0 1 2 3 4 5 6 7 8 9

SAS GOUDA B.V.

TIELWEG 1
2803 PK GOUDA
PHONE: 0182-538800
FAX : 0182-534443

PROJECT:

FLEX LAY SYSTEM

GROUP:

=CC
CONTROL CABINET

<- =SLD/55 2 ->

DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
LEADER P111463 =CC
PROJECT : FLEX LAY SYSTEM
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 CONTROL CABINET 00027633 1
00027633-C
 0 1 2 3 4 5 6 7 8 9

SAS Gouda b.v.

TIELWEG 1
2803 PK GOUDA
TEL.:0182-538800
FAX :0182-534443

CUSTOMER : MARITIME CONSTRUCTIONS SERVICES S.A. (MCS)

END CUSTOMER : MCS
PROJECT NAME : FLEX LAY SYSTEM
PROJECT NUMBER : P111463
DRAWING NUMBER : 00027633
PROJECT MANAGER : ERIK HOOGAKKER

SUPPLIER : SAS GOUDA B.V.

TIELWEG 1
2803 PK GOUDA

INSTALL.LOCATION : CUBICLES :
PARTICULARITIES : SUPPLY : 440Vac/60Hz
ENVIROMENTAL ASP. : CONTROL VOLTAGE : 24Vdc
PRESCRIPTIONS : YEAR OF CONSTRUCTION : 2012
SAFETY LEVEL :

STARTING DATE : 2011-12-16 HIGHEST PAGE NUMBER : 9900

BY ENGINEER : SWE NUMBER OF PAGES : 49

LATEST REVISION DATE : 2012-04-03

BY ENGINEER : SWE

<- 1 3 ->
DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
GENERAL INFORMATION P111463 =CC
PROJECT : FLEX LAY SYSTEM
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 CONTROL CABINET 00027633 2
00027633-C
 0 1 2 3 4 5 6 7 8 9

PART CODE ACCORDING TO NEN 5152 PART CODE:

A:ASSEMBLIES, SUB-ASSEMBLIES (AMPLIFIERS)

110M1
B: CONVERTER FROM NON-ELECTRICAL TO ELECTRICAL QUANTITIES AND VICE VERSA
C: CAPACITORS
1 : PATERNNUMBER (=1)
D: DELAY ELEMENTS M : Type of equipment (= motor)
M : PART CODE (= MOTOR)
E: VARIOUS
110 : PAGE NUMBER
F: PROTECTIVE DEVICES
G: GENERATOR, POWER SUPPLY UNITS
H: SIGNALING EQUIPMENT
I:
J:
K: CONTACTORS, RELAYS
L: INDUCTUANCE (INDUCTORS)
M: MOTORS
N: AMPLIFIERS, REGULATORS TERMINAL DEFINITION:
O:
P: METERS
Q: POWER SWITCHGEAR X0 = TERMINAL MAIN POWER X10 = TERMINAL INTERNAL MAIN POWER
R: RESISTOR (VARIABLE RESISTORS, POTENTIOMETER) X1 = TERMINAL DIGITAL INPUTS X11 = TERMINAL INTERNAL DIGITAL INPUTS
S: SWITCHES, SELECTORS X2 = TERMINAL DIGITAL OUTPUTS X12 = TERMINAL INTERNAL DIGITAL OUTPUTS
T: TRANSFORMERS X3 = TERMINAL ANALOG IN/OUTPUTS X13 = TERMINAL INTERNAL ANALOG IN/OUTPUTS
U:MODULATORS, CONVERTERS OF ELECTRICAL QUANTITIES X4 = TERMINAL VALVES X14 = TERMINAL INTERNAL VALVES
V: SEMICONDUCTORS (LED DIODES) X5 = TERMINAL EMERGENCY STOP X15 = TERMINAL INTERNAL EMERGENCY STOP
W: TRANSMISSION PATHS (CONDUCTORS, ANTENNA) X6 = TERMINAL ? X16 = TERMINAL INTERNAL ?
X: TERMINALS, PLUGS, SOCKETS X7 = TERMINAL ? X17 = TERMINAL INTERNAL ?
Y: ELECTRICALLY OPERATED MECHANICAL EQUIPMENT (BRAKES, CLUTCHES, VALVES) X8 = TERMINAL INTERFACING X18 = TERMINAL INTERNAL INTERFACING
Z: TERMINATORS, HYBRID COILS, FILTERS, EQUALIZERS X9 = TERMINAL AUXILIARY X19 = TERMINAL INTERNAL AUXILIARY
XPV = TERMINAL 24Vdc
XT = TERMINAL AMP METERS

COLOR CODE INTERNAL WIRING:

THREE-PHASE CIRCUIT PHASE 440Vac BLACK 1,5mm²

THREE-PHASE CIRCUIT NEUTRAL 440Vac BLUE 1,5mm²
GROUND GREEN/YELLOW 1,5mm²

ONE-PHASE CIRCUIT PHASE 230Vac BLACK 1,5mm²

ONE-PHASE CIRCUIT NEUTRAL 230Vac BLUE 1,5mm²

CONTROL CURRENT ac (TRANSFORMED) PHASE 24V-230Vac RED 1,5mm²

CONTROL CURRENT ac (TRANSFORMED) NEUTRAL 24V-230Vac RED 1,5mm²

CONTROL-CURRENT dc 24Vdc BLUE (RAL 5010) 0,75mm²

POTENTIAL FREE Unknown ORANGE 1,5mm²

AUXILIARY SUPPLY ORANGE 2,5mm²

<- 2 5 ->
DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
STANDARDS P111463 =CC
PROJECT : FLEX LAY SYSTEM
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 CONTROL CABINET 00027633 3
00027633-C
 0 1 2 3 4 5 6 7 8 9

VERSION 0.XX => PRELIMINARY

VERSION 1.XX => FOR PRODUCTION
VERSION INDEX VERSION 2.XX => FUNCTIONAL TESTED

VERSION DATE OF ISSUE ENGINEER DESCRIPTION

1.0 2012-01-27 PDG FOR PRODUCTION
1.1 2012-02-29 SWE ADDED A SENSOR FOR THE INLET CHUTE AND ADDED AN ANALOG INPUTCARD
2.0 2012-04-03 SWE FUNCTIONAL TESTED

<- 3 6 ->
DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
VERSION INDEX P111463 =CC
PROJECT : FLEX LAY SYSTEM
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 CONTROL CABINET 00027633 5
00027633-C
 0 1 2 3 4 5 6 7 8 9

LIST OF CHANGES
GROUP PAGE DATE OF ISSUE ENGINEER DESCRIPTION

<- 5 10 ->
DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
LIST OF CHANGES P111463 =CC
PROJECT : FLEX LAY SYSTEM
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 CONTROL CABINET 00027633 6
00027633-C
 0 1 2 3 4 5 6 7 8 9

TABLE OF CONTENTS
PAGE PAGE DESCRIPTION REVISION DATE EDITED BY
1 LEADER 2.0 2012-04-03 SWE
2 GENERAL INFORMATION 2.0 2012-04-03 SWE
3 STANDARDS 2.0 2012-04-03 SWE
5 VERSION INDEX 2.0 2012-04-03 SWE
6 LIST OF CHANGES 2.0 2012-04-03 SWE
10 TABLE OF CONTENTS 2.0 2012-04-03 SWE
11 TABLE OF CONTENTS 2.0 2012-04-03 SWE
50 NETWORK OVERVIEW GENERAL 2.0 2012-04-03 SWE
100 MAIN POWER SUPPLY 2.0 2012-04-03 SWE
101 MAIN POWER DISTRIBUTION 2.0 2012-04-03 SWE
110 MAIN POWER MOTORS 2.0 2012-04-03 SWE
300 AUXILIARY POWER SUPPLY 2.0 2012-04-03 SWE
301 AUXILIARY POWER DISTRIBUTION 2.0 2012-04-03 SWE
310 AUXILIARY POWER EXTERNAL HEATERS 2.0 2012-04-03 SWE
350 AUXILIARY POWER CABINET LIGHTING + HEATING + COOLING 2.0 2012-04-03 SWE
360 AUXILIARY POWER CONTROL SIGNALS 2.0 2012-04-03 SWE
450 24Vdc CONTROL VOLTAGE POWER SUPPLY/POWER SUPPLIES 2.0 2012-04-03 SWE
451 24Vdc CONTROL VOLTAGE DISTRIBUTION 2.0 2012-04-03 SWE
452 24Vdc CONTROL VOLTAGE DISTRIBUTION 2.0 2012-04-03 SWE
510 EMERGENCY CIRCUIT 2.0 2012-04-03 SWE
520 EMERGENCY CIRCUIT 2.0 2012-04-03 SWE
521 EMERGENCY CIRCUIT 2.0 2012-04-03 SWE
4000 NETWORK MODULES 2.0 2012-04-03 SWE
4100 PROFIBUS HUB 2.0 2012-04-03 SWE
4300 WIRELESS CONTROLLERS 2.0 2012-04-03 SWE
5000 PLC CONFIGURATION 2.0 2012-04-03 SWE
5200 PLC CPU 315-2PN-DP 2.0 2012-04-03 SWE
5500 PLC ANALOG INPUTS 2.0 2012-04-03 SWE
5501 PLC ANALOG INPUTS 2.0 2012-04-03 SWE
5700 PLC DIGITAL INPUTS 2.0 2012-04-03 SWE
5701 PLC DIGITAL INPUTS 2.0 2012-04-03 SWE
5702 PLC DIGITAL INPUTS 2.0 2012-04-03 SWE
5703 PLC DIGITAL INPUTS 2.0 2012-04-03 SWE
5800 PLC DIGITAL OUTPUTS 2.0 2012-04-03 SWE
5801 PLC DIGITAL OUTPUTS 2.0 2012-04-03 SWE
9000 LAYOUT CABINET CC 2.0 2012-04-03 SWE
9001 LAYOUT MOUNTING PLATE 2.0 2012-04-03 SWE
9200 TERMINAL DIAGRAM=CC-X0 2.0 2012-04-03 SWE
9201 TERMINAL DIAGRAM=CC-X1 2.0 2012-04-03 SWE

<- 6 11 ->
DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
TABLE OF CONTENTS P111463 =CC
PROJECT : FLEX LAY SYSTEM
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 CONTROL CABINET 00027633 10
00027633-C
 0 1 2 3 4 5 6 7 8 9

