Desripción PLC MKII

2010-10-25 PLC Programme, ROC L830 and ROC L630 (Bosal cabin) Tier 3
PLC-PROGRAMME EXPLANATION
DRILLRIG TYPE: ROC L830 and ROC L630

PLC TYPE: IFM CR0200/CR0020
PLC PART NUMBER: 3176 0001 50/3176 0001 55
INDEX
INDEX........................................................................................................................................................................1
1. GENERAL FUNCTIONS ......................................................................................................................................2
1.1 Power supply......................................................................................................................................................2
1.2 Engine cranking.................................................................................................................................................2
1.3 Start Conditions for diesel engine.......................................................................................................................2
1.4a Pump 4 unload .................................................................................................................................................2
1.4b Compressor blow off valve................................................................................................................................2
1.5 Hydraulic oil pre-heating....................................................................................................................................2
1.6 Indication light for hydraulic jack (option) .........................................................................................................2
1.7 Diesel filler pump stop .......................................................................................................................................3
2. TRAMMING FUNCTIONS ..................................................................................................................................3
2.1 Tramming low speed..........................................................................................................................................3
2.2 Tramming high speed ........................................................................................................................................3
3. DRILLING FUNCTIONS......................................................................................................................................3
3.1 Dust Collector, suction control ...........................................................................................................................3
3.2 HECL-pump.......................................................................................................................................................3
3.3 Spray greasing activation (option) ......................................................................................................................4
3.4 Anti-jamming activated by high rotation pressure...............................................................................................4
3.5 Feed lever, logic direction when anti-jamming is active......................................................................................5
3.6a Low percussion with function self-holding........................................................................................................5
3.7a High percussion with function self-holding.......................................................................................................5
3.6/3.7b Deactivation of magnetic holding for drill lever ..........................................................................................6
3.8 Impact hour counter ...........................................................................................................................................6
3.9 Automatic drill stop function..............................................................................................................................6
3.10 Water mist system (option)...............................................................................................................................6
4. RAPID FEED STOP FUNCTIONS .......................................................................................................................7
4.1 Rapid feed stop, forward.....................................................................................................................................7
4.2 Rapid feed stop, backwards, at break out position ...............................................................................................7
4.3 Rapid feed stop, backwards, at magazine level....................................................................................................7
4.4 Rapid feed stop, backwards, max........................................................................................................................7
5. ROD HANDLING FUNCTIONS...........................................................................................................................8
5.1 Open Gripper .....................................................................................................................................................8
5.2 Guide grip..........................................................................................................................................................8
5.3 Hard grip............................................................................................................................................................8
5.4 RHS, arm towards drill-centre with closed grippers (Tube in grippers) ...............................................................8
5.5 RHS, arm towards drill-centre with open grippers ..............................................................................................9
5.6 RHS, arm towards carousel with closed gripper (Tube in grippers) ...................................................................10
5.7 RHS, arm towards carousel with open gripper ..................................................................................................11
5.8 RHS, carousel rotation, clockwise.....................................................................................................................12
5.9 RHS, carousel rotation, anti-clockwise..............................................................................................................12
6. MONITORING FUNCTIONS.............................................................................................................................12
6.1 Low hydraulic oil level, engine shut down ........................................................................................................12
6.2 High hydraulic oil temperature .........................................................................................................................12
6.3 High compressor temperature ...........................................................................................................................12
Page 1 of 12
Function Signal from/position Input/status Output Valve/relay
1. GENERAL FUNCTIONS
1.1 Power supply
S139/Ignition ON K11
Fuse F13-F23/ON + 24V +24V
X1/100 - ground connection
• When ignition key S139 is in position I, ignition ON, relay K11 is activated to allow power supply to
fuse F13, F15-F22. Fuse F14 and F23 are powered directly aside from the K11 relay.
1.2 Engine cranking

S130/Tramming pos. D552-CH2/ON X11-13/ON Y121A
X17-1/ON Y121B
S180/Compressor load D552-CH9/OFF X18-8/OFF Y210A OFF
E-stops S132A, S132B
not activated X10-8/ON
S139/Engine start D550-CH3/ON
B336/Pressure preventing X13-4/OFF X11-4/ON K5A
1.3 Start Conditions for diesel engine

