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Received 4 October 1997; received in revised form 4 June 1998; accepted 21 June 1998
Abstract
The ®rst part of the work gives a general survey on critical microorganisms with regard to the pasteurization of meat products.
Comparison of heat resistance of two microorganisms, under isothermal conditions, is not problematic when both survivor curves
follow ®rst-order or nth order inactivation kinetics provided that reaction orders are the same. If not so or, when survivor curves
follow dierent types of inactivation kinetics, a more complex situation arises. It is obvious that, when z-values of the microrgan-
isms to be compared dier considerably, zA6zB, the order of size of their heat resistance may be temperature dependent. The
equivalent pasteurization time (EPT) is analogous with the sterilizing (F) value, but the chosen reference temperature is below
100 C. In the present work, z and D values of various non-sporeforming microorganisms were collected from the literature, 12D
values were calculated for 60, 70 (=Tref) and 80 C and compared with those of `Str. faecalis-D' selected for basis of comparison.
Results demonstrated that, depending on temperature, Lb. viridescens, Moraxella-Acinetobacter and some members of Lance®eld D
group of streptococci appear somewhat more heat resistant than `Str. faecalis-D'. Problems of applicability of the acid phosphatase
in meat as a potential indicator enzyme when its z-value is not identical with the z value of the critical (`target') microorganism, are
also discussed. The EPT value of the entire heat processing curve, measured in the centre of the product, was calculated by the well
known Bigelow's `general method' and the above-mentioned considerations were extended to non-isothermal heating conditions.
# 1998 Elsevier Science Ltd. All rights reserved.
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PII: S0309 -1 740(98)00107 -7
116 K. Incze et al./Meat Science 51 (1999) 115±121
The thermal resistance of a microorganism can be If survivor curves follow dierent types of inactivation
de®ned as the time necessary to reach a given heat kinetics, however, each model belongs to the type which
destruction level under well determined, isothermal can be characterized by the relation:
conditions, therefore, Eq. (3) gives resistance ratios for
®xed N and No at dierent temperatures (in this sense, t gfTgffNg
6
thermal resistance is equal to the processing value).
In the following part of this paper, conditions are their comparison leads to similar results as in the pre-
treated using a theoretical comparison of the heat resis- vious case (T=Tref) when nA6nB [see Eq. (5)]. EPTA/
tance of microorganism A with B. EPTB will also depend here on the chosen levels of
When both survivor curves (A and B) follow a NA=NB=N and NoA=NoB=No. [In Eq. (6), t is the
straight-line semilogarithmic model i.e. ®rst-order (or heating time at constant temperature T; N is the con-
pseudo-®rst order) inactivation kinetics (P¯ug, 1987), centration of survivors at time t; g{T} is a function
their comparison is easy. In this case, at T=Tref, depending only on T; f{N} is another function depend-
ing only on N (KoÈrmendy and KoÈrmendy, 1997)]. [E.g.
EPTA =EPTB Dref;A =Dref;B kref;B =kref;A
4 the Casolari model belongs to the type represented by
Eq. (6) (Casolari, 1981; Garzaroli et al., 1996b)].
where Dref and kref are the decimal reduction time and Consequently, Eqs. (1±3) are not suitable for heat
reaction rate constant at the reference temperature. resistance comparisons if the survivor curves do not
It can be demonstrated [by substituting T=Tref and satisfy the requirement formulated by Eq. (6), as in the
®rst order kinetic equations into Eq. (3)] that terms in case when they have two distinct inactivation phases
Eq. (4) are constant for any survivor ratio, if NA/ [see Eq. (6) in the paper of Kamau et al., 1990]. Biphasic
NoA=NB/NoB. curves (Hiatt, 1964), multicomponent systems (Van
To our best knowledge, no concrete thermal inacti- Liew, 1962), log-normal heat resistance distributions
vation process has been described so far which follows (Hiatt, 1964), the Whiting±Buchanan model (Buchanan
nth order (or pseudo nth order) inactivation kinetics, if et al., 1994; Garzaroli et al., 1996a; Zanoni et al., 1997),
n61. However, in principle, one cannot exclude the etc., also do not conform to Eq. (6). Moreover, the
possibility of ®nding such an inactivation process in classic Bigelow's `general method' (Bigelow et al., 1920;
practice (Hendrickx et al., 1995; KoÈrmendy, 1987, 1991, Ball and Olson, 1957; Stumbo, 1973) cannot be used in
1994; Taoukis and Labouza, 1989; Van Loey et al., these cases to calculate the actual EPT by integrating
1996a). Consequently, this model, as its use may be the time±temperature eect under non-isothermal con-
encountered in the future, has also been included in the ditions. Special mathematical analysis is needed for each
discussion. When both survivor curves (A and B) follow concrete situation, when Eq. (6) is not valid. Simple
nth order inactivation kinetics (n61) then, in contrast to graphical methods were proposed to assess whether
previous ®rst order kinetics, survivor ratio, N/No, is not empirical survivor curves correspond to the relation
independent of No. Thus, for an unambiguous compar- presented by Eq. (6) (KoÈrmendy, 1966, 1982; KoÈrmendy
ison, No and N have to be the same for both A and B and KoÈrmendy, 1997; Zanoni et al., 1997).
