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PE PRESSURE SYSTEMS

A large rock is pushing against the pipe in a trough, increasing stress. This situation occurs in incorrect installations and also in application
of modern trenchless techniques. This may lead to pipe failure. However, recent development in the HD-PE production technology has
brought an answer – RC material.

PE development stages

RC materials

RC material brings higher resistance to


point load and exhibits good resistance Point Load Test (PLT)
to stress cracks, hence the RC name. The Load point
precondition for listing a material as Re-
sistant to Crack are the results of the so-
called Point Load Test (see the Figures).
Pipe wall
The basic requirement of the standard
is 165 hours. Common PE 100+ types
deliver over 500 hours; however, the re-
quirement for RC materials is notably
higher – no less than 8,760 hours (Ger-
Stress concentration
man specification PAS 1075).
PE PRESSURE SYSTEMS

RCMaterials
· Classification PE100 RC
· Excellent resistance to point load of the pipe (PLT MIN 8.760 hours)
· Excellent resistance to slow crack growth (SCG)

Resistance to damage
Properties of “PE100 RC” materials
in comparison with standard PE100

Resistance to shock Toughness

RCMaterials - benefits for all


PE PRESSURE SYSTEMS

> For no-sand installation and for considerate no-dig installation technology
(ploughing, relining, etc.)

The properties of RC-grade material notably enhance the wear behavior of pipes, both in
terms of point load and crack growth. Generally speaking, the RC pipe ignores the effects
of low-quality bedding material. Material and pipe test findings allow the use of bedding
material without limitations as to the grain size (no-sand installation). RC pipes may also
be used for easier no-dig installation techniques, such as ploughing, relining, etc.

- pipes
SuperPipe made by PE100 RC acc. to EN 12001
· Single layer made by RC material black color with double stripes: blue for water, orange
for gas and brown for pressure and vacuum sewerage.

· Manipulation identical to HDPE connecting identical to all PEHD types: mechanical


fittings, electro fusion fittings, butt welding.

· Although this material delivers revolutionary properties, its welding conditions UNLIMITED
are identical to those of common PE 80 and PE 100 types.
PARTICLE SIZE

- product range
Material PE100RC
· SDR17, PN10, K=1.25 diameters from 50 to 225 mm
· SDR11, PN16, K=1.25 diameters from 32 to 225 mm
· 12 m bars; 100 m coils up to 110 mm diameter
Marking

PIPELIFE PE100RC SUPERPIPE …dimension..SDR…PN….ČSN EN xxx…manufacturing date…meterage

· Example order codes: SPW110066012 (pipe 110 x 6.6 mm, water, length 12 m)
SPK090054100 (pipe 90 x 5.4 mm, sewerage, 100 m coil)
PE PRESSURE SYSTEMS

> For all dig as well as no-dig installation


(including trenching, drilling, etc. )

Application of RC materials allows increased quality of the conventional single-layer pipe design as well as optimized properties in coated
pipes. Increased resistance of the pipe core material allows the use of a hard compact protective layer that delivers better protection of the
pipe against external mechanical factors.
Protection layer Detection wire
made by filled PP
The design is based on the proven first generation of Robust pipe.
The 1,7 mm PP protective compact layer is blue for water, orange for gas and brown for
sewerage. The protection layer gives the core pipe and the integrated copper detection
wire cover and perfect protection against damage.

This design allows the pipe to be used in soils of any particle size. These pipes are the
ideal and highly reliable choice also on sites with unknown soil properties, e.g., in tren-
ching, berstllining, etc.
SuperPipe made by PE100 RC acc. to EN 12001

- pipes
· two-layer design with integrated copper wire
· blue, orange or brown colored protection layer
· single layer made by RC material
· manipulation identical to HDPE UNLIMITED
· connecting identical to all PEHD types: mechanical fittings, electro fusion fittings,
butt welding PARTICLE SIZE

- product range
Material PE100RC
· SDR17, PN10, K=1.25 diameters from 63 to 225 mm
· SDR11, PN16, K=1.25 diameters from 63 to 225 mm
· 12 m bars; 100 m coils up to 110 mm diameter
Marking:

PIPELIFE PE100RC ROBUST SUPERPIPE …dimension..SDR…PN….ČSN EN 12201…manufacturing date…meterage

· Example ordering codes: RSDW110066012 (pipe 110 x 6.6 mm, water, length 12 m)
RSDK090054100 (pipe 90 x 5.4 mm, sewerage, 100 m coil)

Pipelife Czech s.r.o.


Kučovaniny 1778, 765 02 Otrokovice, Czech Republic
Phone: +420 577 111 211, Fax: +420 577 111 227
e-mail: objednavky@pipelife.cz
www.pipelife.cz

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