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Cooper Interconnect has a proven track record of deployments across a wide range of aerospace and military applications.
• Overview 6
• Technical Specifications 7
• Part Number Configuration 8
• Shell/Insert Configurations 9
Jam-Nut Receptacles
• Insert/Contact Ratings 10 (D38999/24)
• Insert Drawings 11 Dimensions – 17
• Polarization Tables 14
• Installation Instructions 59
2
Over 3,000 Standard And Custom Solutions,
Deployed In Over 1,000 Mission-Critical Applications.
3 www.cooperinterconnect.com
Engineered for Uncompromised Performance
In Military and Aerospace Applications
Rear Cover
Dry lubed, AI 2024 survives
over 500 mate/de-mate cycles
Retaining Ring
Spiral design
ensures plug
assembly integrity
Ratchet Springs
17-7 stainless steel provides
constant pressure and precise
connector alignment.
Plug Housing & Coupling Nut
High-tensile-strength AI 2024 is
plated from 0.001” to 0.0015”
Wave Spring
Resists vibration by applying constant
force on coupling ring when mated.
Insert
• 0.004”hole-to-hole surpasses 0.024”Mil Spec for
extremely precise pin/socket mating.
• Plastic & rubber survives 1000 hours extended heat
without deforming and 100 hours humidity testing
EMI Ring
0.009” material thickness
increases durability.
4
Quick-Turn Custom
Connectors and Cable Assemblies
Customer Generate
Design Produce Perform Deliver
Engagement Plastic
SolidWorks Working Validation Functional
and Technical Model with
Model Prototype Testing Connector
Exchange SLA Printer
5 www.cooperinterconnect.com
General Purpose Connectors
Overview
Harsh-Environment
Design Features
Jam-Nut In-Line
Receptacles Receptacles
EMI ring
Metal contact
retainer clips
6
General-Purpose Connectors
Technical Specifications
Nickel
Receptacle /Plug Shell and Nickel per ASTM CRES CAD/OD per Electroless
Anodize Fluorocarbon
Coupling Ring Plating B733 (Passivated) QQ-P-416 Nickel
Polymer
Contact Material & Plating Copper alloy with Gold plating, 50 micro-inches minimum
Operating -65°C to 200°C -65°C to 200°C -65°C to 200°C -65°C to 175°C -65°C to 200°C -65°C to 175°C
Temperature (-85°F to 392°F) (-85°F to 392°F) (-85°F to 392°F) (-85°F to 347°F) (-85°F to 392°F) (-85°F to 347°F)
Corrosion Withstand 500 Withstand 48 hours Withstand 500 Withstand 500 Withstand 48 Withstand 500
Resistance hours salt spray salt spray hours salt spray hours salt spray hours salt spray hours salt spray
Fluid
Various fuels, solvents, coolants, and oils as per EIA-364-10
Immersion
Random
50g at ambient temperature
Vibration
EMI Leakage > 90 dB @ 100MHz > 90 dB @ 100MHz > 90 dB @ 100MHz >90dB @ 100MHz >90dB @ 100MHz
No EMI shielding
Attenuation > 65 dB @ 10GHz > 65 dB @ 10GHz > 50 dB @ 10GHz >65dB @ 10GHz >50dB @ 10GHz
Shell-to-Shell 1.0 millivolt 2.5 millivolt
1.0 millivolt maximum drop 2.5 millivolt maximum drop
Conductivity maximum drop maximum drop
*Class G thermal vacuum outgassing: total mass loss 1.0%, collected volatile condensible material 0.1% maximum.
7 www.cooperinterconnect.com
General-Purpose Connectors
Part-Number Configuration
D38999/ 26 W B 35 P N G3 G6 W 11 - 35 P N
MIL-DTL-38999 MIL-DTL-38999
Series III Specification G3-Series Specification
Designator Descriptions
Cooper
Designator Type Military Description
Interconnect
- 03 In-Line Receptacle
Shell
/24 07 Jam-Nut Receptacle
Type
- 05 Feed-Through Receptacle
P P Pin
S S Socket
Contact
Style
A A Pin, Non-Standard
B B Socket, Non-Standard
8
General-Purpose Connectors
Standard Shell & Insert Configurations
Shell-Size Conversions
Military Designation A B C D E F G H J
Shell Size & Cooper Interconnect Designation 9 11 13 15 17 19 21 23 25
SR = Service Rating.
