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162 Biomacromolecules 2004, 5, 162-168

Novel Chitosan-Based Films Cross-Linked by Genipin with


Improved Physical Properties
J. Jin, M. Song,* and D. J. Hourston
Institute of Polymer Technology and Material Engineering, Loughborough University,
Loughborough LE11 3TU, United Kingdom

Received August 7, 2003; Revised Manuscript Received November 6, 2003

Novel cross-linked chitosan-based films were prepared using the solution casting technique. A naturally
occurring and nontoxic cross-linking agent, genipin, was used to form the chitosan and chitosan/poly(ethylene
oxide) (PEO) blend networks, where two types of PEO were used, one with a molecular weight of 20 000
g/mol (HPEO) and the other of 600 g/mol (LPEO). Genipin is used in traditional Chinese medicine and
extracted from gardenia fruit. Importantly, it overcomes the problem of physiological toxicity inherent in
the use of some common synthetic chemicals as cross-linking agents. The mechanical properties and the
stability in water of cross-linked and un-crosslinked chitosan and chitosan/PEO blend films were investigated.
It was shown that, compared to the transparent yellow, un-cross-linked chitosan/PEO blend films, the genipin-
cross-linked chitosan-based film, blue in color, was more elastic, was more stable, and had better mechanical
properties. Genipin-cross-linking produced chitosan networks that were insoluble in acidic and alkaline
solutions but were able to swell in these aqueous media. The swelling characteristics of the films exhibit
sensitivity to the environmental pH and temperature. The surface properties of the films were also examined
by contact angle measurements using water and mixtures of water/ethanol. The results showed that, with
the one exception of cross-linked pure chitosan in 100% water, the cross-linked chitosan and chitosan/PEO
blends were more hydrophobic than un-crosslinked ones.

Introduction critically important and the most difficult to satisfy.1,2 As a


result, the application of chitosan as a biomedical material
Chitosan, a natural biomaterial, has recently attracted much has been limited to a few specific areas,1,2 which include
attention from scientists in different parts of the world.1-3 It wound dressings, sutures, and skin and tissue engineering.
has been reexamined and found to be a useful resource as a Many recent attempts14-17 have tried to improve the
functional material.4,5 Because of the presence of amino mechanical properties of chitosan. Modification of chitosan
groups, chitosan is soluble in aqueous acidic media and forms through blending with other polymers18,19 and cross-link-
viscous solutions that can be used to produce gels in various ing20,21 are both convenient and effective in improving its
forms, e.g., beads, membranes, coatings, fibers, and sponges.6-8 physical properties for practical applications. There have been
The amino and hydroxyl groups of chitosan give rise to it some reports22-24 dealing with polyblends of chitosan with
being easily chemically modified. Chitosan, as a functional other natural or synthetic polymers. Recently, chitosan and
material, offers a special set of characteristics: biocompat- poly(ethylene oxide) (PEO) blends have been reported for
ibility, biodegradability, and anti-bacterial properties.6,7 It is the preparation of membranes for haemodialysis25 and semi-
also biologically inert, safe for human use, and stable in the IPNs for pH-sensitive drug delivery.26 PEO is a biologically
natural environment.5,9,10 The above characteristics make inert and flexible polymer. It has suitable uses for medical
chitosan suitable for use in a number of biomedical applica- purposes, and it can improve the mechanical properties of
tions, including artificial skin, tissue regeneration, and drug blends. These properties of chitosan/PEO films were exam-
delivery systems.2,11-13 It is vital that in all of these ined by Alexeev et al.,14 and it was observed that for the
applications the material must be demonstrably nontoxic. In chitosan/PEO blends containing 16.7 wt % of PEO there was
other words, the polymer, its possible degradation products, a six times improvement in the elongation at break and a
any residual monomer, and all additives must be free of doubling in the tensile strength. It was shown that at 16.7
harmful effects. These requirements have not always been wt % of PEO the film structure is likely to be homogeneous,
met. Chitosan for tissue regeneration and similar medical and therefore, this gives rise to the improved mechanical
applications must be biocompatible and mechanically satis- characteristics.14 The mechanical properties and the stability
factory. In terms of mechanical performance, for example of chitosan/PEO blends have also been investigated by Wang
in structural materials in hip reconstruction and replacement, et al.15 Their results showed that there were specific
the biomaterial’s strength and other physical properties are interactions between PEO and chitosan and that the maxi-
mum interaction between them occurred at 20wt % PEO
* To whom correspondence should be addressed. content. The results also indicated that these chitosan blend
10.1021/bm034286m CCC: $27.50 © 2004 American Chemical Society
Published on Web 12/09/2003
Chitosan-Based Films Cross-Linked by Genipin Biomacromolecules, Vol. 5, No. 1, 2004 163

