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Mach3 USB Interface Board

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Mach3 USB CNC Interface

$89.99
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Introduction:

This USB Controller will run Mach3 through a standard USB port on a PC. Sold and shipped next day or quicker
from the United States. Warranty and support available.
Description:
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If you're tired of needing a parallel port and an outdated PC to run Mach3, this is the solution you've been waiting for!
Our newest interface board runs through any standard USB port for communication. You simply need to install the
card's plugin for Mach3 and follow the setup instructions.

Note: We are an authorized Mach3 distributor. Please purchase an o cial Mach3 license to run Mach3. If you use
a counterfeit license, you will not be able to receive support for this product.

Package Includes: Mach3 USB Board and USB Cable

Manual and Driver Downloads Click On Links to Download or View

USB Motion Driver

Mach3 Con guration File RIGHT CLICK AND SELECT "SAVE AS"

Setup Instructions

Step 1: Installing Mach3: You will need to purchase a Mach3 license and download the software. If you already
have a licensed copy of Mach3, skip this step.

Step 2: Download the USB Motion Driver RnRMotion.dll from the link above and copy and paste the le into your
Mach3 Plugins folder Example: "C:/Users/ProgramFiles/Mach3/Plugins"

Step 3: Make sure you board is connected to the PC via USB cable. It should automatically recognize the USB
device.

Step 4: Open Mach3 and you should be prompted to select a driver. Select the "RnRMotionController" and check
"Don't ask me again". This will allow your board to communicate with Mach3.

Step 5: Download the XML Mach3 Con g File above by right clicking on the link and selecting "save as". Save the
Mach3Mill.xml le in your Mach3 root folder.

Mach3 USB Controller - Setup, wiring and Con…

Con…

Mach3 USB Controller - Setup, wiring and con…

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Part 3: Y Axis Mach3 USB Wiring and Con gu…

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Part 4: Limit Switch Wiring for the Mach3 US…
US…

Mach3 USB Controller Output Terminals

Note: An additional power source is required for the limit switches and spindle portion of the board.

Functional Overview:

RNR Universal USB Motion Card is designed for Mach3 software. Its functions and features are as follows:

- Supports up to 4-axis linkage control. The 4th axis can be set as the slave axis.

- The output pulse is 100K. The minimum error interpolation algorithm is high processing accuracy.

- USB interface, suitable for any netbook with USB interface, laptop, desktop and tablet PC compatible computers

- No driver Designed to be better compatible with various hardware and software environments (supports WinXP
and WIN7 systems). We have tested it with Windows 10 systems and it seems to work ne.

- Supports automatic homing (return to zero)

- Slave axis auto-levels at homing

- Supports automatic tool setting

- Supports emergency stop input

- Support limit switch access

- Support spindle control (PWM mode and relay mode)

- Provide 4 channels with optocoupler isolated digital signal input

- Provide up to 12 digital signal inputs

- Provide 4 channels with optocoupler isolated relay output

- Support handwheel Interface

- Interference design, imported industrial components, high reliability

Instructions

Wiring Diagram

Diagram of the Mach3 USB Controller:

Red Terminals - Step and direction signals to connect to stepper motor drivers.
 Yellow - USB Connector
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Brown - Status LED

Blue - Input/Output Terminals

Green - Hand wheel connector

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Controller board dimensions:

Mounting dimensions are 69.85 mm in the short side and 73.66 mm in the long side.

Overall board dimensions are 77.47 mm on the short side and 81.28 mm on the long side.

First Use:

For the rst time the user of the RNR motion control card will need to make some necessary settings. First,
install the Mach3 software and remember where the Mach3 software is installed. Copy the Plugins
RnRMotion.dll le to the Mach3 Plugins folder.

Connect one end of the USB cable to the RNR universal motion control card and the other end to a computer.
This product adopts the drive-free design. The Windows system can automatically detect the RNR universal
motion control card and does not require the user to additionally install the device driver. If you click on the
device driver installation icon on the bottom right of the desktop, you will see a pop up window dialog box that
should show "RNR ECO MOTION 2.0".

For the rst time, the RNR universal motion control card is connected, the system detection takes about 10
seconds. After the system correctly detects the RNR motion control card, the blue LED will light up. In this way,
we know that the RNR universal motion control card can be used.
4

Next, start the Mach3 software. When Mach3 software is started, a pop-up control dialog
selection screen will appear.

