SASAKURA - Fresh Water Generator KE20 - M - 84 PDF

(1)
CUSTOMER
NAMRA SHIPBUILDING CO., LTD.
EQUIPMENT
FRESH WATER GENERATOR
MODEL
KE20
USED FOR JOB NO. unit(s)/ ship PURPOSES OF DRAWING
225 014-9455-00 --------------11
r ~~g] REFERENCE
r mgig] DISCUSSION
r ~A.g] APPROVAL
r I$fflg] WORKING
rJ j[;fi.X:g] FINAL
vs
SPECIFICATION AND DRAWING 0
0N
FI ISHED PLAN
(AZUL FRONTIER!
No. of Page:
3
- ---- - - ----
2
- -·--- ---·- - - - - · -
1 t!Z -- 'i ~-//

/'
or-
)l
7.<?e
0 {)/ - -7 ~)/ ISSUE
REV. DATE DESCRIPTION PREP'D CHEK'D 'APPR'D
-r~SASAKURA
VENDOR DWG NO. REV.NO.
'"6 ENGlNEIDt!NC. CO."LTD.
A149455010 (j I
MACHINERY ENGINEERING SECT MACHINERY DIVISION
! i
HEAD OFFICE TOKYO BRANCH OFFICE

TEL +81-6-6473-2134 FAX +81-6-6473-5540 TEL +81-3-5566-1212 FAX +81-3-5566-1233
MA 1401-001-00
SPECIFICATION SHEET SASAKURA FRESH WATER GENERATOR ( 2)
1. PARTICULARS
Document No. A149455100
Classification Soci_~~ -t--_ _ _ _ N_K_______________________________________ _
Type K Type
Model KE20
Capacity of Dlstj_lLa"t~ ,__ ___2_0_________t_/___ 2_4h_________ -·---- ---------------------
Max. Salinity 10.0 ppm
No. of unit per ship _ 1 _unit(s)/ship - - - - - - - - - - - - - - - - - - -----------
Cooling Method __ ,____S_e_a_W_a_t_er_______ ------~----- _______________________
Cooling Water Inlet Temp. 32.0 °C Outlet Temp. 43.8 °C
Quantity m3/h - - - - - - - - - - - - - - - - ------·---------
Jacket Cooling Wat-er Inlet Temp. 80.0 °C _Q~!I~ _T__
e_m~p_._ _7_1_.1___ °C___ _
Quantity_ --~-_5fI ---m-3/-_h__________ _
Steam Injector System None
Capacity of Distillate Capacity t/24h
for Steam Injec:;_to~ Systen:i___ Pressure - _Q~C!11_tit~y------------~-
Condenser Cover Desin Pres.
6.M MP a
---~------
WTP 0.51
kg/h
MP a
------
-------
Heater Shell -- Desin Pres. 0.35 MPa WTP 0.53 MP a
- 0.1- - --MP a -- -
----------
Evapo. Shell & Heater Co~~-r - -Desin_P_r_e~-- - WTP 0.15 MP a
Distillate Pump -& Moto~ -
-·--
Quantity --1.2 -m3/h ------ --- - Head ____________ 30.0 mAq~_
Pole - ---------f --------------- ----
Q~tpu"t ________________
0.75 kW_ ---
F.W.GEN.S.W. Pump & Motor Quantity -~t2.o- -m3/h ------- Head 48.0 _!!l~q
Pole -2 ------------------------
Output 11 kW
Power--;;-urce(Motor)
- -- AC- - ---- - - 440 - __V _____ -60 Hi- 3 Phase
---A-C---·-·- ·-- - ---
(Indicator) -- - - - - - - - -
1·t6 ----V-- 60
Hz 1
--
Phase
--·--·-----
-------------- ----- --------------
Unit SI
Name Plate English
- - -- --EngliSh __ _
Caution Plate
2. MATERIALS
Shell Tube Tube Sheet Cover
Evaporator Mild Steel
- - - - - - ------- --
Mild-----Steel
--- - - · - - - - -
Condenser Alumi. Brass
Stainless Steel Naval Brass Cast Iron
-Pre-heater
------ Alumi. Brass
---------
Heater Mild Steel Alumi_ Brass Naval Brass -Mild-Steel__ _
Water Ejector Body : Cast Bronze Nozzle : Stainless Steel
Deflector - ---
---------
- ~ Gl~ssReinforc-e(f Pfastic (F .R.F>)
Demister Stainless Wi-re -·- - --------
=--__
--prp-e(Se-a w~ter Line)
(fr_e~h _W-ater Line)
- -~-- 90/l_QQ_~~Nj . Coppe~ . Sta)nJ~i§t-~el
___ _QoppE'.~_8. Vinyl Pipe _________ _
Pu mo Casing Casine: Ring Imoeller Shaft Shaft Seal

__Qistilla!~ Pur:np Cast Iron Bronze Cast Phos. Bronze Stainless Steel Mechanical Seal
F.W.GEN.S.W. Pump Bronze Cast Bronze Cast Phos Bronze Stainless Steel Mechanical Seal
3. PAINTING & COATING

Shell Cover
Internal (Evaporator) Neopi:-ene Co~1in_g__ Pure Epoxy Coating
-----rcondenser) Pure Epoxy Co~ting
------C-Heater) Neoprene Coating- (Bott-om- Cover) ___ _
External Painting Color Munsell No. : 7_5BG7/2
4. ACCESSORIES (unit set) (Refer to "PIPING DIAGRAM")

Item Q'ty
Distillate Pump & Motor lset
F.W.GEN.S.W~-Pun1p & Motor--------~---- lset
Flow Meter .11~_'!_ ___ -- - - -
~-Demister ---- -
Jp~ ____ _
f--ocllector - lP~_
-AirVellt--va1ve Jp~_ ·-
-- Relief Valve-f~r Evaporator ----- - - lpc __
f--Salinity lndT~,;t-or - - ------ - ---- 1set
---·---- - --- --
- SolenoidValve 1_~- - --
,__ Gauge(Press~ Compound. Vaccu~f- -- 1set
- Thermom-eter - - - ------ -- 1set
-Wat.er Ej ~~tor 1set
5. SPARES & TOOLS

----------- -·-
(Refer to "LI$I OF SPARE_Pi'-_13_1$_ f\~[) T()O_!:-~'.l_
MA 1410-001-00 SASAKURA ENGINEERING CO .. LTD.

2 ~ 4 5 6 7 8 9
0 NO.
VIEW A- A <>
350 ()
A ABT.1100
REMOVAL ~~~c~sl~~-H~~~ SHELL
() i----1----1----1A
125 ()
~.I ---, NOMINAi I

FLANGE (JIS 5K)
DIA O.D. IP.C.D. I HOLES
~
I 0
N
I[)
A 100 A I 200 165 18-¢19
0
;;:; B 100 A I 200 165 18-¢19
B 0
N
t'-.
lo
1~
0
I[)
~ c SEA WATER FROM
EJECTOR PUMP
D ~~8UN8ot:i'M~~ER
80 A I 180
100 A I 200
145
1 65
14-¢19
I 8-¢ 19 I B
il=1
0
.. v FRESH WATER
E 25 A I 75 14-¢12
~
0 OUTLET 95
;;:;
j 1611 ------.JI
0
~
NOTE:
FOR EASY MAINTENANCE WORK.KEEP THE REMOVAL
c 615
SPACE FOR CONDENSER TUBES AT THE RIGHT SIDE le
740
OR THE LEFT SIDE.
ABT.1820 (REQUIRED SPACE IS SHOWN BY DOTTED LINE.)
ALSO,KEEP THE SPACE AT THE FRONT SIDE(DISTILLATE
PUMP SIDE) TO BE ABLE TO DISMANTLE THE HEATER.
ABT.1890 ABT.1890 ~-©~~~.«*~©~W~~~~e~~~~~~~~~
TUBE REMOVAL SPACE TUBE REMOVAL SPACE
7-i -:1sl•tA• :i.~-:i. 7i-:1sl•tu:i.'(,-:i. :;z.~-fi.'5!bf~l.,l:l'~~~o (:;z.~-fi.ti~UC'm"to)
~. 1JDla~'bil'J! I? t!Ht ~ ~ ~. iE1liitlY (;UD7Jote :,i :/ill] )t\:
D :;z.~- :;z.~bfll~ Vrl'~ ~~o ID
RQLLING SUPPORT
ll!lt.11:~ \
~
E
~1 11111111-111 J E
0
U)
co
U)
N
t'-. h:i
<(
F ~
N MASS
co
co EMPTY APPROX. 840
OPERATING CONDITION APPROX. 1005
U)
Aj_ :;
0
O>

G Model : KE20
500 430 EXTERNAL ARRANGEMENT
DAT
{.1,J
F5: KE20
2 3 4 5 6 7 8 9 10
~
NOTE
ADJUST THIS VAf..VE SO THAT FEED WATER PRESS. 1.PIPING FITTINGS AND ACCESSORIES SHOWN IN SOLID LINE
CAN BE WITHIN GREEN ZONE.(0.04'--0.06MPa) 0--0.lMPa
TO BE FURNISHED BY THE SASAKURA.
THIS VALVE IS TO BE INSTAf..LED NEAR DIST.PLANT (0-7~mHg) SET p"<i~s~~~)
(~~~~~~?~©~~~~-~"t.)
FOR EJ>S'( OPERATION/ADJUSTMENT. v
*#~~*~•mm<~~#m~~-~.
~·#~fi<~Si~*~-~~~"t.
(0.04'--0.06MPa)
*#~~*ff~~~u-~~-?P'l~a1
c.
cl:: "':dl!llli"t I ~
VACUUM ADJUSTING VALVE
<OVE:R BOAAiJl ~------------t•n ' r ~ ' - V7

*#1:'~P'!Jl;~'S:~ii"t I Z::.
(:Q;;~~§f)
c.
BACK PRESS. Mox.8 mAq
~
a::
~
:;:
C)
0
~I 0-100'C
(JACKET'WAT~l§l --------------Cx'.}-+-+-...1.---+-----~:::::::--
8 EJECTOR
BRINE
P)
~l
r--.J
* ANODE PROTECTIVE PIPE
& MAINTENANCE PIPE
/(mtt~~~- ~t".15':t/J.tg)
vsC Dl I
IJACKETWATE~J -------------tx:J--1--+-..L...---i-------=-
8 ..._____........_-+- -G------------t·~==L>--Efi------ <0stA-WATER• StiPPL51
w F.W. GEN. S.W. PUMP

~
!:ii
i5
TO FRESH W.TANK
----------------,---
BACK PRESS. Mox. 18
DISTILLATE PUMP
J.5'".l~J.~~- m~-~~- ~~I~~/5~=/1~~~i.
~~*~~m~M~~m~-~m~~*~~m~m~~~)
Model A 8 c D E F PRODUCT WATER(FRESH WATER) PIPING TO F.W.TANK
KE3 50A 65A 50A 50A 25A Rc3/4 @-- PRESSURE GAUGE ~ SWING CHECK VALVE ~ PRESS.REGULATING VALVE SHALL BE OF EITHER STAINLESS STEEL.COPPER PIPE
OR POLYETHYLENE LINING.
KE5 50A 65A 50A 50A 25A Rc3/4 0-- VACUUM GAUGE ~ 2-WAY SOLENOID VALVE 0 SIGHT GLASS
KE10 65A 80A 50A 50A 25A Rc3/4 @-- COMPOUND GAUGE ~ 3-WAY VALVE !i RELIEF VALVE
KE15 80A 100A 50A 100A 25A Rc1 0- THERMOMETER -i:f- ORIFICE ~ CHECK VALVE (WITH SPRING)
PIPE DIAGRAM
) KE20 100A 100A 80A 100A 25A Rc1 [><) VALVE @-El SALINITY CELL $ AIR VENT VALVE
KE25 100A 125A 80A 100A 25A Rc1 [:-:] GLOBE VALVE (F) FLOW METER Lill STRAINER FRESH WATER GENERATOR
KE30 100A 125A BOA 100A 25A Rc1 [>Kl GATE VALVE D REDUCER MODEL KE TYPE
KE35 125A 125A BOA 100A 25A Rc1 I/I BUTIERFLY VALVE
SASAKURA ENGINEERING CO., LTD. OSAKA, UP.AN
KE40 125A 150A 125A 125A 25A Rc1
~ ..r::.
DWG
F11 : KEPI
NO. 11401251
5
I DWG.NO.
0203121522 HEAT MASS BARANCE Model : KE20
TO OVER BOARD Cooling Water
ABT.43.8 ° C
EVAPORATOR
57.8 ° c
-0.083 MPa
C 625 mmHgV.)
71.1 ° c
JACKET WATER BRINE

1967 kg/h
80.0 ° c
54.1 T/h
FEED 52.6 ° C
2800 kg/h
DISTILLATE 52.8 ° C
20.0T/day
DIST.PUMP
HEAT CONSUMPTION
ABT. 562.9 kw
C484037 kcal/h) EJECTOR PUMP
Sea Water
32.0 ° c
L~~~~~-S_A_S_A_K_U_R_A~E_N_G_I_N_E_E_R_IN_G~_c_o., LTDns~, aPAN F23: HEAT

DWG. No. Rev. Equipment
A149455510 0
DWG. Name OUTUNE DWG of HORIZONTAL Name
CENTRIFUGAL PUMP DISTILLATE PUMP
Job No. Model
014-9455 40*3/4MSSm
ROTATION
~
55 115 LL
Re 3/8 KB
sue.
---p=-
CABLE GLAND
150
20 11 0 20
4- 1 2 (Ml 0)
·© LO
C'-J
L.D ------
luJ lA__J =
00
LO
$· ·©· ""'1'
Capacity __ _ 1.2 . _____________ _m~/h Frame No.

