4 x ø10 mm, 0 % Time = 23.3 min.,
min., Water consumption = 2565 l Water consumption = 10868 l
5.3.1075
TJ TZ-66 Rotary Jet Head - Portable Rotary jet heads
.
5.3
Application
The Toftejorg TZ-66 rotary jet head provides 3D indexed impact
cleaning over a defined time period. It is automatic and represents a
guaranteed means of achieving quality assurance in tank cleaning. The
device is suitable for processing, storage and transportation tanks and
vessels between 250 and 1,250 m3. Used in breweries, food and dairy
processes and many other industries, the Toftejorg TZ-66 is particularly
well-suited to portable applications where high impact is required.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axes. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The subsequent
cycles gradually make the pattern more dense, until a full pattern is
reached after 8 cycles.
Options
- Electronic rotation sensor to verify 3D coverage
- Hose saddle, deck cover plate, hose winch, hose etc. are available
Caution
Do not use for gas evacuation or air dispersion.
Certificates
2.1 material certificate and ATEX.
5.3.1076
Rotary jet heads TJ TZ-66 Rotary Jet Head - Portable
4106-0026
4106-0025
34
4xø10 32
50
30
45 28
4xø9 4xø10
26
4xø9
40 24
A A
22
4xø8
35 20
2 3 4 5 6 7 8 9 10 11 12 bar 2 3 4 5 6 7 8 9 10 11 12 bar
Inlet pressure Inlet pressure
A: Wetting - B: Impact cleaning
4106-0027
RPM
1.0
40
1.1
B
1.2
35
1.3
D
30 1.4
A
1.5
1.7
25
2.0
20
2.5
15
3.0 4xø9
4106-0018 0%
4.0 4xø9 4xø8 4xø10
E 10
5.0
6.0
5 8.0
10.0
2 3 4 5 6 7 8 9 10 11 12 bar
4106-0011
Inlet pressure
G H J
A B C D E G H J
241 110 2” BSP or 2” NPT 268 196 ø280 ø343 ø232
(ASA=251) (ASA=120) 2½" ASA
5.3.1077
TJ TZ-66 Rotary Jet Head - Portable Rotary jet heads
Standard Design
The choice of nozzle diameters can optimise jet impact length and flow rate at the desired pressure. Complete portable systems can comprise a
5.3
four-wheel carriage and hose winch. As standard documentation, the Toftejorg TZ-66 can be supplied with a “Declaration of Conformity” for material
specifications.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4 TZ-66 TZ-66
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D8m H10m, Toftejorg TZ-66, 4 x ø10 mm, 0% Time = 5.5 D8m H10m, Toftejorg TZ-66, 4 x ø10 mm, 0% Time = 23.3 min.,
min., Water consumption = 2565 l Water consumption = 10868 l
5.3.1078
Rotary jet heads TJ MultiJet 65 Rotary Jet Head (4 nozzles)
.
5.3
Application
The Toftejorg MultiJet 65 rotary jet head provides 360° indexed impact
cleaning over a defined time period. It is automatic and represents a
guaranteed means of achieving quality assurance from cleaning tanks.
Storage and transportation tanks between 3,000 and 7,000 m3. Used
on tankers and in petro-chemical and chemical processing industries.
The MultiJet 65 is widely used in product carriers.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axis. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The following
cycles make the pattern gradually more dense until a full pattern is
reached after 8 cycles.
5.3.1079
TJ MultiJet 65 Rotary Jet Head (4 nozzles) Rotary jet heads
95 160
4xø14
90 400
45
4xø13
85
80 350
140
4xø12
75 40
70
300
4xø11 120 4xø14
65
35 4xø13
60
4xø12
250
55 4xø11
100
30
50
45 200
40 25
80
35
150
75 100 125 150 175
30 75 100 125 150 175
5 6 7 8 9 10 11 12 20
bar/psi 5 6 7 8 9 10 11 12
bar/psi
Flow rate
Cleaning Time, Complete Pattern
Min. RPM of Nozzles mm
machine body
[sec]
80
75
70
65
60
55
50
4xø11
45
40
4xø12
35 4xø13
4xø14
75 100 125 150 175
30
5 6 7 8 9 10 11 12
bar/psi
Inlet pressure
5.3.1080
Rotary jet heads TJ MultiJet 65 Rotary Jet Head (4 nozzles)
Ordering
Please specify nozzle size, inlet/guide configuration, connections and
confirm application suitability.
5.3.1081
TJ TZ-750 Rotary Jet Head - Portable Rotary jet heads
.
5.3
Application
The Toftejorg TZ-750 rotary jet head provides 3D indexed impact
cleaning over a defined time period. It is automatic and represents a
guaranteed means of achieving quality assurance in tank cleaning.
The device is suitable for storage and transportation tanks and vessels
between 3,000 and 7,000 m3. Used in chemical processing and the
pulp and paper industries.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axes. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The subsequent
cycles gradually make the pattern more dense, until a full pattern is
reached after 4 cycles.
Pressure Weight
Working pressure: . . . . . . . . . . . . . 5 - 12 bar Portable: . . . . . . . . . . . . . . . . . . . 12.1 kg
Recommended pressure: . . . . . . . . . 5 - 10 bar Fixed: . . . . . . . . . . . . . . . . . . . . . . 3.6 kg
.
.
Certificates
2.1 material certificate and ATEX.
Standard Design
The choice of nozzle diameters can optimise jet impact length and
flow rate at the desired pressure. As standard documentation, the
Toftejorg TZ-750 can be supplied with a “Declaration of Conformity”
for material specifications.
5.3.1082
Rotary jet heads TJ TZ-750 Rotary Jet Head - Portable
4106-0033
4106-0032
110 46
44
100 42
2xø21
40 2xø19
38 2xø17
90
2xø15
36
2xø21
80 34
2xø19
32
2 3 4 5 6 7 8 9 10 11 12 bar 2 3 4 5 6 7 8 9 10 11 12 bar
Inlet pressure Inlet pressure
4106-0035
0.5
80
0.55
0.6
70
B
0.65
0.7
60
0.75
C
A
0.8
50
0.9
1.0
40
1.1 2xø15
2xø17
30
1.5 2xø19
2xø21
2.0
4106-0034 20
3.0
D 10 4.0
5.0
2 3 4 5 6 7 8 9 10 11 12 bar
Inlet pressure
4106-0023
F G H
A B C D F G H
242 110 337 220 ø343 ø424 ø223
5.3.1083
GJ 7 Rotary jet heads
Product code: 5654 Surface finish: Mat
5.3
No. of
PPL Flow/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR m 3/h
Dimension
Stainless Steel/EPDM 42 bar A B C D 1/2" NPT
9614680001 2251 0.7 2 x Ø1.8 4 12.7 177.8 38.1 22.9
9614680003 2251 0.9 2 x Ø1.8 4X 12.7 177.8 38.1 22.9
9614680005 2251 1.0 2 x Ø1.9 4H 12.7 177.8 38.1 22.9
9614680007 2251 1.1 2 x Ø2.0 5H 12.7 177.8 38.1 22.9
9614680009 2251 1.8 2 x Ø2.5 SV 12.7 177.8 38.1 22.9
9614680011 2251 1.8 2 x Ø2.5 MV 12.7 177.8 38.1 22.9
9614680013 2251 1.9 3 x Ø2.5 SV 12.7 177.8 38.1 22.9
9614680015 2251 1.9 3 x Ø2.5 MV 12.7 177.8 38.1 22.9
5.3.1084
Rotary jet heads GJ 7
Product code: 5654 Surface finish: Mat
5.3
No. of
PPL Flow/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR m 3/h
Dimension
Stainless Steel/FKM 42 bar A B C D 1/2” NPT
9614680101 2251 0.7 2 x Ø1.8 4 12.7 177.8 38.1 22.9
9614680103 2251 0.9 2 x Ø1.8 4X 12.7 177.8 38.1 22.9
9614680105 2251 1.0 2 x Ø1.9 4H 12.7 177.8 38.1 22.9
9614680107 2251 1.1 2 x Ø2.0 LP 12.7 177.8 38.1 22.9
9614680109 2251 1.8 2 x Ø2.5 LV 12.7 177.8 38.1 22.9
9614680111 2251 1.8 2 x Ø2.5 LP 12.7 177.8 38.1 22.9
9614680113 2251 1.9 3 x Ø2.5 LV 12.7 177.8 38.1 22.9
9614680115 2251 1.9 3 x Ø2.5 STD 12.7 177.8 38.1 22.9
5.3.1085
GJ 7 Rotary jet heads
Product code: 5654 Surface finish: Mat
5.3
No. of
PPL Flow/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR m 3/h
Dimension
Stainless Steel/FFKM 42 bar A B C D 1/2" NPT
9614680201 2479 0.7 2 x Ø1.8 4 12.7 177.8 38.1 22.9
9614680203 2479 0.9 2 x Ø1.8 4X 12.7 177.8 38.1 22.9
9614680205 2479 1.0 2 x Ø1.9 4H 12.7 177.8 38.1 22.9
9614680207 2479 1.1 2 x Ø2.0 5H 12.7 177.8 38.1 22.9
9614680209 2479 1.8 2 x Ø2.5 SV 12.7 177.8 38.1 22.9
9614680211 2479 1.8 2 x Ø2.5 MV 12.7 177.8 38.1 22.9
9614680213 2479 1.9 3 x Ø2.5 SV 12.7 177.8 38.1 22.9
9614680215 2479 1.9 3 x Ø2.5 MV 12.7 177.8 38.1 22.9
Additional configurations available. Contact your Alfa Laval representative for more information.
5.3.1086
Rotary jet heads GJ BB
Product code: 5655 Surface finish: Mat
5.3
No. of
PPL Flow at
Item No. Nozzles/ Dimension (mm) Connection
EUR 42 bar
Dimension
Stainless Steel/EPDM m 3/h Guide A B C D 3/8" NPT
9614631601 2185 0.7 2 x Ø1.8 3.0 9.5 325 43 34 $
9614631603 2185 0.8 2 x Ø1.8 3.5 9.5 325 43 34
9614631605 2185 0.9 2 x Ø1.9 4.0 9.5 325 43 34
9614631607 2185 1.0 2 x Ø2.0 4.5 9.5 325 43 34
9614631609 2185 1.1 2 x Ø2.2 5.0 9.5 325 43 34
9614631611 2185 1.2 2 x Ø2.2 5.5 9.5 325 43 34
'
&
'
&
5.3.1087
GJ BB Rotary jet heads
Product code: 5655 Surface finish: Mat
5.3
No. of
PPL Flow at
Item No. Nozzles/ Dimension (mm) Connection
EUR 42 bar
Dimension
Stainless Steel/FKM m 3 /h Guide A B C D 3/8" NPT
9614631701 2251 0.7 2 x Ø1.8 3.0 9.5 325 43 34 $
9614631703 2251 0.8 2 x Ø1.8 3.5 9.5 325 43 34
9614631705 2251 0.9 2 x Ø1.9 4.0 9.5 325 43 34
9614631707 2251 1.0 2 x Ø2.0 4.5 9.5 325 43 34
9614631709 2251 1.1 2 x Ø2.2 5.0 9.5 325 43 34
9614631711 2251 1.2 2 x Ø2.2 5.5 9.5 325 43 34
'
&
'
&
5.3.1088
Rotary jet heads GJ 9
Product code: 5663 Surface finish: Mat
5.3
Flow at No. of
PPL
Item No. 10 bar10 Nozzles/ Guide Dimension (mm) Connection
EUR
bar Dimension
Stainless Steel/FKM m 3 /h A B C D 3/4" NPT
9614612901 3025 2.0 2 x Ø3.2 LP 46 224 71 53
9614612904 3025 2.0 2 x Ø3.2 LP 46 224 71 53
9614612907 3025 2.0 2 x Ø3.2 STD 46 224 71 53
9614612910 3025 2.3 2 x Ø3.4 LP 46 224 71 53
9614612913 3025 2.3 2 x Ø3.4 LV 46 224 71 53 $
5.3.1089
GJ 9 Rotary jet heads
Product code: 5663 Surface finish: Mat
5.3
Flow at No. of
PPL
Item No. 10 bar10 Nozzles/ Guide Dimension (mm) Connection
EUR
bar Dimension
Stainless Steel/FKM m 3/h A B C D 1.5" Tube
9614612903 3025 2.0 2 x Ø3.2 LP 46 224 71 53
9614612906 3025 2.0 2 x Ø3.2 LV 46 224 71 53
9614612909 3025 2.0 2 x Ø3.2 STD 46 224 71 53
9614612912 3025 2.3 2 x Ø3.4 LP 46 224 71 53
9614612915 3025 2.3 2 x Ø3.4 LV 46 224 71 53 $
5.3.1090
Rotary jet heads GJ 9
Product code: 5663 Surface finish: Mat
5.3
Flow at No. of
PPL
Item No. 10 bar10 Nozzles/ Guide Dimension (mm) Connection
EUR
bar Dimension
Stainless Steel/EPDM m 3 /h A B C D 3/4” BSP
9614613102 3025 2.0 2 x Ø3.2 LP 46 224 71 53
9614613105 3025 2.0 2 x Ø3.2 LV 46 224 71 53
9614613108 3025 2.0 2 x Ø3.2 STD 46 224 71 53
9614613111 3025 2.3 2 x Ø3.4 LP 46 224 71 53
9614613114 3025 2.3 2 x Ø3.4 LV 46 224 71 53 $
5.3.1091
GJ 9 Rotary jet heads
Product code: 5663 Surface finish: Mat
5.3
Flow at No. of
PPL
Item No. 10 bar10 Nozzles/ Guide Dimension (mm) Connection
EUR
bar Dimension
Stainless Steel/FFKM m 3/h A B C D 3/4" NPT
9614613001 3292 2.0 2 x Ø3.2 LP 46 224 71 53
9614613004 3292 2.0 2 x Ø3.2 LV 46 224 71 53
9614613007 3292 2.0 2 x Ø3.2 STD 46 224 71 53
9614613010 3292 2.3 2 x Ø3.4 LP 46 224 71 53
9614613013 3292 2.3 2 x Ø3.4 LV 46 224 71 53 $
5.3.1092
Rotary jet heads GJ 9
Product code: 5663 Surface finish: Mat
5.3
Flow at No. of
PPL
Item No. 10 bar10 Nozzles/ Guide Dimension (mm) Connection
EUR
bar Dimension
Stainless Steel/FFKM m 3 /h A B C D 1.5" Tube
9614613003 3292 2.0 2 x Ø3.2 LP 46 224 71 53
9614613006 3292 2.0 2 x Ø3.2 LV 46 224 71 53
9614613009 3292 2.0 2 x Ø3.2 STD 46 224 71 53
9614613012 3292 2.3 2 x Ø3.4 LP 46 224 71 53
$
9614613015 3292 2.3 2 x Ø3.4 LV 46 224 71 53
9614613018 3292 2.7 2 x Ø3.8 LP 46 224 71 53
9614613021 3292 2.7 2 x Ø3.8 LV 46 224 71 53
9614613024 3292 2.7 2 x Ø3.8 STD 46 224 71 53
9614613027 3292 2.7 2 x Ø3.8 MV 46 224 71 53
9614613030 3292 3.0 2 x Ø4.2 LV 46 224 71 53
9614613033 3292 3.0 2 x Ø4.2 STD 46 224 71 53 %
Additional configurations available. Contact your Alfa Laval representative for more information.
5.3.1093
GJ 10 Rotary jet heads
Product code: 5664 Surface finish: Mat
5.3
No. of
PPL Flow at
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR 5 bar
Dimension
Stainless Steel/FKM m 3/h A B C D 1½" NPT
9614688401 4196 5.5 2 x Ø6.4 LP 61 271.8 99.1 94 $
&
&
5.3.1094
Rotary jet heads GJ 10
Product code: 5664 Surface finish: Mat
5.3
No. of
PPL Flow at
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR 5 bar
Dimension
Stainless
m 3/h A B C D 1½" NPT
Steel/EPDM
9614688501 4196 5.5 2 x Ø6.4 LP 61 271.8 99.1 94 $
&
Stainless
m 3/h A B C D 1½" BSP
Steel/EPDM
9614688502 4196 5.5 2 x Ø6.4 LP 61 271.8 99.1 94 $
&
5.3.1095
GJ 10 Rotary jet heads
Product code: 5664 Surface finish: Mat
5.3
No. of
PPL Flow at
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR 5 bar
Dimension
Stainless
m 3/h A B C D 1½” NPT
Steel/FFKM
9614688601 4463 5.5 2 x Ø6.4 LP 61 271.8 99.1 94 $
&
Stainless
m 3/h A B C D 1½" BSP
Steel/FFKM
9614688602 4463 5.5 2 x Ø6.4 LP 61 271.8 99.1 94 $
&
Additional configurations available. Contact your Alfa Laval representative for more information.
5.3.1096
Rotary jet heads TJ SaniJet 20
Product code: 5541 Surface finish: 0.8µm Ra on media contact parts
Product code Tools: 5548 Material: Stainless Steel/EPDM
5.3
Air drive: SaniJet 20A - External air drive and integrated down pipe
TE24G10100 12116 1.7 2 x ø2 1" / 4" 350 168 117 69
TE24G10000 12116 1.7 2 x ø2 1" / 4" 500 168 117 69
TE24G10200 12116 1.7 2 x ø2 1" / 4" 700 168 117 69
TE24G10400 13429 1.7 2 x ø2 1" / 4" 1000 168 117 69
TE24G10600 14443 1.7 2 x ø2 1" / 4" 1200 168 117 69
TE24G10800 14443 1.7 2 x ø2 1" / 4" 1500 168 117 69
TE24G12100 12116 3.3 2 x ø3.8LS 1" / 4" 350 168 117 69
TE24G12000 12116 3.3 2 x ø3.8LS 1" / 4" 500 168 117 69
TE24G12200 12116 3.3 2 x ø3.8LS 1" / 4" 700 168 117 69
TE24G12400 13429 3.3 2 x ø3.8LS 1" / 4" 1000 168 117 69
TE24G12600 14443 3.3 2 x ø3.8LS 1" / 4" 1200 168 117 69
TE24G12800 14443 3.3 2 x ø3.8LS 1" / 4" 1500 168 117 69
TE24G16100 12116 6.9 4 x ø4.2 1" / 4" 350 168 117 69
TE24G16000 12116 6.9 4 x ø4.2 1" / 4" 500 168 117 69
TE24G16200 12116 6.9 4 x ø4.2 1" / 4" 700 168 117 69
TE24G16400 13429 6.9 4 x ø4.2 1" / 4" 1000 168 117 69
TE24G16600 14443 6.9 4 x ø4.2 1" / 4" 1200 168 117 69
TE24G16800 14443 6.9 4 x ø4.2 1" / 4" 1500 168 117 69
Add-on prices
TE24Gxxx00 0 Standard SaniJet20 & SaniJet20A (EPDM)
TE24Gxxxxx 0 2.2 Material certification (Standard)
TE24Gxxx9x 963 Q-doc.
TE24Gxxx7x 489 ATEX
TE24Gxxx8x 1453 ATEX + Q-doc.
TE24Gxxx5x 3109 Q-doc. Incl. FAT-SAT
TE24Gxxx6x 3599 ATEX + Q-doc. Incl. FAT-SAT
TE24Gxxxx0 0 EPDM (Standard)
TE24Gxxxx1 327 FPM
TE24Gxxxx4 4146 FFKM
Standard tool kit
TE81B099 Hook spanner (1 piece)
8 mm socket wrench with pin (1 piece)
TD 517-016
5.3.1097
TJ SaniJet 20 Rotary jet heads
Product code: 5541 Surface finish: Improved (including Q-doc.):
Product code Tools: 5548 0.5µm Ra internal/external media contact parts
0.8µm Ra external non media contact parts
5.3 Passivated
Note: Nominal surface finish
Material: Stainless Steel/EPDM
Add-on prices
TE24Fxxx90 0 Standard SaniJet20 with Improved surface (EPDM),(including Qdoc.)
TE24Fxxx9x 0 Q-doc. (Standard)
TE24Fxxx8x 489 ATEX + Q-doc.
