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November, 2008
Leica Geosystems AG
Heinrich-Wild-Strasse
CH-9435 Heerbrugg
(Schweiz)
www.leica-geosystems.com
R E V I S I O N
Steps to be taken : Replace the whole contents of the manual with this revision
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Section Remo e Introd ce
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Based on:
SML TPS300 series
Edition 08/1998
Doc Code 663 580
Leica Geosystems AG
CH-9435 Heerbrugg
(Switzerland)
Copyright by Leica Geosystems AG, Heerbrugg, Switzerland 2008
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Chapter Overview
Legal, Safety & Environmental Issues / Symbols 1
SML TPS400/700/800
Service News / Revisions 2
Introduction / Technical data 3
Error codes(Message) 4
Board and module replacement 5
Dismantling / Assembly 6
Adjustment 7
Upgrades / Modifications 8
Repair process 9
List of Instruments 10
Telescope modification (2007) 11
12
13
14
15
The user manual forms part of this service manual
16
and must be available in all service workshop.
17
The illustrations in this service manual may slightly
18
differ from the actual instrument. Spare parts 19
Special Tools 20
I SML TPS400/700/800 - 12/2008
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642110 Knob
535473 10Pol.
535474 30pol.
535516 14pol.
642110
535585 20pol.
535614 16pol.
663468 22pol.
663473 6pol.
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EDM Bords with Maxon Motors ( Non-ROHS Boards) Optic Module Modification Kit for EDM Boards with Maxon Motors
Type Reference Old Spare part New Spare part Type Optic Module Optic Module Modification Kit
Number Art.Number (With Maxon Motor) IR 705957 767708
IR 705944 99711795 99767028 IR Builder 758746 767708
IR/ SR 661370 99711774 99767028 IR/ SR 759582 767708
IR/ XR 721856 99723312 99767030 IR/ XR 758778 767708
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19.2 EDM Spareparts for: TPS 400 Ultra,TPS800 Ultra,TCRA 70x Ultra
733347 Receiver module IR/R300 733387 IR/R300 Collimator(Diode) 738394 Main-objective IR/R300
733405 Light guide with field-shutter
733405
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99738473 EDM Board IR/R300 (non-ROHS conform) 752434 Type label with patent label for TCRA70x
(Ref.Nr.733868)
99756233 EDM Board IR/R300 (ROHS conform)
738473 EDM Board IR/R300 (ROHS conform)
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708949
708950 0.8
1.05 734430 Laser label Japan
708951 1.10
708952 1.15
708953 1.20
708954 1.25
708956 1.30 712461 Type label(CSS)
708957 0.95
708958 0.90
708959 0.85
708961 0.75
708962 0.70
707017 O-Ring
708059 O-Ring
712711 Alhidaden-Membrane
713398 V-Distance-ring
713575 Membrane
726847 Locking ring
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Please Note 762749 Base board DR(R100/400)
As of April 2008, new base boards will Ref. RO-761421
be used for all new Total Stations.
The difference between exisiting and 99764830 Base board DR300(R300/1000)
new base boards is only the layout. 764830 Base board DR300(R300/1000)
Both base boards have identical func- ref.RO-761418
tionality.
