Karnataka water department gate and hoist schedule

GATES AND HOISTS
GOVERNMENT OF KARNATAKA
WATER RESOURCES DEPARTMENT
SCHEDULE OF RATES
GATE / HOIST AND ALLIED WORKS
FOR THE YEAR : 2003-2004
CONTENTS PAGES
REFERENCE DATA 1 -- 2
NOTES ON BASIC RATES 3 -- 3
DATA FOR SCHEDULE OF RATES 4 -- 183
PREPARED BY SCHEDULE OF RATES COMMITTEE
JUNE, 2003
0
GATES AND HOISTS
GATE / HOIST AND ALLIED WORKS -- REFERENCE DATA

FOR THE YEAR - 2003-2004
ITEMS : 1 - 31
COST OF MATERIALS :
Acytelene gas per cum Rs: 185.00
Alloy steel ( IS : 1570 ) Shafts per kg Rs: 145.00
Alloy steel ( IS : 1570 ) Pins per kg Rs: 175.00
Bolt / Nut / Washer ( hot dipped galvanized ) per kg Rs: 60.00
Bolt / Nut / Washer ( mild steel ) per kg Rs: 45.00
Bolt / Nut / Washer ( stainless steel ) per kg Rs: 100.00
Bronze / Alluminium alloy ( IS : 305 ) Bearings / Bushes per kg Rs: 380.00
Cast iron blocks per kg Rs: 18.00
Cast steel Drums / Gears per kg Rs: 95.00
Cast steel Pinions per kg Rs: 105.00
Cast steel Wheels / Pulleys / Hubs / Rollers / retainers per kg Rs: 85.00
Chequered plate per kg Rs: 25.20
Coaltar epoxy paint per ltr Rs: 131.00
Degreasing / derusting / phasphate coating chemical per ltr Rs: 175.00
Forged steel Hooks / Shackles per kg Rs: 130.00
Gas cutting set ( 2 Nos 15 m hose and nozzle unit ) Rs: 1125.00
Grease per kg Rs: 90.00
MS pipe 300 mm dia per kg Rs: 30.00
MS pipe 32 mm dia per Rm Rs: 80.00
Oxygen gas per cum Rs: 40.00
Rails 45 kg / m per tonne Rs: 24500.00
Rubber seal ( flat type bottom seal ) IS : 11855 per Rm Rs: 120.00
Rubber seal ( music note teflon claded corner seal ) IS : 11855 per Rm Rs: 600.00
Rubber seal ( music note uncladed corner seal ) IS : 11855 per Rm Rs: 240.00
Rubber seal ( music note teflon claded side seal ) IS : 11855 per Rm Rs: 550.00
Rubber seal ( music note uncladed side seal ) IS : 11855 per Rm Rs: 190.00
Rubber seal ( Z - type side seal ) IS : 11855 per Rm Rs: 240.00
Stainless steel plate / flats per kg Rs: 90.00
Steel wire rope 6x37 construction per kg Rs: 75.00
Structural steel angle / channel / beam / bars per kg Rs: 20.00
Structural steel plate / flats per kg Rs: 24.00
Sundries ( Lump sum rate for unquantified inputs ) Rs: 22.50
Synthetic enamel paint ( 1st quality ) per ltr Rs: 140.00
Welding electrodes 4 mm x 450 mm ( radiographic ) per No. Rs: 4.00
Welding electrodes 4 mm x 450 mm ( radiographic low hydrogen ) per No. Rs: 6.00
Welding electrodes 4 mm x 450 mm ( stainless steel ) per No. Rs: 35.00
Welding holder set ( cable / holder / gloves / mask etc ) per set Rs: 3375.00
Wire brush per Each Rs: 25.00
Zinc per kg Rs: 100.00
Zinc rich ( zinc content : 85 % ) epoxy primer paint per ltr Rs: 525.00
Zinc chromate red oxide primer per ltr Rs: 140.00
Excise duty on cost of supplies % 18.00
Insurance charges % 1.00
LEAD, LOADING & UNLOADING CHARGES: 1 km lead Loading Unloading

Steel per tonne Rs: 25.90 27.70 27.70
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GATES AND HOISTS
HIRE CHARGES OF MACHINERY: Hire charge Fuel charge Crew charge

Bending machine per hour Rs: 31.00 61.00 26.70
Derric crane ( mobile ) per hour Rs: 261.00 117.00 32.90
Derric crane ( stationary ) per hour Rs: 50.00 5.00 ---
Drilling machine for steel per hour Rs: 15.00 20.00 35.00
Grinder per hour Rs: 15.00 20.00 35.00
Planing machine per hour Rs: 66.00 61.00 42.75
Plate shearing machine per hour Rs: 47.00 82.00 26.70
Pug cutting machine per hour Rs: 13.00 2.00 ---
Tower crane 5 tonne per hour Rs: 763.00 106.00 36.05
Welding transformer per hour Rs: 9.00 49.00 ---
WAGES OF WORKERS: Per day

Electrician Rs: 82.65
Foreman Rs: 108.65
Gas cutter Rs: 93.70
Helper fabrication / erection Rs: 81.60
Khalasi Rs: 83.65
Marker / Erector / Fabricator / Machanic Rs: 93.70
Painter Class-II Rs: 81.60
Welder ( General ) Rs: 93.70
Welder ( X-ray quality ) Rs: 103.07
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GATES AND HOISTS
NOTES ON SCHEDULE OF RATES

GATE / HOIST AND ALLIED WORKS
FOR THE YEAR : 2003-2004
1. All notes under ' General Notes on Schedule of Rates ' are applicable to ' Gate / Hoist and
Allied Works ' also to the extent they are relevant.
2. All materials / bought out components for embedded parts, gates, hoists and allied works
shall conform to relevant Indian standards / technical specifications and approved drawings.
3. The basic rates are inclusive of preparation of designs / drawings / material schedules etc.,
as per specifications and other technical data including revisions.
4. The basic rates are inclusive of cost of all materials, machinery, labour, fabrication, erection,
commissioning and testing of gates, hoists and other related components as per technical
specifications.
5. The basic rates are inclusive of finishing, wastage of materials , incidental works, temperary
supports, scaffolding, all enabling works, profit, overheads, small tools / plants, hidden cost
on labour etc.
6. The basic rates are inclusive of taxes, duties, levies and all other incidental charges except
sales tax on works contract. Separate provision shall be made in the estimate towards sales
tax on works contract at the rate prevailing at the time of preparation of estimate.
7. The basic rates are inclusive of all leads and lifts including rehandling.
8. Unless otherwise specified the basic rates are inclusive of standard finish required for all the
fabricated and bought out gate and hoist components.
9. The basic rates are inclusive of preparatory works such as rectification of damages, repairing
shop painting, cleaning, positioning and anchoring first stage embedments, cleaning surface
for field painting etc.
10. The basic rates are exclusive of cost of river diversion arrangements, dewatering, desilting
etc., which form part of civil works.
11. Unless otherwise specified the basic rates for items are on per tonne basis. The rate per set or
per number shall be worked out on the basis of rate per tonne and the tonnage computed as
per detailed designs / empirical formulae / similar works.
12. Dry film thickness for zinc rich epoxy primer and coal tar epoxy paints shall be 40 microns per
coat and 100 microns per coat respectively.
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GATES AND HOISTS
GATE / HOIST AND ALLIED WORKS - DATA RATES
SECTION: GATE / HOIST & ALLIED WORKS. YEAR: 2003-2004 ITEM No: 1
ITEM: Design, fabrication, supply, erection and commissioning of embedded parts consisting of sill
beam, wall plates, anchors, anchor girders, yoke girders, tie flats, trunnion supports, rope and
pulley supports etc., with all accessories for spillway radial gates including cost of all
materials, machinery, labour, aligning, anchoring, welding, finishing, cleaning, applying one
coat of zinc rich epoxy primer and four coats of cold applied coal tar epoxy paint etc., complete
as per specifications and approved drawings with all leads and lifts.
DATA: Embedded parts for radial gate consist of sill beam / wall plates / anchor girders / yoke girders /
tie flats / trunnion supports etc., with all accessories. The weight of embedded parts for radial
gate will be generally at about 25 to 30 percent of weight of radial gate leaf.
Consider embedded parts for radial gate for spillway opening of size 15 m x 9 m for analysis.
Details of material / Gas cutting / Welding considered for rate analysis are based on embedded
parts drawings for 15 m x 9 m spillway opening of Kodasalli dam.
Size of gate for 15 x 9 m spillway opening at crest Length : 15 m Height : 9.75 m
Head of water for sill level 0.6 m below crest : 9.60 m
Weight of radial gate leaf in tonne with end shield and hood based on empirical formula :
Weight of gate in tonnes = 0.0710 x ( L^2 x H x h )^0.673
Where ( L ) is length and ( H ) is height and ( h ) is head of water in metres.
Weight of embedded parts @ 25% = 0.0177 x ( L^2 x H x h )^0.673
= 0.0177 x ( 15 x 15 x 9.75 x 9.6 ) ^ 0.673 : 14.377
The actual weight of embedded parts as per fabrication drawings : 14.334 tonnes
Consider actual weight for data rate analysis.
1. Requirement of materials : as per fabrication drawings ( for details refer Item : 1 of Annexer )
a. Structural steel conforming to IS : 2062 :
Structural steel angles / beams / channels / bars with 2.5 % wastage : 696 kg
Structural steel plates / flats with 2.5 % wastage : 13690 kg
b. Alloy steel conforming to IS : 1570 :
Stainless steel plates / flats : 195.00 kg
c. Bolt / Nut / Washer conforming to IS : 1363 :
MS bolts / nuts with 2.5 % wastage : 112 kg
d. Welding electrodes :
Welding electrodes for stitch welding at 10 % of total with 2.5 % wastage : 665 Nos
Welding electrodes (SS) for stitch welding at 10 % of total with 2.5 % wastage : 66 Nos
Welding electrodes ( LH ) for run welding at 90 % of total with 2.5 % wastage : 5983 Nos
Welding electrodes ( SS ) for run welding at 90 % of total with 2.5 % wastage : 591 Nos
2. Cutting :
Length of cutting assuming cutting for 2 sides as per data sheet : 428 Rm
Add for variations ( cutting for more than 2 sides / odd shapes etc ) at 10 % : 43 Rm
Total length of cutting : 471 Rm
For cutting structural steel sections to required size gas cutting is assumed for cutting angles /
beams / channels / round bars. For plates / flats less than 12 mm in thickness plate shearing
machine and for the remaining sections pug cutting machine is considered.
Length of steel to be cut by using gas manually : 60 m
Length of steel to be cut by gas using pug cutting machine : 371 m
Length of steel to be cut by using shearing machine : 40 m
Time for gas cutting manually assuming average cutting progress of 2 m / hour : 30 hours
Time for gas cutting by pug cutting machine at ( av ) 3 m / hour : 124 hours
Time for cutting by shearing machine at av. 10 m / hour progress : 4 hours
Acetelyne gas @ 0.6 cum / hour ( 154 x 0.60 ) : 92 cum
Oxygen gas @ 1.8 cum / hour ( 154 x 1.80 ) : 276 cum
Use of gas cutting torch with 50 min / hour working ( 30 x 60 / 50 ) : 36 hours
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Use of pug cutting machine with 50 min / hr working ( 124 x 60 / 50 ) : 149 hours
Use of shearing machine with 50 min / hour working ( 4 x 60 / 50 ) : 5 hours
3. Welding :
Length of welding as per data sheet : 600 m
For stich welding @ 2 hrs usage / shift & @ 15 electrodes / hr
( 665 + 66 ) x 8 / 15 / 2 : 195 hours
For run welding @ 6 hrs usage / shift & @ 15 electrodes / hr
( 5983 + 591 ) x 8 / 15 / 6 : 585 hours
Total : 780 hours
Deploy welding transformer for 780 hours.
Fuel / Energy charges @ 25 % hrs for stitch welding & @ 75 % hrs for run welding.
( 195 x 0.25 + 585 x 0.75 ) : 488 hours
4 Planing SS plates for seal seats :
For surface finishing of stainless steel plates for seal seats planing machine is considered.
Length of SS plate for surface finishing by planing machine 56 Rm
Length of planing at a time for 4 m stroke planing machine 3 Rm
Time for planing 3 m length section with 50 min / hour working 8 hours
Time for planing 56 m SS plates ( 56 x 8 / 3 ) 150 hours
5 Surface cleaning and painting :
Painting area for embedded parts at 10 sqm / tonne : 143 sqm
1 coat of zinc rich epoxy primer 40 micron dry film each coat.
Quantity of primer paint for 143 sqm @ 9 sqm / ltr / coat : 16 ltr
4 coats of coal tar epoxy paint 100 micron dry film each coat.
Quantity of coal tar epoxy paint for 143 sqm @ 6 sqm / ltr / coat : 96 ltr
As surface cleaning by sand blasting is hazardous, it is proposed to adopt chemical treatment
to remove grease, rust, scaling etc., and to form phasphate coating to prevent further rusting
before applying primer painting.
Quantity of rust cleaner / inhibitor at 8 sqm / ltr : 18 ltr
6 Requirement of other machinery :
Hiring of tower crane for 4 hours considered for handling yoke / anchor girder parts from river
bed to pier / abutment at trunnion level.
For drilling holes for anchor bolts and for grinding surface / edges of parts requiring finishing
16 hours use of drilling / grinding machine considered.
For handling of parts during fabrication and erection use of mobile derric crane for 32 hours and
stationery derric crane for 64 hours considered.
7 Requirement of work force :
Work component Foreman Marker / Gas cutter / Helper
Fabricator / Welder
Erector /
Cutting sections 190 hours 12 24 24 48
Drilling holes for anchors / supports 1 2 --- 2
Fabricating by stitch welding 195 hours 12 24 --- 48
Run welding 585 hours 7 --- 73 73
Erection of Anchor / Yoke girders 13 26 --- 26
Erection of tie flats 2 2 --- 4
Erection of first stage anchors --- 10 --- 10
Erection of Sill beam / Wall plates 3 3 --- 6
Finishing / cleaning / checking 1 1 --- 2
Total : 51 92 97 219
Note : It is assumed that all stitch welding will be done by fabricator. Hence, no separate provision is
considered for welder for stitch welding.
For surface cleaning by chemical cleaner
and wire brushing at 15 sqm / day : 10 helpers for 143 sqm.
For painting 1 coat primer and 4 coats
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GATES AND HOISTS
finishing paint at 15 sqm / day : 48 painter Cl-ll & 8 helper for 5 x 143 sqm.
8 Excise duty on supply :
Excise duty is applicable on supply of fabricated parts. The cost of materials is inclusive of all
taxes / duties. Therefore, for purpose of rate analysis 75 percent of total cost excluding the cost
of materials ( assuming 25 % erection cost ) is considered for assessing excise duty.
9 Use rate of materials :
Cost of welding set @ Rs: 3375.00 / Each Rs: 3375.00
Life of welding set : 1000 hours
Use rate of welding set per hour ( cost / life ) Rs: 3.38
Cost of gas cutting set @ Rs: 1125.00 / Each Rs: 1125
Life of gas cutting set : 600 hours
Use rate of gas cutting set per hr ( cost / life ) Rs: 1.88
RATE ANALYSIS UNIT : 14.334 tonne

A. MATERIALS:
Sl No Perticulars Unit Quantity Rate Amount
in Rs. in Rs.
1 Str steel angle / beam / channel / bars kg 696.00 20.00 13920.00
2 Structural steel plate / flats kg 13690.00 24.00 328560.00
3 Stainless steel plate / flats kg 195.00 90.00 17550.00
4 MS bolts and nuts kg 112.00 45.00 5040.00
5 Oxygen gas cum 276.00 40.00 11040.00
6 Acetyline gas cum 92.00 185.00 17020.00
7 Welding electrodes Nos 665.00 4.00 2660.00
8 Welding electrodes ( LH ) Nos 5983.00 6.00 35898.00
9 Welding electrodes ( stainless steel ) Nos 657.00 35.00 22995.00
10 Zinc rich epoxy primer ltr 16.00 525.00 8400.00
11 Coal tar epoxy paint ltr 96.00 131.00 12576.00
12 Rust cleaner / inhibitor ltr 18.00 175.00 3150.00
13 Use rate welding holder set Hour 780.00 3.38 2632.50
14 Use rate gas cutting torch set Hour 36.00 1.88 67.50
15 Wire brush Nos 2.00 25.00 50.00
16 Sundries LS 100.00 22.50 2250.00
TOTAL Rs: 483809.00
Add for small Tools and Plants @ 1% Rs: 4838.09
Add for Contractor' Profit @ 10% Rs: 48380.90
Add for Contrators' Overheads @ 5% Rs: 24190.45
Total cost of Materials Rs: 561218.44
B. MACHINERY:
Sl No Description Unit Quantity Rate Amount
in Rs. in Rs.
1 Welding transformer Hour 780.00 9.00 7020.00
Fuel / Energy charges Hour 488.00 49.00 23912.00
2 Tower crane Hour 4.00 763.00 3052.00
3 Plate shearing machine Hour 5.00 47.00 235.00
4 Pug cutting machine Hour 149.00 13.00 1937.00
5 Mobile derric crane Hour 32.00 261.00 8352.00
6 Stationery derric crane Hour 64.00 50.00 3200.00
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GATES AND HOISTS
7 Grinding machine Hour 16.00 15.00 240.00

8 Drilling machines Hour 16.00 15.00 240.00
9 Planing machine Hour 150.00 66.00 9900.00
10 Sundries LS 100.00 22.50 2250.00
TOTAL Rs: 75324.00
Add for Contractor' Profit on DPOL / Energy @ 10% Rs: 4114.80
Total hire charges of Machinery Rs: 83958.24
C. LABOUR:
in Rs. in Rs.
1 Crew for Tower crane Hour 4.00 36.05 144.20
2 Crew for Mobile crane Hour 32.00 32.90 1052.80
3 Crew for Shearing machine Hour 5.00 26.70 133.50
4 Crew for Planing machine Hour 150.00 42.75 6412.50
5 Crew for Drilling machine Hour 16.00 35.00 560.00
6 Crew for Grinding machine Hour 16.00 35.00 560.00
7 Foreman Day 51.00 108.65 5541.15
8 Marker / Fabricator / Erector Day 92.00 93.70 8620.40
9 Gas cutter Day 24.00 93.70 2248.80
10 Welder ( General ) Day 66.00 93.70 6184.20
11 Welder ( X - ray ) Day 7.00 103.07 721.49
12 Khalasi Day 50.00 83.65 4182.50
13 Helper fabrication / erection Day 219.00 81.60 17870.40
14 Helper for cleaning / painting Day 18.00 81.60 1468.80
15 Painter Cl - II Day 48.00 81.60 3916.80
16 Electrician Day 5.00 82.65 413.25
TOTAL Rs: 60030.79
Add for hidden cost on Labour @ 15% Rs: 9004.62
Add for additional hidden cost on labour @ 15% Rs: 9004.62
Total cost of Labour Rs: 87644.95
ABSTRACT:
A. Cost of Materials Rs: 561218.44
B. Hire charges of Machinery Rs: 83958.24
C. Cost of Labour Rs: 87644.95
Total Rs: 732821.63
Add for excise duty on 75 percent cost
excluding cost of materials @ 18.00% Rs: 23166.43
Add for insurance charges @ 1.00% Rs: 7328.22
Add for designs and drawings @ 2.5% Rs: 18320.54
Add for zigs / supports / winches / chain-pulley @ 2.5% Rs: 18320.54
Add for power supply arrangements @ 2.5% Rs: 18320.54
Add for enabling works @ 2% Rs: 14656.43
Total Rs: 832934.34
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GATES AND HOISTS
Add for 2 rehandling leads for 1 km including loading and unloading :

Fabricated parts 2x14.334 tonnes @ Rs: 81.30 / tonne Rs: 2330.71
Add for transportation upto work site @ 3% Rs: 24988.03
Total cost for 14.334 tonne Rs: 860253.07
Rate per tonne Rs: 60010.00
ITEM: Design, fabrication, supply, erection, testing and commissioning of radial gate consisting
of skin plate, stiffeners, horizontal girders, sector arms, trunnion assemblies, tie beam, pulley
supports, bracings, rubber seals, clamps etc., with all accessories for spillway including cost
of all materials, machinery, labour, cutting, bending, aligning, anchoring, welding, finishing,
cleaning, applying one coat of zinc rich epoxy primer and three coats of cold applied coal tar
epoxy paint, seal fixing etc., complete as per specifications and approved drawings with all
leads and lifts.
DATA: Spillway radial gate consists of trunnions / sector arms / horizontal girders / Tee- supports /
skin plate / tie beam / bracings for horizontal girders and sector arms / pulley blocks / seals /
end shields etc., with all accessories.
Sector arms are connected to trunions by bolts and nuts with zinc padding in between.
Horizontal girders generally spaced at about 3 m apart are joined to sector arms by welding and
are stiffened by vertical and diagonal stiffeners to form the main frame. Tee- sections are welded
to horizontal girders to make the frame regid and to support the skin plate. Skin plate is welded
to Tee-supports generally spaced vertically at about 40 cm apart.
Consider radial gate for spillway opening of size 15 m x 9 m for analysis.
Details of material / Gas cutting / Welding considered for rate analysis are based on radial gate
drawings for 15 m x 9 m spillway opening of Kodasalli dam with sill level 0.9 m below crest.
Length : 15.00 m height : 9.75 m Head of water above sill : 9.60 m
Weight of gate leaf in tonne with end shield and hood based on empirical formula :
= 0.0710 x ( 15^2 x 9.75 x 9.6 )^0.673 : 57.669
The actual weight of radial gate leaf as per fabrication drawings : 57.457 tonnes
Structural steel angles / beams / channels / bars with 2.5 % wastage 15806 kg
b. Alloy steel components conforming to IS : 1570 :
Stainless steel plates : 6 kg
Lifting pins : 1098 kg
c. Cast steel components conforming to IS : 1030 :
Trunnion hub / Guide roller : 1895 kg
d. Alluminium / Bronze alloy components conforming to IS : 305 :
Trunnion bush / Guide roller bush : 1155 kg
e. Bolts / Nuts / Washers conforming to IS : 1363 :
GI bolts / nuts / washers with 2.5 % wastage : 78 kg
MS bolts / nuts / washers with 2.5 % wastage : 79 kg
f. Zinc at 70 kg / trunnion ( 2 x 70 ) : 140 kg
g. Rubber seal conforming to IS : 11855 :
Bottom seal ( flat type )with wastage : 15.5 Rm
Side seals ( Z - type ) with wastage : 25 Rm
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GATES AND HOISTS
h. Welding electrodes :
2. Cutting :
Length of cutting assuming cutting for 2 sides : 928 Rm
Total : 1021 Rm
For cutting structural steel sections to required sizes gas cutting is assumed for cutting angles/
beams / channels / round bars and for thick plates / flats. For plate / flats less than 12 mm
thick use of shearing machine is assumed to the extent feasible.
Time for cutting by shearing machine at av. 10 m / hr progress : 10 hours
Use of gas cutting torch with 50 min / hr working ( 175 x 60 / 50 ) : 210 hours
Use of shearing machine with 50 min / hr working ( 10 x60 / 50 ) : 12 hours
3. Bending :
Assuming 1.2 m wide plates, length of plate for bending ( 15 x 11 / 1.2 ) : 137.50 m
Length of Tee sections @ 0.4 m spacing ( 15 x 11 / 0.4 ) : 412.50 m
Length of side seal base and cover flats ( 11 x 2 x 2 ) : 44.00 m
Total ( say ) : 594.00 m
Assuming 3 m bending / hour, time for bending 594 m ( 594 / 3 ) : 198 hours
With 50 minutes / hour working deploy bending machine for : 238 hours
4. Welding :
Length of welding : 2294 Rm
For radial gates where field welding is more hourly progress is assumed at 12 electrodes / hour.
( 2728 / 12 ) x 8 / 2 : 909 hours
( 24554 / 12 ) x 8 / 6 : 2728 hours
Total : 3637 hours
( 909 x 0.25 + 2728 x 0.75 ) : 2273 hours
5. Surface cleaning and painting :
Painting area for radial gate at 20 sqm / tonne : 1150 sqm
6. Requirement of other machinery :
For lifting and placing in position sector arms / horizontal girders / tie beam 10 hours use of
tower crane considered.
For drilling holes in skin plate and seal clamps for seal fixing 50 hours use of drilling machine
considered.
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GATES AND HOISTS
For grinding and finishing weld joints in skin plate and other locations 50 hours use of grinding
machine considered.
For handling during fabrication and erection of gate parts mobile derric crane for 150 hours and
7. Requirement of work force :
Fabricator / Welder
Erector
Drilling holes for seal fixing 3 6 --- 12
Erection of trunnion and tie beam 4 8 --- 32
Erection of Horizontal girders 3 3 --- 12
Erection of sector arms 3 3 --- 12
Erection of vertical stiffeners 5 10 --- 40
Erection of skin plates 3 6 --- 24
Erection of end sheilds and hood 4 8 --- 32
Erection of bracings 6 6 --- 24
Molten zinc filling for trunnion supports 2 2 --- 2
Seal fixing 2 2 --- 4
Total : 155 226 397 1105
and wire brushing at 15 sqm / day : 77 helpers for 1150 sqm
finishing paint at 15 sqm / day : 306 painter Cl-ll & 77 helper for 4 x 1150 sqm
8. Excise duty on supply :
taxes/ duties. Therefore, for purpose of rate analysis 75 percent of total cost excluding the cost
of materials ( assuming 25 % of machinery and labour components for erection ) is considered
for assessing excise duty.
9. Use rate of materials :

A. MATERIALS:
in Rs. in Rs.
1 Structural steel :
Angles / beams / channels / bars kg 15806.00 20.00 316120.00
Plates / flats kg 38672.00 24.00 928128.00
2 Cast steel components :
Trunnion hubs / Guide rollers kg 1895.00 85.00 161075.00
3 Alloy steel components :
Stainless steel plate kg 6.00 90.00 540.00
Trunnion pins kg 1098.00 175.00 192150.00
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GATES AND HOISTS
4 Alluminium / Bronze alloy components :

Bush for Trunnion / Guide roller kg 1155.00 380.00 438900.00
5 Bolt / Nut / Washer :
GI bolts / nuts / washers kg 78.00 60.00 4680.00
MS bolts / nuts / washers kg 79.00 45.00 3555.00
6 Zinc kg 140.00 100.00 14000.00
7 Rubber seals :
Bottom seal Rm 15.50 120.00 1860.00
Side seals ( Z - type ) Rm 25.00 240.00 6000.00
8 Oxygen gas cum 657.00 40.00 26280.00
10 Welding electrodes ( std ) Nos 2728.00 4.00 10912.00
17 Wire brush Nos 12.00 25.00 300.00
18 Sundries LS 1000.00 22.50 22500.00
TOTAL Rs: 2495232.63
B. MACHINERY:
in Rs. in Rs.
4 Bending machine Hour 238.00 31.00 7378.00
5 Tower crane 5 t cpacity Hour 10.00 763.00 7630.00
10 Sundries LS 1000.00 22.50 22500.00
TOTAL Rs: 278864.00
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C. LABOUR:
in Rs. in Rs.
3 Crew for Bending machine Hour 238.00 26.70 6354.60
6 Foreman Day 155.00 108.65 16840.75
8 Gas cutter Day 56.00 93.70 5247.20
10 Welder ( X - ray ) Day 34.00 103.07 3504.38
11 Khalasi Day 250.00 83.65 20912.50
14 Painter Cl - II Day 306.00 81.60 24969.60
15 Electrician Day 30.00 82.65 2479.50
TOTAL Rs: 241780.53
ABSTRACT:
Total Rs: 3560259.76
Total Rs: 4023968.67
ITEM: Design, fabrication, supply, erection, testing and commissioning of electrically operated rope
drum hoist of adequate capacity consisting of base frames, rope drums,connecting shaft, gear
system, brake system, electric motor, wire ropes, gate position indicator, manual operation
arrangement etc., with all accessories for spillway radial gate including cost of all materials,
machinery, labour, aligning, anchoring, welding, finishing, cleaning, greasing, providing hand
railing and approach staircase with gate to hoist platform, applying two coats of zinc chromate
red oxide primer and three coats of approved synthetic enamel paint etc., complete as per
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GATES AND HOISTS
specifications and approved drawings with all leads and lifts.
DATA: Rope drum hoist for radial gate consists of embedded parts for anchorages, hoist supporting
structure, pulley supporting structures, pulleys, drive stool, rope drums, couplings, shafts,
gears and pinions, plummer blocks, worm reducer, floating shaft, electric motor, hand operation
assembly, brake, wire rope, gate position indicator, switch box etc. with related accessories.
Consider rope drum hoist for radial gate for spillway opening of size 15 m x 9 m for analysis.
Details of material / Gas cutting / Welding considered for rate analysis are based on rope drum
hoist drawings for 15 m x 9 m spillway opening of Kodasalli dam.
Weight of gate leaf in tonne for 15 m x 9 m spillway opening based on empirical formula :
Size of gate for 15 x 9 m spillway opening: Length :15 m Height :9.75 m
Weight of radial gate leaf in tonne for 9.6 m water head based on empirical formula :
= 0.0710 x ( 15^2 x 9.75 x 9.6 )^0.673 : 57.669
Hoist capacity including 25 % reserve capacity : 1.5 x Weight of gate in tonne
Capacity of hoist required in tonnes : 1.5 x 57.669 : 86.504
Hoist capacity shall be rounded off to next 10 tonne say : 90.00 tonnes
Actual capacity of hoist provided : 90.00 tonnes
Weight of hoist with all accessories is assumed at 0.175 tonne per tonne capacity of hoist.
Weight of hoist with all accessories ( 0.175 x 90 ) : 15.750 tonnes
The actual weight of spillway radial gate rope drum hoist as per data sheet : 15.440 tonnes
Angles / Beams / Channels / Bars with 2.5 % wastage : 2571.00 kg
Plates / Flats with 2.5 % wastage : 3632.00 kg
b. Cast steel components conforming to IS : 1030 :
Rope drums 2 Nos / Gears 4 Nos : 3680.00 kg
Pinions : 218.00 kg
Pulleys 720 PCD 6 Nos : 1080.00 kg
Plummer blocks / Hubs : 322.00 kg
c. Alloy steel components conforming to IS : 1570 :
Shafts ( carbon steel ) : 557.00 kg
Pins ( stainless steel ) 546.00 kg
d. Alluminium/ Bronze alloy components conforming to IS : 305 :
Bearings / Bush : 144.00 kg
e. Bolt / Nut / Washers conforming to IS : 1363 :
MS Bolts / Nuts / Washers with 2.5 % wastage : 85.00 kg
f. Steel wire rope conforming to IS : 2266 :
36 mm dia 6 / 37 construction 2 Nos 50 m each @ 4.48 kg / Rm : 448 kg
g. Other components :
Manual operation assembly : 1 No.
Worm reducer : 1 Nos
Electric motor 20 hp : 1 No.
Gate position indicator : 1 No.
Ele-magnetic brake : 1 No.
Wire rope sockets : 2 Nos
MS pipe 300 mm dia 13.32 Rm @ 75 kg / Rm : 1000 kg
Electric cable / switch / control panel etc : 1 set
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2. Cutting :
Total : 280 Rm
For cutting structural steel sections to required sizes gas cutting is assumed.
3. Welding :
( 530 / 15 ) x 8 / 2 : 141 hours
( 4776 / 15 ) x 8 / 6 : 425 hours
Total : 566 hours
( 141 x 0.25 + 425 x 0.75 ) : 354 hours
Quantity of structural steel requiring cleaning for painting : 6.2 tonnes
Painting area for hoist at 20 sqm / t of str steel ( 6.2 x 20 ) : 124 sqm
2 coats of zinc chromate red oxide primer.
3 coats of synthetic enamel paint.
Quantity of synthetic enamel paint for 124 sqm @ 12 sqm / ltr / coat : 31 ltr
For lifting and placing in position hoist drums, worm reducers, gears, floating shafts etc deploy
tower crane for 4 hours.
For handling and erection mobile derric crane for 50 hours considered.
For drilling holes for bolts 16 hours use of drilling machine considered.
For grinding and finishing weld joints 8 hours use of grinding machine considered
Fabricator / Welder
Erector
Drilling holes for pins / bolts fixing 1 2 --- 2
Erection of anchors 2 2 --- 4
Erection of drums and gears 2 4 --- 16
Erection of floating shaft / pulleys 1 2 --- 4
Erection of worm reducers / brake / motor 1 2 --- 4
Erection of other accessories 1 2 --- 2
14
GATES AND HOISTS
Erection of control panel / cabling 1 1 --- 2

Checking and trial running without ropes 1 2 --- 4
Rope fixing and checking 1 2 --- 8
Finishing / cleaning --- 1 --- 2
Trial running for lifting / lowering gate 1 2 --- 2
Total : 35 58 71 175
For painting 2 coats primer and 3 coats
finishing paint at 20 sqm / day : 30 painter Cl-ll & 6 helpers for 5x124 sqm
RATE ANALYSIS UNIT : 15.440 tonne wt

A. MATERIALS: 90.00 t capacity
in Rs. in Rs.
1 Structural steel
Plates / flats kg 3632.00 24.00 87168.00
Rope drums 2 Nos / Gears 4 Nos kg 3680.00 95.00 349600.00
Pinions kg 218.00 105.00 22890.00
Pulleys 720 PCD 6 Nos kg 1080.00 85.00 91800.00
Plummer blocks / Hubs kg 322.00 85.00 27370.00
3 Alloy steel components
Shafts kg 557.00 145.00 80765.00
Pins kg 546.00 175.00 95550.00
4 Bronze alloy components :
Bronze bearings / bush kg 144.00 380.00 54720.00
5 Wire rope 36 mm dia 6/37 construction kg 448.00 75.00 33600.00
6 MS Bolt / Nut / Washer kg 85.00 45.00 3825.00
7 Worm reducers No. 1.00 45000.00 45000.00
8 Electric motor 20 hp No. 1.00 28125.00 28125.00
9 Floating shaft 300 mm dia kg 1000.00 30.00 30000.00
10 Manual operating system No. 1.00 8437.50 8437.50
11 Gate position indicator No. 1.00 8437.50 8437.50
12 Ele-magnetic brake No. 1.00 11250.00 11250.00
13 Electric cable / switch / control panel etc LS 1.00 11250.00 11250.00
14 Oxygen gas cum 213.00 40.00 8520.00
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GATES AND HOISTS
18 Zinc chromate red oxide primer ltr 21.00 140.00 2940.00