TE24Fxxx5x 2145 Q-doc. Incl. FAT-SAT
TE24Fxxx6x 2636 ATEX + Q-doc. Incl. FAT-SAT
TE24Fxxxx0 0 EPDM (Standard)
TE24Fxxxx1 327 FPM
TE24Fxxxx4 4146 FFKM
Standard tool kit
TE81B099 Hook spanner (1 piece)
8 mm socket wrench with pin (1 piece)
TD 517-016
5.3.1098
Rotary jet heads TJ SaniJet 20
Product code: 5541 Surface finish: 0.8µm Ra on media contact parts
Product code Tools: 5548 Material: Hastelloy C22/FFKM
5.3
Add-on prices
TE24Hxxx04 0 Standard SaniJet20 Hastelloy C22 (FFKM)
TE24Hxxxxx 0 2.2 Material certification (Standard)
TE24Hxxx94 963 Q-doc.
TE24Hxxx74 489 ATEX
TE24Hxxx84 1453 ATEX + Q-doc.
TE24Hxxx54 3109 Q-doc. Incl. FAT-SAT
TE24Hxxx64 3599 ATEX + Q-doc. Incl. FAT-SAT
TE24Hxxxx4 0 FFKM (Standard)
Standard tool kit
TE81B099 Hook spanner (1 piece)
8 mm socket wrench with pin (1 piece)
TD 517-016
5.3.1099
TJ SaniJet 20 Rotary jet heads
5.3
Documentation overview
TE24Gxxx-00 => Standard SaniJet20 & SaniJet20A (EPDM)
TE24Gxxx-xx 2.2 Material certification (Standard)
TE24Gxxx-9x Q-doc.
TE24Gxxx-7x ATEX
TE24Gxxx-8x ATEX + Q-doc.
TE24Gxxx-5x Q-doc. Incl. FAT-SAT
TE24Gxxx-6x ATEX + Q-doc. Incl. FAT-SAT
TE24Gxxx-x0 EPDM (Standard)
TE24Gxxx-x1 FPM
TE24Gxxx-x4 FFKM
5.3.1100
Rotary jet heads TJ SaniJet 20
5.3
PPL
Item No. EUR Description Dimension (mm)
Stainless steel A B
Rotacheck Sensor + Relay Universal with ATEX
With 3.1 Certificate Sensor (*)
TE52E07090 102 2 metrescable 65 27
TE52E07091 102 10 metres cable 65 27
5.3.1101
TJ SaniJet 20 Rotary jet heads
Product code: 5541 Surface finish: 0.8µm Ra on media contact parts
Product code Tools: 5548 Material: Stainless Steel/EPDM
5.3
TD 517-016
5.3.1102
Rotary jet heads TJ SaniJet 20
Product code: 5541 Surface finish: Improved (including Q-doc.):
Product code Tools: 5548 0.5µm Ra internal/external media contact parts
0.8µm Ra external non media contact parts
Passivated 5.3
Note: Nominal surface finish
Material: Stainless Steel/EPDM
Add-on prices
TE24Exxx90 0 Standard SaniJet20 with Improved surface (EPDM),(including Q-doc.)
TE24Exxx9x 0 Q-doc. (Standard)
TE24Exxx8x 489 ATEX + Q-doc.
TE24Exxx5x 2145 Q-doc. Incl. FAT-SAT
TE24Exxx6x 2636 ATEX + Q-doc. Incl. FAT-SAT
TE24Exxxx0 0 EPDM (Standard)
TE24Exxxx1 327 FPM
TE24Exxxx4 4146 FFKM
Standard tool kit
TE81B099 Hook spanner (1 piece)
8 mm socket wrench with pin (1 piece)
TD 517-016
5.3.1103
TJ SaniJet 20 Rotary jet heads
Product code: 5541 Surface finish: 0.8µm Ra on media contact parts
Product code Tools: 5548 Material: Hastelloy C22/FFKM
5.3
Add-on prices
TE24Cxxx04 0 Standard SaniJet20 Hastelloy C22 (FFKM)
TE24Cxxxxx 0 2.2 Material certification (Standard)
TE24Cxxx94 963 Q-doc.
TE24Cxxx74 489 ATEX
TE24Cxxx84 1453 ATEX + Q-doc.
TE24Cxxx54 3109 Q-doc. Incl. FAT-SAT
TE24Cxxx64 3599 ATEX + Q-doc. Incl. FAT-SAT
TE24Cxxxx4 0 FFKM (Standard)
Standard tool kit
TE81B099 Hook spanner (1 piece)
8 mm socket wrench with pin (1 piece)
TD 517-016
5.3.1104
Rotary jet heads TJ SaniJet 20
5.3
Documentation overview
TE24Bxxx-00 => Standard SaniJet20 & SaniJet20A (EPDM)
TE24Bxxx-xx 2.2 Material certification (Standard)
TE24Bxxx-9x Q-doc.
TE24Bxxx-7x ATEX
TE24Bxxx-8x ATEX + Q-doc.
TE24Bxxx-5x Q-doc. Incl. FAT-SAT
TE24Bxxx-6x ATEX + Q-doc. Incl. FAT-SAT
TE24Bxxx-x0 EPDM (Standard)
TE24Bxxx-x1 FPM
TE24Bxxx-x4 FFKM
Add-on RotaCheck
Sensor
N/A - No possibility of additional integrated Rotacheck
5.3.1105
TJ TZ-89 Rotary jet heads
Product code: 5481 Surface finish: Bright
Product code Tools: 5548
5.3
No. of
PPL Flow at
Item No. Nozzles/ Dimension (mm) Connection
EUR 5 bar
Dimension
C E
Stainless Steel m 3/h Media/tank A DPL F Clamp (1" x 3" ISO 2852)
min. Max.
TE20A006 5645 1.9 2 x ø2.5 1" / 3" 1020 62 to 766 254 958 65
TE20A080 5700 1.9 2 x ø2.5 1" / 3" 350 62 to 96 254 288 65
TE20A081 5700 1.9 2 x ø2.5 1" / 3" 500 62 to 246 254 438 65
TE20A082 5700 1.9 2 x ø2.5 1" / 3" 750 62 to 496 254 688 65
TE20A003 5645 3.5 4 x ø4 1" / 3" 1020 62 to 766 254 958 65
TE20A050 5700 3.5 4 x ø4 1" / 3" 350 62 to 96 254 288 65
TE20A051 5700 3.5 4 x ø4 1" / 3" 500 62 to 246 254 438 65
TE20A052 5700 3.5 4 x ø4 1" / 3" 750 62 to 496 254 688 65
TE20A053 5832 3.5 4 x ø4 1" / 3" 1270 62 to 1016 254 1208 65
TE20A054 5832 3.5 4 x ø4 1" / 3" 1500 62 to 1246 254 1438 65
Clamp (1" x 4" ISO 2852)
TE20A107 5813 1.9 2 x ø2.5 1" / 4" 1020 62 to 766 254 958 65
TE20A155 5868 1.9 2 x ø2.5 1" / 4" 350 62 to 96 254 288 65
TE20A156 5868 1.9 2 x ø2.5 1" / 4" 500 62 to 246 254 438 65
TE20A157 5868 1.9 2 x ø2.5 1" / 4" 750 62 to 496 254 688 65
TE20A007 5813 3.5 4 x ø4 1" / 4" 1020 62 to 766 254 958 65
TE20A055 5868 3.5 4 x ø4 1" / 4" 350 62 to 96 254 288 65
TE20A056 5868 3.5 4 x ø4 1" / 4" 500 62 to 246 254 438 65
TE20A057 5868 3.5 4 x ø4 1" / 4" 750 62 to 496 254 688 65
TE20A058 6000 3.5 4 x ø4 1" / 4" 1270 62 to 1016 254 1208 65
TE20A059 6000 3.5 4 x ø4 1" / 4" 1500 62 to 1246 254 1438 65
Clamp x Flange (1" ISO 2852 x DN50 PN6 DIN)
TE20A104 5645 1.9 2 x ø2.5 1" / DN50 PN6 1020 62 to 766 254 958 65
TE20A160 5700 1.9 2 x ø2.5 1" / DN50 PN6 350 62 to 96 254 288 65
TE20A161 5700 1.9 2 x ø2.5 1" / DN50 PN6 500 62 to 246 254 438 65
TE20A162 5699 1.9 2 x ø2.5 1" / DN50 PN6 750 62 to 496 254 688 65
TE20A100 5645 3.5 4 x ø4 1" / DN50 PN6 1020 62 to 766 254 958 65
TE20A130 5700 3.5 4 x ø4 1" / DN50 PN6 350 62 to 96 254 288 65
TE20A131 5700 3.5 4 x ø4 1" / DN50 PN6 500 62 to 246 254 438 65
TE20A132 5700 3.5 4 x ø4 1" / DN50 PN6 750 62 to 496 254 688 65
TE20A133 5832 3.5 4 x ø4 1" / DN50 PN6 1270 62 to 1016 254 1208 65
TE20A134 5832 3.5 4 x ø4 1" / DN50 PN6 1500 62 to 1246 254 1438 65 TD 523-204
5.3.1106
Rotary jet heads TJ TZ-89
Product code: 5481 Surface finish: Bright
Product code Tools: 5548
5.3
No. of
PPL Flow at
Item No. Nozzles/ Dimension (mm) Connection
EUR 5 bar
Dimension
Thread x flange (¾”
C E
Stainless Steel m 3/h Media/tank A DPL F Rp-male (BSP) x DN50
min. Max.
PN6 DIN)
TE20A004 5645 1.9 2 x ø2.5 ¾” x DN50 1020 62 to 766 254 958 65
TE20A060 5700 1.9 2 x ø2.5 ¾” x DN50 350 62 to 96 254 288 65
TE20A061 5700 1.9 2 x ø2.5 ¾” x DN50 500 62 to 246 254 438 65
TE20A062 5700 1.9 2 x ø2.5 ¾” x DN50 750 62 to 496 254 688 65
TE20A000 5645 3.5 4 x ø4 ¾” x DN50 1020 62 to 766 254 958 65
TE20A030 5700 3.5 4 x ø4 ¾” x DN50 350 62 to 96 254 288 65
TE20A031 5700 3.5 4 x ø4 ¾” x DN50 500 62 to 246 254 438 65
TE20A032 5700 3.5 4 x ø4 ¾” x DN50 750 62 to 496 254 688 65
TE20A033 5832 3.5 4 x ø4 ¾” x DN50 1270 62 to 1016 254 1208 65
TE20A034 5832 3.5 4 x ø4 ¾” x DN50 1500 62 to 1246 254 1438 65
Thread x flange (¾” NPT x 3” ANSI B16.5)
TE20A005 5982 1.9 2 x ø2.5 ¾” x 3” 1020 62 to 766 254 958 65
TE20A070 6036 1.9 2 x ø2.5 ¾” x 3” 350 62 to 96 254 288 65
TE20A071 6036 1.9 2 x ø2.5 ¾” x 3” 500 62 to 246 254 438 65
TE20A072 6036 1.9 2 x ø2.5 ¾” x 3” 750 62 to 496 254 688 65
TE20A002 5981 3.5 4 x ø4 ¾” x 3” 1020 62 to 766 254 958 65
TE20A040 6036 3.5 4 x ø4 ¾” x 3” 350 62 to 96 254 288 65
TE20A041 6036 3.5 4 x ø4 ¾” x 3” 500 62 to 246 254 438 65
TE20A042 6036 3.5 4 x ø4 ¾” x 3” 750 62 to 496 254 688 65
TE20A043 6168 3.5 4 x ø4 ¾” x 3” 1270 62 to 1016 254 1208 65
TE20A044 6168 3.5 4 x ø4 ¾” x 3” 1500 62 to 1246 254 1438 65
Thread x w.o flange (¾” Rp-male (BSP) x w.o)
TE20A000-10 5106 3.5 4 x ø4 ¾” x - 1020 254 958 65
Special tools
TE81B039 48 Hook spanner for TZ-89
TD 517-016
5.3.1107
TJ SaniJet 25 Rotary jet heads
EHEDG Certified Surface finish: Bright
Product code: 5482 Tank Cleaning Machine
5.3
A
F
TD 523-229
Add-on prices
TE20JXXX9X 963 Q-doc.
TE20JXXX8X 1453 ATEX + Q-doc.
TE20JXXX7X 489 ATEX
TE20JXXX5X 3109 Q-doc. incl. FAT - SAT
TE20JXXX6X 3599 Q-doc. incl. FAT - SAT + ATEX
Documentation specification Explanation to Add-on
Equipment Documentation includes:
-EN 10204 type 3.1 Material Inspection certificate
-USP Class VI certificate
Q-doc.
-FDA Declaration of Conformity
-TSE Declaration
-QC Declaration of Conformity
ATEX approved machine for use in explosive atmospheres.
ATEX Catagory 1 for installation in zone 0/20 in accordance to Ex II 1 GD c T140°C
5.3.1108
Rotary jet heads TJ20G with PVDF or PEEK impellar
Product code: 5544 Tank Cleaning Machine Surface treatment: Bright
Product code: 5546 Welding Adaptor
Product code Tools: 5548
5.3
No. of
PPL
Item No. Flow at 5 bar Nozzles/ Dimension (mm) Connection
EUR
Dimension
PVDF (standard) m 3/h A C E F Thread (1” Rp-female (BSP))
TE20G000 5726 7 4 x ø3.9 230 36 16 100
TE20G002 5726 9.5 4 x ø4.6 230 36 16 100
TE20G004 5726 12 4 x ø5.5 230 36 16 100
PEEK
TE20G00002 6046 7 4 x ø3.9 230 36 16 100
TE20G00202 6046 9.5 4 x ø4.6 230 36 16 100
TE20G00402 6046 12 4 x ø5.5 230 36 16 100
5.3.1109
TJ20G distillery version with PVDF or PEEK impellar Rotary jet heads
Product code: 5544 Tank Cleaning Machine Surface treatment: Bright
Product code: 5546 Welding Adaptor
Product code Tools: 5548
5.3
mm
TD 517-016
5 mm Caliper
8 mm Socket
wrench with pin
Item No. explanation Add-on explanation
TE20G0XX 2.2 Material Certification is included
TE20G0XX02 - Declaration of conformity EN 10204, Sub clause 2.2 test report
TE52D03X
TE20G0XX90 3.1 Material Certification is included
TE20G0XX92 - EN 10204 type 3.1 inspection certificate
TE52D03X90
TE20G0XX70 ATEX approved machine for use in explosive atmospheres.
