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APCAT 2227
Abstract
Keywords: ethylbenzene,hydrodealkylation,nickel-tungsten.
INTRODUCTION
Since the demand for benzene in the petrochemical industry far exceeds
its production by distillation of crude oil, processes for the disproportionation
of to’luene and hydrodealkylation of alkylbenzene mixtures have been devel-
oped to fill the gap [ 11. Alkylbenzene mixtures are produced from catalytic
reforming or light alkene production processes as by-products. The separation
process of the alkylbenzene mixture into each component is not feasible eco-
nomically because the mixture is comprised of too many components and their
boiling points are too close. Therefore, the production of benzene by hydro-
dealkylation of the alkylbenzene mixture has an economic edge.
Selectivity to benzene is a crucial criterion in selecting a catalyst for the
hydrodealkylation process of the alkylbenzene mixture. The catalyst should
Correspondence to: Dr. S.-K. Ihm, Department of Chemical Engineering, Korea Advanced Insti-
tute of Science and Technology, 373-1, Kusung-dong, Yusung-94, Taejeon 305-701, South Korea.
‘Present address: Department of Chemical Technology, Chonnam National University Kwang-ju
500-757, South Korea.
76 Y. Song et al./Appl. Catal. A 83 (1992) 75-86
activate hydrogen in order to remove the alkyl groups from the alkylbenzene,
but this should not go so far as to destroying the benzene ring. Supported nickel
catalysts are reported to show good performance for hydrodealkylation of tol-
uene due to their ability to activate hydrogen [ 2-41. The hydrodealkylation of
ethylbenzene is also studied using supported nickel catalysts on silica, alumina
and silica-alumina [ 51. However, excessive activation of hydrogen results in
the hydrocracking of a benzene ring, so it is common practice to cosupport
other metals like chromium, cobalt, tungsten or molybdenum with nickel in
order to control the selectivity. It has also been reported that the acidity of the
support has a substantial effect on the selectivity. Results are available for
silica-alumina, zeolite, and Lewis-type acid catalysts [ 11.
Among the catalysts, supported nickel-tungsten catalysts showed not only
high activity for hydrodealkylation but also good benzene selectivity [ 51. The
selectivity varies depending on the ratio of the amount of nickel impregnated
to that of tungsten. Tungsten has varying states of oxidation (e.g. 6 + ,5 + ,4 +
and 0), and in general tends to defy reduction. The reduction state of tungsten
supported on y-alumina is reported to depend on the amount of tungsten oxide
impregnated, when impregnation exceeded the thickness of a monolayer, an
intermediate state W4+ is observed [ 61. In cosupported nickel-tungsten cat-
alysts, spillover of hydrogen from nickel to tungsten is known to promote the
reduction of tungsten [ 71.
This study aims to investigate the hydrodealkylation of ethylbenzene over
supported nickel-tungsten catalysts, focusing on the effect of tungsten upon
the activity and the selectivity of the reaction. The extent of the reduction of
the catalysts are examined by oxygen titration, and compared for differing
reduction treatments. The catalytic activity of nickel for decomposition is in-
vestigated through temperature-programmed desorption (TPD ) (decompo-
sition) of dioxane. These results are discussed in relation to the characteristics
of catalysts for hydrodealkylation.
EXPERIMENTAL
Preparation of catalysts
position was confirmed by measuring the weight loss during the calcination
process using a thermal gravimetric analyzer (Rigaku, Model CN807El) .
The naming convention for the prepared catalysts is as follows. The names
of the impregnated metals are followed by their weight percents in parentheses
with respect to the support. The support name is represented by /SA, which is
an abbreviation of silica alumina (for example, Ni-W (5 : 15) /SA).
Reaction
is calculated from the last term of the above equation divided by the number
of mols of ethylbenzene reacted.
