HTRI-COMPRESS Kettle Calculations

Codeware, Inc.
Houston, TX, USA
www.codeware.com
COMPRESS Pressure Vessel Design Calculations
Item: Split Stream Dearator

Vessel No: V-1234
Customer: Magaladon Oil Venture
Contract: C-45490-R56
Designer: John Doe
Date: April 1, 2001
You can edit this page by selecting Cover Page settings... in the report menu.
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Deficiencies Summary
Deficiencies for Kettle reboiler

TEMA RCB-3.13: The shell thickness is less than the required minimum thickness of 0.3125 in.
TEMA RCB-4.52: The unsupported straight tube span exceeds 69 in.
TEMA RCB-3.13: The front channel thickness is less than the required minimum thickness of 0.3125 in.
TEMA RCB-3.2: The rear closure thickness is less than the required minimum thickness of 0.3125 in.
TEMA RCB-3.2: The front channel closure thickness is less than the required minimum thickness of 0.3125 in.
Deficiencies for Saddle

Shell bending stress at the saddle is excessive.
Circumferential stress at the wear plate horns is excessive.
Deficiencies for SS Inlet (N4)

Nozzle MAWP (56.1229 psi) is less than the design pressure (60.3041 psi).
The inner fillet weld (Leg41) is too small., MAP condition per UW-16
Deficiencies for SS Outlet (N3)

Deficiencies for SS Outlet 2 (N5)

Nozzle MAWP (59.2441 psi) is less than the design pressure (60.3041 psi).
Deficiencies for TS Inlet (N1)

Due to size or thickness limitations, SA-455 <= 3/8 is not acceptable.
Deficiencies for TS Outlet (N2)

Warnings Summary
Warnings for Kettle reboiler

Front Tubesheet: UHX-12.4(c): The tubesheet corroded thickness (0.8908 in) is less than the tube diameter (1 in).
The effect of the tubesheet deflection should be considered in the design. (warning)
Warnings for Saddle

The wear plate thickness should not exceed the shell thickness (Bednar Note #1, Section 6.4 (pg 171, 2nd Ed)
(warning)
Warnings for Shell Side Flange (front)

TEMA, Table D-5: Current bolt circle (19.25 in) does not provide sufficient wrench clearance, 19.5 in recommended.
(warning)
TEMA, Table D-5: Bolt washers will extend beyond the flange outer diameter. (warning)
Warnings for SS Inlet (N4)

UCS-79: The extreme fiber elongation exceeds 5 percent. Heat treatment per UCS-56 may be required. See
UCS-79(d)(4) or (5). (warning)
Warnings for SS Outlet (N3)

Nozzle does not satisfy the specified minimum projection length of 6.0000" (warning)
Warnings for SS Outlet 2 (N5)

UCS-79: The extreme fiber elongation exceeds 5 percent. Heat treatment per UCS-56 may be required. See
UCS-79(d)(4) or (5). (warning)
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Warnings for TS Inlet (N1)
UCS-79: The extreme fiber elongation exceeds 5 percent and the thickness exceeds 5/8 inch;. Heat treatment per
UCS-56 is required if fabricated by cold forming. (warning)
Appendix 1-10(d): Di / t = 17.375 / 0.125 = 139 > 100 and nozzle projection = 5.9375" < 3*(Rn*tn)2 =
3*(7.0005*0.9995)1/2 = 7.9356". Strain redistribution may cause distortion (ovaling) of the nozzle neck and flange such
that a proper seal at the bolted flange connection cannot be obtained or maintained. Division 2 Part 4.5 performed per
U-2(g). Optionally, Appendix 1-7 may be used for radial nozzles by selecting the option in the Areas dialog. (warning)
Nozzle thickness in excess of three times the vessel plus pad thickness (tn = 0.9995" > 3*t = 3*0.125 = 0") is not
recommended and may produce excessive secondary stresses in the welds. (warning)
Nozzle thickness in excess of three times the vessel plus pad thickness (tn = 1.062" > 3*t = 3*0.1875 = 0") is not
recommended and may produce excessive secondary stresses in the welds. (warning)
Nozzle does not satisfy the specified minimum projection length of 6.0000" (warning)
Warnings for Tube Side Flange (front)