TE20G0XX72 Catagory 1 for installation in zone 0/20 in accordance to EX II 1 GD c T140°C
5.3.1110
Rotary jet heads TJ40G Rotary Jet Head
Product code : 5563 Tank Cleaning machine Rotary jet heads
Product code : 5546 Welding adaptor Surface treatment : bright
Product code : 5548 Tool
5.3
Gasket is included
Gasket included
Male thread adaptors
9690006611 45 1½" BSP male
9690006612 45 2" BSP male
9690006613 45 1½" NPT male
9690006614 45 2" NPT male 41160020
Gasket included
Standard tool kit
TE81B149 1150 Tool kit for TJ40 consisting of the following
- Fixture for impeller
- 5mm calipers
- Ring for key NV24
- NV8 socket long
TD 517-016
- Torque wrench 1/¤" 5-25Nm
- Drift punch ø8
- Ring for key NV65
5.3.1111
TJ40G Rotary Jet Head Rotary jet heads
incl. Q-doc (3.1. material certificate) Rotary jet heads
Product code : 5563 Tank Cleaning machine Surface treatment : bright
Product code : 5546 Welding adaptor
5.3 Product code : 5548 Tool
Gasket is included
Gasket included
Male thread adaptors
9690006611 45 1½" BSP male
9690006613 45 2" BSP male
9690006612 45 1½" NPT male
9690006614 45 2" NPT male
41160020
Gasket included
Standard tool kit
TE81B149 1150 Tool kit for TJ40 consisting of the following
- Fixture for impeller
- 5mm calipers
- Ring for key NV24
- NV8 socket long
TD 517-016
- Torque wrench 1/¤" 5-25Nm
- Drift punch ø8
- Ring for key NV65
5.3.1112
Rotary jet heads TJ40G Rotary Jet Head
incl. ATEX certificate Rotary jet heads
Product code : 5563 Tank Cleaning machine Surface treatment : bright
Product code : 5546 Welding adaptor
Product code : 5548 Tool 5.3
Gasket is included
Gasket included
Male thread adaptors
9690006611 45 1½" BSP male
9690006613 45 2" BSP male
9690006612 45 1½" NPT male
9690006614 45 2" NPT male
41160020
Gasket included
Standard tool kit
9690006601 45 Tool kit for TJ40 consisting of the following
- Fixture for impeller
- 5mm calipers
- Ring for key NV24
- NV8 socket long
TD 517-016
- Torque wrench 1/¤" 5-25Nm
- Drift punch ø8
- Ring for key NV65
5.3.1113
TJ40G Rotary Jet Head Rotary jet heads
incl. Q-doc (3.1. material certificate) and ATEX certificate Rotary jet heads
Product code : 5563 Tank Cleaning machine Surface treatment : bright
Product code : 5546 Welding adaptor
5.3 Product code : 5548 Tool
Gasket is included
Gasket included
Male thread adaptors
9690006611 45 1½" BSP male
9690006613 45 2" BSP male
9690006612 45 1½" NPT male
9690006614 45 2" NPT male
41160020
Gasket included
Standard tool kit
TE81B149 1150 Tool kit for TJ40 consisting of the following
- Fixture for impeller
- 5mm calipers
- Ring for key NV24
- NV8 socket long
TD 517-016
- Torque wrench 1/¤" 5-25Nm
- Drift punch ø8
- Ring for key NV65
5.3.1114
Rotary jet heads TJ40G-HD Rotary Jet Head
Product code : 5563 Tank Cleaning machine Rotary jet heads
Product code : 5546 Welding adaptor Surface treatment : bright
Product code : 5548 Tool
5.3
Gasket is included
Gasket included
Male thread adaptors
9690006611 45 1½" BSP male
9690006612 45 2" BSP male
9690006613 45 1½" NPT male
9690006614 45 2" NPT male
41160020
Gasket included
Standard tool kit
TE81B149 1150 Tool kit for TJ40 consisting of the following
- Fixture for impeller
- 5mm calipers
- Ring for key NV24
- NV8 socket long
TD 517-016
- Torque wrench 1/¤" 5-25Nm
- Drift punch ø8
- Ring for key NV65
5.3.1115
TJ40G-HD Rotary Jet Head Rotary jet heads
incl. Q-doc (3.1. material certificate) Rotary jet heads
Product code : 5563 Tank Cleaning machine Surface treatment : bright
Product code : 5546 Welding adaptor
5.3 Product code : 5548 Tool
Gasket is included
Gasket included
Male thread adaptors
9690006611 45 1½" BSP male
9690006613 45 2" BSP male
9690006612 45 1½" NPT male
9690006614 45 2" NPT male
41160020
Gasket included
Standard tool kit
TE81B149 1150 Tool kit for TJ40 consisting of the following
- Fixture for impeller
- 5mm calipers
- Ring for key NV24
- NV8 socket long
TD 517-016
- Torque wrench 1/¤" 5-25Nm
- Drift punch ø8
- Ring for key NV65
5.3.1116
Rotary jet heads TJ40G-HD Rotary Jet Head
incl. ATEX certificate Rotary jet heads
Product code : 5563 Tank Cleaning machine Surface treatment : bright
Product code : 5546 Welding adaptor
Product code : 5548 Tool 5.3
Gasket is included
Gasket included
Male thread adaptors
9690006611 45 1½" BSP male
9690006613 45 2" BSP male
9690006612 45 1½" NPT male
9690006614 45 2" NPT male
41160020
Gasket included
Standard tool kit
TE81B149 1150 Tool kit for TJ40 consisting of the following
- Fixture for impeller
- 5mm calipers
- Ring for key NV24
- NV8 socket long
TD 517-016
- Torque wrench 1/¤" 5-25Nm
- Drift punch ø8
- Ring for key NV65
5.3.1117
TJ40G-HD Rotary Jet Head Rotary jet heads
incl. Q-doc (3.1. material certificate) and ATEX certificate Rotary jet heads
Product code : 5563 Tank Cleaning machine Surface treatment : bright
Product code : 5546 Welding adaptor
5.3 Product code : 5548 Tool
Gasket is included
Gasket included
Male thread adaptors
9690006611 45 1½" BSP male
9690006613 45 2" BSP male
9690006612 45 1½" NPT male
9690006614 45 2" NPT male
41160020
Gasket included
Standard tool kit
TE81B149 1150 Tool kit for TJ40 consisting of the following
- Fixture for impeller
- 5mm calipers
- Ring for key NV24
- NV8 socket long
TD 517-016
- Torque wrench 1/¤" 5-25Nm
- Drift punch ø8
- Ring for key NV65
5.3.1118
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/EPDM m 3 /h A B C D 1-1/2" NPT
9614639201 3536 5.7 2 x Ø 6.4 LP Pin 63.5 271.8 94.0 175.3 $
&
9614639508 3536 9.5 4 x Ø 6.4 STD Pin 63.5 271.8 94.0 175.3 $
9614639536 3536 11.4 4 x Ø 7.9 STD Pin 63.5 271.8 94.0 175.3
9614639564 3536 12.7 4 x Ø 9.5 STD Pin 63.5 271.8 94.0 175.3
9614639608 3536 9.5 4 x Ø 6.4 STD Clutch 63.5 271.8 94.0 175.3
9614639636 3536 11.4 4 x Ø 7.9 STD Clutch 63.5 271.8 94.0 175.3
9614639664 3536 12.7 4 x Ø 9.5 STD Clutch 63.5 271.8 94.0 175.3 %
'
&
5.3.1119
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/EPDM m 3/h A B C D 1-1/2" BSP
9614639202 3536 5.7 2 x Ø 6.4 LP Pin 63.5 271.8 94.0 175.3 $
&
9614639509 3536 9.5 4 x Ø 6.4 STD Pin 63.5 271.8 94.0 175.3 $
9614639537 3536 11.4 4 x Ø 7.9 STD Pin 63.5 271.8 94.0 175.3
9614639565 3536 12.7 4 x Ø 9.5 STD Pin 63.5 271.8 94.0 175.3
9614639609 3536 9.5 4 x Ø 6.4 STD Clutch 63.5 271.8 94.0 175.3
9614639637 3536 11.4 4 x Ø 7.9 STD Clutch 63.5 271.8 94.0 175.3
9614639665 3536 12.7 4 x Ø 9.5 STD Clutch 63.5 271.8 94.0 175.3 %
'
&
5.3.1120
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/EPDM m 3 /h A B C D 1-1/2" TRI-CLAMP
9614639203 3536 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 175.3 $
&
'
&
5.3.1121
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/EPDM m 3/h A B C D 1-1/2" SLIP FIT
9614639205 3536 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 175.3 $
&
'
&
5.3.1122
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
1-1/2" DIN 1185 R1
Stainless Steel/EPDM m 3 /h A B C D
SLIP FIT
9614639206 3536 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 175.3 $
&
'
&
5.3.1123
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
1-1/2" DIN 1185 R2
Stainless Steel/EPDM m 3/h A B C D
SLIP FIT
9614639207 3536 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 175.3 $
&
'
&
5.3.1124
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/EPDM m 3 /h A B C D 1-1/2" WELD
9614639204 3536 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 175.3 $
&
'
&
5.3.1125
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/FFKM m 3/h A B C D 1-1/2" NPT
9614639801 3536 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 175.3 $
&
'
&
5.3.1126
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/FFKM m 3 /h A B C D 1-1/2" BSP
9614639802 3536 5.7 2 x Ø 6.4 LP Pin 63.5 271.8 94.0 175.3 $
&
9614640109 3536 9.5 4 x Ø 6.4 STD Pin 63.5 271.8 94.0 175.3 $
9614640137 3536 11.4 4 x Ø 7.9 STD Pin 63.5 271.8 94.0 175.3
9614640165 3536 12.7 4 x Ø 9.5 STD Pin 63.5 271.8 94.0 175.3
9614640209 3536 9.5 4 x Ø 6.4 STD Clutch 63.5 271.8 94.0 175.3
9614640237 3536 11.4 4 x Ø 7.9 STD Clutch 63.5 271.8 94.0 175.3
9614640265 3536 12.7 4 x Ø 9.5 STD Clutch 63.5 271.8 94.0 175.3 %
'
&
5.3.1127
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/FFKM m 3/h A B C D 1-1/2" TRI-CLAMP
9614639803 3536 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 175.3 $
&
'
&
5.3.1128
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/FFKM m 3 /h A B C D 1-1/2" SLIP FIT
9614639805 3536 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 175.3 $
&
'
&
5.3.1129
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
1-1/2" DIN 1185 R1
Stainless Steel/FFKM m 3/h A B C D
SLIP FIT
9614639806 3536 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 175.3 $
&
'
&
5.3.1130
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
1-1/2" DIN 1185 R2
Stainless Steel/FFKM m 3 /h A B C D
SLIP FIT
9614639807 3536 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 175.3 $
&
'
&
5.3.1131
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/FFKM m 3/h A B C D 1-1/2" WELD
9614639804 3536 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 175.3 $
&
'
&
5.3.1132
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/FFKM m 3 /h A B C D 1-1/2" NPT
9614640401 3804 5.7 2 x Ø 6.4 LP Pin 63.5 271.8 94.0 175.3 $
&
9614640708 3804 9.5 4 x Ø 6.4 STD Pin 63.5 271.8 94.0 175.3 $
9614640736 3804 11.4 4 x Ø 7.9 STD Pin 63.5 271.8 94.0 175.3
9614640764 3804 12.7 4 x Ø 9.5 STD Pin 63.5 271.8 94.0 175.3
9614640808 3804 9.5 4 x Ø 6.4 STD Clutch 63.5 271.8 94.0 175.3
9614640836 3804 11.4 4 x Ø 7.9 STD Clutch 63.5 271.8 94.0 175.3
9614640864 3804 12.7 4 x Ø 9.5 STD Clutch 63.5 271.8 94.0 175.3 %
'
&
5.3.1133
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/FFKM m 3/h A B C D 1-1/2" BSP
9614640402 3804 5.7 2 x Ø 6.4 LP Pin 63.5 271.8 94.0 175.3 $
&
9614640709 3804 9.5 4 x Ø 6.4 STD Pin 63.5 271.8 94.0 175.3 $
9614640737 3804 11.4 4 x Ø 7.9 STD Pin 63.5 271.8 94.0 175.3
9614640765 3804 12.7 4 x Ø 9.5 STD Pin 63.5 271.8 94.0 175.3
9614640809 3804 9.5 4 x Ø 6.4 STD Clutch 63.5 271.8 94.0 175.3
9614640837 3804 11.4 4 x Ø 7.9 STD Clutch 63.5 271.8 94.0 175.3
9614640865 3804 12.7 4 x Ø 9.5 STD Clutch 63.5 271.8 94.0 175.3 %
'
&
5.3.1134
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/FFKM m 3 /h A B C D 1-1/2" TRI-CLAMP
9614640403 3804 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 175.3 $
&
'
&
5.3.1135
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/FFKM m 3/h A B C D 1-1/2" SLIP FIT
9614640405 3804 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 175.3 $
&
'
&
5.3.1136
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
1-1/2" DIN 1185 R1
Stainless Steel/FFKM m 3 /h A B C D
SLIP FIT
9614640406 3804 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 175.3 $
&
'
&
5.3.1137
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
1-1/2" DIN 1185 R2
Stainless Steel/FFKM m 3/h A B C D
SLIP FIT
9614640407 3804 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 175.3 $
&
'
&
5.3.1138
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/FFKM m 3 /h A B C D 1-1/2" WELD
9614640404 3804 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 175.3 $
&
'
&
&
5.3.1139
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/EPDM m 3/h A B C D 1-1/2" BSP low-profile
9614639402 3536 5.7 2 x Ø 6.4 LP Pin 63.5 271.8 94.0 76.2 $
&
1-1/2" TRI-CLAMP
Stainless Steel/EPDM m 3/h A B C D
low-profile
9614639403 3536 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 76.2 $
&
&
5.3.1140
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
1-1/2" DIN 1185 R1 SLIP
Stainless Steel/EPDM m 3 /h A B C D
FIT low profile
9614639406 3536 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 76.2 $
&
&
&
5.3.1141
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/FKM m 3/h A B C D 1-1/2" NPT low-profile
9614640001 3536 5.7 2 x Ø 6.4 LP Pin 63.5 271.8 94.0 76.2 $
&
&
1-1/2" TRI-CLAMP
Stainless Steel/FKM m 3/h A B C D
low-profile
9614640003 3536 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 76.2 $
&
5.3.1142
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/FKM m 3 /h A B C D 1-1/2" SLIP FIT low-profile
9614640005 3536 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 76.2 $
&
&
&
5.3.1143
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
Stainless Steel/FKM m 3/h A B C D 1-1/2" WELD low-profile
9614640004 3804 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 76.2 $
&
&
&
5.3.1144
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
1-1/2" TRI-CLAMP
Stainless Steel/FFKM m 3 /h A B C D
low-profile
9614640603 3804 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 76.2 $
&
&
&
5.3.1145
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.3
No. of
PPL Flow at 5 Pin/
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar Clutch
Dimension
1-1/2" DIN 1185 R2 SLIP
Stainless Steel/FFKM m 3/h A B C D
FIT low-profile
9614640607 3804 5.7 2 x Ø 6.4 LP Pin 61 271.8 94.0 76.2 $
&
&
Additional configurations available. Contact your Alfa Laval representative for more information.
5.3.1146
Rotary jet heads TJ MultiJet 25 with PVDF or PEEK impellar
Product code: 5475 Tank Cleaning Machine Surface treatment: Mat
Product code: 5546 Welding Adaptor
5.3
Gasket is included
Add-on prices
TE20GXXX70 489 ATEX
TE20GXXX72 489 ATEX
Standard tool kit
TE81B085 153 Spanner for MJ25
Spanner 12/13 mm
5 mm calipers
TD 517-016
8 mm soket wrench w. pin
Item No. explanation Add-on explanation
TE20GXXX70 ATEX approved machine for use in explosive atmospheres.
TE20GXXX72 Catagory 1 for installation in zone 0/20 in accordance to EX II 1 GD c T140°C
5.3.1147
TJ TZ-74 Self cleaning Rotary jet heads
Product code: 5478 Tank Cleaning Machine Surface finish: Bright
Product code: 5546 Welding Adaptor
Product code Tools: 5548
5.3
No. of
PPL Flow at
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR 5 bar
Dimension
Stainless Steel m 3 /h A C E F Thread (1½” Rp-female (BSP))
TE21D058 6547 16 4 x ø6 100% 297 50 16 204
TE21D060 6547 19 4 x ø7 100% 297 50 16 204
TE21D078 6547 19 4 x ø7 0% 297 50 16 204
TE21D080 6547 22.5 4 x ø8 0% 297 50 16 204
Gasket is included
Add-on prices
TE21Dxxx70 489 ATEX
TE21Dxxx75 489 ATEX
Standard tool kit
TE81B055 193 Hex key 5/32”
Hex screwdriver 5/32”
8 mm socket wrench with pin
Special tools
TE81B033 131 Pusher for 1½" machines
TD 517-016
TE81B034 280 Fixture set f. collar bush
TE81B129 1385 Tool for upper collar
TE81B130 1385 Tool for lower collar
Item No. explanation Add-on explanation
TE21D0XX70 ATEX approved machine for use in explosive atmospheres.
0
TE21D0XX75 Catagory 1 for installation in zone 0/20 in accordance to EX II 1 GD c T175°C Tamp 0°C to +140°C
5.3.1148
Rotary jet heads TJ TZ-74 Brew Kettle
Product code: 5478 Tank Cleaning Machine Surface finish: Bright
Product code: 5546 Welding Adaptor
Product code Tools: 5548
5.3
No. of
PPL Flow at 5
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar
Dimension
Stainless Steel m 3/h A C E F Thread (1½” Rp-female (BSP))
TE21D20811 6547 12.5 4 x ø6 100% 297 50 16 204
TE21D21011 6547 16 4 x ø7 100% 297 50 16 204
TE21D21211 6547 19 4 x ø8 100% 297 50 16 204
TE21D23011 6547 19 4 x ø8 0% 297 50 16 204
Add-on prices
TE21Dxxx71 489 ATEX
TE21Dxxx72 489 ATEX
5.3.1149
TJ TZ-74 Brew Kettle Rotary jet heads
Product code: 5478 Tank Cleaning Machine Surface finish: Bright
Product code: 5546 Welding Adaptor
Product code Tools: 5548
5.3
PPL
Item No. Description
EUR
Standard tool kit
TE81B055 193 Unbraco key for 3/16" screw (1 piece)
Screw driver Unbraco 5/32" (2 piece)
8 mm socket wrench with pin (1 piece)
Special tools
TE81B033 131 Pusher for 1½" machines TD 517-016
5.3.1150
Rotary jet heads GJ 8
Product code: 5662 Surface finish: Mat
5.3
5.3.1151
GJ 8 Rotary jet heads
Product code: 5662 Surface finish: Mat
5.3
Additional configurations available. Contact your Alfa Laval representative for more information.
5.3.1152
Rotary jet heads GJ 8
Product code: 5662 Surface finish: Mat
5.3
5.3.1153
GJ 8 Rotary jet heads
Product code: 5662 Surface finish: Mat
5.3
Additional configurations available. Contact your Alfa Laval representative for more information.
5.3.1154
Rotary jet heads GJ 8
Product code: 5662 Surface finish: Mat
5.3
5.3.1155
GJ 8 Rotary jet heads
Product code: 5662 Surface finish: Mat
5.3
Additional configurations available. Contact your Alfa Laval representative for more information.
5.3.1156
Rotary jet heads GJ 8
Product code: 5662 Surface finish: Mat
5.3
Additional configurations available. Contact your Alfa Laval representative for more information.
5.3.1157
TJ MultiJet 40 Rotary jet heads
Product code: 5479 Tank Cleaning Machine Surface finish: Mat
Product code: 5546 Welding Adaptor
Product code: 5548
5.3
No. of
PPL Flow at 8
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar
Dimension
Stainless
m 3 /h 2 nozzles A C E F Thread (1½” Rp-female (BSP))
Steel
TE21M202 5404 13 2 x ø7 50% 274 50 16 270 C
TE21M210 5404 13 2 x ø7 100% 274 50 16 270
E
TE21M212 5404 16 2 x ø8 100% 274 50 16 270
TE21M228 5404 19 2 x ø9 0% 274 50 16 270
2 x ø10
A
TE21M230 5404 22 0% 274 50 16 270
F
TD 523-227
E
TE21M112 5404 16 2 x ø8 100% 274 50 16 270
TE21M128 5404 19 2 x ø9 0% 274 50 16 270
2 x ø10
A
TE21M130 5404 22 0% 274 50 16 270
F
TD 523-227
Flow at 5
4 nozzles Thread (1½” Rp-female (BSP))
bar
TE21M018 5404 12.5 4 x ø6 100% 274 50 16 205 C
E
TE21M022 5404 19 4 x ø8 100% 274 50 16 205
TE21M026 5404 19 4 x ø8 0% 274 50 16 205
A
F
TD 523-228
F
TD 523-228
5.3.1158
Rotary jet heads TJ MultiJet 40
Product code: 5479 Tank Cleaning Machine Surface finish: Mat
Product code: 5546 Welding Adaptor
Product code: 5548
5.3
PPL
Item No. Connection
EUR
Welding adapter for MultiJet 40
TE52D018 142 1½” Rp-male (BSP)/40 mm DIN pipe (OD = 40 mm)
TE52D020 142 1½” Rp-male (BSP)/1½” ISO thread pipe (OD = 48.3 mm)
TE52D021 142 1½” Rp-male (BSP)/2” dairy pipe (OD = 51 mm)
Gasket is included
Add-on prices
TE21MXXX70 489 ATEX
Standard tool kit
TE81B055 193 Hex key for 5/16"
Hex screwdriver 5/32"
8 mm socket wrench with pin
Special tools
TE81B033 131 Pusher for 1½" machines TD 517-016
5.3.1159
TJ TZ-67 Rotary jet heads
Product code: 5477 Surface treatment: Bright
Product code Tools: 5548
5.3
5.3.1160
Rotary jet heads TJ TZ-67
Product code: 5477 Surface treatment: Bright
Product code Tools: 5548
5.3
Add-on prices
TE21CXXX70 489 ATEX
TE21CXXX73 489 ATEX
TE21CXXX74 489 ATEX
Standard tool kit
TE81B050 115 Hex key for 5/32"
Hex screwdriver 5/32"
Special tools
TE81B033 131 Pusher for 1½" machines
TE81B034 280 Fixture set f. collar bush TD 517-016
5.3.1161
TJ TZ-79 Rotary jet heads
Product code: 5480 Surface finish: Bright
Product code Tools: 5548
Product code for Welding adaptor: 5546
5.3
J H Cleaning unit
TE52D140 975 Cleaning unit for TZ-79, 2" Rp (BSP) 2" Rp 210
TE52D240 1004 Cleaning unit for TZ-79, 2" NPT 2" NPT 210
5.3.1162
Rotary jet heads TJ TZ-79
Product code: 5480 Surface finish: Bright
Product code Tools: 5548
Product code for Welding adaptor: 5546
5.3
PPL
Item No.
EUR
Add-on prices
TE22DXXX70 0 ATEX
Standard tool kit
TE81B075 224 Hex key 5/32"
Hex screwdriver 5/32"
Hex key 3/16" screw
Hex screwdriver 3/16"
Open-end spanner NV8
Special tools
TD 517-016
TE81B031 340 Pusher for gear frame
TE81B032 321 Fixture set for gear frame
TE81B131 1832 Tool for upper collar
TE81B132 1832 Tool for lower collar
Item No. explanation Add-on explanation
TE22DXXX70 0 ATEX approved machine for use in explosive atmospheres.
Catagory 1 for installation in zone 0/20 in accordance to EX II 1 GD c 175°C Tamp 0°C to +140°C
5.3.1163
GJ 4 Rotary jet heads
Product code: 5650 Surface finish: Mat
5.3
5.3.1164
Rotary jet heads GJ 4
Product code: 5650 Surface finish: Mat
5.3
9614652706 3777 12.5 3 x Ø6.4 STD PIN 76.2 307.3 152.4 330.2
9614652712 3777 14.8 3 x Ø7.1 STD PIN 76.2 307.3 152.4 330.2
9614652718 3777 19.3 3 x Ø7.9 STD PIN 76.2 307.3 152.4 330.2
9614652728 3777 27.3 3 x Ø9.5 LM PIN 76.2 307.3 152.4 330.2
9614652736 3777 34.1 3 x Ø11.1 HV1 PIN 76.2 307.3 152.4 330.2
9614652742 3777 39.7 3 x Ø12.7 HV1 PIN 76.2 307.3 152.4 330.2 &
9614652750 3777 47.7 3 x Ø14.3 HV2 PIN 76.2 307.3 152.4 330.2
9614652752 3777 52.2 3 x Ø15.9 HV2 PIN 76.2 307.3 152.4 330.2
9614652756 3777 52.2 3 x Ø15.9 STD PIN 76.2 307.3 152.4 330.2
9614653106 3777 12.5 3 x Ø6.4 STD CL 76.2 307.3 152.4 330.2
9614653112 3777 14.8 3 x Ø7.1 STD CL 76.2 307.3 152.4 330.2
9614653118 3777 19.3 3 x Ø7.9 LM CL 76.2 307.3 152.4 330.2
9614653128 3777 27.3 3 x Ø9.5 HV1 CL 76.2 307.3 152.4 330.2
9614653136 3777 34.1 3 x Ø11.1 HV1 CL 76.2 307.3 152.4 330.2
9614653142 3777 39.7 3 x Ø12.7 HV2 CL 76.2 307.3 152.4 330.2
9614653150 3777 47.7 3 x Ø14.3 HV2 CL 76.2 307.3 152.4 330.2
9614653156 3777 52.2 3 x Ø15.9 HV2 CL 76.2 307.3 152.4 330.2
Additional configurations available. Contact your Alfa Laval representative for more information.
