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VHMS TECHNOLOGY AS MONITORING

CONDITION’S INSTRUMENT AID

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CONTENTS
ГЛАВА I: СИСТЕМА VHMS
НАЧАЛЬНАЯ БУКВА ДИСПЕТЧЕРА VHMS, УСТАНАВЛИВАЮЩАЯ … … … … … …
… … … … … … … … …..... 5
ЗАГРУЗКА ДАННЫХ VHMS … … … … … … … … … … … … … … … … … … … … …
….. 28
РУЧНАЯ ЗАГРУЗКА … … … … … … … … … … … … … … … … … … … … ….. 29
БЕСПРОВОДНАЯ ЗАГРУЗКА … … … … … … … … … … … … … … … … … … … …...
48

ГЛАВА II: VHMS BAGUS ЗАЯВЛЕНИЕ


VHMS BAGUS ПРОГРАММНОЕ ОБЕСПЕЧЕНИЕ … … … … … … … … … … … … …
… … … … … … … … … … 66
i. INSTALATION, АКТИВАЦИЯ … … … … … … … … … … … … … … … … … … …
….. 67
ii. СТРУКТУРА … … … … … … … … … … … … … … … … … … … … … … … …
… … …... 70
iii. ДОБАВЛЯЯ КЛИЕНТА, УЧАСТОК РАБОТЫ, МАШИНУ, ДАННЫЕ
ЗАГРУЖАЮТ. … … … … ….. 71
КОНТРОЛЬ УСЛОВИЯ ЕДИНИЦЫ ЧЕРЕЗ VHMS BAGUS ЗАЯВЛЕНИЕ. 76
СОЗДАНИЕ СООБЩЕНИЯ … … … … … … … … … … … … … … … … … … … … …
… … … … … 98

ГЛАВА III: VHMS BAGUS ADMIN ФУНКЦИЯ И ОБСЛУЖИВАНИЕ БАЗЫ ДАННЫХ


1. СОЗДАНИЕ ПРОФИЛЯ ШАГ ЗА ШАГОМ (ЗАЯВЛЕНИЕ ADMIN) … … … … … … …
… 101
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CHAPTER I
VHMS SYSTEM

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НАЧАЛЬНАЯ БУКВА ДИСПЕТЧЕРА VHMS,
УСТАНАВЛИВАЮЩАЯ ДЛЯ ВСЕХ МАШИН
С VHMS

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УРЕГУЛИРОВАНИЕ НАЧАЛЬНОЙ
БУКВЫ
General Objectives : ДИСПЕТЧЕРА VHMS
Настраивать Машинную Идентификацию (Машина S/N, Двигатель S/N,
Передача S/N) в диспетчера VHMS и к часовому поясу установки,
приспособленному к местоположению единицы.

Начальное Урегулирование выполнено:


Для Новой Поставки Единицы, какое урегулирование Диспетчера VHMS не
было выполнено.
Когда Удаляют и Устанавливают Двигатель и или Передача выполнена,
где регистрационный номер компонента изменился.
Когда единица перемещена в другое местоположение с другим Часовым
поясом.
Изменяя Диспетчера VHMS, в котором данные от старого диспетчера
VHMS перемещены в нового диспетчера.

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VHMS INITIAL SETTING
Начальный Процесс Урегулирования:
В основном начальный процесс урегулирования включает:
1. часовой пояс изменения:
- По Гринвичу (Время Гринвичского меридиана)
- Начальное урегулирование, выполняющее время

2. заполнитесь в единице данных:


- Единица регистрационного номера
- Машинный регистрационный номер
- Регистрационный номер передачи

Начальный процесс Урегулирования для HD 465/605-7, HD785-7, D375A-5 & D475A-


5 может быть выполнена в 2 (два) местоположения:

Выполненный в каюте.
Соединитель Загрузки расположен в каюте позади пассажирского места

Выполненный вне каюты.


Соединитель Загрузки расположен на лево-стороне машины помимо
гидравлического резервуара HD465/605-7, перед единицей направо для
HD785-7 и для D375A/D475A-5 в спине налево помимо Лампы Работы Тыла
ЛЮФТГАНЗЫ; это предназначено, чтобы упростить процесс загрузки, в
котором никто не должен подняться6вверх по каюте.
VHMS CONTROLLER INITIAL SETTING

Начальное Урегулирование & Загрузка, Инструменты Загрузки VHMS:


выполненная внутри или снаружи
каюты.
Preparation
Подготовьте необходимые инструменты:
Кабельная Загрузка (P/N: 799-608-3220) 2
Ноутбук оборудован программой
Инструмента VHMS
1

Положение Соединителя RS232 в


Соедините кабель загрузки (799-608-3220) Ноутбуке:
с портом RS232 в ноутбуке Connector RS232 in Laptop

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VHMS CONTROLLER INITIAL SETTING

Если номер RS232 Порта, доступного в


Ноутбуке Инструмент VHMS, используйте
Адаптер RS232, который может быть
связан с Портом USB

USB Port

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VHMS CONTROLLER INITIAL SETTING

A.1 VHMS CONNECTOR Коробка Соединителя Загрузки HD 465-7 Download Connector Box Location:
POSITION AT HD465-7 Диспетчера VHMS расположена налево
OUTSIDE THE CABIN от машины помимо гидравлического
резервуара

Откройте покрытие коробки


соединителя VHMS, используя
стартовый ключ. Затем, соедините
кабель загрузки VHMS, чтобы загрузить
Соединитель.

VHMS Download Connector

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VHMS CONTROLLER INITIAL SETTING

A.2 VHMS CONNECTOR Соединитель загрузки VHMS


VHMS Connector
POSITION AT HD465-7 расположен позади пассажирского
INSIDE THE CABIN места.

Отделите кабель, который соединяет


соединитель загрузки в каюте от
соединителя загрузки вне каюты.

VHMS
Connector
Соедините кабель загрузки от ноутбука
до соединителя загрузки диспетчера
VHMS в каюте.

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VHMS CONTROLLER INITIAL SETTING

B.1 VHMS CONNECTOR Коробка Соединителя Загрузки


POSITION AT HD 785-7 Диспетчера VHMS расположена во
OUTSIDE THE CABIN фронте единицы, направо, около
лестницы.

Откройте покрытие коробки


соединителя VHMS, используя
стартовый ключ. Затем, соедините
кабель загрузки VHMS, чтобы загрузить
Соединитель.

VHMS Connector

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VHMS CONTROLLER INITIAL SETTING

B.2 VHMS CONNECTOR Покрытие соединителя определило


POSITION AT HD 785-7 местонахождение позади
INSIDE THE CABIN Пассажирского Места, Открытого два
обязательных Болта если загрузка

Откройте верхний соединитель VHMS и


соедините Кабель Загрузки VHMS

Connector download VHMS

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VHMS CONTROLLER INITIAL SETTING

C. VHMS CONNECTOR Откройте соединитель VHMS рядом со


POSITION AT DUMP Снимком Выключателя и соедините
TRUCK HD785-5 & Кабель Загрузки VHMS
HD985-5 INSIDE THE
CABIN

Connector download VHMS

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VHMS CONTROLLER INITIAL SETTING

D.1 VHMS CONNECTOR Соединитель Загрузки VHMS расположен Download Connector Position D375A-5 :
POSITION AT в задней стороне единицы налево,
BULLDOZER D375A-5 & рядом с Тыловой Левой Рабочей Лампой.
D475A-5 OUTSIDE THE
CABIN

Download Connector Box

Откройте Покрытие Коробки


Соединителя VHMS и соедините кабель
загрузки VHMS, чтобы загрузить
соединитель.

VHMS Download Connector

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VHMS CONTROLLER INITIAL SETTING

D.2 VHMS CONNECTOR


Connect the VHMS download cable with
POSITION AT
the VHMS controller download connector VHMS download
BULLDOZER D375A-5 &
located on the lower left-hand side next to Connector
D475A-5 INSIDE THE
operator seat.
CABIN

Open the download connector cover and


connect the download cable from laptop to
the connector

VHMS Connector

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VHMS CONTROLLER INITIAL SETTING

E. VHMS CONNECTOR Connect VHMS download cable to VHMS VHMS download


POSITION AT PC1250SP-7 controller download connector located at Connector
INSIDE THE CABIN the lower right-hand side next to operator
seat.

Open the download connector cover and


connect the laptop’s download cable to the
connector.

Open the
connector’s cover

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VHMS CONTROLLER INITIAL SETTING

F. VHMS CONNECTOR Connect VHMS download cable to VHMS


POSITION AT PC1800-6 controller download connector located at
INSIDE THE CABIN the right-hand front of the operator seat.

Open the download connector cover and


connect the laptop’s download cable to the
connector

VHMS Connector

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VHMS CONTROLLER INITIAL SETTING

G. VHMS CONNECTOR Connect VHMS download cable with VHMS


POSITION AT PC4000-6 download connector located in Cabin X2 /
INSIDE THE LOWER lower Cabin.
CABIN X2

Open the download connector cover and


connect the laptop’s download cable to the
connector

VHMS Connector

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VHMS CONTROLLER INITIAL SETTING

H. VHMS CONNECTOR Connect VHMS download cable to VHMS


POSITION AT WA1200-3 controller download connector located at
INSIDE THE CABIN the lower front side of the operator seat.

