Part Number 27-44A

ILLUSTRATED PARTS BREAKDOWN

MUD FLOW SENSOR

PART NUMBERS
270700-107
270700-108
270700-109
270700-110
270700-111
270700-112

Manufacturers of Precision Instruments

Printed in U.S.A. April 20, 1981

 INSTRUCTION MANUAL 27-44 A
LIST OF EFFECTIVE PAGES

The total number of pages in this publication is 30 consisting of the following:

PAGE ISSUE
NO. DATE

Cover ........... 20 April 1981

A ............. 20 April 1981
i and ii ......... 20 April 1981
l-l through l-5 ...... 20 April 1981
1-6 Blank ......... 20 April 1981
2-l through 2-12 . ; ... 20 April 1981
3-l and 3-2 ........ 20 April 1981
4-l and 4-2 ........ 20 April 1981
Ai ............ 20 April 1981
Aii Blank ......... 20 April 1981
A-l and A-2 ........ 20 April 1981

61981, by TOTCO, All Rights Reserved

A
INSTRUCTION MANUAL 27-44A
 INSTRUCTION MANUAL 27-44A
TABLE OF CONTENTS

Section , Page

I INTRODUCTION ........................... l-l

l-l Introduction ....................... l-l
l-4 Group Assembly Parts List Section ............ l-l
l-6 Figure and Index Number column .............. l-l
l-7 Part Number Column .................... l-l
l-8 Description Column .................... l-l
l-10 Units Per Assembly Column ................ l-2
l-11 Use On Code Column .................... l-2
1-12 Numerical Index Section ................. l-2
1-14 Second and Succeeding ........ l-2
1-15 Additional Parts List .................. l-2
1-17 How to Use the Illustrated Parts Breakdown ........ l-2
II GROUPASSEMBLY PARTS LIST ..................... 2-l
III NUMERICALINDEX .......................... '3-1
IV RECOMMENDEDSPARE PARTS LIST ................... 4-l
4-l General ......................... 4-l
APPENDICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ai

LIST OF ILLUSTRATIONS

Figure Page

l-l How to Use the Illustrated Parts Breakdown ............ l-2

2-l Mud Flow Sensor Assembly ......... ............ 2-l
2-2 c Pneumatic Sensor Box Assembly ....... ............ 2-3
2-3 a.* Electric Sensor Box Assembly ..... .'. ............ 2-6
2-4 Electrical Element ............ ............ 2-10
E720 Type CP Position Transmitter ....... ............ A-l

LIST OF TABLES

Table Page

4-l Recommended Spare Parts List . . . . . . . ............ 4-l

A-l Foxboro to TOTCO Part Numbers . . . . ............ l l l A-2

RELATED PUBLICATIONS

Publication
Number Title

27-458 Installation, Operation and Maintenance Instructions

Mud Flow Sensor

ii
 IMPORTANT SAFETY NOTICE

Proper service and repair is important to the safe, reliable operation of all M/D TOTCO equipment.
The service procedures recommended by M/D TOTCO and described in the technical manuals are
recommended methods of performing service operations. When these service operations require
the use of tools specially designed for the purpose, those special tools should be used as recom-
mended. Warnings against the use of specific service methods that can damage equipment or
render it unsafe are stated in the manuals. These warnings are not exclusive, as M/D TOTCO
could not possibly know, evaluate and advise service people of all conceivable ways in which ser-
vice might be done or of all possible associated hazardous consequences. Accordingly, anyone
who uses service procedures or tools which are not recommended by M/D TOTCO must first sat-
isfy themselves thoroughly that neither personnel safety nor equipment safety will be jeopardized
by the method selected.

April 1981 iii

M/D TOTCO
 LIMITED PRODUCT WARRANTY

THE FOLLOWING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER
EXPRESS, IMPLIED OR STATUTORY, INCLUDING, BUT NOT BY WAY OF LIMITATION, ANY WARRANTY
OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE.

Martin-Decker TOTCO (“Company”) warrants to Buyer (“Purchaser”) of new products manufactured or

supplied by the Company that such products are, at the time of delivery to the Purchaser, free of material and
workmanship defects, subject to the following exceptions:

A. Any product which has been repaired or altered in such a way, in the Company's judgement, as to affect
the product adversely, including any repairs, rebuilding, welding or heat treating outside of Company
authorized facility.

B. Any product which has, in the Company's judgement, been subject to negligence, accident, or improper
storage.

C. Any product which has not been installed, operated and maintained in accordance with normal practice
and within the recommendations of the Company.

D. For all items of special order by Buyer which are not manufactured by Company, Buyer should submit
warranty claims directly to the manufacturer thereof.

The Company's obligation under this warranty is limited to repairing, or at its option, replacing any products
which in its judgement proved not to be as warranted within the applicable warranty period. All costs of
transportation of products claimed not to be as warranted to authorized Company service facility shall be
borne by Buyer. Costs of return transportation to Buyer of products accepted for repair or replacement by
Company under the warranty provisions of the Sales Agreement shall be borne by the Company. Company
may, at its sole option elect to refund the purchase price of the products, and Company shall have no further
obligation under the Sales Agreement.

The cost of labor for installing a repaired or replacement part shall be borne by Buyer. Replacement parts
provided under the terms of this warranty are warranted for the remainder of the warranty period of the
product upon which installed to the same extent as if such parts were original components thereof.

The warranty periods for various products are:

A. Hydraulic, Mechanical, Electronic Equipment: one (1) year from date of installation or fifteen (15) months
from date of shipment from Company, whichever occurs first.

B. All Elastomer Diaphragms: six (6) months from date of shipment from Company.

No deviations from the Company's standard warranty terms or period as stated herein will be honored unless
agreed to in writing by an authorized Company representative prior to acceptance of the order.

