V Vldi MC005 e

Pilot Operated Directional Valves
Catalog
DG5V-8; 700 l/min (185
USgpm) 350 bar (5000 psi)
DG3V-8; 700 l/min (185 NFPA D08, ISO-4401-08,
USgpm) 350 bar (5000 psi) CETOP 8
Introduction
General Description Each valve contains a main- Features and Benefits Service Information
The Size 8 Directiona Control stage spool which is posi- • A ‘‘mini-system’’ capability Refer to specific Eaton parts
Valve serves as a control tioned in the valve by special with wide variety of spool drawing for service parts
valve package. It offers direc- arrangement. The four and spring arrangements, information.
tional control, pilot pressure arrangements are: stroke and pilot choke Order by literature number.
reducers, pilot chokes, and • Spring offset - For single adjustments, integral
main stage stroke adjust- stage operation, one check valves and port ori- DG3V-8
ment to control the flow. spring returns spool to an fices. 5007.03/EN/0196/S
The valves are generally offset position. For • High force solenoids and DG5V-8-*S
used to control large flows two–stage operation, centering springs assure 5007.04/EN/0196/S
up to 700 l/min (185 USgpm) springs and washers are consistent shifting DG5V-8-*H
at 350 bar (5000 psi) and pro- removed from main stage through a wide range of 5007.04/EN/0196/S
vide low pressure drops. The and offset action is pressure and silting
range includes: obtained from pilot valve. extremes.
• DG3V-8 - remote pilot • Spring centered - Spring • Optional Mainstage
operated valve. and washer are located on Spool Position
both ends of main stage Monitoring Switch
• DG5V-8-S - DG4V-3S-60 spool to control centering.
standard performance D03 (CE marked)
pilot valve 100 bar (1450 • Pressure centered - • Suitable for demanding
psi) tank line rating. Centering springs are industrial or mobile appli-
used in addition to pilot cations by providing for
• DG5V-8-H - DG4V-3-60 pressure, to provide posi-
high performance D03 reliable operations.
tive centering should pilot
pilot valve 210 bar (3000 pressure fail. • Endurance tested to 10
psi) tank line rating. million cycles and fatigue
• No–spring detented - tested without failure to
Springs and washers are ensure highest reliability.
provided so that in the
event of pilot pressure fail- • Fatigue testing performed
ure, the main spool will to NFPA specifications to
spring center. ensure the highest reliabili-
ty in applications requiring
high flows and pressure.
• Solid cast body and cored
passages for maximum
strength and minimal pres-
sure drop.
• Electrical options including
coil types, connections,
and wiring housings allow
full compatibility and reli-
able performance in any
system application.
• Plain, waterproof, and lock-
able manual override
options are available to
facilitate system trou-
bleshooting or servicing.
• The DG3V and DG5V are
100% interchangeable
with previous H8 design
valves.
2 EATON Vickers Pilot Operated Directional Valves Catalog V-VLDI-MC005-E March 2007
Table of Contents
DG3V-8 Remote Pilot Operated Directional Valves

Model Code..........................................................................................................................................................................................................4
Model Description/Performance Characteristics ..............................................................................................................................................5
Spool Type and Center Position ........................................................................................................................................................................6
Curves ..............................................................................................................................................................................................................7
Response Time ....................................................................................................................................................................................................8
Installation Dimensions ....................................................................................................................................................................................9
Optional Features ..............................................................................................................................................................................................11
DG5V-8 Pilot Operated Directional Valves
Model Code........................................................................................................................................................................................................12
Model Description/Performance Characteristics .......................................................................................................................................... 14
Spool Type and Center Position ......................................................................................................................................................................15
Curves ............................................................................................................................................................................................................16
Shift Response Times ......................................................................................................................................................................................17
Pilot Valves ........................................................................................................................................................................................................18
Installation Dimensions ..................................................................................................................................................................................19
Optional Features ............................................................................................................................................................................................ 24
Electrical Information ......................................................................................................................................................................................26
Valve for Safety Circuit Applications (35A Spool) ..........................................................................................................................28
Mounting Surface ............................................................................................................................................................................................36
Application Data ..............................................................................................................................................................................................36
Released Assembly Numbers of Valve with Main Spool Monitoring Switch ............................................................................................37
EATON Vickers Pilot Operated Directional Valves Catalog V-VLDI-MC005-E March 2007 3
Model Codes
DG3V-8 Remote Pilot
Operated Directional Valves
(F*) DG3V 8 (B) ** (L) (X) (*) (*) 10 (EN**)
1 2 3 4 5 6 7 8 9 10 11 12
1 Special Seals 5 Spool Types 7 Left Hand Build 10

Check Valve in Pressure
(Omit if not required.) 0 – Open to T all ports L - A Models only, omit if not Port
F3 – Seals for fire resistant 1 – Open P&A to T, closed B required. (Omit if not required.)
fluids. 2 – Closed to T all ports K - 0,35 bar (5 psi) check
F6 – Seals for water glycol. 3 – Closed P&B, open A to T 8 Fast Response Q - 2,42 bar (35 psi) check
4 – Tandem P to T, closed (Omit for standard low shock R - 3,45 bar (50 psi) check
2 Directional Control Valve crossover S - 5,20 bar (75 psi) check
models.)
DG3V – Subplate mounting; 6 – Closed P only, open A&B X- Not recommended for pilot-
to T 11 Design Number
pilot operated-remote operator. pressures above 210
Pressure rating 350 bar (5000 7 – Open P to A&B, closed T bar (3000 psi). Subject to change. Installation
psi) for all ports. (See mini- 8 – Tandem P to T, open dimensions remain as shown
mum pilot pressure crossover 9 Spool Control for design numbers 10 through
requirements on page 6.) 9 – Open to T all ports over Modifications 19.
tapers (Omit if not required.)
3 Valve Size 11 – Open P&B to T, closed A 1 - Stroke adjustment (both 12
Special Modifications
8 – Valve size CETOP 8, 31 – Closed P&A, open B to T ends) (available on C & (Omit if not required.)
NFPA D08 33 – Closed P, open A&B to T Blank (no spring) models)
over tapers 2 - Pilot choke adjustment
4 Gauge Ports 35 – Closed cross over (available on all models)
(ONLY 35A available) 3 - Pilot choke and stroke
Blank - .4375-20 UNF-2B
52 – Closed center, regen. by adjusters (both ends) (avail-
Thread
operator ‘A’ able on C & Blank (no
B -1/4 BSP Thread
521 – Closed center, regen. by spring) models)
operator ‘B’ 7 - Stroke adjusters on cylin-
6
der A end only (available on
Spool Spring Arrangement A, C & Blank (no spring)
Blank - No spring models)
A - Spring offset to cylinder ‘A’ 8 - Stroke adjusters on cylin-
C - Spring centered der ‘B’ end only (available
D - Pressure centered on A, C, & Blank (no spring)
models)
27 - If both are required (avail-
able on A, C, & Blank (no
spring) models)
28 - If both are required (avail-
able on AL left hand
Ratings
MAX. FLOW W/OUT MAX. FATIGUE PRESSURE MAX. OPERATING MAX. OPERATING
MALFUNCTION* (PORTS P, A, B & T) PRESSURE PRESSURE (PORTS T & Y) MOUNTING PATTERN
L/min (USgpm) bar (psi) bar (psi)

To 700 (185) 350 (5000) 350 (5000) 350 (5000) CETOP 8
ISO 4401 SIZE 8
NFPA D08
* See malfunction flow curves on page 7.
Model
Description/
Performance
Characteristics
General Description centering time depends on Performance Caution: Surges of

the rate of pressure rise in Characteristics oil in a common
DG3V-8 models are single the pilot chamber. pilot valve drain line
stage remote pilot operated Spring centered, pressure serving these and other
directional control valves. Spring Offset Models centered and spring offset valves can be of sufficient
These valves are generally models require continuous magnitude to cause inadver-
used to control the direction Designated by ‘‘A’’ under pilot pressure to maintain
spring/spool arrangement in tant shifting of these valves.
of flow in a hydraulic circuit. shifted position. Spring cen- This is particularly critical in
This in turn would control the model code. tered models return valve the no-spring type valves.
movement of a work cylinder Spring offset model has an spool to center position by Separate drain lines or a
or the rotation of a fluid internal spring which returns centering springs when pilot vented drain manifold with a
motor. the spool to offset position pressure fails or falls below continuous downward path
when the pilot connection minimum requirement. to tank is necessary. This
Installation Data ‘‘X’’ is open to tank. Pilot applies to connection ‘‘Y’’ on
Port connections are made
Drain connection must be connection ‘‘Y’’ becomes a by mounting the valves on a spring offset valves where
piped directly to tank through drain connection and must subplate or manifold having ‘‘Y’’ is piped as a drain for
a surge free line so there will be pioped directly to tank at mounting dimensions which pressure centered models.
be no back pressure at this atmospheric pressure conform to NFPA-D08/D10 Drain connection ‘‘W’’ must
port. through a surge-free tank (ISO-4401-08/10) pattern. be piped directly to tank
line. Back pressure at this through a surge free line so
Pressure Centered Models connection would cause Shift Times there will be no back pres-
valve to malfunction. sure at drain.
Designated by ‘‘D’’ under Shift times are defined as
spring/spool arrangement in Caution: Spring off- the time from pilot pressure
model code. set models contain Note
application/removal to the
a high assembled point of the start of a pres- Any sliding spool valve, if held
This option provides faster, spring load. Call Eaton
more positive spring center- sure rise/decline in appropri- for long periods of time, may
Service for disassembly ate port. stick and not spring return
ing time by use of pilot pres- instructions.
sure to center the spool. The due to fluid residue formation
Caution: Flow con-
valve spool is returned to and therefore, should be
Spring Centered Models ditions of the spring
center position when pilot cycled periodically to prevent
centered position
pressure is applied at both Designated by ‘‘C’’ under this from happening.
must be selected with care,
ends of the spool. The cen- spring/spool arrangement in both for the effect on the
tering springs are used in model code. direction of the flow, and the If used as other than a nor-
addition to pilot pressure to A spring and washer arrange- pilot pressure. (The “9” main mal 4–way valve, consult
ensure positive centering of ment is used on both ends spool will not ensure suffi- your Eaton representative.
spool. of the spool. If control pres- cient pilot pressure in the
If pilot pressure fails or falls sure is removed, the valve center position for internal
below the required minimum, will go to center position due pilot pressure models.)
the spool will spring return to to spring force. Pressure centered models:
the center position. Pilot pres- Valve spool is returned to
sure is not available through No-Spring Models center position by pilot pres-
the use of and integral check Designated by a ‘‘Blank’’ sure, when pilot pressure is
valve. Pressure centered under spring/spool arrange- removed. If pilot pressure
valves have a drain port ‘‘W’’ ment in model code. fails or falls below the
and subplate must have provi- required minimum, the valve
sions for this feature. When pilot pressure is
spool will spring return to
removed on no-spring models,
center position. (At spring
the spool remains in the last
Note centered valve flow rates).
position attained provided
Pressure centered valves there is no unusual shock, MINIMUM PILOT PRESSURE REQUIREMENTS
require a pilot valve which vibration, pressure transients
directs pilot oil to connec- Spool Type Pilot Pressure bar (psi) p yp
and the spool axis is horizontal.
tions ‘‘X’’ and ‘‘Y’’ of the Blank, A, C Models D Models
valve at the same time pres- Closed center 10 (150) P to A: 12 (175)
sure centering is desired. The P to B: 21 (300)
Open center 5 (75) P to A: 10 (150)
P to B: 10 (150)
Spool Type and
Center Position
SPOOL TYPE AND CENTER POSITION

