Академический Документы
Профессиональный Документы
Культура Документы
OPERATION MANUAL
ORIGINAL INSTRUCTIONS FOR CONCRETE LINE PUMPS
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are known
to the State of California to cause cancer, birth defects, and
other reproductive harm.
Version
3.0.8
Revision date
05/14
Home TOC Print
swg99a001.eps
Version 3.0.8
Table of Contents
Introduction
Manufacturer’s Statement........................................................................... 8
Safety alert symbol and signal word explanation ................................. 8
How to reach us .................................................................................... 9
How to order parts ................................................................................ 9
Model Number:........................................................................................... 9
Serial Number:............................................................................................ 9
ID Tag Location........................................................................................ 10
ID Tag ....................................................................................................... 11
If your ID tag is missing ..................................................................... 11
Specifications
Unit Specifications.................................................................................... 14
Hydraulic Pressure Specifications ............................................................ 16
Concrete Pump.................................................................... bar (PSI) 16
Noise emission levels............................................................Decibels 16
Safety
How to Order Additional Safety Manuals ................................................ 18
Product Overview
First Commissioning................................................................................. 22
Installation of your new unit ............................................................... 22
Machine Description................................................................................. 23
Emergency Stop switches ................................................................... 23
Concrete pump hydraulic pumps ........................................................ 24
Concrete Pump Circuit........................................................................ 24
SP Circuit Diagram................................................................................... 28
Phase A ............................................................................................... 28
Phase B................................................................................................ 30
Phase C................................................................................................ 32
Phase D ............................................................................................... 34
SP 2000 Circuit Diagram.......................................................................... 36
Phase A ............................................................................................... 36
Phase B................................................................................................ 38
Phase C................................................................................................ 40
Phase D ............................................................................................... 42
Phase E................................................................................................ 44
Phase F ................................................................................................ 46
Phase G ............................................................................................... 48
Phase H ............................................................................................... 50
Phase I................................................................................................. 52
Phase J................................................................................................. 54
Phase K ............................................................................................... 56
Component Locations ............................................................................... 58
Hopper Area........................................................................................ 63
Table of Contents
Operation
Preparation ............................................................................................... 70
Arrive to work on time, with a clear head. ........................................ 70
Have the right machine for the job. ................................................... 70
Have the equipment that you will need for the job............................ 70
Have the right personal protective equipment for the job.................. 72
Check the equipment before leaving the yard.................................... 73
Towing the unit ........................................................................................ 74
Licensing............................................................................................ 74
Backing up. ........................................................................................ 74
Changing lanes................................................................................... 74
Loading the unit for shipment............................................................ 74
Unit Setup ................................................................................................ 75
Selecting the proper set up location on the job site. .......................... 75
Laying out the pipeline ...................................................................... 75
Setting the Stabilizers ........................................................................ 76
Operating the Pump ................................................................................. 76
Basic Troubleshooting ....................................................................... 77
Before the first truck backs up to your hopper .................................. 78
Lubricate your pipeline. ..................................................................... 81
To control the speed of the unit ......................................................... 83
Pump the job ...................................................................................... 84
Time Constraints................................................................................ 85
To disable the entire unit in an emergency ........................................ 86
Delays ................................................................................................ 86
Keep the waterbox full....................................................................... 86
Use of the vibrator ............................................................................. 86
Blockages........................................................................................... 87
Clean-out............................................................................................ 87
Disposing of excess concrete ............................................................. 88
Clean the hopper ................................................................................ 88
Clean the rock valve and material cylinders...................................... 92
Be careful with acid ........................................................................... 93
Clean the waterbox ............................................................................ 94
Preparation for travel ......................................................................... 95
Special Pumping Situations ..................................................................... 95
Rod side to piston side pumping (SP 2000)....................................... 95
Quick Clean-out................................................................................. 96
Cold weather pumping....................................................................... 96
Preheating the hydraulic oil ............................................................... 97
Table of Contents
Maintenance
Filtration.................................................................................................. 100
General Information.......................................................................... 100
Specific Information ......................................................................... 100
Hydraulic Oils......................................................................................... 102
General Information.......................................................................... 102
Specific information.......................................................................... 102
Pressure, Hoses and Fittings ................................................................... 102
General Information.......................................................................... 102
Specific Information ......................................................................... 103
General Maintenance Tips ...................................................................... 104
Torque Specifications ....................................................................... 104
Adjusting relief valves. ..................................................................... 104
Removal of safety devices. ............................................................... 104
Preventative Maintenance....................................................................... 105
Daily Maintenance............................................................................ 105
Weekly Maintenance ........................................................................ 106
Monthly maintenance........................................................................ 107
Quarterly Maintenance...................................................................... 109
Semiannual maintenance .................................................................. 110
Annual maintenance.......................................................................... 114
Scheduled maintenance checklist ........................................................... 115
Unscheduled maintenance ...................................................................... 116
Inspecting hydraulic hoses................................................................ 116
Changing rams .................................................................................. 116
Preparation for long term storage ..................................................... 116
Restarting unit after long term storage.............................................. 116
Tier IV engine Regeneration Control Logic ..................................... 121
Regeneration Monitoring and Warning Levels................................. 122
Appendix
Hydraulic Oil Viscosity Chart ................................................................ 126
Torque Specifications for Metric Bolts................................................... 127
Recommended Emergency Hose Kit ...................................................... 128
Fitting Wrench Sizes............................................................................... 129
Straight Fittings................................................................................. 129
Banjo Fittings.................................................................................... 129
Maintenance checklist............................................................................. 130
Output charts........................................................................................... 131
Using the chart. ................................................................................. 132
Nomograph ............................................................................................. 137
Using a Nomograph.......................................................................... 137
Weld On Ends / Coupling Comparison .................................................. 145
MInimum Pipe Wall Thickness .............................................................. 146
Glossary of Terms................................................................................... 147
Additional Reading Material................................................................... 152
List of Lubricants and Nitrogen .............................................................. 153
Table of Contents
Table of Contents
Introduction
swg99a001.eps
INTRODUCTION
Manufacturer’s Statement......................................................................... 8
Model Number: .......................................................................................... 9
Serial Number:............................................................................................ 9
ID Tag Location ......................................................................................... 10
ID Tag........................................................................................................ 11
Startup 250:Users:Danny:Desktop:Operationmanuals:line
pumps:All SP Rock Valve models:Frame files:Intro.fm Operation Manual - All SP Rock Valve Models 7
Home TOC Print
Introduction
Warning
9
9
0
0
0
0
Introduction
Warnings have been placed in the text where needed. How to reach us
Additional information used with the signal words is If you encounter a circumstance that is not covered by
printed in decal format, as shown below, to explain the this manual, Schwing America’s Service Department
specific hazard. Occasionally bold text is used in will be more than happy to assist you with all of your
addition to the decal for emphasis. parts and service needs. Call us at either of these #’s:
All persons working near the concrete pump unit must • Minnesota (main office) (651) 429 - 0999
be able to recognize hazardous situations. They must • Call Center 1- 888-SCHWING (724-9464)
know how to avoid these situations and how to react
quickly and appropriately whenever hazardous How to order parts
situations arise.
To place an order for spare parts, you can order on line
Heed the warnings shown on the decals! at schwingparts.com , or you can call our toll free parts
line from anywhere in the continental United States,
DANGER except Minnesota. Parts department hours are Monday
through Friday, 6:00 AM to 6:00 PM (central time).
Hazard and consequence will be shown Orders will also be accepted via fax, 24 hours/day.
in this space. s
p
.e
4
5
• Spare Parts 1- 888-SCHWING (724-9464)
0
0
0
0
• Spare Parts (fax) (651) 429 - 2112
Whenever you call the factory for spare parts or
WARNING service, have the model number handy. You can find the
model and serial number on the ID tag that is mounted
Hazard and consequence will be shown to the subframe of the unit. For future reference, the
in this space.
s
p
e
.
7
5
0
0
model number and serial number of your machine can
0
0
be found on this page.
CAUTION NOTE!
When replacing parts always use original
Hazard and consequence will be shown Schwing replacement parts
s
p
.e
6
in this space. 0
0
3
0
0
Model Number:
Serial Number:
Startup 250:Users:Danny:Desktop:Operationmanuals:line
pumps:All SP Rock Valve models:Frame files:Intro.fm Operation Manual - All SP Rock Valve Models 9
Home TOC Print
Introduction
ID Tag Location
The ID tag for this machine is located on the right hand
side of the tongue on the passenger side as shown in
Figure 1.
SWG99a002.eps
Figure 1
Location of ID tag and serial number
Introduction
ID Tag
SUBSIDIARY OF GmbH.
5900 Centerville Rd SUBSIDIARIA DE Herne / Germany 3
7
6
www.schwing.com
This product is covered by one or more U.S. patents - see patent decal Este producto está cu bierto por una o más patentes de Estados Unidos – vea la etiqueta
WEIGHT LBS.
TONGUE MATERIAL
### WEIGHT ### LBS. SPM ### MAX.
PRESSURE ### PSI
PESO PESO DE ENGANCHE CPM PRESIÓN MATERIAL
Figure 2
ID Tag and serial number
NOTE!
All numbers used on ID t ag illustrations in
this book are for reference only and sho uld
not be used in any calculations regarding
your unit. For information specific to your
unit, check the ID t ag and serial number
affixed to the unit itself as shown in Figure
1.
Startup 250:Users:Danny:Desktop:Operationmanuals:line
pumps:All SP Rock Valve models:Frame files:Intro.fm Operation Manual - All SP Rock Valve Models 11
Home TOC Print
Introduction
NOTES
Specifications
swg99a001.eps
SPECIFICATIONS
Unit Specifications ................................................................................... 14
Hydraulic Pressure Specifications ............................................................ 16
Specifications
Specifications
Unit Specifications
MODEL SP 1250 SP 1000 HP SP 1000
CONCRETE PUMP KIT 80/55 x 1400:180 90/50x1000:150 90/50x1000:1 80
Specifications
Power (Current Electric Motor) 56 Kw (75 Hp) 56 Kw (75 Hp) 113 Kw (150 Hp) 56 Kw (75 Hp)
Power (hyd. pumps) 60 Kw 52 Kw 122 Kw 41 Kw
Output (hyd. pumps) Req’d. 240 L/min (65 gpm) 209 L/min (54 gpm) 430 L/min (114 gpm) 193 L/min (50 gpm)
Speed (hyd. pumps) Diesel 2200rpm* 2200rpm* 2300rpm* 2200RPM*
electric 1800
rpm 1 800
rpm 1 800 rpm
Pressure (max. hyd.) 300 bar (4350 psi) 266.7 b ar (3867 psi) 300b ar (4350 psi) 266b ar (3867 psi)
Theoretical Concrete Output 70 yd3/hr 50 yd3/hr 118 yd3/hr 45 yd3/hr
Max. Pressure on Concrete 108 bar (1566 psi)/60
75.8 bar (1100 psi) 75.8 bar (1100 psi) 76 bar (1100 psi)
bar (870 psi)
Max. Horizontal Pumping Distance 353.6 m (1160 ft.) 353.6 m (1160 ft.) 457 m (1500 ft.) 353.6 m (1160 ft.)
Max. Vertical Pumping Distance 100.6 m (330 ft.) 100.6 m (330 ft.) 121 m (400 ft.) 100.6 m (330 ft.)
Max. Aggregate Size 38.1 mm (1.5 in.) 3 8.1 mm (1.5 in.) 63 mm (2.5 in.) 38.1 mm (1.5 in.)
Min. Concrete Slump 0mm(0in.) 0mm(0in.) 0mm(0in.) 0 mm (0 in.) 152.4
Pumping Cylinder Diameter 177.8 m m (7 in.) 152.4 mm (6 in.) 200 mm ( 8 in.) mm (6 in.) 990.6
Stroke Length 990.6 mm (39 in.) 990.6 mm (39 in.) 1600 mm (63 in.) mm (39 in.) 79.8
Differential Cylinder Diameter 89.9 mm (3.54 in.) 79.9 mm (3.14 in.) 120 mm (4.75 in.) mm (3.14 in.) Short
Concrete Valve LongRock LongRock MRock Rock 1219.2 mm
Charging Hopper Height 1295.4 mm (51 in.) 1295.4 mm (51 in.) 1373 mm (54 in.) (48 in.) 75.7 L (20
Fuel Tank Capacity 113.6 L (30 gal.) 75.7 L (20 g al.) 189 L (50 gal.) gal.)
Gross Weight 3357 kg (7400 lbs.) 2994 kg (6600 lb s.) 5724 kg 12,620 (lbs.) 2948 kg (6500 lbs.)
Length 4165.6 mm (164 in.) 4165.6 mm (164 in.) 5 816 mm (229 in.) 431 8 mm (170 in.)
Width 1651 mm (65 in.) 1651 mm (65 in.) 1930 mm (76 in.) 1676.4 mm (66 in.)
Height 1879.6 mm (74 in.) 1 879.6 mm (74 in.) 2373 mm (93.4 in.) 1 879.6 mm (74 in.)
Remote Control Cable Length 30.5 m (100 ft.) 30.5 m (100 ft.) 30.5 m (100 ft.) 30.5 m (100 ft.)
* Max RPM of the hydraulic pumps is calculated while the pump is under a full load. Depending on theunit, it is acceptable for
the max RPM to vary slightly from the published estimate.
Specifications
ConcrePtu
e mp b(aPr SI)
SP-1250 (47
330 85)
SP-1000HP 280 (4050)
SP-1000 300
(4350)
SP-750-18 300 (4350)
SP-750-15 266
(3 867)
500SP (3 266 867)
SP-2000 300
(4350)
Agitator (1 125 812)
Accumulator dump valve 200
(2900)
Accumulator secondary relief 220(3200)
Soft switch
relief 100
(1450)
Stroke limiter circuit 0-25
(0-363)
500SP dB107
750SP dB110
1000
SP dB113
1250
SP dB113
2000
SP dB113
Safety
swg99a001.eps
SAFETY
Startup 250:Users:Danny:Desktop:Operationmanuals:line
pumps:All SP Rock Valve models:Frame files:Safety.fm Operation Manual - All SP Rock Valve Models 17
Home TOC Print
Safety
Safety
training
laminatedforversion
your customers, theofCo-worker
at a fraction the cost. If you choose booklet
Safety Rules
to orderisthe
also available inversion,
un-laminated a non- the
part numbers are 30381023 for English and 30381028 for Spanish. You could also print them
yourself from the file on the enclosed disc. Of course, the non-laminated version is not intended to
be kept on the pump. It is our objective to get a copy of each of these publications into the hands
of every operator and the workers around the pump. Please help us make the Safety Manual
effective for jobsite safety by obtaining a copy for each of your operators, and encourage them to
read and understand the rules. Older versions of the manual should be discarded when the new
version is in hand.
Thank you in advance for your consideration in this matter.
Best Regards,
Danny L. Mace
Manager, Product Safety Department
Schwing America, Inc.
safemanbulletinletter.fm
Startup 250:Users:Danny:Desktop:Operationmanuals:line
pumps:All SP Rock Valve models:Frame files:Safety.fm Operation Manual - All SP Rock Valve Models 19
Home TOC Print
Safety
Company:
Street Address:
We cannot ship manuals to a P.O. box
Phone ( )
Attention:
Feel free to copy or otherwise reproduce this form if more copies are needed. internal250:serviceb ulletins:601order form.ai
Overview
swg99a001.eps
OVERVIEW
Startup 250:Users:Danny:Desktop:Operation
manuals:line pumps:All SP Rock Valve models:Frame Operation Manual - All SP Rock Valve Models 21
Home TOC Print
Overview
32. Tail
33. light
Safety and clearance
decals (see decallights
sheet)
34. Tools/Spare Parts (see tool check list)
35. Visual inspection of paint job
* Please note any other comments on back of white copy
Overview
SWG98n135.eps
Figure 3
Emergency Stop Switches (4)
Startup 250:Users:Danny:Desktop:Operation
manuals:line pumps:All SP Rock Valve models:Frame Operation Manual - All SP Rock Valve Models 23
Home TOC Print
Overview
4_Pumps.t iff
Figure 4
Main Hydraulic Pump and External
Connections
Overview
20
6 S3
boom
13 16
18
9A 14 15 17
9B
21
10A 10B
11
S2 7
S1 4
25
3
10C
23 12
22
24 10D 2 19
8A 8B
1
hiflopmk.eps
Figure 5
The fully hydraulic pump control system (for hi-flo pumpkit)
Startup 250:Users:Danny:Desktop:Operation
manuals:line pumps:All SP Rock Valve models:Frame Operation Manual - All SP Rock Valve Models 25
Home TOC Print
Overview
Figure 6
The rock valve slewing cylinders (shown as item 5 in Figure 3)
Figure 7
“S” valve diagram explanation for S2 and S3 valves
(shown as items 6 and 7 in Figure 3)
The term “differential cylinder” refers to the fact that
each of the hydraulic cylinders that push the concrete
have an area difference (referred to as an “area
differential”) between the two sides of the piston. This
area differential is due to the fact that the rod extends
only from one side of the piston, and not the other. The
rock slewing cylinders on this model are single acting.
They have no piston, other than a false piston to
prevent the rod from coming out of the cylinder.
Overview
Figure 8
Differential hydraulic cylinder diagram explanation
(shown as items 8A and 8B in Figure 3)
Figure 9
Switching valve diagram explanation
Startup 250:Users:Danny:Desktop:Operation
manuals:line pumps:All SP Rock Valve models:Frame Operation Manual - All SP Rock Valve Models 27
Home TOC Print
Overview
SP Circuit Diagram • High pressure oil (red) flows from the main
hydraulic pump (2) through the parallel
The following diagrams A through D show the position of the S2 valve (7) into the piston side
switching functions of the fully hydraulic pump control of the left hand differential cylinder (8A). The
system plumbed on PISTON SIDE with simplified cylinder extends, pushing concrete out of the
schematics. The agitator circuits are not shown. material cylinder, through the rock valve, and
into the pipeline. (This is called the pressure
Phase A stroke.)
Please note that right and left refer to the orientation
you would have if you were looking from the trailer • The oil that is forced out of the rod side of the
hitch towards the front of the unit.
right differential cylinder (8A) flows through
hoses into the rod side of the right differential
• As soon as you start the engine, the cylinder (item 8B). This oil is called rocking
accumulator hydraulic pump (19) begins oil (orange).
pumping high pressure oil (red) to charge the
accumulators.(13). • The rocking oil forces the right side
differential cylinder (8B) to retract, which
• Shown in the beginning position in phase A creates a vacuum in the material cylinder. The
schematic. High pressure oil (red) continues to right side material cylinder fills with concrete.
flow into the accumulator circuit until the (This is called the suction stroke.)
accumulators (13) are charged to the pressure
cut-off point of the accumulator hydraulic • The oil from the piston side of the right
pump (19). When the cut-off point is reached, differential cylinder (8B) is routed back to the
the accumulator pump reduces the hydraulic
tank.
oil flow until there is just enough to maintain
the cut-off pressure.
• The oil shown as blue, such as the oil in the
reservoir, is at rest, or pressureless.
• The high pressure oil (red) from the
accumulator circuit flows through the S3
directional control valve (6), which is in the
parallel position, into the right-hand rock
slewing cylinder port(5).
Overview
5
KEY
Phase A Hi-Flo
High Pressure
6.75 6.75
mm mm
Rocking Oil Pressure
Low Pressure
Soft Switch Pressure
Zero Pressure
(Tank, or oil at rest)
Nitrogen pressure set at
100 bar (1450 PSI)
A3 B3 13
S3
XA1 XB1
11
6 Psp 16 14 15 17 Mp1
2.0
mm 300 Mp
2.4 2.4
mm mm bar
T
10C
X3 P
A
10A 10B B
XA 12 XB
9A
ZS1 ZS2
1.3 1.0
9B 8A 8B
ZK1 ZK2
1.3 1.0
10D
SP T
1.7
A B mm
A1 B1
1.7
mm
XA S2 XB
PR
7
S1 4
XR XP
P2 P1
MP
T2 T1
1.2 18
MX
310 bar 3 1.4
X1
100
bar
23
1.1
mm 22 20 bar
X3 19 2
T
1.1
24
20
1 WPhifloA.eps
Startup 250:Users:Danny:Desktop:Operation
manuals:line pumps:All SP Rock Valve models:Frame Operation Manual - All SP Rock Valve Models 29
Home TOC Print
Overview
Overview
5
KEY
Phase Ba Hi-Flo
High Pressure
6.75 6.75
mm mm
Rocking Oil Pressure
Low Pressure
Soft Switch Pressure
Zero Pressure
(Tank, or oil at rest)
Nitrogen pressure set at
100 bar (1450 PSI)
A3 B3
S3
13
XA1 XB1
11
6 Psp 16 14 15 17 Mp1
2.0
mm 300 Mp
2.4 2.4
mm mm bar
T
10C
X3 P
A
10A 10B B
XA 12 XB
9A
ZS1 ZS2
1.3 1.0
9B 8A 8B
ZK1 ZK2
1.3 1.0
10D
SP T
1.7
A B mm
A1 B1
1.7
mm
XA S2 XB
PR
7
S1 4
XR XP
P2 P1
MP
T2 T1
1.2 18
MX
310 bar 3 1.4
X1
100
bar
23
1.1
mm 22 20 bar
X3 19 2
T
1.1
24
20
1 WPhifloB.eps
Startup 250:Users:Danny:Desktop:Operation
manuals:line pumps:All SP Rock Valve models:Frame Operation Manual - All SP Rock Valve Models 31
Home TOC Print
Overview
Phase C
Please note that right and left refer to the orientation
you would have if you were looking from the trailer
hitch towards the front of the unit.
Overview
5
KEY
Phase C Hi-Flo
High Pressure
6.75 6.75
mm mm
Rocking Oil Pressure
Low Pressure
Soft Switch Pressure
Zero Pressure
(Tank, or oil at rest)
Nitrogen pressure set at
100 bar (1450 PSI)
A3 B3
S3 13
XA1 XB1
11
6 Psp 16 14 15 17 Mp1
2.0
mm 300 Mp
2.4 2.4
mm mm bar
T
10C
X3 P
A
10A 10B B
XA 12 XB
9A
ZS1 ZS2
1.3 1.0
9B 8A 8B
ZK1 ZK2
1.3 1.0
10D
SP T
1.7
A B mm
A1 B1
1.7
mm
XA S2 XB
PR
7
S1 4
XR XP
P2 P1
MP
T2 T1
1.2 18
MX
310 bar 3 1.4
X1
100
bar
23
1.1
mm 22 20 bar
X3 19 2
T
1.1
24
20
1 WPhifloC.eps
Startup 250:Users:Danny:Desktop:Operation
manuals:line pumps:All SP Rock Valve models:Frame Operation Manual - All SP Rock Valve Models 33
Home TOC Print
Overview
• If there is not enough rocking oil to completely strokes and two pressure strokes.
extend cylinder 8A, rocking oil will now be
added through check valve 10C.
Overview
5 Phase Hi-Flo
KEY
High Pressure
6.75 6.75
mm mm
Rocking Oil Pressure
Low Pressure
Soft Switch Pressure
Zero Pressure
(Tank, or oil at rest)
Nitrogen pressure set at
100 bar (1450 PSI)
A3 B3
S3 13
XA1 XB1
11
6 Psp 16 14 15 17 Mp1
2.0
mm 300 Mp
2.4 2.4
mm mm bar
T
10C
X3 P
A
10A 10B B
XA 12 XB
9A
ZS1 ZS2
1.3 1.0
9B 8A 8B
ZK1 ZK2
1.3 1.0
10D
SP T
1.7
A B mm
A1 B1
1.7
mm
XA S2 XB
PR
7
S1 4
XR XP
P2 P1
MP
T2 T1
1.2 18
MX
310 bar 3 1.4
X1
100
bar
23
1.1
mm 22 20 bar
X3 19 2
T
1.1
24
20
1 WPhifloD.eps
Startup 250:Users:Danny:Desktop:Operation
manuals:line pumps:All SP Rock Valve models:Frame Operation Manual - All SP Rock Valve Models 35
Home TOC Print
Overview
Overview
12.5mm 12.5mm
KEY
High Pressure
Rocking Oil
Low Pressure
12 13 18
Zero Pressure
(Tank, or oil at rest)
3 S3
1.5 mm
hole drilled
through spool S1
1
To Agitator
2 S2
10
15
14
To Fwd/Rev
Handvalve
8
16 D
5
20
7
6
17
Startup 250:Users:Danny:Desktop:Operation
manuals:line pumps:All SP Rock Valve models:Frame Operation Manual - All SP Rock Valve Models 37
Home TOC Print
Overview
Phase B
The differential cylinders have reached the end of their
stroke position*. Switching valve (5) is sending a high
pressure signal to the left hand end cap of S3 valve (3).
Oil from the right hand end cap of the S3 valve (3) is
relieved via check valve (15), the S2 valve (2), S1 valve
(1), filter (7) and back to the hydraulic tank.
NOTE!
If the left hand differential has not fully
extended at this point due to not enough
loop oil, high pressure oil will continue to
flow through check valve (17) on the right
hand differential until the left hand
differential is fully extended.
Overview
12.5mm 12.5mm
KEY
High Pressure
Rocking Oil
Low Pressure
12 13 18
Zero Pressure
(Tank, or oil at rest)
3 S3
1.5 mm
hole drilled
through spool S1
To Agitator
2 S2
10
15
14
To Fwd/Rev
Handvalve
8
16 D
5
20
7
6
17
Startup 250:Users:Danny:Desktop:Operation
manuals:line pumps:All SP Rock Valve models:Frame Operation Manual - All SP Rock Valve Models 39
Home TOC Print
Overview
Phase C
High pressure oil from switching valve (5) has now
shifted the S3 valve (3) fully to the right hand position.
At this point the pressure oil to the rock valve shift
cylinder (4) is changed and the right hand side of the
cylinder is getting oil so that the cylinder will extend.
Oil from the left hand side of the rock valve shift
cylinder is routed to tank via valves (3, 1) and filter (7).
Overview
12.5mm 12.5mm
KEY
High Pressure
Rocking Oil
Low Pressure
12 13 18
Zero Pressure
(Tank, or oil at rest)
3 S3
1.5 mm
hole drilled
through spool S1
1
To Agitator
2 S2
10
15
14
To Fwd/Rev
Handvalve
8
16 D
5
20
7
6
17
Startup 250:Users:Danny:Desktop:Operation
manuals:line pumps:All SP Rock Valve models:Frame Operation Manual - All SP Rock Valve Models 41
Home TOC Print
Overview
Phase D
The rock valve shift cylinder (4) has now fully
extended. At this point a signal is sent to the left hand
end cap of the S2 valve (2) from a signal port on the
rock valve shift cylinder (4). As the S2 valve (2) shifts
to the right oil from the right hand end cap of the S2
valve (2) is routed to the hydraulic tank via check valve
(13), valves (3, 1) and the filter (7).
Overview
12.5mm 12.5mm
KEY
High Pressure
Rocking Oil
Low Pressure
12 13 18
Zero Pressure
(Tank, or oil at rest)
3 S3
1.5 mm
hole drilled
through spool S1
To Agitator
2 S2
10
15
14
To Fwd/Rev
Handvalve
8
16 D
5
20
7
6
17
Startup 250:Users:Danny:Desktop:Operation
manuals:line pumps:All SP Rock Valve models:Frame Operation Manual - All SP Rock Valve Models 43
Home TOC Print
Overview
Phase E
With the S2 valve (2) fully shifted and held in the right
hand position, pressure oil is routed through the S1
valve (1) and the S2 valve (2) to the rod side of the left
hand differential cylinder. Please note that while the
left hand differential cylinder is starting to retract,
check valve (17) must close otherwise the right hand
differential cylinder will not extend.
Overview
12.5mm 12.5mm
KEY
High Pressure
Rocking Oil
Low Pressure
12 13 18
Zero Pressure
(Tank, or oil at rest)
3 S3
1.5 mm
hole drilled
through spool S1
To Agitator
2 S2
10
15
14
To Fwd/Rev
Handvalve
8
16 D
5
20
7
6
17
Note: Check Valve Must Close
Startup 250:Users:Danny:Desktop:Operation
manuals:line pumps:All SP Rock Valve models:Frame Operation Manual - All SP Rock Valve Models 45
Home TOC Print
Overview
Phase F
Pressure oil is being routed through the S1 valve (1)
and S2 valve (2) to the rod side of the left hand
differential cylinder causing it to retract. Oil from the
piston side of the left hand differential cylinder is
passed to the piston side of the right hand differential
via the loop hose. The oil on the rod side of the right
hand differential is going through valves (2 and 1),
filter (7) and back to the tank. Oil directed through the
S3 valve has the rock valve shift cylinder held in the
extended position so that concrete from the right hand
material cylinder is being pushed into the delivery pipe
line and concrete from the hopper is being sucked into
the left hand material cylinder.
Overview
12.5mm 12.5mm
KEY
High Pressure
Rocking Oil
Low Pressure
12 13 18
Zero Pressure
(Tank, or oil at rest)
3 S3
1.5 mm
hole drilled
through spool S1
To Agitator
2 S2
10
15
14
To Fwd/Rev
Handvalve
8
16 D
5
20
7
6
17
Startup 250:Users:Danny:Desktop:Operation
manuals:line pumps:All SP Rock Valve models:Frame Operation Manual - All SP Rock Valve Models 47
Home TOC Print
Overview
Phase G
The left hand differential cylinder has now fully
retracted*. Switching valve (6) is sending a high
pressure signal to the right hand end cap of the S3
valve (3). Oil from the left hand end cap of the S3 valve
(3) is relieved via check valve (14), the S2 valve (2), S1
valve (1), filter (7) and back to the hydraulic tank.
NOTE!
If the left hand differential cylinder h as not
fully retracted at this point because of to
much loop oil, high pressure oil will
continue to flow thro ugh check valve (16)
and b ack to the hy draulic tank until the left
hand differential cylinder is fully retracted.
Overview
12.5mm 12.5mm
KEY
High Pressure
Rocking Oil
Low Pressure
12 13 18
Zero Pressure
(Tank, or oil at rest)
3 S3
1.5 mm
hole drilled
through spool S1
To Agitator
2 S2
10
15
14
To Fwd/Rev
Handvalve
8
16 D
5
20
7
6
17
Startup 250:Users:Danny:Desktop:Operation
manuals:line pumps:All SP Rock Valve models:Frame Operation Manual - All SP Rock Valve Models 49
Home TOC Print
Overview
Phase H
High pressure oil from the switching valve (6) has not
shifted the S3 valve (3) fully to the left hand position.
At this point the pressure oil to the rock valve shift
cylinder (4) is changed and the left hand side of the
cylinder is getting oil so that the cylinder will retract.
Oil from the right hand side of the rock valve shift
cylinder (4) is being routed to tank via valves (3, 1) and
filter (7).
Overview
12.5mm 12.5mm
KEY
High Pressure
Rocking Oil
Low Pressure
12 13 18
Zero Pressure
(Tank, or oil at rest)
3 S3
1.5 mm
hole drilled
through spool S1
To Agitator
2 S2
10
15
14
To Fwd/Rev
Handvalve
8
16 D
5
20
7
6
17
Startup 250:Users:Danny:Desktop:Operation
manuals:line pumps:All SP Rock Valve models:Frame Operation Manual - All SP Rock Valve Models 51
Home TOC Print
Overview
Phase I
The rock valve shift cylinder (4) has now fully
retracted. At this point a signal is sent to the right hand
end cap of the S2 valve (2) from a signal port on the on
the rock valve shift cylinder (4). As the S2 valve (2)
shifts to the left oil from the right hand end cap of the
S2 valve (2) is routed to the hydraulic tank via check
valve (12), valves (3, 1) and filter (7).
Overview
12.5mm 12.5mm
KEY
High Pressure
Rocking Oil
Low Pressure
12 13 18
Zero Pressure
(Tank, or oil at rest)
3 S3
1.5 mm
hole drilled
through spool S1
To Agitator
2 S2
10
15
14
To Fwd/Rev
Handvalve
8
16 D
5
20
7
6
17
Startup 250:Users:Danny:Desktop:Operation
manuals:line pumps:All SP Rock Valve models:Frame Operation Manual - All SP Rock Valve Models 53
Home TOC Print
Overview
Phase J
With the S2 valve (2) fully shifted and held in the left
position, pressure oil is routed through the S1 valve (1)
and the S2 valve (2) to the rod side of the right hand
differential cylinder. Please note that check valve (16)
must close otherwise the right hand differential
cylinder will not retract.
Overview
12.5mm 12.5mm
KEY
High Pressure
Rocking Oil
Low Pressure
12 13 18
Zero Pressure
(Tank, or oil at rest)
3 S3
1.5 mm
hole drilled
through spool S1
1
To Agitator
2 S2
10
15
14
To Fwd/Rev
Handvalve
8
16 D
5
20
7
6
17
Startup 250:Users:Danny:Desktop:Operation
manuals:line pumps:All SP Rock Valve models:Frame Operation Manual - All SP Rock Valve Models 55
Home TOC Print
Overview
Phase K
Refer to diagram 1 for explanation of first working
stroke.
Overview
12.5mm 12.5mm
KEY
High Pressure
Rocking Oil
Low Pressure
12 13 18
Zero Pressure
(Tank, or oil at rest)
3 S3
1.5 mm
hole drilled
through spool S1
1
To Agitator
2 S2
10
15
14
To Fwd/Rev
Handvalve
8
16 D
5
20
7
6
17
Startup 250:Users:Danny:Desktop:Operation
manuals:line pumps:All SP Rock Valve models:Frame Operation Manual - All SP Rock Valve Models 57
Home TOC Print
Overview
Overview
c
o
n
t
r
o
lp
n
Vibrator l.
e
p
s
-Auto- Hour
-Off_ meter
-Manual- 20
Hobbs
RPM 30
switch 10
QUARTZ
000000
I HOURS
0 X 1000 40
Pump
Oil cooler
Off
switch
switch
Dummy Pump
Plug -Forward-
-Reverse-
switch
Pump
-Local- 98347087 Key switch
-Off-
-Remote-
switch
Figure 10
Components of the Main Control panels for SP 305, 500, 750 and (top), and
SP 1000, 1250, and 2000 (bottom)
Emergency
stop switch
Vibrator
-Auto- LCD
-Off_ Info
MURPHY
-Manual-
switch
Optional
Agitator
electronic
On-Off_
switch
throttle control
Dummy
Pump
Plug
-Forward-
Pump -Reverse-
switch
-Local-
-Off-
-Remote- 98351115 Key switch
murphypanel.eps
switch
Startup 250:Users:Danny:Desktop:Operation
manuals:line pumps:All SP Rock Valve models:Frame Operation Manual - All SP Rock Valve Models 59
Home TOC Print
Overview
Cl o s e d O p en
Soft switch
relief cartridge
Safety relief cartridge
s
p
.e
6
7
2
0
0
0
Figure 11
The Soft Switch Valve found on the Brain
Overview
2
5
Figure
Supplied Acce12ssories
Startup 250:Users:Danny:Desktop:Operation
manuals:line pumps:All SP Rock Valve models:Frame Operation Manual - All SP Rock Valve Models 61
Home TOC Print
Overview
Figure 13
Engine Battery
• Emergency Stop Switch (Figure 14). Pushing
this switch shuts off the engine and dumps all
hydraulic oil circuits to the reservoir, thereby
preventing machine movement.
Figure 14
Emergency Stop Switch
Overview
Hopper Area
Hopper grate
interlock switch
Vibrator
Tension nut
locking bolt
Tension nut
Agitator
Outlet pipe
SWG98n164.eps
motor
Clean-out door
Figure 15
Components of the Hopper Area
Figure 16
Agitator Motor
Startup 250:Users:Danny:Desktop:Operation
manuals:line pumps:All SP Rock Valve models:Frame Operation Manual - All SP Rock Valve Models 63
Home TOC Print
Overview
• Rock valve grease manifold (Figure 17). From other points on the rock valve assembly that
this manifold, you can grease all points on the must be greased, but they are in accessible
rock valve assembly that would normally not locations.
be easily accessible to a grease gun. There are
Figure 17
Grease Manifold
• Rock valve assembly (Figure 18). Maintenance
of the rock valve components are covered in
detail in Section 6 of this manual. Here we will
just note some of the external component
names and locations.
3
4
Figure 18
Components of the Rock Valve Area
Overview
• Optional electric vibrator (Figure 19). This device is to assist low slump concrete in falling
device is an electric motor that has eccentric through the grate, and into the concrete
weights attached to a shaft at each end. When cylinders. If your use of this machine includes
the motor spins, the weights shake the unit, pumping of low slump concrete, you will find
and whatever is attached to it (the hopper grate this option invaluable.
or hopper, in our case). The purpose of this
Figure 19
Vibrator mounted on the hopper grate
hoppergratelock.eps
Figure 20
Hopper grate interlock switch SP units
Startup 250:Users:Danny:Desktop:Operation
manuals:line pumps:All SP Rock Valve models:Frame Operation Manual - All SP Rock Valve Models 65
Home TOC Print
Overview
Overview
Warning Labels
Each machine is equipped with a set of warning labels
that are installed based on model and installed options.
These labels will fade in time from ultraviolet
radiation, rain, steam cleaning, etc. It is very important
that the machine has a complete and readable set of the
warning labels at all times. To address the problem of
fading labels, Schwing has made the decision to supply
warning labels at cost for as long as the machine is in
service. To get replacement labels, identify which
label(s) you need from the decal location guide shown
in your parts book, get the serial number of the unit off
the serial number plate and call our Spare Parts
Department at 1 (888) SCHWING. The person taking
the order will make a note of the serial number of the
unit for our files, and send you the labels that you need.
Complete sets or single labels may be ordered. If the
serial number plate is missing or unreadable, the
number is stamped into the subframe just below the
normal location of the serial number plate
Startup 250:Users:Danny:Desktop:Operation
manuals:line pumps:All SP Rock Valve models:Frame Operation Manual - All SP Rock Valve Models 67
Home TOC Print
Overview
NOTES
Operation
swg99a001.eps
OPERATION
Preparation ............................................................................................... 70
Towing theunit.......................................................................................... 74
Unit Set-Up ............................................................................................... 75
Operating the Pump.................................................................................. 76
Special Pumping Situations ...................................................................... 95
Startup 250:Users:Danny:Desktop:Operationmanuals:line
pumps:All SP Rock Valve models:Frame files:operation.fm Operation Manual - All SP Rock Valve Models 69
Home TOC Print
Operation
Operation
Startup 250:Users:Danny:Desktop:Operationmanuals:line
pumps:All SP Rock Valve models:Frame files:operation.fm Operation Manual - All SP Rock Valve Models 71
Home TOC Print
Operation
Have the right personal protective • Safety goggles may very well keep you from
equipment for the job. getting splashed concrete in your eyes.
• Concrete is made from lime, which is very • Snug fitting work clothes will help prevent
alkaline. If it stays on your skin long enough, it accidents involving moving parts.
will cause severe burns, and in extreme cases • Concrete pumps may generate higher sound
the affected skin will simply fall off. Because pressure levels than O.S.H.A. allows for
of this, always wear water resistant work boots constant exposure. You can protect yourself by
and gloves, and if you will be working IN the wearing hearing protection when on or near
concrete, wear water PROOF gloves and boots. the machine.
In either case, the boots should have steel toes. • When mixing your grout in the morning, or
There are boots made especially for concrete anytime that there will be airborne cement or
work that will protect your feet from lime and other fine powder nearby, wear breathing
accidental impact (Figure 21). protection.
• Falling objects on a job site are not • Anytime that there is danger of ricocheted
uncommon. Hard hats were made to protect rocks or sand (when shotcreting, for example),
you from this hazard, but they only work if you wear a full face shield.
wear them.
HARD HAT
SAFETY HEARING
GOGGLES PROTECTION
BREATHING
MASK
SNUG
SAFETY FITTING
VEST CLOTHES
GLOVES
STEEL TOED
SHOES
SafegearWvest.eps
Figure 21
Wear personal protective equipment
Operation
Check the equipment before leaving the Pipeline must be complete and free of dents,
yard. cracks and holes. Pipe must have sufficient
wall thickness to handle the maximum
Check the following items each day before the pump is
pressure of the pump. (Inspect weekly with an
taken from the yard. It is easier to remedy a problem in
ultrasonic thickness tester. See Maintenance
the yard then at a work site.
section of this manual, beginning on page
On The Towing Truck 6-10.) All safety guards must be in place and
• Truck engine oil level and condition. secure for travel.
• Antifreeze / co olant level in the radiator. • Hydraulic oil level and condition. The oil
should be clear and clean looking. ‘Milky’
• Battery fluid level and condition.
looking oil, or oil with a lot of air bubbles
• Tire condition and proper air pressure. entrained is oil that needs replacement before
• Brake system air pressure and condition (bleed the next job begins. (NOTE! Oil that is
water from air tanks). holding air bubbles overnight should be
• Clean the windows of ice, frost, mud, etc. replaced, but it is not an oil problem if it is
• Clean the mirrors of ice, frost and mud, and becoming bubbly on the job. In that cases, it
properly align for clear vision. will be a problem with the integrity of the
• Keep the cab free of debris, especially on the hydraulic seals somewhere in the system.) Top
floor. Accidents can happen when foreign up oil levels ONLY with the same type of oil
objects get stuck between the clutch or brake that is in the reservoir. Do not mix name
pedal and the fire wall. brands, even if they have the same viscosity.
Each oil manufacturer uses different additive
packages to accomplish anti-foaming, silt
On The Pump settling, anti-wear, etc. The mixing of these
• Check diesel fuel level in all tanks. different chemical additive packages may
• Verify diesel engine oil level. render them useless.
• Radiator coolant level should be full. • Drain water from the hydraulic reservoir each
morning. This is done by removing the pipe
• Check that battery and battery cable
connections are clean and tight. plug and opening the drain valve located under
the hydraulic reservoir, and allowing the fluid
• Check condition of belts and hoses. Replace as to run into a pan until it changes from water to
necessary. oil. (Water is heavier than oil, so it sits on the
• Verify all safety guards are in place. bottom of the tank, and therefore drains out
• Grease Agitator bearings. first.)
• Grease Rock Valve lubrication points. • Visually check the unit for hydraulic leaks, and
• Clean any dirt or debris from engine air intake. repair any leaks before operating the machine.
• Check condition of tires and air pressure. Lost hydraulic oil harms the environment, and
it is expensive to clean up and replace the lost
• Structural integrity of the unit. Give the unit a
oil.
visual inspection. Look for cracks, chipped
paint, rust (especially rust under the paint), and • Be sure that everything on the unit is ready for
missing parts. Clean and repaint areas that road travel. This includes securing all
have chipped paint to avoid damage to accessories and miscellaneous equipment.
structural steel. Replace missing parts before
using the unit. Report any structural
abnormalities to the Schwing Engineering
Department before using the unit. If the
engineers determine that repair is necessary for
safe operation, DO NOT OPERATE THE
UNIT UNTIL REPAIRS ARE COMPLETED.
Startup 250:Users:Danny:Desktop:Operationmanuals:line
pumps:All SP Rock Valve models:Frame files:operation.fm Operation Manual - All SP Rock Valve Models 73
Home TOC Print
Operation
If you are in an isolated area where there will not be new units, or for field retrofits.
traffic or pedestrians, you can get out of the cab and • Never hook lifting devices to standard pump
look for obstructions before beginning to back up. parts, like the concrete valve, hopper, or
anything else. These parts were definitely NOT
designed to support the entire unit load.
• Check the load bearing capacity of any slings, Laying out the pipeline
cables or other lifting devices that will be used
We will not cover the do’s and don’ts of pipeline layout
to lift the machine. Never exceed the rated in this manual. If you don’t know how to correctly lay
working capacity of the lifting device. out a pipeline, read and understand the chapters on
• No one is allowed to walk, stand, or work concrete pipeline in one of the books about pumping
under suspended loads. Keep the area free of concrete. Several of these books are listed under the
personnel. heading “Additional Reading Material”, found on page
7-42 in the Appendix section of this manual. We will,
Unit Set-Up however, cover of few specific points that are common
to pumping jobs in North America.
Start at the point of discharge and work your way back
Selecting
job site. the proper set up location on the to the pump. In the majority of cases, you will need
rubber hose at the point of discharge, and usually the
Sometimes, the person in charge of the pour will have a
placing crew will prefer 3" or 4" rubber hose to 5".
spot ready for you. If he is experienced, he will pick an
This means that you will need a reducer at the
appropriate spot that will allow a safe and efficient
discharge end.
pour. Other times, the person in charge will only tell
you what is to be poured, and it will be up to you to If you will have to reduce to smaller diameter pipe or
select the set-up location. In still other cases, the hose for the placing crew, always make the long part of
person in charge will have picked a totally the run with the larger diameter, and reduce as close as
inappropriate spot for you. In these cases, your ability possible to the point of discharge. There is one instance
to be an effective diplomat may dictate how the day is where it may be desirable to run the entire distance
going to go for you. If it is not already so, you will have with the smaller size, and that is if you will be pumping
to make the location safe and efficient on your own. In very, very slowly on a hot day. In that case, the
all cases, the set-up point MUST allow at least one concrete may start to set before it reaches the point of
ready-mix truck to get safely to and from your hopper discharge, and it will resist the change of size that is
and if you are pumping in an area where exhaust fumes required inside of a reducer. If you suspect that you
may linger or be confined, proper ventilation must be may have a job like this booked, call the Schwing
ground.
