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Document No: JODP MS05

Issue Date: Nov 2014


Iss: Rev: 0
Rev: App:

Jabal Omar Development Program


Method Statement For High Performance Wall
Page 1 of 6

Kocache Enterprises Ltd.

Jabal Omar Development Program


S09 S10 S11

Method Statement For


SECTION 096660
High Performance Wall

Kocache Enterproses Ltd Page 1


Document No: JODP MS05
Issue Date: Nov 2014
Iss: Rev: 0
Rev: App:

Jabal Omar Development Program


Method Statement For High Performance Wall
Page 2 of 6

1. Purpose
This method of statement is the control document as well as the instructions manual for
the application of Paint Work for Jabal Omar Development Programm - Project.

2. References
 Sections Internal Painting-09660

 Tender documnents of S09 S10 & S11

 Matrial Submittal

3. Equipments / Tools
 Scrapper.
 Trowel.
 Roller.
 Paint Brushes.
 Sanding Paper.
 Plastic Sheets.

4. Scope and Area of Work


 Painting of Internal Ceiling
 Painting of Internal Walls.

5. Materials
Subject to compliance with requirements:
Proposed System
 PENGUARD CLEAR SEALER 1 Coat @ DFT 50 Microns by Spray/Roller
/Brush

Kocache Enterproses Ltd Page 2


Document No: JODP MS05
Issue Date: Nov 2014
Iss: Rev: 0
Rev: App:

Jabal Omar Development Program


Method Statement For High Performance Wall
Page 3 of 6

 JOTAFLOOR NON-SLIP AGGREGATE 1 Coat ( Broadcast on wet coating)


( Fine, Medium & Coarse)
 PENGUARD TOPCOAT 2 Coat @DFT 50 Microns by Spray/Roller/Brush
 Samples will be submitted on rigid backing, 200 MM Square.
 Coats will be steped on samples to show each coat required for system.

6. Storage and Handling of Materials


 Material will be stored in site store in a cool and dry place. No materials to
stocked in places of extreme temperatures as paint materials will tend to dry.
 Complete materials required for minimum 7 days work should be stocked in
advance.
 Qualifed storekeeper will check the materials before delivery to ensure correct
paint and colours are delivered to site.
 Maintain containers in clean condition, free of foreign aterials and residue.
 Remove rags and wast from storage areas daily.

7. Site Inspection
Up on arrival of materials on site, the supervisor shall check the delivery note and
conduct a visual inspection of the delivery for the quantity and any patently obvious
damage. After checking the quantity the Supervisor shall inform the Quality Control
Engineer to conduct inspection for the quality of materials, if the inspector Deemed
that material have complied with Kocache own QA/QC inspection, we will then
complete the Material Inspection Report which shall be conducted by Consultant.

8. Application
8.1 Examination
 Prior to commencement of Painitng Application Kocache Will Submit
Request to start (R.T.S.) to Consulatnt to obtain the approval to start the
Application for the mentioned Area in the request.
Kocache Enterproses Ltd Page 3
Document No: JODP MS05
Issue Date: Nov 2014
Iss: Rev: 0
Rev: App:

Jabal Omar Development Program


Method Statement For High Performance Wall
Page 4 of 6

 After that Kocache should received copy from the approved inspections
attached with the clearance form Consultant to start the Application of
paint.
 In case of any defects will be found a (NCR) will be submitted to the
Engineer to take the necessary action.

8.2 Surface Preparation


9. Surface Preparation

Concrete substrate must be fully cured, sound clean, dry and free from any
contamination such as laitance, loose particle, oil, grease, curing compound, shuttering
oil, algae growth etc. Recommended pre-treatment methods are light grit blasting
(Sweep blasting).
Unsound concrete, blowholes, pinholes and other surface defects should be repaired
using approved repair products/systems. The moisture content in the concrete substrate
must be = 6% by volume.

10. Application of Coating system

1. Mix 4 parts of Penguard Clear Sealer Comp A with 1 part of Penguard Clear Sealer
comp. B
and wait for 30 minutes for induction.

2. Apply one full coat of Penguard Clear Sealer on the entire surface ( If required, can be
thinned up to 5% with thinner # 17) to a Wet Film thickness(WFT) of 115 microns
which
corresponds to Dry Film Thickness(DFT) of 50 microns .

3. The Penguard Clear Sealer shall be applied directly from the can after stirring and
should be
used within 8 hours after mixing and allowed to dry.

4. Mix 4 parts of Penguard Top Coat Comp. A with 1 part of Penguard Top Coat comp
B.

5. Apply 1st coat of Penguard Top Coat ( If required, can be thinned up to 5% with
thinner # 17)
to a Wet Film thickness(WFT) of 100 microns which corresponds to Dry Film
Thickness(DFT)
of 50 microns

Kocache Enterproses Ltd Page 4


Document No: JODP MS05
Issue Date: Nov 2014
Iss: Rev: 0
Rev: App:

Jabal Omar Development Program


Method Statement For High Performance Wall
Page 5 of 6

6. Broadcast Jotafloor Non-Slip Aggregate evenly onto the wet surface of Penguard Top
Coat until
total coverage is achieveddry.

