ADOS D110E Navodila Za Uporabo in Kalibracijo

INSTRUCTION
MANUAL
D110E
5
4 Update SW rv. 3.06 22/03/10 Paulitti G. Laserra C.
3 Update MODBUS RTU 22/01/08 Paulitti G. Laserra C.
2 Update to SW rv. 3.03 19-02-01 Golinelli G: Paulitti G.
1 Printer handling 19-07-99 Golinelli G: Paulitti G.
0 First issue 29-03-99 Paulitti G. Laserra C.
621_4.docx Subject of revision Date Prepared Checked Approved
621-MTU30105 Rev. 4 Pag. 1 di 43

ADOS S.R.L. Buccinasco (MI)
CONTENTS
1 INTRODUCTION ....................................................................................................................... 4
1.1.1 General information ......................................................................................................................... 4
1.2 Versions/options .................................................................................................................... 4
1.3 Documentation ...................................................................................................................... 4
2 FUNCTIONAL SPECIFICATIONS.......................................................................................... 5
2.1 Technical features ................................................................................................................. 5
3 USING THE INSTRUMENT ..................................................................................................... 7
3.1 Turning on the instrument ................................................................................................... 7
3.2 Display indications ................................................................................................................ 7
3.3 LED status signals ................................................................................................................ 7
3.4 Key functions......................................................................................................................... 8
3.5 Auto shut-off ......................................................................................................................... 9
3.6 Tare weight management ..................................................................................................... 9
3.7 Manually setting weight to zero........................................................................................... 9
3.8 Automatically setting weight to zero when instrument is turned on ............................... 9
3.9 Totalizing ............................................................................................................................. 10
3.9.1 Displaying totals ............................................................................................................................. 10
3.9.2 Printing of totals ............................................................................................................................. 10
3.9.3 Setting totalizers to zero ................................................................................................................. 10
3.10 Load cell response filtering ................................................................................................ 11
3.11 Printer handling .................................................................................................................. 12
3.12 Printout ................................................................................................................................ 12
3.12.1 Normal weighing printout........................................................................................................... 13
3.12.2 Totalization printout ................................................................................................................... 14
3.12.3 Totalized value printout .............................................................................................................. 14
3.13 Date and time setting .......................................................................................................... 15
3.14 Battery life ........................................................................................................................... 16
3.15 Recharging the battery ....................................................................................................... 16
3.16 Switch ................................................................................................................................... 17
3.17 Self-testing ........................................................................................................................... 17
3.17.1 EEPROM integrity control ......................................................................................................... 17
3.17.2 Controlling integrity of configuration parameters ...................................................................... 18
3.18 Serial line management ...................................................................................................... 19
3.18.1 Main line ..................................................................................................................................... 19
3.18.2 Auxiliary line .............................................................................................................................. 19
3.18.3 Continuous or demand mode ...................................................................................................... 19
3.18.4 Duplex mode with MODBUS protocol ...................................................................................... 20
Functions supported by D110E ....................................................................................................... 20
4 INSTALLATION ....................................................................................................................... 25
4.1 Receiving materials............................................................................................................. 25
4.2 General instructions for use ............................................................................................... 26
4.3 Connections ......................................................................................................................... 27
4.4 Connecting serial ports ...................................................................................................... 27
5 INSTRUMENT MAINTENANCE .......................................................................................... 28
5.1 Preventive maintenance ..................................................................................................... 28
5.2 Corrective maintenance ..................................................................................................... 28
6 OPERATING THE INSTRUMENT........................................................................................ 29
6.1 Introduction......................................................................................................................... 29
6.2 Selection of management functions ................................................................................... 29
6.2.1 Accessing configuration functions ................................................................................................. 30
621 -MTU30105 Rev. 4 Page 2 of 43

6.2.2 Keypad Timeout ............................................................................................................................. 30

6.3 Configuration of operating parameters ............................................................................ 31
6.3.1 Selection of operating parameters .................................................................................................. 31
6.3.2 Modification of operating parameter values................................................................................... 32
6.3.3 Graduation ...................................................................................................................................... 33
6.3.4 Resolution....................................................................................................................................... 33
6.3.5 Local gravity coefficient ................................................................................................................ 33
6.3.6 Decimal point ................................................................................................................................. 33
6.3.7 Averages ......................................................................................................................................... 34
6.3.8 Language selection ......................................................................................................................... 34
6.3.9 Auto Zero when turned on.............................................................................................................. 34
6.3.10 AZM limit ................................................................................................................................... 34
6.3.11 Motion band ................................................................................................................................ 34
6.3.12 Time before automatically turning off ........................................................................................ 35
6.3.13 Display brightness ...................................................................................................................... 35
6.3.14 Enable total ................................................................................................................................. 35
6.3.15 Minimum weight ........................................................................................................................ 35
6.3.16 Main serial port ........................................................................................................................... 36
6.3.17 Baud rate ..................................................................................................................................... 36
6.3.18 RS485 address ............................................................................................................................ 36
6.3.19 Enable configuration access........................................................................................................ 36
6.3.20 Printer ON time........................................................................................................................... 36
6.4 Calibration .......................................................................................................................... 37
6.4.1 Zero calibration .............................................................................................................................. 38
6.4.2 Full-scale calibration ...................................................................................................................... 39
6.5 Initialization ........................................................................................................................ 40
6.6 Test ....................................................................................................................................... 41
7 INSTRUMENT CONFIGURATION TABLE ........................................................................ 42
621 -MTU30105 Rev. 4 Page 3 of 43

1 INTRODUCTION
1.1.1 General information
D110E is a microprocessor-controlled electronic hanging scale powered by a rechargeable 6 V 10