Spool Center Spool Center Spool Center Spool Center Spool Center
Type Position Type Position Type Position Type Position Type Position
A B A B A B A B A B
0 3 7 11 35A
P T P T P T P T P T
A B A B A B A B A B
4 8
1 31 52
(Closed (Open
P T Crossover) Crossover) P T
P T P T P T
A B A B A B A B A B
2 6 9 33 521
P T P T P T P T P T
GRAPHICAL SYMBOLS
Spring Offset ‘A’ Spring Centered ‘C’ Pressure Centered ‘D’ No-Spring
A B A B A B A B
P T P T P T P T
W DRAIN Y DRAIN
FLOW RATINGS
Maximum flow without malfunction See malfunction flow curves on page 7.
Maximum fatigue pressure (P, A, B & T ports)* 350 bar (5000 psi)
Maximum operating pressure (P, A, B & X ports) 350 bar (5000 psi)
Maximum operating pressure (T & Y ports) 350 bar (5000 psi)
* The method for verifying the rated fatigue pressure of the complete unit conforms to NFPA/T2.6.1 R1-1991 (Catalog C/90), Fluid Power Systems and Products method for verifying the fatigue pressure rating of the pressure
containing envelope.
Curves
Pressure Drop &

Malfunction Flow Spool Pressure Drop Curve Number Malfunction Flow
Type P A B T P B A T P T In Center Curve Number
The following table lists the
0 2 2 2 2 3 1
appropriate pressure drop
curve and malfunction flow 1 1 2 1 3 2 3
curve between ports for 11 1 3 1 1 3 3
each spool type. Use the fol- 2 1 2 1 1 – 2
lowing example to determine 3 1 2 1 4 – 2
pressure drop for a selected 31 1 3 1 1 – 2
spool. 4 4 3 4 2 5 3
Example: Find the pressure 6 1 3 1 4 – 1
drop from P B for type 7 7 2 2 2 1 – 1
spool. Using the table find 8 4 3 4 2 5 1
numeral 7 in the spool type
column. To the right of 9 2 3 2 2 28 bar (400 psid) 4
@ 189 L/min (50
numeral 7 find the reference USgpm)
curve 2 (from pressure drop 33 1 3 1 2 – 2
curve chart at bottom of
page) under P B column. 35 See page 28
52 2 – 4 4 – 1
The pressure drop from P B
521 2 4 4 – – 1
for type 7 spool would be
obtained on curve 2. 1. Figures in the pressure 3. For any other viscosity(s), 4. For any other specific
Likewise, the malfunction for drop chart give approximate the pressure drop (ΔP), will gravity (G1), the pressure
numeral 7 would be found pressure drop (ΔP) when change as follows: drop (ΔP1) will be approxi-
on curve 1 (from malfunction passing 473 l/min (125 mately: ΔP1 = ΔP(G1/G).
flow curve chart at bottom of USgpm) flow (Q) of 35 cSt
page). (164 SUS) fluids(s) having Viscosity
cSt 14 20 43 54 65 76 85
.865 specific gravity. (SUS) (17.5) (97.8) (200) (251) (302) (352) (399)
2. For any other flow rate % of PΔ 81 88 104 111 116 120 124
(Q1), the pressure drop (ΔP1) (Approx.)
will be approximately:
ΔP1 = P(Q1/Q)2.
Pressure Drop Curves Malfunction Flow Curves

FLOW – USgpm FLOW – USgpm
20 40 60 80 100 120 140 160 180 200 20 40 60 80 100 120 140 160 180 200
31,0 5 450 6000 415
4 1
27,5 400 5000 350
PRESSURE DROP – psi
2
PRESSURE DROP – bar
24,0 350 4000 280

4
20,0 3 300
3000 210
3
17,0 2 250
2000 140
14,0 1 200
1000 70
10,0 150
0 0
7,0 76 227 379 530 681
100
151 303 454 606 757
3,5 50 FLOW – L/min
0 0
76 227 379 530 681
151 303 454 606 757
FLOW – L/min
Response Time
Response Time
The response time shown in
the charts are defined as the
time between pilot pressur-
ization/de-pressurization and
the initial change in the inlet
port pressure.
Offset to Offset SPRING CENTERING TIMES @

RATED FLOW & PRESSURE
Pilot pressure - bar Spool Type Time
35 70 100 140 175 210 240 280 310 350 Closed Center .040 sec.
60
Open Center .050 sec.
Low shock shift
50
Low shock spring return
40
Time - msec
Fast response shift

30
20
10
Fast response spring return
0
0 1000 2000 3000 4000 5000
500 1500 2500 3500 4500
Pilot pressure - psi
Center to Offset Centering Times for Pressure

Centered Valves @ Rated
Pressure (A to P or B to P)
Pilot pressure - bar
35 70 100 140 175 210 240 280 310 350 ee malfunction flow curves on page 7.
80
350 bar (5000 psi)
70
350 bar (5000 psi)
60
350 bar (5000 psi)
50
Low shock nforms to NFPA/T2.6.1 R1-1991
Time - msec
40 e fatigue pressure rating of the

30
Fast response
20
10
0
0 1000 2000 3000 4000 5000
500 1500 2500 3500 4500
Installation
Dimensions
DG3V-8-(C)-*-*-10 Spring Pressure Port

130,2
Centered Model
(5.13) ∅ 25,0 (0.98) Std. Model
Millimeters (inches) ∅ 27,3 (1.07) P-Port Check Model
53,2
Tank Port (2.09) Pilot Pressure Port Y
∅ 25,0 (0.98)
35,4
(1.39)
46,1 (1.81)
92,1 70,8
(3.63) (2.79)
Mounting bolt holes

Pilot Pressure Port X ∅13,5 (0.53)
77,0 6 places
(3.03)
Port A Port B
153,0 (6.02)
∅ 25,0 (0.98) ∅ 25,0 (0.98)
118,5
164,9 (6.49) (4.67)
See pilot choke
75,0
adjustment installation 35,5 46,0
(2.95)
81,0 (3.19) for additional (1.40) (1.81)
dimensions not shown.
Gauge ports
.4375-20 UNF-2B
thread for .250
O.D. tubing or 1/4 BSP
thread
ʻʻAʼʼ 111,0
ʻʻDʼʼ (4.37)
80,9
(3.19)
53,0 31,0 42,5

41,0 (2.09)
(1.61) (1.22) (1.67) 58,5 6,5
100,7 (3.96) (0.25)
187,3 (2.30)
(7.38)
ʻʻCʼʼ Dimension to mounting
bolt counterbore hole
ʻʻBʼʼ 6-places
∅ 6,4 (0.25)
Orientation Pin
2-places
SPOOL CONTROL MODIFICATIONS ‘‘A’’ ‘‘B’’ ‘‘C’’ ‘‘D’’ DIMENSION (PILOT

DIMENSION DIMENSION DIMENSION CHOKE ADJUSTMENT)
Without pilot choke or stroke adjustment 133,0 (5.23) 265,3 (10.44) 132,6 (5.22) –
Stroke adjustment (both ends) 133,0 (5.23) 415,9 (16.37) 208,0 (8.18) –
Pilot choke adjustment 173,0 (6.81) 265,3 (10.44) 132,6 (5.22) 134,2 (5.28)
Stroke adjustment on cyl. ‘A’ 133,0 (5.23) 340,6 (13.40) 208,0 (8.18) –
Stroke adjustment on cyl. ‘B’ 133,0 (5.23) 340,6 (13.40) 132,6 (5.22) –
Pilot choke and stroke adjustment on cyl. ‘A’ 173,0 (6.81) 340,6 (13.40) 208,0 (8.18) 134,2 (5.28)
Pilot choke and stroke adjustment on cyl. ‘B’ 173,0 (6.81) 132,6 (5.22) 134,2 (5.28) 134,2 (5.28)
Pilot choke and stroke adjustment (both ends) 173,0 (6.81) 415,9 (16.37) 208,0 (8.18) 134,2 (5.28), )
Installation
Dimensions
DG3V-8-(L)-*-*-10 Spring
Offset Model
Millimeters (inches)
ʻʻAʼʼ
ʻʻDʼʼ
83,4
(3.28)
ʻʻCʼʼ 194,4 (7.65)

ʻʻBʼʼ
SPOOL CONTROL MODIFICATIONS ‘‘A’’ ‘‘B’’ ‘‘C’’ ‘‘D’’ DIMENSION (PILOT

DIMENSION DIMENSION DIMENSION CHOKE ADJUSTMENT)
Without pilot choke or stroke adjustment 133,0 (5.23) 265,3 (10.44) 132,6 (5.22) –
Without pilot choke or stroke adjustment 133,0 (5.23) 326,9 (12.87) 194,4 (7.65) 134,2 (5.28)
(left-hand build)
Pilot choke adjustment 173,0 (6.81) 265,3 (10.44) 132,6 (5.22) 134,2 (5.28)
Stroke adjustment on cyl. ‘A’ (left-hand build) 133,0 (5.23) 402,3 (15,83) 208,0 (8.18) –
Stroke adjustment on cyl. ‘B’ 133,0 (5.23) 340,6 (13.40) 132,6 (5.22) –
Pilot choke and stroke adjustment on cyl. ‘A’ 173,0 (6.81) 340,6 (13.40) 208,0 (8.18) 134,2 (5.28)
(left-hand build)
Pilot choke and stroke adjustment on cyl. ‘B’ 173,0 (6.81) 340,6 (13.40) 132,6 (5.22) 134,2 (5.28)
DG3V-8-D-*-*-10 Pressure
Centered Model
ʻʻAʼʼ
ʻʻDʼʼ
84,9
(3.34)
193,5 (7.62)
ʻʻBʼʼ
Optional Features
Integral Check Valves Pressure Drop Across Check Valve

For internal pilot pressure, an FLOW - USgpm
integral pressure port check 0 20 40 60 80 100 120 140 160 180 200
valve is available. This back 48,3 700
pressure will be present at PRESSURE DROP - bar 41,4 600
PRESSURE DROP - psi

the cylinder ports. The pilot ʻʻSʼʼ Spring
pressure generated is the 34,5 500
total of: P T drop through
the valve in center condition, 27,6 ʻʻR ʼʼ Spring 400
pressure drop through the 20,7 300
check valve, plus the pres-
sure at the tank port. 13,8 ʻʻKʼʼ Spring 200
To prevent load drop, a check 6,9 100
valve in the pressure port ʻʻQʼʼ Spring
can be used to prevent 0
0 151.4 302.8 454.2 605.6 757.0
reverse flow from a cylinder
75.7 227.1 378.5 529.9 681.3
port to the pressure port.
FLOW - L/min
Pilot Choke
DGMFN-3-Y-A2W-B2W-41
Pilot choke increases the Pilot Choke
amount of time to shift the
mainstage spool, lowering
the possibility of large flow
transients in the circuit. It is
adjusted by backing off lock-
nuts and turning adjusting
screws inward to decrease
rate of spool travel and out-
ward to increase spool travel
rate. See spool control modi-
fications in model code.
Stroke Adjustment Stroke Adjustment