Characterization of catalysts
Oxygen titration
Oxygen uptake by catalysts reduced in the hydrogen flow was measured us-
ing a conventional TPD apparatus equipped with a TCD cell. The catalyst (0.1
g) packed in a Vycor tube (O.D. 6 mm) was reduced under the same conditions
as for the reaction experiments. The reduced catalyst was flushed with helium
at the same temperature for an hour, and at an elevated temperature of 625°C
for another hour. Then, oxygen was injected as a pulse, and the exit stream
was analyzed using a TCD cell. Though the oxygen may react slowly with tung-
sten at as low a temperature as 400” C, the reactor was maintained at 625 ‘C to
shorten the experiment time.
TPD of dioxane
TPD of dioxane was performed using a l/4 in. O.D. stainless steel tube. After
0.2 g of catalyst was reduced with hydrogen at 600’ C for three hours and cooled
in helium flow to 125”C, liquid dioxane was injected for adsorption on the
catalyst at 125°C. Desorption and/or decomposition of the dioxane was then
followed with the temperature rising at the rate of lO”C/min to 650°C. The
flow-rate of helium gas was maintained over 200 cm3/min to minimize dioxane
readsorption. The effluent stream from the catalyst bed was first detected by
a TCD cell, and then a part of the stream was introduced via a six-port sam-
pling valve into a gas chromatograph (Shimadzu 7AG) for composition anal-
ysis. The analysis was performed using a separation column of Porapak Q pro-
grammed from 60 to 180°C.
Hydrodealkyhtion of alkylbenzene
TABLE 1
Conversion and product composition from ethylbenzene and m-xylene over a Ni (5) /SA catalyst
at various temperatures
300 0 - 0 -
325 5 0.0 0.05 0.0 2 0.0 0.02 0.0
350 20 0.01 0.19 0.0 5 0.0 0.05 0.0
375 58 0.06 0.52 0.0 15 0.01 0.14 0.0
400 90 0.2 0.69 0.01 35 0.06 0.29 0.0
425 98 0.41 0.34 0.25 65 0.27 0.36 0.03
450 100 0.0 0.0 1.00 100 0.0 0.0 1.00
“Benz., Tol. and RO. represent benzene, toluene and ring opening products respectively.
W/(Ni+W)
Fig. 1. Hydrodealkylation reaction of ethylbenzene over Ni-W (5)/SA catalysts with various tung-
sten contents as mol at 550’ C. Conversion ( 0 ); selectivities to benzene ( 0 ) ; to toluene ( 0 ),
and to ring opening (A ).Reaction pressure: 1 atm. W/F= 135 gcat*h/mol. Hydrogen-to-ethyl-
benzene ratio (as mol) = 134.
80 Y. Song et al./Appl. Catal. A 83 (1992) 75-86
the complete ring opening over a nickel catalyst at this temperature, a ten-
dency for the preservation of the benzene ring is apparent over nickel-tungsten
catalysts. The tendency becomes more conspicuous with increasing tungsten
contents, but only at the expense of decreasing conversion.
Table 2 compares the performance of nickel-tungsten catalysts for hydro-
dealkylation of ethylbenzene obtained under two different reaction pressures.
Over a Ni-W (1.25 : 3.75) /SA catalyst used at 1 atm, severe coking occurred on
its surface unless the partial pressure of hydrogen is pretty high. Thus a very
diluent feed stream (ethylbenzene-to-hydrogen= l/134 in mols) was used to
avoid deactivation of the catalyst. At higher pressure, on the other hand, one
may use catalysts with more metal loading and a feed richer in ethylbenzene,
and still need not worry about any significant deactivation. In a reaction per-
formed at 10 atm and 6OO”C, a Ni-W (5: E)/SA catalyst, which has the same
Ni-to-W mol ratio as Ni-W (1.25: 3.75)/SA catalyst but four times more metal,
was used with a much more concentrated feed stream (ethylbenzene-to-hydro-
gen ratio = 1: 6.5)) and showed a much better performance in respect to con-
version and benzene selectivity than at 1 atm.