Select [RnR motion control card -ECO-V2.0] After the above operation, we can use Mach3
software to control our machine tools and other automatic equipment.
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Pulse output:

Connection (step / servo) motor driver RNR motion control card can control 4 motors, respectively named X

axis, Y axis, Z axis, and A axis. Each axis motor control signal has a 2: command pulse signal

P four-axis (a signal corresponding to the "XP", "YP", "ZP" and "AP" and the direction signal D a four-axis (signal
corresponds to the "XD ", "YD", "ZD" and "AD"). The motor driver signal Interface usually has a single-ended or
differential mode.
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Differential Mode:

For the of the motor to drive in a differential manner, wire the RNR motion control card as

shown in the image.

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Single-Ended:
 Interface to the single-ended motor driver usually has two forms. The most common type is
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that one end of its internal signal isolation optocoupler is connected to the internal 5V power
supply. This kind of driver input interface is the same as the RNR motion controller card
wiring in this image.
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Addition Information on the driver signals and the 5v terminal:

RNR motion control card pulse output ports includes a pair of power output 5V terminals (5V, GND), this
provides for 5V DC power supply terminals for the motor driver input interface for wiring. No special
requirements, please avoid introducing other power lines on this interface. When an axis direction of
movement with the expected direction of motion during reverse operation, the motor output can be altered
[(Motor Outputs)] in direction) interface [Mach3Dir Low Active Item to reverse the direction of motion. When a
shaft of the motor running, sounds very harsh, the output pulse polarity is not required with the motor driver
phase reversed. you can try [(Motor Outputs)] Mach3 changes in con guration interface the [Pulse Low Active
(active low pulse)] option to change the output illustrating Pulse polarity.
9

Note that the RNR motion control card output signal is "1" (high level) at this time , the motor
driver optocoupler output signal is "0"; RNR motion control card the output signal is "0" (low
when level),the motor driver optocoupler output signal is "1." Therefore, the Mach3 must be
Motor Outputs in con gured as Low Active. Con guration methods: Select Menu [Set
(Con g)], select [port / pin pin (Ports and Pins)], select Motor output (Motor Output)] p, modi ed as in the
image.
10

Another form of motor controller in single-ended mode, signal isolation optocoupler with one
end of the internal connected to the internal power ground. This kind of driver input interface
is the same RNR as the wiring diagram of the motion control card in this image.
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Slave Axis Setting:

Some mechanical devices adopt the gantry structure which may need a dual motor drive.
RNR motion control card may be provided as a slave axis, it can be

speci ed with the A axis stepper motor to move the gantry. along with the X axis stepper motor.

To set the A axis as a slave axis:

Select the Mach3 menu [(Con g)], select [(Slave Axis)], You will see a dialog box as shown in the image

The A axis becomes the slave axis of the X axis. When the X axis moves, the A axis will X move
synchronously. When the X-axis performs a home operation, the A-axis is automatically balanced (see the
Automatic Homing section).
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Input Signals:

RNR universal motion control card provides four optocoupler isolated signal inputs. As
needed,a user can exibly be de ned as input signals the signal on the knife, homing signal,
stop signal, the limit switch signal input or user-de ned input signal. The signal input circuit of the RNR all-
round motion control card is shown as in the image.

The user should connect the COM+ terminal to an externally supplied positive 24V of the 24V DC power
supply should be DC power supply; the negative terminal connected to the COM- terminal. When the IN1..IN4
terminal is negative terminal of the 24V power supply shorted to the, the loop is closed and the corresponding
input signal is logic "1"; the IN1..IN4 terminal is open and the corresponding input signal is logic "0".
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This is a simple sketch of how the limit switches should be connected to the Mach3 USB
board. You will need an additional power supply to power this portion of the board. 24V is not
necessary. A 12 volt source coming from a PC power supply or AC adapter should su ce.
14

Wiring for the input signal

The signal input terminal is often connected to the proximity switch, mechanical limit switch
or a photoelectric switch. The image shows the wiring for a proximity switch OMRON proximity switch TL-
Q5MC2 (TL-Q5MC2 DC 3-wire, the NPN type, the power supply voltage DC12-24V,collector open output)
15