(NoA=NoB=No and NA=NB=N). If, for instance, EPTA>EPTB i.e. microorganism A is
The heat resistance ratio will be here as follows, if more resistant than microorganism B at a constant
T=Tref: reference temperature, it is obvious that the reverse
conclusion (tA<tB) may be true for temperatures dif-
kref;B
nB ÿ 1 N
1ÿnA ÿ No
1ÿnA fering from the reference one, when zA6zB (Brown,
EPTA =EPTB
5
kref;A
nA ÿ 1 N
1ÿnB ÿ No
1ÿnB 1992; Gaze, 1992). This is a logical consequence which
can be derived from Eq. (3).
where k=k{T)=temperature dependent reaction rate In practice, however, where temperature of the heat
constant, n=reaction order. treated product is never constant during processing,
If both reaction orders are the same (nA=nB), then called non-isothermal heating pro®le by Hendrickx et
al. (1995) and Van Loey et al., (1995, 1996b), all these
considerations concern the time±temperature history,
EPTA =EPTB kref;B =kref;A
measured often in the central area (cold zone).
Str. faecalis P-2A (Magnus et al., 1988), Str. faecalis var. zymogenes) to 38.5 C (Lb. viridescens; the latter
var. zymogenes (MuÈller, 1989), Str. faecium E-20 (Hou- value has been accepted with a certain scepticism by
ben, 1982; Magnus et al., 1988), Str. faecium P1-A some microbiologists). [The EPT=12D70=1392 min
(Magnus et al., 1988), E. coli 262 (Wojciechowski, value of C. botulinum type B, KAP B5 spores (Juneja
1980), E. coli O157:H7 (Doyle and Schoeni, 1984), and Eblen, 1995) was also included in the calculations].
Micrococcus radiodurans R1 (Duggan et al., 1963), Calculations were carried out in the following manner:
Moraxella-Acinetobacter (Firstenberg-Eden et al.,
1980), Leuconostoc spp., coagulase positive Staph. aur- . The EPT values (Tref=70 C), assuming ®rst-order
eus, Lactobacillus spp., Salmonella spp., Salmonella inactivation kinetics, were taken for 12D70 and
senftenberg, Mycobacterium tuberculosis, Brucella spp. were considered arbitrarily as required equivalent
and Coxiella burnetti (Stumbo, 1973), `Lactobacilli' and pasteurization times for the inactivation of the
`Micrococci' (Reichert et al., 1979), Lb. viridescens respective microorganisms.
NCIB 8965 (Milbourne, 1983), Y. enterocolitica serotype . Processing values, t{T,10ÿ12No), were converted
O:8 (Shenoy and Murano, 1996), L. monocytogenes from Tref=70 C to T=60 C and 80 C with the
(Linton et al., 1990; Carlier et al., 1996a), Aerococcus help of equation
viridans (Incze, 1963) and C. botulinum type B strain
KAP 5 spores (Juneja and Eblen, 1995), were collected logtfT; 10ÿ12 No g 1=z:
70 ÿ T logEPT
7
from the literature.
Owing to the considerable in¯uence of various factors
on D and z, such as large experimental error, composi- Eq. (7) comes from Eq. (1) or (2); substitution
tion of heating menstruum, age of culture, sublethal N=10ÿ12No means N/No=10ÿ12 survival ratio has been
heat shock, etc. (Filppi and Banwart, 1974; Skinner and chosen.