• The area to be utilized must be as level as
possible.
• If the workplace has inadequate lighting, don’t
begin the pour until proper lighting is provided
Operation
Setting the Stabilizers • If the unit has hydraulic stabilizers, you must
• Position the dunnage pads (use scrap plywood, be sure the faucet valves (Figure 22) are open
2x4’s, etc.) on the ground where the stabilizer to supply hydraulic fluid to the system and
will be positioned after extension. activate the stabilizer hand valves to the extend
• Drop each stabilizer to its pad and insert the position until the unit is supported properly.
locking pin. Jack the front of the unit using the Generally, that means each stabilizer must
tongue jack until the weight of the unit is on begin to feel the weight of the unit. Then close
both stabilizers. the valves.
NOTE!
anhen
W d leuvnit
el is
thestabilize d Outrigger activation
wheels handles
Figure 22
Optional hydraulic outrigger 50
0H
ydO
utr
igg
Operation
d. Release key when engine starts. Bearing damage will result due to
e. Slowly return the throttle to idle insufficient lube oil supply. Let the engine
warm up for at least 30 seconds before going
NOTE! to full speed. Failure can also occur when
If the glow plug indicator light flashes shutting down the engine under full load.
rapidly for two to three secon ds, or if the The oil in the supply tube can burn and plug
light f ails to illuminate, a m alfunction exists the line. Let the en gine idle for 2 minutes
in the cold st art system. Do not use ether or before shutdown.
other starting fluids to start the engine. • Set throttle to 1800 RPM’s. (2500 RPM
f. If the engine does not start, release the key and Maximum)
allow the electric starter motor to cool, then CAUTION On the SP1000, 1250 and 2000 units, if
repeat steps b through e.
g. Turn the engine start switch to the off position OIL PRESSURE, ALTERNATOR CURRENT, or
COOLANT LEVEL is not what it should be when the
in order to stop the engine. engine is started, you will be notified by a fault
NOTE! warning in the LCD window (Figure 23). To correct a
Most of our pumps have Turbo-Charged fault shown in the window, See the HMI User’s Guide
Diesel engines. To avoid damage to the turbo included with other documentation.
when starting, do not run the engine to high Do not operate until situation is corrected.
speed immediately from a cold start.
Figure 23
HMI display
hmidisplay.eps
• Verify switch
safety hopperis grate is completely down and
activated. • When the key switch is turned clockwise one
click, the indicator light for the alternator
• Check fuse for pump circuit. (found on control panel) will illuminate and
Engine quit running: will not go out until the engine starts.
• Check diesel fuel level.
Startup 250:Users:Danny:Desktop:Operationmanuals:line
pumps:All SP Rock Valve models:Frame files:operation.fm Operation Manual - All SP Rock Valve Models 77
Home TOC Print
Operation
• If the light does not come on when the key is • Talk to the foreman of the placing crew. Be
turned one click clockwise, the engine may not sure that the crew is aware of the safety rules
charge the battery. The first step should to be to for the placing crew as described in the Safety
check the LED. If it is bad, be sure to replace Manual. If they are not familiar with the rules,
it. The second step would be to check the show them the rules that apply to them from
connection and receptacle internally and the quick index that was supplied with your
externally. Look for green evidence of unit. Make sure they understand about not
corrosion. kinking the tip hose.
• Remember that the only time the LED is • Go over the safety rules with any oilers or
illuminated is when engine is off with the key laborers that have been assigned to work with
switch on. If the light does not go out after the you at the pump. Show them the emergency
engine starts the alternator has a fault. stop switches. If they will be backing ready-
• If corrosion exists, the receptacle should be mix trucks to your hopper, explain about the
replaced. When the circuit is not able to be danger of putting themselves between the
completed properly as a result of corrosion the pump and the ready-mix truck.
alternator is not receiving a signal and the • Position your remote box and cable in a place
engine may not charge the battery when that you won’t trip over the cable, but you will
started. be able to move around at will once the pour
• If an oversized light bulb is used during begins. It is critical to be able to see the point
replacement, the alternator may overcharge the of discharge once the pour begins. If this is not
battery causing premature battery failure. possible, arrange for a spotter NOW.
• Get your breathing mask ready for mixing the
Before the first truck backs up to your slurry. Have all of your personal protective
hopper devices on or nearby.
If you have completed setup before the first ready mix • Fill your waterbox with water, if it is not
truck is due to arrive on the job (a highly recommended already full (Figure 24).
practice), this is a good time to get some things ready NOTE!
for the day.
• Find out who will be giving you signals THE PUMP
YOU
MUST BE SHUT OFF ANYTIME
REMOVE THE WATERBOX COVER OR
throughout the day. There must be only one GRATE. Secure the controls so th at no one
person that gives you signals, so as to avoid can turn it on without your knowledge.
conflicts in instructions. Talk to the person
about the signals that you will use, and come to
an agreement before you start pumping. The
American Concrete Pumping Association has
standardized hand signals for concrete
pumping that are shown on decals on the unit.
This decal is also shown in the Appendix
section of the Safety Manual, which is
included as one chapter of this Operation
Manual. In many cases, the job site
management will give you a walkie-talkie that
is on their own frequency so that you may
speak directly to your signal man. Be aware
that in some cases, this walkie-talkie may
cause interference with the Schwing radio
remote control system. Check it out before the
pour begins. Figure 24
Be sure the waterbox is full of water
Operation
• Put a couple of shovelfuls of sand or dirt in the • If you will be using portland cement and water
bottom of the rock valve housing, above the to make your lubricating slurry, prepare for it
clean-out door. This will prevent concrete from now (Figure 27). Position your barrel, shovel,
filling the door area and setting during the and sack of portland cement on the ground
course of the day. (Figure 25). behind your hopper. Fill your barrel with about
• Be sure the clean-out door is closed tightly and 25 or 30 gallons of water. (Of course, this step
locked by tapping on the end of the “T” handle can be skipped if slurry is to be delivered to
with your hammer (Figure 26). you from the ready mix company, or if you are
using powdered slurry mix.)
• Get your clean-out rake in a p osition that you
will not trip on it, but you will be able to grab it
when you begin clean-out. Many times,
cleaning the pump is done when you are in a
hurry, because concrete is setting, that is no
time to have to look for the rake or, worse yet,
to use your hands to pull loose material out of
the pump because you don’t have time to look
for it.
NOTE!
NEVER use your hands for a clean-out
rake.
WARNING
Figure 25
Put a couple of shovelfuls of sand in the Amputation hazard. Stop pump before s
closedoor.eps
Figure 26
Tapping on “T” handle to lock the
clean out door
Figure 27
Spray 25 to 30 gallons of water
into the barrel
Startup 250:Users:Danny:Desktop:Operationmanuals:line
pumps:All SP Rock Valve models:Frame files:operation.fm Operation Manual - All SP Rock Valve Models 79
Home TOC Print
Operation
Grease your agitator bearings (Figure 28). There is one because where the grease comes out
zerk on each side of the hopper. Re-grease every two or concrete will be able to go in. Once concrete
three hours, as the pour allows. makes it inside of the grease cone, you will
quickly wear out the bearings. When
NOTE! re-greasing after the hopper is full of
You don’t grease agitator be arings like you concrete and you can no longer see the
grease most other bearings. That is, if you cones, just give the zerks a couple of squirts.
normally pump in grease until you see it This is one of the few times when it is better
squirting out somewhere, you will ruin your to under grease than to over grease.
agitator seals. When you grease the agitator Grease the rock valve lubrication points before the
bearings, watch the rubber grease cones pour begins (Figure 28). Once started, grease them
that are located inside the hopper. You want
the cones to bulge out slightly because they every couple of hours. There are 4 zerks to grease for
are full of grease, but you don’t want to have the rock valve, plus the two for the agitator.
the grease come out around the shaft,
bs
HobRTZ 0
QUA0 0
0 00
I HOURS
3 0
20
M
RP
00 0
40
10
X1
0
7087
9834
Figure 28
Showing the location of the grea se points
Operation
Lubricate your pipeline. cylinders, but for now, don’t worry about it. Make one
Once the ready mix truck(s) arrive on the job, you can barrel of mix for each 100 feet of laid pipeline that the
lubricate your pipeline. Schwing highly recommends concrete will see, but if you will be going through more
that you pre-lubricate the separately laid pipeline each than 200 feet of pipe, you, your boss, or the concrete
time you must pump into dry pipe. In some parts of the superintendent on the job site should have arranged to
United States and Canada, the concrete is so rich with have a grout mixture brought to you by the ready mix
cement fines that operators do not pre-lubricate to plant. Unless you have at least a half a yard of slurry
begin pumping operations. This practice is NOT delivered to the pump, do not try to pump this mix yet.
recommended. The amount of time saved by not Using the barrel method, you can add a little sand, if
pre-lubricating cannot begin to make up for the hassle needed, to stretch the amount of slurry mixed. This
of having to remove pipe sections from a separately would be helpful if you have to pump through 300 feet
laid pipeline. Most importantly, the blockages caused of line, but only have 2 sacks of cement available.
by failure to lubricate can be dangerous (see the section If you are alone at the pump, you will not be able to lift
on blockages in the Safety Manual section of this the barrel to pour the slurry into the hopper (it will
Operation Manual). weigh 250 to 300 pounds...not many people would be
There are commercially available products that will able to lift it alone). In this case, lay the sack of cement
lubricate a pipeline with much less volume (meaning on the hopper grate, and break it open.
much less weight) than portland cement and water. NOTE!
These products usually come in sandwich sized plastic Do not stand on the ho pper grate for this, or
bags, and lubricate about 100 feet of 5" pipe per bag. any other, procedure. The “NO POINT
Instructions for mixing vary by the different RULE” applies to the hopper grate.
manufacturers. These products are less expensive than Get a water hose and direct the spray into the hopper,
portland cement, and do not set like cement. If you use aiming at the edge of the pile of cement. This will wash
these products, pay close attention to the instructions the cement into the bottom of the valve housing,
and warnings on the package. mixing as you go. Try to break up clumps of cement
If you only have portland cement for lubricating your with the spray, but do not put your hands or any other
pipeline, you will have to wrestle with the weight. body part into the hopper. Mix more slurry as needed
for the length of the pipeline, as described above.
Choose one ofBefore
job situation. the methods shown
you begin below,
to mix based on
the slurry, putthe
on When the cement has all been washed to the bottom,
your breathing mask and the rest of your personal you can cycle the rock valve back and forth a few times
protection equipment. to agitate the mix a little more. Do not try to pump this
mix until you can back it up with concrete
If you have help in the form of a laborer assigned to
immediately.
work at the pump, or an oiler or other handy guy, you
can mix the best slurry in a barrel. By mixing it on the NOTE!
ground in a barrel, you can get good consistency and When initially starting the pump, or when
break up clumps of cement that tend to form, not unlike restarting for any reason, personnel should
lumps in mashed potatoes. However, this method has stay a reasonable and prudent distance
the disadvantage of having to lift the barrel and pour
beyond the reach of the discharge hose until
the concrete runs steadily and the line is free
the slurry into the hopper, which is why you will need of compressed air. Air will be in the line
help. To use this method, lay a sack of portland on top when first starting, restarting, or after the
of the barrel which has been filled with about 25 line has been taken apart or opened for any
gallons of water. Take a shovel and break open the sack reason. Compressed air can cause the hose
with the blade, allowing the cement to fall into the to whip violently. For more detailed
information see the Safety Manual.
barrel. When the bag is empty, set it off to the side and
mix any
up the cement
cementand water with
clumps that the
areshovel blade. Break
encountered and
continue mixing until the mixture is smooth and
creamy. Get your helper and pour the mixture into the
hopper. It will not cover the openings to the material
Startup 250:Users:Danny:Desktop:Operationmanuals:line
pumps:All SP Rock Valve models:Frame files:operation.fm Operation Manual - All SP Rock Valve Models 81
Home TOC Print
Operation
Figure 29
Mixing the slurry in a barrel
Operation
Startup 250:Users:Danny:Desktop:Operationmanuals:line
pumps:All SP Rock Valve models:Frame files:operation.fm Operation Manual - All SP Rock Valve Models 83
Home TOC Print
Operation
it is possible to stop pumping altogether by adjusting travel. This interruption of the stroke limiter signal is
this valve. That means that when the differential known as ‘fast switch’. It is recommended that all
cylinders are stopped at the end of the stroke and the output control be done by the stroke limiter and not the
rock valve is moving, the pumps return to maximum engine throttle (Figure 30).
output until the rock valve cylinder has completed its
Less
strokes
More
strokes
volumeknob.eps
Figure 30
Showing adjustment of the manual stroke limiter
To control the speed of the unit by the engine throttle, expulsion of concrete on the next stroke as the now
simply speed up or slow down the engine. This has the compressed air escapes. This could be dangerous, so be
effect of turning the hydraulic pumps slower, which sure that the ready mix driver understands the situation.
results in less hydraulic fluid output. This method of If you have taken air in to the material cylinders, you
speed control is primarily used when you want to limit can cushion the expulsion by stopping the concrete
ALL of the hydraulic circuits...agitator, concrete pump, pump and filling the hopper with concrete before the
etc. It has the disadvantage of lowering the horsepower next stroke. The mass of the concrete will prevent the
output of the engine. It is possible to kill the engine compressed air from pushing anything out of the
with the hydraulics of the unit, if you lower the RPM hopper. Once the hopper is full, it is safe to resume
too much. pumping. Even with the hopper full of concrete, some
Try to match your pumping speed to the needs of the compressed air will be introduced into the delivery
placement crew and with the supply of concrete. It pipeline. When it reaches the discharge point, the air
doesn’t do any good to bury the crew with concrete, will cause a sudden expulsion of concrete. If the hose
then wait for half an hour for the next truckload of person is walking a wall or column, or is otherwise in a
concrete to arrive. precarious position when this expulsion happens, it
could cause an accident. Best is to avoid ever sucking
Pump the job air into the material cylinders, but if it does happen,
YOU MUST WARN THE HOSE PERSON.
If you are not able to see the point of discharge from
where you must operate the unit, be sure your spotter is NOTE!
in position before starting the pump. Keep an eye on the oil tem perature during
the pour. If it gets over 80˚ C (176˚ F) you
Oncealert
and youthe
getready
the start
mixsignal,
driver put the pump
to start in forward,
dumping. must be sure the oil cooler fan is running. If
that isn’t enough to keep the oil below 80˚,
Concrete must always cover the openings of the refill the waterbox with fresh water and run
water over the oil tank to help with cooling.
material cylinders or you will suck air into the material If th at doesn’t work, shut the pump down
cylinders. If this happens, there will be a sudden and find the source of the overheating.
Operation
Point out the emergency stop switches to the driver if down or wave his hands to get your attention. On a
you will be standing somewhere other than at the typical job site, it is doubtful that you could hear him
operator’s panel. That way, the driver could warn you yelling.
or stop the machine if he sees a dangerous situation As the day progresses and the crew removes pipe
develop. sections from the end of the slickline, wash the pipes,
Always keep an eye on the point of discharge, or your clamps and gaskets with water (Figure 31). If you don’t
spotter. If the hose man is giving you signals, he will wash them until the pour is finished, you will not be
have his hands full and will not be able to jump up and able to get the hardened concrete out of them. This job
can be done between loads of concrete, or by an oiler
or laborer at almost any time.
Figure 31
Wash slickline as pour
from the it is removed
Startup 250:Users:Danny:Desktop:Operationmanuals:line
pumps:All SP Rock Valve models:Frame files:operation.fm Operation Manual - All SP Rock Valve Models 85
Home TOC Print
Operation
To disable the entire unit in an emergency setting, it would be better to clean out and start over
If an emergency arises that requires that the hydraulic when the fresh concrete has arrived. This has the added
system be disabled completely, for example if a hose or advantage of making Murphy’s Law work for you...as
fitting broke, you must stop the engine. If you are faced soon as you begin to clean out, the concrete will arrive.
with this, do not hesitate or investigate first. Shut off If you are waiting for a form to be finished or repaired,
the engine, then investigate. It is recommended that a or anytime that the delay has nothing to do with
long length hose of each of the possible 4 diameters be waiting for concrete, you can give the pump one or two
kept with the unit for such emergencies. See page 4 of strokes in 5 minute intervals for a longer time, because
the Appendix (Section 7), for a list of the 4 hose the ready mix truck will be able to refill your hopper.
diameters, and the recommended length of each for Be careful about where the concrete is going when you
emergency use. are giving the machine these one or two stroke cycles.
If you lose electricity on the unit for any reason, the If the form is broken, you will be complicating matters
dump valve will open. This will route oil from the by putting more concrete in there. Eventually, you have
hydraulic pump directly back to the tank. This is also to make the call...once concrete begins to set while it is
what happens when any emergency stop button is being pumped, you have only minutes to get the
pushed. To continue pumping, you will have to find out machine cleaned out. For this procedure, see the
what happened and fix it. If you cannot find out what chapter on clean-out. Another thing to consider is the
has happened within 10 minutes or so, you will have to condition of the concrete in the ready mix trucks. If
take action to prevent the concrete from setting up or you have 3 or 4 trucks lined up behind the pump and
freezing. For information on where to look and what to they have been waiting with you, their concrete is also
do if you lose electricity on the unit, contact the setting. Let’s say you have been waiting for 45 minutes
Schwing Service Department at (651) 429-0999. while a form is being repaired. The ready mix plant is
25 minutes away from the job, and the driver was
Delays waiting to get to your pump for 35 minutes before the
form broke. His concrete is now an hour and 45
There will be delays. Sometimes you will have to wait minutes old. If it is a hot day, you are risking a “pipe
for concrete, sometimes the workers will be scrambling party” by pumping his concrete. You are the one that
to finish the next form to be pumped, sometimes a form has to make the call. Hey, nobody said the job would be
will
otherfail through
reasons. Younocan
fault of your
make goodown, or this
use of halfidle
a dozen
time easy, did they?
by washing pipe, clamps and gaskets that have been Keep the waterbox full
removed from the delivery system, washing splashed
concrete from your hopper area, eating lunch or Don’t forget to check the water in the waterbox
whatever. The important thing to remember is that regularly (and don’t forget to stop the pump before you
concrete begins to set as soon as it becomes open the waterbox covers). The water is very important
motionless. Every 5 minutes or so, give the pump a for cooling the differential cylinders, and lubrication of
stroke, which will make the concrete in the elbows and the rubber rams.
reducers change their shape, thus breaking the set. If
you have to wait more than one or two 5 minute
Use of the vibrator
periods, you will have to continue differently for If you are pouring very stiff concrete and it isn’t
different situations. In either case, remember this: flowing well through the hopper grate, turn on your
Concrete setting in the pipe acts like a blockage. vibrator. If you didn’t buy a vibrator with the unit, they
Blockages can be dangerous, because the pump are available for field retrofit. Under no circumstances
will create maximum pressure on the concrete. should you remove the hopper grate while the machine
If you are waiting for concrete to arrive, Do not let is operating, nor should the machine be operated when
the grate is not in place. You wouldn’t believe some of
the hopp
concrete is er become
getting thantohthe
lesswater
stiff, add alfhopper
full. If the
while the stuff that comes out of ready mix trucks. Mixer fins,
you are waiting. A word of warning regarding this clumps of unmixed cement, cats, dogs, rebar, golf
procedure...The concrete will eventually set up clubs (you have to assume someone had a very bad
anyway. If you have to wait so long that the concrete is round), tools of all sorts, etc. Your grate will catch it
before it goes into the hopper (providing it is in place).
Operation
If any of the listed items made it into your hopper, they they will hang overhead. Return to the pump
would probably cause a blockage, which is always and start pumping in forward again, slowly at
dangerous. Worse would be if you fell into the hopper. first, until you are sure that there are no more
In any case, it is dangerous to operate without the blockages. If another blockage is encountered,
grate over the hopper. remember to relieve the pressure again by
pumping in reverse for several strokes, before
Blockages finding the remaining blockages.
If you have a blockage in your pipeline that you cannot • Do not use compressed air to remove a
remove by the backward / forward rocking motion blockage. Your concrete pump has at least 6
described on page 83, you will have to disassemble the times more pressure available than an air
pipeline to find it. Before you disassemble the pipeline, compressor. If the pump won’t push the plug,
you MUST relieve the pressure by pumping in reverse air certainly won’t. In addition, air that is
for several strokes. You must not forget this step! compressed builds a reservoir of pressure that
• When you go to the pipeline to find the will continue to be dangerous even when the
blockage, take your hammer with you. Wear compressor is shut off.
ALL of your personal protective devices for
this procedure. 99.9% of the time, you will find Clean-out
the blockage in a reducer, hose or elbow. The It is an unfortunate truth, in many cases, that you will
act of reversing the pump will make the have to wait for the “balance load” of concrete. This is
pipeline sound differently, when tapped with a usually 1 or 2 yards that weren’t ordered by the
hammer, than if it were pressurized. ‘Tapped’ contractor until the last minute. It usually happens late
is a key word here. You can damage the pipe by in the day, so typically 4 of the 5 ready mix drivers that
striking it hard. You should be able to hear the you were seeing all day have gone home, and the same
difference. An empty pipe has a definite man that brought the next to the last load will have to
reverberating “tong” sound. A relieved pipe go and get the balance load. This gives you time to get
will have a meaty “thak” sound, and a ready for clean-out and to stow pipeline, clamps, etc.,
pressurized pipe will have a thin “tik” sound but it has the disadvantage that the concrete in your
because the forces on the steel will not allow it machine will be old by the time he returns. This is the
to vibrate. Once you have located the most dangerous time for setting in the machine. Be
blockage, CAREFULLY remove the clamp(s) aware of it, and take any steps necessary to keep the
from the blocked piece(s). If you are not concrete alive. Clean out if you have to, but if the
wearing a full face shield, turn away from the balance load is very small, refilling the hopper,
clamp as you pull the handle. Providing you material cylinders and pipeline may use up the entire
have relieved pressure by stroking in reverse, balance load without ever delivering concrete to the
you should be OK, but sometimes a blockage form. In that case, they would have to order another
will store pressure because there is another balance load, and no one is going to be happy about it.
blockage up or down stream. It’s better to be When the balance load arrives, it is usually fresh
safe than sorry. Once the clamps are removed, concrete. That means that if you pump at least 1/2 yard,
the danger is past. Displace the blocked piece your machine will be filled with fresh concrete for
enough that you can push a piece of rebar or clean-out, which is to your advantage. The worst thing
other long poking device into it. If the that can happen is: On a hot day, the balance load is
blockage is in a hose, it will help to hit the only 1 wheel barrow full. You will not be able to get
outside of the hose with the hammer. Again, do fresh concrete all the way through the pipe when you
not damage the hose by hitting it so hard that pump the balance load, so the concrete that is in the
the steel braids inside get permanently end of the pipe for cleaning is as old as the next to the
Startup 250:Users:Danny:Desktop:Operationmanuals:line
pumps:All SP Rock Valve models:Frame files:operation.fm Operation Manual - All SP Rock Valve Models 87
Home TOC Print
Operation
If you will be cleaning the pipeline by pressing a difficult to obey the three point rule, which then creates
sponge ball through the line with air or water, you a falling hazard. Plus, the hose is very likely to kink
should wet the ball first. A lot of operators simply fill because of the rapid change in direction from the
their 5 gallon bucket with water and throw the ball in to ground up to the hopper and back down into the drum.
soak when there’s about a half hour of pumping left. If it kinks while your holding it, you could be thrown to
Other operators start soaking the ball first thing in the the ground or struck by the hose. And finally, the pump
morning, but the ball won’t last as long if it is always in hopper almost never holds enough water to push out
water. the entire line, so if you're holding the hose as the
hopper goes empty, the line will now have compressed
air being pushed through, creating the risk of a hose
WARNING whip as it is released into the drum.
Figure 32
Open the clean-out door
Operation
SWG98n186.eps
Figure 33
Clean the agitator and hopper through the grate
with water
Startup 250:Users:Danny:Desktop:Operationmanuals:line
pumps:All SP Rock Valve models:Frame files:operation.fm Operation Manual - All SP Rock Valve Models 89
Home TOC Print
Operation
Agitator
On-Off
switch
20
30 Hobbs
RPM QUARTZ
10 0000 00
0 X 1000 40
I HOURS
Agitator
On-Off_
switch
98347087
98351115
agitoff.eps
Figure 34
Stop the agitator by placing the switch on the control
panel in the “OFF” position.
Operation
Poke any material that has set in the corners of your If concrete in the hopper has completely set, you will
hopper with a piece of rebar or other stiff, long bar need to use a chipping hammer or other power tool to
(Figure 35). Do not remove the hopper grate for this, clean it. The grate is removable for this purpose, but
or any other clean-out procedure. This procedure the hydraulic system must first be disabled by
can, and must be done with the hopper grate in place. stopping the engine and removing the key. For safety
Don’t spend too much time on this procedure, or the reasons, it is recommended that you return to your shop
concrete will have time to set up in the rock valve and before removing any concrete that has completely set.
material cylinders. Once the concrete has set, there is no advantage to
chipping it away at the job site.
Figure 35
Remove built up concrete from the hopper with a piece of
rebar or similar device
Startup 250:Users:Danny:Desktop:Operationmanuals:line
pumps:All SP Rock Valve models:Frame files:operation.fm Operation Manual - All SP Rock Valve Models 91
Home TOC Print
Operation
Figure 36
Use the rake to remove material from the rock valve and material
cylinders
Figure 37
Never put your hands in the concrete valve
Once the hopper is clean, you should clean out the rock thereby eliminating the need to pull material from deep
valve and material cylinders. Before you begin this inside the cylinder. Be sure that the concrete pump is
step, bring the engine speed to an idle. Stroke the turned to the “OFF” position before proceeding. Get
concrete pump one complete stroke in “REVERSE”, your clean-out rake, and pull any material from the
until the rock valve shifts across, then stop the pump. exposed material cylinder, the rock valve, and the
This step assures that the material cylinder that is outlet pipe (Figure 36).
exposed will have the rubber ram extended to the end,
Operation
NOTE!
WARNING DO NOT PUT YOUR HANDS INTO THE
VALVE HOUSING AT ANY TIME (Figure
37)!
Amputation hazard. Stop pump before s
Figure 38
Spray out the rock valve and
material cylinder
Spray water into the opening, washing the end of the Be careful with acid
rubber ram, the material cylinder, the rock valve and
the outlet pipe. Continue washing until the water that
leaves the valve is clear and clean. Visually inspect that
CAUTION
no rocks, sand or clumps of concrete remain. If there is
Chrome and rubber seal damage. Be very
still material, continue spraying (Figure 38). careful when using aggressive cleaners s
Be sure that your rake, and everything else is out of the around chrome and rubber seals. p
.e
io
n
t
u
Operation
Clean the waterbox waterbox is empty when no more water flows out of the
drain, even after the unit is cycled. STOP THE PUMP
NOTE! and secure it against unintentional starting by pushing
The waterbox is an integral part of the the emergency stop button. Be sure of your footing.
pump kit and provides lubrication and
cooling to the pumping cylinders and Remove the waterbox covers, and spray the waterbox
hydraulic system. and cylinders until all cement fines and grout are loose
(Figure 39).
The waterbox needs to be cleaned and
flushed daily. Dirty water will not have the If you will not be filling the waterbox again until just
same flushing or cooling effect as clean
water. Hydraulic oil expands up to 5% when before the next pour (a highly recommended practice),
heated. It is for this re ason the waterbox has then you should do the following procedure:
to be ditraine
cools, d afterupevery
shrinks job. dAs
in the the oil
ifferenti al • Replace the waterbox cover.
• Put the pump into “FORWARD” or
cylinders, and can actually pull water in
over the rod packings. “REVERSE” for 1 or 2 strokes, to force the
clean water out of the drain.
To clean the waterbox, start by lowering the engine
• Close the drain.
RPM to an idle. Leave the waterbox cover in place, for
now. Open the drain and allow the existing water to If you need to refill the waterbox immediately, simply
flow out the bottom. When water stops flowing, give close the drain, and finish filling the waterbox. Don’t
the unit a stroke or two in either forward or reverse. forget to replace the waterbox cover before restarting
This will force the water in the extended cylinder back the unit.
into the waterbox, and therefore out of the drain. The
IMPORTANT!
If the machine will be transported or stored in below freezing
temperatures, you must drain all the water out of the waterbox.
See the section on cold weather operation for further details.
Figure 39
Stopfooting,
your the pump,
thenbe sure out
spray of
the waterbox.
Operation
Preparation for travel When configured on the PISTON SIDE, the hydraulic
Store your clean-out rake, sponge ball, grease gun, oil is routed from the S2 valve to the differential
hammer, shovel, and all other accessories securely for cylinders at the port that is on the piston end (the end
travel. away from where the rod protrudes). The rocking oil
loop is connected from one cylinder to the other on the
If the job was set up that you were keeping track of the rod end. Note that the rods are moving the same
concrete delivery tickets, you should turn them over to direction in both examples shown, whether they are
the concrete supervisor when you have him sign your configured for rod side or piston side pumping. This is
job ticket. accomplished by crossing the lines from the S2 valve
Before you get into the cab to drive, take a walk around as shown, and is necessary for the purpose of
the trailer. Look for items that you may be forgetting, maintaining the proper sequence of action so the
look under the unit for personnel and obstructions, and concrete valve is timed with the movement of the
check for air pressure, tire pressure and wear, etc. differential cylinders.
Many driving accidents happen on the way back to the
shop after a job, or on the way to a second job. Think
about your route, bearing in mind the time of day, road
construction, etc. As hard as it may be, you want to
begin driving with a fresh attitude and clear head.
NOTE!
If your unit is equipped with hydraulic
stabilizers, be sure the faucet valves are
closed prior to leaving the job.
Startup 250:Users:Danny:Desktop:Operationmanuals:line
pumps:All SP Rock Valve models:Frame files:operation.fm Operation Manual - All SP Rock Valve Models 95
Home TOC Print
Operation
-10° Fahrenheit,
circumstances. Thisand even colder
can present under
a variety certain
of problems
compared with pumping in moderate temperatures,
such as:
Operation
If you are expecting cold weather for extended periods result in a blockage. To clear the line, all normal
of time, such as winter in the northern United States blockage steps should be taken and additionally, you
and Canada, you should change your oil to a thinner have to work fast enough that the concrete doesn’t
viscosity type, such as an ISO VG 32, which will give freeze before you get it moving.
you a lower pour point. Be aware, however, that this oil If the concrete freezes in the pipeline, you are done
cannot protect the components to as high a temperature pumping until you have warmed up the machine. The
as the standard oil shipped with your unit (DTE 15). good news is: the concrete will stop setting when it has
frozen. Once you bring the machine into a warm place,
Agitator quarter turn
000174.eps
pumping.
clean it as Find a warm place to bring the machine and
it melts.
If the concrete is loaded with calcium chloride, you
will have to keep the concrete alive using the same
Motor techniques used for pumping on hot days. The calcium
chloride accelerates setting, but if it does freeze, the
Figure 41 setting stops. When you do begin to thaw the machine,
Quarter turn valve installed in the concrete will begin to set again, even more quickly
the agitator circuit. than on the job, because you are now in a warm area.
Do not waste time when cleaning a machine under
these circumstances.
Preheating the hydraulic oil
Be very careful of ice when pumping in cold
Another option is to preheat the oil before beginning conditions. Ice can form on all objects and surfaces.
the pour. This will require that you order a hydraulic
shut-off valve, and install it as shown in Figure 41. The
part number of this valve is 10004680. You will have to
arrive at the job early enough to do the procedure.
Startup 250:Users:Danny:Desktop:Operationmanuals:line
pumps:All SP Rock Valve models:Frame files:operation.fm Operation Manual - All SP Rock Valve Models 97
Home TOC Print
Operation
NOTES!
Maintenance
swg99a001.eps
MAINTENANCE
Filtration ............................................................................................... 100
Hydraulic Oils....................................................................................... 102
Pressure, Hoses and Fittings............................................................... 102
General Maintenance Tips................................................................... 104
Preventative Maintenance ................................................................... 105
Scheduled maintenance checklist ....................................................... 115
Unscheduled maintenance .................................................................. 116
Startup 250:Users:Danny:Desktop:Operationmanuals:line
pumps:All SP Rock Valve models:Frame files:Maintenance.fm Operation Manual - All SP Rock Valve Models 99
Home TOC Print
Maintenance
Maintenance
operated at a lower flow rate. Good filtration is not the filter element from damage due to running with a
cheap, but it will save you thousands of dollars by clogged filter or cold starts. The assembly is equipped
preventing component failure. with an anti-back flow check valve, which prevents oil
The return filter is equipped with an integral bypass from draining out of the tank while you are changing
check valve, with a spring force of 50 pounds. That elements. There is a delta P indicator to tell you when
means that when the filter is clogged with dirt and oil is the element is dirty (set at 35 PSI). You should replace
having a hard time making it through, the pressure the element whenever the indicator pops out and the oil
difference between the filter inlet and the tank raises. is above 20 degrees Celsius. Under normal
This pressure difference (commonly referred to as a circumstances, the element will need replacement
pressure differential) is called delta P, and is shown as about every 6 months. The element has been designed
∆P. When the ∆P reaches 50 PSI, the check valve opens to remove all particles large enough to cause undue
and the oil returns to the tank unfiltered. If the filter did wear and job site breakdowns (beta 12 = 200). You can
not have the bypass check valve, it would simply break keep the hydraulic system running year after year by
apart when it was clogged. That would put all of the replacing the element when replacement is due. Do not
dirt that it ever trapped directly into the system, plus substitute “will fit” elements in this housing.
the element itself would become a contaminant. To change the element:
The pumps are equipped with a medium pressure filter a. Make sure the engine is shut off.
assembly that has been manufactured especially for us b. Position a pan or bucket under the filter
(Figure 42). It is equipped with an integral bypass housing to catch drips.
check valve, set at 50 PSI. The bypass valve protects c. Use a filter wrench to remove the old filter.
oilfilter.eps
Figure 42
The main return filter
The
of typeofofexperience
years filters installed on your
and testing. Weunit are the result
recommend that
you DO NOT change the housing or element to some
other type. You may learn that, in the long run,
sometimes cheaper is more expensive.
Startup 250:Users:Danny:Desktop:Operationmanuals:line
pumps:All SP Rock Valve models:Frame files:Maintenance.fm Operation Manual - All SP Rock Valve Models 101
Home TOC Print
Maintenance
Hydraulic Oils the oil is, the lower the temperature will have to be
before it breaks down the lubricating film that protects
your components. See the chart in the back of the
General Information
Appendix section of this manual for help in selecting
Hydraulic oils are rated for viscosity, heat dissipation, the proper oil for your requirements.
foaming characteristics, pour point, antiwear additives,
The quality of the oil needed for use in a Schwing
anticorrosive additives, lubricating qualities,
machine is rated in the DIN system. The ratings have to
compressibility, temperature range, temperature
do with the chemical additive package that is
stability, and other functions. Although many different
introduced into the oil. Both the DIN rating HLP and
brands of oil meet these specifications, they may use
HV qualities are approved for use in our machines.
different chemical additive packages to achieve the end
result. For this reason, you should not mix two
different brands of oil. The additive package from one
Specific information
brand may be incompatible with the additive package All machines leave the Schwing factory filled with
from the other, rendering both packages useless. Mobil UNIVIS N46 hydraulic oil unless otherwise
requested by the customer. The multi viscosity nature
Recently, a few manufacturers have introduced
of this oil should work nicely for any temperature
biodegradable hydraulic oils onto the market. These
between -20˚ F and 100˚ F. If you want your new
oils are based on vegetable extracts instead of mineral
machine filled with a different brand or different
extracts. They are considered safer for the environment
viscosity oil, you should specify when ordering.
in the event of a spill, although the additive packages
are not inert. None of them has yet been accepted for Many other brands of oil have been approved for use in
use in Schwing pumps, but are under consideration Schwing machines, including:
and testing. These oils must not be mixed with • Mobil DTE 25
mineral-based hydraulic oils, even in very small • Shell Tellus oil
amounts. If you will be pumping a job in an • BP Energol
environmentally sensitive location and want to use this
• Aral Vitam
type of hydraulic oil, please contact the Schwing
Service Department at (651) 429-0999 for instructions • Esso Nuto
• Esso Univis
on making the change from mineral oil to • Total Azolla
biodegradable.
Viscosity of hydraulic oil is similar in concept to the • Wintershall Wiolan
different weights of motor oil. For example, in the The brands listed have been approved; however, any oil
winter you may run 5W-30 in your car, while in the that meets the quality and viscosity standards described
summer you run 10W-40. The same is true for above can be used.
hydraulic systems. If you live in a climate where the
weather is changing from extremely hot conditions to When to change your hydraulic oil
extremely cold conditions, and you no longer use our You should change your hydraulic oil at least once per
Mobil Univis oil, you should consider changing the year. If you use good filters and change them when
weight of the hydraulic oil that you use, by the season. they are dirty then the oil will be clean, even after a
The International Standards Organization (ISO) has year, but the chemical additive packages that give the
developed a method of grading hydraulic oils for oil its properties will break down with time, and no
viscosity. For summer in northern North America, we amount of filtration will bring them back.
recommend ISO VG 46 weight oil, while in the winter
we recommend ISO VG 32 or even VG 22, depending
on how cold it gets in your area. For southern North
Pressure, Hoses and Fittings
America
46 and
for the Central
winter andAmerica,
ISO VGwe 68recommend
or VG 100ISOfor VG
the General Information
summer, depending on how hot it gets. The lower the Most concrete pump hydraulic systems run with fairly
ISO VG number, the thinner the oil is and the lower the high pressures, in the 2000 to 5000 PSI range. The
pour point of the oil is. On the other hand, the thinner maximum pressure is determined by adjustment of the
Maintenance
main relief valve, and the machines are designed to job. The hydraulic pump can’t withstand 4900 PSI for
handle this pressure safely. Concrete pressure is just a more than a few minutes and it breaks. You now have to
ratio of the hydraulic pressure. replace a pump before you can make another pour.
If you lower the pressure at which the system runs, you If you leave the machine at the factory specification,
can harm the system. For example, you ask the you DO NOT harm the system. It gives you years of
machine to develop 3000 PSI hydraulic pressure to dependable service. This means you should only use
push the concrete where you want it to go. You want to fittings and hoses that have a sufficient WORKING
replace a hydraulic hose with a less expensive, lower PRESSURE to handle the system requirements and if
pressure hose, so you lower the relief valve setting you take a job that needs more pressure than your
from 4350 PSI to 2500 PSI. What is the result? The machine is capable of, you should buy or rent a higher
concrete still requires 3000 PSI to get where you want pressure machine.
it, but your relief valve opens at 2500. Now the oil that
should be pushing the concrete is traveling back to tank Specific Information
instead. All of the horsepower that it took to send the Schwing uses high pressure fittings and hoses on all
oil out of the pumps at 2500 PSI is turned to heat, circuits, even if the relief valve for that circuit is set to
which will boil the oil. The oil (in this example) loses low or medium pressure. The fittings and hoses are
its lubricating qualities at 80° Centigrade, so rated at a minimum of 5000 PSI working pressure, and
components begin to wear, sending debris down in the case of some fittings, up to 15,000 PSI. We
stream, which adds to the wear. The system would be advise against changing any circuit to lower rated
destroyed in minutes if it continued to operate under hoses or fittings.
these conditions.
We use metric fittings and hoses, with metric threads
If you raise the pressure at which the system runs, you on the couplings. There are four diameter sizes of tubes
can harm the system. Using a new example, the and fittings used on this unit, and four diameter sizes of
concrete requires that the machine develop 4900 PSI hoses. The chart below tells you what the sizes are, and
hydraulic pressure to push it where you need it. Your what they will attach to.
machine is factory set to run at a maximum of 4350
PSI, so you raise the setting of the main relief to do the All block threads are metric or BSPP.
Instructions for setting the relief functions are shown in
the preventative Maintenance section of this manual.
hose/fittings chart.eps
Figure 43
Showing hose, fitting and tube
20 20 16 16
25 25 20 20
sizes and equal 30 30 25 25
connection sizes.
38 38 32 32
Startup 250:Users:Danny:Desktop:Operationmanuals:line
pumps:All SP Rock Valve models:Frame files:Maintenance.fm Operation Manual - All SP Rock Valve Models 103
Home TOC Print
Maintenance
SWG98n175.eps
maximum force of the duty cycle, so the bolt doesn’t Front Back
ever feel the cycle. In this example, bolt “B” would last
MUCH longer than bolt “A”. The torque specifications
for bolts used on Schwing equipment are found in the DANGER DANGER
Appendix section of this manual.
LOCKED This unit has been
LOCK OUT
OUT
Adjusting relief valves. DO NOT OPERATE
Only the individual who
signed the reverse side
may remove this lock/tag.
While adjusting a relief valve is not normally a This lock/tag may Remarks: ________________
dangerous procedure, you should remember that it has only be removed by:
Name ________________
________________________
________________________
the potential to cause trouble. The main thing to watch Dept. _________________ ________________________
________________________
Expected Completion_____
out for is this: Sometimes people that don’t know better XYZ Company No. 12
345
________________________
lockout .eps
Maintenance
Oil Level
Indicator
Figure
The hydraulic 46 indicator.
oil level
Figure 47
• Bleed the water out of the bottom of the
The drain cock used to drain water
hydraulic oil reservoir, by opening the drain
from the reservoir.
cock or faucet located at the bottom of the
Startup 250:Users:Danny:Desktop:Operationmanuals:line
pumps:All SP Rock Valve models:Frame files:Maintenance.fm Operation Manual - All SP Rock Valve Models 105
Home TOC Print
Maintenance
• Each day you should visually inspect the bolts NOT put a wrench on the tension nut to get it
on the rock valve and the rubber rams. Notice to go to a new hole. Overtightening the tension
if there is any play. If you see something nut will cause premature wear on the kidney
suspicious, shut off the engine, put the key in seal. The tension nut adjusts the free play of
your pocket and remove the hopper grate or the rock valve on the kidney seal end. Wear on
waterbox covers and inspect with a wrench. If the cutting ring end is compensated for
you find that they are loose, tighten with a automatically by the pressure spring.
torque wrench to the torque specifications Replace and tighten the keeper bolt. You do
found on page 127 of the Appendix section of NOT have to tighten the keeper bolt according
this manual. Don’t forget to replace the hopper to the torque specifications that normally are
grate and/or waterbox covers before using the used for that bolt size. Just be sure the bolt is
machine. tight enough that it won’t fall out.
• Grease the rock valve and agitator bearings.
This can be done on the job as described in the
Operation section of this manual beginning on
page 80, providing you have remembered to
bring your grease gun and grease tubes.
• Visually inspect the unit for damage or leaks
each day. Repairs should be made before the
Spacer
unit is operated.
• Once a day you should check your
maintenance checklist to see if any weekly, Keeper
monthly, semiannual or annual maintenance is Bolt
due.
Tension
• Check daily, the fluid level in the radiator. Add
Nut
50% water and 50% ethylene glycol if needed.
• A heavy duty, dry air cleaner filters all of the SWG98n245.eps
Maintenance
• Rotate the cutting ring. Actually, this is more • Drain the moisture from the fuel filter at least
dependent on the type of concrete and the once per week. On the bottom of the fuel filter
number of cubic yards pumped than on a time is a drain cock, drain until moisture ceases to
schedule, but you should check it for wear at come out. Also drain the water out of the
least once per week, and rotate it as needed. To bottom of the fuel tanks. Using the drain cocks
rotate: on the bottom of the fuel tanks.
a. First shut off the engine and put the key in your
pocket Monthly maintenance
b. Raise hopper grate and secure with “T” bolt. • Check the mounting hardware of the subframe,
c. Loosen the tension nut Figure 48. the oil tank, the pump kit, the differential
cylinders, and the material cylinders. Check
d. Loosen theremove
but do not 8 coverthebolts a couple of threads,
bolts. for bolt tightness, cracks and other
abnormalities.
e. Loosen the 12 x 35 bolt on the end of the rock
• Check all hydraulic pressures. The
shaft by the slewing lever.
specifications for each circuit are shown below,
f. The rock valve will slide far enough out for and on the hydraulic schematic that applies to
you to rotate the cutting ring 90 °. that circuit. The schematics are all contained in
g. Remove the hopper grate. the Appendix section of this manual. Changes
h. From inside of the hopper, tap the cutting ring in pressures may indicate trouble in one or
forward, towards the spectacle plate. The ring more components, and will serve as early
should pop loose (if not, loosen the cover bolts warning indicators IF you check them on a
a little more, then gently pry the rock valve regular basis. PRESSURE SETTINGS MUST
rearwards a little more). Rotate the ring 90 ° BE MADE WITH THE OIL AT NORMAL
clockwise. It doesn’t really matter which way OPERATING TEMPERATURES (40° to 60°
you rotate, but to keep from forgetting which C). To heat the oil to operating temperature:
way you went last time, we recommend going a. When the oil is very cold (at or below the pour
clockwise each time. That way the rotation point of your hydraulic oil),
will always bring up a new side.
