Load-Sensing Control Block in Sandwich Plate Design: Content

Load-sensing control block RE 64283/10.
08
Replaces: 06.05
1/52
in sandwich plate design
Type M4-15
Nominal size 15
Component series 2X
Nominal pressure 350 bar (pump side)
Nominal pressure 420 bar (actuator side)
Maximum flow
– Pump side: 300 l/min for central inlet element
200 l/min for lateral inlet element
– Actuator side: 200 l/min with load-holding function
200 l/min with pressure compensator
160 l/min with pressure compensator and load-holding function
Table of contents
Content Types of operation, cover A 28
Features2 Voltage supply and plug-in connectors 33
Function2 Types of operation, cover B 34
Cross-section, Symbol 3 Secondary valves 35
Technical data4 End elements 36
Modular design 6 Unit dimensions 40
Ordering code 8 On-board electronics: Electronic pilot module (EMP2) 50
Order example 12 Electronic pilot module: Pin assignment 51
Inlet elements 15 Electronic pilot module: Accessories 51
Directional valve elements19
Pressure compensator 19
LS pressure limitation 20
Main spool 25
Flow27
2/52 Bosch Rexroth AG M4-15 RE 64283/10.08
Features
System Flow
–– Load pressure-independent flow control –– Load pressure-compensated
• Open center for fixed displacement pump –– High repeatability
• Closed center for variable displacement pump –– Low hysteresis
Type –– Adjustable via stroke limiter
–– Sandwich plate design Pressure relief function
• Inlet element –– Inlet element
• up to 9 directional valve elements
• Pilot operated pressure valves with large nominal width
• up to 18 directional valve elements with central inlet ele-
ment, thereof max. 6 with servo operation –– Directional valve element / actuator ports
• End element • Compact pressure valves with feed function
–– Types of operation –– LS pressure limitation
• Mechanical (hand lever following) • Adjustable as per actuator port
• Hydraulic • External pressure setting as per actuator port possible
• Servohydraulic • Electro-proportional as per section
• Electrohydraulic (switching, proportional) Fields of application
• Electrohydraulic with on-board electronics (EPM2)
–– Cranes – Drilling equipment
–– Large-scale and telescopic fork lifts – Truck applications
–– Rock crushers – Municipal vehicles
–– Forestry machines – Stationary applications
Function
Control block M4-15 Load pressure compensation

The directional valves are proportional valves according to Pressure changes at the actuators or at the pump are com-
the load-sensing principle. pensated by the pressure compensator (3). The flow to the
Actuator control actuator remains constant even if the load varies.
The flow direction and level of flow reaching the actuator Flow limitation
ports (A or B) is determined at the main spool (2). The maximum flow can be set mechanically and individually
Pressure reducing valves (9) control the position of the main via stroke limiter (6).
spool (2). The level of electrical current at the pressure reduc- Pressure relief function
ing valve determines the level of pilot pressure in the spring The LS pressure as per actuator port can be adjusted inter-
chambers (8) and therefore also the stroke of the main spool nally via the LS pressure relief valves (4) or externally via the
(P → A; P → B). LS ports MA, MB.
The pressure difference at the main spool (2), and therefore Pressure relief/anti-cavitation valves (5) protect the actuator
the flow to the actuator, is maintained constant via the pres- ports A and B against pressure peaks and against external
sure compensator (3). forces.
The highest load pressure is signaled to the pump via the LS
line and the integrated shuttle valves (7).
Cross-section
1 Housing 6.1 A side stroke limiter 9.2 Pressure reducing valve
2 Main spool 6.2 B side stroke limiter (pilot control valve “b”)
3 Pressure compensator 7 LS shuttle valve 10 Compression spring

4 LS pressure relief valves 8 Spring chamber 11 Hand lever
5.1 Secondary valve 9.1 Pressure reducing valve 12 A side cover
5.2 Plug screw (pilot control valve “a”) 13 B side cover

Symbol
Connections

P Pump
A, B Actuator
T Tank
X Pilot oil supply

Y Pilot oil drain

LS Load-sensing (LS)

MA, MB External LS ports

Technical data (Please inquire in case the intended use of unit is outside the given values!)
general
Installation position Any
Type of connection Pipe thread according to ISO 228/1
Weight Inlet element Closed center J kg 6.6
Open center P kg 10.0
with priority valve VZ kg 10.7
Central inlet element closed center JZ kg 8.5
Directional valve element Operation
Hydraulic Electrohydraulic with EPM2
kg 7.1 7.5 7.8
Excess weight of handle-operated lever kg 0.6
End element kg 5.8
Hydraulic fluid and ambient temperature range ϑ °C –20 to +80
Painting Standard priming
hydraulic
Max. volume flow at P qV, max l/min 300 with central inlet element
port l/min 200 with lateral inlet element
A, B qV, max l/min 160 with pressure compensator and load-holding function (model “S”)
l/min 200 with pressure compensator, without load-holding function
(model “T”)
l/min 200 without pressure compensator (model “C”)
Nominal pressure pnom bar 350
Max. operating P p bar 350
pressure at port A, B p bar 420
LS p bar 330
T p bar 30
Y p bar At zero pressure to the tank
Max. pilot pressure at X p bar 35
port a, b p bar 35
Pilot pressure range Hydraulic p bar 8.5 to 22.5
Electrohydraulic p bar 6.5 to 17.2
Required control Δp at Models S; C p bar 18
the control block 1) Model T p bar 25
Recommended hydraulic pilot control devices TH6…, characteristic curve 97, see RE 64552
LS pressure limitation (adjustment ranges) bar 50 to 149; 150 to 330 (selected in the factory)
Hydraulic fluid Mineral oil (HL, HLP) according to DIN 51524, other hy-
draulic fluids, such as HEES (synthetic esters) according to
VDMA 24568, as well as hydraulic fluids as specified under
RE 90221, at request
Viscosity range Hydraulic ν mm²/s 10 to 380
Servohydraulic ν mm²/s 16 to 200 2)
Max. admissible degree of contamination of the hydraulic fluid Class 20/18/15, for this we recommend a filter with a mini-
cleanliness class according to ISO 4406 (c) mum retention rate of β ≥ 75
1) Please
observe the design instructions on pilot oil supply at
servohydraulic operation on page 18.
1) Between 200 and 380mm²/s reduced maximum quantity.
RE 64283/10.08 M4-15 Bosch Rexroth AG 5/52
Technical data (Please inquire in case the intended use of unit is outside the given values!)
servohydraulic
STDS 0014 See data sheet RE 29617
electrical
Electrical pilot control valves FTWE 2 K...; see RE 58007 1)
FTDRE 2 K...; see RE 58032 1)
Recommended amplifiers RA 1-0/10; 1 axis, see RE 95230
(further control options at request) RA 2-1/10; 4 to 6 axes, see RE 95230
Control devices RC see RE 95200
On-board electronics (EPM2) Data from page 50; see also RE 64518‑B
1) Plug-in
connectors are not included in the scope of supply
and need to be ordered separately, see page 33.
Note!
The technical data were determined at a viscosity of
ν = 32 mm²/s (HLP46: 50°C).
You can find more information on using the hydraulic prod-
ucts of Bosch Rexroth in our publication “Hydraulic valves for
mobile applications - General information”, RE 64020‑B1
Modular design: Control block with lateral inlet element

