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AA10VG
Data sheet
Series 10
Size 18 ... 63
Nominal pressure 4350 psi (300 bar)
Peak pressure 5100 psi (350 bar)
Closed circuit
Contents Features
Ordering Code / Standard Program 2 – Variable axial piston pump of swashplate design for hydrosta-
Technical Data 5 tic closed circuit transmission
High-Pressure Relief Valves 9
– Flow is proportional to drive speed and displacement and is
Pressure Cut-Off, D 10
infinitely variable
DG - Hydraulic Control, Direct Operated 10
MD - Mechanical Pivot Control (Size 18 only) 11 – Output flow increases with the swivel angle of the swash-
HD - Hydraulic Control, Pilot-Pressure Related 12 plate from 0 to its maximum value
HW - Hydraulic Control, Mechanical Servo 13
– Flow direction changes smoothly when the swashplate is
DA - Hydraulic Control, Speed Related 14
moved through the neutral position
EP - Electric Control, With Proportional Solenoid 16
EZ - Elec. Two-Point Control, With Switching Solenoid 18 – A wide range of highly adaptable control devices is available
Unit Dimensions, Size 18 19 for different control and regulating functions
Unit Dimensions, Size 28 22
– The pump is equipped with two pressure relief valves on the
Unit Dimensions, Size 45 26
high pressure ports to protect the hydrostatic transmission
Unit Dimensions, Size 63 30
(pump and motor) from overload
Through Drive Dimensions 34
Overview of Attachments on AA10VG 36 – The pressure relief valves also function as boost valves
Combination Pumps AA10VG + AA10VG 36
– The integrated boost pump acts as a feed and control oil
Mechanical Stroke Limiter, M 37
pump
Filtration Types 38
Connector for Solenoids (only for EP, EZ, DA) 39 – The maximum boost pressure is limited by a built-in boost
Rotary Inch Valve 40 pressure relief valve
Installation Situation for Coupling Assembly 41
Installation Notes 42
General Notes 44
2/44 Bosch Rexroth Corp. AA10VG RA 92750-A/06.09
Operation mode
02 Pump in closed circuit G
Size
≈ Displacement Vg max in cm3 in3/rev. 1.10 1.71 2.81 3.84
03
cm3/rev. 18 28 45 63
Control device 18 28 45 63
Mechanical pivot control ● – – – MD
Hydraulic control pilot-pressure related, with supply filtration ● ● ● ● HD3
mechanical servo ● ● ● ● HW
direct operated ● ● ● ● DG
speed related U = 12 V DC – ● ● ● DA1
04 (Description DA
control valve in Pos. 09) U = 24 V DC – ● ● ● DA2
Electric control with proportional solenoid U = 12 V DC ● ● ● ● EP3
with supply filtration U = 24 V DC ● ● ● ● EP4
with switching solenoid U = 12 V DC ● ● ● ● EZ1
U = 24 V DC ● ● ● ● EZ2
Pressure cut-off 18 28 45 63
Without pressure cut-off (not for DA, no code) ● ● ● ●
05
With pressure cut-off – ● ● ● D
Series
10 Series 1, Index 0 10
Direction of rotation
Viewed from shaft end clockwise R
11
counter-clockwise L
Seals
12 NBR (nitrile-caoutchouc), shaft seal ring in FKM (fluor-caoutchouc) N
Mounting flange
14 SAE J744 – 2-bolt C
Boost pump 18 28 45 63
Without integrated boost pump without through drive ● ● ● ● N00
with through drive ● ● ● ● K..
16
With integrated boost pump without through drive ● ● ● ● F00
with through drive ● ● ● ● F..
Filtration 18 28 45 63
Filtration in the suction line of boost pump (filter not included in supply) ● ● ● ● S
Filtration in pressure line of boost pump
19 – ● 3) ● 3) ● D
ports for external boost circuit filtration, (Fe and G (Fa))
External supply (version without integral boost pump - N00, K..) ● ● ● ● E
Technical Data
Hydraulic fluid Selection diagram
7000 (1600) 7400 (1600)
Before starting project planning, please refer to our data sheets 5000 (1000) 4600 (1000)
RE 90220 (mineral oil), RE 90221 (environmentally acceptable 3000 (600)
2000 (400)
hydraulic fluids) and RE 90223 (HF hydraulic fluids) for detailed
VG 6
VG
VG 3
VG 4
VG 22
information regarding the choice of hydraulic fluid and applica-
10
500 (100)
6
8
2
0
tion conditions. 300 (60)
200 (40)
150 170
The variable pump AA10VG is unsuitable for operation with (36)
100 νopt.
HFA, HFB and HFC. If HFD or environmentally acceptable hy- (20)
80
80
draulic fluids are being used, the limitations regarding technical 70 (16)
60 (10) 60 (10)
data and seals mentioned in RE 90221 and RE 90223 must
be observed. 50
40 (5) 42 (5)
When ordering, please indicate the hydraulic fluid used. -40 0 40 80 120 160 200 240
-20 20 60 100 140 180 220
Operating viscosity range (-40) (-20) (0) (20) (40) (60) (80) (100) (115)
(-30) (-10) (10) (30) (50) (70) (90) (110)
For optimum efficiency and service life, select an operating vis- Temperature t in °F (°C)
cosity (at operating temperature) within the optimum range of
νopt = opt. operating viscosity 80...170 SUS (16...36 mm2/s) Details regarding the choice of hydraulic fluid
depending on the circuit temperature (closed circuit). The correct choice of hydraulic fluid requires knowledge of the
operating temperature in relation to the ambient temperature: in
Limits of viscosity range a closed circuit the circuit temperature.
The limiting values for viscosity are as follows: The hydraulic fluid should be chosen so that the operating vis-
cosity in the operating temperature range is within the optimum
νmin = 42 SUS (5 mm2/s) range (νopt) - the shaded area of the selection diagram. We
short term (t < 3 min) recommended that the higher viscosity class be selected in
at max. perm. temperature of tmax = +240 °F (+115 °C) each case.
νmax = 7400 SUS (1600 mm2/s) Example: At an ambient temperature of X °F (X °C) an ope-
short term (t < 3 min) rating temperature of 140 °F (60 °C) is set in the circuit. In
at cold start (p ≤ 435 psi / 30 bar, n ≤ 1000 rpm, the optimum operating viscosity range (νopt; shaded area) this
tmin = -40 °F / -40 °C). corresponds to the viscosity classes VG 46 or VG 68; to be
Only for starting up without load. Optimum operating selected: VG 68.
viscosity must be reached within approx. 15 minutes. Please note: The case drain temperature, which is affected by
Note that the maximum hydraulic fluid temperature of 240 pressure and speed, is always higher than the circuit tempera-
°F (115 °C) must not be exceeded locally either (e.g. in the ture. At no point in the system may the temperature be higher
bearing area). The temperature in the bearing area is - depen- than 240 °F (115 °C).
ding on pressure and speed - up to 9 °F (5 K) higher than the If the above conditions cannot be maintained due to extreme
average case drain temperature. operating parameters, please consult us.