EXCLUSIVITY OF REMEDY AND LIMITATION OF LIABILITY. THE REMEDIES PROVIDED FOR IN THIS
WARRANTY SHALL CONSTITUTE THE SOLE RECOURSE OF BUYER AGAINST COMPANY FOR
BREACH OF ANY OF COMPANY'S OBLIGATIONS UNDER THE SALES AGREEMENT WITH BUYER,
WHETHER THE CLAIM IS MADE IN TORT OR IN CONTRACT, INCLUDING CLAIMS BASED ON
WARRANTY, NEGLIGENCE, OR OTHERWISE.

IN NO EVENT SHALL COMPANY BE LIABLE FOR DIRECT, INDIRECT, INCIDENTAL OR

CONSEQUENTIAL DAMAGES, REGARDLESS OF THE FORM OF ACTION, WHETHER IN CONTRACT,
STRICT LIABILITY OR IN TORT (INCLUDING NEGLIGENCE), NOR FOR LOST PROFITS.

iv April 1981
M/D TOTCO
 INSTRUCTION MANUAL 27-44 A
SECTION I
INTRODUCTION

l-l INTRODUCTION

l-2 This manual contains an illustrated parts breakdown for the Mud Flow Sensor
manufactured by TOTCO.

l-3 This section describes how to use the GROUP ASSEMBLY PARTS LIST, NUMERICAL
INDEX (when included), and other related information.

l-4 GROUP ASSEMBLY PARTS LIST SECTION

l-5 The GROUP ASSEMBLY PARTS LIST section (See Figures 2-l and subsequent) in-
cludes detailed or exploded views accompanied by parts lists keyed to the
index numbers on the illustrations. Index numbers on the illustration are circled
if the component or subassembly is broken down by a subsequent detail illustration
and parts list. Each assembly is listed in its disassembly order. Part descrip-
tions show a relationship to an assembly by indentation. The relationship of a
part to the next higher assembly (NHA) or main group may also be shown by cross-
reference notes. Attaching parts immediately follow the items they attach and
are identified by (AP) following the description. Attaching parts indent to the
same level as the items attached.

l-6 FIGURE AND INDEX NUMBER COLUMN. Three groups of digits separated by dashes
make up this column (i.e. X-X-XX). The first two groups represent the
figure number of the corresponding illustration. The last group of digits is the
index number of each part found in the illustration. An asterisk (;k) instead of
an index number indicates the part is not illustrated.

l-7 PART NUMBER COLUMN. This column lists TOTCO part numbers and standard
items. The entry STD HDW in this column identifies hardware without an
assigned part number and indicates availability from commercial sources. Infor-
mation for purchase of these items is contained in the DESCRIPTION column.

l-8 DESCRIPTION COLUMN. This column describes each assembly, its attaching
parts, and detail parts of the assembly. Indentation shows relationship
of parts to the assembly. Parts identified with (AP) are attaching parts for
items and assemblies. Where it is impractical to show completely in one illustra-
tion all detail parts of any one subassembly, the subassembly is illustrated
completely assembled as part of one illustration and a separate, disassembled
view of the subassembly is furnished. A notation in parentheses following a
description cross-refers a subassembly to its illustration or refers to the figure
and index number of the subassembly on the NHA illustration.

l-9 Listed parts are indented to indicate item relationship to the NHA. The
description of each assembly is followed in the list (except for attaching
parts) by its detail parts indented one column to the right (See 4, Figure l-l).
To determine the NHA of a part or assembly, note the column in which the first word
of the nomenclature appears. The first item directly above which appears one cclumn
to the left (except for attaching parts) is the NHA.

l-l
 INSTRUCTION MANUAL 27-44~

Identifying and locating parts

information in the parts list

2 Index number of a part on the-illustration and/ 1:

accompanying parts list. Index numbers in parts I -B
list are assigned in disassembly order. An
asterisk indicates that a part is not illustrated.

3 Part number of assemblies and illustrated detail

parts.

4 ‘Description of parts indented to show relation-

ship to the assembly of which it is a part. The
/ clutch assembly, part number 260608, not il-
lustrated, is part of the drum assembly, part
number 260479-101. The clutch spring, part
number 260325, index number 12, is part of
either clutch assembly. The shaft assembly,
part number 260606-101, not illustrated, is
part of clutch assembly, part number 260608.

Attaching parts (AP) are always indented at

the same level as, and directly bcncath, the
item they secure.

6 Next higher assembly (NHA) references indicate

the illustration and index number on which the
assembly is shown completely assembled and
also indicate the assembly of which it is a part.

7 Quantity of parts used in one part or assembly

(or used to attach one part or assembly).

8 USE ON CODE defines specific differences

between similar assemblies. For example, in-
dented parts bearing code A are used only in
the assembly bearing the same A code. Where
there is no code letter assigned in the USE ON
CODE column, uncoded detail parts are used in,
and are common to, all of the coded top as-
semblies (i.e., A, B, C) of a particular parts
list.

FIGURE l-l. HOW TO USE THE ILLUSTRATED PARTS BREAKDOWN(Sheet 1 of 3)

l-2
 INSTRUCTION MANUAL 27-44A

To identify a part when

the part number is KNOWN.
\
1 When the part number is known, refer to the
NUMERICAL INDEX section. Locate the re
quired part number and note the correspondin
FIGURE AND INDEX NUMBER.

2 Turn to the parts list that is identified by the

FIGURE NUMBER; then reference the appli-
cable INDEX NUMBER.

3 If a pictorial representation or the location

the part is desired, refer to the same index
number on the accompanying illustration (the
FIGURE number on the parts list and the
illustration must match).

