CONTENTS

Page
1. Characteristics of coke oven batteries designed by FSUE 3
«VUKHIN» and «SIBGIPROKOKS»

2. Coke oven battery V=20.0 m 3 (ОHМК, COB N1, Novotroitsk) 5

3. Coke oven battery V=21.6 m 3 (ChМК, COB N7, Chelyabinsk) 11

4. Coke oven battery V=30.9 m 3 (KKHZ, COB N6, Kemerovo) 17

5. Coke oven battery V=41.6 m 3 (KKHZ, COB N5, Kemerovo) 23

6. Coke oven battery V=51.0 m 3 (АКHZ, COB N5, Zarinsk) 29

 CHARACTERISTICS OF COKE OVEN BATTERIES DESIGNED BY FSUE «VUKHIN»
(since 2001 «SIBGIPROKOKS» NOVOKUZNETSK DESIGN DEPARTMENT OF VUKHIN)

Chamber dimensions, mm
Cham Num
Coke & By- Com Axial Heat-
Oven ber Heat- ber Annual pro-
Product Plant, № mis- Oven dis- ing
num- vo- Lengt Heig Widt ing of duction, ths
Iron & Steel COB sione type Taper tance, level,
ber lume, h ht h gas GC t(6%wet)
Works d 3 mm mm
m M

Altaisky 2 1982 ПВР-нп 65 41.6 16000 7000 410 50 1400 1000 COG 2х2 930*
C&BPP 5 2006 ПВР-нп 82 51.0 16920 7000 480 50 1570 800 COG 2х2 1140**
«Altaikoks»,
Zarinsk (Russia)
Kemerovsky 6 1974 65 30.9 14080 6000 410 50 1320 1150 COG 2 700
ПВР-бп
C&BPP«Koks» 4 1975 65 30.9 14080 6000 410 50 1320 1100 COG 2 700
ПВР-бп
Kemerovo 5 1979 65 41.6 16000 7000 410 50 1400 1000 COG 2x2 925***
ПВР-нп
(Russia)
Chelyabinsky 7 2006 ПВР- бп 65 21.6 13980 4300 410 50 1140 700 comb. 1 495
I& SW «Me- 5 1980 ПК-2к 61 21.6 14080 4300 407 50 1143 700 comb. 2 455
chel», 2 1981 ПК-бк 61 20.0 13120 4300 407 50 1143 700 BFG 2 440
Chelyabinsk 3 1982 ПК-бк 61 20.0 13120 4300 407 50 1143 700 BFG 2 440
(Russia) 4 1983 ПК-бк 61 20.0 13120 4300 407 50 1143 700 BFG 2 440
1 1985 ПК-бк 61 20.0 13120 4300 407 50 1143 700 BFG 2 440
6 1986 ПВР-бп 61 21.6 14080 4300 407 50 1143 700 comb. 2 490
8 1994 ПВР-бп 65 21.6 14080 4300 407 50 1143 700 comb. 2 507
Orsko- 4 1987 ПВР-бп 61 20.0 13120 4300 410 50 1143 700 COG 2 426
Khalilovsky 3 1988 ПВР-бп 61 20.0 13120 4300 410 50 1143 700 COG 2 426
I&SW, 1 1992 ПВР-бп 61 20.0 13120 4300 410 50 1143 700 COG 2 426
«Uralskaya
Stal»,
Novotroitsk
(Russia)
Karagandinsky 3 1990 65 21.6 14080 4300 410 50 1143 800 comb. 2 497
ПВР-бп
I& SW«Ispat 4 1991 65 21.6 14080 4300 410 50 1143 800 comb. 2 497
ПВР-бп
Karmet», 1 1994 65 21.6 14080 4300 407 50 1143 800 comb. 2 497
ПВР-бп
Temir-Tau 2 1995 65 21.6 14080 4300 407 50 1143 800 comb. 2 497
ПВР-бп
(Russia)
Nizhny- 6 2002 ПК-2к 61 21.6 14080 4300 407 50 1143 800 COG 2 453
Tagilsky I& 5 2006 ПК-2к 61 21.6 14080 4300 407 50 1143 800 COG 2 452,5
SW «NTMK»,
Nizhny Tagil
(Russia)
Gubakhinsky 2-bis 2002 ПВР-бп 65 30.9 14080 6000 410 50 1320 1000 COG 2 650****
C&BPP
«Gubakhinsky
Koks»,
Gubakha
(Russia)

