DOCUMENT No.

TECHNICAL PORTION OF TENDER A918-160-80-45-MC-T-7601

FOR FIRED HEATER PACKAGE Rev.1
Page 1 of 10

TECHNICAL PORTION OF TENDER

FOR

FIRED HEATER PACKAGE

UNIT : GASOLINE HYDROTREATMENT UNIT (160)

PROJECT : GTU

CLIENT : BPCL, MUMBAI

JOB NO. : A918

1 01.09.2017 ISSUED FOR TENDER KK PG MK

0 30.06.2017 ISSUED FOR TENDER RS PG MK

Rev. Prepared Checked Approved
Date Purpose
No by by by

Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved
 DOCUMENT No.
TECHNICAL PORTION OF TENDER A918-160-80-45-MC-T-7601
FOR FIRED HEATER PACKAGE Rev. 1
Page 2 of 10

INDEX OF CONTENTS
SL. REVISION
DOCUMENT TITLE DOCUMENT NO.
No. No.
I TECHNICAL CHECKLIST FOR BID SUBMISSION & BQC
Checklist (Technical) for Bidder reference
1. 0
for ‘ZERO DEVIATION’ bid A918-160-80-45-OD-0001
Technical Compliance for Fired Heater A918-160-80-45-OD-0002
2. 0
Package
Bidder Qualification Criteria (Technical) (REFER NIT)
3. 0
for Furnace Package
II FIRED EQUIPMENT MECHANICAL
A JOB SPECIFICATIONS
4. Scope of Work A918-160-80-45-SW-0001 0
Job Specification for Fired Heater
5. A918-160-80-45-SP-0002 0
Package
Specification for procurement of pressure A918-160-80-45-SP-0003
6. 0
parts
Specification for procurement of tube A918-160-80-45-SP-0004
7. 0
support castings
Specification for Procurement of Steam A918-160-80-45-SP-0005
8. 0
Air Pre Heater
Specificationforprocurementofcast& glass
9. A918-160-80-45-SP-0006 0
tube air preheater
Specification for procurement of Dampers A918-160-80-45-SP-0007
10. 0
and shut off blinds
Specification for external Insulation of duct
11. A918-160-80-45-SP-0008 0
for fired Heaters
Specification for Procurement of A918-160-80-45-SP-0009
12. 0
Expansion Joints
13. Basis of Structure Design A918-160-80-45-SP-0010 0
14. Site Specific Seismic Spectra A918-000-16-54-DB-0001 0
Specification for Modularization of Fired
15. A918-160-80-45-SP-0011 0
Heater Package
3D Modeling requirement forfired heater A918-160-16-43-SOW-7601
16. A
package
17. Vendor Data Requirement A918-160-80-45-VDR-7601 A
B DRAWINGS:
B1. Splitter Re-boiler Heater
18. Foundation Loading Plan for Splitter A918-160-80-45-0100 1
1 heater (160-F-0001) & 1st and 2nd Stage
HDS Heaters (160-F-0002A/B)
General arrangement cross section, long. A918-160-80-45-1101 B
19.
Sec

Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved
 DOCUMENT No.
TECHNICAL PORTION OF TENDER A918-160-80-45-MC-T-7601
FOR FIRED HEATER PACKAGE Rev. 1
Page 3 of 10

SL. REVISION
DOCUMENT TITLE DOCUMENT NO.
No. No.
20. General arrangement plans-1 A918-160-80-45-1102 B

21. General arrangement plans-2 A918-160-80-45-1103 B

22. General arrangement stack and plans A918-160-80-45-1104 B

23. APH system ducting layout plan A918-160-80-45-0105 B

24. APH system ducting layout elevation A918-160-80-45-0106 B
st nd
B2. 1 and 2 Stage HDS Heater

25. Foundation loading plan A918-160-80-45-1200 A

1 General arrangement cross section A918-160-80-45-1201 B
26.
27. General arrangement long Sec & plan A918-160-80-45-1202 B