Photoelectric switches are often used as limit switches or origin/home switches by

photoelectric RG150-8(light emitting diode photoelectric switch RG150-8 maximum current
50mA, NPN type open collector output.), For example, RNR versatile motion control card
photoelectric switch wiring: in the image
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Photoelectric switches are normally open and when the optical gap is blocked, the
photoelectric switch is turned off. Therefore, the signal input terminal is always logic "1" and
becomes logic "0" when blocked. This is contrary to typical limit switch operation. For this
con guration, we must con gure the corresponding input terminal to [Active Low via Mach3
software]. The con guration method is: select the menu [Con g], select [Ports and Pins], and then select
[Input Signals] Page, as shown in the image.

It is assumed that the user will connect the photoelectric switch to the IN1 terminal as the X-axis limit switch.
At this point, you should check the Active Low of X++ and X-.
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Emergency Stop Button

When the user presses the [Emergency Stop] button during processing, the machining
process will be terminated immediately. This eliminates accidents the rst time they occur.
For safety reasons, we strongly recommend that you add an external input (IN1..IN4) terminal to the
emergency stop button. The Emergency stop button wiring diagram as shown in the image.
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Assume that the user connects the emergency stop button to the IN1 terminal. Accordingly,
we need in to make con guration Mach3 software. The con guration method is: Select
[Con g], select [Ports and Pins], and select [Input Signals] page. Pull down the scroll bar, nd
the line with the name [Signal] [EStop],line of the Estop line check the [Enable], and set the
Port # to 3. Port 3 is set means that the signal is processed by the RNR motion control card. Other port
numbers indicate that this signal is not related to the RNR motion control card. Setting the Pin Number to "1"
means that this signal is connected to the IN1 of the RNR Motion Control Card terminal. After the
con guration is

complete, click OK.

Try running some G-Code and press the emergency stop button on the terminal IN1. Observe that the machine
will stop.
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Limit
 When the limit switch is activated, the machining process will terminate immediately. This
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can effectively prevent the tool from moving outside the work area and cause danger. This is
the same effect as pressing the emergency stop button. Therefore, we recommend that
users connect limit switches. In order to only use a single input terminal, all of the switches can be wired in
NO (Normally Open) con guration to the same signal input terminal. Limit switches are wired as shown in the
image.
20

The assumption here is that the limit switch connected to the terminals IN1, then the
con guration is as follows: Click Con g, select (Ports and Pins), and then select (Input
Signals). Pull down the scroll bar and nd the [Signal] name [X++ (X axis positive limit)], [X--(X
axis negative limit position)], [Y++ (Y axis positive limit position)], [Y--( Y-axis negative limit)],
[Z ++ (Z-axis positive limit)] and other lines, the Enable [check]the {port # (port) is set to 3], the [Pin number
(pin number)] is provided Is "1". As shown in the image.

Note that if the selected limit switch is a photoelectric switch, since the photoelectric switch is normally open,
reference should also be a content of "input terminal wiring", the corresponding [active low (active
low)]checked. In addition, when wiring, the switches are not connected in parallel, but instead should be

connected in series
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The Automatic Return to the Origin or Homing

RNR motion control card supports the automatic return to origin function of each axis. The
automatic return to each axis origin consists of four consecutive stages.

First stage is based on the set direction, with G0 (axis's rapid traverse) rate the percentage as given by the
[Speed%] parameter in Mach3 towards the origin until it touches the origin switch;

Second stage: G0 rate from the origin switch, is set to fall back from the stop;

Third stage: the rate of movement at a rate of 1/10 of the rst stage, gradually toward the moving origin,the
origin until the touch switch stops with touches the origin switch at a very slow rate to ensure the accuracy of
the origin;

Fourth Stage: In the same stage as the second stage, it will stop at the G0 rate after going back to the set
distance. This ensures that the axis completely leaves the origin switch.

