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Bioactive ceramics: From bone grafts to tissue engineering

Article  in  RSC Advances · July 2013


DOI: 10.1039/c3ra00166k

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RSC Advances

REVIEW

Bioactive ceramics: from bone grafts to tissue


engineering
Cite this: RSC Advances, 2013, 3,
11116
Antonio J. Salinasab and Marı́a Vallet-Regı́*ab

Bioactive ceramics bond directly with living tissues when implanted. For this reason they have been
profusely investigated as biomaterials. The first synthetic bioactive materials were specific compositions of
glasses and glass ceramics as well as sintered hydroxyapatite. However, all these bioceramics are brittle,
and for this reason their main application for years has been as a grafting material for the filling of small
bone defects and periodontal anomalies. The efforts to expand the applications of bioactive bioceramics
were mainly focused in two areas: (A) the synthesis of organic–inorganic hybrids to apply in tissue
engineering and of ceramic coatings on metallic substrates for applications requiring good mechanical
behavior, and (B) the synthesis of porous materials with very quick bioactive response that can be
upgraded by adding biomolecules or therapeutic inorganic ions to be used in bone tissue engineering. For
these developments, the in vitro studies in solutions mimicking blood plasma played a major role. At the
present, it is universally considered that both bioactive and biodegradable materials are going to play a
central role in the fabrication of porous scaffolds that after being decorated with cells and signals form
constructs: basic elements of tissue engineering. This article reviews the pathway followed by the bioactive
materials from their original applications in bone grafts to the present day where they are widely
investigated as porous scaffolds for bone tissue engineering. After defining the concept of bioactivity,
important bioactive materials will be listed in this article. Then, the specific characteristics of bioactive
Received 12th January 2013,
materials when used in bulk or coatings as well as the comparison with biodegradable materials will be
Accepted 25th April 2013
presented. Finally, and after describing the in vitro studies for the evaluation of bioactive ceramics, the
DOI: 10.1039/c3ra00166k
main characteristics of template glasses, compared with conventional sol–gel glasses, and the advantages
www.rsc.org/advances of using porous bioactive ceramics to obtain scaffolds for bone tissue engineering will be explained.

1. Introduction: what is bioactivity? what include the damage of tissues if interfacial movements
materials are bioactive? appeared or the prosthesis must be replaced.
On the other hand, bioactive fixation was discovered by
The reactivity of a biomaterial with the living tissues plays an Hench et al. at the beginning of 70 s.6 In bioactive materials an
essential role when used for the implants manufacture.1–3 Due intimate biomaterial-bone apposition, leading to a mechani-
to the foreign body reaction, inert implants are isolated from cally strong bond, is observed. Fig. 1 shows the different
living tissues by a non-adherent fibrous capsule which is behavior of inert and bioactive materials after implantation.
formed after few weeks of implantation.4 This capsule favors Bioactive materials have been widely investigated as
the occurrence of micromovements in the implant-tissue biomaterials in the last decades, mainly for hard tissues
interface that increase with time leading in many cases to substitution. The first bioactive material was a glass obtained
the prosthesis failure and its subsequent replacement need. by quenching of a melt of composition (in wt%) 45% SiO2,
Looking for mechanical stability, two approaches were 24.5% CaO, 24.5% Na2O and 6% P2O5, denoted Bioglass1
investigated: biological fixation and bioactive fixation.5 45S5.6 In the 70 s and 80 s it was described bioactivity for other
Biological fixation was searched by designing materials with ceramics including new melt glasses,9–11 dense and porous
rough surfaces and pores over 100 micrometers, to allow tissue hydroxyapatite (HA),12–14 and some glass-ceramics.15–17 Later
ingrowths and angiogenesis. Some limitations of this fixation on, many research efforts were focused in the obtaining of
materials with a quick bioactive response and/or improved
mechanical properties. For instance, glasses with different
a
Departamento de Quı́mica Inorgánica y Bioinorgánica, Facultad de Farmacia,
composition or obtained by new methods of synthesis such as
Universidad Complutense de Madrid, 28040 Madrid, Spain.
E-mail: vallet@farm.ucm.es; Fax: +34913941786; Tel: +34913941861
sol–gel processing or template techniques were investigated.
b
Networking Research Center on Bioengineering, Biomaterials and Nanomedicine Moreover, materials exceeding the mechanical limitations of
(CIBER-BBN), Madrid, Spain glasses, namely brittleness and high elastic module, were

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Bioactive materials are considered osteoconductive because