Ah lead battery.
The instrument is equipped with an internal battery charger. The microprocessor controls battery
condition and runs the battery charger as necessary.
The instrument is supplied with an infrared remote control that works within a range of
approximately 15 m.
All operations involved in programming, configuration and calibration of the instrument may be
performed using either the keypad or the remote control.
Access to calibration and programming processes is password-protected.
The main features of the application are:

 Gross/net selection
 Self-calibration when turned on (configurable)
 Totalizer management (configurable)
1.2 Versions/options
D 1 1 0 E - 1 0
Hanging scale capacity:

1 1000 kg
2.5 2500 kg
5 5000 kg
10 10000 kg
25 25000 kg
30 30000 kg
50 50000 kg
1.3 Documentation
This manual is written specifically for the hanging scale.
621 -MTU30105 Rev. 4 Page 4 of 43

2 FUNCTIONAL SPECIFICATIONS
2.1 Technical features

Power supply 6 V DC battery
Consumption 8 W Max
Fuse F2A
Operating temperature from - 10 C to + 40 C
Storage temperature from - 40 C to + 70 C
Relative humidity 95% non-condensing
Load cell power supply 5 V DC (short-circuit proof)
Analogue signal 1  2 mV/V
Sensitivity 1 V/div
Number of divisions 1000-2000-3000-4000-5000
Reading sensitivity 1-2-5-10
Out of range (UL/OL) 5% of full scale load
Display five (5) digit LED
Polarity - sign
Decimal point may be selected from: 0,0.0,0.00,0.000,0.0000
Keypad six (6) keys
Indicator lights four (4) indicator LED’s
Self-zeroing range (AZM range) Configurable (OFF - 1.9% - 100% of F.S.)
Motion band Configurable (OFF - 0.5 - 1 - 2 - 5- 10- 20 div)
Serial outputs Main output may be selected from RS232 or
RS485 Half-duplex, aux. output RS232 simplex
621 -MTU30105 Rev. 4 Page 5 of 43

621 -MTU30105 Rev. 4 Page 6 of 43

3 USING THE INSTRUMENT
3.1 Turning on the instrument
When the instrument is turned on, the following messages will appear on the display about two
seconds apart:
D 1 1 0 E
V 3. - - (Revision of the installed software)
3.2 Display indications

Under regular operating conditions the display indicates weight expressed according to the
following criteria:
 Zeros do not appear at the beginning of a number unless they have significance
 The “minus” sign (for negative weights) appears in the first position on the left
 In the case of a negative weight with six digits (such as -132400), the first digit on the left will
alternately flash the “minus” sign and the first digit in the weight.
The limits on weights that may be indicated are:
lower limit: - 5% of full-scale
upper limit: 105% of full-scale
Weights under the lower limit will result in the following display:
 U L  
Weights over the upper limit (or cell signals exceeding 20 mV) will result in the following display:
 O L  
The display guides the operator through configuration and calibration of the instrument.
3.3 LED status signals
The LED signals on the front of the instrument are used to convey the following messages:
0
The LED comes on when weight is stable at 0 and remains stable within ¼ division.
This signal is given when the instrument is set to display either gross or net weight.
When the instrument is set for automatic shut off, the LED pulses to indicate that the
instrument is in stand-by.
Net
621 -MTU30105 Rev. 4 Page 7 of 43

The LED comes on when the instrument is displaying net weight (gross weight minus tare).
S1
This LED comes on when value of totalizer 1 is displayed .
S2
This LED flashes when battery voltage falls below the alarm threshold.
The LED comes on when value of totalizer 2 is displayed.
When the instrument goes off because its battery is flat, the LED flashes on and off (in place
of the zero LED) to indicate that the instrument is on stand-by and battery is fully discharged.
3.4 Key functions

Key functions depend on the instrument’s current status.
The functions of the keys when in “Operating” mode are listed below. During the configuration
procedure the keys perform different functions, which are described in the section entitled
“Configuration”.
If the instrument is unable to perform a function which has been requested while in “operating”
mode (for instance, the instrument cannot fulfil a request for TARE when it is set to GROSS), the
display will flash rapidly for 2 seconds to indicate that it has acknowledged the request but is unable
to fulfil it.
G/N
Press this key to switch between Gross and Net.
ZERO
Press this key (with the instrument set to Gross and weight is stable) to clear the weight displayed to
zero; this is possible within the range specified by the “0 limit” parameter.
T
Press this key (with the instrument set to Net and with a stable weight) to copy the current gross
weight as the tare value, setting net weight to zero as a result.
FUNC
Has no function in operating mode
TOT
Press this key to request display of the totalizer values (if the totalizer function has been enabled).
PRINT
Press this key to request a printout of the current weight or of the totalizer appearing on the display
(if the totalizer function is enabled).
621 -MTU30105 Rev. 4 Page 8 of 43

3.5 Auto shut-off

The instrument may be set to turn itself off (in order to preserve battery life) when weight remains
stable and no keys are pressed for a certain amount of time, which may be configured.
The instrument will come on again as soon as any key is pressed.
3.6 Tare weight management

Press T when the instrument is set to NET and weight is stable, and the current weight will be
stored as the tare weight.
3.7 Manually setting weight to zero

Gross weight may be reset to zero manually by pressing >0< when the instrument is set to GROSS,
the weight is stable and the total value of the weight to be reset to zero falls within the limits
specified by the “0 LIMIT” parameter.
The ZERO command has the effect of translating the instrument’s response curve without altering
its gradient: if 2000 Kg is set to zero in a system in which full-scale is 5000Kg, full-scale will
become 3000 Kg.
3.8 Automatically setting weight to zero when instrument is turned on