9 www.cooperinterconnect.com
Insert and Contact Ratings
10
Insert Drawings
9-35 to 19-18
11 www.cooperinterconnect.com
Insert Drawings
19-32 to 23-99
12
Insert Drawings
25-4 to 25-61
13 www.cooperinterconnect.com
Polarization Tables
W°
K° Y°
M°
L° X°
N° Z°
14
D38999/26 Straight Plug
Cooper Interconnect Type G6
C
FLAT
1.220
(30.99)
MAX
.201 .315 .085
(5.11) (8.00) (2.16)
MAX MIN MAX
ØB
ØA
.256
Dx (6.50)
MAX
J THREAD
BLUE COLOR BAND
ØA C D J
Shell Size ØB
Max Flat Slots Thread
15 www.cooperinterconnect.com
D38999/20 Wall-Mount Receptacle
Cooper Interconnect Type 00
L
TYP
1.240
E (31.50)
TYP MAX
F A B
TYP MAX
.085
(2.16)
MAX
.068
4X J THREAD
(1.73) K 60° STUB
3 START THREAD
Shell J K L
A B E F
Size Thread Thread ±.012
0.719 0.594 M12 X 1.0- .6250-.1P- 0.937
9 (18.30) (15.10) 6g-0.1R .3L-2A (23.80)
0.812 0.719 M15 X 1.0- .7500-.1P- 1.032
11 (20.62) (18.30) 6g-0.1R .3L-2A (26.21)
0.906 0.812 M18 X 1.0- .8750-.1P- 1.126
13 (23.01) (20.62) 6g-0.1R .3L-2A (28.60)
0.883 0.098
(22.42) (2.50) 0.969 0.906 M22 X 1.0- 1.0000-.1P- 1.221
15 (24.61) (23.01) 6g-0.1R .3L-2A (31.01)
1.062 0.969 M25 X 1.0- 1.1875-.1P- 1.311
17 (27.00) (24.61) 6g-0.1R .3L-2A (33.30)
1.156 1.062 M28 X 1.0- 1.2500-.1P- 1.437
19 (29.36) (27.00) 6g-0.1R .3L-2A (36.50)
1.250 1.156 M31 X 1.0- 1.3750-.1P- 1.563
21 (31.75) (29.36) 6g-0.1R .3L-2A (39.70)
0.791 0.126 1.375 1.250 M34 X 1.0- 1.5000-.1P- 1.689
23 (20.10) (3.20) (35.00) (31.75) 6g-0.1R .3L-2A (42.90)
1.500 1.375 M37 X 1.0- 1.6250-.1P- 1.811
25 (38.10) (35.00) 6g-0.1R .3L-2A (46.00)
Dimensions are stated as inches (mm).
16
D38999/24 Jam-Nut Receptacle
Cooper Interconnect Type 07
1.280
(32.51)
MAX
.890
( 22.61) B
MAX
HEX NUT .085 (2.16) MAX
J THREAD
D
FLAT
A
K THREAD
M
O-RING
.068 RED COLOR BAND
4X (1.73) (FULL MATE INDICATOR) H THREAD
L
DETAIL A
SCALE 4 : 1
E
Shell
B D FLAT E L M H Thread J Thread K Thread O-Ring 068
Size
0.114 0.655 1.079 0.050 0.099 M17 X 1.0-6g- M12 X 1.0-6g- .6250-.1P-
9 (2.90) (16.64) (27.41) (1.27) (2.51) 0.100R 0.1R .3L-2A
-019
0.114 0.755 1.268 0.050 0.099 M20 X 1.0-6g- M15 X 1.0-6g- .7500-.1P-
11 (2.90) (19.18) (32.21) (1.27) (2.51) 0.100R 0.1R .3L-2A
-022
0.114 0.942 1.390 0.050 0.099 M25 X 1.0-6g- M18 X 1.0-6g- .8750-.1P-
13 (2.90) (23.93) (35.31) (1.27) (2.51) 0.100R 0.1R .3L-2A
-024
0.114 1.066 1.516 0.050 0.099 M28 X 1.0-6g- M22X 1.0-6g- 1.0000-.1P-
15 (2.90) (27.08) (38.51) (1.27) (2.51) 0.100R 0.1R .3L-2A
-026
0.114 1.191 1.642 0.050 0.099 M32 X 1.0-6g- M25 X 1.0-6g- 1.1875-.1P-
17 (2.90) (30.25) (41.71) (1.27) (2.51) 0.100R 0.1R .3L-2A
-028
0.146 1.316 1.827 0.080 0.146 M35 X 1.0-6g- M28 X 1.0-6g- 1.2500-.1P-
19 (3.71) (33.43) (46.41) (2.03) (3.71) 0.100R 0.1R .3L-2A
-128
0.146 1.441 1.953 0.080 0.146 M38 X 1.0-6g- M31 X 1.0-6g- 1.3750-.1P-
21 (3.71) (36.60) (49.61) (2.03) (3.71) 0.100R 0.1R .3L-2A
-130
0.146 1.566 2.079 0.080 0.146 M41 X 1.0-6g- M34 X 1.0-6g- 1.5000-.1P-
23 (3.71) (39.78) (52.81) (2.03) (3.71) 0.100R 0.1R .3L-2A
-132
