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SPEC NO. TEC-OPT02-91271A(Rev.

3)

TECHNICAL PROPOSAL

FOR

FIBER OPTIC GROUNDWIRE CABLE OPGW

APPROVED BY : J.C. JO / GENERAL MANAGER

COMMUNICATION ENGINEERING TEAM

PREPARED BY : C.H.JEONG / SENIOR MANAGER


COMMUNICATION ENGINEERING TEAM

TAIHAN Electric Wire Co., Ltd


SPEC NO. TEC- OPT02-91271A(Rev.3)

1. GENERAL

This specification covers the design requirements and performance standard for OPGW in
overhead transmission line.

1.1 Cable Description

Loose tube cable is a design that has high tensile strength and flexibility in a compact cable
size. TAIHAN's loose tube cable provides excellent optical transmission and physical
performance.

1.2 Quality

TAIHAN ensures a continuing level of quality in our cable products through several quality
control programs including ISO 9001.

1.3 Reliability

TAIHAN ensures product reliability through rigorous qualification testing of each product
family. Both initial and periodic qualification testing are performed to assure the cable's
performance and durability in the field environments.

1.4 Reference

IEC 60793, 60794. ITU-T G 650, G 655C.IEEE P1138

2. OPTICAL FIBER

2.1 Non-Zero Dispersion-Shifted Fiber

The Optical properties for non-zero dispersion shifted fiber are achieved through a
germanium doped silica based core with a pure silica cladding. An acrylate protective
coating is applied over glass cladding to provide the necessary maximum fiber lifetime.

TAIHAN Electric Wire Co., Ltd. -1-


SPEC NO. TEC- OPT02-91271A(Rev.3)

2.2 General Design

Its optical properties are achieved through a germanium doped silica based core with a pure
silica cladding. An acrylate protective coating is applied over glass cladding to provide the
necessary maximum fiber lifetime.

2.3 Construction

Mode field diameter at 1550nm 9.2㎛ ± 0.5㎛


Mode field concentricity error ≤0.8㎛
Cladding diameter 125 ± 1㎛
Cladding non-circularity ≤1%
Primary coating material UV curable acrylate
diameter 245 ± 10㎛

2.4 Optical characteristics

Attenuation at 1550nm ≤0.25 dB/km.


Dispersion at 1530∼1565nm ≤10 ps/(nm.km)
1565∼1625nm ≤13.8 ps/(nm.km)
Cut off wavelength ≤1450nm

2.5 Mechanical characteristics

Fiber proof test level Max. 1% x 1sec


Bending test (75mm diameter Max. 0.1 dB at 1550nm
mandrel 100turns, loss change)

2.6 Removal of primary coating

For jointing, removal of primary coating is achieved without the use of any chemicals. A
simple mechanical operating is sufficient to prepare the fiber for jointing.

TAIHAN Electric Wire Co., Ltd. -2-


SPEC NO. TEC- OPT02-91271A(Rev.3)

3. CABLE

3.1 Fiber identification

Every fiber in a tube is uniquely identified by a different color. For fiber counts above 12
fibers, fibers are bundled together using different colored binder yarns.

3.2 Filling compound

The tube is filled with water-repellent filling compound

3.3 Stainless steel tube

The optical fibers are protected against mechanical and electrical damage using a stainless
steel tube. The optical fibers lie freely in the stainless steel tube, having adequate excess
length to prevent undue stress on the fibers.

TAIHAN Electric Wire Co., Ltd. -3-


SPEC NO. TEC- OPT02-91271A(Rev.3)

3.4 Cross section for OPGW

3.4.1 24C OPGW

Optical fiber

Jelly compound

Binder yarns

Stainless steel tube

Aluminum tube

Aluminum clad steel wire (ACS wire)

The Color Coding of Optical Fiber in Loose Tube

Fiber Binder
Fiber No & color
Bundle Color
1 2 3 4 5 6
Blue Orange Green Brown Slate White
1 Blue
7 8 9 10 11 12
Red Black Yellow Violet Pink Aqua
13 14 15 16 17 18
Blue Orange Green Brown Slate White
2 Yellow
19 20 21 22 23 24
Red Black Yellow Violet Pink Aqua

Note : It is possible to change the color of the binder yarn, if desired.

TAIHAN Electric Wire Co., Ltd. -4-


SPEC NO. TEC- OPT02-91271A(Rev.3)

3.4.1.1 The Characteristics for OPGW

Classification Characteristics

Total number of fiber 24 cores

Number of fibers in tube 24 cores


Stainless steel
loose tube
Number of tube 1 ea

Material AL covered stainless steel loose tube


Central layer
Number / Nom. Diameter 1ea / 6.0mm

Material Aluminum clad steel wire

Outer layer Number / Nom. Diameter 9ea / 3.0mm

Direction of outer layer Left hand “S”

Overall diameter (mm) 12.0

ACS wire (mm2) 64


Nom. cross section
Al tube(mm2) 20

Cable weight (Nom. kg/km) 500

D.C resistance 20oC (ohm/km) < 1.0

Ultimate tensile strength (kg) 9000

Coefficient of linear expansion (Nom. 10-6/oC) 13.8

Short circuit current capacity (kA2.s) ≥ 39.9 (6.32kA x 1sec)

Nominal shipping length (m) 4000

Remark : (*) means calculated value, (**) means data for information only

TAIHAN Electric Wire Co., Ltd. -5-


SPEC NO. TEC- OPT02-91271A(Rev.3)

4. Test and Inspection

All tests and inspection shall be made in accordance with above mentioned standard specification.

5. Packing and Marking

5.1 Finished cable shall be delivered on wooden drum or metal drum.

5.2 Each dead-end of cable shall have effectively sealed with heat shrinkable cap.

5.3 On side of the cable drum, required marking shall be printed.

5.4 The barrel diameter shall not be less than 40 times of the cable diameter.

TAIHAN Electric Wire Co., Ltd. -6-


SPEC NO. TEC- OPT02-91271A(Rev.3)

Drum Construction for Wooden Drum

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SPEC NO. TEC- OPT02-91271A(Rev.3)

Dimension of Wooden Drum

[unit : mm ]

Drum details (Nominal)


Reel No
Flange Barrel Spindle hole
Inner width Outer width
Dia. Dia. Dia.

K12-5 1400 1000 750 900 110

K12-5-1 1400 1000 870 1050 110

K13-1 1500 1000 750 900 110

K13-1-1 1500 1000 870 1050 110

K13-1A 1550 1000 750 900 110

K13-1A-1 1550 1000 870 1050 110

K13-2 1600 1000 750 900 110

K13-2A 1650 1000 750 900 110

K13-3 1700 1000 750 900 110

K13-3A 1750 1000 750 900 110

K13-4 1800 1000 750 900 110

K13-4A 1850 1000 750 900 110

K14-1 1700 1200 870 1050 110

K14-2 1800 1200 870 1050 110

K14-3 1850 1200 870 1050 110

K14-4 1900 1200 870 1050 110

K14-5 1950 1200 870 1050 110

K14-6 2000 1200 870 1050 110

K14-7A 2100 1200 870 1050 110


We apply BS standard and DEF standard for drum construction, bolt size and etc
The dimension of drum is nominal value and so, if necessary, it is possible to change the dimension

TAIHAN Electric Wire Co., Ltd. -8-

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