Freezer Service Manual

Plasma Storage
iPF125-4, iPF125-8 Version A
HPF125-4, HPF125-8 Version A
iHPF125-4, iHPF125-8 Version A
HHPF125-4, HHPF125-8 Version A
Laboratory
iLF125 Version A
HLF125 Version A

Model _______________________
S/N _______________________

HELMER, INC. 15425 HERRIMAN BLVD., NOBLESVILLE, IN 46060 USA

PHONE (317) 773-9073 FAX (317) 773-9082
USA and CANADA (800) 743-5637
www.helmerinc.com

360087-1/G
 Contents i

Contents
About this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ii

1 Working safely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.1 General Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.2 Electrical Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.3 Chemical and Biological Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2 Reviewing information about your freezer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

2.1 Finding model and input power information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2.2 Identifying the control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

3 Maintaining the freezer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

3.1 Recharging the refrigerant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

4 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
4.1 Troubleshooting general operation problems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
4.2 Troubleshooting chamber temperature problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
4.3 Troubleshooting alarm activation problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
4.4 Troubleshooting testing problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
4.5 Troubleshooting condensation and icing problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

5 Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
5.1 Parts on the front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
5.1.1 i.Center and Horizon control system display parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.1.2 Laboratory control system display parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
5.2 Parts on the top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.3 Parts on the rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
5.3.1 i.Center and Horizon control system electrical box parts . . . . . . . . . . . . . . . . . . . . . . . . . 13
5.3.2 Laboratory control system electrical box parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.4 Interior parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
5.4.1 Chamber probes and probe bottle parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
5.4.2 Unit cooler parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
5.4.3 Storage parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
5.4.4 Door and hinge parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

6 Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
6.1 i.Center control system schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
6.2 Horizon control system schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
6.3 Laboratory control system schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

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ii Freezer Service Manual

About this manual

Welcome to the Freezer Service Manual. This section explains the symbols and conventions used in this manual, copyright
information about this document, and trademark information for products supplied by Helmer.

Intended audience
This manual is intended for use by qualified service technicians. This manual is to be used in conjunction with the Freezer
Operation Manual and the Chart Recorder Operation Manual.

Symbols and conventions

Several symbols and conventions are used in this manual.

Warnings
A Warning is used to call attention to a condition or possible situation that could cause injury to the operator.
Warnings are identified as follows:

WARNING: This is a sample of a warning: Follow all chemical handling and disposal
! requirements and procedures specified by your organization.

Cautions
A Caution is used to call attention to a condition or possible situation that could damage or destroy the product or the
operator’s work.
Cautions are identified as follows:

CAUTION: This is a sample of a caution: Temperature probes are fragile. Handle them with
! care.

Notes
Notes contain additional information about a topic. Notes are used to provide information about how a topic relates to another
topic, or background information about a design characteristic.
Notes are identified as follows:

NOTE: This is a sample of a note: The control display normally shows the air
temperature in the unit cooler. This should not be confused with the chamber
temperature or the freezer setpoint.

Copyright and trademark information

Copyright © 2006 Helmer, Inc.
Horizon Series™, i.Center™, i.Help™, Rel.i™, and Rel.i Plus™ are trademarks of Helmer, Inc.
i.Series™ is a registered trademark of Helmer, Inc. in the United States of America.
All other trademarks and registered trademarks are the property of their respective owners.

360087-1
 Working safely 1

1 Working safely
This section describes general safety information for servicing the Helmer Freezer. Your organization may
provide additional safety information.

1.1 General Safety

The freezer contains moving parts. To avoid injury to yourself and the freezer, follow these safety
instructions:
► Never attempt to physically restrict any of the moving parts.
► Perform only the maintenance described in this manual. Maintenance other than that specified in this
manual should only be performed by technical service representatives authorized by Helmer.
► Before performing the procedures in this manual, review the specific safety instructions for them.

1.2 Electrical Safety

WARNING: The Helmer Freezer has the potential of being a shock hazard. Review all safety
! instructions.

Review the following safety instructions before servicing the freezer:

► Inspect all electrical equipment and address any problems prior to installation.
► Avoid removing covers from the freezer unless instructed to do so.
► Use only the power cords supplied with the freezer.
► Avoid using multi-plug power strips. Connect directly to properly grounded wall outlets.