28. General arrangement plans-1 A918-160-80-45-1203 B

29. General arrangement plans-2 A918-160-80-45-1204 B
30. General arrangement plans-3 A918-160-80-45-1205 B
31. General arrangement stack A918-160-80-45-1206 B
32. APH system ducting layout plan A918-160-80-45-0208 B
33. APH system ducting layout elevation A918-160-80-45-0209 B
B3. COMMON
34. Tube supports castings A918-160-80-45-1207 B
35. General notes for GA drawings A918-160-80-45-4110 A
1 36. Equipment Layout A918-160-16-43-00001 1
C. EIL STANDARDS
37. Convection Section Intermediate
Tubesheet Support Bracket with 102x102 7-17-0102 5
Bearing Surface (Light Pattern)
38. Wall Tube Hanger (Medium Duty) for 7-17-0104 1
168.3 O/D Vertical Radiant Tubes
39. Wall tube hanger (heavy duty) for 168.3 7-17-0121 5
O/D vertical radiant tubes
40. Tube support lug for crossovers 7-17-0139 5
& jumpovers of vertical radiant tubes
41. Tube support lug for vertical radiant tubes 7-17-0140 5
42. Chain link reinforcement for insulation 7-17-0202 5
concrete lining
43. Anchor Spacing and Types for Castable 7-17-0205 5
Lining
44. Anchor for vertical insulating concrete 7-17-0208 5
walls with backup insulation
Insulating concrete anchors for walls and 5
45. overhead surfaces (50≤ lining thickness ≤ 7-17-0212
75mm)
46. Insulation details at pressure relief doors 4
7-17-0305
for cabin or circular heaters
47. Detail of Insulation at Tube Supports for 5
7-17-0306
Concrete Walls
48. Insulation details at floor mounted burners 7-17-0307 5
49. Insulation details of floor peep holes 7-17-0309 5
50. Insulation at ends of extended surface 7-17-0313 4
Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved
 DOCUMENT No.
TECHNICAL PORTION OF TENDER A918-160-80-45-MC-T-7601
FOR FIRED HEATER PACKAGE Rev. 1
Page 4 of 10

SL. REVISION
DOCUMENT TITLE DOCUMENT NO.
No. No.
tubes
51. Insulation Details at Floor Access Door in 7-17-0314 6
Vertical Tube Heaters
52. Insulation details at access door 7-17-0318 5
53. Insulation details at observation doors in 5
7-17-0319
convection walls
54. Insulation details at sight door 7-17-0320 5
55. Tube sealing detail 7-17-0322 5
56. Header Box with removable panels for 7-17-0404 5
convection section
57. Bolts and shear plate for intermediate 7-17-0407 4
tube sheet support bracket (light)
58. Hinged access door for steel stack 7-17-0410 5
59. Details of Tube Pulling doors for flat arch 7-17-0411 4
60. Floor access doors for vertical tubes 5
7-17-0412
heaters
61. Fabricated pressure relief door for cabin
7-17-0414 3
and circular heater
62. (510x610) observation door for convection
7-17-0415 4
wall
63. Details of fabricated 4" dia self-closing
7-17-0417 5
floor peephole
64. 510X 610 Fabricated Door for use in Top 5
7-17-0418
of Breeching
Details of 610 wide x 610 or 850 high 4
65. bolted access door for vertical walls 7-17-0419

66. Details of lifting lugs and tie rods for

7-17-0420 4
convection section (packaged units)
67. Floor sleeves for spigot guides on top
7-17-0421 4
supported vertical tubes.
68. Temporary shipping handling bracing for
7-17-0422 4
convection section (packaged units)
69. Arrangement of painters trolley for circular 4
7-17-0423
stack
70. Mounting plate for nameplate for heaters. 7-17-0427 4
71. Steel stack field splice details 7-17-0428 4
72. Shipping spiders for prefabricated stacks
7-17-0439 4
(for stack diameters upto 3050)
73. Fixing Details of Wall Tube Hanger for 6
7-17-0440 4
inch NB Tube and Under
74. Fixing details for wall tube hanger 8” N.B. 4
7-17-0441
tube
75. Shear plate and bolts for cast tube 4
7-17-0443
hangers vertical cylindrical heaters
76. Detail of stack strakes 7-17-0444 4
77. Fabricated end tube sheets and support 4
7-17-0446
plates (convection)
78. Carbon Steel Guide Angles for 4
7-17-0451
Intermediate Tube sheets
79. Ladder and cage details (side step type) 7-17-0454 4

Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved
 DOCUMENT No.
TECHNICAL PORTION OF TENDER A918-160-80-45-MC-T-7601
FOR FIRED HEATER PACKAGE Rev. 1
Page 5 of 10

