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Operated
Catalog
DG5V-5, 10/20 Series, Solenoid
Controlled, Pilot Operated
ISO 4401-05-05-0-94
Table of Contents
2 EATON Vickers Pilot Operated Directional Valves Catalog V-VLDI-MC006-E March 2007
Introduction
Basic Characteristics General Description Two types of control are All spool types have been
Max. operating pressure These valves are used for available: designed to provide good
315 bar (4567 psi) controlling the starting, – Hydraulic pilot pressure low-shock, fast-response
stopping and direction of (DG3V-5 models) characteristics which can be
Max. flow at max. pressure enhanced by an optional pilot
160 L/min (42 USgpm) fluid flow. – Integrally-mounted solenoid choke module to control the
operated pilot valves speed of travel of the main
(DG5V-5 models) compris- spool.
ing spring-offset, spring-
centered and detented ver-
sions. Pilot pressure and
drain can be independently
configured for internal or
external connection.
– Optional mainstage spool
position monitoring
switch (CE marked)
Typical Section
DG5V-5-2C
EATON Vickers Pilot Operated Directional Valves Catalog V-VLDI-MC006-E March 2007 3
Functional
Symbols
DG3V-5 Pilot Operated Models
Comprehensive and simplified symbols.
b o a
b o a
X P T Y B A
X P T Y B A
A B
A B
X b o a Y X b o a Y
P T
“a” and “b” interchanged for spool type 8 P T
Symbols on Nameplates
Typical illustrations for:
Spool Types
Shown in 3-position form, plus 2 transients.
b o a b o a
11 Notes:
0
1.In the detailed and simpli-
fied symbols on the previ-
31 ous pages, the transient
1
positions are omitted for
simplicity.
33
2 2. In certain 2-position
valves, the “o” position
52 becomes an additional
3 transient, i.e. in
DG5V-5-**A(L) and
35 ■ DG5V-5-**N valves.
6
■ Only 35A available.
a o b
8
4 EATON Vickers Pilot Operated Directional Valves Catalog V-VLDI-MC006-E March 2007
Functional
Symbols
b o a
b o a b o a 2 3
X P T Y B A
X P T Y B A X P T Y B A
A B A B A B
b a b a
b o a
P T Y P T Y
b o a b o a
X P Y B A X P T Y B A
A B A B
b o o a
P T Y P T Y
b o a b o a
X P T Y B A X P T Y B A
A B A B
b o a b a
P T Y P T Y
EATON Vickers Pilot Operated Directional Valves Catalog V-VLDI-MC006-E March 2007 5
Model Codes
1 2 3 4 14
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1 Special Seals for 4 Spool Shift Control 7 Pilot Drain Arrangement♦ 10 Start of Electrical Features
Phosphate Esters 2 - Pilot choke adjustment for T - Valve configured for internal M - Start of electrical
Omit for standard seals (see both directions of spool pilot valve drain (port “Y” features codings
“Hydraulic Fluids” section) travel must be blanked off, e.g. at
11 Solenoid
Omit if not required the valve mounting face,
2 Spool Type Type/Connection(s)
when using internal drain)
See “Functional Symbols” U - ISO 4400 (DIN 43650)
section on pages 3-4.
5 Main Stage Spool Omit for external drain from
Monitoring Switch port “Y”. mounting■
3 Spool Spring (Omit if not required.) ♦ See 13 for pressure limits. FJ - M20 thread
Arrangement PCA - Center sensing switch junction box
8 Pilot Valve Manual
For DG3V-5 on “A” port end
Override Option FTJ - M20 thread junction
PCB - Center sensing switch
C- Hydraulic pilot-operated, box and terminal strip
on “B” port end No Symbol =Plain override(s)
3-position, PDA - Double offset sensing FW - 1/2 NPT thread
spring-centered on solenoid end(s) only.