1.3 Chemical and Biological Safety

WARNING: Follow all chemical handling and disposal requirements and procedures
! specified by your organization.

Chemical handling and disposal requirements for your organization may include the following:
► Use of appropriate protective equipment when cleaning the freezer
► Use of specific cleansers and cleaning supplies
► Appropriate handling and disposal of materials that are infectious, toxic, pathological, radioactive, or
otherwise biologically or environmentally harmful.
► Notification of appropriate chemical and biological safety personnel when handling or disposing
of materials that are infectious, toxic, pathological, radioactive, or otherwise biologically or
environmentally harmful.

WARNING: Before sending parts to Helmer or your distributor for service or repair,
! decontaminate them as appropriate. Any items that have not been
decontaminated appropriately will not be accepted. Documentation stating
that the contents are not contaminated and are safe to handle must accompany
all returns. Contact Helmer for decontamination instructions and a return
authorization number.

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2 Freezer Service Manual

2 Reviewing information about

your freezer
Each Helmer freezer has unique features that affect how it is serviced. Some features are based on the
model, while others are based on options selected at the time of order.
This section explains how to find identification information about your freezer, and how to determine which
features apply to your model.

2.1 Finding model and input power information

Service information varies depending on the model and input power requirements.
This information appears on the Product Specification label, located on the rear of the freezer below the
electrical box. The model also appears on a label located in the chamber on the upper side of the left wall.

REF IPF125-4 A REF IPF125-4

Serial Number 000000 B Serial Number 000000
Version A
Version A Voltage 230V
www.helmerinc.com
Hz 60 C
Plasma Freezer
Amps 6.0A
Weight 531 lb / 241 kg

2005
Noblesville, IN USA www.helmerinc.com

Sample product identification labels. Left: Label (located in the chamber). Right: Product
Specification label (located on the rear).

Label Description
A Model
B Serial number (S/N)
C Power requirements (Voltage and Hertz)

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 Reviewing information about your freezer 3

2.2 Identifying the control system

Service information varies depending on the control system.
Helmer freezers have one of three control systems installed. The type of control system varies by model.
i.Center. This system has a monitor that is independent from the temperature controller. The monitor,
which is located on the front of the freezer over the door, displays operational information. The
temperature/defrost controller, which is located inside the electrical box on the rear of the freezer, controls
the temperature of the chamber.
Horizon. This system is a limited-feature model of the i.Center. Unlike the i.Center monitor, the Horizon
monitor does not have a battery charge level indicator or a Lower Temp display. The temperature/defrost
controller is the same as that used with the i.Center system.
Laboratory. This system has a combined monitor and temperature controller. This system both controls the
temperature of the chamber and monitors and displays operational information. The user interface for this
system is located on the front of the freezer over the door.

i.Center and Horizon independent monitoring and control system parts.

Left: i.Center display. Middle: Horizon display. Right: Temperature/defrost controller.

Laboratory combined monitoring and control system parts. Left: Laboratory display.
Right: Defrost control.

Model group Control system

iPF, iLF, iHPF i.Center independent monitoring and control system
HPF Horizon independent monitoring and control system
HHPF, HLF Laboratory combined monitoring and control system

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4 Freezer Service Manual

3 Maintaining the freezer

This section describes additional maintenance tasks not included in the Freezer Operation Manual.

3.1 Recharging the refrigerant

NOTE: The procedures in this section should only be completed by trained refrigeration
technicians who are familiar with the terminology and processes described here.

Use only non-CFC R404A refrigerant.

The amount of the full initial charge is 25 oz (739 ml)
To recharge the refrigerant, you will need the following:
► Refrigerant of the appropriate type and quantity
► A calibrated pressure gauge capable of reading 0-220 PSI (0-1520 kPa)
► An ultraviolet light

To recharge the refrigerant

1 Allow the freezer temperature to stabilize at the controller set point. Depending on ambient conditions,
it can take approximately four hours to stabilize to -30.0°C (the factory default).
2 Attach the pressure gauge to the refrigeration lines.
3 Monitor the low side (suction) pressure through a full compressor cycle.
4 At the end of the next cycle, before the compressor stops, measure the pressure. The pressure varies
depending on the ambient air temperature. The low side pressure should be 4-7 PSI (30-50 kPa), while
the high side pressure should be 100-220 PSI (690-1520 kPa).
5 Add refrigerant so that the pressure lies within the acceptable range.