Open the download connector cover and


connect the laptop’s download cable to the
connector

VHMS Connector

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VHMS CONTROLLER INITIAL SETTING

<1> <1> 1.1 Включите Ноутбук Инструменты VHMS Initial Setting Tool Icon:
Turn off Start VHMS VHMS.
Engine Initial Setting В экране Laptop, найдите “VHMS Double Click
Tools Урегулированием Инструмента”
<2> изображение и затем щелкните
Starting key дважды.
switch /
Selector
Switch ON

1.2 В экране Laptop Диалоговое окно


“Пожалуйста останавливает
двигатель, и Ключ - На” появится.

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VHMS CONTROLLER INITIAL SETTING

<2> 2.1 В Диалоговом окне “появится


Select the Избранная Операция”. Выберите
Process to “Урегулирование VHMS”.
perform тогда щелкните "Затем".

Отметьте:
- Урегулирование VHMS
Для Начального процесса
Урегулирования VHMS

- Когда VHMS должен быть заменен


Если замена Диспетчера VHMS
собирается быть выполненной. Select “VHMS Setting” and then click “Next”.

- Обзор, Устанавливающий
Информацию
Видеть предыдущие Начальные
данные Урегулирования.

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VHMS CONTROLLER INITIAL SETTING

2.2 В Диалоговом окне “Избранная


Операция”, будет казаться,
обработает Начальное
Урегулирование.
Выберите “Настроенный, & Все
Очищаются”. И затем щелкните
"Затем".

Отметьте:
- Настроенный & Все Очищаются
если начальный процесс
урегулирования, который сделан
вместе, удаляя все данные в
диспетчере VHMS.
Выполненный, когда первое
начальное урегулирование и
изменяя Двигатель или передачу.

- Настроенный только
Если Начальный процесс
урегулирования сделан только к
сменной детали данных, не удаляя
все данные.
Выполненный, когда единица -
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транспорт к различному
VHMS CONTROLLER INITIAL SETTING

<3> 3.1 Проверьте (единица S/N) данные


Check Unit Data единицы, которые появляются в
Completeness “Машинной Информации,
Устанавливающей (1)”, и
соответствуют им с фактическими
данными.
Если они не соответствуют, входят в Match
данные, соответствующие для
единицы S/N. Тогда щелкните
"Затем".

3.2 Check the component data (S/N Engine


and Transmission) which appear in
Match
“Machine Information Setting (1)”
and match them with the actual data.
If they do not match, enter the data
appropriate for S/N unit. Then click
“Next”.
Note :
- Engine Serial No.1 : S/N Engine
23 Transmission
- Engine Serial No.2 : S/N
VHMS CONTROLLER INITIAL SETTING

<4> 4. In the Dialog Box “Date & Time


Setting Date Setting” will appear
and Time Initial
Setting - Set “Time Zone” by clicking ” “ and
select “GMT + 08.00” (example for
Central Indonesian Time Zone).
- Set “Date (MM/DD/YYYY)” to suit
the local date when setting.
- Set “Time (Hour:Minute:Second)” to
suit the local time when setting.
If the data are already appropriate, Time Zone Setting depends on the location where the
click “Next” for further process. Unit will operate.

Time Zone :
- GMT + 07.00 : for Western Indonesia.
- GMT + 08.00 : for Central Indonesia.
- GMT + 09.00 : for Eastern Indonesia.

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VHMS CONTROLLER INITIAL SETTING

<5> 5. In setting GCC, select “130 (JAPAN)”.


Set the GCC By clicking “ “ select GCC “130
(Gateway (JAPAN)” and then click “Next”.
Control Center)
Note :
GCC (Центр Контроля за Воротами)
необходим для коммуникации через
Спутник (ORBCOM), расположенный
в Японии.

6. Диалоговое окно как изображение


<6> около появится. Проверьте ли
Check Initial данные, появляющиеся состязание
Setting Data фактические данные. Если они
делают, щелчок "Применяются".
Если они не делают, щелкните
"Назад" и отредактируйте данные,
которые являются все еще
неправильными.

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VHMS CONTROLLER INITIAL SETTING

<7> 7. Click “Yes” for Download process and


Confirming Setting (Processes 8.1 and 8.2 appear.)
Download Click “No” for Setting process only
(Process 8.2 appears).

<8> 8.1 Downloading process is being executed.


Processing Wait until the process finishes.
Download and
Setting

8.2 Initial Setting process is being executed.


Wait until the process finishes.

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VHMS CONTROLLER INITIAL SETTING

8.3 A Dialog Box “Download and Setting


process succeeded” appears.
Click “OK”.

8.4 A Dialog Box “Process completed”


appears. Click “OK” to finish the Initial
Setting process.

<9> 9. Position the Starting Key or Selector


Position the Switch back to Off.
Starting Key or
Selector Switch
OFF

DONE
Initial Setting Process done

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VHMS DATA MANUAL DOWNLOAD

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VHMS DATA MANUAL DOWNLOAD

VHMS Download Definition:


A process to copy data from VHMS Controller to Laptop.

General Objective:
To determine the data machine condition such as Trend Analysis data,
Fault History , PM-Clinic (manual snapshot), and Summary Payload
(specially for Dump Truck) & Operation Data Trend (specially for
Bulldozer).

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VHMS DATA MANUAL DOWNLOAD

Each Komatsu unit which is equipped with VHMS technology


instrument is always equipped with one or two special ports for
VHMS Data Download with different locations according to the
Machine Model described on the following page.

VHMS Data Manual Download can only be performed using


Komatsu P/N 799-688-3220 Download cable and Komatsu Download
Tools Software .

The validity of VHMS Data stored in VHMS Controller is determined


by the VHMS initial setting performance & Payload Meter II Data
Download.

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VHMS DATA MANUAL DOWNLOAD
SPECIAL INSTRUCTION, GUIDANCE &
WORK STEPS IMAGE DESCRIPTION
ATTENTION EXPLANATION

Preparation Download performed outside


( Remote ) or inside the Cabin. VHMS Download Tools :

Prepare the necessary tools:


1. Download Cable (P/N : 799-608-3220)
2. Laptop equipped with VHMS Tool
program 2

Connect the download cable (799-608- RS232 Connector Location at Laptop :


3220) to port RS232 at laptop
RS232 Connector at Laptop

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VHMS DATA MANUAL DOWNLOAD
SPECIAL INSTRUCTION, GUIDANCE &
WORK STEPS IMAGE DESCRIPTION
ATTENTION EXPLANATION

A.1 VHMS CONNECTOR VHMS Controller Download Connector Box HD 465-7 Download Connector Box
POSITION AT HD465-7 is located to the left-hand side of the Location:
OUTSIDE THE CABIN machine beside the hydraulic tank

Open the VHMS connector box cover


using the starting key. Next, connect the
VHMS download cable to download
Connector.

VHMS Download Connector

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VHMS DATA MANUAL DOWNLOAD
SPECIAL INSTRUCTION, GUIDANCE &
WORK STEPS IMAGE DESCRIPTION
ATTENTION EXPLANATION

A.2 VHMS CONNECTOR VHMS download connector is located at


VHMS Connector
POSITION AT HD465-7 the back of the passenger seat.
INSIDE THE CABIN

Unplug the cable connecting the download


connector inside cabin with download
connector outside the cabin.

VHMS
Connect download cable from laptop with
Connector
VHMS controller download connector
inside the cabin.

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VHMS DATA MANUAL DOWNLOAD
SPECIAL INSTRUCTION, GUIDANCE &
WORK STEPS IMAGE DESCRIPTION
ATTENTION EXPLANATION

B.1 VHMS CONNECTOR VHMS Controller Download Connector Box


POSITION AT HD 785-7 is located at the unit’s front right side
OUTSIDE THE CABIN close to the stair.

Open the VHMS connector box cover


using the starting key. Next, connect the
VHMS download cable to download
Connector.

VHMS Connector

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VHMS DATA MANUAL DOWNLOAD
SPECIAL INSTRUCTION, GUIDANCE &
WORK STEPS IMAGE DESCRIPTION
ATTENTION EXPLANATION

B.2 VHMS CONNECTOR Open the two binding Bolts if the


POSITION AT HD 785-7 download connector Cover located at the
INSIDE THE CABIN back of the Passenger Seat

Open the upper VHMS connector and


connect VHMS Cable Download

Connector download VHMS

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MANUAL DOWNLOAD VHMS DATA
SPECIAL INSTRUCTION, GUIDANCE &
WORK STEPS IMAGE DESCRIPTION
ATTENTION EXPLANATION

C. VHMS CONNECTOR Open VHMS connector next to Switch


POSITION AT DUMP Snapshot and connect VHMS Download
TRUCK HD785-5 & Cable
HD985-5 INSIDE THE
CABIN

Connector download VHMS

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VHMS DATA MANUAL DOWNLOAD
SPECIAL INSTRUCTION, GUIDANCE &
WORK STEPS IMAGE DESCRIPTION
ATTENTION EXPLANATION

D.1 VHMS CONNECTOR VHMS Download Connector is located at D 375A-5 Download Connector location:
POSITION AT the back side of the unit to the left, beside
BULLDOZER D375A-5 & the Rear Left Working Lamp .
D475A-5 OUTSIDE THE
CABIN

download connector Box

Open the VHMS connector box cover and,


connect the VHMS download cable to
download Connector.

