A Powerful Boring Machine That Can Be Customized To Suit Your Needs

BB5000 Portable Boring Machine
FEATURES • SETUP & OPERATION

COMPONENTS & ACCESSORIES • TECHNICAL DATA
A powerful boring machine that can be

customized to suit your needs.
The most powerful boring machine in
its class, you’ll be amazed at the Universal bearing
power and flexibility of the BB5000 mount assembly
Portable Boring Machine.
Exclusive, Climax-patented mounting
components provide the flexibility to
handle tough boring jobs, even when Boring bar
used in cramped, tight workspaces.
Tool head assembly
Quick and Easy Setup
n Modular components make setup
quick and easy. Rotational Drive
n Fast and easy setup using high
Unit (RDU)
quality cast-iron set-up cones and

spherical bearing mounts.
Spherical bearing mount
n Patented spherical bearing
(single arm shown)
mounting system allows quick
setup, with up to 5° of bearing
misalignment.
n Typical set-up time for an
Drive motor
experienced operator is 30 minutes Axial Feed Unit (electric motor shown)
or less. (AFU)
n Accessories allow the BB5000 to be Flexible, High Quality Design
Powerful
n
used for blind boring, line boring, n Through-bar design allows the
Up to 650 ft-lbs (881 N·m) of torque
drilling, facing, threading, valve rotational drive and feed unit to be
at the bar – more than any other
repair, and trepanning. mounted anywhere along the bar,
portable boring machine in its
n An interface kit allows attachment even separately.
boring range.
n Specially-designed rotational drive
and quick alignment of the Climax n Patented heavy-duty spherical
AutoBoreWelders for efficient bore bearing mounts ensure rigid
unit provides a 4:1 worm gear
welding. attachment to the work piece, for
reduction for increased torque at all
speeds. Compact more effective machining.
n Extremely compact for ease of use in
Versatile
n
cramped, tight work spaces.
Highly customizable to meet a
n Needs only approximately 24 inches
variety of needs.
n
(609.6 mm) of clearance to operate
Available in electric, hydraulic, or
the machine.
pneumatic motor configurations.
n Fast, easy two-bolt change-out
process to switch motors.
n Available in a variety of bar lengths,
from 4 to 20 feet (1219.2 – 6096.0
mm). Bars are straightened, and
have ½ inch or 12 mm square-
broached tooling holes.
B r i n g i n g t h e s o l u t i o n t o y o u .
BB5000 Specifications
Specifications All dimensions should be

considered reference.
US Metric Please contact your Climax
Boring Bar Diameter Territory Manager for
Standard 2.25 inches 57.2 mm precision dimensions.
Optional 1.75 inches 44.5 mm
Optional 1.25 inches 31.8 mm
Boring Diameter
Standard 2.5 - 12 inches 63.5 - 304.8 mm
Optional 1.375 - 24 inches 34.9 - 609.6 mm
Boring Stroke 12, 24, or 36 inches 304.8, 609.6, or 914.4 mm
Power Options
Electric: up to 112 free speed bar RPM 2.3 Hp 1.7 kW
Electric: up to 168 free speed bar RPM 2.3 Hp 1.7 kW
Hydraulic: up to 148 free speed bar RPM 3.0 Hp 2.2 kW
Pneumatic: up to 120 bar free speed RPM 3.0 Hp 2.2 kW
Mounting Options Single Arm, Double Arm, Universal
Rotational Drive Unit 4-to-1 gear ratio reduction
Set-Up Cones
Standard 2.75 - 12 inches 70.0 – 304.8 mm
Optional 1.375 - 5 inches 34.9 – 127.0 mm
Feed Mechanical Mechanical
Feed Rate per revolution 0 – 0.019 inches/rev. 0 – 0.48 mm/rev.
Typical Machine Ship Weight 444 lbs 201 kg
(Typical machine with single arm mounts,
set-up cones & hydraulic motor)
Approximate Boring Bar Ship Weight 1.48 lbs/inch 0.264 kg/cm
(Includes metal shipping container)
Shipping Dimensions
(Shipped in 2 containers, 3 containers for hydraulic power unit option)
Machine W, D, H 52.5 x 27 x 16.5 inches 1334 x 686 x 419 mm
Bar 72 inch (1828.8 mm) W, D, H 74.5 x 6.5 x 7 inches 1892 x 165 x 178 mm
HPU [5 hp] W, D, H 29 x 26 x 44 inches 737 x 660 x 1118 mm
Here’s how to determine the length of the boring bar you will require:
Length of boring bar required =

X + 27.5 inches (698.5 mm) + required stroke
Cutting should be performed within 9 inches (228.6 mm) of a
bearing support. Maximum recommended unsupported bar length
between any two bearings is 36 inches (914.4 mm).
The space between the back of the bearing mounting plate and the
face of the bore must be at least 3 inches (76.2 mm) for set-up
cone removal. If the bore has a shoulder or boss, increase the
height of the spacer plate and the length of the bar accordingly.
For help contact: Climax Portable Machine Tools, 2712 E. Second St Newberg, OR 97132 USA Website: www.cpmt.com
page 2 Worldwide Phone: 1.503.538.2185 N. America Toll-Free: 1.800.333.8311 Fax: 1.503.538.7600 Email: info@cpmt.com
BB5000 Operational Dimensions
Dimensions in inch (mm)
7.69 9.46 (240.3) min