Control blocks of the series M4-15 have a modular structure.
They can be combined ideally for the corresponding application.
1. Inlet element 2.4 Operation cover “B”
A: Closed center “VR” with external priority actuators A: Standard cover “–”
B: Open center “P” B: Mechanical operation “K” with hand lever
C: Closed center “J” 2.5 Electro-proportional LS pressure limitation
2. Directional valve elements 3. End element
2.1 LS pressure limitation A: with LS unloading “LA” and “LZ”
2.2 Secondary valves B: with LS port and pilot oil supply
2.3 Operation cover “A” “LAY” and “LZY”
A: Hydraulic operation “H” C: with LS port and pilot oil supply
“LAX” and “LZX”
B: Electrohydraulic operation “W”
C: Servohydraulic operation “S”
D: Electrohydraulic operation with on-board electronics
(EPM2) “CBA”
2.4
2.2
B
2.
C
B
A
2.2
3.
C 2.1 C
B
B
A
2.3 A
2.5 1.
Modular design: Control block with central inlet element

1. Central inlet element 3. End element
A: Closed center central “JZ” A: Diversion plate with external priority port “LVZ”
B: Closed center central “VZ” with priority valve B: Diversion plate “LU”
2. Directional valve elements C: with LS unloading “LA” and “LZ”
2.1 LS pressure limitation D: with LS port and pilot oil supply
2.2 Secondary valves “LAY” and “LZY”
2.3 Operation cover “A” E: with LS port and pilot oil supply
“LAX” and “LZX”
A: Hydraulic operation “H”
B: Electrohydraulic operation “W”
C: Servohydraulic operation “S”
D: Electrohydraulic operation with
on-board electronics (EPM2) “CBA’
2.4 Operation cover “B”
A: Standard cover “–”
B: Mechanical operation “K” with hand lever
2.5 Electro-proportional LS pressure limitation
2.4
2. B
E
D 2.2
2.
C
3.
1.
D C
2.1 B
C
B A
A
2.3
3.
2.5
Ordering code
Short code Inlet elements Directional valve elements
1. Spool axis
M4 15 2X
2. Spool axis
3. Spool axis etc.

Number of directional valves
1 to 18 1)
Nominal size 15 = 15
Component series 20 to 29 = 2X
Order details see pages 10 and 11
(unchanged installation
and connection dimensions)
Closed Open
center center
Lateral =J =P
Lateral, internal priority actuator = VL
external subordinate actuator
Lateral, external priority actua- = VR = Preferred program (M4 configurator)
tor, internal subordinate actuator 1) Max. 9 elements per side, thereof a maximum of 6
Central = JZ with servohydraulic operation
Central with priority valve = VZ 2) Consult Technical Sales.
Central for M4-12/15 = JK 2)
Without primary pressure relief valve =Q
(not with model P)
With primary pressure relief valve =…
(pressure info in bar, 3-digit)
Priority valve (only with V.)
Static priority valve =A
Dynamic priority valve =B
LS pressure limitation at priority valve (V.) =…
(pressure info in bar, 3-digit)
Short code Example for a short code of the M4-15 control block with
Complete control blocks are defined in accor- three directional valve elements:
dance with the type key.
The order text is to determine the technical fea- M4 – 4567 – 2 0 / 3 M4 – 15 J W2 K V 01 –450
tures and requirements.
From the order text the Rexroth distribution organi-
zation derives a short code and a material number. Control block No.
Component series of
unit series (2 X)
Revision status of the series
Number of directional valve
elements
Inlet
Operation A side (prevalent operation)
Operation B side (prevalent operation)
Sealing material
Threaded connection
SO number if any
Ordering code
End elements Additional details
01 *
Further details in the clear text
SO numbers
–038 = Resistant to sea water 6)
–450 = Aluminum-free
S = For safety-relevant applications
Supply voltage 24 V Supply voltage 12 V Supply voltage and plug-in connector 5)
1 3 Junior Timer 2-pin (AMP)
8 9 DT04-2P (German)
01 = Connections as pipe thread acc. to ISO 228/1
V = FKM seals 4)
M = NBR seals (at request only)
with without External pilot Internal pilot Internal pilot with additional
LS unloading LS unloading oil supply oil supply oil supply for P and T con-
servohydraulic nections
operation3)
LA = ●
LAPT = ● ●
LAY = ● ●
LAYPT = ● ● ●
LAK = ● ●
LAX = ● ●
LAXPT = ● ● ●
LZ = ●
LZPT = ● ●
LZY = ● ●
LZYPT = ● ● ●
LZK = ● ●
LZX = ● ●
LZXPT = ● ● ●
L12Y = Adapter plate for M4-12 directional valve elements with pilot oil supply
L12Q = Adapter plate for M4-12 directional valve elements without pilot oil supply
Only in connection with inlet elements VL, VZ, JZ:
LVZ = External priority port (connection option for another LS control block)
LU = Diversion plate
LUT = Diversion plate with additional T port
LUPT = Diversion plate with additional P and T port
5) Information
required only for electrohydraulic operation and
= Preferred program (M4 configurator)
3) Notes on pilot oil supply see page 18. electroproportional pressure limitation.
6) At request only. Rating by Technical Sales.
4) The
block preferably contains FKM, but also NBR seals.
Observe compatibility of seals of the hydraulic fluids used! Note!
Plug-in connectors are not included in the scope of supply
and need to be ordered separately; see also page 33.
Ordering code
Pressure compensator
with pressure compensator, with load-holding function =S
with pressure compensator, without load-holding function =T
without pressure compensator, with load-holding function =C
LS valve
with LS pressure relief valve 1)
= … …
(pressure information in bar, 3-digit) (no Z possible)
with LS pressure relief plug screw (no Z possible) 1) = Q Q
only with 1 LS pressure relief valve 1)

= = M …
For same pressure setting in A and B
with LS unloading plug = B B
without LS pressure relief valve

= Z Z
(LS pressure relief valve cannot be retrofitted) (no M possible)
Housing with measuring ports = M
Housing without measuring ports = Z
Housing for electro-proportional or switchable pressure limitation 2) = K
– 210 bar, decreasing characteristic line 2) = L
– 210 bar, rising characteristic curve 2) = J
– 350 bar, decreasing characteristic line 2) = R
– 350 bar, rising characteristic curve 2) = N
Spool symbol
= E = J =Q
=R

= W 3) = Y 3)

Flow in l/min, 3-digit, e.g. 070-070; actuator ports “A” and “B” =…–…
Spool with pressure function T, only in connection with E, J or Q spools 3) =…T…

1) Only with pressure compensators S and T.
2) Detailed information in clear text, see data starting on
page 22; see also datasheet RE 18139.
3) At request only. Rating by Technical Sales.
Ordering code
Actuator port “A”
Actuator port “B”
Further details in the clear text

SO numbers
–011 = One-sided operation, two spool positions
Secondary valves
H … = Pressure relief/anti-cavitation valve, adjustable
E = Feed valve, adjustable
Q = Plug screw (secondary valves can be retrofitted)
Operation B side cover
– = Standard cover
Hand lever position without
60° 0° -60° hand lever
K L M R Hand lever following
N O P X Hand lever, non-following 7)
See notes on page 34 Further versions
Supply voltage 24 V Supply voltage 12 V Supply voltage and plug-in connector 6)

