Quality and Inspection Requirements for New and Refurbished Drilling and Well Completion Equipment

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10.34.54.2111
NS-1™ Number: NS 10.34.54.2111
Revision Date: June 2007
Equipment Name: SCSSV ASSEMBLIES – TUBING RETRIEVABLE
Manufacturer: GENERAL
Model/Type: VARIOUS
Material Group: MEDIUM ALLOY STEEL
Service: SOUR

Rev Date Description Change Note

00 01/94 REPLACES NS-1™
– BA 10.34.62.2111 Rev. 00-88
– BA 10.34.62.2121 Rev. 00-88
– BA 10.34.62.2111 Rev. 00-88
– CA 10.34.64.2111 Rev. 00-88
– OT 10.34.54.2111 Rev. 01-92
– OT 10.34.67.2111 Rev. 01-92
01 06/04 MINOR CHANGES
02 06/07 MINOR HEADER AND FRONT PAGE ADJUSTMENT

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 Quality and Inspection Requirements for New and Refurbished Drilling and Well Completion Equipment

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SCOPE
This COMBINED NS-1™ specification specifies the minimum quality and inspection requirements to be applied in
the manufacture of Wrought Medium Alloy Steel Tubing Retrievable Surface Controlled Subsurface Safety Valve
(TRSCSSV) assemblies.

It applies to:

• SOUR service conditions, requiring medium alloy steel (e.g. 9Cr to 13Cr).
• All operating temperatures up to 250°C (508°F).
• All sizes and Rated Working Pressure of 20.7 MPa (3,000 psi) through 103.4 MPa (15,000 psi) inclusive.

This COMBINED NS-1™ shall be applied in conjunction with ISO 10432. If in conflict the requirements of this
NS-1™ shall prevail.

The matrix of this COMBINED NS-1™ provides a quality template that can be applied to any make and type
of TRSCSSV. This COMBINED NS-1™ specification in combination with the manufacturer’s parts list(s) and
drawing(s) completes the product quality specification.

When ordering spare parts or sub-assemblies, the applicable quality requirements shall be those specified for
the components supplemented by the relevant requirements called out for the complete assembly.

Design verification, approval and other design related parameters are specifically excluded from this COMBINED
NS-1™ specification.

NOTE TO PURCHASER
For SCSSV’s, the material group (i.e. low, medium or high alloy steel) is determined by the material of the ’flow
wetted’ parts. This is an exception to the ’material grouping’ criteria given in the "Introduction" to NS-1™.

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 Quality and Inspection Requirements for New and Refurbished Drilling and Well Completion Equipment

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SUPPLEMENTARY REQUIREMENTS
The following requirements are supplementary to, and shall be applied in conjunction with, the Quality Subspeci-
fications specified in the matrix of this COMBINED NS-1™ specification:

1. WELDING
No fabrication welding shall be performed.
No repair welding shall be performed.

2. MATERIAL TESTING
(Ref. Sub-Spec. 10.1 & Sub-Spec. 10.4)

2.1 Chemical Analysis

Chemical analysis shall be carried out on a heat basis-demonstrating conformance to the
manufacturer’s applicable material specification for all elements contained therein.

2.2 Mechanical Testing

Mechanical testing to ASTM A370 shall, as a minimum, establish yield strength, tensile strength,
elongation and reduction in area on a heat basis, representative of any heat treatment that may have
been applied.

3. HARDNESS TESTING
(Ref. Sub-Spec. 70.1)

3.1 Hardness tests shall be carried out on each finished part, and shall meet the requirements of NACE
MR-01-75.

3.2 Hardness testing of parts may be carried out at an earlier stage of machining in the following cases:

i. Where the diameter to wall thickness ratio is such that it can adversely affect the accuracy of the
hardness measurements.

ii. Where hardness testing would destroy the finished part.

4. HYDROSTATIC TESTING
(Ref. Sub-Spec. 100.2)

Hydrostatic testing of the assembly shall meet the requirements of ISO 10432 latest revision.

