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Hydraulic system
Hydraulic system for Stacker
Instruction Manual
FLS description:
Order number: 4-1445344-494693A
Contract No.: 04-14-45344-910
FLS Equip. No.: 132.ST200 / 50070960
Plant: XUAN THANH CEMENT JSC - VNM
Documentation:
Hydraulics diagram
Pictures
Parts list / Recommended spare parts
810928-180/110-2270 Equip. No. 50070960 (10.01.01.05 – 10.01.02.12)
810923-400 Equip. No. 50070960 (10.02.01.04 – 10.02.02.09)
810929-26169 Equip. No. 50070960 (10.02.02.11 – 10.05.01.23)
810935-160/100-655 Equip. No. 50070960 (10.04.01.03 – 10.04.01.15)
BI300099 Equip. No. 50070960 (10.06.01.03 – 10.06.01.13)
Documentation of components
Assembly, Start, Repair, and Disassembling
Comply with the relevant requirements for partly complete machinery laid down in
Machinery Directive 2006/42/EEC Article 2g and Article 13 as amended. The relevant
technical documentation is compiled in accordance with part B of Annex VII.
Are in conformity with the provisions of EMC Directive 2004/108/EEC and Low Voltage
Directive 2006/95/EEC as amended and
The total system then complies with the essential requirements of the Council Directives
2006/42/EEC, 2004/108/EEC and 2006/95/EEC as amended.
Albertslund, 30-03-2016
Allan Nelbom
QA Manager
Hydraulic system 160
STK Stacker unit: 132.ST200
Load Holding valve: serial No.: 16011592 Pos. 17
STK Stacker
ACCESSORIES
CLA
V I S U A L L E V E L I N D I C AT O R S
MATERIALS
Visual level indicators, tank side mounting.
Transparent part:
Trogamid T
Anti-shock protection:
painted steel
Fixing bolts:
zinc plated steel
Seals:
NBR Nitrile
(FKM - on request fluoroelastomer)
PRESSURE
Max pressure allowed 100 kPa (1 bar).
WORKING TEMPERATURE Technical data subject to variations without prior notice. CLA - EN - 03/2011
From -20°C to +90°C
Is this datasheet
the latest release?
Please check
on our website.
STK Stacker
HIGH PRESSURE GEAR PUMP W900
HYDRAULIC SYSTEMS DIVISION Outstanding Hydraulic Products, Service and Expertise, Worldwide
THE POWER OF THE W900 A SERIES
Haldex Hydraulics is one of the world’s W900 High Pressure Gear Pumps are
leading manufacturers of hydraulic optimized for demanding work, with harsh
pumps. In recent years we have focused weather conditions, rugged operations
on important markets, such as materials and long service intervals. The W900
handling and vehicles, and now the result series is a range of cost-efficient group II
are in: a series of high-performance pumps for all applications in which the
hydraulic pumps. The W900 series builds customer’s demands for quality and
on the versatile technical platform reliability are particularly high.
represented by the W series.
EFFICIENCIES 10 - 11
Pictures on front page are used with the kind permission of eg: Atlet, BT, Huddig, Scania, Toro and Volvo Construction Equipment.
The right to modifications for technical improvements is reserved.
p II
p I continous
pressure
Pressure
pI
p II intermittent
pressure
p III Peak
pressure
10 sec. at minimum Time
20 sec. at minimum
Speed range
Minimum speed for all pump sizes is n=500 rpm at
maximum pressure pl.
Maximum speed for single pumps depends on the
pump model in question and can be identified from
tables on pages 4-9 for respective models.
Model code example for a single pump Maximum speed for multiple pumps is the lowest
one specified (See tables on pages 4-9) for any
WP 09 A 1 B 050 R 03 BA 150 N section of the configuration in question.
Noise performance data according to DIN 45 635.
1 2 3 4 5 6 7 8 9 10 11 Typical levels at 200 bar and 2300 rpm using mine-
ral oil with viscosity of 40 mm2/s and at temperature
of 50° C:
1 = Type 7 = Rotation W9A1-08 W9A1-16 W9A1-23
60 dB(A) 65 dB(A) 68 dB(A)
2 = Series 8 = Mounting flange
Hydraulic fluids. The use of HL-or HLP-hydraulic
oil according to DIN 51 524 is recommended.
3 = Design revision 9 = Drive shaft The permissible viscosity for all W900 pumps
ranges from 750 to 10 mm2/s. The recommended
4 = # of sections 10 = Portings operating viscosity range is from 40 to 16 mm2/s.
The permissible cold start viscosity is 2000 mm2/s.
11 We recommend to contact Haldex Barnes before
5 = Seal material = Valve options
using fire resistant or bio-degradable fluids.
7 = Rotation
R - Clockwise
L - Counter clockwise
The two following parameters are of the Maxi. load index K 5240
utmost importance when selecting for double pump
multiple pumps and must never be K = (p2 x V2)
exceeded: for triple pump
-Drive shaft load index ”A” K = (p2 x V2) + (p3 x V3)
-Internal coupling load index ”K”
for quadruple pump
K = (p2 x V2) + (p3 x V3) + (p4 x V4)
060 - 0,6cc 77,6 44,0 3,1 73,4 25,6 2,7 59,1 1,8 75,1 41,5 2,7
080 - 0,8cc 80,0 45,5 3,2 76,4 27,0 2,8 62,1 1,9 78,1 41,5 2,7
110 -11,0cc 85,0 47,7 3,4 80,8 29,2 3,0 66,5 2,1 82,5 45,2 3,0
140 -14,0cc 89,5 50,0 3,5 85,2 31,5 3,1 71,0 2,2 87,0 47,5 3,1
160 -16,0cc 92,4 51,4 3,6 88,1 33,0 3,2 73,9 2,3 89,9 48,9 3,2
190 -19,0cc 96,9 53,7 3,7 92,7 35,2 3,4 78,4 2,4 94,4 51,2 3,4
230 -23,0cc 102,8 56,6 3,9 98,6 38,2 3,5 84,3 2,6 100,3 54,1 3,5
270 -27,0cc 108,7 59,6 4,1 104,5 41,1 3,7 90,2 3,7 106,2 57,1 3,7
310 -31,0cc 114,8 62,6 4,3 110,5 44,1 3,9 96,2 3,0 112,2 60,1 3,9
STK-Stacker
Pos. 03
Strainer
MSZ 202BMCVB10
STK Stacker
GB Suction elements - MSZ series -
DESCRIPTION: MSZ series elements are especially designed to protect pump and system components. They extend life
and reduce breakdown for continuous equipment operation. Available with or without by-pass. Used to filter all mineral and
petroleum based fluids. Port sizes: 1/2" ÷ 3" BSP - NPT - Flow rates: 15 ÷ 550 L/min
TECHNICAL DATA FILTRATION
End cap: galvanized steel Steel wire mesh: 125µ - 250µ
Center tube: galvanized steel
Head: glass-filled nylon FILTER ELEMENTS COLLAPSE PRESSURES
By-pass: ∆p 30 kPa ±10% Standard: ∆p 100 kPa
Working temperature: -25 ÷ +90°C
Todos los ensayos se realizan según las normas sigulentes: ISO 2941: Verificación de la presión de aplastamiento del cartucho - ISO 2942:
Verificación de conformidad a la fabricación - ISO 2943: Compatibilidad de los materiales con los fluidos - ISO 3723: Prueba de resistencia a la
deformación axial - ISO 3724: Prueba de resistencia a la fatiga - ISO 3968: Pérdidas de carga según el caudal - ISO 4572: Prueba multipass
H1
H2
Ch 8
D2
D1
Filter area
Type Filterfläche
Typ Surface filtrante
Type D1 D2 H1 H2 Ch Kg
Superficie filtrante
Tipo cm2
Type
Typ MSZ MSZ MSZ MSZ MSZ MSZ MSZ MSZ MSZ
Type 101 201 202 301 302 303 401 402 403
Tipo
The reference fluid has a kinematic viscosity Fluid de référence avec viscosité de
of 30 cSt and a density of 0,86 Kg/dm3 30 cSt et densité de 0,86 Kg/ dm3
Bezugsflüssigkeit mit kinematischer Fluido di riferimento con viscosità cinematica di
Viscosität von 30 cSt und Dichte von 0,86 Kg/ dm3 30 cSt e densità di 0,86 Kg/ dm3
HOW TO ORDER THE COMPLETE FILTER
BESTELLBEZEICHNUNG FÜR KOMPLETTE FILTER
DETERMINATION D'UN FILTRE
ORDINAZIONE DEL FILTRO COMPLETO
M S Z
Pos. 4.2
Coupling hub
Type ND 86 P2
Pos. 4.3
Coupling catch
Type R82
STK-Stacker
ACCOPPIAMENTI TRA MOTORI ELETTRICI
A FLANGIA UNIFICATA B3 - B5 - B14
POMPE OLEODINAMICHE AD INGRANAGGI
CONNECTIONS BETWEEN ELECTRICAL MOTORS
WITH STANDARD B3 - B5 - B14 FLANGE
AND HYDRAULIC GEARPUMPS
tipo tipo
type L type LS
tipo tipo
type LE type LSE
L 8 fori passanti lato motore LE 8 fori passanti lato motore e anello di centraggio in lamie-
8 passing holes on motor side ra per estrazione del giunto
LS 4 fori passanti + 4 fori filettati lato motore 8 passing holes on motor side + sheet metal centering
4 passing holes + 4 threaded holes on ring for the extraction of the coupling.