19 Synthetic enamel ( 1st quality ) paint ltr 31.00 140.00 4340.00
21 Grease kg 50.00 90.00 4500.00
24 Wire brush Nos 3.00 25.00 75.00
25 Sundries ( hand rail /staircase / gate etc ) LS 200.00 22.50 4500.00
TOTAL Rs: 1114873.00
B. MACHINERY:
in Rs. in Rs.
2 Tower crane 5 t capacity Hour 4.00 763.00 3052.00
7 Sundries LS 100.00 22.50 2250.00
TOTAL Rs: 48652.00
C. LABOUR:
in Rs. in Rs.
5 Foreman Day 35.00 108.65 3802.75
6 Marker / Fabricator / Erector / Mechanic Day 58.00 93.70 5434.60
7 Gas cutter Day 18.00 93.70 1686.60
9 Khalasi Day 20.00 83.65 1673.00
12 Painter Cl - II Day 30.00 81.60 2448.00
13 Electrician Day 3.00 82.65 247.95
TOTAL Rs: 38310.60
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ABSTRACT:
Total Rs: 1403397.98
Total Rs: 1565624.38
Total cost for 15.440 tonne wt Rs: 1615103.65
90.000 t capacity
Rate per tonne wt Rs: 104610.00
Rate per tonne capacity of hoist Rs: 17950.00
ITEM: Design, fabrication, supply, erection and commissioning of 1 metre wide catwalk connecting
spillway piers / abutments at trunnion platform level including cost of all materials,
machinery, labour, cutting, aligning, anchoring, welding, finishing, cleaning, applying one coat
of zinc rich epoxy primer and two coats of cold applied coal tar epoxy paint etc., complete as
per specifications and approved drawings with all leads and lifts.
DATA: Catwalk at trunnion level generally consists of 1 m wide structural steel bridge spanning across
piers / abutments for maintenance of gate parts at trunnion level.
Consider catwalk for a clear span of 15 m and 3 m wide piers.
Details of material / Gas cutting / Welding considered for rate analysis are based on foot bridge
drawings for 15 m x 9 m radial gate of Alamatti dam.
Weight of catwalk for 18 m length ( C / C of piers ) @ 0.3 t / m : 5.400 t
The actual weight of catwalk ( foot bridge ) as per data sheet : 5.318 t
Chequered plates with 2.5 % wastage : 856 kg
b. Bolts / Nuts / Washers conforming to IS : 1363 :
c. Welding electrodes :
Welding electrodes for run welding at 90 % of total with 2.5 % wastage : 1075 Nos
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GATES AND HOISTS
2. Cutting :
Total : 63 Rm
3. Welding :
( 120 / 15 ) x 8 / 2 : 32 hours
( 1075 / 15 ) x 8 / 6 : 96 hours
Total : 128 hours
( 32 x 0.25 + 96 x 0.75 ) : 80 hours
Painting area for catwalk at 25 sqm / tonne : 132 sqm
For erection of fabricated catwalk 1 hour use of tower crane considered.
For handling during fabrication mobile derric crane for 4 hours considered.
Fabricator / Welder
Erector
Cutting sections / drilling holes 34 hours 2 4 4 8
Erection / anchoring / finishing / checking 1 2 --- 2
Total : 6 10 16 38
finishing paint at 15 sqm / day : 26 painter Cl-ll & 7 helpers for 3 x 132 sqm
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GATES AND HOISTS

RATE ANALYSIS UNIT : 18.000 Rm

A. MATERIALS:
in Rs. in Rs.
1 Structural steel
Plates / flats kg 98.00 24.00 2352.00
Chequered plates kg 856.00 25.20 21571.20
2 Bolt / Nut / Washer
3 Oxygen gas cum 51.00 40.00 2040.00
11 Wire brush Nos 1.00 25.00 25.00
12 Sundries LS 10.00 22.50 225.00
TOTAL Rs: 136574.20
B. MACHINERY:
in Rs. in Rs.
2 Tower crane Hour 1.00 763.00 763.00
7 Sundries LS 10.00 22.50 225.00
TOTAL Rs: 7968.00
19
GATES AND HOISTS

C. LABOUR:
in Rs. in Rs.
5 Foreman Day 6.00 108.65 651.90
7 Gas cutter Day 4.00 93.70 374.80
11 Painter Cl - II Day 26.00 81.60 2121.60
12 Electrician Day 1.00 82.65 82.65
TOTAL Rs: 10006.40
ABSTRACT:
Total Rs: 181963.40
Total Rs: 204247.09
Total cost for 18.000 Rm Rs: 211239.21
Rate per Rm Rs: 11740.00
ITEM: Design, fabrication, supply, erection and commissioning of embedded parts consisting of
sill beam, slide tracks, seal seats, guide rails, dogging sets for storage of stoplog elements
etc., with all accessories for spillway stop log gate elements including cost of all materials,
machinery, labour, cutting, welding, aligning, anchoring, finishing, cleaning, applying one coat
of zinc rich epoxy primer and four coats of cold applied coal tar epoxy paint etc., complete as
per specifications and approved drawings with all leads and lifts.
DATA: Spillway stoplog gate embedded parts consist of sill beam, slide tracks / seal tracks and gate
20
GATES AND HOISTS
guides and dogging sets for storage of elements with accessories such as first stage anchors.
Consider embedded parts for stoplog gate for spillway opening of size 15 m x 9 m for analysis.
parts drawings for spillway stop log gate of Kodasalli dam with sill level 0.4 m below crest.
Weight of stoplog gate elements in tonne for 15 m x 9 m opening based on empirical formula :
Length of gate in m : Clear opening + 0.65 m : 15.00 + 0.65 : 15.65 m
Height of gate ( total height of gate elements ) in m : FRL - Sill level + 0.2 : 9.60 m
Head of water in m : FRL - Sill level : 9.40 m
Weight of all gate elements in tonnes = 0.0553 x ( L^2 x H x h )^0.716
Weight of embedded parts with dogging sets will be about 4 to 5 percent of stop log gate weight.
Weight of embedded parts for stoplog gate = 0.0025 x ( L^2 x H x h )^0.716
= 0.0025 x ( 15.65^2 x 9.6 x 9.4 )^0.716: 3.225
The actual weight of embedded parts as per data sheet : 3.179 tonnes
MS bolts and nuts with 2.5 % wastage : 115 kg
2. Cutting :
Use of shearing machine with 50 min / hr working ( 3 x60 / 50 ) : 4 hours
3. Welding :
( 166 + 103 ) x 8 / 15 / 2 : 72 hours
( 1499 + 927 ) x 8 / 15 / 6 : 216 hours
Total : 288 hours
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GATES AND HOISTS

( 72 x 0.25 + 216 x 0.75 ) : 180 hours
4. Planing SS plates for slide block / seal tracks :
For surface finishing of SS plates for wheel / seal tracks planing machine is considered.
Length of SS plate for surface finishing by planing machine 50.4 Rm
Time for planing 50.4 m SS plates ( 50.4 x 8 / 3 ) 135 hours
Quantity of primer paint for 22 sqm @ 9 sqm / ltr / coat : 2.5 ltr
For drilling holes for anchor bolts and for grinding surface / edges of parts requiring finishing
16 hours use of drilling / grinding machine considered.
For handling and erection mobile derric crane for 4 hours and stationery derric crane for 8 hrs
considered.
Fabricator / Welder
Erector
Erection of anchors / dogging set --- 12 --- 12
Erection of Sill beam / Tracks / Guide 3 3 --- 6
Total : 16 35 35 83
and wire brushing at 15 sqm / day : 2 helper for 20 sqm
22
GATES AND HOISTS

A. MATERIALS:
in Rs. in Rs.
5 Oxygen gas cum 99.00 40.00 3960.00
15 Wire brush Nos 1.00 25.00 25.00
16 Sundries LS 20.00 22.50 450.00
TOTAL Rs: 167085.25
B. MACHINERY:
in Rs. in Rs.
9 Sundries LS 20.00 22.50 450.00
TOTAL Rs: 33315.00
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GATES AND HOISTS
C. LABOUR:
in Rs. in Rs.
5 Foreman Day 16.00 108.65 1738.40
7 Gas cutter Day 8.00 93.70 749.60
9 Welder ( X - ray ) Day 3.00 103.07 309.21
12 Painter Cl - II Day 7.00 81.60 571.20
13 Electrician Day 2.00 82.65 165.30
TOTAL Rs: 23102.46
ABSTRACT:
Total Rs: 264770.08
Total Rs: 302149.35
ITEM: Design, fabrication, supply, erection, testing and commissioning of vertical lift sliding type all
interchangeable ( except bottom element ) stoplog gate elements consisting of skin plate,
horizontal and vertical girders, stiffeners, lifting pins, bronze padded slide blocks, guide shoes,
rubber seals, clamps etc., with all accessories for spillway including cost of all materials,
machinery, labour, cutting, aligning, welding, finishing, cleaning, applying one coat of zinc
rich epoxy primer and three coats of cold applied coal tar epoxy paint, seal fixing etc.,
complete as per specifications and approved drawings with all leads and lifts.
DATA: Spillway stoplog gate consists of number of vertical lift slide gate elements. Each gate element
consists of skin plate, horizontal girders, vertical end girders, stiffeners, slide blocks, gate guide
shoes, lifting pins and seals with all accessories.
24
GATES AND HOISTS
Consider spillway stoplog elements for 15 m x 9 m spillway opening for analysis.

Details of material / Gas cutting / Welding considered for rate analysis are based on spillway
stop log gate drawings for 15 m x 9 m spillway opening of Kodasalli dam with sill level 0.4 m
below the spillway crest.
Weight of stoplog gate elements in tonne for 15 m x 9 m opening based on empirical formula :
Length of gate in m : Clear opening + 0.65 m : 15.00 + 0.65 : 15.65 m
Height of gate ( total height of gate elements ) in m : FRL - Sill level + 0.2 : 9.60 m
Head of water in m : FRL - Sill level : 9.40 m
Weight of all gate elements in tonnes = 0.0553 x ( L^2 x H x h )^0.716
= 0.0553 x ( 15.65 x 15.65 x 9.6 x 9.4 ) ^ 0.716 : 71.340
The actual weight of spillway stoplog elements as per data sheet : 71.157 tonnes
c. Alluminium / Bronze alloy components conforming to IS : 305 :
Bronze pads for slide blocks : 48 kg
d. Bolts / Nuts / Washers conforming to IS : 1363 :
e. Rubber seal conforming to IS : 11855 :
Bottom seal : 123 Rm
Side seals ( music note type uncladed ) : 20 Rm
f. Welding electrodes :
2. Cutting :
Total : 1078 Rm
For cutting structural steel sections to required sizes gas cutting is assumed since most of the
sections are above 10 mm thick.
3. Welding :
( 2765 / 15 ) x 8 / 2 : 737 hours
( 24885 / 15 ) x 8 / 6 : 2212 hours
Total : 2949 hours
( 737 x 0.25 + 2212 x 0.75 ) : 1843 hours
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GATES AND HOISTS

Painting area for stoplog gate elements at 18 sqm / tonne : 1280 sqm
For handling during fabrication mobile derric crane for 50 hours and stationery derric crane for
100 hours considered.
considered.
machine considered.
Fabricator / Welder
Erector
Seal fixing 8 elements @ 2 per day 4 4 --- 8
Finishing / cleaning / guide shoe fixing 1 2 --- 4
Trial operation and checking 2 2 --- 4
Total : 115 168 333 601

A. MATERIALS:
in Rs. in Rs.
1 Structural steel
Plates / flats kg 71963.00 24.00 1727112.00
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GATES AND HOISTS

Lifting pins kg 104.00 175.00 18200.00
3 Alluminium / Bronze alloy components
Bronze pads kg 48.00 380.00 18240.00
5 Rubber seals
Bottom seal Rm 123.00 120.00 14760.00
Side seals Rm 20.00 190.00 3800.00
6 Oxygen gas cum 663.00 40.00 26520.00
15 Wire brush Nos 13.00 25.00 325.00
16 Sundries LS 200.00 22.50 4500.00
TOTAL Rs: 2240476.13
B. MACHINERY:
in Rs. in Rs.
7 Sundries LS 100.00 22.50 2250.00
TOTAL Rs: 154928.00
C. LABOUR:
in Rs. in Rs.
4 Foreman Day 115.00 108.65 12494.75
27
GATES AND HOISTS

6 Gas cutter Day 56.00 93.70 5247.20
8 Welder ( X - ray ) Day 27.00 103.07 2782.89
9 Khalasi Day 50.00 83.65 4182.50
11 Helper cleaning / painting Day 153.00 81.60 12484.80
12 Painter Cl - II Day 341.00 81.60 27825.60
13 Electrician Day 5.00 82.65 413.25
TOTAL Rs: 435946.69
ABSTRACT:
Total Rs: 3409931.25
Total Rs: 3877456.19
ITEM: Design, fabrication, supply, erection, testing and commissioning of automatic lifting beam
with all accessories for handling, lowering and lifting of spillway stop log gate elements
including cost of all materials, machinery, labour, cutting, aligning, welding, finishing, cleaning,
applying one coat of zinc rich epoxy primer and two coats of cold applied coal tar epoxy paint
etc., complete as per specifications and drawings with all leads and lifts.
DATA: Automatic lifting beam for lifting spillway stop log elements consists of fabricated beam with
lifting bracket and automatic engaging / dis-engaging type hooks for under water hooking /
de-hooking of gate element. Lifting beam is an independent attachment to moving gantry crane.
Consider spillway stoplog gate for spillway opening of size 15 m x 9 m for analysis.
Details of material / Gas cutting / Welding considered for rate analysis are based on spillway
stop log gate lifting beam drawings for 15 m x 9 m spillway opening of Kodasalli dam.
Generally the weight of lifting beam for spillway stoplog element will be about 40 percent of the
weight of one stoplog element. Generally each stoplog element will be 1 to 1.2 m height.
For 9.6 m height of stoplog gate the number of elements of 1.2 m each will be 8.
28
GATES AND HOISTS
Weight of lifting beam in tonnes based on empirical formula :

Weight of lifting beam in tonnes = 0.02212 x ( L^2 x H x h )^0.716 / n
Where ( L ) is length and ( H ) is total height and ( h ) is head of water in metres and ( n ) is the
number of stoplog gate elements.
= 0.02212 x ( 15.65 x 15.65 x 9.6 x 9.4 ) ^ 0.716 / 8 : 3.567
The actual weight of stoplog element lifting beam as per data sheet : 3.528 tonnes
c. Alluminium / Bronze alloy components conforming to IS : 305 :
Bronze Bush : 5 kg
d. Forged steel components conforming to IS : 2004 :
Lifting hooks : 130 kg
MS pipe 100 mm dia : 11 kg
2. Cutting :
Total : 189 Rm
3. Welding :
( 175 / 15 ) x 8 / 2 : 47 hours
( 1575 / 15 ) x 8 / 6 : 140 hours
Total : 187 hours
( 47 x 0.25 + 140 x 0.75 ) : 117 hours
Painting area for lifting beam at 12 sqm / tonne : 42 sqm
29
GATES AND HOISTS

For handling during fabrication mobile derric crane for 4 hours and stationery derric crane for
8 hours considered.
For drilling holes for pins / guide shoes 2 hours use of drilling machine considered.
For grinding and finishing weld joints 2 hours use of grinding machine considered.
Fabricator / Welder
Erector
Drilling holes for pins / bolts fixing 1 --- 1
Finishing / guide shoe fixing / checking 1 --- 1
Total : 10 18 28 52
finishing paint at 15 sqm / day : 8 painter Cl-ll & 2 helpers for 3x42 sqm

A. MATERIALS:
in Rs. in Rs.
1 Structural steel
Plates / flats kg 3389.00 24.00 81336.00
Lifting pins kg 101.00 175.00 17675.00
Bronze bush kg 5.00 380.00 1900.00
4 Forged steel components :
Lifting hooks kg 103.00 130.00 13390.00
5 MS pipe 100 mm dia kg 11.00 30.00 330.00
7 Oxygen gas cum 126.00 40.00 5040.00
30
GATES AND HOISTS

16 Wire brush Nos 1.00 25.00 25.00
17 Sundries LS 25.00 22.50 562.50
TOTAL Rs: 144583.63
B. MACHINERY:
in Rs. in Rs.
7 Sundries LS 10.00 22.50 225.00
TOTAL Rs: 10633.00
C. LABOUR:
in Rs. in Rs.
4 Foreman Day 10.00 108.65 1086.50
6 Gas cutter Day 10.00 93.70 937.00
10 Painter Cl - II Day 8.00 81.60 652.80
TOTAL Rs: 11054.95
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GATES AND HOISTS
ABSTRACT:
Total Rs: 195794.81
Total Rs: 220143.77
ITEM: Design, fabrication, supply, erection, testing and commissioning of adequate capacity Class- II
type moving gantry crane consisting of rail mounted gantry frame, top platform with hand
railing, long / cross travel arrangements, rope drums, gear systems, electric motors, electro-
magnetic brake system, cabin, control panel, wire rope, ladder, motorised cable reeling drum
etc., with all accessories for operating spillway stop log gate elements and river sluice /
canal sluice emergency gates including cost of all materials, machinery, labour, cutting,
bending, aligning, anchoring, welding, finishing, cleaning, applying two coats of zinc chromate
red oxide primer and three coats of approved synthetic enamel paint etc., complete with all
leads and lifts.
DATA: Moving gantry crane consists of rail mounted gantry frame with long travel arrangement, cross
travel trolley with track arrangement mounted on gantry frame top platform, rope drum hoist
with all accessories mounted on cross travel trolley for operating stoplog gate elements.
Consider moving gantry crane for operating spillway stoplog gate element of 8.92 t weight.
The same moving gantry crane can also be used for operating river sluice emergency gate.
Therefore, the hoisting capacity of the gantry crane depends on the requirement of hoisting
capacity for spillway stoplog element or river sluice emergency gate whichever is higher.
The capacity of moving gantry crane may be considered at 2.5 times wt of 1 stoplog element.
Details of material / Gas cutting / Welding considered for rate analysis are based moving gantry
crane drawings for spillway of Alamatti dam.
Total weight of stoplog elements as per item 6 : 71.34 tonnes
Number of elements : 8 Nos
Capacity of moving gantry crane in tonnes with 25% reserve capacity : 2.5 x ( W / n )
Where ( W ) is weight of 1 set of stoplog elements and ( n ) is number of stoplog elements.
Capacity of moving gantry crane required : 2.5 x ( 71.34 / 8 )
( capacity to be rounded off to next 5 tonne ) : 24.97 tonnes
say : 25 tonne
Actual capacity of moving gantry crane as per data considered : 25 tonne
Weight of moving gantry crane @ 1.25 t / tonne capacity ( 1.25 x 25 ) : 31.25 t
The actual weight of moving gantry crane as per data sheet : 30.856 t
32
GATES AND HOISTS

Chequered plate with 2.5 % wastage : 820 kg
Rope drums 2 Nos / Gears : 2336.00 kg
Pinions : 149.00 kg
Wheels and Pulleys : 2255.00 kg
Plummer blocks / Couplings : 817.00 kg
c. Forged steel components conforming to IS : 2004 :
Hook / Shackle : 127.00 kg
d. Alloy steel steel components conforming to IS: 1570 :
Shafts : 556.00 kg
Pins 524.00 kg
e. Alluminium/ Bronze alloy components conforming to IS : 305 :
f. Bolt / Nut / Washers conforming to IS : 1363 :
g. Steel wire rope conforming to IS : 2266 :
28 mm dia 6 / 37 construction 150 Rm @ 2.71 kg / m : 406 .00 kg
h. Other components :
Worm reducers : 4 Nos
Electric motor 17.5 hp : 1 No.
Electric motor 5 hp : 2 Nos
Ele-magnetic / Thruster brakes : 4 No.
MS pipe 32 mm dia : 50 Rm
Electric cable / switches / control panels etc : 3 sets
I. Welding electrodes for stitch welding at 10 % of total with 2.5 % wastage : 1123 Nos
2. Cutting :
Total : 837 Rm
Length of steel to be cut by using gas cutting torch manually : 250 m
3. Welding :
( 1123 / 15 ) x 8 / 2 : 300 hours
( 10110 / 15 ) x 8 / 6 : 897 hours
Total : 1197 hours
( 300 x 0.25 + 897 x 0.75 ) : 748 hours
Painting area for moving gantry crane at 25 sqm / t of str steel : 540 sqm
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GATES AND HOISTS
For handling and erection of portals mobile derric crane for 100 hours considered.
Fabricator / Welder
Erector
Assembly/Erection of wheels/ base frame 2 4 --- 8
Assembly/Erection of portals 2 4 --- 8
Assembly/Erection of top frame 2 4 --- 8
Assembly/Erection of CT trolley 2 4 --- 8
Assembly/Erection of drums / drive units 2 4 --- 8
Assembly/Erection of CT drive units 1 2 --- 4
Assembly/Erection of LT drive units 1 2 --- 4
Erection of cabin / railings etc 2 2 --- 4
Checking and trial running without rope 2 4 --- 4
Trial running by lifting / lowering gate 1 2 --- 2
Total : 74 124 160 350
finishing paint at 20 sqm / day : 135 painter Cl-ll & 27 helper for 5x540 sqm
34
GATES AND HOISTS

A. MATERIALS: 25 t capacity
in Rs. in Rs.
1 Structural steel
Plates / flats kg 19700.00 24.00 472800.00
Chequered plates kg 820.00 25.20 20664.00
Rope drums 2 Nos kg 1320.00 95.00 125400.00
Gears and pinions kg 1165.00 95.00 110675.00
Wheels / Pulleys kg 2255.00 85.00 191675.00
Plummer blocks / Couplings kg 817.00 85.00 69445.00
3 Forged steel components
Hook / Shackle kg 127.00 130.00 16510.00
Shafts kg 556.00 145.00 80620.00
Pins kg 524.00 175.00 91700.00
8 MS pipe 32 mm dia for railing Rm 50.00 80.00 4000.00
9 Worm reducers Nos. 4.00 39375.00 157500.00
10 Electric motor 17.5 hp No. 1.00 28125.00 28125.00
Electric motor 5 hp Nos. 2.00 11250.00 22500.00
Electric motor 3 hp No. 1.00 6750.00 6750.00
11 Ele-magnetic / Thruster brakes Nos. 4.00 8437.50 33750.00
13 Oxygen gas cum 579.00 40.00 23160.00
20 Grease kg 50.00 90.00 4500.00
23 Wire brush Nos 6.00 25.00 150.00
24 Sundries LS 200.00 22.50 4500.00
TOTAL Rs: 1766802.13
B. MACHINERY:
in Rs. in Rs.
35
GATES AND HOISTS

7 Sundries LS 500.00 22.50 11250.00
TOTAL Rs: 106894.00
C. LABOUR:
in Rs. in Rs.
5 Foreman Day 74.00 108.65 8040.10
7 Gas cutter Day 48.00 93.70 4497.60
9 Khalasi Day 20.00 83.65 1673.00
12 Painter Cl - II Day 135.00 81.60 11016.00
13 Electrician Day 10.00 82.65 826.50
TOTAL Rs: 87053.50
ABSTRACT:
Total Rs: 2296063.02
Total Rs: 2570436.93
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GATES AND HOISTS

25.000 t capacity
Rate per tonne capacity Rs: 106100.00
ITEM: Design, fabrication, supply, erection and commissioning of rail track using 45 kg / m standard
rails on spillway bridge for movement of gantry crane for handling and operating spillway
stoplog gate elements / river sluice / canal sluice emergency gate including cost of all materials,
machinery, labour, aligning, anchoring, welding, cleaning etc., complete as per specifications
and approved drawings with all leads and lifts.
DATA: Rail track for moving gantry crane consists of 45 kg / m standard rails fixed by welding and
bolting to anchors embedded in concrete at intervals. The width of track shall be as per the
requirement of gantry long travel specifications.
Consider track length of 200 m for rate analysis.
Details of material / Gas cutting / Welding considered for rate analysis are based on 25 tonne
capacity moving gantry crane drawings for spillway of Alamatti dam.
Weight of 45 kg / m rails ( 2 x 200 x 45 ) : 18000.00
Add for anchors and fixtures @ 15 % including wastage : 2700.00
Total weight in tonnes : 20700.00
Actual weight of materials as per data : 20.722 t
b. Bolt / Nut / Washer conforming to IS : 1363 :
c. Standard Rails 45 kg / m with 2.5 % wastage : 18450 kg
2. Cutting :
Total length of cutting assuming cutting for 2 sides : 222 Rm
Length of steel to be cut by using gas cutting torch manually : 222 m
3. Welding :
Length of welding : 210 m
( 180 / 15 ) x 8 / 2 : 48 hours
( 1625 / 15 ) x 8 / 6 : 145 hours
Total : 193 hours
( 48 x 0.25 + 145 x 0.75 ) : 121 hours
For painting buffers and supporting plates 0.5 ltr zinc rich epoxy primer and 1 ltr coal tar epoxy
paint considered.
37
GATES AND HOISTS

For drilling holes for anchor bolts 50 hours use of drilling machine considered.
For grinding edges of parts requiring finishing 8 hours use of grinding machine considered.
For handling and erection mobile derric crane for 4 hours considered.
Fabricator / Welder
Erector
Cutting sections 133 hours --- 17 17 17
Drilling holes for anchors / supports --- 6 --- 6
Erection /stitch welding anchors 48 hours 3 6 --- 6
Erection of rails & fixing clamps 2 2 --- 4
Finishing / checking / cleaning 1 1 --- 1
Total : 8 32 35 52
1 Painter Cl- II for cleaning and painting.
RATE ANALYSIS UNIT : 200.000 Rm

A. MATERIALS:
in Rs. in Rs.
3 Rails kg 18450.00 24.50 452025.00
5 Oxygen gas cum 201.00 40.00 8040.00
12 Sundries LS 10.00 22.50 225.00
TOTAL Rs: 547069.25
38
GATES AND HOISTS
B. MACHINERY:
in Rs. in Rs.
5 Sundries LS 10.00 22.50 225.00
TOTAL Rs: 11433.00
C. LABOUR:
in Rs. in Rs.
4 Foreman Day 8.00 108.65 869.20
6 Gas cutter Day 17.00 93.70 1592.90
9 Painter Cl- II Day 1.00 81.60 81.60
TOTAL Rs: 13716.15
ABSTRACT:
Total Rs: 666837.28
Total Rs: 741207.18
39
GATES AND HOISTS

Total cost for 200.000 Rm Rs: 766812.80
Rate per Rm Rs: 3830.00
ITEM: Design, fabrication, supply, erection and commissioning of embedded parts ( without groove
liner ) consisting of sill beam, wheel tracks, seal seats, guide rails, breast wall liner ( upto one
vent height plus 1 m above the roof of vent ) etc., with all accessories for river / canal sluice
service gate including cost of all materials, machinery, labour, aligning, anchoring, welding,
finishing, cleaning, applying one coat of zinc rich epoxy primer and four coats of cold applied
coal tar epoxy paint etc., complete as per specifications and approved drawings with all leads
and lifts.
DATA: Embedded parts for river / canal sluice service gate without groove lining consist of sill beam,
wheel / seal tracks, breast wall lining and gate guide with accessories such as first / second
stage anchors.
The weight of embedded parts depends on the height of gate groove and height upto which
breast wall lining is to be provided. Weight of embedded parts will be about 50% of wt of gate.
Consider embedded parts for river sluice service gate for sluice opening of size 1.5 m x 3 m.
Weight of breast wall lining for 20 mm MS plate and 6 mm SS plate including stiffeners and
anchors will be about 250 kg per sqm area of breast wall.
parts drawings for river sluice service gate of Upper Tunga dam.
Weight of embedded parts in tonne for 1.5 m x 3 m opening based on empirical formula :
Size of gate for 1.5 m x 3 m opening : Length : 2.2 m Height : 3.3 m
Head of water considered : 16 m
Weight of embedded parts in tonnes = 0.0444 x ( L^2 x H x h )^0.659
= 0.0444 x ( 2.2 x 2.2 x 3.3 x 16 ) ^ 0.659 : 1.714 tonnes
Weight of breast wall lining about 7 sqm @ 250 kg / sqm 1.750 tonnes
Total : 3.464 tonnes
The actual weight of embedded parts as per data sheet 3.172 tonnes
Structural steel angles / beams / channels / bars with 2.5 % wastage 603 kg
Structural steel plates / flats with 2.5 % wastage 2162 kg
Stainless steel plates / flats 424.00 kg
c. Bolt / Nut / Washer conforming ti IS : 1363 :
MS bolts and nuts with 2.5 % wastage 62.5 kg
Welding electrodes for stitch welding at 10 % of total with 2.5 % wastage 109 Nos
Welding electrodes ( SS ) for stitch welding at 10 % of total with 2.5 % wastage 39 Nos
Welding electrodes ( LH ) for run welding at 90 % of total with 2.5 % wastage 982 Nos
Welding electrodes ( SS ) for run welding at 90 % of total with 2.5 % wastage 348 Nos
2. Cutting :
40
GATES AND HOISTS
Length of steel to be cut by using gas manually 30 m

Length of steel to be cut by gas using pug cutting machine 107 m
Length of steel to be cut by using shearing machine 30 m
Time for gas cutting manually assuming average cutting progress of 2 m / hour 15 hours
Time for gas cutting by pug cutting machine at ( av ) 3 m / hour 36 hours
Time for cutting by shearing machine at av. 10 m / hr progress 3 hours
Acetelyne gas @ 0.6 cum / hour ( 51 x 0.60 ) 31 cum
Oxygen gas @ 1.8 cum / hour ( 51 x 1.80 ) 93 cum
Use of gas cutting torch with 50 min / hr working ( 15 x 60 / 50 ) 18 hours
Use of pug cutting machine with 50 min / hr working ( 36 x 60 / 50 ) 43 hours
Use of shearing machine with 50 min / hr working ( 3 x 60 / 50 ) 4 hours
3. Welding :
Length of welding as per data sheet 191 m
( 109 + 39 ) x 8 / 15 / 2 40 hours
( 982 + 348 ) x 8 / 15 / 6 118 hours
Total : 158 hours
( 40 x 0.25 + 118 x 0.75 ) : 99 hours
4. Planing SS plates for wheel / seal tracks :
Length of SS plate for surface finishing by planing machine 30 Rm
Time for planing 30 m SS plates ( 30 x 8 / 3 ) 80 hours
Painting area for embedded parts at 10 sqm / tonne 32 sqm
Quantity of primer paint for 32 sqm @ 9 sqm / ltr / coat 4 ltr
Quantity of coal tar epoxy paint for 32 sqm @ 6 sqm / ltr / coat 22 ltr
Quantity of rust cleaner / inhibitor at 8 sqm / ltr 4 ltr
For drilling holes for anchor bolts use of drilling machine for 10 hours considered.
For grinding weld joints and edges requiring finishing use of grinding machine for 8 hours
considered.
For handling parts during fabrication and erection use of mobile derric crane for 4 hours and
stationery derric crane for 8 hours considered
Fabricator / Welder
Erector
Drilling holes for anchors / supports 1 1 2
Fbricating by stitch welding 40 hours 2 5 10
Run welding 118 hours 2 15 15
Erection of first stage anchors 3 6 6
Erection of Sill beam / Tracks / Guide 2 4 8
41
GATES AND HOISTS
Erection of Breast wall 2 4 8

Finishing / checking / cleaning 1 1 2
Total : 17 29 23 67

A. MATERIALS:
in Rs. in Rs.
5 Oxygen gas cum 93.00 40.00 3720.00
15 Wire brush Nos 1.00 25.00 25.00
16 Sundries LS 10.00 22.50 225.00
TOTAL Rs: 140747.50
B. MACHINERY:
in Rs. in Rs.
42
GATES AND HOISTS

9 Sundries LS 10.00 22.50 225.00
TOTAL Rs: 20401.00
C. LABOUR:
in Rs. in Rs.
6 Foreman Day 17.00 108.65 1847.05
8 Gas cutter Day 8.00 93.70 749.60
10 Welder ( X - ray ) Day 4.00 103.07 412.28
13 Painter Cl - II Day 11.00 81.60 897.60
14 Electrician Day 2.00 82.65 165.30
TOTAL Rs: 17901.83
ABSTRACT:
Total Rs: 211257.54
43
GATES AND HOISTS

Total Rs: 239918.29
ITEM: Design, fabrication, supply, erection and commissioning of embedded parts ( with groove
liner upto breast wall level ) consisting of sill beam, wheel tracks, seal seats, guide rails,
breast wall liner ( upto one vent height plus 1 m above the roof of vent ) etc., with all accessories
for river / canal sluice service gate including cost of all materials, machinery, labour,
aligning, anchoring, welding, finishing, cleaning, applying one coat of zinc rich epoxy primer
and four coats of cold applied coal tar epoxy paint etc., complete as per specifications and
approved drawings with all leads and lifts.
DATA: Embedded parts for river sluice service gate consist of sill beam, wheel / seal tracks, groove
lining upto breast wall level, breast wall lining upto 1 vent plus 1 m above top of vent, gate guide
etc., with all accessories such as first stage anchors.
The wt of embedded parts depends on the height of gate groove and height upto which breast
wall lining is to be provided. Generally wt of embedded parts will be about 50% of wt of gate.
Weight of groove liner for 20 mm MS plate including stiffeners and anchors will be about
200 kg / sqm area of groove liner.
Consider embedded parts for river sluice service gate for sluice opening of size 2.5 m x 3 m.
parts drawings including groove liner for river sluice service gate of Kodasalli dam.
Head of water considered : 34 m
= 0.0444 x ( 3.2 x 3.2 x 3.3 x 34 ) ^ 0.659 : 4.615 tonnes
Weight of breast wall lining about 12 sqm @ 250 kg / sqm : 3.000 tonnes
Weight of groove liner about 15 sqm @ 200 kg / sqm : 3.000 tonnes
: 10.615 tonnes
Stainless steel plates / flats : 846 kg
44
GATES AND HOISTS
2. Cutting :
3. Welding :
( 535 + 64 ) x 8 / 15 / 2 : 160 hours
( 4815 + 576 ) x 8 / 15 / 6 : 479 hours
Total : 639 hours
( 160 x 0.25 + 479 x 0.75 ) : 400 hours
Length of SS plate for surface finishing by planing machine : 30 Rm
Length of planing at a time for 4 m stroke planing machine : 3 Rm
Time for planing 3 m length section with 50 min / hour working : 8 hours
Time for planing 30 m SS plates ( 30 x 8 / 3 ) : 80 hours
considered.
For handling of parts during fabrication and erection mobile derric crane for 20 hours and
45
GATES AND HOISTS