VHMS Download Connector

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VHMS DATA MANUAL DOWNLOAD
SPECIAL INSTRUCTION, GUIDANCE &
WORK STEPS IMAGE DESCRIPTION
ATTENTION EXPLANATION

D.2 VHMS CONNECTOR Connect VHMS download cable to VHMS


POSITION AT controller download connector located at VHMS download
BULLDOZER D375A-5 & the lower left-hand side next to the Connector

D475A-5 INSIDE THE operator seat.


CABIN

Open the download connector cover and


then connect the download cable from
laptop to the connector

VHMS Connector

38
VHMS DATA MANUAL DOWNLOAD
SPECIAL INSTRUCTION, GUIDANCE &
WORK STEPS IMAGE DESCRIPTION
ATTENTION EXPLANATION

E. VHMS CONNECTOR Connect the VHMS download cable with VHMS download
POSITION AT PC1250SP-7 the VHMS controller download connector Connector
INSIDE THE CABIN located on the lower right-hand side next
to operator seat.

Open the download connector cover and


then connect the download cable from
laptop to the connector

Open connector’s
cover

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VHMS DATA MANUAL DOWNLOAD
SPECIAL INSTRUCTION, GUIDANCE &
WORK STEPS IMAGE DESCRIPTION
ATTENTION EXPLANATION

F. VHMS CONNECTOR Connect the VHMS download cable with


POSITION AT PC1800-6 the VHMS controller download connector
INSIDE CABIN located on the front right-hand side of the
operator seat.

Open the download connector cover and


then connect the download cable from
laptop to the connector

VHMS Connector

40
VHMS DATA MANUAL DOWNLOAD
SPECIAL INSTRUCTION, GUIDANCE &
WORK STEPS IMAGE DESCRIPTION
ATTENTION EXPLANATION

G. VHMS CONNECTOR Connect the VHMS download cable with


POSITION AT PC4000-6 the VHMS controller download connector
IINSIDE LOWER CABIN located in Cabin X2 / lower Cabin.
X2

Open the download connector cover and


then connect the download cable from
laptop to the connector

VHMS Connector

41
VHMS DATA MANUAL DOWNLOAD
SPECIAL INSTRUCTION, GUIDANCE &
WORK STEPS IMAGE DESCRIPTION
ATTENTION EXPLANATION

H. VHMS CONNECTOR Connect the VHMS download cable with


POSITION AT WA1200-3 the VHMS controller download connector
INSIDE THE CABIN located on the lower front of the operator
seat.

Open the download connector cover and


then connect the download cable from
laptop to the connector

VHMS Connector

42
VHMS DATA MANUAL DOWNLOAD
SPECIAL INSTRUCTION, GUIDANCE &
WORK STEPS IMAGE DESCRIPTION
ATTENTION EXPLANATION

Switch
Starting <1> 1.1 Click “VHMS Technical Analysis Tool Download Process Icon :
Position: On Start VHMS Box” icon for download process.
Download
(VHMS Technical Click 2x
Analysis Tool Box)

1.2 Wait for a minute…

1.3 Щелкните "Загрузкой", чтобы начать


процесс.

Отметьте:
- Загрузка: используемый, чтобы
обработать загрузку
- Представление: проанализировать
поспешную охоту Click 2x
- Программа передачи файлов: чтобы
обработать файл переходят к
WebCARE (сервер в Японии)
43
VHMS DATA MANUAL DOWNLOAD
SPECIAL INSTRUCTION, GUIDANCE &
WORK STEPS IMAGE DESCRIPTION
ATTENTION EXPLANATION

Switch <2> 2.2 Выберите Порт Номер с “COM1”. И


Starting Starting затем щелкните "Связью", чтобы начать
Position: On Download процесс загрузки.
Process

2.3 Ждите на мгновение...

USB Port

44
VHMS DATA MANUAL DOWNLOAD
SPECIAL INSTRUCTION, GUIDANCE &
WORK STEPS IMAGE DESCRIPTION
ATTENTION EXPLANATION

2.4 Проверьте, соответствуют ли данные


в “Информации VHMS” тем в
урегулировании.

Удостоверьтесь, что в “Избранных


Пунктах Данных Загрузки” все было
отмечено (V)
В противном случае щелкните
“Избранный Все”.

Щелкните "Загрузкой", чтобы начать


процесс загрузки.

2.5 Ждите на мгновение …


Процесс загрузки выполняется

45
VHMS DATA MANUAL DOWNLOAD
SPECIAL INSTRUCTION, GUIDANCE &
WORK STEPS IMAGE DESCRIPTION
ATTENTION EXPLANATION

Switch <3> 3.1 Концы процесса загрузки.


Starting Download Щелкните "хорошо".
Position: On Process
Completed

<4> 4.1 Щелкните "Выходом", чтобы выйти


Exit из процесса загрузки.
Download Затем, щелкните "хорошо".
Application

46
VHMS DATA MANUAL DOWNLOAD
SPECIAL INSTRUCTION, GUIDANCE &
WORK STEPS IMAGE DESCRIPTION
ATTENTION EXPLANATION

Switch <5> 5.1 Проверьте, хранились ли Example :


Starting Checking загруженные данные в ноутбуке. C:\VHMS_DATA\WA1200\50044\20060411
Position: Off Download Открытый “Исследователь Windows-
Result > C:\VHMS_DATA \(модель единицы)
\(регистрационный номер)
\(загружают дату)”.

Download result machine


data

FINISHED

47
WIRELESS DOWNLOAD VHMS DATA

48
ЗАГРУЗКА РАДИО ДАННЫХ VHMS
Загрузка Радио ДАННЫХ VHMS - процесс загрузки ДАННЫХ VHMS от
Беспроводной Единицы, используя Беспроводное Средство Сети,
доступное в книге Примечания PC с максимальным диапазоном 150
метров и который не должен быть затруднен Металлами и или Холмы.

Чтобы позволить Беспроводную Загрузку ДАННЫХ VHMS, каждая


Единица со связанным упоминает ниже, будет во-первых
оборудованный беспроводным инструментом (модем).

Единицами Komatsu’s, которые были развиты и оборудованы


Беспроводным Типом Диспетчер VHMS, является HD465-7, HD785/985-
5, HD785-7, PC1250SP-7 & D375A-5 в машинах со
специфическим/самым новым Регистрационным номером.

49
ЗАГРУЗКА РАДИО ДАННЫХ VHMS

Умеренн
ый Охват сигнала
зона
Низко сигнал
сигна
л Лучши 150
Очен й англ m
ь Грузо
Слаб вик Сильн
ый ый
сигна сигнал
л

50
VHMS DATA WIRELESS DOWNLOAD

Switch Preparation Подготовьте инструменты, необходимые


Starting к
Position: On беспроводный процесс загрузки:
<1> - Отметьте Книжный PC с Беспроводной
Turn on VHMS Функцией
Tool Laptop and
Activate 1.1 Включите Ноутбук.
Wireless
1.2 Активизируйте беспроводный
Ноутбук, нажимая на радио, Wireless button is located in the front right and
активизирующее кнопку. wireless lamp is located above the wireless button.
Удостоверьтесь, что беспроводный Беспроводная Лампа,
ноутбук активизирован, проверяя, удостоверьтесь
Noteидет
: ли беспроводная лампа или нет. включенные
Button and
Wireless Lamp
locations differ
according to types
of Laptop used

Example :
HP Compaq
Laptop, NX9040
model
Беспроводная кнопка лампы

51
VHMS DATA WIRELESS DOWNLOAD

Switch Example : Беспроводная кнопка расположена впереди под


Starting HP Compaq Laptop NX5000 model ЖИДКОКРИСТАЛЛИЧЕСКИМ МОНИТОРОМ, и
беспроводная лампа расположена выше
Position: On беспроводной кнопки.

Wireless Button

Wireless Lamp

52
VHMS DATA WIRELESS DOWNLOAD

Switch Example : Wireless button is located in front under the LCD and
Starting HP Compaq Laptop NX6020 model wireless lamp is located above the wireless button.
Position: On

Wireless Lamp

Wireless Button

53
VHMS DATA WIRELESS DOWNLOAD

Switch Example : Wireless button is located in front under the LCD and
Starting TOSHIBA Laptop SATELITE model wireless lamp is located above the wireless button.
Position: On

Wireless Lamp

Wireless Button

54
VHMS DATA WIRELESS DOWNLOAD

Switch <2> 2. Щелкните “Авто изображением” “VHMS Auto Download Tool” Icon:
Starting Start Wireless Инструмента Загрузки VHMS, чтобы
Position: On Download выполнить беспроводный процесс
Application загрузки.
(VHMS Auto
Download Tool) Click 2x

<3> 3. Имя пользователя Вставки и Пароль к


Insert User логину на Инструмент Загрузки
Name and VHMS.
Password Затем, щелкните "хорошо".