As described in the "limit switch setting" in the previous section, in order to use only one input terminal, the
origin switches of the four axes can be connected in parallel and share one input signal terminal (IN1..IN4).
22

Mach3 software must be con gured accordingly for the parallel normally open wiring
con guration. It is assumed that the origin or home switch is connected to the IN2 terminal.
The con guration method is: at the menu [Con g], select [Ports and Pins], and then select the
[Input Signals] page. Pull down the scroll bar to nd the [Signal] names [X Home (X-axis home
switch)], [Y Home (Y-axis home switch)], [Z Home (Z-axis home switch)], [A Home (A-axis origin) Switch)],
select [Enable] to select [Port #] as "3" and [Pin Number] as "2". As shown in the gure:
23

Homing rate con guration method

Select the menu (Con g), select (Homing / Limits) in [motor homing / Soft Limits)] (Motor
Home / interface, nd the line where the axis is located. Modify by changing[Speed %] the
value. For example, we expect to perform with 50% of the G0 (Axis Rapid Move) rate homing, then set [Speed
%] to "50". When returning to the origin, the direction of the axis movement is related to the position of the
origin switch. If the origin switch is mounted on one end of the negative axis of the shaft, the [Home Neg] item
should be checked. If the origin point switch is installed on one end of the positive axis of the shaft, [Home
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Neg] should be crossed as shown in the image
24

The second and fourth phases of the automatic return to origin process are the back-off
phase after returning to the origin. Set distance fallback method is: select the menu (Con g),
select (Con g Plugins).

In the pop-up window, nd the [RnR Motion Control Card-ECO-V2.0] line and click [CONFIG] to
display the [RNR Universal Motion Control Card Parameter Settings] dialog box.
25

In the Return to Zero setting box, change the back-off distance for each axis. As shown in the
image, change the axes to "0.8". In this way, the return distance is "0.8" units when you return
to the origin. Also, click the pull off checkbox to enable the pull off. Setup is completed, do
not forget to click [Save].
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The Automatic Origin Homing of Axis with Slave Axis

The axis and its corresponding axis of the slave axis must be equipped with a home switch, and the origin
slave axis and the origin switch of the switch of its corresponding axis should be connected from the two
signal input terminals. Here assumed is that the slave axis A-axis is the X axis, the X axis is mounted a home
switch, A shaft is home switch mounted. When the X-axis performs a home operation, in the rst stage, both
the X-axis and the A-axis move toward the origin. The axis that rst hits the origin switch will stop moving, and
the other axis will continue to move until it touches the origin switch. The third stage is similar to the rst
stage. In this way, the two axes are balanced when they are automatically returned to the origin.
27

The automatic tool setting

RNR motion control card supports the automatic tool setting function. In Mach3, automatic
tool setting can be used to automatically measure and compensate the tool length, position
the workpiece, nd the center of the workpiece, and nd the center point of the workpiece. To use the
automatic tool setting, an RNR universal motion controller card needs a signal input terminal (IN1..IN4) to be
attached to the tool setter. This setter is also called a Z-Axis touch plate. The nature of the tool holder is a
micro switch. Therefore, the self-made touch plate is very simple. Two wires, a connecting tool or edge nder,
a connection to a single-sided printed circuit board or a connected workpiece. When the tool or edge nder
hits circuit board the copper layer or metal workpiece, the line is turned on and the tool setting signal input is
completed.

Select an input signal at an input signal terminal IN1..IN4 signal as a touch plate.
28

Assuming the input signal is selected as a terminal IN1 signal input tool. The setting method
in Mach3 is: select [Con g], select [Ports and Pins], and then select [Input Signals] page. Find
the line where [Signal] is [Probe], check the [Enable] item, modify [Port #] to "3", and modify
[Pin Number] to "1".

In Mach3, the speci c tool setting process is accomplished through VBScript script code. VBScript script code
requires the user to write according to the actual situation. Many VB scripts can be found on the internet. You
will need to customize the code for your application.
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Automatic Tool Clearing

 Automatic tool clearing function helps the user to remove the tool length and workpiece
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thickness, and the Z de nes the zero coordinate of axis to the machining surface of the
workpiece. Mach3 does not provide automatic zeroing for the script code. We need to
program the automatic tool zeroing function. Programming steps: Select menu (Operator)
and select (Edit Button Script), and then nd the (Program Run) screen, click (Auto Tool Zero)
button.
30

As shown in the gure, Mach3 will pop up the scripting window, as shown in the

image.

Delete the original script code in the window and replace it with code that will work for your
application.