Special measures are necessary in the temperature range from
-40 °F to -13 °F (-40 °C to -25 °C) (cold start phase), please
contact us.
For detailed information about use at low temperatures, see
RE 90300-03-B.
6/44 Bosch Rexroth Corp. AA10VG RA 92750-A/06.09
Technical Data
Filtration Shaft seal ring
The finer the filtration, the higher the cleanliness level of the
Permissible pressure loading
hydraulic fluid and the longer the service life of the axial piston
unit. The service life of the shaft seal ring is affected by the speed
of the pump and the case drain pressure. It is recommended
To ensure functional reliability of the axial piston unit the hy-
that the average, continuous case drain pressure at opera-
draulic fluid must have a cleanliness level of at least
ting temperature 45 psi (3 bar) absolute not be exceeded
20/18/15 according to ISO 4406. (max. permissible case drain pressure 90 psi (6 bar) absolute
at reduced speed, see diagram). Short term (t < 0.1 s) pressu-
Depending on the system and the application, for the AA10VG,
re spikes of up to 145 psi (10 bar) absolute are permitted. The
we recommend
service life of the shaft seal ring decreases with an increase in
Filter elements β20 ≥ 100 the frequency of pressure spikes.
With a rising differential pressure at the filter elements, the The case pressure must be equal to or greater than the exter-
β-value must not deteriorate. nal pressure on the shaft seal ring.
At very high hydraulic fluid temperatures (195 °F to max. 240 °F / Size 28 45
Size 63 Size 18
90 °C to max. 115 °C) at least cleanliness level 90 (6)
19/17/14 according to ISO 4406 is required.
75 (5)
If the above classes cannot be observed, please contact us. Perm. pressure pabs. max. psi (bar)
For notes on filtration types, see page 38.
60 (4)
Technical Data
Table of values (theoretical values, without efficiencies and tolerances; values rounded)
Size 18 28 45 63
Displacement Vg max in3 1.10 1.71 2.81 3.84
variable pump cm3 18 28 46 63
boost pump (at p = 290 psi / 20 bar) Vg Sp in3 0.34 0.37 0.53 0.91
cm3 5.5 6.1 8.6 14.9
Speed
maximum at Vg max nmax continuous rpm 4000 3900 3300 3000
limited maximum 1) nmax limited rpm 4850 4200 3550 3250
intermittent maximum 2) nmax interm. rpm 5200 4500 3800 3500
minimum nmin rpm 500 500 500 500
Flow qv max gpm 19 28.8 40.2 49.9
at nmax continuous and Vg max l/min 72 109 152 189
Power 3) Δp = 4350 psi Pmax hp 48.3 73.2 101.8 126.7
at nmax continuous and Vg max Δp = 300 bar kW 36 54.6 75.9 94.5
Torque 3) Δp = 4350 psi Tmax lb-ft 63.5 99 162 222
at Vg max Δp = 300 bar Nm 86 134 220 301
Δp = 1450 psi T lb-ft 14.6 32.9 54 74
Δp = 100 bar Nm 28.6 44.6 73.2 100.3
Rotary stiffness shaft end S c lb-ft/rad 14960 23707 39388 57802
Nm/rad 20284 32143 53404 78370
shaft end T c lb-ft/rad – – 54435 68127
Nm/rad – – 73804 92368
Moment of inertia JGR lb-ft2 0.0221 0.0403 0.0738 0.1252
for rotary group kgm2 0.00093 0.0017 0.0033 0.0056
Angular acceleration, max. 4) α rad/s2 6800 5500 4000 3300
Filling capacity V gal 0.12 0.17 0.20 0.29
L 0.45 0.64 0.75 1.1
Weight approx. (without through drive) m lbs 31(40) 5) 55 60 86
kg 14(18) 5) 25 27 39
1) Restricted maximum speed: – at half corner power (e.g. at Vg max and pN /2)
2) Intermittent maximum speed: – at high idle speed
– at overspeed: Δp = 1000...2200 psi (70...150 bar) and Vg max
– at reversing peaks: Δp < 4350 psi (300 bar) and t < 0.1 s.
3) Without boost pump
4) – The area of validity is situated between the minimum required and maximum permissible speed.
It applies for external stimuli (e.g. engine 2-8 times rotary frequency, cardan shaft twice the rotary frequency).
– The limit value applies for a single pump only.
– The load capacity of the connection parts has to be considered.
5) 31 lbs (14 kg): MD control, 40 lbs (18 kg): HD control
Caution: Exceeding the permissible limit values may result in a loss of function, a reduction in service life or in the
destruction of the axial piston unit.
A calculation can be performed to determine the permissible values.
Determining the size
Vg = displacement volume per revolution
Flow qv =
Vg • n • ηv
231
gpm ( Vg • n • ηv
1000
l/min ) in in3 (cm3)
Δp = differential pressure in psi (bar)
Vg • Δp Vg • Δp
Torque T =
24 • π • ηmh
lb-ft ( 20 • π • ηmh
Nm ) n
ηv
= speed in rpm
= volumetric efficiency
ηmh = mechanical-hydraulic efficiency
2π•T•n qv • Δp qv • Δp 2π•T•n
Power P =
33000
=
1714 • ηt
HP ( 600 • ηt
=
60000
kW ) ηt = total efficiency
8/44 Bosch Rexroth Corp. AA10VG RA 92750-A/06.09
Technical Data
Permissible axial and radial loading on drive shaft
Size 18 28 45 63
Radial force, max. Fq max lb 292 562 809 1124
at distance (from shaft collar) N 1300 2500 3600 5000
a in 0.65 0.69 0.69 0.69
mm 16.5 17.5 17.5 17.5
Fq
Fq max lb 225 450 650 910
N 1000 2000 2891 4046
a,b,c b in 1.14 1.18 1.18 1.18
mm 29 30 30 30
Fq max lb 198 382 543 764
N 880 1700 2416 3398
c in 1.63 1.67 1.67 1.67
mm 41.5 42.5 42.5 42.5
Axial force, max. - lb 219 222 337 495
Fax
+ N 973 987 1500 2200
Note: special requirements apply in the case of belt drives. Please contact us.
Torque distribution
T1 T2
TE
1.1st
Pumpe
pump 2.
