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Improving rubber concrete by waste organic sulfur compounds


Liang-Hisng Chou, Chun-Nan Lin, Chun-Ku Lu, Cheng-Haw Lee and Maw-Tien Lee
Waste Manag Res 2010 28: 29 originally published online 26 August 2009
DOI: 10.1177/0734242X09103843

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ISSN 0734–242X
Waste Management & Research
2010: 28: 29–35
DOI: 10.1177/0734242X09103843

Improving rubber concrete by waste organic sulfur


compounds
Liang-Hisng Chou, Chun-Nan Lin
Department of Civil and Water Resource Engineering, National Chiayi University, Chiayi City, Taiwan

Chun-Ku Lu, Cheng-Haw Lee


Department of Resource Engineering, National Cheng Kung University, Tainan City, Taiwan

Maw-Tien Lee
Department of Applied Chemistry, National Chiayi University, Chiayi City, Taiwan

In this study, the use of crumb tyres as additives to concrete was investigated. For some time, researchers have been studying
the physical properties of concrete to determine why the inclusion of rubber particles causes the concrete to degrade. Several
methods have been developed to improve the bonding between rubber particles and cement hydration products (C–S–H) with
the hope of creating a product with an improvement in mechanical strength. In this study, the crumb tyres were treated with
waste organic sulfur compounds from a petroleum refining factory in order to modify their surface properties. Organic sulfur
compounds with amphiphilic properties can enhance the hydrophilic properties of the rubber and increase the intermolecular
interaction forces between rubber and C–S–H. In the present study, a colloid probe of C–S–H was prepared to measure these
intermolecular interaction forces by utilizing an atomic force microscope. Experimental results showed that rubber particles
treated with waste organic sulfur compounds became more hydrophilic. In addition, the intermolecular interaction forces
increased with the adsorption of waste organic sulfur compounds on the surface of the rubber particles. The compressive, tensile
and flexural strengths of concrete samples that included rubber particles treated with organic sulfur compound also increased
significantly.

Keywords: cement-rubber composite, recycling, organic sulfur compounds

Introduction
A large amount of waste tyres are generated all over the concrete can also be used in soil and water conservation con-
world every year. For example, more than 270 million scrap struction materials. As the rubberized concrete is a useful
tyres are produced in the United States each year (Siddique material, many studies on the use of rubber particles as addi-
& Naik 2004). In Taiwan over 10 million scrap tyres are pro- tives in concrete have been reported in the literature, (Eldin
duced every year and nearly 70% of them undergo shredding & Senouci 1992, 1993a, b, Lee et al. 1993, 1998, Topcu 1995,
and grinding processes (Chang 2008). As waste tyres are not 1997, Fattuhi & Clark 1996, Toutanji 1996, Huynh & Ragha-
easily biodegradable after a long period of landfill, this is not van 1997, Topcu & Avcular 1997, Li et al. 1998, Raghavan et
only an environmental problem but also a waste of natural al. 1998, Khatib and Bayomy 1999, Ali et al. 2000, Segre &
resources. It has been suggested that rubberized concrete Joekes 2000, Nehdi & Khan 2001, Hernandez-Olivares et al.
could be used, for example, in highway construction as a shock 2002, Chou et al. 2003, 2004, Pierce & Blackwell 2003, Hern-
absorber, in sound barriers as a sound absorber, in buildings andez-Olivares & Barluenga 2004, Segre et al. 2004, Siddique
as an earthquake shock-wave absorber, or in impact preven- & Naik 2004). Most of the studies are practical and experi-
tion structures such as Jersey barriers. It is believed that such mental in nature without a theoretical basis. Chou et al.

Corresponding author: M.T. Lee, Department of Applied Chemistry, National Chiayi University, Taiwan.
E-mail: mtlee@mail.ncyu.edu.tw
Received 6 October 2008; accepted in revised form 4 January 2009
Figures 1, 2, 4–8 appear in color online: http://wmr.sagepub.com

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L.H. Chou, C.K. Lu, C.H. Lee, C.N. Lin, M.T. Lee