TCO 815-052~2~~5/81)

FIGURE l-l. HOW TO USE THE ILLUSTRATED PARTS BREAKDOWN(Sheet 2 of 3)

l-3
 INSTRUCTION
MANUAL
27-448

To identify a part when

the part number is UNKNOWN

1 Locate the system or top assembly (end item) Locate the required part on the detail illustra-
tion and note the index number assigned to the

2 If the top illustration does not identify t‘ he

required part, determine which component or 5 Use the index number to locate the required
subassembly will contain the part and note the part in the associated parts list.
assigned index number.

3 Use the associated parts list (the FIGURE

number on the illustration and the parts list
must match) to find the detail illustration that
has a breakdown of the applicable component
or subassembly.
TCO 81~06213)15/811

FIGUREl-1. PARTSBREAKDOWN
HOWTO USE THE ILLUSTRATED (Sheet of 3)
 INSTRUCTION MANUAL 27-448

l-10 UNITS PER ASSEMBLY COLUMN. This column lists the number of units required
for one NHA. Therefore, the quantities specified are not necessarily the
total number used per installation or end item. AR denotes that parts should be
selected as required. The term REF denotes parts which are listed for reference
purposes. Units per assembly for other REF items are shown on the appropriate
figures referenced in the DESCRIPTION column. NP denotes parts not procurable.

l-11 USE ON CODE COLUMN. Code letters in this column show variations in parts
on two or more similar assemblies. Parts peculiar to a particular assembly
are identified by the same code letter as the main assembly; common parts are un-
coded.

1-12 NUMERICAL INDEX SECTION (When Included)

1-13 The NUMERICAL INDEX section contains a numerical listing of parts and/or
drawings that are listed in the GROUP ASSEMBLY PARTS LIST. Standard
hardware items are not included.

1-14 ADDITIONAL PARTS LISTS (SECTIONS)(When Included)

l-15 Additional informative lists, such as a SPARE PARTS LIST and FUSE LIST,
follow the GROUP ASSEMBLY PARTS LIST section or NUMERICAL INDEX section
(as applicable).

1-16 HOW TO USE THE ILLUSTRATED PARTS BREAKDOWN

__---
l-11 If the part number of an item is known, turn to the NUMERICAL INDEX and
find the applicable figure and index number. Use the figure and index
number to locate the illustration and description of the part in the GROUP ASSEMBLY
PARTS LIST.

l-18 If the part number of an item is unknown, turn to the system or top assembly
illustration (usually the first illustration in the GROUP ASSEMBLY PARTS
LIST). Trace back through the applicable component or subassembly detail illustra-
tions to locate the one in which the required item appears and is identified with
an index number. When the correct illustration has been located, use the FIGURE
number of that illustration to find the corresponding parts list. Use the index
number of the required item (assigned in the corresponding illustration) to locate
the item in the parts list.

l-5
 INSTRUCTION MANUAL 27-44 A
SECTION II
CRnllD ACCEMRI V DARTC I ICT

4
I_ 2344,-,*

FIGURE 2-1. MUD FLOW SENSOR ASSEMBLY, PNEUMATIC AND ELECTRIC

FIG. & UNITS USE

INDEX DESCRIPTION PER ON
NO. PART NUMBER 1234567 ASSY CODE

2-1- 270700-107 MUD FLOW SENSOR ASSY, Pneumatic, . . . . . . . 1 A

8-10 in. (20.3 - 25.4 cm) dia pipe
270700-108 MUD FLOW SENSOR ASSY, Pneumatic, . . . . . . . 1 B
12-14 in. (30.5 - 35.6 cm) dia pipe
270700-109 MLJDFLOW SENSOR ASSY, Pneumatic, . . . . . . . 1 C
16-18 in. (40.6 - 45.7 cm) dia pipe
270700-110 MUD FLOW SENSOR ASSY, Electric, . . . . . . . . 1 D
8-10 in. (20.3 - 25.4. cm) dia pipe
270700-111 MUD FLOW SENSOR ASSY, Electric, . . . . . . . . 1 E
12-14 in. (30.5 - 35.6 cm) dia pipe
270700-112 MUD FLOW SENSOR ASSY, Electric, . . . . . . . . 1 F
16-18 in. (40.6 - 45.7 cm) dia pipe
-1 270707 . PADDLE, 8-10 in. (20.3 -25.4 cm) dia pipe l . i A,D
-lA* 270849 . PADDLE, Oversize (optional paddle for . . . . 1 A,D
PN 270707 with lo-3/4 to U-3/4 inch (27.3-
32.4 cm) dia pipe
-2 270747 . PADDLE, 12-14 in.(30.5-35.6 cm) dia pipe . . 1l B,E
-3 270741 . PADDLE, 16-18 in.(40.6-45.7 cm) dia pipe . . . 1 C,F
-4 999279-005 . NUT, Hex hd, l/4-20 sst (AP) . . . . . . . . . 3
-5 999393-222 . BOLT, Hex hd, l/4-20 x l/2 sst (AP) . . . . . 3
-6 270701-102 . SENSOR BOX ASSY, Pneumatic (See . . . . . . . 1 A,B,C
Figure 2-2 for details)

*Not Illustrated
2-l
 INSTRUCTION MANUAL 27-44A

FIG. & UNITS USE

.INDEX DESCRIPTION PER ON
NO. PART NUMBER 1234567 ASSY CODE

2-l-7 270701-103 . SENSOR BOX ASSY, Electric (See . . . . . . 1 D,E,F

Figure 2-3 for details)
-8 999397-230 . NUT, Hex hd, 3/8-16 sst (AP) . . . . . . . . 6
-9 999321-008 . WASHER, Lock, 3/8 sst (AP) . . . . . . . . . 6
-10 999310-015 . WASHER, Flat, 3/8 sst (AP) . . . . . . . . . 6
-11 999393-267 . BOLT, Hex hd, 3/8-16 x l-3/4- . . . . . . . . 6
sst (AP)
-12 986803-006 . BEARING (AP) . . . . . . . . . . . . . . . . 6
-13 270702 . BASE.................... 1