TABLE OF CONTENTS
PAGE PAGE DESCRIPTION REVISION DATE EDITED BY
9202 TERMINAL DIAGRAM=CC-X1 2.0 2012-04-03 SWE
9203 TERMINAL DIAGRAM=CC-X3 2.0 2012-04-03 SWE
9204 TERMINAL DIAGRAM=CC-X5 2.0 2012-04-03 SWE
9205 TERMINAL DIAGRAM=CC-X5 2.0 2012-04-03 SWE
9206 TERMINAL DIAGRAM=CC-X9 2.0 2012-04-03 SWE
9207 TERMINAL DIAGRAM=CC-X19 2.0 2012-04-03 SWE
9208 TERMINAL DIAGRAM=CC-XPV 2.0 2012-04-03 SWE
9300 LIST OF MATERIALS 2.0 2012-04-03 SWE
9301 LIST OF MATERIALS 2.0 2012-04-03 SWE
9900 SPARE TERMINALS 2.0 2012-04-03 SWE

<- 10 50 ->
DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
TABLE OF CONTENTS P111463 =CC
PROJECT : FLEX LAY SYSTEM
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 CONTROL CABINET 00027633 11
00027633-C
 0 1 2 3 4 5 6 7 8 9

AB1 AB2 AB3 AB4 AB5

PB PB PB PB PB

DP1
5000A1 5000A2 4000E1 4100A1 ON OFF
BAUDRATE SWITCH
DP2
PROFIBUS PROFINET 0 = AUTO DETECT PROFIBUS HUB ON OFF
CPU317-2 PN/DP - - -
DP3
CC CC ON OFF
IP:10.182.2.2
DP4
MAIN CHANNEL
ON OFF

RESISTOR
OFF ON DP5
ON OFF
ON OFF

PB PN PN ETH ETH P P P P P P P P PB PB
AB1 1 2 X1P1 X1P2 1 2 3 4 5 6 7 8 AB AB'
IE FC TP MARINE (B)

IE FC TP MARINE (B)
2x2x0.34 mm²

2x2x0.34 mm²
PROFINET
PROFIBUS
50W1

50W2

SEE NETWORK DIAGRAM

FOR CONNECTIONS

<- 11 100 ->

DRAWN SWE 2011-12-16 EP - W10430 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03 EP - P11056R3
NETWORK OVERVIEW GENERAL P111463 =CC
PROJECT : FLEX LAY SYSTEM
REV. NR. 2.0 2012-04-03 AS BUILT DRAW. NO. : PAGE :
APPR. rst 2012-04-03 CONTROL CABINET 00027633 50
00027633-C
 0 1 2 3 4 5 6 7 8 9

101.0 / 440VAC-L1
101.0 / 440VAC-L2
101.0 / 440VAC-L3

BK BK BK
6 mm² 6 mm² 6 mm²

1 3 5

100Q1
63A 2 4 6

CW PHASE
SEQUENCE

L1 L2 L3

MAIN POWER
440Vac/60Hz
20kVA
32A FUSE
<- 50 101 ->
DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
MAIN POWER SUPPLY P111463 =CC
PROJECT : FLEX LAY SYSTEM
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 CONTROL CABINET 00027633 100
00027633-C
 0 1 2 3 4 5 6 7 8 9

440VAC-L1 / 100.9 110.0 / 440VAC-L1

440VAC-L2 / 100.9 110.0 / 440VAC-L2
440VAC-L3 / 100.9 110.0 / 440VAC-L3

1 3 5 1 3 5

101F1 101F3
6A 2 4 6 6A 2 4 6

BK BK BK BK BK BK
1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm²

PE

PE
1

6
X0 X0

BN BK GY BU
W10
L1 L2 L3 PE

MAIN-RCC
=RCC/100.1

MAIN POWER MAIN POWER

440Vac/60Hz 440Vac/60Hz
RCC SPARE
6A FUSE 6A FUSE
<- 100 110 ->
DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
MAIN POWER DISTRIBUTION P111463 =CC
PROJECT : FLEX LAY SYSTEM
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 CONTROL CABINET 00027633 101
00027633-C
 0 1 2 3 4 5 6 7 8 9

440VAC-L1 / 101.9 450.0 / 440VAC-L1

440VAC-L2 / 101.9 450.0 / 440VAC-L2
440VAC-L3 / 101.9

1 3 5
13

110Q1 14

/5701.7
7-10A
8,64A
I> I> I>
2 4 6

BK BK BK
1,5 mm² 1,5 mm² 1,5 mm²

1 3 5

5801K1
/5801.1 2 4 6

BK BK BK
1,5 mm² 1,5 mm² 1,5 mm²
PE
7

X0

BN BK GY BU
W110Q1.1
1 3 5
PE
110Q1.1
25A 2 4 6

PE.
1 2 3 PE
W110M1
U1 V1 W1

M
110M1 3~
440Vac/60Hz PE
4,8kW/8,64A
Cosφ0,84/1730rpm

COOLING FAN
LOADBANK

<- 101 300 ->

DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
MAIN POWER MOTORS P111463 =CC
PROJECT : FLEX LAY SYSTEM
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 CONTROL CABINET 00027633 110
00027633-C
 0 1 2 3 4 5 6 7 8 9

301.0 / 230VAC-AUX-L1
301.0 / 230VAC-AUX-N1

OG OG
2,5 mm² 2,5 mm²

X9

L1 N

AUXILIARY POWER
230Vac/60Hz
2kVA
16A FUSE
<- 110 301 ->
DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
AUXILIARY POWER SUPPLY P111463 =CC
PROJECT : FLEX LAY SYSTEM
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 CONTROL CABINET 00027633 300
00027633-C
 0 1 2 3 4 5 6 7 8 9

230VAC-AUX-L1 / 300.9 310.0 / 230VAC-AUX-L1

230VAC-AUX-N1 / 300.9 310.0 / 230VAC-AUX-N1

1 3 98 1 3

301F1 301F3
8A 2 4 95 6A 2 4

/5700.1
OG OG OG OG
2,5 mm² 2,5 mm² 2,5 mm² 2,5 mm²

6
X9 X9

BN BU
W11
L N

AUX-RCC
=RCC/300.1

AUXILIARY POWER AUXILIARY POWER

230Vac/60Hz 230Vac/60Hz
RCC SPARE
8A FUSE 6A FUSE
<- 300 310 ->
DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
AUXILIARY POWER DISTRIBUTION P111463 =CC
PROJECT : FLEX LAY SYSTEM
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 CONTROL CABINET 00027633 301
00027633-C
 0 1 2 3 4 5 6 7 8 9

230VAC-AUX-L1 / 301.9 350.0 / 230VAC-AUX-L1

230VAC-AUX-N1 / 301.9 350.0 / 230VAC-AUX-N1

1 3 95

310F1
4A 2 4 98

/5701.8
OG OG
1,5 mm² 1,5 mm²

X9

<- 301 350 ->

DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
AUXILIARY POWER EXTERNAL HEATERS P111463 =CC
PROJECT : FLEX LAY SYSTEM
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 CONTROL CABINET 00027633 310
00027633-C
 0 1 2 3 4 5 6 7 8 9

230VAC-AUX-L1 / 310.9 360.0 / 230VAC-AUX-L1

230VAC-AUX-N1 / 310.9 360.0 / 230VAC-AUX-N1

1 3 95

350F1
4A 2 4 98 ATTENTION!!!!!!!!!!!!!
HYGROSTAT

/5700.1
OG OG
350S3 350S5
1,5 mm² 1,5 mm²
THERMOSTAT HYGROSTAT

25°C 70% R.H.

7 6 5 4 3 2 1 3 2 1
PE

PE

PE
1

8
X19

L1 PE N N F

350H1 350M3
M N L

80W 1~ 350E5 PE

PE 250W

CABINET CABINET CABINET

LIGHTING FAN HEATING

<- 310 360 ->

DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
AUXILIARY POWER CABINET LIGHTING + HEATING P111463 =CC
PROJECT : FLEX LAY SYSTEM + COOLING
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 CONTROL CABINET 00027633 350
00027633-C
 0 1 2 3 4 5 6 7 8 9

230VAC-AUX-L1 / 350.9
230VAC-AUX-N1 / 350.9

OG OG OG OG
2,5 mm² 2,5 mm² 2,5 mm² 2,5 mm²

A1 x1

360K1 360H3
A2
WHITE x2

ATTENTION!!!!
24Vdc LED
WITH TRANSFORMER

AUXILIARY POWER AUXILIARY POWER

O.K. O.K.
14 11 /5700.2

<- 350 450 ->

DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
AUXILIARY POWER CONTROL SIGNALS P111463 =CC
PROJECT : FLEX LAY SYSTEM
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 CONTROL CABINET 00027633 360
00027633-C
 0 1 2 3 4 5 6 7 8 9

440VAC-L1 / 110.9
440VAC-L2 / 110.9

1 3 5

450Q1
2,2-3,2A
3A
I> I> I>
2 4 6

BK BK BK
1,5 mm² 1,5 mm² 1,5 mm²

L1 L2

450G1
85-264 or 176-550Vac/24Vdc
5A + -

BU BU
1,5 mm² 1,5 mm²
24V / 451.0

0V / 451.0

24Vdc
CONTROL POWER

<- 360 451 ->

DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
24Vdc CONTROL VOLTAGE POWER SUPPLY/POWER P111463 =CC
PROJECT : FLEX LAY SYSTEM SUPPLIES
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 CONTROL CABINET 00027633 450
00027633-C
 0 1 2 3 4 5 6 7 8 9

24V / 450.1 452.0 / 24V

0V / 450.1 XPV + XPV + XPV + XPV + XPV + XPV + XPV + XPV + 452.0 / 0V
XPV - XPV - XPV - XPV - XPV - XPV - XPV - XPV -

BU BU BU BU BU BU BU BU BU BU BU BU BU
0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm²

452.0 / 0V2

451F1 451F2 451F3 451F4 451F5 451F6 451F7 451F8

4A 4A 4A 4A 4A 4A 4A 4A
(1) (2) (3) (4) (5) (6) (7) (8)