2ndPumpe
pump
TD
RA 92750-A/06.09 AA10VG Bosch Rexroth Corp. 9/44
HP valve setting
(refer to ordering code)
at port A, B
Δp Drive
design
Setting range for valve 4, 6 3600 psi (250 bar)
Δp 1450 - 3600 psi 3350 psi (230 bar) 1)
(Δp 100 - 250 bar) pSp
2900 psi (200 bar)
(refer to ordering code)
2200 psi (150 bar)
pSp
Boost
pressure
1450 psi (100 bar) qv1 qv max
1) Standard differential pressure setting. The valves will be set (n= 1000 rpm) (n= nmax)
to this value if the differential pressure is not specified on
ordering. Example: boost pressure 290 psi (20 bar);
operating pressure 4200 psi (290 bar)
Operating pres. pA,B - boost pres. pSp = differential pres. ΔpHP
Please state in plain text when ordering: 4200 psi - 290 psi = 3910 psi
(only the ΔpHP values shown in the table are possible) (290 bar - 20 bar = 270 bar)
High-pressure relief valve A
Differential pressure setting : ΔpHP = ... psi (bar)
Version with pressure cut-off
opening pressure of the HP valve (at qV 1): pmax = ... psi (bar)
(pmax = ΔpHP + pSp) ≥ 435 psi pmax
(30 bar)
High-pressure relief valve B
ΔpHP = ... psi (bar)
pressure cut-off
(pmax = ΔpHP + pSp)
HP valve setting
Δp Drive
at port A, B
design
pSp
pSp
Boost
pressure
qv1 qv max
(n= 1000 rpm) (n= nmax)
Bypass function
The bypass function can only be used for short periods with
reduced displacement, e.g. to tow a vehicle out of an immedi-
ate danger zone.
Note:
The bypass function is not shown in these circuit diagrams.
10/44 Bosch Rexroth Corp. AA10VG RA 92750-A/06.09
Pressure Cut-Off, D
The pressure cut-off corresponds to a pressure regulation Circuit diagram with pressure cut-off
which, after reaching the set pressure, adjusts the displace- Hydraulic control, speed related, DA.D3
ment of the pump to Vg min. Size 28 and 45
This valve prevents the operation of the high-pressure relief
valves when accelerating or decelerating. b a
R PS Fe M B
Both the pressure peaks occurring when the swashplate is
swiveled rapidly and also the maximum pressure in the system
are safeguarded by the high-pressure relief valves.
The setting range of the pressure cut-off may be anywhere
within the entire operating pressure range. However, it must be
set 435 psi (30 bar) lower than the setting of the high-pressure
relief valves (see setting diagram, page 9).
Please state the setting value of the pressure cut-off in plain T1 T2 X1 X2 G S MA A
text when ordering.
Size 63
b a
R PS Fe MB B
T1 T2 X1 X2 G MH S MA A
T1 T2 X1 X2 G S MA A
RA 92750-A/06.09 AA10VG Bosch Rexroth Corp. 11/44
15
10
Vg 1.0 0.8 0.6 0.4 0.2 0 0.2 0.4 0.6 0.8 1.0 Vg
Vg max 5 Vg max
T1 T2 G S MA A
10
15 Assignment
Direction of rotation - Control - Direction of through put flow
20
β in °
Lever direction Through put flow Operating pressure
Swivel angle β at the control lever for deflection:
Start of control at β = 0° Direction of rotation a B to A MA
its torsion.
b B to A MA
Higher operating pressure ➔ higher actuating torque
Higher speed ➔ higher actuating torque
Larger displacement ➔ lower actuating torque MB
B
Standard version (MD)
R PS MB B A
MA
counter-
clockwise
clockwise
T1 T2 G S MA A
B;A MB;MA
12/44 Bosch Rexroth Corp. AA10VG RA 92750-A/06.09
The pilot signal, which originates from an external, remote sour- Control Through put Operating
Pilot pressure
ce, is pressure only. Flow is negligible as the pilot signal is only pressure flow pressure
acting on the spool of the control valve.
Direction of rotation
Y1 X1 A to B MB
cw
This spool then directs control oil into and out of the stroking
cylinder to adjust pump displacement as required. Y2 X2 B to A MA
A feedback lever, connected to the stroking piston, maintains Y1 X1 B to A MA
ccw
the pump flow for any given pilot signal.
If the pump is also equipped with a DA control valve (see pa- Y2 X2 A to B MB
ge 15), automotive operation is possible for travel drives.
pSt
psi (bar) Y2;Y1
260 (18)
230 (16) MB
200 (14)
175 (12)
145 (10) Size 45, 63
115 (8)
90 (6) MA
60 (4)
30 (2)
0 (0)
X1 Y1 B;A
1.0 0.8 0.6 0.4 0.2 0 0.2 0.4 0.6 0.8 1.0 counter-
Vg 30 (2) Vg
Vg max 60 (4) Vg max clockwise
90 (6)
115 (8)
145 (10)
clockwise
175 (12)
200 (14)
230 (16) X2 Y2 MB;MA
260 (18)
Size 18 28 45 63 Y1 Y2
Start of control (Vg 0) pSt psi 90 90 90 90
bar 6 6 6 6 R PS Fe MB B
End of control (Vg max) pSt psi 228 232 242 242
bar 15.7 16 16.7 16.7
pSt : pilot pressure at port Y1, Y2
Please note:
The external control device must vent the Y1 and Y2 ports to
tank pressure in neutral.
Note T1 T2 X1 X2 G S MA A
The spring return feature in the control unit is not a safety
device Version with DA control valve and pressure cut-off
The spool valve inside the control unit can get stuck in an Y1 Y2
undefined position by internal contamination (contamina-
ted hydraulic fluid, abrasion or residual contamination from R PS Fe MB B
system components). As a result, the axial piston unit can no
longer supply the flow specified by the operator.
Check whether your application requires that remedial mea-
sures be taken on your machine in order to bring the driven
consumer into a safe position (e.g. immediate stop).
T1 T2 X1 X2 G S MA A
RA 92750-A/06.09 AA10VG Bosch Rexroth Corp. 13/44
Direction of
cw
rotation
If the pump is also equipped with a DA control valve (see pa- b X1 A to B MB
ge 15), automotive operation is possible for travel drives. a X2 A to B MB
ccw
β in ° b X1 B to A MA
40
35
30
25
20 MB
15
10
5
0
Vg 1,0 0,8 0,6 0,4 0,2 5 0 0,2 0,4 0,6 0,8 1,0 V
g MA
Vg max 10 Vg max
15
20 X1 B;A
25 Counter-
30 clockwise a
35
40
β in ° b
Clockwise
Swivel angle β at the control lever for deflection:
X2 MB;MA
Start of control at β = 3°
Neutral position switch
End of control at β = 29° (max. displacement Vg max)
Mech. stop: ±40° Standard version
The maximum required torque at the lever is 15 lb-in (170 Ncm).
To prevent damage to the HW control module a positive me-
chanical stop must be provided for the HW control linkage. R PS Fe MB B
Note:
Spring centering enables the pump to move automatically into
neutral position (Vg = 0) as soon as there is no longer any
torque on the control lever of the HW control unit (regardless
of deflection angle).