Fabricator / Welder
Erector
Fbricating by stitch welding 160 hours 10 20 --- 40
Erection of first stage anchors 5 10 --- 10
Erection of Breast wall liner 2 4 --- 8
Erection of groove liners 3 6 --- 12
Finishing / cleaning 1 2 --- 4
Total : 40 68 76 180

A. MATERIALS:
in Rs. in Rs.
5 Oxygen gas cum 180.00 40.00 7200.00
15 Wire brush Nos 2.00 25.00 50.00
16 Sundries LS 50.00 22.50 1125.00
TOTAL Rs: 412416.13
46
GATES AND HOISTS

B. MACHINERY:
in Rs. in Rs.
9 Sundries LS 20.00 22.50 450.00
TOTAL Rs: 50509.00
C. LABOUR:
in Rs. in Rs.
6 Foreman Day 40.00 108.65 4346.00
8 Gas cutter Day 16.00 93.70 1499.20
10 Welder ( X - ray ) Day 5.00 103.07 515.35
13 Painter Cl - II Day 36.00 81.60 2937.60
14 Electrician Day 5.00 82.65 413.25
TOTAL Rs: 43875.20
47
GATES AND HOISTS
ABSTRACT:
Total Rs: 596777.48
Total Rs: 675419.71
ITEM: Design, fabrication, supply, erection and commissioning of vent liner using 20 mm thick plates
with stiffeners and anchors for river sluice / canal sluice vents including cost of all materials,
machinery, labour, cutting, aligning, anchoring, welding, finishing, cleaning, applying one coat of
zinc rich epoxy primer and four coats of cold applied coal tar epoxy paint etc., complete with
all leads and lifts.
DATA: Vent lining consists of forming river / canal sluice of specified size using 20 mm thick structural
steel plates for the specified length. The liner plates are stiffened on the back side and anchors
are provided for embedment in concrete.
Consider vent lining for river / canal sluice of size 2.5 m x 3 m for analysis.
Consider vent lining for 3.40 m length of vent.
Details of material / Gas cutting / Welding considered for rate analysis are based on vent liner
drawings for river sluice vent of Kodasalli dam.
Finished area of lining : ( 2 x 3 x 3.4 + 2 x 2.5 x 3.4 ) : 37.40 sqm
Weight of 20 mm thick plate per sqm : 157.00 kg
Add 25 % for stiffeners / anchors / projections etc : 39.25 kg
Total requirement of steel for vent lining of sluice per sqm area : 196.25 kg
say : 200 kg
Quantity of steel required for 37.40 sqm : 7.480 tonnes
The actual weight of liner for 37.4 sqm as per data sheet : 7.281 tonnes
b. Welding electrodes :
2. Cutting :
Total : 223 Rm
48
GATES AND HOISTS

Use of gas cutting torch with 50 min / hr working : ( 15 x 60 / 50 ) : 18 hours
Use of pug cutting machine with 50 min / hr working ( 64 x 60: / 50 ) : 77 hours
3. Welding :
( 344 / 15 ) x 8 / 2 : 92 hours
( 3100 / 15 ) x 8 / 6 : 275 hours
Total : 367 hours
( 92 x 0.25 + 275 x 0.75 ) : 229 hours
Painting area for liner : 37.4 sqm
Quantity of primer paint for 37.4 sqm @ 9 sqm / ltr / coat : 4 ltr
Quantity of coal tar epoxy paint for 37.4 sqm @ 6 sqm / ltr / coat : 25 ltr
For handling during fabrication and erection mobile derric crane for 8 hours and stationery derric
crane for 16 hours considered.
For grinding and finishing weld joints in liner plates 8 hours use of grinding machine considered.
Fabricator / Welder
Erector
Finishing / Cleaning 1 1 --- 1
Total : 16 25 46 83
and wire brushing at 15 sqm / day : 2 helper for 37.4 sqm
finishing paint at 15 sqm / day : 12 painter Cl-ll & 2 helper for 5 x 37.4 sqm
49
GATES AND HOISTS

RATE ANALYSIS UNIT : 37.400 sqm

A. MATERIALS:
in Rs. in Rs.
1 Structural steel plates / flats kg 7463.00 24.00 179112.00
2 Oxygen gas cum 144.00 40.00 5760.00
11 Wire brush Nos 1.00 25.00 25.00
12 Sundries LS 20.00 22.50 450.00
TOTAL Rs: 221725.38
B. MACHINERY:
in Rs. in Rs.
6 Sundries LS 10.00 22.50 225.00
TOTAL Rs: 20088.00
C. LABOUR:
in Rs. in Rs.
3 Foreman Day 16.00 108.65 1738.40
5 Gas cutter Day 12.00 93.70 1124.40
50
GATES AND HOISTS
8 Helper for cleaning / painting Day 4.0081.60 326.40

9 Painter Cl - II Day 12.0081.60 979.20
10 Electrician Day 1.0082.65 82.65
TOTAL Rs: 17375.35
ABSTRACT:
Total Rs: 304271.56
Total Rs: 342574.54
Total cost for 37.400 sqm Rs: 354035.67
Rate per sqm Rs: 9470.00
ITEM: Design, fabrication, supply, erection, testing and commissioning of fixed wheel type vertical
lift service gate consisting of skin plate, vertical and horizontal girders, wheels, stiffeners, lifting
brackets, guide rollers, ballast blocks, teflon claded rubber seals etc., with all accessories for
river sluice / canal sluice vent including cost of all materials, machinery, labour, cutting,
aligning, welding, finishing, cleaning, applying one coat of zinc rich epoxy primer and three
coats of cold applied coal tar epoxy paint, seal fixing etc., complete as per specifications and
DATA: Consider upstream seal vertical lift roller gate. The gate leaf consists of skin plate, horizontal
girders, vertical end girders, stiffeners, wheels, gate guide rollers, brackets for pulleys, seals
etc., with all accessories.
Consider river / canal sluice service gate for 2.5 m x 3 m sluice opening for analysis.
Details of material / Gas cutting / Welding considered for rate analysis are based on river sluice
gate drawings for 2.5 m x 3 m river sluice of Kodasalli dam.
Weight of gate leaf in tonne for vertical lift gate based on empirical formula :
Weight in tonnes = 0.0888 ( L^2 x H x h )^0.659
Where ( L ) is length and ( H ) is height of gate and ( h ) is head of water above sill in Rm.
For vent opening of 2.5 x 3.0 m the approximate size of gate leaf will be 3.2 x 3.3 m.
Head of water above sill of gate : 34 m
Weight in tonnes = 0.0888 ( 3.2 x 3.2 x 3.3 x 34 ) ^ 0.659 : 9.229
The actual weight of river sluice service gate as per data sheet : 9.202 tonnes
51
GATES AND HOISTS
b. Cast iron components conforming to IS : 210 :
Cast iron blocks for counter weight : 4100 kg
Wheel axles / Pins : 132 kg
d. Cast steel components conforming to IS : 1030 :
Wheels / guide rollers : 492 kg
e. Alluminium / Bronze alloy components conforming to IS : 305 :
Bearings / Bushes : 76 kg
f. Bolts / Nuts / Washers conforming to IS : 1363 :
SS bolts / nuts / washers with 2.5 % wastage : 55 kg
Bottom seal ( flat type ) : 2.8 Rm
Side seals ( music note type teflon claded ) : 5.85 Rm
Top seal ( music note type teflon claded ) : 2.25 Rm
Corner seal ( teflon claded ) : 2 Nos
2. Cutting :
Total : 151 Rm
3. Welding :
( 282 / 15 ) x 8 / 2 : 75 hours
( 2532 / 15 ) x 8 / 6 : 225 hours
Total : 300 hours
( 75 x 0.25 + 225 x 0.75 ) : 188 hours
Painting area for river sluice gate at 10 sqm / tonne : 92 sqm
52
GATES AND HOISTS

For lowering gate leaf from hoist chamber use of tower crane for 1 hour considered.
For handling and erection mobile derric crane for 10 hours and stationery derric crane for 20 hrs
considered.
For drilling holes in skin plate, counter weight blocks, horizontal girders and seal clamps use of
drilling machine for 16 hours considered.
machine considered.
Fabricator / Welder
Erector
Fixing counter weight blocks 1 2 --- 4
Guide roller fixing / Cleaning / Lowering 1 2 --- 2
Total : 16 25 36 74

A. MATERIALS:
in Rs. in Rs.
1 Structural steel
Plates / flats kg 4479.00 24.00 107496.00
2 Cast iron components
CI blocks for counter wt kg 4100.00 18.00 73800.00
Wheel axles / Pins kg 132.00 175.00 23100.00
4 Cast steel components
Wheels / Guide rollers kg 492.00 85.00 41820.00
Bearings / Bushes kg 76.00 380.00 28880.00
53
GATES AND HOISTS

SS bolts / nuts / washers kg 55.00 100.00 5500.00
7 Rubber seals
Bottom seal ( flat uncladed ) Rm 2.80 120.00 336.00
Side seals ( bulb teflon claded ) Rm 5.85 550.00 3217.50
Top seal ( bulb teflon claded ) Rm 2.25 550.00 1237.50
Corner seals ( bulb teflon claded ) Nos 2.00 600.00 1200.00
8 Oxygen gas cum 99.00 40.00 3960.00
17 Wire brush Nos 1.00 25.00 25.00
18 Sundries LS 50.00 22.50 1125.00
TOTAL Rs: 333284.25
B. MACHINERY:
in Rs. in Rs.
3 Tower crane Hour 1.00 763.00 763.00
8 Sundries LS 25.00 22.50 562.50
TOTAL Rs: 19783.50
C. LABOUR:
in Rs. in Rs.
54
GATES AND HOISTS

5 Foreman Day 16.00 108.65 1738.40
7 Gas cutter Day 8.00 93.70 749.60
9 Welder ( X - ray grade ) Day 3.00 103.07 309.21
10 Khalasi Day 10.00 83.65 836.50
13 Painter Cl - II Day 25.00 81.60 2040.00
14 Electrician Day 2.00 82.65 165.30
TOTAL Rs: 18665.06
ABSTRACT:
Total Rs: 435070.62
Total Rs: 487295.26
ITEM: Design, fabrication, supply, erection, testing and commissioning of adequate capacity rope
drum hoist consisting of hoist platform, rope drum, gear system, electric motor, electro-
magnetic brake system, hand operation assembly, control panel, wire rope, pulleys, ladder etc.,
with all accessories for operating river sluice / canal sluice service gate including cost of
all materials, machinery, labour, cutting, bending, aligning, anchoring, welding, finishing,
cleaning, applying two coats of zinc chromate red oxide primer and three coats of approved
synthetic enamel paint etc., complete with all leads and lifts.
DATA: Rope drum hoist for river / canal sluice service gate consists of embedded parts for anchorage,
hoist supporting structure, pulley support, pulleys, drive stool, rope drums, shafts, couplings,
gears and pinions, plummer blocks, gear box, electric motor, hand operation assembly, brake,
wire rope, gate position indicator, switch box etc. with related accessories.
Consider rope drum hoist for river / canal sluice service gate for vent of size 2.5 m x 3 m.
Details of material / Gas cutting / Welding considered for rate analysis are based on river sluice
55
GATES AND HOISTS
gate rope drum hoist drawings for 2.5 m x 3 m river sluice of Kodasalli dam.
Capacity of hoist in tonnes :
Weight of gate leaf in tonne for 2.5 m x 3 m sluice opening based on empirical formula :
Size of gate for 2.5 x 3 m opening : 3.2 m x 3.3 m
Head of water above sill level considered : 34 m
Generally the hoist capacity will be 2.5 times the weight of gate including weight of ballast.
Weight of gate in tonnes ( including weight of ballast ) = 0.0888 x ( L^2 x H x h )^0.659
= 0.0888 x ( 3.2^2 x 3.3 x 34 )^0.659 : 9.229
Capacity of hoist in tonnes with 25% reserve capacity : 2.5 x wt of gate with ballast
( Capacity of hoist to be rounded off to next 5 tonne ) : 2.50 x 9.229
: 23.073 tonnes
say : 25.00 tonnes
The actual weight of river sluice service gate rope drum hoist as per data sheet : 6.243 t
Chequered plates with 2.5 % wastage : 290.00 kg
Pinions : 79.00 kg
Pulleys 3 Nos / Couplings 2 Nos : 306.00 kg
c. Alloy steel steel components conforming to IS : 1570 :
Shafts : 346.00 kg
Pins 73.00 kg
f. Steel wire rope conforming ti IS 2266 :
28 mm dia 6 / 37 construction 1 No 120 Rm @ 2.71 kg / m : 325 kg
Manual operating system : 1 No.
Worm reducer : 1 No
2. Cutting :
Total : 63 Rm
56
GATES AND HOISTS

3. Welding :
( 80 / 15 ) x 8 / 2 : 21 hours
( 720 / 15 ) x 8 / 6 : 64 hours
Total : 85 hours
( 21 x 0.25 + 64 x 0.75 ) : 53 hours
Painting area for rope drum hoist at 20 sqm / tonne of str steel : 43 sqm
Quantity of synthetic enamel paint for 43 sqm @ 12 sqm / ltr /coat : 11 ltr
For handling during fabrication and erection mobile derric crane for 10 hours considered.
Fabricator / Welder
Erector
Cutting sections/ drilling holes 31 hours 2 4 4 8
Erection of hoist frame 1 1 --- 2
Erection of drums / gears / shafts 1 2 --- 4
Erection of pulleys / plummer blocks 1 1 --- 2
Checking and running without rope 1 1 --- 2
Trial running by lowering / lifting gate 1 1 --- 2
Final checking / Finishing / cleaning 1 1 --- 1
Total : 15 19 12 44
57
GATES AND HOISTS

A. MATERIALS: 25 t capacity
in Rs. in Rs.
1 Structural steel
Plates / flats kg 402.00 24.00 9648.00
Chequered plate kg 290.00 25.20 7308.00
Rope drums 2 Nos / Gears kg 1926.00 95.00 182970.00
Pinions kg 79.00 105.00 8295.00
Pulleys 3 Nos / Couplings 2 Nos kg 306.00 85.00 26010.00
Shafts kg 346.00 145.00 50170.00
Pins kg 73.00 175.00 12775.00
7 Worm reducers No. 1.00 39375.00 39375.00
13 Oxygen gas cum 45.00 40.00 1800.00
20 Grease kg 50.00 90.00 4500.00
23 Wire brush Nos 1.00 25.00 25.00
24 Sundries LS 25.00 22.50 562.50
TOTAL Rs: 480087.88
58
GATES AND HOISTS

B. MACHINERY:
in Rs. in Rs.
7 Sundries LS 25.00 22.50 562.50
TOTAL Rs: 9807.50
C. LABOUR:
in Rs. in Rs.
5 Foreman Day 15.00 108.65 1629.75
7 Gas cutter Day 4.00 93.70 374.80
9 Khalasi Day 4.00 83.65 334.60
12 Painter Cl - II Day 11.00 81.60 897.60
13 Electrician Day 2.00 82.65 165.30
TOTAL Rs: 10471.45
ABSTRACT:
Total Rs: 582527.78
59
GATES AND HOISTS

Total Rs: 647152.69
25.000 t capacity
ITEM: Design, fabrication, supply, erection and commissioning of embedded parts ( without groove
liners ) consisting of sill beam, wheel tracks, seal seats, guide rails, breast wall liner upto
1m height above the roof of vent etc., with all accessories for river / canal sluice emergency
gate including cost of all materials, machinery, labour, cutting, aligning, anchoring, welding,
finishing, cleaning, applying one coat of zinc rich epoxy primer and four coats of cold applied
coal tar epoxy paint etc., complete as per specifications and approved drawings with all leads
and lifts.
DATA: Embedded parts for river sluice emergency gate consist of sill beam, wheel / seal tracks, breast
wall lining upto 1 m height above vent top, gate guide etc., with all accessories such as f irst
stage anchors.
The weight of embedded parts depends on the height of gate groove, height upto which breast
wall lining is to be provided.
Consider embedded parts for river sluice emergency gate for sluice opening of size 1.5 m x 3 m.
parts drawings for emergency gate for river sluice vent of Upper Tunga dam.
Generally wt of embedded parts for sluice gate will be 50% of wt of gate including ballast.
Head of water considered above sill level : 16 m
= 0.0444 x ( 2.2 x 2.2 x 3.3 x 16 ) ^ 0.659 : 1.714 tonnes
Weight of breast wall lining about 2 sqm @ 250 kg / sqm : 0.500 tonnes
: 2.214 tonnes
60
GATES AND HOISTS
2. Cutting :
Use of shearing machine with 50 min / hr working ( 3 x 60 / 50 ) : 4 hours
3. Welding :
( 77 + 34 ) x 8 / 15 / 2 : 30 hours
( 697 + 305 ) x 8 / 15 / 6 : 89 hours
Total : 119 hours
( 30 x 0.25 + 89 x 0.75 ) : : 75 hours
considered.
61
GATES AND HOISTS

Fabricator / Welder
Erector
Drilling holes for anchors / supports 1 1 1
Fbricating by stitch welding 30 hours 2 4 8
Run welding 89 hours 1 11 11
Erection of first stage anchors 2 4 8
Erection of Sill beam / Tracks / Guide 2 4 8
Erection of Breast wall 1 2 4
Finishing / cleaning 1 1 2
Total : 13 23 18 56

A. MATERIALS:
in Rs. in Rs.
5 Oxygen gas cum 81.00 40.00 3240.00
15 Wire brush Nos 1.00 25.00 25.00
16 Sundries LS 10.00 22.50 225.00
TOTAL Rs: 97376.38
62
GATES AND HOISTS

B. MACHINERY:
in Rs. in Rs.
9 Sundries LS 10.00 22.50 225.00
TOTAL Rs: 16777.00
C. LABOUR:
in Rs. in Rs.
5 Foreman Day 13.00 108.65 1412.45
7 Gas cutter Day 7.00 93.70 655.90
9 Welder ( X - ray ) Day 3.00 103.07 309.21
12 Painter Cl - II Day 9.00 81.60 734.40
TOTAL Rs: 14687.51
63
GATES AND HOISTS
ABSTRACT:
Total Rs: 152380.20
Total Rs: 173702.31
ITEM: Design, fabrication, supply, erection and commissioning of embedded parts ( with groove
liner ) consisting of sill beam, wheel tracks, seal seats, guide rails, breast wall liner ( upto
1 m above the roof of vent ), groove liner upto breast wall level etc., with all accessories for
river / canal sluice emergency gate including cost of all materials, machinery, labour,
DATA: Embedded parts for river sluice emergency gate consist of sill beam, wheel /seal tracks, groove
lining upto breast wall level, breast wall lining upto 1 m above top of vent, gate guide etc., with
all accessories such as first stage anchors.
The weight of embedded parts depends on the height of gate groove and height upto which
breast wall lining is to be provided.
Weight of groove liner for 20 mm MS plate including stiffeners and anchors will be about
200 kg / sqm area of groove liner.
Consider embedded parts for river sluice emergency gate for sluice opening of size 2.5 m x 3 m.
parts drawings including groove liner for river sluice service gate of Kodasalli dam.
Weight of embedded parts for emergency gate will be about 65 to 70 % of gate wt with ballast.
Head of water considered above sill level : 34 m
= 0.0600 x ( 3.2 x 3.2 x 3.3 x 34 ) ^ 0.659 : 6.236 tonnes
Weight of breast wall lining about 3.5 sqm @ 250 kg / sqm : 0.875 tonnes
Weight of groove liner about 10 sqm @ 200 kg / sqm : 2.000 tonnes
: 9.111 tonnes
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Stainless steel plates / flats : 442 kg
2. Cutting :
3. Welding :
( 416 + 59 ) x 8 / 15 / 2 : 127 hours
( 3746 + 529 ) x 8 / 15 / 6 : 380 hours
Total : 507 hours
( 127 x 0.25 + 380 x 0.75 ) : 317 hours
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GATES AND HOISTS

considered.
Fabricator / Welder
Erector
Fbricating by stitch welding 127 hours 8 16 --- 32
Erection of Breast wall liner 1 2 --- 4
Erection of groove liners 3 6 --- 12
Total : 36 62 64 156

A. MATERIALS:
in Rs. in Rs.
5 Oxygen gas cum 180.00 40.00 7200.00
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GATES AND HOISTS
15 Wire brush Nos 2.00 25.00 50.00
16 Sundries LS 20.00 22.50 450.00
TOTAL Rs: 334367.63
B. MACHINERY:
in Rs. in Rs.
9 Sundries LS 20.00 22.50 450.00
TOTAL Rs: 43857.00
C. LABOUR:
in Rs. in Rs.
6 Foreman Day 36.00 108.65 3911.40
8 Gas cutter Day 16.00 93.70 1499.20
10 Welder ( X - ray ) Day 6.00 103.07 618.42
13 Painter Cl - II Day 30.00 81.60 2448.00
14 Electrician Day 2.00 82.65 165.30
TOTAL Rs: 38515.57
67
GATES AND HOISTS

ABSTRACT:
Total Rs: 491159.22
Total Rs: 556675.46
ITEM: Design, fabrication, supply, erection, testing and commissioning of fixed wheel type vertical lift
emergency gate consisting of skin plate, horizontal and vertical girders, wheels, stiffeners,
lifting brackets, guide rollers, ballast blocks, teflon claded rubber seals etc., with all accessories
for river sluice / canal sluice vent including cost of all materials, machinery, labour, cutting,
aligning, welding, finishing, cleaning, applying one coat of zinc rich epoxy primer and three
coats of cold applied coal tar epoxy paint, seal fixing etc., complete as per specifications
and approved drawings with all leads and lifts.
girders, vertical end girders, stiffeners, wheels, gate guide rollers, brackets for hooks, seals
Consider river / canal sluice emergency gate for 2.5 m x 3 m sluice opening for analysis.
Details of material / Gas cutting / Welding considered for rate analysis are based on emergency
gate drawings for river sluice vent of Kodasalli dam.
Weight in tonnes ( including weight of ballast ) = 0.0888 ( L^2 x H x h )^0.659
For vent opening of 2.5 x 3.0 m the approximate size of gate leaf will be : 3.2 m x 3.3 m
Weight in tonnes = 0.0888 ( 3.2 x 3.2 x 3.3 x 34 ) ^ 0.659 : 9.229
The actual weight of river sluice emergency gate as per data sheet : 9.215 tonnes
Cast iron blocks for counter weight : 4100 kg
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GATES AND HOISTS
d. Cast steel components conforming to IS : 1030 :

e. Alluminium / Bronze alloy components conforming to IS : 305 :
f. Bolts / Nuts / Washers conforming to IS : 1363 :
SS bolts / nuts / washers with 2.5 % wastage : 55 kg
Bottom seal ( flat uncladed ) : 2.8 Rm
Top seal ( bulb type teflon claded ) : 2.25 Rm
Side seals ( bulb type teflon claded ) : 5.85 Rm
Corner seal ( bulb teflon claded ) : 2 Nos
2. Cutting :
Total : 148 Rm
3. Welding :
( 256 / 15 ) x 8 / 2 : 68 hours
( 2308 / 15 ) x 8 / 6 : 205 hours
Total : 273 hours
( 68 x 0.25 + 205 x 0.75 ) : 171 hours
Painting area for river sluice gate at 10 sqm / tonne : 92 sqm
For lowering gate leaf from hoist chamber use of tower crane for 1 hour considered.
For handling of gate parts during fabrication and erection mobile derric crane for 10 hours and
For drilling holes in skin plate, counter weight blocks, horizontal girders and seal clamps use of
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GATES AND HOISTS
drilling machine for 16 hours considered.

machine considered.
Fabricator / Welder
Erector
Fixing counter weight blocks 1 1 --- 2
Guide roller fixing / Cleaning / Lowering 1 2 --- 2
Total : 16 23 34 68

A. MATERIALS:
in Rs. in Rs.
1 Structural steel
Plates / flats kg 4409.00 24.00 105816.00
2 Cast iron components
CI blocks for counter wt kg 4100.00 18.00 73800.00
SS bolts / nuts / washers kg 55.00 100.00 5500.00
7 Rubber seals
Side seals ( bulb teflon claded ) Rm 5.85 550.00 3217.50
Top seal ( bulb teflon claded ) Rm 2.25 550.00 1237.50
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GATES AND HOISTS
Corner seals ( bulb teflon claded ) Nos 2.00 600.00 1200.00

8 Oxygen gas cum 96.00 40.00 3840.00
17 Wire brush Nos 1.00 25.00 25.00
18 Sundries LS 50.00 22.50 1125.00
TOTAL Rs: 336180.13
B. MACHINERY:
in Rs. in Rs.
3 Tower crane Hour 1.00 763.00 763.00
8 Sundries LS 25.00 22.50 562.50
TOTAL Rs: 18692.50
C. LABOUR:
in Rs. in Rs.
5 Foreman Day 16.00 108.65 1738.40
7 Gas cutter Day 8.00 93.70 749.60
10 Khalasi Day 10.00 83.65 836.50
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GATES AND HOISTS

13 Painter Cl - II Day 25.00 81.60 2040.00
14 Electrician Day 2.00 82.65 165.30
TOTAL Rs: 17800.66
ABSTRACT:
Total Rs: 435971.08
Total Rs: 487958.33
ITEM: Design, fabrication, supply, erection, testing and commissioning of automatic lifting beam
with all accessories for handling, lowering and lifting of river sluice / canal sluice emergency
gate including cost of all materials, machinery, labour, cutting, aligning, welding, finishing,
cleaning, applying one coat of zinc rich epoxy primer and two coats of cold applied coal tar
epoxy paint etc., complete as per specifications and drawings with all leads and lifts.
DATA: Automatic lifting beam for lifting river sluice emergency gate consists of fabricated beam with
lifting bracket and automatic engaging / dis-engaging type hooks for under water hooking /
de-hooking of gate leaf. Lifting beam is an independent attachment to moving gantry crane.
Generally the weight of lifting beam for river sluice emergency gate will be about 10 percent of
the weight of gate leaf with ballast.
Consider river sluice emergency gate for sluice opening of size 2.5 m x 3 m for analysis.
Details of material/ Gas cutting / Welding considered for rate analysis are based on lifting beam
drawings for river sluice emergency gate of Kodasalli dam.
Weight of lifting beam for emergency gate for 2.5 m x 3 m sluice as per empirical formula :
Weight of lifting beam in tonnes = 0.0090 ( L^2 x H x h )^0.659
For vent opening of 2.5 x 3.0 m the approximate size of gate leaf will be : 3.2 m x 3.3 m
Weight lifting beam in tonnes = 0.0090 ( 3.2 x 3.2 x 3.3 x 33 ) ^ 0.659 : 0.917 tonne
The actual weight of lifting beam as per data sheet : 0.922 tonne
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Structural steel :
Alloy steel components :
Pins : 71 kg
Bronze alloy components :
Bush : 4 kg
Forged steel components :
Hooks : 130 kg
Bolts / Nuts / Washers :
MS pipe 100 mm dia : 11 kg
2. Cutting :
Total : 47 Rm
3. Welding :
( 43 / 15 ) x 8 / 2 : 12 hours
( 387 / 15 ) x 8 / 6 : 35 hours
Total : 47 hours
( 12 x 0.25 + 35 x 0.75 ) : : 29 hours
Painting area for lifting beam at 12 sqm / tonne : 11 sqm
Quantity of rust cleaner / inhibitor at 8 sqm / ltr : 1.5 ltr
For drilling holes for pins / guide shoes 2 hours use of drilling machine considered.
For grinding and finishing weld joints 1 hour use of grinding machine considered.
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GATES AND HOISTS

Fabricator / Welder
Erector
Drilling holes for pins / bolts fixing --- 1 1
Run welding 35 hours --- --- 4 4
Finishing / guide shoe fixing / checking --- 1 --- 1
Total : 2 5 6 12

A. MATERIALS:
in Rs. in Rs.
1 Structural steel
Plates / flats kg 488.00 24.00 11712.00
Lifting pins kg 71.00 175.00 12425.00
Bronze bush kg 4.00 380.00 1520.00
4 Forged steel components :
Lifting hooks kg 130.00 130.00 16900.00
5 MS pipe 100 mm dia kg 11.00 30.00 330.00
7 Oxygen gas cum 30.00 40.00 1200.00
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GATES AND HOISTS
16 Wire brush Nos 1.00 25.00 25.00

17 Sundries LS 5.00 22.50 112.50
TOTAL Rs: 54951.13
B. MACHINERY:
in Rs. in Rs.
5 Sundries LS 5.00 22.50 112.50
TOTAL Rs: 2286.50
C. LABOUR:
in Rs. in Rs.
3 Foreman Day 2.00 108.65 217.30
5 Gas cutter Day 2.00 93.70 187.40
9 Painter Cl - II Day 2.00 81.60 163.20
TOTAL Rs: 2741.25
ABSTRACT:
Total Rs: 70194.51
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GATES AND HOISTS

Total Rs: 78435.84
ITEM: Design, fabrication, supply, erection and commissioning of embedded parts consisting of
sill beam, wheel tracks, seal seats / tracks, guide rails, etc., with all accessories for vertical
lift barrage gate including cost of all materials, machinery, labour, cutting, aligning, anchoring,
welding, finishing, cleaning, applying one coat of zinc rich epoxy primer and four coats of cold
applied coal tar epoxy paint, etc., complete as per specifications and aproved drawings with
all leads and lifts.
DATA: Barrage gate embedded parts consist of sill beam, wheel tracks / seal tracks and gate guides
with accessories such as first / second stage anchors.
Weight of embedded parts for barrage gate will be about 15 to 20 percent of gate weight.
Consider embedded parts for vertical lift gate for barrage opening of size 13.7 m x 8.26 m.
parts drawings for barrage gates of Hipparagi Barrage.
Weight of embedded parts in tonne for vertical lift gate based on empirical formula :
Head of water above sill level considered : 8.26 m
Weight of embedded parts in tonnes = 0.0055 ( 14.7 x 14.7 x 8.6 x 8.26 ) ^ 0.716
: 5.465 tonnes
2. Cutting :
For cutting structural steel sections to required size gas cutting and use of plate shearing
machine is considered.
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GATES AND HOISTS

Use of shearing machine with 50 min / hr working ( 3 x60 / 50) : 4 hours
3. Welding :
( 665 + 117 ) x 8 / 15 / 2 : 209 hours
( 5983 + 1055 ) x 8 / 15 / 6 : : 626 hours
Total : 835 hours
( 209 x 0.25 + 626 x 0.75 ) : 522 hours
Length of SS plate for surface finishing by planing machine : 32.5 Rm
Time for planing 32.5 m SS plates ( 32.5 x 8 / 3 ) : 88 hours
considered.
Fabricator / Welder
Erector
Total : 37 56 90 180
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GATES AND HOISTS


A. MATERIALS:
in Rs. in Rs.
5 Oxygen gas cum 135.00 40.00 5400.00
15 Wire brush Nos 2.00 25.00 50.00
16 Sundries LS 25.00 22.50 562.50
TOTAL Rs: 285545.38
B. MACHINERY:
in Rs. in Rs.
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8 Sundries LS 20.00 22.50 450.00
TOTAL Rs: 48865.00
C. LABOUR:
in Rs. in Rs.
2 Crew for Plate shearing machine Hour 4.00 26.70 106.80
6 Foreman Day 37.00 108.65 4020.05
8 Gas cutter Day 12.00 93.70 1124.40
10 Welder ( X - ray ) Day 8.00 103.07 824.56
13 Painter Cl - II Day 17.00 81.60 1387.20
14 Electrician Day 2.00 82.65 165.30
TOTAL Rs: 39460.21
ABSTRACT:
Total Rs: 441959.33
Add for insurance charges @ 1% Rs: 4419.59
Total Rs: 503313.16
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lift gate consisting of skin plate, vertical and horizontal girders, wheels, stiffeners, lifting
brackets, guide shoes, rubber seals etc., with all accessories for barrage including cost of all
materials, machinery, labour, cutting, aligning, welding, finishing, cleaning, applying one coat
of zinc rich epoxy primer and three coats of cold applied coal tar epoxy paint, seal fixing etc.,
complete as per specifications and approved drawings with all leads and lifts.
girders, vertical end girders, stiffeners, wheels, gate guide shoes, brackets for pulleys, seals
Consider vertical lift roller gate for 13.72 m x 8.26 m opening for analysis.
Details of material / Gas cutting / Welding considered for rate analysis are based on vertical lift
roller gate drawings of Hipparagi Barrage.
Weight in tonnes = 0.0335 ( 14.7 x 14.7 x 8.6 x 8.26 ) ^ 0.716 : 33.289
The actual weight of vertical lift barrage gate as per data sheet : 33.025 tonnes
Structural steel angles / beams / channels with 2.5 % wastage : 3382 kg
Wheels : 656 kg
f. Rubber seal conforming to IS : 11855 :
Bottom seal ( flat uncladed ) : 14.5 Rm
Side seals ( bulb uncladed ) : 18 Rm
g. Welding electrodes :
2. Cutting :
Total : 765 Rm
For cutting structural steel sections to required sizes gas cutting and plate shearing machine
for plates less than 12 mm thick are considered.
Length of steel to be cut by gas using plate shearing machine : 100 m
Time for cutting by plate shearing machine at ( av ) 10 m / hour : 10 hours
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GATES AND HOISTS