BU BU BU BU BU BU
0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm²

23 33 27 37

510K0 24 34 510K5 28 38
/510.1 /510.6

EM EM-TD
24V-ANA-IN / 5500.0

0V-ANA-IN / 5500.0

24V-EMTD / 5801.0
24V-OUTP / 5800.0

0V-EMTD / 5801.0
0V-OUTP / 5800.0
24V-CPU / 5200.0

0V-CPU / 5200.0

24V-INP / 510.0

0V-INP / 510.0

24Vdc 24Vdc 24Vdc 24Vdc 24Vdc 24Vdc 24Vdc 24Vdc

CPU 317 ANALOG ANALOG DIGITAL DIGITAL HMI EMERGENCY STOP EMERGENCY STOP
INPUT OUTPUT INPUT OUTPUT (N.U.) (N.U.) TIME DELAYED
(N.U.)
<- 450 452 ->
DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
24Vdc CONTROL VOLTAGE DISTRIBUTION P111463 =CC
PROJECT : FLEX LAY SYSTEM
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 CONTROL CABINET 00027633 451
00027633-C
 0 1 2 3 4 5 6 7 8 9

24V / 451.9
0V / 451.9 XPV + XPV + XPV + XPV +
XPV - XPV - XPV - XPV - XPV -

BU BU BU BU BU BU BU BU BU
0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm²

0V2 / 451.9

452F1 452F2 452F3 452F4

4A 4A 4A 4A
(9) (10) (11) (12)

BU BU BU BU
0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm²

24V-EM-MOD / 510.0

24V-WCUR1 / 4300.5
24V-WCUT1 / 4300.0
0V-EM-MOD / 510.0

0V-WCUR1 / 4300.5
0V-WCUT1 / 4300.0
24V-GEN / 4000.0

0V-GEN / 4000.0

24Vdc 24Vdc 24Vdc 24Vdc

GENERAL EMERGENCY STOP WCUT1 WCUR1
MODULE

<- 451 510 ->

DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
24Vdc CONTROL VOLTAGE DISTRIBUTION P111463 =CC
PROJECT : FLEX LAY SYSTEM
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 CONTROL CABINET 00027633 452
00027633-C
 0 1 2 3 4 5 6 7 8 9

24V-INP / 451.4 5700.0 / 24V-INP

0V-INP / 451.4 5700.0 / 0V-INP

24V-EM-MOD / 452.2
0V-EM-MOD / 452.2

520.0 / 24V-EXT-EM
520.0 / 0V-EXT-EM

520.0 / Y1

520.0 / Y2

520.0 / 21

520.0 / 31

520.0 / 22

520.0 / 32

11 21 13

510S2 510K0
/5700.7 12 22 /510.1 14

BU BU BU BU BU BU BU BU BU BU BU BU BU BU BU BU
0,75 mm²0,75 mm² 0,75 mm²0,75 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm²

510K0 510K5
B1 B2 Y31 Y30 Y1 Y2 S21 S31 S22 S32 A1 A2 Y1 Y2 4A 5A 6A 6A 7A 8A

A1 13 23 33 43 53 63 73 81 A1 17 27 37 47
A
24V 24V
(4 sec)
A2 14 24 34 44 54 64 74 82 A2 18 28 38 48
/510.5 /451.7 /451.7 /5700.6 /451.8 /451.8 B
Y32 S11 S12 S33 S34 4B 5B 6B 6B 7B 8B

PNOZ 11 PZE X4V

14
BU BU BU BU BU
0,75 mm² 5800K1
0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm²
/5800.1 11
5700.5 / EM-OK
RESET

EMERGENCY STOP EMERGENCY STOP

MODULE MODULE
TIME DELAYED

<- 452 520 ->

DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
EMERGENCY CIRCUIT P111463 =CC
PROJECT : FLEX LAY SYSTEM
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 CONTROL CABINET 00027633 510
00027633-C
 0 1 2 3 4 5 6 7 8 9

24V-EXT-EM / 510.9 521.0 / 24V-EXT-EM

0V-EXT-EM / 510.9 521.0 / 0V-EXT-EM

Y1 / 510.9 521.0 / Y1
Y2 / 510.9 521.0 / Y2

21 / 510.9 521.0 / 21
31 / 510.9 521.0 / 31
22 / 510.9 521.0 / 22
32 / 510.9 521.0 / 32

BU BU BU BU BU BU BU BU BU BU BU BU BU BU BU BU BU BU BU BU BU BU BU BU BU BU BU BU
1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm²

10

11

12

15

16

17

18

19

20

21

22

25

26

27

28

29

30

31

32
1

9
X5 X5 X5 X5

BN BK GY BU 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
W12 W30 W40 W102

=DRCR1-24V-EXT-EM / =DRCR1/500.2
=DRCT1-24V-EXT-EM / =DRCT1/500.2

=DRCR1-0V-EXT-EM / =DRCR1/500.2
=DRCT1-0V-EXT-EM / =DRCT1/500.2

=DCT1-24V-EXT-EM / =DCT1/500.2

=DCT1-0V-EXT-EM / =DCT1/500.2
/ =DRCR1/500.2

/ =DRCR1/500.2
=DRCR1-EXT-21 / =DRCR1/500.1

=DRCR1-EXT-31 / =DRCR1/500.1

=DRCR1-EXT-22 / =DRCR1/500.1

=DRCR1-EXT-32 / =DRCR1/500.2
/ =DRCT1/500.2

/ =DRCT1/500.2
=DRCT1-EXT-21 / =DRCT1/500.1

=DRCT1-EXT-31 / =DRCT1/500.1

=DRCT1-EXT-22 / =DRCT1/500.1

=DRCT1-EXT-32 / =DRCT1/500.2

/ =DCT1/500.2

/ =DCT1/500.2
=DCT1-EXT-21 / =DCT1/500.1

=DCT1-EXT-31 / =DCT1/500.1

=DCT1-EXT-22 / =DCT1/500.1

=DCT1-EXT-32 / =DCT1/500.2
=RCC-EXT-21 / =RCC/500.1

=RCC-EXT-31 / =RCC/500.1

=RCC-EXT-22 / =RCC/500.1

=RCC-EXT-32 / =RCC/500.2

=DRCR1-EXT-Y1

=DRCR1-EXT-Y2
=DRCT1-EXT-Y1

=DRCT1-EXT-Y2

=DCT1-EXT-Y1

=DCT1-EXT-Y2
EMERGENCY STOP EMERGENCY STOP EMERGENCY STOP EMERGENCY STOP
RCC DRCT1 DRCR1 DCT1

<- 510 521 ->

DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
EMERGENCY CIRCUIT P111463 =CC
PROJECT : FLEX LAY SYSTEM
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 CONTROL CABINET 00027633 520
00027633-C
 0 1 2 3 4 5 6 7 8 9

24V-EXT-EM / 520.9
0V-EXT-EM / 520.9

Y1 / 520.9
Y2 / 520.9

21 / 520.9
31 / 520.9
22 / 520.9
32 / 520.9

BU BU BU BU BU BU BU BU BU BU BU BU BU BU BU BU BU BU BU BU BU BU BU BU
1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm²
35

36

37

38

39

40

41

42

45

46

47

48

49

50

51

52

55

56

57

58

59

60

61

62
X5 X5 X5

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
W202 W302
1

8
=JB-P1R1-X5 =JB-S1R1-X5

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
W213 W313

=DCSR1-24V-EXT-EM / =DCSR1/500.2
=DCPR1-24V-EXT-EM / =DCPR1/500.2

=DCSR1-0V-EXT-EM / =DCSR1/500.2
=DCPR1-0V-EXT-EM / =DCPR1/500.2

/ =DCSR1/500.2

/ =DCSR1/500.2
/ =DCPR1/500.2

/ =DCPR1/500.2

=DCSR1-EXT-21 / =DCSR1/500.1

=DCSR1-EXT-31 / =DCSR1/500.1

=DCSR1-EXT-22 / =DCSR1/500.1

=DCSR1-EXT-32 / =DCSR1/500.2
=DCPR1-EXT-21 / =DCPR1/500.1

=DCPR1-EXT-31 / =DCPR1/500.1

=DCPR1-EXT-22 / =DCPR1/500.1

=DCPR1-EXT-32 / =DCPR1/500.2

=DCSR1-EXT-Y1

=DCSR1-EXT-Y2
=DCPR1-EXT-Y1

=DCPR1-EXT-Y2

EMERGENCY STOP EMERGENCY STOP EMERGENCY STOP

DCPR1 DCSR1 SPARE

<- 520 4000 ->

DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
EMERGENCY CIRCUIT P111463 =CC
PROJECT : FLEX LAY SYSTEM
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 CONTROL CABINET 00027633 521
00027633-C
 0 1 2 3 4 5 6 7 8 9

24V-GEN / 452.1 4100.0 / 24V-GEN

0V-GEN / 452.1 4100.0 / 0V-GEN

SEE NETWORK DRAWING

FOR CONNECTIONS

4000E1
1 2 3 4
L1+ M1 L2+ M2

24VDC 24VDC
6GK5 108-0BA00-2AA3 =ND/50.14
P:1
/50.3
=ND/50.14
P:2
/50.3
=ND/50.15
P:3
/50.4
=ND/50.15
P:4
/50.4
=ND/50.15
P:5
/50.4
=ND/50.16
P:6
/50.4
=ND/50.16
P:7
/50.5
=ND/50.16
P:8
/50.5

ETHERNET/
PROFINET
SWITCH

<- 521 4100 ->

DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
NETWORK MODULES P111463 =CC
PROJECT : FLEX LAY SYSTEM
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 CONTROL CABINET 00027633 4000
00027633-C
 0 1 2 3 4 5 6 7 8 9

24V-GEN / 4000.9
0V-GEN / 4000.9

SEE NETWORK DRAWING FOR:

- RESISTOR SETTINGS
- CONNECTIONS

4100A1

=ND/50.17
+ PROFIBUS PB:AB
/50.6
-
=ND/50.17
PE PROFIBUS PB:AB'
/50.6
ProfiHub B5

=ND/50.17
PROFIBUS PB:AB1
/50.6
=ND/50.17
PROFIBUS PB:AB2
/50.6
=ND/50.17
PROFIBUS PB:AB3
MAIN MAIN /50.6
CHANNEL CHANNEL CHANNEL CHANNEL CHANNEL CHANNEL CHANNEL
IN OUT 1 2 3 4 5 =ND/50.18
PROFIBUS PB:AB4
/50.6
A B A' B' A B A B A B A B A B
=ND/50.18
PROFIBUS PB:AB5
SH SH SH SH SH SH SH /50.7

RD GN RD GN RD GN RD GN RD GN RD GN RD GN

PROFIBUS
HUB

<- 4000 4300 ->

DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
PROFIBUS HUB P111463 =CC
PROJECT : FLEX LAY SYSTEM
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 CONTROL CABINET 00027633 4100
00027633-C
 0 1 2 3 4 5 6 7 8 9