Отметьте:
Имя пользователя и Пароль зависят
от используемого Ноутбука.

55
VHMS DATA WIRELESS DOWNLOAD

Switch <4> 4. Колонка Инструмента Загрузки VHMS


Starting Wireless появится.
Position: On Download Беспроводный процесс загрузки
Process On- является продолжающимся.
going
Ждите на мгновение …

Радио в ноутбуке ищет сигнал от


беспроводного модема единицы.

56
VHMS DATA WIRELESS DOWNLOAD

Switch <5> 5. Если радио в Ноутбуке будет уже


Starting Wireless связано с беспроводным модемом
Position: On Download единицы, то в колонке
Process “Соединяющаяся Единица”,
Completer Машинный Тип, Регистрационный
номер, и Машинный загружаемый
Статус Загрузки появятся.

Если в колонке “статус Загрузки”


сообщение “Теперь разгрузка”
появляется и фон Машинного Типа,
и S/N является СИНИМ, который
означает, что процесс загрузки
является продолжающимся.

Если в колонке “статус Загрузки”


сообщение “Уже закончился,
загрузка” появляется и фон
Машинного Типа, и S/N СЕР, который
означает, что процесс загрузки
закончен.

Загруженная единица будет


зарегистрирована в “колонке”
Истории Загрузки.
57
VHMS DATA WIRELESS DOWNLOAD

Switch <6> 6. Чтобы закончить процесс загрузки,


Starting Exit Application щелкните "Выходом".
Position: On
Тогда щелкните "хорошо".

58
VHMS DATA WIRELESS DOWNLOAD

<7> 7. Check if data downloaded have been Example :


Checking stored in the laptop. C:\VHMS_DATA\WA1200\50044\20060411
Download Open “Windows Explorer ->
Result C:\VHMS_DATA\(unit model)\(serial
number)\(download date)”.

Download result Machine Data

SELESAI

59
VHMS DATA WIRELESS DOWNLOAD

TROUBLE SHOOTING Если процесс загрузки испытывает


проблема, где инструмент радио
Ноутбука не может соединиться с
беспроводным модемом единицы,
тогда следующее исследование,
должна быть сделана:

Switch “Wireless Network Connection” icon is


Starting 1. Проверьте, работает ли инструмент located in the desktop’s lower right screen.
Position: On радио ноутбука или не исследуя
“Беспроводное изображение” Связи
Сети в более низком правильном
экране рабочего стола.

Laptop Wireless Network


Connection is on

Laptop Wireless Network


Connection is off

60
WIRELESS DOWNLOAD VHMS DATA

Если “Беспроводное изображение”


Связи Сети показывает возможность
соединения, но разгрузка не
работает.

<1> 1.1 Правильный щелчок “Беспроводное


Switch изображение” Связи Сети, и
Repair Process
Starting избранный "Ремонт".
Position: On

61
WIRELESS DOWNLOAD VHMS DATA

Starting 1.2 Ждите до восстановления процесса,


Switch сделан.
Position: ON Когда сделано, щелкните "Близко",
чтобы закончить.

Проверьте снова, преуспел ли


беспроводный процесс загрузки или
нет.

<2> 2.1 Правильный щелчок “Беспроводное


Check Wireless изображение” Связи Сети. И
Connection выберите “Представление
Доступные Беспроводные Сети”.

62
WIRELESS DOWNLOAD VHMS DATA

Starting 2.2 Проверьте, связан ли Ноутбук


Switch должным образом с беспроводным
Position: ON модемом.
Если колонка показывает “vhms4”, и
статус "Связан", это означает, что
радио ноутбука связано с
беспроводным модемом единицы.

Wireless
Network Name Status

63
WIRELESS DOWNLOAD VHMS DATA

Старт <3> 3. Щелкните “списком сети


Положения Освежите Освежительного напитка”, чтобы
Выключател Беспроводную освежить сеть, если есть другой
я: НА Связь беспроводный сигнал, который
обнаружен радио ноутбука.

64
WIRELESS DOWNLOAD VHMS DATA

Starting <4> 4. Проверьте условие радио модема на New Model type ASUS :
Switch Check Modem единице. Ethernet lamp on
Position: ON Wireless
Condition Проверьте, работает ли модем
Wireless lamp on
обычно.
Power lamp on
Удостоверьтесь, что лампа власти
лампы Ethernet идет.

Если одна из лампы не включена,


проверьте телеграфирование ремня
безопасности.
Old Model type PLANEX :

Отметьте:
С июля 2006 Старый Образцовый
Беспроводный Модем PLANEX
больше не был произведен и как
замена, Модем Радио использования
ASUS WL33.

65
VHMS BAGUS SOFTWARE

66
VHMS Bagus LT! GLOBAL USER APPLICATION INSTALLATION

<1> 1. Installation by Auto Start or by


VHMS Bagus! accessing file in the CD: Wizard windows
LT Global – Click Set up -> Press any key ->
User Click Next - > Choose Program
Application installation folder -> Click Next ->
Installation click Install
Click

Installation of Microsoft.Net

67
VHMS Bagus LT! GLOBAL USER APPLICATION ACTIVATION

<1> 1. Go to Window Start -> All programs 3. Click Activate Profile


VHMS Bagus! LT Click VHMSBagusLT -> Click
Global – User VHMSBagusLT-User Application 4. Default Username: example Admin
Application Default Password: example vhms
Activation 2. Click Upload Licence and Profile
Rem: Password can be changed after login

68
BAGUS SOFTWARE STRUCTURE

1. It consists of 2 applications: 1. User & 2. Admin application


2. Admin application is for administrator to create User ID, control its access
3. User application is for user and provide VHMS Data visualization, analyzer and
reporting function
4. Admin application should be installed after installation of the User application

Administrator function

Admin
User
User function

Data Base

69
VHMS BAGUS LT! GLOBAL USER APPLICATION
ADDING NEW CUSTOMER

<1> 1. Go to Configuration :
VHMS Bagus! LT Click Customer List
Global – User
Application 2. Click Edit -> Create  double click
Code (yellow) & enter Customer
Code (Max 10 character) -> double
Click Edit
click Name and enter Customer
name (max 40 character)

3. Click Create and redo no 2


to enter new job site

4. Click Save

Click Create

Input Customer

70
VHMS BAGUS LT! GLOBAL USER APPLICATION
ADDING NEW JOB SITE

<1> 1. Go to Configuration :
VHMS Bagus! LT Click Job site Management
Global – User
Application 2. Click Edit -> Create  double click
Code (yellow) & enter Job Site
Code (Max 10 character) -> double
click Name and enter Job Site name Click Edit
(max 40 character)

3. Click Create and redo no 2


to enter new job site

4. Click Save

Click Create

Input Job site

71
VHMS Bagus LT! GLOBAL USER APPLICATION
ADDING NEW MACHINE

<1> 1. Go to Configuration :
VHMS Bagus! LT Click Machine Management
Global – User
Application

2. Click Create

3. Enter:
- Serial Number
- Unit number (optional)
- Choose Machine Model
- Choose Customer
- Choose Job site

4. Click Save and OK

5. Redo no 3 for new machine input

72
VHMS BAGUS LT! GLOBAL USER APPLICATION
DEFAULT FOLDER (FOR DATA UPLOAD)

<1> 1. Go to Configuration :
Start VHMS Click Default Folder
Bagus! LT
Global – User 2. Click Edit -> double click Default
Application folder and enter VHMS data folder
(default C:\VHMS_DATA)

3. Click Save

ClickEdit
Click Edit

Click Save
Click Edit
Double click

73
VHMS BAGUS LT! GLOBAL USER APPLICATION
VHMS DATA UPLOAD

<1> 1. Go to Upload :
Start VHMS
Bagus! LT 2. Click Upload VHMS Data -> click
Global – User Upload Lattest Data or Upload All
Application Data

Click

Click for all data

74
MONITORING CONDITION UNIT
USING VHMS BAGUS APPLICATION/PROGRAM
Machine
condition data Plant Dep.
Machine condition monitoring
Support
Preventive Action
Maintenance Schedule

PLM data Production Dep.


