Form 717-1 Proceess Plan &Control Sheet No: PPCS-011-SPR-001

 Prototype Pre-Lunch  Production PROCESS PLAN & CONTROL SHEET Sheet 1/4
Part Number/latest Change Level Key Contact / Phone Date (Original) Date (Review)
NSE-KBO-ATP-011-SPR-DED-001 08June2016
Customer Part Number Core Prepared / Date Check Date
KRAMAT HIDRO MANDIRI Syahril / 10 – 8–2016 Firman / / 10 – 8–2016
Part Name / Description Approved / Date
Housing of Chopper Machine
Material Supplier Code Approved / Date
Stailess Steel SS316L
Characteristics Methode Reaction Plan
Proces Machine, Specia
s Process Name Device, Jig, l Char Prodcuct/Process Evaluation Sample
Number Tool for Mfg No Product Process Class Specification/ Measurement Control Method
Tolerance Technique Size Frequency

100 Marking & Cutting plate Plasma cutting wall Plate cut meet dimension 1 pc Each piece Drawing specification Quarantine
Cutting part of chopper dimension accuracy measureme Process monitoring material since
machine machine per Allowance for nt form last good
design machining min dimension
specification +5mm accuracy
Good cutting, yes Cutting appearance Operator 100% Each piece Visual Inspection Remove part
no visible meets visual evaluation to and recycle
defect standard visual
standard
Cutting yes 400 Volts 3 Phase Machine 100% Per shift Closed loop machine Scrap part &
Voltage +/- 5.0 Volts control control Recycle
Cutting yes 400 Volts 3 Phase Visual Once Shift start Set-up Quarantine
Voltage +/- 5.0 Volts Each or change Periodic Maintenance material since
on maint last good
event. accuracy
Air Pressure yes 70 psi / 4.6 bar Machine twice Per shift Operator cleans gas Notify
+/- 5% Control cup twice per shift maintenance
Air Pressure yes 70 psi / 4.6 bar Visual of Once Shift start Set-up Quarantine
+/- 5% verification each or change Equpment Calibration material since
of air or maint. Procedure last good
ptessure event accuracy
Gas flow rate yes 6.7 cubic feet/min. Machine twice Per shift Operator cleans gas Notify
+/- 0.5 cfm Control cup twice per shift maintenance
Gas flow rate yes 6.7 cubic feet/min. Visual of Once Shift start Set-up Quarantine
+/- 0.5 cfm verification each or change- Equpment Calibration material since
of flow over or Procedure last good
meter maint. accuracy
event
Form 717-1 Control Plan No: CPN-011-SPR-001
 Prototype Pre-Lunch  Production PROCESS PLAN & CONTROL SHEET Sheet 2/4
Part Number/latest Change Level Key Contact / Phone Date (Original) Date (Review)
NSE-KBO-ATP-011-SPR-DED-001 ` 08 June 2016
Customer Part Number Core Prepared / Date Check/ Date
KRAMAT HIDRO MANDIRI Syahril / 10-8-2016 Firman / / 10-8- 2016
Part Name / Description Approved / Date
Housing of Chopper Machine
Material Supplier Code Approved / Date
Stailess Steel SS316L
Characteristics Methode Reaction Plan
Proces Machine, Special Evaluation Sample
s Process Name Device, Jig, Char Prodcuct/Process Measureme
Number Tool for Mfg No Product Process Class Control Method
Specification/ Tolerance nt
Size Frequency
Technique
200 Machining of chopper Milling Machined Plate machined meet dimension 1 pc Each piece Drawing specification Quarantine
machine housing part ; Machine, chopper machine dimension accuracy as measure Process monitoring material since
upper and lower housing housing part per per technical drawing ment form last good
design leakage test
specification
Good Machined yes Plate machined Operator 100% Each piece Visual Inspection Remove part
part no visible appearance meets visual evaluation and send to
defect standard to visual repair
standard
Milling yes Vcmax = 100 m/min Vernier Twice Each Operator Control Scrap part &
Vfmax = 40 mm/min (R) Caliper or surface of repair
Vfmax = 10 mm/min (F) micromete part
r
amax = 1 m for roughing
amax = 0.1 m for finishing
Milling yes Vcmax = 100 m/min Visual Once Shift start Set-up Scrap current
Vfmax = 40 mm/min (R) Each or change- Periodic Maintenance part. Shutdown.
Vfmax = 10 mm/min (F) over or Notify
maint, maintenance
amax = 1 m for roughing
amax = 0.1 m for finishing
Form 717-1 Control Plan No: CPN-011-SPR-001
 Prototype Pre-Lunch  Production PROCESS PLAN & CONTROL SHEET Sheet 3/4
Part Number/latest Change Level Key Contact / Phone Date (Original) Date (Review)
NSE-KBO-ATP-011-SPR-DED-001 08 June 2016
Customer Part Number Core Prepared / Date Checked / Date
KRAMAT HIDRO MANDIRI Syahril / 10-8- 2016 Firman / 10-8-2016
Part Name / Description Approved / Date
Housing of Chopper Machine
Material Supplier Code Approved / Date
Stailess Steel SS316L Sudirman /
Characteristics Methode Reaction Plan
Proces Machine, Specia
s Process Name Device, Jig, l Char Prodcuct/Process Evaluation Sample
Number Tool for Mfg No Product Process Class Specification/ Measurement Control Method
Tolerance Technique Size Frequency

