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PAGENO;g()() - 4 114
INJECTION PUMP -’ MODEL‘DBGFC 637-n AF
SUPERSEDES
SPECIFICATION 0030 MODEL
CUSTOMER’S NAME & ADDRESS:
EDITION ND. II DATED Z-25-74 Allis Chalmers Mfg. Co.
Harvey Works
CUSTOMER PART NO. 4513280 ENGINE DA-262 Harvey, I
APPLICATION FULL LOAD RPM 2200 GOV. REGULATION 10 %
. -
NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESS 01THERWISE NOTED MM’ PEP
TEST STAND STROI(L

1. INJECTION LINES YJ~” I.D. BY 20” LoNl : 8. CHECK POINT 1200 46-50
2. TEST OIL TEMPERATURE llO-115°F. 9. CHECK POINT 2200 40-44 72-76
3. NOZZLE OPENING PRESSURE 2500 PSI IX012 NOZZLES. 10. CHECK POINT
4. CALIBRATION OIL (s.&.$I) 11. TORQUE SCREW INOYEKATIVE
PUMP OPERATING SPEED ENGINE SPEED 12. CHECK POINT-PART LOAD
ENGINE FUEL CONSUMPTION 13. HIGH IDLE (WOT) 2415 g-12 79-83
PUMP ACCESSORIES 14. GOVERNOR CUT.OFF (% HI.IDLE DEL.)
1. Delivery Valve 15. LOW IDLE 550 7-9
2. 16. TRANSFER PUMP PRESSURE (WOT)
3. 17. TRANSFER PUMP PRESSURE (WOT)
4. 18. AllNlMUM CRANKING SPEED DELIVERY 150 28 10 MIN.
PUMP SETTINGS (t . . .
ITEMS APPLY TO SERVICE ONLY)
..,
1. ROLLER TO ROLLER DIMENSION I.?460 f .0005
2. GOVERNOR LINKAGE GAP .125” TO .165” 19. NAME PLATE LEFT SIDE VIEWING E.P.
t(USE GAGE NO. 18914) 20. TIMED LEFT SIDE VIEWING E.P.
t3. OPERATE PUMP AT 1000 RPM WOT (WIDE OPEN THROTTLE) 21. TIMED TO CAN (To Start of Injection)
FOR 10 MINUTES TO BRING TO OPERATING TEMPERATURE ANI 22.GOVERNORCONTROLCOVER TO BE STAMPED VOLTS.
CLEAR AIR FROM SYSTEM. 23. NUMBER ONE CYLINDER (FROM END PLATE)
4. CHECK FOR MINIMUM 18” HG TRANSFER PUMP LIFT AT 400 RPN 24hSP CIAL NOTES:
IF EQUIPPED WITH THE 6Y PASS SYSTEM, PINCH BY PASS HOSE E,ump to be AIR-TIMED prior t9 shipment
5. ADJUST TRANSFER PUMP PRESSURE (WOT) 1,. Toraue all fastener 7"~ XL713 Or S*B.106
c.,Pump.must be teste w t Part No. 15830 Return Line Cmmctor
16. CHECK FOR MINIMUM CRANKING SPEED DELIVERY (SEE STEPIS Assem~ Do not send Connector
7. AUTO ADVANCE SPEED RESPONSIVE
a. ADVANCE MOVEMENT

25. SEALING WIRES: PART NO. 10408 5 REQUlAEO

(REFERENCE DRAWING XL545 OR SERVICE BULLETIN 134R)
NOTE: High Idle Screw to Leve+

z = _
LMT.
- ART NO WJ.
-

3 sUUX, c&r hold down

LOCKWASHER,
cover screw 3 U582
3 wVLSHER,COT. hold down SW’.
COVER, governor 1 .2151

GASKET, Bovernor cover 1 .2054 11332 2 S CiW, head locking

SEAL, pilot tube 1 .0519
SEAL, drive shaft 2 .0453 10567 C:ovER, timing line
SHAFT. drive 1 0287 1058h cImEW, timing line cover
ROLLPIN, drive shaft 1 .9921
BUTTON, thrust 1 5121 2 c
SPRING. thrust button 1 0541
CAP torque screw 1 11611 6 I EAD F'LOMB&SEALINGWIAE
SE!At. tomw screw 1 L2OLO
Nm, ~torqiescrew 1 13807
SCREW, torIps 1 1013l I:[OLISINGAXiEKt3LY
PLATE, nsme 1 % ljh911 s;EAL, head loxting screw
SCREW, name plate 2 LOIlOl 10563 8ZAL, cari hole
NUT, drive shaft 1 1052s 10549 I UTE, cam locating
WASHti. drive shaft 1 10534
us07 E
XAL, head locating ser.
1.1363 EXREW, head locating
E
10393 iCFZW, cam locating
113511 kIASHER, cam locating ser.