B366A,B/Compressor temp. X16-6,7 (<~17.5mA)
B362/Hydraulic oil temp. X16-5 (<~15mA)
B143/Hydraulic oil level X11-8/ON X11-3/ON K200
1.4a Pump 4 unload

S139/Engine start D550-CH3/ON X17-1/OFF Y121B OFF
S139/Ignition D550-CH4/ON X17-1/ON Y121B
• When the ignition switch S139 is release from starting position and re-springed back to the ignition
position, the output X17-1 will be ON three minutes after the diesel motor has reached a revolution of
1150 rpm.
1.4b Compressor blow off valve

S139/Engine start D550-CH3/ON X17-1/OFF Y121B OFF
S139/Ignition D550-CH4/ON X17-1/ON Y121B
X17-16/ON Y186
• When the ignition switch S139 is released from starting position and re-springed back to ignition position,
the output X17-16 will be ON three minutes after the diesel motor has reached a revolution of 1150 rpm.
1.5 Hydraulic oil pre-heating

S130/Pre-heating position D552-CH4/ON X11-13/ON Y121A
X17-1/ON Y121B
X11-12/ON Y120A
1.6 Indication light for hydraulic jack (option)

B184/Dis-ACTIVE X11-1/OFF Indication in display
• The indication symbol in display only inform about the position of the hydraulic jack. Tramming with
the jack down is not possible.
Page 2 of 12
1.7 Diesel filler pump stop
B352/Diesel level X13-6/appox. 23.5V X11-2/OFF K18 OFF
• Filler pump relay K18 connected to PLC output X11-2 is activated when the analogue signal read from
PLC input X13-6 is less than appox. 23.5V.
2. TRAMMING FUNCTIONS
2.1 Tramming low speed
S130/Tramming pos. low D552-CH2/ON X11-13/ON Y121A
X17-1/ON Y121B
X11-1/ON Y169
S121/Chair in position D550-CH2/ON
B184/Active X11-1/ON
S174/S175/Activated D553/CH13 or 14/ON X10-9/10/ON Y206
X10-11/12/ON Y207
2.2 Tramming high speed

S130/Tramming pos. high D552-CH3/ON X11-13/ON Y121A
X17-1/ON Y121B
X11-1/ON Y169
X11-14/ON Y122
S121/Chair in position D550-CH2/ON
B184/Active (option) X11-1/ON
S174/S175/Activated D553/CH13 or 14/ON X10-9/10/ON Y206
X10-11/12/ON Y207
3. DRILLING FUNCTIONS
3.1 Dust Collector, suction control
S130/Drilling pos. D552-CH1/ON X18-2/ON Y250
B118/RHS-arm in carousel X10-5/ON
S180/Compressor load (not PLC based condition)
S181/Suction pos. D551-CH12/ON
S446/Low or High Imp. D550-CH9/10/ON X18-7/ON Y253
• When Impact is shut OFF there is a 4 seconds delay before X18-7 goes OFF and suction stops.
3.2 HECL-pump
S130/Drilling pos. D552-CH1/ON
S446/Low or High Imp. D550-CH9/10/ON X11-16/ON Y165
• The HECL-pump Y165 works for an extended time after impact switch S446 have been shut-off after
drilling, the time delay can be adjusted via the HEC3 display.
Page 3 of 12
3.3 Spray greasing activation (option)
S449/Manual pos. D554-CH10/ON X15-8/ON Y552A
X16-11/ON Y552B
3.4 Anti-jamming activated by high rotation pressure

S446/Low or High Imp. D550-CH9/10/ON
B262/Not activated X16-16/OFF
B134/ACTIVE X11-6/ON X11-11/ON Y109
B134/De-activated X11-6/OFF X11-11/OFF Y109 O FF
X11-15/OFF Y101C OFF
X12-1/OFF Y210B OFF
……4 sec….. X11-15/ON Y101C
X12-1/ON Y210B
• Input X11-6 must be ON for a minimum of 0.8 sec in order to result in output Y11-11.
• Y11-11 will remain active for a minimum of 2 sec or until the rotation pressure drops below the setting
of sensor B134.
• When anti-jamming has been de-activated low feed pressure and low air pressure will be activated for 4
sec. before going to high feed pressure and full air pressure.
• When feed backwards is automatically activated during anti-jamming, impact will be OFF
mechanically. Since the drill bit extends out when feeding backwards and the impact piston won’t get
any contact with the drill bit, so no impact is carried out when feeding backwards.
Page 4 of 12
3.5 Feed lever, logic direction when anti-jamming is active
S130/Drilling pos. D552-CH1/ON X11-1/OFF Y169 OFF
B134/ACTIVE X11-6/ON X11-11/ON Y109
B262/ACTIVE X16-16/ON X11-11/OFF Y109 OFF
• Pulling the drill lever to feed backwards position activates B262. This will block the anti-jamming
output X11-11 to allow logic function of the drill lever.
3.6a Low percussion with function self-holding

