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Contents
Exploded view 2
Parts list for standard and wheel motor 3
Disassembly, standard and wheel motor 5
Reassembly, standard and wheel motor 7
Disassembly, bearing pack 9
Reassembly, bearing pack 10
How to order replacement parts 14
Exploded view
Plug/O-ring
8
2 EATON Char-Lynn VIS 45 series standard and wheel motors parts and repair manual C-MOLO-TM007-E1 September 2015
VIS standard and wheel motors - 45 series
Parts list
EATON Char-Lynn VIS 45 series standard and wheel motors parts and repair manual C-MOLO-TM007-E1 September 2015 3
VIS standard and wheel motors - 45 series
Parts list
2-3/4inch dia.
32 tooth
70mm dia. splined shaft
22 tooth 8d
splined shaft
2-5/8 inch dia. 8c
straight shaft
8a
Ring, retaining
1 Bearing Housing, bearing
3 standard mount
Seal
4 2a
Bearing
5 60mm dia.
tapered shaft
8b
Front retainer
6
Screw Seal, protector
11 7
Housing, bearing
wheel mount
2b
Screw O-ring
11 10
O-ring
10
4 EATON Char-Lynn VIS 45 series standard and wheel motors parts and repair manual C-MOLO-TM007-E1 September 2015
VIS standard and wheel motors - 45 series
Disassembly
Tools required
• 1/4 in hex key
• 3/16 in hex key
• 5/8 in hex key (end ported motor only)
• Torque wrench – 200 Nm (150lb-ft) capacity
Cap screw
Cap screw
Seal
Seal
EATON Char-Lynn VIS 45 series standard and wheel motors parts and repair manual C-MOLO-TM007-E1 September 2015 5
VIS standard and wheel motors - 45 series
Disassembly
Disassembly
Geroler
Check balls
Drive
Flange
Face seal
Figure 1
6 EATON Char-Lynn VIS 45 series standard and wheel motors parts and repair manual C-MOLO-TM007-E1 September 2015
VIS standard and wheel motors - 45 series
Reassembly
Shuttle
piston
Spring
18 Shuttle piston Plug/
19 O-ring
Spring
18 Plug 8
Spring
Plug/O-ring Dash pot 10
21
Poppet
20 Shims
Poppet 9
20 Poppet
Dash pot 11
21 O-ring
Figure 2
Reassembly
Note: Important:
Always use new seals when reassembling hydraulic motors. Refer to parts list for During reassembly, lubricate the new seals with a petroleum jelly such as
seal kit number and replacement parts. Vaseline®. Also lubricate machined surfaces with clean hydraulic fluid.
6. Install one poppet, spring and dash pot into shuttle valve bore 10. Install one shuttle valve threaded internal hex plug with o-ring.
from valve plate side of end cap. Shuttle plug threads may have light coat of oil or preservative.
7. Install non-threaded plug with o-ring into end cap shuttle valve Torque plug to 37-45 Nm [324-396 lb-in].
bore. O-ring and plug are to be lightly coated with petroleum 11. For a motor with low pressure relief valve, install poppet,
jelly to ease assembly and plug should be inserted flush with shims, spring and plug. Plug threads may have light coat of oil
end cap mounting surface. or preservative. Torque plug to 23-29 Nm [207-253 lb-in].
8. Install shuttle piston from opposite end of shuttle 12. For a motor without low pressure relief valve, install plug with
valve cavity. o-ring and torque plug to 23-29 Nm [207-253 lb-in].
9. Install one shuttle valve poppet, spring and dash pot
onto piston.
EATON Char-Lynn VIS 45 series standard and wheel motors parts and repair manual C-MOLO-TM007-E1 September 2015 7
VIS standard and wheel motors - 45 series
Reassembly
Flange assembly
Seal,
square cut End cap
O-ring
Shuttle flow Geroler
Backup
Hole ring
O-ring
Flange O-ring Check balls
groove
Drive
Figure 3
Seal, square cut
8 EATON Char-Lynn VIS 45 series standard and wheel motors parts and repair manual C-MOLO-TM007-E1 September 2015
VIS bearing pack - 45 series
Disassembly
Housing,bearing
wheel mount
Retainer
Bearing
Seal
Bearing
Key
Front retainer
Slinger seal
Housing, bearing
standard mount 2-5/8 inch dia.
straight shaft
Figure 6
Retaining
ring
Bearing
housing
EATON Char-Lynn VIS 45 series standard and wheel motors parts and repair manual C-MOLO-TM007-E1 September 2015 9
VIS bearing pack - 45 series
Reassembly
Figure 9 Figure 10
26. Place large bearing cup into 152,37 [5.999] dia. of bearing 27. Lightly lubricate seal lip of shaft pressure seal with Mobil
housing with taper facing outward. Protect taper surface EP-2 grease or petroleum jelly (e.g. Vaseline). Place seal on
from damage. assembly tool and press into 105,00 [4.134] dia. bore of
bearing housing. Press until seal makes positive stop with
bearing housing shoulder. Protect 80,01 [3.150] diameter
shaft seal area from damage.