Gross weight may be set to zero automatically when the instrument is turned on if this function is
enabled and the total value of the weight to be set to zero falls within the limits set by the “0
LIMIT” parameter.
621 -MTU30105 Rev. 4 Page 9 of 43

3.9 Totalizing
The instrument may be configured to deal with one, two or no totalizers.

When the totalizers are enabled, printing functions are automatically enabled.
Weight is acquired with the instrument set to NET by pressing M+ on the remote control.
The net weight is added to both the totalizers, and the weighing counters associated with each of
them are increased by one.
The totalizers may each be set to zero independently.
3.9.1 Displaying totals

Press MR on the remote control (with totalizers enabled) and the following data will be displayed
in order:
 the number of cycles of totalizer 1
 the value of totalizer 1
 the number of cycles of totalizer 2
 the value of totalizer 2
3.9.2 Printing of totals
Press PRINT to print out the current weight.
Press PRINT when totals are being displayed to print out total weight and number of cycles.
3.9.3 Setting totalizers to zero
Each totalizer may be set to zero independently. To do this:

 display the value of the totalizer to be set to zero.
 press >0<
 the instrument will display a request for confirmation: 0 TOT
 press E/PRINT
621 -MTU30105 Rev. 4 Page 10 of 43

3.10 Load cell response filtering
Staring with SW rev 3.03 a new method of filtering the signal provided by the load cell have been
introduced (FIR filters). This method is based on a Digital Signal Processing (DSP) approach.
As example the below graphic shows the response to a step variation of the load cell signal as
function of the selected filter.
The graphic shows hat FIR filter 1 as a response time of about 0.2 seconds and FIR filter 5 has a
response time of about 2.5 seconds
3500000
3000000
2500000
2000000
1500000
1000000
500000
0
-1,00 -0,50 0,00 0,50 1,00 1,50 2,00 2,50 3,00
Cella FIR 1-12 FIR 2-24 FIR 3-42 FIR 4-62 FIR 5-80
621 -MTU30105 Rev. 4 Page 11 of 43

3.11 Printer handling
The scale can be equipped with a 40 column printer mounted at floor with wireless connection.
3.12 Printout
As function of scale configuration (see table) normal weighing printout and totalization printout are
possible.
Total configuration Printout SERIAL LINE PORT

The value of load showed on
Disabled (Off) Primary
display is printed
Acquired load value and/or totals
Enabled (1 or 2) Auxiliary
can be printout
621 -MTU30105 Rev. 4 Page 12 of 43

3.12.1 Normal weighing printout
Pressing the PRINT key the actual load value on scale is printed with the following format:
1249 Kg Gross
11:01 04-11-13
85 Kg Net
11:01 04-11-13
Print on demand is directed on primary serial line.
621 -MTU30105 Rev. 4 Page 13 of 43

3.12.2 Totalization printout
When a load value is acquired and totalized pressing the M+ key, a printout having the following
format is generated:
Net: 2258Kg
11:01 04-11-13
3.12.3 Totalized value printout
Pressing the PRINT key while totals are displayed, a printout having the following format is
generated:
Oper . No.: 2
Total 2: 2402 Kg
621 -MTU30105 Rev. 4 Page 14 of 43

3.13 Date and time setting
The real time clock is mounted on the printer. See the printer manual instruction for date & time
setting operations.
621 -MTU30105 Rev. 4 Page 15 of 43

3.14 Battery life
Battery life (number of hours of continuous operation) depends on how the instrument is used.
If weight is displayed in “High intensity” mode, rated battery life is approximately 80 hours.
If weight is displayed “Low intensity” mode, rated battery life is approximately 120 hours.
Battery life also depends on how old the battery is, and on the number of digits shown on the
display.
Battery life on stand-by is about 600 hours.
3.15 Recharging the battery
The internal microprocessor commands battery recharging.

It takes about 10 hours to fully recharge a flat battery.
To recharge the battery, proceed as follows:
Turn off the hanging scale using the switch on the back of the instrument.
Plug the battery charger into the socket on the back of the hanging scale.
Plug the battery charger into a 230 V AC power outlet.
Turn on the hanging scale.
The instrument will automatically stop charging the battery when full voltage has been restored.
The battery charger may be left permanently connected to the hanging scale with no ill effect on the
battery.
When the scale is recharging the battery, this is indicated by flashing letter “B” when the battery test
function is performed.
When the battery is almost flat, indicator S2 flashes intermittently. There are about 10 hours of
battery life remaining when indicator S2 comes on.
When the battery reaches minimum operating voltage, the following message will appear:
B A T T (flashing)
This message is displayed for about 5 seconds, after which the hanging scale is switched to stand-by
status.
The same indication will appear if an attempt is made to turn the instrument on.
621 -MTU30105 Rev. 4 Page 16 of 43

3.16 Switch
The instrument has an internal set of switches with the following functions:
Position Function Normal status

SW1-1 Not in use OFF
SW1-2 Initialisation of configuration data OFF
Can be used as an alternative to the guided initialisation
process using the keypad and display, in which case it will set
all configuration data to default values.
For instructions on how to use, refer to the section entitled

“Initialisation”
3.17 Self-testing
The D110E instrument is programmed with a series of self-testing functions which increase its
overall level of operating security.
Normally, when a fault is detected the instrument is put in safe condition and the function related
with the faulty parameters are inhibited.
A series of instructions are provided to help identify the cause of faults.
3.17.1 EEPROM integrity control
This control is performed when the instrument is turned on. If any problems are detected, the
instrument will interrupt the sequence of operations involved in turning itself on and it will not be
possible to use it; as a result the relays are kept de-energized, the analogue output remains zero and
the serial line is disabled.
The instrument forces initialization of the parameters and the display indicates:
I N I T Flashing
The instrument will remain in this condition until a key is pressed.