they provide the suitable surfaces to support the osteoblasts
adhesion and proliferation.34 In addition, a few glasses
exhibiting very quick bioactive response are also osteoinduc-
tive because besides facilitating bone growth they drive the
bone formation.34,35 Osteoinductive ceramics bond to both
hard and soft tissues, important to be considered in clinical
applications like the tympanic ossicles substitution or the
periodontal defects treatment. However, osteoconductive
materials only bond with hard tissues. Osteoconduction was
considered type B bioactivity and attributed to an extracellular
response.36 By contrast osteoinduction, that is, type A
bioactivity, of glasses with the highest bioactivity, was
attributed to an intracellular response provoked by the release
of great amounts of Si(IV) and Ca2+ ions which stimulating the
genes response to produce the formation of bone.37
Fig. 1 Two behaviors of a biomaterial (BM) after implanted 4 weeks in a rabbit
femur. Left: an inert material appears surrounded a fibrous capsule (FC).
Medium and right: bioactive materials exhibit direct apposition with bone
tissues.7,8
2. Bioactive materials: bulk versus coatings
Bioactive materials are used in Orthopedics and Dentistry due
synthesized. Thus, glass-ceramics were obtained by partial to their capacity to promote osteointegration. There, bioactive
devitrification of bioactive glasses. The remaining glassy calcium phosphates and silica-based glasses exhibit excellent
matrix was the main bioactivity source whereas the small features as bone grafts in non-bearing applications, where the
crystals formed actuate as reinforcing phase. Furthermore, bone regeneration kinetics is more important than mechanical
new families of bioactive materials were investigated including properties.38 However, their brittleness and low resistance to
organic–inorganic hybrids18–21, star gels,22,23 mesoporous fatigue is a drawback for repairing large bone defects. This is
ordered silica materials,24,25 template glasses,26,27 metallic especially so in pieces with high porosity percentages and
alloys coated with bioactive ceramics28,29 or chemically pores larger than 100 mm. For this reason, they were initially
etched,30,31 and composite materials, frequently based on a used in particulate form for small bone or periodontal defects
bioactive ceramic and a biocompatible polymer.32,33 In Fig. 2 filling.39,40 Nowadays, they are also used as metallic implants
materials exhibiting a bioactive behavior are depicted. As it coatings in load bearing applications like the hip prosthesis. A
can be observed there are two categories based on ceramics very important research line in bioactive materials, that will be
and metals respectively. described later, is the designing of scaffolds exhibiting
The bioactive behavior of some metals comes from the hierarchical porosity for bone tissue engineering applica-
ceramic component present on their surfaces. Indeed, the tions.41
chemical etch reported to convert an inert metal into bioactive Although clinicians use to prefer autografts, taking bone
actually consists in the formation of a ceramic compound in from the own patient, allografts, from a bones bank, or
the metallic surface. In the next section examples of metal- xenografts, of origin animal, synthetic bioactive materials
based bioactive materials will be described. present numerous advantages.42 For example, they have
neither morbidity problems nor risks of diseases transmis-
sion, they are cheaper and its availability is practically
limitless. For this reason synthetic materials are frequently
used, alone or in mixtures with bone particles, as bioactive
grafts.39
For these applications, an important parameter to control
is the particulate size, which depends on the clinical use.
Thus, HA or hydroxycarbonate apatite (HCA) bioceramics are
commercialized as 0.25–2 mm granules for dental grafts, and
with bigger size, 1–4 mm for orthopedic uses.43 It must be
considered that in these applications, besides favor bone
formation, the particles must remain into the defect con-
tributing to the mechanical stability. Very important is also to
control the particle size in highly bioactive materials whose
Fig. 2 Materials exhibiting bioactivity. Bioactive composite materials formed by extreme superficial reactivity can become in biodegradable to
a bioactive ceramic in a polymeric matrix are also studied.32,33 materials under a certain particle size. For example, it was

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Fig. 3 Ti-6Al-4V coated with a CaO–SiO2–PDMS organic–inorganic hybrid by dip Fig. 4 Amorphous sodium titanate formed by chemical etches with NaOH of a
coating. The coating protects metal from corrosion and brings new properties: titanium substrate followed by a heat treatment. Inset: summarizing the process
(A) in vitro bioactivity, due to it is coated by HCA after 7 days in SBF,50 and (B) to induce bioactivity in a metal and the in vitro bioactivity mechanism applied to
dumping forces ability, because its mechanical properties: the behavior of c. p. Ti.
hybrids with different PDMS contents is shown.51

treatment produces amorphous sodium titanate able to


described that bioactive glass particles smaller than 100 mm exhibit a bioactive response. Although the metal is considered
are totally degraded into the body.44 bioactive, the real responsible of bioactivity was a bioceramic
Regarding the metallic coatings, a common approach is the compound: the sodium titanate.
coating of Ti-6Al-4V or commercially pure (c. p.) Ti alloys with Analogous treatments to induce bioactivity were reported
calcium phosphates, such as HA.45 That way, the metal brings for other metals. Inside the rectangle of Fig. 4, the process to
mechanical support and the ceramic bioactivity. In addition, induce bioactivity in a metal (M) coated by a MO2 oxide layer is
HA coating protects the metallic substrate from corrosion. summarized. Besides, the in vitro bioactivity mechanism of c.
This process is doubly harmful because it leads to the p. Ti treated is included. As observed in Fig. 4 inset after
deterioration of metallic implants and because it leads to the soaking the bioactive metal in simulated body fluid (SBF) Na+
metallic ions release that can affect biological functions. HA release together a Ca2+ uptake from SBF form calcium titanate.
coatings are usually produced by plasma spray because of the Then, with the PO432 ions uptake amorphous calcium
rapid deposition rate at a relatively low cost. However, phosphate is formed that crystallize into nano HCA character-
alternative techniques to obtain calcium phosphate coatings istic of materials exhibiting in vitro bioactivity.53
including physical vapor deposition, chemical vapor deposi-
tion, magnetron sputtering, electrophoretic deposition, pulsed
laser deposition and dip coating.46–49
In addition, extra properties can come from the coatings. 3. Biodegradability versus bioactivity
For instance, the Ti-6Al-4V coating with a CaO–SiO2–poly- The surface reactions leading to the bond formation of
dimethyl siloxane (PDMS) organic–inorganic hybrid exhibiting bioactive materials and living tissues start with a partial
in vitro bioactivity was reported.50 Fig. 3 shows how this dissolution (leaching) of the material surface.54 In this regard
coating confers bioactivity to the metal simultaneously it was demonstrated that osteoclasts induced degradation of
mitigating the metallic corrosion, but also, due to the elastic calcium phosphate ceramics by simultaneous resorption and
behavior of SiO2–CaO–PDMS, it would be able to dump load phagocytosis mechanisms.55,56 However, in bioactive glasses it
charges, a important property in specific dental and orthope- was observed that octeoclasts do not degrade the intact glass
dic applications.51 matrix to any significant degree.57,58 Evidently, if small enough
Another approach to obtain bioactive materials exhibiting particles of a bioactive ceramic are used, the surface
good mechanical properties was the synthesis of so called degradation will finally produce the total degradation of the
bioactive metals.52 These metals were obtained by chemical particles.59 That is to say, a material generally considered
etch of a metal followed by a heat treatment. In Fig. 4 the bioactive could be converted into biodegradable if used in
process to become in bioactive c. p. Ti is schematically particulates of very small size. Similarly, it could take place the
depicted. As observed, metal is initially coated by a TiO2 inverse situation, i.e., that a degradable material could be
passive layer that confers it environmental stability and dissolved only at superficial level as happens with bioactive
inertness. The chemical reaction of TiO2 with NaOH produces materials. This could happen when the biodegradable ceramic
a sodium hydrogen titanate gel layer. After that, the thermal was obtained in conditions producing a great particle size.