5.3.1165
GJ 4 Rotary jet heads
Product code: 5650 Surface finish: Mat
5.3
5.3.1166
Rotary jet heads GJ 4
Product code: 5650 Surface finish: Mat
5.3
5.3.1167
GJ 4 Rotary jet heads
Product code: 5650 Surface finish: Mat
5.3
5.3.1168
Rotary jet heads GJ 4
Product code: 5650 Surface finish: Mat
5.3
5.3.1169
GJ 4 Rotary jet heads
Product code: 5650 Surface finish: Mat
5.3
5.3.1170
Rotary jet heads GJ 4
Product code: 5650 Surface finish: Mat
5.3
5.3.1171
GJ 4 Rotary jet heads
Product code: 5650 Surface finish: Mat
5.3
9614653505 4196 12.5 3 x Ø6.4 STD PIN 76.2 307.3 307.3 162.6
9614653511 4196 14.8 3 x Ø7.1 STD PIN 76.2 307.3 307.3 162.6 '
9614653517 4196 19.3 3 x Ø7.9 STD PIN 76.2 307.3 307.3 162.6
9614653527 4196 27.3 3 x Ø9.5 LM PIN 76.2 307.3 307.3 162.6
9614653535 4196 34.1 3 x Ø11.1 HV1 PIN 76.2 307.3 307.3 162.6 &
9614653541 4196 39.7 3 x Ø12.7 HV1 PIN 76.2 307.3 307.3 162.6
9614653549 4196 47.7 3 x Ø14.3 HV2 PIN 76.2 307.3 307.3 162.6
9614653555 4196 52.2 3 x Ø15.9 HV2 PIN 76.2 307.3 152.4 330.2
Stainless Steel/FKM m 3/h 273:1 FT A B C D 2” BSP 180° Down
9614651906 4196 11.4 2 x Ø7.1 STD PIN 76.2 307.3 307.3 162.6
9614651912 4196 13.6 2 x Ø7.9 STD PIN 76.2 307.3 307.3 162.6
9614651918 4196 18.2 2 x Ø9.5 STD PIN 76.2 307.3 307.3 162.6
$
9614651920 4196 18.2 2 x Ø9.5 LM PIN 76.2 307.3 307.3 162.6
9614651928 4196 23.8 2 x Ø11.1 LM PIN 76.2 307.3 307.3 162.6
9614651936 4196 29.5 2 x Ø12.7 HV1 PIN 76.2 307.3 307.3 162.6
9614651942 4196 35.2 2 x Ø14.3 HV1 PIN 76.2 307.3 307.3 162.6
9614651950 4196 39.7 2 x Ø15.9 HV2 PIN 76.2 307.3 307.3 162.6 %
9614653506 4196 12.5 3 x Ø6.4 STD PIN 76.2 307.3 307.3 162.6
9614653512 4196 14.8 3 x Ø7.1 STD PIN 76.2 307.3 307.3 162.6 '
9614653518 4196 19.3 3 x Ø7.9 STD PIN 76.2 307.3 307.3 162.6
9614653528 4196 27.3 3 x Ø9.5 LM PIN 76.2 307.3 307.3 162.6
9614653536 4196 34.1 3 x Ø11.1 HV1 PIN 76.2 307.3 307.3 162.6 &
9614653542 4196 39.7 3 x Ø12.7 HV1 PIN 76.2 307.3 307.3 162.6
9614653550 4196 47.7 3 x Ø14.3 HV2 PIN 76.2 307.3 307.3 162.6
9614653556 4196 52.2 3 x Ø15.9 HV2 PIN 76.2 307.3 152.4 330.2
Stainless Steel/FKM m 3/h 273:1 OIL A B C D 2” NPT 180° Down
9614652005 4196 11.4 2 x Ø7.1 STD PIN 76.2 307.3 307.3 162.6
9614652011 4196 13.6 2 x Ø7.9 STD PIN 76.2 307.3 307.3 162.6
9614652017 4196 18.2 2 x Ø9.5 STD PIN 76.2 307.3 307.3 162.6
$
9614652019 4196 18.2 2 x Ø9.5 LM PIN 76.2 307.3 307.3 162.6
9614652027 4196 23.8 2 x Ø11.1 LM PIN 76.2 307.3 307.3 162.6
9614652035 4196 29.5 2 x Ø12.7 HV1 PIN 76.2 307.3 307.3 162.6
9614652041 4196 35.2 2 x Ø14.3 HV1 PIN 76.2 307.3 307.3 162.6
9614652049 4196 39.7 2 x Ø15.9 HV2 PIN 76.2 307.3 307.3 162.6 %
9614653605 4196 12.5 3 x Ø6.4 STD PIN 76.2 307.3 307.3 162.6
9614653611 4196 14.8 3 x Ø7.1 STD PIN 76.2 307.3 307.3 162.6 '
9614653617 4196 19.3 3 x Ø7.9 STD PIN 76.2 307.3 307.3 162.6
9614653627 4196 27.3 3 x Ø9.5 LM PIN 76.2 307.3 307.3 162.6
9614653635 4196 34.1 3 x Ø11.1 HV1 PIN 76.2 307.3 307.3 162.6 &
9614653641 4196 39.7 3 x Ø12.7 HV1 PIN 76.2 307.3 307.3 162.6
9614653649 4196 47.7 3 x Ø14.3 HV2 PIN 76.2 307.3 307.3 162.6
9614653655 4196 52.2 3 x Ø15.9 HV2 PIN 76.2 307.3 152.4 330.2
Additional configurations available. Contact your Alfa Laval representative for more information.
5.3.1172
Rotary jet heads GJ 4
Product code: 5650 Surface finish: Mat
5.3
9614653606 4196 12.5 3 x Ø6.4 STD PIN 76.2 307.3 307.3 162.6
9614653612 4196 14.8 3 x Ø7.1 STD PIN 76.2 307.3 307.3 162.6 '
9614653618 4196 19.3 3 x Ø7.9 STD PIN 76.2 307.3 307.3 162.6
9614653628 4196 27.3 3 x Ø9.5 LM PIN 76.2 307.3 307.3 162.6
9614653636 4196 34.1 3 x Ø11.1 HV1 PIN 76.2 307.3 307.3 162.6 &
9614653642 4196 39.7 3 x Ø12.7 HV1 PIN 76.2 307.3 307.3 162.6
9614653650 4196 47.7 3 x Ø14.3 HV2 PIN 76.2 307.3 307.3 162.6
9614653656 4196 52.2 3 x Ø15.9 HV2 PIN 76.2 307.3 152.4 330.2
Stainless Steel/FKM m 3/h 655:1 FT A B C D 2” NPT 180° Down
9614652105 4196 11.4 2 x Ø7.1 STD PIN 76.2 307.3 307.3 162.6
9614652111 4196 13.6 2 x Ø7.9 STD PIN 76.2 307.3 307.3 162.6
9614652117 4196 18.2 2 x Ø9.5 STD PIN 76.2 307.3 307.3 162.6 $
5.3.1173
GJ 4 Rotary jet heads
Product code: 5650 Surface finish: Mat
5.3
9614652317 4196 18.2 2 x Ø9.5 STD PIN 76.2 307.3 307.3 78.7
9614652319 4196 18.2 2 x Ø9.5 LM PIN 76.2 307.3 307.3 78.7
9614652321 4196 18.2 2 x Ø9.5 HV1 PIN 76.2 307.3 307.3 78.7
9614652323 4196 18.2 2 x Ø9.5 HV2 PIN 76.2 307.3 307.3 78.7
%
9614652325 4196 23.8 2 x Ø11.1 STD PIN 76.2 307.3 307.3 78.7
9614652327 4196 23.8 2 x Ø11.1 LM PIN 76.2 307.3 307.3 78.7
9614652329 4196 23.8 2 x Ø11.1 HV1 PIN 76.2 307.3 307.3 78.7
9614652331 4196 23.8 2 x Ø11.1 HV2 PIN 76.2 307.3 307.3 78.7
'
9614652333 4196 29.5 2 x Ø12.7 LM PIN 76.2 307.3 307.3 78.7 &
9614652335 4196 29.5 2 x Ø12.7 HV1 PIN 76.2 307.3 307.3 78.7
9614652337 4196 29.5 2 x Ø12.7 HV2 PIN 76.2 307.3 307.3 78.7
9614652339 4196 35.2 2 x Ø14.3 LM PIN 76.2 307.3 307.3 78.7
9614652341 4196 35.2 2 x Ø14.3 HV1 PIN 76.2 307.3 307.3 78.7
9614652343 4196 35.2 2 x Ø14.3 HV2 PIN 76.2 307.3 307.3 78.7
9614652345 4196 39.7 2 x Ø15.9 HV2 PIN 76.2 307.3 307.3 78.7
9614652347 4196 39.7 2 x Ø15.9 HV2 PIN 76.2 307.3 307.3 78.7
9614652349 4196 39.7 2 x Ø15.9 HV2 PIN 76.2 307.3 307.3 78.7
Additional configurations available. Contact your Alfa Laval representative for more information.
5.3.1174
Rotary jet heads GJ 4
Product code: 5650 Surface finish: Mat
5.3
%
9614652350 4196 39.7 2 x Ø15.9 HV2 PIN 76.2 307.3 307.3 78.7
'
&
%
9614652449 4196 39.7 2 x Ø15.9 HV2 PIN 76.2 307.3 307.3 78.7
'
&
9614652450 4196 39.7 2 x Ø15.9 HV2 PIN 76.2 307.3 307.3 78.7
'
&
5.3.1175
GJ 4 Rotary jet heads
Product code: 5650 Surface finish: Mat
5.3
'
&
Additional configurations available. Contact your Alfa Laval representative for more information.
5.3.1176
Rotary jet heads GJ 4
Product code: 5650 Surface finish: Mat
5.3
'
&
'
&
'
&
Additional configurations available. Contact your Alfa Laval representative for more information.
5.3.1177
TJ MultiJet 50 Rotary jet heads
Product code: 5483 Tank Cleaning Machine Surface finish: Mat
Product code: 5546 Welding Adaptor
Product code: 5548
5.3
No. of
PPL Flow at 8
Item No. Nozzles/ Guide Dimension (mm) Connection
EUR bar
Dimension
Stainless
m 3/h 2 nozzles A C E F Thread (2” Rp-female (BSP))
Steel
TE22M162 6765 28 2 x ø11 100% 330 65 16 337 C
TE22M164 6765 32.5 2 x ø12 100% 330 65 16 337
E
TE22M168 6765 32.5 2 x ø12 0% 330 65 16 337
TE22M180 6765 35.5 2 x ø13 0% 330 65 16 337
ø14
A
TE22M182 6765 37.5 2 x 0% 330 65 16 337
TE22M184 6765 41 2 x ø15 0% 330 65 16 337
F
TD 523-227
E
TE22M128 6765 32.5 2 x ø12 0% 330 65 16 337
TE22M130 6765 35.5 2 x ø13 0% 330 65 16 337
ø14
A
TE22M132 6765 37.5 2 x 0% 330 65 16 337
TE22M134 6765 41 2 x ø15 0% 330 65 16 337
F
TD 523-227
Flow at 5
4 nozzles Thread (2” Rp-female (BSP))
bar
TE22M040 6765 23 4 x ø8 100% 330 65 16 268 C
E
TE22M050 6765 28 4 x ø9 0% 330 65 16 268
TE22M052 6765 32 4 x ø10 0% 330 65 16 268
A
F
TD 523-228
F
TD 523-228
5.3.1178
Rotary jet heads TJ MultiJet 50
Product code: 5483 Tank Cleaning Machine Surface finish: Mat
Product code: 5546 Welding Adaptor
Product code: 5548
5.3
PPL
Item No. Connection
EUR
Welding adapter for MultiJet 50
TE52D025 162 2” Rp-male (BSP)/ 2” ISO thread pipe (OD = 60.3 mm)
TE52D026 162 2” Rp-male (BSP)/2½” dairy pipe (OD = 63.5 mm)
Gasket is included
Add-on prices
TE22MXXX70 0 ATEX
Standard tool kit
TE81B065 194 Hex key for 5/32"
Hex screwdriver 5/32"
Hex key 3/16”
Hex screwdriver 3/16”
5 mm calipers
Special tools
TD 517-016
TE81B031 340 Pusher for gear frame
TE81B032 321 Fixture set for gear frame
TE81B131 1832 Tool for upper collar
TE81B132 1832 Tool for lower collar
Item No. explanation Add-on explanation
TE22MXXX70 0 ATEX approved machine for use in explosive atmospheres.
Catagory 1 for installation in zone 0/20 in accordance to EX II 1 GD c T175°C Tamp 0°C0°C to +140°C
5.3.1179
TJ TZ-66 Rotary jet heads
Product code: 5476 Surface treatment: Bright
Product code Tools: 5548
5.3
Add-on prices
TE22CXXX70 0 ATEX
Standard tool kit
TE81B080 139 Hex key for 5/32"
Hex screwdriver Unbraco 5/32"
Hex key for 3/16"
Hex screwdriver 3/16"
Special tools
TE81B031 340 Pusher for gear frame TD 517-016
5.3.1180
Rotary jet heads TJ MultiJet 65
Product code: 5484 Tank Cleaning Machine Surface finish: Mat
Product code: 5548
5.3
E
TE23M128 7231 64 2 x ø19 0% 288 80 20 337
TE23M130 7231 68 2 x ø21 0% 288 80 20 337
A
F
TD 523-227
E
TE23M138 7231 64 2 x ø19 0% 288 80 20 337
TE23M140 7231 68 2 x ø21 0% 288 80 20 337
A
F
TD 523-227
E
TE23M014 7231 56 4 x ø13 0% 288 80 20 268
TE23M015 7231 60 4 x ø14 0% 288 80 20 268 A
F
TD 523-228
F
TD 523-228
5.3.1181
TJ MultiJet 65 Rotary jet heads
Product code: 5484 Tank Cleaning Machine Surface finish: Mat
Product code: 5548
5.3
PPL
Item No.
EUR
Add-on prices
TE23MXXX70 489 ATEX
Standard tool kit
TE81B065 194 Hex key for 5/32"
Hex screwdriver 5/32"
Hex key 3/16"
Hex screwdriver 3/16"
5 mm caliper (1 piece)
TD 517-016
Special tools
TE81B031 340 Pusher for gear frame
TE81B032 321 Fixture set for gear frame
Item No. explanation Add-on explanation
TE23MXXX70 ATEX approved machine for use in explosive atmospheres.
Catagory 1 for installation in zone 0/20 in accordance to EX II 1 GD c T175°C Tamp 0°C to +140°C
5.3.1182
Rotary jet heads TJ TZ-750
Product code: 5580 Surface treatment: Bright
Product code Tools: 5548
5.3
Add-on prices
TE22EXXX70 489 ATEX
Standard tool kit
TE81B065 194 Hex key 5/32"
Hex screwdriver 5/32"
Hex key 3/16"
Hex screwdriver 3/16"
5 mm caliper (1 piece)
TD 517-016
Special tools
TE81B031 340 Pusher for gear frame
TE81B032 321 Fixture set for gear frame
Item No. explanation Add-on explanation
TE22EXXX70 ATEX approved machine for use in explosive atmospheres.
Catagory 1 for installation in zone 0/20 in accordance to EX II 1 GD c T175°C Tamp 0°C to +140°C
Other connection available on request
5.3.1183
This page is intentionally left blank
5.4 Rotating Spray Head
Alfa Laval’s comprehensive range of cleaning devices guarantees impact, making the most
economical use of energy, manpower and cleaning solutions.
Product leaflet
TJ SaniMicro Rotary Spray Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1186
TJ SaniMidget Rotary Spray Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1188
TJ SaniMidget Retractor , A Retractable Rotary Spray Head . . . . . . . . . . . .5.4.1190
TJ SaniMidget SB UltraPure Rotary Spray Head . . . . . . . . . . . . . . . . . . . .5.4.1193
TJ SaniMidget SB 3-A Rotary Spray Head . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1195
TJ MultiMidget Rotary Spray Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1197
TJ SaniMagnum Rotary Spray Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1199
TJ SaniMagnum SB/3-A Rotary Spray Head . . . . . . . . . . . . . . . . . . . . . . . .5.4.1201
TJ MultiMagnum Rotary Spray Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1203
TJ SaniMega Rotary Spray Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1205
TJ SaniMega SB/3-A Rotary Spray Head . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1207
Price lists
TJ SaniMicro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1209
TJ SaniMidget . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1214
TJ SaniMidget SB Rotary Spray Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1218
TJ SaniMidget Retractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1220
TJ MultiMidget . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1222
TJ SaniMagnum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1224
TJ SaniMagnum SB Rotary Spray Head . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1230
TJ MultiMagnum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1231
TJ SaniMega . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1232
TJ SaniMega SB Rotary Spray Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1233
TJ SaniMicro Rotary Spray Head Rotating Spray Head
5.4
ky Low Flow Saves on Water and Chemicals
Alfa Laval TJ SaniMicro Rotary Spray Head
Application
The Toftejorg SaniMicro is a rotary spray head that uses cleaning
media to provide coverage and impact. The device represents an
effective alternative to traditional static spray balls because it uses low
volumes of cleaning fluid at low pressure. The double ball bearing in
the Toftejorg SaniMicro’s rotating head makes the device suitable for all
industrial cleaning applications, including tanks, reactors, vessels and
other containers ranging from 0.05 to 1 m3, depending on dimensions
and cleaning task.
Working principle
The flow of the cleaning media causes the head of the Toftejorg
SaniMicro to rotate, and the fan-shaped jets lay out a swirling pattern
throughout the tank or reactor. This generates the impact needed for
the efficient removal of residual product; the cascading flow covers
all internal surfaces of the vessel.
5.4.1186
Rotating Spray Head TJ SaniMicro Rotary Spray Head
5.0
80 3
A NF
70
4.0 360°
270°UP
60 A LF
2
NF= 360°,
Flow 3.0 50 Throw 270°UP, 180°D
rate length
40 360° LowFlow LF= 360° LowFlow,
270°UP LowFlow 1 270°UP LowFlow
2.0
30 180°D
B NF
LF
20 B
1.0
0
4100-0001
4100-0000
1 2 3 bar 1 2 3 bar
Dimensions (mm)
t
E
F
A
A
A
4100-0003
4100-0002
4100-0004
B B
B
TH ID OD x t
3/8" Rp (BSP) ISO: ø17.4 mm ISO: ø17.2 x 1 mm
3/8" NPT DIN Range 1: ø18.2 mm DIN Range 1: ø18 x 1 mm
BPE US / DIN Range 2 : ø19.2 mm DIN Range 2: ø19 x 1.5 mm
BPE US: ø19.05 x ø1.65 mm
Type A B E F G
Tread 62 ø25 11
Clip-on 62 ø25 11 5.9 ø3.6
Weld-on 77.500 ø25
5.4.1187
TJ SaniMidget Rotary Spray Head Rotating Spray Head
5.4
ky Hygienic, Low-Flow Cleaning
Alfa Laval TJ SaniMidget Rotary Spray Head
Application
The Toftejorg SaniMidget is an efficient replacement for traditional
static spray balls as it uses low volumes of liquid at low pressure. The
device, particularly well-suited to hygienic applications, can be used in
tanks ranging from 0.1 to 10 m3.
Working principle
The flow of the cleaning media causes the head of the Toftejorg
SaniMidget to rotate, with fan jets laying out a swirling pattern
throughout the vessel. This generates a vibrating impact and
cascading flow that covers all internal surfaces of the tank or reactor.
The device’s self-cleaning feature is achieved by directing the cleaning
media through the rotating bearing track and onto the neck of the
elongated head.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant: . . . . . . . . . . . . . . Self-lubricating with the cleaning fluid Materials
Wetting radius: . . . . . . . . . . . Max. 3 m AISI 316L (UNS S31603). PTFE*
Impact cleaning radius: . . . . . Max. effective 1.4 m * FDA compliance 21CFR§177.