24V-WCUT1 / 452.3 24V-WCUR1 / 452.4

0V-WCUT1 / 452.3 0V-WCUR1 / 452.4
NO STOP-WCUT1 / 5701.3 NO STOP-WCUR1 / 5701.5
CONTACT-WCUT1 / 5701.4 CONTACT-WCUR1 / 5701.6

PE

PE
10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30
1

9
X1 X1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
W50 W60

=WCUT1 =WCUR1

4300A1 4300A5
1 2 3 4 5 6 7 8 9 10 11 12 13 14 PE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PE

E11 (com)

E11 (com)
SI1 (com)

SI2 (com)

SI1 (com)

SI2 (com)
EM-STOP

EM-STOP

EM-STOP

EM-STOP

EM-STOP

EM-STOP

EM-STOP

EM-STOP
E3 (com)

E3 (com)
E11 (no)

E11 (no)
SI1 (no)

SI2 (no)

SI1 (no)

SI2 (no)
E3 (no)

E3 (no)
24Vdc

24Vdc
0Vdc

0Vdc
RECEIVER RECEIVER
REMOTE CONTROL REMOTE CONTROL
ABB HBC RADIOMATIC ABB HBC RADIOMATIC
Y32 Y32
DP-INTERFACE DP-Interface

OUT

OUT
IN

IN
4300X4 A1
4300X8

A2

A1

A2
B1

B2

B1

B2
FIXED CABLE (OPTIONAL)

FIXED CABLE (OPTIONAL)

GN RD GN RD GN RD GN RD

W4300A2 W4300A7

SEE NETWORK DRAWING SEE NETWORK DRAWING

FOR: FOR:
- RESISTOR SETTINGS - RESISTOR SETTINGS
- ADDRESS - ADDRESS

4300A1.1 4300A2 4300A5.1 4300A7

Y31 Y31

TRANSMITTER ANTENNE TRANSMITTER ANTENNE

REMOTE CONTROL RECEIVER REMOTE CONTROL RECEIVER
ABB HBC RADIOMATIC ABB HBC ABB HBC RADIOMATIC ABB HBC
RADIOMATIC RADIOMATIC

<- 4100 5000 ->

DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
WIRELESS CONTROLLERS P111463 =CC
PROJECT : FLEX LAY SYSTEM
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 CONTROL CABINET 00027633 4300
00027633-C
 0 1 2 3 4 5 6 7 8 9

/5700.0 /5702.0 /5800.0

/5200.0 /5500.0 /5501.0 /5701.0 /5703.0 /5801.0

5000A1 5000A2 5000A3 5000A4 5000A5 5000A6

IP:10.182.2.2

CPU 315-2 PN/DP SM-331 SM-331 SM 321 SM 321 SM 322

AI 2x12 BIT AI 2x12 BIT DI 16xDC24V DI 16xDC24V DO16xDC24V/0,5A
SF
BF1

BF2
SF SF
0 0 0
MAINT 1 1 1
DC5V 2 2 2
PUSH
FRCE 3 3 3
4 4 4
RUN
RUN 5 5 5
STOP STOP
6 6 6
MRES
7 7 7

X2 P1 X1-X2-X3
X2 P2 X4-X5-X6

0 0 0
P1 1 1 1
2 2 2
3 3 3
4 4 4
P2
5 5 5
6 6 6
X2 PN (LAN) 7 7 7
X1 MPI / DP
DC24V

L+
M

S7 315-2PN/DP SM-331 SM-331 SM-321 SM-321 SM-322

RACK 0 RACK 0 RACK 0 RACK 0 RACK 0 RACK 0

SLOT 2 SLOT 4 SLOT 5 SLOT 6 SLOT 7 SLOT 8

<- 4300 5200 ->

DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
PLC CONFIGURATION P111463 =CC
PROJECT : FLEX LAY SYSTEM
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 CONTROL CABINET 00027633 5000
00027633-C
 0 1 2 3 4 5 6 7 8 9

24V-CPU / 451.1
0V-CPU / 451.1

FOR CONNECTION SETTINGS

SEE NETWORK DRAWING

X1 X2P1 X2P2
L+

X1/MPI/DP PORT1 PORT2

IP:10.182.2.2
DP-INTERFACE PN-INTERFACE PN-INTERFACE

6ES7 390-1AE80-0AA0
6ES7 972-0BB60-0XA0
S7 315-2PN/DP

5000A1
/5000.0

RACK 0
SLOT 2

<- 5000 5500 ->

DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
PLC CPU 315-2PN-DP P111463 =CC
PROJECT : FLEX LAY SYSTEM
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 CONTROL CABINET 00027633 5200
00027633-C
 0 1 2 3 4 5 6 7 8 9

24V-ANA-IN / 451.2 5501.0 / 24V-ANA-IN

0V-ANA-IN / 451.2 5501.0 / 0V-ANA-IN

=JB-LB
-5500R1
Pt100
LOADBANK
TEMPERATURE
ATTENTION !!
ANALOG CABLE'S
GROUNDED AT ONE SIDE
BN BU
W5500R1
16

17

18

19
=JB-LB-X1

16 17 18 19
W400
46

47

48

49
X1

WH BN GN YE ATTENTION !!
ANALOG CABLE'S
GROUNDED AT ONE SIDE

1 20 2 3 4 5
24V

0V

IW256 IW258

ACTUAL TEMPERATURE SENSE

LOADBANK SIGNAL

MODULE SETTING : A
≈18-390Ω = -200-850˚C ≈18-390Ω = -200-850˚C
MEASURING RANGE : +/-1000mV
SM-331

5000A2
/5000.1

RACK 0
SLOT 4

<- 5200 5501 ->

DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
PLC ANALOG INPUTS P111463 =CC
PROJECT : FLEX LAY SYSTEM
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 CONTROL CABINET 00027633 5500
00027633-C
 0 1 2 3 4 5 6 7 8 9

24V-ANA-IN / 5500.9
0V-ANA-IN / 5500.9

5
X3 X3

1 2
W350

-
=JB-IC-X3

RD BK
W5501B1

2 1

5501B1
0-90 Graden I
4

BN
W5501B1
1

=JB-IC-X3

3
W350
3

X3

WH BN ATTENTION !!
ANALOG CABLE'S
GROUNDED AT ONE SIDE

1 20 2 3 4 5
24V

0V

IW260 IW262

PRODUCT LINE SPARE

TENSION
DETECT SENSOR

MODULE SETTING : C
4-20mA = 0-90° 4-20mA = ?-?
MEASURING RANGE : 4-20mA
SM-331

5000A3
/5000.2

RACK 0
SLOT 5

<- 5500 5700 ->

DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
PLC ANALOG INPUTS P111463 =CC
PROJECT : FLEX LAY SYSTEM
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 CONTROL CABINET 00027633 5501
00027633-C
 0 1 2 3 4 5 6 7 8 9

24V-INP / 510.9 5701.0 / 24V-INP

0V-INP / 510.9 5701.0 / 0V-INP

63
X5

98

301F1
/301.1 95
AUXILIARY
SUPPLY

EM-OK
RCC

510.2
95 14 17 21

350F1 360K1 510K5 510S2

/350.1 98 /360.1 11 /510.6 18 /510.2 22
AUXILIARY AUXILIARY
SUPPLY SUPPLY
CC

64
X5

1 10 2 3 4 5 6 7 8 9
24V

0V

I0.0 I0.1 I0.2 I0.3 I0.4 I0.5 I0.6 I0.7

GENERAL ALARM AUXILIARY SPARE SPARE EMERGENCY EMERGENCY CIRCUIT EMERGENCY EMERGENCY
CC SUPPLY CC CIRCUIT TIME DELAYED BUTTON BUTTON
O.K. O.K. O.K. ON SPARE
CC

1 = O.K. 1 = O.K. 1=? 1=? 1 = O.K. 1 = O.K. 0 = EM STOP 0 = EM STOP

SM-321

5000A4
/5000.3

RACK 0
SLOT 6

<- 5501 5701 ->

DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
PLC DIGITAL INPUTS P111463 =CC
PROJECT : FLEX LAY SYSTEM
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 CONTROL CABINET 00027633 5700
00027633-C
 0 1 2 3 4 5 6 7 8 9

24V-INP / 5700.9 5702.0 / 24V-INP

0V-INP / 5700.9 5702.0 / 0V-INP

13 95

110Q1 310F1
/110.1 14 /310.1 98

NO STOP-WCUT1

CONTACT-WCUT1

NO STOP-WCUR1

CONTACT-WCUR1
4300.0 /

4300.5 /
4300.0 /

4300.5 /
11 20 12 13 14 15 16 17 18 19
24V

0V

I1.0 I1.1 I1.2 I1.3 I1.4 I1.5 I1.6 I1.7

SPARE SPARE NO STOP CONTROL ACTIVE NO STOP CONTROL ACTIVE SUPPLY SUPPLY
WCUT1 WCUT1 WCUR1 WCUR1 COOLING FAN HEATER
LOADBANK LOADBANK
O.K. O.K.

1=? 1=? 1 = NO STOP 1 = ACTIVE 1 = NO STOP 1 = ACTIVE 1 = O.K. 1 = O.K.