motor side LSE 4 fori passanti +4 fori filettati lato motore e anello di cen-
traggio in lamiera per estrazione del giunto
4 passing holes + 4 threaded holes on motor side + sheet
metal centering ring for the extraction of the coupling.
Tabella / Table 20
Potenza motore 4 poli Semigiunto lato motore
1450 giri/1’ Motor side halfcoupling
Motor power 4 poles
1450 revs/min Codice Dimensioni / Dimensions (mm)
Part
kW Taglia HP number A C G D CH T
Size
0,12 0,16
÷ 63 ÷ ND 48A 48 30 19 11 4 12,8
0,18 0,25
0,25 0,35
÷ 71 ÷ ND 48B 48 30 29 14 5 16,3
0,37 0,55
0,55 0,75
÷ 80 ÷ ND 48C 48 38 54 19 6 21,8
0,75 1
1,1 1,5
÷ 90 ÷ ND 48D 48 38 54 24 8 27,3
1,5 2
0,55 0,75
÷ 80 ÷ ND 65A 65 42 47,5 19 6 21,8
0,75 1
1,1
÷ 90
1,5
÷ ND 65B 65
Tabella / Table 21
1,5 48 47,5 24 8 27,3
2 Dimensioni (mm) lato pompa / Dimensions (mm) pump side
2,2 100 3 Rif. pompa
÷ ÷ ÷ ND 65C 65 53 57,5 28 8 31,3 Pump code Tipo / Type d Ch t L
4 112 5,5
2,2 100 3 05 M cilindrico / cylindric 6 2 7 10
÷ ÷ ÷ ND 86A 86 55 60 28 8 31,3 05 GT cilindrico / cylindric 7 2 8 10
4 112 5,5
5,5 7,5 1C cilindrico / cylindric 12 3 13,3 13,5
÷ 132 ÷ ND 86B 86 73 88 38 10 41,3
9 12,5 U1P con 1:8 / taper 1:8 9,7 2,4 10,5 15
5,5 7,5 1M con 1:8 / taper 1:8 13,9 3 15,5 18,5
÷ 132 ÷ ND 108A 108 73 77 38 10 41,3
9 12,5 2 (CA) con 1:8 / taper 1:8 17,2 3,2 18,5 23
11 15
÷ 160 ÷ ND 108B 108 84 110 42 12 45,3 2 (U) con 1:8 / taper 1:8 17,2 4 18,5 23
15 20 3U con 1:8 / taper 1:8 22,2 4 23,6 28
18,5 25
÷ 180 ÷ ND 108C 108 100 110 48 14 51,8 35 (U) con 1:8 / taper 1:8 25,6 4,76 27,8 35
22 30
35 (M) con 1:8 / taper 1:8 25,6 5 27,8 35
30 200 40 ND 108D 108 100 110 55 16 59,3 4 (U) con 1:8 / taper 1:8 33,3 6,35 35,5 45
4 (M/T) con 1:8 / taper 1:8 33,3 7 35,5 45
30 200 40 ND 143B 143 106 110 55 16 59,3 ZB con 1:5 / taper 1:5 9,8 2 10,2 12
37 50 ZF con 1:5 / taper 1:5 16,9 3 17,7 19
÷ 225 ÷ ND 143C 143 137 140 60 18 64,4
45 60 ZG con 1:5 / taper 1:5 25,2 5 26,3 29
23
GIUNTI IN ALLUMINIO
ALUMINIUM COUPLINGS
Centering ring
damping ring
di centraggio
Anello Amm.
Foot flange
1450 giri/1’ Rif. Lanterna Dimensione lanterna (mm) serie ND Motore elastico pompa
Suitable
Piedino
Motor power 4 p. pompa
Anelli
Bellhousing Dimensions of bellhousing (mm) Complete coupling Halfcoupling Rubber Halfcoupling
1450 revs/min Pump ND series motor side spider pump side
Taglia Codice Codice Codice Codice
kW Size HP code LE LSE L LS A B C D F G H P Q R S
Part number
H Part number Part num. I Part number
U1P 3010 310 3010 310 300 265 230 14 238 143 21 M12 170 120 59 RC1-254
1C 3011 311 3011 311 300 265 230 14 238 143 21 M12 170 120 59 ND 901 135 ND 86B R-82 20 NS 86P1C RC1-30
1M 3011 311 3011 311 300 265 230 14 238 143 21 M12 170 120 59 ND 901A 135 ND 86B R-82 20 NS 86P1M RC1-30
2 3001 300 3001 300 300 265 230 14 238 143 21 M12 170 120 59 ND 16 135 ND 86B R-82 20 ND 86P2 RC2-365
T 250 3002 301 3002 301 300 265 230 14 238 143 21 M12 170 120 59 ND 17 135 ND 86B R-82 20 ND 86P3U RC2-508
5,5 7,5 3U 3003 302 3003 302 300 265 230 14 238 143 21 M12 170 120 59 ND 17 135 ND 86B R-82 20 ND 86P3U RC2-508
P - 300
A - 300
÷ 132 ÷ M3 3004 303 3004 303 300 265 230 14 238 143 21 M12 170 120 59 ND 17 135 ND 86B R-82 20 ND 86P3U RC2-508
9 12 T3 3005 304 3005 304 300 265 230 14 238 143 21 M12 170 120 59 ND 17 135 ND 86B R-82 20 ND 86P3U RC2-508
ZF - - LB26 LBS26 300 265 230 14 238 143 21 M12 170 120 59 ND 210 135 ND 86B R-82 20 ND 86PZF -
ZG - - LB27 LBS27 300 265 230 14 238 143 21 M12 170 120 59 ND 211 135 ND 86B R-82 20 ND 86PZG -
35 M 3006 305 3006 305 300 265 230 14 238 143 21 M12 180 158 62 ND 18C 135 ND 108A R-103 24 ND 108P35 RC3-60
35 G 3007 306 3007 306 300 265 230 14 238 143 21 M12 180 158 62 ND 18C 135 ND 108A R-103 24 ND 108P35 RC3-603
35 U 3007 306 3007 306 300 265 230 14 238 143 21 M12 180 158 62 ND 18C 135 ND 108A R-103 24 ND 108P35 RC3-603
2 - - 3511 350 350 300 250 18 253 178 25 M16 235 235 117,5 ND 43A 168 ND 108B R-103 24 ND 108P2 RC2S-365
T 250 3512 351 3512 351 350 300 250 18 253 178 25 M16 235 235 117,5 ND 43C 168 ND 108B R-103 24 ND 108P3U RC3-508
3U 3513 352 3513 352 350 300 250 18 253 178 25 M16 235 235 117,5 ND 43C 168 ND 108B R-103 24 ND 108P3U RC3-508
M3 3514 353 3514 353 350 300 250 18 253 178 25 M16 235 235 117,5 ND 43C 168 ND 108B R-103 24 ND 108P3U RC2S508
T3 3515 354 3515 354 350 300 250 18 253 178 25 M16 235 235 117,5 ND 43C 168 ND 108B R-103 24 ND 108P3U RC2S508
11 15 ZF - - LB31 LBS31 350 300 250 18 253 178 25 M16 235 235 117,5 ND 43D 168 ND 108B R-103 24 ND 108PZF -
÷ 160 ÷ ZG - - LB32 LBS32 350 300 250 18 253 178 25 M16 235 235 117,5 ND 43E 168 ND 108B R-103 24 ND 108PZG -
15 20 35 M 3506 355 - - 350 300 250 18 253 188 25 M16 230 175 77 ND 21 176 ND 108B R-103 24 ND 108Q35 RC3-60
35 G 3507 356 - - 350 300 250 18 253 188 25 M16 230 175 77 ND 21 176 ND 108B R-103 24 ND 108Q35 RC3-603
35 U 3507 356 - - 350 300 250 18 253 188 25 M16 230 175 77 ND 21 176 ND 108B R-103 24 ND 108Q35 RC3-603