Direction of rotation
direction of flow, and is influenced by both pump drive speed a X2 B to A MA
cw
and discharge pressure. Flow direction (i.e. machine forward or
reverse) is controlled by energizing solenoid a or b. b X1 A to B MB
ccw
from the DA cartridge, with a subsequent increase in pump
flow and/or pressure. b X1 B to A MA
Dependent on the selected pump operating characteristics,
increasing system pressure (i.e. machine load) causes the
pump to swivel back towards a smaller displacement. Engine
overload (anti-stall) protection is achieved by the combination
of this pressure-related pump de-stroking, and the reduction of
MB
pilot pressure as the engine speed drops.
Any additional power requirement, such as implement hy-
draulics, may result in further engine pull down. This causes a MA
further reduction in pilot pressure and therefore pump displace-
ment. Automatic power division and full utilization of available Switching solenoid a
power is thus achived for both the vehicle transmission and X1 B;A
the implement hydraulics, with priority given to the implement Counter-
hydraulics. clockwise
To provide controllable reduced vehicle speed operation when
high engine speeds are required for fast implement hydraulics,
various inching options are available. Clockwise
Solenoid
DA1 DA2
technical data
Voltage 12 V DC (±20 %) 24 V DC (±20 %)
Neutral position Vg 0 de-energized de-energized
Position Vg max current energized current energized
T1 T2 X1 X2 G S MA A
Nominal resistance
5.5 Ω 21.7 Ω
(at 68 °F / 20 °C)
Nominal power 26.2 W 26.5 W
Current required,
1.32 A 0.67 A
minimum effective
Actuated time 100 % 100 %
Type of protection see range of connectors on page 39
Standard: switching solenoid without manual emergency operation.
On request: manual emergency operation with spring reset available.
RA 92750-A/06.09 AA10VG Bosch Rexroth Corp. 15/44
Pilot pressure is generated in relation to drive speed. When or- Hydraulic control, speed related, DA control valve, mech. adju-
dering, please state in plain text: Start of control (set at factory). stable with position lever
T1 T2 X1 X2 G S MA A
16/44 Bosch Rexroth Corp. AA10VG RA 92750-A/06.09
a X1 A to B MB
End of control mA 1050 1060 1115 1115
cw
EP4 Size 18 28 45 63 b X2 B to A MA
Start of control mA 200 200 200 200
a X1 B to A MA
ccw
Solenoid
EP3 EP4
technical data
Voltage 12 V DC (±20 %) 24 V DC (±20 %) MB
Limiting current 1.54 A 0.77 A
Nominal resistance
5.5 Ω 22.7 Ω MA
(at 68 °F / 20 °C)
Dither frequency 100 Hz 100 Hz
Proportional solenoid a
Actuated time 100 % 100 %
X1 B;A
Type of protection see range of connectors on page 39 Counter-
clockwise
Clockwise
X2 MB;MA
Proportional solenoid b
a b a b
R PS Fe MB B R PS Fe M B B
T1 T2 X1 X2 G S MA A T1 T2 X1 X2 G S MA A
18/44 Bosch Rexroth Corp. AA10VG RA 92750-A/06.09
Solenoid
EZ1 EZ2
technical data
Voltage 12 V DC (±20 %) 24 V DC (±20 %)
Neutral position Vg = 0 de-energized de-energized
Position Vg max current current
T1 T2 X1 X2 G S MA A
energized energized
Nominal resistance
5.5 Ω 21.7 Ω
(at 68°F /20°C)
Nominal power 26.2 W 26.5 W
Current required,
1.32 A 0.67 A
minimum effective
Actuated time 100 % 100 %
Type of protection see range of connectors on page 39
Standard: switching solenoid without manual emergency operation.
On request: manual emergency operation with spring reset available.
Assignment direction of rotation - Control - Direction of through
put flow DA control see page 14.
RA 92750-A/06.09 AA10VG Bosch Rexroth Corp. 19/44
3.43 (87)
3.01 3.19
3.15*) HP valve: (76.5) (81)
0.37 (80) with bypass 2.30
(9.5) without bypass
X1 (58.5) R X2
Mechanical T1 MB
0.98 (25)
centering PS T1
4.19 (106.5)
4.28 (108.6) 3.92 (99.6)
(37.5)
1.48
0.59*)
0.59 (15)
2.56
(65)
2.68
(68)
0.98 (25)
(37.5)
1.48
Flange A
T2
SAE J744 3.46 (88) S
MA Boost S T2
101-2 (B) pressure
5.11 (129.9) HP valve: 3.98 (101) 2.30 (58.5)
6.67 (169.4) valve 5.75 (146)
without bypass
with bypass 6.85 (174)
Detail Z
5.25 (133.4)
4.68 (118.9)
G PS
2.01
(51)
R X1
(14) 1.65
(42)
2.01
3.27 (83)
X2
(51)
0.55
0.24 0.91 M B; M A
B, A
(6) (23)
*) Center of gravity
20/44 Bosch Rexroth Corp. AA10VG RA 92750-A/06.09
1.31 (33.3)
5/16-18UNC-2B
1.00 (25.3)
DIA2.56 (ø65)
0.24 (6)
DIA1.18
(ø30)
0.75
(19)
1.62
(41.2)
Ports
A, B service line ports ISO 11926 1 1/16 in -12 UN-2B; 0.79 (20) deep 265 lb-ft (360 Nm) 2)
T1 case drain or fill ISO 11926 3/4 in -16 UNF-2B; 0.59 (15) deep 120 lb-ft (160 Nm) 2)
T2 case drain 3) ISO 11926 3/4 in -16 UNF-2B; 0.59 (15) deep 120 lb-ft (160 Nm) 2)
MA, M B pressure gauge - operating pressure A, B 3) ISO 11926 7/16 in -20 UNF-2B; 0.47 (12) deep 30 lb-ft (40 Nm) 2)
R air bleed 3) ISO 11926 7/16 in -20 UNF-2B; 0.47 (12) deep 30 lb-ft (40 Nm) 2)