= -
“L&D .% ROTOR GROUP

14309 1 llY0.HEA.D h KUTOR ASSY. *

11101 2 PLUNGBR,rotor (basic)
use11102 thrulll05(Standard)
or 11107 thrullll0 (oversize)
ROLLER, cam. 2 11141 as indicated on rotor S.B.60R
SHOE, cam roller 2 20116 , 1 VALVE, delivery S.B.143R
ml1826 (qversize) as req'd.
CAM RING 1 10374 1 SPRING, delivery valve
1 STOP, delivery valve

c! SEAL, hydraulic head

SPRING, leaf
SCREW, leaf spring adj.
1
1
1
11304
14247
11175
1
1
2
1
SCREW,delivery valve ret.
WIRE, vent
SCREW,hydraulic head plug
WIRE, vent wire ret
1 SCREW, hydraulic head plug
, ,
1 RING, rotor re.tainer
SCREW, fuel line connector 6 11346 2 RETAINER. rotor
‘.
* INDEIiTED ITEMS INCLUDED
 = iE
#MT. DL.%R,PT,oN
ILQ.
-
4‘ RT NO.
REP
T PLIJC,end plate
SE$ end plate sleeve ! 11507
115'2b or lS!&l as required
?, .,regnlatinK
re&Lating
L
L
11510
11500
:hx

Yk D FILTER FLEMEXT ASS3

S A.b,filter cap
SEAL,transfer pump
L
L
L
l3025
121rc6
1u29
1 SlJZVE,end plate .

FULT;IPIIi,endplate lot. 1 11525

1l.m 1 SPRING,plunger retainer

lllr77 1 PLATE&end
LINER,transfer pump 16753 13521 4 WASHER, end plate screw
BLADE,transfer pump : l-l.318 17506 4 SCREW, end plate
PLUG,endplate Pipe 1 15822 , 4 U)CKWASHER,end plate screw
=

SPRING, governor control 1 11996 1 RETAINER,spring

1 SPRING, idling
ARM, governor 1 14482 1 GUIDE, idling spring
SHAFT, gov. arm pivot 1 12214 1 ARM ASSY., metering valve
,sUL, pivot shaft 2 11588 1 WASHER, guide stud
NUT, pivot shaft ret. 2 12288 1 STUD, guide
1 SHIM, metering valve
1 VALVE, metering
SLEEVE, governor thrust 1 14483 1 SPRING, meterinn valve
1 RETAINER ASSY., gov. weight
*IGHT. governor 6 11649
RETAINER,gov. weigh;
WASHER, gov. thrust sleeve 1 11620 HUBAS.%!., gov. weight
RING, gov. cage retaining 1 12285 RIX, flexible ret.
= =

NVT, S.O. Am sdj. screw 1 12174

SCRREW,
shut-off arm adj. 1 1216:
&VEX, throttle shaft 1 12221
SPACER, throttle shaft levc 1 12312
,,.K
’ throttle '%ft 2 1204c
1 12165 1 ;CREW, shut-off nrm adj.
. :, throttle shaft sea 2 144Of
. _ 12174 1 NT, S.O. am adj.,rcrew
12239 1 ;liAFI ASSMBLY, shirt-off
sk .i ASSRMBLY, throttle 1 1201;
NUT,lov idle adj. screw 1
SCREW, low Idle adl. 1 $91:: A 12249 1 #MAM,
shut-off

XL901 1 HOOKASSMBLP., @no l.inM?

12360 1 SCREW,
gov. link. hook a&j.
1.2362 1 W&Z%, gov. link. hook adj.
n9fJo 1 HOOK,governor linkage
12358 1 LINK ASSY., gov. link adj.
n919 1 SPRING,. governor linkaue
NUT, high idle adj. 1 12174
SCREW, high idle adj. 1 12972
__... = =

FOR SERVICE USE ONLY FOR ENGINEERING USE ONLY

,ApPLICAELE SERVIE ASSEMBLIES m CHG. NO. EDITION

GASKETKIT # 16369 il-1-68 10089 7

’ PILOT TUBE REPLACEMENT # 16320 l-6-69 10301 a

4-l-70 10818 9
I
. 11338 10
7-30-71
2-25-74 11951 11