Magnetic holding on rotation clockwise and feeding forwards can only be achieved when the control lever is
being pulled to the end position, pulling the lever only half way and then release would result in lever springed
back to the neutral position.
S452/Rapid feed mode off D550-CH11/OFF D550-CH7/ON Y179A
D550-CH8/ON Y179B
D550-CH15/ON H452
S446A/Low impact D550-CH9/ON X17-14/ON Y116
D550-CH16/ON H446
• To activate impact/flushing, press S446A for longer than 0.5 sec, pressing the button once more for
shorter than 0.5 sec would deactivate impact/flushing and the lever returns to the neutral position.
• Diode H446 gives blinking signals when drilling with low impact.
3.7a High percussion with function self-holding

S452/Rapid feed mode off D550-CH11/OFF D550-CH7/ON Y179A
D550-CH8/ON Y179B
D550-CH15/ON H452
S446A/Low impact D550-CH9/ON X17-14/ON Y116
D550-CH16/ON H446

S446B/High impact D550-CH10/ON X11-15/ON Y101C
X12-1/ON Y210B
X17-13/ON Y115
X17-14/ON Y116
D550-CH16/ON H446
• To shift to high impact from low impact, press S446B for longer than 0.5 sec, pressing the button once
more for shorter than 0.5 sec would deactivate impact/flushing and the lever returns to the neutral
position.
• In order to allow the impact air pressure to build up there is a 2 sec. delay for the actual activation of
high impact/flushing after releasing switch S446B.
• When changing back to low impact, press the low impact pressure switch S446A longer than 0.5 sec,
otherwise the impact will be shut off.
• When switch S446B is activated, valve Y101C for high feed pressure, valve Y210B for high
compressor pressure and valves Y115 and Y116 for full air pressure for the DTH hammer are
activated.
• Diode H446 gives stable signal when drilling with high impact.
• The described sequence is the normal way of operating. It is possible to start directly on High Impact
by holding the impact switch S446B for longer than 0.5 sec.
Page 5 of 12
3.6/3.7b Deactivation of magnetic holding for drill lever
S453/Magnets off drill lever D550-CH12/ON
OR
S452/Rapid feed mode D550-CH11/ON D550-CH7/OFF
D550-CH8/OFF
3.8 Impact hour counter

S446/Impact pos. D550-CH9/10/ON parameter in software
• As long as either of the impact switches S446A and S446B is activated, the PLC sends signals to the
HEC-3 program in the display so the timer would keep counting.
3.9 Automatic drill stop function

parameter in software/Active X17-13/OFF Y115 O FF
X17-14/OFF Y116 OFF
D550-CH7/OFF
D550-CH8/OFF
D550-CH15/OFF
X12-2/ON Y178
• Engine rpm will be lowered to 1500 rpm.
• The drill lever is automatically shifted to rapid feed/threading mode when the desired drill depth/length
is reached.
3.10 Water mist system (option)

S446A/Reduced flush air D550-CH9/ON
AutomaticÆ S448/Middle pos D554-CH4/ON X17-11/ON Y112A
X17-10/ON Y112C*
ManualÆ S448/Upper pos D554-CH3/ON X17-11/ON Y112A
X17-12/ON Y112B
X17-10/ON Y112C*
• Valve Y112C is activated if the 400 litre water-mist system is used.
Page 6 of 12
4. RAPID FEED STOP FUNCTIONS
4.1 Rapid feed stop, forward
S452/Rapid feed mode D550-CH11/ON X12-2/ON K178
D550-CH7/OFF
D550-CH8/OFF
D550-CH15/OFF
software stop X17-2/ON Y150
4.2 Rapid feed stop, backwards, at break out position