Use of plate shearing machine with 50 min / hr working ( 10 x 60 / 50 ) : 12 hours
3. Welding :
( 1574 / 15 ) x 8 / 2 : 420 hours
( 14161 / 15 ) x 8 / 6 : 1259 hours
Total : 1679 hours
( 420 x 0.25 + 1259 x 0.75 ) : 1049 hours
Painting area for barrage gate at 18 sqm / tonne : 595 sqm
For lowering gate leaf use of tower crane for 4 hours considered.
For handling of gate parts during fabrication and erection mobile derric crane for 50 hours and
For drilling holes in skin plate and seal base / clamps use of drilling machine for 50 hours
considered.
machine considered.
Fabricator / Welder
Erector
Joining units & wheel fixing 4 8 32
Seal fixing & guide shoe fixing 1 2 4
Aligning and lowering in position 1 2 4
Cleaning / checking 1 2 --- 2
Total : 72 112 198 390
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GATES AND HOISTS


A. MATERIALS:
in Rs. in Rs.
1 Structural steel
Angle / beam / channel kg 3382.00 20.00 67640.00
Plates / flats kg 29372.00 24.00 704928.00
Wheels kg 656.00 85.00 55760.00
7 Rubber seals
Side seals ( bulb uncladed ) Rm 18.00 190.00 3420.00
8 Oxygen gas cum 459.00 40.00 18360.00
17 Wire brush Nos 10.00 25.00 250.00
18 Sundries LS 100.00 22.50 2250.00
TOTAL Rs: 1136549.63
B. MACHINERY:
in Rs. in Rs.
4 Tower crane Hour 4.00 763.00 3052.00
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9 Sundries LS 100.00 22.50 2250.00
TOTAL Rs: 104476.00
C. LABOUR:
in Rs. in Rs.
3 Crew for Plate shearing machine Hour 12.00 26.70 320.40
6 Foreman Day 72.00 108.65 7822.80
8 Gas cutter Day 40.00 93.70 3748.00
11 Khalasi Day 50.00 83.65 4182.50
14 Painter Cl - II Day 158.00 81.60 12892.80
15 Electrician Day 20.00 82.65 1653.00
TOTAL Rs: 98893.62
ABSTRACT:
Total Rs: 1574960.23
Total Rs: 1774967.01
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GATES AND HOISTS

ITEM: Design, fabrication, supply, erection and commissioning of structural steel hoist bridge
consisting of columns, beams, bracings, stiffeners, ties, chequered plate covering, hand railing,
ladder etc., with all accessories for supporting rope drum hoist for operating barrage
gates including cost of all materials, machinery, labour, cutting, aligning, anchoring, welding,
finishing, cleaning, applying two coats of zinc chromate red oxide primer and three coats of
synthetic enamel paint etc., complete with all leads and lifts.
DATA: Structural steel hoist bridge for supporting rope drum hoist for operating barrage gates consists
of steel columns and beams with cross beams, ties, bracings, stiffeners, hand railing, ladder,
chequered plate covering, anchorages etc., with all accessories.
Consider hoist bridge for supporting 50 t rope drum hoist.
Consider 15 m span and 10 m over all height for bridge.
Details of material / Gas cutting / Welding considered for rate analysis are based on structural
steel bridge drawings for barrage gates of Hipparagi Barrage.
Assessment of weight of structural steel for bridge:
Columns with bracings, anchors, stiffeners etc @ 400 kg / m for 9 m ht : 3600.00 kg
Beams with cross beams, stiffeners etc @ 400 kg / m for 15 m span : 6000.00 kg
Total : 9600.00 kg
Other accessories such as railing, chequered plate, ladder etc @ 10 % 960.00 kg
Total : 10560.00 kg
The actual weight of hoist supporting bridge as per data sheet : 10239.00 kg
1. Requirement of materials: as per fabrication drawings ( for details refer Item : 21 of Annexer )
Structural steel angles / beams / channels with 2.5 % wastage : 4564 kg
Chequered plate with 2.5 % wastage : 136 kg
b. MS pipes 32 mm dia : 32 Rm
MS pipes 25 mm dia : 64 Rm
c. Bolt / Nut / Washer
MS bolt / Nut / Washers with 2.5 % wastage : 18.5 kg
2. Cutting :
Total : 319 Rm
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3. Welding :
( 388 / 15 ) x 8 / 2 : 104 hours
( 3495 / 15 ) x 8 / 6 : 311 hours
Total : 415 hours
( 104 x 0.25 + 311 x 0.75 ) : 259 hours
Painting area for hoist bridge @ 20 sqm per tonne : 205 sqm
2 coats of zinc chromate red oxide primer .
For drilling holes in plates 8 hours use of drilling machine considered.
For grinding and finishing weld joints in liner plates 8 hours use of grinding machine considered.
Fabricator / Welder
Erector
For erection of columns & bracings 2 4 --- 8
For erection of beams / cross beams 4 8 --- 16
For erection of railing / covering etc 1 2 --- 4
Finishing / Cleaning 1 1 --- 1
Total : 27 46 57 130
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A. MATERIALS:
in Rs. in Rs.
1 Structural steel angles/ beams / channels kg 4564.00 20.00 91280.00
Structural steel plates / flats kg 5567.00 24.00 133608.00
2 MS pipe 32 mm dia Rm 32.00 80.00 2560.00
MS pipe 25 mm dia Rm 64.00 60.00 3840.00
3 Bolt / Nut / Washers kg 18.50 45.00 832.50
4 Oxygen gas cum 222.00 40.00 8880.00
9 Synthetic enamel paint ( 1st quality ) ltr 51.00 140.00 7140.00
13 Wire brush Nos 5.00 25.00 125.00
14 Sundries LS 50.00 22.50 1125.00
TOTAL Rs: 299992.83
B. MACHINERY:
in Rs. in Rs.
5 Drilling machine Hour 8.00 15.00 120.00
7 Sundries LS 50.00 22.50 1125.00
TOTAL Rs: 29191.00
C. LABOUR:
in Rs. in Rs.
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4 Foreman Day 27.00 108.65 2933.55

6 Gas cutter Day 18.00 93.70 1686.60
10 Painter Cl - II Day 51.00 81.60 4161.60
11 Electrician Day 5.00 82.65 413.25
TOTAL Rs: 30943.90
ABSTRACT:
Total Rs: 424250.24
Total Rs: 479091.42
ITEM: Design, fabrication, supply, erection, testing and commissioning of adequate capacity rope
drum hoist consisting of hoist platform, rope drum, pulleys, gear system, electri c motor,
electro-magnetic brake system, manual operation assembly, position indicator, control panel,
wire rope etc., with all accessories for operating vertical lift roller gates for barrage
including cost of all materials, machinery, labour, cutting, bending, aligning, anchoring, welding,
finishing, cleaning, applying two coats of zinc chromate red oxide primer and three coats of
approved synthetic enamel paint etc., complete with all leads and lifts.
DATA: Rope drum hoist for vertical lift barrage gate consists of hoist supporting frames, pulley
supports, pulleys, drive stool, rope drums, shafts, couplings, gears and pinions, plummer
blocks, gear box, electric motor, hand operation assembly, brake, wire rope, gate position
indicator, switch box etc. with related accessories.
Consider rope drum hoist for operating barrage gate for clear opening of 13.72 m x 8.26 m.
hoist drawings for barrage gate of Hipparagi Barrage.
Generally the capacity of hoist required for barrage gate will be 1.5 times the weight of gate.
Weight of gate leaf in tonnes based on empirical formula :
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Capacity of hoist with 25% reserve capacity : 1.5 x Weight of barrage gate
: 49.933 tonnes
say : 50.00 tonnes
Weight of hoist with all accessories is assumed at 0.1 tonne per tonne capacity of hoist as the
hoist is supported on steel bridge and no anchorages and base frames are required.
The actual weight of barrage gate rope drum hoist as per data sheet : 5.069 t
Pinions : 98.00 kg
c. Alloy steel steel components conforming to IS : 1570 :
Shafts / Keys : 350.00 kg
Pins 96.00 kg
f. Steel wire rope conforming ti IS 2266 :
28 mm dia 6 / 37 construction 1 No 120 Rm @ 2.71 kg / m : 435.00 kg
Worm reducer ( size 800 ) : 1 No
2. Cutting :
Total : 41 Rm
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3. Welding :
( 44 / 15 ) x 8 / 2 : 12 hours
( 392 / 15 ) x 8 / 6 : 35 hours
Total : 47 hours
( 12 x 0.25 + 35 x 0.75 ) : 30 hours
Painting area for rope drum hoist at 20 sqm / tonne of str steel : 13 sqm
Quantity of synthetic enamel paint for 13 sqm @ 12 sqm / ltr /coat : 3.5 ltr
tower crane or other suitable lifting device for 2 hours.
Fabricator / Welder
Erector
Cutting sections/ drilling holes 23 hours 1 3 3 6
Erection of hoist frame 1 1 --- 2
Erection of drums / gears / shafts 1 2 --- 4
Erection of pulleys / plummer blocks 1 2 --- 4
Checking and running without rope 1 1 --- 2
Trial running by lowering / lifting gate 1 1 --- 2
Final checking / Finishing / cleaning 1 1 --- 1
Total : 13 17 8 36
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in Rs. in Rs.
1 Structural steel
Plates / flats kg 225.00 24.00 5400.00
Pinions kg 98.00 105.00 10290.00
Pulleys 3 Nos / Couplings 2 Nos kg 650.00 85.00 55250.00
Shafts / Keys kg 350.00 145.00 50750.00
Pins kg 96.00 175.00 16800.00
7 Worm reducers No. 1.00 45000.00 45000.00
8 Electric motor 12.5 hp No. 1.00 16875.00 16875.00
13 Oxygen gas cum 30.00 40.00 1200.00
20 Grease kg 50.00 90.00 4500.00
23 Wire brush Nos 1.00 25.00 25.00
24 Sundries LS 25.00 22.50 562.50
TOTAL Rs: 470551.63
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GATES AND HOISTS
B. MACHINERY:
in Rs. in Rs.
7 Sundries LS 25.00 22.50 562.50
TOTAL Rs: 9081.50
C. LABOUR:
in Rs. in Rs.
5 Foreman Day 13.00 108.65 1412.45
7 Gas cutter Day 3.00 93.70 281.10
9 Khalasi Day 4.00 83.65 334.60
12 Painter Cl - II Day 3.00 81.60 244.80
13 Electrician Day 2.00 82.65 165.30
TOTAL Rs: 8141.55
ABSTRACT:
Total Rs: 567380.41
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GATES AND HOISTS

Total Rs: 629863.32
50.000 t capacity
beam, wall plates, first stage anchors, anchor girders, anchor bars, trunnion supports etc., with
all accessories for canal regulator radial gates including cost of all materials, labour,
machinery, cutting, aligning, anchoring, welding, finishing, cleaning, applying one coat of zinc
rich epoxy primer and four coats of cold applied coal tar epoxy paint etc., complete as per
specifications and approved drawings with all leads and lifts.
DATA: Embedded parts for radial gate consist of sill beam / wall plates / anchor girders / anchor bars /
trunnion supports etc., with all accessories. The weight of embedded parts for small radial gate
will be generally at about 50 to 60 percent of weight of radial gate leaf.
Consider embedded parts for radial gate for canal cross regulator opening of size 3 m x 3.7 m.
parts drawings for radial gate of UKP - ALBC Cross regulator.
Weight of embedded parts in tonne for canal regulator opening based on empirical formula :
= 0.092 x ( 3 x 3 x 3.9 x 3.7 ) ^ 0.673 : 2.433
a. Structural steel conforming ti IS : 2062 :
Welding electrodes ( LH ) for run welding at 90 % of tota with 2.5 % wastage : 920 Nos
Welding electrodes ( SS ) for run welding at 90 % of tota with 2.5 % wastage : 144 Nos
2. Cutting :
Length of cutting assuming cutting for 2 sides : 97.00 Rm
Add for variations ( cutting for more than 2 sides / odd shapes etc ) at 10 % : 10.00 Rm
Total : 107.00 Rm
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3. Welding :
( 120 + 16 ) x 8 / 15 / 2 : 36 hours
( 920 + 144 ) x 8 / 15 / 6 : 95 hours
Total : 131 hours
( 36 x 0.25 + 95 x 0.75 ) : : 80 hours
4. Planing SS plates for seal seats :
For drilling holes for anchor bolts 8 hours use of drilling machine considered.
For finishing weld joints / edges 8 hours use of grinding machine considered.
Fabricator / Welder
Erector
Drilling holes for anchors / supports --- 1 --- 1
Erection of Anchor girders / anchor bars 2 4 --- 8
Erection of Sill beam / Wall plates 1 1 --- 2
Finishing / Checking 1 1 --- 1
Total : 10 19 18 46
and wire brushing at 15 sqm / day : 1 helper for 12 sqm.
finishing paint at 15 sqm / day : 4 painter Cl-ll & 1 helper for 5 x 12 sqm.
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GATES AND HOISTS
For surface finishing of stainless steel plates for seal seats planing machine is considered.

A. MATERIALS:
in Rs. in Rs.
5 Oxygen gas cum 75.00 40.00 3000.00
15 Wire brush Nos 1.00 25.00 25.00
16 Sundries LS 10.00 22.50 225.00
TOTAL Rs: 82773.13
B. MACHINERY:
in Rs. in Rs.
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8 Sundries LS 10.00 22.50 225.00
TOTAL Rs: 12798.00
C. LABOUR:
in Rs. in Rs.
5 Foreman Day 10.00 108.65 1086.50
7 Gas cutter Day 6.00 93.70 562.20
9 Welder ( X - ray ) Day 2.00 103.07 206.14
12 Painter Cl - II Day 4.00 81.60 326.40
TOTAL Rs: 11128.59
ABSTRACT:
Total Rs: 125996.12
Total Rs: 143272.91
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GATES AND HOISTS
ITEM: Design, fabrication, supply, erection, testing and commissioning of radial gate consisting
of skin plate, stiffeners, horizontal girders, sector arms, trunnion assemblies, tie beam, pulley
supports, bracings, rubber seals, seal clamps etc., with all accessories for canal regulator
including cost of all materials, machinery, labour, cutting, bending, aligning, anchoring, welding,
finishing, cleaning, applying one coat of zinc rich epoxy primer and three coats of cold applied
coal tar epoxy paint, seal fixing etc., complete as per specifications and approved drawings
with all leads and lifts.
DATA: Regulator radial gate consists of trunnions / sector arms / horizontal girders / Tee- supports /
skin plate / tie beam / bracings for horizontal girders and sector arms / pulley blocks / seals
with all accessories.
Sector arms are connected to trunions by bolts and nuts.
Horizontal girders generally spaced at about 3 m apart are joined to sector arms by welding and
are stiffened by vertical and diagonal stiffeners to form the main frame. Tee- sections are welded
to horizontal girders to make the frame regid and to support the skin plate. Skin plate is welded
to Tee-supports generally spaced vertically at about 40 cm apart.
Consider radial gate for canal cross regulator opening of size 3 m x 3.7 m for analysis.
Details of material / Gas cutting / Welding considered for rate analysis are based on radial gate
drawings of UKP - ALBC Cross regulator.
Weight of gate leaf in tonne for 3 m x 3.7 m opening based on empirical formula :
= 0.1685 x ( 3^2 x 3.9 x 3.7 )^0.673 : 4.456
The actual weight of radial gate leaf as per data sheet : 4.455 tonnes
Structural steel :
Alloy steel components :
Pins : 41 kg
Cast steel components :
Trunnion hub / Guide roller : 122 kg
Alluminium / Bronze alloy components :
Trunnion / Guide roller bush : 19 kg
Bolts / Nuts / Washers :
GI bolts / nuts / washers with 2.5 % wastage : 16.5 kg
Zinc at 20 kg / trunnion ( 2 x 20 ) : 40 kg
Rubber seal :
Bottom seal ( flat type ) : 3.1 Rm
Side seals ( Z - type ) : 10.2 Rm
2. Cutting :
Total : 119 Rm
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3. Bending machine:
Assuming 1.5 m wide plates, length of plate for bending ( 3 x 5 / 1.5 ) : 10.00 m
Length of Tee sections : 30.00 m
Length of side seal cover angles (5x2) : 10.00 m
Total : 50.00 m
Assuming 3 m bending / hour, time for bending 50 m ( 50 / 3 ) : 17 hours
With 50 minutes / hour working deploy bending machine for : 20 hours
4. Welding :
( 168 / 12 ) x 8 / 2 : 56 hours
( 1515 / 12 ) x 8 / 6 : 168 hours
Total : 224 hours
( 56 x 0.25 + 168 x 0.75 ) : 140 hours
Painting area for radial gate at 20 sqm / tonne : 89 sqm
considered.
machine considered.
stationery derric crane 20 hours considered.
Fabricator / Welder
Erector
Bending sections 20 hours 1 2 --- 4
Erection of trunnion and tie beam 1 2 --- 4
Erection of H -girders / Sector arms 1 2 --- 4
Erection of vertical stiffeners 1 2 --- 4
Erection of skin plates 1 2 --- 4
Erection of bracings / Zinc filling 1 2 --- 4
Finishing / checking / cleaning 1 1 --- 1
Total : 18 32 29 80
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A. MATERIALS:
in Rs. in Rs.
1 Structural steel
Plates / flats kg 2093.00 24.00 50232.00
Trunnion hubs / Guide rollers kg 122.00 85.00 10370.00
Trunnion pins kg 41.00 175.00 7175.00
Bush for Trunnion / Guide roller kg 19.00 380.00 7220.00
6 Zinc for trunnion seating kg 40.00 100.00 4000.00
7 Rubber seals
Bottom seal Rm 3.10 120.00 372.00
Side seals Rm 10.20 240.00 2448.00
8 Oxygen gas cum 90.00 40.00 3600.00
17 Wire brush Nos 2.00 25.00 50.00
18 Sundries LS 25.00 22.50 562.50
TOTAL Rs: 163000.00
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B. MACHINERY:
in Rs. in Rs.
3 Bending machine Hour 20.00 31.00 620.00
8 Sundries LS 25.00 22.50 562.50
TOTAL Rs: 17358.50
C. LABOUR:
in Rs. in Rs.
2 Crew for Bending machine Hour 20.00 26.70 534.00
5 Foreman Day 18.00 108.65 1955.70
7 Gas cutter Day 8.00 93.70 749.60
9 Welder ( X - ray ) Day 2.00 103.07 206.14
12 Painter Cl - II Day 24.00 81.60 1958.40
13 Electrician Day 3.00 82.65 247.95
TOTAL Rs: 19106.69
ABSTRACT:
Total Rs: 235464.49
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Total Rs: 266450.17
ITEM: Design, fabrication, supply, erection, testing and commissioning of adequate capacity
electrically operated rope drum hoist consisting of hoist platform, rope drum, gear
system, electric motor, electro- magnetic brake system, control panel, wire rope, ladder etc.,
with all accessories for operating canal regulator radial gate including cost of all materials,
machinery, labour, cutting, bending, aligning, anchoring, welding, finishing, cleaning, applying
two coats of zinc chromate red oxide primer and three coats of approved synthetic enamel
paint etc., complete with all leads and lifts.
DATA: Rope drum hoist for radial gate consists of embedded parts for anchorage, hoist supporting
gears and pinions, plummer blocks, worm reducer, floating shaft, electric motor, hand operation
assembly, brake, wire rope, gate position indicator, switch box etc. with related accessories.
Consider rope drum hoist for radial gate for canal regulator opening of size 3 m x 3.7 m.
hoist drawings for radial gate of UKP - ALBC Cross regulator.
Generally the capacity of rope drum hoist for small radial gate will be about 2 times the weight
of radial gate.
Weight of gate leaf in tonne for 3 m x 3.7 m spillway opening based on empirical formula :
= 0.1685 x ( 3^2 x 3.9 x 3.7 )^0.673 : 4.456
Capacity of hoist required in tonnes with 25% reserve capacity : 2 x Wt of gate
( Capacity of hoist to be rounded off to next 5 tonne ) ( 2 x 4.456 ) : 8.912 tonnes
say : 10 tonnes
Actual capacity of hoist as per data : 10 tonnes
The actual weight of regulator radial gate rope drum hoist as per data sheet : 3.002 tonnes
Angles / Beams / Channels / Bars with 2.5 % wastage : 1269 kg
Plates / Flats with 2.5 % wastage : 544 kg
Chequered plate 195 kg
Rope drums 2 Nos / Gears : 384 kg
Pinions : 14 kg
Pulleys 6 Nos : 108 kg
Plummer blocks / Hubs : 47 kg
100
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Shafts : 75 kg
Pins 24 kg
Bearings / Bush : 11 kg
MS Bolts / Nuts / Washers with 2.5 % wastage : 68 kg
Worm reducers : 1 No.
MS pipe 32 mm dia : 10.5 Rm
2. Cutting :
Total : 95 Rm
Length of steel to be cut by using gas manually : 78 Rm
Length of steel to be cut by gas using pug cutting machine : 17 Rm
3. Welding :
( 79 / 15 ) x 8 / 2 : 21 hours
( 712 / 15 ) x 8 / 6 : 63 hours
Total : 84 hours
( 21 x 0.25 + 63 x 0.75 ) : 53 hours
Painting area at 20 sqm / t of str steel ( 1.96x20 ) : 39 sqm
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Fabricator / Welder
Erector
Erection of other accessories / cabling 1 1 --- 2
Total : 15 22 15 49

in Rs. in Rs.
1 Structural steel
Plates / flats kg 544.00 24.00 13056.00
Pinions kg 14.00 105.00 1470.00
Pulleys 6 Nos kg 108.00 85.00 9180.00
Shafts kg 75.00 145.00 10875.00
Pins kg 24.00 175.00 4200.00
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7 Worm reducers No. 1.00 39375.00 39375.00
11 Wire rope sockets No 2.00 562.50 1125.00
13 Oxygen gas cum 81.00 40.00 3240.00
20 Grease kg 10.00 90.00 900.00
23 Wire brush Nos 1.00 25.00 25.00
24 Sundries LS 50.00 22.50 1125.00
TOTAL Rs: 212619.63
B. MACHINERY:
in Rs. in Rs.
7 Sundries LS 25.00 22.50 562.50
TOTAL Rs: 6812.50
C. LABOUR:
in Rs. in Rs.
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4 Foreman Day 15.00 108.65 1629.75
6 Gas cutter Day 7.00 93.70 655.90
10 Painter Cl - II Day 10.00 81.60 816.00
11 Electrician Day 2.00 82.65 165.30
TOTAL Rs: 11455.95
ABSTRACT:
Total Rs: 270429.05
Total Rs: 302035.79
10.000 t capacity
ITEM: Design, fabrication, supply, erection, testing and commissioning of adequate capacity
manually operated rope drum hoist consisting of hoist platform, rope drum, gear system,
brake system, wire rope, ladder etc., with all accessories for operating canal regulator
radial gate including cost of all materials, machinery, labour, cutting, aligning, anchoring,
welding, finishing, cleaning, applying two coats of zinc chromate red oxide primer and three
coats of approved synthetic enamel paint etc., complete with all leads and lifts.
DATA: Rope drum hoist for radial gate consists of embedded parts for anchorage, hoist supporting
gears and pinions, plummer blocks, worm reducer, floating shaft, hand operation assembly,
brake, wire rope, gate position indicator etc. with related accessories.
Consider rope drum hoist for radial gate for canal regulator opening of size 3 m x 3.7 m.
hoist drawings for radial gate of UKP - ALBC Cross regulator without considering drive unit.
Generally the capacity of rope drum hoist for small radial gate will be about 2 times the weight
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of radial gate.
Weight of gate leaf in tonne for 3 m x 3.7 m spillway opening based on empirical formula :
= 0.1685 x ( 3^2 x 3.9 x 3.7 )^0.673 : 4.456
Capacity of hoist required in tonnes with 25% reserve capacity : 2 x Wt of gate
( Capacity of hoist to be rounded off to next 5 tonne ) ( 2 x 4.456 ) : 8.912 tonnes
say : 10 tonnes
Less weight of drive unit ( electric motor / cover etc ) 0.200 tonne
Weight of manually operated hoist 2.800 tonnes
The actual weight of regulator radial gate rope drum hoist as per data sheet : 2.804 tonnes
Angles / Beams / Channels / Bars with 2.5 % wastage : 1229 kg
Plates / Flats with 2.5 % wastage : 453 kg
Chequered plate 195 kg
Rope drums 2 Nos / Gears : 384 kg
Pinions : 14 kg
Pulleys 6 Nos : 108 kg
Plummer blocks / Hubs : 47 kg
Shafts : 75 kg
Pins 24 kg
Bearings / Bush : 11 kg
MS Bolts / Nuts / Washers with 2.5 % wastage : 64 kg
Worm reducers : 1 No.
2. Cutting :
Total : 80 Rm
Length of steel to be cut by using gas manually : 70 Rm
Length of steel to be cut by gas using pug cutting machine : 20 Rm
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3. Welding :
( 69 / 15 ) x 8 / 2 : 18 hours
( 622 / 15 ) x 8 / 6 : 55 hours
Total : 73 hours
( 18 x 0.25 + 55 x 0.75 ) : 46 hours
Painting area at 20 sqm / t of str steel ( 1.82 x 20 ) : 36 sqm
Fabricator / Welder
Erector
Erection of worm reducers / brake 1 2 --- 4
Total : 14 20 13 44
106
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in Rs. in Rs.
1 Structural steel
Plates / flats kg 453.00 24.00 10872.00
Pinions kg 14.00 105.00 1470.00
Pulleys 6 Nos kg 108.00 85.00 9180.00
Shafts kg 75.00 145.00 10875.00
Pins kg 24.00 175.00 4200.00
7 Worm reducers No. 1.00 39375.00 39375.00
10 Brake No. 1.00 2250.00 2250.00
11 Wire rope sockets No 2.00 562.50 1125.00
13 Oxygen gas cum 75.00 40.00 3000.00
20 Grease kg 10.00 90.00 900.00
23 Wire brush Nos 1.00 25.00 25.00
24 Sundries LS 25.00 22.50 562.50
TOTAL Rs: 184296.63
B. MACHINERY:
in Rs. in Rs.
107
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7 Sundries LS 25.00 22.50 562.50
TOTAL Rs: 6385.50
C. LABOUR:
in Rs. in Rs.
4 Foreman Day 14.00 108.65 1521.10
6 Gas cutter Day 6.00 93.70 562.20
10 Painter Cl - II Day 9.00 81.60 734.40
11 Electrician Day 2.00 82.65 165.30
TOTAL Rs: 10401.30
ABSTRACT:
Total Rs: 235600.60
Total Rs: 263283.89
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10.000 t capacity
ITEM: Design, fabrication, supply, erection and commissioning of embedded parts ( with top seal
seat ) consisting of sill beam, wheel tracks, seal tracks, guide rails, groove lining upto top etc.,
with all accessories for vertical lift roller gate for canal escape / regulator including cost
of all materials, machinery, labour, cutting, aligning, anchoring, welding, finishing, cleaning,
applying one coat of zinc rich epoxy primer and four coats of cold applied coal tar epoxy paint
etc., complets as per specifications and approved drawings with all leads and lifts.
DATA: Embedded parts for canal escape / regulator gate consist of sill beam, wheel / seal tracks,
groove lining upto top, gate guide with all accessories such as first stage anchors.
Weight of embedded parts with groove lining for such small gates will be about 150 percent of
gate weight.
Consider embedded parts for canal escape / regulator gate for opening of size 2 m x 2 m.
parts drawings for vertical lift roller gate of UKP - ALBC Canal escape.
Weight of gate leaf in tonne for 2 m x 2 m opening based on empirical formula :
Size of gate : 2.5 m x 2.2 m Head of water above sill : 3.7 m
= 0.1332 x ( 2.5 x 2.5 x 2.2 x 3.7 ) ^ 0.659 : 1.775 tonnes
Structural steel conforming to IS : 2062 :
Alloy steel components conforming to IS : 1570 :
Bolt / Nut / Washer conforming to IS : 1363 :
Welding electrodes :
2. Cutting :
Total : 44 Rm
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3. Welding :
( 121 + 23 ) x 8 / 15 / 2 : 38 hours
( 1094 + 210 ) x 8 / 15 / 6 : 116 hours
Total : 154 hours
( 38 x 0.25 + 116 x 0.75 ) : 97 hours
1 coats of zinc rich epoxy primer 40 micron dry film each coat.
For drilling holes for anchor bolts use of drilling machine for 1 hour considered.
Fabricator / Welder
Erector
Cutting sections / Drilling holes 25 hours 1.5 3 3 6
Run welding 116 hours 1.5 --- 15 15
Total : 6 12 18 38
110
GATES AND HOISTS


A. MATERIALS:
in Rs. in Rs.
5 Oxygen gas cum 33.00 40.00 1320.00
15 Wire brush Nos 0.50 25.00 12.50
16 Sundries LS 5.00 22.50 112.50
TOTAL Rs: 65169.88
B. MACHINERY:
in Rs. in Rs.
6 Sundries LS 2.00 22.50 45.00
TOTAL Rs: 12520.00
C. LABOUR:
in Rs. in Rs.
111
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4 Foreman Day 6.00 108.65 651.90
6 Gas cutter Day 3.00 93.70 281.10
8 Welder ( X - ray ) Day 2.00 103.07 206.14
11 Painter Cl - II Day 3.00 81.60 244.80
TOTAL Rs: 9230.09
ABSTRACT:
Total Rs: 102663.08
Total Rs: 117096.62
lift gate ( with top seal ) consisting of skin plate, horizontal and vertical girders, wheels,
guide rollers, rubber seals etc., with all accessories for canal escape / regulator vent
including cost of all materials, machinery, labour, cutting, aligning, welding, finishing, cleaning,
applying one coat of zinc rich epoxy primer and three coats of cold applied coal tar epoxy paint,
seal fixing etc., complete as per specifications and approved drawings with all leads and lifts.
DATA: Consider down stream sealing vertical lift roller gate. The gate leaf consists of skin plate,
horizontal girders, vertical end girders, stiffeners, wheels, gate guide rollers, brackets, pins,
seals etc., with all accessories.
Consider canal escape / regulator gate for 2 m x 2 m vent opening for analysis.
Details of material / Gas cutting / Welding considered for rate analysis are based on vertical lift
roller gate drawings for UKP - ALBC escape.
Where ( L ) is length and ( H ) is height of gate and ( h ) is head of water in metre.
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For vent opening of 2 x 2 m the approximate size of gate leaf will be 2.5 x 2.2 m.
Head of water above sill level : 3.7 m
The actual weight of canal escape gate as per data sheet : 1.217 tonnes
Angles / Channels / Beams / Bars with 2.5 % wastage : 250 kg
Plates / flats with 2.5 % wastage : 899 kg
f. Rubber seal conforming to IS : 11855 :
Bottom seal ( uncladed ) : 2.3 Rm
Side seals ( uncladed ) : 4.0 Rm
Top seal ( uncladed ) : 1.9 Rm
g. Welding electrodes :
2. Cutting :
Total : 50 Rm
3. Welding :
( 67 / 15 ) x 8 / 2 : 18 hours
( 605 / 15 ) x 8 / 6 : 54 hours
Total : 72 hours
( 18 x 0.25 + 54 x 0.75 ) : : 45 hours
Painting area for canal escape gate at 18 sqm / tonne : 22 sqm
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For drilling holes in skin plate, end girders and seal clamps use of drilling machine for 2 hours
considered.
machine considered.
Fabricator / Welder
Erector
Cutting sections / Drilling holes 26 hours 1 3 3 6
Wheel fixing / Seal fixing 1 1 --- 2
Guide roller fixing / Finishing / Erecting 1 1 --- 2
Total : 5 7 10 21
and wire brushing at 15 sqm / day : 1.5 helper for 22 sqm
finishing paint at 15 sqm / day : 6 painter Cl-ll & 1.5 helper for 4 x 22 sqm

A. MATERIALS:
in Rs. in Rs.
1 Structural steel
Angles / Channels / Beams / Bars kg 250.00 20.00 5000.00
Plates / flats kg 899.00 24.00 21576.00
114
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6 Rubber seals
Bottom seal ( uncladed ) Rm 2.30 120.00 276.00
Side seals ( uncladed ) Rm 3.60 190.00 684.00
Top seal ( uncladed ) Rm 1.50 190.00 285.00
Corner seal ( uncladed ) Nos 2.00 240.00 480.00
7 Oxygen gas cum 36.00 40.00 1440.00
16 Wire brush Nos 0.50 25.00 12.50
17 Sundries LS 10.00 22.50 225.00
TOTAL Rs: 51700.50
B. MACHINERY:
in Rs. in Rs.
7 Sundries LS 5.00 22.50 112.50
TOTAL Rs: 4261.50
C. LABOUR:
in Rs. in Rs.
4 Foreman Day 5.00 108.65 543.25
6 Gas cutter Day 3.00 93.70 281.10
115
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11 Painter Cl - II Day 6.00 81.60 489.60
TOTAL Rs: 4881.97
ABSTRACT:
Total Rs: 71640.90
Total Rs: 80738.41
ITEM: Design, fabrication, supply, erection, testing and commissioning of adequate capacity screw
type hoist consisting of supporting structure, platform, ladder etc., with all accessories for
operating canal escape / regulator gate including cost of all materials, machinery, labour,
cutting, aligning, anchoring, welding, finishing, cleaning, applying two coats of zinc chromate
red oxide primer and three coats of approved synthetic enamel paint etc., complete with all
leads and lifts.
DATA: Screw type hoist for operating gate consists of supporting structure, hoist body, hoist stem,
thrust bearings, operating wheel / handle with related accessories.
The capacity of screw hoist for canal gate may be considered at 2.5 times the weight of gate.
Consider screw type hoist for canal escape / regulator gate for vent opening of size 2 m x 2 m.
Details of material / Gas cutting / Welding considered for rate analysis are based on screw type
hoist drawings for UKP - ALBC escape.
Weight of gate leaf in tonne for 2 m x 2 m vent opening based on empirical formula :
Size of gate : 2.5 m x 2.2 m Head of water above sill : 3.7 m.
= 0.0888 x ( 2.5^2 x 2.2 x 3.7 )^0.659 : 1.183
Capacity of hoist with 25 % reserve capacity : 2.5 x Weight of gate
: 2.957 tonnes
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GATES AND HOISTS
say : 3.00 tonnes