Stroke adjustment limits
movement of the mainstage
spool. Backing off the jamnut
and turning the adjusting
screw inward decreases
spool stroke. See spool con-
trol modifications in model
code.).
Model Codes
DG5V-8 Remote Pilot
Operated Directional Valves
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
1 Special Seals 31 – Closed center (P & A 12 Spool Control PPA - Offset sensing proximity
blocked) B to T Modifications switch “A” port end (not
(Omit if not required.) 33 – Closed center, bleed A & available on “D”, pres-
F3 – Seals for fire resistant B to T (Omit if not required.) sure centered, and
fluids. 35 – Closed cross over (all ports) 1 - Stroke adjustment (both 1/3/7/27, stroke adjust
F6 – Seals for water glycol. (ONLY 35A available) ends) (not available on D models)
52 – Closed center (All ports) models) PPB - Offset sensing proximity
2 Directional Control Valve 2 - Pilot choke adjustment
regen. towards workport A switch “B” port end (not
DG5V – Subplate mounting; 521 – Closed center (All ports) (available on all models) available on 1/3/8/28,
pilot operated. Pressure rating regen. towards workport B 3 - Pilot choke and stroke stroke adjust models)
350 bar (5000 psi) for all ports. adjusters (both ends) (not PPD - Offset sensing proximity
(See minimum pilot pressure 8 Spool Spring Arrangement available on D models) switch both ends (not
requirements on p. 15.) 7 - Stroke adjusters on A port available on “D”, pres-
A - Spring offset to ‘A’ port
end only (not available on D sure centered, and
3 B - Spring centered, with
Valve Size models) 1/3/7/8/27/28, stroke
solenoid ‘A’ removed
8 – Valve size CETOP 8, NFPA 8 - Stroke adjusters on B port adjust models)
C - Spring centered
D08 end only (available on all
D - Pressure centered * The spool position monitoring switch
models)
F - Spring offset to ‘A’ port, shown on this technical document is CE
4 Pilot Valve Type 27 - 2 and 7 combined (not
shift to center marked and certified and complies to
H - CETOP 3, High available on D models)
N - No spring detented (pilot European Standard EN 61000-6-4: 2001
performance 28 - 2 and 8 combined (avail-
valve only) P able on all models) (Emissions) for Class A and European
S - CETOP 3, Standard
Standard EN 61000-6-2: 2001
performance 9 Left Hand Build
13 Main Stage Spool (Immunity).
5
L - Single solenoid models Monitoring Switch
Reducer Module only, omit if not required.
(Omit if not required.) 14 External Pilot Pressure
See Fast Response restriction.
(Omit if not required.) 10 Manual Override Options PCA - Center sensing switch E - External pilot pressure.
on “A” port end (not Omit for internal pilot
6 Gauge Ports
Blank - Plain override in sole- available on “D”, pres- pressure models.
noid ends only sure centered, and
Blank - .4375-20 UNF-2B H - Waterproof override in 15 Internal Pilot Drain
1/3/7/27, stroke adjust
Thread solenoid ends only models) T - Internal pilot drain to
B -1/4 BSP Thread H2 - Waterproof override in both PCB - Center sensing switch ‘T’ port.
ends of single solenoid on “B” port end (not
7 Spool Types P2 - Plain override in both Omit for external pilot
available on 1/3/8/28, drain models.
0 – Open center (all ports) ends of single solenoid stroke adjust models)
1 – Open center (P to A & T) B Y - Lockable manual override PDA - Double offset sensing 16 Check Valve in
blocked in solenoid ends only (DC switch on “A” port end
2 – Closed center (all ports) models only) Pressure Port
(not available on “D”, (Omit if not required.)
3 – Open center (P & B Z - No override in either end pressure centered, and
blocked) A to T K - 0,35 bar (5 psi) check
11
1/3/7/27, stroke adjust Q - 2,42 bar (35 psi) check
4 – Tandem center (P to T) Fast Response models)
closed crossover X- Not recommended for pilot R - 3,45 bar (50 psi) check
PDB - Double offset sensing S - 5,20 bar (75 psi) check
6 – Closed center (P blocked) pressures above 210 bar (3000 switch on “B” port end
A & B to T psi). (Omit for standard (not available on
7 – Open center (P to A & B) T low shock models.) 1/3/8/28, stroke adjust
blocked When the standard perform- models)
8 – Tandem center (P to T) ance pilot is selected and pilot PCD - Center sensing switch
open crossover pressure is above 3000 psi, on “A” port end and
9 – Open center, partial to all the reducer module is required double offset sensing
ports to limit high drain line pressure switch on “B” port end
11 – Open center (P to B & T) transients generated during (not available on “D”,
A blocked shifting. pressure centered, and
1/3/7/8/27/28, stroke
adjust models)
P
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
17 Solenoid Energization 19 Pilot Valve 21 Electrical Connections 25 Electrical Options

Identity Monitoring Switch (F type coils only, omit if not (DC voltages only, omit if not
Blank - Standard arrangement S3 - Limit switch normally required) required)
for ANSI B93.9 (i.e. open, wired to electrical PA – Insta–plug, male D1 – Encapsulated diode
energize solenoid A to connector with receptacle only (industrial applications)
follow flow P to A). PA/PB/PA5 PB – Insta–plug, male and D2 – Encapsulated diode
V - Solenoid identification (H piloted models only) female receptacle (mobile applications)
determined by position of S4 - Limit switch normally PA3 – 3–pin connector D7 – Encapsulated transzorb
solenoid (i.e. solenoid A at closed, wired to electrical PA5 – 5–pin connector
port A end/solenoid B at connector with T – Wired terminal block 26 Coil Identification Letter
port B end). PA/PB/PA5 (wiring housing option See electrical information on
Note (H piloted models only) also required) page 25 for voltages available.
4 and 8 type spools are always S5 - Limit switch normally Others available upon request.
V. Solenoid energization identi- closed, wired to electrical 28 Wiring Housing
ty is independent of main- connector with W – 1/2” NPT threaded 27 Pilot Valve Port Orifices
stage porting. PA/PB/PA5 connection (Omit if not required)
(H piloted models only) J – 20mm threaded
18 Heading Electrical S6 - Position switch with 28
connection Design Number
Flag Symbol U coils G – 1/2” BSP threaded
M - Features and options for (H piloted models only) connection
pilot valve. P
29 Special Modifications
20 Coil Type 23 Electrical Options (Omit if not required)
F - Flying lead (required for (Omit if not required)
wiring housing option) U-type coils only
KU - Top exit flying lead 1 – Fitted connector
P - Plug in 2 – Fitted connector and
SP1 - Single 6.3mm spade variable grommet
SP2 - Dual 6.3mm spade 6 – Fitted connector with lights
U - ISO 4400 (DIN 43650)
X1 - Flameproof solenoids 24Solenoid Indicator Lights
BASEEFA/CENELEC (Omit if not required)
(S piloted models only)
X2 - Explosion proof solenoids
CSA/UL
X3 - Explosion proof solenoids
BASEEFA ExS
Ratings
MAX. FLOW W/OUT MAX. FATIGUE PRESSURE MAX. OPERATING MAX. OPERATING
MALFUNCTION* (PORTS P, A, B & T) PRESSURE PRESSURE (PORTS T & Y) MOUNTING PATTERN
L/min (USgpm) bar (psi) bar (psi)

To 700 (185) 350 (5000) 350 (5000) 350 (5000) CETOP 8
ISO 4401 SIZE 8
NFPA D08
* See malfunction flow curves on page 16.
Model
Description/
Performance
Characteristics
General Description Spring offset model has an Shift Times should be cycled periodically
internal spring which returns Shift times are defined as to prevent this from happen-
DG5V-8 models are two- the spool to offset position ing.
stage directional control the time from pilot pressure
when the pilot connection application/removal to the
valves having an integrally ‘‘X’’ is open to tank. Pilot Shifting Action
mounted wet armature sole- point of the start of a pres-
connection ‘‘Y’’ becomes a sure rise/decline in appropri- The pilot valve solenoids of
noid pilot valve. These valves drain connection and must
are generally used to control ate port. spring centered, pressure
be pioped directly to tank at centered, and spring offset
the movement of a work atmospheric pressure Caution: Flow con-
cylinder or the rotation of a ditions of the spring models must be energized
through a surge-free tank continuously to keep the
fluid motor. line. Back pressure at this centered position
must be selected with care, main stage spool in the shift-
connection would cause ed position. No-spring
Pressure Centered Models valve to malfunction. both for the effect on the
direction of the flow, and the detented models only need
Designated by ‘‘D’’ under Caution: Spring off- to be energized momentarily
spring/spool arrangement in pilot pressure. (The “9” main
set models contain spool will not ensure suffi- (for approximately 0.1 sec-
model code. a high assembled ond).
cient pilot pressure in the
This option provides faster, spring load. Call Eaton center position for internal Spring centered and pres-
more positive spring center- Service for disassembly pilot pressure models.) sure centered models return
ing time by use of pilot pres- instructions. the valve spool to the center
sure to center the spool. The Pressure centered models:
Valve spool is returned to position when both solenoids
valve spool is returned to Spring Centered Models are de-energized or pilot
center position when pilot center position by pilot pres-
Designated by ‘‘C’’ under sure, when pilot pressure is pressure fails or falls below
pressure is applied at both spring/spool arrangement in minimum requirements.
ends of the spool. The cen- removed. If pilot pressure
model code. fails or falls below the Spring offset models return
tering springs are used in the spool to the offset posi-
addition to pilot pressure to A spring and washer arrange- required minimum, the valve
ment is used on both ends spool will spring return to tion by pilot pressure when
ensure positive centering of the solenoid is de-energized.
spool. of the spool. If control pres- center position. (At spring
sure is removed, the valve centered valve flow rates). When no-spring detented
If pilot pressure fails or falls will go to center position due models are de-energized, the
below the required mini- Caution: Surges of
to spring force. oil in a common pilot and main spools remain
mum, the spool will spring in their last position as long
return to the center position. tank line serving
No-Spring Models these and other valves can as there are no unusual
Pilot pressure is not available shock, vibration, or pressure
through the use of and inte- Designated by a ‘‘Blank’’ be sufficient enough to
under spring/spool arrange- cause inadvertent shifting of transients, and the spool axis
gral check valve. Pressure is horizontal. If pilot pressure
centered valves have a drain ment in model code. these valves. This is very crit-
ical in the no-spring detented fails or falls below minimum
port ‘‘W’’ and must have pro- When the solenoid is de-ener- requirements, the main
visions for this feature. valves. Separate tank lines or
gized, the spool returns to the spool will spring center (at
a vented manifold with a
last position attained. spring centered flow rates),
Note continuous downward path
Performance to tank is necessary. but will not drift to a reversal
Pressure centered valves Characteristics of flow position. The pilot
require a pilot valve which Note stage will remain in the
directs pilot oil to connec- Spring centered, pressure detented position.
tions ‘‘X’’ and ‘‘Y’’ of the centered and spring offset Any sliding spool valve, if
held for long periods of time, When used as other than a
valve at the same time pres- models require continuous
may stick and not spring normal 4–way valve, consult
sure centering is desired. The pilot pressure to maintain
return due to fluid residue your Eaton representative.
centering time depends on shifted position. Spring cen-
the rate of pressure rise in tered models return valve formation and therefore,
the pilot chamber. spool to center position by
centering springs when pilot MINIMUM PILOT PRESSURE REQUIREMENTS
Spring Offset Models pressure fails or falls below Spool Type Pilot Pressure bar (psi)
minimum requirement. A, B, C, F, N Models D Models
Designated by ‘‘A’’ under
spring/spool arrangement in Closed center 10 (150) P to A: 12 (175)
model code. P to B: 21 (300)
Open center 5 (75) P to A: 10 (150)
P to B: 10 (150)
Spool Type and
Center Position
SPOOL TYPE AND CENTER POSITION

Spool Center Spool Center Spool Center Spool Center Spool Center
Type Position Type Position Type Position Type Position Type Position
A B A B A B A B A B
0 3 7 11 35A
P T P T P T P T P T
A B A B A B A B A B
4 8
1 (Closed (Open 31 52
Crossover) Crossover)
P T P T P T P T P T
A B A B A B A B A B
2 6 9 33 521
P T P T P T P T P T
GRAPHICAL SYMBOLS
SPRING OFFSET ʻAʼ SPRING CENTERED ʻCʼ PRESSURE CENTERED ʻDʼ