- - - - - - - - - - - - - - - - - ----
80M - -- - - - - - - .
Head 30.0 ----------- - - -
m Poles ------------------·
2 -- - ·-------------·---- -- ---
Suction Bore JIS 5K-40A OutR!::!!_ _____ __ __ 0}~ ---·-··-··----- _ kW
Delivery ~~r~ ________ _ Rc3/4 AMPS 1.55
------ - - - - - - - - - - - - ---------· ----
Insu. Class
- ---- - - - - - - - - - - - - - -
B
-----· - - -- - ----~----- --
Protection
------------ IP44
--- -------------- ·----- -
f3e_?rjn_g_~Q:~----- ------~~-Q~Z_Z_ __
Bearjr:1g _N9. LS_:_ ___ _ __ 62042~ ______ _
Gland - - - -----
20a -- ------------- --
LL
--··--·
226.0 mm
-----
-----·-- ----- ------------------ - - - · - - - - - - - - - - ---- -

KB
--··-·-------
143.5 mm
----------
Mass 15.0 kg Mass 12.0 kg
SASAKURA ENGINNERING CO., LTD. OSAKA, JAPAN
7
012078 0
DWG. Name SECTION VIEW of HORIZONTAL Name
CENTRIFUGAL PUMP DISTILLATE PUMP
Job No. Model
014-9455 40*3/4MSSm
MATERIAL MATERIAL
PART No NAME of PART Q'ty PART No NAME of PART Q'ty
NOMINATION SYMBOL NOMINATION SYMBOL
001 Casing Cast Iron FC200 Coupling Bolt
~---- - - - - - ---- 305 Rolled Steel SS400 3sets
003 Impeller Phos. Bronze CAC502 Nut & Washer
---- - ----- -- ---
0£9-=J___ ~-~~in_~ Ring Bronze Cast CAC403 404 Pump Frame Cast Iron FC200
020-2
-- --
Casing Ring
------- --
Bronze Cast
--------- -
CAC403
101
--····----
Shaft
----
Stainless Steel
!Q~_____ _!_~f'-~ll_~r Key Stainless Steel
--------·--
110 0-Ring Rubber NBR
120 Impeller Nut Stainless Steel SUS304
!?.i__ I_~_P-~e~ Washer Stainless Steel

----------- - -
SUS304 1
---·--- ----
158 Coupling Set Screw
----- - - - - - - - - - --
Cr-Mo Steel
-----
SCM435 1 520 Mechanical Seal EA560-25SP
------------1----lf-----I------- - - - - - t - - - - -
301 Coupling Cast Iron FC200

( ?! )
A149455511 0
DWG. Name OUTLINE DWG of HORIZONTAL Name
CENTRIFUGAL PUMP
F.WGEN.S.W PUMP
Job No. Model
014-9455 IOONTSm
ROTATION
~
90 180 LL
Rc3/8 KB
R c 3/8
=
00
sue.
=
c.D -r-
CV)
=
00
00
350
GLAND
CLYCERINE BATH TYPE

4-¢19 (M16)
en ------- Ln
CN CV)
=
c.D
111
II
~O/D.8 COPPER PIPE
m /h _ F!"ame ~~-
3
Cap~9~ty _________ _ 42.0 160M
Head 48.0 m Poles
- - - - - - - - - - - - - - - --·---
2
------·---
Suction Bore
- ----------------- ------
JIS 5K-100A
------------
9~tput ___ _ 11.0 kW
Deliy~_ry B_<?!_~_ __ ____ _ JIS 5K-100A AMPS 18.5
- - - - - - ------ ··--·--- --
lnsu. Class 8
- - - -------------------------------
Protection
------------- - -
IP44
------ ·---
E!earing Nq:_ __Q.§'. 630822

Bearing No._ LS. 630922
·- ---------·-··-----
Gland
--------- -----
20b
---
LL
~--------
465.0 mm
KB 318.0
---------- -
mm
Mass 65.0 kg Mass 90.0 kg

9
039365 1---1
0 FRESH WATER GENERATOR
DWG. Name SECTION VIEW of HORIZONTAL Name
CENTRIFUGAL PUMP F.W.GEN.S.W. PUMP
Job No. Model
014-9455 IOONTSm
- -,-1-,- - - - - - - - - - - _l_ -.-1-,- -

I I I I I I
051 540
MATERIAL MATERIAL
PART No. NAME of PART Q'ty PART No. NAME of PART Q'ty
NOMINATION SYMBOL NOMINATION SYMBOL
001 Casing
- - - - ·---- - -- -
Bronze Cast . _~~9~~- ___1_ _ _15_8 . . _ Coupling S_e.t..§.crew Stainl':'.ss -~!E:l.e.1. _ ~US304 - ...l ___ ·-
003 Impeller Phos. Bronze CAC502 1 404 Pump Frame Cast Iron FC200 1
- - -- --- -- -------- ---
008 Stuffing Box Bronze Cast
- - - .. -------------
CAC403
- ----------- ----
540 Bolt Rolled Steel SS400
-----··
4
020-1 Casing Ring
- - - - ----- - -
Bronze Cast CAC403 551 Air Vent Valve Brass C3771B 1
020-2 Casing- Ring
·---~----
Bronze Cast CAC403 091 Drain Plug Brass C3771B
051 0-Ring Rubber NBR
- - - - -------
101 Shaft Stainless Steel SUS304
- - - - - - -- ----- - - · - - - - - - - - - - ---
103 Impeller Key Stainless Steel SUS304
- -- - -
--·-··
1
·-- ---- ----- --
122
-----·--·-
Impeller Bolt Stainless Steel SUS304 1
._1_2_3__,_Im_pe_ll_er~~ --·-·-_,_S_ta_in_le_s_s_S_t_ee_I -· ~-~S_3_04_,______ 52_0__ -~~?.~~n_ic_a_l_S_ea_l_ ___,_E_A_56_0_-_32_S_P_ _.._ _ _,__ ___.,
125 Impeller Washer Stainless Steel SUS304

( 10
MA3061-001 0
DWG. Name OUTUNEDWG Name
of SAUNITY IND/CA TOR
SAUNITY IND/CA TOR
Job No. Model
014-9455 SK101
4- 9 HOLES
PODll
iALI~ilia ICAIR
0 0 ALARll
O ALAllll CUT
ppm
I 0ALAl!M ADJUST
- TKST si v-1~ALAB.K VALUB

lhPml '¥'
POWR• SY ~ i ~<ll>M ODT
I
JY~~ llODBL
~-r---- sr111
80 2.5
EARTH BOLT
160 RED GREEN
140 BLACK
0.6/lkV FPNP-4-0.75
CELL
WASHER
RUBBER PACKING
180
CONNECTOR
M30x2
Cable Connection
Q)fo-rC~
® fo~ Ai;rm --
* ·- .- ________Gombing
- - ·-·- ...
Cable Rule
Po\f'J~~ _Qonsur:ription
0.6/1 kV---FPNP-4-0.
. _________ . 10
~--- -----
~-
75
_VI/_ ____ _
MC!s~__ In_d_ic_atQr_ ___ ~ __ _ --·· ______ ?} -~g___
@ f~~-Sc;~~~i~iValve *- -- - ·--- ------- Cell & Cable 0.4 _k-=g__ 1
-@_for Power _ - ---·---~~==-==----=---:-~ ~-----

* Maker Connection
--!---------

MA305 I ··· 00 1-·00
s:
~I
> 0 0
w ~ ::E
0
O'l p p
0
I z
Ill
z
0 9
'f 3
Cll
6
0
c ~ s:
)>
r---------------------1 !Bll
"""C)
~n
C/J I I MA IN p . c . BOARD I ~1 I I
b: ~
w
g
)> I I J ~~~I
C/J I
•• POWER
)>
~ DISPLAY
I
NQ......_---, SOLENOID VALVE~ t ~~
~
8
c <INDICATOR) ••:tr -. (.0
~
w
~~
~ g: ~
~
EXT.ALARM
m NO~ (Potential contact)
z
C)
zz (lttl
co
NO
COM
J ~~1·1
(:Ji ff .~)
ALARM CONTACT
~on Jllj~; contact)
I
m <!Jll•ll~t>t>-tt.O;: c. NC
22
AD
CONVERTER
Connect the t ermi na 11
to correct electric
E I
I
I I l 0
IW
z source.
I :s: z m
C) CN2 I 0 Ill .0
0... 3 c:
ij.
0 I -
Cll Cll
I 3
9 AMP I
Cll
::i
rl"
11 GND
!=i BLACK
0
200ppm TEMP.
,,
:::0
0 1---------l COMPENSATION m
~ ~
(/) 20ppm ~ lhilll:fii:iE!ellA I (/)
)>
I :c
~ ~ ~
FULL RANGE ~
CHANGE SW. I ~
!t;if-fil!JI I
c:... -m•~-<"11- osc I """" ~
)>
"1J
~fl[§Jil& I
I ~ m
~
)> I ~ ::0
z I ~ C)
L---------------------~ ~ m
~ ~
L-----------------------------_J ~ ~
~
:::tJ
0
:x:i I
-li.
-..J>
NAMURA s. 225
TEST RECORD OF EJECTOR PUMP
FOR:
MESSRS: PUMP No. ] 49 J 8 Q Dote of test 10 i ._I A[\J' 2003

SASAKURA ENGINEERING Inspected by
co. I LTD.
PUMP MOTOR
Type 1nnNT'..M
liouid
t~mp.
Output I 11 kW Frequency 60 Hz
Capocity
42
Sub me,.-
gence Voltoge j 440 v Clo!.:s.ifi-
cotion A.C.
Total head 48 m Conden•erl
Voe.
./
I_,.....,..- 18.5 A Maker MELCO
Revolving
speed 3500 min- 1 Revolving
speed
I 3510 Mochine-
No. HS9101003
Revolv- Copocity Pump head Theoretical Motor output
T ing
e speed Height Efficiency
Time
on weir
Delivery Suction I Total
I Voltage Current
ml
N
0. 3 y %
min- 1
mm m /h m m kW A kW
3580 0 0 55.5 -0.7 56.2 0 440 9.00 5.35 0

2 3570 108 19.70 54.0 -1. 0 55.0 2.95 /I
11.50 6.84 43.1
3 3565 128 30.10 51.0 -1.3 52.3 4.29 /I
12.80 7.61 56.3
4 3562 148 43.30 47.0 -1.5 48.5 5.72 /I
14.10 8.38 68.2
51 3560 166 57.70 35.0 -1.8 36.8 5.78 II
15.20 9.04 64.0
6
7
8
9
10
Remarks: Temper- Room / 1Q Viscosity {mm /s)

2
/
1. Continuous running test was carried out oture Liquid / 10 Density /
from ___ _lQ_;_lQ_ · to ___ JJ;_Z_Q __ _ ('C) Bear. coupling side I / Vibration P-P (µm) /
2 Copacjty measured by Bear. apposite side V Noise dB(A) v
90°Triangular Weir Tank ij; -;z, ~. - ~
3. Priming pump test Checked by <J'7/
4. Safety valve adjusted ot Hydr
25-12-02 1.0 MPa
aulicte!>t
-·~_:;i=-~- J : --- -~=- -.=r== ~- ~- ::~ -·-~ -~~

=$=====E.O--~n·70~ ~~· ·--: ·::~~- - '
·- ---j
~ ==t~ =~~-.-~t.:"~-~ ..._=~i=- : ·: __ : .:- =- ~ -:: ~. ·:--~- --
--~~=---=~:~- --7~~=-~--j:~~~- L~~.~~

~~ __ ~ r--T/~~~ -~ . ~; -~-==~~-=-~
~o
7D
:- ·~=·· ·--=.~- ~ ~~
·~~~
__;;
-- 1-= ~ - ~~~ ____:: -~- - :--
=- --~ -=---:= - ==+==
-~·
---t-
---!
,_
~__.,..=-1 .. ==$::== ' -~'= :~ =-=1- == ~~--_:_ = .. :;- == - +::- -
,'ti'>
0:0 a.o -
.~o //) 30 =----C:=-~

·-:=~--;-:_ -· ::;_.-~----·--· -~ -~---l--~~
?o /O' 20==- ===i== - ~====-=t=-7 Fj =-J~ -__= -~=~ ---~--

·-- - -- - ·t --·· - --- . - -
. , -- -·-·- ---- - .... :~ ~r _.:_·-_ - -=~--..:
rO .1 /()-;--- ~---=-= - - , -_ -::;:-== - :==~ =~=-== - ==r-=----
Total hea< 20 .3D 70
% kW
(m)
R RPM
H' Canaci tv (m3/h) Q
App~-·
Recorded~
@) TEIKOKU MACHINERY WORKS, LTD.
NAMURA S. 225
TEST RECORD OF DISTILLATE PUMP
FOR:
MESSRS: 149181 PUMP No. Dote of test o9-Dfc_- rJ2

Inspected by
SASAKURA ENGtNEEP.!NG 00., l TO
PUMP MOTOR
4U X /4 .l\1~::)m liovid
4 S"C 0. 75kw
Type t~mp.
Output Frequency
6 0 H.z:
Capacity l.2m3 / h Sub mer-
0.6m Voltage ( 4 0 v Clos:s.ifi-
cotion A. c
Total head 30m Full Jood
1.55A Maker
·u11''T 1'RTSHI
Revolving
speed '.i 5 0 0 min -i ~;;;'~ving 3 4 1 0 m i n -l /\l\ochine
No. H{;o;l+qo~/
Revolv- Capacity Pump head Theoretical Motor output

T ing f----.-------+-------,------,-1----.-----i
e Efficiency
speed .
Time Delivery Suction I Total
I
N Vo~oge I Current
o. %
m3/h
1
min-
m m m kW A kW
3u.gr; 0 .0 0 z.t:;, 0 D - 2. b o I I ,; 3. b C ·O 0 l./ 4- () I . ;J .t:: 0 6 !; o-0

2 ;ugo o .r o 24-·0D - 2. b0 3 ':2. b 0. () <./- I · !./ 0 r ·b?), b·b
3 ?i Ht I · t- 0 2..I · !;O - ~ · bo ~O· I o ·I Z I· !JO 0 . '7 ~ I b ·q
4
3 4 f:, 0 I .q 0 16. ~ 0 -.?· b 0 '2 b. b O·llf- /· !d; D '7 s- / Cl 4-
5 ; 4 /, D 2· I D IS' 0 0 _.g·bo 2 3 .b 0 · //J. I· t t 0 .r; \ I fJ · 0
6
7
8
9
10
Atmosoheric Pressure 0 "J..-J- hPa Conde n s er Va cu um 9 I 1 hPa

Remarks: Temper- Room I 11 viscosity (mm 2/s)
1. Continuous running test was carried out oture Liquid
I 3 Density
from --L.!1_=-:__l±_ '.i_ ta __ JB_=_A-.5 __ _ ('CJ Bear. coupling side J Vibration P-P (µm)
2 Copocjty measured by Bear. opposite side \ Noise dB(A)
Flow Meter ij~/h~

3. Priming pump test Checked by V /
4. Safety valve adjusted at
3600
3500 40
34-0 0 ---!
.:.l~f-
30 30
·= - -= - ~-~~~= - ~- =A~= -:--: --~-=~: ·-
~- ·-~=L: :i~~~ §- :_-·-t --; --:;~- ..:::_ _·- _ - _
~ -- ~-;: ~:-=-::· : _:\=:: -===}~-- - -- -_;=· -~l ~~ -~- -- ~ -: --- ~-: -:.
20 20 :::~ _=J:-:~f==-_ .-_ .___: ---=::~-=1~ ~-,=

·-=:r---=====t= ::+:_:::-: . --=- - - :-=:1- 1 - -
+ -
l. 5 -t ~~~4:-=t=~ ::- ~~=:3== --
~-- :-==-=~~--~=-~-=- -~=:--- - - :£: -~ ~;-=- := - -__: - -
10 1.0 10 - :---;~· ~-1::-==~- -~ ----· ~i----~=~~ -~- -~~=--4~
-.=~ ~ ~~~~J: __ ,_;==1- ~- -~-~~ ~~~- ·--~~-
10. s --~--- ~--- =t-=§~~~~~---:§ __: ~m:j;::=-=-=~ ~-~=--=i:-=- - --
= -- +~: =r__.:_ - - ~= .L-~~~-_:~ ==- ~-· -*-- ·-t==i=-
-1 ,_ -=-~:=-= -=;-----:1::_- - -~ ·=-k ===t===:: =~r -~~=:_~ +-~·_:

% kW Total hea4
(m)
R RPM
H Ca Paci t y ( m3/h) Q
~
Recorded~y
~
(cf)} TEIKOKU MACHINERY WORKS, LTD. ~/,
.
~.
. -
INSTRUCTION MANUAL
FOR
SASAKURA
K SERIES
S./\SAK URA ENGINEERING CO., L TO.
1997--06-17
1997-12-02
2000-06-02.
Notes on safety indications
The user is requested to read these instructions and the attached documents
carefully before the installation, operation and inspections or maintenance
Fresh Watei·-Generator so that it will be used properly.
Please be sure to get accustomed thoroughly to the know ledge of, and the safety
information and notes about, the indicator prior to use it.
[Safety notes in this Instruction Manual will be indicated by any one of the following
three levels:]
indicates a case where an erroneous operation of the

·\l
machine would produce a dangerous situation which could
result in death or serious injury and the level of emergency
lffioANGER is high when such a situation occurs. This note will appear
limitedly for very dangerous cases.
denotes a case where an erroneous operation of the machine

~WARNING] would produce a dangerous situation which could result in
death or serious injury.
represents a case where an erroneous operation of the

I21SI CAUTION machine would produce a dangerous situation which could
result in slight injury or material damage.
Please noi.e, howeve . , that a ~ CAUTION] case could result in more serious
consequences than assumed above by the synergy of different conditions. So, it is
important to live up to the instructions herein to forestall any factor which would
inhibit safety operation.
1
!n, DANGER
1. Steam Drain Valve shall be fully opened when steam injector is used.
2. No valve I cocks shall be fitted on steam drain discharge piping to prevent fresh water generator
from being pressurized by steam.
!n, CAUTION
1. Welding and other working with fire are prohibited due to the prevention of coating inside of
plant.
2. The distillate water shall be disposed out for min. 30 minutes at the initial start up of the
distillate pump.
3. Observe the following items strictly for keeping tube plates and cooling tubes of condenser
from coITosion and erosion.
A) While operating the plant, open Cooling Water Inlet-Valve of Condenser fully and
regulate Cooling Water Quantity by Outlet Valve only and keep the backpressure of
minimum about 0.2kg/cm2G (0.019 MPa).
B) And Also regulate Cooling Water Outlet Valve so as to keep the prescribed temperature
difference between inlet and outlet of condenser. (Please refer to the heat balance as to
temperature difference.)
C) Watch over Anode Protectors in Condenser Cover about every six months.
4. Carry out following items in order to prevent scale formations in heating tubes.
A) Keep the feed water pressure within green belt of pressure gauge.
B) Output shall be kept at or less than normal capacity specified.
5. Centering of the shaft is important for Rigid coupling type pump. Identification mark shall be
made when the shaft end is removed. Keep centering at the shaft end within 5/100 when the
pump is assembled. (Do not remove the shaft during normal maintenance.)
6. Alignment of ejector pump's and motor's shafts shall be re-adjusted after installation and /or
maintenance work.
7. If gauge (vacuum, pressure, compound) shows wrong indication, pull yellow plug on the top of
gauge to release air inside.
2
NOTE:
Spare parts can be· ordered from
Head Off ice
7-32 Takeshima, Nishiyodogawa-Ku, Osaka Japan

SASAKURA ENGINEERING CO.,lTD.
:-:;-"~:·-.· .. _- ~, .............. ::
TELEPHONE 06-6473-2134
FACSIMILE : 06-6473-5540
Tokyo Branch Off ice
6F,Hakudo Dai-ichi Bldg., 10-4 Hatchobori 4-chome,

Chuo-Ku, Tokyo, 104-0032 Japan
SASAKURA ENGINEERING CO.,LTD.
TELEPHONE 03-5566-1212
FACSIMILE : 03-5566-1233
SASAKURA INTERNATIONAL (H.K.) CO.,lTD .
. Unit "D" 13TH Floor,

Right Emperor Commercial Building,
Nos. 122-126, Wellington Street, Central,
Hong Kong
TEL : (852)-2850-6139 FAX (852)-2850-5259
When you give us an order for the parts and accessoires, please indicate·
the following items without fail.
1) Name of spares and/. or parts, and item number (and I or parts number)
2) Type for example ( "KM 30") and Manufactured No.
3) Ship builder and Hull Number
3
INDEX
1. DESCRIPTION OF THE PLANT · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 5
2. FEATURES OF THE PLANT AND ITS SYSTEM ·········································· 6
3. OPERATION ···································································· 7
-- 3 - lA. STARTING UP · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 7
3 - 18. STARTING UP · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 8
3 - 2. REGULATING THE CAPACITY ············································ 9
3 - 3. STOPPING · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 9
3 - 4. ATTENTION DURING OPERATION · .. · .. · · · .. · .. · .. · .. · .. · .... · .. · .. · .... · .. 11
4. INSPECTION · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · •· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 14
4 - l. TESTING THE PLANT FOR LEAKS ········································ 14
4 - 2. PRESSURE TEST THE CONDENSER AND THE HEAT EXCHANGER ·················· 14
5. CLEANING THE TUBES ( DESCALING METHOD) · · · · · · · · · • · · · · · · · · · · · • · · · · · · · · · · · · · · · · · · 15

5 - 1. CLEANING INTERVAL FOR DESCALING ·····•··········•··················· 15
5 - 2. CLEANING METHOD 16
5 3. WAY TO PROLONG THE INTERVAL OF DESCALING ··························· 19
5 - 4. CONTINUOUS INJECTION OF FEED TREATMENT .. · .... · .. · · · .. · · · · · · · · .. · · .. · 19
6. REPAIR OF INSIDE COATING ······················································ 21
7. TROUBLE SHOOTING · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 24
8. MAINTENANCE LIST · · · · · · · · · · · · · · · · · · · · · · · · · · · · · • · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 31
9. OPERATION BY STEAM (In case the steam injector is installed) ·················· 35
10. HANDLING OF MECHANICAL SEAL FOR DISTILLATE PUMP ······························ 37
11. SCALE INHIBITOR "SASABIT" · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4.0
ILLUSTRATIONS
Sectional Arrangement ···················································· 43

Piping Parts List ·······················································.. 44, 45
Sectional Arrangement for Distillate Pump ··································· 46
.. Sectional Arr.angement for Water Ejector ······-· ·· · · ······ · · · · · ··· .. · · · .. · · · · · · · · · · · · · .. 47
·solenoid Valve (Type ADK 11) · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · .... 48,49
Sight Glass · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·. 50
Level Glass · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 5r
Guge (Glycerine Bath Type ·· ·· ·· · ················ ......... : .... ·············· 52
Thermometer (MOdel : SB-DN) · 0
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 53
Data Sheet · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 5 4·
4
1. DESCRIPTION OF THE PLANT
The Fresh Water Generator consists of heat exchanger, separator shell and condenser .
.And the water ejector, the ejector pump, the distillate pump, the salinity alarm, the
deflector, the mesh separator, the solenoid valve, and the water meter are supplied as
the attachments.
K series F. W.Generators consist of K, KM, KE types. Followings are main features of

each type.
K type ·: :::~,~~~:·-; ~-:,--: .:/{·'.I~:0::(~~<~.~;s<~y::·~~;,;" Ejector pump is installed under the

";"'"
-~·~: waterline as the former type.
·.· ~· :.:· .. ·:. <:.:·:.::,'.;· -~
. . - •,.,, .
. .. ,_,; ·..:.·.. >· ...

.: ... ·~:..
· ··:, · . . -::~-~:fK.'
KM type 1. Energy saving type

Driving wat~r of the ejector pump is
'.· ·· .... ;:.-~. :_::.:·· .··:.:· , •• ·-· .: :_ .!' ·. ..... - • .
.·... --::::... ....... · ......._: .: .. ~: .
. .. ..... ::::·.·..::·... . ...... taken from the outlet of condenser jacket
cooling water.
2 •. Easy operation
Ejector pump is assembled with the main
body, and a complete set of compornents·
of F. W.Generator is installed on the same
floor.
KE type :~~[;~i::_,~-- '"-'" . ·. -.·~·- Unnecessary to supply sea water from the
general service pump because driving
··:.. :·· .... ::.·.· .... . water of the ejector pump is used
for condenser jacket cooling sea water.
5·
2. FEATURES OF THE PLANT AND ITS SYSTEM
Since the Fresh Water Generator utilizes the waste heat in the circulating cooling
water from the diesel engine. In case of damage to the fresh water cooler, it may be
possible .. to us.e.- the-fresh.:-water· generator· only- as-co-o-ler··during the repair- of-the--fresh
·-
water cooler.
Part of the engine cooling water is led to the heat exchanger in the fresh water
generator where it circulates on the outside .of the heating tubes, giving off heat to
the feed water (sea water) passing through the inside of tubes.
The feed water then evaporates at a comparatively low. temperature because the
inside of the· generator is formed vacuum by the water ejector. The generated vapor
in the heat exchanger passes through the deflector and mesh separator to the
condenser where it is condensed by the cooling sea water.
The brine, concentrated sea water, is constantly taken out from the evaporator shell
and discharged to over board.·
The ejector pump supplies sea water to water ejector. The distillate pump extracts
the fresh water produced from the condenser of the Fresh Water Generator and
transfer it to the fresh water tank.
Part of cooling sea water heated by condenser is used as feed water and flow into the
bottom cover of the heat exchanger after heated by the preheater and passing through
the feed water orifice.
Produced fresh water is always registered by the salinity alarm (salinity indicator).
When the salinity is up to the prescribed value (normally 10 ppm, adjustable to the
other value), the solenoid valve on the improper fresh water line opens which leads
improper fresh water into the evaporator automatically. Fresh water with high purity
flows into the fresh water tank.
6
3. OPERATION
3-lA. ST AR TING UP (K, KM type)
Before starting, the following valves are to be closed.

Inlet and outlet valves for jacket cooling water of heat exchanger
Vacuum breaker valve
Outlet valve··fo-r- distillate pump;
Feed water inlet valve for heat exchanger
Bottom blow valve
1) Open the outlet and inlet valves of condenser cooling water and lead cooling
water into the condenser.
2) Start the- ejector pump and then open· the pump outlet valve and the overboard
discharge valve.
3) Open the feed water valve ~nd lead sea water into the heat exchanger.
Feed water quantity can be seen by the readings of the compound gauge in
~1"
front of the feed watr orifice. Control feed water quantity within range of
green belt shown in the compound gauge.
4) When the vacuum in the generator become about 70 cm Hg, open the irflet and
. (-0.092MPa) · .
outlet valves for jacket cooling water of the heat exchanger. The outlet valve
for jacket cooling water is to be opened slowly lest the heat exchanger should
be overheated suddenly.
5) The air vent cock at the upper part of the heat exchanger shell should be
opened whenev~r jacket cooling water passes through the heat exchanger and
should be closed after confirming that the air in the shell is completely
discharged.
6) Work the salinity alarm in order to check purity of the fresh water.
7) When the distillated fresh water comes up to the sight glass of the suction pipe
of distillate pump, start the·distillate"pump and regulate the water quantity by
the outlet valve of the pump. If there is not abnormality on the discharge
pressure of distillate pump, the level need not always be fixed. (normal ,
discharge pressure is 1.4 - 2.2 kg/cm2). (0 .• 137 - 0.216MPa)
Fresh water quantity is increased as the sea water temperature falls after
adjusting to the fixed fresh water quantity. Naturally water level at the
distillate pump suction side increases, produced water stays inside of the
condenser, the effective heating area of the condenser decreases, evaporation
quantity decreases, accordingly, the operating condition will be naturaily
balanced.
CAUTION
The distillate water shall be disposed out for min. 30 minutt{s at the initial start up of the
distillate pump.
3. OPERATION
3-1 B. ST AR TING UP (KE type)
Before starting, the following valves are to be closed.

Inlet and outlet valves for jacket cooling water of heat exchanger
Vacuum breaker valve
Outlet. valve for distHlate· pump
·-
Feed water inlet valve for heat exchanger

Bottom blow valve
1) Start the ejector pump and then open the pump outlet valve and the overboard
discharge valve.
2) Open the outlet and inlet valves of condenser cooling water.
3) Open the feed water valve and lead sea water into the heat exchanger •.
Feed water quantity can be seen by the readings of the compound gauge in
front of the feed watr orifice. Control feed water quantity within range of
green belt shown in the·compound gauge.
4) When the vacuum in the generator become about 70 cmHg, open the inlet and
(-0. 092MP--a)
outlet valves for jacket cooling water of the heat· exchanger. The outlet valve
for jacket cooling water is to be opened slowly lest the heat exchanger should
be overheated suddenly.
5) The air vent cock at the upper part of the heat exchanger shell should be
opened whenever jacket cooling water passes through the heat exchanger and
should be closed after confirming that the air in the shell is completely
. discharged.
6) Wo-rk the salinity alarm in order to check purity of the fresh water.
7) When the distillated fresh water comes up to the sight glass of the suction pipe
of distillate pump, start the distillate pump and regulate the water quantity by
the outlet valve of the pump. If there is not abnormality on the discharge
pressure of distillate pump, the level need not always be fixed. (normal
discharge pressure is 1.4 - 2.2 kg/cm2) (0. .13 7 - o. 216MPa)
Fresh water quantity is increased as the sea water temperature falls after
adjusting to the fixed fresh water quantity. Naturally water level at the
distillate pump suction side increases, produced water stays inside of the
condenser, Jh_e effective heating area of the condenser decreases, evaporation
quantity _decr_eases, accordingly, the operating condition will be naturally
balanced.
CAUTION
The distillate water shall be disposed out for min. 30 minutes at the initial start up of the
distillate pump.
8
3-2. REGULATING THE CAPACITY
The capacity (quantity of produced water) of the Fresh Water Generator is regulated
by increasing or decreasing the quantities of jacket cooling water to the heat
~
exchanger.
The ·capacity· oJ thel pl ant. is now'.'."measured·~ by means-· of Uie water meter, the
quantity of the jacket cooling water shall be regulated by the by-pass valve to the
fresh water cooler unti 1 the plant produces its normal capacity.
In case that the temperature of the jacket cooling water is lower than the
prescribed one, the flow quantity.passing throught the heat exchanger shall be
increased more.
The supply of cooling sea water to the condenser is regulated so that the cooling
sea water temperature rises about prescribed value when passing throught the
cooling tubes of the condenser.
The evaporation temperature should be about 45°C to 60°C.
Evaporation temp. may become much lower than suitable range when ship sails in low
sea water temp. area.
In such case, Evaporation temp. must be raised by means of either adjusting
"VACUUM ADJUST VALVE (V7)" on air extraction line, or reducing condensericooling
sea water flow rate.
If the evaporation temperature is too high whcih may occur at high cooling sea
water temperature, the quantity of cooling sea water to the condenser is increased
·which will make the evaporation temperature drop.
Too high evaporation temperatures increase the risk of scale formation in the tubes
of the heat exchange~ and too low evaporation temperature will owing to the
resulting great vapour volumes mean a risk that sea water drops are brought with
~o the condenser resulting in fresh water with a too high salt content.
3-3. STOPP ING
When the vessel approaches a port, land or estuary the Fresh Water Generator is
desirable to be stopped because at such places the sea water may be heavily
infected with bacteria, and there is a risk that bacteria can be transferred to the
fresh water produced.
Before the Fresh Water Generator is stopped the by-pass valve for the jacket cooling
water should first be opened.
9
K, KM type KE type
1) ·close the inlet and outlet 1) Close the inlet and 6utlet
valve of the. heat exchanger. valves of the heat exchanger.
2) Slop the ~istillate pump. 2) Stop the distillate pump.
3) Turn off the salinity alarn 3) Turn 6ff the salinity alarn
4) Close the f~ed water valve. 4) Close the feed water valve.
5) Stop the eJctor pump. 5) Stop the ejector pump.
6) Close the outlet and inlet valves of 6) Close the outlet valve of
· the condenser. the condenser. (overboard discharge
valve)
7) Open the vacuum breaker valve.