(195.3) 10.12 (257.0) max
7.9
(200.7)
Rotational Drive Unit with hydraulic motor
18.55 (471.2)
(low speed motors)
16.18 (411.0)
1.75 (44.5)
(high speed motors)
10.42
(264.7)
Rotational Drive Unit with pneumatic motor
7.69 (195.3) 14.9 (378.5)
6.87
(174.5)
Rotational Drive Unit with electric motor Specifications subject to change without notice
BB5000 Operational Dimensions
Dimensions in inch (mm)
Bar clamp collar
Feed rate
7.68
adjustment
(195.0)
knob
8.0 (203.2) 5.50

(139.7)
Axial feed unit
4.0 (101.6)
3.5
(88.9) 7.63 (193.8)
1.75
(44.5)
3.5
(88.9)
3.0 (76.2)
typical
0.75 (19.1) dia
0.5 (12.7) dia 3.0 (76.2)

typical
Spherical bearing mount assembly Dimensions typical of both single
and double arms
Specifications subject to change without notice
BB5000 Set-up and Operation
A Fast Six-Step Process
Setup of the BB5000 Portable Boring Machine is quick and n Setup cones to roughly center the bar in the bore.
easy. An experienced operator can set up the machine in n Spherical mounts that can be quickly tack-welded in
most typical two-bore line boring applications in about half place.
an hour (depending on alignment tolerances). The three n Quick-mount rotational drive unit, attaches to spherical
main ingredients of the quick setup system are: mount in seconds
Slide the bar through Slide the rotational drive

1 the two holes to be
bored and roughly
4 onto the bar. Firmly
push it onto the
center it with the set-up cones. spherical mount, and lock it in
The set-up cones are forced place with one bolt. Tighten
into the bore with the clamp the rear clamping collar
ring jacking screw and locked enough to be snug but so the
onto the bar with a set screw. bar can slide through it.
Elapsed time: 4 minutes. Elapsed time: 4 minutes.
Slide on spherical The axial feed unit is

2 mounts with tack weld
plates, and tack weld
5 slipped onto the bar
and the leadscrew is
them to the workpiece. screwed into the pocket on the
These mounts have spherical rotational drive unit. Tightening
bearings so they can be two clamping collars locks the
mounted up to 5° out of axial feed unit to the bar.
perpendicular alignment. Elapsed time: 3 minutes.
Elapsed time: 10 minutes,
Remove the set-up Insert a properly

3 cones and replace the
bar. The set-up cones
6 ground tool bit into the
tool hole in the bar,
will adequately center the bar, adjust for depth of cut, and
unless you have very precise lock in place with the set
tolerances, or need to move screw. Attach the hydraulic
the centerline of the bore hoses.
slightly. Final centering Elapsed time: 5 minutes.
adjustments are made with the
jacking screws. And there you are... ready to
Elapsed time: 5 minutes. begin the first boring pass.
Total elapsed time: 31 minutes.
BB5000 Applications
Conventional Boring Drilling
Line Boring Trepanning
Threading Facing Grooving
BB5000 Application Photos
A Wide Variety of Applications The BB5000 is

Do you need to put the axial feed unit on one end of the bar and the rotational widely used by
drive on the other? No problem... all you need to do is use the leadscrew block
clamped or tack welded to the work piece. In fact, just about any arrangement these industries:
of components can be used as long as you maintain rigidity by placing bearing n Construction
supports as close as possible to the holes to be bored. Need to align and bore n Mining
four holes that are 18 inches (457.2 mm) apart? Just use a long bar and weld a n
bearing bracket at each hole for support. The modular components let you use Power Generation
n Ship building
the machine in a wide variety of combinations.
n Transportation
n Petrochemical
n Pulp and paper
n Steel and aluminum
Typical applications:
n Heavy equipment repair
n Stern tube boring
n Wicket gate repair on dams
n Bridge building/re-building
n Turbine coupling boring
n Engine block repair
n Bearing seat repair
n Press repair
n Valve body boring
n Pump body boring
n Large fab bore alignment
BB5000 Tool Configuration
A B C D E F G H I
Your part number is: BB5000 . . . 0 . .
(To generate your part number, write the number of each option you require in the corresponding box.)
Configure your BB5000 in five easy steps. Step 2, continued: Select a Motor
To configure your BB5000 Boring Machine, you will need to:
1 Select a Base Unit
2 Select a Drive Option (Motor Control & Motor)
3 Select a Feed System
C Write the number of the Motor in
box “C.”
Number 1: Electric, 120 VAC, 50/60 Hz

4 Select a Mounting Option
5 Select a Boring Bar Single Phase, 168/82 bar rpm
(37558)
To generate the correct part number for the boring machine
Number 2: Electric, 120 VAC, 50/60 Hz
you require, simply select the option you need in each step, Single Phase, 112/55 bar rpm
then write the number of that option in the corresponding Electronic motor (37557)
box at the top of this page. Contact your Climax representative assembly (two-speed)
for additional configurations or help with this process. Number 3: Electric, 230 VAC, 50/60 Hz
Single Phase, 168/82 bar rpm
The base unit includes the Rotational Drive Unit (RDU), tool kit (37560)
with cutting tools, 4.5 - 12 inch (114 - 305 mm) tool head set,
packaging, instruction manual and set-up cones, according to Number 4: Electric 230 VAC, 50/60 Hz
the option you choose. Single Phase, 112/55 bar rpm
The unit comes packed in a durable metal container. (37559)
Step 1: Select a Base Unit Number 5: Hydraulic, 2.2 in3 (36.0cm3)