A B A B A B
P T P T P T
W DRAIN Y DRAIN
SPRING OFFSET SPRING CENTERED NO-SPRING DETENTED ʻNʼ

SHIFT TO CENTER ʻFʼ SINGLE SOLENOID ʻBʼ
A B A B b A B
P T P T P T
Y DRAIN Y DRAIN
FLOW RATINGS
Maximum flow without malfunction See malfunction flow curves on page 7.
Maximum fatigue pressure (P, A, B & T ports)* 350 bar (5000 psi)
Maximum operating pressure (P, A, B & X ports) 350 bar (5000 psi)
Maximum operating pressure (T & Y ports)§ 350 bar (5000 psi)
* The method for verifying the rated fatigue pressure of the complete unit conforms to NFPA/T2.6.1 R1-1991 (Catalog C/90), Fluid Power Systems and Products method for verifying the fatigue pressure rating of the pressure
containing envelope.
§ Internal drain models drain the pilot valve through the tank port of the mainstage. External drain models drain the pilot valve through the ‘‘Y’ port of the mainstage. To provide proper operation without malfunction, the
pilot pressure must always exceed tank or drain line pressure by the minimum pilot pressure required per valve and spool type (see charts on page 16). Tank or drain line surges which would reduce this differential are to
be avoided as they may cause the mainstage to shift. Mainstage tank pressure is limited to the tank line rating of the pilot valve on internally drained models (with ‘‘T’’ included in the model code). Internal drains may be
used with all models except pressure centered ‘‘D’’ models. Pressure centered models must be externally drained through ‘‘Y’’ and ‘‘W’’ ports. To achieve the maximum tank line rating of 350 bar (5000 psi) of the mainstage,
an external pilot drain must be used and it is recommended that a separate line be provided directly to the tank.
Curves
Pressure Drop & To the right of numeral 7 find 1. Figures in the pressure 4. For any other specific
Malfunction Flow the reference curve 2 (from drop chart give approximate gravity (G1), the pressure
The following table lists the pressure drop curve chart at pressure drop (ΔP) when drop (ΔP1) will be approxi-
appropriate pressure drop bottom of page) under P B passing 473 l/min (125 mately: ΔP1 = ΔP(G1/G).
curve and malfunction flow column. USgpm) flow (Q) of 35 cSt
curve between ports for The pressure drop from P B (164 SUS) fluids(s) having
each spool type. Use the fol- for type 7 spool would be .865 specific gravity.
lowing example to determine obtained on curve 2. 2. For any other flow rate
pressure drop for a selected Likewise, the malfunction for (Q1), the pressure drop (ΔP1)
spool. numeral 7 would be found will be approximately:
Example: Find the pressure on curve 1 (from malfunction ΔP1 = ΔP(Q1/Q)2.
drop from P B for type 7 flow curve chart at bottom of 3. For any other viscosity(s),
spool. Using the table find page). the pressure drop (ΔP), will
numeral 7 in the spool type change as follows:
column. Viscosity
cSt 14 32 43 54 65 76 86
(SUS) (75) (150) (200) (250) (300) (350) (400)
% of PΔ 93 111 119 126 132 137 141
(Approx.)
SPOOL MALFUNCTION
TYPE PRESSURE DROP CURVE NUMBER FLOW CURVE NUMBER
P A B T P B A T P T In Center
0 2 2 2 2 3 1
1 1 2 1 3 2 3
11 1 3 1 1 3 3
2 1 2 1 1 – 2
3 1 2 1 4 – 2
31 1 3 1 1 – 2
4 4 3 4 2 5 3
6 1 3 1 4 – 1
7 2 2 2 1 – 1
8 4 3 4 2 5 1
9 2 3 2 2 28 bar (400 psid) 4
@ 189 L/min
(50 USgpm)
33 1 3 1 2 – 2
35A See page 28
52 2 – 4 4 – 1
521 2 4 4 – – 1
Pressure Drop Curves Malfunction Flow Curves

FLOW – USgpm FLOW – USgpm
20 40 60 80 100 120 140 160 180 200 20 40 60 80 100 120 140 160 180 200
31,0 5 450 6000 415
4 1
27,5 400 5000 350
2
24,0 350 4000 280

4
20,0 3 300
3000 210
3
17,0 2 250
2000 140
14,0 1 200
1000 70
10,0 150
0 0
7,0 76 227 379 530 681
100
151 303 454 606 757
3,5 50 FLOW – L/min
0 0
76 227 379 530 681
151 303 454 606 757
FLOW – L/min
Shift Response
Times
Response Times Solenoid Energizing Mounting Position

Response times are defined Spring centered, pressure No–spring detented valves
as the time from solenoid centered and spring offset must be installed with the
energization/de-energization DG5V-8 types must be ener- longitudinal axis horizontal for
to the point of the start of a gized continuously. No-spring good machine reliability. The
pressure rise/decline in detented DG5V-8 type may mounting position of spring
appropriate port. be energized momentarily. centered and spring offset
Pressure centered and spring models is unrestricted pro-
centered DG5V-8 types vided that the pilot pressure
return valve spool to center supply is maintained as
position when both solenoids required. (Spring offset
are de-energized. valves do not have a spring
in the main spool section.)
Offset to Offset
Pilot pressure - bar SPRING CENTERING TIMES @

RATED FLOW & PRESSURE
35 70 100 140 175 210 240 280 310 350
60 Spool Type Time
Low shock solenoid shift Closed Center .040 sec.
50 Open Center .050 sec.
Low shock spring return
40
Time - msec
Fast response solenoid shift

30
20
10
Fast response spring return
0
0 1000 2000 3000 4000 5000
500 1500 2500 3500 4500

Center to Offset Centering Times for Pressure
Centered Valves @ Rated
Pressure (A to P or B to P)
Pilot pressure - bar
35 70 100 140 175 210 240 280 310 350

80 Pilot pressure - bar
70 70 140 210
120
60 100
50 80
Time - msec
Low shock
Time - msec
60
40
40
30
Fast response 20
20
0 1000 2000 3000
10
0
0 1000 2000 3000 4000 5000
500 1500 2500 3500 4500 Standard Low Shock
Fast Response
Pilot Valves
General Description The chart below shows

Pilot valves are identified in ordering information for each
the model code by the fol- pilot valve. For example, to
lowing letters: ‘‘S’’ Standard order a High Performance
or ‘‘H’’ High Performance. pilot ‘‘H’’ with a Spring Offset
The pilot valves can be mainstage ‘‘A’’, use the fol-
ordered to match a variety of lowing model code: DG4V-3-
mainstage spool types and 2A-M-*-60
valve bodies.
VALVE MODEL CODE:

HIGH PERFORMANCE/
STANDARD MAIN STAGE SPOOL TYPE PILOT VALVE MODEL CODE
DG5V-8-S/H-*A-*-M-*-10 All except 4 & 8 DG4V-3(S)-2A-M-*-60
4A & 8A only DG4V-3(S)-2AL-VM-*-60
4AL & 8AL only DG4V-3(S)-2A-VM-*-60
DG5V-8-S/H-*B-*-M-*-10 All except 4 & 8 DG4V-3(S)-6B-M-*-60
4B & 8B only DG4V-3(S)-6BL-VM-*-60
4BL & 8BL only DG4V-3(S)-6B-VM-*-60
DG5V-8-S/H-*C-*-M-*-10 All except 4 & 8 DG4V-3(S)-6C-M-*-60
4C & 8C only DG4V-3(S)-6C-VM-*-60
DG5V-8-S/H-*D-*-M-*-10 All except 4 & 8 DG4V-3(S)-7C-M-*-60
4D & 8D only DG4V-3(S)-7C-VM-*-60
DG5V-8-S/H-*F-*-M-*-10 All except 4 & 8 DG4V-3(S)-6F-M-*-60
4F & 8F only DG4V-3(S)-6FL-VM-*-60
4FL & 8FL only DG4V-3(S)-6F-VM-*-60
DG5V-8-S/H-*N-*-M-*-10 All except 4 & 8 DG4V-3(S)-6N-M-*-60
4N & 8N only DG4V-3(S)-6N-VM-*-60
Installation
Dimensions
DG5V-8-S/H-*-M-*-10
DG5V-8-S/H-*-M-*-10
Spring Centered Model Pressure Port
Spring(inches)
Centered Model 130,2 (5.13) ∅ 25,0 (0.98) Std. Model
Millimeters
Millimeters (inches) ∅ 27,3 (1.07) P-port Check Model
53,2
Tank Port (2.09) Pilot Drain Port Y
∅ 25,0 (0.98) (For External Pilot Drain Models)
46,0 35,4
(1.81) (1.39) 70,8
92,1 (2.79)
(3.63)
77,0 Port B
Pilot Pressure Port X
(3.03) ∅ 25,0 (0.98) 118,5
(For External Pilot
153,0 (6.02) (4.67)
Pressure Models)
46,0
Port A
ʻʻEʼʼ (1.81)
∅ 25,0 (0.98) 35,6
ʻʻDʼʼ
(1.40)
Gauge ports
.4375-20
ʻʻAʼʼ 81,0 UNF-2B thread
(3.19) .250 O.D. tubing
or 1/4 BSP Thread
111,0
(4.37) ʻʻFʼʼ
80,9
(3.19)
41,0 42,5
(1.61) (1.67)
53,0 31,0
(1.22) 58,5 6,0
(2.09) 100,7
(2.30) (1.22)
(3.96) 187,3
ʻʻCʼʼ (7.38)
ʻʻBʼʼ
Dimensions
Spool
p Control ʻʻAʼʼ ʻʻBʼʼ ʻʻCʼʼ ʻʻDʼʼ ʻʻEʼ ʼpilot ʻʻFʼʼ
M difi i
Modifications Dual Solenoid Single Solenoid Pilot
AC Sol.
Sol DC Sol
Sol.
AC Sol. DC Sol. AC Sol. DC Sol. Choke
Without pilot choke or stroke 265,3 132,6
adjustment 135,6 (10.44) (5.22)
–
Stroke adjustment (5.33) 415,9 208,0
(both ends) (16.37) (8.18)
175,6 265,3 132,6 134,2
Pilot choke adjustment
(6.91) (10.44) (5.22) (5.28)
208,0
Stroke adjust. on cyl. ʻAʼ
135,6 (8.18) 98,8 108,8 200,0 220,0 146,5 156,5
–
(5.33) 132,6 (3.88) (4.28) (7.87) (8.66) (5.76) (6.16)
Stroke adjust on cyl. ʻBʼ
340,6 (5.22)
Pilot choke and stroke (13.40) 208,0
adjust. on cyl ʻAʼ (8.18)
Pilot choke and stroke 175,6 132,6 134,2
adjust. on cyl. ʻBʼ (6.91) (5.22) (5.28)
Pilot choke and stroke 415,9 208,0
adjust. on both ends (16.37) (8.18)
Installation
Dimensions
DG5V-8-A(L)-*-*-10
Spring Offset Model
ʻʻEʼʼ
ʻʻDʼʼ
122,9
(4.84)
ʻʻGʼʼ
ʻʻAʼʼ
ʻʻFʼʼ
83,4
(3.28)
ʻʻCʼʼ 194,4 (7.65)

ʻʻBʼʼ
Dimensions
Spool Control ʻʻAʼʼ ʻʻBʼʼ ʻʻCʼʼ ʻʻDʼʼ ʻʻEʼ ʼpilot ʻʻFʼʼ ʻʻGʼʼ
Modifications Dual Solenoid Single Solenoid Reducer Pilot
AC Sol.
Sol DC Sol
Sol.
AC Sol. DC Sol. AC Sol. DC Sol. Module Choke
Without pilot choke or stroke 265,3 132,6
adjustment 175,6 (10.44) (5.22)
–
Stroke adjustment (6.91) 415,9 208,0
(both ends) (16.37) (8.18)
215,6 265,3 132,6 134,2
Pilot choke adjustment (8.48) (10.44) (5.22) (5.28)
208,0
Stroke adjust. on cyl. ʻAʼ (8.18)
175,6 98,8 108,8 200,0 220,0 146,5 156,5 134,2
–
(6.91) 132,6 (3.88) (4.28) (7.87) (8.66) (5.76) (6.16) (5.28)
Stroke adjust on cyl. ʻBʼ (5.22)
340,6
Pilot choke and stroke (13.40) 208,0
adjust. on cyl ʻAʼ (8.18)
Pilot choke and stroke 215,6 132,6 134,2
adjust. on cyl. ʻBʼ ( )
(8.48) (5.22) ( )
(5.28)
Pilot choke and stroke 415,9 208,0
adjust. on both ends (16.37) (8.18)
Installation
Dimensions
DG5V-8-D-*-*-10
Pressure Centered Model
ʻʻEʼʼ
ʻʻDʼʼ
ʻʻGʼʼ
ʻʻAʼʼ
ʻʻFʼʼ
84,9
(3.34)
ʻʻCʼʼ
ʻʻBʼʼ
Dimensions
Spool Co
Control
trol ʻʻAʼʼ ʻʻBʼʼ ʻʻCʼʼ ʻʻDʼʼ ʻʻEʼ ʼpilot ʻʻFʼʼ ʻʻGʼʼ
Modifications
(without Reducer) Dual Solenoid Single Solenoid Reducer Pilot
AC Sol.
Sol DC Sol
Sol.
AC Sol. DC Sol. AC Sol. DC Sol. Module Choke
Without pilot choke or stroke 326,1
adjustment 135,6 (12.83) –
(5 33)
(5.33) 193,5
193 5 98,8
98 8 108,8
108 8 200,0
200 0 220,0
220 0 146,5
146 5 156,5
156 5
Stroke adjust on cyl. ʻBʼ –
401 5
401,5 (7.61) (3.88) (4.28) (7.87) (8.66) (5.76) (6.16)
Pilot choke and stroke 175,6 (15.80) 134,2
adjust. on cyl. ʻBʼ (6.91) (5.28)
(With reducer)
Without pilot choke or stroke 326,1
adjustment 175,6 (12.83) –
(6 91)
(6.91) 193,5
193 5 98,8
98 8 108,8
108 8 200,0
200 0 220,0
220 0 146,5
146 5 156,5
156 5 131,0
131 0
Stroke adjust on cyl. ʻBʼ
401 5
401,5 (7.61) (3.88) (4.28) (7.87) (8.66) (5.76) (6.16) (5.15)
Pilot choke and stroke 215,6 (15.80) 134,2
adjust. on cyl. ʻBʼ (8.48) (5.28)
Optional Features
Pilot Choke Stroke Adjustment