It will then be necessary to reconfigure the instrument.
621 -MTU30105 Rev. 4 Page 17 of 43

3.17.2 Controlling integrity of configuration parameters
The integrity of configuration parameters is controlled every operating cycle.
If errors are found in the configuration memories, the indication “ER XX” (XX being the code
identifying the erroneous parameter) flashes for half a second every two seconds, in alternation with
the weight detected.
CODE Cause Effect Remedy

ER 01 Error in Relays are deactivated. Recalibrate the instrument
CALIBRATION The error code is sent
parameters over the line.
ER 02 Error in Relays are deactivated. Reset tare
TARE The error code is sent
ER 03 Error in Relays are deactivated. Reconfigure parameters
DIVIS and SENSIT The error code is sent
ER 04 Error in No effect. The error code Reconfigure parameters
FILTER and DEC POINT is sent over the line.
parameters
ER 05 Error in Relays are deactivated. Reconfigure parameters
LIM AZM - MOTION - ZERO The error code is sent on
TRACKING the line.
parameters
ER 06 Serial line parameters No effect – Reconfigure parameters
SER P - SER A-BAUD - DLY Communications remain
SND - DLY RCV – AD485 active and the error code
is sent over the line.
ER 09 Totalizers No effect – Set totals to zero or update
Communications remain them
active and the error code
is sent over the line
621 -MTU30105 Rev. 4 Page 18 of 43

3.18 Serial line management

The instrument is equipped with two serial lines: a main line for transmission and reception and an
auxiliary line for transmission only.
3.18.1 Main line

The main line is available in RS232 mode.
The main line may be configured in any of the following operating modes:
 Continuous transmission
 Transmission upon request from push button
 Modbus
The transmission parameters for the main and auxiliary lines are:
 8 bit – No parity - 1 Stop
The speed of the main line may be configured at:

 9600
 4800
 2400
 1200
3.18.2 Auxiliary line

The auxiliary line is used to print out weights or totalizers.
3.18.3 Continuous or demand mode

The instrument will send (continuously or upon request) a string in the following format:
<STX><POL><PESO><K/L><L/N><STATO><CR><LF>
where:
<STX> “Start Of Test” (Hex 02) character
<POL> “Blank” (Hex 20) or “-” (Hex 2D) character to indicate data polarity
<PESO> string of 7 digits (Hex 30 .. 39) identifying weight shown on display
with “.” if required (Hex 2E)
<K/L> “K” (Hex 4B) or “L” (Hex 4C) character to indicate unit of measurement
<G/N> “G” (Hex 47) or “N” (Hex 4E) character to indicate Gross/Net status
<STATO> one of the following characters:
“Blank” (Hex 20) System under normal operating conditions
“I” (Hex 43) Instrument requires calibration (invalid data)
“S” (Hex 43) Instrument is being configured
“O” (Hex 4F) Instrument is out of range
“M” (Hex 4D) Weight is in motion
<CR> “Carriage Return” (Hex 0D) character

<LF> “Line Feed” (Hex 0A) character
621 -MTU30105 Rev. 4 Page 19 of 43

3.18.4 Duplex mode with MODBUS protocol
The RTU version of the MODBUS protocol is employed.
Structure of strings transmitted and received
The general structure of the strings is as follows:
ADDRESS FUNCTION DATA CHECK

8 bits 8 bits N x 8 bits 2 x 8 bits
ADDRESS 8 bits with value between 1 and 32.

FUNCTION 8 bits identifying the function to be carried out by the slave
The following functions may be specified:
Code 03 Read Holding Registers
Code 05 Force Single Coil
Code 06 Preset Single Register
Code 16 Preset Multiple Registers
DATA All data associated with the requested function
CHECK CRC-16 (Cyclic Redundancy Check) for validation of string content
Response to illegal requests

When the transmitter receives an illegal request, it sends back a response consisting of address,
function code, error code and checksum.
In order to indicate that the response is notification of an error, the most significant bit in the
function code is forced to “1”.
Error codes are as follows:

01 Illegal function
02 Illegal data address
03 Illegal data value
Functions supported by D110E
For a complete description of MODBUS commands please refer to specific MODBUS

documentation.
Below is a brief descriptions of the functions supported by D110E.
Function 03 - Read Holding Registers

Permits transfer of weight, status and configuration data from transmitting device to host.
Multiple registers may be transferred at the same time in a single request.
621 -MTU30105 Rev. 4 Page 20 of 43

A string for requesting peripheral device 01 to transfer 3 registers starting with register 0 would be
as follows:
ADDR FUNC START START # OF # OF CHECK

REG REG REG REG
HI LOW HI LOW
01 03 00 00 00 03 05 CB
The response would be as follows:
ADDR FUNC BYTE REG REG REG REG REG REG CHECK
COUNT 0 0 1 1 2 2
HI LOW HI LOW HI LOW
01 03 06 00 0F 00 00 01 C0 74 B4
The content of register 0 is 15, the content of register 1 is 0 and the content of register 2 is 448.
Function 05 - Force Single Coil

Allows the host to control relays on the peripheral device. In the D110E it is used for the ZERO,
G/N, and TARE commands and for resetting the POF from the host.
The ZERO command is only accepted if the function is enabled and the weight to be set to zero
falls within the programmed limits.
The command string is as follows:
ADDR FUNC COIL COIL DATA DATA CHECK