148 bar rpm @ 6 GPM
A Write the number of the Base

Configuration in Box “A.”
Number 1: Standard inch package,

(22.7 L/min) (39837)
Number 6: Hydraulic, 3.6 in3 (60.0cm3)
90 bar rpm @ 6 GPM
Hydraulic motor (22.7 L/min) (39843)
with set-up cones (37448) assembly
Base Unit Number 7: Hydraulic, 5.9 in3 (96.7cm3)
Number 2: Standard metric package,
55 bar rpm @ 6 GPM
with set-up cones (37450)
(22.7 L/min) (39844)
Number 3: Standard inch package,
Number 8: Hydraulic, 7.3 in3 (119.6cm3)
no set-up cones (37449)
44 bar rpm @ 6 GPM
Number 4: Standard metric package, (22.7 L/min) (39845)
no set-up cones (37451) Set-up cones
(included with base Number 9: Pneumatic, 3Hp (2.2 kW),
configurations 1 & 2) 57 bar rpm (includes air
Pneumatic motor
Step 2: Select a Drive Option (Motor Control & Motor) conditioning unit) (37498)
assembly
B Write the number of the Motor Control in box “B.”

(Required with electric motors.)
Motor ports are 7/8-14 SAE O-ring type.
Includes 1/2 inch (12.7 mm) quick-release
fitting kit.
Number 0: No Speed Control (pneumatic & hydraulic
motors) Other motors are available for your
BB5000. Please select “0” in step 2, and
Number 1: 120V Speed Control, non-CE (37517) order separately using part numbers
Electronic speed shown on page 9.
Number 2: 230V Speed Control, CE compliant (37518) control
Number 3: 120V Manual Motor Starter, CE compliant
(single speed on/off) (37538)
Number 4: 230V Manual Motor Starter , CE compliant
(single speed on/off) (37539) Motor starter
BB5000 Tool Configuration
Step 3: Select a Feed System Step 5: Select a Boring Bar
D Write the number of the lead screw

length in Box “D.”
Number 1: 12 inch (304.8 mm) stroke

H Write the number of the Standard boring bar
in box “H.” Boring bar is 2.25 inch (57.2 mm)
with tooling holes spaced every 10 inches
(254 mm).
lead screw (28654)
Number 0: None (order separately from table
Number 2: 24 inch (609.6 mm) stroke on page 10.)
lead screw (28687) Lead screw assembly
Number 1: 48 inch (1219.2 mm) bar, ½ inch
Number 3: 36 inch (914.4 mm) stroke (12.7 mm) tooling holes (34626)
lead screw (28688)
(12.7 mm) tooling holes (34627)
E Write the number of the Feed

System in box “E.”
Number 1: Mechanical Feed (28636)

Axial feed assembly
Number 5: 48 inch (1219.2 mm) bar,
Step 4: Select a Mounting Option*
12 mm tooling holes (37635)
F Write the number of the Arm Style Mount

Kit (with spherical bearings, support and
hardware) in Box “F.”
Number 0: None 12 mm tooling holes (34637)
Number 1: One Single Arm Mount Kit (37472) Number 8: 144 inch (3657.6 mm) bar,
Number 2: Two (2) Single Arm Mount Kits Single arm mount
Number 3: Three (3) Single Arm Mount Kits
Number 4: Four (4) Single Arm Mount Kits
Number 5: One Double Arm Mount Kit (37473)
I Write the number of the Standard boring bar
in box “I.” Boring bar is 2.25 inch (57.2 mm)
with tooling holes spaced every 6 inches
(152.4 mm).
Number 6: Two (2) Double Arm Mount Kits Number 0: None (order separately from table
Number 7: Three (3) Double Arm Mount Kits on page 8.)
* If bore is wider than 12 inches
(304.8 mm), a double arm mount is Double arm mount
recommended. Number 2: 72 inch (1828.8 mm) bar, ½ inch
G Write the number of the Universal Mounting