4M 3508 357 - - 350 300 250 18 253 188 25 M16 230 175 77 ND 22 176 ND 108B R-103 24 ND 108Q4 RC3-635
4T 3508 357 - - 350 300 250 18 253 188 25 M16 230 175 77 ND 22 176 ND 108B R-103 24 ND 108Q4 RC3-635
A - 350
P - 350
4U 3509 358 - - 350 300 250 18 253 188 25 M16 230 175 77 ND 22 176 ND 108B R-103 24 ND 108Q4 RC3-635
2 - - 3511 350 350 300 250 18 253 178 25 M16 235 235 117,5 ND 44A 168 ND 108C R-103 24 ND 108P2 RC2S-356
T 250 3512 351 3512 351 350 300 250 18 253 178 25 M16 235 235 117,5 ND 44C 168 ND 108C R-103 24 ND 108P3U RC3-508
3U 3513 352 3513 352 350 300 250 18 253 178 25 M16 235 235 117,5 ND 44C 168 ND 108C R-103 24 ND 108P3U RC3-508
M3 3514 353 3514 353 350 300 250 18 253 178 25 M16 235 235 117,5 ND 44C 168 ND 108C R-103 24 ND 108P3U RC2S-508
T3 3515 354 3515 354 350 300 250 18 253 178 25 M16 235 235 117,5 ND 44C 168 ND 108C R-103 24 ND 108P3U RC2S-508
18,5 25 ZF - - LB31 LBS31 350 300 250 18 253 178 25 M16 235 235 117,5 ND 44D 168 ND 108C R-103 24 ND 108PZF -
÷ 180 ÷ ZG - - LB32 LBS32 350 300 250 18 253 178 25 M16 235 235 117,5 ND 44E 168 ND 108C R-103 24 ND 108PZG -
22 30 35 M 3506 355 - - 350 300 250 18 253 188 25 M16 230 175 77 ND 25 176 ND 108C R-103 24 ND 108Q35 RC3-60
35 G 3507 356 - - 350 300 250 18 253 188 25 M16 230 175 77 ND 25 176 ND 108C R-103 24 ND 108Q35 RC3-603
35 U 3507 356 - - 350 300 250 18 253 188 25 M16 230 175 77 ND 25 176 ND 108C R-103 24 ND 108Q35 RC3-603
4M 3508 357 - - 350 300 250 18 253 188 25 M16 230 175 77 ND 26 176 ND 108C R-103 24 ND 108Q4 RC3-635
4T 3508 357 - - 350 300 250 18 253 188 25 M16 230 175 77 ND 26 176 ND 108C R-103 24 ND 108Q4 RC3-635
4U 3509 358 - - 350 300 250 18 253 188 25 M16 230 175 77 ND 26 176 ND 108C R-103 24 ND 108Q4 RC3-635
T 250 4001 400 - - 400 350 300 18 299 188 25 M16 272 247 123 ND 40 176 ND 108D R-103 24 ND 108Q3U RC3-508
3U 4002 401 - - 400 350 300 18 299 188 25 M16 272 247 123 ND 40 176 ND 108D R-103 24 ND 108Q3U RC3-508
M3 4003 402 - - 400 350 300 18 299 188 25 M16 272 247 123 ND 40 176 ND 108D R-103 24 ND 108Q3U RC3-508
T3 4004 403 - - 400 350 300 18 299 188 25 M16 272 247 123 ND 40 176 ND 108D R-103 24 ND 108Q3U RC3-508
35 M 4005 404 - - 400 350 300 18 299 188 25 M16 272 247 123 ND 41 176 ND 108D R-103 24 ND 108Q35 RC3-60 A - 400
30 200 40 35 G 4006 405 - - 400 350 300 18 299 188 25 M16 272 247 123 ND 41 176 ND 108D R-103 24 ND 108Q35 RC3-603
-
35 U 4006 405 - - 400 350 300 18 299 188 25 M16 272 247 123 ND 41 176 ND 108D R-103 24 ND 108Q35 RC3-603
4M 4007 406 - - 400 350 300 18 299 188 25 M16 272 247 123 ND 42 176 ND 108D R-103 24 ND 108Q4 RC3-635
4T 4007 406 - - 400 350 300 18 299 188 25 M16 272 247 123 ND 42 176 ND 108D R-103 24 ND 108Q4 RC3-635
4U 4008 407 - - 400 350 300 18 299 188 25 M16 272 247 123 ND 42 176 ND 108D R-103 24 ND 108Q4 RC3-635
ZG - - LB30 LBS30 400 350 300 18 299 188 25 M16 272 247 123 ND 299 176 ND 108D R-103 24 ND 108QZG -
T 250 - - 4505 455 450 400 350 18 350 218 25 M16 287,5 175 137,5 ND 32 206 ND 143C R-132 29 ND 143P3U RC3-508
3U - - 4506 456 450 400 350 18 350 218 25 M16 287,5 175 137,5 ND 32 206 ND 143C R-132 29 ND 143P3U RC3-508
M3 - - 4507 457 450 400 350 18 350 218 25 M16 287,5 175 137,5 ND 32 206 ND 143C R-132 29 ND 143P3U RC3-508
T3 - - 4508 458 450 400 350 18 350 218 25 M16 287,5 175 137,5 ND 32 206 ND 143C R-132 29 ND 143P3U RC3-508
37 50 ZG - - LB35 LBS35 450 400 350 18 350 218 25 M16 287,5 175 137,5 ND 33 206 ND 143C R-132 29 ND 143PZG RC3-508
÷ 225 ÷ 35 M - - 4501 450 450 400 350 18 350 218 25 M16 287,5 175 137,5 ND 30 206 ND 143C R-132 29 ND 143P35 RC3-60
-
-
45 60 35 G - - 4502 451 450 400 350 18 350 218 25 M16 287,5 175 137,5 ND 30 206 ND 143C R-132 29 ND 143P35 RC3-603
35 U - - 4502 451 450 400 350 18 350 218 25 M16 287,5 175 137,5 ND 30 206 ND 143C R-132 29 ND 143P35 RC3-603
4M - - 4503 452 450 400 350 18 350 218 25 M16 287,5 175 137,5 ND 31 206 ND 143C R-132 29 ND 143P4 RC3-635
4T - - 4503 452 450 400 350 18 350 218 25 M16 287,5 175 137,5 ND 31 206 ND 143C R-132 29 ND 143P4 RC3-635
4U - - 4504 453 450 400 350 18 350 218 25 M16 287,5 175 137,5 ND 31 206 ND 143C R-132 29 ND 143P4 RC3-635
Applicazioni speciali
Per tutte le applicazioni che non rientrano nei casi normali specificati in questi cataloghi contattare l’ufficio commerciale della OMT
S.p.a. per un eventuale studio di fattibilità.
Special applications
For all applications not foreseen by this catalogue please contact our commercial department.
We will be pleased to verify the possibility to realize a special connection.
25
Pos. 05
El-motor
3,0 kW, 132 M-6, B35, 380-420V / 50Hz
Type: 603001320305 IE3
STK Stacker
Electric Motors
IE3 Motors
hoyermotors.com
2
Hoyer IE3
Electric Motors
General info about our IE3 motors All Hoyer IE3 Motors are as standard IP55, prepared for drain
Asynchronous low voltage three-phase Hoyer IE3 IEC TEFV holes and painted RAL 9005 low gloss.