switch on “A” port end junction box
For DG5V-5▲ PDB - Double offset sensing H▼ - Water-resistant
override(s) on FTW - 1/2 NPT thread
switch on “B” port end
A- Single solenoid, spring- solenoid end(s) junction box and
PCD - Center sensing switch
offset to position “a”; terminal strip
on “A” port end and Z - No override at either end
energize solenoid for
position “b”
double offset sensing ▼ See catalog 2015 for details FPA3W - Junction box with
switch on “B” port end 3-pin male connector ▲ to
AL - Single solenoid, spring- PPA - Offset sensing proximity NFPA T3.5.29-1980 for sin-
8 Solenoid Identity Method
offset to position “b”; switch “A” port end gle-solenoid valves
energize solenoid for PPB - Offset sensing proximity V - Solenoid “A” at port “A”
position “a” swtich “B” port end end of pilot valve body FPA5W - Junction box with
PPD - Offset sensing proximity and/or solenoid “B” at 5-pin male connector ▲ to
B - Single solenoid, spring-off-
switch both ends port “B” end of pilot valve NFPA T3.5.29-1980 for single
set to center position “o”;
body, independent of or double-solenoid valves
energize solenoid for posi- * The spool position monitoring switch
tion “b” shown on this technical document is main-stage port locations ■ Some female plug connector options
CE marked and certified and complies and spool type. available separately from Vickers
BL - Single solenoid, spring- Systems (see “Plugs for ISO 4400” on
offset to center position to European Standard EN 61000-6-4: page A.16).
9 Solenoid Identity Method
“o”; energize solenoid 2001 (Emissions) for Class A and
European Standard EN 61000-6-2: 2001 (continued) ▲ Female connector to be supplied by user.
for position “a”
(Immunity). Omit (except as noted below)
C - Double solenoid, spring- for US ANSI B93.7 standard
centered; energize sole- 6 requiring solenoid “A” ener-
noid for position “a” or Pilot Pressure Supply
gization to connect main ports
“b” E - Valve configured for exter- P and A and/or solenoid “B”
N - Double solenoid; energize nal pilot supply to port “X” energization to connect P and
solenoid for position “a” Omit for internal pilot supply B, independent of solenoid
or “b”; detent-held in last (port “X” must be blanked off, location.
selected position ■ e.g. at the valve mounting Note: The “V” code is always used for
▲ All main-stage assemblies are spring- face, when using internal pilot valves with type “8” spool as the sole-
centered. The conditions described supply) noid identity is the same for both meth-
depend on the availability of pilot pres- ods of identification.
sure in excess of 4,5 bar (65 psi) to move
the spool against these springs. This is
particularly important when using exter-
nal pilot pressure supply.
■ Subject to availability of pilot pressure.
6 EATON Vickers Pilot Operated Directional Valves Catalog V-VLDI-MC006-E March 2007
Model Codes
1 2 3 4 14
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
No Symbol - Lights not page XX for further informa- 5 - 100 bar (1450 psi), for DC Subject to change.
fitted tion. solenoids only Installation dimensions unal-
A - 110V AC 50 Hz 6 - 160 bar (2300 psi), for AC tered for design numbers 10
For U-code coils use plug with to 19 and 20 to 29 inclusive.
integral light, see page XX. B - 110V AC 50 Hz/♦ solenoids only
120V AC 60 Hz † This pressure rating (determined by the 10 - DG5V-5 with AC
pilot valve drain port) is applicable to: solenoids DG3V-5
C - 220V AC 50 Hz
1. Port T when using internal drain 20 - DG5V-5 with DC
D - 220V AC 50 Hz/♦ (“T” at position 6) solenoids
240V AC 60 Hz 2. Port Y when using external drain
G - 12V DC (no symbol at position 6)
H - 24V DC
♦For 60 Hz or dual frequency.
Features in brackets are For DG5V solenoid-controlled mod- • 2015 for AC voltages: DG4V-3
optional; all other features must els, other features/options on the (high performance) models
be specified when ordering. DG4V-3/3S 60-design pilot valve • 2168 for DC voltages: DG4V-3S
may be made available as applicable (standard performance) models
and subject to quantity required.