300 Initiate Wels Sequence / Manual TIG Weld housing Plate welds meet Pull test 1 pc Each piece Pull test instruction Quarantine
Perform TIG weld of wall Welders wall of chopper leakage test Process monitoring material since
part/ bottom part machine per especially within form last good
design welded join as per leakage test
specification drawing
specification
Good welds, yes Weld appearance Operator 100% Each piece Visual Inspection Remove part
no visible meets visual evaluation to and send to
defect standard visual repair
standard
Weld Voltage yes 24 Volts AC Visual 100% Each weld Closed loop machine Scrap part &
+/- 2.0 Volts cycle control Re-start Welder
Weld Voltage yes 24 Volts AC Visual Once Shift start Set-up Scrap current
+/- 2.0 Volts Each or change- Periodic Maintenance part. Shutdown.
over or Notify
maint, maintenance
Inert gas flow yes 3 cubic feet/min. Visual twice Per shift Operator cleans gas Notify
rate +/- 0.5 cfm cup twice per shift maintenance
Inert gas flow yes 3 cubic feet/min. Visual of Once Shift start Set-up Quarantine
rate +/- 0.5 cfm verification each or change- Equpment Calibration material since
of flow over or Procedure last good pull
meter maint. test notify
event
Form 717-1 Control Plan No: CPN-011-SPR-001
 Prototype Pre-Lunch  Production PROCESS PLAN & CONTROL SHEET Sheet 4/4
Part Number/latest Change Level Key Contact / Phone Date (Original) Date (Review)
NSE-KBO-ATP-011-SPR-DED-001 ` 08 June 2016
Customer Part Number Core Prepared / Date Check/ Date
KRAMAT HIDRO MANDIRI Syahril / 10-8-2016 Firman / / 10-8- 2016
Part Name / Description Approved / Date
Housing of Chopper Machine
Material Supplier Code Approved / Date
Stailess Steel SS316L
Characteristics Methode Reaction Plan
Proces Machine, Special
s Process Name Device, Jig, Char Evaluation Sample
Prodcuct/Process
Number Tool for Mfg No Product Process Class Measureme Control Method
Specification/ Tolerance
nt Technique Size Frequency

400 Setting and finishing of Milling Machined Plate machined meet dimension 1 pc Each piece Drawing specification Quarantine
chopper machine Machine, chopper machine dimension accuracy as measurem Process monitoring material since
housing part ; upper and Hand housing part per per technical drawing ent form last good
lower housing grinding design leakage test
machine specification
Good Machined yes Plate machined Operator 100% Each piece Visual Inspection Remove part
part no visible appearance meets visual evaluation and send to
defect standard to visual repair
standard
Milling yes Vcmax = 100 m/min Vernier Twice Each Operator Control Scrap part &
Vfmax = 40 mm/min (R) Caliper or surface of repair
Vfmax = 10 mm/min (F) micromete part
r
amax = 1 m for roughing
amax = 0.1 m for finishing
Milling yes Vcmax = 100 m/min Visual Once Shift start Set-up Scrap current
Vfmax = 40 mm/min (R) Each or change- Periodic Maintenance part. Shutdown.
Vfmax = 10 mm/min (F) over or Notify
maint, maintenance
amax = 1 m for roughing
amax = 0.1 m for finishing
Grinding yes 2000 Rpm Vernier Twice Each Operator Control Scrap part &
Silicon Oxide or Caliper or surface of repair
Aluminium Oxide grinding micromete part
wheel r
Grinding yes 2000 Rpm Visual Once Shift start Set-up Scrap current
Silicon Oxide or Each or change- Periodic Maintenance part. Shutdown.
Aluminium Oxide grinding over or Notify
wheel maint, maintenance