1.

Melting temperature of Aluminum is

A. 1220 F°
B. 1080 F°
C. 560 C°
D. None of them
2. Aluminum alloy used for pressure die casting is
A. A6061
B. A6053
C. A080
D. A7001
3. Cupper is quenched in cold water after heating at 900C , changed into
A. Strong
B. Tough
C. Annealed
D. Hard
4. We adding Carbon in Aluminum , it makes it
A. Heat Treatable
B. Tough
C. Increase ductility
D. Not applicable
5. Cupola furnace is used for melting of
A. Al
B. Gray Cast Iron
C. Tool Steel
D. Malleable Iron
6. Which gas causes porosity in molten aluminum
A. Argon
B. Nitrogen
C. Hydrogen
D. Helium
7. We use wire to make heating element for electric resistance heating furnace
A. Copper Wire
B. Aluminum Wire
C. Nicromine Wire
D. Stainless Steel wire
8. Density of Aluminum metal is
A. 2.73 g/cm3
B. 3.1 g/cm3
C. 1.6 g/cm3
D. 2.00 g/cm3
9. Insert gases are used in molten Aluminum metal to
A. Remove excess dissolve refractories
B. To remove gases
C. To remove hydrogen gas
D. To remove dross to top of molten metal
10. Pakistan produces primary Aluminum from Aluminum at
A. Karachi Aluminum Industry
B. Bolan casting
C. Pakistan Steel Karachi
D. None of them
11. Cold work dies are made of
A. Tool steel A4
B. Tool Steel D2
C. Tool Steel M1
D. Tool Steel GCr15
12. Artificial aging of Aluminum is done at
A. Room Temperature
B. 338 F°
C. 270 F°
 D. 415 F°
13. Melting temperature of Zn is
A. 332C°
B. 660 C°
C. 419 C°
D. 470 C°
14. Which is heaviest metal in weight
A. Al
B. Gold
C. Cu
D. Silver
15. Which metal is elastic
A. Rubber
B. Steel
C. Stain less steel
D. Cobalt
16. Which one of the following has high melting temperature
A. Uranium
B. Zirconium
C. Tungsten
D. Monal 600
17. In cold working process, Aluminum get
A. Anneal
B. Stain Hardening
C. Reduced Size
D. cracked
18. A 70: 30 brass contains 70%
A. Zn
B. Bronze
C. Cu
D. Gun Metal
19. Which instrument is used to measure the expansion of metal in volume by heating
E. Dilatometer
F. Managetic Indictor
G. Optical Pyrometer
H. Radiation pyrometer
20. Which type of thermocouple we use to measure temperature of molten Al
I. R Type
J. B Type
K. K Type
L. S Type
21. Carburizing , nitriding & cyaniding are all methods
A. Annealing
B. Tempering
C. Surface Hardening
D. Mar tempering
22. Brinell Hardness testing load for non-ferrous metal is
A. 700 Kg
B. 100 Kg
C. 400 kg
D. 500 Kg
23. In Vicker Hardness testing shape of indenter is
A. Round ball
B. Wedge
C. Diamond
D. Cone
24. In UTS testing , Aluminum sample does not show
A. Toughness
B. Tensile strength
 C. Yield Strength
D. Elongation
25. The hardest structure of tool steel in HT is
A. Martensite
B. Pearlite
C. Ferite
D. Led borite
26. To produce extreme hardness in a thick sectioned steel part in which liquids we will quench
A. Water
B. Quenching Oil
C. Salt Water
D. Cold rain water
27. Which liquid is used in liquid vacuum ring pump
A. Vacuum Pump
B. Lubrication Oil
C. Water
D. Silicon Oil
28. Shrinkage allowance for Al alloy casting is added on pattern
A. 2.0 %
B. 1.3 %
C. 4 %
D. Not required
29. For melting of Al metal , crucibles are made of
A. Graphite
B. Cast Iron
C. Silicon Carbide
D. All
30. Which metal has less solidifying time during casting
A. Al
B. Cu
C. Steel
D. Lead
31. Vents are made in sand mold for
A. Pouring of metal
B. To increase the strength of metal
C. To escape the gases
D. To escape the pressure build in mold
32. To prevent from oxidation from the surface of the job during HT which furnace is used
A. Inert atmosphere furnace
B. Salt Bath Furnace
C. Vacuum Furnace
D. All
33. Induction furnaces are used for
A. HT
B. Melting of Ferrous Metals
C. Melting of non-ferrous metals
D. All
34. Al metal cannot be
A. Forged
B. Extrude
C. Drawn
D. Heat Treated at temperature of 683 C°
35. The property of material extending without rapture by hammering , rolling in all direction
A. Plasticity
B. Malleability
C. Ductility
D. Elasticity
36. Reduction in diameter by a forging die is called
A. Swaging
 B. Fullering
C. Up setting
D. Setting down
37. Making of holes In jobs by forging is called
A. Drilling
B. Piercing
C. Holing
D. Punching
38. Internal grinding process of pipe is called
A. Hole grinding
B. Honning
C. Surface grinding
D. Frictional Grinding
39. Rolling mills are classified by
A. Nos of rolls
B. Rolling force
C. No of stand
D. KW power
40. Diffusion vacuum pump having no vacuum pump
A. Yes
B. No
C. May be
D. None of these
41. Flame temperature of cutting torch of gas welding for steel is
A. 5000 C°
B. 3150 C°
C. 1535 C°
D. 1800 C°
42. Product of blast furnace is
A. Wrought Iron
B. Cast Iron
C. Pig Iron
D. White Cast Iron
43. Alumina is high temperature refractory material , its melting temperature is
A. 2200 C
B. 2600C
C. 1800 C
D. 1000 C
44. HT of steel is done
A. Salt bath furnace
B. Box Furnace
C. Vacuum Furnace
D. All
45. Bushes are made
A. Copper
B. Gun Metal
C. Cast iron
D. All
46. ____________________________ test is used to find internal cracks.

47. ____________________________ against penetration is called hardness of metal.

48. ____________________________ testing methods are used without breaking the materials.

49. Forging is a process to make job by __________________ or___________________

50. Hot metal is pressed by high pressure & passed through a die& reduced in cross section is
called_____________________ process.

Answer keys

1. A 33. B
2. C 34. D
3. C 35. B
4. D 36. C
5. B 37. D
6. C 38. D
7. C 39. D
8. A 40. C
9. C 41. A
10. D 42. B
11. B 43. B
12. B 44. A
13. C 45. A
14. B 46. UT (Ultrasonic Test)
15. B 47. Indenting
16. C 48. NDT (Not Destructive Testing)
17. B 49. Hammering or Pressing
18. 50. Extrusion
19.
20.
21.
22.
23. C
24. A
25. C
26. C
27. D
28. C
29. C
30. A
31. C
32. C