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a decrease in their mechanical properties, which could be a


drawback depending on the role assigned to the biodegradable
material. It must be considered that these materials are
designed to help in the self-reparation processes of the living
organism for a given period of time and then to be resorbed.
That way, problems associated with long permanence of a
synthetic material into the body are avoided.
Second generation ceramics can display different crystal-
lization degrees, which leads to different properties. Thus,
there are crystalline ceramics such as crystalline hydroxyapa-
tite; amorphous solids, such as glasses; and intermediates,
such as glass-ceramics. In addition, bioactive and biodegrad-
Fig. 5 Some biodegradable materials. Non previously defined acronyms: PGA: able ceramics have been clinically employed in different
polyglicolic acid; PLA: polylactic acid, TCP: tricalcium phosphate; OCP: conformations, including powders, porous or dense pieces,
octacalcium phosphate; DCPD: dicalcium phosphate dehydrate; DCPA: dical- injectable mixtures and coatings depending on the required
cium phosphate anhydrous; TetCP: tetracalcium phosphate.
application.
Another application of bioactive ceramics are the calcium
phosphate based bone cements.71–74 These materials were
Examples of how bioactive ceramics can become in biodegrad-
designed to solve the polymeric acrylic bone cements limita-
able can be obtained from the literature of Bioglass1 obtained
tions that have been used for years, namely a temperature
in particulate form. Thus, Wilson and Noletti found that close to 70–80 uC reached during the in situ setting that
particles of 100 mm in diameter of Bioglass were resorbed or produces necrosis in the adjacent tissues. These cements that
phagocytosed by macrophages in vivo, while larger particles after setting become in bioactive or biodegradable calcium
were bioactive stimulating the bone growth.60 However, phosphates are a great hope of future because they can adapt
Schepers et al. indicated that the particles under 300 mm in to the shape of the bone defect or they even can be injected
size were fully resorbed in vivo.61 This controversy supports the without making a surgical incision achieving a dual function
necessity to standardize the evaluation essays. to fix and to regenerate bone.
Due to its close relationship, bioactive and biodegradable Finally, very popular bioceramics are biphasic calcium
materials are usually studied together. In fact, many authors phosphates containing a mixture of a bioactive ceramic such
considered both as the genuine examples of second generation as HA and a degradable calcium phosphate, such as
biomaterials denoted in this way to distinguish from first b-Ca3(PO4)2 (b-TCP).75,76 The role of the degradable phosphate
generation, i.e. bioinert, and from third generation ones is to release phosphate and calcium ions to favors bone
actually under investigation as scaffolds for bone tissue formation and the generation of an extra porosity as a
engineering.25,62 consequence of its dissolution which facilitates the biological
Important materials exhibiting biodegradability are fixation of the implant.
included in Fig. 5. They were divided in three categories: (i)
polymers from both synthetic and natural origins widely used
in sutures and drug delivery systems,63 (ii) ceramics, most of
them calcium salts: phosphates, sulphates or carbonates,64–66 4. How to evaluate bioactivity
and used as bone grafts and (iii) composites, constituted by a Along the development of new bioactive materials it was not
combination of degradable polymers and/or degradable ethical, nor, perhaps, economically possible, to start testing
ceramics.32,33 Still, a new category of degradable materials is each new material directly in animals of experimentation. In
under investigation in the last years: they are the degradable this sense, it had a great importance the discovering of the
metals, mostly belonging to the category of magnesium and its important role on bioactive bond of the bone-like HCA layer
alloys.67–69 Regarding the degradable polymeric compounds formed on the bioactive surfaces when implanted. The
shown in Fig. 5, most of them are degraded by hydrolytic capacity of a material to be coated by this layer when in
cleavage of ester bonds, but some of them suffer an enzymatic contact with physiological fluids was proposed as the cause of
degradation or provoked by bacteria (authentic biodegrada- bioactivity.1 HCA nanocrystals would serve as reinforcement of
tion). Moreover they can experience the degradation processes collagen fibers during the bone regeneration process. HCA
by surface or volume mechanisms which clearly influence the layer is also formed when bioactive materials are soaked in
biomedical application of the degradable polymer due to the fluids simulating human plasma. This was the origin of so
most gradual and controllable features of the surface called in vitro bioactivity tests which has played an essential
degradation.70 role in the development of new bioactive materials. In strict
A challenge in the design of biodegradable materials is to sense, bioactivity refers to the absence of fibrous capsule
adapt their degradation kinetics to the living tissue formation, under in vivo conditions. Therefore those materials able to be
which is usually slower. Additionally, as resorption takes place, coated by an apatite layer in simulated body fluids but not

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Table 1 Inorganic ionic composition of the different solutions employed for testing potential implantable materials compared with human blood plasmaa