8) Close the overboard discharge valve and inlet valve of the ejector pump.
Note :
a) Supply the feed water for few minutes in order to cool the heat exchanger.
b) Don't open the bottom blow off valve in.order to make atmospheric pressure
because ~ea water in the heat exchanger spout and strike the deflector.
c) In case that the plant is stopped for a long time, the heat exchanger is
emptied of sea water by opening the bottom blow off valve at the bottom
of the heat exchanger.
10
3-4. ATTENTION DURING OPERATION
1) ·Regulating the Capacity
Any regulation of the capacity of the Fresh Water Generator should be

effected by regulating the amount of jacket cooling water to _the heat
exchanger.
Although when the tubes are clean, the Fresh Water Generator will be
able to produce fresh water in excess of its rated capacity, we
recommend that you will operate the plant.at. the·prescribed quantity of
fresh water or less as production in excess hereof can involve the risk of
scale formations.
2) The Condenser
In order to condense all generated vapor in the heat exchanger, cooling

sea water, as cold as possible should be flowed to the condenser and also
should be checked temperature difference of cooling sea water between
inlet and outlet of condenser for regulating the amount of cooling sea
water.
In case excess cooling sea water should be supplied, turbulent corrosion

may possibly caused due to too high velocities in the cooling tubes of
condenser.
On the contrary, when cooling sea water is short, the capacity of
produced fresh water should decreased because of short cooling
performance.
11
Calculation for quantity of cooling sea water of condenser
D Capacity of produced fresh water (T /day)

t1 Inlet temperature of condenser
t2. :. Outlet.temperature of condenser
Q : Capacity of cooling sea water
D x 22.4 (T /h)' ..
Q =
It is. requested.to adjust-.. outlet vaJve_.of condenser. in case that capacity of

cooling sea water is exceeded more than the value specified in heat
balance.
Maximum quantity of cooling water of each type (t/h}
K. KM type 10 15 20 25 30 35 40 50 60
Max. Flow Q'ty 24 T/h 37 T/H 52 T/h 67 T/h 79 T/h 90 T/h 95 T/h 133 T/h 142T/h
, -,e<
-
<
3) Automatic Control of the salinity in the Fresh Water

The Fresh Water Generator is furnished a salinity alarm which automatically
re~isters the salinity in the fresh water produced. This salinity alarm
gives an alarm if the salt content exceeds prescribed value. In addition
to the alarm lamp, a solenoid valve is operated which automatically return
improper fresh water produced to the vapore shall.
When the value of the sea-salt content returns to the norrI]al ieadings, this
alarm circuit is automaticallyrestored from the alarming state and
consequently alarm lamp is turned off, the alarm and the solenoid valve are
stopped and the fresh water with high purity begins to flow into the fresh water
tank of the ship again.
As for the detailed explanation of the salinity indicator, please refer to the
annexed "Instruction manuals for a Salinity Alarm".
12
4) Checking the Evaporation Temperature
It is very important, in order to avoid the risk of scale formation, to

maintain as low an evaporation temperatue as possible, without the
salinity in the fresh water produced being too high.
Therefore, we recommend that the evaporation temperature should-be .
checked· regular"ly on the· thermometer, fitted on the separator shell.
The thermometer on the separator shell states the exact evaporation
temperature when the Fresh Water Generator is working steadily after
having run for 15 - 30 min.
5) Keeping of Journal
We recommend that the water production, the various temperature and so

on are regularly recorded in the operation journal inserted at the end of
this instruction manual.
When the various data are recorded regularly standard of comparison will
be available if irregularities or troubles should arise in connection with
the operation of the Fresh Water Generator, and which may be of great
significance in establishing the reason for these irregularities or troubles.
13
4. INSPECT ION
At suitable intervals, for instance twice a year, the top cover of the separator shell
and the bottom cover of the heat exchanger should be removed in order to inspect
wheth·ers·cale has. formed·--in the tubes and: the· stat-e of exfoliation of inside coating.
At the same time, the condenser covers are removed in order to check that the
condenser cooling tubes are not fouled with sludge or the like.
·The pumps should be inspected and cleaned regularly, and the corroded parts, if any,
should be replaced to the spare ones.
4-1. TESTING THE PLANT FOR LEAKS
After an inspection or if there is any difficulty in maintaining the vacuum-a leak

test should be carried out, as in course of time leaks may occur due to
deterioration of packing~ and joints.
This test procedure is as follows.

1) Close the outlet valve of the distillate pump, vacuum breaker valve, bottom
blow off valve and feed water valve.
2) Inject air to evaporator shell.
3) Keep the shell pressure of about 0.05MPa(0.5 kgf/cm 2 G).
4) Spray soap solution to packings and joints.
4-2. PRESSURE TEST OF THE CONDENSER AND THE HEAT EXCHANGER
Condenser
Remove the water chamber of the condenser, keep the inside pressure of the shell
0.5 kgf/cm 2 (0.049 MPa) by injecting air to the inside of the evaporator, find out
leakage.by spraying soap solution.
Heater
Remove the bottom cover of the heater. Leakage can be found out by giving
4 - 5 kgf/cm 2 (0.392 - 0.49. MPa) water pressure on the shell side.
For tube crack and pin hole, spread soap solution on the surface of tube plate and
give the atmospheric pressure of 1.0 kgf/cm 2 (0. 098 MPa) on the shell side.
Even if heating tube is found being holed, such tube shall not be removed but plugged.
Tube removal shall be done only when it is replaced with new tube. Distance pieces
to hold buffle plates are fitted with some of tubes. These distance pieces shall
not be dislocated when tubes are removed. (refer to page 39)
14
5. CLEANING THE TUBES (DE5CALING METHOD)
5-1. CLEANING INTER VAL FOR DESCALING
The fresh water generator is equipped with a heater, a condenser and a preheater.
Scale forms mainly in the heating tubes of the heater and it is hardly found in the·
cooling tubes-of the condenser under·normal operation. Chemical cleaning of the
whole system can be made by fitting adapter (option) to the corrosion plate
connection of the condenser water chamber. Sea water boils and evaporates in the
heating tubes, and consequently sea water touching the heating .tubes is
considerably concentrated and supersaturated. This is why scale is deposited in the
heating tubes.
Cleaning (descaling) of the inside of the heating tubes should be made twice or
three times a year in general.. However, the interval depends upon the operating
conditions and the properties of sea water. Therefore, note the following
phenomena as the standards for judging the time for cleaning.
a) · Quantity of jacket cooling water can be estimated by temperature difference

at the outlet and inlet of the heater when the temperature in the shell is kept
at or below evaporation temperature of the heat balance, and jacket cooling
water quantity requires much more than that of the heat balance in order to
produce the fixed capacity on condition that jacket cooling water temperature
is same as that of the heat balance.
Calculation :
D Capacity of produced fresh water (T /day)
QJ Jacket cooling water quantity (T /h)
T Temperature difference at the outlet and 'inlet of the heater
QJ = 24.5 X D (T/h)
T
b) When the vessel if fitted with a steam injector, condition of scale formation
can be easily found out. While the temperature Jn the shell is kept same as
that of the heat balance as well as item a), inlet temperature of jacket cooing
water is balanced athigher temperature than before.
When a steam injector is used, quantity of produced fresh water has almost no
change. It is necessary to keep operation journal for check of .scale formation.
15
If any of the above mentioned phenomena is observed, remove the sight glass
in front of the separator shell and insert the test rod which is supplied with the
Fresh Water Generator, if the test rod is not inserted into the heating tubes,
scale formation occurs more than 1 mm thickness in the heating tubes
therefore clean it soon.
5-2. CLEANING METHOD
Scale may be either peeled off by physical methods or dissolved by chemical

met~ods. The former includes the use of brush and drill, the rapid cooling method,
injection of pressurized water, etc., but it is rather difficult to completely remove
scale by these methods. We will explain a method to use chemicals which pr-evails
recently because it requires shorter cleaning time, hardly damages the tubes and is
economical and effective.
5-2-1. Preparations for Cleaning

a) Draw sea water in the· shell from the Bottom Blow Off Valve
b) Close the Bottom Blow Off Valves completely and remove the sight
glass.
5-2-2. Making Soultion
Make up solution in the drum.

(In this- case, be sure to pour water into the drum first and then chemicals.)
5-2-3. ReCOT'flmended Types of Clemicals and the Names of the Manufacturers
Brand Distributor
SAF - ACID Drew Chemical Corporation U.S.A.
D.S.C. Yokosuka Kasei Co. Ltd. Japan
Chiyoda Kignas Oil Co., Ltd. Japan
Mitsukane Japan
GAMLEN XD Gar:nlen Chemical Company U.S.A.
ATLAS H-400 ATLAS Preservative Company U.K.
** Please refer to the catalogs of each manufacturer for detailed.
16
5-2-4-.
a) Submerged Cleaning
Pour solution into the heater through the sight hole until the upper tube plate is
soaked and leave it as it is. The time required for cleaning varies in the thickness
of scale. When the solution becomes saturation, it has no capacity for cleaning,•.
In this ca-se·rinterchange·with·new solution a· few times•
,--------~-~---------· ADAPTER
I I
I
I ( K ·15 "'50 TYPE )
.11.. -+--+---,
I
I
'"----,
I
I
I A ( K 3 '""¥1 0 TYPE )
: I ,
I I
I I
'------1 ~-.t......-r.:.<i- - - -1 I I
t~ :
I :-t I
CHEMICAL
6
TANK
b) Circulated Cleaning
As the above drawing shows, by fitting the adapter for the inlet of solution to the
connection of corrosion plate at cooling water inlet nozzle of condenser water
chamberr, and usin·g the socket of bottom cover for .outlet· of solution, clean the
whole system of heat exchangers.
Quantity of so.lutin required for each type is shown as follows. Density of soJution
shall be a little bit higher than recommendable density by each maker.
17
K • KM, KE 3 5 10 .15 20 25 30 35 401 I
50' 60
'U .
Q) \))
Co11denser 11 12 27 43 52 64 77 93 100 150 160
°" ·r-1c:
H
:
QJ c:
!:: co
..Q Q)
:J r-i Heater
Q' 22··, 25 44 62' as· 105 1"1 5' 146 1 70 206 -23'0
:,') u
Circulated
Cleaning
33 37 71 105 137 1 69 192 239 270 356. ·390
During circulated cleaning, add the capacity of the cleaning tank to the total
quantity.
5-2-5. Discharging Solution after Cleaning
After cleaning, solution should be discharged through the bottom blow-off valve
fitted to the bottom cover of the heater. Since the above mentioned chemicals are
for dissolving but not for peeling off, there is nothing to worry about damage to the
impellers of the pump of clogging of the pipes.
5-2-6 Finishing Cleaning by Running Sea Water
After discharging solution, let sea water run through the heater for the cleaning of
the inside in the following way:
Flow sea water into the heater through the feed water line. Then discharge it
overboard through the ejector by operating the ejector pump. Repea.t the pumping
and discharge alternately until the inside of the heater becomes clean.
In this case, take care not to let sea water in the condenser.
5-2-7. Inspection after cleaning
Cleaning is usually finished ff no scale is found at the upper part of the inside of
the heating tube by putting the light from a flashlight on that part from the sight
glass.
However, scale forms most around at the part of 1/5 - 1/4 of the distance between
the tube plate from the lower tube plate, or at the lower part of the vertical
heating tube.
18
Therefore, be sure to confirm that the whole inside of the tube has become clean
by thoroughly checking the lower part of the inside of the heating tube with such
an electric light that can light that part or by inserting a test rod, and continue
cleaning until no scale is found throughout the tube.
Never feed steam during the cleaning work as it will damage the inside coating of
the Fresh.. Water. Gene.rator •..
5-3. WAY TO PROLONG THE INTER VAL OF DESCALING
In order to prolong the interval of descaling as long as possible, please-keep the

following items:
a) To operate the plant with the capacity under the prescribed one.
b) To feed the sea water as much as possible the ejector can discharge •..
c) If possible, not to operate the plant at the contaminated water area such as
harbors and ports.
d) In stopping the plant, continue to feed water until the heat exchanger shell
grow enough cold for you to be able to touch by hands and fill the new sea
water, which is not concentrated, to the upper tube plate of the heat
exchanger.
5-4. CONTINUOUS INJECTION OF FEED TREATMENT
The above mentioned cleaning method is that applied periodically while the fresh
water generator stops running.
On the other hand, the method mentioned here is that positively prevents scale
from forming by continuously injection the prescribed amount of feed treatment
into the feed water line during the operation of the Fresh Water Generator_, thus
lengthening the life-span of the plant without lowering its performance.
Recently many vessels have adopted this method dur to ecomonical merit.
5-4-1. Kinds of Feed Treatments (Scale Inhibitor)
Although there are various chemicals, we recommend "SASABIT" which was

specially developed for F. W. Genera tors.
19
5-4-2. Injection Method
Chemical tank piping is to be connected with the screw connection for scale
inhibitor which is located behind feed water orifice, and chemical must be supplied
continuously during operation.
(Injection pump is not required because feed water line after orifice is vaccum.)
5-4-3. Feed Treatment Injection System
The standard type· of feed treatment injection system(capacity : 25 liters) including

an electromagnetic pump) specially arranged for this fresh water generator is
suppliable on request.
5-4-4. Care to be Taken When Pouring Feed Treatment Continuously
Keep watch on the remaining quantity of solution in the tank and supply solution in
good time lest air is put in the fresh water generator from the empty tank.
20
6. REPAIR OF INSIDE COATING
If during an inspection of the Fresh Water Generator it is ascertained that the inside
coating is damaged.
a) Repair can be effected in the following way;

Oamagea covering iS- scraped- off and the surface is thoroughly dried. By means of
sandpaper coating and the steel surface with the width of 20 mm from the damaged
part is ground and cleaned. Therefore under coating is put on the steel surface and
then Epoxyresin is applied, but now also on the. previously ground part of coating.
The way of coating is as follows : -

i) Material for repair and its package
'-
Material 1. Epoxyresin 2145. (grey) net. 3000gr.