• Bring engine RPM to an idle.
i. Be sure that the ring is centered in the rock • Let the engine idle until the temp. gauge
valve. Tighten the cover bolts slightly, if on the operator’s panel reads 20°.
needed, to be sure that the ring isn’t cocked
b. When the oil is warm (above the pour point of
one way or the other.
your hydraulic oil), follow instructions a.
j. Be s ure there is no debris between the b ack through g below. Shut off the concrete pump
cover and the rock valve housing (if so, when the oil shows 40 ° C on the temperature
clean it out). Tighten the cover bolts just gauge of the operator’s panel.
enough to bring the back plate up against the
rock housing. Then tighten each bolt equally,
using a torque wrench. Alternate which bolts
you tighten, like you would when tightening a
wheel on a car. The torque specs for these bolts
(M20 x 65, 8.8 hardness) is 300 foot/lbs.
k. Lower the hopper grate and secure it with the
grate lock.
l. Tighten the tension nut according to the
instructions in 5.2-1. Tighten the keeper bolt.
Lubricate mechanical moving parts with oil, or a
WD-40 type of lubricant.
Startup 250:Users:Danny:Desktop:Operationmanuals:line
pumps:All SP Rock Valve models:Frame files:Maintenance.fm Operation Manual - All SP Rock Valve Models 107
Home TOC Print
Maintenance
s
p
e
.
6
7
2
0
0
0 Soft switch
shutoff
Figure 49
The main relief valve, concrete pump circuit.
The Schwing concrete pump circuit on the WP Series 750-15 and the BPA 450 and 500. Return the
pumps are designed to be operated at a maximum pump to “neutral” whether in needs adjustment
pressure of 330 bar (4785 PSI). It is controlled by a or not.
pressure compensated pump. To check the main system
pressure see Figure 49: i. Put the concrete pump into the “FORWARD”
position again. The machine will not stroke
a. Be sure that the waterbox covers are installed
this time, but will again develop maximum
on the waterbox. We do not recommend using
the remote control box for the following pressure. Read the pressure on the gauge. If
more adjustment is needed, return the pump to
procedure.
“NEUTRAL”, then repeat the steps until you
b. Wear safety glasses when setting pressures. achieve the desired pressure.
c. Start the engine.
NOTE!
d. Close the quarter turn shut-off valves shown in
If you cannot achieve the desired pressure,
Figure 49. you have a problem. In this case, unscrew
e. Put the operator’s panel switch “remote / the adjustment knob by several turns so
local” into the “local” position. that your pressure isn’t too high once the
problem is found. Contact the Schwing
f. Using the throttle control near the operator’s
Service Department for advice on how to
panel, rev the engine up to full RPM. continue.
g. Using the concrete pump “forward / neutral /
j. Return the pump to the “NEUTRAL” position.
reverse” switch, put the concrete pump into the
“FORWARD” position. The unit will stroke no k. Open the quarter turn valve.
more than once, then the rock cylinder will l. Return the RPM to an idle and go on to the
retract. Oil will have nowhere to go except other pressure settings, as required.
over the main relief valve.
h. Read the pressure on the gauge, as shown. It
should read 330 bar for the WP 1250, 300 for
the WP 1000 and the 750-18, or 286 for the
Maintenance
Allen
screw 4mm
Relief
nut 13mm
Figure 50
Showing the agitator hand valve and gauge port.
The agitator circuit has a maximum pressure of 125 bar increase pressure, or counter clockwise to
(1812 PSI), limited by the relief valve located in the decrease pressure, until 125 bar is showing on
agitator hand valve (Figure 50). There is a gauge port the gauge.
for checking or setting the pressure in this circuit. The i. Return the agitator hand valve to the neutral
port is located on the agitator hand valve. position.
j. Stop the engine and put the key in your pocket.
To set the circuit pressure:
a. Stop the unit, and put the key in your pocket. k. Remove the high pressure plugs and fittings
from the agitator hose and reinstall the hose on
b. Remove one of the hoses from the agitator
motor and plug both the hose and the fitting the agitator motor.
with high pressure hydraulic plugs (this step l. Remove the pressure gauge. Replace the gauge
can be skipped if you have installed a quarter port cover.
turn valve as shown in Figure 41 on page 97. In m. The unit can now be restarted, if necessary.
that case, simply close the quarter turn valve). Don’t forget to put the key back in the engine
c. Install the 0-300 bar gauge on the hose. before you go home.
d. Locate the relief valve on the agitator hand Clean the oil cooler fin s
valve.
Spray out the coils of the oil cooler with a high velocity
e. Be sure that any personnel are clear. water nozzle, or pressure washer. If you use a pressure
f. Restart the engine and bring it to full RPM. washer, be careful not to get so close that you damage
g. Activate the agitator hand valve. This will send the electric motor or bend the cooler fins.
the oil against the high pressure plug. The oil
will have nowhere to go, so it will return to the Quarterly Maintenance
tank over the relief valve in the hand valve. Change the engine oil, oil filter, fuel filter and check
The pressure at which it relieves can be seen the air breather element after the first 100 hours of
on the gauge. It should read 125 bar. operation. Schwing recommends changing the oil and
h. To adjust the pressure, use a 13mm wrench to filters every 500 hours or once a year, which ever
loosen the jam nut and a 4mm allen wrench to comes first. Schwing uses Mobile 10W-30 in all
turn the relief valve. Turn it clockwise to engines. For specific grades of motor oil and general
maintenance of your engine, refer to your Duetz
operation manual.
Startup 250:Users:Danny:Desktop:Operationmanuals:line
pumps:All SP Rock Valve models:Frame files:Maintenance.fm Operation Manual - All SP Rock Valve Models 109
Home TOC Print
Maintenance
Semiannual maintenance buggy for oil transfer, consider buying one, or at least
rent one for the occasions when you change your
Change hydraulic oil for temperature reasons hydraulic oil.
NOTE! Charging the Accumulator
Your Schwing unit was delivered with Mobil
Univis N46 hydraulic oil. This multi Charge the accumulator every six months or 1000
viscosity oil should work nicely for any hours.
temperature between -20˚ F and 100˚ F. If a. Before you begin, you will need a charging kit
you have chosen to change to a regular
viscosity oil, pay close attention to the
(Figure 51). Do not attempt to charge the
paragraph below. accumulator without one. You can order the kit
from Schwing, using part number 30390139.
Change hydraulic oil, if you live in a geographical b. The nitrogen bottle should only be used with a
location where the weather changes the temperature
range drastically. If you save the oil in clean barrels high pressure regulator. If it was not supplied
and properly store the barrels, you can reinstall this oil with the bottle, order one before proceeding
when the weather changes back. You can use the oil for with this job.
a maximum of 2 six month seasons. Contact your c. You cannot charge the accumulator with the
hydraulic oil dealer to obtain clean barrels and the engine running. The key switch must be in the
proper storage procedures. “OFF” position. Put a “DO NOT OPERATE”
tag over the key switch, and put the key in your
CAUTION pocket so that no one can start the unit.
If you ignore proper storage procedures, the oil will
become so contaminated that reuse will become
destructive to the machine. If you don’t own a filter
Figure 51
Showing the charging kit for the Nitrogen Bottle
accumulator and a high pressure gas
regulator.
charge valve assy
10 0 15 0
1500 2000
1000 2500
50 200
3000
500
3500
hose
0 250
30355456
BPL
ACCUMULATOR CHARGING KIT
HYDAC bladder
Accumulator (Includes hose and charge valve assy)
SCHWING PART NUMBER:
30355436
chargkit.eps
Maintenance
Figure 52
Showing the accumulator gas Valve Stem
O-ring
valve cap and valve guard
HYDAC bladder
Accumulator
accum closeup
Startup 250:Users:Danny:Desktop:Operationmanuals:line
pumps:All SP Rock Valve models:Frame files:Maintenance.fm Operation Manual - All SP Rock Valve Models 111
Home TOC Print
Maintenance
BLADDER ACCUMULATOR
Cross Section of the Accumulator
1. Steel Shell
2. Bladder
3. Bladder Stem
4. Port Assemblies
5. Fluid Ports
6. Gas Valve
Maintenance
Startup 250:Users:Danny:Desktop:Operationmanuals:line
pumps:All SP Rock Valve models:Frame files:Maintenance.fm Operation Manual - All SP Rock Valve Models 113
Home TOC Print
Maintenance
2Koildrn.eps
Figure 53
Change hydraulic oil
Maintenance
ly
l re
a y d b
y y
l ly u ll e
d m
l k h
t n a e u
Task ai ee n n u e
D o -a
i
n
n N N
e
W M A s ga
m
e A
S P
Check Engine Fluid Levels √ 105
Check Tires √ 105
Check Hydraulic Oil √ 105
Bleed Moisture From Hydraulic Tank √ 105
Check Differential Cylinder Rod Packings √ 105
Inspect Bolts On Rams √ 106
Grease Rock Valve and Agitator Bearings √ 106
Inspect For Damage and Leaks √ 106
Check If Maintenance Is Due √ 106
Check Rock Valve Tension Nut √ 106
Startup 250:Users:Danny:Desktop:Operationmanuals:line
pumps:All SP Rock Valve models:Frame files:Maintenance.fm Operation Manual - All SP Rock Valve Models 115
Home TOC Print
Maintenance
Maintenance
SWG98n197.eps
Figure 54
Showing the concrete pump shut-off valve (dump
valve).
Drain the waterbox. Remove the waterbox cover, and Push the emergency stop button on the operator’s
the bolt down grate. panel. Stop the engine and put the key in your pocket
Retract the left side differential rod almost all the way (stopping the engine before putting your hands in the
into the waterbox (Figure 55). Leave about 1.5 inches waterbox is mentioned at every appropriate spot).
of travel, which will allow you to remove the spacer
coupling (dogbone).
Figure 55
Retract the left side rod into the waterbox all but about
an inch and a half
Startup 250:Users:Danny:Desktop:Operationmanuals:line
pumps:All SP Rock Valve models:Frame files:Maintenance.fm Operation Manual - All SP Rock Valve Models 117
Home TOC Print
Maintenance
A 55 mm open end wrench and a 24 - 30 mm box end rest the handle against the side of the waterbox as
wrench were supplied with the unit. You will need shown in Figure 56. Unscrew the 4 M20 bolts that hold
them for this step. Locate the 55 mm wrench on the the assembly together.
dog bone to hold the assembly from turning. You can
Figure 56
Remove the bolts from the dog bone
Be sure all personnel and tools are out of the waterbox, Push the emergency stop button on the operator’s
then start the engine. Release the emergency stop panel. Stop the engine and put the key in your pocket.
button. Finish retracting the left side rod into the Remove the dogbone from the waterbox as shown in
waterbox. The dogbone will fall out. Figure 57.
Figure 57
Remove the dogbone
Start the engine. Release the emergency stop button. of the unit. Call the Schwing Service
Slowly extend the cylinder rod until it just contacts the Department at (651) 429-0999 for
rubber ram flange. Be Careful Not To Drive The instructions on this procedure.
Rubber Ram Into The Material Cylinder.
NOTE!
If it happens that you accidentally knock the
ram into the m aterial cylinder so far that
you can’t reach it, you will have to remove it
by knocking it out from the rock valve end
Maintenance
Figure 58
Showing the removal bolt grooves on the
flanges
Push the emergency stop button on the operator’s and note that the ram flange and cylinder flange are
panel. Stop the engine and put the key in your pocket. shown outside of the waterbox for clarity of the
There is a groove in the ram flange that will line up illustration.
with a groove in the cylinder flange. A 1/2 inch x 2 1/2 Start the engine. Release the emergency stop button,
inch bolt with nut will drop into this groove and allow and slowly retract the cylinder rod until the ram is clear
you to pull the ram out (Figure 58). The fit should be of the material cylinder (Figure 59).
snug, but there’s no need to tighten the nut with tools,
Figure 59
Slowly bring the ram into the waterbox
Startup 250:Users:Danny:Desktop:Operationmanuals:line
pumps:All SP Rock Valve models:Frame files:Maintenance.fm Operation Manual - All SP Rock Valve Models 119
Home TOC Print
Maintenance
To install the new rams With the engine still stopped, hold the new ram up to
Apply Loctite primer (or equivalent) to the M20 bolts. the cylinder flange. Line up the grooves, and drop your
Allow the primer to dry. nut and bolt into place to hold the assembly together.
Again, you should only tighten the nut finger tight.
While the primer is drying, apply a liberal coat of clean
grease to the new rams. There is no such thing as too Start the engine. Release the emergency stop button.
much grease here, because the excess will be wiped off Slowly extend the cylinder until the ram is installed in
by the material cylinders during installation. the material cylinder, but the mounting flange is still
exposed enough to remove the nut and bolt (Figure 60).
SWG98n214.eps
Figure 60
Slowly push the new ram into the material cylinder
Push the emergency stop button on the operator’s It is important to install the dog bone
panel. Stop the engine and put the key in your pocket. against the new ram first, not the cylinder
Remove the nut and bolt. flange. This gives you an extra 6 to 8 inches
of safety margin when you extend the
Start the engine. Release the emergency stop button. cylinder to meet the dog bone. If you attach
Slowly retract the rod again, until there is room to to the cylinder flange first, chances are good
install the dog bone. that you will accidentally knock the new
Push the emergency stop button on the operator’s ram
yo into the
u won’t be am ateri
ble l acylin
to are ch it.der
Seesopoint
far thfor
at
panel. Stop the engine and put the key in your pocket. information on this problem.
Apply Loctite 242 or equivalent to 2 of the M20 bolts. Start the engine. Release the emergency stop button.
Place the dog bone up against the flange of the new Slowly move the cylinder down to where it’s flange
ram. Install 2 of the M20 bolts (with Loctite) And The butts up to the dogbone. Be careful not to go too far
Cone Washer Sets. At this time finger tighten only. (Figure 61)!
NOTE!
Figure 61
Slowly move the cylinder to meet the dog bone
Maintenance
Push the emergency stop button on the operator’s filter. The engine control system will elevate exhaust
panel. Stop the engine and put the key in your pocket. system temperatures to initiate ‘Active Regeneration’ if
You may have to slightly rotate the dog bone to align there is insufficient passive regeneration or if the
the bolt holes with the cylinder flange. When aligned, maximum time between active regenerations has been
coat the 2 remaining M20 bolts with Loctite and install, reached. When triggered the engine control system will
including the cone washer sets. Once all 4 bolts are elevate the exhaust system temperature to increase the
started, you may tighten the bolts to the torque spec for DOC temperature. Once the target DOC temperature is
M20 10.9 bolts (420 ft/lbs). reached the control system will introduce
Repeat the previous steps for the right side ram. hydrocarbons into the exhaust gas stream. The
hydrocarbons will oxidize across the DOC, for thermal
Open the shut-off valve. Note that the unit will not oxidation of the particulates in the filter.
cycle with this valve closed.
Regeneration Normal Operation States
Changing the Material Cylinders.
The material cylinders eventually wear out. They are State 1 - Primary Operation.
considered worn out when the chrome starts to wear off The system is designed to passively regenerate during
the barrel. Normally, the end attached to the Rock engine operation. A typical machine duty cycle should
Valve wears out first, because it sees the most concrete. be sufficient to promote good levels of passive
The waterbox end may be in like-new condition, regeneration. The solid line in Figure 63, State 1,
because that end never experiences concrete. For this shows the level of soot rising and falling over time. The
reason, the material cylinders were designed to be able system passively regenerates at different levels
to flip end for end. That way, you can move the worn dependant on machine duty and DOC temperature, the
out part to the waterbox, and the like-new part to the soot level always staying below 90% soot loading.
concrete valve for double the life. If you are going to
do this, you have to catch the wear on the material State 2 - Active Regeneration
cylinders before they get too thin or break through in The engine control system predicts the level of soot
one or more spots. Once that happens, you cannot flip accumulation in the particulate filter. If the engine duty
them, because they will be structurally too weak to cycle does not allow sufficient exhaust temperature for
hold the pressure forces at the waterbox end. passive regeneration, soot accumulation will continue
The procedure for changing and aligning the material to rise.
cylinders is the subject of Service Bulletin G-102/88. When optimum soot loading is reached, between 90%-
Contact the Schwing Service Department at (651) 130% and all of the preconditions are met, an active
429-0999 or 678-560-9801 if you need a copy of the regeneration will start. Active regeneration will reduce
bulletin. soot loading to approximately 20% at which point
active regeneration will stop. During automatic active
Tier IV engine Regeneration Control Logic regeneration normal operation of the machine can be
continued. State 2 shown in Figure 64 shows an
Regeneration Operation: accumulation of soot above 90%. The conditions for
The following section explains how the engine control automatic regeneration are met at point A
system monitors and manages the exhaust after ‘Regeneration Active Lamp’ is illuminated, soot is
treatment system. Primarily the system works reduced to 20%.Active regeneration will be triggered
passively, using the Diesel Oxidations Catalyst (DOC) 20 engine hours from the last active regeneration if the
to reduce particulates and promote the production of soot model has not triggered sooner. If regeneration is
NO 2, which is used for oxidations of Particulate required and the engine speed is above 1200rpm
Matter (PM) in the Diesel Particulate Filter (DPF). automatic regeneration will start. Once started the
These chemical reactions will occur when the gas engine speed may fall below 1200rpm, however the
temperature into the DOC is greater than 250°C. This speed must not fall below 950rpm.The low idle speed
chemical process is known as ‘Passive Regeneration’. will be temporarily modified to 950rpm during
The engine control system will monitor the exhaust regeneration if it is normally below this threshold.
system temperature and engine duty to predict the
amount of soot accumulating (if any) in the particulate
Startup 250:Users:Danny:Desktop:Operationmanuals:line
pumps:All SP Rock Valve models:Frame files:Maintenance.fm Operation Manual - All SP Rock Valve Models 121
Home TOC Print
Maintenance
Manual
If the DPF Regeneration disable switch continues to be
Regeneration
activated or a manual regeneration has not been Switch
performed then the soot load will continue to increase
to 170% (Figure 64 Point D) at this point the warning Figure 62
lamp will illuminate and the DPF lamp will remain Switch on panel for manual regeneration
illuminated. The engine control system will invoke a
25% derate. At this point automatic regeneration is
disabled by the engine ECM, only a manual
regeneration can be completed.
normalregen.eps
REGENERATION
If soot is allowed to accumulate to 230% the engine
should be stopped, the shutdown lamp will illuminate. % A
G
If the engine monitoring system is configured to N
I
D90
A J1939 SPN 3701 - 000
shutdown the engine will shutdown automatically. The O
L
PASSIVE REGENERATION
T
engine may be restarted but will shutdown after 30 O
O
S
seconds of operation.
Only) STATE 2
Maintenance
! !
230 J1939 SPN 3701 - 011
AUTOMA TIC ACTIVE REGENERATION DISABL ED E
OR MANUAL REGENERATION ONLY
!
%
G
N
I 170 D
A ACTIVE REGENERATION
O
L
T
O
O
S 130 C F
J1939 SPN 3701 - 001
AUTOMA TIC ACTIVE
REGENERATION
STATE 3
STATE 4
STATE 5
TIME
Figure 64
Monitoring and warning levels
Startup 250:Users:Danny:Desktop:Operationmanuals:line
pumps:All SP Rock Valve models:Frame files:Maintenance.fm Operation Manual - All SP Rock Valve Models 123
Home TOC Print
Maintenance
NOTES!
Appendix
swg99a001.eps
APPENDIX
Hydraulic Oil Viscosity Chart .................................................................. 126
Torque Specifications for Metric Bolts..................................................... 127
Recommended Emergency Hose Kit...................................................... 128
Fitting Wrench Sizes ............................................................................... 129
Maintenance checklist ............................................................................ 130
Output charts .......................................................................................... 131
Nomograph ............................................................................................. 137
Weld On Ends / Coupling Comparison ................................................... 145
MInimum Pipe Wall Thickness ................................................................ 146
Glossary of Terms................................................................................... 147
Additional Reading Material.................................................................... 152
List of Lubricants and Nitrogen............................................................... 153
Startup 250:Users:Danny:Desktop:Operationmanuals:line
pumps:All SP Rock Valve models:Frame files:Appendix.fm Operation Manual - All SP Rock Valve Models 125
Home TOC Print
Appendix
Appendix
n Grade n Grade
o o
ti ti
a a
d n 8.8 10.9 12.9 d n 8.8 10.9 12.9
a ig a ig
re s e
r s
h e ft h e ft
T D Nm Nm ft lb Nm ft lb T D Nm Nm f t lb Nm f t lb
lb lb
M 14 X 2 100 74 140 103 170 125 M 16 X 1.5 160 118 235 173 280 206
M 16 X 2 150 111 225 166 260 192 M 18 X 1.5 240 177 345 254 400 295
M 18 X 2.5 220 162 310 228 365 269 M 20 X 1.5 335 247 475 350 590 435
M 22 X 2.5 420 310 590 435 700 516 M 22 X 1.5 460 339 650 479 750 553
M 24 X 3 530 391 750 553 880 649 M 24 X 2 560 413 810 597 940 693
M 27 X 3 780 575 1120 826 1300 958 M 27 X 2 820 604 1170 862 1390 1025
M 30 X 3.5 1080 796 1530 1128 1750 1290 M 30 X 2 1170 862 1660 1224 1930 1423
M 36 X 4 - - **2000 **1475 - -
* The fitting tightening torque corresponds to the axial force in the bolt at which the limit of
elasticty of the latter is ut ilised 90 % by tension and torsion.
12_09
** only Octagonal column
Startup 250:Users:Danny:Desktop:Operationmanuals:line
pumps:All SP Rock Valve models:Frame files:Appendix.fm Operation Manual - All SP Rock Valve Models 127
Home TOC Print
Appendix
WPhose lengths.eps
Appendix
Straight Fittings
Banjo Fittings
Startup 250:Users:Danny:Desktop:Operationmanuals:line
pumps:All SP Rock Valve models:Frame files:Appendix.fm Operation Manual - All SP Rock Valve Models 129
Home TOC Print
Appendix
Maintenance checklist
The following is the normal recommended
maintenance schedules (after the break in period).
ly
l re
a y d b
y y
l ly u ll e
d m
l k h
t n a e u
Task ai ee n n u e
D o -a
i
n
n N N
e
W M A s ga
m
e A
S P
Check Engine Fluid Levels √ 105
Check Tires √ 105
Check Hydraulic Oil √ 105
Bleed Moisture From Hydraulic Tank √ 105
Check Differential Cylinder Rod Packings √ 105
Inspect Bolts On Rams √ 106
Grease Rock Valve and Agitator Bearings √ 106
Inspect For Damage and Leaks √ 106
Check If Maintenance Is Due √ 106
Check Rock Valve Tension Nut √ 106
Appendix
Startup 250:Users:Danny:Desktop:Operationmanuals:line
pumps:All SP Rock Valve models:Frame files:Appendix.fm Operation Manual - All SP Rock Valve Models 131
Home TOC Print
Appendix
Using the chart. To determine if your unit is acting normally: Locate the
Example 1, checking flow at a given pressure: Your 220 bar oil pressure marking on the rod side scale (item
unit is configured on the rod side (standard from the A in the example below). Next, you draw a line straight
factory). You notice that your machine is not getting as across the page until you intersect with the horsepower
many strokes per minute as you are used to seeing. You curve (item B in the example below). Draw a straight
count the strokes and see that you are getting about 21 line down from the intersection point until you pass
1
/2 per minute. You check your pressure gauge and see through the rod side number of strokes scale, and read
that the hydraulic oil pressure is at 220 bar. the strokes per minute. At 220 bar you should be
getting a little more than 21 strokes per minute. Your
unit is fine.
Appendix
Example 2, checking your hydraulic pumps. To • Be sure that you know how to use your flow
determine if your pumps are still in good working meter. Read the instructions that came with it.
condition, you use the output chart and a flow meter. Flow meters must be calibrated periodically.
You test one pump at a time, multiply the readings by • Make 2 copies of the output chart, so you don’t
2, and chart the result. You multiply the readings ruin your srcinal. You need one chart for each
because the chart is based on the output of two pumps, pump tested.
but we are only testing one at a time. To test your
Read the flow at 0 bar, 100 bar, 150 OR 200 bar, 250
pumps:
bar, and 300 bar. You also document the breakpoint.
• Be sure that you are using the chart that applies The breakpoint is where the flow drops off rapidly. You
to your unit. will be able to notice it on the flow meter. If you think
• Be sure to set the RPM to the correct setting. it would be helpful, copy the chart below. Check which
Even a few RPM difference will give you a bad reading (150 or 200 bar) you used. The breakpoint will
reading. Check it with a digital tach, if one is be very close to either 150 or 200 bar, so it’s not
available. necessary to take them both. The breakpoint
specification is shown on each output chart.
Startup 250:Users:Danny:Desktop:Operationmanuals:line
pumps:All SP Rock Valve models:Frame files:Appendix.fm Operation Manual - All SP Rock Valve Models 133
Home TOC Print
Appendix
The next step would be to plot the readings on the • Turn the ruler sideways and draw a lig ht line
output chart. Take one of your clean out put chart up the page from the liters/minute reading you
copies and proceed as follows: took at that pressure (don’t forget to multiply
• Lay a straight edge (a ruler or similar device) the reading by 2). In our example, we
horizontally across the page, at the pressure measured 276 liters at 250 bar.
point that you are plotting. Make a light line • At the point where the two lines intersect, put a
across the chart. In the example below we are dot.
using the rod side scales and curve (you could • Do the same thing with each pressure reading.
use the piston side scale and curve instead). You should end up with 6 dots.
The ruler is shown ready to draw a line at 250
bar hydraulic pressure.
Appendix
Next, connect the dots. If your plotted line reasonably of the spec, you’ve done the test incorrectly, or you are
matches the specification plot on the chart, the pump is using the wrong chart. In our example, the pump is OK
OK. If your line is to the lower left of the spec, the (see the plot below).
pump is getting weak. If your line is to the upper right
Startup 250:Users:Danny:Desktop:Operationmanuals:line
pumps:All SP Rock Valve models:Frame files:Appendix.fm Operation Manual - All SP Rock Valve Models 135
Home TOC Print
Appendix
When you connect the dots, the line is completely material cylinders, or hydraulic pumps, because you
below the specifications. This pump is very weak, and may need a different output chart than the one that was
will completely stop pumping oil soon. You may notice srcinally shipped with the unit.
high heat with this unit, if you are pumping at high oil
pressures. NOTE! Never try to make up for this weak
pump by increasing the speed of the engine. As the
pump turns faster than specification, it will not be able
to suck oil as fast as it is turning (it is called
“cavitation” if this happens), and immediate failure
could result.
If the plotted curve matches the spec for a while, but
the breakpoint is too high or too low, it is possible to
make an adjustment. Contact the Schwing Service
Department for the procedure.
There are many different possible pump kits and power
settings for each unit. If you accidentally destroy your
srcinal output chart, please have your serial number
handy when you call to get a replacement. Also, please
advise us if you have changed differential cylinders,
Appendix
Nomograph Assuming that you know the required output for the
job, the nomograph will help you to calculate the
required pressure. With known output and pressure, the
Using a Nomograph
power requirement can be found. The nomograph was
General Information developed by extensive trial and error testing and has
proven to be accurate to within ±10% in nearly all
Concrete pumps are limited in what jobs they can do
pumping applications. The srcinal nomographs used
by 3 things:
“spread measure” of fresh concrete instead of slump
1. The amount of power available, and the two are not directly interchangeable. In
2. The maximum concrete output available, and translating the charts from spread measure to slump
3. The maximum concrete pressure available. some approximations are used, but the ±10% accuracy
To determine the suitability of a particular pump for a will still apply. In all cases it is assumed that you will
receive fresh, quality concrete on your job, and that the
particular job, a tool is needed to estimate the power
concrete will be plastic enough to flow into the material
required by the job. The nomograph is this tool.
cylinders. If you know that the concrete will be hard to
In the case of a concrete pump that is driven by it’s own feed into the cylinders you should adjust the output
prime mover, such as a trailer mounted concrete pump, requirement to compensate for incomplete filling. For
or a truck mounted pump with separate drive engine, example, if you will need 50 cubic yards per hour into
the power rating (in Kw) is shown for the engine or the form but the concrete is so stiff that it will only
electric motor. In the case of a truck mounted pump provide 80% filling of the cylinders, then you should
that uses a PTO from the truck engine, the power rating multiply the output required by 1.25.
reflects the power output of the hydraulic pumps only
(all the power from the truck engine is normally not The nomograph is divided into 4 quadrant s.
available to the concrete pump and should not be used
for power calculations).
Figure 65
Quadrants
Startup 250:Users:Danny:Desktop:Operationmanuals:line
pumps:All SP Rock Valve models:Frame files:Appendix.fm Operation Manual - All SP Rock Valve Models 137
Home TOC Print
Appendix
The upper left quadrant is the beginning and end point • We will need an average output of 45 cubic
of the graph, and shows maximum output, pressure and yards/hr, but we will be pumping only 75% of
power for a specific machine. The upper right quadrant the time. The rest of the time will be spent
accounts for the relationship between output of moving hose, removing pipe lengths, waiting
concrete and pipeline diameters. The lower right for concrete trucks, etc. This means that when
quadrant accounts for the resistance to flow of the we are actually pumping, we will need an
entire pipeline system, and the lower left quadrant output rate of 45 ÷ .75 = 60 yd3/hr.
accounts for the pumpability of the concrete. • We will use 5" diameter pipeline for our job.
To use the nomograph, you begin at output required • We will have the following pipeline lengths: 30
and move in a clockwise direction until you encounter ft. horizontal, 1 long sweep elbow, 250 ft.
the lines that represent your job situation. Each time
you meet the line that applies, you make a 90° turn vertical,
horizontal,2 40long sweep
feet of elbows,
5" rubber hose. 150 feet
until you come to a point on the bottom of the upper • We will specify a slump of 3-4", and use the 3"
left quadrant that shows pressure required (Figure 66). line on the chart.
To illustrate the use of a nomograph, we will use a
hypothetical job situation with the following
specifications:
Figure 66
Moving around a nomograph
• In addition, when we add the pressure for the A Description of the Quadrants
vertical run we will have to add 1.1 times 250 a. The upper left quadrant describes the power
ft. = 275 PSI. curve of a given Kw rating, and the maximum
flow and maximum pressure of a particular
All of these
through criteria willquadrants.
the individual be explained in detail as we go concrete pump.
Appendix
Figure 67
Upper left quadrant
Any concrete pump selected for a certain job must relate to the TK. For example, if you needed 50
meet 3 technical parameters: cubic meters/hour and determined that this will
1. The TK number of the pump must be equal to or require 60 bar you can multiply 50 x 60, which
equals 3000. Any pump you select must have a
greater than the TK number of the job, TK of 3000 or greater. If you are using a
2. the maximum output required by the job must be
nomograph that has been converted to
available from the pump, and
American units of measure (pressure in PSI
3. the maximum pressure required by the job must be and flow in cubic yards/hour) you can still
available from the pump. multiply the pressure times the flow, but you
It is important to notice the pump max. pressure and must divide the answer by the conversion
max. output even if the TK of the pump is larger than factor between metric and US units of measure
the job requirement. An example of the reason for this to get the TK. The conversion factor for yards 3
is illustrated in point #3 below. These parameters are
to meters3 and bar to PSI is 18.966. For all
decided during the design stage of the unit and cannot
practical purposes you can use 19. For
be adjusted on the job. If the unit has the ability to go
example, if you need 60 cubic yards/hour and
from rod side to piston side, maximum pressure and
determine that your job set-up will require 950
output can be exchanged, that is you can decrease one
PSI, you can multiply 60 x 950, which equals
while increasing the other an equivalent amount.
57,000. Divide this by 19 and you find that
1. The Technical Identification Number your TK requirement is 3000. Again, any
(abbreviated as TK) is the Kw multiplied by pump you select should have a TK of 3000 or
25, and the number 25 is a constant that has greater.
several efficiency factors figured in. When 2. The Maximum Output (abbreviated as
using a metric nomograph (pressure in bar and
max Q) is determined by the size of the
flow in cubic meters per hour), the pressure
hydraulic pumps, the number of strokes per
multiplied by the flow will always directly
minute and the size of the differential and
Startup 250:Users:Danny:Desktop:Operationmanuals:line
pumps:All SP Rock Valve models:Frame files:Appendix.fm Operation Manual - All SP Rock Valve Models 139
Home TOC Print
Appendix
material cylinders. Usually, the unit is the bulk of the concrete slides. While it is true
designed so maximum output can be achieved that a 6" pipeline has more surface area to coat
only at less than maximum pressure. than a 4" pipeline (49% more), the volume of
3. Maximum Pressure (abbreviated as max concrete that can move on the layer is
P) is determined by the size of the differential increased by 125% which results in lower
and material cylinders and the setting of the velocity of the concrete (in feet per second),
main relief valve. To be sure that the unit will lower friction, and therefore lower pressure. A
handle the job be careful to notice max P and pump that may not be capable of completing a
max Q. Here is an example of why that is difficult job through 4" or 5" pipe may very
important. You only need 20 yards/hour, but well be able to do it through 6" pipe.
you calculate that you will need 1900 PSI NOTE!
pressure. The TK of this job is 2000. The pump Experience has taught us that 5" is the
has a TK of 2775, so there is enough power optimum pipeline size for lengthy vertical
available, BUT... the maximum pressure runs such as those found on a high rise
available from the pump is only 1570 PSI. This building. It is large enough for most
pump wouldn’t do the job. aggregate, but small enough that you
minimize backers when the concrete valve
b. Follow the chart in a straight line from cycles. You must also consider the men at
required output into the upper right quadrant the point of placement. There are very few,
until you come to the size of the pipeline that if any, hose men that can move 6" hose on a
you will use. A good rule of thumb for sizing slab all day. There is no provision in the
pipeline is to use the largest diameter pipeline nomograph for mixing pipeline sizes. For
example, if you will be reducing from 5" to
that you can. It takes less force to move 4" pipe you should calculate the ch art as if
concrete through a 6" pipeline than, for you were using 4" pipe for the entire
example, a 4" pipeline. When pressure is distance. This will not be com pletely
exerted on concrete in a pipeline, a paste of accurate, but you will be safe in your
water and cement fines coats the inside of the pressure calculation. In our example, we
pipeline and forms a slippery layer on which will use 5" pipeline (Figure 68).
Figure- 68
Upper right quadrant Pipeline diameter
Appendix
When the output line intersects the pipeline diameter • each 90° bend with a radius of 1 meter (long
that corresponds to your job, you should draw a line sweep) = 10. feet
straight down into the lower right quadrant, as shown • each 30° or 45° bend with a radius of 1 meter
in Figure 68. or 250 mm = 3 feet
c. The lower right quadrant refers to the • each section of rubber hose causes 3 times as
proportional value of your pipeline. It is a way much resistance as the same length of steel
of taking into account not only the length of pipe (e.g. 12 feet of rubber hose has the same
the pipeline, but also the amount of bends, the resistance as 36 feet of pipeline).
increased resistance of flow in rubber hose, etc. • all distances should be fig ured equally whether
It is more a measure of the resistance to flow they are horizontal and vertical. The increased
than a length measurement. To calculate the pressure required to push concrete vertically is
proportional value of your pipeline, the accounted for by adding pressure, not distance.
following criteria will apply: Our example pipeline is shown below (Figure
• each 90° bend with a radius of 250 mm (boom 69).
elbow) = 3.5 feet .
Figure 69
Calculating Proportional Values
Startup 250:Users:Danny:Desktop:Operationmanuals:line
pumps:All SP Rock Valve models:Frame files:Appendix.fm Operation Manual - All SP Rock Valve Models 141
Home TOC Print
Appendix
Once you have calculated the proportional value of intersection, make a 90° turn clockwise, into the lower
your pipeline, you can extend your line down from the left quadrant. As noted above, we will use 600 feet as
upper right quadrant until it intersects with the line that our proportional value (Figure 70).
represents your pipeline. When you reach the
Figure 70
Lower right quadrant -
Proportional Value of
Pipeline
d. The lower left quadrant refers to the slump. You extend the line from the lower right
pumpability of the concrete. If the concrete quadrant until it intersects with the 3" slump
specifications allow a range in slump (for line, then make a 90° turn clockwise, which
example 3 - 4"), you should always use the will lead you back into the upper left quadrant
lower end to be safe. In our example, we use 3" through the pressure scale (Figure 71).
Figure 71
Lower left quadrant - Pumpability of the Concrete
Appendix
As you can see by the chart in Figure 71, we are re- downhill the operator will need special
entering the upper left quadrant through the pressure knowledge, but you don’t need to add any
scale at about 650 PSI. Remember, we now have to add head pressure to the nomograph.
the head pressure for our vertical rise. At 1.1 PSI per The nomograph is now complete. The TK of our job
foot of level difference, and our 250 foot vertical run, can be calculated like this:
we must now add 1.1 x 250 = 275 PSI to the 650 PSI TK = (PSI x yd3/hr) ÷ 19
from the chart.
We need a unit that is capable of 925 PSI, and 60 yd 3/
650 PSI+ 275 PSI = 925 PSI hr. The TK of this job is:
NOTE! TK = (925 x 60) ÷ 19
When calculating the head pressure from
vertical runs, it doesn’t matter if the
pipeline runs straight up and down, or if it TK TK
= 55,500
= 2921÷ 19
runs uphill at an angle. Only the level
difference in feet is needed for the pressure The unit must have a TK of over 2921 and it must be
calculation. If the pipeline is running able to pump 60 yd 3/hr and 925 PSI Simultaneously.
Look at the pump shown in our sample nomograph
(Figure 72).
Figure 72
Is this unit sufficient for the job?
• Can the unit pump at 925 PSI - YES intersection of pressure and yds 3/hr will be to the right
• Can the unit pump 60 yd3/hr? - YES and down from the curved line. Anything to the left or
• Can the unit pump both simultaneously? - NO! above the line is beyond the power of the engine. What
This unit will not do the job. if we could order this same unit with a slightly bigger
engine? The TK of the bigger engine is 3300. This
The engine is a little bit too small. The intersection of should work. Plotting the intersection of our
3
60 yards /hr and
but925
youPSI
canhas
seebeen
plotted forthat
visual hypothetical job again, you can see that it falls within
representation, immediately the the power zone of the engine (Figure 73).
TK of the job (2921) is bigger than the TK of the unit
(2775). The curved black line represents the TK of the
unit. If the unit is going to be able to handle the job, the
Startup 250:Users:Danny:Desktop:Operationmanuals:line
pumps:All SP Rock Valve models:Frame files:Appendix.fm Operation Manual - All SP Rock Valve Models 143
Home TOC Print
Appendix
Figure 73
Same model pump with a bigger engine.
Appendix
highest pressure
for concrete ratingThey
pumping. of the ends
can commonly
withstand 4350used
PSI
@ a 2:1 safety factor. They are self aligning and
waterproof when used with o-rings in good condi-
tion. Typically not used on booms because of their
weight. Pipes equipped with this style coupling
cannot be swapped end-for-end.
Startup 250:Users:Danny:Desktop:Operationmanuals:line
pumps:All SP Rock Valve models:Frame files:Appendix.fm Operation Manual - All SP Rock Valve Models 145
Home TOC Print
Appendix
400 30
20 ”
0
”
0
”
7
”
8
”
0
200 2
1
5
1
7
1
8
1
5
2
10 .
0
.
0
.
0
.
0
.
0
0 0
PSI BAR
0 .050" .100" .150" .200" .250" .300" .350"
.025" .075" .125" .175" .225" .275" .325" .375"
1. This chart assumes a safety factor of 2:1. Higher safety factors may be required in some circumstances.
2. Wear reduces wall thickness. Thickness must be checked on a regular basis.
3. Pressures may be limited even more by clamp style or pipe endused.
4. The chart is based on 62,000 PSI tensile strength. Heat-treated calculations are based on 120,000 PSI tensile strength.
5. The chart is for pressure calculations ONLY. There is no allowance for mechanical forces other than press ure, and thicker
walls may be needed for mechanical strength because of support or restraint considerations.
6. The chart does not take into account metal fatigue caused by pressure cycles.
Note! This chart is intended as a guide for concrete pumping applications and is subject to the notes,
assumptions, and conditions listed above. Any other use of this chart is not recommended.
This chart does not apply to dou ble-wall pipe. Double wall pipe canbe checkedby inspecting the inside of the pipe. If the inser
t is intact, the pipe is
okay. If the insert is worn through, the pipe mustbe replaced. Contact your pipe supplier for the pressure capacity of your
double-wall pipe.
Appendix
Startup 250:Users:Danny:Desktop:Operationmanuals:line
pumps:All SP Rock Valve models:Frame files:Appendix.fm Operation Manual - All SP Rock Valve Models 147
Home TOC Print
Appendix
Appendix
Startup 250:Users:Danny:Desktop:Operationmanuals:line
pumps:All SP Rock Valve models:Frame files:Appendix.fm Operation Manual - All SP Rock Valve Models 149
Home TOC Print
Appendix
The primary
hydraulic powerThe
system. source
termfor a
“prime • has demonstrated
ties to their
their company in capabili-
regards to
mover” is generic in that is denotes the above mentioned procedures
neither an internal combustion engine and rules, and
nor an electric motor. • can be expected to perform these
Appendix
Startup 250:Users:Danny:Desktop:Operationmanuals:line
pumps:All SP Rock Valve models:Frame files:Appendix.fm Operation Manual - All SP Rock Valve Models 151
Home TOC Print
Appendix
job site, or in the yard. Size and condi- the water system that needs to go into
tion of the towing vehicle is extremely the hopper, concrete valve, or water-
important in these applications. See box for cleaning.
the safety rules regarding this subject
in Section 4 of the Safety section.
Additional Reading Material
Transport Position This is a partial listing of the books that have been
This relates to the position of the written on the subject of concrete pumping. Books that
boom. Boom is completely folded and
were omitted were done so unintentionally.
lowered into the rests. For traveling,
the boom straps must be secured. • “Pumping Concrete and Concrete Pumps” by
When stowing in the traveling position Karl Ernst v. Eckardstein, published by F. W.
because of a thunderstorm, for exam- Schwing GmbH
ple, but no travel is imminent, the • “Pumping Concrete - Techniques and
boom straps need not be secured. Applications” by Robert Allen Crepas,
published by the Aberdeen Group
Unauthorized
• “Nomographs - A guide to usage” by Robert
Without authority, without permission.
Examples: Unauthorized operation of Edwards, © 1992, Schwing America, Inc.
the boom could be operation by a
passing teenager, unauthorized
repairs to the boom could be repairs
made without the manufacturers per-
mission.
Unintentional Movement
Movement of the pump, boom or
related equipment without a specific
intentional command by the operator.
An example of an unintentional move-
ment would be if an operator fell while
walking with the remote control box
and accidentally hit a joystick, which
caused a boom movement. Uninten-
tional movement can be avoided by
disabling the hydraulic system with the
emergency stop devices when not in
immediate use.
Vertical Run
Sections of concrete delivery pipeline
that are running in an up (or down)
direction. Vertical runs have very spe-
cific procedures and rules for installa-
tion, support, cle aning, and inspection.
Concrete pumping personnel should,
therefore, have specific training in
these procedures and rules before
attempting to use them in a job setting.
Water Jet
The actual stream of water that comes
out of the end of a water hose or pres-
sure washer. This is the only part of
Truck fluid levels See owners manual for your specific truck
Grease for
Optimoly Paste White T - 250 grams
spline and couplers
Appendix
• The order of the list is meaningless. Any oil that meets the HLP quality designation and ISO
viscosity specification may be used.
• Mixing oils by different manufacturers is not recommended. The additive packages of the
manufacturers may be incompatible. Contact the oil manufacturers for information before
mixing.
• New hydraulic oil is not clean enough for use in a Schwing concrete pump or placing boom and
should be installed in the machine through a filter. The filtering should be done at β 25 = 200 or
finer.
• The following table shows the characteristics of Mobil UNIVIS N46. You may use this informa-
tion for comparison with other brands.
ISO Viscosity Viscosity Flash Pour
Viscosity cST @ cST @ Viscosity point point
Class 40° C 100° C Index °F °F
VG 32 32 6.39 151 208 -48
VG46 46 8.19 152 216 -48
VG68 68 11.0 151 222 -42
• Some oil manufacturers offer vegetable based hydraulic oils which are considered environmen-
tally friendly (the additive packages are not inert, however). These vegetable based oils must
NEVER be mixed with mineral based oils. A complete flush of the hydraulic system must be
performed when changing to this type of fluid. If you’re considering using biodegradable oils,
please contact Schwing Service Department for advice about which might be acceptable for use
in your Schwing.
OM14
Appendix
Gearcase Oils
A) for distribution gearcases
BP
Esso Energol
SpartanGR-XP 220
- EP 220
Wintershall Wiolan - IT 220
• The order of the list is meaningless. Any oil that meets the DINquality designation and ISO
viscosity specification may beused.