SMR Support Distributor
Production Monitoring
Fleet management

Support
Error code data Training Dep.
Abnormal use control
(Engine overrun, Retarder Overheat. Etc..)
Operator training

75
MONITORING CONDITION UNIT
USING VHMS BAGUS APPLICATION
Definition:
VHMS Bagus is an application or software name which functions as a
supporting tool in changing the original download VHMS Data (CSV File) of the
unit to an easier-to-read display data (XML File).
Objective:
To make unit condition analysis quickly and accurately become easier after
downloading.
Advantages of VHMS Bagus among others:
1. Can display Trend Analysis from various parameter and choices according to
the unit / component's working hours suitable with user’s need in planning
maintenance preventive activities.
2. Can display Fault History originating from the unit / component according to
incident time and frequency to minimize and analyze the unit’s damage caused
by human error factor.
3. Can display Summary Payload Meter (for dump truck) which is integrated with
PLM II according to the time and number, so that data of whether a unit is
operating in an under-load or overload condition within one period can be
quickly attained.
76
MONITORING CONDITION UNIT
USING VHMS BAGUS APPLICATION

4. Can display data from unit including Customer name, Location, SMR, Warning
Message, Machine Status, etc.
5. Generally VHMS Bagus role can reduce the implementation frequency of PM-
Clinic or PPM Manual so that it can reduce the unit’s Down Time and the
mechanic’s extra effort.

VHMS Bagus Application limitations:


- Mechanical component damage without sensor cannot be detected by VHMS
Bagus.
- VHMS Bagus display data accuracy is influenced by the consistency of
Periodical Maintenance of the unit’s VHMS System.
- Payload Meter Summary data is influenced by PLM II memory condition.

77
MONITORING UNIT CONDITION USING VHMS BAGUS APPLICATION

<1> 1. Start VHMS Bagus LT – User


Start VHMS Application by :
Bagus LT – User Click Start -> All Program -> VHMS
Application Bagus LT - > VHMS Bagus LT –
User Application.

78
MONITORING UNIT CONDITION USING VHMS BAGUS APPLICATION

<2> 2. Insert “User name” and “Password”.


Insert Then click “Logon” to get into VHMS
Username and Bagus LT.
Password
Note :
User name : vhms
Password : vhms

vhms
vhms

79
MONITORING UNIT CONDITION USING VHMS BAGUS APPLICATION

<3> 3. VHMS Bagus LT – User Application


VHMS Main Menu open.
Bagus LT – User
Application Main
Menu
Display

80
MONITORING UNIT CONDITION USING VHMS BAGUS APPLICATION

<4> 4.1 To open Fleet Monitoring, click


Machine “Machine Condition” from main
Condition menu then select “Fleet Monitoring”.
Monitor
4.2 Fleet Monitoring will show conditions of
every machine as : Status, Last
download date (Elapse Of Day).

Close
Print

Save

Search Text “GO” List List


List Job List Machine
Box Customer Group
Site Status

List Machine
Model

81
MONITORING CONDITION UNIT USING VHMS BAGUS APPLICATION

4.3 Fleet Monitoring table can be changed


by pressing “ “ on every list
(Machine Model, Jobsite, Customer,
Group, Status) then click “GO”
to start.
4.4 Click “Close” to close Fleet
Monitoring
.
Close
Print

Save

Search “GO” List List


List Job List Machine
Text Box Customer Group
Site Status

List Machine
Model

82
MONITORING UNIT CONDITION USING VHMS BAGUS APPLICATION

<5> 5.1 To open Overall Machine Chart, click


Overall “Machine Condition”, and select
Machine Chart “Overall Machine Chart”.
Monitor
5.2 Overall
Machine
Chart will
show 3 – 6
parameter
(depends on
configuration
) for every List Machine
machine Model

model.

Parameter Parameter Serial


Label Chart in Tab Number

83
MONITORING UNIT CONDITION USING VHMS BAGUS APPLICATION

5.3 Click “Parameter Chart in Tab” to


show the conditions of every serial
number machine based on parameter
chosen.

List Machine
Model

Parameter Parameter Serial


Label Chart in Tab Number

84
MONITORING UNIT CONDITION USING VHMS BAGUS APPLICATION

5.4 Click “Parameter Label”. Click


“ “ and select parameter to display.
Then click “Regenerate Chart” to
change parameter chart as expected.

5.5 Click “Close”


to close
Overall
Machine
Chart.
List Machine
Model

Parameter Parameter Serial


Label Chart in Tab Number

85
MONITORING UNIT CONDITION USING VHMS BAGUS APPLICATION

<6> 6.1 To open, click “Machine Condition”


Single Machine and select “Single Machine Chart”.
Chart Monitor
6.2 Single Machine Chart shows SMR and
Six Parameter Chart, Combine
Chart,

Payload Chart
(only for dump
truck), Fault
History
according to Machine Serial
Machine Serial Number
column
Number. Machine
Info
6.3 Insert Serial Warning
Number to Message

display at Parameter Parameter


“Machine Serial Label Chart in Tab

Number
column” and
click “GO”.

86
MONITORING UNIT CONDITION USING VHMS BAGUS APPLICATION

6.4 Click “Show Machine Info” to open


Information/Data of the machine.
6.5 Click “Show Warning Massage” to
show the abnormal parameter
status/condition.

6.6 And click “Show


Parameter” to
change
parameter to be
displayed.
By clicking
“ “ and select
parameter to be
displayed then
click
“Regenerate”.
6.7 Click “Close” to
close Single
Machine Chart.

87
MONITORING UNIT CONDITION USING VHMS BAGUS APPLICATION

<7> 7.1 From Single Machine Chart, click


Combine Chart “Combine Chart” to open Combine
Monitor Chart.
By using Combine Chart, several
parameters can be united as one.

7.2 If want to
change
displayed
parameter,
click “Show
Parameter”
and select
parameter
to be
displayed.
7.3 Click “Close”
to close
Combine
Machine Chart.

88
MONITORING UNIT CONDITION USING VHMS BAGUS APPLICATION

<8> 8.1 Click “Payload Chart” to show


Payload Chart payload of a machine in one month
Monitor period.
8.2 To show payload of certain month and
year, click Month and Year column and
select as expected.

Note :
If PLM Controller
memory is full, PLM data
will not show up.
Therefore if the memory
is full, it must be erased
so that new data can be
stored

89
MONITORING UNIT CONDITION USING VHMS BAGUS APPLICATION

UNDERLOAD AREA OVERLOAD AREA


( Load < 90 Ton ) ( Load > 100 Ton )

52,2%
17,6%

90
MONITORING UNIT CONDITION USING VHMS BAGUS APPLICATION

<9> 9.1 From Single Machine Chart, Machine


Fault History Fault History can be opened by
Monitor clicking “Fault History”.
9.2 At Fault History column, data fault
history of a machine will be displayed.

91
MONITORING UNIT CONDITION USING VHMS BAGUS APPLICATION

Sample of Fault History


below shows an incident,
i.e. T/C Oil Overheat.
It happened on 17 May
2006 at 03:22:31 up to
03:22:45 (14 seconds),
frequency 1 (one) time
incident.

92
MONITORING UNIT CONDITION USING VHMS BAGUS APPLICATION

<10> 10.1 Image beside is a sample of


Eliminating parameter graphics experiencing spike
Spike caused by sensor sensitivity so that
the value obtained is not the real one.
To get the real value, the spike needs
to be removed.
10.2 Click “Remove Spike”, and then click
“OK” to delete last 30.000 hours
Spike.

10.3 And click “Show Spike” to show it


back.

93
MONITORING UNIT CONDITION USING VHMS BAGUS APPLICATION

<11> 11. Picture beside is a graphic sample A


Sensor Problem parameter experiences a spike on the
sensor. This can be caused by sensor’s
dirtiness, harness wiring sensor
broken, broken sensor, etc.

Sensor Problem

94
MONITORING UNIT CONDITION USING VHMS BAGUS APPLICATION

<12> 12. Picture shows real parameter value.


Real Value

Real Value

95
VHMS BAGUS LT! GLOBAL USER APPLICATION
CREATING REPORT
<1> 1. Go to single Machine Condition -> Click
Start VHMS Single Machine Chart
Bagus! LT
Global – User 2. Enter the machine S/N & detect
Application abnormality
(example: T/C Oil Temp Overheat)

3. Go to Report -> Click Internal Report

4. Add comment -> click View Report &


Save

96
VHMS BAGUS LT! GLOBAL USER APPLICATION
CREATING OVERALL MACHINE REPORT
<1> 1. Go to single Machine Condition -> Click
Start VHMS Overall Machine Chart
Bagus! LT
Global – User 2. Enter the machine Model, Job Site,
Application Customer & detect abnormality
of all Population (Example T/C Oil
Temp Overheat)

3. Go to Report -> Click Overall


Machine Chart Report
4. Add comment -> click View Report &
Save

97
VHMS BAGUS LT! GLOBAL USER APPLICATION
CREATING FAULT HISTORY SUMMARY REPORT
<1> 1. Go to single Machine Condition -> Click 3. Go to Report -> Click Fault History
Start VHMS Single Machine Chart Report Report
Bagus! LT
Global – User 2. Enter the machine S/N & detect 4.Click View Report
Application abnormality example: T/C Oil Temp & Save
Overheat)
-> Click Fault History

98
CHAPTER III
VHMS Bagus! LT GLOBAL ADMIN
FUNCTION AND DATABASE
MAINTENANCE

99
VHMS Bagus LT! GLOBAL ADMIN APPLICATION
PROFILE CREATION STEP BY STEP

<1> 1. Start VHMS Bagus! LT Global – Admin


Start VHMS Application by :
Bagus! LT Click Start -> All Program ->
Global – Admin VHMS Bagus LT- > Bagus LT
Application Global– Admin Application.

