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54A WINDOWS
General information:
– Basic rules 54A-1
– Diagrams of operating principles 54A-3
Equipment and tools:
– Protection, cutting, gripping,
application 54A-4
Products:
– Composition of bonding kits 54A-7
– Product information 54A-10
Operating procedures:
– Removal 54A-15
– Fitting 54A-17
– Special notes about the cement bead 54A-27
154A
WINDOWS
General information: Basic rules 54A
I. INTRODUCTION
The adhesives recommended for repair operations have been tested in RENAULT laboratories according to precise
specifications.
This note may change depending on the product, equipment and tools.
IMPORTANT
Always wear protective gear (gloves, goggles and breathing masks).
Bonding kit
used
All of the times indicated are the minimum vehicle repair times for a temperature of 20 °C with 50 % relative humidity.
IMPORTANT
It is essential that these repair times are observed in order to guarantee optimal safety.
IMPORTANT
Never mix the products when carrying out any adhesive bonding process.
Only products contained in the selected bonding kit must be used. Shake the primers for at least 1 minute before
use.
54A-1
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General information: Basic rules 54A
IV. PROHIBITED PRODUCTS
Contact between the adhesive product and any of the following products is prohibited:
– THINNERS
– GREASES
– OILS
– ALCOHOLS
– PRE-TREATMENT PRIMER (before drying)
– SILICONE PRODUCTS
– SOAP AND SOAPY WATER
In the event of serious contamination (with silicone type products), clean with distilled water or acetone
before carrying out any preparation work.
54A-2
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General information: Diagrams of operating principles 54A
Note:
Most cases where water is entering the vehicle result
from the bonding procedures not being observed.
Lay down the cement bead so that it is perpendicular
to the mounting to be bonded.
Removing - refitting a window or sunroof
Replacing a window or sunroof assembly: assembly:
1 Glass + screen printing or sunroof assembly (Parts 1 Glass + screen printing or sunroof assembly
Department) removed
2 Glass cleaner (yellow mark) 2 Residual bead on window or sunroof assembly
3 Primer (green mark) for the glass 3 Cement bead
4 Cement bead 4 Primer (red mark) for the residual bead
5 Primer (red mark) for the residual bead 5 Residual bead
6 Residual bead 6 Bodywork mounting
7 Bodywork mounting
54A-3
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Equipment and tools: Protection, cutting, gripping,
application
54A
Examples of equipment and tools: Wire insertion tool
PROTECTION
Dashboard protector
CUTTING OPERATION
54A-4
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Equipment and tools: Protection, cutting, gripping,
application
54A
Pulling handle Pneumatic or electric cutting tool
Support tool
54A-5
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Equipment and tools: Protection, cutting, gripping,
application
54A
GRIPPING APPLICATION
54A-6
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Products: Composition of bonding kits 54A
IMPORTANT
Never mix the products when carrying out any adhesive bonding process.
Only products contained in the selected bonding kit must be used.
The expiry date on the packaging of the bonding kit must be respected.
54A-7
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Products: Composition of bonding kits 54A
MONOPAC + 2 bonding kit (high modulus, non conductive adhesive)
Part no.: 77 11 218 570
– Additional cartridge + nozzle (Part no.: 77 11 218 571)
54A-8
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Products: Composition of bonding kits 54A
BIPAC + 2 bonding kit (high modulus, non conductive adhesive)
Part no.: 77 11 219 552
54A-9
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Products: Product information 54A
CLEANING PRODUCTS
Part no.: 77 11 170 064 Most of the new windows from the Parts Department
are already primed when they are supplied. This
Heptane is a highly volatile solvent and allows optimal primed area shows the bonding path.
cleaning of the area surrounding the bond. The glass cleaner or activator reactivates this primer
It evaporates quickly. and promotes adhesion.
IMPORTANT
This product containing active agents must be
cleaned with the dry wipe before applying the primer
(green mark) supplied in the bonding kit.
54A-10
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Products: Product information 54A
PRIMERS Primer (red mark)
NOTE
Wipe away any product visible outside the bonding
area immediately.
IMPORTANT
Wipe away any product outside the bonding area
immediately (as it may mark the window).
54A-11
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Products: Product information 54A
Additional primer
54A-12
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Products: Product information 54A
USE OF PRIMER TUBES
Note:
Ensure that all damaged areas are covered with
primer.
IMPORTANT
Wipe away any primer visible outside the bonding
area immediately.
54A-13
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Products: Product information 54A
USE OF ADDITIONAL PRIMER
Note:
If applying primer to an aluminium mounting (see
Technical Note 573A).
54A-14
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Operating procedures: Removal 54A
PREPARATION CUTTING OPERATION
IMPORTANT
Ensure that the cutting wire does not cut the:
– trim mounting,
– bodywork,
– window or sunroof assembly.
54A-15
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Operating procedures: Removal 54A
54A-16
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Operating procedures: Fitting 54A
PREPARATION AND BONDING PROCEDURES
On bodywork components
On windows
On sunroof assembly
54A-17
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Operating procedures: Fitting 54A
PROCEDURE 1 ON ORIGINAL BODYWORK COMPONENT
54A-18
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Operating procedures: Fitting 54A
PROCEDURE 2 ON REPAIRED AND/OR REPLACED BODYWORK COMPONENT
54A-19
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Operating procedures: Fitting 54A
ON REPAIRED AND/OR REPLACED BODYWORK COMPONENT
PROCEDURE 2
(continued)
54A-20
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Operating procedures: Fitting 54A
ON NEW BODYWORK COMPONENT
PROCEDURE 3
(Parts Department)
54A-21
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Operating procedures: Fitting 54A
ON NEW BODYWORK COMPONENT
PROCEDURE 3
(Parts Department) (continued)
54A-22
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Operating procedures: Fitting 54A
PROCEDURE 4 ON NEW WINDOWS (Parts Department)
54A-23
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Operating procedures: Fitting 54A
PROCEDURE 5 ON REMOVED WINDOW (with residual bead)
Carefully clean the bonding area with heptane and wipe with a lint-free cloth, avoiding the cement bead.
54A-24
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Operating procedures: Fitting 54A
PROCEDURE 6 ON NEW SUNROOF ASSEMBLY (Parts Department)
54A-25
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Operating procedures: Fitting 54A
PROCEDURE 7 ON REMOVED SUNROOF ASSEMBLY (with residual bead)
Carefully clean the bonding area with heptane and wipe with a lint-free cloth, avoiding the cement bead.
Fit the indexing guides and positioning shims onto the sunroof assembly.
54A-26
WINDOWS
Operating procedures: Special notes about the cement bead 54A
Apply adhesive to the windows (rather than the
IMPORTANT
mounting) for the following reasons:
If using a Bipac + 2 bonding kit, squeeze out 100 to
150 mm of beading so that the product has an even
Application on windows
consistency before it is applied.
IMPORTANT
Non conductive adhesive must be used (See
Products, Composition of bonding kits) for the
following cases:
– vehicle aerial integrated into the window (may
disrupt radio reception),
– aluminium structures (may lead to corrosion).
APPLICATION
Application on mounting
54A-27
WINDOWS
Operating procedures: Special notes about the cement bead 54A
The bead must be even and applied perpendicular to
the bonding area (starting with the bottom and centre
of the mounting when bonding a window).
Note:
After laying down the cement bead, fit the window or
sunroof assembly onto the vehicle immediately.
54A-28