See appropriate catalog for details:
EATON Vickers Pilot Operated Directional Valves Catalog V-VLDI-MC006-E March 2007 7
Operating Data
8 EATON Vickers Pilot Operated Directional Valves Catalog V-VLDI-MC006-E March 2007
Performance
Data
Pilot Pressures All main stages are spring- DG5V-5-**N Hydraulic Fluids
Differential pressure, i.e. centered. Selection of spool The spool of the pilot valve These valves are suitable for
pilot pressure at port P (or offset positions “a” or “b” of this model is detent-held use with hydraulic oils,
port X) minus pilot drain requires pilot pressure equal in its last selected position, water-in-oil emulsions and
pressure at port T (or port Y). to or in excess of the above and the spool will remain ▲ water glycols.
minimums to move the in this position after the sole-
Maximum spool against the spring The extreme operating
315 bar (4567 psi) noid has been de-energized. range is from 500 to 13 cSt
force. This is particularly
Minimum (for max. flow): important when using exter- The main stage is spring-cen- (2270 to 70 SUS) but the
nal pilot pressure supply. tered and requires at least recommended running
For spool types 0, 1, 8♦ , 11 minimum pilot pressure to range is 54 to 13 cSt
4,5 bar (65 psi) ♦ When using a type 8 spool with the hold the spool in its offset (245 to 70 SUS).
valve configured for internal pilot supply,
For spool type 6 (“detent-held”) position.
flow through the valve should be at least
8 bar (116 psi) When pilot pressure falls
80 L/min (21 USgpm) to generate 4,5 bar
below the recommended
For spool types 2, 3, 31, 33, 52 (65 psi) pressure drop when the spool is
minimum, the main-stage Contamination Control
10 bar (145 psi) in the center position (flow P to T).
spool will move to position Requirements
“o” under the action of the
Recommendations on conta-
centering springs. The sys-
minationcontrol methods
tem designer should ensure
and the selection of prod-
that under these conditions
ucts to control fluid condi-
the flow condition at center
Based on petroleum oil at 36 cSt (168 SUS) and at tion are included in Vickers
position “o” is appropriate for
50 C (122 F). publication 9132 or 561,
the application.
“Vickers Guide to Systemic
psi bar ▲ See comment in “Mounting Attitude”. Contamination Control”. The
book also includes informa-
7 6 5 Pilot Choke Module
175 12 tion on the Vickers concept
This allows the velocity of of “ProActive Maintenance”.
150 10 4 the main-stage spool to be The following recommenda-
Pressure drop
0 10 20 30 40 USgpm
Flow rate
EATON Vickers Pilot Operated Directional Valves Catalog V-VLDI-MC006-E March 2007 9
Installation
Dimensions
Millimeters (inches)
Solenoid Controlled Models with ISO 4400 (DIN 43650) Electrical Connections 3rd angle
projection
and Optional Pilot Choke
DG5V-5-**(L)(-2)(-E)(-T)(-*)-(V)M-U example
For solenoid identification see previous page.
Main port P
51 (2.0)
With pilot A B
choke fitted: Locknut
214,0 (8.5) 40 (1.57) Plain manual override or no
manual override; for type “H”
Without pilot
manual override see next page.
choke:
174,0 (6.9)
87,0
(3.43)
30,0 (1.18)
90,0 70,6
(3.86) (2.72)
190,0 72,7
(7.5) (2.86)
Pilot choke adjusters fitted when Model Code 4 = 2. Mounting surface.
To adjust, turn locknut counter-clockwise, then turn Sealing rings supplied.
screw clockwise to slow down rate of spool travel, or
counter-clockwise to increase the rate.
Re-tighten locknut to 25-30 Nm (18-22 lbf ft).