Na+ K+ Mg2+ Ca2+ Cl2 HCO32 HPO422 SO422 pH Buffer

Blood plasma 142 5 1.5 2.5 103 27 1 0.5 7.35–7.43 Biological


Buffered solution — — — — — — — — 7.4 Trisb
SBFc 142 5 1.5 2.5 148.8 4.2 1 — 7.4 Tris
Corrected SBF 142 5 1.5 2.5 147.8 4.2 1 0.5 7.4 Tris
CSIPd 142 5 1.5 2.5 103 24–27 1 0.5 7.4 CO2/HCO32
a
Concentrations in nM. b Tris buffer = Tris(hydroxymethyl)aminomethane and hydrochloric acid. c SBF = Simulated Body Fluid. d
CSIP =
Carbonated Simulated Inorganic Plasma.

implanted must be considered that exhibit ‘‘in vitro bioactiv- and buffered with tris buffer at physiological pH, as can be
ity’’. observed in Table 1.
In this section, different strategies used to determine the As observed, besides the presence of Tris buffer, the main
possible bioactivity of a new candidate to implant material are difference between SBF and the inorganic part of plasma is the
presented. Evidently a material must be deeply characterized carbonate concentration: 4.2 mM in SBF and 27 mM in
before be considered as candidate for the manufacture of a plasma. The carbonate deficit in SBF is compensated by a
biomedical device. Thus, after a physical-chemical character- greater concentration of chloride ions, so the electroneutrality
ization similar to materials for other applications, bioactivity of solution is maintained. On the other hand, the difference
and biocompatibility of the new candidate as biomaterial must between original SBF and corrected SBF is the presence of
sulphate ions.80 SBF that is a metastable solution because is
be evaluated. Biocompatibility use to be first evaluated in cell
supersaturated with respect the apatite. For this reason, it
culture studies, then in experimentation animals, and finally
must be carefully prepared following a strict protocol to avoid
in clinical assays in humans. However, previously the in vitro
undesired precipitations and it must be used recently
bioactivity studies use to be performed.
prepared or after being stored refrigerated by one month at
4.1 In vitro bioactivity studies maximum.81
Numerous modifications of both SBF composition and
The origin of in vitro bioactivity tests was the selection of the
protocol employed were proposed including the renewal of
optimal biomaterials to continue with their development. In
solution at time intervals,82 its continuous renewal with a
addition, they became in powerful tools to propose mechan-
dynamic system,83 the elimination of tris buffer and the
isms that explained the bioactive bond formation, conse-
reaching of a physiological carbonate ions concentration84 or
quently influencing the development of new bioactive
the enrichment of SBF with proteins of plasma such as the
materials. Diverse protocols for the in vitro tests were proposed
albumin.85 Many advances in mechanism of reaction were
in which the characterization techniques have also played an
made by using these protocols. However, the testing of a
important role. These tests save money and resources since
material in corrected SBF is generally accepted by the scientific
they are cheaper and quicker than the cell cultures and the in
community as the first step in the evaluation of a new possible
vivo tests with animals and humans.
bioactive material. Nevertheless, attempts for the standardiza-
4.1.1. In vitro tests with buffered aqueous solution. First tion of the in vitro bioactivity tests including a round robbing
bioactive glasses were initially evaluated in Trishydroxymethyl test for the glasses evaluation in SBF involving 10 laboratories
aminomethane/hydrochloric acid (Tris-buffer) aqueous solu- of 8 countries are in progress.86
tion buffered at physiological pH of 7.4.77 Because these SiO2– Mechanisms bioactivity proposed from studies in SBF have
CaO–Na2O–P2O5 glasses quickly leached amounts of calcium pushed the development of new bioactive materials. For
and phosphate ions to the assay solution, the HCA layer instance, it was detected the importance of the presence and
formation was easily detected with Fourier Transform Infrared concentration of silanol (Si–OH) groups as well as the textural
Spectroscopy (FTIR) just looking for the absorption bands of properties (surface area and porosity) in the in vitro bioactivity
phosphate not present in the initial glass. When bands of of glasses. Thus, it was found a direct relationship between
crystalline phosphate appeared at 603 and 562 cm21 the glass surface area and silanol concentration with the speed of the
was considered bioactive. Otherwise was considered not bioactive response. This information yield to the synthesis of
bioactive. porous sol–gel bioactive glasses exhibiting high surface area
4.1.2. In vitro test with Simulated Body Fluid. By the end of and silanol concentration.77 Specific thermal treatments, the
the eighties, Kokubo et al. have detected that A–W glass optimum relative CaO to SiO2 proportion, or the role of
ceramic bond to bone in vivo, i.e. it was bioactive, but it did not different glass components such as P2O5 were revealed.87–89
formed the HCA layer when tested in tris buffer. These However, the actual revolution in terms of accelerated
findings inspired them to produce a more elaborated solution bioactive kinetics came with the development of template
that mimicked human plasma, the so-called Simulated Body glasses, which will be described later, because of the out-
Fluid (SBF).78,79 SBF is an acellular ionic solution with an standing values of surface area and mesoporosity that
inorganic ionic composition almost equal to human plasma

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HCA formation. In this sense, some authors proposed the