Scheme 1. Schematic of Genipin Chemical Structure of PEO in different weight percentage ratios and the mixtures
were stirred overnight at room temperature. The degassed
and well-mixed solutions were then cast onto glass plates,
evaporated at 35°C and dried to constant weight. The
thickness of the dried films ranged from 0.3 to 0.6 mm.
Preparation of Genipin-Cross-Linked Films. 0.5 wt %
of genipin (chitosan/genipin ) 100/0.5 by weight) was
films were unstable, for the films partly dissolved in distilled dissolved in 3 mL of water and then was added to the
water after having been immersed for 8 h. These blend films chitosan solutions, or to the chitosan/PEO mixed solutions,
are, therefore, limited in their uses and applications. under stirring for 30 min at room temperature. After 2 h,
Many other investigations20,21 have been carried out to the solutions started to turn light blue and became increas-
overcome such undesirable properties by the method of cross- ingly viscous. The solutions were then immediately cast on
linking. The most common synthetic chemical used as a glass plates and dried to constant weight at ambient tem-
cross-linking reagent is gluteraldehyde.20 Among others are perature. The cross-linked chitosan and chitosan/PEO blends
formaldehyde,27 epoxy compounds,28 and dialdehyde starch.29 become dark blue after 1 day. The thicknesses of the dried
However, all of these cross-linking agents are chemically films were measured to be 0.3-0.6 mm.
synthesized and are not free from the problems caused by Mechanical Testing. Tensile strength and percentage
physiological toxicity.30,31 elongation were measured on film strips using a L1oyd
Genipin is found in traditional Chinese medicine and Instruments (U.K.) tensometer operated according to the
extracted from gardenia fruit.32,33 It has been reported that D638 ASTM standard. The tensometer was fitted with a
genipin, whose chemical structure is shown in Scheme 1, is 500N load cell. The extension rate was 10 mm/min. To
an effective naturally occurring-cross-linking agent and can examine the physical properties of the films as a function of
react spontaneously with amino acids or proteins to form moisture content, they were placed in a relative humidity
dark blue pigments.34 chamber over distilled water (pH 7). The moisture content
Sung and co-workers35-38 have undertaken studies to was determined by drying to constant weight. Each test was
investigate the cytotoxicity, feasibility, and biocompatibility repeated at least 3 times and the average is reported.
of genipin for tissue fixation. The results of these studies38 Solubility and Stability in Neutral Water. The cross-
demonstrated that genipin was 10 000 times less cytotoxic linked/un-crosslinked chitosan and chitosan/LPEO blend
than glutaraldehyde, a finding that encouraged us to inves- films were immersed in 100 mL of methanol for 24 h to
tigate the use of this agent to produce novel materials for remove the acetic acid in the films and were then taken out
medical purposes. and dried for 12 h at 35 °C. The dried films were weighed
The goal of the current work is to develop novel chitosan/ accurately. The dried films were then immersed in distilled
PEO blend films, designed to be mechanically resilient, water (pH 7) for 8 h. They were then taken out and dried
chemically inert, and stable, by using genipin as the cross- for 24 h under vacuum at 35°C. A second weighing was
linker to prepare the chitosan networks. The aim of this paper conducted to determine the amount of LPEO extracted from
is to report on the mechanical properties and the stability in the blends. All of the films used were from the same samples
water of these novel films. as used for the tensile strength measurements. Stability in
water, therefore, can be expressed by the following equa-
tion:
Experimental Section
S ) W2/W1 × 100
Materials. Chitosan was purchased from Fluka, U.K. The
molecular weight of chitosan was measured by means of gel where S is the percentage of the films remaining after
permeation chromatography (GPC). Mw ) 3.0 × 105, Mn ) immersion in neutral water. W1 and W2 are the weight of
5.8 × 104, and Mw/Mn ) 5.5. The degree of deacetylation dried films before and after immersion in water, respectively.
of the chitosan was 88%, which was determined by Fourier Each experiment was repeated three times, and the average
transform infrared (FT-IR). Poly(ethylene oxide) with mo- value is reported.
lecular weight of 20 000 g/mol (HPEO) was obtained from Swelling Studies. The swelling characteristics of the cross-
BDH Laboratory Supplies, U.K. Poly(ethylene glycol) linked and the un-crosslinked chitosan and their blend films
powder with viscosity average molecular weight of 600 g/mol were determined by swelling the films in media of different
(LPEO) was obtained from the Aldrich Chemicals, U.K. pHs at both room temperature and 38°C. The samples
Genipin was obtained from Challenge Bioproducts Co., (approximately 0.05 g) were first treated as described above
Taiwan. Acetic acid was obtained from Aldrich Chemicals, to remove the residual acetic acid. Blends and networks were
U.K. All chemicals were used without further purification. immersed in buffer solutions ranging from pH 2 to 13. The
Preparation of Chitosan /PEO Blend Films. Chitosan immersion time was 48 h. It was confirmed that after a 48-h
was dissolved in 1 wt % aqueous acetic acid at room- period the films had reached their swelling equilibrium. The
temperature overnight to obtain a concentration of 1.5 wt/ films were withdrawn from the buffer solutions, and their
v%. The viscous chitosan solution was filtered through filter wet weights were determined after first blotting with a filter
paper to remove any undissolved gel. The clear, light yellow paper to remove surface absorbed water, followed im-
chitosan solution was then mixed with a 5% aqueous solution mediately by weighing. The specific solution content, or
164 Biomacromolecules, Vol. 5, No. 1, 2004 Jin et al.