(2007) proposed a theoretical analysis to explain the effect of by adding sand and rubber particles. They were prepared in
rubber additives on the physical properties of the concrete. In cubic moulds to facilitate the physical testing. Rubber addi-
their study they coupled experimental observations with the- tion levels of 0, 3 and 6% by weight were tested. All speci-
oretical derivation, and showed that the added rubber particles mens were prepared with a water/cement ratio of 0.5 to
could disturb water flow in the rubberized concrete as a result ensure there was sufficient water in the paste. The measure-
of the variation of intermolecular interaction forces, leading to ments of compressive, flexural, and tensile strength of the
insufficient and imperfect hydration in some regions. These specimens were conducted according to American Society of
regions of insufficient hydration weaken the concrete, result- Testing and Material (ASTM) C109, C190 and C348. For sta-
ing in reduced compressive strength. Summarizing the litera- tistical evaluation, nine samples were made for each experi-
ture, it is widely believed that the reduction of the compres- ment.
sive strength of concrete with rubber addition is mainly
attributable to the reduced adhesion between the interface Results and discussion
between cement and rubber grains. To improve the compres- Effect of organic sulfur compounds on wetability of rubber
sive strength, most authors tried to modify the surface proper- surfaces and intermolecular interaction forces
ties of the rubber particles to enhance its adhesion to C–S–H. The surface roughness of the rubber for contact angle meas-
In this study, waste organic sulfur compounds from petro- urement was as shown in Figure 1. The surface roughness
leum refining factory were used to modify the surface of was about 0.1 µm. Figure 2 is an optical microscope picture of
crumb tyre particles to enhance its hydrophilic properties. rubber treated with organic sulfur compounds. It is obvious
They also enhanced the intermolecular interaction forces that the organic sulfur compounds adsorbed onto the surface
between crumb tyre particles and C–S–H and increased the of rubber. With the amphiphilic properties of the organic sul-
strengths of rubber concrete. fur compounds, the modified rubber had more hydrophilic
properties. Advancing and receding contact angles are shown
Materials and methods in Table 1. For the untreated rubber, the advancing and reced-
A solution of organic sulfur compounds from a petroleum ing contact angles in water were 103 and 59°, respectively. On
refining factory was used to modify the surface properties of the other hand, rubber treated with organic sulfur compounds
the rubber particles. The nature of the waste tyres used was gave advancing and receding contact angles of 100 and 31°,
SBR + natural rubber, produced by Cheng-hsing Rubber Co, respectively. The big difference in advancing contact angle
Taiwan. Sand which had composition: SiO2, 96.83%; Fe2O3, and receding contact may have been induced by the surface
0.086%; and Al2O3, 1.674% and was supplied by Taiwan Chin roughness of the rubber. It is apparent that treating with
Ching Company, was used in the experiments. The waste organic sulfur compounds can reduce the contact angle and,
rubber tyres were mechanically ground at a temperature that thus, enhance the hydrophilic properties of the rubber sur-
was below the ductile-to-brittle temperature, screened to 30 faces.
to 50 meshes and used as the additive. To prepare the rubber Figure 3 shows a colloid probe of C–S–H. In this picture,
specimens for surface tension measurement, rubber was dis- C–S–H grew at the end of the probe as depicted in the block.
solved in CS2, coated on a smooth glass surface and air-dried The intermolecular interaction forces between the C–S–H
at room temperature in a close chamber. As the CS2 evapo- colloid probe and the rubber is shown in Table 2. For
rated completely, the rubber was cleaned with acetone and untreated rubber the mode of the intermolecular interaction
distilled water to remove possible contaminants on the sur- forces was 25 nN and for rubber modified with organic sulfur
face. The surface roughness of the rubber specimen was
observed with an atomic force microscope (AFM). In order to
understand the effects of organic sulfur compounds on contact Table 1: Contact angles.
angles, the clean rubber specimen was immersed in the solu-
Contact angles
tion of organic sulfur compounds and dried at room tempera- Materials
ture. An optical microscope was used to observe the adsorp- Advancing Receding
tion of organic sulfur compounds on the rubber surface. Untreated crumb rubber 103.23 59.46
Advancing and receding contact angles of the rubber were Treated crumb rubber with 99.88 31.11
measured with a Kruss k121 tension meter based on the Wil- organic sulfur
helmy method. To measure the intermolecular interaction
forces, a colloid probe with C–S–H was prepared according
to the method proposed by Plassard et al. (2005). Table 2: Intermolecular interaction forces.
The first type of Portland cement produced by Taiwan
Cement Co. was used to prepare specimens for strength test. Interaction forces Mode
Materials
(nN) (nN)
Two types of rubberized specimens were prepared. The first
group of specimens was prepared without adding sand. They Untreated crumb rubber 15~30 25
were used for observing the dynamics of changes of the sur- Treated crumb rubber with 50~70 55
face structure. The second group of specimens was prepared organic sulfur

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Improving rubber concrete by waste organic sulfur compounds

Fig. 1: Surface roughness of rubber.