7. Apply the 2nd Coat of Penguard Top Coat as above to the same thickness. Follow
recoat
interval as per substrate temperature mentioned in the TDS.

8. The Penguard Top Coat shall be applied directly from the can after stirring and should
be used
within 8 hours after mixing and allowed to dry.

9. During application please ensure that the application guidelines related to temperature,
relative
humidity and dew points are strictly followed as per the Technical data sheet of the
above
products. (Refer to TDS)

10. Good ventilation is required in confined areas to ensure proper drying. The coating
should not
be exposed to oil, chemicals or mechanical stress until cured.

11. Cleaning and protection


 Before commencement of work, mask electric cover plates, or other
appuratances. Do not clean hardware with solvents which will remove
Permanent lacquer finish.
 Keep installed work clean as work progresses.
 Collect cotton waste, cloths, and material which may constitute a fire hazard,
place enclosed metal containers and remove daily from site.
 As work proceeds, promptly remove paint where spilled, splashed or spattered.

 During progress of work maintain premises free of unnecessary accumulation of


tools, equipment, surplus materials and debris.
 Upon completion of the work of this Section, remove all debris, equipment and
excess material resulting from the work of this Section from the site.

12. Quality Control


 Upon completion of the installation, Kocache will submit the appropriate
Kocache Enterproses Ltd Page 5
Document No: JODP MS05
Issue Date: Nov 2014
Iss: Rev: 0
Rev: App:

Jabal Omar Development Program


Method Statement For High Performance Wall
Page 6 of 6

Inspection request (I.R) with the checklists after the application of putty and
after the application of finish coats to Consulatnt
 Upon receipt of the said document Kocache will rectify the defects /snags
immediately as notified by the inspector.
 Conduct final inspection until final approval and acceptance.

13. Mock-Up
Kocache will undertake the specified size Mock Up prior to commencement of the overall
application and offer the area for inspection via IR.

14. Safety
Prior to commencing any activity, the work force shall receive a Toolbox talk on the
project site safety regulations by the foreman. Any process that is adopted but may have
a particular safety risk will be assessed and addressed as required. All the hazards and
the corresponding safety precautions in the respective Risk assessment shall be adhered
to and communicated to the workers before starting work.

Kocache Enterproses Ltd Page 6


Date:
KOCACHE ENTERPRISES
LTD Riyadh - KSA Work Activity Inspection Sheet/ Checklist Contract ref:

Project name: JABAL OMAR DEVELOPMENT PROGRAM


Tower:
Name of Activity:

Ref. no. Bldg Level Item description S/C initials Date M/C initials Date Comments

Note: M/C Consultant QC/QA Subcontractor

main Contractor Owner representative M/C QA/QC kocache

Retained by: Contract Administrator Page 1of 1


KOCACHE ENTERPRISES
LIMITED
RIYADH, KSA

NON CONFORMANCE REPORT/ CORRECTIVE ACTION REQUEST


Project: JABAL OMAR DEVELOPMENT PROGRAM Date:
Tower
Contract no.: Sheet no.

This notification is issued because no action has been taken following verbal/ written request made
about deficient material and/or workmanship.

Works Subcontractor/Supplier:
Work Package:

The following works/materials do not conform to the requirements of Specifications

As identified by inspection- Date:


Corrective actions to be taken- Date:
Name: Signed:
Position: Project Manager

TO BE SIGNED BY SUBCONTRACTOR/SUPPLIER

Received by: Date:

Signed:

Recommended action:

SIGNING OFF Date:

Works to be carried out by:

Subcontractor has not been completed the proposed works satisfactorily.

Name: Signed:
Position: Project Manager
KOCACHE Date:
ENTERPRISES LTD Snag List Form Contract ref:
Riyadh - KSA
Site Code: Lot No.: Enterprise:
Site Name: JABAL OMAR DEVELOPMENT PROGRAM Description: Code:
Tower
Lifting Approval of Comment Lifting
Comment Bldg Level Comment Description Reason for Not Lifting
Date SPM CONS QA/QC

10

11

12

13

14
Note: MC CONS QC/QA Subcontractor

Lifting date should not exceed one month from Comment date

Retained by: Contract Administrator Page 1of 1


KOCACHE ENTERPRISESLtd

RIYADH, KSA

JABAL OMAR DEVEPLOPMENT PROGRMM


WORK NOTIFICATION FORM
Work Description Submittal no:

Location/ Area:

Date:

Subcontractor Main Contractor Comments


Initial date Initial date

Architectural

Structural

Electrical

Mechanical

Surveyor

Others

Subcontractor
Prepared by: Noted;

Site Engineer Project Manager

main Contractor
Approved by: Comments

In charge

Consultant (if required)


Approved by: Comments

In charge

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