DGMFN-3-Y-A2W-B2W-41 Stroke adjustment limits
Pilot choke increases the movement of the mainstage
amount of time to shift the spool. Backing off the jamnut
mainstage spool, lowering and turning the adjusting
the possibility of large flow screw inward decreases Pilot Choke
transients in the circuit. It is spool stroke. See spool con-
adjusted by backing off lock- trol modifications in model
nuts and turning adjusting code.
screws inward to decrease
rate of spool travel and out-
ward to increase spool travel
rate. See spool control modi-
fications in model code.
Stroke Adjustment
Reducer Module Pressure Centered Models

DGMX2-3-PP-FW-S-40- This option provides faster
EN91 spring centering time by
The reducer module is using pilot pressure to center
required for piloted models the spool. The centering
when pilot prerssure springs are used in addition
exceeds 210 bar (3000 psi). to pilot pressure to ensure
These two-stage spool positive centering of the
valves maintain a reduced spool. The valve spool is
outlet pressure against varia- returned to center position
tions in inlet pressure. These by pilot pressure and center-
valves are able to act as ing springs. If pilot pressure
relief valves (at 50% of the fails or falls below the
maximum flow) to prevent required minimum, the spool
excess pressure being devel- will return to center position Reducer
oped when an actuator is at minimum pilot pressure
subject to a reactive load. flow rates for pressure cen-
tered valves.
Pressure Centered Model
Optional Features
(continued)
Integral Check Valves Pressure Drop Across Check Valve

For internal pilot pressure, an
integral pressure port check
valve is required for internally FLOW - USgpm
piloted valves with open cen-
0 20 40 60 80 100 120 140 160 180 200
ter spools (0,1,4,8 & 9). The 48,3 700
pilot pressure generated is
41,4 600
PRESSURE DROP - psi

the total of: P?T drop
PRESSURE DROP - bar
through the valve in center ʻʻSʼʼ Spring

34,5 500
condition, pressure drop
through the check valve, plus 27,6 ʻʻR ʼʼ Spring 400
the pressure at the tank port.
20,7 300
For proper operation, total
pressure drop must be 13,8 ʻʻKʼʼ Spring 200
greater than the minimum
6,9 100
required pilot pressure (see ʻʻQʼʼ Spring
chart). To prevent load drop, a 0
check valve in the pressure 0 151.4 302.8 454.2 605.6 757.0
port can be used to prevent 75.7 227.1 378.5 529.9 681.3
reverse flow from a cylinder
port to pressure port. If using FLOW - L/min
as reverse flow check, maxi-
mum reverse pressure is lim-
ited to 210 bar (3000 psi).
X - Fast Response
Use of this option decreases
the shift time and increases
the system shock genera-
tion. This requires the
removal of an orifice plug
within the mainstage body. It
is available on all models by
adding ‘‘X’’ to the model
code. Example: DG5V-8-(*)-
2C-X-(*)-10
When a standard
performance pilot is
selected and pilot
pressure is above 3000 psi,
the reducer module is
required to limit high drain
line pressure transients gen-
erated during shifting.
Electrical
Information
DG5V-8 with Main Stage Spool Monitoring Switch

“PC*” or “PD*” Models (LVDT Style Switch)
M12 Thread
Connection
"A"
A Port B Port
Side Side
"F"
"G"
MODEL ‘‘A’’ ‘‘F’’ ‘‘G’’

CODE DIMENSION DIMENSION DIMENSION
DG5V-8-H/S-(B)-*A/B/C/F/N(L)-(*)-PCA/PDA-(*)-(V)M-*-10 135.6[5.34] 238.7[9.40] 371.3[14.62]

DG5V-8-H/S-R-(B)-*A/B/C/F/N(L)-(*)-PCA/PDA-(*)-(V)M-*-10 175.6[6.91] 238.7[9.40] 371.3[14.62]
DG5V-8-H/S-(B)-*A/B/C/F/N(L)-(*)-2-PCA/PDA-(*)-(V)M-*-10 175.6[6.91] 238.7[9.40] 371.3[14.62]
DG5V-8-H/S-R-(B)-*A/B/C/F/N(L)-(*)-2-PCA/PDA-(*)-(V)M-*-10 215.6[8.49] 238.7[9.40] 371.3[14.62]
DG5V-8-H/S-(B)-*A/B/C/F/N(L)-(*)-PCB/PDB-(*)-(V)M-*-10 135.6[5.34] 132.7[5.22] 371.3[14.62]
DG5V-8-H/S-R-(B)-*A/B/C/F/N(L)-(*)-PCB/PDB-(*)-(V)M-*-10 175.6[6.91] 132.7[5.22] 371.3[14.62]
DG5V-8-H/S-(B)-*A/B/C/F/N(L)-(*)-2-PCB/PDB-(*)-(V)M-*-10 175.6[6.91] 132.7[5.22] 371.3[14.62]
DG5V-8-H/S-R-(B)-*A/B/C/F/N(L)-(*)-2-PCB/PDB-(*)-(V)M-*-10 215.6[8.49] 132.7[5.22] 371.3[14.62]
DG5V-8-H/S-(B)-*A/B/C/F/N(L)-(*)-PCD-(*)-(V)M-*-10 135.6[5.34] 238.7[9.40] 477.3[18.79]
DG5V-8-H/S-R-(B)-*A/B/C/F/N(L)-(*)-PCD-(*)-(V)M-*-10 175.6[6.91] 238.7[9.40] 477.3[18.79]
DG5V-8-H/S-(B)-*A/B/C/F/N(L)-(*)-2-PCD-(*)-(V)M-*-10 175.6[6.91] 238.7[9.40] 477.3[18.79]
DG5V-8-H/S-R-(B)-*A/B/C/F/N(L)-(*)-2-PCD-(*)-(V)M-*-10 215.6[8.49] 238.7[9.40] 477.3[18.79]
DG5V-8-H/S-(B)-*D-(*)-PCB/PDB-(*)-(V)M-*-10 135.6[5.34] 193.5[7.62] 432.1[17.01]
DG5V-8-H/S-R-(B)-*D-(*)-PCB/PDB-(*)-(V)M-*-10 175.6[6.91] 193.5[7.62] 432.1[17.01]
DG5V-8-H/S-(B)-*D-(*)-2-PCB/PDB-(*)-(V)M-*-10 175.6[6.91] 193.5[7.62] 432.1[17.01]
DG5V-8-H/S-R-(B)-*D-(*)-2-PCB/PDB-(*)-(V)M-*-10 215.6[8.49] 193.5[7.62] 432.1[17.01]
Electrical
Information
(continued)

“PC*” or “PD*” Models (LVDT Style Switch)
SPECIFICATIONS
Supply Voltage (Vs) 24VDC ± 20%
(Full Wave Bridge with Capacitor)
Reverse Polarity Protection MAX. 300V Installed
Ripple Voltage 10%
Current Consumption 40mA Approx.
Outputs NC Contact Positive
(No Short Circuite Protection)
Sensing Distance (offset position) 5.85 to 6.15 mm
Sensing Distance (from center position) ± 0.35 to 0.65 mm
Hysteresis ⭐0.06mm
Output Voltage
Signal 0 < 1.8V
Signal 1 Vs – 2.5V
Output Current <400mA at Input +20%
Environmental Protection IP65 (With Mounted Plug)
Operating Temperature Range -20 ˚C to +85 ˚C
Max. Operating Pressure 315bar [4500psi]
CE Declaration of Conformity No. 00 02 002 9 93
P-Channel, Contact Positive
ATTENTION: EMC ONLY ENSURED WHEN USING SCREENED CABLES AND SCREENED PLUG CASING.
TYPICAL "PCA/PCB" OUTPUT TYPICAL "PDA/PDB" OUTPUT TYPICAL "PCD" OUTPUT

(FOR SENSING CENTER POSITION) (FOR FULL SHIFT SENSING) (FOR CENTER SENSING 'A' PORT END,
FULL SHIFT SENSING 'B' PORT END)
Signal 1 Signal 1 Signal 1
Signal 0 Signal 0 Signal 0 Signal 0 Signal 0 (Center Sensing) Signal 0

Switch Point
(Full Shift Sensing)
Switch Point
(Center Sensing)
Switch Point
(Full Shift Sensing)

Switch Point
Full Stroke
Switch Point
Center
Switch Point
Full Stroke
Full Stroke
Switch Point
Center
Switch Point
Full Stroke
Full Stroke
Center
Full Stroke
Signal 0 = Voltage at pin 2/4 < 1.8V Signal 0 = Voltage at pin 2/4 < 1.8V Signal 0 = Voltage at pin 2/4 < 1.8V
Signal 1 = Voltage at pin 2/4 > (Vs – 2.5V) Signal 1 = Voltage at pin 2/4 > (Vs – 2.5V) Signal 1 = Voltage at pin 2/4 > (Vs – 2.5V)
Electrical Schematic and Mating Connector Detail Connector Detail
1 PIN #4
Input Output Voltage PIN #3
24V ±20% Signal
= Ground
stab
RL1 = (Vs - 2.5V)
=
= Output 4 PIN #2
=
RL2 PIN #1 Output Voltage
= Output 2 Input Voltage (Vs) Signal
OSZILATOR DEMO- OVERLOAD +24VDC±20% (Vs - 2.5V)
DULATOR PROTECTED 3
OUTPUT Ground
R L1,RL2 = e.g. Coil Resistance of the switch relay >/= 60 OHMS
Electrical
Information
(continued)

“PPA”, “PPB” or “PPD” Models (Proximity Switch)
M12 Thread
Connection
"A"
A Port Side B Port Side
"F"
"G"
MODEL ‘‘A’ ‘‘F’’ ‘‘G’’

CODE DIMENSION DIMENSION DIMENSION
DG5V-8-H/S-(B)-*A/B/C/F/N(L)-(*)-PPA-(*)-(V)M-*-10 135.6[5.34] 186.2[7.33] 318.8[12.55]

