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SP40
Submersible Sewage
Ejector Pump
6096 1009
2
ground pin from electrical cord is plugged into the back 140° F). The SP40 will pump
plug. Do not use an of the piggyback receptacle on solid materials up to
extension cord. the diaphragm switch cord. 1-1⁄4" (spherical) in diameter.
9. For proper automatic operation 10.Use pump partially or CAUTION: Do not pump
(Model SP40A1 or SP40A2) completely submerged for flammable liquids, strong
make sure the pump power pumping (temperature to chemicals or salt water.
SP40
Typical Installation 3
either worn out or damaged continuity test, it must
Pump seals (7) or seal ring. Remove be replaced.
Servicing the 4 screws (6) to remove the
volute (9). If the impeller (10)
does not rotate freely, clear the Ground check. Set ohmmeter
Servicing should be performed impeller and cavity walls before scale pointer to R X 100K
only by knowledgeable pump reassembling the base. Repeat scale and check meter by
service contractors or authorized Step 2. putting both meter leads
service stations. together and adjusting the
needle knob until meter
4. Check power cord. If the reads zero. If meter cannot
1. Remove pump from sump. above tests have not resolved be adjusted to zero it will
Before removing pump from the problem, it may be in the indicate that batteries in meter
sump pit for repair, check if the electrical components of the must be replaced.
trouble could simply be a pump. Starting with the power Always make this test with the
blown fuse, tripped circuit cord (2), inspect for cuts or meter when scale pointer is set
breaker, or a power cord not nicks in the insulation. If the to a new scale before making
completely inserted into cord is damaged – replace it! any checks on motor.
the receptacle.
Now connect one meter lead
5. Remove the motor cover. Use a to one blade terminal of stator
2. Check diaphragm switch. If screwdriver to pry the motor and touch other meter lead
the unit is being operated by cover (3) from the seal plate (8) to motor stator shell (4). If
the automatic diaphragm at the fastening ears, being needle reads below 5 (500,000
switch, unplug the pump from careful not to cut the seal ring ohms) stator must be dried out
the piggyback receptacle with the screwdriver or crack before reusing. To dry out,
and plug the pump directly into the motor cover. Lift the motor bake in 220° oven for 4 hours.
the power source. If the pump cover until it clears the stator Recheck after motor cools. If
starts each time it is plugged (4). motor is new or thoroughly
directly into the receptacle dry, needle of ohmmeter will
and does not start each time not move on the ground test.
when plugged into the 6. Check for short. Disconnect This indicates a reading of 50
piggyback switch with the stator leads from the megohms or higher. One
the diaphragm switch pressed connector. Use an ohmmeter to megohm is one million ohms.
into a start position, replace check the continuity of the
the complete piggyback stator. If stator fails to pass the
switch assembly and retest
with new assembly.
6097 1009
5
15.Replace seal ring. Remove the 19.Reinstall oil pipe plug. Coat
Pump old square seal ring from the pipe threads with thread
Servicing seal plate and stretch on a new
ring coated with O-ring lube.
sealant before installing. Plug
into housing (3).
10.Remove rotor and shaft. Tap Do not roll the ring onto
the rotor shaft (5) at the the seal plate or improper 20.Check pump. Plug the power
impeller end of the shaft with a seating and water leakage into cord into a grounded outlet
plastic mallet to remove the the motor housing will result. and start pump by applying
rotor and shaft. Inspect the pressure to the switch
bearings. If they do not rotate 16.Reinstall the stator. Place the diaphragm (automatic only –
freely and smoothly, they stator (4) in the seal plate (8) manual should start when
should be replaced. so the stator bolt holes line up. power is applied). Motor
Lay the stator plate on the should run smoothly, be free
stator (4) and line up with of vibration and stop when
11.Remove seal. Remove the old
stator bolt holes. Put in the pressure is removed from
stationary portion of the seal
stator bolts and tighten evenly diaphragm switch.