TEMA, Table D-5: Current bolt circle (19.25 in) does not provide sufficient wrench clearance, 19.5 in recommended.
(warning)
TEMA, Table D-5: Bolt washers will extend beyond the flange outer diameter. (warning)
This body flange is being counted as a line of support for external pressure. (warning)
Warnings for Vessel

No baffles specified. Vessel weight and weight distribution may not be correct. (warning)
ASME B16.5 / B16.47 Flange Warnings Summary
ASME B16.5 / 16.47 Flanges with Warnings
Flange Applicable Warnings
TS Inlet (N1) 1, 2
TS Outlet (N2) 1, 2
SS Outlet (N3) 1
SS Inlet (N4) 1
SS Outlet 2 (N5) 1
ASME B16.5 / 16.47 Flange Warnings
No. Warning
For Class 150 flanges, ASME B16.5 para. 5.4.3 recommends gaskets to be in accordance with Annex C, Table
1
C1, Group No. I.
For Class 150 flanges when temperature exceeds 400°F, care should be taken to avoid imposing severe
2
external loads and/or thermal gradients or leakage may develop.ASME B16.5 para. 2.5.2.
3/226
Nozzle Schedule
Nozzle Materials
Service Size
mark
Nozzle Impact Norm Fine Grain Pad Impact Norm Fine Grain Flange
N1 TS Inlet 13.88 IDx1.06 SA-455 <= 3/8 No No No N/A N/A N/A N/A WN A105 Class 150
N2 TS Outlet 8.07 IDx0.28 SA-455 <= 3/8 No No No N/A N/A N/A N/A WN A105 Class 150
N3 SS Outlet 8.00 IDx0.31 SA-455 <= 3/8 No No No N/A N/A N/A N/A WN A105 Class 150
N4 SS Inlet 4.00 IDx0.25 SA-455 <= 3/8 No No No N/A N/A N/A N/A WN A105 Class 150
N5 SS Outlet 2 7.63 IDx0.50 SA-455 ( 3/8 < t <= 0.58) No No No N/A N/A N/A N/A WN A105 Class 150
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Nozzle Summary
Reinforcement
Shell
Nozzle OD t Req t Pad Corr A /A
n n A1? A2? a r
mark (in) (in) (in) (in) (%)
Nom t Design t User t Width t
pad
(in) (in) (in) (in) (in)
N1 16.00 1.0620 0.1481 Yes Yes 0.1875 0.1875 N/A N/A 0.0625 145.9
N2 8.63 0.2770 0.1329 Yes Yes 0.1875 0.1563 N/A N/A 0.0625 100.0
N3 8.63 0.3120 0.1250 Yes Yes 0.1250 0.0984 N/A N/A 0.0625 100.0
N4 4.50 0.2500 0.1250 Yes Yes 0.1250 0.0816 N/A N/A 0.0625 100.1
N5 8.63 0.5000 0.1250 Yes Yes 0.1250 0.1026 N/A N/A 0.0625 100.0
tn: Nozzle thickness

Req tn: Nozzle thickness required per UG-45/UG-16
Nom t: Vessel wall thickness
Design t: Required vessel wall thickness due to pressure + corrosion allowance per UG-37
User t: Local vessel wall thickness (near opening)
Aa: Area available per UG-37, governing condition
Ar: Area required per UG-37, governing condition
Corr: Corrosion allowance on nozzle wall
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Pressure Summary
Pressure Summary for Tube side chamber
P T T Total Corrosion
MAWP MAP MAEP e MDMT MDMT Impact
Identifier Design Design external Allowance
( psi) ( psi) ( psi) (°F) Exemption Test
( psi) (°F) (°F) (in)
Front Head 0.0 414.5 144.58 289.44 27.86 414.5 -20.0 Note 1 0.063 No
Straight Flange on Front Head 0.0 414.5 284.73 429.18 60.54 414.5 -20.0 Note 2 0.063 No
Front Channel 0.0 414.5 284.73 429.18 60.54 414.5 -20.0 Note 2 0.063 No
Tubesheet 0.0 414.5 0.00 135.67 60.62 414.5 -20.0 Note 3 0.125 No
Tubes 0.0 414.5 2278.57 2279.14 1318.79 414.5 -155.0 Note 4 0.000 No
Tube Side Flange (front) 0.0 414.5 265.60 285.33 989.51 414.5 -26.9 Note 5 0.000 No
Tube Side Flange (front) - Flange Hub 0.0 414.5 286.78 287.36 61.21 414.5 -20.0 Note 6 0.000 No
TS Inlet (N1) 0.0 414.5 195.65 285.00 60.54 414.5 -20.0 Note 7 0.063 No
TS Outlet (N2) 0.0 414.5 160.75 248.71 29.83 414.5 -27.6 Note 8 0.063 No
Chamber design MDMT is -20.00°F