SL. REVISION
DOCUMENT TITLE DOCUMENT NO.
No. No.
80. Ladder and cage details (step through 4
7-17-0455
type)
81. Stair details (for use with chequered plate 4
7-17-0456
or grating platforms)
82. Details of circular platforms with open type 4
7-17-0459
flooring
83. Details of rectangular platforms with open 4
7-17-0460
type flooring
84. Hand rail details 7-17-0461 4
85. 230 x 130 Sight Door Mounting for Curved 4
7-17-0463
Surfaces
86. Steel stack top ring & painters trolley rail 7-17-0465 4
87. Tube Pulling Bracket 7-17-0472 4
88. Fabricated sight door assembly with glass 0
7-17-0473
(120x220 opening)
89. Auxiliary connection detail for heater 0
7-17-0475
system
90. Instrument / auxiliary coil connection detail 7-17-0476 0
91. Misc. steel connection details 7-17-0477 0
92. Damper control cable 7-17-0512 4
93. Coil Guide Spigot for Top Supported 5
7-17-0606
Vertical Tubes
94. Vertical Radiant Tubes 7-17-0611 5
95. Coil guide spigot (with coupling ) for top 5
7-17-0613
supported vertical tubes
96. Name Plate 7-17-0701 4
97. List of abbreviations. 7-17-0705 4
98. Draughting symbols 7-17-0707 4
99. Detail of welded column splice (unequal 0
7-68-0206
parallel flange section)
100. Welded column splice (unequal joist
7-68-0207 4
section)
101. Splicing detail for rolled sections 7-68-0208 5
102. Beam to beam and beam to column
7-68-0211 5
connection details.
103. Welding Symbols 7-68-0251 5
104. Typical detail of weld length for angle
7-68-0653 3
members
105. Detail of moment connection for MC [ ]
7-68-0654 3
column to [ ] beam
106. Typ. detail of moment connection with MB
7-68-0660 2
column to MB beam
Welded shear connection details for
107. parallel flange beam with parallel flange 7-68-0686 0
beam
108. Details of moment connection for parallel
7-68-0687 0
flange beams with parallel flange columns
Welded shear connection details for
109. parallel flange beam with parallel flange 7-68-0688 0
column
110. Shear connections welded type - beam to 7-68-0689 3
Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved
 DOCUMENT No.
TECHNICAL PORTION OF TENDER A918-160-80-45-MC-T-7601
FOR FIRED HEATER PACKAGE Rev. 1
Page 6 of 10

SL. REVISION
DOCUMENT TITLE DOCUMENT NO.
No. No.
beam
D. BPCL STANDARDS
111. Detail of galvanized grating
FS-536 -
(Type-A, heavy duty)
112. Technical specificationofPaint coating AE-S-5430 1
E. EIL SPECIFICATIONS
113. Standard Specification for execution of
6-17-0001 5
fired Heaters and Air Preheating System
114. Standard Specification for Steelwork of
6-17-0002 5
Fired Heaters and Air Preheating System.
115. Standard Specification of Coil work for
6-17-0003 4
fired heaters
116. Standard specification for studded tubes
6-17-0004 5
for fired heater
117. Standard specification of finned tubes for
6-17-0005 5
fired heaters.
118. Standard Specification of Tube Support
6-17-0007 5
Castings for Fired Heaters
119. Standard Specification for Design and
6-17-0010 1
Supply of Cast Tube Air Preheater
120. Standard specification for design and
6-17-0013 0
supply of dampers / shut off blinds
121. Standard specification forDesign and
6-17-0014 0
supply ofGlass air preheater
122. Standard specification for fabric type
6-17-0016 0
expansion joints
Standard specification for quality checks
123. for fabrication erection and execution of 6-17-0017 0
fired heaters
124. Standard specification for heater system
6-17-0018 0
leakage testing through smoke generation
Standard specification for miscellaneous
125. refractory and auxiliary material used in 6-17-0020 1
fired heaters
Standard specification for workmanship
126. and quality plan for refractory work in fired 6-17-0021 1
heater
127. Standard specification for hot insulation of
6-44-0002 5
vessels, piping and equipment
128. Technical notes for pipes 6-44-0051 6
129. Technical Notes for valves 6-44-0052 6
130. Technical notes for flanges, spectacle
6-44-0053 6
blinds and drip rings
131. Technical notes for butt welded, socket
6-44-0054 6
welded and screwed fittings
132. Technical notes for gaskets (for pressure
6-44-0056 4
parts)
133. Technical notes for bolts and nuts (for
6-44-0057 4
pressure parts)
134. Specification for Documentation
6-78-0002 1
Requirements from Contractors
135. Format for completeness of final 3-78-0004 1

Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved
 DOCUMENT No.
TECHNICAL PORTION OF TENDER A918-160-80-45-MC-T-7601
FOR FIRED HEATER PACKAGE Rev. 1
Page 7 of 10