2. Harder 2145 (gre.y) net. 900gr.
ii) Method of repair
ii-1. Kind of damaged part
A.
damaged
~~:-:-:-~~/?~~~ coating rubber

.:>.-:": . . ·.._.': ·.... :. :. : ::-. :·.: : : : .---------- •
· . iron
B.
swell up
~ coating rubber
·: ·>. '-.: :. ::- :_: :: .... .": ::' :->------:.____ .
· iron
21
ii-2. Method of repair
(1) Grinding the rubber of iron and rubber by grinder.
A. damaged
-:s
. ·.....-<6
.... :..---coating rubbe~ .__\......_,,,,··-·.'- /
.: ·.• ::: ·: : ·_.: .-. ._... ._: - i· r on
~
-:-:-:-:--.\ [\J
~~"":--"'----
_ ___.,...._ _,_. :: :· :·. ~- :...~.·: =·= -~ .: : ... : : :..
Remove the damaged coating rubber.
If coating rubber .bec;ome off from the iron part, the damagee rubber shall
be cut off by knife or grinder and repaired.
(2) Cleaning and drying
Cleaning with gasoline Dry with infrared ray
Surfaces to be primed shou19 be cleaned and dried.

In order to clean and degrease to be primed, wipe with a gasoline soaked
cloth. Other solvent of commercial paint may be used instead of gasoline.
22
(3) Application of Epoxyresin 2145
(900gr.)
-Epoxyresin (300 gr.)
After drying, Epoxyresin shall be applied.

Epoxyresin 2145 and curing agent 2145 shoui-cr·be·mixed throughly.-
Epoxyresin 2145 300Qgr.

_Hardener 2145 90Qgr.
The pot life of Epoxyresin 2145 is decided on volume of the batch and the
temperature. At room temperature, the pot life of the mixture of
Epoxyresin is about 40 minutes.·
(4) Curing of Epoxyresin 2145

Epoxyresin 2145 cures at room temperature by mixing of harder 2145.
Curing generally Completed for one or two days.
ii-3. Notice
These materials should be handled carefully.
If the material touch skin, immediately wash the skin with water
thoroughly.
23
7. Trouble· Shooting
Too low capacity I
Scale formation of YES

heating tubes (In & Out side)?
Clean the heating tubes.
NO
NO
Normal evaporation temperature?
YES
YES
Leaks in the plant?
A
Repair the
leak's part. NO
Is ejector performance
Normal?
YES Nozzle dogged?

YES
Scale formation in the Clean the nozzle.

cooling tubes? NO
Clean the cooling
tubes.
Erosion of diffuser?
NO Renew the diffuser.

NO
Back pressure of ejector

more than 10 M?
Fresh water stay in
condenser shell? Check the pipe line
NO of ejector outlet.
NO
c D B
24.
B A·
Trouble of ejector pump?

Jakcet cooling water
NO YES temperature is lower than
Check the air line prescribed one?
of.. e.j ector...~- ..
'
See "Trouble Shooting" Raise the jacket
of "Trouble of Pumps". . cooling water
0
temperature.
Non-return valve of
ejector stick
Short of jacket cooling YES
water quantity?
In~rease the jacket

NO
cooling water
quantity.
Air stay in YES

heater shell? Discharge air.
0
Trouble of solenoid YES
valve? Repair the solenoid
0 valve.
Trouble· of water YES
meter? Renew the water
meter.
NO
High salinity of produced

fresh water
See "Trouble Shooting" of
"High Salinity of Produced Fresh Water"
25
c D
Distillate pump got YES

Air·stay;·-in cooling out· of··order-?
tubes See "Trouble Shooting"
of "Trouble of Pumps".
NO
Repair the air vent

valve at the· Suction and discharge pipes
condenser cover. of distillate pump clogged.
26
High salinity of produced
fresh water
'YES
Too high capacity? >-------__,,.. Operate under normal capacity.
NO
YES YES
Disorder of salinity Stain of cell?
alarm?
NO Clean the cell.
NO
Too low evaporation Repair the

YES
temperature salinity alarm.
less than 35 oc ?
Open the vacuum breaker

valve a little. NO
YES
Damage of cooling tubes? Plug the damaged
tubes.
NO
Too high brine level YES Trouble of NO

in evaporator shell? ejector? Trouble of
YES ejector pump
NO YES
Nozzle
As operated in port or at Clean the
mouth of river, feed water NO nozzle.
is excessively contaminated. Erosion of YES
diffuser? Renew the
NO diffuser.
NCJ
Back pressure of
ejector ouH:.t
Stop the plant. more than l 0 M
27
I Trouble of pumps
NO
· Pump star 1; ·-:?"·
-YES·
YES
Low capacity? T rouhle:.o.f.
electric motor.
YES
Sucking air? NO
. Repair the
NO
Repair the electric
NO
leak's part Pump seizes. motor.
Suction pipe or YES

\...__.:::,~-----,
strainer clogged? cleaning Repair the pump

NO YES
Impeller clogged? cleaning
NO
Motor rotating
direction
is wrong.
YES
Low discharge· pressure
YES NO
Sucking air.
YES
NO
Repair the The first·, discharge
leak's part. water but soon· Air pockets
YES
ceases to discharge exist in
Too low water? suction line. Correct
YES
rotating piping
NO
speed?
NO YES
Sucking air?
Check the NO Repair the
electric NO leak's part.
source
A c B
28
A B
\/
YES Casing ring is Sucking air

worn? through stuffing
. NO· . hor...
Renew the
casing ring. Erosion of Check sealing pipe.-
impeller? Adjust gland packing or
mechanical seal.
Renew the
impeller.
c
YES
M.o.tar.. o.ver load.ed2
Abnormal metal< NO
con tact exisi ts <Bearings
; n the rota ting overheated? Connection is YES
parts? wrong.
NO Correct
YES
NO <the
NO
Remove Vibration takes center.
contact. place. Bearings are YES
YES Connection is wrong?
wrong Renew the
Impeller balance NO bearings.
Correct NO is wrong. Shaft is YES
the center. beat.
Bearing assembly Renew the
YES Packing is too is wrong. shaft.
tightened? Thrust has
Connecting is increased.
Loosen gland or. wrong.
NO
otherwise renew
packing. Shaft is beat.
Bearings are
wrong. Installation is Check up whether
wrong. e~cessive wear exists
or impeller balance holes
Renew the <Bearings are worn. are clogged, and
bearings. reassemble if necessary.
Foundation is weak.
Other vibration is
transmitted.
30<
8. Maintenance list
Part To be checked I Work I Interval

(/')
U') (/') ..c
..c ..c +-'
+-' (/') +-' (/') c (/')
..c: c L.. c L.. 0 "-·
+-'
c: o. .. :J 0 :r. E·::J
0 E _g E _g N
-0
..C
E C"'"\o '°O -to
>...
L..
>...b
L..o
>,O
l-...0
>-a
L..o
llJ llJN llJ ..:::t- llJ 00
> > L.. > \.... > L..
u.l u.l 0 u.l 0 u.l 0
--·Heat Scale Check the scale formations

exchanger formations inside the tubes.
inside the If scale is formed, 0
tubes clean (descale) according *l
to the instruction manual.
Leakages Pressure test outside

the tubes as stated in 0
the instruction manual •
..
Evaporator Defects on Check for damage to

~shell the coating surface and :take
0
coating I
a proper step according
I
Defects of Check the damage and·
0
deflector repair if necessary.
Condenser Scale The condenser covers

formations are removed and the
inside the tubes are inspected 0
tubes for scale formations
possibly the tubes are
cleaned.
I
Part To be checked ,.,
Work l Interval
(/)
(/) en ,.....
.c. .c. -:;::;
,..... +-' I.I) +-' (/) c Cl'1
-:;:; c '- c
0
s....
::i-
0 1.---
0 ::i
c·-
E _g E- ~
"
0 E _g N_c
-- E ('("\O
'°>-00 -I 0
>. >-0 >-0

s.... s....O s....O s....O
<1J <t>N <1J ..::i- <1J 00
> > s.... > ,_ > i..::
u.l Uj 0 ll.l 0 u.l 0
Condenser Corrosion of Check for corrosion

0
the tube ends and repair if necessary.
Corrosion of Check for damage and

the tube corrosion, and repair 0
plates if necessary.
Conditions of Check for fitting

corrosion conditions and degree
0
plate of wear and replace *2
if necessary.
, ..
Defects on the Check for damage to

coating inside coating surface and take
0
of cover a proper step according
--
Water Wear scale Nozzle and diffuser are

ejector formations checked and cleaned.
0
Worn out nozzle and
diffuser is replaced.
Strainer Impurities Cleaning

for 0
water meter
32
.,
Part I To be checked Work Interval
V')
V') V') .r:.
.r:. r-
-;::; +-'
..c +-' ti') II) c V')
c I... c t.. 0 t:..
+-'
c·
0 :J' 0 ::r- E :J'
0 E_g E _g N
0
.r:.
E ·("f"\o '°O -a
>. >.o >,O >,O
L.. i...O L..o i...O
C1J C1JN - C1J .::t- C1J 00
> >'I... >'I... >'I...
Ul u.J 0 UJ 0 u.J 0
Non'.""'return Scale Cover is removed,

valves formations housing and non-returrr ..
0
mobility of valve are controlled and
flap · cleaned.
S~rainers Impurities Filter screen are taken

-
in front of out and cleaned.
0
feed water
orifice
Feed water Impurities Cleaning

.. -,,
0
orifice
t
Air vent Obstruc.tion Cleaning
valve for
0
condenser
cover
Gland Wear Check con di ti on of

packing packing and leakage and
0
repair if necessary .
Impeller Wear Check the condition of

casing corrosion wear down and corrosion.
0.
E ring 0
::J
0..
'I... shaft
0
+-'
u sleeve
C1J
i.iJ
Bearing Insuff id~ncy Infuse the grease 0
case
33
Part To be checked Work I Interval
(/')
Vl Vl
,-
,- ..c -:;=
+:i Vl +-' trl C-cn
..c
+-'
c I- c··s... 0 I...
,-
::i o·::::;
c:: 0
0 0 c 0::i
0 E .c. E ...c: N .r:.
E a
. <"'\ '-DO -a
>. >.a >.a >.a
I... s...O s...O s...O
OJ OJ N <U ..::l'" uoo
> > t... > L. > L.
U1 U1 0 u..I 0 [!J 0
Gland Wear Check condition of pack-

packing ing and leakage and repair· 0
if necessary.
a.
E
:J
a. Impeller Wear Check the condition of_
OJ
+-'
cd casing Corrosion wear down and corrosion.
-
+-' ring 0
-~
0 __MechaRi-:-
.cal
' .
Seal
Salinity Impurities Clean with care not to

0
E
t...
cell injure the element.
-
cd
cd
>.
+-' Control Adjust Adjust the indication and
c:
·--
cd
panel. alarm according to the 0
Vi
instruction manual.
Note : * l. : For cleaning interval for descaling, refer to the instruction manual.
* 2. : The degree of wear of the corrosion-proof plate varies with the

properties of sea water and other conditions.
Therefore, change inspecting intervals properly, making good use of
experience gained in the ship.
* 3. : When the material of the ejector pump impeller is PBC/ ALBC, the
impeller will wear out as time goes by and its surface will be
damaged.
Please note that this is enevitable due to high speed revolution.
(SUS inweller will also wear ou~, but its speed is lower than that of
the above impeller.)
34
9. OPERA,TION-·BY STEAM(IN CASE TIIE STEAM INJECTOR IS INSTALLED)
Distillation can be achieved also by steam instead of jacket cooling water.

For operation with steam, a built-in steam injector is to be used.
9-1. OPERATION SEQUENCE
The vacuum in the shell should be more than 70 cmHg-V. Feed water should be
supplied in normal condition and always at a pre~~ure within the-·range of g~een
mark on the feed water pressure gauge. Before starting operation as mentioned
below, see if sufficient cooling sea water is being supplied to the condenser.
(l) Close the inlet and outlet valves of jacket cooling water· completely, and open
the valves in the jacket water outlet line (for draingihg jacket cooling water).
As it is not contain various kinds of unticorrosive chemicals, drainage of such
cooling water should be accelerated by opening the air vent cock.
(2) After blowing jacket cooling water, shut the jacket water outlet and then
supply fresh water usable for boiler to the heater (shell side), pipings and the
steam injector. When they are competely filled with water, which can be
ascertained by opening the air vent cock, close the fresh water inlet valve
(for filling fresh water).
(3) The cock at the top of the drain pipe shall be always opened because it serves
as a syphone breaker.
(A syphone breaker is unnecessary when a drain tank is installed on the higher
location than F. W.Generator or on the same floor.)
(4) After the above mentioned preparation, open the steam valve before the
steam injector gradually in order to let steam in. Fresh water in the piping is
circulated as well as heated by steam. As heating fresh water is cooled in the
heater, steam drain goes up through the drain pipe and then it is exhaused into
the drain tank.
9-2. CAUTION
(l) Fill the heater (shell side) and the pipes with fresh water.
If there is air inside the shell, the packing for the heater may be damaged by
abnormal rise in temperature. Such air will also cause abnormal noise or
vibration due the cabitation or pulsating movement of inside water.
35
(2) Do not open the steam valve rapidly. If so, water in the shell will pour in to
the drain tank and cause vibration.
(3) If steam pressure is lower than the designed value, inside water will pulsate
and cause abnormal noise and vibration.
9-3. REMARKS ON THE INSTALLATION OF THE STAM INJECTOR
. (1) If the back pressure is exerted to the d.ischarge line of the steam drain of the
steam injector, extraordinary vibrati<?n may occur in the injector and there is
a possiblity that the operation of the system may become impossible. As the
limit of this back pressure varies in accordance with the supplied steam
pressure, piping must be carried out referring to the following criteria.
Supplied steam pressure Back pressure

3.0 kg/cm2G (0.294MPa) Max. 3 mAq
4.0 (0.392MPa) 4
5.0 (O. 49MPa) 5
6.0 ( 0. 588.MPa) 6
7.0 (0.686MPa) 7
8.0 (0. 784MPa) 8
9.0 (0.882MPa) 9
10.0 (0.98 MP a) 10
(2) If tt1e supplied steam pressure is lower than the designed pressure, the same
vibration may be caused to the system. The flucturation from the designed
value must be within about + 5%."
(3) The heating drain outlet pipe of the steam drain discharge is necessary only
when the drain. tank is located lower than the installation position of the
distilling plant. The height of this heating drain outlet pipe is min. 1800 mm
from the base surface of the plant.
(4) Valves must not be contained in the discharge line of the steam drain. This is
because the fact that the valves are located in the drain line and the operation
is carried out with the valves closed, the steam pressure is exerted to the shell
side of the heater of the Fresh Water Generator.
36
10. HANDLING OF MECHANICAL SEAL FOR DISTILLATE PUMP
Since a mechanical seal is a precision component of rotating equipments,

it.should..be. handled. with.utmost. care .. ,..,. Also~ an_equip·ment.:.to ..which.the:
seal is installed shall be carefully prepared so that the seal efficiently
performs. Followings are part names of the seal, its handling pr9cedure
and notices on maintenance· of equipments. You are requested to read
them carefully for proper handling.
I. Part Name of Mechanical Seal
No. Name Q'ty

1 Cup Gasket 1
2 Mating Ring 1
3 Floating seat 1
4 Case 1
5 Packing 1
6 Drive Ring 1
7 Coil Spring 1
37'
2. Installation Procedure of Mechanical Seal
SEAL FACE
No. 1 Inspection of Mechanical Seal
(1) Make sure to prepare all components without fail.

