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DUMP TRUCK
Model Code : EH3500AC-3
Nominal Payload with Standard Equipment : 181 tonnes (200 tons)
Target Gross Machine Operating Weight : 322 000 kg
Engine : Standard : Cummins QSKTA50-CE
Rated Power 1 491 kW (2 000 HP)
Optional : MTU 12V4000 C21
Rated Power 1 510 kW (2 025 HP)
Refined engineering and
advanced Hitachi AC Drive system
technology have created hauling
capability well recognized in the
surface mining industry.
The EH3500AC-3 continues to prove itself as an exceedingly capable
and reliable solution to mine applications worldwide.
2 3
Well Matched: EH3500AC-3 & Excavators
AC Drive Proven Performance &
High-Powered Engine Selection Long Frame Life Tough Body
Economic Advantages
Excavator EX2600 -6 EX3600 -6 EX5600 -6
Hitachi engineered AC drives make Standard Cummins QSKTA50-CE A fabricated box section and The Hitachi horizontal stiffener design
your hauler a more valuable asset engine or optional MTU 12V4000 C21 rectangular frame rail construction minimizes stress concentrations by Front BH LD BH LD BH LD
in your mining operation. Better engine is selectable for the market provides superior resistance to dissipating load shocks over the
performance, higher availability, and outside of North America. Within bending and torsional loads. The top entire body length. Efficiently spaced Bucket *17.0 m3 15.0 m3 *22.0 m3 21.0 m3 *34.0 m3 29.0 m3
significant reductions in maintenance North America, choice is limited to the and bottom flanges eliminate cross stiffeners provide additional protection
Passes 6 7 5 5 3 3−4
and operating costs - result in a lower Cummins QSKTA50-CE engine. member tie-in joints and provide a by minimizing distances between
cost per tonne and a higher return on larger exposed center area for access unsupported areas. BH : Backhoe LD : Loading shovel * : SAE, PCSA heaped capacity
your investment. to major components.
4 5
AC Drive Advantage
Hitachi AC drive technology provides superior
truck performance with higher top speeds,
better gradeability and stronger electric braking.
Hitachi inverter modules provide high rigid truck
controllability and efficiency. The Hitachi AC wheel
motors do not have commutators and brushes,
which improves truck performance by providing
reduced maintenance costs, higher truck availability
and higher travel speeds. These advantages result
in more productivity and lower costs per tonne.
Hitachi AC drive systems also power electric train
locomotives world wide.
Alternator Blower
Alternator
AC Wheel Motor
New Hitachi drive control system for optimal operational stability and performance as follows.
AC Drive Control The AC Drive Wheel Motors
1. Slip / slide control system 2. Pitch control system 3. Side Skid control system
If the system senses slipping or If the system senses pitching when If the system senses oversteer or
Superior Electric Braking enables the driver to stop the The Hitachi Double Path Tandem Planetary Design provides
locking of rear wheels when traveling traveling on bumpy roads or stopping understeer from the newly equipped
truck using the electric brake pedal only with the exception of high efficiency. Better component and lubricant life is the
on slippery or frozen roads, it adjusts abruptly, it adjusts the torques of the sensors, it adjusts the torques of the
emergencies, because the AC drive control system applies result of holding the 1st carrier stationary and constantly
the torques of the wheel motors wheel motors accordingly to reduce wheel motors accordingly to control
the service brakes automatically just before the stopping, cycling the lubricant through a cooler and filter.
accordingly, bringing the truck more pitching of the truck, resulting in better the side skidding. This brings the truck
resulting in easy machine operation and longer time between
stable traveling. operating comfort and fewer load smoother movements and more stable
service brake maintenance intervals.
spillage. traveling and steering.
Auto Cruise Control keeps vehicle speed constant within
No slip/slide With slip/slide No pitch control system
control system
control system the set range by limiting the minimum vehicle speed.
Note: This system is designed originally to enhance pleasant driving, so please drive at a safety speed or lower, and make periodic maintenance of the haul road.