Kit (with spherical bearings, support, and
hardware) in Box “G.”
½ inch (12.7 mm) tooling holes
(41552)
Number 0: None Number 4: 144 inch (3657.6 mm) bar, ½ inch
Number 1: One Universal Mount Kit (36959)
Number 2: Two (2) Universal Mounts Kits Universal mount 12 mm tooling holes (43740)
Number 3: Three (3) Universal Mounts Kits
Number 4: Four (4) Universal Mounts Kits 12 mm tooling holes (43741)
2.25 inch (57.2 mm) Number 8: 144 inch (3657.6 mm) bar,
Boring bars 12 mm tooling holes (43744)
BB5000 Accessories
Further customize your BB5000 Boring Machine with Bore Welder Interface
these boring bar options. Order separately. Add an Automated Bore Welder to your BB5000 Boring Machine
(customized bars available upon request) with the convenient bore welder interface kit.
Attach the bore welder to the BB5000’s mounting fixture to ensure
n All bars are made of 1045 S-CPO chrome-plated steel. perfect alignment for both welding and machining.
n Standard bars available in 2 foot (609.6 mm) increments up to 24 feet A single setup for both welding and machining saves time, and
(7.3 meters) long, with various hole spacing. helps get the job done quickly.
n After machining, bars are straightened to within 0.001 inches per foot All bore welders include welding head, torches, mounting rod &
(0.025 per 304.8 mm). radial mount, torch extensions, conduit switch assembly, tips,
nozzles, diffuser, and liner. See table below to compare other
n Most bars are straight to within 0.001 inch (0.025 mm) over the length
features & components.
of the bar.
n Bars come packaged in a fitted steel container with quick-release latches.
n First hole is 1 inch (25.4 mm) from the end of the bar, for all bar lengths. No. Description
n Morse taper and straight shank holders available upon request. BoreWelding Interface Kit
Allows you to attach a bore welder to BB5000
Part No. Part No. mounting fixture, ensuring perfect alignment
(Holes 10 (Holes 6 for both welding and machining. Includes
inches inches adapter plate, alignment tool, and spherical
(254.0 mm) (152.4 mm)
apart) apart) Bar Dia. Bar Length Hole Size bearing removal wrench.
34626 39309 2.25 inch 48 inches 1
/2 inch 26518 Complete interface kit for 2.25 inch
34627 39310 2.25 inch 72 inches 1
/2 inch (57.2 mm) diameter bar.
34628 41552 2.25 inch 96 inches 1
/2 inch 36062 Alignment tool only for 1.75 inch
34629 43728 2.25 inch 120 inches 1
34630 43729 2.25 inch 144 inches 1
/2 inch 26656 Alignment tool only for 1.25 inch
37337 39308 1.25 inch 48 inches 3
3
37338 43693 1.25 inch 72 inches /8 inch AutoBoreWelder AutoBoreWelder
37339 39447 1.25 inch 96 inches 3
/8 inch 1000 3000
3
37340 n/a 1.25 inch 120 inches /8 inch
3
37341 n/a 1.25 inch 144 inches /8 inch
34635 43740 2.25 inch (57.2 mm) 48 inches (1219.2 mm) 12 mm
34637 43742 2.25 inch (57.2 mm) 96 inches (2438.4 mm) 12 mm AutoBoreWelder 2000
34638 43743 2.25 inch (57.2 mm) 120 inches (3048.0 mm) 12 mm (not shown)
34639 43744 2.25 inch (57.2 mm) 144 inches (3657.6 mm) 12 mm Wire feeder 18 inch
Facing & dovetail (457.2 mm)
Model Welding Dia. Torch adj. torch extension Auto-skip
37328 43686 1.25 inch (31.8 mm) 72 inches (1828.8 mm) 10 mm Inch (mm) Option included included included
37329 43685 1.25 inch (31.8 mm) 96 inches (2438.4 mm) 10 mm BW1000 0.88 - 12.0
37330 n/a 1.25 inch (31.8 mm) 120 inches (3048.0 mm) 10 mm (22.4 - 304.8) No No No No
BW2000 0.88 - 12.0
37331 n/a 1.25 inch (31.8 mm) 144 inches (3657.6 mm) 10 mm Yes No No Yes
(22.4 - 304.8)
2.0 inch (50.8 mm) diameter bars available upon request. BW3000 0.88 - 13.0
Yes Yes Yes Yes
(22.4 - 330.2)
No. Description No. Description

Mechanical axial feed assembly Rotational drive assembly, cont’d
Mounts anywhere on the bar. Reversible 28531 Accepts 2.25 inch (57.2 mm) dia. bars
ratchet feed mechanism has variable feed rate 29910 Accepts 2.0 inch (50.8 mm) dia bars
up to 0.19 inches (0.48 mm) per revolution.
Feeds the tool and bar by moving along the Axial leadscrew assembly
stationary leadscrew. Adjustable clamp collars Stationary leadscrew assembly is fixed in position
on both ends clamp unit to the bar. Includes by screwing it into the rotational drive assembly
auto stop. or into tack weld mounting block. Acme nut
28636 For 2.25 inch (57.2 mm) dia bar. holds leadscrew in place. Includes leadscrew
29908 For 2.0 inch (50.8 mm) dia. bar and two Acme nuts. Leadscrews available in
lengths below. Other lengths are available by
Rotational drive assembly special request.
Mounts anywhere on the bar. Features heavy- 28654 12.0 inch (304.8 mm) travel
duty cast aluminum housing, Timken roller 28687 24.0 inch (609.6 mm) travel
bearings, and sealed, lifetime lubrication. 28688 36.0 inch (914.4 mm) travel
Clamp ring mounts assembly to spherical bear-
ings with one bolt. 28756 Leadscrew tack weld block
BB5000 Accessories