To check for leaks

► Using the ultraviolet light, illuminate the joints for the refrigeration lines. If there is a leak at a joint, a
bright film is present.

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 Troubleshooting 5

4 Troubleshooting
Before taking actions as described in this section, make sure that operational issues have been addressed as
described in the Operation Manual.
This section describes some problems you may experience, explains possible causes, and provides actions
you can take to correct them.

WARNING: Review all safety instructions prior to completing troubleshooting

! recommendations. For more information, see Section 1, “Working Safely.”

4.1 Troubleshooting general operation problems

Problem Possible Cause Action
A drawer does not slide A drawer slide is faulty. ► Confirm that the slide is operating correctly.
easily. Replace if necessary.
The door does not open There is debris in the ► Confirm that the hinges are free of debris.
easily. hinges. Clean the hinges if necessary.
The door hinges are not ► Using a general-purpose grease, lubricate the
lubricated. pivots in the hinges.
A hinge cam is faulty. ► Confirm that the hinge cam is not damaged.
Replace if necessary.
The display on the The defrost probe or ► Check the continuity of the probe wiring
temperature/defrost temperature probe and connections. Secure the connections if
controller is flashing wiring is an open circuit. necessary.
(applies to iPF, HPF, ► Confirm that the probe is providing resistance
iHPF, and iLF models in the range of 1191-2000 Ω. Replace the
only). probe if necessary.

4.2 Troubleshooting chamber temperature problems

Problem Possible Cause Action
The chamber The connections for the ► Test the probe connections. Secure the
temperature displayed chamber temperature connections if necessary.
is higher or lower than probe are loose.
the actual temperature The temperature probe ► Check the continuity of the probe wiring.
(applies to iPF, HPF, wiring is an open circuit. Replace the probe if necessary.
iHPF, and iLF models
only)
Prob appears on the The connections for the ► Test the probe connections. Secure the
display, but the chamber chamber temperature connections if necessary.
temperature is set probe are loose.
correctly (applies to The temperature probe ► Check the continuity of the probe wiring and
HHPF and HLF models wiring is an open circuit. connections. Secure the connections or replace
only) the probe if necessary.

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6 Freezer Service Manual

Problem Possible Cause Action

The chamber The compressor starting ► Confirm that the relay is operating correctly.
temperature does not relay is faulty. Replace the relay if necessary.
stabilize at the freezer Laboratory control ► Confirm that the temperature control or
setpoint. models: The temperature temperature/defrost control is operating
control is faulty correctly. Replace the control if necessary.

i.Center or Horizon
control models: the
temperature/defrost
controller is faulty
The compressor fan is ► Check the compressor fan connections.
not running. Replace the fan motor if necessary.
The unit cooler fan is ► Check the voltage to the fan when door switch
not running. is activated. Replace the fan motor or door
switch if necessary.
The refrigerant level is ► Check the refrigerant level. Recharge the
too low. refrigerant if necessary. For instructions, see
Section 3.1, “Recharging the refrigerant.”
The compressor motor ► Replace the compressor.
has seized.
The temperature control ► Confirm that the probe is providing resistance
probe is faulty. in the range of 1191-2000 Ω. Replace the
probe if necessary.

4.3 Troubleshooting alarm activation problems

Problem Possible Cause Action
The freezer is in an The alarm system is ► Confirm that the circuit board and line
alarm condition, but faulty. connections are functioning correctly.
alarms are not audible. The control board is ► Replace the control board.
faulty.
The audible alarm is ► Replace the audible alarm.
faulty.
The freezer meets an The control board is ► Replace the control board.
alarm condition, but the faulty.
appropriate alarm is not
active.
The High Temperature The connections for the ► Test the probe connections. Secure the
alarm activates when chamber temperature connections if necessary.
the door is opened, then probe are loose.
clears shortly after the The chamber ► Test the probe. Replace the probe if necessary.
door is closed. temperature probe is
faulty.
The unit cooler fan ► Test the door switch and unit cooler fan
continues to run while connections. Secure the connections if
the door is open. necessary. Replace the door switch or fan
motor if necessary.