0.146 1.691 2.205 0.080 0.146 M44 X 1.0-6g- M37 X 1.0-6g- 1.6250-.1P-
25 (3.71) (42.95) (56.01) (2.03) (3.71) 0.100R 0.1R .3L-2A
-134
17 www.cooperinterconnect.com
In-Line Receptacle
Cooper Interconnect Type 03
1.240 1.240
MAX MAX
A A B B
MAX MAX
K THREAD K THREAD
.085 MAX .085 MAX
.069 .069
4X (1.75) 4X (1.75)
V THREAD V THREAD
RED COLOR
RED
BAND
COLOR BAND
ØF ØF (FULL MATE INICATOR)
(FULL MATE INICATOR)
MAX MAX
IN-LINE RECEPTICALE
IN-LINE RECEPTICALE
6/26/2012 6/26/2012
Shell Size A Max B Ø F Max K Thread V Thread
.187
9 (4.75)
.6250-.1P-.3L-2A M12x1.0-6g-0.1R
.276
11 (7.01)
.7500-.1P-.3L-2A M15x1.0-6g-0.1R
.404
15 (10.26)
1.0000-.1P-.3L-2A M22x1.0-6g-0.1R
.458
17 (11.63)
1.1875-.1P-.3L-2A M25x1.0-6g-0.1R
.524
19 (13.30)
1.2500-.1P-.3L-2A M28x1.0-6g-0.1R
.576
21 (14.63)
1.3750-.1P-.3L-2A M31x1.0-6g-0.1R
.791 .126
(20.09) (3.20) .647
23 (16.43)
1.5000-.1P-.3L-2A M34x1.0-6g-0.1R
.700
25 (17.78)
1.6250-.1P-.3L-2A M37x1.0-6g-0.1R
18
Feed-Through Receptacle
Cooper Interconnect Type 05
.069
4X (1.75)
STYLE A G
C SHOWN MAX
FLAT
60° STUB
H 3 START THREAD H 60° STUB
3 START THREAD
FEED-THROUGH RECEPTACLE
6/26/2012
Shell
A Max B C Flat F Thread G Max H THREAD
Size
.655 1.078
9 (16.64)
M17x1.0-6g 0.100R
(27.38)
.625-0.1P-0.3L-2A
.755 1.268
11 (19.18)
M20x1.0-6g 0.100R
(32.21)
.750-0.1P-0.3L-2A
.114
(2.90) .942 1.390
13 (23.93)
M25x1.0-6g 0.100R
(35.31)
.875-0.1P-0.3L-2A
1.066 1.516
15 (27.08)
M28x1.0-6g 0.100R
(38.51)
1.000-0.1P-0.3L-2A
1.316 1.827
19 (33.43)
M35x1.0-6g 0.100R
(46.41)
1.250-0.1P-0.3L-2A
1.566 2.079
23 (39.78)
M41x1.0-6g 0.100R
(52.81)
1.500-0.1P-0.3L-2A
1.691 2.205
25 (42.95)
M44x1.0-6g 0.100R
(56.01)
1.625-0.1P-0.3L-2A
19 www.cooperinterconnect.com
Wing-LokTM
Plugs Overview
20
Wing-LokTM Plugs
Technical Specifications
Nickel
Receptacle /Plug Shell and Nickel per ASTM CRES CAD/OD per Electroless
Anodize Fluorocarbon
Coupling Ring Plating B733 (Passivated) QQ-P-416 Nickel
Polymer
Contact Material & Plating Copper alloy with Gold plating, 50 micro-inches minimum
Operating -65°C to 200°C -65°C to 200°C -65°C to 200°C -65°C to 175°C -65°C to 200°C -65°C to 175°C
Temperature (-85°F to 392°F) (-85°F to 392°F) (-85°F to 392°F) (-85°F to 347°F) (-85°F to 392°F) (-85°F to 347°F)
Corrosion Withstand 500 Withstand 48 hours Withstand 500 Withstand 500 Withstand 48 Withstand 500
Resistance hours salt spray salt spray hours salt spray hours salt spray hours salt spray hours salt spray
Fluid
Various fuels, solvents, coolants, and oils as per EIA-364-10
Immersion
Random
50g at ambient temperature
Vibration
EMI Leakage > 90 dB @ 100MHz > 90 dB @ 100MHz > 90 dB @ 100MHz >90dB @ 100MHz >90dB @ 100MHz
No EMI shielding
Attenuation > 65 dB @ 10GHz > 65 dB @ 10GHz > 50 dB @ 10GHz >65dB @ 10GHz >50dB @ 10GHz
Shell-to-Shell 1.0 millivolt 2.5 millivolt
1.0 millivolt maximum drop 2.5 millivolt maximum drop
Conductivity maximum drop maximum drop
*Class G thermal vacuum outgassing: total mass loss 1.0%, collected volatile condensible material 0.1% maximum.