(2) Check if any foreign matters exist on the seal face. If any, clean the face
with a soft cloth wetted with Methyl, Ethyl, Keton (MEK) or alcohol.
(3) In the event the seal face has crack or chipping which would damage its SEALING
performance, replace it with a new one. SURFACE
(4) Check if any foreign matters exist on the sealing surface of the cup gasket
or the packing. If any, remove them with a clean cloth.
SEALING SURFAC~
No. 2 Inspection of Equipment

@l~Q.2IA
(AJ
(1) Confirm that the area where the seal is installed is exactly in required
size, shape and finish.
(2) No scars or foreign matters should be on the surface of the cup gasket and
the packing.
(3) Check if the bearing makes radial or thrust runout on the shaft. If so,
replace the bearing with a new one.
.LI 0.1 IA
No. 3 Installation of Stationary Ring (Cup Gasket and Floating Seat) to Housing
(1) Provide pure water on the surface of the installation area for ezsy
ins tall a tio n. RUBBER SEAT
(2) An installation tool is recommended for easy and effective installation.
(3) The cup gasket should not be deflected but fitted tightly to the housing JIG
after the installation.
(4) There should be no misalignment of the floating seat after the
installation.
(5) If the seal face is dirty or foreign matter is attached on the seal face, clean
the face with cloths wetted with MEK.
No. 4 Installation of Rotating Ring (Seal Ring, Packing, Case, Drive Ring) over the
shaft JIG
(1) Provide pure water on the surface of the installation area for easy
installation.
(2) The installation tool is recommended for easy and effective installation.
(3) The packing should not be distorted after the installation.
( 4) The rota ting ring should be carefully installed not to damage the seal face
by bumping against the shaft.
(5) Slide the rotating ring over the shaft until the seal ring contacts to the
floating seat.
VJ
l.;.O
No. 5 Installation of Coil Spring and Impeller
(1) Confirm that the coil spring is properly installed.
No. 6 Operation
(1) · Confirm that the mechanical seal is installed correctly.

(2) Confirm that the piping for circulation liquid is properly arranged.
(3) Provide liquid pressure to the stuffing box to confirm that the mechanical
seal has no leakage.
( 4) Dry running should be strictly prohibited.
(5) Rotate the shaft by hands to check if there is any leakage or abnormal
condition. Start the operation after the normal conditionis confirmed.
SCALE INHIBITOR FOR FRESH WATER GENERATOR
.SAS AB IT
SASABIT is developed as a scale inhibitor of poly carbpxylic

acid for the use of fresh water generators.
M~chanism of scale inhibitor is to prevent scale deposits by

dispersing scale formation as well as delaying reaction and
to prevent this scale from adhering· to tha.heat transfer
surf aces, in general this is called "Threshold Effect 11 •
SASABIT increases threshold effect more than usual scale

inhibitor, so as that its performance of preventing scale
formation is much improved.
~ASABIT prevents scale formation of calcium ~arbon~te and

magnesium hydroxide which is produced by heating and
e~richin~ sea water by pouring into feed water.
SASABIT ensures stable fresh water production without long-

time cleaning.
Typ~cal Phys~cal Properties

Main components Poly carboxylic acid aqueous
macromolecule '
Appearance Red brown liquid
Specific gravity: 1 .25 ( at 25°C )
Viscosity 70 cps at 25°C
pH 2.1 ( 1% solution )"
Dosage
Dosage is based on the standard of 10 cc per produced
water 1 ton in case of submerged tube type distilling plant
whose brine densities lower than 1.5 .
SASABIT is fed continuously to the evaporator inlet line by

means of electromagnetic pump or vacuum injection system.
Please refer to the attach_ed "SASABIT injection manual" for

detailed injection method.
40
SASABIT CHEMICAL INJECTION !'METHOD ifif t:\y~ )iA ~ili
lOcc OF SASABIT IS USED PER 1TON OF WATER PRODUCED. rttift:\1~J,i,@7kl l Ton~'J lOcc)iAt~o
Electromagnetic pump injection method ./
1 Capacity of pump is 0.084 cc/stroke. 100

/
2 Choose the solution density according to graph and feed 90
/
the solution to ·chemical tank. Cl)
~ 80
/
example : to make 8.3 vol.% solution when capacity of 0
~~ 70
/
chemical tank is 25 £.
25 x 0.083 = 2.075 ~ o .E
c
60 /
pour 2.075. £ of SASABIT to tank and fill up to ""aI .c~ "'
'Q) Q) 50 /
25 £ mark with fresh water and stir it up. ~ ~ _g
...Y:
40 /
~
._...). 3 Fix the number of strokes according to the graph and set K Z~
30
i/
the adjusting dial. 20 /
/
~m:if:1t~/7°5i:.A~
8.3 vol.% 20 30 40 50 60 70 80 90 100
1. ~m:IE.m~/7°0)P±tf:i;_ (i, 0.084cc/stroke (cc/pulse)
~-----'-~ - _,______ _ _. L._ ___L_
f I I 1---- t - 1
4.15 vol.% 10 15 20 25 30 35 40 45 50
2. 7·77 J: ~1fift'·;1 ~O)~g~~;;~ ~~;t L, *~g~~~1t~-J-~7JJv9:-.-7~J...n~
L___ I. .l •
r--- r --~,
0.83 vol.% 2 3 4 5 6 7 8 9
~IJ : 8. 3 vol.% 7J<. ~g ~~ 0) 1'F ry 1J. J;- ~ 1.J Jv 9 /'7~.mtJ' 25 £0) ±~'fr, 0.415 vol.%
25 x 0.083 = 2.075
SASABIT CAPACITY(TON/DAY)
-tjij"t'·;1~~2.075£ 9 /7~J...nJ~*~25£ m§§£t·~iJ...LJJt1.:ft~o SOLUTION
3. 7'771J''-J1:m;t£#:-.-7·m;. ~[:]-7~~;j(d), ~~9'11'1Jv~-t!·/ ~t~o -fj- -fj- ~ ''J ~ ~*~
~~ ;fl ;;. rr
IJ SASAKURA
~ ENGINEERING CO.,LTD.
TEL:06-6473-2132 FAX:06-6475_:2839
OSAKA . JAPAN
Precautions on handling
Stock should not be. exposed to th~ direct rays of sun and kept
in the place wheie th~ temperature is under SO °C.
Do not worry if SASABIT spills on the skin, please wash in
water.
If SASABIT comes into the eyes, Please rinse out and see a
doctor.
-
When SASABIT spills on the ~loor'or tha equipment, .wash·.or
wipe up by cloths.
Packaging
20 kg polyethylene tank
60 kg polyethylene tank
220 kg iron drum inside polyethylene coating or
polyethylene tank
r owG.N~.1401271 Ro. MACHINE FRESH WATER GENERATOR
!SECTIONAL ARRANGEMENT I
AIR OUTLET
TO WATER EJECTOR
FEED SEA WATER

R PRE-HEATER -OUTLET
COOLING •SEA WATER

0UTLET
1,-t
BRINE OUTLET
TO WATER EJECTOR
HEATER
JACKET COOLING
WATER INLET
PART MATERIAL INSIDE

NAME OF PART
NO. NOMINATION YMBO COATING
TOP COVER STEEL SS400 PURE EPOXY
2 EVAPORATOR SHELL STEEL SS400 NEOPRENE
3 DEFLECTOR REIJ!~~§EGD~~STIC FRP
5 COND. TUBE SHEET

6 COOLING TUBE
7
9 HEATING TUBE
10 HEATER TUBE SHEET
11 BOTTOM COVER NEOPRENE
12 BAFFLE PLATE
13 CORROSION PLATE/BAR ZINC OR IRON
14 MESH SEPARATOR
15 DISTANCE PIPE STEEL SGP
L.______~--~-SA_S_A_K_U_R_A_E_N_G_IN_E_ER_l_N_G_C_O_.,_LT_D_.~----------'F~16:~~~SEC
LJ3
l®Jflffit~I 521 I THERMOMETER
Model:K/KM/KE 3-35 511 I REUEFVALVE .
SOI I AIR VENT VALVE,
I-'
49 WATER EJECTOR · 1..0
w
48 ~ SWING CHECK VALVE l..O
. -....)
47 i:=: ELBOW I
z I-'
46 0: BRINE PIPE
N
DATAIL OF FEED WATER LINE m
45 FLANGE I
0
~
FLANGE I\)
HOSE BAND
BRIOED HOSE
BOTIOMCOVER
~
ELBOW
3-WAY BALL VALVE
FLANGE
38 DISTANCE PIPE
37 w UNION
36 S FLOW METER
35 ~ LIFT CHECK VALVE WITH SPRING
34 ~1 SOLENOID VALVE
33 ~ SPRING HOSE
32 ~ CELL BOX
31 ti; BRIDED HOSE
30 o HOSE NIPPLE
29 GLOBE VALVE DIST.PUMP
28 COMPOUND GAUGE DIST.PUMP
27 GLOBE VALVE ROOT VALVE
26 SUCTION PIPE
25 90" FLANGE ELBOW
~I
2Jl
I NIPPLE
WATER LEVEL GLASS
b 22
UJ~------
90" UNION JOINT
A 21 ~ AIR PIPE
20 t UNION JOINT
19 ~ GLOBE VALVE I KM/KE ONLY
18 5 NIPPLE
17 Q:; ELBOW
<~----
16 SWING CHECK VALVE
~
COMPOUND GAUGE GREEN MAR~
GLOBE VALVE ROOT VALVE
LONG NIPPLE
UNION
I
11 w GLOBE VALVE BOTTOM BLOW
10 ~ TEE
_J
9 o:: ORIFICE
8 ~ ORIFICE FLANGE
7 ~ NIPPLE
6 t!1 ELBOW
5 GLOBE VALVE I FEED W.VALVE
I
i...
±_] UNION JOINT

Jl FEED WATER PIPE
2 90" UNION JOINT
1 LOZENGE FLANGE
0 NAME REMARKS
PIPING PARTS LIST
-~A~~K1!.B.·L~~m:1_~~-f!!~_f.Q~,__J!TI.>~-2~.!~~--
---~~~~~~~~~~~~~~~~~~~~~,-~~~......t..~~~~~·,..-··'\~~~~~~~~~~~~~~~~~~~~~~~~~~ f25: FWCP>.RTI

DWG. NQ. 11401307 o
l.@ffl mf ti 521 ITHERMOMETE;R
Model:K/l<M/KE 40-60 511 I RELIEFVALVE
SOI IAIRVENTVALVE
49 WATER EJECTOR .....
l.O
48 ~ SWING CHECK VALVE l.O
47 t::: ELBOW ......i
Zi---------+-----t I
46 ir BRINE PIPE
mi----------+----~
.....
DATAIL OF FEED WATER LINE 45 FLANGE
t\.)
I
44 FLANGE 0
t\.)
43 HOSE BAND
BOTIOM COVER 42 BRIDED HOSE
41 ELBOW
40 J-WAY BALL VALVE
39 FLANGE
38 DISTANCE PIPE
37 w UNION
36 ~ FLOW METER
JS ~ LIFT CHECK VALVE WITH SPRING
34 ~ SOLENOID VALVE ,
33 ~ SPRING HOSE
32 ~ CELL BOX
31 !Ji BRIDED HOSE
30 o HOSE NIPPLE '
29 GLOBE VALVE DIST.PUMP
28 COMPOUND GAUGE DIST.PUMP
27 GLOBE VALVE ROOT VALVE
~
SUCTION PIPE
90" FLANGE ELBOW
NIPPLE
WATER LEVEL GLASS
..t:::> ·221 I
w
90' UNION JOINT
Ul 21 ~ AIR PIPE
20 G UNION JOINT
19 ~ ·. GLOBE VALVE KM/KE ON~Y
18 8 NIPPLE
17 Q:; ELBOW
16 < SWING CHECK VALVE
15 COMPOUND GAUGE GREEN MARK
i4 GLOBEVALVE I ROOTVALVE
13 LONG NIPPLE
12 UNION
11 GLOBE VALVE BOTTOM BLOW
UJ
10 :!: TEE
-I
9 o: ORIFICE
8 ~ ORIFICE FLANGE
7 ~ NIPPLE
•6 ~ ELBOW
5 GLOBE VALVE FEED W.VALVE
4 SCREWED FLANGE
3 FEED WATER PIPE
2 FLANGE
1 SCREWED FLANGE
OJ NA ME I REMARKS
PIPING PARTS LIST
_§A~~.K'l~_filf.Q!trn.fillm9_£Q~·--l!TI>.:_~.!~~-
.___ _...;___ _-'-'---------------------------~-------=r2s~:FWC~P=AAT~2i__D_W_G_. NO .11401340 O

I DWG~NO.
012078 0 FRESH WATER··GENE·RATOR
!DISTILLATE PUMP!
I
I
I
I
I
I
----T-t--:--- (~-----------,+-:----
1
I I l
I
1 I !
I
PART MATERIAL QUAN PART MATERIAL QUAN

NAME OF PART NAME OF PART
NO. NOMINATION YMBO -Tl1Y NO. NOMINATION YMBO -Tl1Y
001 CASING CAST IRON FC200 305 ROLLED STEEL SS400 J SET
003 IMPELLER PHOS.BRONZE PBC2 404 PUMP FRAME CAST IRON FC200 1
020-1 CASING RING BRONZE BC3
20- CASING RING BRONZE BC3 520 MECHANICAL SEAL EA560-25(SP) J_SET
101 .·SHAFT
103 IMPELLER KEY
110 "O" RING RUBBER
120 IMPELLER NUT STAINLESS STEEL
124 IMPELLER WASHER STAINLESS STEEL
158 COUPLING SET SCREW Cr-Mo STEEL
.301 COUPLING CAST IRON FC200
L SASAKURA ENGINEERING CO.,LTD. f"HI: DISTPUl.AP
46
I DWG.NO. I REV. MACHINE
114012721 0 WATER EJECTOR
1
gf
t;J
w r
~
85
D
If\
'r\
3 5 4 2
.
(mm)
3 5 10 15 20 25 30 35 40 50 60
-
K' ------------
~HECK POINTS:
DIFFUSER DIA D:
-
-
-
-
235 290 290 290
22.5 - 30 30 30
320
32
320 320 400
32 32 39
400
39
KM NOZZLE DIA. d: - - 12 15 15 15 17 17 17 21 21
CHECK POINTS: 235 235 290 320 400 400 400 400 500 - -
KE DIFFUSER DIA D: 22.5 22.5 30 32 40 40 42 42 50 - -
NOZZLE DIA. d: 12 12 16.5 19 22.5 27 28 30.1 30.5 - -
~·:r I·~? if\ -1:.; t-- "s" ga~OJ:tiXMiilf!~ ITT5AIJ ~, nxMFoJOJTI:m'1"~ "o" J: tJ 2D%Lj.J:, nut vn~ ~ J:? t:';Ji)tni·
nl~rsJ~ fJTit x9 ~;::. t. 0
-NOTE-
RENEW DIFFUSER IF DIAMETER" D" IS FOUND WORN MORE THAN 20%.
PART MATERIAL QUAN PART MATERIAL QUAN