2-2
 INSTRUCTION
MANUAL27-448

FIGURE2-2. PNEUMATIC
SENSOR
BOXASSEMBLY

2-3
 INSTRUCTION MANUAL 27-448

FIG. & UNITS USE

INDEX DESCRIPTION PER ON
NO. PART NUMBER 1234567 ASSY CODE
2-2- 270701-102 SENSOR BOX ASSY, Pneumatic (See 6, . . . . . . REF
Figure 2-1 for NHA)
-1 270734-301* . COVER ................... 1
-2 270726-302% . GASKET ................... 1
-3 999397-230 . NUT, Hex hd, 3/8-16 sst (AP) ........ 10
-4 999321-008 . WASHER, Lock, 3/8 sst (AP) ......... 6
-5 999310-015 . WASHER, Flat, 3/8 sst (AP) ......... 6
-6 999393-247 . BOLT, Hex hd, 3/8-16 x l-1/2 sst (AP). ... 6
-7 986803-006 . BEARING .................. 18
-8 270715 . SUPPORT ASSY ................ 2
-9 999258-053 . PIN, Cotter, l/8 x 3/4 sst (AP). ...... 2
-10 270763 . BOLT, Retainer, 3/8-16 x l-1/4 (AP) .... 4
-11 999397-230 . NUT, Hex hd, 3/8-16 sst (AP) ........ 10
-12 270718-302 . COUNTERWEIGHT ............... 2
-13 999279-005 . NUT, Hex hd, l/4-20 sst (AP) ........ 2
-14 999393-229 . BOLT, Hex hd, l/4-20 x1-1/2 (AP). ..... 2
-15 270723-302 . LINKAGE .................. 1
-16 999258-028 . PIN, Cotter, l/16 x 3/8 sst (AP). ..... 2
-17 270721-301 . CLAMP,Drive ................ 1
-18 999279-005 . NUT, Hex hd, l/4-20 sst (AP) ........ 1
-19 999393-229 . BOLT, Hex hd, l/4-20 x1-1/2 sst (AP). ... 1
-20 270722 . LEVER ................... 1
-21 999368-705 . SCREW, Socket hd, No. 10-32x1/2 sst (AP). . 1
-22 971156-002 . CONNECTOR, Male .............. 2
-23 270175-305 . DECAL, "SIGNAL" .............. 1
-24 270175-303 . DECAL, "20 PSIG SUPPLY" 1
-25 999397-049 . NUT, Hex hd, 5/16-18 sst '(AP)' : : : : : : : 2
-26 999268-012 . LOCKWASHER, Split, 5/16 sst (AP) ...... 2
-27 986803-003 . BEARING .................. 2
-k 270215-101 . TRANSMITTER ASSY, Position, pneumatic ... 1
-28 999318-004 . . STUD, 5/16-18 x l-3/4 (type c) sst .... 2
-29 999393-217 . . SCREW, Socket hd, No. 10-32x1 sst (AP). . 1
-30 940211-001 . . TRANSMITTER, Position .......... 1
-31 270739 . CONNECTING LINK .............. 1
-32 270709 . SHAFT, Pivot. ............... 2
-33 999287-003 . RING, Retaining (AP) ............ 4
-34 270752-301 . BUSHING .................. 2
-35 270738 . SUPPORT ASSY, Paddle ............ 1
-36 270709 . SHAFT, Pivot ................ 1
-37 999287-003 . RING, Retaining (AP) ............ 2
-38 270752-302 . BUSHING .................. 1
-39 999300-004 . PIN, Clevis.(AP) .............. 2
-40 999258-027 . PIN, Cotter, l/16 x 5/16, sst (AP) ..... 2
-41 270711-302 . SHAFT ................... 1
-42 270712 . CRANK,Bell ................ 1
-43 999216-071 . WASHER, Nylon ............... A/R
-44 270710-102 . BEARING ASSY. ............... 2
-45 270764-301 . WASHER ................... A/R
-46 270744 . BRACKET .................. 1
-47 270729-101 . GASKET ASSY ................ 1

2-4
 INSTRUCTION MANUAL 27-448

FIG. & UNITS USE

INDEX DESCRIPTION PER ON
NO. PART NUMBER 1234567 ASSY CODE

2-2-48 999279-005 . NUT, Hex hd, l/4-20 sst (AP) ........ 2

-49 999393-248 l
BOLT, Hex hd, l/4-20 x1-1/4 sst (AP). ... 2
-50 270757-302 . PLATE, Identification ........... 1
-51 999245-006 . SCREW, Drive (AI') ............. 4
-52 270736-301 . BOX, Sensor ................ 1
-53 270726-302 . GASKET ................... 1

*Not Illustrated
**Cover plate (1) and gasket (2) may be installed on base (13, Figure 2-1) when sensor
box assembly (6 or 7, Figure 2-l) is removed.