S boost suction port ISO 11926 1 1/16 in -12 UN-2B; 0.79 (20) deep 265 lb-ft (360 Nm) 2)
X1, X2 ports for control pressure (before orifice) 3) ISO 11926 7/16 in -20 UNF-2B; 0.47 (12) deep 30 lb-ft (40 Nm) 2)
G pressure port for auxiliary circuit 3) ISO 11926 9/16 in -18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm) 2)
PS control pressure supply 3) ISO 11926 9/16 in -18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm) 2)
Y1, Y2 remote control ports (only HD) ISO 11926 9/16 in -18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm) 2)
1) ANSI B92.1a-1976, 30° pressure angle, flat root, side fit, tolerance class 5
2) Please observe the general notes for the max. tightening torques on page 44
3) Plugged
RA 92750-A/06.09 AA10VG Bosch Rexroth Corp. 21/44
4.42 (112.2)
5.00 (126.9)
0.31 (8)
3.27
(83)
Version with
a neutral position
Y1 switch, HWL
(38.7)
1.52
40°
0.79
(20) 40°
(38.7)
b
1.52
(147)
5.79
4.31
Y2 (109.4)
Electric two-point control with switching solenoid, EZ Electric control with proportional solenoid, EP
3.87 3.87
(98.3) (98.3)
4.69 (119)
4.72 (120)
3.27
3.31
(83)
(84)
(100.4)
(107.2)
4.22
3.95
(100.4)
(107.2)
3.95
4.22
DIA2.87
(12)
(SW13) (ø73)
2.60 (66)
2.99 (76)
3.86 (98)
3.07 (78)
3.27 (83.1)
3.07 (78)
2.99 (76)
4.51 (114.5)
2.60 (66)
2.01 (51.1)
4.82 (122.5)
M8 2.01 (51.1) M8
0.51 1.77
(13) (45)
2.40
(61)
HP valve:
3.74*) with bypass 2.99 (76) 3.17 (G)
0.37 (95) X1 0.12*) (80.5) X2
without bypass
(9.5) MB (3) R
Mechanical
PS T1
2.58 (65.5)
5.02 (127.5)
centering B Fe
4.76 (121)
4.57 (116)
G
0.59
(59)
(15)
1.93 1.93
(49) (49)
G
DIA 4.00
(ø101.6)
2.91 (74)
0.79*) (20)
0.91 (23)
(71)
5.02 (127.5)
A
Flange
SAE J744 0.59 T2 MA T2
S
101-2 (B) (15) 3.64 (92.5) S
6.49 (G) (164.9) HP valve: 2.87 2.32 (T2)
Boost without bypass (73) (59)
6.53 (S) (165.9)
pressure with bypass 5.75 (146)
8.48 (215.3) valve
6.85 (174)
Detail Z
6.93 (175.9)
0.94 (23.8)
6.69 (169.9) B, A
T1 Fe B
0.75
(37.5)
(19)
1.48
(50.8)
2.56 2.32
(59)
2.00
1.93 1.93
(49) (49)
X1
R
3.72 (94.5)
X2
(65)
(50.8)
2.00
(37.5)
1.48
0.75
(19)
PS
0.69 1.04 MB, MA A
(17.6) (26.4) 0.94 (23.8)
*) Center of gravity
RA 92750-A/06.09 AA10VG Bosch Rexroth Corp. 23/44
1.50 (38)
3/8-16UNC-2B
1.18 (30)
0.30 (7.5)
DIA2.83 (ø72)
DIA1.38
(ø35)
0.87
(22)
1.81
(46)
Ports
A, B service line ports (high-pressure series) SAE J518 3/4 in
fixing thread A/B ISO 68 3/8 in -16 UNC-2B; 0.67 (17) deep 2)
T1 case drain or fill ISO 11926 7/8 in -14 UNF-2B; 0.67 (17) deep 180 lb-ft (240 Nm) 2)
T2 case drain 3) ISO 11926 7/8 in -14 UNF-2B; 0.67 (17) deep 180 lb-ft (240 Nm) 2)
MA, M B pressure gauge - operating pressure A, B 3) ISO 11926 7/16 in -20 UNF-2B; 0.47 (12) deep 30 lb-ft (40 Nm) 2)
R air bleed 3) ISO 11926 7/16 in -20 UNF-2B; 0.47 (12) deep 30 lb-ft (40 Nm) 2)
S boost suction port ISO 11926 1 5/16 in -12 UN-2B; 0.79 (20) deep 400 lb-ft (540 Nm) 2)
X1, X2 ports for control pressure (before orifice) 3) ISO 11926 7/16 in -20 UNF-2B; 0.47 (12) deep 30 lb-ft (40 Nm) 2)
G (Fa) pressure port for auxiliary circuits 3) (without control cartridge)
ISO 11926 3/4 in -16 UNF-2B; 0.59 (15) deep 120 lb-ft (160 Nm) 2)
PS control pressure supply, boost pressure 3) ISO 11926 9/16 in -18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm) 2)
Fe filter input 3) ISO 11926 3/4 in -16 UNF-2B; 0.59 (15) deep 120 lb-ft (160 Nm) 2)
Y1, Y2 remote control ports (only HD) ISO 11926 9/16 in -18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm) 2)
Z pilot pressure port (only DA4/8) 3) DIN 3852 M10x1; 0.31 (8) deep 22 lb-ft (30 Nm) 2)
Y pilot pressure port (only DA7) ISO 11926 9/16 in -18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm) 2)
1) ANSI B92.1a-1976, 30° pressure angle, flat root, side fit, tolerance class 5
2) Please observe the general notes for the max. tightening torques on page 44
3) Plugged
24/44 Bosch Rexroth Corp. AA10VG RA 92750-A/06.09
5.30 (134.6)
0.31 (8)
(91.2)
3.59
a Version with
Y1 neutral position
(38.7)
1.52
switch, HWL
40°
0.79
(20) 40°
(38.7)
1.52
(147)
5.79
4.12 b
Y2 (104.7)
Electric two-point control with switching solenoid, EZ Electric control with proportional solenoid, EP
3.68 3.68
(93.5) (93.5)
5.05 (128.2)
5.00 (127.2)
(91.2)
(92.2)
3.59
3.63
(107.2)
(100.4)
4.22
3.95
(100.4)
(107.2)
3.95
4.22
Pressure cut-off, D
5.76 (146.4)
4.96 (126)
RA 92750-A/06.09 AA10VG Bosch Rexroth Corp. 25/44
(128.2)
5.05
(15.5)
0.79
(20)
0.61
5.05 (128.2)
70
°
(15.5)
0.61
°
70
Actuating direction
(100.4) (100.4)
3.95 3.95
“clockwise“ (3R)
0.28
(7)
G
(100.4)
6.12 (155.5)
3.95
6.81 (173)
0.31 (8)
(100.4)
3.95
6.06 (154)
1.06 (27)
DIA0.31 (ø8)
1.97 (50)
6.49 (164.9) 2.48 0.35 (9)
6.49 (164.9) (63)
Control valve, fixed setting and hydraulic inch valve mounted, Control valve, fixed setting and ports for pilot control device,