Hugo, 1976; Druesne, 1996), for lack of more reliable Processing values, under isothermal conditions, (at
data, these values should be handled with criticism and 60, 70 or 80 C), exceeding those of the basis of com-
caution. parison (`Str. faecalis D'), can be seen in Table 1.
For example, data for Aerococcus viridans were
obtained in broth and not in meat (Incze, 1963). Fur-
thermore, z values were often extrapolated from the 4. Problems concerning critical microorganisms and
experimental temperature range. D70 values, if not indi- indicator enzymes
cated in the corresponding paper, were calculated with
the help of the respective z-value, from D55, D60, etc., Reichert et al., (1979, 1988) and also Martin, (1984,
values. If data were available, increased thermo- 1996) proposed the use of `Str. faecalis D', with
tolerance caused by sublethal heat shock was also taken zi=10 C, as the critical (indicator) microorganism in
into account. [Unfortunately, we could not ®nd survivor the heat treatment of semi-preserved meat products,
curves for FMD-virus from the literature (Csapo and assuming that this one is the most heat resistant among
KoÈrmendy, 1996)]. potentially harmful vegetative bacteria occurring in
12D values of the above listed microorganisms were meat. [However, higher z and D values, exceeding those
calculated from 70 to 60 and 80 C and compared with of Reichert et al., (1979, 1988), were recently found also
those of `Str. faecalis D', serving as reference basis by Fery et al. (1995) for Enterococcus faecalis].
(Reichert et al., 1979, Reichert et al., 1988). The z values On the other hand, the acid phosphatase of meat with
of these microorganisms varied from 2.9 C (Str. faecalis zp=6.94 C, corresponding to the condition presented
Table 1
Processing values (EPTt{70 C,10ÿ12No}, t{60 C, 10ÿ12No} and t{80 C, 10ÿ12 No}) of microorganisms exceeding those of `Str. faecalis D' under
isothermal conditions
by Eq. (6) has been proposed as a potential indicator Nevertheless, at 80 C, the `real' processing value will
enzyme for determining the extent of heating in the be overestimated with the phosphatase assay, i.e. the
central area of canned hams (Lind, 1987; KoÈrmendy et ham appears to be erroneously `overcooked' (see
al., 1987, 1992, 1995; Cattaneo and Lorenzi, 1994). Table 2).
(Alternative TTIs can also be applied for this purpose; Needless to say that, in practice, with the control of
see, e.g. Blackwell, 1996; Ang et al., 1996). Therefore, the extent of heating of meat products, overestimation is
according to the classi®cation of Hendrickx et al. (1995) much more dangerous than underestimation.
and Van Loey et al. (1996a), the acid phophatase
enzyme of meat can be considered here as a post fac-
tum, single component, intrinsic, enzymatic time-tem- 5. Materials and methods
perature integrator and the `target attribute' will be the
thermal inactivation of `Str. faecalis D' with zi=10 C Cured hams and picnics were prepared from lean
and EPTi=80 min. [The latter value, regardless of pork with 10±15% brine addition (containing NaCl,
exceeding 12D, has been chosen for practical con- Na5P3O10, NaNO2 Na-ascorbate and sucrose) in a
siderations (Fery et al., 1995; KoÈrmendy et al., 1992)]. Hungarian meat enterprise, in the usual way, applying a
It was established that, by heating cured hams in very tumbling procedure. The cured raw materials were then
thin pouches at a constant temperature of 70 C, for packed in rectangular (oblong and pullman), pear-
80 min, under isothermal conditions, the mean residual shaped and cylindrical cans of various sizes (Table 3)
acid phosphatase activity was PA=628 units (KoÈr- and they were submitted to water bath pasteurization in
mendy et al., 1992). Neglecting mathematical statistical a cook tank at constant temperature, TR. Heat pene-
considerations we could simply say that, if this value is tration curves were registered with thermocouples (Tes-
considered as a limit value, PA>628 would mean that toterm GmbH, Lenzkirch, Germany) in the central area
the ham is `undercooked' and PA<628, that it is `over- of the product. The main heat treatment parameters of
cooked'. Consequently, if the residual phosphatase some products are shown in Table 3.