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 Troubleshooting 7

Problem Possible Cause Action

The freezer is connected The outlet connection is ► Connect the power cord to another outlet to
to power, but the AC faulty. check the original power source. Repair the
Power Failure alarm is original outlet or connect to a different outlet if
active. necessary.
The power cord is faulty. ► Confirm that the power cord is connected
securely. Secure the power cord if necessary.
The power supply is ► Replace the power supply.
faulty.
The Door Open alarm is The door is not closing ► Confirm that the hinge cams are not damaged.
activating sporadically. completely. Replace if necessary.
The door is closing but ► Confirm that the door gasket seals completely.
not sealing completely. Replace the door gasket if necessary.
The connections for the ► Test the switch connections. Secure the
door switch are faulty. connections if necessary.
The door switch is ► Replace the door switch.
faulty.
The control board is ► Replace the control board.
faulty.
All alarms are activating The alarm system is ► Confirm that the circuit board and line
sporadically. faulty. connections are functioning correctly.
The control board is ► Replace the control board.
faulty.
The condenser alarm is The refrigerant level is ► Check the refrigerant level. Recharge the
active (applies to iPF, too low. refrigerant if necessary. For instructions, see
iHPF, and iLF models Section 3.1, “Recharging the refrigerant.”
only). The connections for the ► Test the probe connections. Secure the
condenser temperature connections if necessary.
probe are loose.
The condenser ► Test the probe. Replace the probe if necessary.
temperature probe is
faulty.
The condensing unit fan ► Replace the condensing unit fan motor.
motor is faulty
The condenser probe is ► Confirm that the condenser probe is reading
not calibrated. correctly. Calibrate the probe if necessary.

4.4 Troubleshooting testing problems

Problem Possible Cause Action
The automatic The connections for ► Test the probe connections. Secure the
temperature tests do not the upper chamber connections if necessary.
work (applies to iPF, temperature probe are
iHPF, and iLF models loose.
only). The upper chamber ► Test the probe. Replace the probe if necessary.
temperature probe is
faulty.
The control board is ► Replace the control board.
faulty.

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8 Freezer Service Manual

4.5 Troubleshooting condensation and icing

problems
Problem Possible Cause Action
There is excessive water The heater in the ► Confirm that the heater is hot and is drawing
in the water evaporation evaporation tray is the appropriate current (approximately
tray. faulty. 0.21-0.35A). Replace the heater if necessary.
There is excessive ice in Humid air is entering the ► Confirm that the freezer is level, and that the
the chamber. chamber. doors are aligned, closing tightly, and sealing
correctly. Correct issues as necessary.
The connection between ► Confirm that the connection is secure. Tighten
the unit cooler and the the connection if necessary.
drain line is loose.
The external fan is ► Confirm that the external drain fan is running.
faulty. Hold a piece of paper in front of the fan and
check that the paper is being drawn toward the
freezer.
► Confirm that the connections are secure.
Tighten the connections if necessary.
► Replace the external drain fan.
There is excessive Humid air is entering the ► Confirm that the freezer is level, and that the
humidity on the doors. chamber. doors are aligned, closing tightly, and sealing
correctly. Correct issues as necessary.
The relative humidity ► Confirm that the freezer is placed
around the freezer is too appropriately. For more information, see the
high. Freezer Operation Manual.
After defrosting, no The drain line heater is ► Confirm that the connections are secure.
water flows into the faulty. Tighten the connections if necessary.
water evaporation tray. ► Confirm that the drain line heater is warm to
the touch.
► Replace the heater if necessary.
The defrost heater on the ► After defrosting the freezer, monitor the
evaporator in the unit evaporator for repeated ice buildup.
cooler is faulty. ► Confirm that the connections are secure.
Tighten the connections if necessary.
► Confirm that the drain line heater is hot and
is drawing the appropriate current during a
defrost event (approximately 3.9-5.5A).
► Replace the heater if necessary.

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 Parts 9

5 Parts
The Troubleshooting section recommends replacing parts in certain situations. This section shows where
to find replaceable parts and lists part numbers for them. It also includes references to the parts on the
electrical schematic, as appropriate. See Section 6, “Schematics” for more information.