Squirrel-Cage Motors Type HMA3 (aluminum) and HMC3 400V Y – Hoyer IE3 Motors ≤ 3 kW
(cast iron). 400V D – Hoyer IE3 Motors ≥ 3 kW
Other voltages can be supplied on request.
Hoyer IE3 Electric Motors are manufactured according to the
efficiency class system specified under IEC 60034-30. With a Application info
proven quality, high reliability and performance, Hoyer IE3 Hoyer IE3 Electric Motors are used within a wide variety of
is the Electrical Motor of the future. applications. Below we have listed some of the typical ap-
plications:
Technical info
Hoyer IE3 Motors are supplied in HMC3 type cast iron execution • Fans (air handling units, refrigeration plants, oil coolers)
from frame size 160 to 400. All Hoyer IE3 Motors in cast iron are • Hydraulic power packs
provided with SKF bearings. Hoyer IE3 Motors from frame size • Pumps (for water, fuels, oils)
56 to 132 are supplied in HMA3 type aluminum with C&U • Shredders (granulation, crushing)
bearings. Motors in aluminum size ≤ 132 and cast iron size ≤ • Gears (gear reducers, gearmotors)
180 are with closed bearings greased for life.
All Hoyer IE3 motors are with 3xPTC and blind caps in the
terminal box.
(efficiency)
100
95
90 4-pole, 50 Hz
IE3
85
IE2
80 IE1
75
70
0.75 1.5 3 5.5 11 18.5 30 45 75 110 160 375 (kW)
3
IE3 / 6 pol
Motor type Power Speed Current at 400V Efficiency (%) Pf Torque IM Weight
1/1 3/4 1/2
kw rpm IN (A) IS/IN cos φ TN TS/TN TM/TN J(kgm2) kg
load load load
Aluminium motors
HMA3 90S-6 0,75 950 1,99 5 78,9 78,8 75,9 0,69 7,5 1,9 2,3 0,005 18
HMA3 90L-6 1,1 950 2,8 5 81 81,4 79,4 0,7 11,1 1,8 2,2 0,006 21
HMA3 100L-6 1,5 955 3,75 5,6 82,5 82,3 79,9 0,7 15 1,9 2,3 0,008 24
HMA3 112M-6 2,2 960 5,16 6 82,5 85,1 83,6 0,73 21,9 1,9 2,3 0,015 31
HMA3 132S-6 3 970 6,84 6,2 85,6 85,8 84,4 0,74 29,5 2,1 2,4 0,04 46
HMA3 132M1-6 4 970 8,75 7,5 86,8 86,9 85,4 0,76 39,4 2,2 2,5 0,05 58
HMA3 132M2-6 5,5 970 11,6 8 88 88,1 86,8 0,76 54,1 2,4 2,6 0,06 70
HMA3 160M-6 7,5 970 15,8 6 89,1 89,5 88,6 0,77 74 2,4 2,4 0,1153 109
HMA3 160L-6 11 975 23,1 6,8 90,3 90,4 89,2 0,76 108 2,9 2,6 0,1547 140
HMA3 180L-6 15 980 29,7 7,8 91,2 91,3 90,1 0,8 146 2,9 3,3 0,3648 180
6
IE3 / B35
140
LA TL TB
T
S
AD
F M
HB
EB
HD
GD
55
AC
N
P
G
DB EG
H
HA
D
E C B AA K
BB A
LB
L AB
Aluminium motors
HMA3 80 - 125 32 154 157 133 100 125 50 19 M6 40 6 15,5 6 80 10 - 213 10 300 9,5 260 165 130 200 4 - Ø12 3,5
HMA3 80 2 4 125 32 154 157 133 100 125 50 19 M6 40 6 15,5 6 80 10 - 213 10 335 9,5 265 165 130 200 4 - Ø12 3,5
HMA3 90S - 140 35 180 175 145 100 128 56 24 M8 50 8 20 7 90 10 - 235 10 330 10 284 165 130 200 4 - Ø12 3,5
HMA3 90L - 140 35 177 175 132 125 155 56 24 M8 50 8 20 7 90 14,5 - 222 10 355 10 305 165 130 200 4 - Ø12 3,5
HMA3 100 - 160 37 200 200 155 140 170 63 28 M10 60 8 24 7 100 12 - 255 12 378 14 318 215 180 250 4 - Ø15 4
HMA3 100L2 4 160 37 200 200 155 140 170 63 28 M10 60Hoyer
8 24 Motors
7 100 12 - 255 12DEBUR
422AND14 362 215 180 DO
BREAK SHARP
250
NOT4SCALE
- Ø15 DRAWING
4
HMA3 112M - 190 47 230 223 168 140 170 70 28 M10 60Over 8Hadstenvej
24 42, 7 DK-8370
Tel : +45 86982111
12 150 280 12EDGES
112 Hadsten 385 14 325 215 180 250 4 - Ø15 4
Fax: +45 86981779
HMA3 132S - 216 54 264 260 188 140 172 89 38 M12 80www.hoyermotors.com
10 33 8 132 15 168 320 12 480 14 400 265 230 300 4 - Ø15 4
HMA3 132S2 2 216 54 264 260 188 140 172 89 38 M12
NAME
80 10 33
SIGNATURE
8 132 15 168 320 12 518 14 438 265 230 300 4 - Ø15 4
TITLE:
HMA3 132M - 216 54 264 260 188 178 210
DRAWN TIH 89 38 M12 80 10 33 8 132 15 168 320 12 518 15 438 265 230 300 4 - Ø15 4
HMA3 160M - 254 62 315 315 242
CHK'D210 260 108 42 M16 110 12 37 8 160 22 213 402 15 618 15 508 300 250 350 4 - Ø19 5GMA2-100L
APPV'D
HMA3 160L - 254 62 315 315 242 254 304 108 42 M16 110 12 37 8 160 22 213 409 15 658 15 548 300 250 350 4 - Ø19 5
MFG
HMA3 180M - 279 70 350 356 260 241 304 121 48 M16 110 14 42,5 9 180 25 233 440 15 690 15 580 300 250 350 4 - Ø19 5
Q.A MATERIAL:
DWG NO.
HMA3 180L 4,6 279 70 350 360 265 279 342 121 48 M16 110 14 42,5 9 180 25 235 440 15 728 15 618 300 250 350 4 - Ø19 B35009
5
Al
roperty rights and all rights in know-how in relation to this drawing may not be reproduced, stored, or transmitted in any form by any means (electronic,mechanical,photocopying, recording or otherwise) without the prior written consent of Hoyer Mo
other purpose.
12
Bearings and
Cable Glands
Motor type 2 pole 4,6 pole 2 pole 4,6 pole Motor type Main Blindcaps Ass. Blindcaps
Rating plate
IE3
www.hoyermotors.com
Type: HMC3 280M-4 Serial no.:SH 3~Motor
D.E.6317 N.D.E. 6314 40℃ 735Kg IP55 Ins.cl.F
V.∆/Y Hz KW rpm A.∆/Y Cosφ Duty
400/690 50 90 1490 156/90 0.88 S1
480/830 60 108 1790 156/90 0.88 S1
14
357
372
19 115
115 115
78 earth screw
45
Drawings and
7 h11 -0.090
7.5
7 h11 -0.090
Website
0
0
8 h9 -0.036 50
0
0
8 h9 -0.036A 5
+0.009
28 j6 - 0.004
24 -0.2
198
0
+0.009
28 j6 - 0.004
M10X28 24 -0.20
250
180
A
Drawings
SECTION A-A
0
SCALE 1 : 1
At hoyermotors.com both 2D and 3D drawings of our IE3 programme are available for download.
M10 28 A
SECTION A-A 4- 12 4-15 37
SCALE 1 60
:1 63 140 160
170 200
4 357
115
115
earth screw M5
78 45°
12
4- 15
7 h11 -0.090
50
0
0
8 h9 -0.036 5
60
A
+0.009
28 j6 - 0.004
Remark:
280
180
24 -0.20
250
180
0
M10 28 A
Remark:
www.hoyermotors.com
NAME Remark:DATE
SIGNATURE TITLE:
DRAWN TIH 1.Eye bolt20130606
is M8
MFG
2.Blind caps
NAME SIGNATURE DATE TITLE:
DRAWN TIH 20120412
Q.A MATERIAL:
Al
Al DWG NO.
