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10x50
50
Rung
10
x5
50 0
15
0
30 R
0 un
g
Si
de
30 R
0 ail
30
0
30
0
L 30
0
30
“A” 0 “A”
30
0
Straight Ladder 1
15 2r Horizontal Elbow Radius
2d Horizontal Elbow Diagonal
1
1 3 Horizontal Tee
4 Horizontal Cross
16b 5 Vertical Inside Riser
6 Vertical Outside Riser
10 8 7 Left Hand Reducer
2d 8
17b Straight Reducer
9 Right Hand Reducer
26 10
Jointing
19 11
6 Horizontal Fish Plate
12
Vertical Fish Plate
13
3 Splice Plate Set for Stand
14
9 Bracket Support
15
12 Hanger Beam
13 4 16
11 Hanger Rod HR_A
a
21
7 16 Hanger Rod HR_B
22 b
5 17 Straight Separator
17a a Adjustable Separator
20 17
b Cover Clamp Peaked Flanged
2r Cover Clamp Solid &
18
Hat Shaped Flanged
25 19 Drop Out Separator
18a 20 Support Hold Down
A
C
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Introduction
What is a Cable Tray System? Per the National Electrical Code, a cable tray system is "a unit or
assembly of units or sections and associated fittings forming a rigid structural system used to securely
fasten or support cables and raceways." What does this mean?
• Cable trays support cable the way that roadway bridges support traffic.
• A bridge is a structure that provides safe passage for traffic across open spans.
• Cable tray is the bridge that allows for safe transport of wires across open spans.
• Therefore, think of cable tray as the structural component of a building's electrical system.
Cable Tray systems provide rigid structural support for cables in a variety of commercial and industrial
applications. The basic styles of cable tray are: Ladder, Perforated and Solid Bottom Channel Tray
Type and Wire Basket
Ladder
Ladder consists of two longitudinal side members (side rail) connected by individual traverse (rung
support) members. It is intended for use as a power cable or control cable support.
Channel Tray
Channel is a one piece support with either ventilated perforated or solid bottom sections. These
sections are used with a single power cable, multiple control, or signal circuit cables, which would
provide better electrical shielding and better insulation mechanical protection from Foreign Object
Damage (FOD) .
1. Support Span Issues are: Strength and Length : Very important to first consider the support span
as it affects the strength of the system and the length of the straight sections required..
2. Working Load Issues are: Size (Width, Loading Depth, and Strength) Cable Load
Types and numbers of cables to support-Total cable load in kg per linear meter (kg/meter), Power - is
single layer - issue width (refer to local electrical code), Low Voltage - is stacked - issue loading depth
and width (refer to affecting code)
Select a Cable Tray system that meets the working load for the support span required and a straight
section length that fits the installation. NEMA VE 2 - Straight sections equal to or larger than span.
a. Indoor Dry - Institutional, Office, Commercial, Light Industrial use Aluminum, Pre- Galvanized Steel,
Electro Galvanized Steel
b. Indoor Industrial - Automotive, Pulp and Paper, Power Plants use Aluminum, Pre-Galvanized Steel,
Possibly Hot-Dipped Galvanized After Fabrication (HDGAF)
c. Outdoor Industrial - Petrochemical, Automotive, Power Plants use Aluminum, Hot-Dipped
Galvanized After Fabrication (HDGAF)
d. Outdoor Marine - Off Shore Platforms use Aluminum, Stainless Steel.
Summary
As a guide, a span-deflection ratio of around 1/200 satisfies most owners. This ratio provides an
allowable deflection of 15 mm in a 3 meter span, 18 mm in a 3.66-meter span, and 30 mm in a 6 -
meter span under the actual loads encountered.
Aluminum Alloys
Cable tray products are most widely formed from the 6000 series alloys. Alloys in this group contain
silicon and magnesium in approximate proportions to form magnesium silicide, thus making them
capable of being heat-treated. Major alloys in this series are 6061 and 6063, which are among the
most versatile of the heat-treatable alloys.
Steel
Steel cable trays are used principally in environments which are relatively free from corrosive attack.
They are available with various types of corrosion-resistant finishes; usually hot-dip galvanized. The
main advantages of using steel in cable tray fabrication are its high strength and low cost. Its
disadvantages are increased structural weight, poor corrosion-resistance, and low electrical
conductivity
Stainless Steel
Stainless steel contains at least 10 percent chromium, along with other elements to develop specific
properties. Depending on the quality of the elements present in a stainless alloy,
PT. Nandya Persada Sejahtera offers cable trays and accessories in both the 304 and 316 series.