5. FUNCTIONAL TESTING
(Ref. Sub-Spec. 130.1)

Functional testing of the assembly shall meet the requirements of ISO 10432 latest revision, with the excep-
tion that leakage rate shall not exceed 0.002m3 per minute (0.1 scfm) step p and q.

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 Quality and Inspection Requirements for New and Refurbished Drilling and Well Completion Equipment

Once printed this specification becomes an uncontrolled copy of the online version.

MATRIX
Equipment Name: SCSSV Assemblies – Tubing Retreivable
Specification: 10.34.54.2111
Manufacturer: General
Model/Type: Various
Material Group: Medium Alloy
Service: Sour

Component Functional Application

Metallic Components:

Pressure Containing; Major Load Bearing and Dimensionally Critical

Class: A, B, D Material: Wrought Low/Medium Alloy Steel. See Notes 1 and 2
Number Title
10.1 Material Certificates – General
10.4 Type B Material Test Certificate
20.2 Traceability – Heat Traceability
20.3 Traceability – Serialization Traceability
40.1 NDE Surface, General
40.4.1.3 Magnetic Particle Examination (MT) of Forgings, Mech. Tubing and Barstock – Technique – MT
Tech. Wet Fluor. Forg.
40.4.2.3 Magnetic Particle Examination (MT) of Forgings, Mech. Tubing and Barstock – Required Extent –
One Hundred Percent
40.4.3.6 Magnetic Particle Examination (MT) of Forgings, Mech. Tubing and Barstock – Acceptance
Standard – Maximum Permitted Relevant Indications
40.6.1.3 Magnetic Particle and Visual Examination (MT + VE) of Threads – Technique – Wet Fluorescent
Method
40.6.2.3 Magnetic Particle and Visual Examination (MT + VE) of Threads – Required Extent – One
Hundred Percent
40.6.3.2 Magnetic Particle and Visual Examination (MT + VE) of Threads – Acceptance Standard –
Relevant Indications
60.1 Disposition of Defects – Surface Dressing
70.1 Hardness Testing – General
90.1 Dimensional Inspection – General
90.2 Dimensional Inspection – Threads
160.1 Non-Conformity Procedure – General

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 Quality and Inspection Requirements for New and Refurbished Drilling and Well Completion Equipment

Once printed this specification becomes an uncontrolled copy of the online version.

Pressure Containing; Major Load Bearing and Dimensionally Critical

Class: A, B, D Material: Wrought High Alloy Steel. See Note 2
Number Title
10.1 Material Certificates – General
10.4 Type B Material Test Certificate
20.2 Traceability – Heat Traceability
20.3 Traceability – Serialization Traceability
40.1 NDE Surface, General
40.10.1 Liquid Penetrant Examination (PT) of Forgings, Mech. Tubing & Barstock – Technique
40.10.2.3 Liquid Penetrant Examination (PT) of Forgings, Mech. Tubing & Barstock – Required Extent –
One Hundred Percent
40.10.3.5 Liquid Penetrant Examination (PT) of Forgings, Mech. Tubing & Barstock – Acceptance Standard
– Maximum Permitted Relevant Indication
40.12.1 Liquid Penetrant and Visual Examination (PT + VE) of Threads – Technique
40.12.2.3 Liquid Penetrant and Visual Examination (PT + VE) of Threads – Required Extent – One
Hundred Percent
40.12.3.2 d Penetrant and Visual Examination (PT + VE) of Threads – Acceptance Standard – Relevant
Indications
60.1 Disposition of Defects – Surface Dressing
70.1 Hardness Testing – General
90.1 Dimensional Inspection – General
90.2 Dimensional Inspection – Threads
160.1 Non-Conformity Procedure – General