Actual capacity of hoist as per data : 3.00 tonnes
Weight of hoist with all accessories ( 0.3 x 3 ) : 0.900 tonne
The actual weight of screw hoist as per data sheet : 0.871 tonne
Chequered plates with 2.5 % wastage : 176.00 kg
Hoist body / Lock nut / Main nut : 55.00 kg
Hoist stem : 75.00 kg
2. Cutting :
Total : 20 Rm
3. Welding :
( 7 / 15 ) x 8 / 2 : 2 hours
( 66 / 15 ) x 8 / 6 : 6 hours
Total : 8 hours
( 2 x 0.25 + 6 x 0.75 ) : 5 hours
Painting area for screw hoist at 20 sqm / tonne of str steel : 18 sqm
Quantity of coal tar epoxy paint for 18 sqm @ 12 sqm / ltr / coat : 4.5 ltr
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Fabricator / Welder
Erector
Cutting sections / Drilling holes 14 hours 1 2 2 4
Fabricating / welding 8 hours 1 1 1 2
Erection of hoist frame / body 1 1 --- 2
Trial operation and final adjustments 1 1 --- 1
Total : 4 5 3 9

in Rs. in Rs.
1 Structural steel
Plates / flats kg 145.00 24.00 3480.00
2 Cast iron components :
Hoist body / Lock nut / Main nut kg 55.00 95.00 5225.00
Hoist stem kg 75.00 145.00 10875.00
Thrust bearings kg 4.00 380.00 1520.00
6 Oxygen gas cum 18.00 40.00 720.00
13 Grease kg 2.00 90.00 180.00
16 Wire brush Nos 0.50 25.00 12.50
17 Sundries LS 2.00 22.50 45.00
TOTAL Rs: 37874.33
118
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B. MACHINERY:
in Rs. in Rs.
4 Sundries LS 2.00 22.50 45.00
TOTAL Rs: 502.00
C. LABOUR:
in Rs. in Rs.
3 Foreman Day 4.00 108.65 434.60
5 Gas cutter Day 2.00 93.70 187.40
9 Painter Cl - II Day 4.00 81.60 326.40
TOTAL Rs: 2589.53
ABSTRACT:
Total Rs: 48154.57
Total Rs: 53780.54
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3.000 t capacity
Rate per tonne capacity Rs: 18510.00
beam, wheel tracks, seal tracks, guide rails, gate groove liners etc., with all accessories for
canal escape / regulator stoplog gate including cost of all materials, machinery, labour,
DATA: Embedded parts for canal escape / regulator stop log gate consist of sill beam, wheel / seal
tracks, groove lining upto top, gate guide with all accessories such as first stage anchors.
Weight of embedded parts for such small gates will be in the range of 65 to 70 % of gate weight.
Consider embedded parts for canal escape / regulator stoplog gate for 2 m x 2 m vent opening.
parts drawings for stop log gate of UKP - ALBC escape.
Weight of embedded parts in tonne for 2 m wide opening based on empirical formula :
Length of gate element : 2.50 m Total height of elements : 4.00 m
Head of water above sill level : 3.70 m
Where ( L ) is length and ( H ) is total height and ( h ) is head of water in metres.
= 0.0665 x ( 2.5 x 2.5 x 4 x 3.7 ) ^ 0.716 : 1.701
Structural steel conforming to IS : 2062 :
Alloy steel components conforming to IS : 1570 :
Bolt / Nut / Washer conforming to IS : 1363 :
Welding electrodes :
2. Cutting :
Total : 41 Rm
120
GATES AND HOISTS

3. Welding :
( 116 + 21 ) x 8 / 15 / 2 : 37 hours
( 1042 + 190 ) x 8 / 15 / 6 : 109 hours
Total : 146 hours
( 37 x 0.25 + 109 x 0.75 ) : 91 hours
Quantity of coal tar epoxy paint for 8 sqm @ 6 sqm / ltr / coat : 5.5 ltr
Fabricator / Welder
Erector
Total : 6 10 16 34
and wire brushing at 15 sqm / day : 0.5 helper for 8 sqm
finishing paint at 15 sqm / day : 3 painter Cl-ll & 0.5 helper for 5 x 8 sqm
121
GATES AND HOISTS

A. MATERIALS:
in Rs. in Rs.
Bolt / Nut / Washer ( MS ) kg 1.00 45.00 45.00
5 Oxygen gas cum 30.00 40.00 1200.00
15 Wire brush Nos 0.50 25.00 12.50
16 Sundries LS 5.00 22.50 112.50
TOTAL Rs: 60608.75
B. MACHINERY:
in Rs. in Rs.
5 Sundries LS 2.00 22.50 45.00
TOTAL Rs: 11596.00
C. LABOUR:
in Rs. in Rs.
3 Foreman Day 6.00 108.65 651.90
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5 Gas cutter Day 2.00 93.70 187.40
7 Welder ( X - ray ) Day 2.00 103.07 206.14
10 Painter Cl - II Day 3.00 81.60 244.80
TOTAL Rs: 8241.29
ABSTRACT:
Total Rs: 94942.53
Total Rs: 108237.41
ITEM: Design, fabrication, supply, erection, testing and commissioning of sliding type stoplog gate
elements consisting of skin plate, horizontal and vertical girders, slide blocks, stiffeners,
guide shoes, rubber seals etc., with all accessories for canal regulator vent including cost of
all materials, machinery, labour, cutting, aligning, welding, finishing, cleaning, applying one
coats of zinc rich epoxy primer and three coats of cold applied coal tar epoxy paint, seal
fixing etc., complete as per specifications and approved drawings with all leads and lifts.
DATA: Consider down stream sealing vertical lift slide gate. The stoplog gate consists of number
of inter-changeable elements having height of each element in the range of 0.9 to 1.2 m. Each
element consists of skin plate, horizontal girders, vertical end girders, stiffeners, slide blocks,
gate guide shoes, brackets, lifting pins,seals etc., with all accessories.
Consider canal escape / regulator gate for 2 m vent opening and 3.7 m depth of water.
Details of material / Gas cutting / Welding considered for rate analysis are based on stop log
elements drawings for stop log gate of UKP - ALBC escape.
Weight of 1 set of stoplog gate in tonne based on empirical formula :
Weight of 1 set of elements in tonnes = 0.0995 ( L^2 x H x h )^0.716
Where ( L ) is length and ( H ) is total height of gate and ( h ) is head of water in metres.
The actual weight of 1 set ( 4 elements ) of stoplog elements as per data sheet: 2.534 tonnes
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Angles / Channels / Beams / Bars with 2.5 % wastage : 1195 kg
Plates / flats with 2.5 % wastage : 1376 kg
b. Alluminium/ Bronze alloy components conforming to IS : 305 :
Bronze pads : 16.00 kg
c. Bolts / Nuts / Washers conforming to IS : 1363 :
GI bolts / nuts / washers with 2.5 % wastage : 20.5 kg
d. Rubber seal conforming to IS : 11855 :
Side seals ( uncladed ) : 8.25 Rm
e. Welding electrodes :
2. Cutting :
Total : 77 Rm
3. Welding :
( 160 / 15 ) x 8 / 2 : 43 hours
( 1443 / 15 ) x 8 / 6 : 128 hours
Total : 171 hours
( 43 x 0.25 + 128 x 0.75 ) : 107 hours
Painting area for reulator stoplog gate at 18 sqm / tonne : 45 sqm
For drilling holes in skin plate, end girders and seal clamps use of drilling machine for 8 hours
considered.
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GATES AND HOISTS
machine considered.
Fabricator / Welder
Erector
Drilling holes 8 hours 1 1 --- 1
Slide blocks fixing / Seal fixing 1 2 --- 2
Guide shoe fixing / Finishing / Erecting 1 1 --- 2
Total : 10 14 21 41

A. MATERIALS:
in Rs. in Rs.
1 Structural steel
Angles / Channels / Beams / Bars kg 1195.00 20.00 23900.00
Plates / flats kg 1376.00 24.00 33024.00
Bronze pads kg 16.00 380.00 6080.00
4 Rubber seals
Bottom seal ( uncladed ) Rm 8.20 120.00 984.00
Side seals ( uncladed ) Rm 8.25 190.00 1567.50
5 Oxygen gas cum 57.00 40.00 2280.00
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14 Wire brush Nos 1.00 25.00 25.00
15 Sundries LS 20.00 22.50 450.00
TOTAL Rs: 89933.63
B. MACHINERY:
in Rs. in Rs.
7 Sundries LS 10.00 22.50 225.00
TOTAL Rs: 8753.00
C. LABOUR:
in Rs. in Rs.
4 Foreman Day 10.00 108.65 1086.50
6 Gas cutter Day 5.00 93.70 468.50
11 Painter Cl - II Day 12.00 81.60 979.20
TOTAL Rs: 9907.59
126
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ABSTRACT:
Total Rs: 128177.89
Total Rs: 144856.97
127
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ANNEXER
TO
GATES AND HOISTS
DETAILS OF MATERIALS / CUTTING / WELDING
128
GATES AND HOISTS
GATES AND HOISTS : REQUIREMENT OF MATERIALS -
1. Embedded parts for spillway radial gates:

Details of materials / Gas cutting / Welding for rate analysis :
Note : 1. Data based on embedded parts drawings for 15 m x 9 m radial gate of Kodasalli dam.
2. Unless otherwise specified 6 mm fillet weld considered for computation of requirement of
welding electrodes.
3. Plate cutting considered for 2 sides assuming other 2 sides free face.
Sl No. DESCRIPTION OF MATERIALS Weight Gas cutting Weld length Number of
in kg length in m in m electrodes
Sill beam / wall plates:
1 Flats 100x100x10 mm 152 Nos 120.00 15.2 1.5 12
2 Flats 100x250x10 mm 26 Nos 43.00 9.1 0.3 3
3 Anchor rods 12 dia 350 mm 152 Nos 48.00 1.8 5.3 43
4 Anchor rods 12 dia 350 mm 52 Nos 16.00 0.6 1.8 15
5 Sill beam ISMB 300 half 2820 mm 2 Nos 130.00 5.6 0.5 8
6 Sill beam ISMB 300 half 2400 mm 4 Nos 221.00 9.6 1.5 24
7 Anchor plate 80x200x10 mm 26 Nos 33.00 2.1 4.2 34
8 Anchor bolts 16 dia 180 mm 52 Nos 15.00 --- 2.6 21
9 Stiffeners 60x135x10 mm 12 Nos 8.00 3.6 6.5 52
15 Seal base 190x200x10 mm 2 Nos 6.00 0.8 ( SV ) 0.8 12
16 Seal base 130x200x10 mm 2 Nos 4.00 0.7 ( SV ) 1.1 17
17 Seal seat SS 80x420x6 mm 2 Nos 3.00 1.0 2.0 16
23 Cleats ISA 75x75x8 mm 80 mm 108 Nos 77.00 16.2 17.3 139
24 Wall plate base 360x1232x12 mm 16 Nos 668.00 25.5 ( SV ) 5.8 122
25 Wall plate base 360x1365x12 mm 2 Nos 93.00 3.5 ( SV ) 0.8 15
26 Stiffener 80x126x8 mm 16 Nos 99.00 1.3 40.5 324
32 Wall plate 350x360x12 mm 2 Nos 24.00 1.4 ( SV ) 0.7 15
33 Splice plate 120x320x6 mm 10 Nos 18.00 4.4 3.2 26
34 Nuts / Washers 16 dia 392 Nos each 17.00 --- --- ---
35 Bolts / Nuts / Washers 16 dia 55 mm 40 6.00 --- --- ---
Anchors / Anchor girders / Yoke girders :
36 Anchor bars 275x8900x40 mm 8 Nos 6148.00 73.4 ( F16 )33.8 2163
37 Anchor girder web 950xx2760x20 mm 2 823.00 7.4 --- ---
38 Flange U / S 200x2760x20 mm 2 Nos 173.00 9.4 ( F8 ) 11.0 165
39 Flange D / S 350x2760x25 mm 2 Nos 379.00 9.7 ( F8 ) 11.0 165
40 Yoke girder web 1160x2440x20 mm 2 Nos 889.00 7.2 --- ---
41 Flange U / S 1000x2440x28 mm 2 Nos 1073.00 10.3 ( F 8 ) 9.8 147
42 Flange D / S 250x2440x20 mm 2 Nos 192.00 8.8 ( F 8 ) 9.8 147
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GATES AND HOISTS

50 Pad plates 380x430x20 mm 4 Nos 103.00 3.2 6.5 52
51 Bolts / Nuts 24 dia 16 Nos 9.00 --- --- ---
Trunnion supports :
52 Thrust plates 700x731x20 mm 2 Nos 166.00 2.9 --- ---
55 Cleats ISA 75x75x8 mm 80 mm 8 Nos 6.00 1.2 1.4 12
56 Base plate 650x940x20 mm 2 Nos 192.00 3.2 --- ---
57 SS sliding plates 60x570x6 mm 6 Nos 10.00 0.4 7.6 61
60 Align plate 120x800x12 mm 4 Nos 36.00 3.6 6.4 52
61 Align rod 16 dia 180 mm 8 Nos 2.00 0.4 0.4 4
62 Nuts / Washers 16 dia 16 Nos each 2.00 --- --- ---
63 Align plate 100x100x12 mm 8 Nos 8.00 1.6 --- ---
64 Align rod 45 dia 1778 mm 8 Nos 178.00 1.0 --- ---
65 Nuts / Washers 45 dia 24 Nos / 8 Nos 2.00 --- --- ---
66 Align rod 12 dia 360 mm 8 Nos 3.00 0.5 0.3 3
Total : 14334.00 428.1 600.0 7127
kg Rm Rm Nos
ABSTRACT :
1. Structural steel : IS : 2062
Angles / Beams / Channels / Bars : 679.00 kg
Structural steel Plates / Flats : 13356.00 kg
2. Alloy steel components : IS : 1570
3. Bolt / Nut / Washer : IS : 1363
MS Bolts / Nuts / Washers : 109.00 kg
4. Other details :
Length of cutting : 428.10 Rm
Length of welding : 600.00 Rm
Number of electrodes ( str steel ) : 6486 Nos
Number of electrodes ( stainless steel ) 641 Nos
2. Spillway radial gate :

Note : 1. Data based on drawings for 15 m x 9 m radial gate of Kodasalli dam.
welding electrodes.
Trunnion assembly :
1 Side plate(FS) 1177x1437x25 mm 2 Nos 664.00 6.2 ( F16 ) 2.0 84
2 Side plate(NS) 1177x1272x25 mm 2 Nos 588.00 5.9 ( F16 ) 2.0 84
3 Web plate 490x1119x14 mm 4 Nos 241.00 9.0 23.8 190
5 Hub 590 / 390 / 340 dia 680 mm 2 Nos 1865.00 --- --- ---
7 Con. Plate 397x720x 25 mm 4 Nos 224.00 5.0 --- ---
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GATES AND HOISTS
8 Con. Plate 260x720x 20 mm 2 Nos 59.00 2.0 --- ---

10 Stiffener 170x250x 10 mm 4 Nos 13.00 1.7 3.4 28
12 Back strip 25x1119x6 mm 4 Nos 5.00 0.1 4.5 36
16 Bracket pl 725x745x36 mm 4 Nos 610.00 11.8 ( F16 ) 12.0 768
17 Plate 775x850x25 mm 2 Nos 259.00 3.3 --- ---
18 Plate 610x850x20 mm 2 Nos 163.00 3.0 --- ---
19 R / F plate 620 dia x 10 mm 2 Nos 47.00 6.0 4.0 32
23 SS plate 40x555x6 mm 6 Nos 6.00 0.3 6.7 54
24 Bush 330/390/620 dia 2 Nos 1128.00 --- --- ---
25 Pin 330 dia x 815 mm 2 Nos 1094.00 --- --- ---
26 Brass washers 590 dia x5 mm 2 Nos 21.00 --- --- ---
27 Keeper pl 120x530x20 mm 2 Nos 20.00 0.3 --- ---
28 Hex screws 24 dia x50 mm 4 Nos 1.00 --- --- ---
29 Plate washer 100x100x25 mm 8 Nos 16.00 1.6 --- ---
30 Tie holder 390x500x32 mm 2 Nos 98.00 2.6 ( F16 ) 4.0 256
34 R/F plate 650 dia 10 mm 2 Nos 6.00 6.0 4.0 32
Trunnion tie beam :
35 ISMC-300 : 6652 mm 2 Nos 483.00 1.2 --- ---
36 ISMC-300 : 8652 mm 2 Nos 628.00 1.2 2.4 40
37 Plate 160x6302x10 mm 2 Nos 158.00 12.9 25.5 204
38 Plate 160x8302x10 mm 2 Nos 196.00 16.9 33.6 269
39 Plate 240x300x8 mm 4 Nos 18.00 2.2 4.3 35
40 Plate 160x700x12 mm 4 Nos 42.00 6.7 6.2 50
41 Plate 55x300x12 mm 4 Nos 6.00 1.5 2.9 24
42 Plate 240x370x12 mm 4 Nos 33.00 2.5 4.9 40
43 Bolts 22 dia x 100 mm 40 Nos 20.00 --- --- ---
Sector arms and bracings :
44 Web plate 500x9716x12 mm 2 Nos 915.00 20.5 --- ---
45 Web plate 500x9766x10 mm 2 Mos 767.00 20.5 --- ---
47 Flange plate 360x9556x20 mm 2 Nos 1080.00 19.9 ( F10 ) 39.7 913
49 Flange plate 180x10126x12 mm 2 Nos 344.00 20.6 41.3 331
53 Pad plate 360x760x25 mm 2 Nos 107.00 2.3 ( F10 ) 5.0 115
57 Pad plate 350x690x25 mm 2 Nos 95.00 2.1 4.8 111
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GATES AND HOISTS

63 Bracing L 100x100x6 - 3530 mm 4 Nos 130.00 0.8 4.0 32
77 Gusset pl 160x220x8 mm 8 Nos 18.00 4.3 3.5 28
92 Bolts 22 dia x 75 mm Nos 7.00 --- --- ---
93 Bolts 22 dia x 80 mm 17.00 --- --- ---
94 Bolts 27 dia x 100 mm 18.00 --- --- ---
95 Bolts 24 dia x 90 mm 12.00 --- --- ---
Horizontal girders and bracings :
96 Web plate 1200x14840x10 mm 1 No. 1398.00 4.0 --- ---
97 Flange plate 450x14840x20 mm 1 No. 1048.00 15.3 ( F10 ) 29.7 683
100 Bracket 700x1085x20 mm 2 Nos 238.00 5.0 ( F10 ) 6.0 138
101 Bracket 700x1200x20 mm 2 Nos 264.00 5.4 6.0 138
107 Web plate 1200x14840x10 mm 1 No. 1398.00 4.0 --- ---
108 Flange plate 380x14840x20 mm 1 No 885.00 15.2 ( F10 ) 29.7 683
116 Web plate 800x14840x10 mm 1 No. 932.00 4.0 --- ---
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GATES AND HOISTS
148 Gusset pl 200x700x10 mm 1 No. 11.00 0.9 0.7 11
Skin plate and stiffeners :
158 Skin plate 2980x1800x12 mm 2 Nos 1011.00 6.0 8.9 204
164 Stiffener 1/2 ISMB 350-10155 mm 14 Nos 3725.00 71.0 284.0 2272
165 Stiffener 1/2 ISMB 350-10646 mm 22 Nos 6136.00 117.0 468.4 3748
167 Flange 100x10015x12 mm 2 Nos 189.00 0.2 20.0 160
168 Seal base 25x2980x16 mm 2 Nos 19.00 0.1 11.9 248
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GATES AND HOISTS

174 Diaphragm 170x391x10 mm 6 Nos 31.00 3.4 8.8 71
End shields :
176 Stiffener L 150x75x8 - 2400 mm 16 Nos 525.00 3.6 6.4 51
177 Shield plate 150 / 715x2300x8mm 2 Nos 125.00 6.9 11.8 130
Guide rollers 4 Nos
180 Plates for guide roller assembly 48.00 5.2 2.9 24
181 Guide roller 4 Nos 30.00 --- --- ---
182 Bronze bush 4 Nos 6.00 --- --- ---
183 Pins 4 Nos 4.00 --- --- ---
184 Bolt/Nut/Washer 2.00 --- --- ---
Seal assembly :
185 Bottom seal 100x15000x20 mm 1 No. --- --- --- ---
186 Side seal 12110x20 mm 2 Nos --- --- --- ---
187 Seal clamp 75x1984x16 mm 2 Nos 37.00 0.2 --- ---
192 Lock plate 30x120x27 mm 24 Nos 18.00 3.6 --- ---
193 GI Bolts 16 dia x 70 mm 388 Nos 67.00 --- --- ---
194 GI Washers 16 dia 388 Nos 9.00 --- --- ---
Total : 57457.00 927.5 2293.9 26617
kg Rm Rm Nos
ABSTRACT :
Plates / Flats : 37729.00 kg
2. Cast steel components : IS : 1030
Trunnion hub / Guide roller : 1895.00 kg
SS plates / Flats : 6.00 kg
Pins : 1098.00 kg
4. Alluminium / Bronze alloy components : IS : 305
Trunnion & Guide roller bush : 1155.00 kg
5. Bolt / Nut / Washer IS :1363
GI Bolts / Nuts / Washers : 76.00 kg
MS Bolts / Nuts / Washers / Screws : 77.00 kg
6. Rubber seals : IS : 11855
Bottom seal : 15.00 Rm
Side seals : 24.22 Rm
7. Other details :
Number of electrodes : 26617 Nos
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GATES AND HOISTS
3. Rope drum hoist for spillway radial gate :

Note : 1. Data based on 70 t rope drum hoist drawings for 15 m x 9 m radial gate of Kodasalli dam.
welding electrodes.
Embedments :
1 Anchor bars 25 dia x 1670 mm 24 Nos 154.00 0.6 --- ---
2 Template 180x1290x12 mm 4 Nos 44.00 5.9 --- ---
6 Washers & Nuts for anchor bars 8.00 --- --- ---
7 Bolts / Washers / Nuts 20 dia 4 Nos 1.00 --- --- ---
8 Pack plate 180x180x6 mm 1 No. 2.00 --- --- ---
Hoist supporting structure :
9 Girder ISMB-450 x 2950 mm 4 Nos 854.00 3.0 --- ---
17 Cleats L 75x75x10 - 220 mm 24 Nos 58.00 3.6 17.8 143
21 R / F plate 180x300x16 mm 4 Nos 26.00 1.9 ( F10 ) 3.5 81
22 R / F plate 250x250x16 mm 4 Nos 31.00 2.0 ( F10 ) 4.0 92
23 Gusset plate 170x430x10 mm 2 Nos 12.00 2.0 1.0 23
24 Gusset plate 150x230x8 mm 8 Nos 17.00 3.0 4.3 64
Pulley supporting structure :
25 Girder ISMB-500 - 2040 mm 4 Nos 709.00 4.0 --- ---
26 Flange 500x750x20 mm 4 Nos 236.00 4.8 7.8 180
27 Diaphragm 590x488x12 mm 2 Nos 54.00 2.2 6.3 51
30 Diaphragm 545x590x36 mm 2 Nos 182.00 2.3 ( F10 ) 6.4 410
31 Diaphragm 590x769x20 mm 2 Nos 141.00 2.7 ( F10 ) 6.4 148
32 R / F plate 200 dia x 16 mm 4 Nos 20.00 2.5 ( F10 ) 2.5 58
33 Pin 190 dia x 800 mm 2 Nos 356.00 --- --- ---
34 Nuts 130 dia 4 Nos 1.00 --- --- ---
35 Washers 250/132 dia x 10 mm 2 Nos 6.00 2.4 --- ---
36 Washers 250/120 dia x 10 mm 2 Nos 4.00 2.6 --- ---
37 Pin 170 dia x 534 mm 2 Nos 190.00 --- --- ---
39 Washer 280/172 dia x16 mm 2 Nos 10.00 2.9 --- ---
40 Washer 250/172 dia x 2 mm 2 Nos 2.00 2.6 --- ---
41 Washer 280/172 dia x 2 mm 4 Nos 5.00 2.9 --- ---
42 Plate 200x750x16 mm 2 Nos 38.00 1.9 1.8 15
43 Plate 380x750x16 mm 2 Nos 72.00 2.3 1.8 15
44 Plate 425x1220x10 mm 4 Nos 163.00 6.6 6.6 52
Drive stool :
135
GATES AND HOISTS
45 Pad plate 340x340x12 mm 1 No. 11.00 0.7 1.4 12

46 Pad plate 220x620x12 mm 1 No. 13.00 0.8 0.9 8
47 Pad plate 430x620x12 mm 1 No. 25.00 1.1 2.5 20
48 Pad plate 260x400x12 mm 1 No. 16.00 0.7 1.0 8
50 Flange 90 x 1890x12 mm 2 Nos 31.00 4.0 7.6 61
52 Stiffener 192x251x8 mm 1 No. 3.00 0.5 1.3 11
59 Shim plates 340x340x2/2/1 mm 1 each 5.00 --- --- ---
60 Shim plate 220x620x2/2/1 mm 1 each 5.00 --- --- ---
61 Shim plate 430x620x2/2/1 mm 1 each 10.00 --- --- ---
62 Bolts / Washers / Nuts 6.00 --- --- ---
Gear box :
69 Flange pl 140x2358x16 mm 2 Nos 82.00 5.0 9.4 76
80 Drum support 400x570x20 mm 4 Nos 144.00 4.5 ( F10 ) 4.0 230
89 Bolts / Nuts / Washers 10.00 --- --- ---
Floating shaft :
90 Pipe 300 dia x 6671 mm 2 Nos 983.00 --- --- ---
91 Flange pl 440/325 dia x 25 mm 4 Nos 54.00 9.6 ( F16 ) 4.0 252
92 Plate 440 dia x 14 mm 1 No. 17.00 1.4 --- ---
94 Plate 300 dia x 8 mm 2 Nos 9.00 2.0 2.0 16
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GATES AND HOISTS
Gear box coupling :

96 Plate 440/153 dia x 25 mm 2 Nos 54.00 3.7 ( F10 ) 1.9 44
97 Hub 150 dia x 83 mm 2 Nos 20.00 --- --- ---
Other components :
99 Plummer blocks for drums 4 Nos 192.00 --- --- ---
100 Bronze bush for plummers 4 Nos 32.00 --- --- ---
102 Plummer blocks for gears 4 Nos 110.00 --- --- ---
103 Bronze bush for plummers 4 Nos 28.00 --- --- ---
105 Pulleys 720 PCD 6 Nos 1080.00 --- --- ---
106 Bush for pulleys 6 Nos 84.00 --- --- ---
107 Roap drums 290 dia x 1170 mm 2 Nos 2370.00 --- --- ---
108 Shafts for drums / pinions 557.00 --- --- ---
109 Gears 1310.00 --- --- ---
110 Pinions 218.00
Covers for gear and drive units :
111 ISA 45x45x5 mm 100.00 4.0 4.0 32
112 Plates / Flats 250.00 16.0 20.0 80
113 Round bars 15.00 0.1 0.5 4
114 Bolt/Nut/Washers 10.00 --- --- ---
Other components :
115 Manual operation assembly 124.00 10.0 10.0 230
116 Gate position indicator 25.00 --- --- ---
117 Wire rope 36 mm dia 448.00 --- --- ---
118 Elecon gear units 1000.00 --- --- ---
119 Electric motor 20 hp 1 No. 150.00 --- --- ---
120 Ele-magnetic brake 29.00 --- --- ---
121 Bolts / Nuts / Washers for above 15.00 --- --- ---
Total : 15440.00 254.6 447.2 5177
kg Rm Rm Nos
ABSTRACT :
Rope drums 2 Nos / Gears 4 Nos : 3680.00 kg
Pinions : 218.00 kg
Pulleys 720 PCD 6 Nos : 1080.00 kg
3. Alloy steel steel components : IS : 1570
Shafts : 557.00 kg
Pins 546.00 kg
4. Alluminium/ Bronze alloy components : IS : 305
Bolt / Nut / Washers IS : 1363
5. Wire rope : IS : 2266
36 mm dia 6 / 37 construction 2 Nos : 100 Rm
6. Other components :
Elecon gears : 2 Nos
137
GATES AND HOISTS

7. Other details :
4. Foot bridge ( catwalk ) at spillway trunnion level :

Note : 1. Data based on 15 m clear span and 1 m wide catwalk drawings of Alamatti dam.
welding electrodes.
1 ISMB 500 x 17900 mm 2 Nos 3111.00 5.2 2.0 16
2 ISMB 200 x 990 mm 15 Nos 377.00 10.0 6.0 48
3 ISA 75x75x8 x 150 mm 60 Nos 80.00 9.0 36.0 288
4 ISA 75x75x8 x 17900 mm 2 Nos 319.00 1.0 72.0 576
5 ISA 75x75x8 x 1000 mm 30 Nos 267.00 4.5 4.5 36
6 Chequered pl 990 x 17900 mm 1 No. 835.00 20.0 ( F3 ) 20.0 120
7 32 dia pipe 17900 mm 4 Nos 225.00 --- --- ---
8 Plate 300x300x12 mm 8 Nos 68.00 5.0 5.0 40
9 Plate 250x400x12 mm 4 Nos 28.00 2.5 5.2 42
10 Bolt/Nut/Washer 20 dia x 60 mm 16 Nos 8.00 --- --- ---
Total : 5318.00 57.2 130.7 1166
kg Rm Rm Nos
ABSTRACT :
Structural steel : IS : 2062
Structural steel plates / flats : 96.00 kg
Chequered plates : 835.00 kg
Bolts / Nuts / Washers : IS : 1363
Other components :
MS pipes 32 mm dia : 71.60 Rm
Other details :
Number of electrodes for 6 mm fillet weld : 1166 Nos
5. Embedded parts for spillway stoplog gate :

Note : 1. Data based on 15 m span spillway stoplog gate embedded parts drawings of Kodasalli dam.
welding electrodes.
First stage anchors :
1 Anchor plate 80x280x10 mm 36 Nos 63.00 2.9 --- ---
2 Anchor bars dia 12 x 360 mm 72 Nos 26.00 0.9 2.7 22
Embedded parts :
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GATES AND HOISTS
7 SS plate 100x2400x6 mm 4 Nos 45.00 0.4 ( F4 ) 19.6 98

13 Track plate 180x2400x32 mm 4 Nos 434.00 10.3 ( DV ) 0.8 53
16 Tr Angle 150x75x8 x 2400 mm 4 Nos 132.00 0.9 20.1 161
21 Cleat ISA 75x75x8 x 100 mm 72 Nos 64.00 10.8 14.4 116
24 Sill beam flange 130x2600x12 mm 2 Nos 64.00 5.5 ( DV ) 0.5 7
25 Sill beam flange 130x2650x12 mm 4 Nos 130.00 11.1 ( DV ) 1.0 14
26 Sill beam web 150x2600x10 mm 2 Nos 61.00 5.5 11.0 88
27 Sill beam web 150x2650x10 mm 4 Nos 125.00 11.2 22.4 180
32 Guide plate 140x2625x16 mm 6 Nos 277.00 16.6 ( DV ) 1.7 33
34 Anchor bolt dia 16 x 200 mm 144 Nos 46.00 2.3 7.3 59
35 Anchor bolt dia 16 x 185 mm 144 Nos 42.00 2.3 7.3 59
36 Nuts / Washers dia 16 mm 576 each 24.00 --- --- ---
38 Guide plate 140x3225x16 mm 2 Nos 113.00 6.7 ( DV ) 0.5 9
Dogging set :
39 Bearing pl 150x200x25 mm 2 Nos 12.00 0.7 --- ---
40 Anchors 60x250x10 mm 4 Nos 5.00 0.3 0.5 4
41 Diaphragm pl 596x790x12 mm 2 Nos 89.00 2.8 1.2 10
42 Beam 150x750x36 mm 2 Nos 64.00 0.9 --- ---
43 R / F plates 130x290x16 mm 4 Nos 19.00 1.7 1.0 8
44 Guide plate 140x220x25 mm 2 Nos 12.00 0.7 ( SV ) 0.5 9
45 Handle / stopper 2.00 --- 0.2 2
Total : 3179.00 162.9 302.5 2629
kg Rm Rm Nos
ABSTRACT :
SS plates for wheel track 235.00 kg
SS plates for seal seat : 166.00 kg
3. Bolts / Nuts / Washers : IS : 1363
4. Other details :
Number of electrodes ( for str steel ) : 1624 Nos
Number of electrodes ( stainless steel ) : 1005 Nos
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GATES AND HOISTS
6. Spillway stoplog gate elements :

