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In the enthusiasm to get access to electricity in areas off the grid, there is often an eagerness to
immediately get down to the job— gathering and setting poles; stringing conductor; buying fuses,
housewiring, and lighting fixtures; etc. However, before purchasing the necessary materials and setting
up a system, the proper design must be established. But even before this, it is critical that the necessary
elements for a successful project are in place. While ensuring this may not guarantee success, omitting to
consider them is a sure recipe for failure. These elements include the following:
• Widespread interest in accessing electricity and adequate ability to pay on the part of a
sufficiently large portion of the population to be able to cover at least the recurring, if not the
capital, costs of the project.
• Identification of a well-established, suitably qualified local entrepreneur, organization, etc., that is
initiating the request for electrification and that will have prime responsibility for managing and
operating the project on an ongoing basis.
• A potential source of electricity in the vicinity of the community in the quantities and at the times
needed.
Because each of these three elements is critical to project success, a careful assessment of each in a
specific situation must be made before undertaking any further work on the installation of a mini-grid.
Not addressing these would put the entire project at risk.
Grid extension
In cases where a MV line serving a number of larger load centers passes near a community, this is
generally the cheapest approach to rural electrification. Electrification involves the local utility installing
a distribution transformer of appropriate size near or in the village and making power available to the
village. Since the utility is presumably not interested in managing a small system within the community
(otherwise there would be no need for the villagers to consider implementing their own system), the
utility would probably simply install an energy meter at the transformer location and provide a connection
from which the villagers can extent the line into their community under appropriate supervision and
implement their own distribution system. The community would then be responsible for collecting the
necessary tariff to pay the utility, based on the consumption that has been metered at the transformer.
Several additional advantages are associated with this option:
• Depending on the country involved, the supply may not be power-limited as is the case with the
other options.
• In implementing a project, the community has one less concern to address— the national utility
usually ensures a functioning supply.
Diesel/gasoline genset
Next to connecting to a grid-connected transformer, the use of gensets is the easiest approach to
implement. Advantages of this technology are significant: genset are readily available is all countries and
they are low-cost and easy to transport and install (Fig. 5). But several disadvantages must be taken into
consideration:
• Fuel must be delivered to the community on a
year-around basis (unless it is stockpiled in the
community). Can availability of fuel in the
community be guaranteed in light of the
reliability of transportation, accessibility by
road during the rainy seasons, and political
uncertainties?
• While the cost of fuel continues to be relatively
low, are there any indications that cost will rise
significantly or that supply will diminish
sufficiently to discourage future use of this Fig. 5. A low-speed 6 kVA diesel genset in
southern Belize.
fuel?
Hydropower plant
All the renewables have the advantage of harnessing a resource— power from water, wind, and the sun—
that is free, with low running costs. Furthermore, the cheapest (on a cost-per-kilowatt basis) and possibly
only resource among these that can generate significant amounts of electricity on a 24-hour basis to feed
into a mini-grid is waterpower. But having said this, the capital or up-front cost is still high. While the
cost of a diesel genset might run several hundred dollars per kilowatt, the cost of a micro-hydropower
plant (the equipment, powerhouse, and civil works) is usually five to ten times greater ($2,000 to $4,000
Fig. 6. This locally manufactured 14 kW micro-hydropower plant in Gotikhel generates power for
about 110 households during the nighttime hours for a fee of $0.40 /month for a 25 W bulb.
During the day, it can run a range of electrical equipment, including a bandsaw and planer, as well
as a mechanically-driven oil expeller. While electricity is an attractive product, it is the directly
mechanically-driven oil expeller which generates most of the plant's income.
Fig. 7. Electricity generation is only one of many end-uses for this 13 kW micro-hydropower plant
at Phaplu, Nepal. Most of the uses are directly driven by belts coupled to the turbine.
Wind turbine
Like hydropower plants, wind turbines must be located where the resource is found. In the case of wind,
this may means on ridges, while communities are usually found lower down the slopes or in the valleys.
At other times, it may be on the coast, even within a community. But before such a option is adopted, it
is necessary to ensure that the wind regime is adequate, both in terms of wind speed and in terms of its
availability over the day and over the year. The turbine, tower, battery bank, and electronics are costlier
yet than the previous options, on the order of magnitude of $6,000/kW for units in the 5 to 10 kW range.
Because of the energy resource, other costs are imposed on this option:
• Possibly the most significant problem with relying on the wind resource is that, since adequate
wind speeds are not always present, energy generated when little load is imposed on the mini-grid
has to be stored in a battery until it is needed. This battery bank needed to store energy adds
Solar PV station
A solar-PV-based system supplying a mini-grid would generate electricity and store it in a battery bank in
a central location and then automatically invert it to alternating current (ac) when it is needed by the grid
to supply consumers.
Solar energy has an advantage over the other renewable options in that this resource is more evenly
distributed throughout the world and the amount of solar energy reaching a specific point on the earth
over the year— the insolation— is known with a greater certainty than are wind or hydropower resources.