DA4/DA8 DA7
(93.5) 3.68
4.60
(112.7)
(116.8) Z (88.5) 3.48
2.32 (59)
5.05 (128.2)
0.61 (15.5)
5.05 (128.2)
4.42 (Z)
(112.2)
4.44 (Y)
(15.5)
0.61
PS
G G
(100.4)
(100.4)
3.95
3.95
2.32
(59)
(100.4)
3.95
(100.4)
6.06 (154)
3.95
6.06 (154)
Important:
Position and size of port G on version with DA control valve
G ISO 11926 3/8 in-24 UNF-2B; 0.39 (10) deep 15 lb-ft (20 Nm) 1)
1) Please observe the general notes for the max. tightening torques on page 44
26/44 Bosch Rexroth Corp. AA10VG RA 92750-A/06.09
(71.5)
centering
5.26 (133.5)
Fe
5.09 (129.3)
4.84 (123)
3.60 (91.5) 4.07 (103.5)
adjustment G(Fa)
B
2.81
2.93 (S) 2.68
(68)
(48) (55)
1.89 2.17
0.59
G(Fa)
(15)
DIA 4.00
(ø101.6)
2.99 (76)
0.59*) (15)
0.91 (23)
(74.5)
4.74 (120.5)
Flange A T2
SAE J744 S
0.59 T2 MA
101-2 (B) (15) S 5.75 (146)
3.94 (100)
HP valve: 3.07 (78) 2.68 (T2)
6.95 (S) (176.6)
Boost without bypass (68)
7.03 (G) (178.6) with bypass
pressure 6.85 (174)
9.07 (230.5) valve
Detail Z
7.41 (188.1) 0.94 (23.8)
7.11 (180.6)
B, A B
T1 Fe
(37.5)
0.75
1.48
(19)
(50.8)
2.00
2.68
(68)
1.93 1.93
(49) (49)
R X1
3.84 (97.5)
X2
(50.8)
2.68
(68)
2.00
(37.5)
1.48
0.75
(19)
(PS)
0.55 1.18 A
(14) (30) PS MB, MA 0.94 (23.8)
*) Center of gravity
RA 92750-A/06.09 AA10VG Bosch Rexroth Corp. 27/44
1.50 (38)
1.89 (48)
3/8-16UNC-2B
7/16-14UNC-2B
1.18 (30)
1.57 (40)
0.30 (7.5)
DIA3.15 (ø80)
0.37 (9.5)
DIA3.15 (ø80)
DIA1.57
DIA1.57
(ø40)
(ø40)
0.87 1.10
(22) (28)
2.20
1.81
(56)
(46)
Ports
A, B service line ports (high-pressure series) SAE J518 3/4 in
fixing thread A/B ISO 68 3/8 in -16 UNC-2B; 0.67 (17) deep 2)
T1 case drain or fill ISO 11926 7/8 in -14 UNF-2B; 0.67 (17) deep 180 lb-ft (240 Nm) 2)
T2 case drain 3) ISO 11926 7/8 in -14 UNF-2B; 0.67 (17) deep 180 lb-ft (240 Nm) 2))
MA, M B pressure gauge - operating pressure A, B 3) ISO 11926 7/16 in -20 UNF-2B; 0.47 (12) deep 30 lb-ft (40 Nm) 2)
R air bleed 3) ISO 11926 7/16 in -20 UNF-2B; 0.47 (12) deep 30 lb-ft (40 Nm) 2)
S boost suction port ISO 11926 1 5/16 in -12 UN-2B; 0.79 (20) deep 400 lb-ft (540 Nm) 2))
X1, X2 ports for control pressure (before orifice) 3) ISO 11926 7/16 in -20 UNF-2B; 0.47 (12) deep 30 lb-ft (40 Nm) 2)
G (Fa) pressure port for auxiliary circuits 3) ISO 11926 3/4 in -16 UNF-2B; 0.59 (15) deep 120 lb-ft (160 Nm) 2)
PS control pressure supply, boost pressure 3) ISO 11926 9/16 in -18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm) 2)
Fe filter input 3) ISO 11926 3/4 in -16 UNF-2B; 0.59 (15) deep 120 lb-ft (160 Nm) 2)
Y1, Y2 remote control ports (only HD) ISO 11926 9/16 in -18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm) 2)
Z pilot pressure port (only DA4/8) 3) DIN 3852 M10x1; 0.31 (8) deep 22 lb-ft (30 Nm) 2)
Y pilot pressure port (only DA7) ISO 11926 9/16 in -18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm) 2)
1) ANSI B92.1a-1976, 30° pressure angle, flat root, side fit, tolerance class 5
2) Please observe the general notes for the max. tightening torques on page 44
3) Plugged
28/44 Bosch Rexroth Corp. AA10VG RA 92750-A/06.09
5.61 (142.4)
0.31 (8)
(99.5)
3.92
a Version with
Y1 neutral position
(38.7)
40°
1.52 switch, HWL
0.79
(20)
40°
(38.7)
1.52
(147)
5.79
4.58
Y2 (116.4) b
Electric two-point control with switching solenoid, EZ Electric control with proportional solenoid, EP
4.15 4.15
(105.3) (105.3)
5.33 (135.5)
5.37 (136.5)
(100.5)
(99.5)
3.92
3.96
(107.2)
(100.4)
4.22
3.95
(100.4)
(107.2)
3.95
4.22
Pressure cut-off, D
6.24 (158.6)
4.96 (126)
RA 92750-A/06.09 AA10VG Bosch Rexroth Corp. 29/44
(136.5)
°
0.79
5.37
(20)
0.91
(23)
5.37 (136.5)
0.91
(23)
°
70
G
(100.4) (100.4)
Acutating direction
3.95 3.95
"clockwise" (3R)
0.43
(11)
G
(100.4) (100.4)
6.27(159.2)
7.11 (180.7)
3.95
0.31 (8)
3.95
6.18 (157)
1.06 (27)
DIA0.31(ø8)
1.97 (50)
7.03 (178.6) 2.48 0.35 (9)
7.03 (178.6)
(63)
Control valve, fixed setting and hydraulic inch valve mounted, Control valve, fixed setting and ports for pilot control device
DA4/DA8 DA7
(105.3) 4.15
5.05 Z
(128.3) (100) 3.94
2.68 (68)
4.76 (Y) (121)
5.37 (136.5)
5.37 (136.5)
0.91 (23)
4.74 (Z)
(120.5)
0.91
(23)
PS
G G
(100.4) (100.4)
3.95
(100.4) (100.4)
3.95
2.32
(59)
3.95
6.18 (157)
3.95
6.18 (157)
(94.3) 3.71 Z Y
(113.3) 4.46
7.03 (178.6)
7.03 (178.6)
Important:
Position and size of port G on version with DA control valve
G ISO 11926 7/16 in-20 UNF-2B; 0.47 (12) deep 30 lb-ft (40 Nm) 1)
1) Please observe the general notes for the max. tightening torques on page 44
30/44 Bosch Rexroth Corp. AA10VG RA 92750-A/06.09
4.13*)
(105) HP valve:
0.5 1.69 with bypass 3.98 (101) 3.68 (G)
(12.7) (43) without bypass X1 Fe R (93.5) X2
MB
Mechanical
T1 PS Fa
0.98*) (25)
1.20 (30.5)
centering T1
5.46 (138.8)
5.39 (137)
5.59 (142)
adjustment
(82.5)
3.25
2.99
(76)
(54.5) (64.5)
G
2.15 2.54
0.71
(18)