21 www.cooperinterconnect.com
Wing-LokTM Plugs
Part-Number Configuration
Designator Descriptions
Designator Cooper
Description
Type Interconnect
Shell W6 Full Wing
Type WL6 Low-Profile Wing
C Anodize, -65°C to 200°C (-85°F to 392°F)
F Nickel per ASTM B73365, -65°C to 200°C (-85°F to 392°F)
Contact S Socket
Type A Pin, Non-Standard
B Socket, Non-Standard
22
Wing-LokTM Connectors
Standard Shell & Insert Configurations
SR = Service Rating. Insert drawings are located in the General Purpose Products section.
23 www.cooperinterconnect.com
Standard Wings
Mechanical Drawings
1.328
(33.73)
1.220
(30.99)
MAX
.201
(5.11) .024
(0.61)
ØA ØC
SOCKET INSERT
J THREAD
.588
(14.94)
.839 2.57
11 M15x1.0-6h 0.1R
(21.31) (65.28)
1.008 2.72
13 M18x1.0-6h 0.1R
(25.60) (69.09)
1.138 2.87
15 M22x1.0-6h 0.1R
(28.91) (72.90)
1.276 2.97
17 M25x1.0-6h 0.1R
(32.41) (75.44)
1.382 3.09
19 M28x1.0-6h 0.1R
(35.10) (78.49)
1.508 3.22
21 M31x1.0-6h 0.1R
(38.30) (81.79)
1.626 3.34
23 M34x1.0-6h 0.1R
(41.30) (84.84)
1.752 3.47
25 M37x1.0-6h 0.1R
(44.50) (88.14)
Dimensions are stated as inches (mm).
24
Low-Profile Wings
Mechanical Drawings
1.220
(30.99)
MAX
.201
(5.11)
.085
(2.16)
MAX
ØA ØC
J THREAD
Low-Profile Wings
.839 1.80
11 M15x1.0-6h 0.1R
(21.31) (45.72)
1.008 2.00
13 M18x1.0-6h 0.1R
(25.60) (50.80)
1.138 2.10
15 M22x1.0-6h 0.1R
(28.91) (53.34)
1.276 2.22
17 M25x1.0-6h 0.1R
(32.41) (56.39)
1.382 2.33
19 M28x1.0-6h 0.1R
(35.10) (59.18)
1.508 2.46
21 M31x1.0-6h 0.1R
(38.30) (62.48)
1.626 2.58
23 M34x1.0-6h 0.1R
(41.30) (65.53)
1.752 2.70
25 M37x1.0-6h 0.1R
(44.50) (68.58)
Dimensions are stated as inches (mm).
25 www.cooperinterconnect.com
Filtered Connectors
Overview
Jam-Nut Mount
Planar
capacitors C Filter
Pi Filter
A rugged design enables meeting MIL-DTL-38999 shock
and vibration requirements with no deratings.
26
Filtered Connectors
Technical Specifications
Receptacle /Plug Shell and CAD/OD per Nickel per ASTM CRES
Coupling Ring Plating QQ-P-416 B733 (Passivated)
Contact Material & Plating Copper alloy with Gold plating, 50 micro-inches minimum
Fluid Immersion Various fuels, solvents, coolants, and oils as per EIA-364-10
27 www.cooperinterconnect.com
Filter Performance Graphs
IL (dB) = 20 log [ 1+
Zs Z1
Zt (Zs + Z1) ]
Zs = Source impedance in ohms
Z1 = Load impedance in ohms
Zt = Transfer impedance in 50 ohm system
28
Filter Types and Attenuation Ratings
Pi Filter C Filter
Capacitance
Capacitance Code C B A C B A
Code
5300 530 53 12000 530 53
Capacitance (pF) Capacitance (pF)
8000 800 80 18000 800 80
0.1 0 0 0 0.1 -1 0 0
0.5 -3 0 0 0.25 -3 0 0
1 -6 0 0 1 -12 -3 0
Attenuation Minimums per
MIL-STD-220 @25°C without 5 -32 -3 0 5 -26 -14 -1
bias voltage or curent
10 -47 -8 0 10 -30 -20 -3
29 www.cooperinterconnect.com
Filtered Connectors
Part Number Configuration
G3 F2 W 15 - 35 P N P - P A
The G3 Series meets all MIL-DTL-38999 shock and vibration requirements without deratings.
Designator Descriptions
Designator Type Cooper Interconnect Description
F2 Box Mount
Shell Type
F7 Jam-Nut Mount
W CAD/DD per QQ-P-416
Finish Class
F Nickel per ASTM B733
K CRES (Passivated)
P Pin
Contact Style
S Socket
C Capacitive
P Pi Filter, one capacitive and one inductive element
Filter Types
L* One capacitive and one inductive element
T* Two inductive and one capacitive element
P PC Tails
Temination Types
S Solder Cup
30
Insert and Shell Arrangements
SR = Service Rating. Insert drawings are located in the General-Purpose Products section.