These austenitic alloys are remarkable in several respects. Unlike the other two classes, they contain
nickel in quantities from 4 to 22 percent, while the percentage of carbon is kept relatively low. When
chromium is increased for improved corrosion resistance, nickel must also be increased to retain the
austenitic structure 304 stainless steel has chromium and nickel increased and carbon lowered to
reduce carbide precipitation and increase corrosion resistance. Lowering the carbon content also
makes welding easier. 316 stainless steel has molybdenum added to improve corrosion resistance
and high temperature strength. The carbon content is also lowered to improve welding performance.
Finishes
Metallic finishes
Cable trays fabricated of steel can be protected from corrosion by coating with another metal, the
most effective way and commonly use for protecting the Metallic Cable Tray is Zinc Coated also
known as Galvanizing, Zinc protects steel in two ways. First it protects the steel as a coating and
second as a sacrificial anode to repair bare areas such as cut edges, scratches, and gouges. The
corrosion protection of zinc is directly related to its thick ness and the environment. This means a 0.2
mil coating will last twice as long as a 0.1 mil coating in the same environment. The Zinc coating or
galvanizing process using one of the following methods:
Electro galvanized Zinc (also known as zinc plated or electroplated) is the process by which a
coating of zinc is deposited on the steel by electrolysis from a bath of zinc salts. This finish is
standard for cable tray hardware and some accessories. Zink Plated standard, provides a
minimum zinc coating thickness of 5 microns When exposed to air and moisture, zinc forms a
tough, adherent, protective film consisting of a mixture of zinc oxides, hydroxides, and
carbonates. This film is in itself a barrier coating which slows subsequent corrosive attack on
the zinc. This coating is usually recommended for indoor use in relatively dry areas, as it
provides ninety-six hours protection in salt spray
testing per ASTM B117.
Introduction..........................................................................................................I - iv
Table of Content ............................................................................................ v - vi
SIDE RAIL
RUNG
SEE DETAIL A
11x16 11x16
11x16
1
CABLE LADDER U - PT. NANDYA PERSADA
TYPE SEJAHTERA
Horizontal Tee (UT-R)
Radius Type W H R
2
CABLE LADDER U - PT. NANDYA PERSADA
TYPE
Vertical Outside Riser (UO-R) SEJAHTERA
Left Hand Reducer (ULR)
Radius Type
W H R W1 W2 H
- - -
150
- - -
150
W2
- - -
W1 W2 H W1 W2 H
- - -
H - - -
W1 W1
150
150
- - - - - -
150
150
W2 W2
- - - - - -
3
CABLE LADDER U - PT. NANDYA PERSADA
TYPE
Jointing Set
SEJAHTERA
Horizontal Fish Plate
For H50 / H100
For H50 / H100
Jointing Set
Horizontal Fish Plate
For H127
For H127
15 15
11x16 11x16 11x16
11x16
For H50 /
H100 For For H50 / For H127
H127 H100
Vertical Fish
Splice Plate Set for Stand
PLate
For H127
For H127
11x16
11x16 11x16
15
11x16 11x16
4
CABLE LADDER W - PT. NANDYA PERSADA
TYPE SEJAHTERA
For H50 /
H100 For H127 For H50 For For H127
H100
5
Straight Ladder
W L
- -
25 20
20
102
127 87
100 60
25 20 20 15 20
SEE DETAIL A
11x16
11x16 11x16
CABLE LADDER W - PT. NANDYA PERSADA
TYPE
Horizontal Elbow (WE-R)
SEJAHTERA
Horizontal Tee (WT-R)
Radius Type Radius Type