2-5
 INSTRUCTION MANUAL 27-448

18

26

18

18 17

‘\

\
22

FIGURE 2-3. ELECTRIC SENSOR BOX ASSEMBLY

2-6
 INSTRUCTION MANUAL 27-448

FIG. & UNITS USE

INDEX DESCRIPTION PER ON
NO. PART NUMBER 1234567 ASSY CODE

2-3- 270701-103 SENSOR BOX ASSY, Electric (See 7, . . . . . . REF

Figure 2-l for NHA)
-1 270765-101 . ELECTRICAL ELEMENT (See Figure 2-4. . . . . 1
for details)
-2 999393-269 . SCREW, Hex hd, 3/8-16 x 2-l/4 sst . . . . . REF
(AP)(See 5, Figure 2-4)
-3 999397-230 . NUT, Hex hd, 3/8-16, sst (AP) . . . . . . . 2
-4 999321-008 . LOCKWASHER, 3/8, sst (AP) . . . . . . . . . 2
-5 999310-015 . WASHER, Flat, 3/8, sst (AP) . . . . . . . . 2
-6 986803-006 . BEARING.................. 4
--k 270701-104 . SENSOR BOX ASSY . . . . . . . . . . . . . . 1
-7 270757-303 . . PLATE, Identification .......... 1
-8 999245-006 . . DRIVE SCREW, No. 0 x l/4 (AP) ...... 4
-9 270734-301** . . COVER .................. 1
-10 270726-302** . . GASKET ................. 1
-11 999397-230 . . NUT, Hex hd, 3/8-16, sst (AP) ...... 4
-12 999321-008 . . LOCKWASHER, 3/8, sst (AP) ........ 4
-13 999310-015 . . WASHER, Flat, 3/8, sst (AP) ....... 4
-14 999393-247 . . SCREW, Hex hd, 3/8-16 x l-1/2, sst (AP) . 4
-15 986803-006 . . BEARING@) ............... 14
-16 270715 . . SUPPORT ASSY ........... 2
-17 999258-053 . . PIN, Cotter, 1;8'x'3/4 sst (AP) ..... 2
-18 270763 . . BOLT, Retainer (AP) ........... 4
-19 999397-230 . . NUT, Hex, 3/8-16, sst (AP). ....... 2
-20 270718-302 . . COUNTERWEIGHT. ............. 2
-2.1 999393-229 . . BOLT, Hex hd, l/4-20 x l-1/2, sst (AP). . 2
-22 999279-005 . . NUT, Hex, l/4-20, sst (AI'). ....... 2
-23 270739 . . LINK ASSY, Connecting .......... 1
-24 270709 . . SHAFT, Pivot .............. 2
-25 999287-003 . . RING, Retaining (AP). .......... 4
-26 270752-301 . . BUSHING ................. 2
-27 270738 . . SUPPORT ASSY, Paddle .......... 1
-28 270709 . . SHAFT, Pivot .............. 1
-29 999287-003 . . RING, Retaining (AP) .......... 2
-30 270752-302 . . BUSHING .................. 1
-31 999258-027 . . PIN, Cotter , l/16 x 5/16, sst (AP) ... 2
-32 999300-004 . . PIN, Clevis (AP) ............. 2
-33 270711-302 . . SHAFT .................. 1
-34 270712 . . BELL CRANK ASSY ............. 1
-35 999216-071 . . WASHER, Nylon .............. AR
-36 270710-102 . . BEARINGASSY .............. 2
-37 270764-301 . . WASHER ................. AR
-38 270744 . . BRACKET ASSY .............. 1
-39 270729-101 . . GASKET ASSY ............... 1
-40 999279-005 . . NUT, Hex, l/4-20, sst (AI'). ....... 2
-41 999393-248 . . SCREW, Hex hd, l/4-20 x l-l/4, sst (AP) . 2
-42 999367-049 . . NUT, Hex, 5/16-18, sst (AP) ....... 2
-43 999268-012 . . LOCKWASHER, 5/16, sst (AP). ....... 2
-44 986803-003 . . BEARING, (AP) .............. 2

*Not Illustrated
**Cover plate (9) and gasket (10) may be installed on base (13, Figure 2-l) when
sensor box assembly (6 or 7, Figure 2-l) is removed.
2-7
 INSTRUCTION MANUAL 27-44A

FIG. & UNITS USE

INDEX DESCRIPTION PER ON
NO. PART NUMBER 1234567 ASSY CODE

2-3-45 999393-250 * ’ SCREW, Hex hd, 5116-18 x I-114, . . . , . 2

sst (AP)
-46 270736-301 . . BOX, Sensor . . . . . . . . . . . . . . . 1
-47 270726-302 . . GASKET . . . . . . . . . . . . . . . . . . 1