DG5V-8-H/S-R-(B)-*A/B/C/F/N(L)-(*)-PPA-(*)-(V)M-*-10 175.6[6.91] 186.2[7.33] 318.8[12.55]
DG5V-8-H/S-(B)-*A/B/C/F/N(L)-(*)-2-PPA-(*)-(V)M-*-10 175.6[6.91] 186.2[7.33] 318.8[12.55]
DG5V-8-H/S-R-(B)-*A/B/C/F/N(L)-(*)-2-PPA-(*)-(V)M-*-10 215.6[8.49] 186.2[7.33] 318.8[12.55]
DG5V-8-H/S-(B)-*A/B/C/F/N(L)-(*)-PPB-(*)-(V)M-*-10 135.6[5.34] 132.7[5.22] 318.8[12.55]
DG5V-8-H/S-R-(B)-*A/B/C/F/N(L)-(*)-PPB-(*)-(V)M-*-10 175.6[6.91] 132.7[5.22] 318.8[12.55]
DG5V-8-H/S-(B)-*A/B/C/F/N(L)-(*)-2-PPB-(*)-(V)M-*-10 175.6[6.91] 132.7[5.22] 318.8[12.55]
DG5V-8-H/S-R-(B)-*A/B/C/F/N(L)-(*)-2-PPB-(*)-(V)M-*-10 215.6[8.49] 132.7[5.22] 318.8[12.55]
DG5V-8-H/S-(B)-*A/B/C/F/N(L)-(*)-PPD-(*)-(V)M-*-10 135.6[5.34] 186.2[7.33] 372.4[14.66]
DG5V-8-H/S-R-(B)-*A/B/C/F/N(L)-(*)-PPD-(*)-(V)M-*-10 175.6[6.91] 186.2[7.33] 372.4[14.66]
DG5V-8-H/S-(B)-*A/B/C/F/N(L)-(*)-2-PPD-(*)-(V)M-*-10 175.6[6.91] 186.2[7.33] 372.4[14.66]
DG5V-8-H/S-R-(B)-*A/B/C/F/N(L)-(*)-2-PPD-(*)-(V)M-*-10 215.6[8.49] 186.2[7.33] 372.4[14.66]
DG5V-8-H/S-(B)-*D-(*)-PPB-(*)-(V)M-*-10 135.6[5.34] 193.5[7.62] 379.7[14.95]
DG5V-8-H/S-R-(B)-*D-(*)-PPB-(*)-(V)M-*-10 175.6[6.91] 193.5[7.62] 379.7[14.95]
DG5V-8-H/S-(B)-*D-(*)-2-PPB-(*)-(V)M-*-10 175.6[6.91] 193.5[7.62] 379.7[14.95]
DG5V-8-H/S-R-(B)-*D-(*)-2-PPB-(*)-(V)M-*-10 215.6[8.49] 193.5[7.62] 379.7[14.95]
Electrical
Information
(continued)

“PPA”, “PPB” or “PPD” Models (Proximity Switch)
SPECIFICATIONS
Supply Voltage (Vs): 10 to 30 Vdc
Supply Current (ls): 8mA at 24Vdc (Plug Load Current)
Supply Over-Voltage Rating: 35Vdc Continuous
Supply Reverse Polarity Rating: -35Vdc (With No Shorts)
Short Circuit Tolerance: Continuous Short Between any Two Pins
High Potential Test, Pin to Case: 300Vdc
Electromagnetic Compatibility: ISO 7637 Parts 0 and 1 Worst Case and Immunity to Radiated Electromagnetic
Fields, 10KHz to 1GHz per SAE J1113/25 SEP 95
Pins to Case Resistance: > 50 MEGOHMS
Load Dump Tolerance: 80Vdc PEAK, 400ms Decay, with 1.5 OHM Source Impedance
Switching Frequency: 0 to 3K Hz
Output: Open Collector PNP Sourcing, Normally Open
Sensing Distance (offset position): 1.27 ± 0.25 mm (.050" ± .010") of Full Stroke
Hysteresis: 0.25 mm (.010") Max.
Rise/Fall Time: 6.5/1.5 Microsec Rl = 820 OHM, Cl = 20 pF @ 8Vdc
Output Leakage Current: 10 mA Max
Output Voltage High: +Vs – 2.2Vdc Min
Output Load Current: 200mA Max
Operating Pressure: 350 bar (5000 psi)
Operating Temperature: -40˚ to 110˚ C
Humidity: 0% to 100%
ATTENTION: EMC ONLY ENSURED WHEN USING SCREENED CABLES AND SCREENED PLUG CASING.
TYPICAL "PPA" OUTPUT TYPICAL "PPB" OUTPUT TYPICAL "PPD" OUTPUT Output Circuit Wiring Instructions
Signal 1 Signal 1 Signal 1 Signal 1

PIN 1
POWER SUPPLY
10K
PIN 4
SIGNAL OUTPUT
Signal 0 Signal 0 Signal 0 Signal 0 PIN 3
Full Stroke
Switch Point
Center
Center
Switch Point
Full Stroke
Full Stroke
Switch Point
Center
Switch Point
Full Stroke
GROUND
SENSOR
Signal 0 = Voltage at pin 4 = 0V Signal 0 = Voltage at pin 4 = 0V Signal 0 = Voltage at pin 4 = 0V

Signal 1 = Voltage at pin 4 > (Vs – 2.2V) Signal 1 = Voltage at pin 4 > (Vs – 2.2V) Signal 1 = Voltage at pin 4 > (Vs – 2.2V)
Connector Detail
PIN #4
Output Voltage PIN #3
Signal Ground
(Vs -2.2V)
PIN #2
PIN #1 Not Used
Input Voltage
(Vs) 10 to 30VDC
Valve for Safety
Circuit Application
(35A Spool)
Main Stage Hydraulic Symbol

AB
PT
A
B
C
D
DG5V with PPA Switch Option Shown
MODEL A B C D LEAKAGE P-A FLOW CURVE

mm (in) mm (in) mm (in) mm (in) cc/min (in /min)
3
DG5V5-35A 118.5 (4.67) 234.7 (9.24) 262.1 (10.32) Available upon request Available upon request
DG5V7-35A 152.1 (5.99) 252.1 (9.92) 286.6 (11.28) Available upon request See DG5V7 catalog
DG5V8-35A 151.7 (5.97) 346.0 (13.62) 380.5 (14.98) 156 (9.5) Available upon request
DG5V10-35A 230.7 (9.10) 443.4 (17.46) 476.3 (18.8) Available upon request Available upon request
Electrical
Information
(continued)
Typical Solenoid Typical Solenoid DG4V-3 HIGH PERFORMANCE SOLENOID COIL RATINGS
Energizing Energizing Solenoid Identification Letter Solenoid Voltage Rating

BL 110V AC 50Hz
Solenoids identified to U.S. Solenoids identified to 120V AC 60 Hz
standards European standards (speci- DL 220V AC 50 Hz
fy “V” in model code) 240V AC 60 Hz
Functional symbols related to GL 12V DC
solenoid identity “A” and/or Functional symbols related to
HL 24V DC
“B” according to NFPA/ANSI solenoid identity “A” and/or
standards, i.e. energizing “B” according to European DG4V-3(S) STANDARD PERFORMANCE SOLENOIDS COIL RATINGS
solenoid “A” gives flow P to convention i.e. solenoid “A” Solenoid Identification Letter Solenoid Voltage Rating
A, solenoid “B” gives flow P adjacent to “A” port, solenoid A 110V AC 50Hz
to B (as applicable).
B 110V AC 50 Hz
120V AC 60 Hz
SOLENOID FOR SPOOL TYPE SOLENOID
C 220V AC 50 Hz
B All except “8” A D 220V AC 50 Hz
A “8” only B 240V AC 60 Hz
For valves with type “8” spools, solenoid identity to U.S. convention is the same G 12V DC
as for European convention.
H 24V DC
Port P
Port P Port A
Port A
Solenoid Solenoid
Solenoid Solenoid A B
B A
Port B
Port B Port T
Port T
POWER CONSUMPTION
AC solenoids Initial § Holding Initial § Holding
(for coils listed in model code). VA (RMS) VA (RMS) VA (RMS) VA (RMS)
Full power coils:
Single frequency coils AC 50 Hz 225 39 285 54
Dual frequency coils at 50 Hz 265 49 280 61
Dual frequency coils at 60 HZ 260 48 300 58
Low power coils, “BL” and “DL”:
Dual frequency coils at 50 Hz Low power coils not usable 170 37
Dual frequency coils at 60 Hz with DG4V-3S valves. 190 37
Power consumption, DC solenoids at rated voltage and 20 C (68 F).
Full power coils:
12V, model type “G” 30W – 30W –
24V, model type “H” 30W – 30W –
Low power coils:
12V, model type “GL” Low power coils not usable 18W –
24V, model type “HL” with DG4V-3S valves. 18 –
§ 1st half cycle; armature fully retracted.
Electrical
Information
(continued)
Models for use with ISO 4400

(DIN 43650) connectors
Models for use with ISO 4400 (DIN 43650) connectors 3rd angle
Millimeters
Millimeters(inches)
(inches) projection
Double solenoid models Single solenoid models As
DG4V-3(S)-*C-**-(V)M-U-**-60 DG4V-3(S)-*A(-**) shown DG4V-3(S)-*AL(-**) Solenoid and
DG4V-3(S)-*N-**-(V)M-U-**-60 DG4V-3(S)-*B(-**) DG4V-3(S)-*BL(-**) end cap
DG4V-3(S)-8BL(-**) DG4V-3(S)-8B(-**) interchanged
DG3V-3(S)-*F DG4V-3(S)-*FL(-**)
74,00 Alternative plug positions by
D
(2.91) loosening knurled nut, turning
coil, and re-tightening.
Coil types: U (shown), KU, SP1,
and SP2 (see Model Code)
100,0
(4.0)
87,0
(3.42)
53,00
(2.1)
25,00 C, coil 21,75 24,00

(0.98) length (0.86) (0.94)
B (single solenoid model) 48,00
(1.88)
A (double solenoid model)
Port P
Port A
Port B
Port T
MODEL TYPE AC OR DC A DIM. B DIM. C DIM. D DIM.

• Not applicable to type “8” spool.
§ Can vary dependent on source of plug. All DC = 220 (8.66) 156 (6.14) 61 (2.5) 73 (2.87)
DG4V-3 AC 200 (7.87) 146 (5.75) 51 (2.1) 63 (2.48)
DG4V-3S AC 200 (7.87) 146 (5.75) 45 (1.7) 63 (2.48)
Water-resistant manual override on solenoid Latching manual override on solenoid

DG4V-3(S)-****(L)-H-(V)M-**-**-60 DG4V-3-****(L)-Y-(V)M-**-**-60
DG4V-3S-****(L)-Y-(V)M-**-**-60, DC coil models only
Application
General use where finger operation is required (standard Application
manual overrides cannot be operated without using Stainless steel lever/latch mechanism and water-resistant seal
small tool). make this feature ideal for vehicle-mounted and exposed
applications requiring emergency selection of valve for a peri-
od of time in the event of electrical failure.
15 Overall length of valve with
Manual (0.6) standard manual overrides 40 Overall length of valve with
actuation must Lever in latched position (1.6) standard manual overrides
be applied within Lift latch to
this diameter: Lever in free position release lever
approximately
20 (0.75).
Spacer prevents Push lever to
actuation by operate valve;
larger device. 65
latch holds lever in (2.5)
operated position
Spacer Notes:
1. Opposite solenoid (on “C” and “N” double solenoid models) should not be energized
while the valve is latched in selected position; AC solenoid coils will burn out under
Note: this improper usage.
“H” feature is not field convertible from other models; specify with order. 2. “Y” feature is field-convertible from “H” type manual override (omitting spacer), but is
not field-convertible from other models.
Electrical
Information
(continued)
Models with “F” type coils

(lead wires) and conduit box.
Double solenoid models Single solenoid models
DG4V-3(S)-*C-**-(V)M-F-**-60 DG4V-3(S)-*A(-**) DG4V-3(S)-*AL(-**) Solenoid and
DG4V-3(S)-*N-**-(V)M-F-**-60 DG4V-3(S)-*B(-**) As DG4V-3(S)-*BL(-**) end cap
DG4V-3(S)-8BL(-**) shown DG4V-3(S)-8B(-**) interchanged
DG3V-3(S)-*F DG4V-3(S)-*FL(-**)
A (double solenoid models)
B (single solenoid models) Thread connection

*J & W conduit boxes “W” – NPT 50,00
“J” – M20 × 1.5-8H (2.0)
Ground
connection
4,0 (0.16 dia.)
self–tapping 91,00 Two lead
screw (3.57) wires per
solenoid with
68,75
M3 size
(2.71)
terminals for
53,00
customer
25,00 (2.1)
connections
(0.98)
21,75 24,00
C coil 47 3,0
(0.86) (0.94)
length (1.85) (0.12) 48,00
74,00 (1.88)
D (2.91)
Port P
Port A
Port B
Port T
* 89 (3.5) for FPB – J & W conduit boxes

104 (4.0) All plug-in conduit boxes
MODEL TYPE AC OR DC A DIM. B DIM. C DIM. D DIM.