weight uptake percentage, of the films is expressed by the


following equation:

Esw ) [(Ws - Wd)/Wd] × 100

where Esw is the percentage water adsorption of the film at


equilibrium. Wd and Ws are the weights of the samples in
the dry and swollen states, respectively. Each swelling
experiment was repeated three times, and the average values
are reported.
Contact Angle Analysis. Contact angle measurements
were carried out using a Data Physics OCA20 instrument,
fitted with an automatic image capture system. The liquids
used were pure water, mixtures of 70% water and 30%
ethanol, and 50% water and 50% ethanol. Because of the
rapid evaporation of ethanol and the need to maintain
consistency of results, dynamic tracking was used to capture
the contact angle of the drop every second for up to 1 min.
All films were neutralized with NaOH before use.

Results and Discussion

Tensile Strength and Percentage Elongation. The tensile


strength and the elongation at break plotted against the
%LPEO in the dry films of both cross-linked/un-crosslinked
chitosan and chitosan-LPEO blends are shown in parts a and
b of Figure 1, respectively. It was observed that the film
prepared from pure chitosan was rather brittle. The highest
tensile strength was found in the blend with 20 wt % of
LPEO, and the greatest enhancement of elongation at the
break for the blend films occurred at 65% LPEO content,
the highpoint of a general trend of elongation increase as
the LPEO content increased. Cross-linking with naturally
occurring genipin gave rise to improvements in both me-
chanical properties: the tensile strength and the elongation
at break for LPEO systems. Figure 1. (a) Tensile strength of cross-linked and un-crosslinked
dried chitosan/LPEO blends films versus blend composition. (b)
Table 1 shows the results of tensile strength and percentage Elongation at break of cross-linked and un-crosslinked dried chitosan/
elongation for HPEO systems. It is clearly seen that cross- LPEO blend films versus blend composition.
linking with naturally occurring genipin did not give rise to
Table 1. Tensile Strength and Percentage Elongation for HPEO
improvements in both mechanical properties: the tensile Systems
strength and the elongation at break for the HPEO systems
elongation stress
which results from the lower miscibility of chitosan with
at break at break
HPEO.39
PEO (%) (%) (MPa)
Figure 2, parts a and b, presents the stress-strain curves
Un-Cross-Linked HPEO System
for un-cross-linked and cross-linked chitosan blend films
10 19 60
(with 0.5% of genipin) with 50 wt % LPEO content after 20 25 63
their conditioning in environments of various relative 30 14 50
humidities. It can be seen in both cases that, as the water
Cross-Linked HPEO System
content in the films increased, the elongation at break 10 15 55
increased, whereas the tensile strength decreased. However, 20 17 70
cross-linking gave rise to greater increases in both tensile 30 15 58
strength and elongation at break than the equivalent dry
samples. At 15% water content, the increase in the tensile from disintegrating when the water content of its surrounding
strength of the cross-linked film was more than twice that environment increases, the greater improvements in mechan-
of the un-crosslinked one. At 25% water content, the ical properties due to cross-linking are of real significance.
elongation at break of the cross-linked film reached 80% Figure 3, parts a and b, shows the stress-strain plots of
and its tensile strength was found to be 15MPa, and the the cross-linked chitosan blend films (50 wt % LPEO) with
elongation at break was 35% and its tensile strength was different genipin contents at two water contents. Both results
found to be 6 MPa for the un-crosslinked film. Because it is indicated that 0.1% of genipin content gave the greatest
important to prevent the carrier in a drug delivery system increase in elongation at break. When the genipin content
Chitosan-Based Films Cross-Linked by Genipin Biomacromolecules, Vol. 5, No. 1, 2004 165