70358 A3
70464
WEIGHT: Kg SCALE:1:5 SHEET 1 OF 1
WEIGHT: Kg SCALE:1:5
© 2010 Hoyer Motors All intellectual property rights and all rights in know-how in relation to this drawing may not be reproduced, stored, or transmitted in any form by any means (electronic, mechanical,photocopying, recording or otherwise) without the prior written consent of Hoyer Motors. It is to be used only for the purposes specified by Hoyer
Motors and for no other purpose.
© 2010 Hoyer Motors All intellectual property rights and all rights in know-how in relation to this drawing may not be reproduced, stored, or transmitted in any form by any means (electronic, mechanical,photocopying, recording or otherwise) without the prior written consent of Hoyer Motors. It is to be used only
Motors and for no other purpose.
NAME
DRAWN TIH
CHK'D
APPV'D
MFG
Q.A
Website
© 2010 Hoyer Motors All intellectual property rights and all rights in know-how in relation to this drawing may not be reproduced, stored, or transmitted in any form by any means (electronic, mechanical,pho
On the website you will also
Motors find
and for no information about our full product range and details on our exten-
other purpose.
sive stock.
15
Mounting
Positions
B6 B3 B5 B14
B7 V5 V1 V18
B8 V6 V3 V19
17
Other Hoyer
Catalogues
18
Pos 05.1
Vibration Pad
B50/30
STK Stacker
Novibra Bobbins
APPLICATIONS AND FEATURES
49
Novibra Bobbins
STK Stacker
Kugelhähne | 169
ITV A DN ØB C D E P [bar]
500303 G1/4 10 25 48 80 43 50 18 12
500304 G3/8 10 25 48 80 43 50 21 12
500305 G1/2 15 31 51 80 45 50 25 12
500306 G3/4 20 37 57 113 60 40 31 8
500307 G1 25 46 70 113 63 40 38 8
500308 G11/4 32 57 80 138 79 30 47 4
500309 G11/2 40 70 93 138 83 30 54 2
500310 G2 50 84 112 158 100 25 66 2
Kugelhahn Serie 21
Ball-valve type 21
ITV A DN ØB C D E P [bar]
501303 G1/4 10 25 54 80 43 50 18 12
501304 G3/8 10 25 54 80 43 50 21 12
G1/2 15 31 59 80 45 50 25 12
Kugelhähne
501305
501306 G3/4 20 37 65 110 60 40 31 8
501307 G1 25 46 77 110 63 40 38 8
501308 G11/4 32 57 90 138 79 30 47 4
501309 G11/2 40 70 103 138 83 30 54 2
501310 G2 50 84 116 138 100 25 66 2
Kugelhahn Serie 31
Ball-valve type 31
*schwarzer Griff/ black handle
ITV A DN ØB C D E P [bar]
501403* R1/4 10 23,5 57 80 37 50 18 12
501404* R3/8 10 24 59 80 37 50 21 12
501405 R1/2 15 32,5 77 89 50 50 25 12
501406 R3/4 20 42,0 84 113 59 40 31 8
501407 R1 25 49,5 92 113 63 40 38 6
501408 R11/4 32 59,5 110 138 77 30 48 4
501409 R11/2 40 72 121 158 91 30 54 2
501410 R2 50 86 141 158 97 25 67 2
501411 R21/2 65 122 156 247 128 18 86 1
501412 R3 80 142 177 247 137 16 100 1
501413 R4 100 180 208 247 155 14 125 1
Pos. 07
Pressure filter
52001018
BPB32B10CN**03XX
Filter cartidge
STK Stacker
COMPONENTS
PRESSURE F I LT E R S
PB
MATERIALS
Head:
Cast iron
Bowl:
Steel
Bypass valve:
Steel
Seals:
NBR Nitrile
(FKM - on request fluoroelastomer)
Indicator housing:
Brass
APPLICATION EXAMPLE
BYPASS VALVE
Setting:
600 kPa (6 bar) ± 10%
WORKING TEMPERATURE
From -25° to +110° C
H4
H4
D1
D1
H3
H5
H5
H1
H1
H2
H2
R
30
ø123
R
L4 30
L4
D2
L2
D2
L2
L3
L3 L1
L1
FILTER HOUSING
D1 D2 H1 H2 H3 H4 H5 L1 L2 L3 L4 R kg
FPB31 1” - 1” 1/4 - 1” 1/2 128 245 107 138 44 94 143 88 M10 43 100 11,0
FPB32 1” - 1” 1/4 - 1” 1/2 128 337 199 138 44 94 143 88 M10 43 100 13,9
FPB33 1” - 1” 1/4 - 1” 1/2 128 457 319 138 44 94 143 88 M10 43 100 17,2
FPB34 1” - 1” 1/4 - 1” 1/2 128 558 420 138 44 94 143 88 M10 43 100 22,0
FPB35 1” - 1” 1/4 - 1” 1/2 128 658 520 138 44 94 143 88 M10 43 100 25,0
P R E S S U R E F I LT E R S
ORDERING AND OPTION CHART PB
6
?
* * ** * *D
=!:.'">
=!:.'">
=!:.'">
%"1'*23$
%"1')23$
++ !"#"$%"&%', +- ./ %0( + + + + +
2!$ !"#"$%"&%'(
94$!: ;!
6)<")&".(
.'#'.3'-% 4#"%#'
!
"
.'#'.3'-% 4/&02"33#"%#'
$!.$%'
5 %; . '%"3! @'. 5
A
A
-$&'. D @8( CB Δ2"&".(
-$&B D @8( &".
-$&'. E @8( CB Δ2"&".( -$&B E @8( &".
6-$&'. @8( CB Δ2"&".( 6 6 6 6 6 6-$&B @8( &".
A-$&'. @8( CB Δ2"&".( A A A A A A-$&B @8( &".
-$&'. D @8( CB Δ2"&".(
-$&B D @8(&".
-$&'. E @8( CB Δ2"&".( -$&B E @8(&".
6-$&'. @8( CB Δ2"&".( 6 6 6 6 6 6-$&B @8(&".
A-$&'. @8( CB Δ2"&".( A A A A A A-$&B @8(&".
668'%%;% 3' @ C Δ2"&".( 66 66 66 66 66 668'%B @ &".
6
A6
*2 .!2%;11'>
* * * * *
D #$3;"%>$--'.'!$"%D<"D&".( D D D D D
D #$3;"%>$--'.'!$"% +<"+&".( D D D D D
) '%'8!.$8"% >$--'.'!$"% D<"D&".( ) ) ) ) )
) '%'8!.$8"% >$--'.'!$"% +<"+&".( ) ) ) ) )
E$>$8"! .)4$!:
A E E E E E
E $>$8"! .) 4$!:
A E E E E E
N.B.
'%'8!B>$--BD<"D&".(4$!:!:'.@ 3!"!*F6 Indicator
series 72 & 73
*'%'8!B>$--B+<"+&".(4$!:!:'.@ 3!"!*F6 * * * * * only on request
7 7
66
77 "88'33 .0"#"$%"&%' 77 77 77 77 77
FILTER ELEMENT
kg media kg media Area (cm2)
A B C F+ & C+ H+
øB
Media F+ Media H+ Media C+
FLUID SPEED
when selecting the lter size, we suggest to consider also the max recommended uid speed (in pressure lines normally 5 < v < 10 m/s).
800
750 Recommended
range
700
650
550
500
[l/min]
450
FLOW RATE
400
350
300
250
200
150
100
50
0
1/2” 3/4” 1” 1” 1/4 1” 1/2
PORT SIZE
0,5 50 FD 0,5 50 CC
CC
0 25 50 75 100 125 150 0 50 100 150 200 250 300
l/min l/min
N.B. All the curves have been obtained with mineral oil having a kinematic viscosity 30 cSt and specic gravity 0,9 kg/dm3; for uids with different features, please consider
the factors described in the rst part of this catalogue. All the curves are obtained from test done at the UFI HYDRAULIC DIVISION Laboratory, according to the specication
ISO 3968:2005. In case of discrepancy, please check the contamination level, viscosity and features of the uid in use.
CLEAN FILTER ELEMENT PRESSURE DROP
P R E S S U R E F I LT E R S
PB
WITH H+ MEDIA
!
* D ) * D )
%@$ %@$
^ ^ D D
) )
* * D D
* D ) D * D ) ED ^
%@$ %@$
D D
$"%"&
!