The experiments using a Ni-W (5: 15)/SA catalyst at 10 atm as described
above were repeated for various reaction temperatures. The conversion and
the selectivity to each product species are plotted against the temperature in
Fig. 2. The conversion of ethylbenzene showed a steady increase with rising
temperature. The selectivity to benzene showed a slight decrease due to the
increased ring opening at higher temperatures, but it still maintained 60% even
at 650°C.
The selectivity of the hydrodealkylation reaction over cosupported nickel-
tungsten catalysts depends on the reduction state of the metals. Table 3 shows
the conversion and the selectivities of ethylbenzene at 600°C over Ni-
W (5: 15)/SA catalysts which were reduced at the same temperature under a
hydrogen flow of 10 atm for varying periods of reduction time. Over the catalyst
TABLE 2
Conversion and product distribution of ethylbenzene over a Ni-W ( 1.25 : 3.75 )/SA catalyst and a
Ni-W(5:15)/SAcatalystat600°C
100
80 -
a
Fig. 2. Conversion and selectivities to benzene, toluene, and ring opening in the hydrodealkylation
reaction of ethylbenzene over a Ni-W (5: 15)/SA catalyst at various reaction temperatures. Con-
version (0 ). Selectivities to benzene ( 0 ), to toluene ( 0 ), and to ring opening ( A ). Reaction
pressure: 10 atm. Pretreatment at 600°C under a hydrogen flow of 10 atm for 3 h. W/F=6.11
gcat. h/mol. Hydrogen-to-ethylbenzene ratio (as mol) =6.5
TABLE 3
1 77 91 5 4
3 43 17 62 21
6 74 19 34 47
reduced for one hour, high conversion was observed, but the product mainly
consisted of methane as a result of the ring opening reaction. Having been
reduced for three hours, the catalyst showed a high selectivity to benzene at
the expense of a decreased conversion. When reduction was prolonged up to
six hours, the conversion was again high with little ring opening, but toluene
showed an edge over benzene in the product distribution.
The above results indicate the strong dependence of the catalytic behavior
of nickel-tungsten on reduction conditions. While nickel oxide is susceptible
82 Y. Song et al./Appl. Catal. A 83 (1992) 75-86
Time lh)
alyst reduced at 525”C, the oxygen uptake was very small (less than 3% ) re-
gardless of the duration. On the other hand, the uptake significantly increased
for catalysts treated at 625”C, reaching approximately 24% after three hours
reduction. Using this result, one might state, on a rough basis, that 24% of the
impregnated WO, was reduced to WOz. Similar results were obtained by Soled
et al. [lo], who reported that about 22% of WO, impregnated on an alumina
support was reduced to WOz at 600’ C. Also, no diffraction peak was observed
corresponding to tungsten in the X-ray diffraction (XRD) pattern of the cat-
alyst surface. Thus, it seems to be reasonable to postulate intermediate meta-
stable W4+ and W5+ states including a small amount of metal as representing
the reduction state of the catalyst reduced with hydrogen around 625’ C. When
the reduction temperature rose to 725 ’ C, a much higher level of oxygen uptake
was observed. After reduction for 36 h, the presence of metal in the supported
tungsten catalyst was confirmed by the observation of a W (110) diffraction
peak in the XRD pattern [ 111.
Similar titration experiments were conducted for the Ni(5)/SA catalyst.
The results are summarized in Table 4. Reduced at a comparatively low tem-
perature of 450’ C, the catalyst showed 90% oxygen uptake. This indicates that
90% of the nickel oxide was converted to the metallic state by reduction. Com-
paring with the results of Fig. 3, it is clear that nickel oxide is more easily
reduced to its metallic state than tungsten oxide.