ПК – cross-over and a gun flue oven;

ПК-2к –cross-over and 2 gun flue oven;
ПВР –twin flue waste gas recirculation oven;
-бп — side-heated oven;
-нп — underfired oven;
-бк – gas gunless oven.

* Relaying project was executed in 2003.

** Construction had begun in 1985 and stopped in 1991. In 2000-2001 correction of basic and detail engineering had been executed of the following facili-
ties:
-combined wet coke quenching, re-building of quenching car;
-new design coke oven doors and mechanisms of door cleaning;
-ammonia unit of the recovery plant № 2;
-transfer of direct coke oven gas to the recovery plant № 1;
- the system of collection and localization of emission of condensation department.
*** Is in operation till now, hot brickwork repairs had been done.
****Correction of detail engineering of Giprokoks, detail engineering of lacking items, preparation and agreement of explanatory notes has been executed. Coke
oven brickwork has been corrected.

3
Coke oven battery
3
V=20.0 m
 Characteristics of coke oven battery

Parameters
RN Description Unit
Total Useful
1 Useful volume m3 20.0
2 Heating mode ПВР
3 Heating system Coke oven gas
4 Heat supply lateral
5 Coke chamber length mm 13020 12206

6 Coke chamber height mm 4300 4000

7 Coke chamber width
а) coke side mm 435
б) pusher side mm 385
в) mean mm 410
8 Taper mm 50
9 Axial distance between ovens mm 1143
10 Number of vertical flues nos 26
11 Axial distance between flues mm 480
12 Heating level mm 700
13 Number of ovens per battery nos 61
14 Number of gas collecting mains nos 2
15 Gas collecting main type non-cut, trough-type

Number of refractory bricks per battery

Quantity, t
RN Refractory brick
per battery per oven
1 Silica 5987 98.1
2 Fireclay ШК-28 2656.6 43.6
3 Fireclay ШК-35 575 9.4
4 Fireclay ШК-37 5.3 0.09
5 Blast furnace fireclay ШПД-39 75.4 1.2
6 Light weight fireclay ШЛА 53.3 0.9
7 Heat insulation brick 118.3 1.9
8 Silica refractory mortar 780.0 12.8
9 Aluminosilicate mortar 400 6.6

6
Coke oven battery
3
V=21.6 m
 Characteristics of coke oven battery

Parameters
RN Description Unit
Total Useful
1 Useful volume m3 21.6
2 Heating mode ПВР
3 Heating system combined
4 Heat supply lateral
5 Coke chamber length mm 13980 13166

6 Coke chamber height mm 4300 4000

7 Coke chamber width
а) coke side mm 435
б) pusher side mm 385
в) mean mm 410
8 Taper mm 50
9 Axial distance between ovens mm 1143
10 Number of vertical flues nos 28
11 Axial distance between flues mm 480
12 Heating level mm 700
13 Number of ovens per battery nos 65
14 Number of gas collecting mains nos 2
15 Gas collecting main type non-cut, trough-type

Number of refractory bricks per battery

Quantity, t
RN Refractory brick
per battery per oven
1 Silica 7370 113.4
2 Fireclay ШК-28 2875 44.2
3 Fireclay ШК-35 771 11.9
4 Fireclay ШК-37 4.6 0.07
5 Fireclay ШК-39 59.9 0.9
6 Blast furnace fireclay ШПД-39 90.3 1.4
7 Light weight fireclay ШЛА 60.1 0.9
8 Heat insulation brick 172 2.8
9 Silica refractory mortar 960 14.8
10 Aluminosilicate mortar 480 7.4