• The lubricants listed above are suitable for continuous ambient temperatures of -10 C (14 F) to +40
C (104 F). For conditions outside of this range, contact the oil manufacturer for recommendations.
• Viscosity class 220 roughly corresponds to SAE 90.
Compressor Oils
• Use VG 100 oil when ambient temperature is 0 to 10 C (32 to 50 F).
• Use VG 150 oil when ambient temperature is above 10 C (50 F).
Startup 250:Users:Danny:Desktop:Operationmanuals:line
pumps:All SP Rock Valve models:Frame files:Appendix.fm Operation Manual - All SP Rock Valve Models 155
Home TOC Print
Appendix
Grease
A) For filling the automatic greasers
• The order of the lists is meaningless. Any grease that meets the quality designation and viscosity
specification may beused.
OM19A
Alphabetical Index
swg99a001.eps
ALPHABETICAL INDEX
Alphabetical Index
A concrete
accessories from worn out mixers . . . . . . . . 83
for driving inspecting before dumping . . . . . . 83
checklist . . . . . . . . . . . . .71 minimum hopper level . . . . . . . . 84
for pumping time constraints . . . . . . . . . . . 85
checklist . . . . . . . . . . . . .70 very cold weather . . . . . . . . . . 85
supplied . . . . . . . . . . . . . .61 control system, hydraulic . . . . . . . . 25
accidents couplings
traffic . . . . . . . . . . . . . . .74 comparison . . . . . . . . . . . . 145
appendix grooved type . . . . . . . . . . . . 145
additional reading material . . . . . . 152 heavy-duty type . . . . . . . . . . . 145
fitting/wrench sizes . . . . . . . . . 129 male/female o-ring type . . . . . . . 145
glossary of terms . . . . . . . . . . 147 metric type . . . . . . . . . . . . 145
hydraulic oil viscosity chart . . . . . . 126 victaulic type . . . . . . . . . . . . 145
minimum pipe wall thickness chart . . . 146 cylinder
nomographs . . . . . . . . . . . . 137 differential . . . . . . . . . . . . . 27
using the graph . . . . . . . . . 137 rock valve slewing . . . . . . . . . 26
output chart . . . . . . . . . . . . 131
recommended emergency hose kit . . . 128 D
scheduled maintenance checklist . . . . 130 danger . . . . . . . . . . . . . . . . . 8
torque specifications . . . . . . . . 127 delays
attitude and blockages . . . . . . . . . . . 86
arriving on time . . . . . . . . . . .70 balance load . . . . . . . . . . . 86, 87
hot weather . . . . . . . . . . . . 86
B keeping the concrete alive . . . . . . . 86
backing up (driving) . . . . . . . . . . .74 very cold weather . . . . . . . . . . 86
balance loads . . . . . . . . . . . . . .87 delivery system
blockages . . . . . . . . . . . . . . .87 pipe
reversing the pump . . . . . . . . . .87 end comparison . . . . . . . . . 145
boom diagram explanation
pipeline s valve . . . . . . . . . . . . . . 26
minimum wall thickness . . . . . 146 diagrams
hydraulic control system . . . . . . . 25
rod side-piston side pumping . . . . . 95
C differential cylinder
caution . . . . . . . . . . . . . . . . 8 diagram explanation . . . . . . . . . 27
changing lanes (driving) . . . . . . . . .74 driving
clamps backing up . . . . . . . . . . . . . 74
washing . . . . . . . . . . . . . .85 changing lanes . . . . . . . . . . . 74
cleanout . . . . . . . . . . . . . . . .87 license requirements . . . . . . . . . 74
cleaning the hopper and valve housing . .88 safety rules . . . . . . . . . . . . 74
cleaning the rock valve and material cylinders see also, safety manual
92
cleaning the waterbox . . . . . . . . .94
removing set material from hopper . . . .91 E
cold weather pumping . . . . . . . . 85, 96 emergency
preheating the hydraulic oil . . . . . . .97 stopping procedure . . . . . . . . . 23
time constraints . . . . . . . . . . .85 emergency hose kit . . . . . . . . . . . 128
Alphabetical Index
G M
maintenance . . . . . . . . . . . . . 99
glossary of terms, alphabetical . . . . . . 147
hydraulic oil
grease points
specific information . . . . . . . 102
rock valve . . . . . . . . . . . . . 64
preventive maintenance
greasing
scheduled maintenance checklist . . 130
agitator bearings . . . . . . . . . . 80
manufacturer’s statement . . . . . . . . .8
list of lubricants . . . . . . . . . . 153
missing id tag . . . . . . . . . . . . . 11
rock valve . . . . . . . . . . . . . 80
guards . . . . . . . . . . . . . . . . 66
N
H new id tags . . . . . . . . . . . . . . 11
nomographs
hopper
cleaning the hopper . . . . . . . . . 88 explanation
using the graph. .. .. .. .. .. .. .. .. .. .. .. 137
137
removing set material . . . . . . . . 91
spraying with form oil . . . . . . . . 80
how to O
reach us . . . . . . . . . . . . . . 9 oilers and laborers
hydraulic control system, diagram . . . . . 25 safety rules . . . . . . . . . . . . 78
hydraulic pumps output chart
main . . . . . . . . . . . . . . . 24 checking your hydraulic pumps . . . . 133
hydraulic system explanation . . . . . . . . . . . . 131
pressure specifications . . . . . . . . 16 overview
fuses . . . . . . . . . . . . . . . 66
I main hydraulic pumps . . . . . . . . 24
pressure relief valves . . . . . . . . . 66
id tag . . . . . . . . . . . . . . . 10, 11
rock valve components . . . . . . . . 64
id tag location . . . . . . . . . . . . . 10
rock valve slewing cylinder . . . . . . 26
rod side-piston side configurations . . . 95
L
laborers and oilers safety devices . . . . . . . . . . . 66
vibrator (optional) . . . . . . . . . . 65
safety rules . . . . . . . . . . . . 78 warning labels . . . . . . . . . . . 67
license required to drive . . . . . . . . . 74
list of additional reading material . . . . . 152
list of lubricants and nitrogen . . . . . . 153
Alphabetical Index
P agitator shut-off . . . . . . . . . 66
parts, see spare parts bypassing the dump valve . . . . . 86
personal protective devices emergency stop switch . . . . . . 66
breathing mask . . . . . . . . . . . .78 fuses . . . . . . . . . . . . . 66
list of . . . . . . . . . . . . . . .72 pressure relief valves . . . . . . . 66
personal protective equipment, see personal warning labels . . . . . . . . . . 67
protective devices disabling the entire machine . . . . . . 86
pipe driving . . . . . . . . . . . . . . 74
weld on ends . . . . . . . . . . . 145 backing up . . . . . . . . . . . 74
pipeline (separate), see slickline changing lanes . . . . . . . . . . 74
piston side pumping minimum hopper level . . . . . . . . 84
diagram . . . . . . . . . . . . . .95 personal protective devices . . . . . . 72
through the boom . . . . . . . . . . .95 breathing mask . . . . . . . . . 78
placing crew rules for oilers and laborers . . . . . . 78
safety rules . . . . . . . . . . . . .78 rules for the placing crew . . . . . . . 78
pre-checks selection
danger of skipping . . . . . . . . . .70 of set-up location . . . . . . . . . . 75
on pump . . . . . . . . . . . . . .73 separately laid pipeline, see slickline
on truck . . . . . . . . . . . . . .73 serial number
preparation this unit . . . . . . . . . . . . . . .9
for pumping service
prechecks . . . . . . . . . . . .73 telephone numbers . . . . . . . . . .9
rock valve . . . . . . . . . . . .79 service department . . . . . . . . . . . .9
selecting a set-up location . . . . . .75 slickline
spraying the hopper . . . . . . . .80 checklist . . . . . . . . . . . . . 70
tools and accessories . . . . . . . .70 minimum wall thickness chart . . . . . 146
diagram explanation . . . .
safety . . . . . .26 torque . . . . . . . . . . . . . . 127
spotter
alert symbol and signal words . . . . . . 8 arranging for . . . . . . . . . . . . 78
arranging for a spotter . . . . . . . . .78 switch
blockages . . . . . . . . . . . . . .87 emergency stop . . . . . . . . . . 23, 66
devices . . . . . . . . . . . . . . .66
Alphabetical Index
T
time constraints . . . . . . . . . . . . 85
troubleshooting
checking your hydraulic pumps . . . . 133
loss of boom and outriggers . . . . . . 86
loss of electricity . . . . . . . . . . 86
procedures . . . . . . . . . . . . 77
time constraints . . . . . . . . . . 85
V
version number
operation manual . . . . . . . . . . . iii
vibrator . . . . . . . . . . . . . . . 65
W
walk around
hopper area . . . . . . . . . . . . 63
warning . . . . . . . . . . . . . . . . 8
warning labels . . . . . . . . . . . . 67
waterbox
cleaning . . . . . . . . . . . . . 94
filling with water . . . . . . . . . . 78
keeping it full . . . . . . . . . . . 86
Alphabetical Index
WARNING
READ FIRST!
1. WARNING! Read and understand the operation manual of the machine before attempting any repairs. If in
doubt, call the manufacturer. Incorrectly done repairs endanger operational safety of the machine.
2. WARNING! Burning hazard! Never work on a hydraulic system with hot oil.
3. WARNING! Falling hazard! If you cannot work at ground level, you must use a suitable work platform.
4. WARNING! If maintenance work requires that you use a crane, hoist, fork truck, etc., you must read and
understand the safety regulations for that equipment.
5. WARNING! If working the machine requires that it be operated, and you are not qualified as an operator, you
must get someone who is qualified to assist you.
6. WARNING! If you will be working in a hidden area inside the machine, protect yourself by taking the key
from the ignition and putting a “DO NOT OPERATE” sign on the controls. In the case of electrically driven
units, disconnect the main circuit breaker and lock it in the disconnected position.
7. WARNING! Never activate the system hydraulics without checking if another workman is in a hidden posi-
tion. Always yell “CLEAR”, and allow time for response, before starting the prime mover.
8. WARNING! Never use gasoline or diesel fuel as a cleaning solvent. This is critical to remember when clean-
ing hydraulic oil reservoirs, because gas and diesel fuels are highly explosive, and gasoline or diesel fuel traces
left in the oil may ignite when compressed.
9. WARNING! Always use the correct tools for the job. Tools should be kept clean, and in good condition.
10. If you see a co-worker engaging in an unsafe practice, explain the dangers. Safety is always in the hands of
those on the job.
11. WARNING! Never work on a pressurized hydraulic system. Stop the prime mover and relieve the accumulator
circuit (if so equipped) before you open the hydraulic system.
Service Manual 1
Small Rock Valve
Rock Housing
Cutting Ring
Tension Nut
Cording must be to
outside when installed
Locking
Washer
Locking
Bolt
Lubrication grooves MUST face
out from Rock Valve
Centering Screw
Outlet Flange
A
1.5 - .2.0mm
(.060 - .080")
2 Service Manual
Small Rock Valve
Grease Points
Grease Points
BP Energrease LS2
MOBIL Mobilith AW 2
SHELL Alvania grease R2
TEXACO Multifak 20
ARAL HLP 2
ESSO Beacon 2
OPTIMAL Olitsa longtme 2EP
Service Manual 3
Small Rock Valve
Friction
Friction and
stone crushing
Cutting Ring
max 1.5mm
0.590"
4 Service Manual
Small Rock Valve
Securing Bolts
Service Manual 5
Small Rock Valve
Tension Nut
Tension Nut
Setting Disc
6 Service Manual
Small Rock Valve
Alignment Rod
Locking Bolt
Stop Washer
Service Manual 7
Small Rock Valve
Disk
Slew Lever
Pressure Spring
Kidney Seal
8 Service Manual
Small Rock Valve
O-ring
65x8
Bushing Driver
Hammer
Rear Cover Housing
Service Manual 9
Small Rock Valve
Spectacle Plate
10 Service Manual
Small Rock Valve
Service Manual 11
Small Rock Valve
Cording MUST be to
outside when installed
12 Service Manual
Small Rock Valve
Figure 1
Figure 3
Service Manual 13
Small Rock Valve
Setting Disc
14 Service Manual
Small Rock Valve
Alignment Rod
Kidney Seal
Service Manual 15
Small Rock Valve
10. Make sure that all parts are tho roughly Cutting ring
cleaned, and reassemble in reverse order. eing removed
Slide the Rock cover back into place, and
secure it with bolts.
Locking Bolt
16 Service Manual
Small Rock Valve
Service Manual 17
Small Rock Valve
18 Service Manual
Home TOC Print
SP 500 / 750-15D
Spare Part s L ist
Home TOC Print
Torque Tables
Nuts and Bolts as per DIN 912 - 9 31 - 933 - 934 - 6914 - 6915
Applicable to:
Applicable to:
Black and silver chromated nuts and-
bolts.
*The tting tightening torque corresponds to the axial force in the bolt at which the limit of elasticty of the latter is utilised 90% by tension and torsion.
** SPB - Octagonal Mast
Home TOC Print
MACHINE CHARACTERISTICS
The code designation of the concrete pumps can be broken down
as follows:
Model Plate
SP 500 001
SUBSIDIARIA DE
0
White Bear,
Phone: MN 55127
651-429-0999 D-44653
Phone Herne / Germany
+49-2325-987-0 8
3
8
9
www.schwing.com www.schwing.de
This product is covered by one or more U.S. patents - see patent decal /Este producto está cubierto por una o más patentes de Estados Unidos-vea la etiqueta
WEIGHTS/LOADS/PESO/CARGA
Total Weight LBS Tongue Weight LBS Allowable Vertical Tongue Load LBS Allowable Horizontal Tongue Load LBS
Peso Total N Lengua De Peso N Carga Vertical Permisible N Carga Horizontal Permisible N
HYDRUALICPRESSURES/PRESIONESHIDRAULICAS MATERIALPRESSURE/PRESIONES
Concrete
P.S.I. Agitator P.S.I. Accumulator P.S.I. Auxiliary P.S.I. RS PS P.S.I.
Pump / Bomba Material
De Concreto bar El Agitador bar El Acumulador bar Auxiliar bar RS PS bar
Table of Contents
Hydraulic Controller - Tube Rack ......................................................................................33
Tube Rack Hydraulic Hoses (1 of 2) ................................................................................. 34
Tube Rack Hydraulic Hoses (2 of 2) ................................................................................. 35
Hopper Assembly ..............................................................................................................36
Engine Installation .............................................................................................................37
Fuel Tank Installation ........................................................................................................ 38
Fuel Lines Installation - SP500 .........................................................................................39
Table of Contents
98392576 Decal Kit (2 of 4) ..............................................................................................67
98392576 Decal Kit (3 of 4) ..............................................................................................68
98392576 Decal Kit (4 of 4) .............................................................................................. 69
Appendix A ...................................................................... 97
Hayes Coupling Installation...............................................................................................98
Appendix B ...................................................................... 99
Hydraulic Fittings Tightening Procedure ......................................................................... 100
Home TOC Print
Table of Contents
Home TOC Print
Axle Assembly
30390508 30391431
TUBE 3/4 OD.X 5/8 ID X 30" HARNESS
(WELD) WIRE AXLE
HEAT SHRINK
EACH WIRE AND
AL L TOGETHER TO
WIRING HARNESS
10009876
NUT M6
NYLOCK 30392733
AXLE 7000
8 LUG ELECT
30391602
LOOM
CLAMP 3/8"
10001764
SCREW
M6X20
GREASE CAP
98350966
BUTT SPLICE
AND GROUND
BOTH SIDES
b b
Tongue Coupler Tongue Coupler
Centerline Centerline
a a
Ax le c Ax le c
a--- tr ail er axle
b --- measu remen t
Wheel c --- measu remen t Wheel Straight Tongue Trailer Shown
Isosc eles Triangle --- Two si des equ al App li es to A --- fram e to ngu es al so
Axle Placement
1 2 3 4 5 6 7 Single Ax le CAT
May,
2015 SP 500/750-15 3 - 1
Home TOC Print
Chassi s Assembl y (1 of 2)
30358402 (4)
5/8” x 2-1/2” GR8 30391349*
30397304 ASSY JACK
OPTIONAL SIDE WIND
98344168
Standard Handle
98344172
Jack Leg 10001808
SCREW (4)
M8X25
98380857
Handle with optional 98344169
water pump Plate
30394115 -- STEEL
98352725 -- ALUMINUM
AIR PRESSURE 80 PSI
30391360 (4)
3/4” FLAT
30373530 -- STEEL WASHER
30396337 -- CHROME
95 FT-LB 30392112 (4)
NEVER SEIZE M20 CROWN
98333188 -- CHROME
Chassi s Assembl y (2 of 2)
HARDWARE FOR BOX
30391374 30373841 - 1/4
” X 3/4”
1/4” NYLOCK 7 POLE
30303275 PLUG 30373852- /4” LOCK WASHER TAILIGHT
BREAK AWAY SWITCH HARNESS
30303735
1/4″ FLAT W/CABLE 2009 BLUE
WHITE/BLACK
BROWN 6
30391417 5 BLUE
SCREW RED 4
1/4 X 1” GREEN
3
GREEN YELLOW
2
1
30396184 30303719 BROWN
ADAPTER ENCLOSURE
7 POLE VEHICLE 30395669 JUNCTIION BOX
CONNECTOR HARNESS
MALE 7 POLE
BLACK
BLACK
30392973
CABLE HARNESS
TAILLIGHT BREAK-AWAY
SWITCH
30373847 (16)
1/2” NYLOCK
30391335 (16)
1/2” FLAT
30337904 (16)
SCREW 30397359
1/2” X2” (SET)
30397331-LH
30393671 30397330-RH
HITCH
PIN #8
30337904 (16) 30330542
SCREW SLEEVE
30397393
1/2” X2” ASSEMBLY
LIGHT LICENSE
BRCKT PLASTIC
30373838 30394743
LOCK PIN WITH
WASHER 5/8 CHAIN
30330541
OUTRIGGER
LEG WMT
May,
2015 SP 500/750-15 5 - 1
Home TOC Print
30330521
SP500 BALL JOINT/
98354109-US FOR CABLE
98354110-CE 30304506
98354111-LRC 30391509 98348306
CABLE THROTTLE
SP750-15 10011106 ASSY CABLE BRKT
98354112-US M6 FLAT
98354113-CE
98354114-LRC
10134153
M6 SKM 30304506
10129842
SKM 8
30392236 10001796
SCREW SCREW
1/4-28 8X16
30396953
SERRATED
FLANGE NUT M6
30349654
WASHER
LOCK M6
30390331 30394438
COUPLER HORN 12V
SAE 10
COUPLING
10001114 (4) GREASE
M12X80 GR 8.8
30391335
1/2” FLAT
98348977
WASHER 1/2" ID FOR COUPLING
INSTALLATION
10001256 SEE APPENDIX A
SCREW 10129841(12)
8X70 SKM 10
10136867 (8) 10001861(12)
10010371
M10 SKZ SCREW
8 FLAT 30391605
WASHER 98351382(8) PUMP MNTG M 10X30
SCREW PLATE
98345629 3/8" X 1"
ISOLATOR
MOUNTS
98350965
WMT MOTOR
MOUNT
30373462
WASHER 5/8
10010371 30391335
8 FLAT 1/2” FLAT
10009875 10009876
M8 NYLOCK NUT M12
10114516 30395472
10144059
GES 12 LR-WD
SNV 12 L 30395473
98354082 98354083
30390028 1" X 20MM 3/4" X 12MM
COUPLING
30393409 M26 X 3/4"
BRACKET 30392879
10011106 10001191 (4) 10018417
M6 FLAT M12 X 40 EWSD 25 S 30393781
VARIABLE
30390206 10138330 (4)
PUMP M12 SKZ 30393965
10011985 HYDRAULIC FIXED
M6 NYLOCK
10184638 30350471 10065682
GES 25 SR-WD FLANGE EWSD 30 S
10018570 CONN 1"
30390381 EWSD 12 L
PUMP FLANGE
30390499
10032145 (4) O-RING
33 X 3 30301940 30391365 (4)
M20 SKZ
GES 12 3/8” X1-1/4”
30308465 (4)
3/4” X 2” 30390706 10136867 (4)
ADAPTER 30395497 M10 SKZ
10001323 (4) 30390506 O-RING
M16 X 50 3-1/4” X1/8” 30394524
2 X 84 HYDRAULIC
SHC 10008087 30390057
10161984 WS 16-S PUMP
GES 12 L/R 1/4 G25 1-5/16
98324565 10009260
PUMP GES 16-S X 7/8"
30394073 10018570 COUPLER
10139855 (4) 10001021 10019122
M16 SKZ 3"SAE/3" EWSD 12 L 10164227
BARB 10161984 SNV 16-S ORING EWSD 16-S
30390262 GES 12 L/R 1/4-WD 3 X 84
MNTG SET 10150334
FLANGE 10018570 GES
EWSD 12 L 16-SR X 1/2 10001143 (2) 30329777
10020459 M10 FLAT ADAPT GE
COUPLING 30395278*
10001695 (2) 10150334
10050169 10008142 M10X25 GES
8 X 550 10136867(4) 16 SR-WD 10192344
MAS 12 LR M10 SKZ GES 20
10144059
10018570 SNV 12 L *98354016 - J & G
EWSD 12 L 10114516 30394127 - BARNES
NOTE: LARGE PORTS
GES 12 LR-WD
ON TOP
10018570
EWSD 12 L
10019121 10136867 (4)
ELSD 12 L M10 SKZ
10000971 (2)
10030252 M10X25 SHC
12 L/R 1/2” GES
May,
2015 SP 500/750-15 7 - 1
Home TOC Print
Intake Heater 0
0
4
2
0
0
2
Tach Sender
Engine-Start/Stop
4
0
0
4
Battery to
2
0
0
2
Fuse Holder
Intake Heater
10001237
Nut M5 grey - Tach Signal
black/white - Alt. D
30349653
98349607 40A Lock M5
Re
4
0
l ay
0 30396953 to
4
red St
2
0
NUT M6 ar t
0
Ba So
2 l en
red t te oid
ry
to
Ba Fu
3 tte s eH
0
0
ry old
3 to er
6
0
Al t
0
.
6
98349610
FUSE
HOLDER
10011985 4
0
10011106 NUT M6 2
0
0
4
M6 DISC 98354169
0
2
SPACER
10011106
M6 DISC Note: Vertically mou nt relay
from t he X-2 harne ss
98349610 10129840
FUSE SKM 12
HOLDER
10001528
12 x 45
(Blue Loctite)
4
0
0
4 Main Groun d
10011985 2
0
0
2
M6 NYLOCK
30396506
98353481 CABLE 2/0 GA
ELEC COVER
10129841
M10 SKM
10001855 Ground To Frame
M10x20
98353337
SP500 RAIN CAP 98353341
SP750-15 RAIN CA P
98349677
98351830
SP500
SP750-15
98351383
98351383 T-BOLT
T-BOLT 3.75"-4.06" SS
3.75"-4.06" SS
SP750
98356219 - PRIMARY AIR FILTER
98356221 - SECONDARYAIR FILTER
SP500
98356217 - PRIMARY AIR FILTER
98356218 - SECONDARYAIR FILTER
May,
2015 SP 500/750-15 9 - 1
Home TOC Print
30373514 (6)
HOSE
CLAMP
10001796 15”
BOLT 8X16 12”
30373514 (6)
10129842 HOSE
SKM 8 CLAMP
20”
10001796
BOLT 8X16 30391110 30392690
5/16”
10129842 5/16”
BARBED
SKM 8 FUEL LINE
98347956
FUEL
SEPERATOR
98349676
(SP500)
98349676
(SP500)
10001283
10MM NUT
98348969 98347955
98348917 Oil Filter
5/16" BARB X
BAR
1/2" MALE
10129840
10011143 SKM 12
10 FLAT
WASHER 10001513
12X25
98348969
5/16" B ARB X
1/2" MALE
100301862 98347961 98357977
SCREW Secondary ASSY
10X35 Fuel Filter 30373514 (6)
HOSE
CLAMP
10001575 (2)
SCREW
M6 x 20
10011985 (2)
M6 NYLOCK
98349347
SHROUD
SUPPORT
10011985 (2)
M6 NYLOCK
30387022
TUBE CAB
FLOOR SPACER
10129841
SKM 10
10001307
SCREW
M10X45
98349348
HEAT SHIELD
ELECTRICAL
98349346
10138330
STROKE LIMIT
SKZ 12
HEAT SHIELD
10001508
12X20
May,
2015 SP 500/750-15 11 - 1
Home TOC Print
10001209
CLOSED POSITION
NUT M16
10040856 HANDLE TO THE OUTSIDE
80/50X1000 10001512 SP500
M16 FLAT
CLOSED POSITION
HANDLE TO THE REAR
10001512 SP750
M16 FLAT
10027758
M16X75
(ANTI-SEIZE)
30390914
DRAIN HANDLE
(ANTI-SEIZE)
30391572
30391227 5/16-18
WMT STAINLESS
WATERBOX (ANTI-SEIZE)
10000458 6" W / DRAIN
O-RING
150X4
30391241
ROD
THREADED 6"
30391573
3/8-16 30391240
STAINLESS BRCKT
GUIDE 6"
30391037
PLUG SUPPORT
30390838 30391574
URETHANE DISC M6X12
10207022 A-2
M20X140 (LOCTITE)
(ANTI-SEIZE) 30390853
SPACER
10000478 10001509
O-RING M20 FLAT 30391573
160X3 3/8-16
10004174 STAINLESS
SPLIT RING
30313571
FLANGE
10001509
M20 FLAT
10001438
M20X90 98356325
230 FT-LB MIN 30373731 GORTEX
(ANTI-SEIZE) CYLINDER
30313571
FLANGE
10004174
SPLIT RING
10000470
O-RING
158X5
10104113
TRANSITION
30390338 PIECE
WATERBOX FROM 10000470
O-RING
ROCK VALVE
158X5
30390872 ASSEMBLY
ELBOW 2"
90 DRAIN
30390871
NIPPLE
30373425
DRAIN PLUG
10001056
10027753
10160565
98321191
10003414
10047860
10130304 (2)
98321190
Screw Plug
G 1 VS-WD 10027756
10027757 10016238
10040859 10013030 10027750
10000703 10000933
10040857
10040858 98321189
10040859
Cylinder Blo ck 80/5 0
10027757 (3)
Screw
M12 X 80
10040858
Hydraulic Piston
10013030
B 80X 50/50-25
Rectangular ring
80.0/ 73.0 x 3.0 (4)
10047860
Guide 10040857
Bushing Disc 77x10
10003414 10000703
Sealing O-Ring
Gland set 48x4 NBR 10027750
10027753 Piston Rod
Back-Up 50x116mm
Ring Unslotted
10040859
Cylinder
10000933 Block 80/50
O-Ring
72x4 10130304
10016238 Screw plug
Backup G 1 VS-WD
Ring
10000458
O-Ring
150x4
10160565
Guide Strip ID 10001056
O-Ring
98321191 100x3
Rod Sealing
50x65
10001512 (8)
Washer
98321189
Tension
Ring 80/50 10027758 (4)
10027756 (8) Screw
Screw M16x75
M12x40
98321190
Scraper
50x60x9
May,
2015 SP 500/750-15 13- 1
Home TOC Print
10018570
10050168 EWSD 12 L
8X450
10192655
10018570
CONTROL BLOCK
EWSD 12 L
10144059 10114516
GES 10009876 (4)
SNV 12 L M12 NYLOCK
12 LR-WD 25 FT-LB MAX
30373843 (4)
1/2” FLAT SAE
30394771
BRACKET MPS
* 3 1/4” 10129842 (2)
10008084 M8 LOCK
WS 12 L
* 3 1/4” FROM END OF 10001808 (2)
10050174 DIFFERENTIAL TO MPS M8X25
8X1000
MOUNTING PLATE
10030475
TUBE
SUPPORT 114.3
10184638
GES
25 SR
10018481
20X700 10184665
RSWS
10050168 25 SR 1”
8X450
10114518
10184638 RSWS
GES 12 LR-WD
25 SR 10114518
10018481 RSWS
20X700 12 LR-WD
10050174
30392906 8X1000
M12
10018570 10172599
EWSD 12 L GES 10184665
12 L/R 1/2 RSWS 10050174
10114518 25 SR 1” 8X1000
RSWS 10114518
30313717 RSWS
TUBE 12 LR-WD
12 L/R 3/8 A
12 MM X 5 3/8" 10018570
30333032 EWSD 12 L
CART. 30333030
W/SEALS CHECKVALVE
30313715
10172599 TUBE
GES 12MM X 4 7/8"
12 L/R 1/2
10172599
GES 10114518
10018570
12 L/R 1/2 RSWS
EWSD 12 L 12 LR-WD
30313717
TUBE
12MM X 5 3/8" 10018570
EWSD 12 L
30333032 30333030
CART. CHECKVALVE
W/SEALS
10172599
GES 30313714
12 L/R 1/2 TUBE 12MM X 3 7/8"
10199494
"W" 2.4 MM
10165394
VALVE CARTRIDGE
9612 10J G01
10006658
SCREW PLUG
R 1/4 -WD
10077825
1.0mm “ B”
10199494
"W" 2.4 MM
10204122
CONNECTION
PIECE12 L
10213188
VALVE HOUSING
10171647 VBL-MPS
PISTON MPS
NO. 1
10072866
PRESSURE
SPRING
10204122
CONNECTION
PIECE12 L
10077825
1.0mm “ B”
May,
2015 SP 500/750-15 15- 1
Home TOC Print
10033751
COUPLING
FLANGE
30411614
DOGBONE
W/HARDWARE
10001834
M20X75
LOCTITE
10187342
BUSHING H
10161863
PUMPING
PISTON
10008400 (2)
M30
(SPECIAL)
GASKET
10067810 SEALANT
Bearing bushing
D 70/85 x 57
10017436
O-RING
70 X 8 10066146
SEALING
COVER 30394279 (2)
10011143 (3) M30X70 SPECIAL
ANTI-SEIZE SHAFT
M10 FLAT
10001861 (3) LOCTITE THREADS
SCREW 150 FT-LB MIN
M10X30 30391048 200 FT-LB MAX
30390527 PLATE
HOUSING 10002404 WEAR
W/BRK SPRING
STRAIGHT PIN
LONGROCK SHORTROCK
10032145 (10)
10032145 (10) M20 SCHNOOR
M20 SCHNOOR 200 FT-LB MIN 200 FT-LB MIN
ANTI-SEIZE ANTI-SEIZE
30390185 AL L BOLTS 30390185 ALL BOLTS
M20X45 M20X45
SHC SHC
10004643 10004643
M20X65 M20X65
SHC SHC
10001420 10001438
M20X65 M20X90
30390185 30390185
10001420 M20X45 M20X45
M20X65 SHC 10001438 SHC
M20X90 10004643
10004643
M20X65 M20X65
10001420 10001438 SHC
M20X65 SHC M20X90
May,
2015 SP 500/750-15 17- 1
Home TOC Print
30391049
CUTTING
RING 10064473
PRESS
10001283 (1) SPRING 10067965
M10 NYLOCK ROCK DN
OUTLETS 10011143 (1)
SILICONE 165/135 L
M10 FLAT
10035783 30390588
SEALING TUBE
RING 16MM X 2.5MM
30390339 30392534
5” HD 5" HD 8 deg angle
10080782
LOCKING COVER
10018417
EWSD 25 S
10001517
SCREW 30373371
10001503
M12X30 30357989 GREASE
M12X16
(0.2660 IN) FIT 1/8"
(LOCTITE)
98337382 30390238
10018617 STOP
M12 SCHNOOR HYD CYL
WASHER 10032193 SINGLE ACTION
10066066 (ANTI-SEIZE) 10008083
DISC E GS 12 L
15 X 77
10018417 10000203 30392208
EWSD 25 S O-RING HYD TUBE
12X3.5 30327966 12 MM X 3-3/4
30357989 SLEWING
(0.2660 IN)
LEVER WP DUAL 10018570
EWSD 12 L
30329777
30373371 ADAPT
GREASE 10000985
M10X40 SHC 12PL7/8
FIT 1/8"
10136867
SKZ 10 10039180
30390238 HYDRAULIC
HYD CYL MOTOR
SINGLE ACTION
10061076 10001517
SEALING M12X30
CONE
10018617
10061074 LOCK S 12
BEARING
10061077
BUSHING 30317544
GREASE FIT
90 DEG
30390253
(ANTI-SEIZE)
10001503
M12X16
(LOCTITE)
98337382
STOP
WASHER
10011747
FLANGE
SUPPORT
10129841 10061076
SKM 10 SEALING
10007772 CONE 30390592
BUSHING 1/2”X2-3/4”
(SPECIAL)
10001861
SCREW 10000765
M10X30 Comes w/motor O-RING
30317544 60X5
GREASE FIT 10064514
90 DEG MOTOR
BUSHING
30391038
10042338 FLAT, 5/8"
10065383 AGITATOR
SPRING-TYPE SHAFT 30373847
STRAIGHT PIN 10000627 NYLOCK
O-RING 1/2” NUT
35X3
10000765
O-RING
60X5
10064515
BUSHING
May,
2015 SP 500/750-15 19- 1
Home TOC Print
30373371
GREASE
FITING 1/8”
30390027
BEARING SLEWING
CYLINDER
30373371
GREASE
FITING 1/8”
30390238
CYLINDER SLEWING
SINGLE ACTION
30390027
BEARING SLEWING
CYLINDER
30305039
CAP PLUG
# GC-5 red
30391390
(WELD)
10200242
SCREW JOINT
” ” ”
27 27 37 M10 X 1K
98387636
98387637 GREASE
GREASE LINE, LINE 37"
L. ROCK , SP 500 98387634
GREASE
LINE 27"
10207031
SCREW JOINT
M10 X 1 VS
10200242
SCREW JOINT 10007886
M10 X 1K CONE LUB.
NIPPLE
30316515
LUB ADAPTER
98363492
GREASE NIPPLE
45° M10
98363492
GREASE NIPPLE
45° M10
May,
2015 SP 500/750-15 21- 1
Home TOC Print
10160659
SCREW FOR
CLEANING COV.
30303273
SEAL RING
M16 NYLON
10006836
COVER
10000616
O-RING
214 x 5 30373903 (2)
98373554 5/16-18X1”
CAP FILLER
BREATHER LOCKTITE
10006835 30373859 (2)
CROSS 5/16” LOCK 10018417
NUT EWSD 25 S
10184638
30302128 (2) GES 25 SR 10049957
(ELECTRIC) 30390535 5/16” FLAT 20X650
30394096 PIPE
PLUG 3/4" T
OU
WMT HYDR.
TANK
30395423
(STANDARD) HEAD BPA/WP
98346395
WMT HYDR. IN PUMPS
TANK 30393809
10184638 FILTER GAUGE
GES 25 SR
30394990 10018417 30394213
OIL LVL INDICATE 30390081 EWSD 25 S FILTER
GAUGE 30390440
W. THERMOMETER 3/8”X1-3/4”
NUT 1/2"
LOCKTITE
10184639
GES 30-SR X 1 1/4
10184638
GES 25-SR X 1
10001505
RED-R
R 3/4(25/20)
30393615
MAGNET
4" X 1/2" X 1/8" 30393615 10184637
(BELOW INLET) GES 20-SR X 3/4"
10184638
GES 25-SR X 1
)
(25
30308097
)
(12
WATER PIPE 10114516
PLUG 1/2" GES 12-LR X 3/8
30393219 )
NIPPLE 10150334 (12 10172599
CLOSE 1/2" GES 16-SR X 1/2" GES 12-LR X 1/2
30326818 ) )
BALL VALVE (16 (25
1/2" L OW PRES.