activity in the central area of a ham is equal or less than It has long been known that, when temperature of the
PA=628 units, the presumed requirement for a `su- heated product is changing with time , T=T{}, the
cient' heat treatment, referred to 70 C constant tem- actual EPT value of the entire heating process, includ-
perature, is ful®lled. ing the cooling phase, can be calculated by Bigelow's
By substituting the respective z values (10 and 6.94 C) `general method' (Bigelow et al., 1920; Ball and Olson,
in Eqs. (1) and (2), it can easily be seen that, with a ®c- 1957; Stumbo, 1973). The integration can be performed
titious isothermal equivalent heat treatment at 60 C, the numerically. The computer program of ZukaÂl (1996)
real processing value of the ham will be underestimated has been used for this purpose. In this way, EPT values
with the phosphatase assay, i.e. the ham appears to be of the entire heat treatment (including the cooling
erroneously `undercooked' (see also Table 2). phase) were calculated with the help of z values (lying
Table 2
In¯uence of heating temperature (T; under isothermal conditions) and z value ( C) of the critical microorganism (zi) and indicator enzyme (zp) on
EPT values (EPTi and EPTp0 ), when EPTi=EPTp at Tref=70 C. (Source: Van Loey et al., 1995)
T zi>zp zi<zp
Table 3
Main heat treatment characteristics of canned hams and ham patties used in the experiments
TR=temperature of heating medium, C (water); To=initial temperature ( C) of ham at =0; Tcmax= maximum centre temperature ( C) in the
ham attained during cooking; Tw=temperature ( C) of cooling water; d=diameter; 1=length.
120 K. Incze et al./Meat Science 51 (1999) 115±121
Table 4
EPT values of critical microorganisms not having reached the `required' level (12D70) during heat treatment (products have been listed in Table 3).
Results obtained for `Str. faecalis D' and for acid phosphatase are also presented
Critical microorganism EPTr EPTm EPTm EPTm EPTm EPTm EPTm EPTm
Str. faecium P1-A (z=7.46 C) 95 80 53 79 69 79 68 90
Lb. viridescens NCIB 8965 (z=38.5 C) 200 175 93 87 68 90 73 68
C. botulinum type B strain KAP 5 1392 90 58 76 66 78 67 81
spores (z=9.21 C)
`Str. faecalis D' (z=10 C) 36 94 60 76 65 78 67 78
Acid phosphatase (z=6.94 C) 80? 77 52 81 70 80 69 94
between 2.9 C and 38.5 C) of the previously listed than Tref=70 C, EPTz=6:94 was always below
microorganisms and results were compared with the EPTz=10. On the other hand, if Tcmax exceeded
`required' EPT (12D70) values (see Table 4). The z value Tref=70 C, EPTz=6:94 was often, but not always,
of the acid phosphatase inactivation in meat was also slightly greater than EPTz=10.
included in the calculations (KoÈrmendy et al., 1992). . For Lb. viridescens, assuming that z=38.5 C, the
gap between EPT required (EPTr=12D70) and
actual EPTm of the process, except for serial
6. Results and discussion number 1, is very large: EPTm << EPTr .
. As also seen in Table 1, in principle, Str. faecium
Results of experiments described in Materials and P1-A (Magnus et al., 1988) and Lb. viridescens
methods and shown in Table 4 suggest the following NCIB 8965 (Milbourne, 1983), related to the same
conclusions: surviving ratio, seem to be more heat resistant
than `Str. faecalis D' (Reichert et al., 1979, 1988)
. As seen in Table 4, beside C. botulinum type B under heat treatment conditions used for pasteur-
strain KAPS spores, the applied heat treatments ization of canned hams. (Considerations on prac-
were insucient to reach the `required' 12D70 tical importance of this ®nding falls beyond the
values for Str. faecium P1-A and L. viridescens scope of this paper.)
NCIB 8965.
. The phosphatase assay (with zp=6.94 C) slightly
underestimates (see cans with serial numbers 1 and 7. Conclusions
2; Tcmax=Tref) or slightly overestimates (see cans
with serial numbers 3, 4, 5, 6, 7; Tcmax>Tref) the As Hendrickx et al. (1995) and Van Loey et al.