D D
'*+
*=>'?
!
"&
D D D * @GJKQWX&@ZJ[WJ\J+J]$Z
^
J+]'=_`jq**{"J
%@$
"
'*$#%'"#'
G
!!
!"#$#% '*$#%
G|%q} G|%'}
!
!!
~X"#^
!
!
!
_
~|"
J !
!!
"J
~|
_
"
J !
!
"
CLOGGING INDICATOR
Differential
For further technical informations
and other options see page 182-183.
SERIES T2 - T3
B P B X X E P B
Is this datasheet
the latest release?
Please check
on our website.
Pos. 08
Filler / Air filter
TM178G78
CFA21SWCCC
STK Stacker
ACCESSORIES
CFA
F I L L I N G B R E AT H E R S
ø D2
ø D3
tion “A”) (option “P”)
ø D4 X n°... holes
Is this datasheet Technical data subject to variations without prior notice. CFA - EN - 03a/2011
ø D5 the latest release?
tank connection:
ø D6 DIN 24557/2 Please check
on our website.
M5
57
48
ø 31
ø D2
H
ø 41
73
D1
64
ø 83
ø 80
ø 80 M5
57
180
40
H
ø 73
Filler breather with tube
Einfullsieb mit Rohr
38 Bouchons de replissage avec tube
ø 83 Tappi di riempimento con tubo di rabbocco
ø 38
ø 63
STK Stacker
ACCESSORIES
CLB F L O AT S W I T C H E S
35
ø55
Electrical level indicators, an electrical signal is
activated when the minimum (or maximum) oil
10
2
level is reached.
21
1” BSP
The REED switch has SPDT contacts.
N.B. the float switch must be mounted at
min 50 mm from ferrous walls.
Max oil viscosity 150 cSt.
Tank connection:
Anodized aluminium
Rod:
Stainless steel
SPDT Reed switch Float:
Max load AC up to 48 V - 0,5 A Polyammide
Maxload DC up to 48 V - 0,5 A
Connector DIN 43650
Protection DIN 40050: IP 65 COMPATIBILITY
Full with fluids HH-HL-HM-HV-HTG
(according to ISO 6743/4). For fluids
different than the above mentioned,
please contact our Sales Department.
- 1” BSP thread
- nr. 3 holes (a)
- nr. 2 holes (b) From -10°C to 90°C
ø34 ø34
a ø42 b ø42
STK Stacker
GAUGE ISOLATOR NEEDLE VALVES IN LINE
The FT290 isolator needle valves (in line) are normally used to protect
the pressure gauge since they have the double function of dampening
pressure surge during opening and of isolating the pressure gauge entirely.
FT 290
Pressed in high-resistance steel, protected by an accurate treatment,
subjected to strict tests, they ensure reliability and long life.
A rotating swivel nut allows for accurate pressure gauge orientation.
The sealing, standard supplied, and inserted in the nut, prevents any
drawing between the connection and the gauge.
For pressure gauge with taper threads, it will be necessary to use copper
washers FT 1201 shown on page 182 of this catalogue (to be requested
separately). Suitable for pressure up to 400 bar and temperature
from -20° to +100° they can be panel mounted by use of log nut (G),
supplied on request.
On request
• Versions with connections female/female (01)
• For rigid pipes (04)
• For flexible pipes (05)
• Seals in Viton (V)
• Complete with lock nut (G). Indicate whether KM or hexagonal
• Version in AISI 316 code FT 2290
DIMENSIONS
Type A1 A2 B ØC D E ØF G H L M N P S OR ES Weight
UNI UNI kg
338 339
14 1/4”G 1/4”Gc 13 5,6 20 61,5 34 12 M15x1 53 15 2 8,5 33 2018 18 0,125
12 1/2”G 1/2”Gc 16 6,5 32 83 40 12,5 M20x1 82,5 19 6 11 40 2021 27 0,413
167
FT 290
291 1
FT 290 - 291
178
Pos. 12
Pressure gauge
Ø63, 250 bar 1/4" Type 1454
STK Stacker
Manometri a bagno di glicerina
Glycerine filled pressure gauges
24
Tipi e dimensioni
Type and dimensions
25
Tipi e dimensioni
Type and dimensions
Doppia Double
scala scale Codice
bar psi Code 63 - 7211 - 250
-1 + 1,5 bar No psi
-1 + 15 bar No psi Diametro
0 - 2,5 bar 36 psi Diameter
0 - 6 bar 85 psi
0 - 10 bar 140 psi Tipo
0 - 16 bar 230 psi Type
0 - 25 bar 350 psi
0 - 40 bar 550 psi Campo di misura
0 - 60 bar 850 psi Range
0 -100 bar 1400 psi
0 -160 bar 2300 psi
0 -250 bar 3500 psi
0 -400 bar 5500 psi
0 -600 bar 8500 psi
0 -1000 bar a richiesta on request
26
Caratteristiche tecniche
Technical data
Caratteristiche tecniche
Technical data
27
Pos. 13
Pressure relief valve
VP-RT-6-EP-315
STK Stacker
2005 03.
Series 20
- NS 6,10
- to 350 bar
- to 100 l/min
- Pilot operated
- Connecting dimensions to ISO 4401
- For vertical stacking - sandwich plate design
- Two pressure setting ranges
VP-RT-10, VP-RT-6
Description
These valves consist of a stack plate (1), pressure relief valve
of operation 3 10 5 6 7 housing (2), main spool insert (3) with a spring (4), pilot poppet (5),
spring (6) and pressure setting element (7). The P-line of this
pressure relief valve is connected with the hydraulic system. The
hydraulic medium pressure acts on the front side of the main spool
P insert (3). The bores (8,9) permit the introduction of pilot oil into the
pressure chamber (10) and the application of pressure to the
B A
opposite side of the main spool insert.
T This pressure relief valve remains in closed position till the system
pressure exceeds the valve set at the spring (6). A pressure rise in
the system above the value set by the pressure setting element (7),
provokes the movement of the pilot poppet (5) of the seat, freeing
the pilot oil discharge through the bores (9) and (11). A pressure
1 8 4 11 9 2 12 drop in the pressure chamber (10) rises the main spool insert (3),
thus clearing the hydraulic medium flow in the direction from port P
Pilot operated pressure relief valves type VP-RT of sandwich towards port T.
plate design, for vertical stacking, are used for maintaining and Loosening of the pressure setting element is prevented by a
limiting the maximum pressure in a hydraulic system. counternut (12).
Ordering code
VP-RT - - - - - Pressure setting in line
setting in line A = EA
Nominal size setting in line B = EB
Pressure setting in line setting in line P = EP
setting in line A and B (for size 6 only) =D
Pressure setting range
Seal type Pressure setting range
Special requirements to be briefly specified to 100 bar = 100
to 315 bar = 315
Seal type
Nominal size
NBR seals for mineral oil HL, HLP, to DIN 51524 = no desig.
Size 6 = 6 FPM seals for HETG, HEES, HEPG to VDMA 24568 =E
Size 10 = 10 and ISO 15380
BV AV VP-RT-..EA PV T V
BP AP PP TP
BV AV VP-RT-..D PV TV
Size 6 10
Flow rate l/min 50 100
BP AP PP T P
Pressure setting range bar to 315 to 315
o
BV AV VP-RT-..EP PV T V
Oil temperature range C -20 to +70 -20 bis +70
Viscosity range mm 2/s 15 to 380 15 to 380
Mass kg 1,2-1,7(D) 2,6
Filtration NAS 1638 8 8
BP AP PP T P BP AP PP TP
5.5.1
p - Q Performance curves (measured at t = 50 ºC and = 32 mm²/s)
0 10 20 30 40 50 60 0 20 40 60 80 100
Size 6 Flow (l/min) Size 10 Flow (l/min)
400 400
Operat. pressure (bar)
200 200
100 100
Lowest settable pressure Lowest settable pressure
0 10 20 30 40 50 0 20 40 60 80 100
Size 6 Flow (l/min) Size 10 Flow (l/min)
Dimensions (mm)
L1
53 VP-RT-6-EA VP-RT-6-EB VP-RT-6-EP VP-RT-6-D
L1 - - - 249
L2 154 - - -
L3 - 154 154 -
L4 90 90 90 121
S=6 S=19 B
L5 9 40,5 40,5 40
13 14
L2
64 L4 64
5,5 40,5 L5
13. O-ring 9,25 x 1,78
14. Nameplate
T
The value set on the pressure setting
A B element is protected by means of a lead
P stamp Ø11 and a wire Ø1,1 mm.