# # VALUE VALUE
HI LOW HI LOW
01 05 00 00 FF 00 8C 3A
If the data is accepted, the peripheral device will return the same message:
ADDR FUNC COIL COIL DATA DATA CHECK

# # VALUE VALUE
HI LOW HI LOW
01 05 00 00 FF 00 8C 3A
Function 06 - Preset Single Register

Allows the host to modify the content of a D110E register.
The string for forcing peripheral device 01 with value 54 in register 12 is as follows:
ADDR FUNC REG REG DATA DATA CHECK
621 -MTU30105 Rev. 4 Page 21 of 43

# # VALUE VALUE
HI LOW HI LOW
01 16 00 0C 00 36 C9 DF
If the data is accepted, the peripheral device returns the same message:
ADDR FUNC REG REG DATA DATA CHECK

# # VALUE VALUE
HI LOW HI LOW
01 06 00 0C 00 36 C9 DF
NOTE The command is not accepted if the register is Read Only or double length
Function 16 - Preset Multiple Registers

Permits the hose to modify the content of multiple registers in the D110E.
The string for forcing peripheral device 01 with values 5, 0, 342 in registers 22,23,24 is as follows:
ADDR FUNC STRT STRT # OF # OF BYTE DATA DATA DATA DATA DATA DATA CHECK
REG REG REG REG CNT VAL. VAL. VAL. VAL. VAL. VAL.
HI LOW HI LOW HI LOW HI LOW HI LOW
01 16 00 16 00 03 06 00 05 00 00 01 56 4A A4
If the data is accepted, the peripheral device returns a message containing the number of the first
register and the number of registers loaded:
ADDR FUNC STRT STRT # OF # OF CHECK

REG REG REG REG
HI LOW HI LOW
01 16 00 16 00 03 61 CC
NOTE The command will not be accepted if it is addressed to Read Only registers or if the
first register is the low register of a variable with double length.
621 -MTU30105 Rev. 4 Page 22 of 43

List of D110E registers
Register 0 is bit coded.

All weight data (gross weight, weight set to zero, thresholds and dead bands) is coded on two
consecutive registers complementing 2.
For coding of configuration parameters, refer to the section entitled “Configuration”.
Type “R” registers are read-only, while “R/W” registers allow reading and writing.
Register Function Type

Number
0 Status word R
1-2 Gross weight R
3-4 Tare weight R
5 Number of operation included in totalizer 1 R/W
6-7 Totalizer 1 R/W
8 Number of operation included in totalizer 2 R/W
9-10 Totalizer 2 R/W
11 Instrument divisions R
12 Sensitivity R
13-14 Local gravity coefficient
15 Position of decimal point R/W
16 Averages R/W
17 Zero on Power On R/W
18 Limit for setting to zero R/W
19 Motion R/W
20 Shut Off R/W
21 Brightness control R/W
22 Totals function R/W
23-24 Minimum load R/W
25 Serial port mode R/W
26 Baud rate R/W
27 Device address R/W
28 Configuration enable R/W
29 Language R/W
30 Printer ON time
621 -MTU30105 Rev. 4 Page 23 of 43

List of Coils managed by D110E
Coil Function
Number
0 Power On Flag reset command
1 Set GROSS (Data = $FF00)
2 ZERO command
3 TARE command
4 Reset Totalizer1 command
5 Reset Totalizer 2 command
6 Reset totalization completed flag command
7 Set NET (Data = $FF00)
Status word codes
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
POF M S Self-testing code G/N 0 0 0 0 0 0 0
POF Power On Flag. Instrument’s power supply has come back on.
D110E forces the flag to 1; the host may reset it by forcing Coil 1
M Totalization completed flag.
D110E forces the flag to 1; the host may reset it by forcing Coil 6
S if = 1 indicates that instrument is being configured or tested
Self-testing code reports error code in configuration parameters
G/N if = 1 indicates that instrument is set to NET
621 -MTU30105 Rev. 4 Page 24 of 43

4 INSTALLATION
4.1 Receiving materials
Remove the instrument from its packaging and check it for damage suffered during transport.
If any damage is detected, notify the supplier and the carrier who delivered the instrument
immediately in writing.
The instrument is supplied with:
 1 remote control
 1 battery charger
 1 copy of the instrument manual
 2 copies of the instrument’s test certificate (check that the serial number shown on the back of
the instrument is the same as the number shown on the test certificate)
621 -MTU30105 Rev. 4 Page 25 of 43

4.2 General instructions for use
 Check cables used with the hanging scale constantly to ensure that they are in good condition;
inspect them visually by lowering the hook to the ground and slowly raising the cables to
prevent breakage of wires.
 Do not raise any load which is poorly balanced, slung with improper equipment or with any
equipment other than that provided; take great care when raising and transporting loose
materials.
 It is extremely dangerous and absolutely FORBIDDEN to:
 swing the load and hit things with it
 swing the load in order to put it down in a position that is not directly under the hook,
 pull to one side,
 pull at a load which is fixed in position in order to remove it.
 When moving the hanging scale with no load, raise the hook and cables or chains high enough
to go over a man’s head or any other obstacle which may be present on the route.
 When finished operating the hanging scale, raise the hook high enough above the ground that it
will not present a danger to people or equipment in movement.
 Before beginning to raise the hanging scale, make sure that personnel who have slung the load
and any other workers in the area move away from it.
 Operators of cranes and hoists controlled from the ground must keep far away from the moving
load.
 Ensure that the weight of the load to be raised falls within the capacity of the hanging scale,
which appears on the hook and on the instrument’s case.
 Use of slings and hooks other than those provided is FORBIDDEN.
 Making modifications or using improvised systems for hooking and slinging loads is
FORBIDDEN.
 Keep the hook closure in good condition to make sure that cables and chains used to sling the
load cannot be released.
 Use of the end of the hook to raise a load is FORBIDDEN.
 Maneuvers which cause abnormal stress that will compromise the functioning of the hook and
of the instrument are FORBIDDEN.
 Before moving the load, check that it has been balanced properly and that it cannot shift its
position while it is being moved.
 Position the device perpendicular to the load while raising the load.
The manufacturer shall not accept liability for injury or damage

attributable to improper use of the instrument.
621 -MTU30105 Rev. 4 Page 26 of 43