Pressure Containing and Dimensionally Critical Parts

Class: A, D Material: Wrought Low/Medium Alloy Steel. See Notes 1 and 2
Number Title
10.1 Material Certificates – General
10.4 Type B Material Test Certificate
20.2 Traceability – Heat Traceability
20.3 Traceability – Serialization Traceability
40.1 NDE Surface, General
40.4.1.3 Magnetic Particle Examination (MT) of Forgings, Mech. Tubing and Barstock – Technique – MT
Tech. Wet Fluor. Forg.
40.4.2.3 Magnetic Particle Examination (MT) of Forgings, Mech. Tubing and Barstock – Required Extent –
One Hundred Percent
40.4.3.6 Magnetic Particle Examination (MT) of Forgings, Mech. Tubing and Barstock – Acceptance
Standard – Maximum Permitted Relevant Indications
40.6.1.3 Magnetic Particle and Visual Examination (MT + VE) of Threads – Technique – Wet Fluorescent
Method
40.6.2.3 Magnetic Particle and Visual Examination (MT + VE) of Threads – Required Extent – One
Hundred Percent
40.6.3.2 Magnetic Particle and Visual Examination (MT + VE) of Threads – Acceptance Standard –
Relevant Indications
60.1 Disposition of Defects – Surface Dressing
70.1 Hardness Testing – General
90.1 Dimensional Inspection – General

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 Quality and Inspection Requirements for New and Refurbished Drilling and Well Completion Equipment

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90.2 Dimensional Inspection – Threads

160.1 Non-Conformity Procedure – General

Pressure Containing and Dimensionally Critical Parts

Class: A, D Material: Wrought High Alloy Steel. See Note 2
Number Title
10.1 Material Certificates – General
10.4 Type B Material Test Certificate
20.2 Traceability – Heat Traceability
20.3 Traceability – Serialization Traceability
40.1 NDE Surface, General
40.10.1 Liquid Penetrant Examination (PT) of Forgings, Mech. Tubing & Barstock – Technique
40.10.2.3 Liquid Penetrant Examination (PT) of Forgings, Mech. Tubing & Barstock – Required Extent –
One Hundred Percent
40.10.3.5 Liquid Penetrant Examination (PT) of Forgings, Mech. Tubing & Barstock – Acceptance Standard
– Maximum Permitted Relevant Indication
40.12.1 Liquid Penetrant and Visual Examination (PT + VE) of Threads – Technique
40.12.2.3 Liquid Penetrant and Visual Examination (PT + VE) of Threads – Required Extent – One
Hundred Percent
40.12.3.2 d Penetrant and Visual Examination (PT + VE) of Threads – Acceptance Standard – Relevant
Indications
60.1 Disposition of Defects – Surface Dressing
70.1 Hardness Testing – General
90.1 Dimensional Inspection – General
90.2 Dimensional Inspection – Threads
160.1 Non-Conformity Procedure – General

Major Load Bearing in Tension and Dimensionally Critical Parts

Class: B1, D Material: Wrought Low/Medium Alloy Steel. See Notes 1, 2 & 3
Number Title
10.1 Material Certificates – General
10.4 Type B Material Test Certificate
20.2 Traceability – Heat Traceability
20.3 Traceability – Serialization Traceability
40.1 NDE Surface, General
40.4.1.3 Magnetic Particle Examination (MT) of Forgings, Mech. Tubing and Barstock – Technique – MT
Tech. Wet Fluor. Forg.
40.4.2.3 Magnetic Particle Examination (MT) of Forgings, Mech. Tubing and Barstock – Required Extent –
One Hundred Percent
40.4.3.6 Magnetic Particle Examination (MT) of Forgings, Mech. Tubing and Barstock – Acceptance
Standard – Maximum Permitted Relevant Indications
40.6.1.3 Magnetic Particle and Visual Examination (MT + VE) of Threads – Technique – Wet Fluorescent
Method
40.6.2.3 Magnetic Particle and Visual Examination (MT + VE) of Threads – Required Extent – One
Hundred Percent
40.6.3.2 Magnetic Particle and Visual Examination (MT + VE) of Threads – Acceptance Standard –
Relevant Indications
60.1 Disposition of Defects – Surface Dressing

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 Quality and Inspection Requirements for New and Refurbished Drilling and Well Completion Equipment

Once printed this specification becomes an uncontrolled copy of the online version.