*Please contact factory for lead times.
31 www.cooperinterconnect.com
Box-Mount
Mechanical Drawings
A B
MAX
.590
.250
(14.99)
(6.35)
MAX
L
TYP
E
TYP
F
TYP
A B
MAX
1.060
.250
(26.92)
(6.35)
MAX
4X .068
(1.73)
K Thread
32
Jam-Nut
Mechanical Drawings
.889 .565
E (22.58) (14.35)
MAX MAX
.250
(6.35)
.889 1.050
(22.58) (26.67)
MAX MAX
.250
Shell
E ØF (6.35)
Size
1.079 1.201
9
(27.41) (56.01)
1.168 1.386
11
(29.67) (35.20)
1.390 1.512
13
(35.31) (38.40)
1.516 1.638
15
(38.51) (41.61)
1.642 1.764 Jam Nut, Pi-Filter
17
(41.71) (44.81)
19
1.826 1.949 JAM NUT FILTER
(46.38) (49.50) 6/29/2012
1.953 2.075
21
(49.61) (52.71)
2.079 2.201
23
(52.81) (55.91)
2.205 2.323
25
(56.01) (59.00)
33 www.cooperinterconnect.com
Hermetic Connectors
Overview
Solder-Mount
Receptacles
Jam-Nut
Receptacles
Stainless-steel shell
34
Hermetic Connectors
Technical Specifications
Contact Material & Plating Copper alloy with Gold plating, 50 micro-inches minimum
Operating Temperature -65°C to 200°C (-85°F to 392°F) -65°C to 200°C (-85°F to 392°F)
Corrosion Resistance Withstand 48 hours salt spray Withstand 500 hours salt spray
Fluid Immersion Various fuels, solvents, coolants, and oils as per EIA-364-10
Shell-to-Shell Conductivity 1.0 millivolt maximum drop 2.5 millivolt maximum drop
35 www.cooperinterconnect.com
Hermetic Connectors
Part Number Configuration
G3 H7 N 11 - 35 P N
Series III
Designator Cooper
Military Description
Type Interconnect
36
Hermetic Connectors
Standard Shell and Insert Configurations
Shell-Size Conversions
Military Designation A B C D E F G H J
Shell Size & Cooper Interconnect Designation 9 11 13 15 17 19 21 23 25
SR = Service Rating. Insert drawings are located in the General Purpose Products section.
37 www.cooperinterconnect.com
Jam Nut
Hermetic Receptacle Drawings
0.89
(22.6)
MAX
Shell A E L M S Z
B Flat G Thread P W
Size Max Dia Max Max Max Max
1.201 0.651 0.602 0.358 0.615 0.555 1.079 0.102 1.150
9 M17X1-6g 0.100R
(30.51) (16.54) (15.29) (9.09) (15.62) (14.10) (27.41) (2.59) (29.21)
38
Box Mount
Hermetic Receptacle Drawings
.843
(21.41)
MAX .102
(2.59)
.520
(13.21)
MAX
Shell C D
A Thread B SQ E F
Size BSC BSC
0.937 0.719 0.594 0.128 0.216
9 .6250-.1P-.3L-TS-2A
(23.80) (18.26) (15.09) (3.25) (5.49)
39 www.cooperinterconnect.com
Solder Mount
Hermetic Receptacle Drawings
40
Weld Mount
Hermetic Receptacle Drawings
0.82
(20.9)
MAX
Shell
S T W
Size
0.972 0.941 0.126
9
(24.69) (23.90) (3.20)
41 www.cooperinterconnect.com
Lanyard Connectors
Overview
42
22 Degree Off-Axis-Pull Capabilities
Outperform MIL-DTL-38999 Requirements
Plastic coated,
seven strand,
stainless-steel
cable rated to
500 lbs
Lanyard cinch
pull rated to
500 lbs
43 www.cooperinterconnect.com
Lanyard Connectors
Technical Specifications
Nickel
Receptacle /Plug Shell and Nickel per ASTM CRES CAD/OD per Electroless
Anodize Fluorocarbon
Coupling Ring Plating B733 (Passivated) QQ-P-416 Nickel
Polymer
Contact Material & Plating Copper alloy with Gold plating, 50 micro-inches minimum
Operating -65°C to 200°C -65°C to 200°C -65°C to 200°C -65°C to 175°C -65°C to 200°C -65°C to 175°C
Temperature (-85°F to 392°F) (-85°F to 392°F) (-85°F to 392°F) (-85°F to 347°F) (-85°F to 392°F) (-85°F to 347°F)
Corrosion Withstand 500 Withstand 48 hours Withstand 500 Withstand 500 Withstand 48 Withstand 500
Resistance hours salt spray salt spray hours salt spray hours salt spray hours salt spray hours salt spray
Fluid
Various fuels, solvents, coolants, and oils as per EIA-364-10
Immersion
Random
50g at ambient temperature
Vibration
EMI Leakage > 90 dB @ 100MHz > 90 dB @ 100MHz > 90 dB @ 100MHz >90dB @ 100MHz >90dB @ 100MHz
No EMI shielding
Attenuation > 65 dB @ 10GHz > 65 dB @ 10GHz > 50 dB @ 10GHz >65dB @ 10GHz >50dB @ 10GHz
Shell-to-Shell 1.0 millivolt 2.5 millivolt
1.0 millivolt maximum drop 2.5 millivolt maximum drop
Conductivity maximum drop maximum drop
*Class G thermal vacuum outgassing: total mass loss 1.0%, collected volatile condensible material 0.1% maximum.