2-8
 INSTRUCTION MANUAL 27-44A

THIS PAGE INTENTIONALLY LEFT BLANK

2-9
 INSTRUCTION MANUAL 27-448

16

32

42
12
13
1A
I

11 -7

, /J

FIGURE 2-4. ELECTRICAL ELEMENT

2-10
 INSTRUCTION MANUAL 27-448

FIG. & UNITS USE

INDEX DESCRIPTION PER ON
NO. PARTNUMBER 1234567 ASSY CODE

2-4- 270765-101 ELECTRICAL ELEMENT, Mud flow sensor . . . . REF

(See 1, Figure 2-3 for NHA)
-1 232616-102 . CABLE ASSY, 125 ft .......... . 1
-lA 950814-004 . TERMINAL, Crimp, No. 6 ........ . 3
-2 955704-001 . CONNECTOR, Cable grip ......... . 1
-3 270847 . PLATE, Identification ......... . 1
-4 999245-006 . SCREW, Drive No. 0 x l/4 (AP) ..... . 4
-5 999393-269 . SCREW, Hex hd, 318-16 x 2-l/4, sst (AP) . 2
-6 270769-301 . STRAP, Mounting ............ . 1
-7 999279-005 . NUT, Self-locking, l/4-20, sst (AP) . . . 2
-8 999268-011 . LOCKWASHER, l/4, sst (AP) ....... . 2
-9 999310-011 . WASHER, Flat, l/4, sst (AP) ...... . 2
-10 999335-077 . SCREW, Fl hd, l/4-20 x l-114, sst (AP). . 2
-11 270721-302 . CLAMP,Drive ............. . 1
-12 999279-005 . NUT, Self-locking, l/4-20 (AP). .... . 1
-13 999393-077 . SCREW, Hex, l/4-20 x l-114, sst (AP). . . 1
-14 270723-303 . LINKAGE ................ . 1
-15 999258-028 . PIN, Cotter, l/l6 x 318 sst (AP). ... . 2
-16 955207-001 . COVER ................. . 1
-17 999469-220 . SCREW, Oval hd, l/4-20 x 314, sst (AP). . 4
-18 270842 . GASKET. ................ . 1
-19 270848 . DECAL, Wiring diagram ......... . 1
-19A 991701-001 . INHIBITOR, Corrosion. ......... . 1
-20 999432-154 . SCREW, Bdhd hd No. 8-32 x 314, sst (AP) . 2
-21 999268-008 . LOCKWASHER, No. 8, sst (AP) ...... . 2
-22 999310-006 . WASHER, Flat No. 8, sst (AP). ..... . 2
. -* 270796-102 . SHAFT ASSY .............. . 1
-23 270722 . .LEVER ................ . 1
-24 999368-705 . . SCREW, Socket hd, No. lo-32 x l/2 ... . 1
sst (AP)
-25 999287-001 . . RING, Retaining (AP). ........ . 2
-26 999291-005 . . WASHER, l/4, sst (AP) ........ . AR
-27 270795-303 . . SPACER ............... . 1
-28 270694 . .SHAFT ................ . 1
-29 979454-004 . . SEAL, Shaft ............. . 1
-30 270695 . . HOUSING, Bearing .......... . 1
-31 999432-128 . SCREW, Bnd hd, No. 6-40 x l/2, sst (AP) . 2
-32 999268-007 . LOCKWASHER, No. 6, sst (AP) ...... . 2
-33 999310-005 . WASHER, Flat, No. 6, sst (AP) ..... . 2
-33A 999310-005 . WASHER, Flat, No. 6, sst (AP) ..... . AR
-* 270768-101 . RESISTOR ASSY, Variable ........ . 1
-34 946600-005 . . WIRE, Yellow (20 gauge) ....... . AR
-35 946600-001 . . WIRE, Black (20 gauge). ....... . AR
-36 946600-006 . . WIRE, Green (20 gauge). ....... . AR
-37 950814-004 . . TERMINAL .............. . 3
-38 911406-193 . . RESISTOR, Fixed 1000 ohm ...... . 1
-39 999365-003 . . CLAMP(AP) .............. . 2
-40 999246-006 . . PIN, Spring, l/16 x l/2, sst (AP) . . . 1
-41 996857-002 . . TUBING, Plastic ........... . 1
-42 999333-021 . . SETSCREW, Cup point No. 6 - 32 ... . 1
x l/4, sst (AP
-43 270793 . . COUPLING .............. . 1
*Not Illustrated
2-11
 INSTRUCTION MANUAL 27-448

FIG. & UNITS USE

INDEX DESCRIPTION PER ON
NO. PART NUMBER 1234567 ASSY CODE

2-4-44 270792 .. RESISTOR, Variable, 5K ohm ........ 1

-45 999017-080 .. SCREW, Binding hd, No. 6-40 x1/2 .... 2
sst (AP)
-46 951504-004 .. BARRIER, Terminal ............ 1
-47 951814-004 .. MARKERSTRIP,Terminal.......... 1
-48 270767-301 .. BRACKET ................. 1
-49 270766 . ENCLOSURE ................. 1

2-12
 INSTRUCTION MANUAL 27-44A
SECTION I I I
NUMERICAL INDEX

FIGURE AND FIGURE AND

PART NUMBER INDEX NUMBER PART NUMBER INDEX NUMBER

232616-102 2-4-l 270739 2-2-31

270175-303 2-2-24 2-3-23
270175-305 2-2-23 270741 2-l-3
270215-101 2-2- 270744 2-2-46
270694 2-4-28 2-3-38
270695 2-4-30 270747 2-l-2
270700-107 2-1 - 270752-301 2-2-34
270700-108 2-l- 2-3-26
270700-109 2-l- 270752-302 2-2-38
270700-110 2-l- 2-3-30
270700-111 2-1- 270757-302 2-2-50
270700-112 2-l- 270757-303 2-3-7
270701-102 2-l-6 270763 2-2-8
2-2- 2-3-18
270701-103 2-l-7 270764-301 2-2-45
2-3 2-3-37
270701-104 2-3- 270765 2-4-
270702 2-1-13 270765-101 2-3-l
270707 2-l-l 270766 2-4-49
270709 2-2-32 270767-301 2-4-48
2-2-36 270768-101 2-4-
2-3-24 270769-301 2-4-6
2-3-28 270792 2-4-44
270710-102 2-2-44 270793 2-4-43
2-3-36 270795-303 2-4-27
270711-302 2-2-41 270796-102 2-4-
2-3-33 270842 2-4-18
270712 2-2-42 270847 2-4-3
2-3-34 270848 2-4-19
270715 2-2-12 270849 2-l-1A
2-3-16 911406-193 2-4-38
270718-302 2-2-10 940211-001 2-2-30
2-3-20 946600-001 2-4-35
270721-301 2-2-17 946600-005 2-4-34
270721-302 2-4-11 946600-006 2-4-36
270722 2-2-20 950814-004 2-4-37
2-4-23 2-4-47
270723-303 2-4-14 951504-004 2-4-46
270726-302 2-2-2 955207-001 2-4-16
2-2-53 955704-001 2-4-2
2-3-10 971156-002 * 2-2-22
2-3-47 979454-004 2-4-29
270729-101 2-2-47 986803-003 2-2-27
2-3-39 2-3-44
270734-301 2-2-l 986803-006 2-1-12
2-3-9 2-2-7
270736-301 2-2-52 2-3-6
2-3-46 2-3-15
270738 2-2-35 996857-002 2-4-41
2-3-27