1 3 Junior Timer 2-pin (AMP)
8 9 DT04-2P (German)
Operation A side cover

M = Mechanical
H = Hydraulic
S = Servohydraulic 3) 5)
with damping with damping orifice, Orifice + check
orifice, on both with measuring with measuring ports, valve for hydrau-
Standard sides ports, both sides both sides lic override
W2 W8 G2 Electrohydraulically proportional
W4 W5 W6 W7 G4 Electrohydraulically switchable
Standard with position sensor with measuring Orifice + check

ports, both sides valve, both sides Electrohydraulic with digital on-
CBA CPA 3) CXA CXC board electronics (EPM2) (EPM2) 4)
6) Information required only for electrohydraulic operation and

3) At request only. Rating by Technical Sales. electroproportional pressure limitation.
7) Only lockable in central position.
4) Furtherorder details according to RE 64815‑B.
The delivery comprises daisy chain cabling. Note!
5) Not in combination with following hand lever. Plug-in connectors are not included in the scope of supply
and need to be ordered separately; see also page 33.
Order example closed center with lateral inlet element

Example: –– Triple control block Ordering code:
–– Variable displacement pump qVmax = 200 l/min
Directional valve number, inlet element
–– Closed center lateral with primary pres- 3 M4 15 2X J250
sure relief valve, set to 250 bar
1. Spool axis –– with pressure compensator, without load- 1. Spool axis
holding function
–– with 1 pressure relief valve for actuator T = M 200 J 190-190 H – H320 H320
port A and B 200 bar,
–– Spool symbol J
–– Flow in A and B 190 l/min
–– Types of operation: Hydraulic
–– Secondary valves:
Pressure relief/anti-cavitation valves for
actuator ports A and B 320 bar
2nd and 3rd –– with pressure compensator, with load- 2. Spool axis
Spool axis holding function S 180 M 120 E 085-085 H – H320 H320
–– with LS pressure relief valves,
actuator port A 180 bar, 3. Spool axis
actuator port B 120 bar S 180 M 120 E 085-085 H – H320 H320
–– Spool symbol E,
–– Types of operation: Hydraulic
–– Secondary valves:
Pressure relief/anti-cavitation valves for
End element
actuator ports A and B 320 bar
End element, ad- –– with internal LS unloading LA V 01
ditional informa- –– FKM seals
tion –– Pipe thread connections

Order example closed center with central inlet element

Example: –– Double control block
–– Variable displacement pump qVmax = 200 l/min Ordering code:
Directional valve number, end element
–– Diversion plate
2 M4 15 2X LU
1. Spool axis –– without pressure compensator, with load-
holding function
–– without LS pressure relief valves
(cannot be retrofitted) 1. Spool axis
–– Spool symbol E C ZZZ E 175-175 W2 1 K Q Q
–– Types of operation:
Electrohydraulically proportional, 24 V
–– Overriding hand lever (following)
–– Secondary valve bores closed Inlet element
Inlet element –– Central inlet element with priority valve VZ 300 B 250
(dynamic), set to 250 bar
–– Primary pressure relief valve, set to 300 bar
2. Spool axis –– with pressure compensator, with load-hold- 2. Spool axis
ing function S 270 L 300 E 090-090 CBA K Q Q
–– with LS pressure relief valves,
actuator port A 180 bar,
actuator port B 120 bar
–– with electro proportional pressure limitation,
210 bar (decreasing characteristic line)
–– Spool symbol E
–– Types of operation: digital OBE
–– Secondary valve bores closed End element
End element –– with internal LS unloading and pilot oil supply LAY V 01
–– FKM seals
–– Pipe thread connections

Order example closed center with combined inlet element

Example: –– Triple control block
–– Variable displacement pump qVmax = 200 l/min Ordering code:
Directional valve number, end element
–– Diversion plate
3 M4 15 2X LU
1. Spool axis –– with pressure compensator, without load-
holding function 1. Spool axis
M4-15
–– with LS pressure relief valve, T 230MB E 190-000 CBA K Q Q
actuator port B unloaded
–– Spool symbol E
–– Flow in A 190 l/min, flow in B
0 l/min, connection closed
–– Secondary valve bores closed Inlet element
Inlet element –– Central inlet element for M4-12/M4-15 JK 280 Y
M4-12/15 –– Primary pressure relief valve, set to 280 bar
–– with integrated pilot oil supply
2nd and 3rd –– with pressure compensator, with load-hold-
spool axis ing function 2. Spool axis
M4-12 –– with LS pressure relief valves, S 180M120 E 090-090 CBA – Z Z
actuator port B 120 bar 3. Spool axis
–– Spool symbol E S 180M120 E 090-090 CBA – Z Z
–– without secondary valve bores
End element
End element –– with internal LS unloading
M4-12 –– FKM seals LA V 01
–– Pipe thread connections

Inlet elements
Characteristic curves (measured at ν = 41 mm²/s and ϑ = 50°C)
Open center Priority valve

Circulation pressure P → T

Circulation pressure ppin bar →

(priority actuator)
Flow qVs in l/min

Flow in l/min → Pressure differential in bar →
Closed center without primary pressure relief valve

Ordering code:
M4 15 2X J Q
Short description
–– For variable displacement pumps up to 200 l/min
Closed center with primary pressure relief valve

Ordering code:
M4 15 2X J …
Short description
–– Pressure informationin bar after J… reqired (3-digit)
–– Technical data on primary valve according to
RE 64642, characteristic curve D5
Open center with primary pressure relief valve

Ordering code:
M4 15 2X P …
Short description
–– For fixed displacement pumps up to 200 l/min
–– Pressure information in bar after P… reqired (3-digit)

Inlet elements
Closed center, internal priority actuator, 1; 2)
external subordinate actuator without primary

pressure relief valve
Ordering code:

M4 15 2X VL Q A …

Short description

–– Pressure informationin bar after A… required for
LS pressure limitation at priority valve (3-digit)
Closed center, internal priority actuator, exter- 1; 2)

nal subordinate actuator with primary pressure
relief valve
Ordering code:
M4 15 2X VL … A …

Short description
–– Pressure information in bar after VL ... required
for primary pressure relief valve (3-digit)
Closed center, external priority actuator, 1; 2)

internal subordinate actuator, without primary
Ordering code:
M4 15 2X VR Q A …

Short description

Closed center, external priority actuator, inter-
nal subordinate actuator, with primary pres- 1; 2)

sure relief valve
Ordering code:
M4 15 2X VR … A …

Short description
–– Pressure information in bar after VL ... required
for primary pressure relief valve (3-digit)
–– Pressure information in bar after A… required for
1; 2) See

page 18

Central inlet elements

Closed center, without primary pressure relief valve
Ordering code:

M4 15 2X JZ Q

Short description

Closed center, with primary pressure relief valve

Ordering code:

M4 15 2X JZ …

Short description
–– Pressure information in bar after JZ ... required for
primary pressure relief valve (3-digit)
Closed center, with priority valve without primary 1; 2)

Ordering code:
M4 15 2X VZ Q A …
Short description


Closed center, with priority valve with primary 1; 2)

Ordering code:
M4 15 2X VZ … A …
Short description

–– Pressure information in bar after VR ... required for
primary pressure relief valve (3-digit)
–– Pressure information in bar after A… required for LS
pressure limitation at priority valve (3-digit)