All DC = 220 (8.66) 156 (6.14) 61 (2.5) 73 (2.87)
DG4V-3 AC 200 (7.87) 146 (5.75) 51 (2.1) 63 (2.48)
DG4V-3S AC 200 (7.87) 146 (5.75) 45 (1.7) 63 (2.48)
• Not applicable to type “8” spool.
Codes “FJ” and “FW”: 2 lead wires for each solenoid, approximately 150,00 (6.00) long. M3 (#6) terminals provided for customer connection.
Codes for “FTJ” and “FTW” Valve supplied with lead wires connected into terminal strip suitable for M3 (#6) terminals for customer connection.
Electrical
Information
(continued)
DG4V-3-*A(L)-(V)M-S6-U-**-60
DG4V-3-*A(L)-(V)M-S6-U-**-60 Pin number 3, 0V Pin number 1,
Millimeters (inches) “normally open”
Single solenoid models with LVDT type switch indicating
Single solenoid models with LVDT type
when the spool is when
switch indicating in the thespring
spool isoff-set
in the position. ISO 4400
(DINspring
43650) connection
off-set position. ISOto 4400
solenoid;
(DIN Pg7 connection to
switch.
43650) connection to solenoid; Pin number 2, supply +ve Pin number 4,
Pg7 connection to switch. “normally closed”
Location of solenoid Location of switch
for RH build models for RH build models Plug (part no. 458939)
supplied with valve
Cable gland PG7:

6,0 (0.24) dia.
For LH build (DG4V-3-*AL)

solenoid and switch locations 138,2 (5.44)
are reversed. For coil removal: 248,2 (9.8) with DC solenoid
64 (2.51) DC coil 238,2 (9.4) with AC solenoid
54 (2.12) AC coil
DG4V-3-*A(L)-(Z)-(V)M-S3-FPA5W-*2-60
DG4V-3-*A(L)-(Z)-(V)M-S3-FPA5W-*2-60
DG4V-3-*A(L)-(Z)-(V)M-S4-FPA5W-*2-60
DG4V-3-*A(L)-(Z)-(V)M-S4-FPA5W-*2-60
DG4V-3-*A(L)-(Z)-(V)M-S5-F-*2-60
DG4V-3-*A(L)-(Z)-(V)M-S5-F-*2-60 See page 15 for details of connections to pre-wired 5-pin receptacle for:
Single solenoid models “S3” normally open and
Single solenoid models with mechanical
with mechanical typetype
switch “S4” normally closed.
switch monitoring
monitoring of movement.
of spool spool movement.
Conduit boxbox
Conduit with
withleads,
leads, or pre-wired
or pre-wired to NFPA
to NFPA
T3.5.29-1980 receptacle.
T3.5.29-1980 receptacle.
Location of switch and housing

for RH build models
Normally closed lead (Monitor switch)
sleeving identification color white.
Common lead (Monitor switch)
sleeving identification color black.
Normally open lead (Monitor switch)
no color identification.
Location of solenoid 100 (3.94)

for RH build models
For LH build (DG4V-3-*AL) 54 (2.12)
solenoid and switch locations are reversed. 200 (7.87) with AC solenoid for removal
210 (8.27) with DC solenoid of switch hsg.
Port restrictor plugs RESTRICTOR PLUG SELECTION TABLE
Restrictor plugs are available Code Orifice Part

diameter number§
for use in ports P, T, A or B.
These can be used for *00 Blank 694353
restricting flow or for circuit *03 0,30 (0.012) 694341
dampening. Restrictor plugs *06 0,60 (0.024) 694342
are not recommended for *08 0,80 (0.030) 694343 M5 x 0.8-6H thread
use above 210 bar (3000 psi) *10 1,00 (0.040) 694344 for plug extraction
system pressure. *13 1,30 (0.050) 694345
Typical model codes: *15 1,50 (0.060) 694346 Maximum port dia in subplate/manifold
DG4V-3(S)-**-M-**-**-60-P08 *20 2,00 (0.080) 694347 block:
(0.8 mm dia orifice in port P) *23 2,30 (0.090) 694348 For steel and SG (ductile) iron: 7,0 (0.3)
DG4V-3(S)-**-M-**-**-60-P10- * = P, T, A or B, as required For gray iron: 6,5 (0.25)
A10 (1.0 mm dia orifice in § Available in multiples of 25 per part number
ports P and A)
Electrical
Information
(continued)
Terminal Strip and Lights

For valves with type “F” coils.
Terminal strip Conduit box cover and
(part number nameplate complete with
890345) clips to sealing gasket and 4 screws
cover and can
be field-fitted
Light assembly is held in place
4 terminal screws M3 x 0,5-6H
by end pair of M3 screws; can
M3 x 0,5-6H screws (part number 02-113355) be fitted to terminal strip.
(part number 186006) Connections to solenoid A
2 each end (or B, according to model type)
28,50 30,00
(1.12) (1.18)
Anti-rotation tab ensures

Connections to correct orientation of cover
solenoid B Rubber gasket to junction box
(or A, according 2 lenses in cover
to model type)
1. For DC coils the +ve lead(s) must be connected 2. For correct light indication of energized solenoid
to the terminal(s) marked +. When using 3-wire ensure that solenoid leads are correctly connected:
incoming leads to double solenoid valves (i.e. light terminals are common with each outer pair of
common neutral) the inner pair of terminals must solenoid terminals according to the side with + mark.
be interconnected
Insta-Plug is inside a wire housing with first make/last break ground Optional solenoid indicator
external terminals for connection. lights are pre-wired to the
DG4V-3(S)---FPA---60 machine wire connections. female plug. Solenoids “A”
DG4V-3(S)---FPBW---60 The PBW configuration com-
Captive thumb screws, when bines both male and female and/or “B” are identified on
Eaton 2-part “Insta-Plug” loosened, permit the wire plugs in the wiring housing the wiring housing.
eliminates breaking electrical housing to be pulled clear of for a self-contained plug-in
inputs for valve disconnect. A the valve for disconnect. A unit.
male half is pre-wired to the longer ground post provides
valve body. The mating plug
PA configuration PBW configuration
Millimeters (inches) Customer connection solenoid at
port A end of body to female
16,25 Clearance to remove receptacle plate
(0.64) 20,25 (0.79) M4-6H thd. female receptacle
Customer connection
48,0 solenoid at port B end of
(1.89) body to female
receptacle plate
89,0
23,1 (3.50) Ground connection
24,0 (0.91) in terminal box (ref.)
15,5 (0.95)
32,50
(1.28) (0.61)
98,5
(3.88)
71,1 WARNING TAG
(2.80) 69,0
“Electrical power
(2.72)
47,5 must be
ref.
(1.87) disconnected
ref. before removing
or replacing this
Port A Port A Port B receptacle”.
Port B
The conduit box dimensions used for the PA/PBW type connector are
different from those on the other “F” type coil models.
Electrical
Information
(continued)
NFPA Connector T3.5.29-1980

NFPA
Connection Connector
details T3.5.29-1980
and model type/model code
references.
Connection details and model type/
model
Millimeters code references.
(inches)
0.875-16UN-2A thd. Warning tag:
DG4V-3(S)---FPA3W(L)-**-60
“Electrical power must be
DG4V-3(S)---FPA5W(L)-**-60
DG4V-3(S)---FPA3W(L)-**-60
16,00 disconnected before removing
DG4V-3---S3-FPA5W(L)-**-60
DG4V-3(S)---FPA5W(L)-**-60 (0.62) or replacing electrical plug.“
DG4V-3---S4-FPA5W(L)-**-60
DG4V-3---S3-FPA5W(L)-**-60
DG4V-3---S4-FPA5W(L)-**-60
The receptacle is a standard three or five pole
connector Thewith shortened
receptacle is aleads and three
standard terminals
or
added. Thefive pole connector with shortened101,6
five pole plug has four leads leads
(4.0) longand
andterminals
one 177,8 (7.0) long.
added. The fiveThepole
three pole
plug
plug hashas twofour
leads 101,6
leads 101,6(4.0) long
(4.0) and
long one
and one
177,8
177,8 (7.0). (7.0) long.
All wires haveThe three pole plug
underwriters recog-
has two leads
nized non-solder 101,6eyelet
insulated (4.0) long and one
terminals. The 68,75
green wire177,8 (7.0).for
is used All the
wires have underwriters
ground (earth) connec- (2.71)
recognized non-solder insulated eyelet
tion (No. terminals.
8 screw furnished).
The green wire Valves are supplied
is used for the
pre-wired.ground (earth) connection (No. 8 screw
furnished). Valves are supplied
pre-wired.
3 pin connector 5 pin connector 5 pin connector

Use with single solenoid valve Use with single solenoid valve Use with double solenoid valve
Key model code designations: Key model code designations: Key model code designations:
DG4V-3(S)-*A(L)(-**)-(V)M-FPA3W(L) DG4V-3(S)-*A(L)(-**)-(V)M-FPA5W(L) DG4V-3-*C/N(L)(-**)-(V)M-S4-FPA5W(L)
DG4V-3(S)-*B(L)(-**)-(V)M-FPA3W(L) DG4V-3(S)-*B(L)(-**)-(V)M-FPA5W(L)
1 – lead to 1 – lead to solenoid B

1 – green lead (ground) solenoid 5 – lead to 5 – lead to
solenoid solenoid B
3 – lead to solenoid 4 – lead capped 4 – lead to
1 5 5 solenoid A
2 1 1 4
4
3 2 3 2 3
25,4 (1.00) hex
(reference all types)
2 – lead to solenoid 3 – green lead (ground) 3 – green lead (ground)

2 – lead capped 2 – lead to solenoid A
5 pin connector 5 pin connector

Use with single solenoid valve with S3 Use with single solenoid valve with S4
spool position monitor switch spool position monitor switch
Key model code designations: Key model code designations:
DG4V-3-*A(L)(-**)-(V)M-S3-FPA5W(L) DG4V-3-*A(L)(-**)-(V)M-S4-FPA5W(L)
1 – lead to solenoid 5 – lead to 1 – lead to solenoid

solenoid 5 – lead to solenoid
4 – lead to monitor 4 – lead to monitor switch, n.c.
5 switch, n.o. 5
1 4 1 4
2 3 2 3
3 – green lead (ground)
Electrical
Information
(continued)
DIN 43650 Connector

51 (2.01)
Cable diameter range . . . Ø6–10 mm (0.24–0.40)
27
Wire section range . . . . . . Ø,5–1,5 mm2 (0.0008–0.0023 in2) 18 sq.
(1.06)
Terminals . . . . . . . . . . . . . . Screw type (0.71)
Type of protection . . . . . . IEC144 class IP65, when plugs are fitted correctly to
the valves with interface seals (supplied with plugs) in place. 1,5
(0.06)
Connector can be positioned at 90 Seal
intervals on valve by re-assembling Receptacle Voltage Part Numbers
(AC or DC) Gray – Black – M3
contact holder into appropriate thread 5,5
“A” sol. “B” sol. 30,5 sq.
position inside connector housing. (0.22)
U1 Coils (1.20)
710776 710775
Use U12 or U11 type connectors with without lights
12 and 24V DC coils if rectification is U6 Coils 12-24 977467 977466
required. with lights 100-125 977469 977468
200-240 977471 977470
Connectors with and without indicator U11 Rectified 12 DC 02-141358
lights are available (order separately): coils with 24 DC 02-141359
lights 98-240 VDC 02-141360
200-240 VDC 02-141361 26,5
U12 Rectified 02-141357 27,5 (1.04)
coils without (1.08)
∅22,5
lights (0.88)
Surge Suppression Devices

(For DC Valves)
Standard diode Transzorb

Diode in parallel with coil. When switch Diode and Zener diode in parallel with NOTE: These surge suppression
(S1) is opened, the energy stored in the coil. When switch (S1) is opened, the devices are “Polarity Dependent.” Proper
biasing conditions must be met when
coil is trapped and dissipated by the energy stored in the coil is trapped and
installing/connecting a coil in a system.
diode (D1). dissipated by the diode (D1) and Zener
diode (Z1) and the coil resistance. Valve Shift and Dropout Times
D Works only with DC voltage With and Without Surge Suppression
D Polarity dependent D The Zener makes exact limitation of
Shift Dropout
inductive spikes.
D Increases drop out time CETOP 3
D Works only with DC voltage
No Diode 23 60
D Polarity dependent Diode Alone 23 141
Diode/Zener 23 78
Coil Coil
CETOP 5
No Diode 70 50
Diode Alone 70 158
Diode/Zener 70 100
S1 S1 Times represent cessation/application