Figure 2. (a) Stress of un-crosslinked chitosan-LPEO(50%) blend Figure 3. (a) Stress-strain curves for chitosan-LPEO(50%) blend
films versus strain with different water contents. (b) Stress of cross- films with a 5% water content and a range of cross-linking content.
linked chitosan-LPEO(50%) blend films versus strain with different (b) Stress-strain curves for chitosan-LPEO(50%) blend films with a
water contents. 13% water content and a range of cross-linking levels.

was increased further, to 0.5% and 0.8%, the improvements which is because the miscibility of LPEO with chitosan is
in elongation at break were not as significant as that for 0.1% higher than that of HPEO with chitosan.39 Cross-linking,
genipin. The reasons for this are not yet clear. In future however, produced noticeable increases in the stability of
research, the matter will be investigated further. both blends, in particular these of the chitosan/HPEO blends.
Chitosan can be described in terms of the degree of This effect of cross-linking is of great importance to the bio-
deacetylation and average molecular weight in conjunction medical applications of such materials since it is linked to
with their film-forming properties.40 It has been observed their stability during fabrication and storage and while in
that the film formation of un-crosslinked blends is closely service.
related to their composition. Above 50% (w/w) and 65% Swelling of the Cross-Linked Blend Films. Genipin-
(w/w) of LPEO content, the blends are phase separated, and cross-linked chitosan networks have the advantages of being
no useful films could be formed. Similar results have been insoluble in acidic and alkaline solutions and the ability to
reported by Zhao.41 However, cross-linked blends at 80 wt swell in these aqueous media. It is clear that chitosan is
% or above of LPEO overcame this problem. The use of soluble at pH e 6.5.7 Figure 5a shows that the swellability
genipin as a cross-linker clearly improves the properties of of pure chitosan films was affected by the genipin content.
chitosan-based films. From the figure, it can be seen that films with low genipin
Stability of Cross-Linked Blend Films in Water. Know- contents (0.1%) dissolved at pH ) 2, whereas films with
ing that chitosan is naturally insoluble in water (pH 7), 0.5% and 0.8% of genipin were insoluble in acidic solution.
whereas both LPEO and HPEO are soluble, the stability of Furthermore, for insoluble films, an increase in the cross-
both cross-linked and un-crosslinked blend films in neutral linker content meant a decrease in the extent of swelling.
water was examined. Figure 4, parts a and b, shows the The degree of swelling of a series of films in different pH
degrees of stability of the films plotted against wt % of LPEO environments at 23 and 38 °C is shown in Figure 5, parts b
(HPEO). A comparison shows that the un-cross-linked and c, respectively. It can be seen that the swelling behavior
chitosan-LPEO film is more stable than the un-cross-linked of the films was strongly dependent on the pH value of the
chitosan-HPEO film, with the latter being very unstable swelling medium, the wt % of LPEO in the film, and the
166 Biomacromolecules, Vol. 5, No. 1, 2004 Jin et al.