SM-321

5000A4
/5000.3

RACK 0
SLOT 6

<- 5700 5702 ->

DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
PLC DIGITAL INPUTS P111463 =CC
PROJECT : FLEX LAY SYSTEM
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 CONTROL CABINET 00027633 5701
00027633-C
 0 1 2 3 4 5 6 7 8 9

24V-INP / 5701.9
0V-INP / 5701.9 5703.0 / 0V-INP

31

32
X1

1 2
W400 5703.0 / 24V

+
1

2
=JB-LB-X1

BN BU BN BN BN BN BN BN BN
W5702S1 W5702S2 W5702S3 W5702S4 W5702S5 W5702S6 W5702S7 W5702S8

C M 1 1 1 1 1 1 1
=JB-LB =JB-LB =JB-LB =JB-LB =JB-LB =JB-LB =JB-LB =JB-LB
P
-5702S1 1 2 -5702S2 2
-5702S3 2
-5702S4 2
-5702S5 2
-5702S6 2
-5702S7 2
-5702S8 2
/5702.1

BK BU BU BU BU BU BU BU
W5702S1 W5702S2 W5702S3 W5702S4 W5702S5 W5702S6 W5702S7 W5702S8

10
3

9
=JB-LB-X1

3 4 5 6 7 8 9 10
W400
33

34

35

36

37

38

39

40
X1

1 10 2 3 4 5 6 7 8 9
24V

0V

I2.0 I2.1 I2.2 I2.3 I2.4 I2.5 I2.6 I2.7

AIR FLOW CLIXON CLIXON CLIXON CLIXON CLIXON CLIXON CLIXON

LOADBANK BRAKE RESISTOR BRAKE RESISTOR BRAKE RESISTOR BRAKE RESISTOR BRAKE RESISTOR BRAKE RESISTOR BRAKE RESISTOR
DRIVE 11 DRIVE 12 DRIVE 61 DRIVE 62 DRIVE 63 DRIVE 64 SPARE

1 = FLOW 1 = NOT TOO HIGH 1 = NOT TOO HIGH 1 = NOT TOO HIGH 1 = NOT TOO HIGH 1 = NOT TOO HIGH 1 = NOT TOO HIGH 1 = NOT TOO HIGH
SM-321

5000A5
/5000.4

RACK 0
SLOT 7

<- 5701 5703 ->

DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
PLC DIGITAL INPUTS P111463 =CC
PROJECT : FLEX LAY SYSTEM
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 CONTROL CABINET 00027633 5702
00027633-C
 0 1 2 3 4 5 6 7 8 9

0V-INP / 5702.9

24V / 5702.9

+
=JB-LB-X1

11

12

13

14

15
=JB-LB-X1

11 12 13 14 15
W400
41

42

43

44

45
X1

11 20 12 13 14 15 16 17 18 19
24V

0V

I3.0 I3.1 I3.2 I3.3 I3.4 I3.5 I3.6 I3.7

SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE

1=? 1=? 1=? 1=? 1=? 1=? 1=? 1=?

SM-321

5000A5
/5000.4

RACK 0
SLOT 7

<- 5702 5800 ->

DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
PLC DIGITAL INPUTS P111463 =CC
PROJECT : FLEX LAY SYSTEM
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 CONTROL CABINET 00027633 5703
00027633-C
 0 1 2 3 4 5 6 7 8 9

RACK 0
SLOT 8
/5000.5

5000A6
SM-322

RESET SPARE SPARE SPARE SPARE SPARE SPARE SPARE

MAIN
EMERGENCY
RELAY
24V

0V

Q0.0 Q0.1 Q0.2 Q0.3 Q0.4 Q0.5 Q0.6 Q0.7

1 10 2 3 4 5 6 7 8 9

A1

5800K1
A2

24V-OUTP / 451.5
0V-OUTP / 451.5

14 11 /510.3

<- 5703 5801 ->

DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
PLC DIGITAL OUTPUTS P111463 =CC
PROJECT : FLEX LAY SYSTEM
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 CONTROL CABINET 00027633 5800
00027633-C
 0 1 2 3 4 5 6 7 8 9

RACK 0
SLOT 8
/5000.5

5000A6
SM-322

START SPARE SPARE SPARE SPARE SPARE SPARE SPARE

COOLING FAN
LOADBANK
24V

0V

Q1.0 Q1.1 Q1.2 Q1.3 Q1.4 Q1.5 Q1.6 Q1.7

11 20 12 13 14 15 16 17 18 19

A1

5801K1
A2

24V-EMTD / 451.8
0V-EMTD / 451.8

1 2 /110.1
3 4 /110.1
5 6 /110.1

<- 5800 9000 ->

DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
PLC DIGITAL OUTPUTS P111463 =CC
PROJECT : FLEX LAY SYSTEM
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 CONTROL CABINET 00027633 5801
00027633-C
 0 1 2 3 4 5 6 7 8 9

Roof lifted for air outlet

1000
Door opened

70
PLS-0000XXXX
CC
SAS GOUDA BV
THE NETHERLANDS Air
outlet

AUXILIARY SUPPLY
PRESENT

360H3

E-STOP

510S2

2000
2270
100Q1

350M3

200

600 500

<- 5801 9001 ->

DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
LAYOUT CABINET CC P111463 =CC
PROJECT : FLEX LAY SYSTEM
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 CONTROL CABINET 00027633 9000
00027633-C
 0 1 2 3 4 5 6 7 8 9

=CC

350H1

180,0

493,0

899,0
5000A1

5000A2

5000A3

5000A4

5000A5

5000A6

450G1
100,0 100,0

240,0 88mm

360K1

350S3

350S5
380,0

XPV

XPV

XPV
X19

451F1
451F2
451F3
451F4
451F5
451F6
451F7
451F8
452F1
452F2
452F3
452F4
24Vdc FUSE
495,0 66mm

88mm
88mm

110Q1

450Q1
101F1

101F3

301F1

301F3

310F1

350F1
610,0

730,0 66mm

5800K1
5801K1

510K0

510K5
845,0

960,0 88mm

4000E1
1100,0

100Q1
350E5
1115,0

88mm
66mm 1200,0
MOUNTED ON THE RIGHT DOOR

88mm
4100A1 1300,0 OF THE CABINET

66mm 1420,0

1505,0

66mm
X0

X9

350M3
66mm
1590,0 1590,0
1630,0 66mm
300,0

1745,0
X1

X5

X3
66mm

1896,0 1899,0
190,0

MOUNTING PLATE ELEVATION

<- 9000 9200 ->

DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
LAYOUT MOUNTING PLATE P111463 =CC
PROJECT : FLEX LAY SYSTEM
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 CONTROL CABINET 00027633 9001
00027633-C
 0 1 2 3 4 5 6 7 8 9

TERMINAL DIAGRAM

-W110Q1.1

-W10
STRIP

CABLE NAME

CABLE NAME
=CC-X0
TERMINAL MAIN POWER

TFXI 4x2.5 mm²

TFXI 4x2,5 mm²

CONNECTION

CONNECTION
CABLE TYPE

CABLE TYPE
TERMINAL

PLC-CODE
JUMPER
POINT

POINT
FUNCTION TEXT TARGET DESIGNATION TARGET DESIGNATION PAGE / COLUMN

MAIN POWER 440Vac/60Hz RCC 6A FUSE BN =RCC-X0 1 1 -101F1 2 /101.1

= BK =RCC-X0 2 2 -101F1 4 /101.1
= GY =RCC-X0 3 3 -101F1 6 /101.1
= BU =RCC-X0 PE PE -PE /101.2
MAIN POWER 440Vac/60Hz SPARE 6A FUSE 4 -101F3 2 /101.3
= 5 -101F3 4 /101.3
= 6 -101F3 6 /101.3
= PE -PE /101.4
COOLING FAN LOADBANK BN -110Q1.1 1 7 -5801K1 2 /110.1
= BK -110Q1.1 3 8 -5801K1 4 /110.1
= GY -110Q1.1 5 9 -5801K1 6 /110.1
= BU -110Q1.1 PE PE -PE /110.2

<- 9001 9201 ->

DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
TERMINAL DIAGRAM=CC-X0 P111463 =CC
PROJECT : FLEX LAY SYSTEM
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 CONTROL CABINET 00027633 9200
00027633-C
 0 1 2 3 4 5 6 7 8 9

TERMINAL DIAGRAM

-W400

-W60

-W50
STRIP

CABLE NAME

CABLE NAME
=CC-X1
TERMINAL DIGITAL INPUTS

TIOI 19x1.5 mm²

TFXI 16x1,5 mm²

TFXI 16x1,5 mm²

CONNECTION

CONNECTION
CABLE TYPE

CABLE TYPE
TERMINAL

PLC-CODE
JUMPER
POINT

POINT
FUNCTION TEXT TARGET DESIGNATION TARGET DESIGNATION PAGE / COLUMN

24Vdc 1 =WCUT1-4300A1 1 1 -452F3 /4300.1

0Vdc 2 =WCUT1-4300A1 2 2 -XPV - /4300.1
EM-STOP 3 =WCUT1-4300A1 3 3 /4300.1
= 4 =WCUT1-4300A1 4 4 /4300.1
= 5 =WCUT1-4300A1 5 5 /4300.2
= 6 =WCUT1-4300A1 6 6 I1.2 -5000A4 14 /4300.2
SI1 (no) 7 =WCUT1-4300A1 7 7 /4300.2
SI1 (com) 8 =WCUT1-4300A1 8 8 /4300.2
E3 (no) 9 =WCUT1-4300A1 9 9 /4300.2
E3 (com) 10 =WCUT1-4300A1 10 10 /4300.3
SI2 (no) 11 =WCUT1-4300A1 11 11 /4300.3
SI2 (com) 12 =WCUT1-4300A1 12 12 I1.3 -5000A4 15 /4300.3
E11 (no) 13 =WCUT1-4300A1 13 13 /4300.3
E11 (com) 14 =WCUT1-4300A1 14 14 /4300.3
PE 15 =WCUT1-4300A1 PE PE /4300.4
= 16 =WCUT1-4300A1 15 /4300.4
24Vdc 1 =WCUR1-4300A5 1 16 -452F4 /4300.6
0Vdc 2 =WCUR1-4300A5 2 17 -XPV - /4300.6
EM-STOP 3 =WCUR1-4300A5 3 18 /4300.6
= 4 =WCUR1-4300A5 4 19 /4300.6
= 5 =WCUR1-4300A5 5 20 /4300.6
= 6 =WCUR1-4300A5 6 21 I1.4 -5000A4 16 /4300.7
SI1 (no) 7 =WCUR1-4300A5 7 22 /4300.7
SI1 (com) 8 =WCUR1-4300A5 8 23 /4300.7
E3 (no) 9 =WCUR1-4300A5 9 24 /4300.7
E3 (com) 10 =WCUR1-4300A5 10 25 /4300.7
SI2 (no) 11 =WCUR1-4300A5 11 26 /4300.8
SI2 (com) 12 =WCUR1-4300A5 12 27 I1.5 -5000A4 17 /4300.8
E11 (no) 13 =WCUR1-4300A5 13 28 /4300.8
E11 (com) 14 =WCUR1-4300A5 14 29 /4300.8
PE 15 =WCUR1-4300A5 PE PE /4300.8
= 16 =WCUR1-4300A5 30 /4300.8
AIR FLOW LOADBANK 1 =JB-LB-X1 1 31 -5000A5 1 /5702.1
= 2 =JB-LB-X1 2 32 -5000A4;-5000A5 20;20 /5702.1
= 3 =JB-LB-X1 3 33 I2.0 -5000A5 2 /5702.1