1; 2) See page 18

Inlet elements
1) Forpriority actuators with constant flow model “V … A” is 2) For dynamic priority consumer loads (e.g. steering) model
recommended. “V … B” is recommended.
1; 2) 1; 2)

Notes on the dimensioning of control oil supply with servohydraulic operation
If servohydraulic operation is used in the control block, please note:

External pilot oil supply:
–– pst = 30 + 2 bar constant
–– qst = 2 l/min per servohydraulic spool axis
–– Required and mandatory for inlet element P
Internal pilot oil supply:

–– 6 servohydraulically controlled spool axes maximum possible
–– No pilot oil supply for external actuators
–– Dp at the inlet element needs to be 35 bar at least
–– No internal pilot oil supply in the inlet element
Directional valve elements: Pressure compensator

Flow control due to individual pressure compensator Main spool in central position

Flow in l/min →

Main spool actuated
Pressure differential in bar →
In the central position of the main spool there is no connec-

tion between P and the actuator ports A and B.
With this operational state the pressure compensator spool
(1) is moved to the left by the pump pressure against the
spring (2).
When the main spool (3) is operated (= metering orifice), the
LS pressure reaches the spring chamber (4) and moves the

pressure compensator spool to the right into the control posi-
tion. The flow is kept constant even in case of parallel opera-
tion of actuators with different load pressures.
The pressure compensator “S” boasts a load-holding func-
tion. This function is not leak-free.
In its standard version it is equipped with one ring (5). The num-
ber of the rings inserted depends on the required flow.
Pressure compensator spool variants

Ordering code Short description Symbol
–– with pressure compensator
S –– with load-holding function 1)
–– max. flow 160 l/min
–– without pressure compensator
C –– with load-holding function 1)
–– with pressure compensator
T –– without load-holding function 1)
1) The load-holding function is not leak-free.

Directional valve elements: LS pressure limitation

Characteristic curves
Reduction of the actuator flow due to LS
pressure limitation
Minimum settings: 50 bar
Maximum settings: 330 bar
Flow in % →

Settings (example)
LS-pressure in bar →
With LS pressure relief valve and LS plug screw

Ordering code:

S … M Q J …–… W2 1 – Q H…
Short description

–– Pressure information in bar for actuator port A

(3-digit)

–– Plug screw for actuator port  B
–– For the model “QMQ”, the LS pressure limitation
can be retrofitted at the directional valve element.

–– The LS pressure can be influenced externally
via the ports MA and MB These ports can also be
used as measuring ports.
With LS pressure relief valve and unloading plug

Ordering code:
S … M B J …–000 W2 1 – H… H…
Short description
–– Pressure information in bar for actuator port A
(3-digit)
–– Unloading plug for actuator port B
–– E.g. for cylinders with one-sided operation

Note!
Please consult Technical Sales.

Only with 1 LS pressure relief valve and LS plug
screw

Ordering code:
S =M… J …–… W2 1 – H… H…

Short description
–– Only 1 LS-DB for same pressure setting in A and
B, pressure information in bar (3-digit)

–– 1 measuring port

Without LS pressure relief valves

Ordering code:

S Z Z Z J …–… W2 1 – H… H…
Short description
–– LS pressure relief valve cannot be retrofitted
–– Housing without measuring connections


Electro-proportional / hydraulically switchable pressure limitation
Short description
Differentiation between:
1. Type KBPS – electrohydraulically proportional
2. Type MH2DAD and type KBPS
2. Type KKDE – electrohydraulically switchable
3. Porting pattern KBPS and cover plate
4. Housing KBPS and plug

The exact description of the valve has to be stated
as follows in clear text.
1. Electro-proportional pressure relief valve type KBPS

(see also datasheets RE 18139-04; RE 18139-05)
Preferred program:
S …L… J …–… H – H… H… KBPSL8BA

S …J… J …–… H – H… H… KBPSL8AA
S …R… J …–… H – H… H… KBPSR8BA
S …N… J …–… H – H… H… KBPSR8AA

KBPS…BA: KBPS…AA:
Extension program, e. g.: Decreasing characteristic curve Rising characteristic curve
S …K… J …–… H – H… H… KBPSH8BA -033
2. Pressure cut-off valve type MH2DAD and electro-proportional

pressure relief valve, type KBPS
(see also datasheets RE 18139-04; RE 18139‑05)
S …K… J …–… H – H… H… MH2DAD+KBPSH8BA


Pressure control due to electro-proportional LS pressure limitation
Additional
Decreasing Rising
Pressure in the main connection 1
SO-No.
characteristic characteristic
(Option:
curve curve
24V; 0.8A)
50 bar KBPSC8BA KBPSC8AA
100bar KBPSF8BA KBPSF8AA
in bar →

150bar KBPSH8BA KBPSH8AA

210bar KBPSL8BA (2) KBPSL8AA (4)
–033
250 bar KBPSN8BA KBPSN8AA
315 bar KBPSP8BA KBPSP8AA
350 bar KBPSR8BA (1) KBPSR8AA (3)

420 bar KBPST8BA KBPST8AA
= Preferred program
Command value in % →
Technical data KBPS (see also RE 18139-04)

electrical standard
Supply voltage V 12 DC 24 DC
Maximum control current mA max. nominal current 1,760 mA max. nominal current 1,200 mA
Coil resistance – Cold value with 20°C Ω 2.3 4.8
– max. hot value Ω 3.65 7.2
Duty cycle % 100 1)
Maximum coil temperature 2) °C 150

Protection class according to – Model “K4” IP 65 with plug-in connector mounted and locked
VDE 0470-1 (DIN EN 60529), – Model “C4” IP 66 with plug-in connector mounted and locked
DIN 40050-9
IP 69K with Rexroth plug-in connector (Material no. R901022127)
– Model “K40” IP 69K with plug-in connector mounted and locked
1) If using > 2,000 m via NN, we recommend consulting the 2) Due to the temperatures occurring at the surfaces of the
manufacturer. solenoid coils, the standards ISO 13732-1 and EN 982 need
to be adhered to!

3. 2/2-directional spool valve type KKDE

S …K… J …–… H – H… H… KKDER8PA
De-energized open De-energized closed

KKDER8PA KKDER8NA
KKDE…PA: KKDE…NA:
De-energized open De-energized closed
Technical data KKDE (see also RE 18136-08)

electrical standard
Type of voltage Direct voltage
Supply voltage V 12 DC 24 DC
Voltage tolerance and ambient temperature See characteristic curve RE 18136-08 page 5
Power consumption Ω 22
Duty cycle % See characteristic curve RE 18136-08 page 5
Maximum coil temperature 2) °C 150
Switching time according to – ON ms ≤ 80
ISO 6403 (solenoid horizontal) – OFF ms ≤ 150
Maximum number of cycles cy/h 15,000
Protection class according to – Model “K4” IP 65 with plug-in connector mounted and locked
VDE 0470-1 (DIN EN 60529), – Model “C4” IP 66 with plug-in connector mounted and locked
DIN 40050-9
IP 69K with Rexroth plug-in connector (Material no. R901022127)
– Model “K40” IP 69K with plug-in connector mounted and locked
1) If
using > 2,000 m via NN, we recommend consulting the At the electrical connection “K4”, the protective earth-
manufacturer. ing conductor (PE ) has to be connected properly.
2) Due to the temperatures occurring at the surfaces of the
solenoid coils, the European standards EN 563 and EN 982
need to be adhered to!
Note!
Consumer load pressure does not become zero pressure!
4. Porting pattern KBPS and cover plate
S …K… J …–… H – H… H… A Cover plate
5. Housing KBPS and plug