70.1 Hardness Testing – General

90.1 Dimensional Inspection – General
90.2 Dimensional Inspection – Threads
160.1 Non-Conformity Procedure – General

Major Load Bearing in Tension and Dimensionally Critical Parts

Class: B1, D Material: Wrought High Alloy Steel. See Notes 1 and 2
Number Title
10.1 Material Certificates – General
10.4 Type B Material Test Certificate
20.2 Traceability – Heat Traceability
20.3 Traceability – Serialization Traceability
40.1 NDE Surface, General
40.10.1 Liquid Penetrant Examination (PT) of Forgings, Mech. Tubing & Barstock – Technique
40.10.2.3 Liquid Penetrant Examination (PT) of Forgings, Mech. Tubing & Barstock – Required Extent –
One Hundred Percent
40.10.3.5 Liquid Penetrant Examination (PT) of Forgings, Mech. Tubing & Barstock – Acceptance Standard
– Maximum Permitted Relevant Indication
40.12.1 Liquid Penetrant and Visual Examination (PT + VE) of Threads – Technique
40.12.2.3 Liquid Penetrant and Visual Examination (PT + VE) of Threads – Required Extent – One
Hundred Percent
40.12.3.2 d Penetrant and Visual Examination (PT + VE) of Threads – Acceptance Standard – Relevant
Indications
60.1 Disposition of Defects – Surface Dressing
70.1 Hardness Testing – General
90.1 Dimensional Inspection – General
90.2 Dimensional Inspection – Threads
160.1 Non-Conformity Procedure – General

Major Load Bearing in Compression and Dimensionally Critical

Class: B2, D Material: Wrought Alloy Steel. See Note 3
Number Title
10.1 Material Certificates – General
10.4 Type B Material Test Certificate
20.1 Traceability – Limited Traceability
70.1 Hardness Testing – General
90.1 Dimensional Inspection – General
90.2 Dimensional Inspection – Threads
160.1 Non-Conformity Procedure – General

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 Quality and Inspection Requirements for New and Refurbished Drilling and Well Completion Equipment

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Major Load Bearing in Shear and Dimensionally Critical

Class: B3, D Material: Wrought Alloy Steel. See Note 3
Number Title
10.1 Material Certificates – General
10.4 Type B Material Test Certificate
20.1 Traceability – Limited Traceability
90.1 Dimensional Inspection – General
90.2 Dimensional Inspection – Threads
120.1 Load Testing – General
160.1 Non-Conformity Procedure – General

Wetted and Dimensionally Critical Parts

Class: C, D Material: Metallic
Number Title
10.1 Material Certificates – General
10.2.1 C.O.C. for raw materials & consumables
20.1 Traceability – Limited Traceability
70.1 Hardness Testing – General
90.1 Dimensional Inspection – General
90.2 Dimensional Inspection – Threads
160.1 Non-Conformity Procedure – General

Dimensionally Critical Parts

Class: D Material: Metallic
Number Title
90.1 Dimensional Inspection – General
90.2 Dimensional Inspection – Threads
160.1 Non-Conformity Procedure – General

Component Functional Application

Non-Metallic Components

Pressure Containing and Dimensionally Critical Parts

Class: A, D Material: Elastomer
Number Title
10.1 Material Certificates – General
10.6 Certification of Non-Metallic Sealing Materials
20.1 Traceability – Limited Traceability
90.1 Dimensional Inspection – General
160.1 Non-Conformity Procedure – General

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 Quality and Inspection Requirements for New and Refurbished Drilling and Well Completion Equipment

Once printed this specification becomes an uncontrolled copy of the online version.

Wetted and Dimensionally Critical Parts

Class: C, D Material: Elastomer
Number Title
10.1 Material Certificates – General
10.6 Certification of Non-Metallic Sealing Materials
20.1 Traceability – Limited Traceability
90.1 Dimensional Inspection – General
160.1 Non-Conformity Procedure – General

Complete Assembly
Number Title
10.1 Material Certificates – General
10.2.2 Material Certificates – Assembly Certificate
20.3 Traceability – Serialization Traceability
90.1 Dimensional Inspection – General
100.2 Hydrostatic Testing – General
130.1 Functional Testing – General
160.1 Non-Conformity Procedure – General
170.1 Boxing/Packing/Marking – General
170.2 Boxing/Packing/Marking – Critical Service (H2S, CO2, Low Temperature)
180.1.3 Quality Documentation for Non-Welded Products

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