31

The Handwheel Interface

RNR motion control card provides a handwheel interface to the user-supplied handwheel.
Note that the handwheel interface has a withstand voltage of 5V, so only connect DC 5V
powered handwheels. When the handwheel interface input exceeds 5V, it will cause damage
to RNR's motion control card.

Below Each pin is described as follows:

- 5V positive and 5V negative: DC 5V power supply is available, which can be used to supply
power to the handwheel

- X-axis, Y-axis, Z-axis, A-axis : a shaft connected to the hand wheel switch, used to select the desired axis jog

- A and B: connecting the hand wheel encoder outputs A and B

- X10: handwheel rate 10 times magni cation

- X100: handwheel The rate100x

Enhancement handwheel interface is compatible with Weihong system handwheels.

Volante WeiHong 15 Números de clavija del enchufe. De niciones de las clavijas del volante Weihong
Conexión a la interfaz del volante

1 VCC, L + 5 V positivo

2A-A

3B-B

4 Vacío

5 Vacío

6 X1

7 X10 - X10

8 X100 - X100

9 4 ejes - Eje A

10 Vacío

11 Terminal COM, 0 V, L - 5 V negativo

12 Vacío

13 Eje Z - Eje Z

14 Eje Y - Eje Y
15 Eje X - Eje X
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Ajuste del volante Mach3

Conectando el volante, el Mach3 debe estar con gurado para permitir el movimiento del
volante. Método de con guración: Seleccione Menú [Con gurar (Con g)], seleccione
(Puertos y pines), seleccione la página (Codi cador / MPG), el [MPG # 1} [Activar] está marcado, como se
muestra en la imagen.

Presione [OK] para guardar la con guración

33

Presione [Tab] en el teclado para llamar al control del volante Mach3.

Haga clic en el botón [Modo jog] para cambiar el modo jog al modo [MPG (volante)] y toque
[Alt A] para cambiar la selección del eje X como se muestra arriba. Gire suavemente el
codi cador del volante para ver si puede controlar el movimiento del eje X.

34

Interfaz de volante como señal de entrada ampliada

Si no necesita conectar un volante, puede utilizar la interfaz del volante como señales de
entrada adicionales. El conector del volante proporcionará 8 señales de entrada más, y con
las 4 entradas de señal anteriores IN1..IN4, proporcionará un total de 12 señales de entrada.

La interfaz del volante de entrada de señal corresponde a los terminales de lo siguiente:

- Eje X: IN5

- Eje Y: IN6

- Eje Z: IN7

- Eje A: IN8

- X10: IN9

- X100: IN10

- A: IN11

- B: IN12

Nota: El terminal de entrada del volante IN5..IN12 no admite la interfaz correspondiente a la posición límite o
de referencia, ajuste de la herramienta, solo como una entrada regular del interruptor utilizado (normalmente
utilizado como panel de control de conexión). entrada de señal de cableado al eje X, por ejemplo,
necesitamos el acceso del eje X al volante de principio esquemático de la interfaz interna de la señal de
entrada de la siguiente manera:
35

Cuando el interruptor de entrada de señal está cerrado y en corto a tierra, la señal lógica "1"
se introduce en el eje X. Seleccionamos el menú Mach3 [Con g] y seleccionamos [Puertos y
Pines] y luego seleccionamos la página [Señales de entrada]. Arrastre la barra de
desplazamiento para encontrar la línea donde [Señal] es [Entrada n. ° 1], seleccione [Habilitar]
y cambie [N. ° de puerto] a Para "3", cambie el [Número de pin] a "5" para que Mach3 señal de entrada [Entrada
# 1] corresponde a la entrada del volante X. Seleccione el
 36
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Mire la página de diagnóstico de Mach 3. Cuando cierre el interruptor externo del eje X, verá
la pantalla de entrada 1] se vuelve verde.

37

Señales de salida

La tarjeta de control de movimiento RNR proporciona cuatro salidas aisladas de

optoacoplador. Un terminal de salida adopta Darlington ULN2003, capaz de impulsar un relé
o indicador externo. La capacidad de la unidad es de 60 mA. Cableado de señal de salida a relé.