<- 9200 9202 ->

DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
TERMINAL DIAGRAM=CC-X1 P111463 =CC
PROJECT : FLEX LAY SYSTEM
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 CONTROL CABINET 00027633 9201
00027633-C
 0 1 2 3 4 5 6 7 8 9

TERMINAL DIAGRAM

-W400
STRIP

CABLE NAME

CABLE NAME
=CC-X1
TERMINAL DIGITAL INPUTS

TIOI 19x1.5 mm²

CONNECTION

CONNECTION
CABLE TYPE

CABLE TYPE
TERMINAL

PLC-CODE
JUMPER
POINT

POINT
FUNCTION TEXT TARGET DESIGNATION TARGET DESIGNATION PAGE / COLUMN

CLIXON BRAKE RESISTOR DRIVE 11 4 =JB-LB-X1 4 34 I2.1 -5000A5 3 /5702.2

CLIXON BRAKE RESISTOR DRIVE 12 5 =JB-LB-X1 5 35 I2.2 -5000A5 4 /5702.3
CLIXON BRAKE RESISTOR DRIVE 61 6 =JB-LB-X1 6 36 I2.3 -5000A5 5 /5702.4
CLIXON BRAKE RESISTOR DRIVE 62 7 =JB-LB-X1 7 37 I2.4 -5000A5 6 /5702.5
CLIXON BRAKE RESISTOR DRIVE 63 8 =JB-LB-X1 8 38 I2.5 -5000A5 7 /5702.6
CLIXON BRAKE RESISTOR DRIVE 64 9 =JB-LB-X1 9 39 I2.6 -5000A5 8 /5702.7
CLIXON BRAKE RESISTOR SPARE 10 =JB-LB-X1 10 40 I2.7 -5000A5 9 /5702.8
SPARE 11 =JB-LB-X1 11 41 I3.0 -5000A5 12 /5703.1
= 12 =JB-LB-X1 12 42 I3.1 -5000A5 13 /5703.2
= 13 =JB-LB-X1 13 43 I3.2 -5000A5 14 /5703.3
= 14 =JB-LB-X1 14 44 I3.3 -5000A5 15 /5703.4
SPARE 15 =JB-LB-X1 15 45 I3.4 -5000A5 16 /5703.5
ACTUAL TEMPERATURE LOADBANK 16 =JB-LB-X1 16 46 IW256 -5000A2 2 /5500.1
= 17 =JB-LB-X1 17 47 -5000A2 3 /5500.2
SENSE SIGNAL 18 =JB-LB-X1 18 48 IW258 -5000A2 4 /5500.3
= 19 =JB-LB-X1 19 49 -5000A2 5 /5500.4

<- 9201 9203 ->

DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
TERMINAL DIAGRAM=CC-X1 P111463 =CC
PROJECT : FLEX LAY SYSTEM
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 CONTROL CABINET 00027633 9202
00027633-C
 0 1 2 3 4 5 6 7 8 9

TERMINAL DIAGRAM

-W350
STRIP

CABLE NAME

CABLE NAME
=CC-X3
TERMINAL ANALOG IN/OUTPUTS

mm²
TIOI(c) 1x4x0,75

CONNECTION

CONNECTION
CABLE TYPE

CABLE TYPE
TERMINAL

PLC-CODE
JUMPER
POINT

POINT
FUNCTION TEXT TARGET DESIGNATION TARGET DESIGNATION PAGE / COLUMN

PRODUCT LINE TENSION DETECT SENSOR 1 =JB-IC-X3 + 1 -5000A3 1 /5501.1

= 2 =JB-IC-X3 - 2 -5000A3 20 /5501.1
= 3 =JB-IC-X3 1 3 IW260 -5000A3 2 /5501.1
SPARE 4 /5501.3
= 5 /5501.3
= 6 IW262 -5000A3 4 /5501.3

<- 9202 9204 ->

DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
TERMINAL DIAGRAM=CC-X3 P111463 =CC
PROJECT : FLEX LAY SYSTEM
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 CONTROL CABINET 00027633 9203
00027633-C
 0 1 2 3 4 5 6 7 8 9

TERMINAL DIAGRAM

-W202

-W102

-W40

-W30

-W12
STRIP

CABLE NAME

CABLE NAME
=CC-X5
TERMINAL EMERGENCY STOP

TFXI 10x1,5 mm²

TFXI 10x1,5 mm²

TFXI 10x1,5 mm²

TFXI 10x1,5 mm²

TFXI 4x2.5 mm²

CONNECTION

CONNECTION
CABLE TYPE

CABLE TYPE
TERMINAL

PLC-CODE
JUMPER
POINT

POINT
FUNCTION TEXT TARGET DESIGNATION TARGET DESIGNATION PAGE / COLUMN

EMERGENCY STOP RCC BN =RCC-X5 1 1 -510S2 11 /520.1

= BK =RCC-X5 2 2 -510S2 21 /520.1
= GY =RCC-X5 3 3 /520.1
= BU =RCC-X5 4 4 /520.2
EMERGENCY STOP DRCT1 1 =DRCT1-X5 1 5 /520.3
= 2 =DRCT1-X5 2 6 /520.3
= 3 =DRCT1-X5 3 7 /520.3
= 4 =DRCT1-X5 4 8 /520.4
= 5 =DRCT1-X5 5 9 -510K5 A1 /520.4
= 6 =DRCT1-X5 6 10 -510K5 A2 /520.4
= 7 =DRCT1-X5 7 11 -510K5 Y2 /520.4
= 8 =DRCT1-X5 8 12 /520.4
SPARE 9 =DRCT1-X5 9 13 /9900.1
= 10 =DRCT1-X5 10 14 /9900.1
EMERGENCY STOP DRCR1 1 =DRCR1-X5 1 15 /520.5
= 2 =DRCR1-X5 2 16 /520.5
= 3 =DRCR1-X5 3 17 /520.5
= 4 =DRCR1-X5 4 18 /520.5
= 5 =DRCR1-X5 5 19 /520.6
= 6 =DRCR1-X5 6 20 /520.6
= 7 =DRCR1-X5 7 21 /520.6
= 8 =DRCR1-X5 8 22 /520.6
SPARE 9 =DRCR1-X5 9 23 /9900.2
= 10 =DRCR1-X5 10 24 /9900.2
EMERGENCY STOP DCT1 1 =DCT1-X5 1 25 /520.7
= 2 =DCT1-X5 2 26 /520.7
= 3 =DCT1-X5 3 27 -510K0 S22 /520.7
= 4 =DCT1-X5 4 28 -510K0 S32 /520.7
= 5 =DCT1-X5 5 29 /520.8
= 6 =DCT1-X5 6 30 /520.8
= 7 =DCT1-X5 7 31 /520.8
= 8 =DCT1-X5 8 32 /520.8
SPARE 9 =DCT1-X5 9 33 /9900.3
= 10 =DCT1-X5 10 34 /9900.3
EMERGENCY STOP DCPR1 1 =JB-P1R1-X5 1 35 /521.1

<- 9203 9205 ->

DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
TERMINAL DIAGRAM=CC-X5 P111463 =CC
PROJECT : FLEX LAY SYSTEM
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 CONTROL CABINET 00027633 9204
00027633-C
 0 1 2 3 4 5 6 7 8 9

TERMINAL DIAGRAM

-W302

-W202
STRIP

CABLE NAME

CABLE NAME
=CC-X5
TERMINAL EMERGENCY STOP

TFXI 10x1,5 mm²

TFXI 10x1,5 mm²

CONNECTION

CONNECTION
CABLE TYPE

CABLE TYPE
TERMINAL

PLC-CODE
JUMPER
POINT

POINT
FUNCTION TEXT TARGET DESIGNATION TARGET DESIGNATION PAGE / COLUMN

EMERGENCY STOP DCPR1 2 =JB-P1R1-X5 2 36 /521.1

= 3 =JB-P1R1-X5 3 37 /521.1
= 4 =JB-P1R1-X5 4 38 /521.2
= 5 =JB-P1R1-X5 5 39 /521.2
= 6 =JB-P1R1-X5 6 40 /521.2
= 7 =JB-P1R1-X5 7 41 /521.2
= 8 =JB-P1R1-X5 8 42 /521.2
SPARE 9 =JB-P1R1-X5 9 43 /9900.1
= 10 =JB-P1R1-X5 10 44 /9900.1
EMERGENCY STOP DCSR1 1 =JB-S1R1-X5 1 45 /521.3
= 2 =JB-S1R1-X5 2 46 /521.3
= 3 =JB-S1R1-X5 3 47 /521.3
= 4 =JB-S1R1-X5 4 48 /521.4
= 5 =JB-S1R1-X5 5 49 /521.4
= 6 =JB-S1R1-X5 6 50 /521.4
= 7 =JB-S1R1-X5 7 51 /521.4
= 8 =JB-S1R1-X5 8 52 /521.4
SPARE 9 =JB-S1R1-X5 9 53 /9900.2
= 10 =JB-S1R1-X5 10 54 /9900.2
EMERGENCY STOP SPARE 55 /521.5
= 56 /521.5
= 57 /521.5
= 58 /521.5
= 59 /521.6
= 60 /521.6
= 61 /521.6
= 62 -510K0 Y1 /521.6
EMERGENCY BUTTON SPARE 63 -510S2;-110Q1 21;13 /5700.8
= 64 I0.7 -5000A4 9 /5700.8

<- 9204 9206 ->

DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
TERMINAL DIAGRAM=CC-X5 P111463 =CC
PROJECT : FLEX LAY SYSTEM
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 CONTROL CABINET 00027633 9205
00027633-C
 0 1 2 3 4 5 6 7 8 9

TERMINAL DIAGRAM

-W11
STRIP

CABLE NAME

CABLE NAME
=CC-X9
TERMINAL AUXILIARY

TFXI 2x2,5 mm²

CONNECTION

CONNECTION
CABLE TYPE

CABLE TYPE
TERMINAL

PLC-CODE
JUMPER
POINT

POINT
FUNCTION TEXT TARGET DESIGNATION TARGET DESIGNATION PAGE / COLUMN

AUXILIARY POWER 230Vac/60Hz 2kVA 16A FUSE 1 -301F1 1 /300.1

= 2 -301F1 3 /300.1
AUXILIARY POWER 230Vac/60Hz RCC 8A FUSE BN =RCC-X9 1 3 -301F1 2 /301.1
= BU =RCC-X9 2 4 -301F1 4 /301.1
AUXILIARY POWER 230Vac/60Hz SPARE 6A FUSE 5 -301F3 2 /301.3
= 6 -301F3 4 /301.3
7 -310F1 2 /310.1
8 -310F1 4 /310.1