Electric Motor Assembly Spherical Bearing Mounts
Assembly includes two-speed electric motor Available in single arm, double arm, and
and mounting flange. universal mount styles, our spherical bearing
37557 Electric, 120 VAC, 50/60 Hz Single mounts attach directly to the work piece, and
Phase, 112/55 bar rpm. accept both the model BB5000 rotational drive,
37558 Electric, 120 VAC, 50/60 Hz Single and the mounting bracket for the Climax
Phase, 168/82 bar rpm AutoBoreWelders.
37559 Electric, 230 VAC, 50/60 Hz, Single Includes bracket, bearing, and hardware.
Phase, 112/55 bar rpm. Single arm
37560 Electric, 230 VAC, 50/60 Hz Single 37472 for 2.25 inch (57.2 mm) bars
Phase, 168/82 bar rpm 36710 for 2.0 inch (50.8 mm) bars
Speed Control Double arm
37517 120V Speed Control, Non-CE 37473 for 2.25 inch (57.2 mm) bars
37518 230V Speed Control, CE 29953 for 2.0 inch (50.8 mm) bars
37538 120V Manual Motor Starter, CE Universal
37539 230V Manual Motor Starter, non-CE 36959 for 2.25 inch (57.2 mm) bars
37626 ID Mount, for 8.6 - 11.2 inch (218.4 -
Hydraulic Motor Assembly 284.5 mm) diameters
Reversible hydraulic motor and SAE 2-bolt 37621 Universal bearing ID conversion kit
mounting flange to mount to the rotational
drive housing. Motor ports are 7/8 - 14 SAE 26248 Spherical Bearing - 2.25 inch (57.2
O-ring type. 1/2 inch dripless quick-connect mm). Bearing mounts to bracket to
fitting kit installed. Bar rpm’s are max at 6 gpm align the bar.
(22.7 L/min). (For 50 Hz power units, reduce 29951 Spherical Bearing - 2.0 inch (50.8
the bar rpm by 15%; bar torque remains the mm). Same as above, but for 2.0 inch
same.) Also available with 3/8 inch (9.5 mm) (50.8 mm) diameter. Order mounting
fitting kits. hardware separately.
46293 Face-Adjustable ID Bearing Mount
Motor Capacity Max bar rpm at
Torque at the bar Ideal for mounting the BB5000 in deep or blind
Part 6 gpm 10 gpm
Number in3 cm3 (calculated value) bores, this ID bearing mount provides an ID
(22.7 L/min) (37.9 L/min)
mounting range of 5.75 - 12.5 inches (146.1 -
39837 2.2 36.0 148 246 92 ft-lb (124.7 N•m)
317.5 mm). Easily install and adjust the mount
39843 3.6 60.0 90 150 159 ft-lb (215.6 N•m)
from the open face part of your bore.
39844 5.9 96.7 55 92 270 ft-lb (367 N•m)
Independently adjustable mounting legs also
39845 7.3 119.6 44 73 342 ft-lb (463.7 N•m)
simplify centering the mount in bores which are
39846 8.9 145.8 36 60 417 ft-lb (565.4 N•m)
not perfectly round.
39847 14.1 231.1 23 38 652 ft-lb (884.0 N•m)
20319 ID mount self-aligning bearing
support assembly
Hydraulic Power Unit Bearing support assembly provides 4-way
Available 5 hp (3.7 kW) 6 gpm (22.7 L/min) adjustable bar alignment. Fits bores with ID’s
and 10 Hp (7.5 kW) 10 gpm (37.9 L/min) from 11.5 - 24 inches (292.1 - 609.6 mm). Bar
units with 3-phase electric motor, with vari- is held in place by a self-aligning bearing.
able displacement pump, allow speed Assembly includes chuck and bearing, three sets
control even while running without sacrificing of jaws, two sets of jacking screws, and one set
torque. Many models available. Please of 1 inch (25.4 mm) spacers.
ask a Climax representative for details. 28799 Cantilever mounting assembly
Cantilever standoff mounts between two
Pneumatic Motor Assembly bearing mounting brackets to ensure machine
The 3 Hp (2.2 kW) motor comes complete, rigidity when blind boring, trepanning, spade
ready for 2-bolt mounting directly on the drilling, or tapping.
rotational drive. Includes pneumatic Order bearing mounting brackets
conditioning unit. separately. Order two assemblies when
Torque at the bar using a double arm mount.
Part Number Max Bar RPM 30798 Right Angle Base
(calculated value)
39112 (non-CE) 120 rpm 115 ft-lb (156 N•m) Fixture holds boring bar bearing support
28614 (CE) 120 rpm 115 ft-lb (156 N•m) brackets for heavy duty drilling. Uses two single
37498 (non-CE) 57 rpm 234 ft-lb (156 N•m) arm spherical bearing mounts (order separately).
28697 (CE) 57 rpm 234 ft-lb (156 N•m) Base may be bolted, welded or clamped to
workpiece.
BB5000 Accessories
Facing and Grooving Heads for your BB5000
Climax PN 31412 30051 30044 36936 36954 45040

Item Name Adjustable Range Facing Heads Facing & Grooving Heads Heavy Duty Facing Head
Bar Dia. 1.25 inch (31.8 mm) 2.0 inch (50.8 mm) 2.25 inch (57.2 mm) 2.25 inch (57.2 mm) 2.25 inch (57.2 mm) 2.25 inch (57.2 mm)
Swing Dia. 6.6 - 9.4 inches 9.1 - 22.2 inches 10.0 - 18.6 inches 13.5 inches 20.3 inches 20.1 - 25.3 inches
(167.6 - 238.8 mm) (231.1 - 563.9 mm) (254 - 472.4 mm) (342.9 mm) (515.6 mm) (510.5 - 642.6 mm)
Facing Dia. 2.1 - 8.8" 2.5 - 18" 2.5 - 18 inches 2.5 - 12 inches 2.5 - 19.0 inches 2.25 - 24.0 inches
(53.3 - 223.5 mm) (63.5 - 457.2 mm) (63.5 - 457.2 mm) (63.5 - 304.8 mm) (63.5 - 482.6 mm) (57.2 - 609.6 mm)
Grooving Dia. n/a n/a n/a 4.0 - 12.0 inches 4.0 - 19.0 inches 3.3 - 24.0 inches
(101.6 - 304.8 mm) (101.6 - 482.6 mm) (83.8 - 609.6 mm)