NAME OF PART · NAME OF PART
NO. NOMINATION b1(~1 ~~L -Tl1Y NO. NOMINATION b(~1 ~yL -TITY
...---+~~...;._~~-+-~~~~-f-.\.~-1---1
SUCTION-CHAMBER
1
.®A :g
DIFFUSER BRONZE
2 1 - - - - - - - - 1 - - - - - " - - - 1 BC3 1
hX ~ ~ •m~~
NOZZLE
1-------4-S_TA_IN_L_Es_s_sT_E_EL-f'-.:::us304 1
3
.J 7: Jv :z7:;1.;::zi!J
STUD BOLT STEEL
4 1--------1------1$$400 4
tt'ib~Jv !-- /-J- •!J 1-- ~ ~
GASKET NON-ASBESTOS
5 - 1
))":;l,.J;"•:;"
L SASAKURA ENGINEERING CO.,LTD. F13: WSEJCTOR
47
R ··;.
r- DWG.NO. 11401304
0 SOLEN'OID VALVE (TYPE ADK11)
JIS SYMBOL LOCATION : DIST.WATER IMPURE
POWER CONSUMPTION WATER LINE
-HERTZ RUSH NOR. OUT
60Hz 120VA 21VA
50Hz 150VA 25VA
DIMENSIONS IN.
DIA. L w H REMARKS
Re 1/2 71 91 100 K/KM/KE3- 25 TO F.W TK
Re 3/4 80 96 107 K/KM/KE30- 60

Re 1 . 90 102 119
DISTILLATE
PUMP
L w
PART QUAN PART QUAN

NAME OFPART NAME OF PART
NO. NOMINATION -TITY NO. NOMINATION -TITY
1 NUT BRASS 12 STUFFING BRONZE
2 SPACER(A) 13 "O" RING RUBBER
3 NAME PLATE 14 "Q" RING RUBBER
4 CORE ASSEMBLY 15 BOLT STAINLESS STEEL 4
5 PLUNGER SPRING 16 BODY BRONZE
6 COIL 17 TERMINAL BOX
7 PLUNGER 18 GLAND BRASS C3604
8 WAVING WASHER 19
9 "O" RING
10 SPRING
11
L_'--~---------S_A_S_AKU
___R_A__E_N~G_IN
__E_E_R_I_N_G~c_o__.,_L_T_D__._o_s_AKA ________~F~H~:S0=~==--010
__._J_AP_AN
48
SOLENOID VALVE (TYPE ADK11)
,-----
II
-
PART
NAME OF PART
I NO.
I
1 NUT
I
I
2 SPACER(A)
3 NAME PLATE
II
4 "O" RING
5 COIL ASSEMBLY
II 6 "O" RING
7 WAVING WASHER
I 8 CORE ASSEMBLY
I
9 "O" RING
I
I
10 BODY BOLT
11 STUFFING
I
I
12 PLUNGER SPRING
13 PLUNGER ASSEMBLY
·_______ J 14
-
SPRING.
15 DIAPHRAGM ASSEMBLY
-·
16 "O" RING -
17 BODY
18 TERMINAL BOX
19 GLAND
20
SA
L_l--_________ __SAKU
____R_A__E_N_G__IN_E_E__R_IN
__G__c_o_._,_L_T_D_._o_s_AKA __________~m~:S~~~N~~D
__,_J_AP_AN
Ll 9
DWG.NO~·· REV. MACHINE
11401378 0 SIGHT GLASS
LOCATION : EVAPO.SHELL
-
~ FRESH WATE !11

U-J GENERATOR \-IJ
--
$
/
II
,. - -
I
II
' "
I I
-
II II
~
- . l_
- :~
~
...
....
/
~
~
~
~
~
~
vn·
._y
~
~
1
~
~
~
~ - ~~- r--
~:--
- r- - II
II 'I. II
I ~
v
"'
P.A.RT MATERIAL QUAN BP ifii ~;j 1'

NO.
NAME OF PART
NOMINATION SYMBOL _:.TITY =i ~
g~ 6b :g f,r-
~;j w ~ ~~
tx 11
1 * SIGHT GLASS GLASS - - 1 1
* ~i'6::W5:;i. tUt:tl'?.7. - 1
2
* GASKET RUBBER NBR 2 2
* ·n-:;i.>J·:..i'"'
ii)~i.JJ~-
:j
jllg
A NBR 2
3 COVER STEEL SS400 1 3 t& SS400 1
4 BOLTS & NUTS STEEL SS400 8sets 4 if{Jv t--.&rf:t•!J t-- ifi!l fl SS400 8 SA
5 5
6 6
7 7
8 8
9
(~PARES OF THESE PARTS ARE INCLUDED IN OUR STANDARD SPARE PARTS)
(*SJt·L tl~-Tf.i&fit·vn~f.iL-'H4~'"to) ..
L_ . SASAKURA ENGINEERING CO.,LTD. f 14 i.£'iflG
50
I DWG.NO. R . MACHINE
11401296 o· LEVEL GLASS- (Model : GMS)
LOCATION : F.W. OUTLET
FRESH WATER
GENERATOR
_J
MODEL L H (3) E WEIGHl TYPE OF F.W.G.

GMS-25 90 62 tP36x5 Re 1 0.8kg KE3/KE5
GMS::-32 120 78 <P52x7 Re 11 /4 1.7kg ..
GMS-40 120 86 </J52x7 Re 11 /2 1.9kg KME10-50
GMS-50. 140 102 I/, 65x8 Re 2 3.1kg
PART MATERIAL QUAN ~~ & M M

NAME OF PART _g~ & :g ~ ~~.
·~ :g
NO. NOMINATION YMBO -Till' M ~ ~~
1 BODY CAST IRON FC200 1 1 4: it i1f ~ FC200
2 RING NUTS · CAST IRON FCMB 2 ')"'./?'-J-•:;t- jij '#) FCMB
3
* SIGHT GLASS GLASS 3
* ~-1't·1f5:A itttl\ 1l. 5 :A
4
* GASKET RUBBER NBR 4
* )j•:;t".r•:; t- :l A NBR
5
* GASKET NON-ASBESTOS 5 * jj':;t ?"·:; t- )'.:177."'\7.t-
6 6
7 7
8 8
g
(~PARES OF.THESE PARTS ARE INCLUDED IN OUR STANDARD SPARE PARTS)
(*E!Hi, lt~7'1ii&t l..,"L~i.it,nl~9 o)
I
L_
. SASAKURA ENGINEERING CO.,LTD.
Fl4• YL" I
1.-~_.;.--~~~~~~~~~~~~~~~~~~~~~~~~~~~~---...-------
51
I DWG.NO. . MACHINE
11401330 0 GAUGE (GLYCERINE BATH TYPE)
(GV51-283)
WHEN USED
PULL THE YELLOW PLUG ft
1£.ffi~ll w
-~O) ::1? ?' ~ J:.lf .'f,
89
GAUGE GRADUATION WEIGHT REMARKS

PRESSURE G. 0 -& 10 kgf/cm2
0.4kg
ff 1J ~t 0 ...... 1.0 MPo
COMPOUND G. 76cmHgV.-4.0 kgf/cm2
& 0.4kg
JI ffJ.
COMPOUND G.
~t -0.-1 - 0.4 MPo
76cmHgV.-4.0 kgf/cm2 WITH GREEN MARK
& 0.4kg
ll ffJ. gt -0.1 ...... 0.4 MPo ?'•)-:_.,~-?it
VACUUM G. 76cmHgV.-O kgf/cm2

0.4kg
PART
• ~ ~t
MATERIAL
-0.1
&
...... 0 MPo
gB Jh ~.l w
~-
NAME OF PART §B a'1i ~ t)\
NO. :lfi: ~ w
1 BODY
NOMINATION
STAINL.STEEL , ~ 1t:
M
.J.7/v.J.
~ ~~
2 INNER LIQUID GLYCERIN 2 ~§1!~_.,m ?'tJt?tJ'./

3 YELLOW PLUG PLASTIC 3 -~:15?' :15.J. 7·~?
4 ... 4
* * * * * * * *
L SASAKURA ENGINEERING CO.,LTD. Fl-4: TH-CAUG
52
l DWG.NO. ~1 MACHINE
114013291 0 ·. THERMOMETER (Model : SB-DN)
~···
/
G 1/2
r
I
ABT.40 80
THERMOMETER GRADUATION WEIGHT REMARKS

L lYPE THERMO. ALCOHOL
0 - 100 "C 0.2kg 1--------1
7Jv:J-Jv
PART
NO.
NAME OF PART
MATERIAL QUAN g~ dh
NOMINATION SYMBOL -TITY if ~
w dh ~ ~
~;f
M
• • ~ ~~
;~.
1 WELL STAI NL.STEEL SUS304 1 1 ~~ffll~afl!l ::z:r::;v::z SUS304 1