Clip parts . . . . . . . . . . . . . . 316
Pressure
Working pressure: . . . . . . . . 1-3 bar
Standard Surface finish:
Recommended pressure: . . . . 2 bar
exterior: . . . . . . . . . . . . . . . Ra 0.5µm
Spray Pattern internal: . . . . . . . . . . . . . . . Ra 0.8µm
5.4.1188
Rotating Spray Head TJ SaniMidget Rotary Spray Head
4101-0001
5.4
8 4
125
7 270°U
360°
A
6 100 3
270°U
A
5 360°
180°D
75
Flow rate 180°D Throw length
4 2
3 50
B
270°U
B
2 1 360°
25 180°D
1
4101-0000
0
1 2 3 bar 1 2 3 bar
Inlet pressure Inlet pressure
A: Wetting - B: Impact cleaning
For clip-on models, the flow rate is increased by approx. 0.5 m3/h.
Dimensions (mm)
t
E
F
A
A
4101-0002
4101-0003
4101-0004
B
B
B
TH ID OD x t
3/4”Rp (BSP) ISO: ø25.3 mm ISO: ø25 x 1.2 mm
3/4” NPT BPE US: ø25.7 mm BPE US: ø25.4 x 1.65 mm
DIN Range 1: ø28.3 mm DIN Range 1: ø28 x 1 mm
DIN Range 2: ø29.3 mm DIN Range 2: ø29 x 1.5 mm
Type A B C E F G
Thread 102 ø45 30 10
Clip-on 133.5 ø45 30 15 ø4
Weld-on 120.5, 500, 1000 ø45
5.4.1189
TJ SaniMidget Retractor Rotating Spray Head
5.4
ky Does not interfere with production
Alfa Laval TJ SaniMidget Retractor, A Retractable Rotary Spray Head
Application
The Toftejorg SaniMidget Retractor is installed where fully automated
and validated cleaning can assure higher productivity due to less
cleaning time in e.g. spray drying applications within the food,
ingredients and pharmaceutical industry. Larger ducts, channels,
cyclones, chambers, complexed reactors, vent lines etc. can
therefore be cleaned to the highest standards with no manual or
semi automated interference, and avoiding any product carry over or
hazardous incidents.
Working principle
The Toftejorg SaniMidget Retractor is available with two styles of
retracting mechanisms: Pneumatic Driven, which uses air pressure to
extend and retract the cleaning head, and Media Driven, which uses
the pressure of the cleaning media to extend the cleaning head and an
integrated spring to retract it. The Rotary Spray Head creates a fan of
fluid in a swirling pattern. The distribution pattern of the cleaner head
generates a vibrating impact as well as cascading flow coverage of
all internal surfaces of the tank.
Options - Materials
A. Hastelloy C22 product contact part only!
B. Alternative sealing component material, FPM*, FFKM*
C. Positioning sensors, which generate digital signals at the
fully retracted or fully extended positions
D. 3.1. certificate for metallic parts available upon request
* FDA compliance 21CFR§177
5.4.1190
Rotating Spray Head TJ SaniMidget Retractor
4101-0009
10 4
270ºU
A
9 270°U
8 3
7
Flow rate Throw length
6 2
B
5 270°U
4
1
4101-0008
1 2 3 4 5 6 bar
1 2 3 4 5 6 bar
5.4.1191
TJ SaniMidget Retractor Rotating Spray Head
Dimensions (mm)
5
M/S & A/S
5.4 Stroke A B C D E F G H Weight
100 100 505 605 133 ø76.1 ø85 7 60.5 5.0 kg
150 150 635 785 183 ø76.1 ø85 7 60.5 5.5 kg
3 4 250 250 895 1145 283 ø76.1 ø85 7 60.5 6.4 kg
A/A
Stroke A B C D E F G H Weight
100 100 435 535 133 ø76.1 ø85 7 60.5 5.6 kg
B
H
D
1
A
4101-0010
Tank Connection
Connections
Clamp Welded Welded
1. Tank connections
G
2. Cleaning media
1" Clamp ISO 2852
4101-0011
3. Air supply - pneumatic driven only E F
ISO 228-G 1/8 3” Clamp ISO 2852 3” ISO 2037/US DN80 DIN 11.850
4. Option
Magnetic sensor
5. Adjustable valve - media driven only
5.4.1192
Rotating Spray Head TJ SaniMidget SB UltraPure Rotary Spray Head
Application
The Toftejorg SaniMidget SB UltraPure Rotary Spray Head is with its
3A approval, preliminary designed for the dairy industry with respect
to self-cleaning, self-draining and inspectability. Its novel patent
pending one-clip assembly offers easy installation, disassembly
and inspection without compromising cleanability or drainability.
Sizing/selection and installation drawings are available. Contact Alfa
Laval for recommendations.
Working Principles
The flow of cleaning media causes the head of the SaniMidget SB
UltraPure to rotate, with fans of water laid out in a swirling pattern on
the entire perimeter exposed to the spray pattern. This generates a
vibrating impact in the 270° upward pattern and a dynamic cascading
flow that covers internal surfaces of the tank, vessel or reactor. The
SaniMidget SB UltraPure is designed according to EHEDG and the
design meets the requirements of 3-A standards.
Connections
- Weld-on: 1” ISO 2037, or DN25 DIN11850-R1, or 1” BPE US
360° 270° up - Clip-on: 1” BPE US
Clip-on options
Standard Design Easy-on/off clip (ø4.0 mm). (Clip needed for both clip-on and weld-on
The SaniMidget SB UltraPure can be supplied with 3.1 certificates for versions to assemble the machine)
metallic parts and FDA conformity and USP Class IV on non-metallic
parts.
Certificates
2.2 material certificate and EHEDG
As add-on: Q-doc, Q-doc incl. FAT & SAT and ATEX.
O C T O B E R 2008
5.4.1193
TJ SaniMidget SB UltraPure Rotary Spray Head Rotating Spray Head
0 10 20 30 40 0 10 20 30 40
5.4 10 5 16
40
14
4
12
30
A
Throw 3 10 Throw
Flow B Flow A
length length
rate 5 rate 8
20 (radius) (radius)
[m3/h] [USgpm]
[m] 2 [ft.]
6
10 B 4
1
2
0 4114-0009 0 0 4114-0010 0
0 1 2 3 0 1 2 3
Inlet pressure [psi] Inlet pressure [psi]
For Clip-on models, the flow rate is increased by approx. 0.5 m 3/h.
Note:
The inlet pressure has been taken immediately before the inlet to the machine. In order to achieve the performance indicated on the curves, the pressure
drop in the supply lines between pump and machine must be taken in consideration and the water temperature during testing was approx. 20°C.
Dimensions (mm)
ID
t
G
E
A
4101-0007
5.4.1194
Rotating Spray Head TJ SaniMidget SB 3-A Rotary Spray Head
Application
The Toftejorg SaniMidget SB 3-A Rotary Spray Head is preliminary
designed for the pharmaceutical industry with respect to self-cleaning,
self-draining and inspectability. Its novel patent pending one-clip
assembly offers easy installation, disassembly and inspection
without compromising cleanability or drainability. Sizing/selection
and installation drawing are available. Contact Alfa Laval for
recommendations.
Working Principles
The flow of cleaning media causes the head of the SaniMidget SB 3-A
to rotate, with fans of water laid out in a swirling pattern on the entire
perimeter exposed to the spray pattern. This generates a vibrating
impact in the 270° upward pattern and a dynamic cascading flow that
covers internal surfaces of the tank, vessel or reactor. The SaniMidget
SB 3-A is designed according to EHEDG and GMP Guidelines.
Temperature
Max. working temperature: . . . 95°C
Max. ambient temperature: . . . 150°C
Certificates
2.2 material certificate and EHEDG and 3-A
As add-on: 3.1 material certificate and ATEX.
O C T O B E R 2008
5.4.1195
TJ SaniMidget SB 3-A Rotary Spray Head Rotating Spray Head
0 10 20 30 40 0 10 20 30 40
5.4 10 5 16
40
14
4
A 12
B 30
3 A 10 Throw
Throw
Flow Flow
length length
rate 5 rate 8
20 (radius) (radius)
[m3/h] [USgpm]
[m] 2 [ft.]
6
10 B 4
1
2
0 4114-0007 0 0 4114-0008 0
0 1 2 3 0 1 2 3
Inlet pressure [psi] Inlet pressure [psi]
For Clip-on models, the flow rate is increased by approx. 0.5 m 3/h.
Note: The inlet pressure has been taken immediately before the inlet to the machine. In order to achieve the performance indicated on the curves,
the pressure drop in the supply lines between pump and machine must be taken in consideration and the water temperature during testing was
approx. 20°C.
Dimensions (mm)
ID
t
G
E
A
4101-0007
5.4.1196
Rotating Spray Head TJ MultiMidget Rotary Spray Head
Application
The Toftejorg MultiMidget is a rotary spray head that uses cleaning
media to provide coverage and impact. The device represents an
effective alternative to traditional static spray balls because it uses low
volumes of cleaning fluid at low pressure. The double ball bearing in
the Toftejorg MultiMidget’s rotating head makes the device suitable for
all industrial cleaning applications, including tanks, reactors, vessels
and other containers ranging from 0.1 m3 to 10 m3, depending on
dimensions and cleaning task.
Working principle
The flow of the cleaning media causes the head of the Toftejorg
MultiMidget to rotate, and the fan-shaped jets lay out a swirling pattern
throughout the tank or reactor. This generates the impact needed for
the efficient removal of residual product; the cascading flow covers all
internal surfaces of the vessel. The MultiMidget are designed to be
installed in any given angle.
Connections
360° 270° up 180° down - Thread: 1/2” or 3/4” Rp (BSP) or NPT
- Weld-on: 1” ISO 2037 or DN25 DIN11850-R2
- Clip-on: 1” ISO 2037
Standard Design
As standard documentation, the Toftejorg MultiMidget can be supplied
with a “Declaration of Conformity” for material specifications.
Certificates
2.1 material certificate.
5.4.1197
TJ MultiMidget Rotary Spray Head Rotating Spray Head
4102-0001
5.4
8 4
125
7 270°U
360°
A
6 100 3
270°U
A
5 360°
75 180°D
Flow rate Throw length
4 180°D
2
3 50
B
270°U
B
2 1 360°
25 180°D
1
4102-0000
0
1 2 3 bar 1 2 3 bar
Inlet pressure Inlet pressure
A: Wetting - B: Impact cleaning
For clip-on models, the flow rate is increased by approx. 0.5m3/h.
t
G
D
E
F
A
A
4102-0002
4102-0003
B
4102-0004
B
TH ID OD x t
1/2" Rp (BSP) ISO : ø25.3 mm Welded on pipe
3/4" Rp (BSP) ISO: ø25 x 1.6 mm
1/2" NPT DIN Range 2: ø29 x 1.5 mm
3/4" NPT
Type A B C D E F G
Tread 137(BSP), 150(NPT) ø45 32 12(BSP) 25(NPT) 9(BSP) 22.5(NPT)
Clip-on 155 ø45 30 15 ø4.2
Weld-on 500 ø45
5.4.1198
Rotating Spray Head TJ SaniMagnum Rotary Spray Head
Application
The Toftejorg SaniMagnum is an efficient replacement for traditional
static spray balls as it uses low volumes of liquid at low pressure. The
device, particularly well-suited to hygienic applications, can be used in
tanks ranging from 5 m3 to 50 m3.
Working principle
The flow of the cleaning media causes the head of the Toftejorg
SaniMagnum to rotate, with fan jets laying out a swirling pattern
throughout the vessel. This generates a vibrating impact and
cascading flow that covers all internal surfaces of the tank or reactor.
The device’s self-cleaning feature is achieved by directing the cleaning
media through the rotating bearing track and onto the neck of the
elongated head.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant: . . . . . . . . . . . . . . . . . . . Self-lubricating with the Materials
cleaning fluid Inlet connections/Head: . . . . . . . . . . 316L (UNS S31603)
Wetting radius: . . . . . . . . . . . . . . . . Max. 3 m Bearing race parts: . . . . . . . . . . . . . Duplex steel (UNS S31803)
Impact cleaning radius: . . . . . . . . . . Max. effective 2 m Balls: . . . . . . . . . . . . . . . . . . . . . . 316L (UNS S31603) /PTFE*
Pressure Clip parts . . . . . . . . . . . . . . . . . . . 316
Working pressure: . . . . . . . . . . . . . 1-3 bar * FDA compliance 21CFR§177
Recommended pressure: . . . . . . . . . 2 bar
Standard Surface finish:
Spray Pattern exterior: . . . . . . . . . . . . . . . . . . . . Ra 0.8µm
internal: . . . . . . . . . . . . . . . . . . . . Ra 0.8µm
Temperature
Standard Design Max. working temperature: . . . . . . . . 95°C
As standard documentation, the Toftejorg SaniMagnum can be Max. ambient temperature: . . . . . . . . 140°C
supplied with a “Declaration of Conformity” for material specifications Weight
or 3.1 certification for metallic parts. Conformity of Declaration ATEX Thread and clip-on: . . . . . . . . . . . . . 0.76 kg
available on request. The device is available in hastelloy C22 (balls in On pipe: . . . . . . . . . . . . . . . . . . . 0.97/1.52 kg
hastelloy C276) with 3.1 certification for metallic parts. ATEX approved,
Category 1 for installation in zone 0/20. Connections
- Thread: 1 1/4” or 1 1/2” Rp (BSP) or NPT
Certificates - Weld-on: 1 1/2” or 2” ISO 2037, or DN40 DIN11850-R2, or 1 1/2”
2.2 material certificate, Q-doc, Q-doc incl. FAT & SAT and ATEX. or 2” BPE US
. - Clip-on: 1 1/2” or 2” ISO 2037, or DN40 DIN11850-R1 or R2, or 1
1/2” or 2” BPE US
5.4.1199
TJ SaniMagnum Rotary Spray Head Rotating Spray Head
4103-0001
350
20 B 360° Low- 180° Down
A 300 Flow/270°UP 4
LowFlow/180° Down
A2 270° UP LowFlow Wetting
15 250
Flow Throw A1 360° LowFlow
3
rate B length
200 A2 B1 360°/270° UP Impact
10 180° Down cleaning
150 B1
2 B2 270° UP LowFlow Impact
B2 360° LowFlow cleaning
4103-0005
100
5
1
1 2 3 bar 1 2 3 bar
Inlet pressure Inlet pressure
For Clip-on models, the flow rate is increased by approx. 1.5 m3/h
Dimensions (mm)
t
E
F
A
A
4103-0002
A
4103-0003
4103-0004
TH ID OD x t
1 1/4” (BSP) ID 1: 1½” ø38.4 mm ISO ø38 x 1.2 mm
1 1/4” NPT ID 2: 2” ø51.3 mm BPE US ø38.1 x 1.65 mm
1½" (BSP) DIN Range 1 ø40.4 mm BPE US ø50.8 x 1.65 mm
1½" NPT DIN Range 2 ø41.4 mm DIN Range 1 ø40 x 1 mm
DIN Range 2 ø41 x 1.5 mm
Type A B C E F G
Tread 130 ø65 44 10
Clip-on 157 ø65 30 15 ø4.2
Weld-on 157, 500, 1000 ø65
5.4.1200
Rotating Spray Head TJ SaniMagnum SB/3-A Rotary Spray Head
Application
The Alfa Laval Toftejorg SaniMagnum SB Rotary Spray Head is
designed with respect to Self-Cleaning, Self-Draining and Inspectability.
Its novel patented One-clip assembly offers easy installation,
disassembly and inspection without compromising cleanability and
drainability. The Toftejorg SaniMagnum SB is an efficient replacement
for the traditional Static Spray Ball as it offers liquid impact on the
entire tank wall that lies within the spray pattern – a 270°U or a 360°
pattern; both at a lower flow rate at equally low pressure.
Working principle
The flow of cleaning media causes the head of the Toftejorg
SaniMagnum SB to rotate on a liquid film (Slide Bearing), with fans of
water laid out in a swirling pattern on the entire perimeter within the
spray pattern. This generates a vibrating impact in the impact zone
and a dynamic cascading flow that covers all internal surfaces of the
tank, vessel or reactor. The Self-Cleaning feature is due to the unique
design that includes cleaning of the down pipe.
Connections
Clip-on: . . . . . . . . . . . . . . . . . . . . 1½” BPE US, 1½” ISO 2037
Weld-on: . . . . . . . . . . . . . . . . . . . . 2” BPE US*
360° 270° up Clip
Easy-on/off clip (ø4.0 mm)
Standard Design Clip needed for both clip-on and weld-on versions to assemble
The Toftejorg SaniMagnum SB can be supplied with 3.1 Certificates the machine.
for metallic parts and 3-A Conformity* on its plastic part.
Recommended tank size: . . . . . . . . 23-68 m3
*Implies that the material complies with FDA 21CFR.
Certificates
Sizing/selection and installation drawing are available. Contact Alfa
2.2 Material Certificate and EHEDG and 3-A
Laval for recommendations.
As add-on: 3.1 Material Certificate and ATEX.
O C T O B E R 2008
5.4.1201
TJ SaniMagnum SB/3-A Rotary Spray Head Rotating Spray Head
5 20 4
1
10 2
0 4103-0008 0 0 4103-0009 0
0 1 2 3 0 1 2 3
Inlet pressure Inlet pressure
A = 360° - B = 270° A = Wetting - B = Impact Cleaning
For Clip-on models, the flow rate is increased by approx. 1.5 m 3/h.
Note: The inlet pressure has been taken immediately before the inlet to the machine. In order to achieve the performance indicated on the curves,
the pressure drop in the supply lines between pump and machine must be taken in consideration and the water temperature during testing was
approx. 20°C.
Clip-on Weld-on
ID t OD
t
E
G
A
A
4113-0000
4113-0001
B B
Dimensions (mm)
Type A B E G ID OD t Clip
** Weld-on version only meets the requirements of the 3-A Hygienic Standard 78-01 if installed according to the user manual.
5.4.1202
Rotating Spray Head TJ MultiMagnum Rotary Spray Head
Application
The Toftejorg MultiMagnum is a rotary spray head that uses cleaning
media to provide coverage and impact. The device represents an
effective alternative to traditional static spray balls because it uses low
volumes of cleaning fluid at low pressure. The double ball bearing in
the Toftejorg MultiMagnum’s rotating head makes the device suitable
for all industrial cleaning applications, including tanks, reactors, vessels
and other containers ranging from 5 m3 to 50 m3, depending on
dimensions and cleaning task.
Working principle
The flow of the cleaning media causes the head of the Toftejorg
MultiMagnum to rotate, and the fan-shaped jets lay out a swirling
pattern throughout the tank or reactor. This generates the impact
needed for the efficient removal of residual product; the cascading
flow covers all internal surfaces of the vessel. The MultiMagnum are
designed to be installed in any given angle.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant: . . . . . . . . . . . . . . . . . . . Self-lubricating with the Materials
cleaning fluid Inlet connections/Balls: .. . . . . . . . . 316 (UNS S31600)
Wetting radius: . . . . . . . . . . . . . . . . Max. 3 m Bearing race parts: . . ... . . . . . . . . Duplex steel (UNS S31803)
Impact cleaning radius: . . . . . . . . . . Max. effective 2 m Head: . . . . . . . . . . . ... . . . . . . . . 316 (UNS S31603)
Pressure Standard Surface finish: .. . . . . . . . . Ra 0.8µm exterior/ Ra 0.8µm
Working pressure: . . . . . . . . . . . . . 1-3 bar internal
Recommended pressure: . . . . . . . . . 2 bar
Standard Surface finish:
Spray Pattern exterior: . . . . . . . . . . . . . . . . . . . . Ra 0.8µm
internal: . . . . . . . . . . . . . . . . . . . . Ra 0.8µm
Temperature
Max. working temperature: . . . . . . . . 95°C
Max. ambient temperature: . . . . . . . . 140°C
5.4.1203
TJ MultiMagnum Rotary Spray Head Rotating Spray Head
4104-0001
m³/h l/min
20
5.4
A A: 360° A: 360°
300
270° UP A 270° UP
3
180° Down
15 250
100
5
4104-0000
0 0
1 2 3 bar 1 2 3 bar
Inlet pressure Inlet pressure
A: Wetting - B: Impact cleaning
Dimensions (mm)
Thread Weld-on
OD
ID
t
C
E
D
A
A
4104-0003
4104-0002
B B
TH OD x t
1 1/4” Rp (BSP) Welded on
pipe
1 1/4” NPT ISO: ø38 x 1.6 mm
DIN Range 2: ø41 x 1.5 mm
Type A B C D E
Thread 183 ø65 46 16 15
Weld-on 1000 ø65
5.4.1204
Rotating Spray Head TJ SaniMega Rotary Spray Head
Application
The Toftejorg SaniMega rotary spray head provides a controlled
rotating fan impact cleaning action. It is an automatic device with an
optimised design for effective distribution of cleaning media. The
Toftejorg SaniMega is suitable in processing and storage tanks ranging
from 50 to 350 m3. It is particularly suited to vertical storage tanks in
the food, brewing and other beverage industries where a scrubbing
effect is needed to clean at the fill level.