Therefore, a year of data collection is not required to assess the extent of the resource before committing
to a solar system. However, in areas such as where burning rice stubble in the field or slash and burn
agriculture creates a heavy hazy for a month or two each year or in the mountains where fog typically
persists until late morning, one has to be cautious about predictions on insolation based on other areas in
the country which may not encounter these conditions.
The principal drawback is that this option relies on a considerably costlier source of energy, with a
complete system, with batteries, electronics, inverters, etc., costing at least $10,000 per peak kilowatt.
This is equivalent to roughly $60,000 per "real" kilowatt, i.e., a kilowatt that generates 24 kWh daily.1
Another significant drawback is the fact that solar-PV generated electricity is direct current (dc) and, like
windpower, must be stored in this form in a costly battery bank until it is needed. In addition to the capital
costs, these battery banks need to be replaced periodically. For example, a 3-kWp solar array that might
generate 10 kWh daily would require a 30-40 kWh bank of deep-discharge batteries costing at least
$4,000 and have to be replaced every 5 to 10 years. As with windpower, an inverter is also required to
convert dc power to usable ac power when needed by the grid, adding further to cost and complexity.
As with a wind system, where a limited quantity of energy is generated daily, some mechanism would
also be required with a solar-based system to ensure that this energy is equitably distributed among the
consumers. A simple current-limiting device (e.g., a fuse) would be of no use for this purpose, because
this limits current and therefore power (kW), not energy (kWh). A considerably more sophisticated and
more costly device would be required.
1
A 1 kW hydropower plant or diesel genset could yield 24 kWh daily. However, a PV solar system rated at 1 kW (peak) could
yield only about 4 kWh daily. For a community to get access to the equivalent amount of energy (i.e., 24 kWh), the PV option
would have about six times that rated capacity or 6 kW. Consequently, in terms of "real" energy generated, the solar option
would cost six times its cost per kW (peak).
Plan of action
Only after all three conditions noted in the first part of this chapter— villager ability to pay, presence of
motivated leadership, and availability of a power supply— have been determined not to pose any obstacles
to proceeding with the implementation of a mini-grid can design work be initiated.
At the beginning of all real-world projects, there are a myriad unanswered questions. Therefore,
assumptions must initially be made. For example, the community power demand must be known before
the capacity of the powerplant can be selected and the conductor sizes established. However, the
community demand depends in part on the cost of the electricity, and this is not precisely known until
after the powerplant and conductor has been sized and costs calculated. Therefore, to begin, a cost must
be assumed based a much as possible on past experience. Then the project can be sized according to this
estimated demand, and a project price then calculated. With this information in hand, one can then
establish a tariff and go back to the consumers to determine how this better cost estimate of cost will
affect their consumption. Such an iterative process will occur numerous times throughout a project. As
more experience is gained, the better will be the assumptions made.
This section will lay out the steps required to design and construct a mini-grid after the three
preconditions described above have been satisfied. It will describe in summary fashion each task to be
addressed and refer to appropriate sections in the text that provide additional design and construction
details. However, as explained above, some tasks set below cannot be completely until later in the design
process. In these cases, approximate values must be assumed and will have to be revised as the design
process proceeds.
1. A community-wide meeting should be held to clearly and See "Demand Assessment" (p. Error!
carefully present the electricity use options and constraints Bookmark not defined.). Those
imposed on end-uses by the supply and estimated cost of assessing demand must have a
electricity. This should be followed by a survey of understanding of the various end-uses
potential consumers about their initial level of expected and their implications for project
demand, a realistic projection of growth, and the type of design.
service (i.e., whether and where three-phase distribution is
necessary).
2. Estimate an initial tariff structure consistent with an "Metering" (p. Error! Bookmark not
estimate of project-specific costs and proposed defined.) describes various metering
consumption patterns,. If this is considerably different options which may affect how the
from that first assumed, the implications on this on the tariff is set and "Tariffs" (p. Error!
previous step should be considered in a new iteration. Bookmark not defined.) describes
how a tariff is established.
3. Prepare map of area to be served, lay out distribution See "Mapping and system layout" (p.
system, load locations, and include tentative pole Error! Bookmark not defined.)
locations.
4. Determine the line configuration— single-phase, split- See "Line configuration" (p. Error!
phase, or three-phase— required to serve the expected Bookmark not defined.)
load.
5. Calculate size and cost of the main conductor to serve See "Conductor" (p. Error!
design demand for the different configurations. Finalize Bookmark not defined.)
selection of configuration and conductor size. Modify
layout (Item 3 above) if necessary to minimize required
size of conductor if possible.
6. Establish minimum line-to-ground clearance. See "Ground clearances" (p. Error!
Bookmark not defined.)
7. Assess pole options that are available and which satisfy See "Poles " (p. Error! Bookmark
clearance and strength requirements. not defined.)
8. Select poletop hardware to be used. See "Poletop hardware and
connectors" (p. Error! Bookmark
not defined.)
9. Design pole guys and anchors where required. See "Guys and anchors" (p. Error!
Bookmark not defined.)
i
Mark Hayton, personal correspondence, Bandung, Indonesia, 23 April 1993.