44
Lanyard Connectors
Part Number Configuration
Contact S S Socket
Style A A Pin, Non-Standard
B B Socket, Non-Standard
*Finish class W configurations are QPL certified.
45 www.cooperinterconnect.com
Lanyard Connectors
Lanyard Lengths & Shell/Insert Arrangements
Shell-Size Conversions
Military Designation A B C D E F G H J
Shell Size & Cooper Interconnect Designation 9 11 13 15 17 19 21 23 25
SR = Service Rating. Insert drawings are located in the general-purpose products section.
46
Low-Profile Lanyard
D38999/29 & 30 Mechanical Drawings
Ø .560 (14.22)
ØA
ØC MAX
MAX Ø B
MAX
.15
(3.81) BLUE COLOR BAND
MAX
LANYARD
LENGTH
Low-Profile Lanyard
Shell ØA ØB ØC
D Thread
Size Max Max Max
2.204 1.555 1.200
17 M25x1.0-6g-0.1R
(55.98) (39.50) (30.48)
2.330 1.625 1.310
19 M28x1.0-6g-0.1R
(59.18) (41.28) (33.27)
2.472 1.775 1.450
21 M31x1.0-6g-0.1R
(62.79) (45.09) (36.83)
2.594 1.865 1.550
23 M34x1.0-6g-0.1R
(65.89) (47.37) (39.37)
2.704 1.995 1.673
25 M37x1.0-6g-0.1R
(68.68) (50.67) (42.49)
Dimensions are stated as inches (mm).
47 www.cooperinterconnect.com
Standard Profile Lanyards
D38999/31 Type 4 Mechanical Drawings
LANYARD
LENGTH
1.81
(45.97) BLUE COLOR BAND
MAX
M37X1.0-6g-0.1R
METRIC THREAD .28 (7.11) MIN
THD
.560
Ø (14.22)
Ø 2.00 (50.8)
Ø 1.67 (42.42)
.20 (5.08)
48
Long-Profile Lanyards
D38999/31 Type 1 Mechanical Drawings
LANYARD
LENGTH
METRIC THREAD
M37X1.0-6g-0.1R 2.50
(63.5)
MAX
Ø 2.00 (50.8)
.560
Ø
(14.22)
.37
Ø 1.67
(9.40)
(42.42)
MAX
MAX
49 www.cooperinterconnect.com
Printed Circuit Contact
Terminations Overview
B C REF.
A DIA
GROMMET FACE
50
Printed Circuit Contact
Terminations Ordering Information
How to Order
Hermetic Connectors Select the “C” termination option when configuring the part number.
Filtered Connectors Select the “P” termination option when configuring the part number.
All Other Connectors Order pins and sockets using the part numbers in the corresponding tables.
B C REF.
A DIA
GROMMET FACE
51 www.cooperinterconnect.com
NATC Connectors
Overview
Jam-Nut
Harsh-Environment
Receptacles
Design Features
EMI ring
Metal contact
retainer clips
Wall-Mount
Receptacles
Plastic and rubber
materials survive 1000
hours extended heat
without deforming.