CAUTION: Before replacing parts that directly or indirectly affect the chamber temperature,
! take precautions to protect items in the freezer from extended exposure to
adverse temperatures.

5.1 Parts on the front

A
G

D F

H I

Parts on the front

Label Description Replacement part numbers Label on schematic

A Bezel with chart recorder door iPF and iLF models: 400629-1 -
B Chart recorder door iPF and iLF models: 400628-1 -
C Chart recorder backup battery 120218 AD
(9V alkaline, non-rechargeable)
D Chart recorder 400409-5 (includes chart recorder X
paper and battery)
E Chart recorder paper 220419 (package of 52 sheets) -
F i.Center and Horizon display See Section 5.1.1, “i.Center and K (i.Center and
Horizon control system display Horizon)
parts”
G Laboratory display See Section 5.1.2, “Laboratory L (Laboratory)
control system display parts”
H Caster (swivel with brake) 220380 -
I Alarm key switch Laboratory: 120227 W (Laboratory)

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10 Freezer Service Manual
5.1.1 i.Center and Horizon control system display parts
NOTE: This section applies to iPF, HPF, iHPF, and iLF models only.

C
A

B
D
Left: Front view of display assembly showing LCD board and touchpad. Right: Rear view showing
display board

Label Description Replacement part numbers Label on schematic

A LCD board i.Center and Horizon: 120452 K (i.Center and
Horizon)
B Touchpad i.Center and Horizon: 320722-1 K (i.Center and
Horizon)
C Display board Includes display board and K (i.Center and
control board Horizon)
i.Center: 400649-1
Horizon: 400649-2
D Interface cable i.Center and Horizon: 400502-1 AF (i.Center and
Horizon)
Not Display assembly Includes display board, LCD K (i.Center and
shown board, and touchpad Horizon)
i.Center: 400509-1
Horizon: 400509-2

5.1.2 Laboratory control system display parts

NOTE: This section applies to HHPF and HLF models only.

Left: Laboratory display with touchpad. Right: Rear view of display showing
monitor/control board.

Description Replacement part numbers Label on schematic

Monitor/control board (with touchpad) Laboratory: 120402 L (Laboratory)

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 Parts 11

5.2 Parts on the top

A B C D

Parts on top of freezer. Left: Battery compartment. Middle: Compressor (located under service
panel). Right: Time delay relay (located under service panel)

Label Description Replacement part numbers Label on schematic

A Monitor backup battery i.Center and Horizon: 715031 AE (i.Center and
(1.5V D-cell alkaline, Horizon)
non-rechargeable)
B Compressor unit 230V 60Hz: 120479 A
230V 50Hz: 120498
C Condensing unit fan motor 230V 60Hz: 120493 U
230V 50Hz: 120515
D Fan delay relay 120503 Y
Not Monitor backup battery Laboratory: 120399 AE (Laboratory)
shown (9V lithium, non-rechargeable)
Not Condenser probe i.Center: 400674-1 (probe with AC (i.Center)
shown connector)

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12 Freezer Service Manual

5.3 Parts on the rear

A D

B
E

Parts on the rear of the freezer

Label Description Replacement part numbers Label on schematic

A External drain fan 120511 Z
B Drain line heater 120485 O
C Condensate evaporator 320769-2 J
D Electrical box For part numbers for parts in the -
electrical box, see the following
sections:
i.Center and Horizon: Section
5.3.1, “i.Center and Horizon
control system electrical box
parts”
Laboratory: See Section 5.3.2,
“Laboratory control system
electrical box parts”
E Main power switch 120478 Q
F Circuit breaker, 12A 120220 P

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 Parts 13
5.3.1 i.Center and Horizon control system electrical box parts
NOTE: This section applies to iPF, HPF, iHPF, and iLF models only.

