MARMCP5FX12101E REV.

A 2 Checks and Maintenance

Figure 2-1 ET-6102-800-006_SHT1, P-500iA MAINTENANCE

INTIAL OR REBUILD LUBE REQUIREMENT WARNING

Some components are heavy. Use
NO. OF AMOUNT PER extreme care and follow proper lifting
LUBE ASSEMBLY LOCATION GREASE TYPE TOTAL AMOUNT LUBE LUBE POINT NOTES
POINT (CUBIC INCHES) procedures when you install or remove
POINTS (CUBIC INCHES) components. Otherwise you could
NOTES: injure personnel or damge equipment
WRIST BEARINGS & GEARS LG-01-02 4 HAND PACK DURING ASM.
1. ALL GEARS AND BEARINGS SHOULD BE WARNING
ROTATED/MOVED DURING LUBE. 1 WRIST BEARINGS & GEARS LG-01-02 1/2 2 1/4 1 Always disconnect power to the robot
2 AXIS 3 RV VIGO GREASE 55 1 55 2,3,5, 9 before you perform any service or
2, LUBE UNTIL CLEAN GREASE COMES OUT FILL PORT. 3 AXIS 2 RV VIGO GREASE 143.4 1 143.4 2,3,5,9 maintenance procedures. Otherwise,
ADDITIONAL LUBE MAY BE REQUIRED. ENSURE you could injure personnel or damage
4 AXIS 1 PINION LG-01-02 3 1 3 1,8 equipment.
ROBOT
ARMS ARE POSITIONED AS SHOWN.
UNLESS OTHERWISE NOTED:
5 AXIS 1 RACK LG-01-02 3 N/A N/A 4,8 SEE EG-00008 FOR LOCTITE REQUIREMENTS
3. REMOVE BOLTS (LUBE & VENT) TO LUBE. SEE EG-00010 FOR TORQUE SPECIFICATIONS
REPLACE BOLTS WHEN DONE.
4. APPLY THIN FILM ON RACK TEETH. 6 AXIS 1 BEARINGS LG-01-02 5.2 2 2.4 LEFT/2.8 RIGHT 1,6

5. REMOVE COVERS TO ACCESS LUBE POINTS.

MAINTENANCE LUBE SCHEDULE
6. ENSURE AIR POCKETS ARE OUT OF LINES. NO. OF AMOUNT PER
LUBE ASSEMBLY LOCATION GREASE TYPE FREQUENCY TOTAL AMOUNT LUBE LUBE POINT NOTES
POINT (HOURS) (CUBIC INCHES) POINTS (CUBIC INCHES)
7. AXIS 1 BEARINGS, RACK, AND PINION MAY
NEED MORE FREQUENT LUBING IF EXCESSIVE 1 WRIST BEARINGS & GEARS LG-01-02 20,000 1/2 2 1/4 1
OVER-SPRAY OR WASH DOWN OCCURS. 2 AXIS 3 RV VIGO GREASE 20,000 55 1 55 2,3,5,9
3 AXIS 2 RV VIGO GREASE 20,000 150 1 150 2,3,5,9
8. AFTER 50 HOUR RUN-OFF; WIPE OFF ALL EXCESS 4 AXIS 1 PINION LG-01-02 4,000 3 1 3 1,7
GREASE ON RAIL, CARRIAGE CASTING AND 5 AXIS 1 RACK LG-01-02 4,000 2 N/A N/A 4,7
CAM FOLLOWER FACE PRIOR TO SHIPPING. 6 AXIS 1 BEARINGS LG-01-02 4,000 4 2 2 1, 4, 7

9. GREASE GUN TIP PRESSURE MUST BE UNDER

0.1Mpa
WHEN GREASING AXIS 2 RV AND AXIS 3 RV.
STD. FANUC PART NO. ZINC FREE FANUC PART NO. GREASE TYPE - SIZE
HDWMO000004194O HDWMO000004167O LG-01-02 TUBE - 14 OZ.
HDWMO000004195O HDWMO000004168O LG-01-02 PAIL - 35 LB.
HDWMO000004196O HDWMO000004169O LG-01-02 KEG - 115 LB.
XGMF-16156 VIGO GREASE RE NO 0 - 16 KG.
XGMF-16799 VIGO GREASE RE NO 0 - 2 KG.

AXIS 2 RELIEF

AXIS 2 FILL LEVEL

2

4 6
AXIS 3 VENT/FILL LEVEL

J3=+39.0°
1
1

[ET-6102-800-006_SHT1] REV B
P-500iA MAINTENANCE SHEET 1 OF 1

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