2 INNER TUBE BRASS C3602 1 2 JA]$~~)'lij Jl(t,~? C3602 1
3 COVER BRASS C3602 1 3 1* ~ t~ -~!)? C3602 1
4 * 4
.. * * * * * * *
L_ SASAKURA ENGINEERING CO.,LTD. r1'4: 1H-GAUG
53
SASAKURA FRESH WATER GENERATOR
~~~5 7~~~1 ~*-~ ~*~-~
FWG K/KM/KE MFD.N0.014-
TEST RECORD
~~JlXfi~
SHIP YARD INSPECTOR
~fa rff ~ ~=a:rg
SHIP NO. DATE
:m Wd tt~JtlJ 8
SHIP NAME MEASURED BY
~d ~ !t5Jtlj~
No. OF DATA DESIGN tt5Jtlj@]~

tt ;}llj
* ~ ~iti: 1 2 3 4
MEASURING TIME
~:JJ'
~t 5~1] ~ r"'i
SHELL TEMPERATURE
:B "C
~ ~ 1.an Ji.
JACKET COOUNG WATER INLET oc
iJD ~ ~ft 7.k A. Cl 5.lili ti
ffi ~ JACKET COOLING WATER OUTLET
~~ oc
w Cl
:r: -R 1m M ~- J.k t±1 a ;g It.
%:STEAM PRESSURE MP a
1JD ?./! ti ~ ff. 7J (kgf/cm 2Gl
COOLING SEA WATER lNLET oc
a:: J't1 ill 5m 1.k A a ;g m_
w
z ~
(/')
w COOUNG SEA WATER OUTLET oc

am m.
0
z
0 ~
m
~ 5m 7.k t±1 [J ;g
()
METER READlNG
Liter
ji ·7.1< :I:
CAPACITY
~*
~ am ~ 7.1< :I:
l/h
I-
CAPACITY
~~'
0
Ton/24h
~ 7.1< :I:
SA UNITY
PPM
ii ~ ;I Jl
SHELL VACUUM MP a
3 ~ Jt gg ff jJ (crnHgV)
FEED WATER PRESSURE MP a
~ 7.1< 1± jJ (krl/cm2G)
WATER EJECTOR INLET MP a
7.1< .:r: i±' ? 11 - A a ff n (krl/cm2G)
~ il7.k *' /
DISTILLATE PUMP DEL.
:1 l:f:i [J ff j]
MP a
(krl/cm2G)
EJECTOR PUMP sue. MP a
.:r:-ti ?11-~/7 A CJJ±'j] (crnH1N)
EJECTOR PUMP DEL. MP a
.:r:if?11-~/:il:fj [JJ±'j]
(krl/cm2G)
. . 54
INSTRUCTION MANUAL
for
SK 101 Salinity Indicator
Sasakura Engineering Co., Ltd.
Head Office:
7-32, Takeshima 4-chome, Nishiyodogawa-ku, Osaka 555, Japan
Phone: +81-6-6473-2134 ( 06-6473-2134 in Japan)
Fax: +81-6-6473-5540 ( 06-6473-5540 in Japan)
Tokyo Branch Office:

Ida Bldg. 7Fl., 3-8 Yaesu 1-chome, Chuo-ku Tokyo 103, Japan
Phone : +81-3-3271-7771 (03-3271-7771 in Japan)
Fax: +81-3-3281-1928 (03-3281-1928 in Japan)
-1-
SK 101-MANU_EN_ 03.doc
Table of contents
1. Notes for safety operation ---------------------------------------------------- 2
2. Outline --------- ------------- ------- ---- ------ ----- --------- ------------ ------ ------ 2
3. Specifications -------- ----------- ------------ ----- ------------ ------------ -- -------- 3
4. Names of components ----------------------------------------------------------- 4
5. Operations and functions ------------------------------------------------------ 5
6. Wiring and connection ---------------------------------------------------------- 6
7. Maintenance ----- ----- -- ----------- -------------- -------- ------------ --- -- ----- ---- 8
8. Errors and remedies ------------------------------------------------------------- 9
9. Note ----------------------------------------------------------------------------------- 10
-2-
SK101-MANll_EN_03 doc
Notes on safety indications
The user is requested to read these instructions and the attached documents
carefully before the installation, operation and inspections or maintenance of the
Salinity Indicator so that it will be used properly.
Please be sure to get accustomed thoroughly to the knowledge of, and the safety
information and notes about, the indicator prior to use it.
[Safety notes in this Instruction Manual will be indicated by any one of the
following three levels:]
indicates a case where an erroneous operation of the

I~ DANGER result in death or serious injury and the level of emergency

is high when such a situation occurs. This note will appear
limitedly for very dangerous cases.
denotes a case where an erroneous operation of the
I& WARNING
result in death or serious injury.
represents a case where an erroneous operation of the

I& CAUTION
result in slight injury or material damage.
Please note, however, that a j JS CAUTION j case could result in more serious
consequences than assumed above by the synergy of different conditions. So, it is
important to live up to the instructions herein to forestall any factor which would
inhibit safety operation.
-3-
SK101-MANU_EN_03.doc
1. Notes for safety operation
These Operating Instructions must be read through carefully for the proper
and safe use of this product.
Any erroneous operation could cause a breakdown andlor a disaster resulting
in injury and/or material damage.
CAUTION
1.1 Turn off the power source prior to wiring or inspecting the inside of the
indicator; otherwise the worker could suffer an electric shock.
The main source must be turned off at both ends.
1.2 Prior consultation with the manufacturer is necessary if the indicator is

intended for uses where its breakdown or erroneous operation could endanger
a human life or lives or cause hazards to people.
1.3 No excessive load, vibration or impact must be given to the body or the cell.
1.4 The indicator must be used within the specified temperature range.
1.5 In case of detaching the cell, stop the pump and lower residual pressure by
closing the pipeline valve(s) beforehand.
1.6 Do not adapt the indicator to add a new function to it or for any other
purposes. For repairs, call the manufacturer.
1.7 To wire the indicator, strictly follow instructions m the "Wiring and
connection" part of this brochure.
1.8 Prior to use, make sure that the correct voltage has been chosen on the
voltage selector.
2. Outline
The SKlOl Salinity Indicator continuously measures the saline concentration
of high-purity water, such as distilling plant water, drain water and feed
water for boilers, and indicates the outcome therefrom in ppm. In case the
saline content level goes higher than a preset value, the indicator will light
up an alarm lamp and send out error signals (no-voltage and voltage signals).
Some types of the measuring unit would automatically activate a solenoid
valve to discharge high salty water outside the system.
The alarm is automatically canceled when the saline concentration is back to
a level below the preset value.
SKIOl-MANU_EN_03_doc
3. Specifications
Measurable range: 0.1 to 20.0 ppm or
(with selection switch) 1to200 ppm.
Measuring accuracy: ±2.5%.
Temperature compensation: 30 to 80 °C.
LED lamps Power: green.
Alarm: red.
External alarm cut: oange.
Power source: 100/110/115/220 VAC,
(switchable on voltage taps) 50160 Hz; ( 200 V optional)
Finishing color: Munsell 7.5 BG 7/2.
Pressure durability of cell: 0.5MPa (5 kg/cm 2)
Cell mounting screws: M30X2.
-5-
SKJOI-MA.'\'lJ_EN_OJ.doc
4. Names of components
0
(~
Ci:r
(:;:
:-----------------~ loo o o ol
L~~~~~~~~~~I -'\2~~ l @
- (fl')
---------~~@
-· I os; I
~
l@I I@> I ~
(1) Display (14) RLl (Relay 1)

(2) Power LED (green) (15) Fl (Fuse 1,) 0.2 A
(3) Alarm LED (red) (16) F2 (Fuse 2) 3.0 A
(4) External alarm cut LED (amber) (17) Transformer
(5) Power switch (18) TB3 Terminal block
(6) Test switch (19) CNl Connector (Power P.C.B.)
(7) Alarm value check switch (20) CNl Connector (Main P.C.B.)
(8) External alarm cut switch (21) CN2 Connector (Power P.C.B.)
(9) Alarm value adjustment variable (22) CN2 Connector (Main P.C.B.)
resistor (VR) (23) Full range selection switch
(10) Cell (24) TB2 Terminal block*
(11) TBl Terminal block (with (25) RL4 (Relay 4) *
voltage selection taps)
(12) RL2 (Relay 2)
(13) RL3 (Relay 3)
Marked(*) is optional, not included in a standard Salinity Indicator.
-6-
SK101-MANU_EN_03_doc
5. Operations and functions
The indicating section I

5.1 Display
Indicates measured values, a preset alarm value and test values (5/50 ppm)
mppm.
5.2 POWER (Power lamp)

Green LED on: power has been turned on.
Green LED off: power has been turned off.
5.3 ALARM (Alarm lamp)

Red LED on: measurement exceeds alarm value.
Red LED off: measurement remains below alarm value.
5.4 ALARM CUT (Alarm cut lamp)

Amber LED on: no alarm signal sent even if exceeded alarm value.
Amber LED off: alarm signals sent if exceeded alarm value.
The switching section I

5.5 POWER (Power switch )
Operations:
· Press when Salinity Indicator turned off Indicator on, power LED on,
value displayed.
· Press when Indicator turned on Indicator off, power LED off,
display dead.
5.6 TEST SW (Test switch)

Operations:
Press the 20 ppm side of measuring range selection switch - 5.0±0.2 ppm
displayed.
This switch is used to test the checking of function of the SK 101 Salinity
Indicator except its measuring cell.
-7-
SKIOl-MANU_EN_03.doc
5. 7 ALARM VALUE (Alarm value switch)
Operations:
Press the switch - preset alarm value displayed.
To revise a set value, see 5.9 Alarm adjustment below.
5.8 ALARM CUT (Alarm cut switch)

Operations:
Press when the switch off - alarm cut function on; alarm cut lamp on.
Press when the switch on - alarm cut function off; alarm cut lamp off.
While the alarm cut function is activated, no alarm will be output.

Turn on the alarm cut switch soon· after the distilling plant starts to operate
because salinity in the distilled water remains unstable.
After the salinity is stabilized, turn off the alarm cut switch.
5.9 ALARM ADJUST (Alarm value adjustment VR)

To revise a preset alarm value, while pressing the alarm value check switch
(7), slowly turn the alarm value adjustment VR (9) until a desired value is
displayed. Then, release both switches and now the new value has been set.
5.10 Cell
Dipped in distilled or fresh water to measure saline content in it.
6. Wiring and connection

Break the power source during wiring work and the linking of connectors
6.1 TB 1 terminal block with voltage selection taps (11)

VOLTAGE SELECT
- - - I - - - - ,- - - - - ,- - - - - '
100 110 115 220 COM
*1 Choose the voltage to be used for this Salinity Indicator from the voltage
selection taps on the terminal block.
Connect the COM tap and the desired voltage tap with a jump wire.
-8 -
SK JOJ-MANU_EN_03.doc
6.2 TB2 terminal block (option) (24)
POWER FAIL
Used for a power failure alarm and
ALARM 0-2V 4-20mA the measured value output of 0-2 V,
N. 0, COM N. C. + E + 4-20 mA.
The power failure alarm contact is a
no-voltage contact.
* The TB2 terminal block is

optional and not equipped m a
standard Salinity Indicator.
6.3 TB3 terminal block (18)
IDDDDDDDDDDDDDDDDDI
R.
j 1 1_Ly
G. W. B.
J j
-=- N. C COM N. 0
L~P
EXTRA
1,1 1( ?
N. C COM N. 0
1LJ5
ELECT RODE ALARM CONTACT ALARM SOLENOID VALVE POWER
In standard equipment, the alarm contact is a no-voltage contact and the

external alarm contact is with voltage.
Make sure that the Cell is connected with the correct cables in accordance
with the colors shown above.
6.4 Main P.C.B. - Power P.C.B. connection (CNl)

Check up the Main and Power P.C.B. to confirm if the connectors are
connected as follows:
(19) Power P.C.B. (20) Main P. C.B.

(~) CN 1 @CN1
Green
Red
White
Ye II ow
Black
-9-
SKJOJ-MANU_EN_03.doc
6.5 Main P.C.B. - Power P.C.B. connection (CN2)
Check up the Main and Power P. C.B. to see if the connectors are connected as
follows:
(21) Power P.C.B. (22) Main P. C.B.
(21) CN2
"----/
(@ CN2
White Black
Gray
Purple Red
Blue
Ye I I ow Green
Orange Blue
Red
Gray
Black White
7. Maintenance
7 .1 Cleaning of Cell
To keep the indicator operating accurately all the time, detach the Cell and
clean the Cell at least once a month.
In cleaning the Cell, carefully wipe off dust and scale from its surface with
soft cloth. Do not use sandpaper, a file or other material which may hurt the
surface.
- 10 -
SK I 0 l-MANU_EN_ 03.doc
8. Errors and remedies
Error Cause Remedy

Powered but fails to Error in power source or Fl Remove the cause(s) of
operate; power LED fuse (0. 2A) blown by abnormal current and
dead. abnormal current flow in replace Fl fuse (0.2A) with a
the circuit. spare.
Excess current flows in Remove the cause(s) of
external alarm. abnormal current and
replace F2 fuse (3.0A) with a
spare.
Alarm LED fails to The set alarm value is Check the set alarm value.
light. inadequate. See Item 5.9 in this brochure
for changing set values.
Broken relay Replace the power P.C.B.
with a new one because the
relay is directly bonded on
the board.
Displayed value Foreign matter deposited Clean the Cell.
unusually low. on sensor surface working
as insulator.
Sensor out of the water. Dip the Cell in the water
completely.
Cell fastening screws Fasten the screws.
loosened.
Broken wire in the Cell. Renew the Cell.
Displayed value Foreign matter deposited Cle an the Cell.
unusually high. on sensor surface increases
conductivity.
Alarm LED remains The set alarm value is Check the set alarm value.
lit. inadequate. See Item 5.9 in this brochure
for changing set values.
Broken relay Replace the Power P.C.B.
the board.
Alarm output error. Broken relay Replace the Power P.C.B.
the board.
Test SW pressed but Power not turned on. Turn on power.
neither 5 ± 0.2 ppm Error in Main P. C.B. Renew the Main P.C.B.
displayed. circuitry
Error in LED lamp circuit. Renew the Main P.C.B.
Test SW pressed but Chosen power tap not Check the connected tap
displayed value matching supplied voltage. voltage.
exceeds 5 ± 2 ppm [Choose the correct tap and
limitations. connection ?]
- 11 -
SKJOJ-MANU_EN_03.doc
9. Note
This Salinity Indicator has been developed for the purpose of detecting the salt content
in the distilled water produced by the Fresh Water Generator installed on the ships.
Its measuring principle is the Salinity Indicator detects electric conductivity in the
liquid and its conductivity is converted to NaCHsalt)ratio in the seawater and it is
indicated as ppm.
This detection method has the characteristic to detect the ionic dissolved gas(such as
carbon dioxide, ammoniac gas and the gas and dissolved ion generated from deoxidizer
for boiler feed water),and these dissolved gas content is added on the ppm indication.
In the case the liquid which contains the ionic dissolved gas is detected by "Chloride
test kit" its ppm indication is smaller than that by the Salinity Indicator.
This ionic dissolved gas has no bad influence for boiler feed water, but it is indicated
just like high salinity (NaCl).It is impossible to avoid such indication as long as this
Salinity Indicator is used as like "simple conductivity meter".
The ionic dissolved gas content is different from each application and each ship.
Therefore, dissolved gas content should be analyzed individually.
Especially, following measuring points contained dissolved gas remarkably.
· Ejector drain of Distilling Plant

· Heating steam drain
· Boiler feed water line
- 12 -
SKIOl-MANU_EN__ 03.doc
DWG.NO. REV. MACHINE
A1461-0000 0 SK 101 SALINITY INDICATOR
4-¢ HOLES
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POWER CONSUMPTION 10W
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Model : M30L37 195
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SASAKURA ENGINEERING CO., LTD.OSAKA, JAPAN

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(1)

1 t!Z -- 'i ~-//

HEAD OFFICE TOKYO BRANCH OFFICE

Pu mo Casing Casine: Ring Imoeller Shaft Shaft Seal

3. PAINTING & COATING

4. ACCESSORIES (unit set) (Refer to "PIPING DIAGRAM")

5. SPARES & TOOLS

MA 1410-001-00 SASAKURA ENGINEERING CO .. LTD.

~.I ---, NOMINAi I

FRESH WATER GENERATOR

<OVE:R BOAAiJl ~------------t•n ' r ~ ' - V7

BACK PRESS. Mox.8 mAq

w F.W. GEN. S.W. PUMP

TO OVER BOARD Cooling Water

JACKET WATER BRINE

L~~~~~-S_A_S_A_K_U_R_A~E_N_G_I_N_E_E_R_IN_G~_c_o., LTDns~, aPAN F23: HEAT

Capacity __ _ 1.2 . _____________ _m~/h Frame No.

-----·-- ----- ------------------ - - - · - - - - - - - - - - ---- -

!?.i__ I_~_P-~e~ Washer Stainless Steel

301 Coupling Cast Iron FC200

SASAKURA ENGINNERING CO., LTD. OSAKA, JAPAN

CLYCERINE BATH TYPE

E!earing Nq:_ __Q.§'. 630822

SASAKURA ENGINNERING CO., LTD. OSAKA, JAPAN

- -,-1-,- - - - - - - - - - - _l_ -.-1-,- -

SASAKURA ENGINNERING CO., LTD. OSAKA, JAPAN

- TKST si v-1~ALAB.K VALUB

-@_for Power _ - ---·---~~==-==----=---:-~ ~-----

SASAKURA ENGINNERING CO., LTD. OSAKA, JAPAN

MESSRS: PUMP No. ] 49 J 8 Q Dote of test 10 i ._I A[\J' 2003

3580 0 0 55.5 -0.7 56.2 0 440 9.00 5.35 0

Remarks: Temper- Room / 1Q Viscosity {mm /s)

-·~_:;i=-~- J : --- -~=- -.=r== ~- ~- ::~ -·-~ -~~

--~~=---=~:~- --7~~=-~--j:~~~- L~~.~~

.~o //) 30 =----C:=-~

?o /O' 20==- ===i== - ~====-=t=-7 Fj =-J~ -__= -~=~ ---~--

MESSRS: 149181 PUMP No. Dote of test o9-Dfc_- rJ2

Revolv- Capacity Pump head Theoretical Motor output

3u.gr; 0 .0 0 z.t:;, 0 D - 2. b o I I ,; 3. b C ·O 0 l./ 4- () I . ;J .t:: 0 6 !; o-0

Atmosoheric Pressure 0 "J..-J- hPa Conde n s er Va cu um 9 I 1 hPa

Flow Meter ij~/h~

20 20 :::~ _=J:-:~f==-_ .-_ .___: ---=::~-=1~ ~-,=

-1 ,_ -=-~:=-= -=;-----:1::_- - -~ ·=-k ===t===:: =~r -~~=:_~ +-~·_:

FRESH WATER GENERATOR

S./\SAK URA ENGINEERING CO., L TO.

indicates a case where an erroneous operation of the

denotes a case where an erroneous operation of the machine

represents a case where an erroneous operation of the

B) Output shall be kept at or less than normal capacity specified.

Spare parts can be· ordered from

Head Off ice

7-32 Takeshima, Nishiyodogawa-Ku, Osaka Japan

Tokyo Branch Off ice

6F,Hakudo Dai-ichi Bldg., 10-4 Hatchobori 4-chome,

SASAKURA INTERNATIONAL (H.K.) CO.,lTD .

. Unit "D" 13TH Floor,

1. DESCRIPTION OF THE PLANT · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 5

2. FEATURES OF THE PLANT AND ITS SYSTEM ·········································· 6

5. CLEANING THE TUBES ( DESCALING METHOD) · · · · · · · · · • · · · · · · · · · · · • · · · · · · · · · · · · · · · · · · 15

6. REPAIR OF INSIDE COATING ······················································ 21

9. OPERATION BY STEAM (In case the steam injector is installed) ·················· 35

10. HANDLING OF MECHANICAL SEAL FOR DISTILLATE PUMP ······························ 37

11. SCALE INHIBITOR "SASABIT" · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4.0

--~~=---=~:~- --7~~=-~--j:~- L.~~

:-:-:-/?~~~ coating rubber