L3
L1 61 0,01/100mm
50 L3 Rmax4
Required quality of
the mating surface
5.5.2
Pos. 13.1
Manifold
HK MRSL 3 3/8" NG6
STK Stacker
MR.S.L-3
80
X
Y
14 40
3/8" BSP
Y ou 1/2" BSP Y
P
64
B A
80
T
40
40
8
Sorties X Y (kg)
Y
3/8" 35 17 0.95
1/2" 41 20 1.12
40
3/8" BSP
ou 1/2" BSP
P T B A
Caractéristiques Techniques
P A
Matière : Fonte EN-GJS-400-15 _ Phosphatation
T B
Pression : 300 bar maxi
Débit : 60 L/mn maxi (3/8" BSP)
80 L/mn maxi (1/2" BSP)
Code de désignation : MR . S . L - 3 - * G
MECABOR G : sorties BSP
Plaque de base
Sorties latérales 3/8"
1/2"
CETOP 3
Pos. 14
Cylinder
HM85-S-D-180/110x1816-S-SP-SAE
(FLS 20141490)
STK Stacker
BESTILLINGSVEJLEDNING / BESTELLFORMEL / HOW TO ORDER :
STK Stacker
2005 03.
Series 10
Description of operation
4 3 1 5 2 6
A B
T A P B T
A P B
T
Directional valves type KV with direct solenoid operation control When the solenoid (2) is de-energised, the control spool (3) is
the direction of the hydraulic medium flow. returned to its neutral position by the return spring (4). The
change-over can be done manually by pressing the emergency
These directional valves consist of a housing (1), a control spool hand operator (6).
(3), and one solenoid (2) with two return springs (4) in 4/2-way
directional valves, and two solenoids (2) with two return springs (4)
in 4/3-way directional valves. In 4/3-way directional valves the KV-4/2-5KO-6-81
centre position of the control spool is the neutral position. The
change-over to the operating position (a) and (b) is done by Directional valve with two operating position, two solenoids
energising the solenoids (2) "a" and "b" respectively, whereby the without springs allows the control spool to be held in the operating
solenoid plunger acts on the control spool (3) via the operating pin position (detent). The control spool remains in the operation
(5), thus clearing the corresponding flow ways and establishing position also when the solenoids are de-energised.
relevant links between ports A, B, P, and T. For selection of spool
types refer to page 3.6.2.
3.11.1
Ordering code
KV - / -5KO- 6 - - P
Working ports
Number of control spool positions
Spool type
Supply voltage
Plug-in connector
If flow rates greater
Throttle than permissible
occur during change-
Seal type
over, a cartridge
Constant action restrictor throttle must be fitted
into P-line of the
Special requirements to be briefly specified
directional valve.
Spool types
A B A B A B A B
0 0
a 0 b a 0 0 b a b
a b a b a b
P T P T P T P T
=1 = 1A = 1B = 81
=2 = 2A = 2B
=3 = 3A = 3B
=6 = 6A = 6B
= 51A = 51B
= 41A = 41B
- Port T in the valves with spool type 41A and 41B to be used as lekage line.
Important note:
> 4 bar must
Valves with adjustment of the switching time - a constant or short - time static oil pressure of at least =
prevail at connection T of the directional control valve to maintain the pressure in the spring chambers.
3.11.2
Spool Flow path
12 3 4 5 type
18 P-A P-B A-T B-T P-T
6
7 1 8 8 6 6 -
15
Diff. pressure (bar) 8
12 9 2 5 5 4 4 1
9 3 8 8 7 7 -
6 5 5 9 9 -
6
81 5 5 1 1 -
3
51A, 51B 5 5 1 1 -
Flow
0 15 30 45 60 75 (l/min) 41A, 41B 7 7 - - -
p - Q Operating limits
350 Spool type Curve The operating limits of the valve are
320 determined at a voltage 10% below
1 1
280 the nominal rating. The curves refer
1 2 4 to application with symetrical flow
240
throw the valve (P-A and B-T). In the
200 3 3
Pressure (bar)
P
45
32,5
31
46
B KV-4/2-5KO-6
A
T
17,5 40,5 87
Max. torque
6Nm
85
57
KV-4/3-5KO-6
21,5
A P B
ø 5,3
0,01/100mm
ca.73 78
ca.224 Rmax4
KV-4/2-5KO-6-81
21,5
A P B
ø 5,3
ca.73 78 29,5
ca.254
3.11.3
Function drawing
KV-4/3-5KO-6
4 1 9 7 3 8 5 2 6 (KV-4/2-5KO-6)
Vent screw
A B
KV-4/2-5KO-6-81
T A P B T
Vent screw
KV-4/3-5KO-6-2
A B
T A P B T
Vent screw
KV-4/2-5KO-6-UD
A 10
T A P B T
Instalation A constant or short time static oil pressure of at least > 4 bar must
prevail at connection T of the directional control valve to maintain
The directional control valve must be installed horizontally the oil pressure in the spring chambers. If this is not the case, the
(Nameplate on top). If this is not the case, the valve must be preloaded oil volume of the restricted valve would leak into the T
removed for venting. Unscrew the vent screw. Move the spool channel through the leakage section of the control spool
alternately to the switching positions a and b until no more shoulders.
bubbles appear at the screw hole. The oil must be visible at the The dampening constancy also depends on the constancy of the
screw hole. Missing oil schould be refielld with an oilcan, drop by oil viscosity.
drop. Screw in the vent screw. For this reason the dampening effect should always be adjusted
with the system at operational temperature.
3.11.4
Pos. 16 -17
Over center valves
BBV6-4FS/0,40/BY-0,30/SV250/N
BBV6-4FS/0,40/BY-0,30/SV210/N
STK Stacker
Safety for Hydraulics
Leak-free Load Control Valve, series BBV 6
1. General description
S prevents a hydraulic cylinder from S leak-free load-holding in neutral
running ahead of the available oil S the integral, pilot-operated pressure
supply when subjected to external relief valve protects the work cylinder
driving forces i.e. negative, or over- against over-pressure
running, loads
S prevents uncontrolled cylinder moĆ
vement in the event of a hose- or
pipe-rupture
6. Main characteristics (for applications outside these parameters, contact Bucher Hydraulics)
6.1 General Type prop. pilot-controlled seat valve, hydr. piloted
Mounting method flanged SAE 6000 psi or pipe-mounted
Ports A, A1 = G3/8"
see sect. 11. B = SAE 1/2 6000 psi (models with sec. PRV)
= G3/8" (models without secondary PRV)
B1 = G3/8" (models without secondary PRV)
X = G1/4
Mounting attitude unrestricted
Flow direction A → B free flow
B → A flow controllable by pressure at X
Weight with secondary PRV = 2.9 kg
without secondary PRV = 2.0 kg
Opening ratio pilot piston area 66
=
pilot ball seat area 1
Issue: 09.2015
Replaces: 2.2.1 1/6 1/6 Reference: 300-P-9050020-EN-00
Classification: 430.90.39.10
Reference: 300-P-9050020-E-00/06.03
6.2 Hydraulic characteristics Nominal size 6
Max. flow rate 50 l/min.
Max. working pressure 420 bar
Hydraulic fluid mineral oil per DIN 51524 and
DIN 51525 (HL/HLP)
(other fluids - contact Bucher Hydraulics)
Fluid temperature range -20_C...+80_C, (for application outside
this range, contact Bucher Hydraulics)
Viscosity range 2.8 ... 1500 mm@/s (cSt)
Filtration NAS 1638 class 9, β10 ≥ 75.