S …K… J …–… H – H… H… Q
Plug
Directional valve elements: Main spool

Main spool variants
Ordering code Main application Symbol
Flow information in l/min
E…–… Hydraulic cylinder as actuator
J…–… Hydraulic motors as actuator
Application with defined residual opening

Q…–… (A/B → T)
Actuator port unloaded in neutral position
Regeneration function
R…–…
(P, B → A)
W…–… Floating position

Y…–… Floating position

(E, J, Q) … T … Spool with pressure function

Directional valve elements: Main spool

Spool characteristic curves (symmetric spools)
P → A/B

Typical flow in l/min →
Nominal flow →

Electrohydraulic
Current in amperes at 12V →
operation

Current in amperes at 24V →
Hydraulic operation

Pilot pressure in bar →
Digital on-Board-elec-
tronics (EPM2)
Command value in digits (steps) →
Servohydraulic opera-
tion (at ν = 32 mm²/s)
Current in milliamperes →
Directional valve elements: Flow

Symmetric spools
Spool type Pressure compensator Flow in l/min (spool characteristic curve see page 26)
160-160 150-150 120-120 080-080 050-050 032-032 023–023
S 140-140 130-130 100-100 070-070 045-045 028-028 020–020
E, J, Q 120-120 110-110 085-085 060-060 040-040 025-025 017–017
C 200-200 175-175 145-145 110-110 080-080 045-045 028–028
T 200-200 190-190 160-160 100-100 065-065 040-040
Asymmetric spools
Spool type Pressure compensator Flow in l/min
150-120 120-080 080-050 050-032
S 130-100 100-070 070-045 045-028
E, J, Q 110-085 085-060 060-040 040-025
C 175-145 145-110 110-080 080-045
T 190-160 160-100 100-065 065-040
Floating position and regeneration spool

Spool type Pressure compensator Flow in l/min (more at request)
W S 065–065
Y S 045-045
R S 130–100
Note!
Please consult Technical Sales.
Example: Solution:
–– Spool type J → 130 liters spool + 2 washers = 150 l/min
–– Pressure compensator S → Set 140 liters via stroke limiter.
–– Command value: qActuator = 140 l/min
Spool type Pressure compensator Flow in l/min

150–150
E, J, Q S 130–130
110–110
Flow without washer (pressure compensator Δp = 6 to 9 bar)

Flow with 1 washer (pressure compensator Δp = 7.5 to 10 bar)
Flow with 2 washers (pressure compensator Δp = 9 to 12 bar)
Note!
Position directional valve elements with maximum flow as
close as possible to the inlet element.
Directional valve elements: Types of operation, cover A – mechanical

Mechanical (encapsulated)
Ordering code:

S …M… J …–… M K H… H…
Short description

–– Mechanical operation of the main spool. In case
of non-operation centering in central position by

springs

–– All handle-operated lever position options are

available (K, L, M etc.) comp. also type key on
page 11
1) Following hand lever

2) Non-following hand lever

Directional valve elements: Types of operation, cover A – hydraulic
Hydraulic
Ordering code:

S …M… J …–… H – H… H…
Short description

–– Recommended hydraulic pilot control devices:
Type TH6 according to RE 64555

Directional valve elements: Types of operation, cover A – servohydraulic

Servohydraulic
Ordering code:

S ZZZ J …–… S – Q Q
Short description
–– Voltage: 7VDC min
–– Type of current: Direct current
–– Nominal current: ±20 mA
–– Max. current: ±25 mA

–– STDS 0014; see RE 29617-B2
–– STDS 0015; see RE 29616-B2

–– STDS 0016; see RE 29618-B2
Note!
Rating by Technical Sales.
Directional valve elements: Types of operation Cover A – electrohydraulically switchable

Electrohydraulically switchable
Ordering code:
S …M… J …–… W4 1 – H… H…
Short description
–– On/off valves, type FTWE 2 K according to
RE 58007

Electrohydraulically switchable with damping

orifice on both sides

Ordering code:
S …M… J …–… W5 3 – H… H…

Short description

RE 58007

Electrohydraulically switchable with measuring

ports on both sides
Ordering code:
S …M… J …–… W6 3 – H… H…
Short description
RE 58007

Directional valve elements: Types of operation Cover A – electrohydraulically switchable

Electrohydraulically switchable with damping
orifice, with measuring ports on both sides

Ordering code:
S …M… J …–… W7 1 – H… H…

Short description

RE 58007

Electrohydraulically switchable with orifice and

check valve for hydraulic override

Ordering code:
S …M… J …–… G4 3 – H… H…

Short description

RE 58007

Technical data FTWE 2K (see also RE 58007)
electrical
Nominal voltage V 12 24
Power consumption at 20 ℃ W 14.4 14.4
Coil resistance R20 Ω 10 40
Duty cycle % 100
Switching time ton ms ≤ 20
toff ms ≤ 30
Protection class according to – Solenoid IP 69K
DIN 40050-9 – Electric connection C4 IP 69K 1)
K40 IP 69K 1)
Switching frequency Hz 5
1) Recommended plug-in connector see page 33.

Directional valve elements: Types of operation Cover A – electrohydraulically proportional

Electrohydraulically proportional with hand
lever (encapsulated)

Ordering code:
S …M… J …–… W2 1 K H… H…

Short description

–– Proportional pressure reducing valve
type FTDRE 2 K according to RE 58032
Safety notes!

–– Following hand lever 1):
Electrohydraulic operation can be overruled by

mechanical operation. The hand lever is con-
nected directly with the main spool and follows
through the spool movement in case of electro-
hydraulic operation.
–– Non-following hand lever 2):

The hand lever is connected to the main spool
by means of a coupling. When the main spool
is in central position, the hand lever can be de-
tented. Thus, it does not follow the movement of
the spool in case of electrohydraulic operation.
Electrohydraulically proportional with measur-

ing ports on both sides

Ordering code:
S …M… J …–… W8 9 – H… H…

Short description

type FTDRE 2 K according to RE 58032

Electrohydraulically proportional with damping

orifice and check valve

Ordering code:
S …M… J …–… G2 1 – H… H…

Short description
Type FTDRE 2 K according to RE 58032

Directional valve elements: Types of operation Cover A – electrohydraulically proportional

Technical data FTDRE 2K (see also RE 58032)
electrical
Nominal voltage of the amplifier V 12 24
Maximum control current A 1.8 0.8
Coil resistance (20 ℃) Ω 2.4 12
Duty cycle (with amplifier) % 100
Electric connection See order details
Protection class according to – Solenoid IP 69K
DIN 40050-9 – Electric connection C4 IP 69K 1)
K40 IP 69K 1)
PWM frequency (recommended) 1) Hz 150
1) The PWM frequency is to be optimized depending on the application.

In this regard, observe the temperature range of the application.
Recommended plug-in connector see page 33.
Directional valve elements: Types of operation cover A – on-board electronics

Electronic pilot module
Ordering code:

S …M… J …–… CBA – H… H…
Short description

–– Digital interface, standard

–– See RE 64815-B

Electronic pilot module with position sensor

Ordering code:
S …M… J …–… CPA – Q Q
Short description
–– Digital interface with directional sensor,
–– See RE 64815-B

Note!