Set-up Cones Boring Heads
Cones slide onto the bar and into fairly round, Boring heads may be positioned anywhere
in-line holes for fast set-up. Set screws and back- along the bar. Split body allows attachment
up clamp collars hold the cones in place while without moving the bar. Boring heads to fit 2.0
the components are being attached. inch (50.8 mm) diameter bars also available.
26263 Set of 2 aluminum set-up cones, 1.5
- 3.25 inch (38.1 - 82.6 mm) bore ID. 11817 HSS inch boring head set
Fit 1.25 inch (31.8 mm) diameter bars. (included in Base Unit 37448) -
27803 Set of 4 aluminum set-up cones for includes (5) boring heads to bore
1.5 - 5 inch (38.1 - 127.0 mm) bore 4.5 - 12 inch diameters.
ID. Fit 1.25 inch (31.8 mm) 34565 HSS metric boring head set
diameter bars. (included in Base Unit 37450),
26507 Set of 2 cast iron set-up cones for includes five boring heads to bore
2.75 - 8.37 inch (69.9 - 212.6 mm) 114.3 - 304.3 mm diameters. Uses
bore ID. Fit 2.25 inch (57.2 mm) standard 10 mm & 12 mm square
diameter bars. cutter.
31801 Set of 2 cast iron set-up cones for 16161 Boring head set - includes
2.75 - 8.37 inch (69.9 - 212.6 mm) boring hub and boring head arms to
bore ID. Fit 2.0 inch (50.8 mm) bore 12 - 24 inch (304.8 - 609.6
diameter bars. mm) diameters.
26508 Set of 2 cast iron set-up cones for 10943 Carbide boring head set
8.37 - 12 inch (212.6 - 304.8 mm) includes mounting block and hard
bore ID. Fit 2.25 inch (57.2 mm) ware, (6) tool holders, (1) carbide
diameter bars. boring cartridge, and (10) carbide
31802 Set of 2 cast iron set-up cones for inserts, to bore 5.96 - 12.75 inch
8.37 - 12 inch (212.6 - 304.8 mm) (151.4 - 323.9 mm) diameters
bore ID. Fit 2.0 inch (50.8 mm) Magnetic Back Dial Indicator
diameter bars. Top quality travel dial indicator with magnetic
Bore Measuring Tool with fine adjustment back, made by Starrett® for Climax.
feature allows precision bore measurement and Useful for many things including:
n Precisely setting depth of cut.
sets tool bit height while the bar is still mounted
n Measuring and setting the travel of the
in the work piece.
46203 18 inch (457.2 mm) diameter tool, boring bar when cutting to a shoulder.
n Facing operations, precision alignment of
measures up to 18 inch (457.2 mm)
diameter bores with 3/8 inch (9.5 boring bar to larger bores.
mm) stylus. 45396 0 - .500 inch range (.001 increment)
46204 Same as above, but includes both 3/8 NOTE: Drawings
inch (9.5 mm) and 7/8 inch (22.2 are for reference 45397 0 - 10 mm range (.01mm increment)
mm) length styluses. only, are not to
45831 Fine adjustment attachment to scale, and may
not represent
upgrade tools without bracket.
actual product.
BB5000 Accessories