Fig. 2: Image of rubber surface, 400×: adsorption of organic sulfur Fig. 3: Colloid probe with C–S–H.
compounds on rubber surface.

the untreated rubber cement paste and rubber cement paste


compounds it was 55 nN. It is obvious that the rubber sam- modified with organic sulfur compounds at 50 min and 24 h
ples treated with organic sulfur compounds had greater are shown in Figures 4 and 5, respectively. Figure 4 shows
interaction forces with C–S–H than the untreated rubber that rubber particles treated with organic sulfur will delay the
samples. hydration of cement. However, with the increase of time as
shown in Figure 5, the hydration of cement in the neighbor-
Dynamics of surface structure changes hood of rubber particles treated with organic sulfur com-
By treating the rubber particles with organic sulfur com- pounds was more uniform than that of untreated rubber
pounds, the cracking of the rubberized paste was successfully particles. The box shown in Figure 5(a) provides evidence
prevented. A comparison of the surface structure changes of that the specimen containing untreated rubber crack near

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L.H. Chou, C.K. Lu, C.H. Lee, C.N. Lin, M.T. Lee

Fig. 4: Surface structures of cement paste (50 min): (a) untreated crumb rubber; (b) crumb rubber with organic sulfur.

Fig. 5: Surface structures of cement paste (24 h): (a) untreated crumb rubber; (b) crumb rubber with organic sulfur.

the regions of rubber particles after 24 h. The surface struc- Effect of the addition of waste tyre crumbs on the
ture changes of the rubberized cement paste containing mechanical strength of the specimens
rubber that had been modified with organic sulfur com- For statistical evaluation, nine samples were made for each
pounds shows no apparent cracking after 24 h as shown in experiment and the results are shown in Figures 6 to 8. The
Figure 5(b). The area where cracking is visible in Figure 5(a) average values for 28 days are also summarized in Table 3. In
appears to be incompletely hydrated due to insufficient the table, CCR, UCR, and SCR denote control samples
available water. It is particularly noteworthy that the crack- without crumb rubber, samples containing untreated crumb
ing is not at the interface of cement and rubber as expected rubber, and samples containing crumb rubber that had been
from the literature. It is, however, similar to that shown in a treated with organic sulfur, respectively. The subscripts 3 and
previous study (Chou et al. 2007). It is obvious that the crack- 6 denote samples that include 3 and 6% rubber, respectively.
ing of the specimen will affect the mechanical properties In comparison with the control specimen, the addition of
greatly. untreated waste tyre weakens the compressive, flexural and

Table 3: Mechanical strength of specimen (deviation).

Specimens Compressive strength Flexural strength Tensile strength

(kgf cm–2) (kgf cm–2) (kgf cm–2)


CCR 318.17 (2.57) 65.48 (0.10) 83.00 (1.82)
UCR 3% 268.09 (7.71) 52.00 (0.27) 67.11 (2.49)
UCR 6% 187.17 (7.72) 49.98 (0.21) 58.67 (2.45)
SCR 3% 287.14 (8.64) 59.54 (0.27) 75.68 (2.62)
SCR 6% 224.45 (9.47) 57.84 (0.33) 66.59 (2.84)
CCR, controlled samples without crumb rubber; UCR, with untreated crumb rubber; UCR 3%, 3% rubber; UCR6%, 6% rubber; SCR, with
organic sulfur modified crumb rubber; SCR 3, 3% rubber; SCR 6, 6% rubber.

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Improving rubber concrete by waste organic sulfur compounds

Fig. 6: Compressive strength.

Fig. 7: Flexural strength.