renewal of the solution, which can be made at intervals,82 or in
a continuous way which can be made by using peristaltic
pumps (dynamic method).83 Some differences were found
when a bioactive glass was tested in SBF under both static
(without SBF renewal) and dynamic conditions (continuous
renewal). In dynamic a thicker HCA layer was formed than in
static. Moreover, in static the Ca/P molar ratio of the new layer
was higher, i.e. 1.6 vs. 1.2. The Ca : P molar ratio of 1.2
obtained in dynamic conditions suggested that the precipitate
is formed by a mixture of calcium deficient apatite (CDHA) and
amorphous calcium phosphate (ACP).87 The mechanism to
explain this variation, mainly based on the differences in pH
and the corresponding concentration of phosphate ions in
solution, is depicted in Fig. 7.
Conformation methods allow processing materials in
Fig. 6 Different approaches for evaluating the in vitro bioactivity of bioceramics. different shapes, powders, pieces, pellets, etc. Because
bioactivity is a surface process, some authors propose to
increase the surface as much as possible to favor the process,
promotes a great reaction degree between the glass and that is, to use the samples as powders to increase their
SBF.90,91 reactivity. Consequently, the actual trends propose to evaluate
4.1.3. Parameters in the in vitro bioactivity tests. During the the materials as powders.86 However, some authors prefer to
in vitro bioactivity tests many parameters can be modified use the samples as pieces (pellets or monoliths) so they display
including the in assay solution composition (see Table 1), the large defined surfaces where it is possible the visualization of
static or dynamic conditions or the possible shape (powders, the HCA layer formation by characterization techniques such
compacts, etc.) of the evaluated materials. as the Scanning Electron Microscopy (SEM).
A limitation of SBF comes from the presence of tris buffer
since it is not a blood component and it tends to complex
calcium ions, which could influence on the bioactive process. 5. Techniques to verify a bioactive response
For this reason other approaches were attempted. For
instance, our group proposed the substitution of tris buffer In vitro bioactivity is evaluated by analyzing the HCA layer
by CO2/HCO32 buffer to produce so-called Carbonated formed or not on the biomaterial surface. Taking into account
Simulated Inorganic Plasma (CSIP) with a carbonate concen- that the size of the crystals of the calcium phosphate layer is
tration of 27 mM.84 In spite of these improvements the system very small at the beginning of the process, diffraction
exhibited higher experimental complexity that made us techniques, such as X-Ray Diffraction (XRD) or Electron
recommend it for the study of specific bioactivity mechanisms Diffraction (ED) in a Transmission Electron Microscope
more than for the evaluation of new possible bioactive (TEM) are scarcely useful, at least in the first stages of the
materials. The use of commercial solutions stable for large assays. However, as is observed in Fig. 8, for larger soaking
periods of time such as Hanks Balanced Salt Solution (HBBS)
times, diffuse diffraction bands and rings that can be assigned
has also be proposed.92
to nanocrystalline HCA can be observed by XRD and ED,
Fig. 6 collects different approaches proposed to perform the
respectively.
in vitro bioactivity tests. Comparing with classical tests
On the other hand, FTIR spectroscopy has revealed as a
indicated inside the rectangle, some improvements including
powerful technique to evaluate the in vitro bioactivity, since is
the stirring of solution, the renewal of solution at time
intervals or in a continuous way, the bubbling of gases (to very sensitive to the presence of minimum amounts of
obtain CSIP) or the addition of plasma proteins, such as, the phosphate groups. In addition, FTIR spectroscopy detects
albumin are indicated.85 the silanol groups on the unreacted glass surface, which play
The stirring condition is other parameter that influences the an important role in the bioactive process. Moreover, when
HCA formation process. A certain level of stirring will ensure HCA is formed, FTIR detects carbonate groups, and also allows
the solution homogenization facilitating the HCA deposi- detecting the HCA crystallization because the band at of
tion.86 However, an excessive stirring could hinder the amorphous phosphate at 565 cm21 is split in two bands at 563
deposition of the new phase. For this reason to carry out the and 602 cm21 characteristics of phosphate in a crystalline
tests with moderate orbital stirring (around 100 r.p.m.) is environment87 (see Fig. 8).
generally suggested, rather than under more vigorous mag- SEM coupled with Energy Dispersive X-ray (EDX) spectro-
netic or mechanical stirring. scopy are also powerful techniques for visualizing (SEM) the
During the evaluation of highly bioactive glasses, significant new layer formed on the bioactive surface and to obtain
changes on the concentration of the ionic species in solution information of the layer composition (EDX).
were found as a consequence of the leaching processes and the

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Fig. 7 Different mechanisms proposed for the in vitro formation of HCA layer on a bioactive glass under static (left) and dynamic (right) conditions.87

The characterization techniques, collected in Fig. 8, allow they bring a great amount of information that can be used to
the use of in vitro tests to assess the potential bioactivity of a improve the material features before be investigated in cell
material. If tests are negative, there is no need to continue with cultures and animal tests. At the bottom of the figure the HCA
cell cultures or in vivo tests. However, if the results are positive,

Fig. 8 Characterization techniques employed to evaluate the bioactive response of bioceramics after be soaked in SBF. Bottom of the figure: schematic representation
of the HCA layer formed on both a sol–gel glass and an ordered mesoporous material.

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Fig. 9 HRTEM micrographs and Fourier transform (FT) of a conventional sol–gel glass, a template glass and a mesoporous silica material. Relevant textural properties
of materials and the required time for exhibiting in vitro bioactivity are also included.27