D550-CH7/OFF
D550-CH8/OFF
D550-CH15/OFF
S113/Take up rod string D551-CH9/ON
software stop X16-10/ON *Y149
*Y149 only activated for 2 seconds.
4.3 Rapid feed stop, backwards, at magazine level

D550-CH7/OFF
D550-CH8/OFF
D550-CH15/OFF
S113/Take up rod string D551-CH9/ON
software stop X16-10/ON *Y149
*Y149 only activated for 2 seconds.
4.4 Rapid feed stop, backwards, max

D550-CH7/OFF
D550-CH8/OFF
D550-CH15/OFF
software stop X16-10/ON Y149
• The stop signals come from HEC-3 program,

and all the stop distances can be set in the
display. The signal is then sent to the PLC for 4.1
stop activation while waiting for the other co-
4.2
existing conditions. When the value entered
equals to the distance measured through the 4.3
depth encoder, and all the other PLC input
4.4
conditions are met, PLC would activate the
rapid feed stop solenoid. See the figure to the
right for the corresponding input to each stop.
Page 7 of 12
5. ROD HANDLING FUNCTIONS
5.1 Open Gripper
S446/Impact switch off D550-CH9/10/OFF
B379/Operator seat active D550-CH1/ON
S111/Top button pushed D550-CH6/ON X12-3/ON Y300
5.2 Guide grip

B120/RHS-arm in drill centre X10-3/ON
S111/RHS lever in neutral D551-CH2/3/4/5/6/OFF
..….0.5 sec…. X12-8/ON Y306
• The activation of Y306 is delayed 0.5 sec by the PLC.
5.3 Hard grip

• Hard grip is the normal condition. No active inputs or outputs are required. Exceptions are Open
gripper and Guide grip.
5.4 RHS, arm towards drill-centre with closed grippers (Tube in grippers)

B379/ACTIVE D550-CH1/ON
S111/Arm to drill centre D551-CH3/ON
Outlet hatch opens X15-4/ON Y310
Arm movement starts X12-5/ON Y301B

Halfway sensor B119/ACTIVE X10-2/ON
Arm movement stops X12-5/OFF Y301B
OFF
Gripper rotation starts towards drill centre X16-12/ON Y311B

Timer delay 3 sec after B119 is activated…
Gripper rotation stops mechanically X16-12/ON Y311B
Arm movement continues X12-5/ON Y301B
Outlet closes X15-4/OFF Y310 OFF

Arm in drill centre B120/ACTIVE X10-3/ON
Arm movement stops mechanically X12-5/ON Y301B
Gripper rot. stopped mechanically X16-12/ON Y311B

Sequence complete
• The output X12-5 and X16-12 remain activated until the sequence is completed although the function
is stopped mechanically.
Page 8 of 12
5.5 RHS, arm towards drill-centre with open grippers

S111/Arm to drill centre D551-CH3/ON
S111/Push the top button D551-CH6/ON
Outlet hatch is closed X15-4/OFF Y310 OFF
Rod grippers open X12-3/ON Y300
Arm movement starts X12-5/ON Y301B

Half way sensor B119/ACTIVE X10-2/ON
Arm movement stops X12-5/OFF Y301B
OFF
Gripper rot. starts toward drill centre X16-12/ON Y311B

Gripper rot. stops mechanically X16-12/ON Y311B
Arm movement continues X12-5/ON Y301B

Arm in drill centre B120/ACTIVE X10-3/ON
Arm movement stops mechanically X12-5/ON Y301B
Gripper rot. stopped mechanically X16-12/ON Y311B

Sequence complete
• The output X12-5 and X16-12 remain activated until the sequence is completed although the function
is stopped mechanically.
Page 9 of 12
5.6 RHS, arm towards carousel with closed gripper (Tube in grippers)
B178/Dis-ACTIVE X16-1/OFF
S111/Arm to carousel pos. D551-CH2/ON
Outlet hatch opens X15-4/ON Y310
Arm movement starts X12-4/ON Y301A

Halfway sensor B119/ACTIVE X10-2/ON
Arm movement stops X12-4/OFF Y301A OFF
Gripper rot. towards carousel starts X18-1/ON Y311A