4.3 Connections
All connections are made on the back of the instrument.
WARNING
Make sure that the battery charger is plugged in to a 230 V AC  10% power supply.
ANY IMPROPER CONNECTION WILL RESULT IN INVALIDATION OF THE
GUARANTEE
Shielded cables are preferable for use as serial line cables.
MODEL D110E-
SERIAL No
ON
OFF
FUSE 230V/F2A
CARICA BATT.
BATTERY CHAR.
USCITA SERIALE
4.4 Connecting serial ports
SERIAL LINE FUNCTIONS

PIN 1 Battery positive
PIN 2 RX232 - RTX485 B
PIN 3 TX232 - RTX485 A
PIN 4 TX AUX
PIN 5 SGROUND
PIN 6 Battery Negative
PIN 7 Battery Positive to printer
PIN 8 NC
PIN 9 NC
621 -MTU30105 Rev. 4 Page 27 of 43

5 INSTRUMENT MAINTENANCE
5.1 Preventive maintenance
The instrument requires no particular preventive maintenance.
Periodic inspection of the condition of the battery charger power cable is recommended to ensure
safety.
5.2 Corrective maintenance
All maintenance work required as a result of faults in the instrument must be performed in ADOS
workshops or by ADOS personnel.
TAMPERING WITH THE INSTRUMENT WILL RESULT IN INVALIDATION OF THE

GUARANTEE.
621 -MTU30105 Rev. 4 Page 28 of 43

6 OPERATING THE INSTRUMENT
6.1 Introduction
The D110E indicator is a programmable instrument which performs a series of functions that may
be adapted and/or customized by the user to suit a variety of applications.
These functions may be modified by changing configuration parameters.
The instrument should be configured to suit the primary application for which it will be used.
All configuration parameters are stored in permanent memory.

Parameter memory status is checked when the instrument is turned on; if a problem should be
detected, the instrument will automatically be reinitialized to the standard configuration, and it will
have to be reconfigured and recalibrated.
6.2 Selection of management functions
The D110E features the following management functions:
 Configuration of general parameters

 Weight calibration
 Initialization
All operations are guided by messages appearing in light text on the display, which is used to
display and set the value of parameters to be modified.
After entering configuration mode, the instrument prepares to configure parameters and displays the
following message:
C O N F
press F to switch to management level, and the following messages will appear:
C O N F
C A L I B
I N I T
press E to confirm the selection.
Press C to cancel the request and return to regular operating mode.
621 -MTU30105 Rev. 4 Page 29 of 43

6.2.1 Accessing configuration functions
Instrument configuration functions may be accessed at any time when the instrument is not
calibrated (during initialization); if the instrument has been calibrated, to gain access to calibration
functions hold down the FUNC and E keys at the same time while the instrument is being turned
on.
Access to configuration, calibration and initialization functions is password protected and requires
the user to type in the following password:
C E N/G T >O<
The password remains the same and cannot be changed during operation.
The password is intended to prevent accidental modification of configuration or calibration
parameter values, rather than to prevent fraudulent use of the instrument.
When the operator selects one of these functions, the password is requested:
P A S S W
The letters in the message are replaced with “-” as the password is entered.
If the password is entered correctly, the menu of functions of the type requested will appear; if the
password is incorrect, the instrument will return to the function selection menu.
6.2.2 Keypad Timeout
If no keys are pressed for 60 seconds the instrument automatically generates a “C” key code, which
means that if the operator leaves the instrument during configuration or calibration it will
automatically return to the menu at the next highest level and therefore to operating mode.
621 -MTU30105 Rev. 4 Page 30 of 43

6.3 Configuration of operating parameters
6.3.1 Selection of operating parameters
When entering configuration mode from the configuration level selection menu, the instrument
prepares to configure the first parameter, displaying the message:
G R A D
Press FUNC to select all the configurable parameters in order (when the last parameter is
reached, it will automatically go back to the first).
Press number keys to go directly to the parameter to be configured.
Press T to go to the parameter prior to the selected parameter (when the first parameter is reached,
it will automatically go back to the last)
Press C to cancel the configuration request and return to the configuration level selection menu.
Press E to confirm the selection made, and the instrument will prepare to configure the selected
parameter; the parameter value or parameter code will appear on the display, while the auxiliary
display will flash to show that the instrument is ready to accept the modified parameter value.
621 -MTU30105 Rev. 4 Page 31 of 43

6.3.2 Modification of operating parameter values
When configuration mode is entered from the parameter selection menu, the instrument will show
the parameter value or code on the main display, while the auxiliary display will flash to show that
the instrument is ready to accept the modified parameter value.
Press FUNC to increase the value of the selected parameter (when the maximum value is reached
it will automatically return to 0).
If the data displayed is a weight (such as a relay threshold) it will be increased in steps according to
the sensitivity for which it is configured.
If the FUNC key is held down, the step by which it is increased will be increased up to a
maximum of 128 times the basic step value.
Press T to decrease the value of the selected parameter (when zero is reached, it will automatically
return to the maximum value).
If the data displayed is a weight (such as a relay threshold), it will be decreased in steps according
to the sensitivity for which it is configured.
Hold down the T key to increase the step by which the weight value is decreased up to a maximum
of 128 times the basic value.
Press number keys to enter the parameter number to be configured directly.
Press >0< to set the value of the selected parameter to zero.
Press C to cancel the configuration request and return to the selection menu for the next parameter.
Press E to confirm the modification.