At request only. Rating by Technical Sales.
Directional valve elements: Types of operation cover A – on-board electronics

All control blocks with EPM2 are supplied with mounted daisy Open plug for connec- Daisy chain Plug with terminal
chain cabling and terminal resistance connector. tion to the machine resistance
The terminal resistance is mounted to the last section of the electronics
block.
Recommended cable for connection to the machine electronics:
Material number: R917c02724
End
Inlet element
element
Directional valve elements: Voltage supply and plug-in connectors
Connector type
Supply voltage Junior Timer DT04-2P
2-pin (AMP) (Deutsch)
24 V 1 8
12 V 3 9
This information is required only in case of electrohydraulic

operation and / or electroproportional pressure limitation.
Recommended plug-in connector for connector type

Junior Timer 2-pin (AMP)
Plug-in connector for FTDRE… and FTWE… protection class IP 69K
Material number: R900313533
Recommended plug-in connector for Junior Timer 2-pin (AMP)
For litz wire cross-sections of 0.5 to 1 mm² and for an isola-
tion diameter of the individual seals of 1.2 to 2.1 mm
Note!
Material number: R901022127
Plug-in connectors are not included in the scope of supply
For litz wire cross-sections of 0.5 to 1 mm² and for an isola-
and need to be ordered separately.
tion diameter of the individual seals of 2.2 to 3 mm
Directional valve elements: Types of operation cover B

Mechanical - encapsulated operation
Standard lever Clamping piece with lever Lever screwing at the

(Example: Lever screwing in Pos. 2) clamping piece
60˚ = K, N
60˚ = B, G
30˚ = B1, G1 1
0˚ = L, O 0˚ = F, H
2
-30˚ = D1, J1 3
-60˚ = D, J
-60˚ = M, P
Bottom, Bottom, Without

Top, 60° Top, 30° Straight, 0°
–30° –60° lever
Standard – Following K L M R
– Non-following N O P X
Clamping – Following B 1 B1 1 F 1 D1 1 D 1
piece with B 2 B1 2 F 2 D1 2 D 2
lever B 3 B1 3 F 3 D1 3 D 3
– Non-following G 1 G1 1 H 1 J1 1 J 1
G 2 G1 2 H 2 J1 2 J 2
G 3 G1 3 H 3 J1 3 J 3
Clamping – Following T T1 U V1 V
piece with- – Non-following
Q Q1 S C1 C
out lever
Operating force (at the hand lever):

–– Mechanical < 20 N
–– Hydraulic, overriding hand lever < 50 N
–– Electrohydraulic, overriding hand lever < 70 N
Further handle-operated lever options (aluminum-free) at request.
= Preferred program
Directional valve elements: Secondary valves
Pressure function Feed function

Pressure differential in bar →

Setting pressure in bar →

Flow in l/min → Flow in l/min →
Pressure relief/anti-cavitation valves, adjustable

Ordering code:

S …M… J …–… W2 1 – Q H200
Short description

–– Adjustable pressure relief/anti-cavitation valve, pilot

operated

–– Pressure information in bar after H ... require

(3-digit)
–– Example: QH200

Q: Plug screw for actuator port A
H200: Pressure relief/anti-cavitation valves, set to
200 bar for actuator port B
–– The directional valve is ready for retroactive fitting
of secondary valves
–– See RE 64642.
Feed valves
Ordering code:

S …M… J …–… W2 1 – E E
Short description

–– See RE 64642.

End elements
End element with LS unloading
Ordering code:
LA

End element with LS unloading and additional P

and T port
Ordering code:

LAPT

End element with LS unloading and internal pilot

oil supply

Ordering code:
LAY
Short description
–– Takes oil from P line, pressure reduced to 35 bar
(definitely adjusted), pressure relief valve set to
45 bar

End element with LS unloading and pilot oil sup-

ply and additional P and T port
Ordering code:

LAYPT

Short description
45 bar

1) When
using an inlet element with priority VRQ, VR…, VZQ
or VZ… the plug is replaced.
End elements
End element with LS unloading and internal pilot
oil supply at servohydraulic operation

Ordering code:
LAK
Short description


45 bar
1) When
using an inlet element with priority VR… or
VZ… the plug is replaced.

Attention!
Please observe the design instructions on pilot oil sup-
ply at servohydraulic operation on page 18.
End element with LS unloading and pilot oil supply

Ordering code:

LAX
Short description
–– External pilot oil supply required
pst, max = 35 bar
End element with LS unloading and pilot oil sup-

ply and additional P and T port
Ordering code:
LAXPT
Short description
pst, max = 35 bar
End element without LS unloading

Ordering code:
LZ
Short description
–– Supply of parallel switched LS signals
End element without LS unloading and additional

P and T port
Ordering code:

LZPT
Short description
End elements
End element without LS unloading, with pilot oil
supply

Ordering code:
LZY
Short description
–– Takes oil from P line, pressure reduced to 35 bar
45 bar

supply and additional P and T port
Ordering code:

LZYPT

Short description
45 bar

End element without LS unloading, with internal

pilot oil supply at servohydraulic operation

Ordering code:
2)
LZK
Short description


(definitely adjusted), pressure relief valve set to 45 bar
Attention!
Please observe the design instructions on pilot oil sup-
ply at servohydraulic operation on page 18.

supply
Ordering code:
LZX
Short description
pst, max = 35 bar
1) When
using an inlet element with priority VRQ, VR…, VZQ
or VZ… the plug is replaced.
End elements
supply and additional P and T port
Ordering code:
LZXPT
Short description
pst, max = 35 bar
Adapter plate for M4-12 directional valve elements M4-12

Ordering code:
L12 Y
Short description
–– With integrated pilot oil supply
–– For flanging further M4-12 sections, see datasheet
RE 64276
M4-15
End element with external priority port

Ordering code:
LVZ
Short description
–– To connect external priority actuators
Diversion plates for central inlet element

End element for central inlet element, diversion plate
Ordering code:
LU

with additional T port
Ordering code:
LUT


with additional LS, P and T port
Ordering code:
LUPT …

Short description
–– Pressure information in bar required (3-digit)
Unit dimensions: Line connections

Inlet element, lateral Closed center P G1 P = Pump
T G1 P1 = Subordinate connection
A, B = Actuator
LS, LSS, LS1, G 1/4
a, b = Pilot line
LSP1,
T, T1 = Tank
Y G 1/4
X = Pilot oil supply
M G 1/4 Y = Tank, at zero pressure
S G1 LS = Load-sensing (LS)
Open center P G1 LSZ = LS supply
T G 1 1/4 LSP1 = LS port subordinate actuators
LSS = LS priority port
LS G 1/4
M = Pump measuring port
X, Y G 1/4 MA, MB = Measuring ports LS
M G 1/4 pressure
Inlet element, central Closed center P G 1 1/4 Ma, Mb = Measuring ports pilot
pressure
T G 1 1/4
S = Priority actuators
LS G 1/4
LSS, LS1, LS2 G 1/4
X, Y G 1/4
Priority input P G1
T G1
Directional valve element with secondary valves A1, B1 G 3/4
a1, b1 G 1/4
MA, MB G 1/4
Ma1, Mb G 1/8
End element P G 3/4
T1 G 3/4
LS G 1/4
LSZ G 1/4
X, Y G 1/4
Adapter plate X, Y G 1/4
T G 3/4
Fastening screws M10

according to EN ISO 4762 or EN ISO 4014:
Property class: 8.8 10.9
Fastening torque: 41 ± 2 Nm 60 ± 3 Nm
Connections according to ISO 1179-1