6 7
Ease of Operation
Trailing Arm
Superior Suspension
Suspension (Front) THE FAST FILLING SYSTEM
The fast filling system, provided standard on the left side of the
The Hitachi trailing arm suspension system delivers excellent • The NEOCON strut used with the trailing arm suspension,
radiator, allows direct access at ground level for fast feeding of
maneuverability, even at higher speeds. The trailing arm improves operator and component isolation, provides
coolant, grease, hydraulic oil and engine oil.
layout offers greater ease of servicing while improving truck better hauler stability and predictable operational control. Both Struts at normal height
(Couplers are optional.)
performance compared to suspended king-pin designs. The • Locating the king-pin close to the wheel assembly and at a
pivot mounting of the trailing arm design allows only axial slight angle results in low “Dry Park Steering” effort. NEOCON Strut (Front/Rear)
input to the strut and allows wheel movement to the vertical • Development of the compressible media, NEOCON-E TM Helium gas
NEOCON-E TM fluid
plane only. fluid (proprietary, silicone based) for use in the suspension
strut with Helium gas, results in an improved energy
Features: 1 2 3 4 5
absorption (isolation) system and an improved energy
• Lateral forces that act on the front wheels are minimized,
release (stability) system that responds favorably whether Both struts in compression Impact
resulting in reduced tire scuffing. Spindle
traveling empty or loaded in a wide range of ambient Each controlled by a hydraulic steering cylinder, rotates
• Dynamic friction (side-wall force) within the strut is low around the king-pin and the outer end of the trailing
temperatures. arm to position the wheels for steering. The spindles 1 Hydraulic oil 4 Grease
due to the features of the trailing arm suspension design, are attached by one simple tie-rod.
2 Coolant 1 5 Engine oil
allowing the use of a lighter strut engineered to a smaller The trailing arm suspension design allows the front struts to Trailing Arm
3 Coolant 2
Main suspension member to which other suspension
diameter and longer stroke. be removed and installed without removing the front brakes components are attached. The trailing arms hinge on a
cross tube that is clamped to the front of the frame.
• The necessary frame bulk (horse-collar structure) needed or tires. This means fewer tools and less labor time are
Neocon Strut
to mount a suspended king-pin is non-existent. required, resulting in less downtime and higher productivity. The energy absorption and release component of
Drivers Side Strut in compression, the trailing arm suspension system. Pinned to ball
• The elimination of the “horse-collar” member provides other strut in extension bushings at the frame and at the top of each trailing
arm to prevent bending moments from transferring to
greater engine access. With no horizontal deflection the strut. Receives only axial input.
8 9
Comfortable
A new vent positioned for the
lower legs.
Drink holder
HI-TECH ROPS/FOPS Cab
The HI-TECH ROPS/FOPS cab has been equipped with Front pocket
Drink holder
2LED room lights Rear tray with edge block Coat hook
Document holder
Camera Monitor
Camera Monitor for SkyAngle Screen Changeover Switch Widerange view + rear view Widerange view Midrange view Closerange view Right & left side views showing near front
tires (available on neutral or forward only)
10 11
Simplified Maintenance
(optional) Internet
Four Air filters with evacuator The collapsible step and flat This on-line machine management system allows you to
valves bring easy maintenance. service stage inside rear axle access each on-site machine from a PC in your office. You Machine
Fleet management On-site
bring higher serviceability and can get its operating information and location to increase staff
system (Wenco, etc.)
safety. productivity. Operating data and log are sent to a Hitachi (**)
server for processing, and then to customer and dealers. (*) Operating Operation data is
Information collected and uploaded
This system is available 24 hours a day, all the year around. by on-site staff
Ground Level Battery Box and Relay Box Hitachi Construction Machinery
Customer
Group and Dealers
Information sharing
The battery box door with gas Quick access to information
cylinders allows the operator on remote machines Offering Prompt and Adequate Service
12 13
SPECIFICATIONS
SAE J1995 ......................... 8 199 N.m (836 kgf.m) double-acting cylinders and a variable displacement piston pump. Hitachi Through activation of a switch by the operator, a solenoid is energized, 24 4 5
9
No. of Cylinders ...................... 12 accumulators provide supplementary steering in accordance with ISO sending full brake pressure to apply the rear Wet Disc brakes. For use
22
23 26
Bore & Stroke ......................... 165 x 190 mm 5010 (SAE J1511), supplying a constant steering rate under all conditions. during the load and dump cycles. 1 Model 10
Displacement .......................... 48.8 L A tilt/telescopic steering wheel with 35 degrees of tilt and 57 mm 2 Drive related warning indicators 21
6
SERVICE CAPACITIES
Crankcase (includes filters): Cummins ........................................ 200 L
Crankcase (includes filters): MTU ............................................... 190 L
Engine Cooling System: Cummins ............................................. 531 L
Engine Cooling System: MTU .................................................... 543 L More than Max. No
Fuel Tank (Standard) .................................................................. 2 040 L Coal Body
90% of 10% of Loads
Fuel Tank (Optional) ................................................................... 3 640 L Loads Loads
Hydraulic system ....................................................................... 750 L
Planetary Drives (L & R) ............................................................. 218 L
Front Wheels (L & R) .................................................................. 17 L
Bolt Fastened Windshield Washer .................................................................... 20 L
Main Accumulator ..................................................................... 70 L
100% 110% 120%
Iron Ore Body
Percent of Nominal Payload
Standard Body 1: More than 90% of all loads must fall below 110% area (Orange area).