The instrument will check that the form of the value that has been entered is acceptable and then
display the following message for 2 seconds:
D O N E
before returning automatically to the selection menu for the next parameter.
621 -MTU30105 Rev. 4 Page 32 of 43

6.3.3 Graduation
G R A D
May be set to the following values:

 1000
 2000
 3000
 4000
 5000 (initialization configuration)
6.3.4 Resolution
R E S O l
May be set to the following values:

 2
 5
 10
6.3.5 Local gravity coefficient
G R A V
Can be used to set the decimal fraction value of the local gravity factor. May be set to between
(9.)79000 and (9.)81000
6.3.6 Decimal point
D E C P T
May be set to:

 0.0
 0.00
 0.000
 0.0000
621 -MTU30105 Rev. 4 Page 33 of 43

6.3.7 Averages
A V E R G
May be set to:

 1 12
 2 24
 3 42 (initialization configuration)
 4 62
 5 80
6.3.8 Language selection
L A N G
To define the language for menu presentation and printout

Available values are:
 ITAL Italian (initialization configuration)
 ENG English
 FRANC French
 DEUTC Dutch
6.3.9 Auto Zero when turned on
A U T 0
Enables or disables the Auto Zero function when the instrument is turned on.
May be set to:
 OFF (initialization configuration)
 ON
6.3.10 AZM limit
0 L I M
The maximum value at which the instrument may be set to zero from the key on its front.
May be set to:
 1.9%
 100%
6.3.11 Motion band
M O T I O
May be set to:

 0.5 divisions/sec
621 -MTU30105 Rev. 4 Page 34 of 43

6.3.12 Time before automatically turning off
S H U T F
May be used to set the amount of time after which the instrument will turn itself off if there is no
change in weight and no keys are pressed.
May be set to:
 1
 2
 4
 8
 12
 16
6.3.13 Display brightness
B R G H T
May be used to adjust display brightness.

May be set to:
 HIGH (initialization configuration)
 LOW
 REGUL
6.3.14 Enable total
T O T A L
May be used to disable or enable one or both of the weight totalizers.

May be set to:
 1
 2
6.3.15 Minimum weight
M I N L
Used to set the value of the minimum weight which enables weight totalization and printout.
May be set from 0 to full-scale (given by produced sensitivity divisions).
621 -MTU30105 Rev. 4 Page 35 of 43

6.3.16 Main serial port
S E R P
May be set to:

 Continuous transmission
 Deferred transmission
 MODBUS (initialization configuration)
6.3.17 Baud rate
B A U D
May be set to:

 4800
 2400
 1200
6.3.18 RS485 address
A 4 8 5
May be set to a value between 0 (default configuration) and 32.
6.3.19 Enable configuration access
E N B F
(ABLE F)
Used to enable or disable access to configuration functions from the keypad or remote control.
May be set to:
 ON
6.3.20 Printer ON time
T P R T
To define the power ON time of the printer while printing.

Possible values ranges from 0 (default value) up to 100 sec.
621 -MTU30105 Rev. 4 Page 36 of 43

6.4 Calibration
The instrument must be calibrated following initialization before it can perform any weighing
operations.
There are two steps to calibration:

 calibration of zero value
 calibration of full-scale
Both steps must be carried out at least once, or the instrument will continue to indicate FAULT.
Later on, it will be possible to calibrate either one of the two values on its own.
To enter calibration mode, first enter instrument management mode, then press F to select:
C A L I B
and press E.
The instrument will prepare to calibrate zero value and display the following message:
C A L. 0
Press F to switch to calibration of full-scale; the following message will be displayed:
C A L. F S
where 12345 is the weight currently on the scale.
Press E to request that the selected calibration sequence be started.
Press C to cancel the request for calibration and return to the instrument management menu.
621 -MTU30105 Rev. 4 Page 37 of 43

6.4.1 Zero calibration
The weighing system must be prepared with weight ZERO.
First select the mode:
C A L. 0
and then press E.

The instrument will prepare to receive confirmation, flashing the message on the auxiliary display.
Press E again, and the instrument will begin the zero calibration procedure; the following message
will appear:
W A I T (flashing)
During this time period the instrument will integrate the input signal.
Once the time has expired the instrument will calibrate zero and display the following message for
two seconds:
D O N E
before automatically returning to the calibration menu.
621 -MTU30105 Rev. 4 Page 38 of 43

6.4.2 Full-scale calibration
The weighing system must be prepared with a KNOWN weight which exceeds 12.5% of full-scale.
The closer the known weight is to full-scale, the more accurate calibration of full-scale will be.
The system prepares for calibration with a known weight corresponding to the weight currently on
the scale.
The operator may change this by either directly entering the known weight (using the numerical
keypad) or pressing F or T to increase or decrease the displayed value by steps equal to one
division; press F or G/N to increase the step up to a maximum of 128 divisions.
Press E and the instrument will prepare to receive confirmation, flashing the following message on
the display:
C A L. F S
Press E and the instrument will begin the full-scale calibration process; the following message will
be displayed:
W A I T (flashing)
During this time period the instrument will integrate the input signal.
When the time has expired, the instrument will perform calibration and then display the following
message for two seconds:
D O N E
before returning automatically to the calibration menu.
If the value of the known weight that has been entered is incorrect, the instrument will display the
following message for two seconds:
E R R O R
before returning automatically to the calibration menu.
621 -MTU30105 Rev. 4 Page 39 of 43