layer formed on a bioactive sol–gel glass and an ordered pore walls of template glass is constituted by an ordered
mesoporous material are schematically depicted. arrangement of cavities that can be classified in different
crystalline systems in the same way that the atoms are
distributed in a crystalline solid. Relevant textural properties
of the three materials and the required times for exhibiting in
6. Some examples of bioactive materials
vitro bioactivity are also included in the figure.
In this section, two families of bioactive glasses will be For both families of glasses, the major features that
presented in a comparative way. The in vitro bioactivity of contribute to the in vitro bioactivity are the CaO content, the
conventional sol–gel glasses,77 which supposed an advance textural properties and the concentration of surface silanol
with respect to traditional melt glasses,93 will be compared groups. Regarding the calcium oxide concentration, a high
with mesoporous ordered template glasses26 able to be loaded amount of CaO decreases the network connectivity and
with biological active substances and exhibiting an extremely consequently improves the glass reactivity and bioactivity.
quick in vitro bioactive response. Template glasses show the same trend concerning the initial
formation of an ACP layer upon soaking in SBF. That is, high
6.1. Bioactivity of template glasses vs. conventional sol–gel amounts of Ca2+ released from x%SiO2–y%CaO–5%P2O5
glasses template glasses with high CaO contents i. e. y = 37% and
Textural and structural characteristics of mesoporous ordered 20% (denoted Si58m and Si75m by their SiO2 contents of x =
bioactive glasses, also called template glasses, explain the 58% and 75%, respectively, and ‘‘m’’ from mesoporous) leads
accelerated bioactive response compared with conventional to the fast formation of a thicker ACP layer compared with the
bioactive sol–gel glasses of analogous composition (Fig. 9). In template glass containing 10% of CaO (Si85m glass).27
fact, some template glasses exhibited a bioactive response However, template glasses show a different trend regarding
after 1 h of soaking (the fastest bioactive response ever the HCA crystallization. In effect, the earliest crystallization
reported for a bioactive material),94 whereas conventional sol– was observed in the template glass with 10% of CaO where the
gel glasses with analogous composition required 3 days to two bands of phosphate in a crystalline environment were
display HCA formation. These differences can be explained detected by FTIR after 4 h of soaking. Nevertheless, template
considering the higher values of specific surface area and pore glasses with 20% and 37% of CaO show the first traces of
volume in template glasses as well as the higher concentration crystalline phosphate after 24 h and 8 h, respectively. SEM
of silanol (Si–OH) groups on the template glasses surface. images show characteristic needle-shaped crystalline aggre-
Fig. 9 also includes High Resolution TEM (HRTEM) micro- gates of HCA after 16 h for Si85m and after 3 d in for the other
graphs of both types of glasses to visualize the structural two template glasses. Because of the in vitro bioactivity of a
differences at the atomic scale. As is observed, the amorphous material is related with the time required to obtain HCA,

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Fig. 10 SEM micrographs of Si85m after be soaked by different times in SBF.


The corresponding FTIR spectra are also displayed (amorph: amorphous, cryst:
crystalline).

Si85m is the more bioactive of the three glasses compared. The


fast bioactive response of Si85m was attributed to its higher
surface area (427 m2 g21) compared with Si75m (195 m2 g21)
Fig. 11 HRTEM micrographs corresponding to the in vitro bioactivity study of
and Si58m (393 m2 g21). In Fig. 10 the SEM micrographs and Si85m after 1, 4 and 8 h soaked in SBF. At 1 h the layer formed is composed by
the corresponding FTIR spectra of Si85m after different ACP as majority element and CDHA. After 4 h the CDHA proportion increases,
soaking times in SBF are shown. When the soaking time becoming the unique phase at 8 h.
increases, the glass surface is coated by a new material and the
band of ACP in the FTIR spectrum is split in two bands of
crystalline phosphate. On the other hand, Si58m with higher calcium content (37%
On the other hand, the pore structure was proposed as a CaO) and 2D hexagonal structure was the first bioceramic that,
possible factor influencing the high bioactive response of after soaking in SBF, exhibits the transition: ACP–OCP
template glasses. In this sense, Si85m shows a 3D-bicontin- (octacalcium phosphate)–CDHA, similarly to bone biominer-
uous cubic structure that could provide superior diffusion alization process. All bioceramics investigated up to date
transport mechanism compared with 2D-hexagonal mesopore developed CHDA through the direct crystallization of
structure of Si75m and Si58m. This fact could be responsible ACP,2,10,96 without formation of OCP, an intermediate phase
of the quicker bioactive response of Si85m. However, this is in the natural bone biomineralization.97,98 OCP is a metastable
difficult to elucidate because when comparing the in vitro phase and it precipitate only when the crystallization pH is
behavior of template glasses, their composition, textural below 7.0. Si58m glass exhibits high calcium content and high
properties and structure are varying together, which impede surface area (195 m2 g21), both factors providing the requisites
to identify the governing factor. To clarify that, a glass with for a very high reactivity. Consequently, a larger ion
identical composition to Si85m was synthesized in different interchange between Ca2+ and H3O+ ions takes place leading
experimental conditions to obtain a 2D-hexagonal structure.95 to a local pH of 6.7 during the first stages, which leads the OCP
That way in vitro tests in template glasses with identical precipitation. On the contrary, this local acid pH does not
composition but different pore structure (3D-bicontinuous occur in the conventional sol–gel glasses surface, where pH is
and 2D-hexagonal) were carried out. Both glasses exhibited always .7.4, identical at the surrounding fluid during the full
identical bioactive behavior, revealing that differences in bioactive process, which explains why OCP was never observed
mesopore ordering are not decisive for the in vitro response in this family of glasses.
of template glasses when composition and textural properties Biomimetic bone-like in vitro mineralization of Si58m was
are equivalent.90 investigated by HRTEM (Fig. 12). After 1 h in SBF, the glass is
coated by a large amount of ACP with a Ca/P molar ratio of 1.2.
6.2. Mechanisms of bioactivity in template glasses This event, commonly observed in bioactive sol–gel glasses,
A detailed study by HRTEM has shown notable differences corresponds to the step 4 of the bioactive mechanism
between the in vitro behavior of Si85m and Si58m glasses proposed by Hench that will be explained later. After 4 h of
exhibiting different composition, structure and textural incubation, nanocrystalline oval biphasic nuclei of around 12
properties. HRTEM study of Si85m, low in CaO (10%) and nm width and 18 nm length and a Ca/P molar ratio of 1.3,
with higher textural properties shows the formation of identified as OCP with a small fraction of CDHA were
nanocrystalline calcium deficient hydroxyapatite (CDHA) after observed. The transformation from oval OCP nuclei to
only 1 h in SBF (see Fig. 11). Their 3D-bicontinuous cubic needle-shaped CDHA nanocrystals is evident at 8 h and still
structure provides not only high surface area and pore volume, clear at 48 h.
but also facilitates the ionic exchange with the surrounding Similarity, the in vivo maturation of calcium phosphates and
medium increasing the mass transport and diffusion pro- the in vitro biomimetism of template glasses are strongly
cesses. This material exhibit the fastest apatite kinetic related with the high Ca2+ content and an open porosity in
formation observed for an in vitro biomimetic process. glasses. This enforced us to reformulate the bioactivity stages
due to the unique physicochemical characteristics of the