751275
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751773
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714355
724514
remove counterweight
Transmitter unit
754256
II EDM
754094
759748
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19.6 Drawing
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733846 Type label of TC 402 711743 Type label of TC 702 741526 Type label of TC 802
733847 Type label of TCR 402 711747 Type label of TCR 702 741527 Type label of TC 803
731534 Type label of TC 403 711744 Type label of TC 703 741528 Type label of TC 805
725399 Type label of TC 405 711745 Type label of TC 705 741529 Type label of TCR 802 POWER
725400 Type label of TC 405 S 711748 Type label of TCR 703 741530 Type label of TCR 803 POWER
725532 Type label of TC 407 711749 Type label of TCR705 741541 Type label of TCR 805 POWER
725533 Type label of TC 404 S 722070 Type label of TC 705 S 741542 Type label of TCR 805 S POWER
731535 Type label of TCR 403 722071 Type label of TCR 705 S 749391 Type label of TCR 802 ULTRA
725534 Type label of TCR 405 724470 Type label of TC 702 749392 Type label of TCR 803 ULTRA
725535 Type label of TCR 405 S 724471 Type label of TC 703 749393 Type label of TCR 805 S
725536 Type label of TCR 407 724472 Type label of TC705 AUTO 749394 Type label of TCR 805 S ULTRA
725537 Type label of TCR 407 S 724473 Type label of TCR 702 AUTO 759169 Type label of TCR 801 POWER
749354 Type label of TCR 402 ULTRA 724474 Type label of TCR 703 AUTO 759170 Type label of TCR 801 ULTRA
749355 Type label of TCR 403 ULTRA 724475 Type label of TCR 705 AUTO
749357 Type label of TCR 405 ULTRA 726509 Type label of TC 705 S AUTO
749359 Type label of TCR 405 S ULTRA 726510 Type label of TCR 705 S AUTO
749360 Type label of TCR 406 ULTRA 749383 Type label of TCRA 702 ULTRA
749381 Type label of TCR 407 ULTRA 749384 Type label of TCRA 703 ULTRA
749382 Type label of TCR 407 S ULTRA 749385 Type label of TCRA 705 ULTRA
741564 Type label of TCR 406 POWER 749386 Type label of TCRA 705 S ULTRA
738192 Type label of TCR 402 POWER 749387 Type label of TCRA 702 POWER
737946 Type label of TCR 403 POWER 749388 Type label of TCRA 703 POWER
737944 Type label of TCR 405 POWER 749389 Type label of TCRA 705 POWER
737945 Type label of TCR 405S POWER 749390 Type label of TCRA705 S POWER
737941 Type label of TCR 407 POWER
737942 Type label of TCR 407S POWER
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Marker
705389 ................................................. 19-1, 19-21 706879.................................................. 19-2, 19-16
109334 .......................................................... 19-22 705390 ................................................. 19-1, 19-19 706881.................................................. 19-2, 19-22
166978 .......................................................... 19-20 705410 ................................................. 19-1, 19-17 706930.................................................. 19-2, 19-24
269697 .......................................................... 19-10 705427 ................................................. 19-1, 19-17 706932........................................................... 19-17
305038 ............................................... 19-10, 19-28 705443 .......................................................... 19-28 706933........................................................... 19-17
347164 .......................................................... 19-22 705600 ................................................. 19-1, 19-21 706935........................................................... 19-17
392026 .......................................................... 19-22 705776 .......................................................... 19-20 706936........................................................... 19-17
429179 .......................................................... 19-15 705777 .......................................................... 19-20 706937........................................................... 19-17
439571 ................................................. 19-1, 19-17 705929 .......................................................... 19-28 706939........................................................... 19-28
476545 .......................................................... 19-15 705940 .......................................................... 19-28 706941........................................................... 19-28
535473 .......................................................... 19-23 705945 ................................................. 19-1, 19-17 706944........................................................... 19-32
535474 .......................................................... 19-23 705953 ...................................... 19-1, 19-19, 19-26 706948........................................ 19-2, 19-9, 19-29
535516 .......................................................... 19-23 705956 ............................................................ 19-1 707017........................................................... 19-28
535585 .......................................................... 19-23 705957 ................................................. 19-1, 19-19 707029.................................................. 19-2, 19-13
535614 .......................................................... 19-23 705958 ................................................. 19-1, 19-20 707034........................................................... 19-10
556400 .......................................................... 19-28 705966 .......................................................... 19-20 707043........................................................... 19-10
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Marker
708874 .......................................................... 19-17 712711 .......................................................... 19-28 724474........................................................... 19-34
708949 .......................................................... 19-28 713323 .......................................................... 19-14 724475........................................................... 19-34
708950 .......................................................... 19-28 713326 .......................................................... 19-11 724506.................................................... 19-4, 19-8
708951 .......................................................... 19-28 713398 .......................................................... 19-28 724510.................................................... 19-4, 19-8
708952 .......................................................... 19-28 713418 .......................................................... 19-14 724512.................................................... 19-4, 19-8
708953 .......................................................... 19-28 713575 .......................................................... 19-28 724514........................................ 19-4, 19-9, 19-32
708954 .......................................................... 19-28 713580 ................................................. 19-3, 19-14 724517.................................................... 19-4, 19-9