The Hitachi standard body is designed to accommodate the needs 2: If necessary due to excessive variation in material density, loader
of popular mid-range material densities and the most popular loading bucket fill-factors or bucket sizes, loading the truck to between 110%
machines. Various options, such as liners, spill guard, extended canopy and 120% of Nominal Payload is allowed if it accounts for less than
are available. 10% of all loads (Yellow area).
3: Loading above 120% of Nominal Payload is not allowed. (Red Area)
Coal Body (Optional)
PERIMETER VISIBILITY (STANDARD) The Hitachi coal body has been designed for low material density, small
The addition of mirrors and cameras to the base model make the truck compliant to the perimeter viewing requirement of standards ISO 5006 and ISO 14401. fragmented, low abrasive material. This coal body offers excellent
material shedding, low empty weight and large capacity.
Mirror Camera Monitor Iron Ore Body (Optional)
The Hitachi iron ore body has been designed for use in rugged iron
ore mining applications. The body has been designed for high density
material and optimized loading and dumping.
Front view mirror (LHS)
Customized Body (Optional)
Front view mirror (RHS)
Upon request and approval, Hitachi will design bodies to suit special
mining applications.
16 17
DIMENSIONS EQUIPMENT
Unit: mm
13 080
2 140
Auxiliary outlet, 12 volt Override switch Loadweight display (2) .............................................................................. 150 kg
Camera monitor Seat Tire guard (2) ............................................................................................ 130 kg
Coat hook Full size air suspention operator’s seat
51°
Document Holder with 3-point, 50 mm width seat belt, Note: Regarding the Cummins engine, fuel optimized ratings available to meet worldwide
Edge blocks, on tray (3) & automatic weight adjustment emissions and enhanced fuel efficiency. Contact your nearest authorized Cummins
7 000
Engine shutdown switch Regular size mechanical suspention Distributor for details and availability.
6 160
5 740
FM radio trainer’s seat with 2-point, 50 mm
Foot rest width seat belt
Heater and defroster Tinted safety glass, with roll-down
Integral ROPS/FOPS cab windows
LCD system monitor Tray, front and rear
1 380
1 040
4 160
3 890 5 620 4 050 INDICATORS AND GAUGES SHOWN ON MONITOR DISPLAY
5 400 AC drive system maintenance required Hour meter
warning indicator Hydraulic related warning indicators
6 640 13 560 Ambient temperature Indicate HCM code
Body angel indicator Indicate message
Brake/steering hydraulic oil pressure Indicate SAE code
gauge Light indicators
Central warning indicator Load meter
Note: Dimensions shown are for an empty machine with 37.00R57 tires. Clock Model
Exact dimensions may vary due to tire make, type, and inflation pressure.
Coolant temperature gauge Shift lever position indicator
Drive control status indicator Speedometer (with odometer)
Drive related warning indicators Stop valve warning indicator
Engine oil pressure gauge Tachometer
Engine related warning indicators Turn signal indicator
Engine stop warning indicator Wheel motor temperature gauge
Fuel gauge
MACHINE LIGHTS
Backup lights (2) Engine compartment lights (2)
Clearance lights (4) Halogen headlights (8)
Combination stop and tail lights (2) Payload external indicators, 2 locations
Deck lights (2) of 2 lights each
Diagonal front stairway light Rear axle compartment light
18 19
These specifications are subject to change without notice.
Before using a machine with a satellite communication system, please make sure that
Illustrations and photos show the standard models, and may or may not include optional equipment,
the satellite communication system complies with local regulations, safety standards
accessories, and all standard equipment with some differences in color and features.
and legal requirements. If not so, please make modifications accordingly.
Before use, read and understand the Operator’s Manual for proper operation.