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to their higher and accessible porosity and surface area, which


speeds up the surface reactivity. Thus, a higher H+ incorpora-
tion is detected on template glasses, producing (ii) a higher
density of silanol groups on their surface. (iii) The polycon-
densation of Si–OH groups to form hydrated silica gel is
somewhat different in both cases. For template glasses, a
highly protonated silica gel is formed leading to an acid local
pH in the surface of 6.7. However, the conventional sol–gel
glasses surface exhibit always along the assays a basic pH ¢
7.4, identical to the in vitro fluid. (iv) Bigger amounts of ACP
are precipitated on template glasses. (v) The crystallization of
ACP by incorporation of Ca2+ and HPO422 ions to form OCP
takes place only in template glasses. The acidic surface of
template glasses allows the formation of OCP in the first
hours. (vi) For template glasses, the OCP maturation into
CDHA takes place through a dehydration process, which
Fig. 12 HRTEM images of S58m after being soaked in SBF. After 1 h ACP is
observed. At 4 h in SBF, nanometric oval nuclei constituted by OCP and CDHA
occurs only within small OCP crystallites; the hydrolysis
are detected within the ACP matrix. After 8 h needle shaped CDHA, more clear reaction of the PO432 and HPO422 is the critical chemical
at 48 h, crystallizes within the ACP matrix. transformation of OCP to CDHA. For conventional bioactive
glasses a direct crystallization of ACP occurs by incorporation
of OH2 and CO322 ions. The time period for the CDHA
template glasses surface. Thus, the CDHA formation mechan- formation is very different in both types of glasses. For
ism on template glasses is similar to that proposed by Hench conventional sol–gel glasses, CDHA formation takes place after
for conventional bioactive glasses. However, there are sig- approximately 3 days in SBF, whereas for template glasses it
nificant differences that lead to a biomimetic behavior in requires only 8 h, or even lower times.
template glasses.99–102 Fig. 13 shows the proposed bioactivity 6.3. Some mechanisms of bioactivity proposed for bioactive
mechanism for mesoporous template glasses by comparing glasses
with proposed for bioactive glasses.
As is observed, the main differences in the bioactive process Fig. 14 shows the sequence of reactions on the surface of a
steps are: (i) the exchange of Ca2+ in glass with H+ in the conventional bioactive glass when in contact to physiological
fluids leading to the new bone formation.1 The first 5 stages
solution is quicker and more intense for template glasses due
can be reproduced in vitro. In highly bioactive glasses 1–3

Fig. 13 Bioactive mechanisms for conventional sol–gel glasses1 compared to template glasses.103 Approximated scales of time are included.

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Fig. 14 Sequence of 11 stages taking place on the bioactive glass surface when in contact with physiological fluids leading to the new bone formation.

stages overlap with 4 and 5, and thus HCA is formed in few phosphorous binds to calcium forming Si doped b-TCP
days. For template glasses, the HCA formation, via an OCP nanocrystals. Thus, in P-containing glass, the Ca2+ leaching
intermediate phase, is still quicker, and can be detected after is hindered impeding the formation of new silanol groups and
just a few hours.103 the increasing the solution supersaturation. Consequently,
In Fig. 15 different mechanisms of formation of the HCA longer time was required to form ACP, but once formed, b-TCP
layer are compared, including those of Hench,1 Salinas et al.87 nanocrystals act as crystallization nuclei accelerating the HCA
(Fig. 7) and Izquierdo et al.103 (Fig. 13). In addition, other two crystallization.
mechanisms proposed by Kokubo et al.104 and Vallet-Regi
et al.88 are included. In 1992, Kokubo et al. stated that the
most important event in the in vitro formation of HCA on CaO–
P2O5–SiO2 glasses was the leaching of Ca2+ ions, which
7. Positive aspects of bioactive materials for
promoted the formation of extra Si–OH and increase the the scaffolds manufacture
saturation of solution, both factors favoring the HCA forma-
Tissue engineering is based on three basic pillars: scaffolds,
tion. Once the new layer is formed, collagen fibers that reach
cells and signals.105,106 In this regard, second generation
the implant trying to encapsulate it find the HCA layer forming
bioceramics, i.e. bioactive or biodegradable, were profusely
new bone. On the other hand, in 2005 Vallet-Regi et al.
investigated in the last few years for the production of
described the strong effect of variations in the composition of
scaffolds for bone tissue engineering. The use of bioactive
conventional sol–gel glasses on the new layer formation
mechanism. Thus, for a phosphorous-free SiO2–CaO sol–gel materials for the scaffold manufacture has several advantages
glass the ACP was formed just in a few hours, but the HCA including the mechanical stability provided by the bioactive
formation required around 7 days. On the other hand, when bond, and cell attachment and proliferation favored by their
5% of P2O5 was included in the glass composition, 2 days were osteconductive capability.
required for the ACP formation, but nanocrystalline HCA was Besides bioactivity, scaffolds must comprise a hierarchical
detected after only 4 days.89 Therefore the presence of and interconnected porosity close to 90% analogous to
phosphorous accelerated the bioactive response. When analyz- bone.107–111 Fig. 16 shows a bioceramic scaffold functionalized
ing these different behaviors by HRTEM it was found that to reach specific interactions with biomolecules and drugs.

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Fig. 15 Different mechanisms proposed for the formation of the new layer of HCA on the surface of bioactive ceramics.