DIA 5.00
Z
ø127
3.37 (85.5)
3.11 (79)
3.37 (S)
(85.5)
5.46 (138.8)
G
A
Flange
2T
SAE J744 0.91 T2 M
127-2 (C) (23) 4.31 (109.5) A S
4.72 (120)
S 2.95 (T2)
HP valve:
without bypass (75)
7.26 (S) (184.3)
with bypass 7.13 (181)
7.39 (G) (187.8)
8.39 (213)
9.38 (238.2) Boost pressure
valve
Detail Z
7.71 (195.8) 0.94 (23.8)
7.47(189.8)
B, A B
T1
0.75
(19)
(37.5)
1.48
4.23 (107.5) 3.54 (90)
(19.5)
(50.8)
0.77
2.00
2.95
(75)
Fe
R X1
2.72
(69)
(50.8)
2.00
2.83
(72)
2.72
(69)
(19.5)
X2
0.77
Fa
(37.5)
1.48
0.75
(19)
PS A
0.55 1.32 MB, MA 0.94 (23.8)
*) Center of gravity (14) (33.5)
RA 92750-A/06.09 AA10VG Bosch Rexroth Corp. 31/44
7/16-14UNC-2B
1.57 (40)
1.57 (40)
DIA2.68 (ø68)
0.37 (9.5)
DIA2.68 (ø68)
0.37 (9.5)
DIA1.57
DIA1.57
(ø40)
(ø40)
1.10 1.10
(28) (28) 2.20
2.20
(56) (56)
Ports
A, B service line ports (high-pressure series) SAE J518 3/4 in
fixing thread A/B ISO 68 3/8 in -16 UNC-2B; 0.67 (17) deep 2)
T1 case drain or fill ISO 11926 7/8 in -14 UNF-2B; 0.67 (17) deep 180 lb-ft (240 Nm) 2)
T2 case drain 3) ISO 11926 7/8 in -14 UNF-2B; 0.67 (17) deep 180 lb-ft (240 Nm) 2))
MA, M B pressure gauge - operating pressure A, B 3) ISO 11926 7/16 in -20 UNF-2B; 0.47 (12) deep 30 lb-ft (40 Nm) 2)
R air bleed 3) ISO 11926 7/16 in -20 UNF-2B; 0.47 (12) deep 30 lb-ft (40 Nm) 2)
S boost suction port ISO 11926 1 5/16 in -12 UN-2B; 0.79 (20) deep 400 lb-ft (540 Nm) 2))
X1, X2 ports for control pressure (before orifice) 3) ISO 11926 7/16 in -20 UNF-2B; 0.47 (12) deep 30 lb-ft (40 Nm) 2)
G (Fa) pressure port for auxiliary circuits 3) ISO 11926 3/4 in -16 UNF-2B; 0.59 (15) deep 120 lb-ft (160 Nm) 2)
PS control pressure supply, boost pressure 3) ISO 11926 9/16 in -18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm) 2)
Fa filter output 3) ISO 11926 3/4 in -16 UNF-2B; 0.59 (15) deep 120 lb-ft (160 Nm) 2)
Fe filter input 3) ISO 11926 3/4 in -16 UNF-2B; 0.59 (15) deep 120 lb-ft (160 Nm) 2)
MH port for balanced high pressure 3) ISO 11926 7/16 in -20 UNF-2B; 0.47 (12) deep 30 lb-ft (40 Nm) 2)
(only with pressure cut-off)
Y1, Y2 remote control ports (only HD) ISO 11926 9/16 in -18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm) 2)
Z pilot pressure port (only DA4/8) 3) DIN 3852 M10x1; 0.31 (8) deep 22 lb-ft (30 Nm) 2)
Y pilot pressure port (only DA7) ISO 11926 9/16 in -18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm) 2)
1) ANSI B92.1a-1976, 30° pressure angle, flat root, side fit, tolerance class 5
2) Please observe the general notes for the max. tightening torques on page 44
3) Plugged
32/44 Bosch Rexroth Corp. AA10VG RA 92750-A/06.09
6.08 (154.5)
0.31 (8)
(111.1)
4.37
Version with
Y1 a
neutral position
(38.7)
1.52
switch, HWL
40°
0.79
(20)40°
(38.7)
1.52
(147)
5.79
4.70 b
Y2 (119.3)
Electric two-point control with switching solenoid, EZ Electric control with proportional solenoid, EP
4.26 4.26
(108.2) (108.2)
5.83 (148.1)
5.79 (147.1)
(111.1)
(112.1)
4.37
4.41
(107.2)
(100.4)
4.22
3.95
(100.4)
(107.2)
3.95
4.22
Pressure cut-off, D
6.55 (166.3)
5.04 (128)
RA 92750-A/06.09 AA10VG Bosch Rexroth Corp. 33/44
0.96 (24.5)
4.26
0.79 (20)
108.2 "counter-
70
(148.1)
° clockwise" (3L)
5.83
5.83 (148.1)
(24.5)
0.96
G
°
70
(100.4) (100.4)
Acutating
3.95 3.95
(4.5)
0.18
direction
6.24 (158.5)
G "clockwise"
7.28 (185)
(100.4) (100.4)
0.31 (8)
3.95
(3R)
6.08 (154.5)
3.95
2.99 (76)
0.96 (24.5)
5.83 (148.1)
5.83 (148.1)
5.20 (Z)
132.1
(24.5)
0.96
PS
G G
(100.4) (100.4)
(100.4) (100.4)
3.95
3.95
2.32
(59)
6.08 (154.5)
6.08 (154.5)
3.95
3.95
Important:
Position and size of port G on version with DA control valve
G ISO 11926 9/16 in-18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm) 1)
1) Please observe the general notes for the max. tightening torques on 44
34/44 Bosch Rexroth Corp. AA10VG RA 92750-A/06.09
A2
4.19 (106.4) A1
(to mounting flange)
90° A2
5.75 (146) A1
(to mounting flange)
Note: the mounting flange can be turned through 90°. Standard position is shown. Please state in plain text if required.
RA 92750-A/06.09 AA10VG Bosch Rexroth Corp. 35/44
Size A1 A2 A3 2)
28 8.67 0.39 1/2 in -13 UNC-2B
O-ring 3) 0.71 (18) deep
(220.2) (10)
A3
45 9.27 0.39 1/2 in -13 UNC-2B
(235.5) (10) 0.71 (18) deep
DIA 4.00
(ø101.6)
63 9.57 0.39 1/2 in -13 UNC-2B
(243.2) (10) 0.71 (18) deep
90° A2
5.75 (146) A1
(to mounting flange)
A3 Size A1 A2 A3 2)
O-ring 3) 63 9.82 0.55 5/8 in -11 UNC-2B
(249.5) (14) 0.94 (24) deep
DIA 5.00
(ø127)
A2
7.13 (181) A1
(to mounting flange)
1) 30° pressure angle, flat root, side fit, tolerance class 5
2) Thread acc. to ISO 68, please observe the general notes for the max. tightening torques on page 44
3) O-ring included in supply
Note: the mounting flange can be turned through 90°. Standard position is shown. Please state in plain text if required.