Chamber rated MDMT is -20.00°F @ 0.00 psi
Chamber MAWP hot & corroded is 0.00 psi @ 414.5°F
Chamber MAP cold & new is 135.67 psi @ 70.0°F
Chamber MAEP is 27.86 psi @ 414.5°F

Vacuum rings did not govern the external pressure rating.
Pressure Summary for Shell side chamber
P T Total Corrosion
Identifier MAWP MAP MDMT MDMT Impact
Design Design ( psi) ( psi) (°F) Exemption Allowance Test
( psi) (°F) (in)
Tubesheet 73.5 414.5 60.62 135.67 -20.0 Note 3 0.125 No
Port Cylinder (front) 60.3 307.6 142.34 287.36 -55.0 Note 9 0.063 No
Front Cone 60.3 307.6 88.71 179.96 -55.0 Note 10 0.063 No
Shell 60.3 307.6 91.47 185.47 -55.0 Note 11 0.063 No
Straight Flange on Rear Shell Head 60.3 307.6 91.47 185.47 -55.0 Note 11 0.063 No
Rear Shell Head 60.3 307.6 92.26 186.34 -55.0 Note 12 0.063 No
Tubes 0.0 414.5 1318.79 1318.79 N/A N/A 0.000 No
Shell Side Flange (front) 60.3 307.6 303.26 285.34 -55.0 Note 13 0.000 No
Shell Side Flange (front) - Flange Hub 60.3 307.6 286.43 287.36 -155.0 Note 14 0.000 No
Saddle 60.3 307.6 56.12 N/A N/A N/A N/A N/A
SS Outlet (N3) 60.3 307.6 62.50 129.16 -37.7 Note 15 0.063 No
SS Inlet (N4) 60.3 307.6 56.12 121.27 -20.3 Note 16 0.063 No
SS Outlet 2 (N5) 60.3 307.6 59.24 122.34 -21.2 Note 17 0.063 No
Chamber design MDMT is -20.00°F

Chamber rated MDMT is -20.00°F @ 56.12 psi
Chamber MAWP hot & corroded is 56.12 psi @ 307.6°F
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Chamber MAP cold & new is 121.27 psi @ 70.0°F
This pressure chamber is not designed for external pressure.
Notes for MDMT Rating:
Note # Exemption Details
1. Straight Flange governs MDMT
2. Material is impact test exempt per UG-20(f) UCS-66 governing thickness = 0.1875 in
3. Tubesheet is impact test exempt per UG-20(f) UCS-66 governing thickness = 0.254 in.
4. Material is impact test exempt per UCS-66(d) (NPS 4 or smaller pipe)
UCS-66(b)(1)(b) has been applied.

Flange impact test exemption temperature from Fig UCS-66 Curve B = -20 °F
5. Bolts rated MDMT per Fig UCS-66 note (e) = -55 °F
Fig UCS-66.1 MDMT reduction = 6.9 °F, (coincident ratio = 0.9308646)
UCS-66 governing thickness = 0.125 in
6. Material is impact test exempt per UG-20(f) UCS-66 governing thickness = 0.125 in
7. Nozzle is impact test exempt per UG-20(f) UCS-66 governing thickness = 0.1875 in.
Nozzle impact test exemption temperature from Fig UCS-66 Curve A = 18 °F

