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Refractory Solutions Coreless Induction Furnace and Ladle
Refractory Solutions for 0‐60Ton induction furnace:
A. Insulating cloth
B. Working lining
C. Ramming tools
D. Spout & Coil Grout Mass
E. Repair Mass
A. Insulating cloth
Commodity: High quality dust free asbestos cloth
Spec: Grade: AAAA(For metallurgical)
Thickness: 3.0 mm
Width: 1.0 m
Refractoriness: 1580~1770℃
Loss on ignition: ≤ 30%
Core Material: Asbestos
Shape: Layered
Form: Roll
Packing: Net weight 50kg per roll(Load in plastic woven bag).
B. Ramming Mass For Induction furnace
Application: For induction furnace 1~60Ton to Melt Carbon Steel, Stainless steel, Alloy Steel, all kinds of metal types
Specification
a. Commodity: HA‐87 Neutral Ramming Mass
Specifications: Al2O3: 84%min(Spinel, imported materials); SiO2: 1%min; MgO: 11%min; Fe2O3: 0.3%max
Density: >2.98 g/cm3
Linear changing rate: +0.06%
Grain size: 0‐6 mm
Refractoriness: 2150°C
Compressive strength: 1500°C×2h> 60 MPa
Thermal shock resistance: Excellent
Installation mode: dry vibration
Suggested Working Mode: intermittently or continuously
Suggested furnace size: ≤20metric tons
Application: Suitable for all kinds metal types.
Storage life: 9 month in dry condition
b. Commodity: HA‐88 Neutral Ramming Mass
Specifications: Al2O3: 85%min(fused); SiO2: 0.5%max; MgO:11%min; Fe2O3: 0.2%max
Density: >3.18 g/cm3
Linear changing rate: +0.62%
Grain size: 0‐6 mm
Refractoriness: 2300°C
Compressive strength: 1500°C×2h> 62 MPa
Thermal shock resistance: Excellent
Installation mode: dry vibration
Suggested Working Mode: intermittently or continuously
Suggested furnace size: ≤40metric tons
Application: Suitable for all kinds metal types.
Storage life: 9 month in dry condition
c. Commodity: HM‐52 magnesia ramming mass
Specifications: MgO:82% min; Al2O3:6% min; Fe2O3:0.8% max;
Density: 2.89g/cm3
Linear Changing Rate: ‐0.01%
Grain Size: 0‐8 mm
Refractoriness: 2100 C
Compressive Strength: 1500degC; 2h 59MPa
Thermal shock Resistance: Normal
Installation Mode: Wet ramming
Suggested Working Mode: Continuously
Suggested Furnace Size: ≤3 metric tons
Application: suit for stainless steel, high manganese steel, high alloy Steel, carbon steel etc.
Storage life: 9 month in dry condition
d. Commodity: HM‐58 magnesia ramming mass
Specificatio
ons: MgO 70%m max; Al2O3 20 0%max; Cr2O3 10%min; Fe2O O3 0.8%max
Density: 2.889g/cm3
Linear Channging Rate: ‐0.001%
Grain Size: 0
0‐6 mm
Refractoriness: 2100 C
Compressivve Strength: 15 500degC; 2h 59 9MPa
Installation Mode: dry vibbration
Suggested W Working Modee: Continuouslyy
Suggested FFurnace Size: ≤≤10 metric tons
Application: suit for stainless steel, high
h manganese ssteel, high alloyy Steel, carbon
n steel etc.