36/44 Bosch Rexroth Corp. AA10VG RA 92750-A/06.09
Combination pumps make it possible to have independent circuits without the need to fit splitter gearboxes.
When ordering combination pumps, the type designations of the 1st and 2nd pumps must be linked by a “+”.
Example of order:
AA10VG45HW1/10R-NTC60F045S + AA10VG45HW1/10R-NSC60F005S
A tandem pump combined of two equal sizes is permissible without additional supports where the dynamic acceleration does not exceed max.
0.022 lbs (= 322 ft/s2) {10 g (= 98.1 m/s2)}.
For combination pumps consisting of more than two pumps, the mounting flange must be rated for the permissible mass torque.
AA10VG AA10VG
(1st pump) (2nd pump)
A
RA 92750-A/06.09 AA10VG Bosch Rexroth Corp. 37/44
M3
Dimensions
Size M1 M2 M3 M4
18 3.74 3.81 0.71 1.66
(94.9) (96.9) (18) (42.1)
28 3.90 3.90 0.85 1.38
(99) (99) (21.5) (35)
M2
45 4.00 4.00 0.89 1.40
(101.6) (101.6) (22.5) (35.5)
63 4.88 4.88 1.04 1.69
(124) (124) (26.5) (43)
M1
Circuit diagram
a b
R PS Fe MB B
T1 T2 X1 X2 G S MA A
Mechanical stroke limiter, M
38/44 Bosch Rexroth Corp. AA10VG RA 92750-A/06.09
Filtration Types
Standard: Filtration in the suction line of the boost pump, S Variation:
Filtration in the pressure line of the boost pump, ports for
Standard version (preferred) external boost circuit filter, D
Filter type: __________________________filter without bypass Filter input: Port Fe
Recommendation: ____________ with contamination indicator
Filter output: Size 63 Port Fa
Flow resistance at the filter element: Size 28, 45 Port G (Fa)
at ν = 140 SUS, n = nmax __________________ Δp ≤ 1.5 psi Filter type: Filter with bypass are not recommended.
(30 mm2/s, n = nmax ________________ Δp ≤ 0.1 bar) When applying with bypass please consult us.
at ν = 4600 SUS, n = nmax _________________Δp ≤ 4.5 psi Recommendation: with contamination indicator
(1000 mm2/s, n = nmax ______________ Δp ≤ 0.3 bar)
Note:
Pressure at port S of the boost pump: – In conjunction with a DA control valve, no pressure filtration
at ν = 140 SUS, n = nmax __________________ Δp ≥ 12 psi is possible with size 28, 45 (refer to ordering code, page 4).
(30 mm2/s, n = nmax _________________ Δp ≥ 0.8 bar) – With sizes 28, 45, port G serves as “filter output Fa”.
at cold start ν = 7400 SUS, n ≤ 1000 rpm) ____ p ≥ 7.5 psi Note:
(ν = 1600 mm2/s, n ≤ 1000 rpm) __p ≥ 0.5 bar For versions with DG control (with pilot pressure not from boo-
st circuit), the following filter type should be employed:
Filter is not included in supply.
Filter with bypass and with contamination indicator
Circuit diagram - standard version S Filter arrangement: separately in the pressure line (line filter)
a b Flow resistance at the filter element:
R PS Fe MB B at ν = 140 SUS (30 mm2/s) __________ Δp ≤ 15 psi (1 bar)
for cold start _______________________ Δp ≤ 45 psi (3 bar)
(valid for entire speed range nmin – nmax)
Filter is not included in supply.
a b
R PS Fe MB B
T1 T2 X1 X2 G S MA A
T1 T2 X1 X2 G S MA A
RA 92750-A/06.09 AA10VG Bosch Rexroth Corp. 39/44
Circuit symbol
without bi-directional with bi-directional
suppressor diode suppressor diode
Mating connector
DEUTSCH DT06-2S-EP04
Rexroth Mat. No. R902601804
consisting of: DT designation
– 1 case ________________________________DT06-2S-EP04
– 1 wedge _______________________________________W2S
– 2 sockets ____________________________ 0462-201-16141
The mating connector is not included in supply.
This can be supplied by Rexroth on request.
1.42
(36)
DIA 1.46
(Ø37)
1.97 (50)
2.70 (68.5)
Counter-clockwise
b a Max. rotation angle 90°
R PS Fe MB B
Ports
X pressure port
ISO 11926 9/16 in-18 UNF-2B; 60 lb-ft (80 Nm) 1)
T1 T2 X1 X2 G S MA A 0.51 (13 deep)
T drain tank
ISO 11926 9/16 in-18 UNF-2B; 60 lb-ft (80 Nm) 1)
0.51 (13 deep)
1) Please observe the general notes for the max. tightening
torques on page 44
RA 92750-A/06.09 AA10VG Bosch Rexroth Corp. 41/44
x4
Installation Notes
General
During commissioning and operation, the axial piston unit must be filled with hydraulic fluid and air bled. This is also to be obser-
ved following a relatively long standstill as the system may empty via the hydraulic lines.
The pump case drain connection (i.e.-T1/T2) must be directed to the tank via the highest case drain port. The minimum suction
pressure at port S must not fall below 12 psi (0.8 bar) abs. (cold start 7.5 psi / 0.5 bar absolute).
In all operating conditions, the suction line and case drain line must flow into the tank below the minimum fluid level.
Installation position
See examples below. Additional installation positions are available upon request.
T1
T2 S
T2
S
3 4
L2 L2 7 8
L3
S
R
S
R L2
L3 T
2
T2 T2
0,5 bar
T2
S
S
Installation Installation
Air bleeding Filling Air bleeding Filling
position position
1 R S + T1 (L2) 5 R T1 + (L3)
4 R + L2 S + T2 (L2) 8 R + L3 S (L3) + T2
RA 92750-A/06.09 AA10VG Bosch Rexroth Corp. 43/44
Notice
44/44 Bosch Rexroth Corp. AA10VG RA 92750-A/06.09
General Notes
– The AA10VG pump is designed to be used in closed circuits.
– Project planning, assembly and commissioning of the pump require the involvement of qualified personnel.
– The service line ports and function ports are only designed to accommodate hydraulic lines.
– During and shortly after operation, there is a risk of burns on the pump and especially on the solenoids. Take suitable safety
precautions, e.g. wear protective clothing
– There may be shifts in the characteristic depending on the operating state of the pump (operating pressure, fluid temperature).
– Tightening torques:
- The tightening torques specified in this data sheet are maximum values and must not be exceeded
(maximum values for screw thread).
Manufacturer´s instruction for the max. permissible tightening torques of the used fittings must be observed!
- For ISO 68 / DIN 13 fixing screws, we recommend checking the tightening torque individually according to
VDI 2230 Edition 2003.
– The data and information contained herein must be adhered to.