<- 9205 9207 ->

DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
TERMINAL DIAGRAM=CC-X9 P111463 =CC
PROJECT : FLEX LAY SYSTEM
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 CONTROL CABINET 00027633 9206
00027633-C
 0 1 2 3 4 5 6 7 8 9

TERMINAL DIAGRAM
STRIP

CABLE NAME

CABLE NAME
=CC-X19
TERMINAL INTERNAL AUXILIARY

CONNECTION

CONNECTION
CABLE TYPE

CABLE TYPE
TERMINAL

PLC-CODE
JUMPER
POINT

POINT
FUNCTION TEXT TARGET DESIGNATION TARGET DESIGNATION PAGE / COLUMN

CABINET LIGHTING 1 -350F1;-350H1 2;L1 /350.1

= PE -PE;-350H1 PE /350.1
= 2 -350F1;-350H1 4;N /350.1
= 3 -350S3 5 /350.3
CABINET FAN 4 -350M3;-350S3 N;6 /350.3
= 5 -350S3;-350M3 4;F /350.3
= PE -PE;-350M3 PE /350.4
= 6 -350S5 3 /350.5
CABINET HEATING 7 -350E5 N /350.5
= 8 -350S5;-350S3;-350E5 1;3;L /350.5
= PE -PE;-350E5 PE /350.5

<- 9206 9208 ->

DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
TERMINAL DIAGRAM=CC-X19 P111463 =CC
PROJECT : FLEX LAY SYSTEM
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 CONTROL CABINET 00027633 9207
00027633-C
 0 1 2 3 4 5 6 7 8 9

TERMINAL DIAGRAM
STRIP

CABLE NAME

CABLE NAME
=CC-XPV
TERMINAL 24Vdc

CONNECTION

CONNECTION
CABLE TYPE

CABLE TYPE
TERMINAL

PLC-CODE
JUMPER
POINT

POINT
FUNCTION TEXT TARGET DESIGNATION TARGET DESIGNATION PAGE / COLUMN

24Vdc CPU 317 -450G1;-451F1 + + /451.1

24Vdc ANALOG INPUT -451F2 + /451.2
24Vdc ANALOG OUTPUT (N.U.) -451F3 + /451.3
24Vdc DIGITAL INPUT -451F4 + /451.4
24Vdc DIGITAL OUTPUT -451F5 + /451.5
24Vdc HMI (N.U.) -451F6 + /451.6
24Vdc EMERGENCY STOP (N.U.) -451F7 + /451.7
24Vdc EMERGENCY STOP TIME DELAYED -451F8 + /451.8
24Vdc GENERAL -452F1 + /452.1
24Vdc EMERGENCY STOP MODULE -452F2 + /452.2
24Vdc WCUT1 -452F3 + /452.3
24Vdc WCUR1 -452F4 + /452.4
24Vdc CPU 317 -PE;-5000A1 - /451.1
24Vdc ANALOG INPUT -5000A2 20 - /451.2
24Vdc ANALOG OUTPUT (N.U.) - /451.3
24Vdc DIGITAL INPUT -510K0 Y30 - /451.4
24Vdc DIGITAL OUTPUT -5000A6 10 - /451.5
24Vdc HMI (N.U.) - /451.6
24Vdc EMERGENCY STOP (N.U.) - /451.7
24Vdc EMERGENCY STOP TIME DELAYED -5000A6 20 - /451.8
24Vdc GENERAL -4000E1 2 - /452.1
24Vdc EMERGENCY STOP MODULE -510K0 B2 - /452.2
24Vdc WCUT1 -X1 2 - /452.3
24Vdc WCUR1 -X1 17 - /452.4
= -452F4 - /452.6

<- 9207 9300 ->

DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
TERMINAL DIAGRAM=CC-XPV P111463 =CC
PROJECT : FLEX LAY SYSTEM
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 CONTROL CABINET 00027633 9208
00027633-C
 0 1 2 3 4 5 6 7 8 9

LIST OF MATERIALS
DEVICE TAG QUANTITY DESCRIPTION TECHNICAL NOTES TYPE NUMBER ORDER NUMBER MANUFACTURER SAS ORDER NUMBER SPARE PART

100Q1 1 Main switch PN1-63 63A 3-pole PN1-63 259140 KLO KLO.Q.AB03.PN1-63
100Q1 1 Black control knob with lock for PN1 Set with axis for 400mm Cubicle with rotation mechanisme NZM1-XHB 266626 KLO KLO.Q.AG01.NZM1
100Q1 2 Cover for PN1 series 3-phase Cageconnection NZM1-XIPK 266744 KLO KLO.Q.AH02.PN1
100Q1 1 Shaft for Mainswitch For 600mm cabinets NZM1/2-XV6 260191 KLO KLO.Q.AE14.A-NZM1
101F1 1 Automatic fuse 3-pole 6A K-characteristic 6-10kA S 203-K6 S 203-K6 ABB ABB.F.AE03.6A00.1
101F1 1 Auxiliary contact 1 change over For series S 201/202/203/204 S 2C-S/H6R S 2C-S/H6R ABB ABB.F.AF-1.----.2
101F3 1 Automatic fuse 3-pole 6A K-characteristic 6-10kA S 203-K6 S 203-K6 ABB ABB.F.AE03.6A00.1
101F3 1 Auxiliary contact 1 change over For series S 201/202/203/204 S 2C-S/H6R S 2C-S/H6R ABB ABB.F.AF-1.----.2
110Q1 1 Manual motorstarter S0 series 7-10A 3RV10 21-1JA10 3RV10 21-1JA10 SIE SIE.Q.B-03.10A0.S0
110Q1 1 Auxiliary contact 1no + 1nc 3RV1901-1E 3RV1901-1E SIE SIE.Q.BG11-.
110Q1.1 1 Maintenance switch 25A/13kW 3-pole P1-25/I2/SVB-SW 207294 KLO KLO.Q.DA03.25A0
301F1 1 Automatic fuse 2-pole 8A K-characteristic 6-10kA S 202-K8 S 202-K8 ABB ABB.F.AE02.8A00.1
301F1 1 Auxiliary contact 1 change over For series S 201/202/203/204 S 2C-S/H6R S 2C-S/H6R ABB ABB.F.AF-1.----.2
301F3 1 Automatic fuse 2-pole 6A K-characteristic 6-10kA S 202-K6 S 202-K6 ABB ABB.F.AE02.6A00.1
301F3 1 Auxiliary contact 1 change over For series S 201/202/203/204 S 2C-S/H6R S 2C-S/H6R ABB ABB.F.AF-1.----.2
310F1 1 Automatic fuse 2-phase 4A K- Characteristic 6-10kA S 202-K4 S 202-K4 ABB ABB.F.AE02.4A00.1
310F1 1 Auxiliary contact 1 change over For series S 201/202/203/204 S 2C-S/H6R S 2C-S/H6R ABB ABB.F.AF-1.----.2
350E5 1 Cubicle heating with fan 230Vac 50/60Hz 250W SK 3105.180 SK 3105.180 RIT RIT.E.BA01.250W
350F1 1 Automatic fuse 2-phase 4A K- Characteristic 6-10kA S 202-K4 S 202-K4 ABB ABB.F.AE02.4A00.1
350F1 1 Auxiliary contact 1 change over For series S 201/202/203/204 S 2C-S/H6R S 2C-S/H6R ABB ABB.F.AF-1.----.2
350H1 1 Cubicle light 26W Length 345mm PS 4155.100 PS 4155.100 RIT RIT.H.HA03.26W
350H1 1 Connecting-cable for cubicle light 3 metre PS 4315.100 PS 4315.100 RIT RIT.H.HB01.3M
350M3 1 Cubicle Fan 230Vac 550-600 cubic meter/hour SK 3326.107 SK 3326.107 RIT RIT.M.EA02.3326.107
350S3 1 Cubicle thermostat 1 changeover contact SK 3110.000 SK 3110.000 RIT RIT.S.JA.--.----
350S5 1 Cubicle hygrostat 1 changeover contact SK 3118.000 SK 3118.000 RIT RIT.S.JB.--.----
360H3 1 Lamp holder (with transformer) 230V-24V Ba-9s ELT 101002438 ELN ELN.H.AC02.24V
360H3 1 LED white 24Vac/dc LED BA-9S WIT 880000142 ELN ELN.H.AE01.24V
360H3 1 Signallamp White Diameter 29,5mm EML WS 101006463 ELN ELN.H.AA01.----
360K1 1 Relay 230Vac 3 Changeover contacts 60.13.8.230.0040 60.13.8.230.0040 FIN FIN.K.BE-3
360K1 1 Relay Socket For 3 Changeover contacts 90.03 90.03 FIN FIN.K.BG-3.1
360K1 1 Varistor + LED 230Vac For mounting on relay socket 99.02.0.230.98 99.02.0.230.98 FIN FIN.K.AL02
360K1 1 Clamp For series 60 090.33 090.33 FIN FIN.K.BZ01.1
450G1 1 Switch mode Powersupply 24Vdc 1 or 2-fase 85-264 or 176-550Vac/24Vdc 5A SITOP MODULAR 5A 6EP1 333-3BA00 SIE SIE.G.BB04.5A00.1
450Q1 1 Manual motorstarter S0 series 2,2-3,2A 3RV10 21-1DA10 3RV10 21-1DA10 SIE SIE.Q.B-03.3A20.S0
451F1 1 Fuse holder with LED 24Vdc 6,3A LED is on when fuse is O.K. KDKS 1 814.645 WEI WEI.F.GC--.6A30
451F1 1 fuse 5x20mm 4A Quick 0179020.4 0179020.4 SIB SIB.F.DA20.4A00
451F2 1 Fuse holder with LED 24Vdc 6,3A LED is on when fuse is O.K. KDKS 1 814.645 WEI WEI.F.GC--.6A30
451F2 1 fuse 5x20mm 4A Quick 0179020.4 0179020.4 SIB SIB.F.DA20.4A00
451F3 1 Fuse holder with LED 24Vdc 6,3A LED is on when fuse is O.K. KDKS 1 814.645 WEI WEI.F.GC--.6A30
451F3 1 fuse 5x20mm 4A Quick 0179020.4 0179020.4 SIB SIB.F.DA20.4A00
451F4 1 Fuse holder with LED 24Vdc 6,3A LED is on when fuse is O.K. KDKS 1 814.645 WEI WEI.F.GC--.6A30
451F4 1 fuse 5x20mm 4A Quick 0179020.4 0179020.4 SIB SIB.F.DA20.4A00
451F5 1 Fuse holder with LED 24Vdc 6,3A LED is on when fuse is O.K. KDKS 1 814.645 WEI WEI.F.GC--.6A30
451F5 1 fuse 5x20mm 4A Quick 0179020.4 0179020.4 SIB SIB.F.DA20.4A00
451F6 1 Fuse holder with LED 24Vdc 6,3A LED is on when fuse is O.K. KDKS 1 814.645 WEI WEI.F.GC--.6A30
451F6 1 fuse 5x20mm 4A Quick 0179020.4 0179020.4 SIB SIB.F.DA20.4A00
451F7 1 Fuse holder with LED 24Vdc 6,3A LED is on when fuse is O.K. KDKS 1 814.645 WEI WEI.F.GC--.6A30
451F7 1 fuse 5x20mm 4A Quick 0179020.4 0179020.4 SIB SIB.F.DA20.4A00
451F8 1 Fuse holder with LED 24Vdc 6,3A LED is on when fuse is O.K. KDKS 1 814.645 WEI WEI.F.GC--.6A30
451F8 1 fuse 5x20mm 4A Quick 0179020.4 0179020.4 SIB SIB.F.DA20.4A00
452F1 1 Fuse holder with LED 24Vdc 6,3A LED is on when fuse is O.K. KDKS 1 814.645 WEI WEI.F.GC--.6A30
452F1 1 fuse 5x20mm 4A Quick 0179020.4 0179020.4 SIB SIB.F.DA20.4A00
452F2 1 Fuse holder with LED 24Vdc 6,3A LED is on when fuse is O.K. KDKS 1 814.645 WEI WEI.F.GC--.6A30
452F2 1 fuse 5x20mm 4A Quick 0179020.4 0179020.4 SIB SIB.F.DA20.4A00
452F3 1 Fuse holder with LED 24Vdc 6,3A LED is on when fuse is O.K. KDKS 1 814.645 WEI WEI.F.GC--.6A30
452F3 1 fuse 5x20mm 4A Quick 0179020.4 0179020.4 SIB SIB.F.DA20.4A00