10 EATON Vickers Pilot Operated Directional Valves Catalog V-VLDI-MC006-E March 2007
Optional Features
EATON Vickers Pilot Operated Directional Valves Catalog V-VLDI-MC006-E March 2007 11
Electrical
Information
DG5V-5 with Main Stage Spool Monitoring Switch
“PCA”, “PCB”, “PDA”, “PDB or “PCD” Models (LVDT style)
Millimeters (inches) 416,0 (16.38)
220,0 (8.66)
138,9
(5.47)
34,6
(1.36)
(Center Sensing)
Switch Point
(Center Sensing)
Switch Point
Center
Full Stroke
Full Stroke
Switch Point
Center
Switch Point
Full Stroke
Full Stroke
Switch Point
Center
Switch Point
Full Stroke
Signal 0 = Voltage at pin 2/4 < 1.8V Signal 0 = Voltage at pin 2/4 < 1.8V Signal 0 = Voltage at pin 2/4 < 1.8V
Signal 1 = Voltage at pin 2/4 > (Vs – 2.5V) Signal 1 = Voltage at pin 2/4 > (Vs – 2.5V) Signal 1 = Voltage at pin 2/4 > (Vs – 2.5V)
1
R L1,RL2 = e.g. Coil Resistance of the switch relay >/= 60 OHMS
=
stab
=
=
12 EATON= Vickers Pilot Operated Directional Valves
4 Catalog V-VLDI-MC006-E March 2007
=
=
2
2
Electrical 3
Information
83.0 (3.27)
=
138.9 (5.47)
stab
= 34.6 (1.36) 4
=
=
A Port Side
=
2 B Port Side
3 M12 Thread
Connection
118.5 (4.66)
236.0 (9.29)
SPECIFICATIONS
Supply Voltage (Vs) 10 to 30 Vdc
Supply Current (ls) 8 mA at 24 Vdc (plus load current)
Supply Over-voltage Rating: 35 Vdc continuous
Supply Reverse Polarity Rating -35 Vdc (with no shorts)
Short Circuit Tolerance: Continuous short between any two pins
High Potential Test, Pin to Case: 300 Vdc
Electronmagnetic Compatiblity: ISO 7637 Parts O and I worst case and
Immunity to Radiated Electromagnetic
1
Fields, 10 KHZ to 1 GHZ per SAE J1113/25
stab
= Sep 95
=
Pins to Case Resistance = 50 Megohms 4
=
Load Dump Tolerance: =
80 Vdc Peak, 400 ms Decay, with 1.5 Ohm
= Source Impedance 2
Switching Frequency: 0 to 3K Hz 3
Ouput: Open collector PNP sourcing, normally open
Sensing Distance: 1.27 mm ± 0.25mm (.050” ± .010”)
Hysteresis: 0.35 mm (.010”) Max.
Rise/Fall Time: 6.5/1.5 microsec R1=820 Ohm,
C1=20 pF @ 8Vdc
Ouput Leakage Current 10µa Max.
Output Voltage High: +Vs – 2.2 Vdc minimum
Output Load Current: 200 mA Max.
Operating Pressure: 350 bar (5000 psi)
Operating Temperature: -40˚ to -110˚C
Humidity: 0 to 100%
EATON Vickers Pilot Operated Directional Valves Catalog V-VLDI-MC006-E March 2007 13
Valve for Safety
Circuit Application
(35A Spool)
PT
A
B
C
D
14 EATON Vickers Pilot Operated Directional Valves Catalog V-VLDI-MC006-E March 2007
Electrical
Information
NFPA Connector T3.5.29-1980 Connection details and model type/model code references
1
1 5
3 2 4
2
3
EATON Vickers Pilot Operated Directional Valves Catalog V-VLDI-MC006-E March 2007 15
Electrical
Information
DG5V-5-**(L)---F****-* DG5V-5-**(L)---F****L-*
28,50 30,00
(1.12) (1.18)
1. For DC coils the +ve lead(s) must be 2. For correct light indication of energized
connected to the terminal(s) marked +. solenoid ensure that solenoid leads are
When using 3-wire incoming leads to correctly connected: light terminals are
double solenoid valves (i.e. common common with each outer pair of solenoid
neutral) the inner pair of terminals must terminals according to the side with +
be linked. mark.
Mounting Attitude
Unrestricted except for no-
spring detented model
DG5V-5-**N, which may be
affected by severe vibration
or shock, especially if a
solenoid is not energized.
16 EATON Vickers Pilot Operated Directional Valves Catalog V-VLDI-MC006-E March 2007
Released Assembly
Numbers of Valve
with Main Spool
Monitoring Switch
Size D05/NG10
ASSEMBLY ASSEMBLY
NUMBER MODEL CODE NUMBER MODEL CODE
EATON Vickers Pilot Operated Directional Valves Catalog V-VLDI-MC006-E March 2007 17
Eaton Eaton Eaton
14615 Lone Oak Road 20 Rosamond Road Dr.-Reckeweg-Str. 1
Eden Prairie, MN 55344 Footscray D-76532 Baden-Baden
USA Victoria 3011 Germany
Tel: 952 937-9800 Australia Tel: (49) 7221 682-0
Fax: 952 974-7722 Tel: (61) 3 9319 8222 Fax: (49) 7221 682-788
www.hydraulics.eaton.com Fax: (61) 3 9318 5714