integrated EPT value obtained with `Str. faecalis, (1996a,b) pointed out, zTTI should be as near as possible
D' (with zi=10 C). to ztarget. It is clear that, in principle, the true zTTIzp
. Integrated EPT values are either steadily increas- (or energy of activation, Ea) of the acid phosphatase of
ing (see cans with serial numbers 1 and 2) or meat is a given value and cannot be varied like the z-
decreasing (see can with serial number 7) or pass value of some extrinsic TTIs (Weng et al., 1991). On the
through a minimum (see cans with serial numbers contrary, the measured (apparent) z value of the acid
3, 4, 5 and 6) in function of z. This is because, phosphatase of meat seems to depend on assay condi-
under industrial heat processing conditions, the tions (pH value, initial substrate concentration), due
slope indices of the heating and cooling curves are presumably to a `heat treatmentisoenzymemethod',
not equal (|fh|6|fc|) and the cooling lags are also interaction (KoÈrmendy et al., 1987; KoÈrmendy et al.,
rather variable. Consequently, the cooling phase 1992). However, the apparent z value of this enzyme (zp)
of these empirical heat processing curves, repre- could hardly be adjusted to ztargetzi by manipulating
senting 30±50% of the entire EPT in our experi- assay conditions. As seen in Table 4, since zp<ziztarget,
ments, does not follow the known mathematical underestimation or overestimation of the EPTi
model derived from the Fourier equation (Stumbo, EPTtarget has to be expected with the phosphatase assay
1973). Consequently, following the guideline in in canned hams; the former being more favourable than
Table 2 and comparing Tcmax to Tref (Van Loey et the latter. As long as EPT and z values for the FMD
al., 1996b), one cannot predict with certainty in virus and other exotic viruses are not available, the
every case whether underestimation or over- possible choice of `Str. faecium P1-A (with z=7.46 C)
estimation will occur. If Tcmax was equal or less for critical microorganism, instead of `Str. faecalis D'
K. Incze et al./Meat Science 51 (1999) 115±121 121
(with z=10 C), could noticeably reduce the gap Hendrickx, M., Maesmans, G., De Cordt, S., Noronha, J., Van Loey,
between zp and zi. A., Tobback, P., 1995. Crit. Rev. Food Sci. Nutr. 35, 231.
Hiatt, C.W., 1964. Bacteriol. Rev. 28, 150.
Special care has to be taken to reach the required
Houben, J. H., 1982. Fleischwirtschaft 62, 490.
EPT in the case of small sized products, having a steep Incze, K., 1963. Acta microbiol. Acad. Sci. Hung. 10, 199.
core temperature rise during heating; one but not the Juneja, V.K., Eblen, B.S., 1995. J. Food Prot. 58, 813.
sole possibility would be the extension of the cooling Kamau, D.N., Doores, S., Pruitt, K.M., 1990. Appl. Environ. Micro-
phase. The above considerations strongly suggest that biol. 56, 2711.
KoÈrmendy, I., 1966. EÂlelmezeÂsi Ipar 20, 193 (in Hungarian).
heat processing conditions of pasteurized canned pro-
KoÈrmendy, I., 1982. EÂlelmezeÂsi Ipar 36, 361 (in Hungarian).
ducts must be carefully planned; each type of product KoÈrmendy, I., 1987. Acta Alimentaria 16, 3.
needs special examination in this respect. KoÈrmendy, I., 1991. Acta Alimentaria 20, 269.
KoÈrmendy, I., 1994. Hungarian Agricultural Research 3, 4.
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Acknowledgements
KoÈrmendy, L., ZsarnoÂczay, G., MihaÂlyi, V., 1992. Food Chem. 44,
367.
The authors are grateful to Mr. E. ZukaÂl for prepar- KoÈrmendy, L., ZsarnoÂczay, G., Cattaneo, P., Cantoni, C., Consiglieri,
ing the computer program for heat treatment equivalent C., Casagrande, G., Savio, G., Wenzel, S., KuÈhne, M., BaÂlint, G.,
calculation. A part of this research work has been Pactheco, E., Gaugetz, J., Gimesi, A., Herman, A., Fekete, Z.,
JuhaÂsz, S., SzentgyoÈrgyi, M., Major-FoÈldi, K., SzaboÂ, A.S., Simon,
sponsored by the National Funds of Scienti®c Research A., Farkas, J., 1995. J. AOAC Intern. 78, 1205.
(Hungarian Academy of Sciences), Code T014965. Lind, J., 1987. Determination of internal cooking temperature. USDA
Chemistry Laboratory Guidebook, pp. 3.49±3.53. USDA-FSIS
Edition. Washington, D.C. 20402
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