Small Bore Components for your BB5000 1.25 inch (31.8 mm) diameter small bore sleeve set
A complete small bore kit includes a sleeve set, set- for 2.0 inch (50.8 mm) diameter components.
up cones, and 1.25 or 1.75 inch (31.8 or 44.5 mm)
diameter bar(s). 44614 1.25 inch (31.8 mm) diameter small bore sleeve set:
Sleeve set includes rotational drive sleeve with drive RDU sleeve with drive key, AFU sleeve, (2) bearing sleeves
key, axial feed sleeve, and two bearing sleeves (every
bearing requires a sleeve.) All sleeves include retaining 1.75 inch (44.5 mm) diameter small bore sleeve set
snap rings.
for 2.25 inch (57.2 mm) diameter components.
2.25 inch and 1.75 inch diameter bars use 1/2 inch or 12 mm tool bits. 1.25
inch diameter bars use 3/8 inch or 10 mm tool bits. 44091 1.75 inch (44.5 mm) diameter small bore sleeve set:
RDU sleeve with drive key, AFU sleeve, (2) bearing sleeves
For bars 72 inches or longer, Climax recommends a minimum of 4 bearings,
therefore 4 bearing sleeves are included in the small bore kits supplied with Part Numbers for Small Bore Components
72 or 96 inch (1828.8 or 2438.4 mm) bars.
Small bore kits supplied with 48 inch (1219.2 mm) bars will have tool holes 6 26263 Set of (2) aluminum set-up cones, 1.5 - 3.25 inch (38.1 - 82.6
inches (152.4 mm) between centers. Small bore kits supplied with 72 inch mm) diameter, for 1.25 inch (31.8 mm) diameter bar
(1828.8 mm) or longer bars will have tool holes 10 inches (254.0 mm)
between centers. 6 inch hole spacing is available on longer bars upon 43383 Set of (2) cast iron set-up cones, 2.0 – 6.0 inch (50.8 – 152.4
request. mm) diameter, for 1.25 inch (31.8 mm) diameter bar
26719 (2) bearing sleeves for 2.25 inch (57.2 mm) diameter bearings
1.25 inch (31.8 mm) diameter small bore
components for 2.25 inch (57.2 mm) diameter bar. 26722 (2) bearing sleeves for 2.0 inch (50.8 mm) diameter bearings
28698 1.25 inch (31.8 mm) diameter small bore sleeve set: 26728 snap rings for 2.25 inch (57.2 mm) diameter components
RDU sleeve with drive key, AFU sleeve, (2) bearing sleeves.
31612 Snap rings for 2.0 inch (50.8 mm) diameter components
39421 1.25 inch (31.8 mm) diameter small bore kit with 48
inch (1219.2 mm) bar: 28698 RDU sleeve with key
Small bore sleeve set, RDU sleeve with key, AFU sleeve,
and (2) bearing sleeves, (2) aluminum set up cones,
1.25 inch (31.8 mm) diameter, 48 inch (1219.2 mm)
long bar with 3/8 inch tool holes spaced 6 inches (152.4 Bars for use with small bore kits:
mm) apart, assortment of 3/8 inch HSS tool bits.
Part Number Part Number
46331 Same as above, but bar has metric tool holes (Holes spaced (Holes spaced
(10 mm) spaced 6 inches (152.4 mm) apart.. 10 inches 6 inches
(254.0 mm) (152.4 mm)
39423 1.25 inch (31.8 mm) diameter small bore kit with apart) apart) Bar Diameter Bar Length Hole Size
72 inch (1828.8 mm) bar: 37337 39308 1.25 inch (31.8 mm) 48 inches (1219.2 mm) 3/8 inch
RDU sleeve with drive key, AFU sleeve, (4) bearing 37327 43687 1.25 inch (31.8 mm) 48 inches (1219.2 mm) 10 mm
sleeves, (2) aluminum set-up cones, 1.25 inch (31.8 mm) 37338 43693 1.25 inch (31.8 mm) 72 inches (1828.8 mm) 3/8 inch
diameter, 72 inch (1828.8 mm) long bar with 3/8 inch
tool holes spaced 10 inches (254.0 mm) apart,
37339 39447 1.25 inch (31.8 mm) 96 inches (2438.4 mm) 3/8 inch
assortment of 3/8 inch HSS tool bits.
46333 Same as above, but bar has metric tool holes 43318 43311 1.75 inch (44.5 mm) 48 inches (1219.2 mm) 1/2 inch
(10 mm) spaced 10 inches (254.0 mm) apart.. 43305 43298 1.75 inch (44.5 mm) 48 inches (1219.2 mm) 12 mm
46120 1.25 inch (31.8 mm) diameter small bore kit with 43320 43313 1.75 inch (44.5 mm) 72 inches (1828.8 mm) 1/2 inch
48 and 72 inch (1219.2 and 1828.8 mm) bars: 43300 43307 1.75 inch (44.5 mm) 72 inches (1828.8 mm) 12 mm
RDU sleeve with drive key, AFU sleeve, (4) bearing 43321 43314 1.75 inch (44.5 mm) 96 inches (2438.4 mm) 1/2 inch
sleeves. 43308 43301 1.75 inch (44.5 mm) 96 inches (2438.4 mm) 12 mm
46334 Same as above, but bar has metric tool holes 43322 43315 1.75 inch (44.5 mm) 120 inches (3048.0 mm) 1/2 inch
(10 mm) spaced 10 inches (254.0 mm) apart. 43309 43302 1.75 inch (44.5 mm) 120 inches (3048.0 mm) 12 mm
43323 43316 1.75 inch (44.5 mm) 144 inches (3657.6 mm) 1/2 inch
40676 1.25 inch (31.8 mm) diameter small bore kit with
96 inch (2438.4 mm) bar:
RDU sleeve with drive key, AFU sleeve, (4) bearing
sleeves, assortment of 3/8 inch tooling.
BB5000 Accessories

Tool Kits Instructional Video
Complete set of tools for the boring bar (included in base unit) Describes set-up and operation of the various BB5000 components
and systems. Most standard applications are demonstrated in detail.
28784 Tool Kit (Inch) Approximately 40 minutes.
34580 Tool Kit (Metric) 30932 VHS Videotape Format
Tool Bits 47109 CD Format
HSS Standard Tool Bits (Inch)
31866 HSS 1/2 inch x 1.0 inch LH 15° lead Other accessories available for Heavy duty
31857 HSS 1/2 inch x 1.0 inch LH 0° lead drilling and trepanning.
31867 HSS 1/2 inch x 1.8 inches LH 15° lead
31858 HSS 1/2 inch x 1.8 inches LH 0° lead Multiple sizes of spade drills available for drilling and
32344 HSS 1/2 inch x 2.5 inches LH 15° lead trepanning operations.
31859 HSS 1/2 inch x 4.0 inches LH 0° lead Threading
25710 HSS 1/2 inch x 2.5 inches LH & RH double-ended Threading with the Model BB5000 requires a special
HSS Tool Bits (Metric) threading bar, feed box and gear set.
34578 HSS 12 mm x 1.8 inches (45.7 mm) LH 15° lead Gear sets are available for 4 - 20 threads per inch, and
34573 HSS 12 mm x 1.8 inches (45.7 mm) LH 0° lead diameter ranges of 4.75 - 8.75 inches (120.7 - 222.3
34577 HSS 12 mm x 2.5 inches (63.5 mm) LH 15° lead mm).
34572 HSS 12 mm x 2.5 inches (63.5 mm) LH 0° lead
34576 HSS 12 mm x 4.0 inches (101.6 mm) LH 15° lead A manual radial feed tool head lets you cut threads to
34571 HSS 12 mm x 4.0 inches (101.6 mm) LH 0° lead a precise depth.
Alternative Tool Bits
31848 HSS 1/2 inch x 1.0 inch RH 15° lead Valve repair
31830 HSS 1/2 inch x 1.0 inch RH 0° lead
32103 HSS 1/2 inch x 1.0 inch RH 0° lead side cutting
Boring heads are available for boring the angled valve
32114 HSS 1/2 inch x 1.0 inch LH 0° lead side cutting
seats on a range of globe valves 6 - 16 inches (152.4 -
406.4 mm) in diameter.
31831 HSS 1/2 inch x 1.8 inch RH 0° lead Fixturing can be designed to fit your particular valve.
32345 HSS 1/2 inch x 2.5 inch RH 15° lead Taper boring
If you need to bore tapers, a Climax taper boring
attachment can be designed for your application.
31850 HSS 1/2 inch x 4.0 inch RH 15° lead double-ended
31841 HSS 1/2 inch x 4.0 inch RH 0° lead double-ended
34348 HSS 1/2 inch x 4.0 inch LH 15° lead double-ended
Twin Leadscrew Facing Head Tool Bits