3-l
 INSTRUCTION MANUAL 27-44A
NUMERICAL INDEX (Cont'd)

FIGURE AND FIGURE AND

PART NTJMBER INDEX NUMBER PART NUMBER INDEX NUMBER

999216-071 2-2-43 999287-001 2-4-25

2-3-35 999287-003 2-2-33
999245-006 2-2-51 2-2-37
2-3-8 2-3-25
2-4-4 2-3-29
999246-006 2-4-40 999291-005 2-4-26
999258-027 2-2-40 999300-004 2-2-39
2-3-31 2-3-32
999258-028 2-2-16 999310-005 2-4-33
2-4-15 999310-006 2-4-22
999258-053 2-2-11 999310-011 2-4-9
2-3-17 999310-015 2-l-10
999268-012 2-3-43 2-2-5
999279-005 2-l-4 2-3-5
2-2-13 2-3-13
2-2-18 999318-004 2-2-28
2-2-48 999321-008 2-l-9
2-3-22 2-2-4
2-3-40 2-3-4
2-4-12 2-3-12
999333-021 2-4-42
999365-0-03 2-4-39

3-2
 INSTRUCTION MANUAL 27-44A
SECTION IV
SPARE PARTS LIST

4-l GENERAL INFORMATION

4-2 This section contains information for spare parts. Part numbers and
quantities to be ordered will depend on each repair facilities experi-
ence. An inventory of readily available spare parts will reduce the equipment
down time when replacement of parts is necessary. Standard hardware items are
not included. Sufficient information for obtaining these items is contained in
the parts listing in the Group Assembly Parts List in Section II. For convenience,
spare parts (Refer to Table 4-l) are arranged in ascending numerical order by
Figure and Index Numbers.

TABLE 4-1. SPARE PARTS LIST

FIGURE & DESCRIPTION QTY -

INDEX NO. PART NTJMBER 1234567 USED

2-1-12 986803-006 BEARING 24

2-2-7
2-3-15

2-2-2,-52 270726-302 GASKET 2

2-3-lO,-39

2-2-9 999258-053 PIN, Cotter, l/8 x 314, sst (AP) 2

2-3-17

2-2-10 270763 BOLT, Retainer, 318-16 x l-114 (AP) 4

2-3-18

2-2-30 940211-001 TRANSMITTER, Position 1

2-2-33,-37 999287-003 RING, Retaining (AP) 6

2-3-25,-29

2-2-39 999300-004 PIN, Clevis, 3116 x l-112, sst (AP) 2

2-3-32

2-2-40 999258-027 PIN, Cotter, l/l6 x 5116, sst (AP) 2

2-3-31

2-2-43 999216-071 WASHER, Nylon AR

2-3-35

2-2-44 270710-102 BEARING ASSEMBLY 2

2-3-36

2-2-45 270764-301 WASHER AR

2-3-37

4-l
 INSTRUCTION MANUAL 27-44A

FIGURE & DESCRIPTION QTY

INDEX NO. PART NUMBER 1234567 USED

2-2-47 270729-101 GASKET ASSFMLBY 1

2-3-39

2-3-l 270765-101 ELECTRICAL ELEMENT 1

2-4-l 232616-102 CABLE ASSEMBLY, 125 ft 1

2-G-198 991701-001 CORROSION INHIBITOR 1

4-2
 INSTRUCTION MANUAL 27-44A
APPENDICES
VENDOR DATA

Title Page

Parts List Foxboro Type CP Postion Transmitter A-l

Table A-l A-2

Ai/Aii
 INSTRUCTION MANUAL 27-44A

March1990

TYPE CP POSITION TRANSMITTER

Fig. E720

FOR TOTCO NUMBERS,

SEE TABLE A-l

Item Part No. Oty. Part Name Item Part No. my. Part Name
-- -
-Bo152LT -~ Type CP Position Transmitter 23 B0152LR Manifold Assembly
B0123HW Type CP Position Transmitter 24 UO103FP : ‘Screens
(without Item 28) 25 XOlOOWP 1 l/4 NPT Pipe Plug
26 UOIOOLK 1 Lever Assembly
1 80125PP 1 Nameplate 27 XOIOOBR 1 Screw, Fil. H., 0.190-32 x 0.500
2 0041467 2 Drive Screws 28 UOlOOLL 1 Block
3 UOlOZMT 2 Screws with Lockwashers 29 X0104BT 1 Nut, 0.250-28
4 BO152LF 1 Cover 30 UOIOOLM 1 Rod
5 B0105ES 1 Gasket
31 B0105KR 1 Stop Assembly
6 0046416 2 Screws, Tapping, R.H., 0.086 x 0.187 32 XOllGCL 1 Setscrew, 0.190-32 x 0.250
7 UOIOOLE 1 Control Plate 33 B0105PR 1 Spindle
6 BO105FL 2 Spring Clips 34 BOlOBLA 4 Retaining Rings
9 XOlOORF 2 Screws, Fit. H., 0.190-32 x 0.187 35 XOlOORK 4 Screws, Fil. H., 0.250-20 x 1.000
10 B0105FM 1 Bellows Assembly
11 C0123AS 1 *O-Ring, 4.5 mm (0.18 in) ID 38 UOlOOLN 1 *Gasket
39 BO152LC Capacity Block
12 BOlOBPN 1 Nut. 0.164-32 40 COIOOEM : ‘Gaskets
13 BOlO5PC 1 ‘Flexure Assembly 41 Below 1 ‘Relay, M40G
- 0049726 1 Micrometer Screw co135Yw U.S. Issue
14 B0105PP 1 Washer C7135BK European Issue
15 B0105RB 1 Washer 42 0044399 2 Screws, R.H., 0.190-32 x 1.625
16 BOIOSPW 1 Bearing Bushing with Lockwashers
43 u0100Kz 1 ‘Restrictor Screw Assembly
17 C0123KK 1 Ball Plug 44 C0127CM 2 ‘O-Rings, 2.9 mm (0.11 in) ID
18 BOlOBKX 1 Stroke Adjustment Lever 45 BOIISNA 1 Flapper Nozzle Assembly
19 - 1 Case (Order entire Transmitter) 48 0005683 1 ‘Nozzle
20 0040165 1 Set Screw, 0.250-28 47 COlOOCK 1 ‘O-Ring, 5.3 mm (0.21 in) ID
21 B0105KP 1 Bearing Stop 48 BOlOSN8 1 ‘Flapper
22 BO105KZ 1 ‘Gasket 49 BOIOSFC 1 Plate
60 XOlOOLW 2 Screws, R.H., 0.086-56 x 0.093