Fig. 8: Tensile strength.

tensile strengths of the specimens significantly. For speci- strength and tensile strength at 28 days were decreased from
mens with 3% rubber, the compressive strength, flexural 318.17 to 268.09 kgf cm–2, 65.48 to 52.0 kgf cm–2 and 83.0 to

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L.H. Chou, C.K. Lu, C.H. Lee, C.N. Lin, M.T. Lee

67.11 kgf cm–2, respectively (Table 3). For specimens with 6% water within the paste and therefore reduced the inhibition of
rubber, the compressive strength, flexural strength and tensile water availability for the hydration reaction of the cement.
strength were decreased to 187.17, 49.98 and 58.67 kgf cm–2, The second factor was that organic sulfur compounds gave
respectively. In terms of percentage, for specimens with 3% higher intermolecular interaction forces with C–S–H than
rubber the reductions were 15, 20 and 19% for compressive, that of rubber as shown in Table 2.
flexural and tensile strength, respectively. For specimens
with 6% rubber, the reductions in compressive, flexural and Improving the properties of rubberized concretes
tensile strength were 41, 23.6 and 29%. The addition of crumb In order to improve the strength of the rubberized concrete,
rubber impacted significantly on the mechanical strength. It the rubber particles can be modified chemically or physically
is tempting to conclude that rubberized concrete that contains to make the surface more hydrophilic in order to promote
untreated crumb rubber should only replace regular concrete the water transfer rate, and to complete the hydration reaction.
for applications in which the strengths are not critical. The modification methods described in the literature vary from
washing rubber particles with water to acid etching, plasma
Effect of organic sulfur compounds pretreatment of rubber pretreatment and the use of various coupling agents (Naik &
on mechanical strength of the specimens Singh 1991). It is recognized that these increases were
Pretreatment of the rubber particles with organic sulfur com- achieved with initial treatment and further improvement is
pounds improved the compressive strength of the rubberized possible when the treatment procedure has been optimized. In
specimen significantly. The compressive strength, the flexural the present study rubber particles adsorbed some organic sul-
strength and the tensile strength of the control sample with- fur compounds from petroleum refining factory to increase
out rubber and two rubberized samples at 28 days are their hydrophilic properties. This process is simple and likely
shown in Table 3. As expected, the specimens containing to be both technically and economically viable.
rubber particles that had been modified with organic sulfur
compounds showed better performance than specimens Conclusions
containing untreated rubber. For specimens with 3% rub- The addition of rubber particles leads to the degradation of
ber the increases in the compressive, flexural and tensile some physical properties of the concrete. To improve the
strength due to treatment of the waste rubber crumb with physical properties, modification of the rubber surface was
organic sulfur compounds were 268.09 to 287.14 kgf cm–2, investigated in this study. It was shown that rubber particles
52.0 to 59.54 kgf cm–2 and 67.11 to 75.68 kgf cm–2, respec- treated with waste organic sulfur compounds from a petro-
tively. For samples containing 6% treated rubber the cor- leum refining factory acquire enhanced hydrophilic proper-
responding increases in compressive, flexural and tensile ties of the rubber surface and that the treatment can also
strength were 187.17 to 224.45 kgf cm–2, 49.98 to 57.84 kgf cm–2 increase the intermolecular interaction forces between rub-
and 58.67 to 66.59 kgf cm–2 In percentage terms, for speci- ber and C–S–H, which, in turn, increased the local water
mens with 3% rubber the increases in the compressive, flexu- availability for the hydration of cement. An increase in water
ral and the tensile strength due to organic sulfur compounds availability can avoid the local imperfections in the hydration
treatment of the crumb rubber were 7.1, 14 and 12.7%, respec- of cement; induced by the addition of heterogeneous rubber
tively, and for samples containing 6% crumb rubber, the corre- particles. Modification of the rubber surfaces with waste
sponding increases were 19.9, 15.7 and 13.5%, respectively. organic sulfur compounds is a simple process that is econom-
Thus, the treatment of waste rubber tyre crumbs with organic ically viable to improve the performance of rubber concrete.
sulfur compounds increased the mechanical strength rather
significantly for specimens containing 6% treated rubber Acknowledgements
compared with that of specimens containing 3% treated rub- This paper has been improved by the efforts of two anony-
ber. Two important factors affected the mechanical strength mous reviewers. The support of the National Science Council
of concrete that contained rubber crumbs treated with organic (Contract No. NSC 95-2221-E-415-019), the National Chiayi
compounds. With the adsorption of organic sulfur compounds University, the Hong Chiang Engineering Consultants Com-
onto the surfaces of the rubber crumbs, the decrease in the pany and the Refining & Manufacturing Research Center of
contact angles of rubber in water enhanced the film flow of Chinese Petroleum Corp. Taiwan are acknowledged.

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