2. Default Username: Admin


Default Password: a

Rem: Password can be changed after


login

100
VHMS Bagus LT! GLOBAL CREATING JOB SITE LIST
PROFILE CREATION STEP BY STEP

<1> 1. Go to Data Management :


Start VHMS Click Job site List
Bagus! LT
Global – Admin 2. Click Edit -> Create  double click
Application Code (yellow) & enter Job Site
Code (Max 10 character) -> double
click Name and enter Job Site name Click Edit
(max 40 character)

3. Click Create and redo no 2


to enter new job site

4. Click Save

Click Create

Input Job Site

101
VHMS BAGUS LT! GLOBAL CREATING CUSTOMER LIST
PROFILE CREATION STEP BY STEP

<1> 1. Go to Data Management :


Start VHMS Click Customer List
Bagus! LT
Global – Admin 2. Click Edit -> Create  double click
Application Code (yellow) & enter Customer
Code (Max 10 character) -> double
Click Edit
click Name and enter Customer
name (max 40 character)

3. Click Create and redo no 2


to enter new job site

4. Click Save

Click Create

Input Customer

102
VHMS BAGUS LT! GLOBAL CREATING MACHINE LIST
PROFILE CREATION STEP BY STEP

<1> 1. Go to Data Management :


Start VHMS Click Machine Management
Bagus! LT
Global – Admin
Application

2. Click Create

3. Enter:
- Serial Number
- Unit number (optional)
- Choose Machine Model
- Choose Job site

4. Click Save and OK

5. Redo no 3 for new machine input

103
VHMS BAGUS LT! GLOBAL CREATING USER PROFILE GROUPING
PROFILE CREATION STEP BY STEP

<1> 1. Go to Data Management :


Start VHMS Click User Profile Grouping
Bagus! LT
Global – Admin 2. Click Edit -> Create  double click
Application Code (yellow) & enter Code (Max 10
character) -> double click Name and
enter Description (max 40 character)
Click Edit
3. Click Save

Click Create

Input User Group Name

104
VHMS BAGUS LT! GLOBAL CREATING USER ROLE
PROFILE CREATION STEP BY STEP

<1> 1. Go to Data Management :


Start VHMS Click Job site List
Bagus! LT
Global – Admin 2. Click Edit -> Create  enter Role
Application Code -> enter Role Description
Click Create
3. Check and Uncheck the required
function

4. Click Save

Check or Uncheck

105
VHMS BAGUS LT! GLOBAL CREATING PROFILE
PROFILE CREATION STEP BY STEP

<1> 1. Go to Profile Management :


Start VHMS Click Create
Bagus! LT
Global – Admin 2. There are 2 type of profile:
Application General profile: Profile with no security
Security Profile: Profile that is unique per
user
General profile can be created by leaving
the Email address field and Request
For Activation field blank (no input)

Security profile is created by filling the Click Create


Email address of the user and
integrating the Request For Activation
file (by browsing)

Request For Activation file (RFA) can


be created when the User Application
is installed in user’s PC

106
VHMS BAGUS LT! GLOBAL CREATING GENERAL PROFILE
PROFILE CREATION STEP BY STEP

<1> 1. General profile: Profile creation


Start VHMS
Bagus! LT
Global – Admin
Application

Do not fill

Do not use

Please check
the box Criteria lines Warning message Default number

Upload CSV Data Filter


file

107
VHMS BAGUS LT! GLOBAL CREATING GENERAL PROFILE
PROFILE CREATION STEP BY STEP

<1> 1. Go to Roles folder:


Start VHMS Check the role Configuration (in this
Bagus! LT case SUBSIDIARY 1)
Global – Admin
Application

Check

108
VHMS BAGUS LT! GLOBAL CREATING GENERAL PROFILE
PROFILE CREATION STEP BY STEP

<1> 1. Go to Default User folder


Start VHMS
Bagus! LT 2. Enter User Name -> enter Password
Global – Admin -> enter Confirm Password
Application
3. Choose the Roles

109
VHMS BAGUS LT! GLOBAL CREATING GENERAL PROFILE
PROFILE CREATION STEP BY STEP

<1> 1. Go to Machines folder : 3. Select the Machines (check the box) in


Start VHMS Available Data Check box. Click Add
Bagus! LT 2. Choose Machine Model ->
Global – Admin Customer  Job Site
Application

Check

110
VHMS BAGUS LT! GLOBAL CREATING PROFILE
PROFILE CREATION STEP BY STEP

<1> 1. Go to Machine Parameters


Start VHMS
Bagus! LT 2. Choose Machine Model -> Category
Global – Admin
Application 3. Check and Uncheck the required trend
parameter

Check or
uncheck

111
VHMS BAGUS LT! GLOBAL CREATING PROFILE
PROFILE CREATION STEP BY STEP

<1> 1. Go to Default Chart Parameter


Start VHMS
Bagus! LT 2. Procedure to do for all machine model
Global – Admin available
Application
3. Click Chart -> Choose Machine
Model -> Click Chart -> choose
Combine Chart -> Choose Category

112
VHMS BAGUS LT! GLOBAL CREATING GENERAL PROFILE
PROFILE CREATION STEP BY STEP

<1> 4. Choose the 6 trend parameter by 6. Choose Overall Machine Chart and
Start VHMS checking the box -> click Add Repeat the step 3 & 4
Bagus! LT
Global – Admin 5. Choose Overall Machine Chart and
Application Repeat the step 3 & 4 7. Repeat the step 3 to 6 for all machine
model available

Check

113
VHMS BAGUS LT! GLOBAL CREATING GENERAL PROFILE
PROFILE CREATION STEP BY STEP

<1> 1. Go to Error codes folder :


Start VHMS
Bagus! LT 2. Click Add Code -> enter Error Code
Global – Admin
Application 3. Click Save
Save

114
UPDATE USER PROFILE AND TECHNICAL PARAMETER TO
VHMS BAGUS DATABASE
VHMS Bagus LT User Profile & Technical Parameter Process Update is
performed when changes happen to VHMS Bagus LT – User Application
user profile and technical parameter.
Changes to User Profile :
1. Population change
2. User Role change

Changes to Technical Parameter :


1. Caution and Critical Line Value change
2. Quantity of machine parameter change
This change will be done by VHMS LT Administrator. Afterwards
Administrator will send an Update Profile / Technical Parameter File to
each VHMS LT User. Each User is obliged to upload the file into VHMS LT
User application.

115
UPDATE USER PROFILE TO VHMS BAGUS DATABASE

<1> 1. Open VHMS LT User application by


Start VHMS clicking : START -> All Programs ->
Bagus LT – User VHMS Bagus LT -> VHMS Bagus LT
Application - User Application

Click 1x

116
UPDATE USER PROFILE TO VHMS BAGUS DATABASE

<2> 2. Insert “User name” and “Password”.


Insert Then click “Logon” to get into VHMS
Username and Bagus LT.
Password
Note :
User name : vhms
Password : vhms

vhms
vhms

117
UPDATE USER PROFILE TO VHMS BAGUS DATABASE

<3> 3. VHMS Bagus LT User Application Main


VHMS Bagus Menu will open.
LT– User
Application Main
Menu Display

118
UPDATE USER PROFILE TO VHMS BAGUS DATABASE

<4> 4.1 Click “Upload -> Upload


Open User Configuration”.
Profile Upload
process

4.2 Upload Text File display appears. On


Choose File Type, click “ “ and select
“User Profile”.

119
UPDATE USER PROFILE TO VHMS BAGUS DATABASE

<5> 5. Click “Browse”. And insert Update


Insert Update User Profile file sent by VHMS HO team.
User Profile File Click the file then click “Open”.

120
UPDATE USER PROFILE TO VHMS BAGUS DATABASE

<6> 6.1 After User Profile Update file have been


Start Uploading inserted to the File, click “Upload” to
User Profile start Update process.
Process

6.2Wait…
Uploading on process

121
UPDATE USER PROFILE TO VHMS BAGUS DATABASE

<7> 7.1 Uploading process finished. Click


Uploading User “Close” to finish.
Profile Process
Finished

7.2 Click “Close” to close Upload Text File


display.

FINISH

122
UPDATE TECHNICAL PARAMETER TO VHMS BAGUS DATABASE

<1> 1. Open VHMS LT User application by


Start VHMS clicking : START -> All Programs ->
Bagus LT – User VHMS Bagus LT -> VHMS Bagus LT
Application - User Application

123
UPDATE TECHNICAL PARAMETER TO VHMS BAGUS DATABASE

<2> 2. Insert “User name” and “Password”.