12
Coke oven battery
3
V=30.9 m
 Characteristics of coke oven battery

Parameters
RN Description Unit
Total Useful
1 Useful volume m3 30.9
2 Heating mode ПВР
3 Heating system Coke oven gas
4 Heat supply lateral
5 Coke oven chamber length mm 14080 13240

6 Coke oven chamber height mm 6000 5700

7 Coke oven chamber width
а) coke side mm 430
б) pusher side mm 390
в) mean mm 410
8 Taper mm 40
9 Axial distance between ovens mm 1320
10 Number of vertical flues nos 28
11 Axial distance between flues mm 480
12 Heating level mm 1150
13 Number of ovens per battery nos 65
14 Number of gas collecting mains nos 2
15 Type of gas collecting main cut-type, pipe

Number of refractory bricks per battery

Quantity, t
RN Refractory bricks
per battery per oven
1 Silica 9330 143.5
2 Fireclay ШК-28 3432 53
3 Fireclay ШК-35 715.5 11.0
4 Blast furnace fireclay ШПД-39 82.0 1.3
5 Light weight fireclay ШЛА 37.1 0.6
6 Heat insulation brick 177.8 2.7
7 Refractory silica mortar 1150 17.7
8 Aluminosilicate mortar 345.0 5.3

18
Coke oven battery
3
V=41.6 m
 Characteristics of coke oven battery

Parameters
RN Description Unit
Total Useful
1 Useful volume m3 41.6
2 Heating mode ПВР
3 Heating system Coke oven gas
4 Heat supply underjet
5 Coke oven chamber length mm 16000 15160

6 Coke oven chamber height mm 7000 6700

7 Coke oven chamber width
а) coke side mm 435
б) pusher side mm 385
в) mean mm 410
8 Taper mm 50
9 Axial distance between ovens mm 1400
10 Number of vertical flues nos 32
11 Axial distance between flues mm 480
12 Heating level mm 1000
13 Number of ovens per battery nos 65
14 Number of gas collecting mains nos 2
15 Type of gas collecting main cut-type, pipe

Number of refractory bricks per battery

Quantity, t
RN Refractory brick
per battery per oven
1 Silica 13125 202
2 Fireclay ШК-28 4088 62.9
3 Fireclay ШК-35 1148 17.7
4 Blast furnace fireclay ШПД-39 106.5 1.6
5 Light weight fireclay ШЛА 166.4 2.6
6 Heat insulation brick 317.1 4.8
7 Refractory silica mortar 1590 24.5
8 Aluminosilicate mortar 420 6.5

24
Сoke Oven Battery
V=51.0 m³
 Characteristics of coke oven battery

Parameters
RN Description Unit
Total Useful
1 Useful volume m3 51.0
2 Heating mode ПВР
3 Heating system coke oven gas
4 Heat supply underjet
5 Coke chamber length mm 16820 15980

6 Coke chamber height mm 7000 6650

7 Coke chamber width
а) coke side mm 505
б) pusher side mm 455
в) mean mm 480
8 Taper mm 50
9 Axial distance between ovens mm 1570
10 Number of vertical flues nos 34
11 Axial distance between flues mm 480
12 Heating level mm 800
13 Number of ovens per battery nos 82
14 Number of gas collecting mains nos 2
15 Gas collecting main type non-cut type, pipe

Number of refractory bricks per battery

Quantity, t
RN Refractory brick
per battery per oven
1 Silica 19000 232
2 Fireclay ШК-28 10900 133
3 Fireclay ШК-35 1700 20.5
4 Fireclay ШК-37 5.3 0.09
5 Blast furnace fireclay ШПД-39 250 3.0
6 Light weight fireclay ШЛА 160 2.0
7 Heat insulation brick 118.3 1.9
8 Silica refractory mortar 3300 40.2
9 Alumosilicate mortar 1500 18.3

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