Bearing housing
Small bearing cup
Output
shaft
Large bearing
cone
Figure 11 Figure 12
28. Place small bearing cup into 114,96 [4.526] dia. of bearing 29. Grease pack large bearing cone with Mobile SHC 220 Grease.
housing with taper facing outward. Protect taper surface 30. Place large bearing cone against shaft shoulder with 22241 ±
from damage. 890 N [5000±200 lbf].
10 EATON Char-Lynn VIS 45 series standard and wheel motors parts and repair manual C-MOLO-TM007-E1 September 2015
VIS bearing pack - 45 series
Reassembly
Bearing Bearing
housing Small bearing housing
Shaft bullet cone
Figure 13 Figure 14
31. Lightly lubricate seal lip of shaft pressure seal with Mobile EP-2 32. Place small bearing cone onto 75,052 [2.9548] dia. with
grease or petroleum jelly (e.g. Vaseline). Assemble bearing 22241± 890 N [5000 ± 200 lbf].
housing over shaft so that large bearing cup is mating with
large bearing cone use shaft bullet to prevent seal lip damage
during installation.
Retaining ring
(crimp nut over
flat on shaft)
Before After
crimp crimp
Bearing
housing
Retaining ring
Retaining
ring
Bearing housing
Figure 15 Figure 16
Important: Bearings to be rotated when force is being applied or 33. Immediately after assembly of small bearing cone, install
rotated after pressing to insure proper seating of rollers. retaining ring onto shaft and torque to 244 Nm [180 ft-lb].
Crimp nut over flat surface on shaft thread to prevent nut from
Note: If it loosens, replace bearings. loosening. Crimp should be at least 10,2 [0.4] long with no gap
between nut and shaft.
EATON Char-Lynn VIS 45 series standard and wheel motors parts and repair manual C-MOLO-TM007-E1 September 2015 11
VIS bearing pack - 45 series
Reassembly
Slinger seal
Figure 17 Figure 18
34. Fill cavity containing large bearing with Mobile SHC 220 grease. 36. Place slinger seal onto 110,01 [4.331] dia. of output shaft
35. Place front retainer onto 158,22 [6.299] dia. bore of bearing with light press force until outer diameter of seal locates
housing with light press force until seated. The groove in the into groove of front retainer.
front retainer should be visible after installation.
Seal
installation
tool
Shaft face
seal
Pilot
O-ring Dia.
Figure 19
37. Install shaft face seal flange of bearingless portion of motor. Use 38. Lightly lubricate o-ring with Mobil EP-2 grease or petroleum jelly
an installation tool as shown, lubricate seal with Mobil EP-2 grease (e.g. Vaseline). Install onto pilot diameter of bearingless motor.
or petroleum jelly (e.g. Vaseline) and compress seal into place.
12 EATON Char-Lynn VIS 45 series standard and wheel motors parts and repair manual C-MOLO-TM007-E1 September 2015
VIS bearing pack - 45 series
Reassembly
Cap screw
Cap screw
Figure 20
EATON Char-Lynn VIS 45 series standard and wheel motors parts and repair manual C-MOLO-TM007-E1 September 2015 13
VIS geroler motors - 45 series
How to order replacement parts
Date code
000 00
Day of year
001 thru 365
Last two
numbers
of year Alternate name plate
Serial number
Eaton Corp. Hydraulics Div.
Shawnee, OK 74801 5 digit product Shawnee, OK 74804
serial number
Product number
155 0000 005
156 0000 005
Product line
identification
number
Product identification
number
Engineering change code
14 EATON Char-Lynn VIS 45 series standard and wheel motors parts and repair manual C-MOLO-TM007-E1 September 2015
Notes
EATON Char-Lynn VIS 45 series standard and wheel motors parts and repair manual C-MOLO-TM007-E1 September 2015 15
Eaton Eaton Eaton
Hydraulics Group USA Hydraulics Group Europe Hydraulics Group Asia Pacific
14615 Lone Oak Road Route de la Longeraie 7 Eaton Building
Eden Prairie, MN 55344 1110 Morges No.7 Lane 280 Linhong Road
USA Switzerland Changning District,
Tel: 952-937-9800 Tel: +41 (0) 21 811 4600 Shanghai 200335
Fax: 952-294-7722 Fax: +41 (0) 21 811 4601 China
www.eaton.com/hydraulics Tel: (+86 21) 5200 0099
Fax: (+86 21) 2230 7240
© 2015 Eaton
All Rights Reserved
Printed in USA
Document No. C-MOLO-TM007-E1
Septemebr 2015