COM + y COM- del bloque de terminales de salida de señal conectan respectivamente los polos positivo y
negativo de la fuente de alimentación de 24 VCC del. Los terminales de salida OUT1..OUT4 están conectados
a la bobina del relé a través de una resistencia limitadora de corriente (el otro extremo del relé está conectado
al terminal positivo de la fuente de alimentación de 24 V). Donde la resistencia de la resistencia limitadora de
corriente se basa en el relé solicitado.
38

Control de motor de husillo

Mach3 admite el control del motor del husillo. Mach3 ofrece tres métodos de control de motor de husillo.

El primero es el modo de relé. Mach3 emite señales de control a través de dos terminales de salida de señal.

El segundo es el modo PWM. En este modo, Mach3 a través de la salida de señal emite la señal PWM con un
determinado terminal de salida de ciclo de trabajo que creará un control de velocidad del motor del husillo
(CC).

El tercer método es el método de pulso, que se utiliza principalmente para controlar el servomotor. La tarjeta
de control de movimiento RNR no admite este modo.
39

Control de husillo en modo relé

El modo de relé, el terminal de salida de señal de accionamiento del motor del husillo que
utiliza dos relés se enciende o apaga para lograr invertir el motor del husillo. Suponga que
necesitamos el terminal de salida de señal OUT1 para impulsar el relé de rotación hacia adelante del motor y
el terminal de salida de señal OUT2 para impulsar el relé de inversión del motor. En Mach3, seleccione el
menú [Con guración], seleccione [Puertos y pines] y seleccione [Con guración del eje] en la página de diálogo
emergente. En la casilla (Control de relé), asegúrese de que (relés de husillo desactivados) no esté marcado;
in [salida en sentido horario # (salida en sentido horario)] Rellene "1"; en sentido antihorario en [Salida #
(Salida CCW) y complete "2".

Presione el botón [OK] para guardar la con guración. El usuario puede conectar el indicador OUT1 y OUT2
(consulte la sección anterior) para depurar. Cuando se ejecuta el programa "M3", se verá la señal de salida
OUT1; cuando se ejecuta el programa "M4", se verá la señal de salida OUT2; cuando se ejecuta el programa
"M5", OUT1 y OUT2 se apagan. Use la página MDI para ingresar los códigos M3, M4 y M5.
40

Modo PWM

Supongamos que necesitamos enviar la señal PWM (modulación de ancho de pulso) en el

terminal OUT3 para impulsar el relé de la fuente de alimentación del motor del husillo, se
logra el ajuste de la velocidad del motor. En Mach3: Seleccione [Con guración], seleccione [Puertos y pines] y
seleccione la página [Con guración del eje] en el cuadro de diálogo emergente. En el cuadro Control del
motor, marque Usar salida del motor del husillo y seleccione Control PWM.
 [Usar salida del motor del husillo] está marcado, Mach3 habilitará automáticamente el pin de salida del motor
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del husillo. Haga clic en Aceptar cuando aparezca la ventana emergente que dirá "Motor del eje ahora se ha
habilitado. Asegúrese de con gurar sus pines.
41

A continuación, seleccione la pestaña Salidas del motor. En la línea donde [Señal] es [Eje],
marque [Habilitar], modi que [Puerto de paso] a "3", modi que [Pin de paso #] a "3" y
especi que OUT3 como Es el terminal de salida del PWM.

Presione el botón [OK] para guardar. Conecte el indicador (consulte la sección anterior) a OUT3 para depurar.
Cuando se ejecuta el programa "M3", se puede ver la señal de salida OUT3
42

En la página [Ejecución del programa] de Mach3, haga clic en la barra verde [Velocidad del
eje] en [y cambie el valor de [SRO%] para que sea menor que [100%].

En este caso, se puede observar que el indicador externo OUT3 comienza a parpadear en la
página de diagnóstico (señal de salida PWM).
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La salida de otras señales

El terminal de señal se puede asignar a los pines de salida OUT1..OUT4 en Mach3 desde el
script y se puede manipular en Mach3. Por ejemplo, necesitamos asignar OUT4 a [OUTPUT #
1] de Mach3. Método de con guración: seleccione [Con guración], seleccione [Puertos y pines] y seleccione
[en el cuadro de diálogo emergente Señales de salida] en la página. Busque la línea donde [Señal] es [Salida #
1], marque [Activar], modi que [Puerto #] a "3" y modi que [Número de pin] a "4". Cuando se realicen los
cambios, haga clic en Aceptar para guardar.
44

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