Insert Then click “Logon” to get into VHMS
Username and Bagus LT.
Password
Note :
User name : vhms
Password : vhms

vhms
vhms

124
UPDATE TECHNICAL PARAMETER TO VHMS BAGUS DATABASE

<3> 3. VHMS Bagus LT User Application Main


VHMS Bagus LT Menu Display will open.
– User
Application Main
Menu Display

125
UPDATE TECHNICAL PARAMETER TO VHMS BAGUS DATABASE

<4> 4.1 Click “Upload -> Upload


Open Process Configuration”.
Upload
Technical
Parameter

4.2 Upload Text File display appear. At


Choose File Type, click “ “ and select
“Technical Parameter”.

126
UPDATE TECHNICAL PARAMETER TO VHMS BAGUS DATABASE

<5> 5. Click “Browse”. Insert Technical


Inserting Parameter Update file which is sent
Technical by administrator.
Parameter
Update File Click the file and then click “Open”.

File Update Technical


Parameter

127
UPDATE TECHNICAL PARAMETER TO VHMS BAGUS DATABASE

<6> 6.1 After Technical Parameter Update file


Start Technical has been inserted to File, click
Parameter “Upload” to start updating process.
Uploading
Process

6.2 Wait…
Uploading on process.

128
UPDATING TECHNICAL PARAMETER INTO VHMS BAGUS DATABASE

<7> 7.1 Uploading process finished.


Technical Click “Close” to finish.
Parameter
Uploading
process finished

7.2 Click “Close” to close Upload Text File


display.

FINISH

129
VHMS BAGUS LT! GLOBAL USER APPLICATION
PRECAUTION DELETING MACHINE
<1> 1. Deleting the machine is a permanent 3. Choose Machine Model -> Choose Job
Start VHMS action. All the data in the data base of Site -> Choose Customer -> Click go
Bagus! LT the deleted machine will be erased.
Global – User The original VHMS downloaded data 4.Click Move to deleted the machine
Application are not affected by this process

2. Go to Configuration -> Click Machine


Movement

Click to delete
machine

130
VHMS BAGUS LT! GLOBAL USER APPLICATION
PRECAUTION – DATA BASE MAINTENANCE & BACK UP
<1> 1. The VHMS Bagus LT! Global data base 8. Copy & Save the data base file:
Start VHMS size is limited to 700Mb VHMSBagusLTG.fdb
Bagus! LT
Global – User 2. It strongly reccomended to back up the
Application data base when size reaches 500Mb.
Check the size ofVHMSBagusLTG.fdb
in the folder C:\Program
Files\VHMS Bagus! LT Global
Version 1.1\User Data base size

3. After installation. Back up the initial


data base right away. It will be re-used
if the existing data base reach 500Mb

4. Close VHMS Bagus LT! Global


application

5. Go to: C:\Program Files\VHMS Bagus!


LT Global Version 1.1\User\bin

6. Double click file: kilfb

7. Go to:
C:\Program Files\VHMS Bagus! LT
Global Version 1.1\User

131
VHMS BAGUS LT! GLOBAL USER APPLICATION
PRECAUTION – DATA BASE MAINTENANCE & BACK UP
<1> 9. Restart data base: Go to
Start VHMS My Computer -> Right Click and Click
Bagus! LT Manage
Global – User
Application 10. Go to Services and Application -> Go
to and Click Services Click

11. Go and Click Firebird – Guardian –


Default instance

12. Start or Restart the service

13. Do the same step for Firebird


Server – DefaultInstance

14. Close all application & restart


VHMS Bagus LT as normal condition Click
Restart data
base
15. If one day the data base reaches
500Mb. Back up the data base as step
5 to 9

16. Replace the data base by the initial


small data base and redo step 10 to 15

132
CHAPTER IV
PLM II

133
DOWN LOAD PAYLOAD METER

134
DOWNLOAD PLM II USING LAPTOP
Payload Meter Downloading using Laptop definition :
A process to copy data from PLM II Controller ( Memory Card Type) into
Laptop, which can be done from inside or outside cabin ( Remote Box /
Ground Level Connector ).
Downloading PLM from outside cabin until July 2006 can only be performed
on HD465/605-7 and HD785-7 units.
General Objectives :
To determine the Machine Operation and Production data.
Data copied among others are maximum data load for each cycle, maximum
speed for each cycle, etc. related to production.
Note :
Maximum PLM Data memory capacity in VHMS Controller is 1000 cycle. If
after reaching 1000 cycle no download is performed, then the new data cycle
cannot be recorded or VHMS Controller cannot store data from PLM II
Controller .
PLM II Controller alone has memory to store PLM Data. When PLM II
Controller memory is full, then in PLM display an error code will appear for
Data FULL (E.FUL, F. FUL, L.FUL or H.FUL).
After download, PLM II Controller memory should be erased.

135
DOWNLOAD PLM II BY USING LAPTOP

Working Prepare tools needed to download Payload PLM Download Tools :


preparation Meter using laptop :
1. Laptop (PLM software installed) 1
2. Download cable P/N : 799-608-3220

Connect download cable (799-608-3220) to


RS232 connector on Laptop.
Connector RS232 in Laptop

Download cable with


connector RS232

136
DOWNLOAD PLM II BY USING LAPTOP

PLM Controller Download Connector Box HD 465-7 Download Connector Box Position:
A.1 PLM CONNECTOR is located to the left of the machine beside
POSITION AT UNIT HD465- hydraulic tank
7 OUTSIDE THE CABIN

Open the PLM connector box cover using


the starting key. Next, connect the PLM
download cable to download Connector.

PLM Download Connector

137
DOWNLOAD PLM II BY USING LAPTOP

A.2 PLM CONNECTOR PLM download connector is located at the


POSITION AT HD465-7 back of passenger seat.
INSIDE CABIN

Detach the cable connecting PLM


download connector inside the cabin from
PLM download connector outside the
cabin.

Connect download cable from laptop to Connector Download PLM


PLM controller download connector inside
cabin.

138
DOWNLOAD PLM II BY USING LAPTOP

B.1 PLM CONNECTOR Download Connector Box is located at the


POSITION AT HD 785-7 unit’s front right side close to the stair.
OUTSIDE THE CABIN

Box Connector Download PLM

Open the PLM connector box cover using


the starting key. Next, connect the PLM
download cable to download Connector.

Connector Download PLM

139
DOWNLOADING PLM II USING LAPTOP

B.2 PLM CONNECTOR Open the two Cover binding Bolts located
POSITION ON HD 785-5 at the back of the Passenger Seat
INSIDE CABIN

Open PLM download connector at the


bottom and connect the PLM download
cable

Connector download PLM

140
DOWNLOADING PLM II USING LAPTOP

C. PLM CONNECTOR PLM download Connector located at the


POSITION ON HD 785-5 left side of operator seat.
INSIDE CABIN

Release connector cable from VHMS


download Connector to PLM Controller
Connector.

Connect PLM download cable with PLM


Controller Connector.

Connector download PLM

141
DOWNLOADING PLM II USING LAPTOP

Key Switch <1> 1.1 Start PLM version 1.6 application, by Downloading PLM version 1.6 icon :
OFF Start PLM clicking PLM version 1.6 icon on
Version 1.6 desktop screen.
Application
Click
2x

1.2 Wait……

142
DOWNLOADING PLM II USING LAPTOP

Key Switch <2> 2. Choose process to do. Click “PLM” to


OFF Choose PLM select Payload Meter (PLM) download
Downloading process directly / using laptop.
Method to use
Note :
PLM : download from PLM Controller
CARD : download from Memory card
PMC : download from PMC controller
END : to end / cancel process

143
DOWNLOADING PLM II USING LAPTOP

Key Switch <3> 3.1 Before downloading, set the parameter


OFF Set Parameter setting by clicking “Parameter
Download PLM Setting”.
Setting

3.2 On Parameter Setting menu, click “Unit


Setting”.

Note :
- Unit Setting : do setting.
- User’s Comment : insert comment /
notes
- Back : to go back to previous menu.

144
DOWNLOAD PLM II BY USING LAPTOP

Key Switch 3.3 On Unit Setting menu, there are


OFF several items :
- Communication Port : download port
to use.
- Unit : unit to use.
- File : items to download
- Data Storage Area : Area where
downloaded data will be stored.
Click “Enter” to confirm, or click
“Cancel” to cancel.

145
DOWNLOADING PLM II USING LAPTOP

Key Switch 3.4 Screen will display Parameter


OFF Setting menu.

Click “Back” to log out from


Parameter Setting menu. And will
get back to main menu.

Starting Key <4> 4.1 On main menu, click “Download” to


Switch ON Start PLM start PLM downloading process.
(downloading Downloading
inside cabin) process

Or

Selector
Switch ON
(downloading
outside cabin)

146
DOWNLOADING PLM II USING LAPTOP

Starting Key 4.2 Download menu will appear.