Note : 1. Data based on stoplog elements drawings of 15 m spillway opening of Kodasalli dam.
welding electrodes.
Data for 1 element ( size 15 m x 1.2 m ) : 8 elements considered.
Gate leaf :
1 Skin plate 1200x15620x16 mm 1 No. 2354.00 2.4 ( DV ) 2.4 46
5 Flange 345x15816x20 mm 2 Nos 1713.00 33.0 --- ---
6 Bracing ISA 65x65x6 x 730 mm 4 Nos 17.00 0.5 3.0 24
7 Bracing ISA 65x65x6 x 1339 mm 4 Nos 31.00 0.5 2.5 20
8 Plate 550x1200x16 mm 2 Nos 166.00 3.5 8.0 64
9 Slide block 40x1200x40 mm 2 Nos 30.00 0.1 ( F8 ) 4.8 53
10 Bronze padding for slide blocks 6.00 --- --- ---
12 Seal support 25x14955x16 mm 1 Nos 47.00 --- 30.0 240
13 Plate 140x140x12 mm 4 Nos 7.00 1.1 2.3 19
14 Pin support 300x523x16 mm 4 Nos 79.00 3.4 6.0 48
15 Pin 80 dia x 160 mm 2 Nos 13.00 --- --- ---
19 Plate 150x150x10 mm 6 Nos 11.00 1.8 2.7 22
21 Plate 100x14965x10 mm 1 No 117.00 0.2 30.0 240
23 Plate 120x1004x10 mm 8 Nos 76.00 9.0 19.9 160
Guide Shoe :
24 Plate 200x220x12 mm 4 Nos 17.00 1.7 --- ---
25 Plate 97x220x12 mm 8 Nos 16.00 0.8 1.8 15
26 Plate 28x220x12 mm 4 Nos 2.00 0.6 ( SV ) 1.8 36
27 Plate 92x70x10 mm 8 Nos 4.00 --- 2.9 24
28 Shims 7.00 --- --- ---
29 Bolt/Nut/Washer 20 dia x60 mm 16 Nos 6.00 --- --- ---
Seal assembly :
30 Bottom seal 100x15000x16 mm 1 No --- --- --- ---
31 Side seals 100x1200x12 mm 2 Nos --- --- --- ---
32 Seal clamp 90x1566x16 mm 2 Nos 35.00 --- --- ---
36 GI Bolts / Nuts 16 dia x 80 mm 24 Nos 5.00 --- --- ---
37 GI Bolt / Nuts 16 dia x 75 mm 152 Nos 29.00 --- --- ---
38 Washers 16 dia 176 Nos 2.00 --- --- ---
Total for 1 element 8890.00 122.4 403.4 3371
Total for 8 elements 71120.00 979.2 3227.2 26968
Additional supports for bottom element :
46 ISA 65x65x6 x 1000 mm 3 Nos 37.00 0.4 1.0 8
Total : 71157.00 979.6 3228.2 26976
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GATES AND HOISTS
kg Rm Rm Nos
ABSTRACT :( For 8 Elements )
Angles / Beams / Channels : 461.00 kg
Pin : 104.00 kg
Bronze pads : 48.00 kg
5. Rubber seal : IS : 11855
Side seal ( uncladed ) : 19.20 Rm
6. Other details :
7. Lifting beam for spillway stoplog gate elements :

Note : 1. Data based on lifting beam drawings for spillway stoplog elements of Kodasalli dam.
welding electrodes.
1 Web plate 540x15476x8 mm 2 Nos 1050.00 33.0 ---
4 End plate 560x1120x12 mm 2 Nos 118.00 3.4 2.3 19
6 Hook plate 350x625x20 mm 4 Nos 137.00 3.9 4.6 37
8 Plate 120x125x10 mm 8 Nos 9.00 2.0 3.9 32
9 Plate 200x200x16 mm 4 Nos 20.00 1.6 3.2 26
10 Plate 160x1130x10 mm 4 Nos 57.00 9.5 --- ---
11 Plate 122x165x20 mm 2 Nos 6.00 0.6 0.5 4
12 Plate 60x162x10 mm 4 Nos 3.00 0.9 1.0 8
13 Plate 140x140x20 mm 10 Nos 31.00 2.8 --- ---
14 Plate 200x2071x20 mm 48 Nos 260.00 17.0 --- ---
15 Plate 427x604x25 mm 2 Nos 101.00 3.0 --- ---
16 Hook 315x815x60 mm 2 Nos 100.00 --- --- ---
17 Plate 100x160x20 mm 2 Nos 5.00 0.2 0.5 4
18 Bush dia 105 / 85 x 120 mm 2 Nos 5.00 --- --- ---
19 Pin dia 85 x 268 mm 2 Nos 24.00 --- --- ---
20 Keeper pl 40x140x10 mm 4 Nos 2.00 --- --- ---
21 Pin dia 90 x 285 mm 2 Nos 29.00 --- --- ---
22 Pin dia 120 x 252 mm 1 Nos 22.00 --- --- ---
23 Pin dia 85 x 300 mm 2 Nos 26.00 --- --- ---
24 Guide shoe pl 150x150x12 mm 4 Nos 8.00 1.2 --- ---
25 Guide shoe pl 103x150x12 mm 8 Nos 12.00 2.0 1.2 10
26 Plate 26x150x12 mm 4 Nos 2.00 0.7 ( SV ) 1.2 24
141
GATES AND HOISTS

30 Rod dia 60 x 300 mm 2 Nos 13.00 0.2 0.7 6
31 Stopper pl 60x210x20 mm 2 Nos 4.00 0.2 0.5 4
32 Plate 40x150x12 mm 1 No. 1.00 --- --- ---
33 Bolt/Nut/Washer dia 24 x150 mm 2 Nos 1.00 --- --- ---
34 Bolt/Nut/Washer dia 16 x35 mm 16 Nos 2.00 --- --- ---
35 Plate 210x540x10 mm 8 Nos 71.00 6.0 17.3 139
Total : 3528.00 172.4 210.9 1707
kg Rm Rm Nos
ABSTRACT :
Angle / Channel / Beam / Bar : 13.00 kg
Pin : 101.00 kg
3. Forged steel components : IS : 2004
Hook : 103.00 kg
Bush : 5.00 kg
5. Bolts / Nuts / Washers IS : 1363
6. Other details :
8. Spillway gantry crane :

Note : 1. Data based on 25 t spillway gantry crane drawings for Alamatti dam.
welding electrodes.
Portal :
1 Plate 850/450x2650x10 mm 4 Nos 544.00 16.0 --- ---
2 Plate 1500/850x2800x10 mm 4 Nos 858.00 20.0 ( DV ) 6.8 61
3 Plate 850/650x2700x10 mm 4 Nos 638.00 17.0 ( DV ) 2.6 25
4 Plate 1500/650x2650x10 mm 4 Nos 651.00 18.0 --- ---
5 Plate 320x10700x20 mm 2 Nos 1076.00 22.0 86.0 688
6 Plate 320x2589x20 mm 2 Nos 260.00 5.8 22.0 176
7 Plate 320x1300x20 mm 2 Nos 131.00 3.3 10.4 84
8 Plate 320x1050x20 mm 2 Nos 106.00 2.8 9.7 78
9 Plate 320x2757x20 mm 2 Nos 277.00 6.2 23.4 188
10 Plate 320x1050x20 mm 2 Nos 106.00 2.8 9.7 78
11 Plate 320x282x20 mm 8 Nos 114.00 4.8 ( DV ) 19.3 560
12 Plate 320x728x20 mm 2 Nos 73.00 2.1 6.8 55
13 Plate 320x450x16 mm 4 Nos 73.00 3.1 9.8 79
14 Plate 320x650x16 mm 4 Nos 105.00 3.9 13.0 104
15 Plate 320x500x10 mm 4 Nos 50.00 3.3 6.5 52
16 Plate 280x489x8 mm 2 Nos 17.00 1.5 5.0 40
17 Plate 280x584x8 mm 2 Nos 21.00 1.8 5.8 47
18 Plate 280x725x8 mm 2 Nos 25.00 2.0 6.9 56
19 Plate 280x850x8 mm 6 Nos 90.00 6.8 23.8 191
20 Plate 280x839x8 mm 2 Nos 29.00 2.3 7.8 63
142
GATES AND HOISTS

26 Plate 320x4231x16 mm 8 Nos 1361.00 36.4 --- ---
27 Plate 500/380x4230x10 mm 8 Nos 1328.00 40.0 135.4 1084
28 Plate 240x240x10 mm 8 Nos 36.00 3.9 7.7 62
29 Washer dia 160x10 mm 4 Nos 8.00 2.0 2.0 16
31 Plate 280x468x8 mm 4 Nos 33.00 3.0 9.7 78
32 Plate 280x431x8 mm 4 Nos 30.00 2.9 9.1 73
33 Plate 280x393x8 mm 4 Nos 28.00 2.7 8.5 68
34 Plate 280x380x8 mm 4 Nos 27.00 2.6 8.3 67
35 Flange pl 380x7176x8 mm 2 Nos 342.00 15.1 --- ---
36 Web plate 250x7176x8 mm 2 Nos 225.00 14.9 ( SV ) 28.7 259
40 Web plate 450x7176x8 mm 2 Nos 406.00 15.3 ( SV ) 28.7 259
46 Plate 400x7140x14 mm 2 Nos 628.00 15.0 --- ---
47 Plate 1000x7140x10 mm 2 Nos 1121.00 16.3 ( SV ) 28.6 429
48 Plate 360x1000x8 mm 10 Nos 226.00 13.6 47.2 378
49 Plate 350x460x10 mm 4 Nos 51.00 3.3 6.5 52
50 Pin dia 80 x 520 mm 2 Nos 41.00 --- --- ---
52 Screw dia 12 x 50 mm 8 Nos 2.00 --- --- ---
53 Plate 255x320x12 mm 16 Nos 123.00 9.2 --- ---
54 Plate 180x450x8 mm 16 Nos 81.00 10.0 --- ---
55 Bolt/Nut/Washer dia 10x40 mm 160 Nos 6.00 --- --- ---
57 Plate 350x450x12 mm 4 Nos 60.00 3.2 6.4 52
58 Plate 400x540x16 mm 4 Nos 108.00 3.8 ( F10 ) 7.5 165
59 Plate 270x500x12 mm 4 Nos 52.00 3.1 6.2 50
Long travel wheel bogie :
60 Plate 520x1400x16 mm 4 Nos 366.00 7.7 --- ---
61 Plate 520x1556x16 mm 4 Nos 407.00 8.3 --- ---
62 Plate 500x562x16 mm 4 Nos 141.00 4.3 4.5 36
63 Plate 350x430x16 mm 6 Nos 113.00 4.1 7.3 59
64 Plate 325x606x16 mm 2 Nos 50.00 1.9 3.0 24
65 Plate 176x386x10 mm 6 Nos 32.00 3.4 13.5 108
66 Plate 395x386x10 mm 6 Nos 72.00 4.7 9.5 76
67 Plate 386x520x10 mm 2 Nos 31.00 1.8 2.8 23
68 Plate 100x386x10 mm 4 Nos 12.00 0.4 0.1 1
69 Plate 75x370x10 mm 4 Nos 9.00 0.3 0.8 7
70 Plate 100x370x10 mm 12 Nos 35.00 1.2 13.7 110
71 Plate 85x125x10 mm 24 Nos 20.00 5.0 10.1 81
72 Plate 240x240x10 mm 16 Nos 72.00 7.7 15.4 124
73 Plate 400x515x20 mm 4 Nos 129.00 3.7 ( F8 ) 7.3 110
74 Plate 314x350x20 mm 8 Nos 138.00 5.3 5.6 45
75 Plate 120x120x10 mm 8 Nos 9.00 2.0 3.9 32
76 Plate 125x475x10 mm 8 Nos 37.00 4.8 11.6 93
143
GATES AND HOISTS
77 ISMC100 x 845 mm 2 Nos 16.00 0.4 1.5 12

78 ISMC100 x 845 mm 3 Nos 23.00 0.6 1.0 8
79 ISA 75x75x6 x 560 mm 4 Nos 15.00 0.6 0.6 5
80 Plate 230x440x10 mm 1 No 8.00 0.7 2.0 16
81 Plate 130x360x10 mm 1 No 4.00 0.5 1.0 8
82 Plate 230x270x10 mm 1 No 5.00 0.5 0.8 7
84 Pin dia 100x515 mm 4 Nos 127.00 --- --- ---
Long travel wheel / gear / pinion / shafts :
85 LT wheel 500 mm dia 8 Nos 1600.00 --- --- ---
86 Wheel pin dia 120 x 442 mm 8 Nos 314.00 --- --- ---
87 Sleeve for pin 150/115 dia x 340 mm 8 No 156.00 --- --- ---
88 Wheel retainer 16 Nos 32.00 --- --- ---
89 Gear 320 PCD x 75 mm 2 Nos 90.00 --- --- ---
90 Sleeve for gear 2 Nos 3.00 --- --- ---
91 Gear shaft 75/60 dia x 440 mm 2 Nos 30.00 --- --- ---
92 Gear retainer 4 Nos 6.00 --- --- ---
93 Rim gear 400 PCD x 80 mm 4 Nos 280.00 --- --- ---
94 Pinion 136 PCD x 80 mm 2 Nos 16.00 --- --- ---
95 Pinion retainer 2 Nos 2.00 --- --- ---
96 Keeper pl 60x190x12 mm 16 Nos 17.00 --- --- ---
97 Plate 50x180x12 mm 16 Nos 14.00 0.8 --- ---
98 Plate 40x130x10 mm 2 Nos 1.00 0.1 --- ---
99 Plate 40x120x10 mm 2 Nos 1.00 0.1 --- ---
101 Wheel bearing 16 Nos 80.00 --- --- ---
102 Gear bearing 4 Nos 16.00 --- --- ---
Long travel drive assembly :
103 Motor 5 hp 2 Nos 75.00 --- --- ---
104 Solenoid operated brake 2 Nos 25.00 --- --- ---
105 Worm reducer 2 Nos 500.00 --- --- ---
Trolley structure :
106 ISMB 400 x 1990 mm 2 Nos 246.00 3.0 6.0 48
107 ISMC 300 x 1990 mm 2 Nos 143.00 1.0 4.5 36
108 ISMC 150 x 1980 mm 2 Nos 65.00 0.6 2.4 20
109 ISMC 150 x 1685 mm 4 Nos 111.00 1.2 2.4 20
110 ISMC 150 x 1230 mm 2 Nos 41.00 0.6 2.4 20
111 ISMC 150 x 990 mm 2 Nos 32.00 0.6 2.4 20
112 ISMC 250 x 1265 mm 2 Nos 77.00 0.8 2.8 23
113 ISA 100x100x6 x 1265 mm 8 Nos 94.00 1.6 3.2 26
114 Plate 430x590x10 mm 1 No. 20.00 1.0 1.2 10
115 Plate 360x360x10 mm 1 No. 10.00 0.7 1.1 9
116 Plate 300x500x12 mm 2 Nos 28.00 1.6 2.0 16
120 Plate 240x457x20 mm 4 Nos 69.00 2.8 4.6 37
121 Plate 240x325x20 mm 4 Nos 49.00 2.3 3.6 29
122 Plate 110x400x10 mm 24 Nos 83.00 12.3 29.8 239
123 Plate 110x800x10 mm 12 Nos 83.00 10.9 24.5 196
124 Plate 110x394x10 mm 10 Nos 14.00 2.0 4.9 40
125 ISA 75x75x6 x 200 mm 4 Nos 6.00 0.6 1.4 12
144
GATES AND HOISTS

131 Plate 100x160x16 mm 16 Nos 32.00 4.2 6.4 52
132 Plate 300x160x16 mm 4 Nos 24.00 1.9 3.7 30
136 Plate 280x280x20 mm 4 Nos 49.00 2.3 3.4 28
137 Plate 230x380x8 mm 2 Nos 11.00 1.2 2.4 20
138 ISA 100x100x6 x 770 mm 4 Nos 28.00 0.8 1.6 13
139 ISA 100x100x6 x 425 mm 4 Nos 16.00 0.8 1.6 13
140 ISA 100x100x6 x 440 mm 4 Nos 16.00 0.8 1.6 13
141 ISA 100x100x8 x 800 mm 2 Nos 19.00 0.4 3.5 28
142 Plate 85x90x8 mm 4 Nos 2.00 0.7 2.1 17
143 ISA 75x75x6 x 475 mm 2 Nos 7.00 0.3 0.6 5
144 ISMC 150 x 440 mm 2 Nos 15.00 0.6 1.2 10
145 Plate 200x250x10 mm 1 No. 4.00 0.5 0.6 5
End gear box base frame :
146 ISMC 300 x 1750 mm 2 Nos 126.00 1.0 4.8 39
147 ISMC 300 x 1425 mm 2 Nos 103.00 1.0 --- ---
148 ISMC 300 x 1020 mm 2 Nos 74.00 1.0 4.8 39
149 ISMC 300 x 1072 mm 2 Nos 77.00 1.0 4.8 39
150 ISMC 300 x 830 mm 2 Nos 60.00 1.0 4.8 39
151 ISMC 300 x 345 mm 2 Nos 25.00 1.0 4.8 39
152 Plate 110x1750x12 mm 2 Nos 36.00 3.7 1.8 15
153 Plate 110x730x12 mm 2 Nos 15.00 1.7 0.8 7
154 Plate 60x1020x12 mm 2 Nos 12.00 0.2 1.4 12
155 Plate 305x500x20 mm 3 Nos 72.00 2.4 2.7 22
156 Plate 110x325x10 mm 4 Nos 11.00 1.8 2.5 20
157 Plate 180x285x10 mm 12 Nos 48.00 5.6 13.3 107
158 Plate 130x285x10 mm 6 Nos 18.00 2.5 6.1 49
159 Plate 70x160x10 mm 8 Nos 7.00 1.9 3.7 30
160 Plate 70x120x10 mm 4 Nos 3.00 0.8 1.5 12
161 Plate 100x350x10 mm 2 Nos 6.00 0.9 0.8 7
162 Plate 110x1750x20 mm 2 Nos 61.00 3.7 7.0 56
163 Plate 110x1020x20 mm 2 Nos 35.00 2.3 4.1 33
164 Plate 110x830x20 mm 2 Nos 29.00 1.9 3.3 27
Cross travel assembly :
165 Cross travel wheels 450 mm dia 4 Nos 320.00 --- --- ---
166 CT wheel gear 498 PCD x 80 mm 2 Nos 150.00 --- --- ---
167 Pinion and shaft dia 60 x 535 mm 2 Nos 30.00 --- --- ---
168 Driving wheel shaft 435 mm long 2 Nos 48.00 --- --- ---
169 Floating shaft 60 dia x 2536 mm 2 Nos 116.00 --- --- ---
170 Bearing journals 8 Nos 344.00 --- --- ---
171 Idle wheel shaft 270 long mm 2 Nos 32.00 --- --- ---
172 Wheel gear shaft 485 mm long 2 Nos 30.00 --- --- ---
173 Outer retainer dia 220/92x6 mm 8 Nos 16.00 --- --- ---
174 Inner retainer dia 220/117x6 mm 8 Nos 12.00 --- --- ---
175 Pillow block with bronze bush 4 Nos 60.00 --- --- ---
176 Collars dia 115x32 mm 2 Nos 5.00 --- --- ---
177 Flexible coupling 2 Nos 25.00 --- --- ---
178 Flanged coupling 2 Nos 30.00 --- --- ---
179 Flanged coupling 2 Nos 70.00 --- --- ---
Drum and gear assembly :
180 Rope drum 600 PCD x 1095 mm 2 Nos 1320.00 --- --- ---
181 Drum hub bush 2 Nos 10.00 --- --- ---
182 Drum gear 876 PCD x 1351 mm 2 Nos 330.00 --- --- ---
145
GATES AND HOISTS
183 Second gear 570 PCD x 60 mm 2 Nos 160.00 --- --- ---
184 Bearing bush 2 Nos 4.00 --- --- ---
185 Pinion 1st reduction 216 PCD 2 Nos 64.00 --- --- ---
186 Pinion 2nd reduction 190 PCD 2 Nos 26.00 --- --- ---
187 Drum shaft 2 Nos 146.00 --- --- ---
188 Pinion shaft 2 Nos 76.00 --- --- ---
189 Third shaft 2 Nos 48.00 --- --- ---
190 Plummer blocks 8 Nos 120.00
192 Drum spacers 4 Nos 28.00 --- --- ---
193 Clamp 100x150x25 mm 4 Nos 12.00 0.4 --- ---
194 Bolt / Nut dia 20 x 100 mm 12 Nos 3.00 --- --- ---
195 Bolt / Nut dia 20 x 80 mm 8 Nos 2.00 --- --- ---
198 Keys ( various size ) 8 Nos 3.00 --- --- ---
Sheave assembly :
200 Plate 760x1680x12 mm 2 Nos 200.00 6.0 --- ---
201 Plate dia 300 x 8 mm 4 Nos 18.00 3.8 3.8 31
202 Plate 50x210x10 mm 1 No. 1.00 --- --- ---
203 ISA 75x75x6 x 75 mm 2 Nos 1.00 0.3 0.6 5
204 Plate 232/126x 950x3 mm 2 Nos 10.00 2.0 2.0 16
205 Main sheave 500 mm dia 2 Nos 200.00 --- --- ---
206 Balancing sheave 320 mm dia 1 No. 75.00 --- --- ---
207 Sheave bearing bush 6 Nos 50.00 --- --- ---
208 Main sheave pin 2 Nos 57.00 --- --- ---
209 Balancing sheave pin 1 No. 26.00 --- --- ---
210 Hook cross piece 1 No. 10.00 --- --- ---
211 Shanh hook 1 No. 100.00 --- --- ---
212 Hook nut 1 No. 17.00 --- --- ---
213 Hook lock pl 1 No. 20.00 --- --- ---
214 Keeper plates 8 Nos 5.00 0.4 --- ---
215 Plate 230x230x8 mm 2 Nos 7.00 1.8 1.8 15
216 Thruster bearing for hook 1 No. 5.00 --- --- ---
217 Wire rope 28 mm dia 6/37 con 150 m 406.00 --- --- ---
Trolley drive :
218 Motor 3 hp for cross travel drive 1 No. 25.00 --- --- ---
219 Motor 17.5 hp for load 1 No. 75.00 --- --- ---
220 Worm reducer 2 Nos 800.00 --- --- ---
221 Thruster brake 1 No. 25.00 --- --- ---
222 Solenoid operated brake 1 No. 25.00 --- --- ---
223 Brake for CT 1 No. 25.00 --- --- ---
Platform / Ladder :
224 Chequered pl 6 mm th 16 sqm 800.00 18.0 2.0 16
225 ISA 60x60x6 mm Hand railing 12 Rm 64.00 1.5 2.5 20
226 Pipe 32 mm dia for railing/ ladder 50 Rm 150.00 --- --- ---
227 Angles for cabin / ladder / covers etc 200.00 1.0 2.0 16
146
GATES AND HOISTS
228 Plates for cabin / covers 270.00 17.5 12.6 101

30856.00 760.6 1260.0 10960
kg Rm Rm Nos
ABSTRACT :
Angle / Channel / Beam / Bars : 1700.00 kg
Chequered plate for platform covering : 800.00 kg
Rope drums : 1320.00 kg
Gears : 1016.00 kg
Wheels with retainers : 1980.00 kg
Pinions : 149.00 kg
Pulley / sheave : 275.00 kg
Plummer blocks / Bearing journals : 508.00 kg
Couplings / Sleeves : 309.00 kg
Pins : 524.00 kg
Shafts : 556.00 kg
4. Forged steel components : IS : 2004
Hook : 127.00 kg
Bearings / Bushes : 181.00 kg
28 mm dia 6/37 construction : 150 Rm
Electric motor 5 hp : 2 Nos.
Brakes 4 Nos : 4 Nos
Pipe 32 mm dia for railing / ladder : 50 Rm
9. Other details :
9. Rail track for Spillway gantry crane :

Note : 1. Data based on 200 m length spillway gantry crane rail track drawings of Kodasalli dam.
welding electrodes.
1 Track rail 45 kg / m 2 x 200 m 18000.00 --- --- ---
2 Anchor rod dia 16 x 430 mm 1068 Nos. 726.00 17.0 53.6 429
3 Cleat ISA 65x65x6 x 260 mm 534 Nos. 805.00 69.5 ---
4 Packing plate 50x50x10 mm 1068 Nos 210.00 53.4 53.4 427
5 Clamp 50x90x8 mm 1068 Nos 302.00 53.4 53.4 427
6 Bolt 60 mm / Nut / Washer 16 dia 1068 240.00 --- --- ---
7 Plate 180x1200x12 mm 20 Nos 407.00 27.6 48.0 384
147
GATES AND HOISTS
8 Buffers 150x190x36 mm 4 Nos 32.00 1.4 ( F16 ) 1.5 95

Total : 20722.00 222.3 209.9 1762.00
kg Rm Rm Nos
ABSTRACT :
Rails 45 kg / m : 18000.00 kg
4. Other details :
10. Embedded parts without groove lining for river / canal sluice service gate :
Note : 1. Data based on emedded parts drawings for river sluice service gate of Upper Tunga dam.
welding electrodes.
2 Anchor bar 12 dia x 350 mm 56 Nos 18.00 0.7 1.0 17
Embedded parts :
13 Anchor bolt 16 dia x 285 mm 48 Nos 22.00 0.8 2.4 19
17 Alignment plate 100x210x10 mm 28 Nos 46.00 2.8 --- ---
20 Split anchor plate 60x400x6 mm 20 Nos 23.00 10.4 3.6 29
21 Nut / Washer for anchor bolts 200 Nos 10.00 --- --- ---
22 SS track 115x6750x10 mm 2 Nos 122.00 13.7 27.5 220
23 Track base 130x7100x12 mm 2 Nos 174.00 14.5 28.4 227
24 Track base ISMB 200x7100 mm 2 Nos 360.00 0.6 --- ---
25 Sill beam ISMB 200x2300 mm 1 No. 58.00 0.3 --- ---
26 SS seal seat 115x2300x6 mm 1 No. 12.00 2.4 ( F4 ) 4.6 23
27 SS seal seat 80x3035x5 mm 2 Nos. 19.00 6.3 ( F4 ) 12.2 61
28 Seal base ISA100x100x8 x3020 mm 2 No 73.00 0.4 --- ---
30 SS seal seat 1680x1975xx5 mm 1 No. 130.00 3.7 ( F4 ) 7.3 37
148
GATES AND HOISTS
31 Seal base 1700x2000x20 mm 2 Nos 1068.00 7.4 --- ---

32 Guide 120x2200x20 mm 2 Nos 82.00 4.7 --- ---
33 Guide 120x2400x20 mm 4 Nos 180.00 10.1 --- ---
38 Cleat ISA75x75x8 x 80 mm 24 Nos 17.00 3.6 4.8 38
39 Spacer pipe/ washer 20 dia x 20 mm 1.00 --- --- ---
40 Bolt / Nut / Washer 16 dia x 60 mm 8 No 2.00 --- --- ---
Total : 3172.00 151.9 190.9 1442.0
kg Rm Rm Nos
ABSTRACT :
Stainless steel plates : 414.00 kg
MS Bolt / Nut / Washer : 61.00 kg
4. Other details :
11. Embedded parts with groove lining for river / canal sluice service gate :
Note : 1. Data based on emedded parts drawings for river sluice service gate of Kodasalli dam.
welding electrodes.
1 Plate 80x210x10 mm 162 Nos 214.00 13.0 --- ---
3 Plate 80x80x10 mm 82 Nos 41.00 6.6 --- ---
Embedded parts :
7 Liner plate 666x3550x20 mm 1 No. 371.00 4.2 --- ---
16 SS B/W seat 1300x2720x6 mm 1 No. 167.00 4.0 ( F4 ) 8.0 40
17 SS B/W seat 1976x2720x6 mm 1 No. 253.00 4.7 ( F4 ) 9.4 47
18 Base plate 2000x2750x20 mm 1 No. 864.00 4.8 ( DV ) 2.8 87
19 base plate 2000x3640x20 mm 1 No. 1143.00 5.7 --- ---
20 Bottom liner Gr 484x2600x20 mm 1 No. 198.00 3.1 5.2 42
25 SS track plate 150x3000x20 mm 2 Nos 141.00 6.3 ( F8 ) 12.3 185
149
GATES AND HOISTS
26 Track base pl 200x3000x40 mm 2 Nos 377.00 6.4 ( DV ) 0.4 56

28 Track ISMB 150 x 4200 mm 8 Nos 504.00 2.4 ( DV ) 2.4 36
31 Guide 110x2050x16 mm 20 Nos 566.00 43.2 ( Dv ) 2.2 86
36 Nut / Washer for 16 dia bolt 672 Nos 29.00 --- --- ---
37 Cover plate 270x290x10 mm 4 Nos 25.00 2.3 --- ---
39 Split anchor 80x400x8 mm 25 Nos 50.00 4.0 5.5 44
40 Bolt/Nut/Washer 25 diax65 mm 24 Nos 7.00 --- --- ---
41 Track base pl 220x4767x40 mm 2 Nos 659.00 10.0 --- ---
42 Track web pl 320x4767x20 mm 2 Nos 479.00 10.2 ( Dv ) 19.0 589
44 Side plate 210x3917x20 mm 2 Nos 258.00 8.3 15.7 126
51 Groove lining 560x3915x20 mm 2 Nos 688.00 9.0 17.9 144
52 Guide 40x3878x16 mm 2 Nos 39.00 0.1 15.5 124
58 SS seal seat 100x3052x6 mm 2 Nos 29.00 0.2 ( F4 ) 12.6 63
59 Liner plate 570x3029x20 mm 2 Nos 542.00 7.2 ( SV ) 1.2 60
69 B/W liner 800x2780x20 mm 1 No. 349.00 3.6 7.2 58
70 B/W liner 484x2780x20 mm 1 No. 211.00 3.3 6.5 52
Total : 10657.00 301.0 551.6 5220.0
kg Rm Rm Nos
150
GATES AND HOISTS
ABSTRACT :
4. Other details :
12. Vent lining for river / canal sluice vents.

( For 38.50 sqm finished lining area )
Note : 1. Data based on groove / vent lining drawings for 2 m x 3 m river sluice vents of Kodasalli dam.
welding electrodes.
Vent liner parts :
1 Liner plate 454x2610x20 mm 1 No. 186.00 3.1 5.2 42
7 Liner plate 250x3064x20 mm 2 Nos 240.00 6.7 25.0 200
9 Side liner 230x1020x20 mm 8 Nos 295.00 10.0 20.0 160
10 Plate 230x1018x20 mm 4 Nos 147.00 5.0 10.0 80
11 Side lining D/S 2525x3358x20 mm 2 Nos 2662.00 11.8 33.6 269
12 Top/bottom liner 2547x2580x20 mm 2 No. 2063.00 10.3 10.3 83
16 Split anchor 80x400x8 mm 119 Nos 239.00 19.0 22.6 181
Total : 7281.00 202.9 419.4 3360.0
kg Rm Rm Nos
ABSTRACT :
2. Other details :
Length of cutting : 203 Rm
13. River / canal sluice service gate :

Note : 1. Data based on river sluice service gate drawings 2 m x 3 m sluice opening of Kodasalli dam.
welding electrodes.
151
GATES AND HOISTS

Gate leaf :
1 Skin plate 3220x3372x18 mm 1 No. 1534.00 6.6 --- ---
2 Ver stiffener 140x688x10 mm 28 Nos 212.00 23.2 54.2 434
5 Girder web 350x2788x12 mm 4 Nos 368.00 12.5 50.2 402
6 Girder web 390x2788x12 mm 1 No 102.00 3.2 7.1 57
7 Flange plate 320x2788x20 mm 4 Nos 560.00 12.5 ( SV ) 2.6 130
8 Flange plate 250x2788x20 mm 1 No. 109.00 3.0 ( SV ) 3.3 165
14 End ver plate 80x3170x18 mm 2 Nos 72.00 0.2 SV ) 6.4 199
15 Diaphragm plate 188x360x12 mm 10 Nos 64.00 5.5 18.2 146
16 End stiffener 50x352x12 mm 24 Nos 40.00 1.2 21.7 174
19 Support plate 20x2540x16 mm 1 No. 6.00 2.6 5.1 41
20 Seal support 65x2905x12 mm 2 Nos 36.00 5.9 --- ---
21 Support plate 20x3105x12 mm 2 Nos. 12.00 6.3 12.5 100
22 Sealing frame 65x2795x12 mm 1 No. 17.00 2.8 --- ---
23 Sealing frame 20x2755x12 mm 1 No. 5.00 2.8 5.5 44
24 Seal support 65x1965x12 mm 1 No. 12.00 2.0 --- ---
26 Stopper 20x2540x12 mm 1 No. 5.00 2.5 5.1 41
27 Plate 50x70x12 mm 2 Nos 1.00 0.1 0.2 2
28 Bracket plate 400x570x16 mm 4 Nos 115.00 3.9 3.2 26
32 Counter weight ( CI blocks ) 4000.00 --- --- ---
33 GI Bolt/Nut/Washer 24 diax280 mm 60 No 72.00 --- --- ---
34 Plates for guide roller 4 sets 72.00 1.4 1.8 15
35 Guide roller 4 Nos 8.00 --- --- ---
Wheel assembly : --- ---
36 Wheels 484.00 --- --- ---
37 Bearings 76.00 --- --- ---
38 Bearing retainer plate 80.00 --- --- ---
39 Cover plate 8.00 --- --- ---
40 Spacer plates 16.00 --- --- ---
41 Stainless steel pin 132.00 --- --- ---
42 Keeper plate 8.00 0.1 --- ---
43 GI Bolt / Nut / Screw / Washer 2.00 --- --- ---
44 MS Bolt / Nut / Screw / Washer 4.00 --- --- ---
Seal assembly :
45 Flat bottom seal 2755 mm 1 No. --- --- --- ---
46 Music note side seal 2855 mm 2 Nos --- --- --- ---
47 Double flange top seal 2199 mm 1 No. --- --- --- ---
48 Corner seal 2 Nos --- --- --- ---
49 seal clamp 90x2545x20 mm 1 No. 36.00 0.1 --- ---
152
GATES AND HOISTS
52 Seal clamp 45x2545x20 mm 1 No. 18.00 --- --- ---

53 Seal clamp 45x2660x20 mm 1 No. 19.00 0.1 --- ---
54 SS Bolt / Nut / Washer 20 dia x 80 mm 10.00 --- --- ---
Total : 9202.00 137.1 280.5 2745
kg Rm Rm Nos
ABSTRACT :
Wheels / Guide roller : 492.00 kg
Wheel axle / lifting pin : 132.00 kg
Bottom rubber seal ( uncladed ) : 2.76 Rm
Side rubber seal ( teflon claded ) : 5.71 Rm
Top rubber seal ( teflon claded ) 2.20 Rm
Corner seal 2 Nos
6. Bolt / Nut / Washer IS : 1363
SS Bolt / Nut / Washer : 54.00 kg
GI Bolt / Nut / Washer 80.00 kg
CI counter weight : 4000.00 kg
8. Other details :
14. Rope drum hoist for river / canal sluice service gate :
Note : 1. Data based on 25 t rope drum hoist drawings for river sluice service gate of Kodasalli dam.
welding electrodes.
Hoist frame :
1 ISMC 400 x 3900 mm 4 Nos 782.00 2.4 --- ---
2 ISMC 250 x 935 mm 3 Nos 80.00 1.2 --- ---
3 ISMC 250 x 1236 mm 2 Nos 76.00 0.8 --- ---
4 ISMC 200 x 1330 mm 8 Nos 237.00 2.8 --- ---
5 ISMC 200 x 440 mm 2 Nos 20.00 0.7 --- ---
6 ISMC 150 x 1330 mm 6 Nos 134.00 1.8 --- ---
10 Base plate 145x370x30 mm 2 Nos 25.00 1.0 1.1 9
12 Base plate 110x430x10 mm 2 Nos 8.00 1.0 1.2 10
13 ISMC 400 x 110 mm 2 Nos 14.00 1.2 0.5 4
14 Base plate 336x340x10 mm 1 No. 9.00 0.7 0.5 4
153
GATES AND HOISTS