6.5 Initialization
The instrument may be returned to the default configuration by commanding initialization from the
keypad.
To enter initialization mode, first enter instrument management mode and then press F to enter the
following mode:
I N I T
and press E.
The instrument will display the message:
I N I T -
Press C to cancel the request for initialization and return to the instrument management menu.
Press E to start up the sequence, and the instrument will prepare to receive confirmation:
O K I N (flashing)
The operator may confirm the request for initialization by pressing E or cancel it by pressing C.
Press E t confirm the selection, and the instrument will initialize parameters and restart
automatically.
Press C to cancel the request for initialization and return to the instrument management menu.
621 -MTU30105 Rev. 4 Page 40 of 43

6.6 Test
The user may test battery charge and read internal temperature using this function.
This function is called up from the remote control only.

To enter test mode, press TEST ; battery voltage will be displayed:
B 6. 0 4
Press TEST again to check temperature, and the instrument will display its internal temperature:
T 2 2. 5
Press TEST once more and the instrument will display the number of hours remaining in battery
life calculated on the basis of the battery voltage it has detected.
H 4 8
Press C to return to operating mode.
621 -MTU30105 Rev. 4 Page 41 of 43

7 INSTRUMENT CONFIGURATION TABLE
Weighing parameters
Parameter
Divisions 1000 2000 3000 4000 5000

Sensitivity 1 2 5 10
Gravity .80516
Dec. pnt. 0 0.0 0.00 0.000 0.0000
N. averages 1-12 2-24 3-42 4-62 5-80
Auto 0 OFF ON
Limit 0 OFF 1.9 100
Motion OFF 0.5 1.0 2.0 5.0 10.0 20.0
Auto off OFF 1 2 4 8 12 16
Brightness HIGH LOW REGUL
Totals OFF 1 2
Minimum weight 0
Main serial CONT DE MODBU
Baud rate 9600 4800 2400 1200
485 address 0
F. enabled OFF ON
Printer ON time 0
621 -MTU30105 Rev. 4 Page 42 of 43

IMPORTANT
Keep this instruction manual for consultation by all personnel authorised to operate the
instrument for as long as the instrument remains in service.
Additional copies may be ordered from ADOS service centres.
If additional technical information or clarification is required, contact an ADOS service
centre.
621 -MTU30105 Rev. 4 Page 43 of 43

ADOS D110E Navodila Za Uporabo in Kalibracijo

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INSTRUCTION

3 Update MODBUS RTU 22/01/08 Paulitti G. Laserra C.

2 Update to SW rv. 3.03 19-02-01 Golinelli G: Paulitti G.

1 Printer handling 19-07-99 Golinelli G: Paulitti G.

0 First issue 29-03-99 Paulitti G. Laserra C.

621_4.docx Subject of revision Date Prepared Checked Approved

621-MTU30105 Rev. 4 Pag. 1 di 43

621 -MTU30105 Rev. 4 Page 2 of 43

6.2.2 Keypad Timeout ............................................................................................................................. 30

621 -MTU30105 Rev. 4 Page 3 of 43

1.1.1 General information

D110E is a microprocessor-controlled electronic hanging scale powered by a rechargeable 6 V 10

Access to calibration and programming processes is password-protected.

The main features of the application are:

Hanging scale capacity:

This manual is written specifically for the hanging scale.

621 -MTU30105 Rev. 4 Page 4 of 43

2.1 Technical features

621 -MTU30105 Rev. 4 Page 5 of 43

621 -MTU30105 Rev. 4 Page 6 of 43

3 USING THE INSTRUMENT

3.1 Turning on the instrument

V 3. - - (Revision of the installed software)

3.2 Display indications

3.3 LED status signals

621 -MTU30105 Rev. 4 Page 7 of 43

3.4 Key functions

621 -MTU30105 Rev. 4 Page 8 of 43

3.5 Auto shut-off

3.6 Tare weight management

3.7 Manually setting weight to zero

3.8 Automatically setting weight to zero when instrument is turned on

621 -MTU30105 Rev. 4 Page 9 of 43

The instrument may be configured to deal with one, two or no totalizers.

The totalizers may each be set to zero independently.

3.9.1 Displaying totals

3.9.2 Printing of totals

Press PRINT to print out the current weight.

3.9.3 Setting totalizers to zero

Each totalizer may be set to zero independently. To do this:

621 -MTU30105 Rev. 4 Page 10 of 43

3.10 Load cell response filtering

621 -MTU30105 Rev. 4 Page 11 of 43

3.11 Printer handling

Total configuration Printout SERIAL LINE PORT

621 -MTU30105 Rev. 4 Page 12 of 43

3.12.1 Normal weighing printout

Print on demand is directed on primary serial line.

621 -MTU30105 Rev. 4 Page 13 of 43

3.12.2 Totalization printout

3.12.3 Totalized value printout

621 -MTU30105 Rev. 4 Page 14 of 43

3.13 Date and time setting

621 -MTU30105 Rev. 4 Page 15 of 43

3.14 Battery life

Battery life on stand-by is about 600 hours.

3.15 Recharging the battery

The internal microprocessor commands battery recharging.

To recharge the battery, proceed as follows:

621 -MTU30105 Rev. 4 Page 16 of 43

Position Function Normal status

For instructions on how to use, refer to the section entitled

A series of instructions are provided to help identify the cause of faults.