52
NATC Connectors
Technical Specifications
Contact material & plating Copper alloy with Gold plating, 50 micro-inches minimum
Fluid Immersion Various fuels, solvents, coolants, and oils as per EIA-364-10
53 www.cooperinterconnect.com
NATC Connectors
Part Number Configuration
NATC 06 G 11 N 35 P A SG3 06 F 11 - 35 P N
NASA
MIL-DTL-38999
Threaded coupling connector
Series III NATC Connector
Shell Type (Table below)
Shell Type (Table below)
Class:
G = EMI - Grounding Class & Finish
T = Environment resisiting (Electroless Nickel)
Shell Size (Page 55)
Shell Size (Page 55)
Finish (Electroless Nickel)
Insert Arrangement (Page 55)
Insert Arrangement (Page 55)
Contact Style (Table below)
Contact Style (Table below)
Designator Cooper
NATC Description
Type Interconnect
06 06 Plug
Shell
00 00 Wall-Mount Receptacle
Types
07 07 Jam-Nut Receptacle
G - EMI Grounding
Classes
T - Environment Resisting
Finish N F Electroless Nickel
Contact P P Pin
Types S S Socket
54
NATC Connectors
Standard Shell and Insert Configurations
Shell-Size Conversions
Military Designation A B C D E F G H J
Shell Size & Cooper Interconnect Designation 9 11 13 15 17 19 21 23 25
13 35 M 22 22 23 21 II 21 21
13 98 I 10 10 23 35 M 100 100
15 4 I 4 4
23 55 I 55 55
15 5 II 5 5
25 4 I 56 48 8
15 19 I 19 19
25L 7 II 7 7
15 35 M 37 37
25 8 T 8 8
15 68 I 8 8
15 97 I 12 8 4 25 19 I 19 19
17 2 M 2 2 25 20 N 30 10 13 4 3
17 6 I 6 6 25 24 I 24 12 12
17 8 II 8 8
25 29 I 29 29
17 26 I 26 26
25 35 M 128 128
17 35 M 55 55
25 37 I 37 37
17 99 I 23 21 2
19 11 II 11 11 25 43 I 43 23 20
19 28 I 28 26 2 25 46 I 46 40 4 2
19 32 I 32 32 25 61 I 61 61
19 35 M 66 66
33 3 II 3 1 2
19 68 I 18 18
33 5 II 5 5
19 96 I 9 9
33 6 II 2 4
21 11 I 11 11
33 58 I 58 34 14 10
21 16 II 16 16
21 35 M 79 79 37 5 II 4 4
SR = Service Rating. Insert drawings are located in the general-purpose products section. Please contact Cooper
Interconnect for any NATC-specific configurations that are not included on the insert-drawings pages.
55 www.cooperinterconnect.com
NATC Plug
.260
D X (6.6) S
R .310 (7.87) MIN*
C P
FLAT
.085 (2.16) MAX
K
ØA ØF
ØB
.280 (7.11) MIN**
FULL THDS
L THREAD
BLUE COLOR BAND
NOTES:
*NOT APPLICABLE FOR SHELL SIZES 2L TO 37
**NOT APPLICABLE FOR SHELL SIZES 33 & 37
Shell ØA ØB C Flat D ØF P R S
L Thread
Size Max Max Max Slots Max Max Max Max
0.733 0.859 0.748 0.416
9 4 M12 X 1.0-6g-0.100R
(18.62) (21.82) (19.00) (10.57)
0.838 0.969 0.860 0.534
11 4 M15 X 1.0-6g-0.100R
(21.29) (24.61) (21.84) (13.56)
1.009 1.141 1.024 0.652
13 4 M18 X 1.0-6g-0.100R
(25.63) (28.98) (26.01) (16.56)
1.137 1.269 1.152 0.810
15 4 M22 X 1.0-6g-0.100R
(28.88) (32.23) (29.26) (20.57)
1.274 1.391 1.289 0.928 0.587 0.840 1.221
17 4 M25 X 1.0-6g-0.100R
(32.36) (35.33) (32.74) (23.57) (14.91) (21.34) (31.01)
1.381 1.500 1.396 1.046
19 8 M28 X 1.0-6g-0.100R
(35.08) (38.10) (35.46) (26.57)
1.508 1.625 1.523 1.164
21 8 M31 X 1.0-6g-0.100R
(38.30) (41.28) (38.68) (29.57)
1.625 1.750 1.640 1.282
23 8 M34 X 1.0-6g-0.100R
(41.28) (44.45) (41.66) (32.56)
1.752 1.875 1.767 1.400
25 8 M37 X 1.0-6g-0.100R
(44.50) (47.63) (44.88) (35.56)
1.849 1.875 1.767 1.400 0.845 1.126
25L 6 M37 X 1.0-6g-0.100R
(46.96) (47.63) (44.88) (35.56) (21.46) (28.60)
2.168 1.750 2.089 1.685 2.579
33 6 M45 X 1.0-6g-0.100R
(55.07) (44.45) (53.06) (42.80) 0.955 1.257 (65.51)
2.358 2.391 2.274 1.860 (24.26) (31.93)
37 6 M50 X 1.0-6g-0.100R
(59.89) (60.73) (57.76) (47.24)
56
NATC Wall-Mount Receptacle
V
2XL A
BLUE B
2XE COLOR
BAND
ØT
ØN
H 60° STUB
4XF 3 START THREAD G THREAD
FULL MATE INDICATOR BLUE
RED COLOR BAND COLOR BAND