Unit dimensions: Lateral inlet elements

Lateral inlet element J Lateral inlet element P
M10 M10
35
22 36
10
70
12.5
88 113 10
133 65
133 83
M LSS
LS
130
130
S
90
LS
102
80
27
58
15
92
97
32
35
32
40
T P
T P
38
93
36
97
Lateral inlet element VR Lateral inlet element VL

M10 M10
60
22 36
22 36
60
10 113 10 113
10
10
133 19 17 133
LS LSP1
LSS LS
S P1
130
130
115
103
102
97
77
31
30
35 83 83 20
98 61
92
P
30
40
98
T 29
30
T
40
50
97
P
Unit dimensions: Central inlet elements

Central inlet element JZ Central inlet element VZ
M10 M10
60
60
22 36
22 36
10 113 10 113
10
10
15 15
LS
LS
130
130
85
85
133 80 133 80
P P
32
32
40
40
T
T
30.5 30
90.5 97
Unit dimensions: Central inlet elements

Central inlet element JK
125
12
M10
75
63
12
78 35
153 90
130
LS
47
40
X
25
Y
14
64
P
70
60
T
46
ca. 34 40
105
Unit dimensions: Directional valve element

Actuator port G 3/4
93,5
48,5
25,5
22
51
A B
133
12
33
18
27
Unit dimensions: Operation

Mechanical / hydraulic operation Cover A Cover B
with standard cover
Ordering code:
… M – …
86,5
63
39
… H – …
64 56,5
Cover A Cover B
Electrohydraulic operation
Ordering code: "b"
… W. –
86,5
"a"
63
39
108
Electronic pilot module 169

with hand lever
Cover A Cover B
Ordering code:
… C.A K …
230
60˚
152
135 86
Unit dimensions: End elements for lateral inlet element

Ordering code: Ordering code:
LA LAX
LZ LZX
65 20 65 20
50
50
133 133
T1 T1
X
130
130
LSZ LSZ
82,5
82,5
Y Y
30,5
30,5
40
40
15 54 15 54
28 28
LAY L12
LZY
65 20 77 28
25
50
51
133 153
T X T
130
130
112
LSZ
82,5
X
82
40
52
30
Y Y
28
18 22 26
28 54 38
40
Unit dimensions: End elements for central inlet element

LU LUT
20 65 20 65
50
50
35
35
133 22 133
130
130
100
Ordering code:
LVZ
20 65
50
35
133
130
52
40
31
75
Unit dimensions: Control block closed center with lateral inlet element
(according to the order example of page 12, dimensions in mm)
LS
90
27
58
92
130
133 92,5
93,5 82,5
48,5 45
20 65 9 30,5
4
10 T1
Y
50
25
7
22
51
25,5
25,5
A3 B3
3 x 51 = 153
8
284
51
5 A2 B2
8
51
A1 B1 7
P
32
35
65
3 T
2 12,5 130
38 131
88
93
1 Nameplate
133 2 Inlet element J...
261 “Closed center”
45 54 3 Directional valve elements
4 End element LA
5 Control cover H (side A) for hy-
40
draulic operation
69
69
LSZ 6 Control cover standard

(side B)
162
7 Stroke limiter
8 Secondary valves
9 Tie rod
32
10 Mounting thread
31
4 x M10; 15 deep
Unit dimensions: Control block closed center with central inlet element
130
92.5
69
45
53
93 133
9
133
93,5
48,5
9
82,5
4.1 20 65 10 2 30
6
5.2 T1
18
Y
50
28
25
51
A2 B2
8
60 10
P
36 22
32
40
26,5
310
80
T
113
1 7
51
25,5
A1 B1
22
5.1
35
50
3
20 99
4.2 30,5 130
85
10 131
97,5
133
151 133
1 Nameplate
54
22 2 Central inlet element VZ…
“Closed center” with priority valve
3 Directional valve elements
4.1 End element LAY
4.2 Diversion plate LU
40
49
5.1 Control cover W (side A) for elec-

112
LSZ
130
162,5
X trohydraulic operation
289
5.2 Control cover CBA (side A) with

electronic pilot module
6 Control cover K (side B)
7 Stroke limiter
8 Primary pressure relief valve
454
9 Electro-proportional pressure relief
valve, type KBPS
10 Tie rod
11 Mounting thread
4 x M10; 15 deep
Unit dimensions: Control block closed center with combined inlet element
236
157,5
135 133
440
98
46
25 78 8 114
15
4.1 9
46 30
3.2
23
6.2
A3 B3
7
46
1 A2 B2
12
44
T
30
118 40
45
76
344
90
63
MP
75
LS
20
40
P 22 X
51
A1 B1
25,5
3.1 5 6.1
50
35
4.2
18 20 25
106 48,5 40
85 47
93,5 130
28
48 1 Nameplate
113 2 Central inlet element JK…
141 “Closed center”
125 64 3.1 Directional valve element M4-15
3.2 Directional valve element M4-12
4.1 End element LA
63
4.2 Diversion plate LU

5 Control cover CBA (side A) with
electronic pilot module
6.1 Control cover K (side B)
6.2 Control cover standard (side B)
7 Stroke limiter
8 Tie rod
9 Mounting thread
4 x M10; 15 deep
On-board electronics: Electronic pilot module (EMP2)

Function
The electronic pilot module controls the flow at the control
block M4-15 via an analog or digital electrical signal.
An analog (voltage or PWM signal) or digital (CAN bus) input
signal is converted by the pilot module into a pilot pressure
via two electrohydraulic pressure reducing valves.
In case of an analog input signal, each pilot module is con-
nected individually to the control electronics of the machine.
In case of CAN bus operation, is it possible to loop the electri-
cal connection to the next pilot module via a second plug-in
connection (daisy chain cabling). The complete valve control
block is then connected to the control of the machine via the
4-pin plug of the first pilot module.
The electrical connection is realized via a 4-pin plug,
type Bosch Kompakt 1.
It is also possible to connect further CAN bus units at the out-
put of the last pilot module (see also RE 64815-B).
Features
Time functions (ramp functions), form of the characteristic
curve and increase are parameterizable and can be changed Electronic pilot module EMP2
directly during the working cycle via the CAN bus.
–– Modifiable characteristic curve from linear to progressive
Various diagnosis functions allow to monitor the fault-free trend separately for A and B (only CAN, fixed parameter for
function of the pilot module. analog module)
The following elements are monitored with the standard version: –– Linear decline of the characteristic curve, modifiable in op-
–– Correct reception of a valid command value signal eration, and therefore also linear lowering of the complete
–– Stability of the connection to the command value encoder flow (CAN only, fixed parameter for analog module)
–– The adherence to the defined limits of supply voltage –– Selectable time ramps for shutoff in the error case (only for
–– Function of the pilot valves (short-circuit, cable break) analog module)
Malfunctions are indicated in the form of a error code (blink- –– Selectable monitoring limits for operating voltage
ing code) via an LED that can be seen from the outside. –– Parameterizable via CAN bus
With the analog module, there is a relay output available as –– Protection class according to EN 60529 IP 69K
error indicator. (only with plugged Bosch Kompakt connectors)
With the CAN bus variant, the error code is transferred to the –– Condition Monitoring
control in the state telegram of the pilot module and can then • Internal saving of temperatures
be analyzed by the control. • Internal counting of the operating hours
–– Low cabling effort with CAN wiring through daisy chain • Internal saving of diagnostic data
–– Clocked output stages with superimposed dither –– Comprehensive parameterizibility according to the client's
–– Processor-independent watchdog requirements by Rexroth in the factory
–– Selectable time ramps, separated individually for valve