Table 5 shows the oxygen uptake by cosupported nickel-tungsten catalysts
after reduction. Earlier results for nickel or tungsten catalysts are included to
facilitate the comparison. When reduced at low temperatures up to 500’ C, the
nickel-tungsten catalysts took up almost the same amount of oxygen as the
nickel catalysts. This is the expected result taking into account the resistance
of tungsten oxide to reduction at low temperature. For a high reduction tem-
TABLE 4
Catalyst: Ni( 5)/S& pulse injection with a helium carrier gas (60 cm3/min)
TABLE 5
Amount of oxygen uptake of supported nickel and tungsten catalysts after reduction
perature of 6OO”C, the tungsten catalyst also took up a modest amount of ox-
ygen. It is noteworthy that the oxygen uptake of the nickel-tungsten catalyst
was larger than that of the nickel catalyst and the tungsten catalysts combined.
This seems to follow from the promoting action of reduced nickel metal toward
the reduction of tungsten oxide.
The rest of this section is concerned with temperature-programmed desorp-
tion of dioxane performed to investigate the catalytic role of tungsten in co-
supported nickel-tungsten catalysts. Ethylbenzene did not adsorb to a suffi-
cient extent enough to analyze the effluent using a gas chromatograph. In
addition, the adsorbed ethylbenzene left carbon deposits, making it difficult to
examine the interaction with active sites on the surface. On the other hand,
being a ring compound without double bonds, dioxane adsorbs on the surface
to a significant extent. Furthermore, the adsorbed dioxane is readily desorbed
from the nickel catalyst without affecting the active sites. Hence dioxane ap-
peared to be a suitable compound for investigating the effect of tungsten ad-
dition. Having oxygen atoms, dioxane molecules were expected to adsorb read-
ily on the empty sites once occupied by lattice oxygen of unreduced tungsten
oxides. However, it was not easy to compare the differing reduction treatments
in respect to the amount of dioxane adsorbed.
Fig. 4a shows the results of TPD of dioxane over a reduced Ni (5) /SA cata-
lyst. Each TPD curve was separated into two peaks on the basis of the GC
composition analysis of the effluent from the TCD cell. The first peak corre-
sponds to desorption without decomposition, and the second to desorption with
decomposition. They are referred to respectively as the desorption peak and
the decomposition peak in the following sections. The desorption peak ex-
tended up to 300’ C. Decomposition started around 200’ C with the peak max-
imum located near 350°C. The effluent gas from decomposition was trapped
using liquid nitrogen, and then analyzed using an NMR (JEOL PMXGOsi).
The decomposition product was found to consist mainly of acetaldehyde and
a trace amount of hydrocarbons.
Y. Song et al./Appl. Catal. A 83 (1992) 75-86 85
%_
-.
Temperature(“C)
Fig. 4. TPD profile of dioxane from supported nickel and nickel-tungsten on silica-alumina. (a)
Ni(5)/SAcatalystreducedat600°Cfor3h; (b) Ni-W(5:15)/SAcatalystreducedat600°Cfor
3 h; (c) silica-alumina support. Desorption peak (-); decomposition peak (---).
Compared with Fig. 4a, Fig. 4b shows the effect of adding tungsten to nickel
catalysts. A larger desorption peak extending to a higher temperature was ob-
tained than when nickel was impregnated. The decomposition peak was also
observed starting from 25O”C, but the total amount of products was much
smaller than in Fig. 4a. These differences can be ascribed to the suppression
of the decomposition activity of nickel in the presence of tungsten.
Fig. 4c shows the results obtained over a silica-alumina support without any
metal loading. On the whole, both peaks have smaller areas than over sup-
ported metal catalysts. The desorption peak extended as far as 500” C, and the
decomposition peak started only above 300 ’ C.
The TPD experiments of dioxane were also carried out using metal catalysts
supported on silica. Similar trends were observed except that the peak areas
were smaller compared with the cases of Fig. 4. Dioxane decomposed to a sig-
nificant extent near 320°C over the nickel supported catalysts, while the de-
composition was weakened when tungsten was added.
CONCLUSIONS
ACKNOWLEDGEMENT
One of the authors, Yosoon Song, gratefully acknowledges the partial finan-
cial support of the Research Foundation of Chonnam National University.
REFERENCES