C D

Electrical box parts for models with i.Center and Horizon control systems

Label Description Replacement part numbers Label on schematic

A Defrost relay i.Center: 120475 V (i.Center)
B Compressor relay (50 A) i.Center and Horizon: 120512 AA (i.Center and
Horizon)
C Audible alarm i.Center and Horizon: 120457 D (i.Center and
Horizon)
D Control board assembly Includes display power supply E (i.Center and Horizon)
i.Center: 400514-1
Horizon: 400514-2
E Power supply i.Center and Horizon: 400633-1 AH (i.Center and
Horizon)
F Temperature/defrost controller i.Center and Horizon: 400540-1 B (i.Center and Horizon)
(programmed)

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14 Freezer Service Manual
5.3.2 Laboratory control system electrical box parts
NOTE: This section applies to HHPF and HLF models only.

Electrical box parts for models with the Laboratory combined monitor/control system

Label Description Replacement part numbers Label on schematic

A Compressor relay (25 A) Laboratory: 120426 AA (Laboratory)
B Audible alarm Laboratory: 120160 D (Laboratory)
C Defrost controller Laboratory: 120484 F (Laboratory)

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 Parts 15

5.4 Interior parts

G

A D

B H
E

C F

Interior parts

Label Description Replacement part numbers Label on schematic

A Horizontal strike plate 321022-1 -
B Vertical strike plate 321023-1 -
C Chamber probes and bottles See Section 5.4.1, “Chamber -
probes and probe bottle parts” for
part number information
D Unit cooler See Section 5.4.2, “Unit AG
cooler parts” for part number
information
E Storage parts See Section 5.4.3, “Storage parts” -
for part number information
F Door gasket 320726-1 -
G Door switch 120380 I
H Door bumper 220441 -
I Door See Section 5.4.4, “Door and -
hinge parts” for part number
information
Not Mullion heater replacement kit Includes strike plates (2 vertical, C
shown 2 horizontal), foil tape, foam tape
400598-1

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16 Freezer Service Manual
5.4.1 Chamber probes and probe bottle parts

Chamber probes and probe bottle parts

Label Description Replacement part numbers Label on schematic

A Upper chamber probe i.Center: 400510-1 (self-test AB
probe with connector)
Horizon and Laboratory:
400512-1 (temperature probe
with connector
B Probe bottle Includes cap -
220392
C Lower chamber probe i.Center: 400513-1 N (i.Center)
Not Chart recorder probe 120408 AI
shown

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 Parts 17
5.4.2 Unit cooler parts
A B C

E
Left: Unit cooler. Right: Interior of unit cooler.

Label Description Replacement part numbers Label on schematic

A Unit cooler fan blade 220447 -
B Defrost heater limit thermostat 120492 S
C Fan delay/defrost termination Laboratory: 120496 T (Laboratory)
thermostat
D Temperature control probe i.Center and Horizon: 120495 G
(probe without connector)
Laboratory: 400511-1 (probe
with connector)
E Defrost heater 120494 R
F Defrost control probe i.Center and Horizon: 120495 M (i.Center and
(probe without connector) Horizon)
Not Unit cooler fan motor 120497 H
shown

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18 Freezer Service Manual
5.4.3 Storage parts

Freezer with full shelves and drawers installed

Label Description Replacement part numbers

A Full shelf Includes hardware
400414-2
B Drawer 400370-4
Not Drawer assembly Includes slides and hardware
shown 400584-1
Not Drawer slide assembly 400541-1
shown (right side)
Not Drawer slide assembly 400541-2
shown (left side)
Not Drawer slide wheel 320815-1
shown
Not Half shelf Includes hardware
shown 400413-1

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 Parts 19
5.4.4 Door and hinge parts

A B

E
F
D

Door and hinge parts

Label Description Replacement part numbers

A Door handle with lock 220426
B Upper hinge bracket Right hinge: 400376-1
Left hinge: 400376-2
C Hinge bearing 220375
D Door stop 320763-1
E Hinge cam 320742-1
F Lower hinge bracket Right hinge: 400377-1
Left hinge: 400377-2
Not Door lock replacement kit 220439
shown

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20 Freezer Service Manual

6 Schematics
6.1 i.Center control system schematic

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 Schematics 21

6.2 Horizon control system schematic

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22 Freezer Service Manual

6.3 Laboratory control system schematic

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HELMER, INC. 15425 HERRIMAN BLVD., NOBLESVILLE, IN 46060 USA
PHONE (317) 773-9073 FAX (317) 773-9082
USA and CANADA (800) 743-5637
www.helmerinc.com