708956 .......................................................... 19-28 713581 ................................................. 19-4, 19-14 724520........................................................... 19-17
708957 .......................................................... 19-28 713582 ................................................. 19-4, 19-14 724521.................................................. 19-5, 19-17
708958 .......................................................... 19-28 713680 .......................................................... 19-10 724546........................................................... 19-11
708959 .......................................................... 19-28 714355 .......................................................... 19-32 724871.................................................... 19-5, 19-8
708961 .......................................................... 19-28 714600 ................................................. 19-4, 19-14 724872.................................................... 19-5, 19-9
708962 .......................................................... 19-28 714601 ................................................. 19-4, 19-14 725128.................................................. 19-5, 19-14
709034 ............................................... 19-22, 19-28 714676 .......................................................... 19-23 725130.................................................. 19-5, 19-14
709036 .......................................................... 19-22 714772 .......................................................... 19-17 725399........................................................... 19-34
710034 .......................................................... 19-28 714798 .......................................................... 19-23 725400........................................................... 19-34
710417
711576 ............................................................
................................................. 19-5, 19-1319-8 721840
721843 ...................................... 19-4, 19-19,
................................................. 19-4, 19-26
19-21 725429..................................................
725437.................................................. 19-5,
19-5, 19-15
19-15
711743 .......................................................... 19-34 721854 ................................................. 19-4, 19-18 725438........................................................... 19-22
711744 .......................................................... 19-34 721855 ................................................. 19-4, 19-19 725532........................................................... 19-34
711745 .......................................................... 19-34 722070 .......................................................... 19-34 725533........................................................... 19-34
711747 .......................................................... 19-34 722071 .......................................................... 19-34 725534........................................................... 19-34
711748 .......................................................... 19-34 722084 ................................................. 19-4, 19-11 725535........................................................... 19-34
711749 .......................................................... 19-34 722647 ................................................. 19-4, 19-21 725536........................................................... 19-34
711774 ................................................. 19-6, 19-21 723312 ................................................. 19-6, 19-21 725537........................................................... 19-34
711780 .......................................................... 19-24 723640 .......................................................... 19-10 725543............................................................. 19-8
711795 ................................................. 19-6, 19-21 723655 .......................................................... 19-10 726509........................................................... 19-34
711799 ................................................... 19-3, 19-8 723792 .......................................................... 19-28 726510........................................................... 19-34
711825 .......................................................... 19-15 723816 ................................................. 19-4, 19-10 726847........................................................... 19-28
712094 ............................................................ 19-8 723817 ................................................. 19-4, 19-10 727402.................................................. 19-5, 19-14
712135 ................................................. 19-3, 19-19 724470 .......................................................... 19-34 731534........................................................... 19-34
712136 ................................................. 19-3, 19-20 724471 .......................................................... 19-34 731535........................................................... 19-34
712381 .......................................................... 19-28 724472 .......................................................... 19-34 732162........................................................... 19-26
712461 .......................................................... 19-28 724473 .......................................................... 19-34 733347.................................................. 19-7, 19-26
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Marker
733378 ................................................. 19-6, 19-26 741542 .......................................................... 19-34 751773........................................................... 19-28
733387 ................................................. 19-6, 19-26 741557 .......................................................... 19-12 752026........................................................... 19-29
733388 ................................................. 19-6, 19-26 741558 .......................................................... 19-12 752407........................................................... 19-27
733405 .......................................................... 19-26 741559 .......................................................... 19-12 752434........................................................... 19-27
733424 .......................................................... 19-26 741564 .......................................................... 19-34 753409........................................................... 19-30
733745 ........................................ 19-5, 19-6, 19-18 741567 ................................................. 19-5, 19-22 753914........................................................... 19-29
733746 ................................................. 19-5, 19-18 742104 .......................................................... 19-22 754094........................................................... 19-32
733747 ........................................ 19-5, 19-6, 19-18 748968 .......................................................... 19-29 754256........................................................... 19-32