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Filter Damping orifice Bypass orifice Pilot piston Pilot spring Control spool Pilot ball Check valve spring
A/A1
X
MB
70
∆p B ! A [bar]
40
60
30 50
40
20
30
10 20
10
0 0
0 10 20 30 40 50 0 10 20 30 40 50
Flow rate [l/min] Flow rate [l/min]
Pilot pressure X (with damping orifice, without bypass orifice) Relief valve characteristics p=f(Q)
at 200 bar load pressure
40 400
Setting: 330 bar
35 350
300
Pilot pressure X [bar]
25 250
15 150
10 100
5 50
0 0
0 10 20 30 40 50 7.5 l/min with 2FL
Flow rate [l/min] Flow rate [l/min] 15 l/min with 4FL
30 l/min with 4FS
from B ! A
50 l/min with 4SL
Issue: 09.2015
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3/6 Reference: 300-P-9050020-EN-00
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9.1 Table of opening pressures
Opening pressures at 200 bar pX: pX: pX:
load pressure (theoretical values)
pre-opening start of fully open [bar] Bypass Damping
[bar] opening [bar] orifice ø orifice ø
9 16 33 closed 0.25 - 0.40
12 21 45 0.3 0.40
14 25 52.5 0.3 0.35
14 25 54 0.35 0.40
18 32 67.5 0.30 0.30
18 32 67.5 0.35 0.35
18 32 67.5 0.40 0.40
23 42 88.5 0.45 0.40
24 43 91.5 0.40 0.35
26 46 97.5 0.35 0.30
28 49 105 0.30 0.25
34 60 126 0.45 0.35
37 67 141 0.40 0.30
44 78 165 0.35 0.25
54 97 205.5 0.45 0.30
68 121 258 0.40 0.25
103 184 390 0.45 0.25
The opening pressure can be modified by changing the orifices
B B1
A B
Damping orifice X
X
A A1
Bypass orifice
A
MB
Damping orifice
A1 A
Bypass orifice
Issue: 09.2015
300-P-9050020-E-00/06.03
4/6 Reference: 300-P-9050020-EN-00
4/6
11. Dimensions
11.1 Without secondary pressure relief valve (with threaded port G3/8")
A B
56
28
Serial no.
7
5
A1 B1 20
2x ø6.4 Orifice filter
mounting holes 100 10
166.5
35.5 123 (8)
64.5
35
A B
40
X 20
11.2 With secondary pressure relief valve (port B= SAE 1/2" 6000 psi)
Tightening torque
MA = 40Nm
A
20.25
B
M8 DIN 912
(12.9)
56
20.25
X SV
28
14
A1
9.12 9.12 43 12
35 60
(72)
(172)
41 123
35.5 64.5 8
X
A
Serial no.
43
MB
14
Issue: 09.2015
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5/6 Reference: 300-P-9050020-EN-00
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12. Model code key
BBV 6 – / / BY – / /
Bypass orifice
Damping orifice
0.00 = closed
orifice ø0.25 = 0.25 0.30 = orifice ø0.30
orifice ø0.30 = 0.30 0.35 = orifice ø0.35
orifice ø0.35 = 0.35 0.40 = orifice ø0.40
orifice ø0.40 = 0.40 0.45 = orifice ø0.45
Bypass
With bypass = BY
info.ch@bucherhydraulics.com www.bucherhydraulics.com
Bucher Hydraulics AG, CH-6345 Neuheim
All rights reserved
BUCHER HYDRAULICS www.bucherhydraulics.com
Data
Germany is provided for the purpose of productNetherlands
France description only, andUK must not be construed USAas warranted
characteristics
Phone
Fax
+49 7742 85 20
+49 7742 71 16
in the legal
Phone
Fax
sense.
+33 389 The information
64 22 44
+33 389 65 28 78
Phone
Fax
does not relieveFaxusers
+31 79 34 26 24 4
+31 79 34 26 28 8
Phone +44from the duty Fax
24 76 35 35 61
+44 24 76 35 35 72
of conducting
Phone their own
+1 262 605 82 80
+1 262 605 82 78
evaluations and tests. info.fr@bucherhydraulics.com
info.de@bucherhydraulics.com Because the productsinfo.nl@bucherhydraulics.com
are subject to continual improvement, we info.wi@bucherhydraulics.com
info.uk@bucherhydraulics.com reserve the right to
amend the product specifications
Switzerland Italy containedAustria
in this catalogue. China Product Center (Elevator)
Phone +41 33 67 26 11 1 Phone +39 0522 92 84 11 Phone +43 6216 44 97 Phone +86 10 64 44 32 38 Phone +41 41 757 03 33
Fax +41 33 67 26 10 3 Fax +39 0522 51 32 11 Fax +43 6216 44 97 4 Fax +86 10 64 44 32 35 Fax +41 41 757 16 49
info.ch@bucherhydraulics.com info.it@bucherhydraulics.com info.at@bucherhydraulics.com info.bj@bucherhydraulics.com info.nh@bucherhydraulics.com
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6/6 Reference: 300-P-9050020-EN-00
6/6
Pos. 18
PT100 sensor
Type B (PR-5333A), 0-100°C, L=150
STK Stacker
Kjaerulf Pedersen a/s Sheet no.
1-4
Application:
· For measuring temperatures in closed pipelines and containers with
gaseous or liquid media, e.g. air, steam, gas, water or oil.
· Field of application: up to 600 °C, max. 50 bar and media velocities
of up to 25 m/sec
M20 x 1,5
· Typically applied in:
- processing plants
- power plants
- district heating, energy distribution
L2
Properties:
· Pt100 resistance thermometer in accordance with DIN IEC 751
· Mechanical and thermal stress in accordance with DIN 43763
· Process attachment: welded
· Measuring inset: interchangeable, short reaction time
· Outer protective sheath: stainless acid-proof steel
L1
· Modular construction and standard length minimizes the number of
spare parts
· Can be delivered with head mounted transmitter
· The sensors are approved by: DNV, LR, GL, NK, RINA, ABS, KR
and BV
Ø
RT-B 5452-E280103
Company name: Fritz Schur Teknik A/S Name: Ingolf Jönsson Tel.: +45 39537045 Fax/ e-mail: IHJ@fst.dk
Kjærulf Pedersen a/s, Taastrupgårdsvej 8-10, DK-2630 Taastrup, Tel.: +45 39760203, Fax: +45 39760501, sensor@kp-as.com, www.kp-as.com
PRetop 5333A
3-wire connection
Application:
• Linearised temperature measurement with
Pt100...Pt1000 or Ni100...Ni1000 sensor. 2-wire installation
in control room
• Conversion of linear resistance variation to a RTD to 4...20 mA
standard analogue current signal, for instance
from valves or Ohmic level sensors. +
V+
Technical characteristics:
-
mA
Mounting / installation:
-
Type
5333A
Connections:
Input: Output:
RTD, 2-wire RTD, 3-wire Resistance, 2-wire Resistance, 3-wire 2-wire installation
3 4 6 3 4 6 3 4 6 3 4 6 1 2
+ mA -
5333AY110-UK (1005)
Pos. 20
Oil heater
BOCX 60, incl. VK7 Thermostate 10-88°C
STK Stacker
Member of the NIBE Group
Application:
All types are equipped with thermo well and can be delivered with thermostat.
Delivered with terminal box.
Technical data:
Heating element: Flat profile B, stainless steel,
Werkstoff. no. 1.4571, AISI 316Ti
Bushing: Brass
Terminal box: Silumine, IP55, no. 70556, for 2” WRG bushing
For type BOL: Galvanized box, IP55.
Construction: The heater consists of 3 off heating elements type BV, each of 230 V, bent in hairpin and with 2”
brass bush, brazed. Hereafter the heating elements are sealed.
The thermowell is soldered in the bush.
The leads are connected to a terminal board which is marked and fastened in the box.
Mounted with thermostat type 31700, VK7 10-88°C, 20A-250
Remarks: The heater must not be switched on until the heating elements are covered with fluid.
PE
40 14,25
5,5
6,5
486
15,5
t°
Bukkemål = Længde /2
1 2
Thermostat 10-88°C
Thermostat 30-110°C
mm
Drawing: 121
94,8
2"
Brass Bush
A
Ø 57
136
A
Length
NW
74 A-A ( 1 / 2 )
Cable glands
PG 16
Nylon 66
UV94V-2
patron\BOEX\84111-MA.idw
EMA 3/ 1/4" ED
STK Stacker
-INIPRESA DI PRESSIONE AVVITABILE
SERIE
4HREADED CHECK COUPLING
SERIES
-INIPRESA CON CAPPUCCIO DI PLASTICA -INIPRESA CON CAPPUCCIO DI METALLO
#HECK
COUPLING WITH PLASTIC CAP #HECK
COUPLING WITH METAL CAP