Figure 4. (a) Comparison of the stabilities of cross-linked and un-


crosslinked chitosan/HPEO blend films (0.5% genipin). (b) A com-
parison of the stabilities of cross-linked and un-crosslinked chitosan/
LPEO blend films (0.5% genipin).
temperature. When the temperature was increased from 23
to 38 °C, swelling in pH e 7 buffer solutions increased by
50-100%. In alkaline buffer solutions, however, there were
no notable increases in swelling, although the greatest
swelling now occurred under the lower alkaline condition
of pH 10 rather than the previous pH 12. It can be concluded
that genipin-cross-linked chitosan networks resulted in
significantly different swelling characteristics in the various
pH buffer solutions. The increased swelling of the cross-
linked films at pHs lower than 7 may be ascribed to the Figure 5. (a) Swelling behavior of chitosan films at 23°C with different
hydrolysis of amide linkages in the cross-linked chitosan cross-linking levels. (b) The swelling behavior of cross-linked chitosan/
LPEO blend films at 23°C. (c) The swelling behavior of cross-linked
network by acid and the regeneration of amine groups in chitosan/LPEO blend films at 38°C.
networks.36 Because of the fact that the amino groups
reformed in the network could be protonated in acid, the
equilibrium ratio of the swelling of the chitosan film in acid crosslinked samples were investigated by contact angle
was larger than that in the neutral solution. It would be a analysis. Figure 6 shows the contact angles for these different
desirable characteristic for a controlled-release system with liquid media when a drop was placed on the surfaces of the
controllable swelling ability to be pH- and temperature- pure chitosan film and the network. The greatest contact
sensitive. These films are, therefore, of general interest for angles, chitosan and network films, were achieved at 100%
biomedical applications such as artificial muscles or switches, water, measuring at 78.5° and 62.6°, respectively. Cross-
biomedical separation systems, and drug controlled-release linking, therefore, resulted in an improvement in the wetta-
systems.1,29 bility of the chitosan films. However, this improvement was
Contact Angle Analysis. The surface properties of the only present with 100% water, because chitosan networks
chitosan films and the blends for both cross-linked and un- exhibited higher contact angles than the un-crosslinked films
Chitosan-Based Films Cross-Linked by Genipin Biomacromolecules, Vol. 5, No. 1, 2004 167

Figure 6. Contact angles of the cross-linked and un-crosslinked


chitosan films with 100% water, 70% water/30% ethanol, and 50%
water/50% ethanol.

in 70% water/30%ethanol and 50%water/50% ethanol sys-


tems.
Figure 7a-c shows the contact angles for all of the
chitosan/LPEO (HPEO) blends and networks in all three
liquid systems. As seen in most cases, the contact angles
for cross-linked chitosan and the blends were much higher
than for the un-crosslinked ones. The surface became more
hydrophobic because of cross-linking, but the angle decreased
gradually when 10, 20, and 30 wt % of LPEO (or HPEO)
were incorporated. The lower contact angles corresponded
well to the fact that the LPEO (or HPEO) has high chain
mobility and hydrophilicity. An increase in the LPEO (or
HPEO) content, thus, allowed a greater wettability of the
surface. A slight, but gradual, decrease in contact angles was
also observed when water was diluted with 30 and 50% of
ethanol. On the whole, the contact angle analysis was helpful
in aiding the understanding of the surface properties of the
blends and networks.
Although cross-linking resulted in decreases in the wet-
tability of the film surfaces in some cases, this unwanted
effect was negated to some extent by the addition of PEO.
Furthermore, the swelling ability of cross-linked chitosan and
blends in ethanol is of particular importance to its success
as a drug carrier. For example, the anti-cancer drug, Taxol,
is only soluble in ethanol.42

Conclusions

Using naturally occurring genipin, as a cross-linking agent, Figure 7. (a) Contact angles for the cross-linked and un-crosslinked
gave rise to improvements in the mechanical properties and chitosan/PEO blend films for 100% water. (b) Contact angles for the
stability in water of chitosan and chitosan blend films and cross-linked and un-crosslinked chitosan/PEO blend films for 70%
water/30% ethanol. (c) Contact angles for the cross-linked and un-
produced interesting results concerning their swelling proper-
crosslinked chitosan/PEO blend films for 50% water/50% ethanol.
ties and wettability. The increases in the elongation at break
and the tensile strength of the cross-linked films, especially chitosan/PEO both molecular weights blends were more
in those with high water content, would prevent them from hydrophobic than un-crosslinked ones.
disintegrating in potential applications. With the use of cross- These novel films are sensitive to the environment and
linking, there were also noticeable increases in the stability should be investigated further for drug delivery and bioma-
of the chitosan/LPEO (or HPEO) blends. The swelling terials applications.
behavior of the films exhibited pH and temperature-depend-
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