D1 (No 2) (No 2) of voltage to coil versus velocity
(start/stop) of a cylinder using a single
D1 solenoid, spring offset valve (time in
(No 1) (No 1)
milliseconds).
Mounting Surface
Subplates
Subplates must be ordered 180,9 (7.12) ʻʻTʼʼ - Tank connection
separately. When a subplate
is not used, a machined pad 130,2 (5.12) ʻʻPʼʼ - Pressure connection
must be provided for mount- 112,7 (4.43)
ing. Pad must be flat within ʻʻYʼʼ - External
25,4 (1.00) 94.4 (3.71)
53,2 Pilot pressure
0,13 mm (.0005 inch) and connection - DG3V
smooth within 0,8 mm (32 (2.09)
29,4 (1.15) Pilot drain
microinch). 5,5 (0.22) connection - DG5V
4,7 (0.18)
Note 17,5 (0.69)
‘‘E’’ in subplate model code

46,0
designates side ported models.
73,0 (1.81) 74,6
SUBPLATE (2.87) 19,0 (2.94)
(0.75) 92,1
MODEL CODE THREAD SIZE
(3.62)
DGVM-8-10-T12 1.062’’-12UN
ʻʻWʼʼ port required for
DGVM-8-10-T16 1.312’’-12UN pressure centered
DGVM-8-10-T20 1.625’’-12UN models. Use subplate
∅ 10,3 (0.40)
DGVME-8-10-T12 1.062’’-12UN DGVM-8-D-10-T*.
4-places
∅ 10,7 (0.42) 17,5
DGVME-8-10-T16 1.312’’-12UN (0.68) ʻʻBʼʼ - Port connection
DGVM-8-D-10-T12 1.062’’-12UN ʻʻXʼʼ - External pilot 29,4 0.500-13 UNC-2B
DGVM-8-D-10-T16 1.312’’-12UN pressure connection (1.15)
77,0 thread 6 places
∅ 7,0 (0.27)
(3.03) 100,8
2-places ʻʻAʼʼ Port connection
Mounting Bolts (3,96)
Mounting bolts not included

with subplate mounted
valves or subplates for those 35,0 (1.37)
valves. Bolts used should be
grade 7 or better. Order kits
to obtain correct bolts:
MOUNTING BOLT KITS
Metric BKDG8-655M
Inch BKDG06-635
Application Data Recommendations on filtra- specified. Experience has The pilot valve has ‘‘F3’’
tion and the selection of shown, however, that life of seals (Viton ) as standard. All
Fluid Cleanliness products to control fluid con- any hydraulic component is internal seals of the main-
dition are included in 561. shortened in fluids with high- stage are also ‘‘F3’’.
Proper fluid condition is er cleanliness codes than Mounting face seals are
essential for long and satis- Recommended cleanliness
levels, using petroleum oil those listed below. These standard (Buna-N). ‘‘F6’’ pre-
factory life of hydraulic com- codes have been proven to fix denotes special seals
ponents and systems. under common conditions,
are based on the highest provide a long, trouble-free (Nitrile) throughout the valve
Hydraulic fluid must have the service life for the products assembly.
correct balance of cleanliness, fluid pressure levels in the
system and are coded in the shown, regardless of the
materials, and additives for manufacturer. Fluid Cleanliness Rating
protection against wear of chart below. Fluids other
components, elevated viscosi- than petroleum, severe serv- 20/18/15
ice cycles, or temperature Fluids and Seals
ty, and inclusion of air.
extremes are cause for The use of synthetic, fire Viscosity Range
Essential information on the adjustment of these cleanli- resistant fluids requires a
correct methods for treating 75 to 600 Ssu (15 to 128 cSt)
ness codes. valve with special seals. Add
hydraulic fluid is included in prefix ‘‘F3’’ to the model
Eaton publication 561 Eaton products, as any com- Operating Temperature
ponents, will operate with code when phosphate ester
“Vickers Guide to Systemic Range
apparent satisfaction in fluids oil or its blend are to be
Contamination Control” avail- used. Add prefix ‘‘F6’’ to the –18 to 66 C (0 to 150 F)
able from your local Eaton with higher cleanliness codes
than those described. Other model code when water gly-
distributor or by contacting col or water-in-oil emulsions
Eaton, Incorporated. manufacturers will often rec-
ommend levels above those are to be used.
Released Assembly
Numbers of Valve
with Main Spool
Monitoring Switch
Size D08/NG25
ASSEMBLY ASSEMBLY
NUMBER MODEL CODE NUMBER MODEL CODE
5996946-001 DG5V-8-H-0A-PCB-M-FW-B-10 5996951-001 DG5V-8-H-3C-PCB-M-FW-B-10

5996963-001 DG5V-8-H-2A-PCA-T-M-U-H-10 5996952-001 DG5V-8-H-6C-PCA-E-M-U-H-10
5996947-001 DG5V-8-H-2A-PCB-M-FW-B-10 5996953-001 DG5V-8-H-6C-PCA-M-U-B-10
5996964-001 DG5V-8-H-2A-PCD-T-M-U-H-10 5996973-001 DG5V-8-H-6C-PCA-T-M-U-H-10
5996965-001 DG5V-8-H-2A-PDA-T-M-U-H-10 5996974-001 DG5V-8-H-6C-PCD-T-M-U-H-10
5996948-001 DG5V-8-H-2A-PDB-M-FW-B-10 02-395828 DG5V-8-H-6C-PDA-E-M-U-H-10
5996966-001 DG5V-8-H-2A-PPA-T-M-U-H-10 5996954-001 DG5V-8-H-6C-PDA-E-M-U-H-10
5996967-001 DG5V-8-H-2A-PPD-T-M-U-H-10 5996975-001 DG5V-8-H-6C-PDA-T-M-U-H-10
5996949-001 DG5V-8-H-2B-PCB-M-FW-B-10 5996976-001 DG5V-8-H-6C-PPA-T-M-U-H-10
5996950-001 DG5V-8-H-2B-PDB-M-FW-B-10 02-397712 DG5V-8-H-6C-PPD-E-M-U-H-10
5996968-001 DG5V-8-H-2C-PCA-T-M-U-H-10 5996977-001 DG5V-8-H-6C-PPD-T-M-U-H-10
5996969-001 DG5V-8-H-2C-PCD-T-M-U-H-10 5996955-001 DG5V-8-H-8C-PCB-X-E-VM-FTWL-N-10
02-395827 DG5V-8-H-2C-PDA-E-M-U-H-10 02-397618 DG5V-8-H-B-2C-Z-PCB-E-VM-U-H-10
5996970-001 DG5V-8-H-2C-PDA-T-M-U-H-10 5996956-001 DG5V-8-H-B-2C-Z-PCB-E-VM-U-H-10
5996971-001 DG5V-8-H-2C-PPA-T-M-U-H-10 02-397160 DG5V-8-H-B-35A-Z-PPA-E-VM-U-H-10-EN600
5996972-001 DG5V-8-H-2C-PPD-T-M-U-H-10
02-397613 DG5V-8-H-2N-2-PPD-M-U-H-10
Eaton Eaton Eaton
14615 Lone Oak Road 20 Rosamond Road Dr.-Reckeweg-Str. 1
Eden Prairie, MN 55344 Footscray D-76532 Baden-Baden
USA Victoria 3011 Germany
Tel: 952 937-9800 Australia Tel: (49) 7221 682-0
Fax: 952 974-7722 Tel: (61) 3 9319 8222 Fax: (49) 7221 682-788
www.hydraulics.eaton.com Fax: (61) 3 9318 5714
© 2007 Eaton Corporation

All Rights Reserved
Printed in USA
Document No. V-VLDI-MC005-E
Supercedes 5007.02/EN/1197/A
March 2007

V Vldi MC005 e

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Pilot Operated Directional Valves

DG3V-8 Remote Pilot Operated Directional Valves

(F*) DG3V 8 (B) ** (L) (X) (*) (*) 10 (EN**)

1 Special Seals 5 Spool Types 7 Left Hand Build 10

L/min (USgpm) bar (psi) bar (psi)

General Description centering time depends on Performance Caution: Surges of

SPOOL TYPE AND CENTER POSITION

Pressure Drop &

Pressure Drop Curves Malfunction Flow Curves

24,0 350 4000 280

PRESSURE DROP – psi

Offset to Offset SPRING CENTERING TIMES @

Fast response shift

Pilot pressure - psi

Center to Offset Centering Times for Pressure

40 e fatigue pressure rating of the

DG3V-8-(C)-*-*-10 Spring Pressure Port

Mounting bolt holes

53,0 31,0 42,5

SPOOL CONTROL MODIFICATIONS ‘‘A’’ ‘‘B’’ ‘‘C’’ ‘‘D’’ DIMENSION (PILOT

ʻʻCʼʼ 194,4 (7.65)

SPOOL CONTROL MODIFICATIONS ‘‘A’’ ‘‘B’’ ‘‘C’’ ‘‘D’’ DIMENSION (PILOT

Integral Check Valves Pressure Drop Across Check Valve

PRESSURE DROP - psi

Stroke Adjustment Stroke Adjustment

17 Solenoid Energization 19 Pilot Valve 21 Electrical Connections 25 Electrical Options

L/min (USgpm) bar (psi) bar (psi)

SPOOL TYPE AND CENTER POSITION

SPRING OFFSET ʻAʼ SPRING CENTERED ʻCʼ PRESSURE CENTERED ʻDʼ

SPRING OFFSET SPRING CENTERED NO-SPRING DETENTED ʻNʼ

Pressure Drop Curves Malfunction Flow Curves

24,0 350 4000 280

PRESSURE DROP – psi

Response Times Solenoid Energizing Mounting Position

Pilot pressure - bar SPRING CENTERING TIMES @

Fast response solenoid shift

Pilot pressure - psi

35 70 100 140 175 210 240 280 310 350

General Description The chart below shows

VALVE MODEL CODE:

ʻʻCʼʼ 194,4 (7.65)

Pilot Choke Stroke Adjustment

Reducer Module Pressure Centered Models

Pressure Centered Model

Integral Check Valves Pressure Drop Across Check Valve

PRESSURE DROP - psi

through the valve in center ʻʻSʼʼ Spring

DG5V-8 with Main Stage Spool Monitoring Switch

MODEL ‘‘A’’ ‘‘F’’ ‘‘G’’

DG5V-8-H/S-(B)-*A/B/C/F/N(L)-(*)-PCA/PDA-(*)-(V)M-*-10 135.6[5.34] 238.7[9.40] 371.3[14.62]

DG5V-8 with Main Stage Spool Monitoring Switch

TYPICAL "PCA/PCB" OUTPUT TYPICAL "PDA/PDB" OUTPUT TYPICAL "PCD" OUTPUT

Signal 1 Signal 1 Signal 1

Signal 0 Signal 0 Signal 0 Signal 0 Signal 0 (Center Sensing) Signal 0

(Full Shift Sensing)

Electrical Schematic and Mating Connector Detail Connector Detail

R L1,RL2 = e.g. Coil Resistance of the switch relay >/= 60 OHMS

DG5V-8 with Main Stage Spool Monitoring Switch

MODEL ‘‘A’ ‘‘F’’ ‘‘G’’

DG5V-8-H/S-(B)-*A/B/C/F/N(L)-(*)-PPA-(*)-(V)M-*-10 135.6[5.34] 186.2[7.33] 318.8[12.55]

DG5V-8 with Main Stage Spool Monitoring Switch

Signal 1 Signal 1 Signal 1 Signal 1

(F*) DG3V 8 (B) ** (L) (X) () () 10 (EN**)

DG3V-8-(C)---10 Spring Pressure Port

DG5V-8-H/S-(B)-A/B/C/F/N(L)-()-PCA/PDA-()-(V)M--10 135.6[5.34] 238.7[9.40] 371.3[14.62]

DG5V-8-H/S-(B)-A/B/C/F/N(L)-()-PPA-()-(V)M--10 135.6[5.34] 186.2[7.33] 318.8[12.55]