) 10184637
30390720 30334927
(20 GES 20-SR X 3/4"
BUSHING ELBOW STR 3/4"
)
3/4MX1/2F (12 10184638
10114516 GES 25-SR X 1
GES 12-LR X 3/8
)
(25
10184638
GES 25-SR X 1
10018570
10050168 EWSD 12-L
8 X 450
30390975
G12/34-16
30390167
HAND VALVE
SINGLE
30397142
5/16″ X1-3/4″
SHC
30390975 10018570
G12/34-16UNF EWSD 12-L
10025113
8 X 500
30390975
G12/34-16UNF
10018483
10018483 8 X 900
10008132 8 X 900
GS 16-S X 12-L 30391390 30305039 (3)
CAP PLUG
10184664 (WELD) # GC-5 red
RSWS 10052338
20-S R3/4" 8 X 350
10007886 (3) 10172599
CONE LUB. GES
NIPPLE 12-LR X 1/2
10200242 (3)
30307281 SCREW JOINT
HYD TUBE M10 X 1K 10172599 10018570
16 MM X 20 1/2" GES EWSD 12-L
30396066
30307546 12-LR X 1/2 10019730
VALVE
STAUFF 5/8” ETSD 12-L
12V AGIT
10002481 10018570 10144059
COVER PLATE EWSD 12-L SNV 12-L
10001771 10008132
M6 X 35 GS 16-S X 12-L
30301345
COMPLETE 10025113
10172599 8 X 500
GES
12-LR X 1/2
10052338 10019121
8 X 350 ELSD 12-L
10018570
EWSD 12-L
May,
2015 SP 500/750-15 23- 1
Home TOC Print
10117711
SCREW
M8x12
10129842
SKM 8
98350468 10184638
RUBBER GES
BUFFER 25 SR-WD
98350320
COOLER
SUPPORT
98350314 - 12V
*
98350315 - 24V
98350321
SP COOLER
SUPPORT
10129842 (10)
SKM 8
10001796 (4)
Screw 8x16
10129842 (10)
SKM 8
10010699 (6)
Screw 8x12
98350467 98350314 - 12V
* 98352861
SHROUD SP 98350315 - 24V ASA FITTING
COOLER PORT SP
TORQUE
10134153 (4) BOLTS 12NM
SKM 6 9 LB./FT
10000633
O-RING 35 x 3
98352861
ASA FITTING
PORT SP
98352862
FITTING KIT
98352858
RADIATOR CORE (2) 98352861 (1) PLUG
Controller Assembly (1 of 2)
10018417
EWSD 25-S
10008149
GS 25-S
10018417 10008087
EWSD 25-S WS 16-S
10184638 10164227
GES 25-SR X 1"
10001492 30397382
30305600 1 1/4” X1 GES 25 X 1 1/4” 10150334
GES 16-SR X 1/2"
10192654 10018417
EWSD 25-S
10184638
GES 25-SR X 1"
10184638
GES 25-SR X 1"
10114516
10025113 GES 12-LR X 3/8"
8X500
10018570
10114516 EWSD 12-L
GES 12-LR X 3/8"
10114516
30397316 GES 12-LR X 3/8"
10184638
GES 25-SR X 1"
10018570
EWSD 12-L 10018417
EWSD 25-S
10129840 (2)
M12
10001513 (2)
10201988 - 12V
M12X25
10201989 - 24V
30397317
10001517
12X30
10129840
SKM 12 10129841 (2)
M10
10049944
16X1000 10001859 (2)
10172599 M10x25
10184637 10062202
13X800
30395547 10019122
16SR 3/4” EWSD 16-S
May,
2015 SP 500/750-15 25- 1
Home TOC Print
Controller Assembly (2 of 2)
10018570
10020459
MEASURING
EWSD 12-L 30306479
HYD TUBE
COUPLING 12 X 2 X 30
10018570
EWSD 12-L 10028506
(TIGHTEN HANDLE)
30390400
1.1MM
10045794
8X300
10018570 30390041
EWSD 12-L 1.3MM
10019122
EWSD 16-S 10114516 10018570
10150334 GES EWSD 12-L
GES 12 LR-WD
16-SR X 1/2"
10018570
EWSD 12-L 10172599
10114516 GES
GES 12-LR X 1/2"
12-LR X 3/8"-WD 10018570
EWSD 12-L
10018570
EWSD 12-L
10172599
10045794 GES
8X300 12-LR X 1/2"
10045794
8X300
30390041
1.3MM
10184638
NOTE: TIGHTEN AT ASSEMBLY GES 25-SR X 1"
10018417
EWSD 25-S
1018481
20 x 700
10188446
CONTROL UNIT
SVE-DA-MO20
10175450
VALVE CARTRIDGE
VDP 06/42
10154892
VALVE CARTRIDGE
9612 07J G01
10183517 10139333
VALVE HOUSING VALVE CARTRIDGE
F. S1-2 MO20 9707 11J G01
10183940
BUILT-IN
TWO-WAY VALVE
10187626 10184051
SPRING PISTON 10028653
DISH S1 MO20 PRESS SPRING
3.6 X 30.0 X 72.5
10184050
TOP COVER
S1 MO20
10187644
O-RING
53.57 X 3.53
10001203
M12 X 70
10106481
O-RING
44.04 x 3.53
10012242
GROOVED RING
SEALING SET
10184052
PISTON S2 MO20
10186693
TOP COVER
S2/S3 MO20
10184690 10001196
JUNCTION PLATE SCREW
10183793
M12 x 55
SQUARE RING 10044494
26.57 X 3.40 SCREW PLUG
G 1/2 VS-WD
10215082
VALVE HOUSING
S3 MO20
10184300
PISTON
S3 MO20
10186693
TOP COVER
S2/S3 MO20
10012242 10106481
GROOVED RING O-RING
SEALING SET 44.04 x 3.53
May,
2015 SP 500/750-15 27- 1
Home TOC Print
10165396
BALLCOCK
MNTG KIT
10121917
SCREW PLUG
G 1/8 VS-WD
10077807
NOZZLE
1.1 MM "H"
10188315 10154892
VALVE VALVE CARTRIDGE
HOUSING 9612 07J G01
10139333
VALVE CARTRIDGE
9707 11J G01
10175450
VALVE CARTRIDGE
VDP 06/42
10121917
SCREW PLUG
G 1/8 VS-WD
10006658
SCREW PLUG
VS-R 1/4 -WD
10077794
NOZZLE 98352397 - 12V SOLENOIDS
1.4 MM "P" 98352399 - 24V SOLENOIDS
98359075
98352397 - Coil 12V DC Cap DS3-S2
98352399 - Coil 24V DC
98352440
98352442 Solenoid tube 98359074
Knurled nut Gearshift lever
98352443
Bellows
T T
A B
10000419 10014618
10014618 10139808 10067834 10067834 10191675
22 x 2 15.6 x 1.78
15.6 x 1.78 21.95 x 1.78 9.25 x 1.78 9.25 x 1.78 36 x 1.5
98352390
Sealing set
May,
2015 SP 500/750-15 29- 1
Home TOC Print
Pumpkit Installation
30392906 (2)
U-BOLT
12 X 100MM
10001347 (4)
SCREW
M16X50
30390046 (2)
CYLINDER HEAD
HOLDER
30373843 (4)
1/2” FLAT
10001280 (4)
M12 NYLOCK
25 FT-LB MAX
30391038 (4)
5/8” FLAT
10001286 (4)
M16
NYLOCK
10008083
GS 12-L
10008083
GS 12-L
10”
5” 30390943
TUBE
12MM X 21"
5”
2 1/2”
6 1/2” 30304436
TUBE
30392687
30307545 (24) TUBE
STAUFF 12MM X 52
PLASTIC 1/2" 10008083
GS 12-L
10008122 30373824 (8)
GSS 25-S 10002474 (2) 1/2” X1-1/2”
WELD-ON
PLATE
10008122
GSS 25-S
LOCTITE
LOCTITE
98387716
TUBE
25MM X 60.5"
30373843 (8)
1/2” FLAT
30373847 (8)
1/2” NYLOCK
10049958
20X900
10018481
10079398 20X700
20X800
10049955
20X500
10049955
20X500
10018481
20X700
10050172
8X800
10018483
8X900
10018484
8X700
10018483
8X900
10050171
8X750
10018483
8X900
10050174
10050169
8X1000
8X550
10025656
8X600
Hoppe r As sembly
30394960
10001859 BUSHING
SCREW SET COLLA R
M10X25 30391539
PLT
FASTNER
10001283
M10 NYLOCK
30394047--STANDARD
30391115--SHOTCRETE (CE)
10001808 (1)
SCREW
M8X25
10010371 (1)
M8 FLAT
WASHER
30391011
COVER
30373893 (2)
3/8” PLAIN 30391010
30389195 (1) 30373882 CAM HOPPER
3/8” NYLOCK T BOLT SWITCH 30391369
1/4” FLAT
98360418
30391603 SPACER
NOTE: 10162488 30303962
SLOTTED HOLE 30396679 (4)
10000203 PESTLE SCREW
USE BLUE 1/4”X1/2”
O-RING 30390155
12 X 3.5 LOCTITE
10010371 (1) M5X50
M8 FLAT SHC
98375573 10009875 (1) 60083318 (4)
PARTS 1” M8 NYLOCK SCHNORR
HOLE SEAL WASHER
10162469
LIMIT SWITCH
10183457
REDUCING
M 20/M 16 RING
10183656
SCREW JOINT
M16x1.5
30391451
PLATE BLOCK
10001517 (8) HOPPER LIMIT
SCREW
M12X30 30391439
HOPPER
10001896 (8) SP750
WASHER
M12 FLAT
ATTACH
GREASE BRACKET
AFTER
HOPPER INSTAL LATION
Engine Installation
30389195 (2)
3/8″ NYLOCK
30390221
10008524
Battery 12V
30391246 (4)
1/2” X3”
10008617 (4)
SKZ 12
30391335 (4)
1/2” FLAT
98339285 - ROD
3/8” NUT
30302135
98339284 - PL ATE
Part# Description
98347952 BELT - FRONT CAT C4.4
98347961 FILTER - FUEL SECONDARY CAT C4.4T 80HP & 100HP
98347964 STARTER - CAT C4.4
98347967 GASKET - WATER PUMP CAT C4.4T 80HP & 100HP
98347970 PUMP - WATER W/GASKET CAT C4.4T 80HP & 100HP98347971
98347955 FILTER - OIL CAT C4.4
98356217 Filt er - A IR PRIMARY CAT C4.4 SP 500
98356218 Filt er - A IR SECONDARY CAT C4.4 SP500
98356219 Filt er - A IR PRIMARY CAT C4.4 SP 750
98356221 Filt er - A IR SECONDARY CAT C4.4 SP750
30373488
FUEL CAP
NEW TYPE W / GAUGE
30373496
GAS TANK PAD
P88 & BPA & SP
98354522
WMT FUEL TANK
SP500/750
CAT ENGINE
30391433
5/16" BARB
STRAIGHT
98337425
2pcs - 28”
30397343
FUEL STRAP
SUPT FUEL TANK 30373894
3/8” FLAT(4)
30302568 (4)
30373491 LOCK WASHER
PET-COCK
FUEL TANK 30391500 (4)
3/8”X1-1/2”
62”
41”
72”
40”
10049943
16 X 800
10050170
8 X 650
10062202
13 X 800
10049976
25 X 750
10018480
13 X 900
10018481
20 X 700
10049955
20 X 500
10049957
20 X 650
10308274
PLUG
10304502
98374537
ACCUMULATOR 10018481
BLACK CAP 10000660 20X700
40 x 3
30392693
OR
30392370 10008133
K-REDS 30-S X 25-S
10065682
LOCTITE (BLUE) EWSD 30-S
10184639
GES 30-SR X 1 1/4"
10303897
10304502
10305847
10303897
10303912
10196274 10305847
10180689
10303910
10050170
8 X 650 10018483
8 X 900
30339910
20-1/2”
10177485
10177485
10049939
16 X 400
10050167
8 X 400
10025113
20X500
10049909
13X1700
10008121
K-REDS 25-S X 16-L
10049962
30337904 (2) 20X1250
1/2” x2”
30373843 (2)
1/2” FLAT
WASHER
30391246 (4)
1/2” x 3”
10018617 (4)
SKZ M12
30391335 (4)
1/2” GRD 8
98352541
FLAT WASHER
30391345 (2)
1/2” FLAT
WASHER 1/2 SAE
30373847 (2)
1/2” NYLOCK
TANK
MPS “T”
MPS “SP”
10050180 TANK
10050180 8X1700
8X1700
10018483
8X900
10184664
RSWS
20-S R3/4"
10062202
13 x 800
10029729
16 x 900
X1
10025113
8 x 500
10020459
10006658
PLUG 1/4”
10201994 10006658
PLUG 1/4”
10068021
PLUG 3/8”
10201996 - CARTRIDGE
10172462 - SEAL KIT
10201999 - CARTRIDGE
10300873 - SEAL KIT
10020459
30373894
30391355
10018990
30340489
30397413
30391549
98347086
98348894 - Connector
98346126 - Cable harness pin
30338952 - CONNECTOR PIN 12-14 AWG
30303041
98345493 - Connector 30341452 - SEAL
98346126 - Cable harness pin 98348891 (4)
30363093 98355029 LED Lamp
30302179
98348893 - Seal Hour Meter
98333325 - Nut
98333327 - Was her
30346014 30324217
CORROSION INHIBITOR 30341452 - SEAL 30340911
30341452 - SEAL
98348895
30373456 Key Switch w/Key
30341452 - SEAL
98362034
Spare Key
98348896
98345495-Connector Seal
98347087
98347087
30324217 30350907 Face Plate
98348892 - Seal 30341452 - SEAL 30341452 - SEAL
98347087 - Nut
98348899 - Fuse LED back plate
98333326 - Wash er
30369481 (1)
20 AMP FUSE
20
10
10
30334013 (8)
10 10 AMP FUSE
10
10
30334014 (1)
30347715 30347720 10
15 AMP FUSE
15
10
10
30365156 (10)
FUSE HOLDER
98355020
98354095 Relay Kit 10047757
Relay 12V
Relay Base
K1
10044213
K2 Relay
K3
K5
K9
K10
3/830391549
- 16 X 1" 30373894
3/8”FLAT
30337703 30373894
WASHER
Flat 1/4” 3/8” FLAT
30337703 30391374
Flat 1/4” Nylock 1/4”
30373894
3/8” FLAT
30389195 98346882
LOCK NUT SUPPORT LEG
HOOD RH
98346881 30391500
SUPPORT LEG 3/8”X1-1/2”
HOOD LH
30373894
3/8” FLAT
30373894
3/8” FLAT
30389195
LOCK NUT
98381753
ASSY PLATE CYL
SHROUD SP500
98380885 (2)
HHCS CAPTIVE
M10 X 20
98374362 10001896 (2) 98380886 (2)
CAPTIVE M12 M13 WASHER CAPTIVE M10
WASHER
98354868
WMT CYL
SHROUD
98382087
ASSY TOP 98354855
CYL SHROUD FRT SHIFT
CYL SHROUD SP 500
Exhaust Installation
30396009
CLAMP DOUBLE
SADDLE 3.5"
98392890
WMT -3.5" EXHAUST
ELBOW T3
98354029
EXHAUST GASKET
10001894
FLAT
WASHER
10009876
NYLOCK M12
30392468
30395660
30396009
98346738
98355557
CLAMP BAND 3.5"
30395797
10001513
Screw M 12 x 25
98348797 NOTE: ADD EXHAUST
SEALA NT 98385774
10001894
FLAT WASHER 98355557
CLAMP BAND 3.5"
10007599
Rubber Buffer DN75 10001004
98348798 M8X25
10001572
M8 LOCK
98354029
EXHAUST GASKET
10001894
FLAT WASHER
10009876
Nylock M 12
98365442
CAP STACK
DON. P270535
98365439
MUFFLER
DON. M065142
98365444 (2)
CLAMP BAND
10001513
SCREW NOTE: ADD EXHAUST
M12 X 25 SEALA NT 98385774
10001894 98365443
FLAT CLAMP BAND 2.5"
98365128
WASHER EXHAUST ASSY
CAT C4.4 98365441
TUBE ADAPTER
10001004
SCREW
M8 X 25
10001572
M8 LOCK
WASHER
98354029
EXHAUST
GASKET
10001894
FLAT
WASHER
10009876
NYLOCK M 12
Miscellaneous
98323606
10081307
3/16” RIVET
30391024 (4)
M6X16
FHS
30390987
30393418
30389195 (8)
3/8” NYLOCK
30373894 (16)
FLAT
3/8”
30396825 (8)
3/8” X3”
4.0 Schemati cs
98378929 - Hydraulic Schematic ...............................................................................................59
98380853 - Electrical Schematic................................................................................................61
Home TOC Print
Home TOC Print
98378929 - Hydraulic Schematic
5.0 Shi pp in g
Spare Parts and Accesories .......................................................................................................64
98347141 - Cable Remote .........................................................................................................65
98392576 Decal Kit (1 of 4) .......................................................................................................66
98392576 Decal Kit (2 of 4) .......................................................................................................67
98392576 Decal Kit (3 of 4) .......................................................................................................68
98392576 Decal Kit (4 of 4) .......................................................................................................69
Home TOC Print
ENGINE MANUAL
PARTS BOOK
SAFETY MANUAL
SAFETY MANUAL QUICK INDEX
s t
5E L i
30 r t s
5/
30396184 30 e P
SP p ar
S
a
30390831
30374173 - REDUCER 3” X 2” X 36” HEVI-DUTY END
30372216 - PIPE - COUPLING, SNAP 3”
30374147 - PIPE - ELB OW, REDUCING 90 DEGREE
30372220 - CLAMP - SNAP COUPLING
TOOL
BOX,
COMPLETE 30397522
Description Part #
Tool Box 30302926
Hammer, 3 Lb 30302927
Grease Gun 30302928
Screwdriver, 10 30302929
Hose, Grease Gun 30302930
Cartridge, Grease Gun 30314685
Wrench, Double Open End, 10 X 11 30304288
Wrench, Double Open End, 12 X 13 30302933
Wrench, Double Open End, 14 X 17 30302934
Wrench, Double Open End, 19 X 22 30302935
Wrench, Double Open End, 24 X 27 30302936
Wrench, Double Open End, 24 X 30 30302937
Wrench, Double Box End, 24 X 30 30313643
Wrench, Double Open End, 30 X 32 30302938
Wrench, Double Open End, 36 X 41 30302939
Wrench, Single Open End, 46 30302940
Wrench, Single Open End, 50 30302941
Wrench, Single Open End, 55 30302942
Wrench, Service, 2” 30331222
Key Hex, M--4, Din 911 30302945
Key Hex, M--5, Din 911 30302946
Key Hex, M--6, Din 911 30302947
Key Hex, M--8, Din 911 30302948
Key Hex, M--10, Din 911 30302949
Key Hex, M--12, Din 911 30302950
Key Hex, M--14, Din 911 30302951
Key Hex, M--17, Din 911 30302952
Key Hex, M--19, Din 911 30302953
Key Hex, 2.5MM 30304923
Allen Balldriver Key, 3MM 30325908
98347141
30391554
30337546-SOCKET
98354521-CONNECTOR
30363096 98355213
98355212
LED
98349424
30356355
98354999 98355000
98392576 Decal Ki t (1 o f 4)
WARNING
WARNING
o
D WARNING
n
o
t
p
Stored hydraulic energy. Releaseall
a
in
t
hydraulic pressure and verif y zero
o
v
e
pressureongauge bef oreservici ng.
r
h t D
o
i
ADVERTENCIA
n
s o
p
t
la a
in
b t
o
e v
/lN
e
o
th
la
r
is Energíahidráulic aalmacenada.
p
ta
in
p
b
e
l/
N
o
Aliviar toda lap resión hidrául icay
e
n
r in
e
ta
r
n
Do not operatethis verif ica rque elmanómetroindique
c
im
c
im
a
machinewithout training. presión cero antes derealizar el
a
d
e Understand thewarnings
d Stopagitatorbef oreputting é
ta
s
mantenimiento.
HYDRAULIC OIL ONLY
é
e tie
q
in safety manuals and on
D o n o t p a i n t o ver t h i s l a b el /No p i n t a r en c i m a d eést a et i q u et a 30334976C
s
any solid object in hopper.
u
ta ta
e
decals.
e
ti
ADVERTENCIA
30334976
u
e
ta No useesta maquinaria
SOLAMENTE
sin estar capacitado.
Detengaelagitadorantes Entiendalas advertencias
decolocar un objeto sólido delos manuales de
seguridad y delas 30362340
en latolva.
3035474201 30392275 calcomanías.
30335000B
30354742 30335000
30390178
B
2
6
1
0
9
3
0
3
30336983
Donotpa intoverthis la bel/Nopinta rencima deésta etiqueta
WARNING
Air pumpe d thro ug h t he machine co uld
injure the ho se pe rso n. If air is suc ke d
into the pump, sig nal o pe rato r to sto p.
If that fails, activate E-sto p.
ADVERTENCIA
Aire bo mbe ado e n la máquina pue de
lastimar al o pe rado r de mang ue ra. Si
e ntra aire a la bo mba,indique al o pe rado r
que pare . Si no lo hace , active parada
98336365
98336365
30302078 B
0
3
7
9
6
3
0
3
9
Certified Co m pliancewith 3
0
0
30369730
30336985
30381848
WARNING
Keep hands away f rom
hydraulic cylinder. Stop WARNING
pump when greasing.
ADVERTENCIA
Mantengalas manos alejadas o
D
n
delcilindrohidráulico. Detenga o
t
p
labombacuando engrase. a
in
Do no t paint o ver this label/No pintar encim adeés taetiqueta 30364521A t
o
v
e
r
30364521 th
a
b
e
is
l
l/
N
o
p
n i
ta Stand clear of outriggers WARNING SAFETY INSTRUCTIONS (Coupling)
r
e
im
n
c
a
d
whenactivating. •Ins pect co uplings befo reeach us e.
•Wo rking pres s urem arked is fo r new and pro perly s ecured co upling.
•External m echanical lo ading will reducethewo rking pres s ure.
•Do no t us es nap co uplings when theline m ay bedragged o r pulled aro und rebar,o bs tructio ns ,o r cables .
30349283
e
é
s
ta
ADVERTENCIA •Snap co uplings m us t bem aintained and adjus ted pro perly.
•Us egas ket ins ide co upling to prevent co ncretefro m bleeding liquid and caus ing lineblo ckages .
e
•Self- lo cking co uplings lo ck when clo s ed.
t •Ins tall retaining pin in s nap co uplings t o prevent inadvertent o pening.
iq
u
Apartase del os
e
ta soportes cuando INSTRUCCIONES DE SEGURIDAD (Acoplamient o)
actuando. •Ins peccio neel aco plam iento antes decadaus o .
Stay clear o f pressurized •Lapres ió n de trabajo m arcadaes paraaco plam iento s nuevo sy co rrectam entefijado s .
•Las cargas m ecánicas externas reducirán lapres ió n detrabajo .
30364520 co ncreteplaci ng system.
•No us eaco plam iento s defijació n apres ió n cuandoes po s ibleques earras treo tire delalínea
alrededo r devarillas derefuerz o ,o bs truccio nes o cables .
30364520 ADVERTENCIA
Permanezcaalejado del
sistemadedistribu ció n
•Sedeben m antener y ajus tar co rrectam entelo s aco plam iento s defijació n a pres ió n.
•Us euna juntadentro del aco plam iento paraevitar queel co ncreto pierdalíquido y caus eo bs truccio nes
en lalínea.
•Lo s aco plam iento s detrabado auto m ático s etr aban al cerrars e.
30308020
deco ncreto presurizado •Ins talepas ado res deretenció n en lo s aco plam iento s defijació n apres ió n paraevitar ques eabran
inadvertidam ente.
Do n o t p a in t o ve r th is la b e l/No p in ta r e n cima d e é sta e tiq u e ta
30370516
WARNING
This machine is remote controlled and
may start
before at anyunit.
servicing time. Stop engine
ADVERTENCIA
30306123 Esta máquina funciona a control
remoto y puede ponerse en marcha en
WARNING cualquier momento. Apagar el motor
Bef oreopening ablocked pipeline, antes de realizar el mantenimiento.
relievepress ureby reversingpump.
30332668
Do notpa intoverthisla bel/No pinta rencima deésta etiqueta
Seemanual.
ADVERTENCIA 30309999
Alivie lapr esión antes de destapar
unatuberíabloqueada,invirtien do INSTRUCCIONESDE SEGURIDAD SAFETYINSTRUCTIONS
paraello labomba. Veael manual. Recommended hand signals (2go lpecit o s)
D o no t paint o ver this label/No pintar enc im adeésta etiqueta Señales demano recomendadas (2t aps)
30319867
1. 2. 3. 4. 5. 6. 7.
AGITATOR STARTPUMP SLOW PUMP STOP PUMP LITTLE BIT RELIEVE ADDWATER ALL DONE
SPEEDUP DOWN PRESSURE 4-GALLONS CLEANUP
1. 2. 3. 4. 5. 6. 7.
2 PR EN D ER L A BAJARVELOCIDAD PARARLA UNPOCO ALIVIARLA AÑ AD IR AG U A TERMINADO
3
6 BO MBA AC EL ER AR A LA BOMBA BOMBA PRESIÓN 4 - G AL O N ES LIMPIAR
3
6
3
0
3
30365188
30363632 WARNING
WARNI NG
Burnhaz ard.Donottouchhot
engineorexhaustparts.
AD VE RTE NCI A
Burn hazard . Do not touch hot
Do
Peligro
escape
not paint ov
dequem aduras.No
toqueelm otor nipiez as del
calientes.
er t his label/ N o
pint ar encim adeéstaet iquet a
engine or exhaust parts.
ADVERTENCIA
Peligro de quemaduras. No
toque el motor ni piezas del
escape calientes.
D o n o t p a i n t o ve r th i s l a b e l /N o p i n ta r e n ci m a d e é sta e ti q u e ta
30364523
WARNING
98326986
D
o
n
o
t
p
NO!
a
n i
t
o
v
e
r
th
is
la
b
e
30363822
l/
N
o
p
in
ta
r 2
0
e 7
n 8
c 5
0
im 8
3
WARNING
8
a 9
d
e Do not put solid objects in
é
s
ta waterboxcleanout holes. Keep hands out of waterbox.
e
itq
Stop motor if access is required.
u
e
ta ADVERTENCIA Keep guards in place.
No inserte objetos sólidos
en los agujeros de limpieza ADVERTENCIA
de la caja de agua. Nometalasmanosala cajadeagua.
3035513701
Pareel motor si necesitatener acceso.
Mantengalas cubiertas cerradas.
30355137 D o n o t p a i n t o ver t h i s l a b el /No p i n t a r en c i m a d eést a et i q u et a 30319872E
98392576 Decal Ki t (2 o f 4)
ATTENTION ATENCIÓN
C h an g e al l fi l ter el emen ts i f th e d i rty fi l t er l amp C amb i ar l o s el emen to s d el fi l tro si l al ámp arad e avi so
i l l u mi n ates wh en o i l i s ab o ve 20 d eg rees C .If u n i t i l u mi n ac u an d oelac ei teestaso b r e20C .Si l au n i d adn o
WARNING
d o es n o t h ave el ec tri c al fi l ter l amp ,c h an g e th e ti en el ámp ar ad eavi so ,c amb i el o s el emen to s c ad a10,000
el emen tsevery13,000 yd s3 o r every 6 mo n th s, metro sc ú b i c o soc ad a6meses,o l oq u eo c u rrap ri mero .
wh i c h ever o c c u rs fi rst.
D
o
n
o
t
p
a
in
t
o
v
e
r
th
s i
la
b
e
l/
N
o
p
in
r
ta Do not touch hydraulic
e
m
n
c
i oil leaks. Get immediate
a
Do no t paint over this label/No pintar encimadeéstaetiqueta 30307386E d
e medical attention if oil
30307386
é
s
ta
ti
q
e
u
penetrate sski n.
e
a t
ADVERTENCIA
No toque las fugas de B
2
6
aceitehidráulico. 1
0
9
3
Obtengaatención 0
IMPORTANT IMPORTANTE
3
reemplazar el filtro
médica inmediata si el
aceite penetra en la piel. 30390162
filter if the oil is at normal operating
temperatureand the "dirty filter"
indicator light is illuminated. Normal
si el aceiteestáauna
normal y laluzindicadorade
encen dida. Senecesitauna
temperaturadeoperación
“filtro sucio” est á
tempe ratur a de
30344840 WARNING
30390207
operating temperature is needed operación normal debido aqu e en algunas
because, on somemachines, when the máquinas, cua ndo el ace ite estáfrío, la luz This machine is remote controlled and
oil is cold the"dirty filter" lamp may indicadorade “filtro suc io” puedeencenderse may start at any time. Stop engine
illuminateeven if thefilter is clean. aunqueel filtro estélimpio. before servicing unit.
Do not paint over this label/No pintar en cimade éstaetiqueta ADVERTENCIA WARNING
30301858
Esta máquina funciona a control
remoto y puede ponerse en marcha en
EMERGENCY STOP cualquier momento. Apagar el motor
PARO DE EMERGENCIA antes de realizar el mantenimiento. D
o
ARRÉT D'URGENCE Don o tp a in to ve rth is la b e l/Nop in ta re n cima d e é sta e tiq u e ta 30309999D n
30309999
o
t
p
a
in
t
30340149
o
v
e
r
th
is
la
b
e
/lN
o
p
n i
ta
r
e
n
c
im
a
d Stop agitator bef oreputting
30390178
e
é
s
ta
e
any solid object in hopper.
itq
a
u
e
t ADVERTENCIA
Detengael agitador antes
decolocar un objeto sólido
en latolva.
30390538 30354742
98326985
30336985
98326987
WARNING
D
o
n
o
t
p
a
in
t
o
v
e
r
th
is
la
b
e
l/
N
o
WARNING p
n i
ta Stand clear of outriggers
r
Keep hands away from e
n when activating.
c
hydraulic cylinder. Stop m i
a
pump when greasing. d
e
é ADVERTENCIA
ADVERTENCIA s
a
e
t
t
Mantengalasmanos alejadas
iq Apartase de los
WARNING del cilindro hidráulico.Detenga ta
u
e
soportescuando
Explosion hazard. Do not charge labomba cuando engrase . actuando.
accumulator with oxygen or
Do no t paint o ver this label/Nopintar encim adeésta etiqueta 30364521A
compressed air. Chargewith dry
nitrogenonly.
ADVERTENCIA
30364521 30364520
WARNING Peligro deexplosión. No cargar
el acumulador con oxígeno ni
Burn hazard. Do not touch hot airecomprimido. Cargar con
nitrógeno seco solamente.
engine or exhaust parts. Donotpaintoverthis label/Nopintarencimadeéstaetiqueta 3036452201
ADVERTENCIA 30364522
Peligro de quemaduras. No
toque el motor ni piezas del
escape calientes.
Do n o t p a i n t o ve r th i s l a b e l /No p i n ta r e n ci m a d e é sta e ti q u e ta
Place on Accumulator Bottle
30364523
30332668
WARNING
Stored hydraulic energy. Releaseall
hydraulic pressureand verif y zero
pressureon gaugebef o reservicing.
ADVERTENCIA
Energíahidráuli caalmacenada.
Aliviar toda lapr esión hidráulica y
verif icar queel manómetro indique
presión cero antes derealizar el
mantenimiento.
D o n o t p a i n t o ver t h i s l a b el /N o p i n t a r en c i m a d eést a et i q u et a
30334976
WARNING
Explosion hazard. Do not charge
accumulator with oxygen or
compressed air. Chargewith dry
nitrogen only.
ADVERTENCIA
Peligro deexplosión. No carger el
acumulador con oxígeno ni aire
comprimido. Cargar con nitrógeno
seco solamente.
D o n o t p a i n t o ver t h i s l a b el /N o p i n t a r en c i m a d eést a et i q u et a
30324599
Water Box
30363822
WARNING
WARNING
D
o
n
o
t
p
NO!
a D
i
n
t o
o n
v
e
r
o
p
t NO!
th a
is in
t
la o
b v
e e
l/ r
N th
o s i
p la
in
t b
a e
r l/
N
n
e o
c p
im i
n
a ta
e
d Do not put solid objects in r
e
n
é
s
ta waterbox cleanout holes. c
im
iq
e
t
a
d Do not put solid objects in
ADVERTENCIA
e
u é
e
ta
e
s
ta waterbox cleanout holes.
t
iq
No inserte objetos sólidos u
e
ta ADVERTENCIA
en los agujeros de limpieza
de la caja de agua. No inserte objetos sólidos
3035513701 en los agujeros de limpieza
30355137
WARNING WARNING
Keep hands out of waterbox. Keep hands out of waterbox.
Stop motor if access is required. Stop motor if access is required.
Keep guards in place. Keep guards in place.
ADVERTENCIA ADVERTENCIA
No metalas manos alacajade agua. No metalas manos alacajade agua.
Pareel motor si necesitatener acceso. Pareel motor si necesitatener acceso.
Mantengalas cubiertas cerradas. Mantengalas cubiertas cerradas.
D o n o t p a i n t o ver t h i sl a b el /N o p i n t a r en c i m a d eést a et i q u et a 30319872E D o n o t p a i n t o ver t h i s l a b el /N op i n t a r en c i m a d eést a et i q u et a 30319872E
30319872 30319872
May, 2015 SP 500/750-15 5 - 67
Home TOC Print
98392576 Decal Ki t (3 o f 4)
WARNING WARNING
This machine is remote controlled and
may start at any time. Stop engine
before servicing unit. D
o
n
o
t
p
ADVERTENCIA
ia
n
t
o
ve
r
30309999
é
s
a t
e
ADVERTENCIA
ti
q
u e
ta
Manténgase alejado de la
rejilla que cubren la tolva.
30309998
98336366 30355887
WARNING
D
o
n
to
in a
p
to
e v
r
th
is
la
b e
/N l
o
p
30390179
in
ta
r
n e
ci
m
d
e
a
St op agit at or bef oreput t ing
ts
a
é
any solid object in hopper.
e
ADVERTENCIA
itq
u
e
ta
30354742
30307689
WARNING
D
o
n
o
t
p
ai
n
t
o v
re
th
is
la
b
e
l/N
o
p
ADVERTENCIA
ta
e
ti
q
u
e
No met alas manos alat olvao
ta
AI CNET REVDA at
e
u
iq
te
a
ts
. s et ar g r e p p o h ff o y at Sdeé
a
30392272
im
c
ne
r
ta
n i
p
o
N
l/e
b
la
98382635
is
98382635
ht
r
e v
o
t
in
p a
t
o
n
o
D
GNI NRA W
at e u qit e at sé e d a m
i c ne r at ni p o N
1
A
30309998
0
. I 040
G sin
N
I is
g
d
o
n
a
d
i
C37330
N
E
30350290
Nm r
T
R dis
u
g
e R
A ar s
e r. E
Wgu d ta V
ty
a l
i fa D
ef
rd r
a tá A
a u s
S G e
l e bal si ht r e vo t ni a p t o n o D
30337004
10 9
8990303
AI CNET REVDA
a
t
e
u
itq
. s et ar g r ep po hf f o yat S tase
é e d
m a
ic
n
e
rt
a
p in
o /N
e l
la b
si
th
rv
e
to 98382635
in a
to p
n oD
GN
I NRA W
.g
o
A
I 1
0
4
G ni
s
n C 0
0
7
IN si
d
a N 3
3
0
N m d i E 3
is u
r
T
R g
R
A rd
a s
e
e r. E
W ug a d a
lt
V
at e uqi t e at s é ed a m
i c ne r at ni p o N/l e bal si ht r ev o t ni a pt on o D ty id af D
ef r r
a tá
A
a
e d D a S S u G e
s
l eb la si th re vo t ni a pt on o D
n e e n to
l c te A y p
a o n s
to o l g D o a
lv c a li g
a a e V d
a
it W
. ru la E o
b to A e
n d
la o
eD
c te
e
A
ae
t utiqetaé
sedaimn
aS
yn o
so p
t
cea
rn
tp
i o/Ne
l blaisthe
r vtoinatponD
o
t lo n a
lvo ca ag
VD lid itg W
r a . ru e la E oa t
n g R je R on itg
jb o
a
d
R
T
E
ce
jb ro
tb
in o
e
f
RA
IN
b teo ra N he r N
o ita T c
t e 3
0
3
5
7
4
4
2
1
0
sn
ló
o
t
id es
C
IA
pop
p tu
e in
.r g
G
b
je d E in fo N
o re I
to r N h N
s a n C o
p p
u G
3
0
ó te p tt
3
5
li s I e in
4
7
d A r.
4
2 o g
0
1
G sin
IN is
Nm
Rs
A
W
.
g
d
a
i
r
o
n
d
a
d
ir
u e rta
g d
u
g
e
s .
IA0400
T
R
E
N03
E
V
1
C337
ty ia a
d rf
l
D
e
f r
a á
A
aS u
t
s
G e
l eb la si th re vo t ni a pt on o D
WARNING
D o
o n
t
ip
a
tn o
e v
th r
is
la b
e l/N
o
EMERG ENCYSTO P
p in
a t
r
PARO DEEMERG ENCIA
e n
im c
a
é
d
e ARRÉT D'URG ENCE
tsa
tiq e Sta yo ffh o p p e rg r a te s.
u e
ADVERTENCIA
ta
at e u qi t e at sé e d a m
i c n e r at ni p o N at eu qit e at sé e d a m
i c ne r at ni p o N
IA7004 IA
01
. .
WARNING G nis
g
n
o
C33 G nis
g
n
o
C WARNING
at e u qi t e at sé e d a m
i c n e r at ni p o N
IN m
is a
d
N30 IN m
is a
d
N Explosion and f ire
A
1
0
N
ird E N ri
d
E hazard. Stop engine
. I 4
T T
R is
u
R is
g o 0 u
R R
0
C g g bef oreref uel ing.
G isn n 7
e e
A ard A ard
3
E E
3
N
I is
d
a N 0
3 s .
e r
s .
e r
d
ir E Wug d a
lt V Wug d a
lt V ADVERTENCIA
Nm T ia fa D ia fa D
D
R sdi
u
ty ty
o
g
R d
A d
A Peligro deexplosión y
n
fe
r r
fe
e r r
o
A ra E a á a á
t
s . a u ts a u ts incendio.Pareelmotor
p
a
e r
V S S
in
D
v
a
l e bal si ht r ev o t ni a p t o n o D l e bal si ht r e v o t ni a p t o n o D
i fa combustible.
re
y
t d
A
t
fe
r r
ih
a á
30337004
s
u ts
D o n o t p a i n t o ver t h i s l a b el /N o p i n t a r en c i m a d eést a et i q u et a
a
a l
b
30354738
S
e
G e
Nl/
o l e bal si ht r ev o t ni a p t o n o D
p
i
EMERGENCYST OP
tna
30337004
r
e
PARO DE EMERGENCIA
n
icm
a
d
e Stay off hopper grates. ARRÉT D'URGENCE
é
st
a
30340149
e
t
ADVERTENCIA
iq
u
ta e
Manténgase alejado de la
rejilla que cubren la tolva.
30309998 30350290
98392576 Decal Ki t (4 o f 4)
Lift here.
Lifting Frame
N l
e e
b
p la
a
s e
p c
e e
r
in d
d ni
re e
c p
e s
la a
p
b e
e
l N
Soulevez ici.
3031794001
30317940
OUTRIGGER
estabilizador
98351269 01
98351269
30363630 02
30363630
WATER PUMP
bomba de agua
30363633 A
30363633
6.0 Opt io ns
98347792 - Radio Remote Kit ....................................................................................................72
Radio Remote Installation ..........................................................................................................73
Hydraulic Outrigger Assembly (1 of 3) .......................................................................................74
Hydraulic Outrigger Assembly (2 of 3) .......................................................................................75
Hydraulic Outrigger Assembly (3 of 3) .......................................................................................76
Dual Axle Assembly....................................................................................................................77
Dual Axle Fenders......................................................................................................................78
Dual Axle Fenders - w/Lifting Frame ..........................................................................................79
Dual Axle Fenders - Accumulator Installation.............................................................................80
Vibrator Assembly ......................................................................................................................81
Water Pump Assembly ...............................................................................................................82
98348884 - Water Pump Unit .....................................................................................................83
Water Pump Installation (1 of 2) .................................................................................................84
Water Pump Installation (2 of 2) .................................................................................................85
Water Pump Installation w/Agitator ............................................................................................86
Auxiliary Valve Installation..........................................................................................................87
Auxiliary Circuit Gear Pump Assembly.......................................................................................88
Auxiliary Circuit Installation ........................................................................................................89
Dual Stroke Counter Installation ................................................................................................90
Auto Greaser Pump/Feeder Block Install ...................................................................................91
Auto Greaser Feeder Valve Plumbing........................................................................................92
Electric Throttle ..........................................................................................................................93
Lifting Frame ..............................................................................................................................94
Reector Locations ....................................................................................................................95
Home TOC Print
98349672
RECEIVER
98349674
ANTENNA KIT
CO
Mo NTROLSYS
SN de T
l: R EMS INC.
160
Par
t#
98349671
TRANSMITTER ESTO
RUN
P
ESTO FU
P NCT
FU FAUION
NC LT
E-S
TO TIO LIN
P
No N/F K
Fault AU
E-S
TO Sh
LT STAT
PF US
ault Ovor
ert cu
to Gr
rrenound LIN
Shor
t / K
t to Lin
Supp k
ly
STA
No TU
Fu nc
tions
No
Lin OK S
ON k
Fault
Low
BAT
T.
Fuse
Blo
Sy wn
Incstem
orr Po
ectlywe
red
30396631
LEATHER POUCH
30396635
NiCad 1.2V AA(4)
98349673
CABLE
A
06
1
R
B
06
98339848 1R
CHARGER
To Control Panel
CO
Mo NTROLSY
SN de ST
l: R EMS INC.
160
Par
t#
ESTO ESTO
RUN
P P FUNC
FU FAUTION
NC LT
E-ST
OP
TIO
No N/ F LIN
Fau AU K
E-ST lt LT STAT
OP Sho
Fau
lt Overt t oG US
r cur roun LIN
rent d/
Sho
K
rt t Link
oSu
ppl
y
STAT
No US
Fun No
ctio Link OK
nsO
N
Fau
lt
98349674 Low
Fus
BA
eB
TT.
low
ANTENNA KIT
Sys n
Incotem
r rectPow
ly ered
From Antenna
10001768 (2)
M6 x 30
10011106 (10)
M 6 FLAT
98349672
10011985 (6)
RECEIVER
M6 Nut
SHORT SIDE
TO FRONT
PORTS
TO
BACK
10001280 (4)
M12
NYLOCK
30391927 (4)
M12X50
30367910
(PAIR)
30390991
(PAIR)
30390885
30390975
G12/34-16
30301940
GES 12x9/16"
30397143 10144059
5/16” x 2-1/4"
7” 10018570
EWSD 12-L
1 1/4” 10050176
8X1250
30391428
98353571
10008084
30301940 WS 12-L
GES 12x9/16"
10144059
30390975
G12/34-16 10018570
EWSD 12-L
10058430
10025113 8X1800
8X500
10008084
WS 12-L
30341778 To Agitator
8X1650
10010371
FLAT
10138329 30307534
SKZ 8 PLATE
30394810
REPLACEMENT 8 x10001010
30-8.8-A2C 30307547
To Outrigger STAUFF
HANDLE
30307547
STAUFF
30309815
6 x 70
10144059
30301940
30307547 GES 12x9/16" 10008084
STAUFF WS 12-L
10018570
30307534 EWSD 12-L
PLATE 10307753
10058430
8X1800 8X2000
1001779
BOLT 6X40
NOTE: ADDED AT
MAIN ASSEMBLY
To Outrigger
10050176
8X1250
30390400
1.1MM
10018570
EWSD 12-L
10114516
10161984
GES 12x3/8"
GES 12-LR 1/4-WD
10144059
SNV 12-L
10018570
10004685
EWSD 12-L
30390400
10018570
1.1MM
EWSD 12-L
10161984
GES 12-LR 1/4-WD
10018570
EWSD 12-L
10114516 10004685
GES 12x3/8"
10144059
10018570
EWSD 12-L
Dual Ax le Assembly
30392300 (8)
M20X60
120 FT LBS.
30392300 (8)
M20X60
120 FT LBS.
30391216 30395174
AIR PRESSURE
65 PSI
30373530 -- STEEL
30396337 -- CHROME
95 FT-LB 30391360 (8)
NEVER SEIZE 3/4” FLAT
30395174
30392112 (4)
M20 CROWN
115 --
--
30391360 (4)
3/4” FLAT
30392112 (4)
M20 CROWN
98333188 -- CHROME
Dual A xl e Fenders
30389195 (12)
NUT HEX
3/8”NYLOCK
30373894 (24) 30389195 (12)
FLAT 3/8" NUT HEX
WASHER 3/8”NYLOCK
30373894 (24)
FLAT 3/8"
WASHER
30358387 (12)
SCREW
3/8" X 2-1/4" 98392397-RH Fender
98392395-LH Fender (Shown )
30373894 (24)
FLAT 3/8"
WASHER
98353794
WMT END
FENDER SUPT 98353795
30373894 (24) WMT CENTER
FLAT 3/8" FENDER SUPT
WASHER
30389195 (12)
NUT HEX 98353794
3/8”NYLOCK 30373894 (24) WMT END
FLAT 3/8" FENDER SUPT
WASHER
30358387 (12)
SCREW 30373894 (24)
3/8" X 2-1/4" FLAT 3/8"
WASHER
30358387 (12)
SCREW
3/8" X 2-1/4" 30373894 (24)
FLAT 3/8"
WASHER
30358387 (12)
SCREW
3/8" X 2-1/4"
48.75”
25.75”
7.25”
10009875 (12)
NUT M8
10129842 (24)
SKM 8 10009875 (12)
NUT M8
10129842 (24)
SKM 8
10001825 (12)
SCREW
M8 X 50 98392397-RH Fender
98392395-LH Fender (Shown )
10129842 (24)
SKM 8
98353794
WMT END
48.75”
25.75”
7.25”
8 1/2”
4”
5/16”
16”
10”
10009875
10001376 M8 NYLOCK
M8 FLAT
10010371
M8 FLAT
30373824 (6)
1/2”X1-1/2”
10001106 (1)
10001808 30391345 (6) M12X70
M8X25 1/2” FLAT SAE
10184639
GES 30-SR X 1 1/4
30392693 10065682
OR EWSD 30-S
30392370
30392698
10001280 (1)
M12 NYLOCK
10008133
K-REDS 30-S X 25-S
10018481
20X700
30373843 (6)
1/2” FLAT
30373847 (6)
1/2” NYLOCK
Vibrator As sembly
Standard
2 3/8” Gap
Stitch Weld European 30394047 - Standard Gr ate
Center on Grate 30391115 - Europ ean Grat e
1.5” X 1.5”
1.5” X 1.5”
1 3/4”
VIBRATOR
10072108 - 12V
10072107 - 24V
10001875 (4)
M10 X 50
10011143 (8)
DIN 125
20-1/2”
30392127
9-5/8”
10”
10011143 (8)
DIN 125
10001283 (4)
DIN 985 M 10
C
L
C
L
WATER
30309420
OUT
30303372
10012265
30301976
30302117
30390519
9-1/4”
LENGTH 10000995
M8 X 16
30301987 SHC
WATER
IN
30309420 10138329
30390519 SKZ 8
30396547 10192670
30301976 M10 X 120
30373453*
30394058*
98348884
10001251
30373453*
M10
10030252
30396471*
30305093
10138329
M8LOCK 10184637
10126649 10008084
10018849
5/16-18X1-1/4”
* KEEPFILL ITEMS SHC
10019122
30302673
GARDENSPRAYNOZZLE
30301987
50′ GARDENHOSE
3/4″ 300PSI
98348884
10000995
M8X16 SHC
10138329
M8 LOCK
30302837
10170889
10050289
10011759
10174462
98347768
10192670
10138329 M10X120
10001251 M8 LOCK
M10
10126649
5/16-18X1-1/4
SHC
10170890
10002374
SCREW
M8 X 60
10010371
M8 FLAT
WASHER
10049904
13 X 700
30355125
M6 X 30
10002507
10050171
8 X 750
30307545
10008083
GS 12-L
1”
3039268
Tube 12 mm x 52"7
10008088
GS 16-S
30306562
TUBE 16 MM X 43 3/8"
10001771
M6 X 35
10002481
30307546
30397071
10010371
M8 FLAT
WASHER
10009875
M8
NYLOCK
30390167
HAND VALVE
SINGLE 30397142
5/16″ X 1-3/4″
SHC
10001748
UNION NUT
M 12 L 10006804
WIPER
RING
10000151
30390975 O-RING
G12/34-16UNF 8.73 X 1.78
10018570
EWSD 12
10049905
13x1000
10008087
WS 16
10008083
GS 12-L
10050175
8X1200
10180936
RELIEFALVE
DBV-JG3
NOTE: PLUG ON GES
30397143
12 WITH CAP
5/16”x 2-1/4” SHC
30390975 PLUG.
G12/34-16UNF 10001748
UNION NUT
M 12 L 10006804
WIPER RING
10090541
GES 12-L X 9/16" 10000151
O-RING
10144059 8.73 x 1.78
12-L SNV
10008084
WS 12-L
10018570
EWSD 12-L
10008132
GS 16-S X 12-L
10030252
GES 12-LR X 1/2"
10019730
ETSD 12-L
30307281
10018570
TUBE
30396066 EWSD 12-L
16 MM X 20 1/2"
w12V coil
30307546 10144059
10215931 12V SNV 12-L
10002481 10215932 24V 10030252
10001771 GES 12-LR X 1/2"
30301345
COMPLETE
10030252 10018483
GES 12 L/R 1/2 8x900
10012513
8X500
10019121
ELSD 12 L
10052338
8X350
10018570
EWSD 12-L
10008132
10008088 GS 16-S X 12-L
GS 16-L
10049905
13X1000
10008083
GS 12-L
10050175
8X1200
10018570
30390975
30392057
30397143
5/16″ X2-1/4″
10052338
SHC
8X350
10023648
30390975
10023647
30301940
10052338
8X350
30303431
10050167 10023647
8X400
10023648
10008132
30301940
10018570
10030252
10019121
10018570
10144059
10030252
30396066
30301345
30307281 10025656
8X600
10052338
8X350
10030252
10019121 10050167
8X400
10050167
8X400
10019729
10008087
10001779
SCREW
M6 X 40
30307534
COVER
PLATE
30307548
STAUFF
10011143 1" (25MM)
WASHER
M10
10136867
SKZ 10
10000976
SCREW 98355073
M10 X 30 WMT TUBE
SUPT
30329777
GE 12PL7/8 14UNF
98347085 10019122
PTO ADAPTER EWSD 16 S
CAT 4.4
98364618
GEAR PUMP
10192344
GES 20 S SHORT 98355074
END TUBE
10008086 25MM X 23"
REDSD LG. BEND
20/25 S
10008149
GS 25 S
10018417
EWSD 25S
10018570
EWSD 12
30390975
G12/34 16UNF
98381527
2 Position
30390975
G12/34 16UNF
10018481
10050169 10016804 20 X 700
8 X 500
10000151
10001748
30397142
SHCS
5/16” -18 X 1-3/4"
30390975
G12/34 16UNF
10183548
13 X 600
10019122
EWSD 16 S
ON ECE
DIP SWITCHES
1234
30391203 30391203
STROKE COUNTER STROKE COUNTER
BLACK 1 BLACK
2 BLACK 1 BLACK
2
9-28 V DC 9-28 V DC
10001861
10x30
30391644
30392078
10011143
M10 Flat
10001283
M10 Nylock
SET BRACKET AS SHOWN AND SLIDE TOWARDS
OPERATOR’S SIDE UNTIL STOP BLOCKS L OCATE.
30359045
Grease Pump
w/Harness 30353879
10026589
EWSD 10-L 98351705
Grease Pump
30316516
10 X 3/8" FNPT
30316517
SLEEVE 10MM
30353879
HARNESS
7”
9” 30347231
CABLE SEAL
GREY
30325767 30342974
FEEDER VALVE TERMINAL
VPKM 4 30342977 MALE
2-MALE
PIN
10134153
T2
MK
PV
T1
MK
PV
T3
SKM 6
MK
PV
T3
MK
PV
RED/BLACK
BROWN - B-A
10001779
SCREW
M6 X 40
1/2
”
1”
31”
H
49”
G
30325767
88”
VP
KM
2T F
1T
KM
VP
3T
KM
VP
3T
10200243 (8) VP
KM 10134153
SKM 6 66”
E
10001779
32” BOLT
A M6 X 40
30316516
44”
B 30316517
60” 75”
C
To Grease Pump
55”
D
H
A 10200243 10207031 (8)
30355384
30316515 (5)
C
B
D
F
Electric Throttl e
30330521
SP500 30304506
98354109-US
98354110-CE
98354111-LRC
98348306
SP750-15 10011106
98354112-US M6 FLAT
98354113-CE
98354114-LRC
30304506
30373852
1/4 LOCK
10129842
SKM 8
30392236 10001796
1/4-28 8X16
30396953 (1)
M6
COUPLING 30349654
10001796 WASHER LOCK M6
M8 X 16 GREASE
30394438
30390331
10001360
SERRATED LOCK
10129840
LOCK
WASHER M12 30303962
HCS 1/4x1/2 FOR COUPLING
10001513 INSTALLATION
M12x25 10134153 SEE APPENDIX A
SKM 6 10129841(12)
SKM 10
98367173 30302568(8)
3/8”L OCK 10001861(12)
ACTUATOR MNT M 10X30
SP ELEC THROTTLE 30391605
98351382(8)
30339188 3/8" X 1"
ACTUATION CONTROL
12 V with Cable
SP500/SP750-15 SP750-18
MOTOR MOTOR
GREEN GREEN
A - WHITE/BL ACK A - WHITE/RED
B - WHITE/RED B - WHITE/BLACK
Lifti ng Fra me
30391038
5/8” FLAT
30396529
HHCS 5/8” x 3 1/2”
30391368
5/8” NYLOCK
30391038
5/8” FLAT
Reector Locations
30390772
AMBER
REFLECTOR
TYPICAL OPPOSITE
SIDE
30390771
RED
REFLECTOR
TYPICAL OPPOSITE
SIDE
SP 500
30390772
RED
REFLECTOR
TYPICAL OPPOSITE
SIDE
3035474201
30390771
RED
REFLECTOR
Appendix A
Hayes Coupling Installation........................................................................................................98
Home TOC Print
Hayes Coupling
1. Install Hayes coupling to engine flywheel.
40 lb.-ft. Torque bolts to 40 lb.-ft.