<- 9208 9301 ->

DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
LIST OF MATERIALS P111463 =CC
PROJECT : FLEX LAY SYSTEM
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 CONTROL CABINET 00027633 9300
00027633-C
 0 1 2 3 4 5 6 7 8 9

LIST OF MATERIALS
DEVICE TAG QUANTITY DESCRIPTION TECHNICAL NOTES TYPE NUMBER ORDER NUMBER MANUFACTURER SAS ORDER NUMBER SPARE PART

452F4 1 Fuse holder with LED 24Vdc 6,3A LED is on when fuse is O.K. KDKS 1 814.645 WEI WEI.F.GC--.6A30
452F4 1 fuse 5x20mm 4A Quick 0179020.4 0179020.4 SIB SIB.F.DA20.4A00
510K0 1 Emergency-stop relay 24Vac/dc Category 3/4 7no + 1nc PNOZ 11 774080 PLZ PLZ.K.EA01.PNOZ11
510K5 1 Contact extension modul 4no 8 seconds delayed adjustable PZE X4V 774584 PLZ PLZ.K.EB01.PZEX4V.8SEC
510S2 1 Emergency-stop button 38,5mm not to be manipulated EDRR 40 RT 101021009 ELN ELN.S.AG01.----
510S2 1 Spring bolt for Emergency button EFR 101020999 ELN ELN.S.AG06.----
510S2 2 N.c. contact with two brakers Contactpositie 1 with special properties EF220.1 101023927 ELN ELN.S.AI50.----.1
510S2 1 Yellow protection cover for EM-stop 22,5mm EDRR-1 101204170 ELN ELN.S.AG08.----
4000E1 1 Scalance Unmanaged switch 8x10/100MBits/s 6GK5 108-0BA00-2AA3 6GK5 108-0BA00-2AA3 SIE SIE.E.BM08.1
4000E1 7 Siemens Profinet connector IE FC RJ45 PLUG 180 2x2 (10/100MBIT/S) 6GK1901-1BB10-2AA0 6GK1901-1BB10-2AA0 SIE SIE.A.CO01
4100A1 1 Profibus HUB 24Vdc 1x Profibus in, 5x Profibus out ProfiHub B5 ProfiHub B5 PRT PRT.A.AE05
5000A1 1 CPU S7 315-2PN/DP S7 315-2PN/DP 6ES7 315-2EH14-0AB0 SIE SIE.A.AA--.S7-315-2PN/DP
5000A1 1 Siemens Profibus connector With 35 degree cable entry 6ES7 972-0BB60-0XA0 6ES7 972-0BB60-0XA0 SIE SIE.A.CD--.PROFI
5000A1 1 Mountingrail L=482mm Alu 6ES7 390-1AE80-0AA0 6ES7 390-1AE80-0AA0 SIE SIE.A.AO02.S7-300
5000A1 1 Siemens Profinet connector IE FC RJ45 PLUG 180 2x2 (10/100MBIT/S) 6GK1901-1BB10-2AA0 6GK1901-1BB10-2AA0 SIE SIE.A.CO01
5000A1 1 Micro Memory Card 2 MByte 6ES7 953-8LL20-0AA0 6ES7 953-8LL20-0AA0 SIE SIE.A.AR250.S7-300
5000A2 1 Analog Inputcard 2 x 12 Bits SM-331 6ES7 331-7KB02-0AB0 SIE SIE.A.AH02.S7-SM331
5000A2 1 Connector for in-/output card 20-pole screw-type terminal 6ES7 392-1AJ00-0AA0 6ES7 392-1AJ00-0AA0 SIE SIE.A.CA16.S7-300
5000A3 1 Analog Inputcard 2 x 12 Bits SM-331 6ES7 331-7KB02-0AB0 SIE SIE.A.AH02.S7-SM331
5000A3 1 Connector for in-/output card 20-pole screw-type terminal 6ES7 392-1AJ00-0AA0 6ES7 392-1AJ00-0AA0 SIE SIE.A.CA16.S7-300
5000A4 1 Digital Inputcard 16x24Vdc SM-321 6ES7 321-1BH02-0AA0 SIE SIE.A.AK16.S7-SM321
5000A4 1 Connector for in-/output card 20-pole screw-type terminal 6ES7 392-1AJ00-0AA0 6ES7 392-1AJ00-0AA0 SIE SIE.A.CA16.S7-300
5000A5 1 Digital Inputcard 16x24Vdc SM-321 6ES7 321-1BH02-0AA0 SIE SIE.A.AK16.S7-SM321
5000A5 1 Connector for in-/output card 20-pole screw-type terminal 6ES7 392-1AJ00-0AA0 6ES7 392-1AJ00-0AA0 SIE SIE.A.CA16.S7-300
5000A6 1 Digital Outputcard 16x24Vdc/0,5A SM-322 6ES7 322-1BH01-0AA0 SIE SIE.A.AL16.S7-SM322
5000A6 1 Connector for in-/output card 20-pole screw-type terminal 6ES7 392-1AJ00-0AA0 6ES7 392-1AJ00-0AA0 SIE SIE.A.CA16.S7-300
5800K1 1 Relay 24Vdc 2 Changeover contacts 55.32.9.024.0094 55.32.9.024.0094 FIN FIN.K.BB-2
5800K1 1 Relay Socket For 2 Changeover contacts 94.02 94.02 FIN FIN.K.BG-2
5800K1 1 Clamp Variclip Plastic for series 55 094.91.3 094.91.3 FIN FIN.K.BZ01.2
5801K1 1 Contactor 24Vdc S0 series 11kW (AC-2/3) 25A 3RT10 26-1BB40 3RT10 26-1BB40 SIE SIE.K.AB00.11K0.S0
5801K1 1 RC-suppressor S0 series 24-48Vac, 24-70Vdc 3RT19 26-1CB00 3RT19 26-1CB00 SIE SIE.K.AM01.S0
1 2-doors steel plated Cubicle RAL 7035 1000 x 2000mm 0 TS 8006.500 RIT RIT.-.AA03.8006.500
2 Side panel for TS series RAL 7035 2000 x 600 mm TS 8106.235 TS 8106.235 RIT RIT.-.AB03.8106.235
1 Comfort grip for TS cubicle RAL 7035 TS 8611.020 TS 8611.020 RIT RIT.-.ZA01.8611.020
4 Spacers for roof 50mm SZ 7967.000 SZ 7967.000 RIT RIT.-.ZE05.7967.000
1 Cable clamp rails L = 1000mm 0 PS 4336.000 RIT RIT.-.ZF09.4336.000
1 Door-knob lock TS 8611.190 TS 8611.190 RIT RIT.-.ZA02.8611.190
1 Wiring plan socket For door 500mm PS 4115.000 PS 4115.000 RIT RIT.-.ZB02.4115.000
2 Door stay For PS en TS PS 4583.000 PS 4583.000 RIT RIT.-.ZD02.4583.000
1 Mounting plate elevation See Layout mounting plate for dimensions 0 0 VER VER.-.AZ12.001

<- 9300 9900 ->

DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
LIST OF MATERIALS P111463 =CC
PROJECT : FLEX LAY SYSTEM
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 CONTROL CABINET 00027633 9301
00027633-C
 0 1 2 3 4 5 6 7 8 9

SPARE

13

14

23

24

33

34
X5 X5 X5

9 10 9 10 9 10
W30 W40 W102

PE
10

10

10

11
9

9
=DRCT1-X5 =DRCR1-X5 =DCT1-X5
43

44

53

54
X5 X5

9 10 9 10
W202 W302
PE

PE
10

11

10

11
9

=JB-P1R1-X5 =JB-S1R1-X5

9 10 11 PE 9 10 11 PE
W213 W313
PE

PE
10

11

10

11
9

=DCPR1-X5 =DCSR1-X5

<- 9301 =RCC/1 ->

DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
SPARE TERMINALS P111463 =CC
PROJECT : FLEX LAY SYSTEM
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 CONTROL CABINET 00027633 9900
00027633-C