733846 .......................................................... 19-34 749015 .......................................................... 19-29 755770........................................................... 19-32
733847 .......................................................... 19-34 749354 .......................................................... 19-34 756019........................................................... 19-32
734237 .......................................................... 19-13 749355 .......................................................... 19-34 756368........................................................... 19-32
734238 .......................................................... 19-13 749357 .......................................................... 19-34 757531.................................................. 19-6, 19-13
734429 .......................................................... 19-28 749359 .......................................................... 19-34 758778........................................................... 19-18
734430 .......................................................... 19-28 749360 .......................................................... 19-34 758880........................................................... 19-29
737277 .......................................................... 19-27 749381 .......................................................... 19-34 758892........................................................... 19-29
737941 .......................................................... 19-34 749382 .......................................................... 19-34 759169........................................................... 19-34
737942
737944 ..........................................................
.......................................................... 19-34
19-34 749383
749384 ..........................................................
.......................................................... 19-34
19-34 759170...........................................................
759206........................................................... 19-34
19-18
737945 .......................................................... 19-34 749385 .......................................................... 19-34 759748........................................................... 19-32
737946 .......................................................... 19-34 749386 .......................................................... 19-34 760530........................................................... 19-27
738192 .......................................................... 19-34 749387 .......................................................... 19-34 760541........................................................... 19-27
738394 ................................................. 19-7, 19-26 749388 .......................................................... 19-34 760905........................................................... 19-32
738473 ................................................. 19-6, 19-27 749389 .......................................................... 19-34 762671........................................................... 19-19
740703 .......................................................... 19-12 749390 .......................................................... 19-34 762749........................................................... 19-30
740705 .......................................................... 19-12 749391 .......................................................... 19-34 763342........................................................... 19-29
740707 ................................................. 19-5, 19-12 749392 .......................................................... 19-34 763521........................................................... 19-30
741447 ................................................. 19-5, 19-12 749393 .......................................................... 19-34 763754........................................................... 19-22
741448 ................................................. 19-5, 19-12 749394 .......................................................... 19-34 764830........................................................... 19-30
741526 .......................................................... 19-34 749398 .......................................................... 19-29 767705........................................................... 19-25
741527 .......................................................... 19-34 750599 .......................................................... 19-30 767708........................................................... 19-25
741528 .......................................................... 19-34 750925 .......................................................... 19-22 99 711774...................................................... 19-21
741529 .......................................................... 19-34 751204 .......................................................... 19-29 99 711780...................................................... 19-24
741530 .......................................................... 19-34 751235 .......................................................... 19-29 99 711795...................................................... 19-21
741541 .......................................................... 19-34 751275 .......................................................... 19-30 99 723312...................................................... 19-21
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Marker
99 734237 ..................................................... 19-13
99 734238 ..................................................... 19-13
99 738473 ..................................................... 19-27
99 756223 ..................................................... 19-21
99 756231 ..................................................... 19-21
99 756233 ..................................................... 19-27
99 758527 ..................................................... 19-30
99 758534 ..................................................... 19-30
99 759344 ..................................................... 19-13
99 759345 ..................................................... 19-13
99 759347 ..................................................... 19-21
99 762749 ..................................................... 19-30
99 764830 ..................................................... 19-30
99 765513 ..................................................... 19-25
99 767028 ..................................................... 19-25
99 767030 ..................................................... 19-25
99711774
99711780 ........................................................
........................................................ 19-6
19-6
99711795 ........................................................ 19-6
99723312 ........................................................ 19-6
99734237 ........................................................ 19-6
99734238 ........................................................ 19-6
99738473 ........................................................ 19-6
99757531 ........................................................ 19-6
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