Shell A B E ØF G H L ØN V ØT
Size Max Max Max Max Thread Thread Max Max Max Max
0.719 0.948 1.262 0.416
9 M12 X 1.0-6g-0.100R 0.625-0.1P-.3L-TS
(18.26) (24.08) (32.05) (10.57)
0.812 1.041 1.387 0.534
11 M15 X 1.0-6g-0.100R 0.750-0.1P-.3L-TS
(20.62) (26.44) (35.23) (13.56)
0.906 1.135 1.512 0.652
13 M18 X 1.0-6g-0.100R 0.875-0.1P-.3L-TS
0.823 0.096 (23.01) (28.83) (38.40) (16.56)
(20.90) (2.44) 0.969 0.136 1.229 1.637 0.810
15 M22 X 1.0-6g-0.100R 1.000-0.1P-.3L-TS
(24.61) (3.45) (31.22) (41.58) (20.57)
1.062 1.322 1.762 1.240 0.938
17 M25 X 1.0-6g-0.100R 1.187-0.1P-.3L-TS
(26.97) (33.58) (44.75) (31.50) (23.83)
1.156 1.448 1.887 1.046
19 M28 X 1.0-6g-0.100R 1.250-0.1P-.3L-TS
(29.36) (36.78) (47.93) (26.57)
1.250 1.572 2.012 1.164
21 M31 X 1.0-6g-0.100R 1.375-0.1P-.3L-TS
(31.75) (39.93) (51.10) (29.57)
.791 .126 1.375 1.698 2.200 1.282
23 M34 X 1.0-6g-0.100R 1.500-0.1P-.3L-TS
(20.09) (3.20) (34.93) (43.13) (55.88) (32.56)
1.500 0.162 1.822 2.387 1.399
25 M37 X 1.0-6g-0.100R 1.625-0.1P-.3L-TS
(38.10) (4.11) (46.28) (60.63) (35.53)
1.500 1.818 2.453 1.399
25L M37 X 1.0-6g-0.100R 1.625-0.1P-.3L-TS
(38.10) (46.18) (62.31) (35.53)
1.161 .203 1.750 2.318 3.043 2.600 1.684
33 M45 X 1.0-6g-0.100R 1.875-0.1P-.3L-TS
(29.49) (5.16) (44.45) .217 (58.88) (77.29) (66.04) (42.77)
1.922 (5.51) 2.990 3.293 1.860
37 M50 X 1.0-6g-0.100R 2.125-0.1P-.3L-TS
(48.82) (75.95) (83.64) (47.24)
Dimensions are stated as inches (mm).
57 www.cooperinterconnect.com
NATC Jam-Nut Receptacle
V
A B
MAX
FULL MATE INDICATOR .125
2X J MAX RED COLOR BAND
ØE H 60° STUB
3 START THREAD
O-RING
FLAT
BLUE COLOR VIEW B
INDICATOR
(4 PL)
R MAX
ØM
FLAT T MAX
MAX
ØS NOTES:
*NOT APPLICABLE FOR SHELL SIZES 25L TO 37
G THREAD MAX **NOT APPLICABLE FOR SHELL SIZES 33 & 37
.280 (7.11) MIN**
FULL THD
58
Assembly Instructions and Tools
Wire Stripping 2. Using correct crimping tool and locator. Cycle the tool
once to be sure the indenters are open. Insert contact
Strip insulation from end of wire to be crimped. Do not cut
and wire into locator. Squeeze tool handle firmly and
or damage wire strands. (See table on page __ for proper
completely to insure a proper crimp. The tool will
stripping dimensions.)
not release unless the crimp indenters of tool is fully
actuated.
Contact Crimping
3. Release crimped contact and wire from tool. Inspect
1. Insert stripped wire into contact crimp pot. Wire must
the wire to be certain wire is visible through inspection
be visible through inspection hole.
hole in contact.
Contact Insertion
1. Insert wire into the 2. Slide insertion tool to the 3. Stop insertion tool at the 4. Use isopropyl alcohol to
insertion tool. shoulder of the contact. shoulder of the contact. lubricate the grommet
seal. Insert contact
through grommet seal and
wiggle until the contact
locks in retainer clip.
Contact Extraction
1. Insert wire into insertion 2. Use isopropyl alcohol 3. Press the insertion tool
tool. to lubricate the grommet until seated firmly. Pull
seal. Slide insertion wire and insertion tool
tool along wire into out to remove contact.
grommet seal.
59 www.cooperinterconnect.com
Customer Service
Cooper Interconnect
750 West Ventura Blvd.
Camarillo, CA 93010
Phone: 805.484.0543 or 800.840.0502
info@cooperindustries.com
www.cooperinterconnect.com
Cooper Interconnect and the trade names and brand names herein are valuable trademarks of Cooper Industries
in the U.S. and other countries. Use of the Cooper Trademarks with out the prior written consent of Cooper Industries
is strictly prohibited. ©2012 Cooper Industries, plc.
Reorder # CI-38999S3-0712