outputs A and B, Open and Close (only for CAN, fixed Options
parameter for analog module) –– Position sensor
–– with measuring port
Electronic pilot module: Parameter specifications
The form for the parameter specifications can be found in the project planning aid RE 64815-02.
It serves for setting the electronic pilot module according to the requirements of the customer ex factory.
Electronic pilot module: Pin assignment

Pin assignment at the Bosch Kompakt plug-in connector Pin assignment at the CAN plug-in connector
Connection via Bosch Kompakt plug coding 1.
Via the second Bosch Kompakt plug c oding 2, a connection
to the next module or to another CAN participant is possible if
CAN operation is used.
Note!
Connecting cables and plug-in connectors are not included in
the scope of supply and need to be ordered separately (see
accessories pages 51, 52).
Attention!
–– Please observe at all times the safety notes of the operat-
Coding 2 ing instructions RE 64815-B.
(plug-in connector gray)
–– Bosch Rexroth warrants the correct function of the unit as
described in the operating instructions RE 64815-B. With
this unit, Bosch Rexroth declines any warranty for the safe

operation of the machine or plant of which this unit is a part.

Coding 1
(plug-in connec-
tor black)
Electronic pilot module: Accessories
Material number Type Description Length

Daisy chain cable
R917c02581 Cable For the connection of two pilot modules (standard) 190 mm
R917c02599 Cable For the connection of two pilot modules 240 mm
R917c02628 Cable For the connection of two pilot modules via central inlet 370 mm
Special cable
R9017c05332 Cable with two plug-in connectors, coding 1 (black) 90°
R917c05333 Cable with two plug-in connectors, coding 2 (gray) 90°

Electronic pilot module: Accessories
Material number Type Description Length

Connecting cable
R917c02724 Cable with one plug-in connector, coding 1 (black) 4,000 mm

R917c04484 Cable with one plug-in connector, coding 2 (gray) 4,000 mm
Plug-in connectors and connector sets

Plug-in
R917c05459 connector Coding 1 (black), dummy plug
R917c02627 Plug-in Coding 2 (gray), dummy plug
connector
Plug-in
R917c05458 connector Coding 1 (black), dummy connector with integrated terminal resistance
R917c04605 Plug-in Coding 2 (gray), dummy connector with integrated terminal resistance
connector
Connector
R900785606 Bosch Kompakt coding 1 (black)
set
Connector
R900785607 Bosch Kompakt coding 2 (gray)
set
Bosch Rexroth AG © All rights with Bosch Rexroth AG, including applications for property
Mobile Applications rights. It may not be reproduced or given to third parties without its
Zum Eisengießer 1 consent.
97816 Lohr am Main, Germany The data specified only serve to describe the product. Our information
Phone +49 (0) 93 52 / 18-0 cannot be used to derive a particular property or suitability for a specific
Fax +49 (0) 93 52 / 18-23 58 use. The information conveyed does not relieve the user from making
info.brm-mc@boschrexroth.de own evaluations and performing own inspections. Please note that our
www.boschrexroth.de products are subject to a natural process of wear and aging.

Load-Sensing Control Block in Sandwich Plate Design: Content

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Load-sensing control block RE 64283/10.

in sandwich plate design

Control block M4-15 Load pressure compensation

3 Pressure compensator 7 LS shuttle valve 10 Compression spring

   

Modular design: Control block with lateral inlet element

Modular design: Control block with central inlet element

3. Spool axis etc.

with LS pressure relief plug screw (no Z possible) 1) = Q Q

only with 1 LS pressure relief valve 1)

with LS unloading plug = B B

without LS pressure relief valve

= Preferred program (M4 configurator)

Actuator port “A”

Actuator port “B”

Further details in the clear text

Supply voltage 24 V Supply voltage 12 V Supply voltage and plug-in connector 6)

Operation A side cover

Standard with position sensor with measuring Orifice + check

6) Information required only for electrohydraulic operation and

Order example closed center with lateral inlet element

Order example closed center with central inlet element

Order example closed center with combined inlet element

      

  

  

Open center Priority valve

Closed center without primary pressure relief valve

Closed center with primary pressure relief valve

Open center with primary pressure relief valve

external subordinate actuator without primary

Closed center, internal priority actuator, exter-    1; 2)

Closed center, external priority actuator,     1; 2)

Central inlet elements

Closed center, with primary pressure relief valve    

Closed center, with priority valve without primary     1; 2)

Closed center, with priority valve with primary     1; 2)

Notes on the dimensioning of control oil supply with servohydraulic operation

If servohydraulic operation is used in the control block, please note:

Internal pilot oil supply:

Directional valve elements: Pressure compensator

In the central position of the main spool there is no connec-

Pressure compensator spool variants

1) The load-holding function is not leak-free.

Directional valve elements: LS pressure limitation

       

With LS pressure relief valve and LS plug screw     

With LS pressure relief valve and unloading plug     

–– E.g. for cylinders with one-sided operation

Directional valve elements: LS pressure limitation

Without LS pressure relief valves     

Directional valve elements: LS pressure limitation

1. Electro-proportional pressure relief valve type KBPS

S …L… J …–… H – H… H… KBPSL8BA

S …R… J …–… H – H… H… KBPSR8BA

S …N… J …–… H – H… H… KBPSR8AA

S …K… J …–… H – H… H… KBPSH8BA -033

2. Pressure cut-off valve type MH2DAD and electro-proportional

S …K… J …–… H – H… H… MH2DAD+KBPSH8BA

Directional valve elements: LS pressure limitation

Technical data KBPS (see also RE 18139-04)

Maximum coil temperature 2) °C 150

Directional valve elements: LS pressure limitation

Closed center, internal priority actuator, exter- 1; 2)

Closed center, external priority actuator, 1; 2)

Closed center, with primary pressure relief valve

Closed center, with priority valve without primary 1; 2)

Closed center, with priority valve with primary 1; 2)

With LS pressure relief valve and LS plug screw

With LS pressure relief valve and unloading plug

Without LS pressure relief valves

Electrohydraulically switchable with damping

Electrohydraulically switchable with orifice and

Safety notes!

Electrohydraulically proportional with measur-

Electrohydraulically proportional with damping

Electronic pilot module with position sensor

Pressure relief/anti-cavitation valves, adjustable

End element with LS unloading and additional P

End element with LS unloading and pilot oil sup-

End element with LS unloading and pilot oil supply

End element with LS unloading and pilot oil sup-

End element without LS unloading

End element without LS unloading and additional

End element without LS unloading, with pilot oil

Adapter plate for M4-12 directional valve elements M4-12