31868 HSS 1/2 inch x 4.0 inch LH 15° lead
31917 Carbide 1/2 inch x 3.5 inch LH 15° lead
Facing/Grooving Tool Facing Bits

36370 1 each of the 15° lead and 0° lead bits
Facing/Grooving Tool Facing Bits

35948 HSS LH grooving 0.12 inches wide, 15° lead top rake
Climax Training
Training at the Portable Machining Training Institute
Climax has been teaching the

fundamentals and fine points of
portable machine tool operation for
practically as long as we’ve been
inventing and building the tools.
At the Portable Machining Training
Institute situated in our corporate
headquarters near Portland, Oregon,
we provide training for machine tool
operators on portable machine tool
safety, and machine setup and
operation.Trainees also receive
technical tips and tools to improve
operational efficiencies, with the vast
majority of every program devoted to
hands-on activities and skill Whether it’s a regularly scheduled
development. course at the Portable Machining
Training Institute, or custom curriculum
The Climax instructional team includes
conducted at your facility, your
specialists in shipbuilding, power
machinists will benefit from courses
generation, civil engineering, bridge
developed by some of the most
re-building, and other industries.
respected authorities in the business.
Call us today to register for a regularly

scheduled class, or talk to us about
how we can customize a training
program for your specialized
application.
Climax Portable Machine Tools, Inc.
Climax Portable Machine Tools Worldwide

Manufacturing, Sales & Rental Facilities
Toronto
Chicago
Edmonton
Cologne
Philadelphia
Portland
World Headquarters
Charlotte
Houston
Singapore
Rental Depot
Manufacturing / Sales Facility
International Distributor
Call Climax for:

Rentals
With five locations in the USA,
two in Canada, one in Europe,
and one in Asia, you are never
far away from a Climax portable
machine tool.
Special Projects
Climax has been solving
complicated on-site machining
problems for our customers
since 1964.
On-site Training
Need some refresher courses in
setting up and operating your
Climax machine tool?
Call us. We’ll bring the solution to you.
BB5-1M0807
Corporate Headquarters European Headquarters
Climax Portable Machine Tools, Inc. Climax GmbH
2712 E. Second Street Am Langen Graben 8
Newberg, Oregon 97132 USA Düren, 52353 Germany
Worldwide Telephone: 503.538.2185 Telephone: (+49) (0) 2421.9177.0
N. America Toll-Free: 800.333.8311 Fax: (+49) (0) 2421.9177.29
Fax: 503.538.7600 Email: cpmt.de@t-online.de
Email: info@cpmt.com www.cpmt.com
Copyright © 2007 Climax Portable Machine Tools, Inc. All Rights Reserved.

A Powerful Boring Machine That Can Be Customized To Suit Your Needs

Загружено:

Сведения о документе

Оригинальное название

Авторское право

Доступные форматы

Поделиться этим документом

Поделиться или встроить документ

Параметры публикации

Этот документ был вам полезен?

Это неприемлемый материал?

Авторское право:

Доступные форматы

A Powerful Boring Machine That Can Be Customized To Suit Your Needs

Загружено:

Авторское право:

Доступные форматы

BB5000 Portable Boring Machine

FEATURES • SETUP & OPERATION

A powerful boring machine that can be

quality cast-iron set-up cones and

Specifications All dimensions should be

Length of boring bar required =

Dimensions in inch (mm)

7.69 9.46 (240.3) min

Rotational Drive Unit with hydraulic motor

Rotational Drive Unit with pneumatic motor

7.69 (195.3) 14.9 (378.5)

Dimensions in inch (mm)

Bar clamp collar

8.0 (203.2) 5.50

0.5 (12.7) dia 3.0 (76.2)

Specifications subject to change without notice

A Fast Six-Step Process

Slide the bar through Slide the rotational drive

Slide on spherical The axial feed unit is

Remove the set-up Insert a properly

Conventional Boring Drilling

Line Boring Trepanning

Threading Facing Grooving

A Wide Variety of Applications The BB5000 is

Number 1: Electric, 120 VAC, 50/60 Hz

Step 1: Select a Base Unit Number 5: Hydraulic, 2.2 in3 (36.0cm3)

A Write the number of the Base

Number 1: Standard inch package,

B Write the number of the Motor Control in box “B.”

Step 3: Select a Feed System Step 5: Select a Boring Bar

D Write the number of the lead screw

Number 1: 12 inch (304.8 mm) stroke

E Write the number of the Feed

Number 1: Mechanical Feed (28636)

F Write the number of the Arm Style Mount

G Write the number of the Universal Mounting

No. Description No. Description

No. Description No. Description

Facing and Grooving Heads for your BB5000

Climax PN 31412 30051 30044 36936 36954 45040

No. Description No. Description

No. Description No. Description

No. Description No. Description

Twin Leadscrew Facing Head Tool Bits

Facing/Grooving Tool Facing Bits

Facing/Grooving Tool Facing Bits

Training at the Portable Machining Training Institute

Climax has been teaching the

Call us today to register for a regularly

Climax Portable Machine Tools Worldwide

Call Climax for:

Call us. We’ll bring the solution to you.

Вам также может понравиться