Working principle
The flow of the cleaning media causes the gear unit to rotate the body
of the cleaning head. The resulting fan impact jet provides a swirling
action down the tank wall.
Spray Pattern
Standard Surface finish:
Product contact parts: . . . . . . . . . . . Ra 0.8µ
Non product contact parts: . . . . . . . . Ra 1.6µm
Temperature
Max. working temperature: . . . . . . . . 95°C
Max. sterilisation temperature: . . . . . . 140°C
270° up
Max. ambient temperature: . . . . . . . . 140°C
Standard Design
Downpipe length 1,200 mm. CIP inlet connection 2” clamp. Tank
connection 3” clamp. As standard documentation, the Toftejorg Weight: . . . . . . . . . . . . . . . . . . . . 6 kg
SaniMega can be supplied with a “Declaration of Conformity” for Options
material specifications. A. Rotation sensor
Certificates B. Counter parts to the standard clamp connections, including gaskets
2.1 material certificate. and clamp rings
5.4.1205
TJ SaniMega Rotary Spray Head Rotating Spray Head
5.4
30 500 270° UP
B
450
4105-0000
A
25
400
C D K
350
20
E
300
4105-0002
J 15
2 3 4 bar
Inlet pressure
Rotating speed
RPM
A
7
270° UP
B
6
4105-0001
5
H
F
G
4105-0003
2 3 4 bar
Inlet pressure
A B C D E F G H J K
116 144
1505 1200 86.5* 120.5* 220** ø65 ø72 53 76.2 50.8
5.4.1206
Rotating Spray Head TJ SaniMega SB/3-A Rotary Spray Head
Application
The Alfa Laval Toftejorg SaniMega SB Rotary Spray Head is designed
with respect to Self-Cleaning, Self-Draining and Inspectability. Its novel
patented One-clip assembly offers easy installation, disassembly and
inspection without compromising cleanability and drainability. The
Toftejorg SaniMega SB is an efficient replacement for the traditional
Static Spray Ball as it offers liquid impact on the entire tank wall that
lies within the spray pattern – a 270°U or a 360° pattern; both at a
lower flow and high flow rate at equally low pressure.
Working principle
The flow of cleaning media causes the spray head of the Toftejorg
SaniMega SB to rotate on a liquid film (Slide Bearing), with fans of
water laid out in a swirling pattern on the entire perimeter within the
spray pattern. This generates a vibrating impact in the impact zone
and a dynamic cascading flow that covers all internal surfaces of the
tank, vessel or reactor. The Self-Cleaning feature is due to the unique
design that includes cleaning of the down pipe.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant: . . . . . . . . . . . . . . . . . . . Lubrication by rinse/cleaning Materials
fluid Metallic parts: . . . . . . . . . . . . . . . . AISI 316L
Wetting radius . . . . . . . . . . . . . . . . Max. 6 m Non-metallic parts: . . . . . . . . . . . . . PEEK 450G
Impact cleaning radius: . . . . . . . . . . Max. 3 m
Surface finish: . . . . . . . . . . . . . . . . Ra 0.8µm
Steam or gas (air): . . . . . . . . . . . . . Not supported – contact AL
Temperature
Pressure
Max. working temperature: . . . . . . . . 95°C
Working pressure: . . . . . . . . . . . . . 1-4 bar
Max. ambient temperature: . . . . . . . . 150°C
Recommended pressure: . . . . . . . . . 2-3 bar
Spray Pattern
Weight: . . . . . . . . . . . . . . . . . . . . 0.61 kg
Connections
Clip-on: . . . . . . . . . . . . . . . . . . . . 2” BPE US
Weld-on: . . . . . . . . . . . . . . . . . . . . 2” BPE US*
360° 270° up
Clip
Standard Design Easy-on/off clip (ø5.0 mm)
The Toftejorg SaniMega SB can be supplied with 3.1 Certificates for
Clip needed for both clip-on and weld-on versions to assemble
metallic parts and 3-A Conformity* on its plastic part.
the machine.
*Implies that the material complies with FDA 21CFR.
Recommended tank size: . . . . . . . . 68-227 m3
O C T O B E R 2008
5.4.1207
TJ SaniMega SB/3-A Rotary Spray Head Rotating Spray Head
0 10 20 30 40 50 0 10 20 30 40 50
5.4 45 6
190
40 180 18
170 A
160 5 16
35 B
150
A 140 14
30 130 4
B 120 Flow Throw 12 Throw
Flow 25 110
100 rate length C 10 length
rate 3
C 90 [US- (radius) (radius)
[m3/h] 20
80 gpm] [m] D 8 [ft.]
15 70
60 2 6
50
10 40 2
30 1
5 20 2
10
0 4105-0006 0 0 4105-0007 0
0 1 2 3 4 0 1 2 3 4
Inlet pressure [psi] Inlet pressure [psi]
Note: The inlet pressure has been taken immediately before the inlet to the machine. In order to achieve the performance indicated on the curves,
the pressure drop in the supply lines between pump and machine must be taken in consideration and the water temperature during testing was
approx. 20°C.
Clip-on Weld-on
ID t OD
G
t
E
A
A
4112-0000
4112-0001
B B
Dimensions (mm)
Type A B G E ID OD t Clip
** Weld-on version only meets the requirements of the 3-A Hygienic Standard 78-01 if installed according to the user manual.
5.4.1208
Rotating Spray Head TJ SaniMicro
Product code: 5470 Surface finish: Semi Bright
5.4
Add-on prices
TE14XXXX91 405 Q-doc.
TE14XXXX71 232 ATEX
TE14XXXX81 637 ATEX + Q-doc.
TE14XXXX51 1236 Q-doc. incl. FAT - SAT
TE14XXXX61 1467 Q-doc. incl. FAT - SAT + ATEX
5.4.1209
TJ SaniMicro Rotating Spray Head
Product code: 5470 Surface finish: 0.5 μm Ra internal/external
Q-doc. and Electro-polished
5.4
TD 523-174_1
Add-on prices
TE14FXXX81 232 ATEX + Q-doc.
TE14FXXX51 830 Q-doc. incl. FAT - SAT
TE14FXXX61 1062 Q-doc. incl. FAT - SAT + ATEX
5.4.1210
Rotating Spray Head TJ SaniMicro
Product code: 5470 Surface finish: Semi Bright
5.4
5.4.1211
TJ SaniMicro Rotating Spray Head
Product code: 5470 Surface finish: Semi Bright
5.4
5.4.1212
Rotating Spray Head TJ SaniMicro
Product code: 5470 Surface finish: Semi Bright
5.4
E
TE14B00301 695 2.6 270° up 21 62 25 11
TE14B00401 695 1.6 270° up low flow 21 62 25 11
TE14B00201 695 1.6 180° down 21 62 25 11
Hastelloy C22
A
TE14D00001 4641 2.7 360° 21 62 25 11
TE14D00101 4641 1.6 360° low flow 21 62 25 11
4100-0005
TE14D00301 4640 2.6 270° up 21 62 25 11
TE14D00401 4640 1.6 270° up low flow 21 62 25 11
TE14D00201 4640 1.6 180° down 21 62 25 11
B
E
TE14B01301 695 2.6 270° up 21 62 25 11
TE14B01401 695 1.6 270° up low flow 21 62 25 11
TE14B01201 695 1.6 180° down 21 62 25 11
Hastelloy C22
A
TE14D01001 4641 2.7 360° 21 62 25 11
TE14D01101 4640 1.6 360° low flow 21 62 25 11
4100-0005
TE14D01301 4640 2.6 270° up 21 62 25 11
TE14D01401 4640 1.6 270° up low flow 21 62 25 11
TE14D01201 4640 1.6 180° down 21 62 25 11
B
Add-on prices
TE14XXXX91 405 Q-doc
TE14XXXX71 232 ATEX
TE14XXXX81 637 ATEX + Q-doc
TE14XXXX51 1236 Q-doc. incl. FAT - SAT
TE14XXXX61 1467 Q-doc. incl. FAT - SAT + ATEX
Documentation specification Explanation to Add-on
Equipment Documentation includes:
-EN 10204 type 3.1 Material Inspection certificate
-USP Class VI certificate
Q-doc
-FDA Declaration of Conformity
-TSE Declaration
-QC Declaration of Conformity
ATEX approved machine for use in explosive atmospheres.
ATEX Catagory 1 for installation in zone 0/20 in accordance to Ex II 1 GD c T140°C
5.4.1213
TJ SaniMidget Rotating Spray Head
Product code 5542 Surface finish: Semi Bright
5.4
PPL Spray
Item No. Flow at 2 bar Dimension (mm) Connection
EUR pattern
Stainless Steel m 3/h A B E F G ID Clip-on (1” ISO 2037)
TE10B10001 707 6 360° 133.5 45 30 15 4.2 25.3
TE10B13001 707 6.5 270° up 133.5 45 30 15 4.2 25.3
Hastelloy C22
TE10D10001 4798 6 360° 133.5 45 30 15 4.2 25.3
TE10D13001 4798 6.5 270° up 133.5 45 30 15 4.2 25.3
Add-on prices
TE10XXXX91 405 Q-doc
TE10XXXX71 232 ATEX
TE10XXXX81 637 ATEX + Q-doc
TE10XXXX51 1236 Q-doc. incl. FAT - SAT
TE10XXXX61 1467 Q-doc. incl. FAT - SAT + ATEX
5.4.1214
Rotating Spray Head TJ SaniMidget
Product code 5542 Surface finish: 0.5 μm Ra internal/external
Q-doc. and Electro-polished
(Improved surface)
5.4
PPL Spray
Item No. Flow at 2 bar Dimension (mm) Connection
EUR pattern
Stainless steel m 3/h A B E E G ID Clip-on (1” ISO 2037)
TE10F10091 1702 6 360° 133.5 45 30 15 4.2 25.3
TE10F13091 1702 6.5 270° up 133.5 45 30 15 4.2 25.3
Add-on prices
TE10XXXX81 637 ATEX + Q-doc.
TE10XXXX51 1236 Q-doc. incl. FAT - SAT
TE10XXXX61 1467 Q-doc. incl. FAT - SAT + ATEX
5.4.1215
TJ SaniMidget Rotating Spray Head
Product code: 5542 Surface finish: Bright
5.4
PPL Spray
Item No. Flow at 2 bar Dimension (mm) Connection
EUR pattern
Stainless Steel m 3/h OD x t A B Weld-on (1" ISO 2037)
TE10B20201 707 5.5 360° 25 x 1.2 120.5 45
TE10B23201 707 6 270° up 25 x 1.2 120.5 45
TE10B22201 707 3.5 180° down 25 x 1.2 120.5 45
TE10B20001 826 5.5 360° 25 x 1.2 500 45
TE10B23001 826 6 270° up 25 x 1.2 500 45
TE10B22001 826 3.5 180° down 25 x 1.2 500 45
TE10B20101 938 5.5 360° 25 x 1.2 1000 45
TE10B23101 938 6 270° up 25 x 1.2 1000 45
TE10B22101 938 3.5 180° down 25 x 1.2 1000 45
TD 523-028_1
Hastelloy C22
TE10D20201 4798 5.5 360° 25 x 1.2 120.5 45
TE10D23201 4798 6 270° up 25 x 1.2 120.5 45
TE10D22201 4798 3.5 180° down 25 x 1.2 120.5 45
Stainless Steel Weld-on (DN25 DIN11850-R2)
TE10B20401 707 5.5 360° 29 x 1.5 120.5 45
TE10B23401 707 6 270° up 29 x 1.5 120.5 45
TE10B22401 707 3.5 180° down 29 x 1.5 120.5 45
TD 523-028_1
TE10B23601 938 6 270° up 29 x 1.5 1000 45
TE10B22601 938 3.5 180° down 29 x 1.5 1000 45
Hastelloy C22
TE10D20401 4798 5.5 360° 29 x 1.5 120.5 45
TE10D23401 4798 6 270° up 29 x 1.5 120.5 45
TE10D22401 4798 3.5 180° down 29 x 1.5 120.5 45
Stainless Steel Weld-on (1" ASME BPE)
TE10B20301 707 5.5 360° 25.4 x 1.65 120.5 45
TE10B23301 707 6 270° up 25.4 x 1.65 120.5 45
TE10B22301 707 3.5 180° down 25.4 x 1.65 120.5 45
TE10B20701 826 5.5 360° 25.4 x 1.65 500 45
TE10B23701 826 6 270° up 25.4 x 1.65 500 45
TE10B22701 826 3.5 180° down 25.4 x 1.65 500 45
TE10B20801 938 5.5 360° 25.4 x 1.65 1000 45
TE10B23801 938 6 270° up 25.4 x 1.65 1000 45
TE10B22801 938 3.5 180° down 25.4 x 1.65 1000 45
TD 523-028_1
Hastelloy C22
TE10D20301 4798 5.5 360° 25.4 x 1.65 120.5 45
TE10D23301 4798 6 270° up 25.4 x 1.65 120.5 45
TE10D22301 4798 3.5 180° down 25.4 x 1.65 120.5 45
Add-on prices
TE10XXXX91 405 Q-doc.
TE10XXXX71 232 ATEX
TE10XXXX81 637 ATEX + Q-doc.
TE10XXXX51 1236 Q-doc. incl. FAT - SAT
TE10XXXX61 1467 Q-doc. incl. FAT - SAT + ATEX
5.4.1216
Rotating Spray Head TJ SaniMidget
Product code 5542 Surface finish: Bright
5.4
Add-on prices
TE10XXXX91 405 Q-doc.
TE10XXXX71 232 ATEX
TE10XXXX81 637 ATEX + Q-doc.
TE10XXXX51 1236 Q-doc. incl. FAT - SAT
TE10XXXX61 1467 Q-doc. incl. FAT - SAT + ATEX
Documentation specification Explanation to Add-on
Equipment Documentation includes:
5.4.1217
TJ SaniMidget SB Rotary Spray Head Rotating Spray Head
Product code : 5545 (3-A version) Surface finish: 0.8µm Ra machined
5.4
A
TE16B10200 838 7.0 360° 84.8 ø42.0 ø28.1 1.20 DN25 DIN R1
4114-0003
B
Add-on prices
TE16BXXX00 0 Standard, 2.2 Material Certifiaction is included
TE16BXXX90 405 3.1 Material Certificate is included.
TE16BXXX70 232 ATEX+2.2
TE16BXXX80 637 ATEX+3.1
Documentation specification Explanation to Add-on
TE16BXXX00 Standard, 2.2 Material Certifiaction is included
- Declaration of conformity EN 10204, Sub clause 2.2 test report
- 3-A - Number: 78-01. Spray Cleaning Devices
TE16BXXX90 3.1 Material certifiaction is included
- EN 10204 type 3.1 inspection certificate
- 3-A - Number: 78-01. Spray Cleaning Devices
TE16BXXX70 2.2 Material Certifiaction is included
- ATEX approved machine for use in explosive atmospheres.
Catagory 1 for installation in zone 0/20 in accordance to Ex II 1 GD c T188°C Tamb 0° to +150°C
5.4.1218
Rotating Spray Head TJ SaniMidget SB Rotary Spray Head
Product code: 5547 (UltraPure version) Surface finish: 0.8µm Ra machined
5.4
A
TE16B10295 1336 7.0 360° 84.8 ø42.0 ø28.1 1.20 DN25 DIN R1
4114-0003
B
Add-on prices
TE16BXXX95 0 Standard, Q-doc, 3.1 Material Certificate is included
TE16BXXX85 232 ATEX+Q-doc, 3.1 Material Certificate is included.
TE16BXXX55 1236 Q-doc, 3.1 Incl. Qualification Package FAT-SAT
TE16BXXX65 1467 ATEX+Q-doc, 3.1 Incl. Qualification Package FAT-SAT
Documentation specification Explanation to Add-on
TE16BXXX95 Standard, Q-doc, 3.1 Material Certificate is included
-EN 10204 type 3.1 Inspection Certificate
-USP Class VI certificate
-FDA Declaration of Conformity
-TSE Declaration
-QC Declaration of Conformity
TE16BXXX85 Q-doc, 3.1 Material Certificate is included
- ATEX approved machine for use in explosive atmospheres.
Catagory 1 for installation in zone 0/20 in accordance to Ex II 1 GD c T188°C Tamb 0° to +150°C
5.4.1219
TJ SaniMidget Retractor Rotating Spray Head
Product code: 5471 Surface treatment: Semi bright
5.4
PPL
Item No. Flow at 3 bar Dimension (mm) Connection
EUR
Media extend - spring Clamp x clamp (1” x 3”
m³/h Inlet/Tank A C D E F
retract (MS) ISO 2852)
TE75M030 * 7.3 1" / 3" 505 133 60.5 100 46
TE75M031 * 7.3 1" / 3" 635 183 60.5 150 46
TE75M032 * 7.3 1" / 3" 895 283 60.5 250 46
Air extend - air retract (AA)
TE75M130 * 7.3 1" / 3" 435 133 60.5 100 46
TE75M131 * 7.3 1" / 3" 535 183 60.5 150 46
TE75M132 * 7.3 1" / 3" 735 283 60.5 250 46
Air extend - spring retract (AS)
TE75M230 * 7.3 1" / 3" 505 133 60.5 100 46
TE75M231 * 7.3 1" / 3" 635 183 60.5 150 46
TE75M232 * 7.3 1" / 3" 895 283 60.5 250 46
Media extend - spring retract (MS) Clamp x weld (1” ISO 2852 x DN85 DIN11850)
TE75M000 * 7.3 1" / ø85 mm 505 133 60.5 100 46
TE75M001 * 7.3 1" / ø85 mm 635 183 60.5 150 46
TE75M002 * 7.3 1" / ø85 mm 895 283 60.5 250 46
Air extend - air retract (AA)
TE75M100 * 7.3 1" / ø85 mm 435 133 60.5 100 46
TE75M101 * 7.3 1" / ø85 mm 535 183 60.5 150 46
TE75M102 * 7.3 1" / ø85 mm 735 283 60.5 250 46
Air extend - spring retract (AS)
TE75M200 * 7.3 1" / ø85 mm 505 133 60.5 100 46
TE75M201 * 7.3 1" / ø85 mm 635 183 60.5 150 46
TE75M202 * 7.3 1" / ø85 mm 895 283 60.5 250 46
Media extend - spring retract (MS) Clamp x weld (1” ISO 2852 x 3” ISO 2037/US)
TE75M010 * 7.3 1" / ø3" 505 133 60.5 100 46
TE75M011 * 7.3 1" / ø3" 635 183 60.5 150 46
TE75M012 * 7.3 1" / ø3" 895 283 60.5 250 46
Air extend - air retract (AA)
TE75M110 * 7.3 1" / ø3" 435 133 60.5 100 46
TE75M111 * 7.3 1" / ø3" 535 183 60.5 150 46
TE75M112 * 7.3 1" / ø3" 735 283 60.5 250 46
Air extend - spring retract (AS)
TE75M210 * 7.3 1" / ø3" 505 133 60.5 100 46
TE75M211 * 7.3 1" / ø3" 635 183 60.5 150 46
TE75M212 * 7.3 1" / ø3" 895 283 60.5 250 46
* On request
5.4.1220
Rotating Spray Head TJ SaniMidget Retractor
Product code: 5471 Surface treatment: Semi bright
5.4
PPL
Item No.