SL. REVISION
DOCUMENT TITLE DOCUMENT NO.
No. No.
documentation
Standard Specification for Refractory
136. Material Sampling, Inspection and Criteria 6-79-0001 1
for Acceptance.
137. Standard Specification for Fire Bricks 6-79-0003 1
138. Standard Specification for C.F. Blankets 6-79-0005 2
139. Standard Specification for Castable
6-79-0007 2
applications
140. Standard Specification for Insulating
6-79-0008 2
Castable
III PROCESS – THERMAL
A. 1st Stage HDS Heater
141. Burner datasheet A918-160-02-44-DS-72 A
142. Skin thermocouples datasheet (common) A918-160-02-44-DS-70 0
143. Flow instrument datasheet (common) A918-160-02-44-DS-74 0
144. Air preheater datasheet (common) A918-160-02-44-DS-75 A
145. SAPH datasheet A918-160-02-44-DS-80 A
B. 2nd Stage HDS Heater
146. Burner datasheet A918-160-02-44-DS-82 A
147. Damper datasheet (common) A918-160-02-44-DS-84 0
148. Sob datasheet (common) A918-160-02-44-DS-85 0
149. FD fan datasheet (common) A918-160-02-44-DS-87 0
150. ID fan datasheet (common) A918-160-02-44-DS-88 0
151. Piping & Instrumentation Diagram A918-160-2-44-P&ID-1171 A
C. Splitter Heater
152. Burner datasheet A918-160-02-44-DS-91 A
153. Skin thermocouples datasheet A918-160-02-44-DS-92 0
154. Flow instrument datasheet A918-160-02-44-DS-93 0
155. Air preheater datasheet A918-160-02-44-DS-96 A
156. SAPH datasheet A918-160-02-44-DS-97 A
157. FD fan datasheet A918-160-02-44-DS-98 0
158. ID fan datasheet A918-160-02-44-DS-99 0
159. Damper datasheet A918-160-02-44-DS-78 0
160. Sob datasheet A918-160-02-44-DS-83 0
161. Piping & Instrumentation Diagram-Splitter A918-160-2-44-P&ID-1172 A
D Burner Specification
162. Job Specification for burners A918-160-02-44-SP-01 A
163. Job Specifications for CFD A918-160-2-44-SP-02 A
164. Recommended Vendor List A918-160-02-44-OD-01 A
165. List of Sub-Vendor for Ignition System A918-160-02-44-OD-02 A
166. Checklist for the bidders A918-160-02-44-OD-03 A
167. Instructions to Bidders A918-160-02-44-OD-04 A
168. Standard Specification for Forced Draft 6-17-0008
4
Burners for Fired Heaters
169. Specification for Quality management
6-78-0001 0
system requirements from Contractors
170. Specification for documentation 6-78-0003 0
Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved
 DOCUMENT No.
TECHNICAL PORTION OF TENDER A918-160-80-45-MC-T-7601
FOR FIRED HEATER PACKAGE Rev. 1
Page 8 of 10

SL. REVISION
DOCUMENT TITLE DOCUMENT NO.
No. No.
requirements from Suppliers
171. Inspection & Test Plan for Burners of
6-81-0114 1
Fired Heaters
172. Vendor Data Requirement- Burners A918-160-2-44-VDR-0001 A
IV ROTATING EQUIPMENT(S&ME-2)
173. Scope of Supply / Works A918-160-80-43-SOW-7601 A
174. Special Instructions to bidders A918-160-80-43-SI-7601 A
175. Operation and Maintenance Spares
AES-3711 A
Philosophy
176. Mandatory Spares for ID/FD fans A918-160-80-43-SL-7601 A
177. Datasheet for Forced Draft Fan of Splitter
A918-160-80-43-DS-0001 A
Heater
178. Datasheet for Forced Draft Fan of 1st and
A918-160-80-43-DS-0002 A
2nd stage Reactor Heater
179. Datasheet for Induced Draft Fan of Splitter
A918-160-80-43-DS-0003 A
Heater
180. Datasheet for Induced Draft Fan of 1st
A918-160-80-43-DS-0004 A
and 2nd stage Reactor Heater
181. Vendor data requirement for ID/FD Fans A918-160-80-43-VDR-7601 A
182. Experience record proforma –
A918-160-80-43-ER-7601 A
(ID/FD fans)
183. ITP for pump reciprocating
6-81-0053 3
(plunger/piston)
V ELECTRICAL
Scope of work & job specification A918-160-16-50-SOW-7601 0
184.
(Electrical) for ID-FD fans
Data sheet for Medium Voltage S.C. A918-160-16-50-DS-7601 0
185.
Induction Motor
186. Datasheet for Variable Frequency Drive A918-160-16-50-DS-7602 0
187. Electric load data A918-160-16-50-DS-7603 0
Vendor Data Requirement
188. A918-160-16-50-VR-7601 0
(For ID & FD Fans Motors)
Specification for Flameproof Control 6-51-0006
189. 5
Stations
Specification for MV variable frequency 6-51-0038
190. 2
drive system
191. Speciation for Numerical Relays 6-51-0055 2
Specification for energy efficient medium 6-51-0064
192. 1
voltage induction motors

193. Specification for electrical equipment

6-51-0081 4
installation
Specification for field inspection, testing
194. and commissioning of electrical 6-51-0087 3
installations

195. Specification for electrics of package

6-51-0093 4
equipment.

Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved
 DOCUMENT No.
TECHNICAL PORTION OF TENDER A918-160-80-45-MC-T-7601
FOR FIRED HEATER PACKAGE Rev. 1
Page 9 of 10

SL. REVISION
DOCUMENT TITLE DOCUMENT NO.
No. No.
196. Inspection & test plan for flameproof
6-81-1006 3
control stations

197. Inspection & test plan for MV variable

6-81-1038 2
frequency drive system
198. Inspection & test plan for MV motors 6-81-1032 5
199. Inspection & test plan for Numerical Relay 6-81-1055 2
VI INSTRUMENTATION
200. Job specifications-FD fan A918-160-16-51-SP-1009 A
201. FIDU -drawing A918-160-16-51-1001 A
202. Skin thermocouple heater A918-160-16-51-DS-4001 A
203. Venturi tubes Data sheet A918-160-YF-DS-0001 A

204. Thermocouple assembly head drawing-

A918-160-16-51-4002/2 A
sheet2
205. Job specifications-APH A918-160-16-51-SP-1010 A

206. Thermocouple assembly head drawing-

A918-160-16-51-4002/1 A
sheet1
207. Job specifications- burner A918-160-16-51-SP-1011 A
208. Skin thermocouples A918-160-16-51-DS-4002 A
209. Job specifications-heater A918-160-16-51-SP-1012 A
210. Heater tube skin thermocouple drawing A918-160-16-51-3001 A
211. Vendor data requirements-heater A918-160-16-51-VDR-7601 A
Standard specification for local control 6-52-0072 3
212. panel and
accessories(electronic/pneumatic)
Standard specification for heater tube skin 6-52-0043 4
213.
thermocouples.
214. Instrument connections on (fired heaters) 7-52-0010 4
215. ITP for heater tube skin thermocouples 6-81-2043 4
216. Standard specification for signal cables. 6-52-0046 7
217. ITP for signal cables 6-81-2046 3
218. ITP for local control panel & accessories 6-81-2072 3
VII CONSTRUCTION
Construction Supervision And
219. A918-00-160-19-41-0001 0
Management
Inspection & test plan (ITP) heater
220. 6-82-5000 0
package
Standard specification for PMI at
221. 6-82-0002 3
construction sites
Standard specification for color coding of
222. 6-82-0003 2
piping material
Standard specification for piping and
223. 6-82-0004 1
heater (fired) coil material traceability at

Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved
 DOCUMENT No.
TECHNICAL PORTION OF TENDER A918-160-80-45-MC-T-7601
FOR FIRED HEATER PACKAGE Rev. 1
Page 10 of 10

SL. REVISION
DOCUMENT TITLE DOCUMENT NO.
No. No.
construction sites
Inspection & Test Plan (ITP) for incoming
224. material checking for contractor’s supplied 6-82-1010 1
materials
Standard specification for erection of
225. 6-76-0001 3
equipment & machinery
Standard specification for application of
226. torque and hydraulic bolt tension for 6-76-0002
2
flange joints
6-82-0001
Standard specification for HSE
227. (Refer commercial part) 7
management at construction site

Calibration requirements of monitoring 7-82-0002

228. and measuring devices at construction (Refer commercial part) 0
sites
Qualification and experience requirements 7-82-0003
229. of key personnel and penalty for their non- (Refer commercial part) 0
mobilization
VIII INSPECTION
230. Inspection methodology for package items A918-9-1842-1001 0
231. Standard specification for positive material
6-81-0001 3
identification (PMI) at vendor's work
232. Inspection & test plan for seamless pipes 6-81-0003 5
233. Inspection & test plan for valves 6-81-0004 5
234. Inspection & test plan for forged,
6-81-0005 6
seamless and welded fittings
235. Inspection & test plan for flanges,
6-81-0006 4
spectacle blinds & drip rings
236. Inspection & test plan for bolting material 6-81-0007 4
237. Inspection & test plan for gaskets 6-81-0008 3
238. ITP for ID/FD Fans 6-81-0054 3
IX MISCELLANEOUS
239. Vendor List A918-160-85-41-VL-07 0

Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved