Nitofill® WS60 constructive solutions

Rapid foaming and setting resin for stopping flow of

water
Instructions for use of Nitomortar PE
Uses
Surface preparation
STOPS the flow of water when injected into cracks in con-
Nitomortar PE has to retain the injection system under
crete in the presence of moving water. Nitofill WS60 with
pressure. Care must be taken to provide a clean and sound
Nitofill UR63 provides an effective system for crack sealing in
surface for bonding
wet conditions.
1. Remove heavy deposits of grease and dirt by scrubbing
Advantages
with detergent solution and washing with plenty of clean water
to ensure complete removal of the detergent. Dirt alone may
Seals against water: Reacts and produces foam resistant
be removed with wire brushes or similar mechanical means.
to water
Rapid acting : Rapid reaction to produce water stop in 2. Remove deteriorated concrete, laitence and paint. The
presence of flowing water best treatment is grit blasting with sand, steel shot or a
Reinjectable :Can be reinjected with Nitofill UR63 to proprietory abrasive. Where grit blasting is impracticable,
produce a permanent seal. use rotary wire brushes.

3. Blow the cracks and treated surfaces with oil free

Description
compressed air to ensure complete removal of all dust and
loose particles.
NitofillWS60 is a two part liquid polyurethane when mixed in
the proportions supplied it reacts rapidly with water to form a Mixing of Nitomortar PE
foam barrier.
Mix only the quantity of Nitomortar PE that can be applied
Technical support within the usable life. Pour a small quantity of the resin into
the mixing bucket provided and slowly add the powdered
The company proves a technical advisory service supported
catalyst from the polythene bag and stir until a smooth putty
by a team of specialists in the field
like consistency is obtained. Mix further quantities as re-
Typical properties quired and retain some material for making good after re-
moving the injection nipples.
Specific gravity 1.14 + 0.06 Application of Nitomortar PE

Density of foam 0.025

Immediately after mixing, apply the compound to the surface
Viscosity at 200C 2 - 3 poise cracks. Overlap the cracks on both sides by 15 - 20mm. In
general aim to form a band of 30 -40mm width and 2 - 3 mm
Pot life, in absence of water
thick. Use the material to bond on injection nipples using
at 200C 6 - 8 hours locating pins to ensure correct sitting. Depending on the
width and depth of the cracks the distance between nipples
at 300C 3 - 4 hours should be 200 to 500mm.

Reaction time with water 5 to 30 seconds dependent Take care not to block the nipple holes with Nitomortar PE.
upon temperature
Seal the surfaces of the cracks, using Nitomortar PE.
Application instructions
Application of the injection system may be commenced as
If water flow permits then the surfaces should be free from soon as the Nitomortar PE has cured ( atleast 2 hours )
oil, grease and other contaminants. Nitofill WS60 can be
applied using either injection plugs or adhesion packers Note : At low ambient temperatures the curing time must be
Nitofill® WS60

(nipples) bonded to the surface with Nitomortar PE. extended in order to allow sufficient strength to build up in the
sealant.
Nitofill® WS60

Nitofill WS60 Precautions

Thoroughly mix the accelerator with the base resin. Take care
Health and safety
to exclude moisture as much as possible and place in an
enclosed container after mixing. There will be a skin on the
Some people are sensitive to resins so gloves and a barrier
surface but the liquide underneath will be satisfactory for use.
cream should be used when handling Nitofill WS60. If con-
Nitofill WS60 should be used with standard injection tact with the resin occurs, it must be removed, before it hard-
equipment having closed containers. ens, with a resin removing cream. Follow by washing with
soap and water. Do not use solvent. The use of goggles is
When flowing water has been stopped, reinject with Nitofill
recommended but should accidental eye contamination oc-
UR63 to give permanent seal. See the datasheet.
cur, wash thoroughly with plenty of water and seek medical
Making good treatment immediately. Ensure good ventilation and do not
smoke during use.
Remove the nipples. Make good any holes or voids with
more sealing compound and allow to cure. The Nitokit surface Fire
sealant used to seal cracks can then be ground off, or
softened with a blow lamp and peeled off. Do not allow to Nitomortar PE and Nitoflor Sol are flammable
burn.
Flash point
Cleaning
Nitoflor Sol 33 0C
Use Nitoflor Sol
Nitomortar PE resin 29 0C
Storage
Additional information
0
Six months shelf life if stored at 20 C
Nitofill WS60 is par tof a wide range of adhesive, grouts,
Packaging repair mortars and sealing compounds specifically designed
and manufactured by Fosroc for the construction industry.
Usually available in 2kg packs

® Denotes the trademark of Fosroc International Limited

Fosroc Chemicals (India) Pvt. Ltd.
Important note :
Fosroc products are guaranteed against defective materials and manufacture and are sold subject
to its standard terms and conditions of sale, copies of which may be obtained on request. Whilst
Fosroc endeavours to ensure that any advice, recommendation specification or information it may
give is accurate and correct, it cannot, because it has no direct or continuous control over where
or how its products are applied, accept any liability either directly or indirectly arising from the
use of its products whether or not in accordance with any advice, specification, recommendation
or information given by it.

Head Office telephone fax e-mail

111/3, Hafeeza Chamber II Floor,
++91 80-22240018/120 ++91 80-22233474 india@fosroc.com
K H Road, PBNo. 2744, Bangalore 560027
www.fosroc.com
Regional Offices
Bangalore Mumbai Delhi Kolkata
Shankar House, IV Floor 208/209, Persepolis First floor,1/2 East Patel Nagar P-569, Lake Terrace Extn.
1 & 18, RMV Extension Sector 17, Vashi Opp: Vivek Cinema, Main Patel Rd First Floor
Bangalore 560 080 Navi Mumbai 400 703 New Delhi 110 008 Kolkata 700 029
Ph:080-2361 3161/2361 2004 Ph:022-2789 6412/14 Ph:011-25884903/4 Ph: 033 24650917 / 55343188
Fax : 080-2361 7454 Fax: 022 - 2789 6413 Fax: 011- 25884422 Fax: 033-24650891
email: Bangalore@fosroc.com email:Mumbai@fosroc.com email:Delhi@fosroc.com email:Kolkata@fosroc.com

Ahmedabad : (079) 26762799 Ankleshwar :(02646) 220704/224687 Bhubaneshwar : (0674) 2546415 Chennai (044) 24899949/24853383
Chandigarh : (0172) 2639360 Cochin : (0484) 2356668 Coimbatore : (0422) 2472966 Goa : (0832) 2542465 Guwahati (0361) 2548793
Hyderabad : (040) 27662324/27662425 Hubli (0836) 09343402597 Indore : (0731) 504339/5061477 Jaipur : (0141) 2235349
Jamshedpur: (0657) 2223848 Lucknow :(0522) 2239044 Nagercoil 09842134873 Visakhapatnam : (0891) 2564850 / 2707607
INDIA/2005/0452A
Nitofill UR63 constructive solutions

Flexible polyurethane injection resin system

Uses Properties

For injecting into cracks in concrete or masonry, either wet or The following properties were obtained at a temperature of
dry to form an elastic seal. When used in conjunction with 20oC unless otherwise specified.
Nitofill WS60 provides an effective system for crack sealing in
wet conditions. Test method Typical result
Pot life: 20oC 35 minutes
Advantages 35oC 20 minutes
Reaction time: 20oC 95 minutes
 Low viscosity allows penetration into the finest 35oC 55 minutes
cracks. Specific gravity: 1.00
o
Viscosity: 3.0 poise at 20 C
 Formulated for hot climates / conditions.
Specification clause
 Good adhesion to dry or moist substrate.
Water-stopping crack injection resin
 Flexible to withstand differential movement.
The flexible, low viscosity, polyurethane, crack injection
 Tough to sand up to high hydrostatic pressures.
resin system shall be Nitofill UR63, a two part solvent-free
liquid polyurethane. When mixed in the proportions
 Cures to an impermeable mass.
supplied and injected into cracks in concrete, the resin shall
form a slightly flexible and impermeable barrier in both dry
Description and dam conditions.

Nitofill UR63 is a two part solvent-free, low viscosity,
polyurethane resin system. When mixed in the proportions
supplied reacts to form a tough, slightly flexible resin. Nitofill
UR63 has a good adhesion to concrete and masonry and
when injected into cracks it allows some movement without
loss of bond.
Used in conjunction with Nitofill WS60 forms a permanent
seal in cracked concrete.
The flexible, low viscosity, polyurethane, crack injection
resin system shall have the following properties; pot life, 35
minutes at 20oC, 20 minutes at 35oC; reaction time, 95
o o
minutes at 20 C, 55 minutes at 35 C; viscosity of 3.0 poise,
o
at 20 C; specific gravity of 1.00.
When used in conjunction with Nitofill WS60, a foaming two-
part polyurethane injection resin, shall form a permanent
seal in cracked concrete.

Technical support Application instructions

Fosroc offers a comprehensive range of high performance,
high quality repair, maintenance and construction products.
In addition, Fosroc offers a technical support package to
specifiers, end-users and contractors as well as on-site
technical assistance in locations all over the world.
Design criteria
Nitofill UR63 is designed to seal and bond cracks in concrete
and masonry. Crack widths of between 0.2 mm and 10 mm
can be treated dependent on requirements.
Nitofill UR63 is designed as a permanent solution and can be
used in conjunction with Nitofill WS60 as a means of
permanently stopping the water flow in cracked concrete.
Consult the local Fosroc office for further details.
Clean the surface and remove any dust, unsound or
contaminated material, plaster, oil, paint, grease, corrosion
deposits or algae.
The surface should preferably be prepared using high
pressure water jetting or light abrasive blasting, followed by
thorough washing to remove dust and remaining particles.
Dirt alone may be removed with wire brushes or similar
mechanical means.
Oil and grease deposits should be removed by steam
cleaning, detergent scrubbing or the use of a proprietary
degreaser. The effectiveness of decontamination should be
assessed by a pull-off test.
Blow the cracks and treated surface with oil free air to
ensure complete removal of all dust and loose particles.
Ensure that the surfaces are blown dry.

Page 1
Nitofill UR63
In the presence of running water the flow must be stopped immediately after use. Hardened material can only be
using Nitofill WS60 which produces a rapid setting water- removed mechanically.
stopping foam (see separate data sheet). When the water is
stopped the cracks are re-injected with Nitofill UR63. Limitations

All cracks must be sealed and injection packers or nipples Nitofill UR63 is only to be used in dry or damp concrete or
located in place before Nitofill UR63 is injected. masonry, if contact with running water is expected the
associate product Nitofill WS60 should be considered. If any
Fixing injection packers doubts arise concerning temperature, application or
substrate conditions, consult the local Fosroc office
The injection packers inserted into pre-drilled holes shall be
fixed at intervals along the length of each crack. The
distance between each packer will depend upon the width Estimating
and depth of the crack. Spacing shall be close enough to
ensure that the resin will penetrate along the crack to the Supply
next point of injection. This will normally be between 200
mm to 500 mm. Nitofill UR63: 1.5 litre & 5 litre packs
Nitokit Surface Sealant: 1 and 5 kg packs
The surface of the cracks between the packers shall be Fosroc Solvent 102: 4 and 25 litre cans
sealed with a band of Nitokit Surface Sealant, 30 mm to 40
mm wide and 2 mm to 3 mm thick. Both sides of any cracks Coverage and yield
which go all the way through a wall or slab shall be sealed in
this way. In the case of a wall or slab which is cracked all the 2
Nitokit Surface Sealant: 1.6 to 1.8 kg/m /mm
way through, packers shall be located on both sides with
those at the back placed at midway points between those at
the front. Storage

The Nitokit Surface Sealant shall be allowed to cure for 8
hours at 35oC. At low ambient temperature (5oC to 12oC) the
curing time will be extended and the applicator shall ensure
that the surface sealant has adequately cured prior to
continuing.
One end of the injection hose shall be attached to the lowest
packer on vertical cracks or to either end of horizontal cracks.
Each crack shall be treated in a single, continuous operation.
Sufficient material shall, therefore, be made ready prior to the
commencement of the work.
Nitofill UR63 application
Thoroughly mix the entire hardener and base resin contents
until the liquid becomes clear.
Nitofill UR63 should be used with standard injection
equipment having closed containers. The injection pressure
should be at least 0.4 N/mm2 (4 bar).
Only mix sufficient resin that can be used within the pot life of
the material.
Making good
Remove the packers or nipples. Make good any holes or
voids with Nitokit Surface Sealant and allow to cure. The
Nitokit Surface Sealant can be ground off or softened with a
blow lamp and peeled off. Do not allow to burn.
Cleaning
Shelf life
All products have a shelf life of 6 months at 20oC if kept in a
dry store in the original, unopened containers.
Storage conditions
Store in dry conditions in the original, unopened containers.
If stored at high temperatures and/or high humidity
conditions the shelf life may be reduced to 2 to 3 months.
Precautions
Health and safety
Nitofill UR63 contains Isocyanate. May cause sensitization
by inhalation. During use avoid contact with skin and eyes
and inhalation of vapour. Wear suitable protective clothing,
gloves and eye/face protection.
The use of barrier creams provide additional skin protection.
Should accidental skin contact occur, remove immediately
with a resin removing cream followed by soap and water.
Do not use solvent. In case of contact with eyes, rinse
immediately with plenty of clean water and seek medical
advice.
If swallowed seek medical attention immediately - do not
induce vomiting. Use only in well ventilated areas. In case
of insufficient ventilation wear suitable respiratory protective
clothing.

Nitofill UR63 and Nitokit Surface Sealant should be removed

from tools, equipment and mixers with Fosroc Solvent 102

constructive solutions Page 2

Nitofill UR63
Fosroc Solvent 102 is flammable. Nitokit Surface Sealant
and Fosroc Solvent 102 should not come in contact with skin
or eyes, or be swallowed. Ensure adequate ventilation and
avoid inhalation of vapours.
Some people are sensitive to resins, hardeners and solvent.
Wear suitable protective clothing, gloves and eye/face
protection. Barrier creams such as Kerodex Antisolvent or
Rozalex Anti-paint provide additional skin protection.
Should accidental skin contact occur, remove immediately
with a resin removing cream such as Kerocleanse Standard
Grade Skin Cleanser or Rozaklens Industrial Skin Cleanser,
followed by washing with soap and water. Do not use
Solvent.
In case of contact with eyes, rinse immediately with plenty of
clean water and seek medical advice. If swallowed, seek
medical attention immediately - do not induce vomiting.
Fire
Nitofill UR63 is non-flammable. Fosroc Solvent 102 is
flammable. Keep away from sources of ignition. No
smoking. In the event of fire extinguish with CO2 or foam.
Do not use near open flames or smoke during use.
Additional information
Fosroc manufactures a wide range of products specifically
designed for the repair and refurbishment of damaged
reinforced concrete. This includes hand-placed and spray
grade repair mortars, fluid micro-concrete, chemical resistant
epoxy mortars and a comprehensive package of protective
coatings. In addition, a wide range of complementary
products is available.
Fosroc has also produced several educational training videos
which provide more details about the mechanisms which
cause corrosion within reinforced concrete structures and the
solutions which are available to arrest or retard these
destructive mechanisms.
Further information is available from the publication.
Concrete Repair and Protection. The ‘Systematic Approach’,
available in seven language formats.
For further information about products, training videos or
publications, contact the local Fosroc office.

Flash points

Fosroc Solvent 102: 33oC

For further information, refer to the Product Material Safety

Data Sheet.

Important note:
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions
for the Supply of Goods and Services, copies of which may be obtained on request. Whilst Fosroc endeavours to ensure that
any advice, recommendation, specification of information it may give is accurate and correct, it cannot, because it has no direct
or continuous control over where or how its products are applied, accept any liability either directly or indirectly arising from the
use of its products, whether or not in accordance with any advice, specification, recommendation of information given by it.

Fosam Company Limited

Telephone: +966 2 637 5345 Fax: +966 2 637 5891 email: fosam@fosroc.com
Head Office
Post Box 11081 Regional Offices
Jeddah Sales Office Tel: (02) 608 0999 Fax: (02) 638 0693 Yanbu Tel: (04) 322 4280 Fax: (04) 391 2980
Jeddah – 21453
Jeddah Showroom Tel: (02) 665 0187 Fax: (02) 667 4844 Makkah Tel: (02) 542 0869 Fax: (02) 542 0869
Saudi Arabia Riyadh Tel: (01) 482 9303 Fax: (01) 482 7562 Medinah Tel: (04) 855 0091 Fax: (04) 855 0047
Dammam Tel: (03) 864 0760 Fax: (03) 864 0758 Jubail Tel: (03) 362 3904 Fax: (03) 362 3875

www.fosroc.com Khamis Mushayt Tel: (07) 250 0469 Fax: (07) 250 0469 CSD Tel: (02) 608 0999 Fax: (02) 638 0693

Registered Office: Industrial Area, Phase 4, Road No. 414, Street No. 407
Page 3 FO SA/NITOFILL UR63/19/06/13/B
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QUALIFICATIONS FILE
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‫‪A‬‬ ‫‪IA‬‬ ‫‪CI ICA I‬‬
Trap Pest Control & Garden Maintenance Co., Ltd.

Approved member 2013

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QUALIFICATIONS FILE
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‫‪A‬‬ ‫‪IA‬‬ ‫‪CI ICA I‬‬
Trap Pest Control & Garden Maintenance Co., Ltd.

Approved member 2013