EUR
Sensor:
TE75M305 Stroke sensor Standard (1 pc. sensor + 1 pc. mounting clip)
TE75M30470 308 Stroke sensor with ATEX (1 pc. sensor + 1 pc. mounting clip)
Add-on price
TE75MXXX90 0 3.1
TE75MXXX70 0 ATEX
TE75MXXX80 884 ATEX + 3.1
TE75MXXXX2 1205 FFKM seal (Product contact affected)
Item No. explanation Add-on explanation
TE75MXXX 0 2.2 Material Certification is included (standard)
- Declaration of conformity EN 10204, Sub clause 2.2 test report
TE75MXXX90 0 3.1 Material Certification is included
- EN 10204 type 3.1 inspection certificate
TE75MXXX70 0 ATEX approved machine for use in explosive atmospheres.
Catagory 1 for installation in zone 0/20 in accordance to EX II 1 GD c T188°C Tamp 0°C to 150°C
5.4.1221
TJ MultiMidget Rotating Spray Head
Product code: 5543 Surface treatment: Semi bright
5.4
PPL Spray
Item No. Flow at 3 bar Dimension (mm) Connection
EUR pattern
Stainless Steel m³/h OD/ID x t A B Weld-on (1" ISO 2037)
TE10M200 896 5.5 360° 25/22.6 x 1.2 500 45
TE10M220 896 3.5 180° down 25/22.6 x 1.2 500 45
TE10M230 896 6 270° up 25/22.6 x 1.2 500 45
5.4.1222
Rotating Spray Head TJ MultiMidget
Product code: 5543 Surface treatment: Semi bright
5.4
PPL Spray
Item No. Flow at 3 bar Dimension (mm) Connection
EUR pattern
Stainless Steel m³/h A B C D E Thread (½" Rp-female (BSP))
TE10M000 777 5.5 360° 137 45 32 12 9
TE10M020 777 3.5 180° down 137 45 32 12 9
TE10M030 777 6 270° up 137 45 32 12 9
5.4.1223
TJ SaniMagnum Rotating Spray Head
Product code: 5472 Surface treatment: Semi bright
5.4
5.4.1224
Rotating Spray Head TJ SaniMagnum
Product code: 5472 Surface finish: 0.5 μm Ra internal/external
Q-doc. and Electro-polished
(Improved surface)
5.4
Add-on prices
TE11XXXX81 637 ATEX + Q-doc.
TE11XXXX51 1236 Q-doc. incl. FAT - SAT
TE11XXXX61 1467 Q-doc. incl. FAT - SAT + ATEX
5.4.1225
TJ SaniMagnum Rotating Spray Head
Product code: 5472 Surface treatment: Semi bright
5.4
TD 523-020_1
TE11B221 1378 10 180° down 38 x 1.2 1000 65
Hastelloy C22
TE11D202 8209 15.5 360° 38 x 1.2 157 65
TE11D242 8209 11 360° low flow 38 x 1.2 157 65
TE11D232 8209 15.5 270° up 38 x 1.2 157 65
TE11D248 8209 11 270° up low flow 38 x 1.2 157 65
TE11D222 8209 10 180° down 38 x 1.2 157 65
Stainless Steel Weld-on (1½" ISO 2037/ASME BPE tube)
TE11B252 1072 15.5 360° 38.1 x 1.65 157 65
TE11B262 1072 11 360° low flow 38.1 x 1.65 157 65
TE11B282 1072 15.5 270° up 38.1 x 1.65 157 65
TE11B292 1070 11 270° up low flow 38.1 x 1.65 157 65
TE11B272 1072 10 180° down 38.1 x 1.65 157 65
TE11B250 1378 15.5 360° 38.1 x 1.65 1000 65
TE11B260 1378 11 360° low flow 38.1 x 1.65 1000 65
TE11B280 1378 15.5 270° up 38.1 x 1.65 1000 65
TE11B290 1378 11 270° up low flow 38.1 x 1.65 1000 65
TD 523-020_1
TE11B270 1378 10 180° down 38.1 x 1.65 1000 65
Hastelloy C22
TE11D252 8209 15.5 360° 38.1 x 1.65 157 65
TE11D262 8209 11 360° low flow 38.1 x 1.65 157 65
TE11D282 8209 15.5 270° up 38.1 x 1.65 157 65
TE11D292 8209 11 270° up low flow 38.1 x 1.65 157 65
TE11D272 8209 10 180° down 38.1 x 1.65 157 65
Add-on prices
TE11XXXX91 405 Q-doc.
TE11XXXX71 232 ATEX
TE11XXXX81 637 ATEX + Q-doc.
TE11XXXX51 1236 Q-doc. incl. FAT - SAT
TE11XXXX61 1467 Q-doc. incl. FAT - SAT + ATEX
5.4.1226
Rotating Spray Head TJ SaniMagnum
Product code: 5472 Surface treatment: Semi bright
5.4
TD 523-020_1
TE11B271 1378 10 180° down 50.8 x 1.65 1000 65
Hastelloy C22
TE11D253 8209 15.5 360° 50.8 x 1.65 157 65
TE11D263 8209 11 360° low flow 50.8 x 1.65 157 65
TE11D283 8209 15.5 270° up 50.8 x 1.65 157 65
TE11D293 8209 11 270° up low flow 50.8 x 1.65 157 65
TE11D273 8209 10 180° down 50.8 x 1.65 157 65
Stainless Steel OD x t A B Weld-on (DN40 DIN11850-R2)
TE11B204 1072 15.5 360° 50.8 x 1.65 157 65
TE11B244 1072 11 360° low flow 50.8 x 1.65 157 65
TE11B234 1072 15.5 270° up 50.8 x 1.65 157 65
TE11B249 1072 11 270° up low flow 50.8 x 1.65 157 65
TE11B224 1072 10 180° down 50.8 x 1.65 157 65
TE11B205 1378 15.5 360° 50.8 x 1.65 1000 65
TE11B245 1378 11 360° low flow 50.8 x 1.65 1000 65
TE11B225 1378 15.5 270° up 50.8 x 1.65 1000 65
TD 523-020_1
TE11B235 1378 11 270° up low flow 50.8 x 1.65 1000 65
Hastelloy C22
TE11D204 8209 15.5 360° 50.8 x 1.65 157 65
TE11D244 8209 11 360° low flow 50.8 x 1.65 157 65
TE11D234 8209 15.5 270° up 50.8 x 1.65 157 65
TE11D249 8209 11 270° up low flow 50.8 x 1.65 157 65
TE11D224 8209 10 180° down 50.8 x 1.65 157 65
Add-on prices
TE11XXXX91 405 Q-doc.
TE11XXXX71 232 ATEX
TE11XXXX81 637 ATEX + Q-doc.
TE11XXXX51 1236 Q-doc. incl. FAT - SAT
TE11XXXX61 1467 Q-doc. incl. FAT - SAT + ATEX
5.4.1227
TJ SaniMagnum Rotating Spray Head
Product code: 5472 Surface treatment: Semi bright
5.4
5.4.1228
Rotating Spray Head TJ SaniMagnum
Product code: 5472 Surface treatment: Semi bright
5.4
5.4.1229
TJ SaniMagnum SB Rotary Spray Head Rotating Spray Head
Product code: 5468 Surface finish: 0.8µm Ra machined
5.4
G
E
TE17B13200 1231 12.7 270° UP 118.3 ø54.7 25.4 ø4.1 ø38.4 1½" BPE US
TE17B10200 1231 13.2 360° 118.3 ø54.7 25.4 ø4.1 ø38.4 1½" BPE US
4113-0002
B
3-A m³/h A B OD t Weld-on
TE17B23200 1231 12.1 270° UP 138.9 ø54.7 ø38.0 ø38.0 1½" ISO 2037 OD
TE17B20200 1231 12.6 360° 138.9 ø54.7 ø38.0 ø38.0 1½" ISO 2037 t
TE17B23300 1231 12.1 270° UP 138.9 ø54.7 ø38.0 ø38.0 1½" BPE US
TE17B20300 1231 12.6 360° 138.9 ø54.7 ø38.0 ø38.0 1½" BPE US
4113-0003
B
Add-on prices
TE17BXXX00 0 Standard, 2.2 Material Certifiaction is included
TE17BXXX90 405 3.1 Material certifiaction is included
TE17BXXX70 232 ATEX+2.2
TE17BXXX80 637 ATEX+3.1
Documentation specification Explanation to Add-on
TE17BXXX00 Standard, 2.2 Material Certifiaction is included
- Declaration of conformity EN 10204, Sub clause 2.2 test report
- 3-A - Number: 78-01. Spray Cleaning Devices
TE17BXXX90 3.1 Material certifiaction is included
- EN 10204 type 3.1 inspection certificate
- 3-A - Number: 78-01. Spray Cleaning Devices
TE17BXXX70 2.2 Material Certifiaction is included
- ATEX approved machine for use in explosive atmospheres.
Catagory 1 for installation in zone 0/20 in accordance to Ex II 1 GD c T188°C Tamb 0° to +150°C
5.4.1230
Rotating Spray Head TJ MultiMagnum
Product code: 5473 Surface finish: Semi Bright
5.4
5.4.1231
TJ SaniMega Rotating Spray Head
Product code: 5474 Surface finish: Semi Bright
5.4
Sensor:
TE12A305 731 Rotation sensor with 2 metres cable
5.4.1232
Rotating Spray Head TJ SaniMega SB Rotary Spray Head
Product code: 5469 Surface finish: 0.8µm Ra machined
5.4
PPL Flow at
Item No. EUR 3 bar Spray pattern Dimension (mm) Connection
3-A m³/h A B E G ID Clip-on
TE18B13200 1615 25.1 270° UP 121 ø67.4 25.4 ø5.1 ø51.1 2" BPE US ID
ø67.4 25.4 ø5.1 ø51.1
G
TE18B10200 1615 25.1 360° 121 2" BPE US
E
TE18B15200 1615 270° UP HF 121 ø67.4 25.4 ø5.1 ø51.1 2" BPE US
TE18B14200 1615 360° HF 121 ø67.4 25.4 ø5.1 ø51.1 2" BPE US
4112-0000
B
3-A m³/h A B OD t Weld-on
TE18B23300 1615 24.2 270° UP 141.6 ø67.4 ø50.8 1.20 2" BPE US OD
TE18B20300 1615 24.2 360° 141.6 ø67.4 ø50.8 1.20 2" BPE US t
TE18B29300 2018 270° UP HF 141.6 ø67.4 ø50.8 1.20 2" BPE US
TE18B26300 1615 360° HF 141.6 ø67.4 ø50.8 1.20 2" BPE US
4112-0003
B
Add-on prices
TE18BXXX00 0 Standard, 2.2 Material Certifiaction is included
TE18BXXX90 405 3.1 Material certifiaction is included
TE18BXXX70 232 ATEX+2.2
TE18BXXX80 637 ATEX+3.1
Documentation specification Explanation to Add-on
TE18BXXX00 Standard, 2.2 Material Certifiaction is included
- Declaration of conformity EN 10204, Sub clause 2.2 test report
- 3-A - Number: 78-01. Spray Cleaning Devices
TE18BXXX90 3.1 Material certifiaction is included
- EN 10204 type 3.1 inspection certificate
- 3-A - Number: 78-01. Spray Cleaning Devices
TE18BXXX70 2.2 Material Certifiaction is included
- ATEX approved machine for use in explosive atmospheres.
Catagory 1 for installation in zone 0/20 in accordance to Ex II 1 GD c T188°C Tamb 0° to +150°C
5.4.1233
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5.5 Static Spray Balls
Static Spray Balls is recommended for less demanding cleaning duties and storage tanks
with a low cleaning frequency.
Product leaflet
LKRK Static Spray Balls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.5.1236
SSB Retractor – A Retractable Targeted Static Spray Ball . . . . . . . . . . . . .5.5.1238
Price lists
LKRK, static spray balls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.5.1240
SSB Retractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.5.1242
LKRK Static Spray Balls Static Spray Balls
5.5
ky For Simple Tank Cleaning
Alfa Laval LKRK Static Spray Balls
Application
The LKRK is a fixed spray ball used for cleaning storage tanks in the
food and beverage industries.
Fixed spray balls are used for less demanding cleaning duties.
Dimensions (mm)
F-version T-version B-version
Size 64 (1") 94 (2")
A 58 77.5
B 17.5 22.5
US tube ID 25.7 51.6
ISO tube OD/ID/t 28.5/25.5/1.5 54.4/51.4/1.5
DIN tube OD/ID/t 32.5/28.5/2 54.4/52.4/1
Pipe range 1
DIN tube OD/ID/t 34.2/29.5/2.35 57.4/53.4/2
Pipe range 2
Weight, kg 0.2 0.3
5.5.1236
Static Spray Balls LKRK Static Spray Balls
4110-0007
B
175 175
F T F
T
150
150
B
125
125
100
100
75
75
50
50
25
25
0
0 5 10 15
Q (m³/h) 0
10 20 30 40 50 60 70
Q (m³/h)
Type LKRK 64 with 2 mm holes: Type LKRK 94 with 3 mm holes, 51 mm (DN50) tube:
bottom drilled, top drilled, fully drilled bottom drilled, top drilled, fully drilled
ΔP (kPa)
200
4110-0008
B = Bottom drilled
T = Top drilled
175
F = Fully drilled
B
150
T
F
125
100
75
50
25
0
10 20 30
Q (m³/h)
5.5.1237
SSB Retractor Static Spray Balls
5.5
ky Safe production – non intrusive cleaning equipment
Alfa Laval SSB Retractor – A Retractable Targeted Static Spray Ball
Applications
The SSB Retractor is used for cleaning different types of installations
from simple tanks and duct work, to complex process applications
with agitators where built-in dynamic cleaning heads are impractical to
use. Storage tanks, reactors, mixers and spray dryers etc. including
surrounding duct work and vent lines are cleaned by SSB Retractor
units. The SSB Retractor is widely used in applications within the
biopharma, cosmetic, dairy, food and beverage industries.
Working Principle
The unit can be installed in ducts and small tanks, where the process
is disturbed by any internal components including fixed cleaning
equipment. Three versions available:
- “Air to Spring” where the extension is activated by pneumatic and
retraction is spring-activated
- “Air to Air” where both the extension and the retraction are activated
by pneumatic
- Alternatively as “media to spring” operated
The Retractor unit is designed with inlet and cleaner head in a
telescopic system, which allows for easy installation and ensures
effective self draining. Self cleaning is easily done due to the simple
design and minimum wetted surface area. After cleaning it is possible
to keep the Retractor extended to purge the cleaning system dry.
By targeted drilling of the spray ball, the unit can be customized to
.
improve the cleaning efficiency for specific applications.
Options - Materials
Wetted components: . . . . . . . Hastelloy C22*
Wetted seals: . . . . . . . . . . . . FFKM (perfluoroelastomer)*
Max. process temp.: . . . . . . . 180°C - special seals*
* Product contact parts only
Proximity sensor: . . . . . . . . . For position indication
5.5.1238
Static Spray Balls SSB Retractor
4111-0001
Purging possible: Yes
3.3
Pressure: Air to Spring (AS) 5.5
Tank/duct pressure: Atm. to 10 bar
Air supply pressure: 3-4 bar 3.0
Purging possible: Yes 2.9
Pressure: Media to Spring (MS)
Tank/duct pressure: Atm. to 10 bar 2.5
Purging possible: No
Special weld in pads 2.3
Blanking plugs
Blanking plugs are used when the unit is taken out for maintenance.
1.6
Benefits 1.5
- Air operated to allow full draining and purging
- Sealed cleaning house and telescopic air cylinder ensures minimum
wetted area and achieves compact length
- Available with different stroke lengths ensuring optimum positioning 1.0
of the spray ball 0 1 2 3 4 Bar
TD 532-004
C
C
TD 532-002
B
C A B
A B
A
TD 532-008
Dimension (mm)
A B C
Media/spring 60 231 208
Air/Spring 60 269 246
Air/Air 60 276 253
Media/Spring 120 351 328
Air/Spring 120 389 366
Air/Air 120 396 373
5.5.1239
LKRK, static spray balls Static Spray Balls
Spray balls Surface finish: Bright
Product code: 5522
5.5 PPL
Item No. Flow at 2 bar Type Dimension (mm)
EUR
Stainless Steel m 3/h A B ID Clip-on (1” ISO 2037)
9611710851 146 7.5 LKRK-2B ø64 58 17.5 25.5
9611710861 146 8.5 LKRK-2T ø64 58 17.5 25.5
9611710871 146 11 LKRK-2F ø64 58 17.5 25.5
5.5.1240
Static Spray Balls LKRK, static spray balls
Spray balls Surface finish: Bright
Product code: 5522
NOTE! "B" means Bottom half drilled- "T" means Top half drilled- "F" means Fully drilled.
5.5.1241
SSB Retractor Static Spray Balls
Product code: 5559
TE75P507 & TE75P596-70 - Product code: 5546
TE75P299 - Product code: 5548
C
B
A
TD 532-009
Stainless steel - Air extend - spring retract (AS) Clamp x Clamp (1½" x 2" ISO 2852)
TE75P230 * 2.8 270°U 1½"/DN40 2" ISO 60 269 246
TE75P231 * 2.8* 270°U 1½"/DN40 2" ISO 120 389 366
TE75P250 * 2.6 Duct Directed 1½"/DN40 2" ISO 60 269 246
TE75P251 * 2.6 Duct Directed 1½"/DN40 2" ISO 120 389 366
C
B A
TD 532-007
Stainless steel - Air extend - spring retract (AS) Clamp x Clamp (1½” x 2” ISO 2852)
TE75P130 * 2.8 270°U 1½"/DN40 2" ISO 60 269 246
TE75P131 * 2.8* 270°U 1½"/DN40 2" ISO 120 389 366
TE75P150 * 2.6 Duct Directed 1½"/DN40 2" ISO 60 269 246
TE75P151 * 2.6 Duct Directed 1½"/DN40 2" ISO 120 389 366 B
C
A
TD 532-007
*On request
5.5.1242
Static Spray Balls SSB Retractor
Product code: 5559
TE75P507 & TE75P596-70 - Product code: 5546
TE75P299 - Product code: 5548
PPL
5.5
Item No. Description
EUR
Tools
TE75P299 1000 Seal installation tool kit
Sensor:
TE75P507 Stroke sensor Standard (1 pc.)
TE75P59670 Stroke sensor with ATEX (1 pc.)
Add-on price
TE75XXXX90 614 Q-doc
TE75XXXX70 270 ATEX
TE75XXXX80 884 ATEX + Q-doc
5.5.1243
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5.6 Tank Cleaning Accessories
Accessories to support your cleaning process
Product leaflet
Hose winch with Hose and coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.6.1246
TJ FDA approved Dairy Hoses for Portable installation . . . . . . . . . . . . . . . .5.6.1247
Price lists
Hose Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.6.1248
TJ FDA approved dairy hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.6.1249
4-wheel carriage for TJ20G, TZ-67PT and TZ-66PT . . . . . . . . . . . . . . . . . .5.6.1250
Hose winch with Hose and coupling Tank Cleaning Accessories
.Dimensions
5.6.1246
Tank Cleaning Accessories TJ FDA approved Dairy Hoses for Portable installation
Application
Flexible suction and delivery hose for hot and cold beverages, e.g.
beer, wine, fruit juice, milk. Resistant to most vegetable and animal
oils. Suitable for CIP cleaning. Work temperature: -20°C/+90°C. Brief
cleaning up to +120°C.
In addition to the hose Alfa Laval offers hose saddle, cover plate and
tools.
Standard design
Mandrel build rubber hose reinforced with high strength synthetic cord
and 3 embedded steel helix wires.