W H R W H R
H
H
6
CABLE LADDER W - PT. NANDYA PERSADA
TYPE SEJAHTERA
Vertical Outside Riser (WO-
Left Hand Reducer (WLR)
R)
Radius Type W H R W1 W2 H R
H
- -- -
W1
150
- -- -
150
W2
- -- -
W1 W2 H W1 W2 H
H
--- - --
W1 W1
- - -
150
150
- - -
150
150
W2 W2
- - - - - -
7
Jointing Set
Horizontal Fish Plate
For H100 / H127
For H100 / H127
Jointing Set
Horizontal Fish Plate
For H152
For H152
15 15
11x16 11x16 11x16 11x16
H-4
H-4
H-4
H-4
For H100 /
H127 For For H100 / For H152
H152 H127
Vertical Fish
Splice Plate Set for Stand
PLate
For H152
For H152
11x16 15
11x16 11x16
15
11x16 11x16
H-4
H-4
15
For H50 /
H100
- -
30
15 20
SEE DETAIL A
9
Horizontal Elbow (HE-R) Horizontal Tee (HT-R)
Radius Type Radius Type
W H R W H R
H
H
H
H
H
- --
W1
150
- --
150
W2
- --
W1 W2 H W1 W2 H
H
--- - --
W1 W1
- - -
150
150
- - -
150
150
W2 W2
- - - - - -
Jointing Set
Horizontal Fish Plate
For H100
For H127 For H100 For H127
20 25
20 25
11x16
11x16
For H127
For H152 For H127 For H152
15 11x16
15
11x16
55
15
For H100
For H100 25
20 11x16 11x16
11x16
11x16
60 65
25
20
For H127
For H152
- -
100
50
7x35
SEE DETAIL A
11x16 11x16
13
Horizontal Elbow (TCE-R) Horizontal Tee (TCT-R)
Radius Type Radius Type
W H R
W H R
- - - - -
Horizontal Elbow (TCE-D) Horizontal Tee (TCT-D)
-
Diagonal Type Diagonal Type
W H R
W H R
W H R
W1 W2 H
- - -
- - - - - -
Vertical Outside Riser (HO-
D)Diagonal Type
W1
150
150
- - -
-- - - - -
W2
W1 W2 H
W1 W2 H
- - - - - -
- - - - - -
W1 W1
150
150
150
150
- - - - - -
- - - - - -
W2 W2
Jointing Set
Horizontal Fish Plate
For H50 / H100
For H50 / H100
13 13
11x16 11x16
18
11x16 11x16
13
11x16
18
18
- -
100
50
7x35
SEE DETAIL A
11x16 11x16
17
Horizontal Elbow (TUE-R) Horizontal Tee (TUT-R)
Radius Type Radius Type
W H R
W H R
- - - - -
Horizontal Elbow (TUE-D) Horizontal Tee (TUT-D)
-
Diagonal Type Diagonal Type
W H R
W H R
W H R
W1 W2 H
- - -
- - - - - -
Vertical Outside Riser (TUO-
D)Diagonal Type
W1
150
150
- - -
-- - - - -
W2
W1 W2 H
W1 W2 H
- - - - - -
- - - - - -
W1
W1
150
150
150
150
- - - - - -
- - - - - -
W2
W2
Jointing Set
Horizontal Fish Plate
For H50 / H100
For H50 / H100
15 15
11x16 11x16
H-2
H-2
For H50 / H100 For H50 / H100
11x16 11x16
15
11x16
H-2
- -
- -
45
45
45
40
SEE DETAIL A
21
Horizontal Elbow (IE-R) Horizontal Tee (IT-R)
Radius Type Radius Type
W H R W H R
R
R
H H
R
R
H
H
H
H
R
Vertical Outside Riser (IO-
Left Hand Reducer (ILR)
R)
Radius Type W H R W1 W2 H
- --
150
- --
150
W2
- --
W1 W2 H W1 W2 H
- -- - --
W1 W1
150
150
- - - - - -
150
150
W2 W2
- - - - - -
Jointing Set
Horizontal Fish Plate
For H100
For H127 For H100 For H127
20 20
20 20
11x16
11x16
For H127
For H152 For H127 For H152
20 11x16
20
11x16
55
20
For H100
For H100 20
20 11x16 11x16
20
11x16 11x16
60 65
20
20
For H127
For H152
Medium Duty
Strut Channel Bracket (MDSC)
W H L
150 100 300
100 350
100 450
100 550
100 650
100 750
- - -
- - -
W - L
- 300
- 400
- 500
- 600
- 700
- 900
- 1100
- - -
W - L
- 300
- 400
- 500
- 600
7x25
- 700
- 900
- 1100
- - -
25
Straight Separator (SS) Coupler
WHL
30DEPTH3000
---
WHL
30DEPTH3000
---
Cover Clamp Peaked Flanged Single Cover Clamp Double Cover Clamp
Piluck Clip
Bold M8 x 20
Hanger Clevis
Vertical Ladder to Equipment Installation
Cable Ladder
Bolt M8 x 25
Screwed
Square Nut
Straight Plate
Angle Plate
Cable Ladder 2
Cable Ladder 2
Cable Ladder 1
Vertical Joint
Clamp Cable
Ladder 1
Welded
73
Straight Cover Cover Tee Radius
15
w
15
15
w