Switch ON Click “START” to start downloading
(downloading process.
inside cabin)
Note :
Fill Comment column if needed.
Or

Selector
Switch ON
(downloading
outside cabin)

4.3 Wait….
Downloading on process.

147
DOWNLOAD PLM II BY USING LAPTOP

Starting Key 4.4 When Download Status is marked


Switch OFF finished and “No Response Error”
appears, this shows that the PLM
download process is completed.

Click “Back” to end downloading


process.

5.1 Release PLM download cable from the


<5> download connector.
Release PLM
Download cable 5.2 For downloading process from cabin,
reconnect the cable that connecting
PLM download Connector outside cabin
with PLM download Connector inside
the cabin..

PLM downloading process finish

FINISH

148
DOWNLOAD PLM II USING MEMORY CARD

Download PLM Definition:


A process to copy data from PLM II Controller into Memory Card. Downloading
PLM using Memory Card cannot be used on New HD785-7 ( PLM Controller
integrated with VHMS Controller )
General Purpose :
To get Machine Operation and Production data.
Data copied are maximum load per cycle, maximum speed per cycle, etc related to
production.
Notes :
Maximum capacity of PLM Data memory is 1000 cycles. If after reaching 1000 cycles
no downloading is performed, the new cycle data cannot be recorded or VHMS
Controller cannot store data from PLM II Controller.
PLM II Controller itself has memory to store. When PLM II Controller memory full,
an error code for Data FULL (E.FUL, F.FUL L.FUL or H.FUL) will appear on the
payload meter display.
After downloading, PLM II Controller memory must be deleted.

149
DOWNLOAD PLM II USING MEMORY CARD

Preparation Prepare the instrument needed to Memory Card Download PLM :


download PLM using Card, i.e.:
-PLM download Memory Card

Note :
Observe the expiry date of memory card
related to the lithium battery usage time. If
expiry date is reached, then the memory
card can no longer be used.

Payload Meter Controller is located on the


right side of the dashboard.

150
DOWNLOADING PLM II USING MEMORY CARD

Key Switch <1> 1.1 Open Memory Card Download slot by Download Card Slot Cover
OFF Open Card turning the lock.
Cover and
Insert Download
Card into
Download Slot

1.2 Insert Download Card into download


slot.

Note :
Card position do not turn upside down.
“LSI” read facing left side.

151
DOWNLOADING PLM II USING MEMORY CARD

Key Switch <2> 2.1 Press “MODE” switch ± 2 second to


ON Getting into get into Payload Meter (PLM) menu.
PLM main menu

2.2 Payload Meter display will show “ Cd :


dP “.

Note :
Cd : not blinking
dP : blinking

152
DOWNLOAD PLM II USING MEMORY CARD

Key Switch <3> 3.1 Press “TOTAL” switch to get into PLM
ON Start PLM download menu..
Downloading

3.2 On Payload Meter (PLM) display, both


Cd : dP will both blink.

153
DOWNLOAD PLM II USING MEMORY CARD

Key Switch 3.3 Press “TOTAL” switch once more to


ON start PLM downloading process.

3.4 Memory Card Busy indicator lamp


turning on. Lamp off

Wait…

Lamp on

154
DOWNLOAD PLM II USING MEMORY CARD

Key Switch <4> 4.1 PLM download process done indicated


ON PLM Download by the turning off the Memory Card
process Finish Busy lamp, and Payload Meter display
back to normal.

Lamp off

Payload Meter display back to normal display.

155
DOWNLOAD PLM II USING MEMORY CARD

Key Switch 4.2 Release Memory Card download and


OFF close download slot.

Detach Card and


close the cover.

FINISH Download PLM process done

156
DOWNLOADING PLM DATA FROM MEMORY CARD TO LAPTOP/DESKTOP
USING CARD READER

Download PLM from Memory Card definition:


A process to copy data from LSI KOMATSU Memory Card into
Laptop or Desktop using KOMATSU Card Reader tools.
General Purpose :
To get machine operation and production data.
Data copied is maximum load data per cycle, maximum speed per
cycle, etc which connected with production.
Note :
LSI Komatsu Memory Card capacity is only 128 kb, so one Memory
Card is only effective for only one unit.
KOMATSU Card Reader & KOMATSU LSI Memory Card (built in
lithium battery with expired date ) is a patent of KOMATSU .
This method is not applicable if PLM set to the unit is PLM I (printer
type) .

157
DOWNLOAD PLM DATA FROM MEMORY CARD TO LAPTOP/DESKTOP USING CARD READER

Working Prepare tools needed to download Payload PLM Download Tools :


preparation Meter from Memory Card to Laptop /
Desktop : 1
1. Laptop / Desktop
(PLM software installed)
2. Memory card PLM download cable
3. Memory card reader
4. Memory card download PLM
2

158
DOWNLOAD PLM DATA FROM MEMORY CARD TO LAPTOP/DESKTOP USING CARD READER

Card Reader <1> 1. Connect Card Reader download cable


Power Switch Connect to RS232 connector on the laptop / RS232 connector on the Laptop
OFF Download desktop.
Laptop to PLM
Connector

download cable to RS232


connector
<2>
Insert PLM 2. Insert PLM Memory Card into Card
Memory Card Reader.
into Card
Reader Note :
When inserting the Memory Card,
Memory Card position do not turn
upside down. “LSI” read facing up.

159
DOWNLOAD PLM DATA FROM MEMORY CARD TO LAPTOP/DESKTOP USING CARD READER

Card Reader <3> 3. Connect the power cable from Card


Power Switch Card Reader Reader to the socket. And put the
ON Power Switch Card Reader switch power ON.
On

Switch power card reader


4.1 Start PLM 1.6 version application, by
<4> clicking the PLM version 1.6 icon on Icon download PLM version 1.6 :
Start PLM the desktop screen.
Version 1.6
application Click
2x

160
DOWNLOAD PLM DATA FROM MEMORY CARD TO LAPTOP/DESKTOP USING CARD READER

Card Reader 4.2 Wait……


Power Switch
ON

<5> 5. Choose process to do. Click “CARD” to


Choose select download payload (PLM) process
Download PLM directly / using laptop.
Method to use
Note :
PLM : download from PLM Controller
CARD : download from Memory card
PMC : download from PMC controller
END : to end / cancel process

161
DOWNLOAD PLM DATA FROM MEMORY CARD TO LAPTOP/DESKTOP USING CARD READER

Card Reader <6> 6.1 Before downloading, set the parameter


Power Switch Set Download setting by clicking “Parameter
ON PLM Parameter Setting”.
Setting

6.2 On Parameter Setting menu, click “Unit


Setting”.

Note :
- Unit Setting : to do setting.
- User’s Comment : insert comment /
note.
- Back : to go back to previous menu.

162
DOWNLOAD PLM DATA FROM MEMORY CARD TO LAPTOP/DESKTOP USING CARD READER

Card Reader 6.3 On the Unit Setting Menu, shows


Power Switch several items :
ON - Communication Port : Port download
to be used.
- Unit : unit to use.
- File : kind of items to be downloaded.
- Data Storage Area : Place where the
downloaded data is stored.
Click “Enter” to confirm, or click
“Cancel” to cancel.

163
DOWNLOAD PLM DATA FROM MEMORY CARD TO LAPTOP/DESKTOP USING CARD READER

Card Reader 6.4 Parameter Setting Menu will reappear.


Power Switch
ON Click “Back” to log out from Parameter
Setting menu. And will get into Main
Menu.

7.1 On main menu, Click “Download” to


<7> start PLM downloading process.
Start PLM
Downloading
process

164
DOWNLOAD PLM DATA FROM MEMORY CARD TO LAPTOP/DESKTOP USING CARD READER

Card Reader 7.2 Download menu will appear.


Power Switch Click “Start” to start downloading
ON process.
Note :
Fill “Comment” column if needed.

7.3 Wait….
Downloading on process.

165
DOWNLOAD PLM DATA FROM MEMORY CARD TO LAPTOP/DESKTOP USING CARD READER

Card Reader 7.4 When the Download Status sign is


Power Switch finished and “No Response Error”
ON message appears, this indicates that
the PLM downloading process is
finished.

Click “Back” to end the download


process.

Card Reader
Power Switch
OFF FINISHED Download PLM process finished

166
POSTSCRIPT
This guidebook is originally prepared This book describes in details the work
by PT. United Tractors, Komatsu process starting from Down Load
distributor in Indonesia and reviewed process up to Technical Analysis
by PT. Komatsu Marketing & Support process.
Indonesia, in order to share our
experience of VHMS system among With the launching of this book, it is
Komatsu subsidiaries and distributors expected that every mechanic is able
in the world. to optimally utilize all benefits from
Pay Load Meter instrument & VHMS
Technology.
PT UNITED TRACTORS Tbk.
SERVICE DIVISION In line with the fast growing
technology reflected by Komatsu’s
newest products and Application
Improvement, we welcome inputs and
findings in the Continuous
PT. Komatsu Market & Support Indonesia Improvement and Mechanic’s
Competencies acceleration schemes.

Thank you.

167
END OF PAGE

168