D
4106-0038
5.6.1247
Hose Winch Tank Cleaning Accessories
Product code: 5592
5.6.1248
Tank Cleaning Accessories TJ FDA approved dairy hose
Product code: 5546
PPL
Item No. Dimension (mm)
EUR
A1
Stainless Steel B, female 2 C, female 2 1½” hose
metres Foot
TE60F020100 1781 10 32.8 1½” Rp (BSP) 1½” Rp (BSP)
TE60F020150 2325 15 49.2 1½” Rp (BSP) 1½” Rp (BSP)
TE60F021100 1841 10 32.8 1½” Rp (BSP) 2” Rp (BSP)
TE60F021150 2388 15 49.2 1½” Rp (BSP) 2” Rp (BSP)
TE60F026100 1733 10 32.8 1½” Rp (BSP) DN40
TE60F026150 2277 15 49.2 1½” Rp (BSP) DN40
TE60F027100 1850 10 32.8 1½” Rp (BSP) DN50
TE60F027150 2397 15 49.2 1½” Rp (BSP) DN50
TE60F024100 1823 10 32.8 1½” Rp (BSP) 1½” SMS
TE60F024150 2369 15 49.2 1½” Rp (BSP) 1½” SMS
TE60F025100 1904 10 32.8 1½” Rp (BSP) 2” SMS
TE60F025150 2449 15 49.2 1½” Rp (BSP) 2” SMS
TE60F022100 1809 10 32.8 1½” Rp (BSP) 1½” DS
TE60F022150 2360 15 49.2 1½” Rp (BSP) 1½” DS
TE60F023100 1875 10 32.8 1½” Rp (BSP) 2” DS
TE60F023150 2421 15 49.2 1½” Rp (BSP) 2” DS
TE60F182100 1781 10 32.8 1½" NPS 1½" NPS
TE60F182150 2327 15 49.2 1½" NPS 1½" NPS
TE60F183100 1842 10 32.8 1½" NPS 2" NPS
TE60F183150 2389 15 49.2 1½" NPS 2" NPS
2" hose
TE60H020100 2267 10 32.8 2” Rp (BSP) 2” Rp (BSP)
TE60H020150 2997 15 49.2 2” Rp (BSP) 2” Rp (BSP)
TE60H026100 2277 10 32.8 2” Rp (BSP) DN50
TE60H026150 3003 15 49.2 2” Rp (BSP) DN50
TE60H024100 2325 10 32.8 2” Rp (BSP) 2” SMS
TE60H024150 3056 15 49.2 2” Rp (BSP) 2” SMS
TE60H022100 2302 10 32.8 2” Rp (BSP) 2” DS
TE60H022150 3032 15 49.2 2” Rp (BSP) 2” DS
TE60H182100 2267 10 32.8 2" NPS 2" NPS
TE60H182150 2997 15 49.2 2" NPS 2" NPS
5.6.1249
4-wheel carriage for TJ20G, TZ-67PT and TZ-66PT Tank Cleaning Accessories
Product code: 5546 Surface finish: Bright
PPL Descrip-
Item No. Dimension Tank Cleaning Machine
5.6 EUR tion
A B C Inlet:
Stainless Steel TJ20G
mm in mm in mm in D, male 1
1½” Rp
TE52B010 1826 TJ20G 400 15.75 535 21.06 341 13.43 (BSP)
Contact Alfa
Laval TJ20G 400 15.75 535 21.06 341 13.43 1½” NPT
TZ-67PT
1½” Rp
TE52B015 1917 TZ-67 385 15.16 535 21.06 341 13.43 (BSP)
Contact Alfa
Laval TZ-67 385 15.16 535 21.06 341 13.43 1½” NPT
TZ-66PT
2” Rp
TE52B020 1988 TZ-66 385 15.16 535 21.06 341 13.43 (BSP)
Contact Alfa
Laval TZ-66 385 15.16 535 21.06 341 13.43 2” NPT
5.6.1250
5.7 Tank Accessories
Accessories for your tank
Product leaflet
LKTC Tank Leg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1252
LKS 105 Tank Sight Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1254
Union Sight Glass based on DIN 11851 . . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1255
LKGG-1 and LKGL-1 In-Line Sight Glass . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1257
Sight Glass according to DIN 28120 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1259
miniVISION Light Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1261
Price lists
Tank Legs and Base Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1264
Sight Glasses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1266
Tank Side mounted sightglass / Level gauge . . . . . . . . . . . . . . . . . . . . . . . .5.7.1270
Metal fused sight glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1271
LKGG-1 and LKGL-1 In-line Sight Glasses . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1272
In-line Sight Glasses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1273
LKFL In-line Sight Glasses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1274
Ventilation Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1275
Accessories - Relief Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1276
LKTC Tank Leg Tank Accessories
5.7
Application
Stainless steel tank leg type LKTC is used for free standing stainless
steel tanks or vessels where adjustable supports is necessary to
ensure stability.
Standard design
LKTC consists of a cylindrical welding piece with an internal thread
which takes an adjustable cylinder-shaped spindle. LKTC is designed
so that it can stand either on the floor or on a stainless steel baseplate.
The baseplate has a ball socket and is used where the floor is not
completely horizontal to ensure stable support.
The design ensures that the legs are easy to clean.
5.7.1252
Tank Accessories LKTC Tank Leg
Dimensions (mm)
Ordering
5.7.1253
LKS 105 Tank Sight Glass Tank Accessories
5.7
Application
Sight glass, type LKS 105, is designed for pressureless storage tanks
and should be installed above liquid level. The sight glass is welded
into tanks or containers to facilitate inspection of product, level,
processing, cleaning ect.
Standard design
The sight glass consists of a welding flange with inside thread, two
seal rings as well as a glass plate and lock washer. The sight glass
is completely tight-fitting.
TD 516-007
5.7.1254
Tank Accessories Union Sight Glass based on DIN 11851
5.7
Concept
These screwed sight glasses are used for the visual control of
processes inside vessels, storage tanks, mixers, reactors etc. They
are used in dairies, breweries and other food industries as well as
pharmaceutical and cosmetics industries.
Standard Design
The sight glass consists of a welding flange (see drawing pos. 1), a
grooved collar nut (2), a glass disc (3) and two gaskets (4+5). The
product wetted side of the gasket (5) is made of EPDM. The welding
part (1) and glass disc (3) are delivered with a material certificate
EN10204.3.1.B/2.2 as standard.
Temperature Materials
Temperature range: . . . . . . . . . . . . . -10°C to +140°C (EPDM). Welding flange: . . . . . . . . . . . AISI 316L, material
certificate 3.1B/ADW2 to DIN 50049.
Pressure
Grooved collar nut: . . . . . . . . AISI 304
Max. product pressure: . . . . . . . . . . Max. 6 bar (600 kPa).
Glass disc: . . . . . . . . . . . . . Borosilicate to DIN 7080 (max.
Min. product pressure: . . . . . . . . . . 1 mbar absolute (1 Torr.).
280°C),
material certificate 2.2.
Gasket cover side: . . . . . . . . PTFE
Gasket product wetted side: . . EPDM.
5.7.1255
Union Sight Glass based on DIN 11851 Tank Accessories
Dimensions (mm)
4 3 5
2
5.7
A
1
a
44080001
ID
OD
Size
ID a A OD D
DIN DN
65 65 22 49 72 112
100 100 32 65 106 148
125 125 20 60 132 178
Options
A. Product wetted side of gasket in FPM, PTFE or Silicone.
B. miniVISION light fitting.
Ordering
- DN size.
- Material type of product wetted gasket side.
- miniVISION light fitting, if needed.
5.7.1256
Tank Accessories LKGG-1 and LKGL-1 In-Line Sight Glass
5.7
Concept
In-line sight glass type LKGG-1 and LKGL-1 is used in pipelines to
allow visual observation of product flow.
Standard Design
LKGG-1 consists of a perforated stainless steel shield tube fitted with
a welding union at each end. A special glass tube is fixed in the shield
tube so that it is unaffected by possible stresses in the pipelines.
LKGL-1 has a stainless steel light fitting unit welded onto the shield
tube so that the product flow can be illuminated.
Temperature Materials
Recommended max. working temperature: . . . . . 110°C. Seals: . . . . . . . . . . . . . . . . . EPDM rubber.
Max. thermal shock: . . . . . . . . . . . . . . . . . . . . 100°C. Steel grade: . . . . . . . . . . . . . Stainless steel AISI 304 or
Bulb: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 V / 24 W. acidresistant steel AISI 316.
Bulb socket: . . . . . . . . . . . . . . . . . . . . . . . . . B 15. Glass disc: . . . . . . . . . . . . . Borosilicate.
Pressure
Max. test pressure (20°C): . . . . . . . . . . . . . . . . 500 kPa (5 bar).
Sizes
25 mm (1"), 38 mm (1½"), 51 mm (2"), 63.5 mm (2 ½") and 76 mm (3").
5.7.1257
LKGG-1 and LKGL-1 In-Line Sight Glass Tank Accessories
Dimensions (mm)
A
5.7
44020001
t
OD
B
Note!
- LKGL-1: +0.5 kg
- Size 101.6mm only for LKGG-1
Options
Material grades
A. Seals of Nitrile (NBR).
Ordering
Please state the following when ordering:
- Materials, AISI 304 or 316.
- Type: LKGG-1 or LKGL-1.
- Size.
5.7.1258
Tank Accessories Sight Glass according to DIN 28120
5.7
Concept
The bolted sight glass is used for visual control of processes inside
vessels which typically are under high pressure and have temperatures.
The sight glass is used in chemical, pharmaceutical and cosmetical
industries as well as in dairies, breweries and other food industries.
Standard Design
The sight glass consists of a base flange, a cover flange, gaskets, a
glass disc, nuts and studs. The sight glass is to be welded into or onto
vessel walls and it corresponds in its construction and assembly to
the dimensions and constructional guidelines of the DIN specification
28120. The respect of the DIN prescriptions for the flange thicknesses
guarantees a distortion free location of the sight glass disc in case
of correct welding. The pressure resistance of the glass disc is,
of course, dependent on the care with which the bolts and nuts
are tightened (always working on diametrically opposed pairs). For
lubricated bolts, Ra = 0.1mm, the recommended tightening torque
values (in Nm) are indicated in the table on page 2. The glass discs are
made of borosilicateglass to DIN 7080 which means that the maximum
operating temperature is 280°C. All steel parts available with material
certificate EN10204. 3.1B/AD-W2.
Temperature Materials
Temperature range: . . . . . . . . -10°C to +140°C Base flange: . . .
AISI 316L, material certificate 3.1B/AD-W2.
(EPDM), (higher temperatures up to Cover flange: . . .
AISI 321, material certificate 3.1B/AD-W2.
280°C with gaskets of Klingersil). Gaskets: . . .. . .
Klingersil C4400 (cover side)/EPDM (product side).
Glass disc: .. . .
Borosilicate to DIN 7080, material certificate 2.2
Pressure
(max. 280°C).
Max. product pressure: . . . . . Max. 10 bar (1000 kPa).
Bolts or studs: . . To DIN 938/934 in A2-70.
Min. product pressure: . . . . . Full vacuum.
5.7.1259
Sight Glass according to DIN 28120 Tank Accessories
Dimensions (mm)
D
7
6
5
h1
4
5.7 3
2
1
h2
S
44090001
45 o
d1
d4
Pressure Viewing
Size DIN Sight glass disc Base flange and cover flange Bolts or studs and nuts
Rating Diameter
Tightening
DN (bar) d1 d4 s D k h1 h2 Number Size
torque (Nm)
100 10 125 150 20 220 180 22 30 8 M16 26
125 10 150 175 20 250 210 25 30 8 M16 32
150 10 175 200 25 285 240 30 36 8 M20 47
Installation
The numbers in the following installation instructions refer to the
drawing above.
After having correctly welded the base flange (1) onto or into the vessel
wall, the gasket (2), the sight glass disc (3), the gasket (4) and the
cover flange (5) are mounted one after the other and then the nuts (6)
are tightened, always working on diametrically opposite pairs. The
above indicated tightening torque values have to be strictly respected.
Additional information may be taken from the DIN specification 28120.
Options
- Product wetted side of gasket in Klingersil C4400.
- miniVISION light fitting.
Ordering
When ordering, please state the following:
- DN size.
- Material type of product wetted gasket side.
- miniVISION light fitting, if needed.
5.7.1260
Tank Accessories miniVISION Light Fitting
5.7
Concept
The miniVISION light fittings are to be fitted on the Sight Glass acc.
to DIN 28120 and Union Sight Glass based on DIN 11851 as well as
on the LKS Sight Glass and can be used in any food processing and
pharmaceutical industry.
Standard Design
The miniVISION is delivered in two versions: Type 53 and type 70.
Type 53 provides sight and light in one assembly using the sight glass
and the miniVISION type 53 light fitting together as shown in fig. 1 and
3 to 6. The other version is the type 70 to be used for light only as
shown in fig. 8 to 10. The miniVISION can be ordered both separately
or in packages together with either LKS or Sight Glass acc. to DIN
28120 or Union Sight Glass based on DIN 11851. Housing and cover
are of stainless steel. The miniVISION light fitting is independent of
internal vessel pressure, vacuum and temperature. The glass disc
is resistant to high temperatures and the gaskets are resistant to
corrosion and alteration.
5.7.1261
miniVISION Light Fitting Tank Accessories
miniVISION Light Fitting type 53 with push button. Sight Glass acc. to DIN 28120 with miniVISION type 53.
5.7
TD 516-037
Weight
A B E DN A B C D E (kg)
90 53 73 100 90 53 87 90 73 0.30
125 90 53 100 90 73 0.30
150 90 53 112 90 73 0.30
Sight glass LKS 78 and 120 with miniVISION type 53. Union Sight Glass based on DIN 11851 with miniVISION type 53.
D
Weight Weight
LKS
A B C D E (kg) DN A B C D E (kg)
size
78 90 53 48 72 73 0.30 65 90 53 39 72 73 0.30
120 90 53 69 72 73 0.30 100 90 53 57 72 73 0.30
125 90 53 69 72 73 0.30
Sight glass LKS 105 with miniVISION type 53.
A B C D E
90 53 59 72 73
miniVISION Light Fitting type 70. Sight glass LKS 105 with miniVISION type 70.
A B C D A B C D
141 134 117 70 141 134 117 70
Sight glass LKS 78 with miniVISION type 70. Union Sight Glass based on DIN 11851 with miniVISION type 70.
5.7.1262
Tank Accessories miniVISION Light Fitting
5.7
DN A B C D DN A B C D
78 141 134 117 70 65 141 134 117 70
Note! For size DN 65 (only).
Ordering
When ordering, please state the following:
- Type and size of sight glass on which the luminiare has to be
mounted.
- Power.
- Sight Glass type to be delivered with the light fitting, if needed.
5.7.1263
Tank Legs and Base Plate Tank Accessories
Product code: 5534 Material: 1.4301 (304)
PPL
Item No. Dimension (mm)
EUR
D
5.7 A B C E LKTC Tank leg with base plate
(BSP)
9611710220 88 38 35.5 58 3/4" 35
9611710230 117 53 39.8 80 1" 40
9611710250 176 80 65.3 100 1 ½" 45
Base plate
9611710370 12 58
9611710400 13 80
9611710430 27 100
5.7.1264
Tank Accessories Tank Legs and Base Plate
Product code: 5534 Material: 1.4301 (304)
PPL
Item No. Size Dimension (mm) Max. load
EUR
A B C D SW t Tank leg complete
9612390801 68 ½" 4.0
5.7
9612390802 74 ¾" 6.0
9612390803 98 1" 8.0
9612390804 166 1¼" 15.0
9612390805 182 1½" 19.0
Lock nut
9612367401 7 ½" 8 32
9612367402 8 ¾" 9 36
9612367403 10 1" 11 41
9612367404 17 1¼" 12 55
9612367405 21 1½" 15 60
Base plate
3180153901 28 ½" - 1" 120 5 32 12
3180153902 54 1¼" - 1½" 160 8 50 14
5.7.1265
Sight Glasses Tank Accessories
LKS and Sight Glasses acc. to DIN 28120 and based on DIN11851
Product code: 5532
PPL
Item No. Size Dimension (mm)
EUR
1.4404 (316L) A B D E F Sight glass LKS 78 and 120
5.7 9611710101 254 78 130 23 7 78
9611710102 364 120 180 28 7.5 120
TD 516-007
5.7.1266
Tank Accessories Sight Glasses
LKS and Sight Glasses acc. to DIN 28120 and based on DIN11851 Finish: Semi bright
Product code: 5532 Material: 1.4404 (316L)
PPL
Item No. Size Dimension (mm)
EUR
DIN/DN s d1 d4 D k h1 h2 Sight glass acc. to DIN 28120
9611995021 651 50 15 80 100 165 125 16 30
5.7
9611995022 862 80 15 100 125 200 160 20 30
9611993292 1073 100 20 125 150 220 180 22 30
9611993662 1115 125 20 150 175 250 210 25 30
9611993663 1947 150 25 175 200 285 240 30 36
9611995023 2441 200 30 225 250 340 295 35 36 TD 516-013
5.7.1267
Sight Glasses Tank Accessories
LKS and Sight Glasses acc. to DIN 28120 and based on Material: 1.4301 (304)
DIN11851 with miniVision Light Fitting type 53
Product code: 5532
PPL
Item No. Type Dimension (mm)
EUR
miniVISION Light Fitting
5.7 A B C D E
type 53
9611993671 301 For DIN 28120 With push botton 50 W 24V 90 53 73
9611993672 301 For LKS and DIN11851 With push botton 20 W 24V 90 53 73
9611993673 301 For LKS and DIN11851 With push botton 50 W 24V 90 53 73
Sight glass LKS 78 and 120 with miniVISION Light Fitting type 53
9612630403 664 LKS 78 With push botton 20 W 90 53 48 72 73
9612630404 651 LKS 78 With push botton 50 W 90 53 48 72 73
9612630405 856 LKS 120 With push botton 20 W 90 53 69 72 73
9612630406 856 LKS 120 With push botton 50 W 90 53 69 72 73
Sight glass acc. to DIN 28120 with miniVISION Light Fitting type 53
9612630409 1278 DN100 With push botton 50 W 90 53 87 90 73
9612630410 1344 DN125 With push botton 50 W 90 53 100 90 73
9612630411 1808 DN150 With push botton 50 W 90 53 112 90 73
Union sight glass based on DIN11851 with miniVISION Light Fitting type 53
9612630412 530 DN65 With push botton 20 W 90 53 39 90 73
9612630413 530 DN65 With push botton 50 W 90 53 39 90 73
9612630414 681 DN100 With push botton 20 W 90 53 57 90 73
9612630415 681 DN100 With push botton 50 W 90 53 57 90 73
9612630416 952 DN125 With push botton 20 W 90 53 69 90 73
9612630417 971 DN125 With push botton 50 W 90 53 69 90 73
5.7.1268
Tank Accessories Sight Glasses
LKS and Sight Glasses based on DIN11851 and miniVi-
sion Light Fitting type 70
Product code: 5532
PPL DIN
Item No. Type Dimension (mm)
EUR DN
A B C D miniVISION type 70
For LKS and Union Sight Glass based
5.7
9611993674 381 50 W 24V 141 134 117 70
on DIN11851
Union sight glass based on DIN11851 with miniVISION Light Fitting type 70
9612630418 633 Size DN65 only 65 141 134 117 70
5.7.1269
Tank Side mounted sightglass / Level gauge Tank Accessories
Product code: 5532 Material: 1.4404 (316L)
TD 523-223
TD 523-224
TD 523-225
5.7.1270
Tank Accessories Metal fused sight glass
Product code : 5532 Material : 1.4462
Connection: Tri-clamp DIN 32676
Temperature range: -30 °C to + 280 °C
Pressure: -1 to 10 bar
PPL
Item No. Description Size A B C t
EUR
Metal fused sightglass
9611995046 422 DN50/2" DN50/ 2" 52 30 64 10
5.7
9611995047 524 DN65/3" DN65/ 3" 76 40 91 10
9611995048 591 DN80/3.5" DN80/ 3.5" 90 50 10