40 lb.-ft.
Pump Mounting Plate
Dial Indicator
3 Locate dial indicator magnet on face of Hayes
coupling.
Appendix B
Hydraulic Fittings Tightening Procedure ..................................................................................100
Home TOC Print
CAUTION!
Not following the above steps can cause
leakages or slipping of the fitting.
IMPORTANT
Iy you do not know if the fitting/fasterner has
been properly tightened, please ask your
supervisor.
Torque bolt Mark bolt Recheck Mark bolt
to spec. with ”\” torque with ”X”
SCHWING
AMERICA INC.
PRODUCT WARRANTY
Schwing America, Inc. (“Schwing”) warrants its new equipment against defects in material and workmanship under
normal use and service, and which shall not have been subject to misuse, negligence or accident, for a period of one year
from the date of purchase
Schwing will, at its option, replace or repair free of charge, FOB Schwing warehouse such part or parts thereof as in
its reasonable judgement shall be deemed defective. Your Schwing equipment is designed to operate with only Schwing
OEM products. Use of other products may void the warranty and may not be covered by the Schwing warranty. This
warranty does not obligate Schwing to bear the cost of transportation of such parts to or from Schwing warehouse.
This warranty shall not apply to any equipment manufactured by Schwing which shall have been loaded or operated
beyond its rated capacity as specified by Schwing. Damage resulting from improper installations, alterations or neglect of
recommended maintenance will be considered as misuse and not as a defect. Certain parts of the equipment, such as but not
limited to, the pumping cylinders, pumping rams, concrete pump systems, mixer drums, chutes, etc., are subject to normal
wear. This normal wear is not covered under this warranty.
On boom units, structural components such as weldments provided by Schwing are warranted on a limited, prorated
basis for a period of ten years provided current structural inspections have been conducted and necessary repairs have been
made in accordance with the American National Standard, ASME 830.27, Material Placement Systems.
All warranties must be submitted within sixty days of the invoice. Exceptions will be made for stock parts orders.
Spare parts are warranted for a period of six-months and subject to the same limitations as new equipment. No labor will be
granted for equipment out of the warranty period.
SCHWING SHALL HAVE NO LAIBILITY TO THE BUYER OF SUCH EQUIPMENT OR OTHER
PERSON FOR INCIDENTAL DAMAGES, SPECIAL DAMAGES, CONSEQUENTIAL DAMAGES OR OTHER
DAMAGES OF ANY KIND OR NATURE WHATSOEVER, WHETHER ARISING OUT OF BREACH OF
WARRANTY OR OTHER BREACH OF CONTRACT, NEGLIGENCE OR OTHER TORT, OR OTHERWISE,
EVEN IF SCHWING SHALL HAVE BEEN ADVISED OF THE POSSIBILITY OR LIKELIHOOD OF SUCH
POTENTIAL LOSS OR DAMAGE.For all other purposes hereof, the term “consequential damages” shall include lost
profits, penalties, delay damages, liquidated damages or other damages and liabilities which the buyer shall be obligated to
pay or which the buyer may incur based upon, related to or arising out of its contracts with its customers or other third
parties. In no event shall Schwing be liable for any amount of damages in excess of the amounts paid by the buyer for goods
or services as to which a breach of contract has been determined to exist. The parties expressly agree that the price for the
goods and the services was determined in consideration of the limitation on damages set forth herein and such limitation has
been specifically bargained for and constitutes an agreed allocation of risk which shall survive the determination of any court
of competent jurisdiction that any remedy herein fails of its essential purpose. Schwing reserves the right to make changes
and improvements in its product without incurring any obligation to install any such changes or improvements in its products
previously manufactured.
Schwing makes no warranty of its outside purchased components or accessory equipment such as, but not limited to,
truck chassis, engines, transmissions, gear cases, tires, wheels, tools, etc., the same being subject to the warranties of their
respective manufacturers.
Without limiting the generalities of the foregoing THERE IS NO OTHER REPRESENTATION OR WARRANTY,
EXPRESS OR IMPLIED, WITH RESPECT TO NEW CONCRETE EQUIPMENT AND ALL IMPLIED WARRANTIES
OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED.
Fittings Book
SNV TS VS WFS WS
WSS Hose
6 Hose
8 Hose
10 Hose
12
Fittings Book
Cap Nut
Material
Description Part
Number
Union
nut
LL
DIN
4 3870 60103551
Union
DIN
L
nut
63870 10032481
Union
DIN
L
nut
63870 60090806
Union
nut
LL
DIN
6 3870 60085290
Union
DIN
S
nut
63870 60074913
L Union
6Mnut 10001760
Union
nut
L-1.4571
6
M 10193304
LL
Union
6Mnut 10001763
S Union
6Mnut 10067354
Union
nut
S-1.4571
6
M 10193298
Union
DIN
L
nut
83870 60084481
Union
DIN
S
nut
83870 60090804
L Union
8Mnut 10001755
L Union
8Mnut 10043790
Union
nut
L-1.4571
8
M 10193540
LL
Union
8Mnut 10008617
S Union
8Mnut 10008618
Union
nut
DIN
10
L 3870 60076423
Union
L10
M
nut 10008616
Union
nut
M
10
L-1.4571 10194757
Union
S10
M
nut 10067355
Union
nut
DIN
12
L 3870 60090803
Union
nut
DIN
12
S 3870 60090802
Union
nut
B-M
L12 10018569
Union
L12
M
nut 10001748
Union
nut
M
12
L-1.4571 10068026
Union
S12
M
nut 10067356
Union
nut
M
12
S-1.4571 10069436
Union
S14
M
nut 10034741
Union
1.5
x14
nut
M 10034679
Union nut 15 L (butt joint ftting) 60090753
5
Home Print
Fittings Book
Cap Nut
Material
Description Part
Number
Union
nut
DIN
15
L3870 60090801
Union
nut
15
DIN
L 3872 10011244
Union
L15
M
nut 10085721
Union
nut
DIN
16
S 3870 60090800
Union
nut
B-M
S16 10019759
Union
S16
M
nut 10001743
Union
nut
M
16
S-1.4571 10068056
Union
nut
DIN
18
L3870 60083918
Union
L18
Nut
M 10000316
Union
L18
M
nut 10043789
Union
nut
M
18
L-1.4571 10194861
Union
nut
DIN
20
S 3870 60077707
Union
nut
B-M
S20 10019762
Union
S20
M
nut 10001741
Union
nut
M
20
S-1.4571 10068055
Union
nut
DIN
22
L3870 60090799
Union
L22
M
nut 10000321
Union
1.5
x22
nut
M 10015468
Union
nut
M22
1.5
black
x- 10214316
Union
nut
DIN
25
S 3870 60090798
Union
nut
B-M
S25 10019765
Union
S25
M
nut 10001738
Union
nut
M
25
S-1.4571 10068073
Union
1.5
x26
nut
M 10201825
Union
nut
DIN
28
L3870 60079964
Union
L28
M
nut 10000326
Union
nut
M
28
L-1.4571 10171981
Union
nut
DIN
30
S 3870 60090797
Union
S30
M
nut 10001720
Union
nut
DIN
35
L3870 60074139
Union
L35
M
nut 10067352
6
Home Print
Fittings Book
Cap Nut
Material
Description Part
Number
Union
nut
M
35
L-1.4571 10193301
Union
S38
M
nut 10001722
Union
nut
M
38
S-1.4571 10163898
Union
L42
M
nut 10067353
Union
nut
M
42
L-1.4571 10193920
2Union
x55
nut
M 10121816
7
Home Print
Home Print
Fittings Book
Ferrule
Material
Description Part
Number
Cutting
ring
LL
4DIN
3861 60103550
Cutting
ring
DIN
S6 3861 60074912
Cutting
ring
L/S
CR
6 10001726
Cutting
ring
CRL/S-1.4571
6 10193309
Cutting
ring
LL
CR
6 10001724
Cutting
6ring
L 10032482
TAPER
BUSH
DIN
3861L
/6 60090821
Cutting
ring
L/S
CR
8 10001728
Cutting
ring
CR
L-1.4571
8 10193563
Cutting
ring
LL
CR
8 10008615
Cutting
S 8ring
D 10043793
Taper
bush
DIN
3861
8S 60090819
Cutting
ring
CR
10
L/S 10009296
Cutting
ring
CR10
L/S-1.4571 10194752
TAPER
BUSH
DIN
3861L
10
/ 60076422
Profled ring 10 L/S P-R 60090818
Cutting
ring
12
DIN
S 3861 60090816
Cutting
ring
CR
12
L/S 10001730
Cutting
ring
CR12
L-1.4571 10068027
TAPER
BUSH
DIN
3861L
12
/ 60090817
Cutting
ring
CR
S14 10034742
Cutting
ring
15
DIN
L 3861 60090814
Cutting
ring
CR
L15 10085720
Cutting
ring
CR
S16 10001732
Cutting
ring
CR16
S-1.4571 10068058
Taper
bush
DIN
3861
16
S 60090813
Cutting
ring
18
DIN
L 3861 60083916
Cutting
ring
CR
L
18 10000117
Cutting
ring
CR18
L-1.4571 10194859
Cutting
Lring
18D 10043794
Cutting
ring
CR
S20 10001733
9
Home Print
Fittings Book
Ferrule
Material
Description Part
Number
Cutting
ring
CR20
S-1.4571 10068057
Taper
bush
DIN
3861S
20 60077708
Cutting
ring
CR
L22 10000119
Taper
bush
DIN
3861
22
L 60090812
Cutting
ring
CR
S25 10001734
Cutting
ring
CR25
S-1.4571 10068074
Taper
bush
DIN
3861
25
S 60090811
Cutting
ring
28
DIN
L 3861 60090810
Cutting
ring
CR
L28 10000212
Cutting
ring
CR28
L-1.4571 10171977
Cutting
ring
CR
S30 10001735
Taper
bush
DIN
3861S
30 60090809
Cutting
ring
35
DIN
L 3861 60074138
Cutting
ring
CR
L35 10067350
Cutting
ring
CR35
L-1.4571 10193310
Cutting
ring
CR
S38 10001736
Cutting
ring
CR38
S-1.4571 10192765
Taper
bush
DIN
3861S
38 60090808
Cutting
ring
CR
L42 10067351
Cutting
ring
CR42
L-1.4571 10193924
10
Home Print
Fittings Book
EGESD
Material
Description Part
Number
Screw
joint
EGESD
SR-WD
6 10000336
Screw
joint
EGESD
LM-WD
8 10190220
Screw
joint
EGESD
SR-WD
8 10010634
FITTING-LUB,COUPLINGEGESD10LM-WD 30343116
Screw
joint
EGESD
12
L/3/8
NPT 10089005
Screw
joint
EGESD
12L/R
1/2-WD 10067361
Screw
joint
EGESD
12L/R
1/4-WD 10018571
ScrewjointEGESD12L/R1/4-WD-1.4571 10159548
Screw
joint
EGESD
12
LM-WD 98323222
Screw
joint
EGESD
12
LR-WD 10018568
ScrewjointEGESD12LR-WD1.4571
- 10169105
Screw
joint
EGESD
12S/R
1/2-WD 10120694
Screw
joint
EGESD
12
SR-WD 10096963
ScrewjointEGESD12-LX9/16"-18UNF 30317534
ScrewingEGESD12LM18x1.5-WD 98327701
Studstandpipeadapt.EGESD-12S/R1/2"-WD 60107359
Screw
joint
EGESD
15
LR-WD 10130325
Screw
joint
EGESD
16
SR-WD 10020109
ScrewjointEGESD16SR-WD1.4571
- 10192763
ScrewjointEGESD16-SX11/16"-12UN 30332799
ScrewjointEGESD16-SX15/16"-12UN 30333434
ScrewjointEGESD16-SX3/4"-16UNF( 30314195
ScrewjointEGESD16-SX3/4"-16UNF( 30354458
ScrewjointP-EGES16S1/2NPT-SV 30301939
Screw
joint
EGESD
18
LM-WD 10000858
Screw
joint
EGESD
18
LR-WD 10067362
Studstandpipeadapt.EGESD-18L/R1/2"-WD 60107361
Screwjoint
EGESD 20
SR-WD 10019728
ScrewjointEGESD20SR-WD-1.4571 10131498
ScrewjointEGESD20-SX11/16"-12UN 30340607
ScrewjointEGESD20-SX3/4"NPT 30312044
11
Home Print
Fittings Book
EGESD
Material
Description Part
Number
Screw
joint
EGESD
22
LR-WD 10000335
Screw
joint
EGESD
25
SR-WD 10015029
ScrewjointEGESD25SR-WD-1.4571 10193402
ScrewjointEGESD25-SX11/16"-12UN 30313266
ScrewjointEGESD25-SX15/16"-12UN 30313962
ScrewjointEGESD25-SX15/8"-12UN 30321115
ScrewjointEGESD25-SX15/8"-12UNF 30333735
Screw
joint
EGESD
28
LR-WD 10067363
ScrewjointEGESD28LR-WD1.4571
- 10193294
Screw
joint
EGESD
30S/1
1/4
NPT 10017023
Screw
joint
EGESD
30
SM-WD 10067366
Screw
joint
EGESD
30
SR-WD 10067368
ScrewjointEGESD30SR-WD1.4571
- 10194720
Screw
joint
EGESD
35L/1
1/4
NPT 10015246
Screw
joint
EGESD
35
LR-WD 10067364
ScrewjointEGESD38
11/2
S/ NPT 10017024
Screw
joint
EGESD
38
SR-WD 10006780
ScrewjointEGESD38SR-WD1.4571
- 10193296
ScrewjointEGESD38-SX11/2"NPT 30312278
ScrewjointEGESD38-SX11/4"NPT 30312546
Screw
joint
EGESD
42L/1
1/2
NPT 10015245
Screw
joint
EGESD
42
LR-WD 10067365
ScrewjointEGESD42LR-WD1.4571
- 10194731
12
Home Print
Fittings Book
ELSD
Material
Description Part
Number
Fitting
body
ELSD
L6 10067388
Fitting
body
ELSD
L-1.4571
6 10193311
Fitting
body
ELSD
L8 10067389
Fitting
body
ELSD
L-1.4571
8 10194749
Fitting
body
ELSD
S8 98319687
Fitting
body
ELSD
10
L 10009275
Fitting
body
ELSD
10
S 10067394
Fitting
body
ELSD
12
L 10019121
Fitting
body
ELSD
12
S 10096961
Fitting
body
ELSD
12
L-1.4571 10097072
Fitting
body
ELSD
12
S-1.4571 10193561
Fitting
body
ELSD
12
L 30373606
Fitting
body
ELSD
15
L 10118164
Fitting
body
ELSD
16
S 10018848
Fitting
body
ELSD
16
S-1.4571 10131501
Fitting
body
ELSD
18
L 10067390
Fitting
body
ELSD
20
S 10008033
Fitting
body
ELSD
22
L 10008034
Fitting
body
ELSD
25
S 10008035
Fitting
body
ELSD
25
S-1.4571 10170782
Fitting
body
ELSD
28
L 10100551
Fitting
body
ELSD
28
L-1.4571 10193312
Fitting
body
ELSD
30
S 10080061
Fitting
body
TEE
ELSD
30-S
S.S. 30396397
Fitting
body
ELSD
35
L 10100550
Fitting
body
ELSD
35
L-1.4571 10193431
Fitting
body
ELSD
38
S 10008036
Fitting
body
ELSD 38
S-1.4571 10193313
Fitting
body
ELSD
42
L 10067393
Fitting
body
ELSD
42
L 10106304
Fitting
body
ELSD
42
L-1.4571 10193922
13
Home Print
Home Print
Fittings Book
ETSD
Material
Description Part
Number
Fitting
body
ETSD
L6 10067396
Fitting
body
ETSD
L-1.4571
6 10193344
Fitting
body
ETSD
L8 10008038
Fitting
body
ETSD
L-1.4571
8 10194746
Fitting
body
ETSD
10
L 10188680
Fitting
body
ETSD
10
L-1.4571 10194748
Fitting
body
ETSD
12
L 10019730
Fitting
body
ETSD
12
L-1.4571 10146631
Fitting
body
ETSD
12
S-1.4571 10193581
Fitting
body
ETSD
15
L 10154620
Fitting
body
ETSD
16
S 10008040
Fitting
body
ETSD
16
S-1.4571 10193426
Fitting
body
ETSD
18
L 10067397
Fitting
body
ETSD
20
S 10008041
Fitting
body
ETSD
22
L 10008044
Fitting
body
ETSD
25
S 10008046
Fitting
body
ETSD
25
S-1.4571 10193343
Fitting
body
ETSD
28
L 10067398
Fitting
body
ETSD
28
L-1.4571 10193345
Fitting
body
ETSD
30
S 10067404
Fitting
body
ETSD
30-S 30391370
Fitting
body
ETSD
35
L 10067401
Fitting
body
ETSD
38
S 10008037
Fitting
body
ETSD
42
L 10067403
Fitting
body
ETSD
42
L-1.4571 10193921
15
Home Print
Home Print
Fittings Book
EWSD
Material
Description Part
Number
Fitting
body
EWSD
L6 10008042
Fitting
body
EWSD
L-1.4571
6 10193346
Screw
joint
EWSD
A4
-L6 10207443
Fitting
body
EWSD
L8 10008043
Fitting
body
EWSD
L-1.4571
8 10193359
Fitting
body
EWSD
S8 98319688
Fitting
body
EWSD
10
L 10026589
Fitting
body
EWSD
12
L 10018570
Fitting
body
EWSD
12
L-1.4571 10068051
Fitting
body
EWSD
15
L 10093240
Fitting
body
EWSD
16
S 10019122
Fitting
body
EWSD
16
S-1.4571 10131502
Fitting
body
EWSD
18
L 10067405
Fitting
body
EWSD
18
L-1.4571 10193361
Fitting
body
EWSD
20
S 10018850
Fitting
body
EWSD
20
S-1.4571 10068050
Fitting
body
EWSD
22
L 10008049
Fitting
body
EWSD
25
S 10018417
Fitting
body
EWSD
25
S-1.4571 10170678
Fitting
body
EWSD
28
L 10012953
Fitting
body
EWSD
28
L-1.4571 10193362
Fitting
body
EWSD
30
S 10065682
Fitting
body
EWSD
35
L 10067406
Fitting
body
EWSD
35
L-1.4571 10193363
Fitting
body
EWSD
38
S 10018530
Fitting
EWSD
38
S-1.4571 10163906
Fitting
body
EWSD
42
L 10067407
Fitting
body
EWSD 42
L-1.4571 10195063
17
Home Print
Home Print
Fittings Book
GAS
Material
Description Part
Number
Fitting
body
GAS
LM
6 10184098
Fitting
body
GAS
LR
8 10008057
Fitting
body
GAS
10
SR 10069376
Fitting
body
GAS
12
L/R
1/4 10009267
Fitting
body
GAS
12
SR 10069380
Fitting
body
GAS
12
L/M
10x1 10208965
Fitting
body
GAS
15
LR 10035477
Fitting
body
GAS
16
SR 10045915
Fitting
body
GAS
18
LR 10106761
Fitting
body
GAS
20
SR 10012225
Fitting
body
GAS
22
LR 10009269
Fitting
body
GAS
25
SR 10067408
Fitting
body
GAS
25
SR-1.4571 10193314
Fitting
body
GAS
28
LR 10087501
Fitting
body
GAS
35
LR 10086878
Fitting
body
GAS
38
SR 10067409
Fitting
body
GAS
38
SR-1.4571 10194732
Fitting
body
GAS
42
LR 10086877
19
Home Print
Home Print
Fittings Book
GES
Material
Description Part
Number
Fitting
body
GES
L/
61/8
NPT 10194223
Fitting
body
GES
L/R
6 1/4
K 10184099
Fitting
body
GES
L/R
6 1/4-WD 10203630
FittingbodyGES6L/R1/4-WD-1.4571 10193315
Fitting
body
GES
LLM
6 10029402
Fitting
body
GES
LLR
6 10008090
Fitting
body
GES
LR-WD
6 10203920
FittingbodyGES6LR-WD-1.4571 10207442
Fitting
body
GES
SR-WD
6 10184634
FittingbodyGES8L/7/16-20UNF 10090540
FittingbodyGES8L/7/16-20UNF- 10193632
FittingbodyGES8L/M22x1,5-WD 10009276
Fitting
body
GES
LLM
8 10009284
Fitting
body
GES8
LM14x1.5-WD 10008061
Fitting
body
GES
LM-WD
8 10067421
FittingbodyGES8LM-WD-1.4571 10194774
Fitting
body
GES
LR-WD
8 10170592
FittingbodyGES8LR-WD-1.4571 10193322
Fitting
body
GES
SM-WD
8 10074107
Fitting
body
GES
SR-WD
8 10012224
Fitting
body
GES
10
L/M
10x1
K 10124472
FittingbodyGES10L/M16x1.5-WD 10008075
FittingbodyGES10L/R1/2-WD-1.4571 10196137
Fitting
body
GES
10
LM-WD 10196421
Fitting
body
GES
10
LR/3/8-WD 98320294
Fitting
body
GES
10
LR-WD 10153998
FittingbodyGES10LR-WD-1.4571 10195205
Fitting
body
GES10
SR-WD 10184635
Fitting
body
GES
12
L/
1/2
NPT 10107415
FittingbodyGES12L/
3/4-16UNF 10067410
FittingbodyGES12L/7/16-20UNF 10015242
21
Home Print
Fittings Book
GES
Material
Description Part
Number
FittingbodyGES12L/9/16-18UNF 10090541
Fitting
body
GES
12
L/M
14x1,5 60103675
FittingbodyGES12L/M18x1.5-WD 10008071
FittingbodyGES12L/M12x1,5-WD 10308516
FittingbodyGES12L/M14x1,5-WD 10308514
FittingbodyGES12L/M22x1,5-WD 10009262
Fitting
body
GES
12
L/R
1/2-WD 10172599
FittingbodyGES12L/R1/2-WD-1.4571 10193440
Fitting
body
GES
12
L/R
1/4
K 10185104
Fitting
body
GES
12
L/R
1/4
WD 10210593
Fitting
body
GES
12
L/R
1/4-WD 10161984
FittingbodyGES12L/R1/4-WD-1.4571 10193436
FittingbodyGES12L/R1/4-WD-short 98369981
FittingbodyGES12L/R1/4-WD-So 10187888
Fitting
body
GES
12
LM-WD 10214676
Fitting
body
GES
12
LR-WD 10114516
FittingbodyGES12LR-WD-1.4571 10195219
Fitting
body
GES
12
S/
1/2
NPT 10095283
Fitting
body
GES
12
S/R
1/2-WD 10186991
Fitting
body
GES
12
SR-WD 10184636
Fitting
body
GES
12-L
X
3/8
NPT 30325817
FittingbodyGES12-LRX0.8(0.8MMOR 30392717
Fitting
body
GES
12-LR
3x 30357958
Fitting
body
GES
14
SM-WD 10034740
FittingbodyGES15L/M16x1,5-WD 10300525
FittingbodyGES15L/M22x1.,5-WD 10181681
Fitting
body
GES
15
LR-WD 10114515
Fitting
body
GES16
S/
1/2
NPT 10009264
FittingbodyGES16S/7/8-14UNF 10009260
Fitting
body
GES
16S/M27x2-WD 10016112
FittingbodyGES16S/M27x2-WD-1.4571 10192764
22
Home Print
Fittings Book
GES
Material
Description Part
Number
Fitting
body
GES
16
S/R
3/8-WD 98325308
Fitting
body
GES
16
SM-WD 10190489
Fitting
body
GES
16
SR-WD 10150334
FittingbodyGES16SR-WD-1.4571 10193317
FittingbodyGES16S/3/4"-16UNF 98373410
Fitting
body
GES
18
L/
1/2
NPT 98393852
FittingbodyGES18L/3/4-16UNF 10090542
FittingbodyGES18L/3/4-16UNF-1.4571 10193634
FittingbodyGES18L/7/8-14UNF- 10193633
FittingbodyGES18L/7/8-14UNF 10152315
FittingbodyGES18L/M18x1,5-WD 10034056
Fitting
body
GES
18
LM-WD 10189947
FittingbodyGES18LM-WD-1.4571 10194753
Fitting
body
GES
18
LR34-WD 98386337
Fitting
body
GES
18
L/R
3/8-WD 98391407
Fitting
body
GES
18
LR-WD 10126327
FittingbodyGES18LR-WD-1.4571 10193320
FittingbodyGES20S/11/16-12UN 10192344
Fitting
body
GES
20
S/R
1/2-WD 98326832
Fitting
body
GES
20
S/R
1-WD 98340659
Fitting
body
GES
20
SM-WD 10191796
Fitting
body
GES
20
SR-WD 10184637
FittingbodyGES20-S
3/4
/ 16UNF
- 30381982
Fitting
body
GES
20-S
X3/4"
NPT 30303164
FittingbodyGES20SR-WD-1.4571 10068038
FittingbodyGES22L/11/16-12UN 10090545
Fitting
bodyGES22
L/
3/4-NPT 98329521
FittingbodyGES22L/M22x1,5-WD 10209794
Fitting
body
GES
22
LM-WD 10067060
Fitting
body
GES
22
LR-WD 10153999
Fitting
body
GES25
S/R
1
1/4-WD 10202558
23
Home Print
Fittings Book
GES
Material
Description Part
Number
Fitting
body
GES
25
S/R
3/4-WD 10205277
Fitting
body
GES
25
SM-WD 10008079
Fitting
body
GES
25
SR-WD 10184638
FittingbodyGES25SR-WD-1.4571 10193316
Fitting
body
GES
25
SR-WD-7,2 98316312
FittingbodyGES28L/15/16-12UN 10090546
Fitting
body
GES
28L/R
1
1/2-WD 10205280
Fitting
body
GES
28L/R
1
1/4-WD 10205279
Fitting
body
GES
28
LM-WD 10186004
FittingbodyGES28LM-WD-1.4571 10194747
Fitting
body
GES
28
LR-WD 10154000
FittingbodyGES28LR-WD-1.4571 10193319
FittingbodyGES28LR-WD-FPM-1.4571 10178310
FittingbodyGES28L/M26x1,5-WD 10209793
Fitting
body
GES
30
S/R
1-WD 98340660
Fitting
body
GES
30
S/R
3/4-WD 98350985
Fitting
body
GES
30
SM-WD 10214625
Fitting
body
GES
30
SR-WD 10184639
FittingbodyGES30SR-WD-1.4571 10194721
FittingbodyGES35L/11/16-20UN 10090649
Fitting
body
GES
35
LM-WD 10147924
Fitting
body
GES
35
LR-WD 10154001
FittingbodyGES35LR-WD-1.4571 10193318
Fitting
body
GES
38S/R1
1/4-WD 98359148
Fitting
body
GES
38
SR-WD 10008120
FittingbodyGES38SR-WD-1.4571 10192787
Fitting
body
GES
38-SM-WD 10067415
Fitting
body
GES
42
LR-WD 10169427
FittingbodyGES42LR-WD-1.4571 10193923
24
Home Print
Fittings Book
GFS
Material
Description Part
Number
Fitting
body
GFS
12
L-35 10120526
Fitting
body
GFS
12 80000456
Fitting
body
GFS
15
L-40 10120527
Fitting
body
GFS
16
S-35 10008004
Fitting
body
GFS
16 80000457
Fitting
body
GFS
18
L-40 10130077
Fitting
body
GFS
20
S-55 10204934
Fitting
body
GFS
22
L-40 10009274
Fitting
body
GFS
28
L-40 98355595
Fitting
body
GFS
30
S-55 10200486
25
Home Print
Home Print
Fittings Book
GS
Material
Description Part
Number
Fitting
body
LGS
6 10008064
Fitting
body
LL
GS
6 10137903
Fitting
body
LGS
68/ 10008123
Fitting
body
LGS
8 10008074
Fitting
body
GS
L
10 10008078
Fitting
body
GS
L
12 10008083
Fitting
body
GS
12/
L8 10008129
Fitting
body
GS
12/10
L 10048107
Fitting
body
GS12
L-1.4571 10068025
Fitting
body
GS
12
L,
MPS 10173849
Fitting
body
GS12
S-1.4571 10194836
Fitting
body
GS
12/
L6 10209220
Fitting
body
GS
15/12
L 10008131
Fitting
body
GS
L
15 10085719
Fitting
body
GS
15/10
L 10207483
Fitting
body
GS
S
16 10008088
Fitting
body
GS
16
S/12
L 10008132
Fitting
body
GS16
S-1.4571 10138385
Fitting
body
GS
L
18 10067416
Fitting
body
GS
S
20 10008093
Fitting
body
GS
20/16
S 10029946
Fitting
body
GS20
S-1.4571 10068046
Fitting
body
GS20
S-1.4571 10146632
Fitting
body
GS
L
22 10105453
Fitting
body
GS
S
25 10008149
Fitting
body
GS
25
S/12
L 10009294
Fitting
body
GS25/20
S 10024716
Fitting
body
GS
S
25 10129200
Fitting
body
GS
25-S
DEMO 30328409
Fitting
body
GS
25
S/22
L 98367253
Fitting
body
GS
L
28 10067417
27
Home Print
Fittings Book
GS
Material
Description Part
Number
Fitting
body
GS
S
30 10008098
Fitting
body
GS
L
35 10067418
Fitting
body
GS
S
38 10008101
Fitting
body
GS
38/25
S 10009280
Fitting
body
GS38
S-1.4571 10163899
Fitting
body
GS
38-S
DEMO 30328405
Fitting
body
GS
L
42 10067419
Fitting
body
GS42
L-1.4571 10194739
Fitting
body
GS
42/28
L 98348916
28
Home Print
Fittings Book
GSS
Material
Description Part
Number
Fitting
body
GSS
L-m.S
6 10067420
Fitting
body
GSS
L-m.S
8 10067091
Fitting
body
GSS
10
L 10008105
Fitting
body
GSS
10
S-m.S 10067424
Fitting
body
GSS
12
L 10008109
Fitting
body
GSS
12
L 10068053
Fitting
body
GSS
SO
12
-L 98393586
Fitting
body
GSS
12
S 10085038
Fitting
body
GSS
16
S 10008112
Fitting
body
GSS
16
S-1.4571 10163902
Fitting
body
GSS
18
L 10067422
Fitting
body
GSS
20
S 10008001
Fitting
body
GSS
20
S 10068052
Fitting
body
GSS
22
L-m.S 10067423
Fitting
body
GSS
25
S 10008122
FittingbodyGSS25S-m.S-1.4571 10193399
Fitting
body
GSS
28
L-m.S 10105977
FittingbodyGSS28L-m.S-1.4571 10193396
Fitting
body
GSS
30
S 10008125
Fitting
body
GSS
35
L-m.S 10090648
Fitting
body
GSS
38
S 10008127
FittingbodyGSS38S-m.S-1.4571 10163903
Fitting
body
GSS
42
L-m.S 10086082
29
Home Print
Home Print
Fittings Book
MAS
Material
Description Part
Number
Fitting
body
MAS
LR
6 10037355
Fitting
body
MAS
SR
6 10067425
Fitting
body
MAS
LR-1.4571
6 10193395
Fitting
body
MAS
LR
8 10008147
Fitting
body
MAS
SR
8 10067426
Fitting
body
MAS
12
LR 10008142
Fitting
body
MAS
12
L/R
1/2 10008144
Fitting
body
MAS
12
SR 10067429
Fitting
body
MAS
12
LR-1.4571 10068043
Fitting
body
MAS
12
L/R
1/2 10195262
31
Home Print
Home Print
Fittings Book
RED
Material
Description Part
Number
Fitting
body
REDSD8/12
L-VA 10194758
Fitting
body
REDSD
8/6
L 10008145
Fitting
body
REDSD
8/12
L 10024587
Fitting
body
REDSD
10/6
L 10067430
Fitting
body
REDSDN
10/8
L
A3L 10008059
Fitting
body
REDS
12-L
X
6-L 30364237
Fitting
body
REDSD
12
L/16
S 10214689
Fitting
body
REDSD
12
S/12
L 10305243
Fitting
body
REDSD
12/6
L-VA 10194879
Fitting
body
REDSD
12/6
S 10158825
Fitting
body
REDSD
12/8
L 10008062
Fitting
body
REDSD
12/10
L-VA 10159545
Fitting
body
REDSDN
12/6
L
A3L 10037354
Fitting
body
REDSDN
12/10
L 10309615
Fitting
body
REDSDN
12/10
L
A3L 10071747
Fitting
body
REDSDN
12/15
L 10217594
Fitting
body
REDSD
15/8
L 10009277
Fitting
body
REDSDN
15/12
L
A3L 10008065
Fitting
body
REDSD
16
S/8
L 10178576
FittingbodyREDSD16S/12L
A3L 10019729
Fitting
body
REDSD
16S/12
L-VA 10129201
Fitting
body
REDSD
16/6
S 10067440
Fitting
body
REDSD
16/8
S 10028338
Fitting
body
REDSD
16/12
S 10067441
Fitting
body
REDSD
16/16
S 10008070
Fitting
body
REDSD
16/25
S 10214690
Fitting
body
REDSD
18/6
L 10067431
Fitting
body
REDSD
18/8
L 10008073
Fitting
body
REDSD
18/10
L 98325123
Fitting
body
REDSD
18/12
L 10067432
Fitting
body
REDS
20
S/12
L-VA 10068054
33
Home Print
Fittings Book
RED
Material
Description Part
Number
Fitting
body
REDS
20/16
S-VA 10069414
Fitting
body
REDSD
20
S/12
L 10008080
Fitting
body
REDSD
20
S/22
L 10160854
Fitting
body
REDSD
20/16
S 10018849
Fitting
body
REDSD
20/25
S 10008086
Fitting
body
REDSDN
20/6
S 10067442
Fitting
body
REDSDN
20/12
S
A3L 98333018
Fitting
body
REDSD
22
L/16
S 10009285
Fitting
body
REDSD
22
L/25
S 10008092
Fitting
body
REDSD
22/6
L 10067433
Fitting
body
REDSD
22/12
L 10008089
Fitting
body
REDSD
22/18
L 10067434
Fitting
body
REDSD
22/28
L 10122121
Fitting
body
REDSD
25
S/8
L 10008111
Fitting
body
REDSD
25
S/12
L 10008119
Fitting
body
REDSD
25/6
S 10008094
Fitting
body
REDSD
25/6
S 10067443
Fitting
body
REDSD
25/12
S-VA 10193413
Fitting
body
REDSD
25/16
S-VA 10170680
Fitting
body
REDSD
25/20
S-VA 10129199
Fitting
body
REDSD
25/25
S 10008126
Fitting
body
REDSD
25/25
S-VA 10170683
Fitting
body
REDSD
25/30
S 10008128
Fitting
body
REDSDN
25/16
S 10008121
Fitting
body
REDSDN
25/20
S
A3L 10008124
Fitting
body
REDSD
28
L/12
S 10129984
Fitting
body
REDSD
28/12
L 10067435
Fitting
body
REDSD
28/15
L 10118163
Fitting
body
REDSD
28/18
L 10159485
Fitting
body
REDSD
28/22
L 10122122
Fitting
body
REDSD
28L/25S 98349065
34
Home Print
Fittings Book
RED
Material
Description Part
Number
Fitting
body
REDSD
30
S/12
L 10025179
Fitting
body
REDSD
30
S/28
L 98316321
Fitting
body
REDSD
30/6
S 10067444
Fitting
body
REDSD
30/12
S 10067445
Fitting
body
REDSD
30/25
S 10008133
Fitting
body
REDSD
30/38
S 98327222
Fitting
body
REDSDN
30/16
S 10067450
Fitting
body
REDSDN
30/20
S
A3L 10008130
Fitting
body
REDSD
35/12
L 10067436
Fitting
body
REDSD
35/18
L 10190329
Fitting
body
REDSD
35/22
L 10160853
Fitting
body
REDSD
35/28
L 10067437
Fitting
body
REDSD
35/28
L-VA 10193562
Fitting
body
REDSD
38
S/12
L 10008135
Fitting
body
REDSD
38
S/35
L 10138918
Fitting
body
REDSD
38/6
S 10067451
Fitting
body
REDSD
38/20
S 10008139
Fitting
body
REDSD
38/25
A3L
S 10008140
Fitting
body
REDSD
38/25
S-VA 10193408
Fitting
body
REDSD
38/30
S 10095380
Fitting
body
REDSD
38/30
S-VA 10194719
Fitting
body
REDSDN
38/16
S 10008137
Fitting
body
REDSD
42/12
L 10070607
Fitting
body
REDSD
42/18
L 10102714
Fitting
body
REDSD
42/18
L-VA 10194828
Fitting
body
REDSD
42/28
L 10067439
Fitting
body
REDSD42/28
L-VA 10194736
Fitting
body
REDSD
42/35
L 10067438
35
Home Print
Home Print
Fittings Book
RSWS
Material
Description Part
Number
Fitting
body
RSWS
L/R
6 1/4-WD 10151090
Fitting
body
RSWS
LLM
6 10029401
Fitting
body
RSWS
LLR
6 10132784
Fitting
body
RSWS
LR-WD
6 10072771
Fitting
body
RSWS
SR-WD
6 10184646
FittingbodyRSWS6SR-WD-1.4571 10193405
Fitting
body
RSWS-6-LLR 10146945
FittingbodyRSWS8L/M14x1,5-WD 10008009
Fitting
body
RSWS
LLM
8 10008008
Fitting
body
RSWS
LM-WD
8 10008007
Fitting
body
RSWS
LR-WD
8 10008018
Fitting
body
RSWS
SM-WD
8 10074106
Fitting
body
RSWS
SR-WD
8 10184647
Fitting
body
RSWS
10L/R
3/8-WD 10008020
Fitting
body
RSWS
10
LM-WD 10188678
FittingbodyRSWS10LM-WD-1.4571 10194751
Fitting
body
RSWS
10
LR-WD 10184640
Fitting
body
RSWS
10
SR-WD 10184648
FittingbodyRSWS12L/M18x1,5-WD 10008012
Fitting
body
RSWS
12
L/M-WD 10008011
FittingbodyRSWS12L/M-WD-1.4571 10192772
Fitting
body
RSWS
12L/R
1/4-WD 10209519
FittingbodyRSWS12L/R1/4-WD-1.4571 10168965
Fitting
body
RSWS
12
LR-WD 10114518
FittingbodyRSWS12LR-WD-1.4571 10192773
Fitting
body
RSWS
12
SR-WD 10184649
FittingbodyRSWS12SR-WD-1.4571 10170810
FittingbodyRSWS15L/M22x1,5-WD 10181682
Fitting
body
RSWS
15
LM-WD 10207452
Fitting
body
RSWS
15
LR-WD 10114517
Fitting
body
RSWS
16
SM-WD 10008013
37
Home Print
Fittings Book
RSWS
Material
Description Part
Number
Fitting
body
RSWS
16
SR-WD 10130323
FittingbodyRSWS16SR-WD-1.4571 10101623
Fitting
body
RSWS
18
LM-WD 98350565
Fitting
body
RSWS
18
LR-WD 10126382
Fitting
body
RSWS
20
SM-WD 10008014
Fitting
body
RSWS
20
SR-WD 10184664
FittingbodyRSWS20SR-WD-1.4571 10170682
Fitting
body
RSWS
22
LM-WD 10008015
Fitting
body
RSWS
22
LR-WD 10008027
Fitting
body
RSWS
25
SM-WD 10008016
Fitting
body
RSWS
25SR-HD-WD 10307542
Fitting
body
RSWS
25
SR-WD 10184665
FittingbodyRSWS25SR-WD-1.4571 10194878
Fitting
body
RSWS
28
LR-WD 10184641
Fitting
body
RSWS
30
SM-WD 10008017
Fitting
body
RSWS
30
SR-WD 10184666
Fitting
body
RSWS
35
LR-WD 10184643
Fitting
body
RSWS
38
SM-WD 10067386
Fitting
body
RSWS
38
SR-WD 10184667
Fitting
body
RSWS
42
LR-WD 10184645
38
Home Print
Fittings Book
S
Material
Description Part
Number
Fitting
body
KS
L
12 10008136
Fitting
body
KS12
L-1.4571 10159551
Fitting
body
KS
S
16 10012226
Fitting
body
KS
S
20 10008138
Fitting
body
KS
L
22 10008141
Fitting
body
KS
S
30 10025175
Fitting
body
KS
S
38 10008143
39
Home Print
Home Print
Fittings Book
SNV
Material
Description Part
Number
Screw
joint
SNV
L8 10189299
Screw
joint
SNV
S8 98319692
Screw
joint
SNVL
10 10189300
Screw
joint
SNV
L612
/ 10194222
Screw
joint
SNVL
12 10144059
Screw
joint
SNV12
1.4571
-L 10169106
Screw
joint
SNV
12
L-drilled
up 10307554
Screw
joint
SNVL
15 60107156
Screw
joint
SNVS
16 10164227
Screw
joint
SNV16
1.4571
-S 10170679
Screw
joint
SNVL
18 10170700
Screw
joint
SNV18
L/
16
S 10308718
Screw
joint
SNVS
20 10163822
Screw
joint
SNV20
S/
16
S 98372317
Screw
joint
SNV20
S/
18
L 98389940
Screw
joint
SNV 20-S 30395583
Screw
joint
SNVL
22 10089099
Screw
joint
SNV22
L/
20
S 10308717
Screw
joint
SNV22L/20S 60107401
Screw
joint
SNVS
25 10155397
Screw
joint
SNV25
1.4571
-S 10170701
Screw
joint
SNVL
28 10089098
Screw
joint
SNVL
28 10185996
Screw
joint
SNV28
L/
25
S 10306617
Screw
joint
SNVS
30 10159466
Screw
joint
SNV 30-S 30349738
Screw
joint
SNV
L
35 10087500
Screw
joint
SNV35
L/
30
S 10195989
Screw
joint
SNVS
38 10018529
Screw
joint
SNVS
38 98382837
Screw
joint
SNV38
1.4571
-S 10194831
41
Home Print
Fittings Book
SNV
Material
Description Part
Number
Screw
joint
SNV38/30
S 10184149
Screw
joint
SNVRS
38
S 10010016
Screw
joint
SNVL
42 10086083
Screw
joint
SNVL
42 10173405
Screw
joint
SNV42
1.4571
-L 10194832
Screw
joint
SNV42
L/
38
S 98323477
42
Home Print
Fittings Book
TS
Material
Description Part
Number
Fitting
body
LTS
6 10008050
Fitting
body
TS
L-1.4571
8 10194750
Fitting
body
LTS
8 10008052
Fitting
body
TS
L12 10008054
Fitting
body
TS
12
L-1.4571 10159550
Fitting
body
TS
S16 10008056
Fitting
body
TS
16
S-1.4571 10160776
Fitting
body
TS
16/16/12
S 10021957
Fitting
body
TS
L18 10067454
Fitting
body
TS
S20 10008058
Fitting
body
TS
20
S-1.4571 10068047
Fitting
body
TS
L22 10008060
Fitting
body
TS
S25 10008063
Fitting
body
TS
25
S-1.4571 10194738
Fitting
body
TS
L28 10067455
Fitting
body
TS
28
L-1.4571 10194255
Fitting
body
TS
S30 10025173
Fitting
body
TS
L35 10067456
Fitting
body
TS
35
L-1.4571 10193416
Fitting
body
TS
S38 10008067
Fitting
body
TS
38
S-1.4571 10193417
Fitting
body
TS
L42 10067457
Fitting
body
TS
42
L-1.4571 10194829
43
Home Print
Home Print
Fittings Book
VS
Material
Description Part
Number
FITTING
HYD,
- PLUG
VS
L/S
8 10016806
FITTING
HYD,
- PLUG
VS10
L/S 10016805
LockingplugVS12L/S1.4571stainless 10195353
FITTING
HYD,
- PLUG
VS12
L/S 10016804
LockingplugVS16S-1.4571stainless 10193421
FITTING
HYD,
- PLUG
VS16
S 10016803
FITTING
HYD,
- PLUG
VS20
S 10016789
FITTING
HYD,
- PLUG
VS25
S 10016790
FITTING
HYD,
- PLUG
VS30
S 10016801
FITTING
HYD,
- PLUG
VS38
S 10016791
45
Home Print
Home Print
Fittings Book
VSD
Material
Description Part
Number
LOCKING
PLUG
VSD
L/S
6 M.MB. 10016807
LOCKING
PLUG
VSD
L/S
8 M.MB. 10016806
LOCKING
PLUG
VSD
10L/S
M.MB. 10016805
Blanking
plug
VSD
12
L/S
M.MB. 10016804
LOCKINGPLUGVSD12L/SM.MB.- 10192777
Blanking
plug
VSD
16
M.MB.
S 10016803
LOCKING
PLUG
VSD
18
L
M.MB. 10067357
Blanking
plug
VSD
20
M.MB.
S 10016789
Blanking
plug
VSD
22
L(M.MB.) 10016802
Blanking
plug
VSD
25
M.MB.