22 Base plate 200x250x20 mm 8 Nos 63.00 3.6 --- ---
24 Stiffener 260 dia x 12 mm 2 Nos 13.00 1.6 1.6 13
26 Nut / Washer 20 dia 16 Nos 1.00 --- --- ---
28 Bolt/Nut/Washer dia 22 x 85 mm 4 Nos 2.00 --- --- ---
33 ISMC 150 x 935 mm 2 Nos 31.00 0.6 --- ---
34 ISMC 200 x 935 mm 1 No. 21.00 0.4 --- ---
35 Plate 80x2250x10 mm 2 Nos 28.00 0.2 9.3 75
36 Chequered plate 6 mm th 6 sqm 283.00 6.0 --- ---
Plummer blocks :
37 Plummer body 2 Nos 72.00 --- --- ---
38 Bronze bush 2 Nos 13.00 --- --- ---
39 Shims 2 Nos 2.00 --- --- ---
40 Bolt/Nut/Washer 4 Nos 1.00 --- --- ---
Shafts :
41 Drum shaft 110 dia x 1381 mm 2 Nos 206.00 --- --- ---
42 1st pinion shaft 70 dia x 650 mm 1 No. 20.00 --- --- ---
43 2nd pinion shaft 120 dia x 1350 mm 1 No. 120.00 --- --- ---
Drum assembly :
44 Drum 560 PCD 2 Nos 1420.00 --- --- ---
45 Bronze bush 140/110 diax140 mm 2 Nos 12.00 --- --- ---
47 Spacers 240/112 x 10 mm 2 Nos 6.00 --- --- ---
48 Spacers 240/112 x 6 mm 2 Nos 4.00 --- --- ---
49 Clamping plate 100x150x32 mm 4 Nos 16.00 0.4 --- ---
51 Bolt/Nut/Washer 12 Nos 5.00 --- --- ---
Gears and pinions :
52 Drum gear 980 PCD 2 Nos 350.00 --- --- ---
53 Gear 800 PCD 1 No. 156.00 --- --- ---
54 1st reduction pinion 1 No. 19.00 --- --- ---
55 2nd reduction pinion 2 No. 60.00 --- --- ---
Pulleys and sheaves :
56 Pulley 672 PCD 2 Nos 180.00 --- --- ---
57 Pin 120 dia x 262 mm 2 Nos 46.00 --- --- ---
58 Bronze bush 145/120 dia x 160 mm 2 14.00 --- --- ---
59 Spacer 170/123 dia 2.00 --- --- ---
61 Pulley 350 PCD 1 No. 76.00 --- --- ---
62 Pin 130 dia x 258 mm 1 No. 27.00 --- --- ---
63 Bronze bush 1 No. 8.00 --- --- ---
64 Brass Washer 180/132x8 mm 2 Nos 2.00 --- --- ---
65 Keeper plate 50x190x12 mm 2 Nos 2.00 0.1 --- ---
Hoist drive :
67 Worm reducer 1 No. 500.00 --- --- ---
154
GATES AND HOISTS

69 Wire rope 28 dia 6x37 constn 120 m 500.00 --- --- ---
70 Manual operation assembly 1 No. 120.00 --- --- ---
71 Position indicator 1 No. 32.00 --- --- ---
72 EM brake 1 No. 25.00 --- --- ---
Total : 6243.00 56.5 96.7 781.0
kg Rm Rm Nos
ABSTRACT :
Chequered plate for platform covering : 283.00 kg
Rope drums 2 Nos : 1420.00 kg
Gears 3 Nos : 506.00 kg
Pinions : 79.00 kg
Plummer blocks : 72.00 kg
Shafts : 346.00 kg
Pins : 73.00 kg
28 mm dia 6/37 construction rope : 120 Rm
Bolts / Nuts / Washers ( various size ) : 31.00 kg
Electric motor 5 hp Standard : 1 No.
Worm reducer Standard : 1 No
Electro-megnatic brake Standard : 1 No
Position indicator : 1 No.
8. Other details :
15. Embedded parts without groove lining for river / canal sluice emergency gate :
Note : 1. Data based on emedded parts drawings for river sluice service gate of Upper Tunga dam.
welding electrodes.
155
GATES AND HOISTS

Embedded parts :
20 Split anchor plate 60x400x6 mm 20 Nos 23.00 10.4 3.6 29
21 Nut / Washer for anchor bolts 200 Nos 10.00 --- --- ---
22 SS track 115x6750x10 mm 2 Nos 122.00 13.7 27.5 220
23 Track base 130x7100x12 mm 2 Nos 174.00 14.5 28.4 227
24 Track base ISMB 200x7100 mm 2 Nos 360.00 0.6 --- ---
25 Sill beam ISMB 200x2300 mm 1 No. 58.00 0.3 --- ---
27 SS seal seat 80x3035x5 mm 2 Nos. 19.00 6.3 ( F4 ) 12.2 61
28 Seal base ISA100x100x8 x3020 mm 2 No 73.00 0.4 --- ---
30 Seal base 1700x1000x20 mm 1 Nos 267.00 2.7 --- ---
31 Guide 120x2200x20 mm 6 Nos 246.00 14.1 --- ---
32 Guide 120x2400x20 mm 4 Nos 180.00 10.1 --- ---
36 Cleat ISA75x75x8 x 80 mm 24 Nos 17.00 3.6 4.8 38
37 Spacer pipe/ washer 20 dia x 20 mm 1.00 --- --- ---
Total : 2180.00 134.7 143.0 1086
kg Rm Rm Nos
ABSTRACT :
4. Other details :
16. Embedded parts with groove lining for river / canal sluice emergency gate :
Note : 1. Data based on embedded parts drawings for river sluice emergency gate of Kodasalli dam.
welding electrodes.
1 Plate 80x210x10 mm 234 Nos 309.00 18.7 --- ---
156
GATES AND HOISTS
3 Plate 80x80x10 mm 58 Nos 29.00 4.7 --- ---

Embedded parts :
16 Track base 200x3000x40 mm 2 Nos 377.00 6.4 --- ---
17 Track web pl 320x3000x20 mm 2 Nos 301.00 6.6 24.0 192
19 Track ISMB 150 x 4200 mm 12 Nos 751.00 3.6 6.0 48
20 Track ISMB 150 x 1200 mm 2 Nos 36.00 0.6 1.0 8
21 Guide 110x2000x16 mm 30 Nos 829.00 63.3 126.6 1013
22 Guide anchor pl 80x200x12 mm 120 Nos 181.00 9.6 --- ---
26 Nut / Washer for 16 dia bolts 912 Nos 38.00 --- --- ---
32 Track base pl 220x4767x40 mm 2 Nos 659.00 10.0 --- ---
33 Track web pl 320x4767x20 mm 2 Nos 479.00 10.2 19.0 152
41 Groove lining 560x3915x20 mm 2 Nos 688.00 9.0 --- ---
42 Guide 40x3878x16 mm 2 Nos 39.00 0.1 7.8 63
49 Liner plate 570x3026x20 mm 2 Nos 542.00 7.2 --- ---
55 B/W liner 800x2780x20 mm 1 No. 349.00 3.6 5.5 44
56 B/W liner 484x2780x20 mm 1 No. 211.00 3.3 5.6 45
157
GATES AND HOISTS

Total : 9088.00 300.6 560.0 4634.0
kg Rm Rm Nos
ABSTRACT :
4. Other details :
17. River / canal sluice emergency gate :

Note : 1. Data based river sluice emergency gate drawings for 2m x 3 m sluice vent of Kodasalli dam.
welding electrodes.
Gate leaf :
2 Ver stiffener 140x688x10 mm 28 Nos 212.00 23.2 54.2 434
5 Girder web 350x2788x12 mm 4 Nos 368.00 12.5 50.2 402
6 Girder web 390x2788x12 mm 1 No 102.00 3.2 7.1 57
8 Flange plate 250x2788x20 mm 1 No. 109.00 3.0 ( SV ) 3.3 165
14 End ver plate 80x3170x18 mm 2 Nos 72.00 0.2 6.4 52
15 Diaphragm plate 188x360x12 mm 10 Nos 64.00 5.5 18.2 146
16 End stiffener 50x352x12 mm 16 Nos 27.00 0.8 14.5 116
19 Support plate 20x2540x16 mm 1 No. 6.00 2.6 5.1 41
21 Support plate 20x3105x12 mm 2 Nos. 12.00 6.3 12.5 100
22 Sealing frame 65x2795x12 mm 1 No. 17.00 2.8 --- ---
158
GATES AND HOISTS
23 Sealing frame 20x2755x12 mm 1 No. 5.00 2.8 5.5 44

24 Seal support 65x1965x12 mm 1 No. 12.00 2.0 --- ---
26 Stopper 20x2540x12 mm 1 No. 5.00 2.6 5.1 41
27 Plate 50x70x12 mm 2 Nos 1.00 0.1 0.3 3
29 GI Bolt/Nut/Washer 24 diax280 mm 118 142.00 --- --- ---
32 Counter weight ( CI blocks ) 4000.00 --- --- ---
33 Pin 80 dia x 150 mm 2 Nos 12.00 --- --- ---
34 Plates for guide roller 4 sets 72.00 1.4 1.8 15
35 Guide roller 4 Nos 8.00 --- --- ---
Wheel assembly :
36 Wheels 484.00 --- --- ---
37 Bearings 76.00 --- --- ---
38 Bearing retainer plate 80.00 --- --- ---
39 Cover plate 8.00 --- --- ---
40 Spacer plates 16.00 --- --- ---
41 Stainless steel pin 132.00 --- --- ---
42 Keeper plate 8.00 0.1 --- ---
43 GI Bolt / Nut / Screw / Washer 2.00 --- --- ---
44 MS Bolt / Nut / Screw / Washer 4.00 --- --- ---
Seal assembly :
45 Flat bottom seal 2755 mm 1 No. --- --- --- ---
46 Music note side seal 2855 mm 2 Nos --- --- --- ---
47 Double flange top seal 2199 mm 1 No. --- --- --- ---
48 Corner seal 2 Nos --- --- --- ---
49 seal clamp 90x2545x20 mm 1 No. 36.00 0.1 --- ---
52 Seal clamp 45x2545x20 mm 1 No. 18.00 --- --- ---
Total : 9215.00 134.1 271.3 2502.0
kg Rm Rm Nos
ABSTRACT :
159
GATES AND HOISTS
5 Rubber seals : IS : 11855

Side rubber seal ( teflon claded ) : 5.71 Rm
Top rubber seal ( teflon claded ) 2.20 Rm
Corner seal 2 Nos
SS Bolt / Nut / Washer : 54.00 kg
GI Bolt / Nut / Washer 144.00 kg
CI counter weight : 4000.00 kg
8. Other details :
18. Lifting beam for river / canal sluice emergency gate :

Note : 1. Data based on lifting beam drawings for river sluice emergency gate of Kodasalli dam.
welding electrodes.
1 ISMC 300 x 3186 mm 2 Nos 228.00 1.2 3.8 31
2 Plate 250x450x20 mm 4 Nos 71.00 2.8 4.0 32
3 Plate 190x300x10 mm 7 Nos 31.00 3.5 8.4 68
8 Pipe 100 dia x 540 mm 2 Nos 11.00 --- 0.6 5
9 Plate 400x720x12 mm 2 Nos 54.00 2.3 --- ---
10 Plate 200x390x10 mm 4 Nos 24.00 2.0 4.7 38
11 Plate 50x190x20 mm 2 Nos 3.00 0.3 0.6 5
12 Hook 2 Nos 130.00 --- --- ---
13 Plate 80x150x20 mm 2 Nos 4.00 0.2 0.3 3
14 Bronze bush 110/90/70 dia x 100 mm 2 4.00 --- --- ---
15 SS pin 70 dia x 250 mm 2 Nos 15.00 --- --- ---
16 Plate 120x700x10 mm 4 Nos 26.00 6.0 --- ---
17 Plate 104x145x20 mm 2 Nos 5.00 0.5 0.3 3
18 Plate 120x120x25 mm 8 Nos 23.00 1.9 --- ---
19 Plate 180x766x20 mm 4 Nos 87.00 7.5 --- ---
20 Plate 331x462x25 mm 2 Nos 60.00 2.0 --- ---
21 SS pin 85 dia x 65 mm 4 Nos 11.00 --- --- ---
22 SS pin 110 dia x 231 mm 1 No. 17.00 --- --- ---
23 SS pin 90 dia x 280 mm 2 Nos 28.00 --- --- ---
24 Plate 150x190x12 mm 4 Nos 11.00 1.4 --- ---
25 Plate 83x150x12 mm 8 Nos 9.00 1.9 2.4 20
26 Plate 26x150x16 mm 4 Nos 2.00 0.7 ( SV ) 1.2 28
27 Plate 40x73x8 mm 4 Nos 1.00 0.5 0.9 8
28 Shims 4.00 --- --- ---
29 Keeper plate 40x140x12 mm 1 No. 1.00 --- --- ---
30 Keeper plate 40x140x10 mm 4 Nos 2.00 0.2 --- ---
31 Plate 73x80x8 mm 4 Nos 2.00 0.6 1.2 10
160
GATES AND HOISTS

Total : 922.00 43.1 49.2 420
kg Rm Rm Nos
ABSTRACT :
2. Forged steel components IS : 2004
Lifting hooks : 130.00 kg
Stainless steel pins : 71.00 kg
Bolt / Nut / Washer : 2.00 kg
Pipe 100 mm dia : 1.08 Rm
7. Other details :
19. Embedded parts for Barrage gates :

Note : 1. Data based on embedded parts drawings for vertical lift roller gate of Hipparagi barrage.
welding electrodes.
1 SS track plate 130x8100x20 mm 2 Nos. 331.00 16.5 33.0 396
2 SS track plate 130x7090x20 mm 2 Nos. 289.00 14.5 29.4 352
3 Track base 220x8500x25 mm 2 Nos. 734.00 17.5 --- ---
4 Track base 220x7190x25 mm 2 Nos. 621.00 15.0 --- ---
5 Track web 360x8500x16 mm 2 Nos. 769.00 17.8 34.0 272
6 Track web 360x7190x16 mm 2 Nos. 650.00 15.1 28.8 230
7 Sill beam ISMB 200 x 3750 mm 2 Nos 191.00 0.8 --- ---
8 Sill beam ISMB 200 x 3600 mm 2 Nos 183.00 0.8 --- ---
9 SS seal seat 80x3750x6.5 mm 2 Nos 31.00 7.7 15.2 91
14 Seal base ISA100x100x8x4200 mm 2 No 102.00 0.2 --- ---
15 Seal base ISA100x100x8x4630 mm 2 No 112.00 0.2 --- ---
16 Seal base 75x515x8 mm 30 Nos. 73.00 17.7 8.3 66
17 Guide 110x3000x20 mm 8 Nos. 414.00 24.9 --- ---
18 Guide 110x3690x20 mm 2 Nos. 127.00 7.6 --- ---
19 Anchor pl 100x220x10 mm 76 Nos. 131.00 7.6 15.2 122
20 Anchor pl 100x200x12 mm 52 Nos. 98.00 5.0 10.4 83
21 Anchor bolt 16 dia x 200 mm 52 Nos. 16.00 0.8 2.6 21
25 Nuts & Washer 16 dia 580 Nos 33.00 --- --- ---
26 Stiffener 90x210x8 mm 20 Nos. 24.00 6.0 12.0 96
161
GATES AND HOISTS
27 Splice pl 210x320x12 mm 4 Nos. 22.00 2.2 --- ---

Total : 5193.00 210.0 251.4 2129
kg Rm Rm Nos
ABSTRACT :
Stainless steel plates / flats for track : 620.00 kg
Stainless steel plates / flats for seal seat 133.00 kg
4. Other details :
Number of electrodes ( SS for wheel track ) 748 Nos
Number of electrodes ( SS for seal seat ) 395 Nos
20. Vertical lift roller gate for barrage

Note : 1. Data based on vertical lift roller gate drawings of Hipparagi barrage.
welding electrodes.
Gate leaf bottom unit :
1 Skin plate 2420x14700x16 mm 1 No. 4468.00 17.4 24.2 194
2 Stiffener ISA100x75x8x295 mm 35 Nos. 108.00 6.1 32.9 264
5 Web plate 1320x12820x10 mm 1 No. 1223.00 14.2 52.6 421
6 Web plate 1335x12820x10 mm 1 No. 1237.00 14.3 52.7 422
7 Web plate 650x718x10 mm 4 No. 293.00 9.0 20.6 165
8 Flange 300x8820x32 mm 2 Nos. 1329.00 18.5 --- ---
9 Flange 300x2852x32 mm 2 Nos. 430.00 6.3 1.2 18
10 Flange 300x2584x32 mm 2 Nos. 389.00 6.2 1.2 18
11 Flange 268x300x32 mm 2 Nos. 40.00 1.1 0.6 9
12 Flange 250x8000x12 mm 1 Nos. 188.00 8.5 16.5 132
13 Flange 270x8000x12 mm 1 Nos. 203.00 8.6 16.6 133
14 End girder 532x2410x12 mm 4 Nos. 483.00 11.8 19.3 155
15 Diaphragm 140x532x20 mm 6 Nos. 70.00 4.0 16.1 193
16 Flange 60x2320x16 mm 2 Nos. 35.00 5.6 9.3 75
17 Flange 60x235x16 mm 2 Nos. 4.00 0.6 1.2 10
18 Flange 60x1255x16 mm 2 Nos. 19.00 2.7 2.8 23
19 Flange 60x220x16 mm 2 Nos. 3.00 2.5 1.0 8
20 Pad plate 230x230x16 mm 8 Nos. 53.00 6.7 7.4 60
162
GATES AND HOISTS
25 Gusset pl 210x250x10 mm 3 Nos. 12.00 1.5 2.8 23

26 Bracing ISA90x90x8x1520 mm 3 Nos 49.00 0.6 2.3 19
29 Seal guard 20x2345x12 mm 2 Nos. 9.00 --- 9.4 75
30 Seal guard 20x13770x20 mm 1 No. 43.00 --- 27.5 220
Gate leaf top unit : ---
37 Skin plate 3203x3810x10 mm 2 Nos. 1915.00 14.0 --- ---
40 Skin plate 2330x3203x10 mm 2 Nos. 1171.00 11.1 6.4 51
41 Stiffener ISA 75x75x8x1990 mm 35 Nos. 731.00 6.1 163.8 1310
50 Diaphragm 1062/848x2590x8 mm 2 Nos. 310.00 7.4 28.4 227
51 Web plate 1150x8295x10 mm 2 Nos. 1498.00 9.5 8.5 68
52 Web plate 1150/566x2981x10 mm 4 Nos. 663.00 14.2 28.4 227
53 Web plate 900x8295x10 mm 1 No. 586.00 9.2 18.4 147
54 Web plate 900/512x2981x10 mm 2 Nos. 330.00 7.0 14.0 112
55 Flange pl 300x8820x32 mm 2 Nos. 1329.00 18.3 36.5 548
62 End girder 532x6140x12 mm 4 Nos. 1231.00 26.7 --- ---
64 Pad plate 230x230x16 mm 8 Nos. 53.00 5.7 7.4 59
67 Cover plate 120x8175x8 mm 1 No. 62.00 8.3 16.4 131
68 Cover plate 120x6040x8 mm 2 Nos. 91.00 13.4 24.6 197
73 Splice pl 120x1100x8 mm 8 Nos. 66.00 9.8 19.5 156
74 Splice pl 120x850x8 mm 8 Nos. 51.00 7.8 15.5 124
75 Splice pl 120x1022x10 mm 2 Nos 19.00 2.3 4.6 37
78 Flange plate 60x6140x16 mm 2 Nos. 93.00 12.4 24.6 197
163
GATES AND HOISTS

84 Bracing ISA90x90x8x1960 mm 3 Nos. 64.00 0.6 2.0 16
88 Gusset pl 125x265x10 mm 1 No. 3.00 0.4 0.8 7
89 Gusset pl 125x210x10 mm 1 No. 2.00 0.3 0.7 6
91 Gusset pl 140x200x10 mm 3 No. 7.00 1.0 2.0 16
92 Gusset pl 130x270x12 mm 2 No. 7.00 0.8 1.6 13
93 Gusset ISA100x100x6x895 mm 4 Nos. 33.00 0.8 2.8 22
94 Pack plate 60x13760x6 mm 1 No. 26.00 13.9 --- ---
96 Lifting lug 400x400x20 mm 4 Nos. 100.00 3.5 1.6 13
97 Lifting pl 670x1040x16 mm 4 Nos. 250.00 6.9 --- ---
99 R / F plate 220/80 dia x 12 mm 4 Nos. 12.00 3.8 2.8 22
105 Bolts 16 diax 60 mm 4.00 --- --- ---
106 Bolts 16 dia x 35 mm 4.00 --- --- ---
107 Bolts 16 dia x 50 mm 40 Nos 7.00 --- --- ---
108 Bolts 16 dia x 75 mm 276 Nos 53.00 --- --- ---
109 Flange 190x600x10 mm 4 Nos. 36.00 3.2 6.3 50
110 Web plate 518x566x12 mm 4 Nos. 110.00 4.4 8.8 70
Seal assembly : ---
112 Bottom seal 14.00 Rm --- --- --- ---
113 Side seal 17.20 Rm --- --- --- ---
114 Seal clamp 70x3503x12 mm 2 Nos. 46.00 7.0 --- ---
118 GI Bolt/Nut/Washer 12 diax65 mm 310 62.00 --- --- ---
Wheel assembly : ---
119 Wheels 410 mm dia x 200 mm 8 Nos. 528.00 --- --- ---
120 Bearings 8 Nos 80.00 --- --- ---
121 SS Pins 125/110/95 dia 8 Nos 176.00 --- --- ---
122 Bearing retainers 16 Nos. 128.00 --- --- ---
123 Spacers 8 Nos 8.00 2.0 --- ---
124 Spacers 8 Nos 8.00 2.0 --- ---
125 Cover 16 Nos 32.00 7.5 --- ---
126 GI Screws 15.00 --- --- ---
127 Keeper pl 60x210x10 mm 8 Nos. 8.00 2.2 --- ---
128 GI bolts 16 dia x 80 mm 16 Nos 4.00 --- --- ---
129 GI washers 4.00 --- --- ---
Guide shoe : ---
130 Base pl 220x220x20 mm 4 Nos. 32.00 1.8 --- ---
131 Guide pl 103x220x16 mm 8 Nos 24.00 2.6 3.5 28
132 Guide pl 32x220x20 mm 4 Nos 4.00 1.0 1.8 14
164
GATES AND HOISTS

134 Pack plate 4 Nos 4.00 --- --- ---
135 GI Bolts 20 dia x 65 mm 16 Nos 6.00 --- --- ---
Total : 33025.00 694.5 1837.1 15351
kg Rm Rm Nos
ABSTRACT :
Side rubber seal ( uncladed ) : 17.20 Rm
GI Bolt / Nut / Washer : 91.00 kg
7. Other details :
21. Hoist supporting bridge for barrage gates .

Note : 1. Data based on 10 m ht & 15 m span hoist supporting bridge drawings of Hipparagi barrage.
welding electrodes.
Columns :
1 ISMB350 x 9918 mm 4 Nos. 2079.00 2.6 16.0 128
2 Base pl 340x550x20 mm 4 Nos. 179.00 3.6 5.0 40
10 Bracings ISA65x65x6x2127 mm 16 Nos. 197.00 2.1 8.5 68
13 Lacing ISA40x40x5x450 mm 30 Nos. 41.00 2.7 9.0 72
14 Tie beam ISMB300 x 2026 mm 6 Nos. 537.00 3.5 --- ---
15 Column cap 280x410x16 mm 4 Nos. 58.00 2.8 5.0 40
19 Anchor bolt 25 dia x 1200 mm 24 Nos 111.00 0.6 --- ---
20 Nuts 24 dia 48 Nos 4.00 --- --- ---
21 Plate washer 70x70x16 mm 24 Nos. 15.00 3.4 --- ---
165
GATES AND HOISTS
22 Bolt/Washer 20 dia x 70 mm 24 Nos 8.00 --- --- ---

23 Bolt/Washer 20 dia x 60 mm 16 Nos 4.00 --- --- ---
Beams and hoist supports :
27 Web plate 1000x15430x8 mm 1 No. 969.00 17.5 --- ---
28 Web plate 1008x15430x8 mm 1 No. 977.00 17.6 --- ---
29 Flange 150x15430x16 mm 2 Nos. 581.00 15.7 31.5 252
30 Flange 250x15430x20 mm 2 Nos. 1211.00 16.0 31.8 255
31 Bearing pl 250x380x16 mm 4 Nos. 48.00 2.6 2.0 16
36 Cross beam ISMC150x2392 mm 6 Nos 235.00 1.8 3.6 29
40 Bracket 240x685x12 mm 4 Nos. 62.00 3.7 3.4 27
41 Bracket 240x555x12 mm 4 Nos. 50.00 3.2 3.4 27
42 R / F plate 220 dia x 12 mm 8 Nos. 29.00 5.5 5.5 44
50 Railing post ISA50x50x6x1160 mm 26 136.00 2.6 5.2 42
51 Railing plate 75x15430x6 mm 2 Nos. 109.00 31.0 2.6 21
52 Railing pipe 32 dia x15430 mm 2 Nos 80.00 --- 0.5 4
53 Railing pipe 25 dia x15430 mm 4 Nos 124.00 --- --- ---
54 Plate 70x2000x8 mm 4 Nos. 35.00 8.3 16.6 133
55 Splice plate 120x900x8 mm 4 Nos. 27.00 4.1 8.2 66
60 Chequered plate 25 sqm 133.00 10.0 5.0 40
63 Batten 100x300x10 mm 4 Nos. 9.00 1.6 0.8 7
67 Bolts 26 & 16 dia 2.00 --- --- ---
Total : 10239.00 290.2 473.1 3788
kg Rm Rm Nos
ABSTRACT :
Chequered plate 133.00 kg
2 Bolt / Nut / Washer : IS : 1363
166
GATES AND HOISTS

MS pipes :
32 mm dia pipe 30.86 Rm
25 mm dia pipe 61.72 Rm
3 Other details :
22. Rope drum hoist for barrage gates .

Note : 1. Data based on rope drum hoist drawings for vertical lift roller gate of Hipparagi barrage.
welding electrodes.
Gear box :
1 Frame ISMC250x1800 mm 2 No. 104.00 1.0 --- ---
2 Frame ISMC250x1094 mm 2 No. 66.00 1.0 --- ---
3 Frame ISMC250x1432 mm 4 No. 174.00 2.0 8.0 64
4 Frame ISMC250x780 mm 2 No. 44.00 1.0 2.0 16
5 Frame ISMC250x330 mm 2 No. 22.00 1.0 4.0 32
6 Drum support 260x550x16 mm 4 Nos. 72.00 3.2 2.8 23
11 Bolts / Screws 3.00 --- --- ---
Rope drums :
1 Drum ( 632/566 dia )x1310 mm 2 Nos 680.00 --- --- ---
4 Spacers 4.00 --- --- ---
5 Clamping pl 33x150x100 4 Nos 16.00 --- --- ---
6 Bolts 24 dia x 90 mm 8 Nos 5.00 --- --- ---
7 Bolts 24 dia x 80 mm 12 Nos 8.00 --- --- ---
Gears and pinions :
Drum gear 2 Nos. 480.00 --- --- ---
1st gear 2 Nos 130.00 --- --- ---
1st pinion 2 Nos 76.00 --- --- ---
2nd pinion 2 Nos 22.00 --- --- ---
Shafts :
Drum shaft 100 diax1480 mm 2 Nos 182.00 --- --- ---
2nd pinion shaft 110 diax695 mm 1 Nos 52.00 --- --- ---
2nd pinion shaft 110 diax595 mm 1 Nos 44.00 --- --- ---
1st pinion shaft 75 diax763 mm 2 Nos 53.00 --- --- ---
Keys 28x150x16 mm 2 Nos. 1.00 --- --- ---
Keys 28x130x16 mm 2 Nos. 1.00 --- --- ---
Keys 20x115x12 mm 2 Nos. 1.00 --- --- ---
Pipe shaft :
MS pipe 200 dia x 4601 mm 2 Nos 391.00 --- --- ---
Flange 355/200 dia x12 mm 4 Nos 25.00 7.0 2.5 20
Flange 355/140 dia x12 mm 4 Nos 20.00 6.2 2.5 20
Hub 140/68 dia x 85 mm 2 Nos 16.00 --- 0.9 7
Stiffener 62x65x6 mm 16 Nos 3.00 2.0 4.0 32
167
GATES AND HOISTS
Stiffener 68x100x6 mm 16 Nos 5.00 2.7 5.4 43

Bolt/Nut/Washer 20 dia x50 mm 24 Nos 7.00 --- --- ---
Pulleys :
Pulley 622 mm dia 6 Nos 480.00 --- --- ---
Pulley 400 mm dia 2 Nos 120.00 --- --- ---
Bronze bush 115/90 mm dia 6 Nos 24.00 --- --- ---
Bronze bush 115/90 mm dia 2 Nos 8.00 --- --- ---
Pin 90 dia x 244 mm 6 Nos 72.00 --- --- ---
Pin 90 dia x 244 mm 2 Nos 24.00 --- --- ---
Spacers 16 Nos 16.00 --- --- ---
Keeper pl 40x140x10 mm 16 Nos 8.00 --- --- ---
Screws 2.00 --- --- ---
Other components :
Worm reducer 60 :1 ( size 800 ) 1 No. 500.00 --- --- ---
Electric motor 12.5 hp 1000 rpm 1 No. 60.00 --- --- ---
Electro-megnatic brake 1 No. 25.00 --- --- ---
Manual operation unit 1 No. 120.00 --- --- ---
Plummer block body 10 Nos 250.00 --- --- ---
Bronze bush 10 Nos 50.00 --- --- ---
Fexible couplings 2 Nos 50.00 --- --- ---
Position indicator unit 1 No. 50.00 --- --- ---
Wire rope 6/36 construction 160 Rm 435.00 --- --- ---
Total : 5069.00 37.3 53.1 426.0
kg Rm Rm Nos
ABSTRACT :
Pinions 98.00 kg
Plummer blocks : 250.00 kg
Shafts / Keys : 350.00 kg
Pins 96.00 kg
28 mm dia 6/36 construction rope : 160 Rm
Bolts / Nuts / Washers ( various size ) : 25.00 kg
Electric motor 12.5 hp Standard : 1 No.
Worm reducer 60 :1 ( size 800 ) 1 No. Standard : 1 No
Electro-megnatic brake Standard : 1 No
Position indicator : 1 No.
8. Other details :
23. Embedded parts for Cross regulator radial gate :

Note : 1. Data based on embedded parts drawings for cross regulator radial gate of Alamatti LBC.
168
GATES AND HOISTS

welding electrodes.
2 Anchor rod 20 dia x 615 mm 7 Nos 11.00 0.1 0.9 5
Sill beam :
5 ISMB 200 x 3500 mm 1 No. 89.00 0.4 --- ---
6 SS plate 80x6x3100 mm 1 No. 12.00 0.1 6.3 38
8 Plate 150x3500x10 mm 2 Nos 83.00 7.3 ( SV ) 7.0 105
9 Plate 300x100x10 mm 7 Nos 17.00 0.7 1.4 8
10 Anchor bolts 20 dia x 300 mm 14 Nos 10.00 --- 0.9 5
11 SS plate 120x100x6 mm 2 Nos. 2.00 0.2 0.2 1
Wall plates :
12 Plate 500x350x10 mm 2 Nos 27.00 1.7 ( SV ) 0.7 10
13 Plate 1500x350x10 mm 10 Nos 412.00 18.5 ( SV ) 3.5 52
14 Plate 600x350x10 mm 2 Nos 33.00 1.9 ( SV ) 0.7 10
15 SS plate 80x5000x6 mm 2 Nos 38.00 0.2 20.0 120
16 ISA 75x75x8 mm x 100 mm 68 Nos 60.00 10.2 13.6 81
17 Anchor bolts 20 dia x 190 mm 68 Nos 32.00 --- 4.4 26
Anchor girders : ( All welds 6 mm fillet )
18 Plate 450x2226x12 mm 2 Nos 189.00 5.4 --- ---
19 Plate 276x2226x12 mm 2 Nos 116.00 4.9 13.6 109
Anchor bar and chairs : ( All welds 8 mm fillet )
30 Plate 250x325x20 mm 4 Nos 52.00 2.3 --- ---
31 Plate 130x250x20 mm 2 Nos 11.00 0.8 2.0 24
32 Plate 250x325x20 mm 2 Nos 25.00 1.2 2.0 24
34 Plate 250x340x20 mm 2 Nos 27.00 1.2 2.0 24
169
GATES AND HOISTS
36 Nuts / Washers for anchor bars 15.00 --- --- ---

Total : 2404.00 96.7 142.3 1170
kg Rm Rm Nos
ABSTRACT :
1. Structural steel : IS :2062
3. Bolt / Nut / Washer : IS :1363
4. Other details :
Number of electrodes 4x450 mm : 1170 Nos
24. Radial gate for Cross regulator :