*Parts preceded by asterisks are those more commonly replaced

WHEN ORDERING PARTS GIVE THE DATA
TOTCO Reprint ON THE TAG ATTACHED TO THE MOTOR YOKE -@
@Registered Trademark
A-l
MpZ,?)6-320
Page 2

- PARTS FOR MOUNTING TO ACTUATOR -

0
18 017

Fig. E721

item Part No. oty. Part Name Item Part No. Qty. Part Name
rB0123Hw 1 Type CP Position Transmitter 13A073478 -1 ClampAssembly (No. 160 Motor
2 B0152LR 1 f&nifold Assembly (See Page 1) with butterfly valve)
3 X0166MD 2 Studs, 0.312-16 x 2.000 14 A077135 1 Lever Assembly (No. 160 Motor
(for Vl Valve Yoke) with butterfly valve)
4 B0129GK I Actuating Pin (for P50 Actuator with 14 BOIOBTC (disc.) Lever Assembly (No. 160 Motor
V9000 or V9300 Valves) with Sidewheel Jackscrew)
4 B0129GL Actuating Pin (for PllO Actuator 14 B6002RF 1 Lever Assembly (No. 10 or No. 160
with V9000 or V9300 Valves) Actuators)
5 X0142BQ Nut, 0.312-16 14 J0130WN 1 Lever Assembly (P25, P50, and PllO
6 JOlGlAX Actuating Pin for Vi Valves Actuators on Vl Valves)
7 0012354 Nuts, 0.250-20 14 B0151CN 1 Lever Assembly (P50, PllO Actuators
8 B0153BA Washers on V9000 or V9300 Valves)
9 BO153AZ Actuating Pin (for P25, P50 14 B6002RK 1 Lever Assembly (P25, P50 Actuators
Actuators except on Vl, V9000 on other than Vl, V9000 or
or V9300 Valves) V9300 Valves)
9 B0153AP 1 Actuating Pin (for PI10 Actuator 15 B6002RB 1 Spring
with other than VI, V9000 14 BOlOBSZ 1 Lever Assembly (6RU, 6D, 6R, 6D, or
or V9300 Valves) 8R Actuators)
10 BOlOBMF Clamp Assembly (0.375 to 0.750 in 15 B0105ME 1 Spring
diameter valve stem) 16 B0105MT 1 Bracket Assembly (mounting
11 A073037 Clamp Assembly (0.675 in and larger transmitter on No. 10 or
diameter valve stem) 160 motor)
12 BOlliRL Pin Assembly (for installations, using 17 BOIOBPA (disc.) Bracket Clamp (No. 8 Motor with
Bracket Assembly BOlOBMK) Item 18)
16 B0105MK (disc.) Bracket Assembly (mounting
transmitter on undrilled yoke)

‘t

WHEN ORDERING PARTS GIVE THE DATA

ON THE TAG ATTACHED TO THE MOTOR YOKE

0380
Printed In U.S.A.
 INSTRUCTION MANUAL 27-44A

TABLE A-l. FOXBOROTO TOTCO PART NUMBERS

FOXBORO
FIGURE E720 FOXBORO
INDEX NO. PART NO. TOTCO PART NO.

B0123HW 940211-001
1 B0125PP 940211-011
3 UO102MT 940211-012
4 B0152LF 940211-013
5 B0105ES 940211-014
6 0046416 940211-045
7 UOlOOLE 940211-015
8 B0105FL 940211-016
9 XOlOORF 940211-017
10 B0105FM 940211-018
11 C0123AS 940211-058
12 B0105PN 940211-057
13 B0105PC 940211-019
-- 0049728 940211-052
14 B0105PP 940211-020
15 B0105RB 940211-021
16 B0105PW 940211-022
17 CO123KK 940211-062
18 B0105KX 940211-023
20 0040165 940211-024
21 B0105KP 940211-025
22 B0105KZ 940211-026
23 B0152LR 940211-027
24 U0103FP 940211-028
25 XOlOOWP 940211-029
26 UOlOOLK 940211-030
31 B0205KR 940211-032
33 B0105PR 940211-032
34 B0105LA 940211-033
35 XOlOORK 940211-034
38 UOlOOLN 940211-035
39 B0152LC 940211-036
40 COlOOEM 940211-037
41 co135YW 940211-046
43 UOlOOKZ 940211-039
44 C0127CM 940211-053
45 B0119NA 940211-051
46 0005683 940211-040
47 COlOOCK 940211-056
48 B0105NB 940211-041
49 B0105FC 940211-061
50 xolooLw 940211-042

A-2