Gripper rot. stops mechanically X18-1/ON Y311A
Arm movement continues X12-4/ON Y301A

Magazine sensor B118/ACTIVE X10-5/ON
Arm movement stops mechanically X12-4/ON Y301A
Gripper rot. stopped mechanically X18-1/ON Y311A
Outlet hatch is closed. X15-4/OFF Y310 OFF

Sequence complete
• The output X12-4 and X18-1 remain activated until the sequence is completed although the function is
stopped mechanically.
• Outlet hatch will remain opened until last condition is fulfilled (B118 activated).
Page 10 of 12
5.7 RHS, arm towards carousel with open gripper
S111/Push the top button. D551-CH6/ON
S111/Arm to carousel pos. D551-CH2/ON
Outlet hatch is closed X15-4/OFF Y310 OFF
Open grippers X12-3/ON Y300
Arm movement starts X12-4/ON Y301A

Halfway sensor. B119/ACTIVE X10-2/ON
Arm movement stops X12-4/OFF Y301A OFF
Gripper rot. towards carousel starts X18-1/ON Y311A

Gripper rot. stops mechanically X18-1/ON Y311A
Arm movement continues X12-4/ON Y301A

Arm in carousel B118/ACTIVE X10-5/ON
Arm in carousel stops mechanically X12-4/ON Y301A
Gripper rot. stopped mechanically X18-1/ON Y311A

Sequence complete
• The output X12-4 and X18-1 remain activated until the sequence is completed although the function is
stopped mechanically.
Page 11 of 12
5.8 RHS, carousel rotation, clockwise
OR
B119/RHS-arm in mid pos. X10-2/ON
S111/Pos, to the left. D551-CH4/ON
Rotation starts B183/ACTIVE X13-1/ON X15-2/ON Y303A
Rotation stops B183/ACTIVE X13-1/ON X15-2/OFF Y303A OFF

Sequence complete
• To index additional steps, S111 can be kept in position.
5.9 RHS, carousel rotation, anti-clockwise

OR
B119/RHS-arm in mid pos. X10-2/ON
S111/Pos, to the right. D551-CH5/ON
Rotation starts B182/ACTIVE X14-8/ON X15-1/ON Y303B
Rotation stops B182/ACTIVE X14-8/ON X15-1/OFF Y303B
OFF

Sequence complete
• To index additional steps, S111 can be kept in position.
6. MONITORING FUNCTIONS
6.1 Low hydraulic oil level, engine shut down
B143/Open contact X11-8/OFF X11-3/OFF K200 OFF
6.2 High hydraulic oil temperature

B362/90°C X16-5 X11-3/OFF K200 OFF
6.3 High compressor temperature

B366/130°C X16-7 X11-3/OFF K200 OFF
• For all the functions mentioned above, loss of X11-3 deactivates the start engine relay K200. When
K200 is not activated, it is connected to the ground, thus shutting down the engine.
Page 12 of 12

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2010-10-25 PLC Programme, ROC L830 and ROC L630 (Bosal cabin) Tier 3

DRILLRIG TYPE: ROC L830 and ROC L630

1.2 Engine cranking

1.3 Start Conditions for diesel engine

1.4a Pump 4 unload

1.4b Compressor blow off valve

1.5 Hydraulic oil pre-heating

1.6 Indication light for hydraulic jack (option)

2.2 Tramming high speed

3.4 Anti-jamming activated by high rotation pressure

3.6a Low percussion with function self-holding

3.7a High percussion with function self-holding

3.8 Impact hour counter

3.9 Automatic drill stop function

3.10 Water mist system (option)

• Valve Y112C is activated if the 400 litre water-mist system is used.

4.2 Rapid feed stop, backwards, at break out position

4.3 Rapid feed stop, backwards, at magazine level

4.4 Rapid feed stop, backwards, max

• The stop signals come from HEC-3 program,

5.2 Guide grip

5.3 Hard grip

S130/Drilling pos. D552-CH1/ON X11-1/OFF Y169 OFF

5.5 RHS, arm towards drill-centre with open grippers

• To index additional steps, S111 can be kept in position.

5.9 RHS, carousel rotation, anti-clockwise

• To index additional steps, S111 can be kept in position.

6.2 High hydraulic oil temperature

6.3 High compressor temperature

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