Storage life: 9 month in dry condition
C. Installation Ramming TTools
a. Commodiity: HZ‐Z5 Electronic Vibrator (Italian Motor)
Rated Volttage: 380V
Vibrating Frequency: 50H HZ
Exciting Foorce: 2000N
Rated Pow wer: 150W
Excited freequency: 2888rr/min
Weight: 10kg
Packing: 11 full set load in the wooden boox
Quantity: 1 set
Delivery: 115 days after co onfirmed the co
ontract.
b. Commodiity: Pneumatic Three‐armed w wall/bottom ramming machin ne for induction
n furnace liningg
Air consummption(single arm): 14L/S
Frequencyy: 54Hz
Exciting Fo
orce: 1800N
Default Vibration Force: 22.5KN
Working P Pressure: 0.4‐0.8MPa (Adjustab
ble)
Packing: 1 ooden box
1 full set per Wo
Quantity: 1 set Three‐arm med ramming m button rammingg machine
machine, 1 set b
D. Spout & Coil Grout Mass
a. Commodity: HJ‐95 Coil grout
Specifications: Al2O3: 90%min; SiO2: 4%; CaO: 3%max; Fe2O3: 0.2%max
Grain size: ≤2mm
Refractoriness: 2050℃
Additive: Water
Installation mode: trowel
Insulativity: very good
Storage life: 9 months
b. Commodity: HL‐B (Plastic) Spout & Top‐Cap Mass
Main contents: Al2O3: 75%; SiO2: 12%; P2O5: 4.0%
Compressive strength: 110℃ ×3h>29.2MPa;
1500℃ ×3h>68.5MPa
Refractoriness: 2150℃
Density: 2.88g/cm3
Plasticity: good
Solidification: good
Installation mode: trowel or ramming
Storage life: 9 months
Application: Top‐cap, spout
E. Repair Mass
Commodity: HB‐A (Plastic) Repair Mass for induction furnace
Main contents: Al2O3: 75%; SiO2: 12%; Cr2O3: 4.0% P2O5: 4.0%
Compressive strength: 110℃ ×3h>29.2MPa;
1500℃ ×3h>68.5MPa
Refractoriness: 2150℃
Density: 2.88g/cm3
Plasticity: good
Solidification: good
Installation mode: trowel or ramming
Storage life: 9 months
Application: Top‐cap, spout and furnace maintenance
Refractory Solutions for Ladle:
a. Commodity: HG‐A1 High Alumina castables for ladle
Specifications: Al2O3: 65%min; CaO: 10%max; SiO2: 20%min; Fe2O3: 1.5%max
Density: >2.68 g/cm3
Refractoriness: 1950°C
Compressive strength: 1500°C×2h> 64 MPa
Installation mode: casting
Water required: 8‐10%
Suggested ladle size: ≤3metric tons
Storage life: 9 month in dry condition
b. Commodity: HG‐A3 Corundum castables for ladle
Specifications: Al2O3: 85%min; CaO: 5%max; SiO2: 10%max; Fe2O3: 1.0%max
Density: >2.95 g/cm3
Refractoriness: 1950°C
Compressive strength: 1500°C×2h> 72 MPa
Installation mode: casting
Water required: 5‐8%
Suggested ladle size: ≤10metric tons
Storage life: 9 month in dry condition
c. Commodity: HG‐A2 Ramming mix for Steel Ladle
Spec: AL2O3: 75%min; Mgo: 10%max; Cr2O3: 10%max; SiO2: 5%max;
Density: >2.85 g/cm3
Size: 0‐6mm
Refractory: 2100℃
Suggested ladle size: ≤3metric tons
Application: Suitable for all kinds metal alloys.。
Installation mode:wet trowel
d.Commodity: HG‐A6 Ramming mix for Steel Ladle
Spec: AL2O3: 80%min; Mgo: 12%max; Cr2O3: 10%max; SiO2: 5%max;
Density: >2.95 g/cm3
Size: 0‐6mm
Refractory: 2100℃
Suggested ladle size: ≤10 metric tons
Application: Suitable for all kinds metal alloys.
Installation mode:wet trowel
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***NOTES***
1. ) Our youtube page for installation videos of our ramming mass on induction furnace, ladle, and EAF:
http://www.youtube.com/channel/UCV9FfOKYNij9psaWBbc_LTQ
2.) Welcome to meet us in the Metallurgy Exhibition in Dusseldorf, Germany, in this June, 2015
#GIFA #Thermprocess METEC 2015 International Metallurgy Exhibition in Dusseldorf, Germany, 16‐20 June, 2015
(HXS Stand No.: GIFA Hall 10, F06‐06)