S 10016790
LOCKING
PLUG
VSD
25
SM.MB.- 10192778
Blanking
plug
VSD
28
L(M.MB.) 10067358
Blanking
plug
VSD
30
S 10016801
LOCKING
PLUG
VSD
35
L
M.MB. 10067359
LOCKING
PLUG
VSD
38
M.MB.
S 10016791
LOCKING
PLUG
VSD
42
L
M.MB. 10067360
47
Home Print
Home Print
Fittings Book
WFS
Material
Description Part
Number
Fitting
body
WFS
12
L-35 10023589
Fitting
body
WFS
15
L-35 10009271
Fitting
body
WFS
15
L-40 98340673
Fitting
body
WFS
16
S-35 10008072
Fitting
body
WFS
18
L-40 10130078
Fitting
body
WFS
20
S-40 98355267
Fitting
body
WFS
20
S-55 10009272
Fitting
body
WFS20
S-55-1.4571 10146628
Fitting
body
WFS
22
L-40 10008076
Fitting
body
WFS
25
S-55 10012216
Fitting
body
WFS
28
-40
L 98327539
Fitting
body
WFS
30
S-55 10164630
Fitting
body
WFS
35
L-55 98315295
Fitting
body
WFS
42
L-55 10091297
49
Home Print
Home Print
Fittings Book
WS
Material
Description Part
Number
Fitting
body
LWS
6 10067458
Fitting
body
LWS
8 10067459
Fitting
body
WS
L
10 10067460
Fitting
body
WS
L
12 10008084
Fitting
body
WS12
L-1.4571 10097071
Fitting
body
WS
L
15 10118165
Fitting
body
WS
S
16 10008087
Fitting
body
WS16
S-1.4571 10163900
Fitting
body
WS
L
18 10067461
Fitting
body
WS
S
20 10008091
Fitting
body
WS
L
22 10008096
Fitting
body
WS
S
25 10008099
Fitting
body
WS25
S-1.4571 10170681
Fitting
body
WS
L
28 10067462
Fitting
body
WS
S
30 10067465
Fitting
body
WS30
S-1.4571 10163901
Fitting
body
WS
L
35 10067463
Fitting
body
WS
S
38 10015214
Fitting
body
WS
L
42 10067464
Fitting
body
WS42
L-1.4571 10194835
51
Home Print
Home Print
Fittings Book
WSS
Material
Description Part
Number
Fitting
body
WSS
S-m.S
6 10105457
Fitting
body
WSS
S8 10008104
Fitting
body
WSS
10
L 10008106
Fitting
body
WSS
12
L 10060879
Fitting
body
WSS
15
L 10103148
Fitting
body
WSS
16
S 10031363
Fitting
body
WSS
16
S-1.4571 10163905
Fitting
body
WSS
18
L 10306348
Fitting
body
WSS
20
S 10008107
Fitting
body
WSS
22
L-m.S 98342570
Fitting
body
WSS
25
S 10008114
FittingbodyWSS25S-m.S-1.4571 10194834
Fitting
body
WSS
30
S 10009278
Fitting
body
WSS
35
L-m.S 10174667
Fitting
body
WSS
38
S 10155037
FittingbodyWSS38S-m.S-1.4571 10194833
Fitting
body
WSS
42
L 10155444
FittingbodyWSS42L-m.S-1.4571 10194730
53
Home Print
Home Print
Fittings Book
Hose 6
MaterialDescription End1 End2 Degree Part#
Hose
2TP
DN06
300
x STR 10203921
Hydraulichose350barDN6/2STx360 STR STR 10148833
Hose
2TP
DN06
365
x 90° 10309162
Hose
2TPDN06
520
x 90° STR 98339059
HydraulichoseDN6/2STx550 STR 90° 10162725
Hydraulichose350barDN6/2STx570 STR STR 10120862
Hose
2TPDN06
620
x 90° 90° 10309592
Hydraulichose350barDN6/2STx670 STR STR 10136776
Hydraulichose350barDN6/2STx700 STR STR 10123137
Hydraulichose350barDN6/2STx715 STR STR 10123138
Hose
2TPDN06
770
x 90° 90° 10309147
Hydraulichose350barDN6/2STx800 STR STR 10118117
Hose
2TPDN06
810
x 90° 90° 0° 10308608
HydraulichoseDN6/2STx900 STR 90° 10162682
Hydraulichose410barDN6/2STx950 STR STR 10013203
Hydraulichose400barDN6/2SNx1000 STR STR 10128797
Hose
2TP
DN06
x1150 90° 90° 90° 98350127
Hydraulichose400barDN6/2SNx1200 STR STR 10186703
Hydraulichose350barDN6/2X1200 30353941
HydraulichoseDN6/2STx1300 STR 90° 10162721
HydraulichoseDN6/2STx1300 STR 90° 10162726
HydraulichoseDN6/2STx1400 STR 90° 10162680
HydraulichoseDN
6/2ST
x1400 STR 10162683
Hydraulichose350barDN6/2X1400 30353946
Hydraulichose400barDN6/2SNx1400 STR STR 98339456
Hydraulichose400barDN6/2SNx1500 STR STR 10186702
55
Home Print
Fittings Book
Hose 6
MaterialDescription End1 End2 Degree Part#
Hydraulichose400barDN6/2SNx1700 STR STR 10306558
HydraulichoseDN6/2STx1800 STR 90° 10162681
Hydraulichose400barDN6/2SNx1900 STR STR 10178786
Hydraulichose400barDN6/2SNx2100 STR STR 10306559
HydraulichoseDN6/2STx2200 STR 90° 10162706
Hydraulichose400barDN6/2SNx2400 STR STR 10178435
Hydraulichose120barDN6/2TEx2900 STR STR 10015238
Hydraulichose400barDN6/2SNx3300 STR STR 10182899
Hydraulichose400barDN6/2SNx3500 STR STR 10182903
Hydraulichose120barDN6/2TEx3600 STR STR 10024583
Hydraulichose345barDN6/2TEx3650 10101876
Hydraulichose345barDN6/2TEx3685 10097667
Hydraulichose345barDN6/2TEx3750 10101520
Hydraulichose400barDN6/2SNx4000 STR STR 10182904
Hydraulichose400barDN6/2SNx4200 STR STR 10178442
Hydraulichose400barDN6/2SNx4600 STR STR 10178443
Hydraulichose400barDN6/2SNx6500 STR STR 10178444
Hydraulic
hose
310bar
DN6
X
6500 10200239
56
Home Print
Fittings Book
Hose 8
MaterialDescription End1 End2 Degree Part#
Hydraulic
hose
DN
X
34'
8LG 30323985
Hydraulic
hose
DNMM
8 X
47'
LG 30326092
Hydraulic
hose
DNMM
8 X
48'
LG 30326093
Hydraulichose350barDN 8/2SCx 300 STR STR 10045794
Hydraulichose350barDN 8/2SCx 350 STR STR 10052338
Hydraulichose350barDN8/2X3350 30325047
Hydraulichose350barDN 8/2SCx 400 STR STR 10050167
Hydraulichose350barDN 8/2SCx 400 90° STR 98364397
Hydraulichose350barDN 8/2STx 400 STR STR 10188695
Hydraulichose350barDN 8/2STx 400 STR STR 10192786
HydraulichoseDN 8/2SCx 400-MSHA+ STR STR 98377745
Hydraulichose350barDN 8/2SCx 420 90° STR 98393338
Hydraulichose350barDN 8/2SCx 450 STR STR 10050168
Hydraulichose350barDN 8/2SCx 450 90° STR 98388417
Hydraulichose350barDN 8/2SCx 450 90° STR 75° 98393346
Hydraulichose350barDN 8/2STx 450 STR STR 10192780
Hydraulichose350barDN8/2ST-FLHx450 STR STR 10034573
Hydraulichose350barDN 8/2SCx 500 STR STR 10025113
Hydraulichose350barDN 8/2SCx 500 STR 45° 10209534
Hydraulichose350barDN 8/2SCx 500 90° STR 98393353
Hydraulichose350barDN 8/2STx 500 STR STR 10195220
Hydraulichose350barLOBADN 8/2ST-FLHx 500 STR STR 10147966
Hydraulichose350barDN 8/2SCx 550 STR STR 10050169
Hydraulichose350barDN 8/2STx 550 STR STR 10188697
Hydraulichose350barDN 8/2STx 550 STR 45° 10196156
HydraulichoseDN 8/2SCx 550-MSHA+ STR STR 98377746
57
Home Print
Fittings Book
Hose 8
MaterialDescription End1 End2 Degree Part#
Hydraulichose350barDN 8/2SCx 650 90° STR 98355101
Hydraulichose350barDN8/2ST-FLHx 650 STR STR 10018533
Hydraulichose350barDN 8/2SCx 700 STR STR 10018484
Hydraulichose350barDN 8/2SCx 700 90° STR 98354544
Hydraulichose350barDN8/2ST-FLHx700 STR STR 10017616
HydraulichoseDN 8/2SCx 700-MSHA+ STR STR 98377717
Hydraulichose350barDN 8/2SCx 750 STR STR 10050171
Hydraulichose350barDN 8/2STx 750 STR STR 10192781
HydraulichoseDN 8/2SCx 750-MSHA+ STR STR 98377753
Hydraulichose350barDN 8/2SCx 800 STR STR 10050172
Hydraulichose350barDN8/2ST-FLHx800 STR STR 10037383
HydraulichoseDN 8/2SCx 800-MSHA+ STR STR 98377720
Hydraulichose350barDN 8/2SCx 850 STR STR 10095632
Hydraulichose350barDN 8/2SCx 900 STR STR 10018483
Hydraulichose350barDN8/2ST-FLHx900 STR STR 10041629
HydraulichoseDN 8/2SCx 900-MSHA+ STR STR 98377721
Hydraulichose 350barDN 8/2SCx 920DKO-L/DKO-L STR STR 98322970
Hydraulichose350barDN 8/2SCx 950 STR STR 10050173
Hydraulichose350barDN 8/2SCx1000 STR STR 10050174
Hydraulichose350barsLOBADN8/2ST-FLHX1000 10077469
HydraulichoseDN 8/2SCx1000-MSHA+ STR STR 98377755
Hydraulichose350barDN 8/2SCx1100 STR STR 10025658
Hydraulichose350barDN 8/2SCx1100 STR 45° 10190491
Hydraulichose350barDN 8/2SCx1100 90° STR 98355057
Hydraulichose350barDN8/2ST-FLHx1100 10016765
HydraulichoseDN 8/2SCx1100-MSHA+ STR STR 98377747
58
Home Print
Fittings Book
Hose 8
MaterialDescription End1 End2 Degree Part#
HydraulichoseDN 8/2SCx1300-MSHA+ STR STR 98377714
Hydraulichose350barDN8/2SCx1350 90° STR 98388540
Hydraulichose350barDN8/2STx1350 30341777
Hydraulichose350barDN 8/2SCx1400 STR STR 10095631
Hydraulichose350barDN 8/2SCx1450 STR STR 10050178
Hydraulichose350barDN 8/2SCx1500 STR STR 10050179
Hydraulichose350barDN8/2SCx1500 45° STR 98388420
Hydraulichose350barDN 8/2STx1500 STR STR 10192779
HydraulichoseDN 8/2SCx1500-MSHA+ STR STR 98377718
Hydraulichose350barDN 8/2SCx1550 STR STR 98327662
Hydraulichose350barDN 8/2SCx1600 STR STR 10018482
HydraulichoseDN 8/2SCx1600-MSHA+ STR STR 98377719
Hydraulichose350barDN 8/2SCx1650 STR STR 98322640
HydraulichoseDN8/2X1650350
- BAR 30341778
Hydraulichose350barDN 8/2SCx1700 STR STR 10050180
Hydraulichose350barDN8/2SCx1700 45° STR 98388419
Hydraulichose350barDN8/2SCx1700 90° STR 98388541
Hydraulichose350barDN 8/2SCx1800 STR STR 10058430
HydraulichoseDN 8/2SCx1800-MSHA+ STR STR 98377722
Hydraulichose350barDN 8/2SCx1900 STR STR 10197123
Hydraulichose350barDN 8/2SCx2000 STR STR 10307753
Hydraulichose350barDN 8/2SCx2000 STR 90° 98324390
HydraulichoseDN 8/2SCx2000-MSHA+ STR STR 98377723
Hydraulichose350barDN 8/2SCx2100 STR STR 10050181
Hydraulichose350barDN 8/2SCx2200 STR STR 98339515
Hydraulichose350barDN 8/2SCx2300 STR STR 10050182
59
Home Print
Fittings Book
Hose 8
MaterialDescription End1 End2 Degree Part#
Hydraulichose350barDN 8/2SCx2800 STR STR 10199552
Hydraulichose350barDN 8/2STx2800 STR STR 10171584
Hydraulic
hose
x
2
DN8/2TP
x
2900 10128163
Hydraulichose350barDN 8/2SCx2900 STR STR 10189281
Hydraulichose350barDN 8/2SCx3000 STR STR 10087069
Hydraulichose350barDN8/2STx3000 STR STR 10160272
Hydraulichose350barLOBADN8/2ST-FLH-X3000 STR STR 10128602
Hydraulic
hose
DN
3100
X8 30365915
Hydraulichose350barDN 8/2SCx3200 STR STR 10050183
Hydraulichose350barDN 8/2SCx3300 STR STR 10182898
Hydraulichose350barDN8/2X3300 30355602
Hydraulichose350barDN 8/2SCx3400 STR STR 10189407
Hydraulichose350barDN 8/2STx3500 STR STR 10171583
Hydraulichose350barDN8/2X3500 30355603
Hydraulichose68barDN8/2TEx3500 STR STR 98340663
Hydraulichose350barDN 8/2SCx3600 STR STR 10134099
Hydraulichose350barDN8/2X3800 30355605
Hydraulichose350barDN8/2X3900 30358414
Hydraulichose350barDN 8/2SCx4000 STR STR 10133620
Hydraulichose350barDN8/2SCx4100 STR STR 98393775
Hydraulichose350barDN 8/2SCx4200 STR STR 10179079
Hydraulichose350barDN8/2X4200 30358415
Hydraulichose350barDN8/2X4300 30355606
Hydraulichose350barDN 8/2SCx4400 STR STR 98339410
Hydraulichose350barDN 8/2SCx4500 STR STR 98367273
Hydraulichose350barDN 8/2SCx4600 STR STR 10207510
60
Home Print
Fittings Book
Hose 8
MaterialDescription End1 End2 Degree Part#
Hydraulichose350barDN8/2X5000 30341031
Hydraulichose350barDN 8/2SCx5400 STR STR 10190841
Hydraulichose350barDN 8/2SCx5600 STR STR 98315344
Hydraulichose350barDN 8/2SCx5700 STR STR 10056385
Hydraulichose350barDN 8/2SCx6000 STR STR 10185302
Hydraulichose350barDN 8/2SCx6200 STR STR 10193051
Hydraulichose350barDN 8/2SCx6300 STR STR 98384977
Hydraulichose350barDN8/2X6400 30314105
Hydraulichose350barDN8/2X6400 30328412
Hydraulichose350barDN 8/2SCx6500 STR STR 10190522
Hydraulichose350barDN 8/2SCx6600 STR STR 10303854
Hydraulichose350barDN 8/2SCx6800 STR STR 98339411
Hydraulichose350barDN 8/2SCx7100 STR STR 10303852
Hydraulichose350barDN 8/2SCx7700 STR STR 10217433
Hydraulichose350barDN8/2SCx7900 STR STR 98315347
Hydraulichose350barDN 8/2SCx8000 STR STR 10185304
Hydraulichose350barDN 8/2SCx8400 STR STR 10217434
Hydraulichose350barDN 8/2SCx9000 STR STR 10303851
Hydraulichose350barDN 8/2SCx9800 STR STR 98315345
Hydraulichose350barDN8/2STx13300 10068024
61
Home Print
Home Print
Fittings Book
Hose 10
MaterialDescription End1 End2 Degree Part#
Hydraulichose330barsDN10/2SNx 250 STR STR 10096681
Hydraulichose350barsDN10/2TPx 300 STR 90° 10209812
Hydraulichose350barsDN10/2TPx 330 90° 45° 0° 10206527
Hydraulichose350barsDN10/2TPx 350 STR 90° 10209821
Hose
2TPDN10
x
355 90° 90° 10309551
Hose
2TPDN10
x375 STR 90° 10308610
Hose
2TP
DN10
390
x 10308609
Hose
2TP
DN10
390
x 10309146
Hose
2TPDN10
x
390 STR STR 10309151
Hose
2TP
DN10
x390 90° 90° 90° 10309161
Hose
2TPDN10
x
390 STR 90° 98321682
Hose
2TPDN10
x
400 90° STR 10309621
Hydraulichose330barsDN10/2SNx 400 STR 90° 10306520
Hydraulichose350barsDN10/2TPx 400 STR 90° 10209820
HydraulichoseDN10/2STx400 STR 90° 10162699
Hose
2TP
DN10
410
x 98325474
Hose
2TP
DN10
460
x 98325510
Hose
2TP
DN10
460
x 98325513
Hydraulichose350barsDN10/2TPx 470 90° 90° 325° 10209827
Hydraulichose350barsDN10/2TPx 470 90° 90° 35° 10209829
Hydraulichose330barDN10/2SNx 500 STR 90° 10215792
Hydraulichose100barDN10/TPSx 500 45° 90° 0° 10206530
Hydraulichose350barsDN10/2TPx 500 90° 0° 10207665
HydraulichoseDN10/2STx500 STR STR 10162703
Hydraulichose350barsDN10/2TPx 550 STR 90° 10209816
HydraulichoseDN10/2STx550 STR 90° 10162715
63
Home Print
Fittings Book
Hose 10
MaterialDescription End1 End2 Degree Part#
HydraulichoseDN10/2STx600 STR 90° 10162707
Hose
2TPDN10
x
635 STR 90° 98315767
Hydraulichose330barDN10/2SNx 650 STR 90° 10215793
Hydraulichose350barsDN10/2TPx 700 90° 90° 90° 10207655
HydraulichoseDN10/2STx700 STR STR 10162705
HydraulichoseDN10/2STx700 STR 90° 10162713
Hydraulichose350barsDN10/2TPx 800 90° 90° 270° 10206526
Hydraulichose350barsDN10/2TPx 800 STR 90° 10209811
HydraulichoseDN10/2STx800 STR 90° 10162714
Hydraulichose330barsDN10/2SNx 850 STR 90° 10306519
Hose
2TPDN10
x
890 STR 90° 98315774
Hydraulichose100barDN10/TPSx900 90° 0° 10207648
Hydraulichose350barsDN10/2TPx 900 STR 45° 10207941
Hydraulichose350barsDN10/2TPx 900 STR 90° 10209825
HydraulichoseDN10/2STx900 STR 90° 10162675
HydraulichoseDN10/2STx900 STR STR 10162698
HydraulichoseDN10/2STx900 STR 45° 10162704
Hose
2TP
DN10
x950 90° 90° 90° 98315800
Hose
2TP
DN10
950
x 98315816
Hydraulichose330barsDN10/2SNx 950 STR 180° 10306545
Hydraulichose350barsDN10/2TPx 950 STR 45° 10207940
Hose
2TPDN10
1000
x 90° STR 98323590
Hydraulichose330barsDN10/2SNx1000 STR STR 10128799
Hydraulichose330barsDN10/2SNx1000 STR 90° 10306550
Hydraulichose350barsDN10/2TPx1000 STR 45° 10208281
Hydraulichose350barsDN10/2TPx1000 STR 90° 10209824
64
Home Print
Fittings Book
Hose 10
MaterialDescription End1 End2 Degree Part#
Hydraulichose350barsDN10/2TPx1100 STR 45° 10208280
HydraulichoseDN10/2STx1100 STR 90° 10162702
HydraulichoseDN10/2STx1200 STR STR 10152039
HydraulichoseDN10/2STx1200 STR 90° 10162719
Hydraulichose350barsDN10/2TPx1300 STR 90° 98324573
HydraulichoseDN10/2STx1300 STR STR 10162716
Hose
2TP
DN10
1400
x 98350360
Hydraulichose330barsDN10/2SNx1400 STR 90° 10306544
Hydraulichose350barsDN10/2TPx1400 STR 90° 10209835
Hose
2TPDN10
1450
x 90° 90° 98315789
Hydraulichose350barsDN10/2TPx1500 STR STR 10207938
Hydraulichose350barsDN10/2TPx1500 STR 45° 10209831
Hydraulichose350barsDN10/2TPx1550 STR 45° 10209833
Hydraulichose330barsDN10/2SNx1600 STR 90° 10309775
Hydraulichose350barsDN10/2TPx1600 STR 180° 10306499
Hydraulichose350barsDN10/2TPx1800 98316572
HydraulichoseDN10/2STx1800 STR 90° 10162700
Hydraulichose350barsDN10/2TPx1850 STR 90° 10209832
Hydraulichose350barsDN10/2TPx1900 STR 90° 10209834
HydraulichoseDN10/2STx2000 STR STR 10162717
Hydraulichose350barsDN10/2TPx2400 90° 0° 10207642
Hydraulichose350barsDN10/2TPx2400 90° 0° 10207643
HydraulichoseDN10/2STx2500 STR STR 10162697
Hydraulichose350barsDN10/2TPx2700 90° 0° 10207644
Hydraulichose350barsDN10/2TPx2700 90° 0° 10207645
Hydraulichose350barsDN10/2TPx2700 STR 90° 10207939
65
Home Print
Fittings Book
Hose 10
MaterialDescription End1 End2 Degree Part#
Hydraulichose350barsDN10/2TPx3200 90° 0° 10207935
Hydraulichose350barsDN10/2TPx3600 90° 0° 10207934
Hydraulichose350barsDN10/2TPx3750 90° 0° 10211676
HydraulichoseDN10/2STx4500 STR 90° 10162722
Hydraulichose350barDN10/2TPx4700 STR 90° 10210580
Hydraulichose350barsDN10/2TPx4700 90° STR 10210579
Hydraulichose350barsDN10/2TPx4800 90° 0° 10207669
HydraulichoseDN10/2STx5200 STR STR 10162724
Hydraulichose350barsDN10/2TPx5600 STR 90° 98319810
Hydraulichose350barsDN10/2TPx5600 STR 90° 98319811
Hydraulichose180barDN10/1SNx6100 STR STR 60106919
Hydraulichose350barDN10/2TPx6400 STR 90° 98339553
Hydraulichose350barDN10/2TPx6400 STR 90° 98339554
Hydraulichose210barDN10/1SNx6600 STR STR 60107666
Hydraulichose210barDN10/1SNx7100 STR STR 60107667
Hydraulichose210barDN10/1SNx7700 STR STR 10179082
Hydraulichose210barDN10/1SNx8000 STR STR 98315343
66
Home Print
Fittings Book
Hose 12
MaterialDescription End1 End2 Degree Part#
Hydraulichose415barDN12/4SPx300 STR STR 10200316
Hydraulichose415barDN12/4SPx350 STR 90° 10165526
Hydraulichose415barDN12/4SPx350 STR STR 10193955
Hydraulichose415barDN12/4SPx400 STR STR 10049900
Hydraulichose415barDN12/4SPx400 STR 90° 10206585
Hydraulichose425barDN12/4SPx400 90° 90° 90° 10306500
Hydraulichose470barDN12/3SCx400 STR STR 98355040
Hydraulichose470barDN12/3SCx430 90° STR 98394100
Hydraulichose415barDN12/TPxx430 STR 90° 10209802
Hydraulichose425barDN12/4SPx430 90° STR 98318187
Hydraulichose470barDN12/3SCx 440 90° STR 85° 98393348
Hydraulichose415barDN12/4SPx450 STR 45° 10200317
Hydraulichose415barDN12/4SPx450 STR STR 98368643
Hydraulichose470barDN12/3SCx450 90° STR 85° 98393350
Hydraulichose470barDN12/3SCx450 STR STR 98355041
Hydraulichose470barDN12/3SCx 480 90° STR 98393351
Hydraulichose470barDN12/3SCx 480 90° STR 98393352
Hydraulichose415barDN12/TPxx480 STR 90° 10209809
Hydraulichose415barDN12/4SPx500 STR STR 10049901
Hydraulichose470barDN12/3SCx500 90° STR 98394104
Hydraulichose415barLOBADN12/4SP-FLH-x500 STR STR 10147912
Hydraulichose425barDN12/4SPx500 STR 90° 10306503
Hydraulichose470barDN12/3SCx500 90° STR 98354542
Hydraulichose470barDN12/3SCx500 STR STR 98355053
Hydraulichose415barDN12/4SPx550 STR STR 10049902
Hydraulichose415barDN12/4SPx550 STR STR 10192782
67
Home Print
Fittings Book
Hose 12
MaterialDescription End1 End2 Degree Part#
Hydraulichose470barDN12/3SCx 580 90° STR 98393354
Hydraulichose415barDN12/4SPx600 STR STR 10183548
Hydraulichose415barDN12/4SPx600 STR STR 10199665
Hydraulichose425barDN12/4SPx600 STR 90° 10309774
Hydraulichose425barDN12/4SPx600 STR 90° 10309779
Hydraulichose470barDN12/3SCx600 90° STR 98355043
Hydraulichose470barDN12/3SCx600 90° STR 98355046
Hydraulichose470barDN12/3SCx600 90° STR 98355049
HydraulichoseDN12/4SPx600-MSHA+ STR STR 98377725
Hydraulichose425barDN12/4SPx630 STR 90° 10306512
Hydraulichose310barDN12/2TPx650 90° STR 10210581
Hydraulichose415barDN12/4SPx650 STR STR 10049903
Hydraulichose415barLOBADN12/4SP-FLHx650 STR STR 10038223
Hydraulichose425barDN12/4SPx650 STR 90° 10306505
Hydraulichose470barDN12/3SCx650 90° STR 98354539
Hydraulichose470barDN12/3SCx650 90° STR 98354543
Hydraulichose415barDN12/TPxx660 STR 90° 10209804
Hydraulichose415barDN12/4SPx670 STR 90° 98393806
Hydraulichose275barDN12/2STx700 STR STR 10174118
Hydraulichose310barDN12/2TPx700 90° 45° 75° 10206532
Hydraulichose415barDN12/4SPx700 STR STR 10049904
Hydraulichose415barDN12/4SPx700 STR 45° 10307826
Hydraulichose425barDN12/4SPx700 STR 90° 98364447
Hydraulichose470barDN12/3SCx700 90° STR 98354675
Hydraulichose470barDN12/3SCx700 90° STR 98355050
Hydraulichose470barDN12/3SCx700 STR STR 98368267
68
Home Print
Fittings Book
Hose 12
MaterialDescription End1 End2 Degree Part#
Hydraulichose415barDN12/4SPx800 STR STR 10192783
Hydraulichose415barDN12/4SPx800 90° STR 98364389
Hydraulichose415barDN12/4SPx800 90° STR 98364858
Hydraulichose425barDN12/4SPx800 STR 90° 10306514
Hydraulichose470barDN12/3SCx800 90° STR 98354672
HydraulichoseDN12/4SPx800-MSHA+ STR STR 98377751
Hydraulichose275barDN12/2SNx850 STR 90° 10306481
Hydraulichose310barDN12/2TPx850 STR 45° 10207942
Hydraulichose415barDN12/4SPx850 STR STR 98327841
Hydraulichose415barDN12/4SPx850 90° STR 98369455
Hydraulichose425barDN12/4SPx850 STR 90° 10309772
Hydraulichose190barDN12/1TPx900 90° STR 10309614
Hydraulichose310barDN12/2TPx900 STR 45° 10208282
Hydraulichose415barDN12/4SPx900 STR STR 10018480
Hydraulichose415barLOBADN12/4SP-FLH-x900 STR STR 10018534
Hydraulichose425barDN12/4SPx900 90° 90° 90° 10306474
Hydraulichose425barDN12/4SPx900 STR 90° 98367608
Hydraulichose425barDN12/4SPx900 STR 90° 98367608
Hydraulichose350barDN12/4SPx920 STR 90° 98318106
Hydraulichose415barDN12/4SPx950 STR STR 98370923
Hydraulichose415barDN12/4SPx 950 STR 90° 85° 98393690
Hydraulichose425barDN12/4SPx950 STR 90° 10306542
Hydraulichose470barDN12/3SCx950 STR STR 98355052
Hydraulichose425barDN12/4SPx980 90° STR 98318168
Hydraulichose310barDN12/2TPx1000 STR 45° 10208285
Hydraulichose310barDN12/2TPx1000 STR 90° 10210577
69
Home Print
Fittings Book
Hose 12
MaterialDescription End1 End2 Degree Part#
Hydraulichose275barDN12/2SNx1050 STR 90° 10309766
Hydraulichose415barDN12/4SPx1050 90° STR 98330010
Hydraulichose470barDN12/3SCx1050 98354674
Hydraulichose470barDN12/3SCx1050 90° STR 98354677
Hydraulichose190barDN12/1TPx1100 STR 90° 98319766
Hydraulichose310barDN12/2TPx1100 90° 0° 10206534
Hydraulichose415barDN12/4SPx1100 STR STR 10024672
Hydraulichose415barDN12/4SPx1100 STR 90° 10215801
Hydraulichose415barDN12/4SPx1150 STR 45° 98393702
Hydraulichose415barDN12/4SPx1200 STR STR 10049906
Hydraulichose415barDN12/4SPx1200 STR STR 10090416
Hydraulichose415barDN12/4SPx1200 STR 45° 98367046
Hydraulichose415barDN12/4SPx1200 90° STR 98380483
Hydraulichose425barDN12/4SPx1200 STR 90° 10309773
HydraulichoseDN12/2STx1200 STR 90° 10162718
Hydraulichose415barDN12/4SPx1250 STR STR 98336138
Hydraulichose470barDN12/3SCx1250 90° STR 98355055
Hydraulichose415barDN12/4SPx1300 STR STR 10049907
Hydraulichose415barDN12/4SPx1350 STR STR 98328184
Hydraulichose415barDN12/4SPx1350 90° STR 98388543
Hydraulichose415barDN12/4SPx1400 98386856
Hydraulichose415barDN12/TPxx1400 STR STR 10216425
Hydraulichose190barDN12/1TPx1450 STR 90° 98319744
Hydraulichose310barDN12/2TPx1450 STR 90° 10209795
Hydraulichose415barDN12/4SPx1500 STR STR 10044561
Hydraulichose415barDN12/4SPx1450 STR STR 10049908
70
Home Print
Fittings Book
Hose 12
MaterialDescription End1 End2 Degree Part#
Hydraulichose415barDN12/4SPx1700 STR STR 10049909
Hydraulichose415barDN12/4SPx1700 90° STR 98393742
Hydraulichose415barDN12/4SPx1800 STR STR 10049910
Hydraulichose415barDN12/4SPx1800 STR 45° 98393696
Hydraulichose415barDN12/4SPx1900 STR STR 98339512
Hydraulichose415barDN12/4SPx2000 STR STR 10049911
Hydraulichose415barDN12/4SPx2000 STR 90° 98324620
Hydraulichose425barDN12/4SPx2000 STR 90° 10306555
Hydraulichose415barDN12/4SPx2100 STR STR 10049912
Hydraulichose425barDN12/4SPx2100 STR 90° 10306551
Hydraulichose415barDN12/4SPx2200 STR STR 98339513
Hydraulichose415barDN12/TPxx2200 STR STR 10216426
HydraulichoseDN12/2STx2200 STR STR 10162791
Hydraulichose415barDN12/4SPx2300 STR STR 10309360
Hydraulichose415barDN12/4SPx2300 STR 45° 98393699
Hydraulichose415barDN12/4SPx2400 STR STR 10049913
Hydraulichose415barDN12/4SPx2500 STR STR 10199553
Hydraulichose415barDN12/4SPx2600 STR STR 10309359
Hydraulichose415barDN12/4SPx2700 STR STR 10059239
Hydraulichose415barDN12/4SPx2800 STR STR 10189284
HydraulichoseDN12/2STx2800 STR STR 10162790
Hydraulichose415barDN12/4SPx2900 STR STR 10189285
Hydraulichose310barDN12/2TPx3000 STR STR 10207657
Hydraulichose310barDN12/2TPx3000 STR 90° 10210585
Hydraulichose415barDN12/4SPx3000 STR STR 98319527
Hydraulichose415barDN12/4SPx3000 STR 90° 98324389
HydraulichoseDN12/4SPx3000DKO-S 10059240
Hydraulichose415barDN12/4SPx3100 STR STR 98319530
Hydraulichose310barDN12/2TPx3200 90° STR 10207932
Hydraulichose415barDN12/4SPx3200 STR STR 10081340
Hydraulichose415barLOBADN12/4SP-FLH-x3200 STR STR 10128603
71
Home Print
Fittings Book
Hose 12
MaterialDescription End1 End2 Degree Part#
Hydraulichose415barDN12/4SPx3300 STR STR 98369380
Hydraulichose310barDN12/2TPx3350 STR 90° 10207654
Hydraulichose415barDN12/4SPx3400 STR STR 98319531
Hose
DN12
3500
x 98317293
Hydraulichose415barDN12/4SPx3500 STR STR 10189406
Hydraulichose310barDN12/2TPx3600 90° 0° 10207933
Hydraulichose415barDN12/4SPx3600 STR STR 10064293
Hydraulichose415barDN12/4SPx3700 STR STR 98318383
Hydraulichose415barDN12/4SPx3800 STR STR 98339510
Hydraulichose415barDN12/4SPx3900 STR STR 98339511
Hydraulichose415barDN12/4SPx4000 STR STR 10133622
Hydraulichose415barDN12/4SPx4200 STR STR 10185297
Hydraulichose470barDN12/3SCx4200 STR STR 98375940
Hydraulichose415barDN12/4SPx4300 STR STR 98320778
Hydraulichose470barDN12/3SCx4300 STR STR 98352731
Hydraulichose470barDN12/3SCx4400 STR STR 98375941
Hydraulichose415barDN12/4SPx4500 STR STR 10185298
Hydraulichose470barDN12/3SCx4500 STR STR 98367271
Hydraulichose470barDN12/3SCx4600 STR STR 98367270
Hydraulichose415barDN12/4SPx4700 STR STR 98382802
Hydraulichose310barDN12/2TPx4800 90° STR 10207670
Hydraulichose415barDN12/4SPx4800 STR STR 98339412
Hydraulichose470barDN12/3SCx4800 STR STR 98367269
Hydraulichose470barDN12/3SCx4900 STR STR 98375631
Hydraulichose415barDN12/4SPx5000 STR STR 10063503
Hydraulichose415barDN12/4SPx5400 STR STR 10190840
72
Home Print
Fittings Book
Hose 12
MaterialDescription End1 End2 Degree Part#
Hydraulichose415barDN12/4SPx6500 STR STR 10190521
Hydraulichose470barDN12/3SCx6600 90° STR 98361419
Hydraulichose470barDN12/3SCx6600 90° STR 98378192
Hydraulichose415barDN12/4SPx7000 STR STR 98339450
Hydraulichose470barDN12/3SCx7500 90° STR 98378193
Hydraulichose470barDN12/3SCx7500 90° STR 98378194
Hydraulichose415barDN12/4SPx13300 STR STR 10063940
Hydraulichose415barDN12/4SPx12000 STR STR 10214500
73
Home Print
Home Print
Fittings Book
Hose 16
MaterialDescription End1 End2 Degree Part#
Hydraulichose350barDN16/4SPx 200 STR 90° 10163823
Hydraulichose410barDN16/3SCx 220 90° STR 98394044
Hydraulichose270barDN16/2STx260 STR STR 10154055
Hydraulichose350barDN16/4SPx300 STR STR 10049938
Hydraulichose350barDN16/TPXx300 90° 45° 180° 10210584
Hydraulichose350barDN16/TPXx335 90° 45° 180° 10206528
Hydraulichose250barDN16/2STx350 STR 45° 10163825
Hydraulichose400barDN16/4SPx350 STR STR 10176374
Hydraulichose400barDN16/4SPx350 STR STR 10176375
Hydraulichose350barDN16/4SPx 380 STR 90° 10078489
Hydraulichose250barDN16/2STx400 STR 45° 10191606
Hydraulichose250barDN16/2STx400 STR STR 10199661
Hydraulichose350barDN16/4SPx400 STR STR 10049939
Hydraulichose350barDN16/4SPx400 STR 90° 10160745
Hydraulichose350barDN16/4SPx400 STR 45° 10198777
Hydraulichose130barDN16/1SCx 430 STR 45° 98393514
Hydraulichose130barDN16/1SNx450 STR STR 10152296
Hydraulichose250barDN16/2STx450 STR 90° 10163824
Hydraulichose250barDN16/2STx450 STR 45° 10180536
Hydraulichose350barDN16/4SPx450 STR STR 10171562
Hydraulichose350barDN16/4SPx450 STR 45° 10193580
Hydraulichose350barDN16/4SPx450 STR 90° 98318105
Hydraulichose270barDN16/2STx490 STR STR 10155019
Hydraulichose250barDN16/2STx500 STR 45° 10163826
Hydraulichose250barDN16/2STx500 STR 90° 10165729
Hydraulichose250barDN16/2STx500 STR STR 10167882
75
Home Print
Fittings Book
Hose 16
MaterialDescription End1 End2 Degree Part#
Hydraulichose410barDN16/3SCx500 STR STR 98355069
Hydraulichose130barDN16/1SNx510 STR STR 10094172
Hydraulichose270barDN16/2STx520 STR STR 10155021
Hydraulichose150barDN16/1TPx550 90° STR 10207662
Hydraulichose250barDN16/2STx550 STR 45° 10165728
Hydraulichose250barDN16/2STx550 STR 45° 10195310
Hydraulichose250barDN16/2STx550 STR STR 98344486
Hydraulichose270barDN16/2STx550 STR STR 10153644
Hydraulichose350barDN16/4SPx550 STR STR 10049941
Hydraulichose350barDN16/4SPx550 STR STR 10147910
Hydraulichose350barDN16/4SPx550 STR 45° 10190447
Hydraulichose250barDN16/2STx580 STR 90° 10155482
Hydraulichose250barDN16/2STx600 STR STR 10171225
Hydraulichose250barDN16/2STx600 STR 45° 10180748
Hydraulichose350barDN16/4SPx600 STR STR 10049942
Hydraulichose350barDN16/4SPx 600 STR 45° 10190449
Hydraulichose350barDN16/4SPx 600 STR 90° 10209375
Hydraulichose350barDN16/4SPx 600 90° 90° 90° 98364398
Hydraulichose350barDN16/4SPx 600 STR 90° 98367643
Hydraulichose400barDN16/4SPx6 00 STR STR 10306515
Hydraulichose400barDN16/4SPx 600 STR STR 10306480
HydraulichoseDN16/4SPx 600-MSHA+ STR STR 98377729
Hydraulichose150barDN16/1TPx 650 90° STR 10207651
Hydraulichose250barDN16/2STx 650 STR STR 98327274
Hydraulichose250barDN16/2STx 650 STR 90° 10158254
Hydraulichose250barDN16/2STx 650 STR 45° 10180749
76
Home Print
Fittings Book
Hose 16
MaterialDescription End1 End2 Degree Part#
Hydraulichose350barLOBADN16/4SP-FLH-x 650 STR STR 10036729
HydraulichoseDN16/4SPx 650-MSHA+ STR STR 98377761
HydraulichoseDN16/4X670350
- BAR 30380085
HydraulichoseDN16/4X680350
- BAR 30301357
HydraulichoseDN16/4X680350
- BAR 30302328
Hydraulichose130barDN16/1SNx 700 STR STR 10129564
Hydraulichose225barDN16/2STx 700 90° 45° 180° 10160746
Hydraulichose250barDN16/2STx 700 STR 90° 10164704
Hydraulichose250barDN16/2STx 700 STR STR 10173828
Hydraulichose250barDN16/2STx 700 STR 45° 10180750
Hydraulichose250barDN16/2STx 700 STR STR 10193566
Hydraulichose350barDN16/4SPx 700 STR STR 10019736
Hydraulichose350barDN16/4SPx 700 STR STR 10072695
Hydraulichose350barDN16/TPXx700 STR 10206529
Hydraulichose350barLOBADN16/4SP-FLH-x 700 STR STR 10016764
Hydraulichose400barDN16/4SPx 700 STR STR 10309765
Hydraulichose250barDN16/2STx 750 STR STR 10160763
Hydraulichose250barDN16/2STx 750 STR 45° 10209374
Hydraulichose250barDN16/2STx 750 STR 90° 98370115
Hydraulichose350barDN16/4SPx 750 STR STR 98365097
Hydraulichose400barDN16/4SPx 750 STR 90° 98364448
Hydraulichose410barDN16/3SCx 750 90° STR 98355067
Hydraulichose130barDN16/1SCx800 STR STR 98388304
Hydraulichose250barDN16/2STx 800 STR 90° 10158251
Hydraulichose250barDN16/2STx 800 STR STR 10160765
Hydraulichose250barDN16/2STx 800 STR STR 10193567
77
Home Print
Fittings Book
Hose 16
MaterialDescription End1 End2 Degree Part#
Hydraulichose250barDN16/2STx 820 STR 90° 10155483
Hydraulichose250barDN16/2STx 850 STR 45° 10160766
Hydraulichose250barDN16/2STx 850 STR STR 10197805
Hydraulichose350barDN16/4SPx 850 STR 90° 98318111
Hydraulichose130barDN16/1SCx 900 STR 90° 98393724
Hydraulichose225barDN16/2STx 900 STR STR 10153288
Hydraulichose250barDN16/2STx 900 STR STR 10160785
Hydraulichose250barDN16/2STx 900 45° 45° 10165460
Hydraulichose250barDN16/2STx 900 STR 90° 10167252
Hydraulichose250barDN16/2STx 900 STR 45° 10180751
Hydraulichose250barDN16/2STx 900 STR 45° 10193564
Hydraulichose350barDN16/4SPx 900 STR STR 10029729
HydraulichoseDN16/4SPx 900-MSHA+ STR STR 98377757
Hydraulichose250barDN16/2STx 950 STR 45° 10180865
Hydraulichose250barDN16/2STx 950 STR 90° 98370116
Hydraulichose350barDN16/4SPx 950 STR 45° 10215099
Hydraulichose350barDN16/4SPx 950 STR STR 98370933
Hydraulichose250barDN16/2STx1000 STR 45° 10184563
Hydraulichose250barDN16/2STx1000 STR STR 98321755
Hydraulichose150barDN16/1TPx1000 90° 0° 10206533
Hydraulichose225barDN16/2STx1000 STR STR 10153289
Hydraulichose250barDN16/2STx1000 STR 90° 10165452
Hydraulichose270barDN16/2STx1000 STR STR 10143967
Hydraulichose350barDN16/4SPx1000 STR STR 10049944
HydraulichoseDN16/4SPx1000-MSHA+ STR STR 98377759
Hydraulichose250barDN16/2STx1050 STR 45° 98321758
78
Home Print
Fittings Book
Hose 16
MaterialDescription End1 End2 Degree Part#
Hydraulichose400barDN16/4SPx1100 90° 90° 0° 10215803
HydraulichoseDN16/4SPx1100-MSHA+ STR STR 98377760
Hydraulichose350barDN16/4SPx1150 STR 45° 98393730
Hydraulichose150barDN16/1TPx1200 90° STR 10207650
Hydraulichose250barDN16/2STx1200 STR STR 10155805
Hydraulichose250barDN16/2STx1200 STR 90° 10162946
Hydraulichose250barDN16/2STx1200 STR STR 10209415
Hydraulichose350barDN16/4SPx1200 STR STR 10049946
Hydraulichose350barDN16/TPXx1200 10208283
Hydraulichose350barLOBADN16/4SP-FLH-x1200 STR STR 10147963
Hydraulichose250barDN16/2STx1300 STR STR 10167627
Hydraulichose250barDN16/2STx1300 STR 45° 10183218
Hydraulichose350barDN16/4SPx1300 STR STR 10049947
Hydraulichose350barDN16/4SPx1300 STR 90° 98380439
Hydraulichose350barDN16/4SPx1300 STR 45° 98382809
Hydraulichose130barDN16/1SCx1350 STR 90° 98393725
Hydraulichose350barDN16/4SPx1350 STR STR 10049948
Hydraulichose250barDN16/2STx1400 STR STR 98339803
Hydraulichose350barDN16/4SPx1400 STR STR 98373570
Hydraulichose350barDN16/TPXx1400 STR STR 10216255
Hydraulichose150barDN16/1TPx1450 STR STR 10207326
Hydraulichose130barDN16/1SCx1500 98386754
Hydraulichose250barDN16/2STx1500 STR STR 98373572
Hydraulichose350barDN16/4SPx1500 STR STR 10049949
Hydraulichose350barDN16/4SPx1500 STR 90° 98318104
Hydraulichose350barDN16/4SPx1550 STR STR 98370927
Hydraulichose130barDN16/1SCx1600 98386753
Hydraulichose150barDN16/1TPx1600 90° 0° 10207647
Hydraulichose350barDN16/4SPx1600 STR STR 10049950
Hydraulichose350barDN16/4SPx1600 STR 90° 98382751
Hydraulichose130barDN16/1SCx1650 STR 90° 98375363
79
Home Print
Fittings Book
Hose 16
MaterialDescription End1 End2 Degree Part#
Hydraulichose250barDN16/2STx1650 STR STR 10209416
Hydraulichose350barDN16/4SPx1650 STR STR 98370925
Hydraulichose130barDN16/1SCx1700 STR 90° 98386750
Hydraulichose250barDN16/2STx1700 STR STR 98345462
Hydraulichose350barDN16/4SPx1700 STR STR 10049951
Hydraulichose350barDN16/4SPx1800 STR STR 10024682
HydraulichoseDN16/4SPx1800-MSHA+ STR STR 98377762
Hydraulichose130barDN16/1SCx1900 STR STR 98383587
Hydraulichose130barDN16/1SCx1900 STR 90° 98386751
Hydraulichose250barDN16/2STx1900 STR STR 98345461
Hydraulichose350barDN16/4SPx1900 STR 90° 98386701
Hydraulic
hose
DN16/2SN
1980
- 80200091
Hydraulichose130barDN16/1SCx2000 STR STR 98388482
Hydraulichose350barDN16/4SPx2000 STR STR 10049952
Hydraulichose250barDN16/2STx2100 STR STR 98384368
Hydraulichose350barDN16/4SPx2100 STR STR 10065126
Hydraulichose130barDN16/1SCx2200 STR STR 98383588
Hydraulichose250barDN16/2STx2200 STR 90° 98367165
Hydraulichose350barDN16/4SPx2200 STR STR 10169184