(7) from the seal plate by
inserting a screwdriver into the to prevent cocking of the
seal housing of the seal plate stator. Connect the capacitor to 21.Check for air lock.
from the top of the case and the capacitor leads. Push the Hydromatic pumps have a
tapping lightly with a hammer. connectors of the two black small air vent hole in the
Clean the seal area of the seal stator leads onto the power impeller cavity to let out
plate (8) with a clean cloth. cord spade terminals. trapped air. If this hole
becomes plugged, pump may
17.Reassemble pump. Replace the air lock. To break the air
12.Reinstall the rotor and shaft
motor cover (3) on the seal lock, use a small screwdriver
assembly. Push on outer face to
plate (8). Place the assembly to clear hole in the
seat bearing in seal plate.
on the volute (9). Insert the impeller cavity.
four cap screws (6) through As a secondary precaution in
13.Reinstall seal. Apply a good the motor housing ears, into installations of this type —
lubricant to the new the tapped holes in the volute. 1⁄16" hole should be drilled in
stationary portion of the seal Tighten them evenly to prevent the discharge pipe below the
(7) and press into the seal cocking the motor housing and check valve. The check valve
plate. Coat the new rotating causing an uneven seal on the should be 12 to 18 inches
portion of seal with seal ring. above pump discharge. Do not
lubricant and press into place
put check valve directly into
on the rotor shaft with
18.Oil. Fill the motor cap with pump discharge opening.
the rubber ring facing
the impeller. high grade transformer oil just
covering over stator end cap NOTE: In sumps where the
14.Reinstall impeller. Add a
(.45 gallon). pump is operating daily, air
drop of Locktite 222 to the
shaft and screw the impeller on Do not fill the motor housing locking rarely occurs.
hand tight. The impeller will completely – allow airspace
force the rotating portion of for oil expansion. Make sure
seal into position. the stator and capacitor are
fully immersed. You will have
to peer through the oil plug
hole to be sure of the correct
oil level.
6
SP40
Parts List
1
2
3
12
4
5
11
6
7
8
9
10
6098 1009
MODEL – SP40
Ref.
No. Part No. Description Qty.
• Not illustrated
* Standard hardware item – purchase locally.
7
LIMITED WARRANTY
HYDROMATIC warrants to the original consumer purchaser (“Purchaser” or “You”) of HYDROMATIC Sump
Pumps, Effluent Pumps, Sewage Pumps (other than 2-1/2"), and Package Systems, that they will be free from
defects in material and workmanship for the Warranty Period of 36 months from date of manufacture.
Our warranty will not apply to any product that, in our sole judgement, has been subject to negligence,
misapplication, improper installation, or improper maintenance. Without limiting the foregoing, operating a
three phase motor with single phase power through a phase converter will void the warranty. Note also that
three phase motors must be protected by three-leg, ambient compensated, extra-quick trip overload relays of
the recommended size or the warranty is void.
Your only remedy, and HYDROMATIC’s only duty, is that HYDROMATIC repair or replace defective products
(at HYDROMATIC’s choice). You must pay all labor and shipping charges associated with this warranty and
must request warranty service through the installing dealer as soon as a problem is discovered. No request
for service will be accepted if received after the Warranty Period has expired. This warranty is not transferable.
EXCEPTIONS: Hydromatic Special Application Pumps, Battery Back-Up Sump Pumps, Filtered Effluent
Pumps, Grinder Pumps, and 2-1/2" Sewage Pumps are warranted for a period of 12 months from date of
purchase or 18 months from date of manufacture, whichever comes first.
HYDROMATIC SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL, INCIDENTAL, OR CONTINGENT
DAMAGES WHATSOEVER.
THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS AND
IMPLIED WARRANTIES, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. THE FOREGOING WARRANTIES
SHALL NOT EXTEND BEYOND THE DURATION EXPRESSLY PROVIDED HEREIN.
Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on
the duration of an implied warranty, so the above limitations or exclusions may not apply to You. This warranty
gives You specific legal rights and You may also have other rights which vary from state to state.
This warranty supersedes and replaces all previous warranty publications.
HYDROMATIC
740 East 9th Street, Ashland, OH 44805
Phone: 888-957-8677 • Fax: 888-840-7867 • Web Site: http://www.hydromatic.com
USA CANADA
740 East 9th Street, Ashland, Ohio 44805 269 Trillium Drive, Kitchener, Ontario, Canada N2G 4W5
Tel: 888-957-8677 Fax: 888-840-7867 www.hydromatic.com Tel: 519-896-2163 Fax: 519-896-6337
© 2010 Hydromatic Ashland, Ohio. All Rights Reserved.
®