Note : 1. Data based on radial gate drawings for cross regulator radial gate of Alamatti LBC.
welding electrodes.
Trunnions / Brackets / Tie beam :
1 Tie beam ISMB 250 x 2200 mm 1 No. 82.00 0.5 1.6 7
2 Plate 250x400x12 mm 4 Nos 38.00 4.2 2.6 21
3 Pin 90 dia x 370 mm 2 Nos 37.00 --- --- ---
4 Trunnion hub 180/110x250 mm 2 Nos 92.00 --- --- ---
5 Trunnion bush 110/90 x 260 mm 2 Nos 13.00 --- --- ---
6 Plate 350x450x20 mm 4 Nos 99.00 6.2 2.3 28
8 Plate 300x160x20 mm 4 Nos 30.00 1.9 2.9 23
10 Bracket base pl 450x400x20 mm 2 Nos 57.00 1.7 --- ---
11 Bracket pl 350x350x20 mm 4 Nos 77.00 4.5 2.8 23
15 Screws 16 dia x 30 mm 8 Nos 1.00 --- --- ---
Sector arms and Horizontal girders :
17 Sector arm ISMB 250 x 5150 mm 4 Nos 768.00 2.0 --- ---
18 Bracing ISMB 250 x 2200 mm 2 Nos 164.00 1.0 4.0 32
19 ISA 75x75x8 x 1900 mm 4 Nos 68.00 0.6 1.8 14
20 ISA 75x75x8 x 1400 mm 4 Nos 50.00 0.6 1.8 14
21 ISA 75x75x8 x 1900 mm 4 Nos 68.00 0.6 1.8 14
22 ISA 75x75x8 x 550 mm 4 Nos 20.00 0.6 1.8 14
28 Plate 280x160x20 mm 4 Nos 28.00 1.8 4.0 32
29 Plate 300x160x20 mm 4 Nos 30.00 1.8 4.0 32
170
GATES AND HOISTS
31 H-Girder ISMB 300 x 2900 mm 2 Nos 256.00 1.8 --- ---

33 Plate 300x160x20 mm 4 Nos 30.00 1.8 3.7 30
35 ISA 75x75x8 x 1994 mm 3 Nos 53.00 0.5 1.3 10
36 ISA 75x75x8 x 2150 mm 2 Nos 38.00 0.3 0.9 7
Skin plate assembly :
41 Tee ISMB 250/2 x 4950 mm 6 Nos 554.00 14.9 59.4 475
42 Top plate 150x2880x10 mm 1 Nos 34.00 3.0 6.0 48
44 Bottom pl 150x2880x10 mm 1 No. 34.00 3.0 3.8 31
45 Seal support 10x10x2880 1 No. 2.00 --- 5.8 46
46 Side clamp ISA 45x45x6x5000 mm 2 Nos 40.00 0.2 --- ---
47 Bottom clamp 70x2880x10 mm 1 No 16.00 3.0 --- ---
48 Z - seal 5000 mm 2 Nos --- --- --- ---
49 Flat seal 3000 mm 1 No. --- --- --- ---
50 Back plate 60x5000x10 mm 1 No. 24.00 --- 10.0 80
51 GI Bolt/Nut/Washer 12 dia x 50 mm 140 14.00 --- --- ---
Guide roller assembly :
52 Plates 48.00 5.2 2.9 24
53 Guide roller 4 Nos 30.00 --- --- ---
54 Bronze bush 4 Nos 6.00 --- --- ---
55 Pins 4 Nos 4.00 --- --- ---
Pulley supports in gate :
57 Bracket pl 300x350x20 mm 4 Nos 66.00 2.7 5.2 42
58 Plate 160x400x6 mm 2 Nos 6.00 1.1 3.2 26
59 Plate 300x360x20 mm 2 Nos 34.00 1.3 1.9 15
4455.00 107.3 195.5 1642
Total : kg Rm Rm Nos
ABSTRACT :
Trunnion hub / Guide roller : 122.00 kg
Pins : 41.00 kg
Trunnion & Guide roller bush : 19.00 kg
5. Bolt / Nut / Washer IS :1363
MS Bolts / Nuts / Washers / Screws : 54.00 kg
Bottom seal : 3.00 Rm
Side seals : 10.00 Rm
7. Other details :
171
GATES AND HOISTS

25. Rope drum hoist for regulator radial gate :

Note : 1. Data based on rope drum hoist drawings for cross regulator radial gate of Alamatti LBC.
welding electrodes.
Embedments :
1 Anchor bolts 20 dia x 750 mm 16 Nos 30.00 0.4 1.0 6
2 Bolt / Nut / Washers 2.00 --- --- ---
3 Plate 220x280x20 mm 8 Nos 77.00 4.0 --- ---
5 Rib plate 225x250x10 mm 8 Nos 35.00 3.8 1.8 11
6 ISMC- 150 x 500 mm 2 Nos 17.00 0.6 2.4 14
7 ISMC- 150 x 1990 mm 2 Nos 61.00 0.6 2.4 14
8 ISMC- 250 x 790 mm 2 Nos 54.00 0.8 4.0 24
9 ISMC- 250 x 1990 mm 4 Nos 272.00 1.6 8.0 48
10 ISMC- 250 x 570 mm 4 Nos 78.00 1.7 8.0 48
11 MS pipe 32 dia x 5250 mm 2 Nos 42.00 --- 0.5 3
12 Flat 50x3100x8 mm 2 Nos 20.00 0.1 0.8 5
13 ISA 65x65x6 mm x 1130 mm 6 Nos 39.00 0.8 --- ---
14 ISA 65x65x6 mm x 3600 mm 2 Nos 42.00 0.3 14.4 86
17 Chequered pl 400x687x6 mm 2 Nos 29.00 2.2 2.2 13
19 Chequered pl 247x560x6 mm 1 No. 7.00 0.8 0.8 5
22 Plate 250x350x16 mm 4 Nos 44.00 2.4 3.2 19
23 R/F plate 120/62 dia x 8 mm 4 Nos 1.00 2.3 1.5 9
24 Plate 120x470x20 mm 2 Nos 18.00 1.2 0.8 5
25 Plate 80x80x10 mm 4 Nos 2.00 0.6 1.3 8
Pulleys and accessories :
26 CI Pulley 300 dia 2 Nos 36.00 --- --- ---
27 Pin 60 dia x 200 mm 2 Nos 16.00 --- --- ---
28 Bronz bush 80/60 dia x 50 mm 2 Nos 2.00 --- --- ---
29 Plate 40x90x8 mm 4 Nos 2.00 0.5 --- ---
31 Pulley pin 50 dia x 250 mm 2 Nos 8.00 --- --- ---
32 Lock plate 50x90x10 mm 8 Nos 8.00 --- --- ---
33 Spacer 130/60 dia x 25 mm 2 Nos 6.00 --- --- ---
35 CI Pulley 276 dia 4 Nos 72.00 --- --- ---
Gear box :
37 ISMC 250 x 880 mm 2 Nos. 60.00 1.0 --- ---
38 ISMC 250 x 570 mm 2 Nos. 39.00 1.0 0.8 5
39 ISMC 250 x 660 mm 2 Nos. 45.00 1.0 0.8 5
40 ISMC 250 x 450 mm 2 Nos. 31.00 1.0 0.8 5
41 ISMC 250 x 260 mm 2 Nos. 14.00 1.0 0.8 5
172
GATES AND HOISTS
42 ISMC 250 x 400 mm 2 Nos. 27.00 1.0 1.6 10

43 Plate 60x880x10 mm 2 Nos 8.00 0.2 1.8 11
44 Plate 60x220x10 mm 2 Nos 2.00 0.2 0.7 4
46 Plate 250x400x20 mm 4 Nos 63.00 2.6 4.0 24
47 Plate 75x240x10 mm 2 Nos 3.00 0.6 1.6 10
48 Plate 130x240x10 mm 8 Nos 20.00 3.0 6.4 38
49 Plate 80x290x20 mm 4 Nos 15.00 1.5 3.0 18
Drive stool :
50 ISMC 150 x 1525 mm 2 Nos 51.00 0.6 --- ---
51 ISMC 150 x 500 mm 3 Nos 25.00 0.9 3.0 18
52 ISA 75x75x8 mm x 500 mm 4 Nos 14.00 0.6 2.4 14
53 Plate 230x280x8 mm 1 No 4.00 0.6 0.5 3
54 Plate 312x330x8 mm 1 No 7.00 0.7 0.7 4
55 ISA 75x75x8 mm x 500 mm 2 Nos 7.00 0.3 0.2 1
56 Plate 65x100x8 mm 3 Nos 1.00 --- --- ---
Drums / Gears / Pinions / Shafts

62 Rope drum 300 dia x 470 mm 2 Nos 240.00 --- --- ---
63 Drum gear 2 Nos 144.00 --- --- ---
65 First pinion 2 Nos 14.00 --- --- ---
66 Pinion shaft 60 dia x 540 mm 2 Nos 28.00 --- --- ---
67 Bearings 4 Nos 4.00 --- --- ---
68 Plummer blocks for pinions 4 Nos 20.00 --- --- ---
69 Line shaft 50 dia x 431 mm 2 Nos 16.00 --- --- ---
70 Flexible coupling 50 dia 4 Nos 20.00 --- --- ---
76 Spacer pl 150/62 dia x 8 mm 4 Nos 2.00 2.6 1.9 11
Gear box cover :
77 Plate 50x416x5 mm 2 Nos 2.00 0.1 0.9 5
78 IAS 45x45x5 mm x1920 mm 2 Nos 17.00 0.2 0.2 1
79 IAS 45x45x5 mm x1900 mm 4 Nos 35.00 0.4 0.4 2
80 Plate 50x600x5 mm 2 Nos 2.00 0.1 1.3 8
81 Plate 340x1600x3 mm 2 Nos 27.00 3.9 2.0 12
82 Plate 420x850x3 mm 2 Nos 18.00 3.8 2.0 12
83 Plate 420x850x3 mm 2 Nos 18.00 4.0 2.0 12
84 Plate 50x1600x5 mm 2 Nos 7.00 0.1 1.5 9
85 Plate 50x1200x5 mm 2 Nos 5.00 0.1 1.0 6
86 Inspection cover 200x200x3 mm 2 Nos 2.00 0.8 --- ---
87 Handle 16 dia 250 mm 6 Nos 3.00 0.1 0.6 4
Drive unit cover :
88 IAS 45x45x5 mm x590 mm 2 Nos 4.00 0.2 0.2 1
89 IAS 45x45x5 mm x247 mm 2 Nos 2.00 0.2 0.2 1
90 IAS 45x45x5 mm x1037 mm 2 Nos 7.00 0.2 0.2 1
91 IAS 45x45x5 mm x940 mm 2 Nos 6.00 0.2 0.2 1
92 IAS 45x45x5 mm x1570 mm 2 Nos 11.00 0.2 0.2 1
173
GATES AND HOISTS
93 IAS 45x45x5 mm x520 mm 2 Nos 4.00 0.2 0.2 1

94 Plate 550x580x3 mm 1 No. 8.00 1.1 1.1 6
95 Plate 930x1495x3 mm 2 Nos 34.00 4.9 4.5 27
96 Plate 550x930x3 mm 1 No 13.00 1.5 1.5 9
97 Plate 50x715x3 mm 2 Nos 2.00 0.1 1.5 9
98 Plate 620x1600x3 mm 1 No 25.00 2.3 2.0 12
99 Plate 200x200x3 mm 1 No 1.00 0.4 --- ---
100 Plate 250x400x3 mm 1 No 2.00 0.7 1.0 6
101 Plate 100x100x3 mm 1 No 0.50 0.2 0.4 2
102 Flat 50x350x5 mm 2 Nos 1.00 0.10 1.4 8
103 Flat 50x100x5 mm 2 Nos 1.00 0.10 0.4 2
104 Flat 50x350x5 mm 2 Nos 1.00 0.10 0.7 4
105 Handle 16 dia x 450 mm 4 Nos 3.00 0.10 0.8 5
106 Handle 16 dia x 350 mm 2 Nos 1.00 --- 0.4 2
Other components :
109 Steel wire rope 12 dia 6x36 - 2 x 35 m 40.00 --- --- ---
110 Rope socket with pin 2 Nos 14.00 --- --- ---
111 Elecon gear unit 1 No 102.00 --- --- ---
113 Ele-magnetic brake 18.00 --- --- ---
114 Brake drum coupling 150 dia 7.00 --- --- ---
Total : 2947.50 85.5 129.5 772
kg Rm Rm Nos
Manual operation assembly :

115 IAS 50x50x5 mm x 775 mm 4 Nos 14.00 0.4 0.6 4
116 Plummer blocks - sprocket shafts 3 Nos 6.00 --- --- ---
117 Handle 1.50 --- --- ---
118 Round 32 dia x 500 m / c 3.00 --- --- ---
119 ISA 50x50x6 mm x 300 mm 2 Nos 3.00 0.2 0.4 2
120 ISA 75x75x8 mm x 210 mm 1 No 2.00 0.2 0.6 4
121 Round 32 dia x 361 m / c 2.00 --- --- ---
122 Dog clutch 45 dia and lever 15.00 --- --- ---
123 Sprocket 30 theeth 4.50 --- --- ---
124 Sprocket 15 theeth 1.00 --- --- ---
125 Sprocket chain 2.50 --- --- ---
55.00
ABSTRACT :
Rope drums 2 Nos Gears 2 Nos : 384.00 kg
Pinions : 14.00 kg
Pulleys 6 Nos : 108.00 kg
Plummer blocks 6 Nos / couplings : 47.00 kg
Shafts : 75.00 kg
Pins 24.00 kg
174
GATES AND HOISTS

12 mm dia 6 / 36 construction 2 x 35 Rm : 40.00 kg
Rope socket with pin 2 Nos
7. Other details :
26. Manually operated Rope drum hoist for regulator radial gate :
Note : 1. Data based on rope drum hoist drawings for cross regulator radial gate of Alamatti LBC
without considering drive unit.
welding electrodes.
Embedments :
1 Anchor bolts 20 dia x 750 mm 16 Nos 30.00 0.4 1.0 6
2 Bolt / Nut / Washers 2.00 --- --- ---
3 Plate 220x280x20 mm 8 Nos 77.00 4.0 --- ---
6 ISMC- 150 x 500 mm 2 Nos 17.00 0.6 2.4 14
7 ISMC- 150 x 1990 mm 2 Nos 61.00 0.6 2.4 14
8 ISMC- 250 x 790 mm 2 Nos 54.00 0.8 4.0 24
9 ISMC- 250 x 1990 mm 4 Nos 272.00 1.6 8.0 48
10 ISMC- 250 x 570 mm 4 Nos 78.00 1.7 8.0 48
11 MS pipe 32 dia x 5250 mm 2 Nos 42.00 --- 0.5 3
12 Flat 50x3100x8 mm 2 Nos 20.00 0.1 0.8 5
13 ISA 65x65x6 mm x 1130 mm 6 Nos 39.00 0.8 --- ---
14 ISA 65x65x6 mm x 3600 mm 2 Nos 42.00 0.3 14.4 86
22 Plate 250x350x16 mm 4 Nos 44.00 2.4 3.2 19
23 R/F plate 120/62 dia x 8 mm 4 Nos 1.00 2.3 1.5 9
24 Plate 120x470x20 mm 2 Nos 18.00 1.2 0.8 5
25 Plate 80x80x10 mm 4 Nos 2.00 0.6 1.3 8
Pulleys and accessories :
26 CI Pulley 300 dia 2 Nos 36.00 --- --- ---
175
GATES AND HOISTS
27 Pin 60 dia x 200 mm 2 Nos 16.00 --- --- ---

29 Plate 40x90x8 mm 4 Nos 2.00 0.5 --- ---
31 Pulley pin 50 dia x 250 mm 2 Nos 8.00 --- --- ---
32 Lock plate 50x90x10 mm 8 Nos 8.00 --- --- ---
35 CI Pulley 276 dia 4 Nos 72.00 --- --- ---
Gear box :
37 ISMC 250 x 880 mm 2 Nos. 60.00 1.0 --- ---
38 ISMC 250 x 570 mm 2 Nos. 39.00 1.0 0.8 5
39 ISMC 250 x 660 mm 2 Nos. 45.00 1.0 0.8 5
40 ISMC 250 x 450 mm 2 Nos. 31.00 1.0 0.8 5
41 ISMC 250 x 260 mm 2 Nos. 14.00 1.0 0.8 5
42 ISMC 250 x 400 mm 2 Nos. 27.00 1.0 1.6 10
43 Plate 60x880x10 mm 2 Nos 8.00 0.2 1.8 11
44 Plate 60x220x10 mm 2 Nos 2.00 0.2 0.7 4
46 Plate 250x400x20 mm 4 Nos 63.00 2.6 4.0 24
47 Plate 75x240x10 mm 2 Nos 3.00 0.6 1.6 10
48 Plate 130x240x10 mm 8 Nos 20.00 3.0 6.4 38
49 Plate 80x290x20 mm 4 Nos 15.00 1.5 3.0 18
Drive stool :
50 ISMC 150 x 1525 mm 2 Nos 51.00 0.6 --- ---
51 ISMC 150 x 500 mm 3 Nos 25.00 0.9 3.0 18
52 ISA 75x75x8 mm x 500 mm 4 Nos 14.00 0.6 2.4 14
53 Plate 230x280x8 mm 1 No 4.00 0.6 0.5 3
54 Plate 312x330x8 mm 1 No 7.00 0.7 0.7 4
55 ISA 75x75x8 mm x 500 mm 2 Nos 7.00 0.3 0.2 1
56 Plate 65x100x8 mm 3 Nos 1.00 --- --- ---
Drums / Gears / Pinions / Shafts

62 Rope drum 300 dia x 470 mm 2 Nos 240.00 --- --- ---
63 Drum gear 2 Nos 144.00 --- --- ---
65 First pinion 2 Nos 14.00 --- --- ---
66 Pinion shaft 60 dia x 540 mm 2 Nos 28.00 --- --- ---
67 Bearings 4 Nos 4.00 --- --- ---
68 Plummer blocks for pinions 4 Nos 20.00 --- --- ---
69 Line shaft 50 dia x 431 mm 2 Nos 16.00 --- --- ---
70 Flexible coupling 50 dia 4 Nos 20.00 --- --- ---
76 Spacer pl 150/62 dia x 8 mm 4 Nos 2.00 2.6 1.9 11
Gear box cover :
77 Plate 50x416x5 mm 2 Nos 2.00 0.1 0.9 5
176
GATES AND HOISTS
78 IAS 45x45x5 mm x1920 mm 2 Nos 17.00 0.2 0.2 1

79 IAS 45x45x5 mm x1900 mm 4 Nos 35.00 0.4 0.4 2
80 Plate 50x600x5 mm 2 Nos 2.00 0.1 1.3 8
81 Plate 340x1600x3 mm 2 Nos 27.00 3.9 2.0 12
82 Plate 420x850x3 mm 2 Nos 18.00 3.8 2.0 12
83 Plate 420x850x3 mm 2 Nos 18.00 4.0 2.0 12
84 Plate 50x1600x5 mm 2 Nos 7.00 0.1 1.5 9
85 Plate 50x1200x5 mm 2 Nos 5.00 0.1 1.0 6
86 Inspection cover 200x200x3 mm 2 Nos 2.00 0.8 --- ---
87 Handle 16 dia 250 mm 6 Nos 3.00 0.1 0.6 4
Other components :
88 Steel wire rope 12 dia 6x36 - 2 x 35 m 40.00 --- --- ---
89 Rope socket with pin 2 Nos 14.00 --- --- ---
90 Elecon gear unit 1 No 102.00 --- --- ---
Total : 2749.00 72.7 112.6 674
kg Rm Rm Nos
Manual operation assembly :

91 IAS 50x50x5 mm x 775 mm 4 Nos 14.00 0.4 0.6 4
92 Plummer blocks - sprocket shafts 3 Nos 6.00 --- --- ---
93 Handle 1.50 --- --- ---
94 Round 32 dia x 500 m / c 3.00 --- --- ---
95 ISA 50x50x6 mm x 300 mm 2 Nos 3.00 0.2 0.4 2
96 ISA 75x75x8 mm x 210 mm 1 No 2.00 0.2 0.6 4
97 Round 32 dia x 361 m / c 2.00 --- --- ---
98 Dog clutch 45 dia and lever 15.00 --- --- ---
99 Sprocket 30 theeth 4.50 --- --- ---
100 Sprocket 15 theeth 1.00 --- --- ---
101 Sprocket chain 2.50 --- --- ---
55.00
ABSTRACT :
Rope drums 2 Nos Gears 2 Nos : 384.00 kg
Pinions : 14.00 kg
Pulleys 6 Nos : 108.00 kg
Plummer blocks 6 Nos / couplings : 47.00 kg
Shafts : 75.00 kg
Pins 24.00 kg
12 mm dia 6 / 36 construction 2 x 35 Rm : 40.00 kg
Rope socket with pin 2 Nos
7. Other details :
177
GATES AND HOISTS
27. Embedded parts for vertical lift Regulator / Escape gate :

( With top seal seat arrangement )
Note : 1. Data based on embedded parts drawings for vertical lift roller gate of Alamatti LBC escape.
welding electrodes.
Sill beam :
2 Plate 400x2600x10 mm 1 No. 82.00 3.0 --- ---
3 ISA 75x75x8 x 2600 mm 2 Nos 46.50 0.3 10.4 73
Roller track :
6 ISMC 300 x 4800 mm 2 Nos 349.00 1.0 1.6 12
7 Half ISMB 250 x 4800 mm 2 Nos 180.00 5.3 19.2 135
Side seal track :
12 ISMC 300 x 4800 mm 2 Nos 349.00 1.0 1.6 11
13 ISA 75x75x8 x 300 mm 20 Nos 53.50 3.0 18.0 126
Guide :
15 Plate 400x4800x10 mm 2 Nos 301.50 10.4 39.2 275
16 ISA 75x75x8 x 4800 mm 2 Nos 85.50 0.3 19.2 134
17 Plate 40x4800x25 mm 2 Nos 75.50 0.1 19.2 134
Top seal track :
19 ISMC 300 x 2000 mm 1 No. 73.00 0.5 1.2 9
20 Plate 90x300x10 mm 2 Nos 4.50 0.2 1.9 13
21 ISA 75x75x8 x 300 mm 4 Nos 6.00 0.6 3.8 27
Total : 1784.00 39.9 206.5 1413
kg Rm Rm Nos
ABSTRACT :
178
GATES AND HOISTS
4. Other details :
Number of electrodes ( structural steel ) : 1186 Nos
28. Vertical lift roller gate for Regulator / Escape :

( With top seal arrangement )
welding electrodes.
2 End girder pl 230x2200x10 mm 4 Nos 159.00 9.8 17.6 123
3 H-girder half ISMB 450 x 2260 mm 2 Nos 163.50 2.6 10.2 72
4 Stiffener ISA 75x75x8 x 2260 mm 1 No. 20.00 0.2 5.1 36
5 Ver stiffener half ISMB450 x 340 mm 1 12.00 0.5 2.2 15
6 Ver stiffener half ISMB450 x 1340 mm 1 48.50 2.0 4.0 28
12 Plate 230x500x10 mm 2 Nos 18.00 1.5 3.5 24
16 Cover plate 160 dia x 10 mm 4 Nos 6.50 2.0 --- ---
17 Seal base pl 40x2130x10 mm 2 Nos 13.50 0.1 8.7 61
18 Clamp plate 40x2175x10 mm 2 Nos 13.50 0.1 --- ---
19 Side seal 30 diax90 x 1975 mm 2 Nos --- --- ---
20 Clamp plate 70x2060x10 mm 1 No 11.50 0.1 --- ---
21 Seal support 12x2060x12 mm 1 No. 2.50 2.1 4.1 29
22 Bottom seal 76x2250x10 mm 1 No. --- --- ---
23 Top seal 30 diax90 x 1850 mm 1 No. --- --- ---
24 Clamp plate 40x2160x10 mm 1 No. 7.00 --- --- ---
25 Seal base pl 40x2250x10 mm 1 No. 7.00 --- 4.5 31
26 Plate for guide rollers 72.00 1.4 1.8 13
27 Guide roller 4 Nos 8.00
28 Wheel bush 4 Nos 5.00 --- --- ---
29 Lifting pin 90 dia x150 mm 1 No. 9.00 --- --- ---
30 Keeper plate 50x110x10 mm 1 No. 0.50 --- --- ---
32 Corner seal 200x200 mm 2 Nos --- --- ---
35 Wheel 200/80 dia x 50 mm 4 Nos 41.50 --- --- ---
36 Wheel axle 60 dia x 176 mm 4 Nos 21.00 --- --- ---
179
GATES AND HOISTS
37 Seal bolts/nuts 12 dia x 40 mm 110 Nos 7.50 --- --- ---

Total : 1216.50 45.1 93.7 656
kg Rm Rm Nos
ABSTRACT :
Side rubber seal ( uncladed ) : 3.95 Rm
Top rubber seal ( uncladed ) 1.85 Rm
7. Other details :
29. 3 t capacity screw hoist for vertical lift roller gate :

welding electrodes.
Hoist platform :
1 ISMB 250 x 2600 mm 2 Nos 194.00 1.0 --- ---
2 ISMC 200 x 2125 mm 2 Nos 95.00 0.7 --- ---
3 Chequered plate 1000x1900x5 mm 2 Nos 172.00 3.8 --- ---
4 ISA 65x65x6 x 1990 mm 2 Nos 23.00 0.3 0.4 3
5 ISA 50x50x6 x 2600 mm 2 Nos 23.50 0.2 0.4 3
6 ISA 50x50x6 x 1255 mm 6 Nos 34.00 0.6 --- ---
7 Plate 50x2000x5 mm 2 Nos 8.00 0.1 0.2 2
8 Plate 135x250x10 mm 8 Nos 21.00 3.1 6.0 42
9 Plate 300x300x16 mm 8 Nos 90.50 4.8 --- ---
10 Plate 200x205x10 mm 6 Nos 19.00 2.4 3.0 21
11 Pipe 32 dia x 4400 mm 2 Nos 23.00 --- --- ---
12 Anchor rod 20 dia x 500 mm 16 Nos 23.00 0.3 --- ---
13 Bolt/Nut/Washer 8.00 --- --- ---
Hoist parts :
14 Hoist body 1 No. 36.00 --- --- ---
15 Hoist stem 60 dia x 3400 mm 1 No. 75.50 --- --- ---
16 Lock nut 1 No. 3.00 --- --- ---
17 Main nut 1 No. 16.00 --- --- ---
18 Thrust bearing 2 Nos 4.00 --- --- ---
19 Plate 120x150x10 mm 2 Nos 2.50 0.5 --- ---
180
GATES AND HOISTS
20 Plate 40x40x10 mm 4 Nos 0.50 0.2 --- ---

Total : 871.50 18.0 10.0 71.0
kg Rm Rm Nos
ABSTRACT :
Chequered plate : 172.00 kg
2. Cast iron components : IS : 1030
Hoist body / Lock nut / Main nut : 55.00 kg
Hoist stem : 75.50 kg
Pipe 32 mm dia : 8.80 Rm
7. Other details :
Length of weld : 10.00 Rm
30. Embedded parts for Regulator / Escape stoplog gate :

welding electrodes.
Sill beam :
2 Plate 400x2600x10 mm 1 No. 82.00 3.0 --- ---
3 ISA 75x75x8 x 2600 mm 2 Nos 46.50 0.3 10.4 73
Roller track :
6 ISMC 300 x 4800 mm 2 Nos 349.00 1.0 1.6 11
7 Half ISMB 250 x 4800 mm 2 Nos 180.00 5.3 19.2 134
Side seal track :
12 ISMC 300 x 4800 mm 2 Nos 349.00 1.0 1.6 11
13 ISA 75x75x8 x 300 mm 20 Nos 53.50 3.0 18.0 126
Guide :
15 Plate 400x4800x10 mm 2 Nos 301.50 10.4 39.2 274
16 ISA 75x75x8 x 4800 mm 2 Nos 85.50 0.3 19.2 134
17 Plate 40x4800x25 mm 2 Nos 75.50 0.1 19.2 134
Total : 1684.50 36.4 195.0 1337
kg Rm Rm Nos
181
GATES AND HOISTS
ABSTRACT :
3. Other details :
Number of electrodes ( stainless steel ) 206 Nos
31. Stoplog gate for Regulator :

( Data for one element )
welding electrodes.
2 ISMB 250 x 2293 mm 2 Nos 171.00 1.0 9.6 67
3 ISMB 250 x 980 mm 2 Nos 73.00 1.0 4.4 31
4 Plate 150x250x10 mm 2 Nos 4.00 0.7 0.4 3
5 ISMB 250 x 237 mm 2 Nos 18.00 1.0 1.4 10
6 ISMB 250 x 493 mm 1 No. 18.50 0.5 1.2 8
7 Plate 150x493x10 mm 2 Nos 11.50 1.3 2.0 14
8 Plate 150x237x10 mm 4 Nos 11.50 1.6 4.3 30
9 Plate 200x237x10 mm 4 Nos 15.00 1.8 5.1 36
10 Plate 200x493x10 mm 2 Nos 15.50 1.4 3.6 25
11 Plate 100x260x10 mm 5 Nos 10.00 0.5 --- ---
12 Plate 50x1000x10 mm 2 Nos 8.00 0.1 4.0 28
13 Slide blocks 50x25x20 mm 4 Nos 1.00 0.1 0.6 4
14 Plate 50x2200x10 mm 1 Nos 8.50 --- 4.4 31
15 Plate 70x250x10 mm 2 Nos 3.00 0.2 2.3 16
16 Plate 150x300x10 mm 4 Nos 14.00 1.8 1.2 9
17 Plate 110x250x10 mm 2 Nos 4.50 0.7 1.5 10
18 Pin 50 dia x 100 mm 2 Nos 3.00 --- --- ---
20 ISA 45x45x6 x 1000 mm 2 Nos 8.00 0.1 --- ---
21 Side seal 1005 mm 2 Nos --- --- ---
22 Plate 10x1860x10 mm 1 No. 1.50 --- 3.9 28
24 Bottom seal 76x2000 mm 1 No. --- --- ---
25 Plates for 4 Guide shoe assembly 18.00 1.3 1.8 13
Total for 1 element : 633.50 18.7 55.7 391
Total for 4 elements : 2534.00 74.8 222.8 1564
kg Rm Rm Nos
182
GATES AND HOISTS
ABSTRACT :
1. Structural steel : IS :2062
Hook pins : 12.00 kg
3. Rubber seal : IS : 11855
Bottom rubber seal ( uncladded ) : 8.00 Rm
Side rubber seal ( uncladded ) : 8.04 Rm
4. Bolt / Nut / Washer : IS :1363
5. Other details :
Number of electrodes 4x450 mm : 1564 Nos
183

Karnataka water department gate and hoist schedule

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Karnataka water department gate and hoist schedule

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GATES AND HOISTS

WATER RESOURCES DEPARTMENT

GATE / HOIST AND ALLIED WORKS

FOR THE YEAR : 2003-2004

NOTES ON BASIC RATES 3 -- 3

DATA FOR SCHEDULE OF RATES 4 -- 183

PREPARED BY SCHEDULE OF RATES COMMITTEE

GATE / HOIST AND ALLIED WORKS -- REFERENCE DATA

LEAD, LOADING & UNLOADING CHARGES: 1 km lead Loading Unloading

HIRE CHARGES OF MACHINERY: Hire charge Fuel charge Crew charge

WAGES OF WORKERS: Per day

NOTES ON SCHEDULE OF RATES

GATE / HOIST AND ALLIED WORKS - DATA RATES

RATE ANALYSIS UNIT : 14.334 tonne

7 Grinding machine Hour 16.00 15.00 240.00

Add for 2 rehandling leads for 1 km including loading and unloading :

RATE ANALYSIS UNIT : 57.457 tonne

4 Alluminium / Bronze alloy components :

specifications and approved drawings with all leads and lifts.

Erection of control panel / cabling 1 1 --- 2

RATE ANALYSIS UNIT : 15.440 tonne wt

18 Zinc chromate red oxide primer ltr 21.00 140.00 2940.00

Add for Contractor' Profit @ 10% Rs: 3831.06

7. Excise duty on supply :

RATE ANALYSIS UNIT : 18.000 Rm

Add for Contractor' Profit on DPOL / Energy @ 10% Rs: 481.90

Deploy welding transformer for 288 hours.

RATE ANALYSIS UNIT : 3.179 tonne

Consider spillway stoplog elements for 15 m x 9 m spillway opening for analysis.

4. Surface cleaning and painting :

RATE ANALYSIS UNIT : 71.157 tonne

2 Alloy steel components

5 Marker / Fabricator / Erector Day 168.00 93.70 15741.60

Weight of lifting beam in tonnes based on empirical formula :

Quantity of rust cleaner / inhibitor at 8 sqm / ltr : 5 ltr

RATE ANALYSIS UNIT : 3.528 tonne

13 Rust cleaner / inhibitor ltr 5.00 175.00 875.00

Angles / Beams / Channels / Bars with 2.5 % wastage : 1743.00 kg

RATE ANALYSIS UNIT : 30.856 tonne

Fuel / Energy charges Hour 235.00 2.00 470.00

Add for transportation upto work site @ 3% Rs: 77113.11

5. Requirement of other machinery :

RATE ANALYSIS UNIT : 200.000 Rm

Add for transportation upto work site @ 3% Rs: 22236.22

Length of steel to be cut by using gas manually 30 m

Erection of Breast wall 2 4 8

RATE ANALYSIS UNIT : 3.172 tonne

3 Pug cutting machine Hour 43.00 13.00 559.00

Add for power supply arrangements @ 2.5% Rs: 5281.44

7. Requirement of work force :

RATE ANALYSIS UNIT : 10.657 tonne

Add for Contractor' Profit @ 10% Rs: 41241.61

Length of steel to be cut by gas using pug cutting machine : 193 m

Life of gas cutting set : 600 hours

RATE ANALYSIS UNIT : 37.400 sqm

8 Helper for cleaning / painting Day 4.0081.60 326.40

before applying primer painting.

RATE ANALYSIS UNIT : 9.202 tonne

6 Bolt / Nut / Washer

3 Crew for Drilling machine Hour 16.00 35.00 560.00

Time for gas cutting by pug cutting machine at ( av ) 3 m / hour : 12 hours

RATE ANALYSIS UNIT : 6.243 tonne wt