HydraulichoseDN16/4SPx2200-MSHA+ STR STR 98377766
HydraulichoseDN16/4SPx2200-MSHA+ STR STR 98381269
Hydraulichose250barDN16/2STx2300 STR STR 98345460
Hydraulichose350barDN16/4SPx2300 STR STR 10196164
HydraulichoseDN16/4SPx2300-MSHA+ STR STR 98383463
Hydraulichose130barDN16/1SCx2400 STR 45° 98393726
Hydraulichose250barDN16/2STx2400 STR 90° 98367166
HydraulichoseDN16/4X2400-350BAR 30302244
Hydraulichose350barDN16/4SPx2500 STR STR 10199554
Hydraulichose350barDN16/4SPx2600 STR STR 10189289
Hydraulichose350barDN16/4SPx2700 STR STR 10160954
HydraulichoseDN16/4SPx2700-MSHA+ STR STR 98383464
80
Home Print
Fittings Book
Hose 16
MaterialDescription End1 End2 Degree Part#
Hydraulichose130barDN16/1SCx2800 STR 45° 98392304
Hydraulichose350barDN16/4SPx2800 STR STR 98361560
Hydraulichose350barDN16/TPXx2800 STR STR 10216256
Hydraulichose350barDN16/4SPx2900 STR STR 10189290
Hydraulichose350barDN16/4SPx3200 STR STR 10193824
HydraulichoseDN16/4X3200350
- BAR 30319319
Hydraulichose350barDN16/4SPx3400 STR STR 10064294
Hydraulichose130barDN16/1SCx3600 STR STR 98393767
Hydraulichose350barDN16/4SPx3600 STR STR 10192832
Hydraulichose350barDN16/4SPx4000 STR STR 10309910
Hydraulichose350barDN16/4SPx4000 STR STR 60107208
Hydraulichose350barDN16/4SPx4200 STR STR 10196590
Hydraulichose130barDN16/1SCx4400 STR STR 98393727
Hydraulichose410barDN16/3SCx4400 STR STR 98352734
Hydraulichose350barDN16/4SPx4500 STR STR 10025190
Hydraulichose350barDN16/4SPx4500 STR STR 10049953
Hydraulichose410barDN16/3SCx4500 STR STR 98352750
Hydraulichose410barDN16/3SCx4600 STR STR 98376032
Hydraulichose350barDN16/4SPx5000 STR STR 10185300
Hydraulichose350barDN16/4SPx5400 STR STR 10197825
Hydraulichose350barDN16/4SPx5500 STR STR 10195024
Hydraulichose350barDN16/4SPx5700 STR STR 10196163
HydraulichoseDN16/4X6000350
- BAR 30322610
Hydraulichose350barDN16/4SPx6200 STR STR 10198531
Hydraulichose350barDN16/4SPx7200 STR STR 98383679
Hydraulichose350barDN16/4SPx12000 STR STR 10214501
81
Home Print
Home Print
Fittings Book
Hose 20
MaterialDescription End1 End2 Degree Part#
Hydraulic
hose
DN20
X
34'
LG 30323984
Hydraulic
hose
DN20
X
44'
LG 30323983
Hydraulic
hose
DN20
MMX
47'
LG 30326094
HydraulichosePRESSUREDN20MMX48'LG 30326095
Hydraulic hose DN 20/4 DN 20/4X 250 DKO-S/DKO-S 90 STR 90° 10086131
Hydraulichose350barDN20/4SPx 300 STR 90° 10083314
Hydraulichose350barDN20/4SPx 350 STR STR 10184074
Hydraulichose350barDN20/4SPx 350 STR STR 10193572
Hydraulichose350barDN20/4SPx 400 STR STR 10049954
Hydraulichose350barDN20/4SPx 400 STR STR 10193568
Hydraulichose350barDN20/4SPx 400 STR 45° 10304498
Hydraulichose350barDN20/4SPx 430 STR STR 10193415
Hydraulichose215barDN20/2STx 450 STR 90° 10165730
Hydraulichose215barDN20/2STx 450 STR STR 10189896
Hydraulichose215barDN20/2STx 450 STR STR 10196328
Hydraulichose350barDN20/4SPx 450 STR 90° 10166350
Hydraulichose350barDN20/4SPx 450 STR STR 10167671
HOSE
SILVER
DN
500
20
X 10012525
Hydraulichose215barDN20/2SCx 500 STR 45° 180° 10215805
Hydraulichose215barDN20/2STx 500 STR STR 10153645
Hydraulichose215barDN20/2STx 500 STR 45° 10202091
Hydraulichose350barDN20/4SPx 500 STR STR 10049955
Hydraulichose350barDN20/4SPx 500 STR 45° 10215050
Hydraulichose380barDN20/4SPx 520 45° STR 10215806
Hydraulichose215barDN20/2STx 550 STR STR 10158250
Hydraulichose350barDN20/4SPx 550 STR STR 10049956
83
Home Print
Fittings Book
Hose 20
MaterialDescription End1 End2 Degree Part#
Hydraulichose350barDN20/4SPx 600 STR 45° 10194923
Hydraulichose350barDN20/4SPx 600 STR STR 98368588
Hydraulichose215barDN20/2STx 650 STR 90° 10165447
Hydraulichose215barDN20/2STx 650 STR STR 10212781
Hydraulichose350barDN20/4SPx 650 STR STR 10049957
Hydraulichose350barDN20/4SPx 650 STR 90° 10198909
Hydraulichose350barDN20/4SPX650 98379738
Hydraulichose350barLOBADN20/4SP-FLH-x 650 STR STR 10036721
Hydraulichose215barDN20/2STx 700 STR STR 10155806
Hydraulichose350barDN20/4SHx 700 90° 90° 90° 10205298
Hydraulichose350barDN20/4SPx 700 STR STR 10018481
Hydraulichose350barDN20/4SPx 700 STR STR 10192785
Hydraulichose350barDN20/4SPx 700 STR 90° 10198912
Hydraulichose350barLOBADN20/4SP-FLH-x 700 STR STR 10014481
HydraulichoseDN20/4SPx 700-MSHA+ STR STR 98383465
Hydraulichose380barDN20/4SPx 720 STR STR 10306482
Hydraulichose215barDN20/2STx 750 STR 90° 10164625
Hydraulichose215barDN20/2STx 750 STR STR 10169188
Hydraulichose215barDN20/2STx 750 STR 45° 10194787
Hydraulichose350barDN20/4SPx 750 STR STR 10160760
Hydraulichose380barDN20/4SPx750 98355173
HydraulichoseDN20/1STx750 STR 90° 10162686
Hydraulichose105barDN20/1SCx 800 STR 90° 98393735
Hydraulichose215barDN20/2STx 800 STR 90° 10164705
Hydraulichose215barDN20/2STx 800 STR STR 10169189
Hydraulichose350barDN20/4SPx 800 STR STR 10079398
84
Home Print
Fittings Book
Hose 20
MaterialDescription End1 End2 Degree Part#
Hydraulichose350barDN20/4SPx 850 STR STR 10165727
Hydraulichose350barDN20/4SPx 850 STR 45° 10186989
Hydraulichose215barDN20/2STx 900 STR STR 10189802
Hydraulichose350barDN20/4SPx 900 STR STR 10049958
Hydraulichose350barDN20/4SPx 900 STR 45° 10186992
Hydraulichose350barDN20/4SPx 900 STR 90° 10215101
Hydraulichose350barDN20/4SPx 900 STR 90° 10309752
Hydraulichose350barLOBADN20/4SP-FHL-x 900 STR STR 10016767
HydraulichoseDN20/4SPx 900-MSHA+ STR STR 98377730
Hydraulichose215barDN20/2STx 950 STR STR 98321494
Hydraulichose350barDN20/4SPx 950 STR 90° 10160761
Hydraulichose350barDN20/4SPx 950 STR STR 98321762
Hydraulichose215barDN20/2SNx1000 STR STR 10128802
Hydraulichose215barDN20/2STx1000 STR STR 10165444
Hydraulichose215barDN20/2STx1000 45° 45° 90° 98367041
Hydraulichose350barDN20/4SPx1000 STR STR 10049959
Hydraulichose350barDN20/4SPx1050 STR 45° 10194474
Hydraulichose350barDN20/4SPx1050 STR STR 98377935
Hydraulichose215barDN20/2STx1100 STR STR 98326268
Hydraulichose350barDN20/4X1100 30380090
Hydraulichose350barDN20/4SPx1100 STR STR 10049960
Hydraulichose350barDN20/4SPx1100 STR 45° 98393741
Hydraulichose350barDN20/TPXx1100 90° STR 10208284
HydraulichoseDN20/4SPx1100-MSHA+ STR STR 98377756
Hydraulichose350barDN20/4SPx1150 STR 90° 98321763
Hydraulichose350barDN20/4SPx1150 STR STR 98383042
85
Home Print
Fittings Book
Hose 20
MaterialDescription End1 End2 Degree Part#
Hydraulichose350barDN20/4SPx1200 STR 90° 10210582
Hydraulichose350barDN20/4SPx1200 STR 90° 98322680
Hydraulichose350barDN20/4SPx1200 STR 45° 98382813
Hydraulichose420barDN20/4Shx1200 STR 90° 10306477
Hydraulichose350barDN20/4SPx1220 STR 90° 98318103
Hydraulichose105barDN20/1SCx1250 STR 90° 98393737
Hydraulichose150barDN20/1TPx1250 90° 45° 0° 10207325
Hydraulichose350barDN20/4SPx1250 STR STR 10049962
Hydraulichose215barDN20/2STx1300 STR STR 10164333
Hydraulichose215barDN20/2STx1300 STR 90° 10164336
Hydraulichose350barDN20/4SPx1300 STR STR 10019735
Hydraulichose350barDN20/4SPx1300 STR STR 10307498
Hydraulichose380barDN20/4SPx1300 STR 90° 10306556
Hydraulichose350barDN20/4SPx1350 STR STR 10049963
Hydraulichose350barDN20/4SPx1400 90° STR 98316557
Hydraulichose350barDN20/4SPx1400 STR STR 98321737
Hydraulichose350barDN20/4SPx1400 STR STR 98322686
Hydraulichose380barDN20/4SPx1400 STR 100° 10309776
Hydraulichose420barDN20/4Shx1400 STR 90° 10309764
Hydraulichose105barDN20/1SCx1450 STR 90° 98375362
Hydraulichose350barDN20/4SPx1450 STR STR 98377951
Hydraulichose215barDN20/2STx1500 STR STR 98326267
Hydraulichose215barDN20/2STx1500 45° 45° 90° 98370043
Hydraulichose350barDN20/4SPx1500 STR STR 10049964
Hydraulichose350barDN20/4SPx1500 STR STR 10192784
Hydraulichose380barDN20/4SPx1500 STR 90° 10306557
86
Home Print
Fittings Book
Hose 20
MaterialDescription End1 End2 Degree Part#
Hydraulichose350barDN20/4SPx1700 90° STR 98316569
Hydraulichose105barDN20/1SCx1800 STR 90° 98386749
Hydraulichose215barDN20/2STx1800 STR STR 98384366
Hydraulichose215barDN20/2STx1800 STR STR 98384366
Hydraulichose350barDN20/4SPx1800 STR STR 10049968
Hydraulichose350barDN20/4SPx1900 STR STR 10194115
Hydraulichose350barDN20/4SPx2000 10025088
Hydraulichose350barDN20/4SPx2000 STR STR 98345464
HydraulichoseDN20/1STx2000 STR 90° 10162679
Hydraulichose350barDN20/4SPx2100 STR STR 10090410
HydraulichoseDN20/4X2100DEMO
- 30328408
Hydraulichose350barDN20/4SPx2200 STR STR 10194116
Hydraulichose350barDN20/4SPx2250 10025089
Hydraulichose105barDN20/1SCx2300 STR 45° 98393738
Hydraulichose350barDN20/4SPx2300 STR STR 10037453
Hydraulichose350barDN20/4SPx2400 STR STR 10186576
Hydraulichose350barDN20/4SPx2500 STR STR 98330012
Hydraulichose350barDN20/4SPx2600 STR STR 98338986
Hydraulichose350barDN20/4SPx3000 STR STR 10059241
Hydraulichose350barLOBADN20/4SP-FLH-x3000 STR STR 10128604
Hydraulichose350barDN20/4SPx3200 STR STR 10193825
Hydraulichose350barDN20/4SPx3600 STR STR 10194117
Hydraulichose350barDN20/4SPx3800 STR STR 10193573
Hydraulichose350barDN20/4SPx4000 STR STR 10185301
Hydraulichose105barDN20/1SCx4200 STR STR 98393747
Hydraulichose350barDN20/4SPx4300 STR STR 10188448
87
Home Print
Fittings Book
Hose 20
MaterialDescription End1 End2 Degree Part#
Hose
DN20-20m 98322234
88
Home Print
Fittings Book
Hose 25
MaterialDescription End1 End2 Degree Part#
Hydraulichose165barDN25/2SNx275 90° 90° 270° 10309770
Hydraulichose210barDN25/2TPx330 90° STR 98316554
350
HOSE
X6DN
X
25 10011156
Hydraulichose88barDN25/1SNx360 STR 90° 10207840
Hydraulichose25barDN25x370 STR STR 98343083
Hydraulichose25barDN25x400 90° 90° 270° 98353011
Hydraulichose380barDN25/4SHx400 STR STR 10198069
HydraulichoseDN25/4X400350
- BAR 30393961
Hydraulichose25barDN25x445 STR 90° 10207658
Hydraulichose25barDN25x450 STR STR 98365089
Hydraulichose380barDN25/4SHx450 STR 90° 10162060
Hydraulichose380barDN25/4SHx450 STR STR 10190313
Hydraulichose380barDN25/4SHx450 STR 45° 10190314
Hydraulichose25barDN25x465 STR 90° 98317636
500
HOSE
X6DN
X
25 10011158
Hydraulichose165barDN25/2STx500 STR STR 10167883
Hydraulichose165barDN25/2STx500 STR 45° 10190042
Hydraulichose165barDN25/2STx500 STR 90° 10209372
Hydraulichose210barDN25/2TPx500 90° STR 98318188
Hydraulichose25barDN25x500 STR 90° 10308579
Hydraulichose380barDN25/4SHx500 STR STR 10049974
Hydraulichose380barLOBADN25/4SH-FLH-x500 STR STR 10037387
Hydraulichose25barDN25x520 90° 90° 180° 98317638
Hydraulichose385barDN25/4SHx530 STR 45° 98322597
Hydraulichose165barDN25/2STx550 STR STR 10182390
Hydraulichose165barDN25/2STx550 STR 45° 98336381
89
Home Print
Fittings Book
Hose 25
MaterialDescription End1 End2 Degree Part#
Hydraulichose280barDN25/TPx570 45° 45° 180° 10209801
600
HOSE
X6DN
X
25 10011160
Hydraulichose165barDN25/2SNx600 STR 90° 10306507
Hydraulichose165barDN25/2STx600 STR 45° 10196329
Hydraulichose165barDN25/2STx600 STR STR 10197723
Hydraulichose25barDN25x600 STR 90° 98316309
Hydraulichose380barDN25/4SHx600 STR STR 10199555
Hydraulichose380barDN25/4SHx600 STR 45° 10208690
HydraulichoseDN25/4X600350
- BAR 30380087
Hydraulichose165barDN25/2SNx650 90° 45° 180° 10309771
Hydraulichose165barDN25/2SNx650 90° STR 98355077
Hydraulichose165barDN25/2STx650 STR STR 10209371
Hydraulichose25barDN25x650 90° 90° 350° 10207659
Hydraulichose25barDN25x650 STR STR 10309900
Hydraulichose25barDN25x650 STR STR 98341397
Hydraulichose25barDN25x650 90° 90° 180° 98356715
Hydraulichose380barDN25/4SHx650 STR STR 10171566
Hydraulichose380barDN25/4SHx650 STR 45° 10215100
700
HOSE
X6DN
X
25 10027923
Hydraulichose165barDN25/2SNx700 180° STR 10205328
Hydraulichose165barDN25/2SNx700 STR 45° 10306509
Hydraulichose25barDN25x700 STR 90° 10308580
Hydraulichose380barDN25/4SHx700 STR STR 10049975
Hydraulichose380barDN25/4SHx700 STR 90° 10309767
Hydraulichose385barDN25/4SHx700 STR 90° 10215807
Hydraulichose385barDN25/4SHx700 STR 90° 98325504
90
Home Print
Fittings Book
Hose 25
MaterialDescription End1 End2 Degree Part#
Hydraulichose25barDN25x750 90° 90° 0° 98330640
Hydraulichose380barDN25/4SHx 750 STR 45° 98388544
Hydraulichose380barDN25/4SHx750 STR STR 10049976
Hydraulichose88barDN25/1SCx750 STR 45° 98375360
Hydraulichose88barDN25/1SCx750 STR 90° 98375361
Hydraulichose110barDN25/1TPx760 STR 45° 98319734
Hydraulichose88barDN25/1SNx780 STR 90° 10207841
Hydraulichose165barDN25/2SNx800 90° 90° 180° 10205326
Hydraulichose165barDN25/2STx800 STR STR 10168730
Hydraulichose165barDN25/2STx800 STR 45° 10198908
Hydraulichose25barDN25x800 STR STR 98343082
Hydraulichose25barDN25x800 STR 90° 98356716
Hydraulichose380barDN25/4SHx800 STR STR 10171564
HydraulichoseDN25/4X800350
- BAR 30380088
HydraulichoseDN25/4SHx800-MSHA+ STR STR 98377732
Hydraulichose380barDN25/4SHx820 STR 45° 98388546
Hydraulichose 88barDN25/1SCx 850 STR 90° 98390410
Hydraulichose165barDN25/2STx850 STR 45° 10196640
Hydraulichose165barDN25/2STx850 STR STR 98340716
Hydraulichose165barDN25/2STx850 45° 45° 180° 98352487
Hydraulichose25barDN25x850 90° 90° 180° 98319764
Hydraulichose380barDN25/4SHx 850 STR STR 98393743
Hydraulichose110barDN25/1TPx870 STR 90° 10308791
Hydraulichose25barDN25x875 90° 90° 0° 98317809
900
HOSE
X6DN
X
25 10011162
Hydraulichose110barDN25/1TPx900 90° 90° 180° 98326700
91
Home Print
Fittings Book
Hose 25
MaterialDescription End1 End2 Degree Part#
Hydraulichose88barDN25/1STx900 STR 90° 10162684
HydraulichoseDN25/4SHx900-MSHA+ STR STR 98377748
Hydraulichose110barDN25/1TPx910 STR 45° 98352336
Hydraulichose25barDN25x930 STR 90° 10308578
950
HOSE
X6DN
X
25 10011163
Hydraulichose 88barDN25/1SCx 950 STR 90° 98390411
Hydraulichose165barDN25/2STx950 STR 45° 10162947
Hydraulichose165barDN25/2STx950 STR 45° 10195308
Hydraulichose165barDN25/2STx950 STR STR 98384361
Hydraulichose165barDN25/2STx950 STR STR 98384361
Hydraulichose25barDN25x950 90° 90° 90° 98336244
Hydraulichose380barDN25/4SHx950 STR 45° 98390505
Hydraulichose88barDN25/1SCx950 STR STR 98382833
Hydraulichose110barDN25/1TPx955 STR 90° 10308790
Hydraulichose25barDN25x970 STR 90° 10307236
Hydraulichose165barDN25/2STx1000 STR 45° 10182391
Hydraulichose185barDN25/2STx1000 STR STR 10143968
Hydraulichose25barDN25x1000 STR STR 98340266
Hydraulichose25barDN25x1000 STR STR 98365087
Hydraulichose350barDN25/4SHx1000 10025170
Hydraulichose350barDN25/4SHx1000 STR 90° 98380467
Hydraulichose380barDN25/4SHx1000 90° STR 10205299
Hydraulichose380barDN25/4SHx1000 STR STR 10303076
Hydraulichose88barDN25/1SCx1000 STR STR 98382015
Hydraulichose88barDN25/1STx1000 STR 90° 10162670
HydraulichoseDN25/4x1000350
- bar 30393716
Hydraulic
hose
DN25/4
x
1000
DKS 10037654
HydraulichoseDN25/4SHx1000-MSHA+ STR STR 98377749
Hydraulichose25barDN63x1025 STR 10306910
Hydraulichose110barDN25/1TPx1050 STR 45° 10207324
Hydraulichose165barDN25/2STx1050 STR 45° 10209532
92
Home Print
Fittings Book
Hose 25
MaterialDescription End1 End2 Degree Part#
Hydraulichose25barDN25x1050 90° 90° 180° 98331746
Hydraulichose25barDN25x1070 90° 90° 10309901
Hydraulichose110barDN25/1TPx1100 STR 10207323
Hydraulichose165barDN25/2STx1100 STR STR 10173830
Hydraulichose165barDN25/2STx1100 STR 45° 10215837
Hydraulichose350barDN25/4SHx1100 STR 90° 98318102
Hydraulichose380barDN25/4SHx1100 STR STR 10181824
Hydraulichose88barDN25/1SCx1100 STR 90° 98382826
HydraulichoseDN25/4X1100-350BAR 30347674
Hydraulichose110barDN25/1TPx1110 STR 45° 10309611
Hydraulichose165barDN25/2STx1150 STR 45° 10162953
Hydraulichose165barDN25/2STx1150 STR 45° 10195566
Hydraulichose25barDN25x1150 STR 90° 98316311
Hydraulichose380barDN25/4SHx1150 STR STR 98340661
Hydraulichose110barDN25/1TPx1180 45° 90° 100° 10309613
Hydraulichose110barDN25/1TPx1200 90° 90° 180° 10211371
Hydraulichose110barDN25/1TPx1200 STR 45° 10211372
Hydraulichose110barDN25/1TPx1200 90° 45° 160° 98319763
Hydraulichose165barDN25/2SNx1200 STR 90° 10205297
Hydraulichose165barDN25/2STx1200 STR STR 10189895
Hydraulichose165barDN25/2STx1200 STR 45° 10209617
Hydraulichose25barDN25x1200 90° STR 98318116
Hydraulichose25barDN25x1200 STR STR 10207661
Hydraulichose380barDN25/4SHx1200 STR STR 10062367
Hydraulichose380barDN25/4SHx1200 90° STR 10205300
Hydraulichose380barDN25/4SHx1200 STR 45° 98382836
Hydraulic
hose
DN25/4
x
1200SAE 10025182
Hydraulichose380barDN25/4SHx1220 90° 90° 230° 98316556
Hydraulichose110barDN25/1TPx1250 STR 90° 98322326
Hydraulichose165barDN25/2STx1250 45° 45° 90° 98370044
Hydraulichose25barDN25x1250 STR STR 98317202
93
Home Print
Fittings Book
Hose 25
MaterialDescription End1 End2 Degree Part#
Hydraulichose25barDN25x1250 STR STR 98317810
Hydraulichose25barDN25x1250 90° 90° 180° 98341348
HOSE
LINE
DN25
1280
x STR 10199867
Hydraulichose110barDN25/1TPx1300 STR STR 10308788
Hydraulichose110barDN25/1TPx1300 45° 90° 10° 10309612
Hydraulichose110barDN25/1TPx1300 45° STR 98319762
Hydraulichose155barDN25/2STx1300 STR STR 10153292
Hydraulichose350barDN25/4SHx1300 STR STR 98364401
Hydraulichose88barDN25/1SCx1300 STR 45° 98375339
Hydraulichose88barDN25/1SCx1300 STR STR 98382016
HydraulichoseDN25/4X1300350
- BAR 30347675
Hydraulichose25barDN25x1340 STR 60° 10300953
Hydraulichose 88barDN25/1SCx1350 STR STR 98390412
Hydraulichose165barDN25/2STx1350 STR 45° 10180864
Hydraulichose380barDN25/4SHx1350 STR STR 10177020
Hydraulichose110barDN25/1TPx1400 90° 90° 180° 98326699
Hydraulichose185barDN25/2STx1400 STR STR 10154906
Hydraulichose25barDN25x1400 90° STR 10214457
Hydraulichose25barDN25x1400 STR 90° 10308577
Hydraulichose380barDN25/4SHx1400 STR STR 10194996
Hydraulichose380barDN25/4SHx1400 STR 90° 98393745
HydraulichoseDN25/4X1400-350BAR 30349285
Hydraulichose110barDN25/1TPx1430 STR 90° 98319736
Hydraulichose110barDN25/1TPx1430 90° 90° 10° 98324070
HOSE
LINE
DN25
1450
x STR 10199863
Hydraulichose165barDN25/2STx1450 STR 45° 10191407
94
Home Print
Fittings Book
Hose 25
MaterialDescription End1 End2 Degree Part#
Hydraulichose380barDN25/4SHx1500 STR STR 10140372
Hydraulichose88barDN25/1SCx1500 STR STR 98383585
Hydraulichose88barDN25/1STx1500 STR STR 10118160
Hydraulichose165barDN25/2STx1550 STR 45° 10195309
Hydraulichose380barDN25/4SHx1550 STR STR 98366903
Hydraulichose 88barDN25/1SCx1600 STR STR 98386855
Hydraulichose110barDN25/1TPx1600 45° STR 98343749
Hydraulichose165barDN25/2STx1600 STR STR 10167628
Hydraulichose25barDN25x1600 90° STR 10217421
Hydraulichose380barDN25/4SHx1600 STR STR 10193332
Hydraulichose385barDN25/4SHx1600 STR 90° 10215808
HydraulichoseDN25/4X1600-350BAR 30358675
Hydraulichose165barDN25/2STx1650 STR 45° 10209618
Hydraulichose25barDN25x1650 90° 90° 0° 10307072
Hydraulichose88barDN25/1SCx1650 STR 90° 98375336
Hydraulichose110barDN25/1TPx1680 90° 90° 10° 98319761
Hydraulichose25barDN25x1700 STR 90° 98317200
Hydraulichose380barDN25/4SHx1700 STR STR 10124716
Hydraulichose165barDN25/2STx1800 STR STR 98326266
Hydraulichose380barDN25/4SHx1800 STR STR 98339580
Hydraulichose385barDN25/4SHx1800 STR 90° 98380705
HydraulichoseDN25/4X1800-350BAR 30349287
Hydraulichose165barDN25/2STx1900 STR STR 10303251
Hydraulichose25barDN25x1900 90° STR 10207660
Hydraulichose25barDN25x1900 STR 90° 98317640
Hydraulichose380barDN25/4SHx1900 STR STR 10199556
95
Home Print
Fittings Book
Hose 25
MaterialDescription End1 End2 Degree Part#
Hydraulichose165barDN25/2STx2100 STR STR 98344033
Hydraulichose380barDN25/4SHx2100 STR STR 10197290
HydraulichoseDN25/4X2100-350BAR 30347677
Hydraulichose25barDN25x2150 90° 90° 0° 10306479
Hydraulichose165barDN25/2STx2200 STR STR 98326265
Hydraulichose25barDN25x2200 STR 90° 10209792
Hydraulichose380barDN25/4SHx2200 STR STR 98386466
Hydraulichose380barDN25/4SHx2300 STR STR 98382844
Hydraulichose25barDN25x2350 STR 90° 98335364
Hydraulichose380barDN25/4SHx2400 STR STR 98319825
Hydraulichose25barDN25x2500 90° 90° 90° 98385456
Hydraulichose350barDN25/4SHx2500 STR STR 98318189
Hydraulichose165barDN25/2STx2600 STR STR 98345458
Hydraulichose25barDN25x2600 STR STR 98365084
Hydraulichose380barDN25/4SHx2600 STR STR 98319465
Hydraulichose25barDN25x2800 STR STR 98328008
Hydraulichose25barDN25x2800 STR 45° 98364820
Hydraulichose380barDN25/4SHx2800 STR STR 98393744
Hydraulichose17barDN25/1SPx3000 STR STR 10143264
Hydraulichose380barDN25/4SHx3000 STR STR 98339480
Hydraulichose25barDN25x3100 STR 180° 98356785
Hydraulichose25barDN25x3200 STR 90° 10309708
Hydraulichose25barDN25x3200 STR STR 98356714
HydraulichoseDN25/4SHx3200 STR 10081241
3400
Hose
xDN
25 98317287
Hydraulichose25barDN25x3800 STR STR 10309709
96
Home Print
Fittings Book
Hose 25
MaterialDescription End1 End2 Degree Part#
Hydraulichose25barDN25x4600 STR STR 98324080
Hydraulichose25barDN25x4800 STR 90° 98324048
Hydraulichose25barDN25x5200 STR STR 98359798
550
HOSE
X6DN
X
25 10011159
Hydraulichose25barDN25x5800 STR STR 98318584
Hydraulichose350barDN25/4SHx6000 10025195
Hydraulichose380barDN25/4SHx12000 STR STR 10214502
Hydraulichose88barDN25/1SCa=3.7m 98383996
97
Home Print
Home Print
Fittings Book
Hose 31
MaterialDescription End1 End2 Degree Part#
Hydraulichose 45barDN31/3TEx 750 STR 180° 98388283
Hydraulichose350barDN31/4SHx1350 STR 90° 98392205
Hydraulichose350barDN31/4SHx1500 STR 90° 98389993
99
Home Print
Home Print
Fittings Book
Hose 32
MaterialDescription End1 End2 Degree Part#
HOSEHIGHPRESSUREDN32MMX36'LG 30326096
HOSEHIGHPRESSUREDN32X44'LG 30323982
HOSEHIGHPRESSUREDN32MMX48'LG 30326097
Hydraulichose125barDN32/2STx1100 STR 90° 10160808
200
HOSE
X6DN
X
32 10021822
Hydraulichose350barDN32/4SHx2200 90° STR 113° 98393511
300
HOSE
X3DN
X
32 10027619
Hydraulichose350barDN32/4SHx 340 STR STR 98393340
400
HOSE
X6DN
X
32 10025092
Hydraulichose350barDN32/4SHx4 00 STR STR 98390345
Hydraulichose350barDN32/4SHx 400 STR STR 10000191
Hydraulichose350barsDN32/4SHx 425 90° STR 10310017
Hydraulichose350barDN32/4SHx 450 STR STR 10200946
Hydraulichose350barDN32/4SHx 450 STR STR 98316690
Hydraulichose350barDN32/4SHx 500 STR STR 10000194
Hydraulichose350barDN32/4SHx 500 90° STR 98351546
Hydraulichose350barsDN32/4SHx 550 90° 90° 0° 10306495
Hydraulichose125barDN32/2STx 550 STR 45° 10160807
Hydraulichose325barDN32/4SHx 550 STR 45° 10197722
Hydraulichose325barDN32/4SHx 550 STR 90° 10197724
Hydraulichose325barDN32/4SHx550 0° 90° 98344488
Hydraulichose350barDN32/4SHx 550 STR STR 10000195
Hydraulichose325barDN32/4SHx 600 STR 45° 10198913
Hydraulichose350barDN32/4SHx 600 STR STR 98355063
Hydraulichose350barsDN32/4SHx600 98325396
Hydraulichose350barDN32/4SHx 620 STR STR 98382857
101
Home Print
Fittings Book
Hose 32
MaterialDescription End1 End2 Degree Part#
HydraulichoseDN32/4X670350
- BAR 30380089
Hydraulichose325barDN32/4SHx 700 STR 45° 10211137
Hydraulichose350barDN32/4SHx 700 STR STR 10000202
Hydraulichose350barsDN32/4SHx 700 STR 90° 90° 10306496
Hydraulichose325barDN32/4SHx 750 STR 45° 10186988
Hydraulichose350barDN32/4SHx 750 STR STR 10000207
Hydraulichose350barsDN32/4SHx 750 90° STR 98316551
Hydraulichose350barsDN32/4SHx 760 90° 90° 0° 10306456
Hydraulichose350barDN32/4SHx 780 STR STR 10001128
Hydraulichose125barDN32/2SNx 800 90° 90° 90° 10215814
Hydraulichose350barDN32/4SHx 800 STR STR 10000213
Hydraulichose350barsDN32/4SHx 800 STR 90° 90° 10306498
Hydraulichose350barsDN32/4SHx800 98325398
HydraulichoseDN32/4SHx 800-MSHA+ STR STR 98377763
Hydraulichose350barsDN32/4SHx 820 STR 45° 98318100
Hydraulichose350barDN32/4SHx 850 STR STR 98383683
Hydraulichose350barDN32/4SHx 850 STR 90° 10215809
Hydraulichose350barDN32/4SHx 850 STR STR 98383683
Hydraulichose350barDN32/4SHx 870 STR STR 10001131
Hydraulichose350barsDN32/4SHx 880 STR 90° 90° 10309768
Hydraulichose125barDN32/2SNx 900 STR 90° 10210576
Hydraulichose125barDN32/2STx 900 STR STR 10176003
Hydraulichose350barDN32/4SHx 900 STR STR 10000217
Hydraulichose350barDN32/4SHx 900 STR 90° 10205293
Hydraulichose350barDN32/4SHx 900 45° STR 10205301
Hydraulichose350barLOBADN32/4SH-FLH-x 9 00 STR STR 10036732
102
Home Print
Fittings Book
Hose 32
MaterialDescription End1 End2 Degree Part#
Hydraulichose350barsDN32/4SHx 980 STR 90° 90° 10309769
Hydraulichose350barsDN32/4SHx 990 90° 90° 210° 98316550
Hydraulichose350barsDN32/4SHx 990 STR 45° 98318101
Hydraulichose125barDN32/2SNx1000 90° STR 10205323
Hydraulichose155barDN32/2STx1000 STR STR 10143969
Hydraulichose325barDN32/4SHx1000 STR 45° 10201897
Hydraulichose350barDN32/4SHx1000 STR STR 10000226
HydraulichoseDN32/4SHx1000-MSHA+ STR STR 98383467
Hydraulichose325barDN32/4SHx1050 STR 45° 98344031
Hydraulichose125barDN32/2STx1100 STR STR 10165866
Hydraulichose325barDN32/4SHx1100 STR 45° 10184096
Hydraulichose350barDN32/4SHx1100 STR STR 10000230
Hydraulichose350barDN32/4SHx1120 STR 90° 10215813
Hydraulichose350barDN32/4SHx1150 STR STR 98382290
Hydraulichose350barDN32/4SHx1150 90° STR 98292965
Hydraulichose125barDN32/2STx1200 STR STR 10168193
Hydraulichose325barDN32/4SHx1200 STR 45° 10183219
HydraulichoseDN32/4SHx1200-MSHA+ STR STR 98387499
Hydraulichose350barDN32/4SHx1200 STR STR 10000231
Hydraulichose350barDN32/4SHx1200 90° STR 98392963
Hydraulichose350barDN32/4SHx1250 STR 45° 98321262
Hydraulichose350barDN32/4SHx1250 STR STR 98339506
Hydraulichose350barsDN32/4SHx1250 STR 90° 10306460
Hydraulichose325barDN32/4SHx1300 STR 45° 10184097
Hydraulichose325barDN32/4SHx1300 45° 45° 0° 10215853
Hydraulichose350barDN32/4SHx1300 STR STR 10195313
103
Home Print
Fittings Book
Hose 32
MaterialDescription End1 End2 Degree Part#
Hydraulichose350barDN32/4SHx1400 90° 90° 10207843
Hydraulichose350barDN32/4SHx1400 STR STR 98350899
Hydraulichose350barsDN32/4SHx1400 90° 90° 10306547
Hydraulichose325barDN32/4SHx1450 STR 45° 10195312
Hydraulichose325barDN32/4SHx1450 STR 45° 10213684
Hydraulichose350barDN32/4SHx1450 STR STR 10000233
Hydraulichose350barDN32/4SHx1450 STR 90° 98347356
Hydraulichose350barDN32/4SHx1500 STR STR 10000234
Hydraulichose350barDN32/4SHx1500 STR 90° 98347357
HydraulichoseDN32/4X1500DEMO
- 30328404
Hydraulichose350barDN32/4SHx1550 STR STR 98378861
Hydraulichose350barDN32/4SHx1560 STR 45° 98384978
Hydraulichose350barDN32/4SHx1600 STR STR 10000236
Hydraulichose350barLOBADN32/4SH-FLH-x1600 STR STR 10037388
Hydraulichose350barsDN32/4SHx1600 STR 90° 10307951
Hydraulichose325barDN32/4SHx1650 STR 45° 10209377
Hydraulichose350barDN32/4SHx1650 STR STR 98378854
Hydraulichose325barDN32/4SHx1700 STR 45° 10215838
Hydraulichose350barDN32/4SHx1700 STR STR 98339457
Hydraulichose350barDN32/4SHx1700 STR 90° 98343036
Hydraulichose350barDN32/4SHx1750 STR STR 10308433
Hydraulichose350barDN32/4SHx1750 STR STR 98324632
Hydraulichose350barDN32/4SHx1800 STR STR 10154054
Hydraulichose350barDN32/4SHx1800 STR 90° 98347355
Hydraulichose350barsDN32/4SHx1850 90° STR 98318255
Hydraulichose350barDN32/4SHx1950 STR 90° 98343037
104
Home Print
Fittings Book
Hose 32
MaterialDescription End1 End2 Degree Part#
Hydraulichose350barDN32/4SHx2200 STR STR 98326264
2300
xHose
2DN
x32 10306090
Hydraulichose350barDN32/4SHx2300 STR STR 10306985
Hydraulichose350barDN32/4SHx2400 90° STR 98330009
Hydraulichose350barsDN32/4SHx2400 STR STR 98318186
Hydraulichose325barDN32/4SHx2500 STR STR 98345459
Hydraulichose350barDN32/4SHx2600 STR STR 98326263
Hydraulichose350barDN32/4SHx2700 STR STR 98382374
Hydraulichose350barDN32/4SHx2800 STR STR 98380872
HOSE
3000
X6DN
X
32 10127165
Hydraulichose350barDN32/4SHx3000 STR STR 10151306
HOSE
3500
X6DN
X
32 10127166
Hydraulichose125barDN32/2STx4000 STR STR 10169630
Hydraulichose350barDN32/4SHx4000 STR STR 98349932
Hydraulichose350barDN32/4SHx12000 STR STR 10214499
105
Home Print
Home Print
Fittings Book
2 7 mm - - L = 90 / 66 1 11/1 50
S = 115 / 85
30 mm 705
/2 12 08
/9 - -
3 6 mm 10 0/74 19 0/14 0 - -
4 6 mm 1 60/11 8 26 0/19 2 - -
5 0 mm 2 10/15 5 40 0/29 5 45 0/33 2 -
5 5 mm - - 395/84 0
6 0 mm 3 00/22 1 44 0/32 5 - -
22 210
155
/ 20 200
148
/
28 310
229
/ 25 340
251
/
35 500
369
/ 30 480
354
/
42 600
443
/ 38 850
627
/
Apply only a(one
verydrop)
smallon
amount
threadof adhesive
Home Print
Fittings Book
8mm 6
10mm 8
12mm 8
16mm 13
20mm 16
22mm 16
25mm 20
30mm 25
38mm 32
Home Print
Fittings Book
NOTE!
The prole ring ttings are coated with a clear sliding agent which reduces
friction and avoids the need to additionally oil the ttings components.
In order to ensure positive assembly, ttings should always be pre-assembled using a spare mating tting. After
pre-assembly, discharge the spare tting.
In case of repair, direct assembly in the pre-assembly adapter is also possible
Direct Assembly
1. Saw off the tube at right angles and debur it. Do not
use a tube cutter, but a sawing machine, if possible.
Lightly debur tube ends at inside and outside.
6990
01.
ai
6990
02.
ai
6990
03.
ai
Home Print
Fittings Book
4. Tighten nut until ferrule grips tube which is felt by a noticeable increase in torque.
6990
05.
ai
6990
03.
ai
Home
This warranty shall not apply to any equipment or spare parts which shall have been loaded or operated beyond their
rated capacity as specified bySchwing. Damage resulting from improper installations, alterations orneglect of recommended
maintenance will be considered as misuse andnot as a defect. Certain parts of the equipment, such as, butnot limited to, the
pumping cylinders, pumping rams, concrete pump systems, mixer drums and chutes, are subject to normal wear. Normal wear is
not covered under this warranty. Your Schwing equipment is designed tooperate with only Schwing OEM products.Use of non-
Schwing OEM products voids any warranties provided by Schwing.
Buyer’s SOLE AND EXCLUSIVE REMEDYfor breach of this warranty shall be replacement or repair, free of
charge, of such part or parts as are determined to be defective, or repayment of the purchase price paid by Buyer, whichever such
remedy Schwing shall select. To make a claim under this warranty, Buyer must, within ninety (90) days of discovery of the defect
in material or workmanship, give written notice of the defect to Schwing and, if requested by Schwing, promptly deliver the
equipment to Schwing, FOB Schwing warehouse.
On boom units, structural components such as weldments provided by Schwing are warranted against defects in
materials and workmanship for aperiod of ten years from the date of purchase, provided structural inspections have been
conducted and necessary repairs have been made in accordance with the American National Standard, ASME 830.27, Material
Placement Systems, and such inspections and repairs have been properly documented. If such inspections have not been
conducted and necessary repairs made,this warranty is void. Buyer’sSOLE AND EXCLUSIVEREMEDY for breach of this
warranty shall be repair or replacement of any components found to be defective, whichever such remedy Schwing should select,
but Buyer shall be responsible for the cost of any replaced components at Schwing’s current published list prices and for the labor
charged by a Schwing authorized servicer to repair or replace the components, based upon a fraction, the numerator of which is the
number of years since the date of purchase of the equipment, and the denominator of which is ten (10).
SCHWING SHALL HAVE NO LIABILITY TO THE BUYER OF SUCH EQUIPMENT OR SPARE PARTS
OR OTHER PERSON FOR INCIDENTAL DAMAGES, SPECIAL DAMAGES, CONSEQUENTIAL DAMAGES OR
OTHER DAMAGES OF ANY KIND OR NATURE WHATSOEVER, WHETHER ARISING OUT OF BREACH OF
WARRANTY OR OTHER BREACH OF CONTRACT, NEGLIGENCE, STRICT LIABILITY OR OTHER TORT, OR
OTHERWISE, EVEN IF SCHWING SHALL HAVE BEEN ADVISED OF THE POSSIBILITY OR LIKELIHOOD OF
SUCH POTENTIAL LOSS OR DAMAGE.For purposes hereof, the term “consequential damages” shall include lost profits,
penalties, delay damages, liquidated damages or other damages and liabilities which the Buyer shall be obligated to pay or wh ich
the Buyer may incur based upon, related to or arising out of its contracts with its customers or other third parties. In no event shall
Schwing be liable for any amount of damages in excess of the amounts paid by the Buyer for goods or services as to which a
breach of warranty or contract has been determined to exist. The parties expressly agree that the price for goods and the services
was determined in consideration of the limitation on damages set forth herein and such limitation has been specifically bargained
for and constitutes an agreed allocation of risk which shall survive the determination of any court of competent jurisdiction that
any remedy herein fails of its essential purpose. Schwing reserves the right to make changes and improvements in its product
without incurring any obligation to install any such changes or improvements in its products previously manufactured.
Schwing makes no warranty of components or accessory equipment purchased by Schwing from third parties, such as,
but not limited to, truck chassis, engines, transmissions, gear cases, tires, wheels and tools, the same being subject to the
warranties of their respective manufacturers.
Except as provided herein, and in Schwing’s General Terms and Conditions of Sale, which are incorporated herein by
reference, SCHWING MAKES NO OTHER REPRESENTATIONS OR WARRANTIES, EXPRESS OR IMPLIED, WITH
RESPECT TO NEW EQUIPMENT OR SPARE PARTS, AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED.
4968873v3 11/201