The relative sizes of elements involved in osteogenesis are also First, the scaffold must contain giant pores, visible with the
included. As observed, a scaffold must include three different human eye, with sizes ranging from 150 to 450 mm or even
levels of porosity to satisfy specific physiological functions. greater than that. These pores are necessary for the cells

Fig. 16 Construct designed for bone tissue engineering composed by a bioceramic scaffold interacting with signals and cells. The relative sizes of species involved in
bone formation and important pore size regions that must include a scaffold for fulfilling specific physiological functions are also included.

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colonization and vascularization, that is, formation of blood polymer templating, to obtain the injectable paste, and RP to
vessels, for the nutrients supply to the new formed tissues. obtain the 3D piece lead to the bioactive scaffold with the
Besides, macropores under 20 mm are needed for capillary three levels of required porosity. (Fig. 16).
internal growth and interactions between the cells and the Results in this field were reached in pure silica (SiO2)
matrix. Finally, the presence of mesopores ranging from 2 to mesoporous materials with SBA-15 structure. SBA-15 is a
50 nm allows decorating the scaffolds with molecules with scarcely bioactive material, but after being loaded with
biological activity that present sizes in this region. Thus, osteostatin, produced excellent in vitro results in MC3T3-E1
osteogenic substances such as growth factors, peptides and osteoblast cell line,118 and in rabbit femur cavity defect in both
hormones can be included in the scaffolds, but also they can healthy8 and osteoporotic rabbits.119 These in vitro and in vivo
be loaded with drugs for the treatment of pathologies such as results show the very promising future of osteostatin loaded
bone infection or cancer. silica mesoporous materials for bone repair and regeneration
This porosity implies a certain sacrifice of their mechanical technologies. In addition, they are a good example of how a
properties which limit the clinical uses of the constructs bioceramic can be noticeably upgraded with the addition of a
formed the bioceramic scaffold decorated with signals and signaling biomolecule.
cells. Several authors proposed the addition of certain On the other hand, results in binary SiO2–P2O5 mesoporous
polymers such as poly(caprolactone) to obtain composite scaffolds were obtained producing better biocompatible
scaffolds with sponge-like mechanical properties.112 response and less cellular damage than pure silica materi-
Furthermore, a stimuli-responsive behavior of the construct, als.101 The highly bioactive mesoporous glasses in the ternary
so that it can modify their properties in response to external SiO2–CaO–P2O5 system are the first and more widely studied
stimuli is also pursued. For instance, the construct included, template glasses.102,120–125 Significant features of this family of
as an extra feature, the capacity of release an antibiotic when compounds has been explained in the section 6.
an infection is detected. In addition, scaffolds made with quaternary glasses, where
Of all the employed materials for the fabrication of 3D the fourth element respect the ternary system is added with
scaffolds for bone injures treatment, bioactive ceramics are therapeutic aims, were fabricated. Thus, quaternary glasses
excellent candidates due to their similarities with the based in 80%SiO2–15%CaO–5%P2O5 glass to which amounts
inorganic component of bone. As it was previously mentioned (from 0.2% to 7%) of a fourth oxide were added.126 Ce3+ Ga3+
some template glasses compositions are the synthetic materi- or Zn2+ were selected as therapeutic ions because their
als with faster in vitro bioactive response. Furthermore, these beneficial biological properties. Thus, Cerium favors the
glasses exhibit high surface area and pore volume with a very osteoblast growth, reduces the enamel demineralization and
narrow pore size distribution, which make possible a great is neuroprotective; Gallium inhibits the osteoclasts activity,
capacity and a homogenous behavior of material in terms of increases the bone calcium content improving the bone
biomolecules adsorption and release. Therefore, processing mechanical properties, and is antimicrobial and Zinc is a
these materials by methods that allow obtaining macroporos- potent inhibitor of osteoclasts resorption, stimulates the bone
ity without destroying their intrinsic mesoporosity is an formation and is also antimicrobial.127,128 In general, for
interesting subject in bone tissue engineering research.113 moderate substitutions, the scaffolds exhibited in vitro
Many conformation methods of scaffolds can be used bioactivity, mesoporous order and textural properties some-
including porogens that melt, like wax, or dissolve like sugar what smaller than in the unsubstituted parent glass, but
or salt,114 as well as, by electrospinning, supercritical proces- useful to be clinically applied. These scaffolds based on
sing, and freeze-drying from suspensions using replicas of template glasses are good candidates for bone tissue engineer-
porous sponges.115 However, to obtain porous scaffolds that ing because they include as extra property the added value of
maintain the small particle size of the bioactive and substituents.
biodegradable ceramics is necessary to use methods that do
not need high temperatures. This approach has an extra
advantage because allows the inclusion of thermal sensitive
8. Future perspectives
biomolecules in the same processing step. In this regards it
was proposed the synthesis of scaffolds by rapid prototyping Clinicians were always more confident in autografts, which
(RP) 3D printing.116 This method allows the preparation of 3D they consider the gold standard, allografts or xenografts than
scaffolds with complex geometries and fine structures together in synthetic bioactive materials. In fact, they were indicating to
with porosity control. In addition, this approach can start from us basic investigators the pathway to follow. These biomater-
the tomography information of the bone tissue to be repaired. ials of biological origin have a porous structure optimized
Then, and by using computed assisted design (CAD) the throughout millennia of evolution and they contain signals
appropriate scaffold for each clinical application can be and cells, basic pillars of which today we know as tissue
obtained. A paste including the bioactive template glass is engineering. However, these materials of biological origin
prepared to load in the injector to mould a scaffold with present problems of morbidity, disease transmission and high
previously designed porosity.117 Thus, a combination of costs that totally justify the research efforts into new synthetic
methods such as sol–gel, for the synthesis of template glasses, bioactive materials.

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