8. UCS-66 governing thickness = 0.1875 in.
Material impact test exemption temperature from Fig UCS-66 Curve B = -20 °F
9. Fig UCS-66.1 MDMT reduction = 105 °F, (coincident ratio = 0.3972073) UCS-66 governing thickness = 0.125 in
Rated MDMT is governed by UCS-66(b)(2)
10. Fig UCS-66.1 MDMT reduction = 36.4 °F, (coincident ratio = 0.6364939) UCS-66 governing thickness = 0.125 in
11. Fig UCS-66.1 MDMT reduction = 38.3 °F, (coincident ratio = 0.6174237) UCS-66 governing thickness = 0.125 in
12. Straight Flange governs MDMT

13. Bolts rated MDMT per Fig UCS-66 note (e) = -55 °F
Flange is impact test exempt to -155 °F per UCS-66(b)(3) (coincident ratio = 0.19669)
14. Material is impact test exempt to -155 °F per UCS-66(b)(3) (coincident ratio = 0.19717)



Design notes are available on the Settings Summary page.
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Revision History
No. Date Operator Notes
0 11/25/2010 ß 363 nk New vessel created Heat Exchanger. [Build 6258]
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Settings Summary
COMPRESS Build 6258
Units: U.S. Customary
Datum Line Location: 0.00" from right seam
Design
ASME Section VIII Division 1, 2007 Edition
Design or Rating: Get Thickness from Pressure

Minimum thickness: 1/16" per UG-16(b)
Design for cold shut down only: No
Design for lethal service (full radiography required): No
Design nozzles for: Design P, find nozzle MAWP and MAP
Corrosion weight loss: 100% of theoretical loss
UG-23 Stress Increase: 1.20
Skirt/legs stress increase: 1.0
Minimum nozzle projection: 6.0000"
Juncture calculations for α > 30 only: Yes
Preheat P-No 1 Materials > 1.25&#34 and <= 1.50" thick: No
Butt welds are tapered per Figure UCS-66.3(a).
Hydro/Pneumatic Test
1.3 times vessel

Shop Hydrotest Pressure:
MAWP
Test liquid specific gravity: 1.00
Maximum stress during test: 90% of yield
Required Marking - UG-116
Shell Side
UG-116 (e) Radiography: RT1
UG-116 (f) Postweld heat treatment: None
Tube Side
UG-116 (e) Radiography: RT1
UG-116 (f) Postweld heat treatment: None
Code Cases\Interpretations
Use Code Case 2547: No

Apply interpretation VIII-1-83-66: Yes
Disallow UG-20(f) exemptions: No
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UG-22 Loadings
UG-22 (a) Internal or External Design Pressure : Yes

UG-22 (b) Weight of the vessel and normal contents under operating or test conditions: Yes
UG-22 (c) Superimposed static reactions from weight of attached equipment (external loads): No
UG-22 (d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs: Yes
UG-22 (f) Wind reactions: No
UG-22 (f) Seismic reactions: No
Note: UG-22 (b),(c) and (f) loads only considered when supports are present.
10/226
Thickness Summary
Component Material Diameter Length Nominal t Design t Joint Load

Identifier (in) (in) (in) (in) E
Front Head SA-516 70 17.25 ID 4.44 0.1250* 0.1056 1.0000 External
Straight Flange on Front Head SA-516 70 17.25 ID 2.00 0.1875 0.1307 1.0000 External
Front Channel SA-516 70 17.25 ID 23.25 0.1875 0.1307 1.0000 External
Tubesheet SA-516 70 17.63 OD 1.02 1.0158 1.0125 1.0000 Unknown
Tubes SA-179 Smls tube 1.0000 OD 72.00 0.0910 0.0151 1.0000 External
Port Cylinder (front) SA-516 70 17.25 ID 6.00 0.1250 0.0892 1.0000 Internal
Front Cone SA-516 70 17.25/26.81 ID 19.12 0.1250 0.1052 1.0000 Internal
Shell SA-516 70 26.81 ID 48.11 0.1250 0.1040 1.0000 Internal
Straight Flange on Rear Shell Head SA-516 70 26.81 ID 2.00 0.1250 0.1040 1.0000 Internal
Rear Shell Head SA-516 70 26.81 ID 6.83 0.1250* 0.1036 1.0000 Internal
Nominal t: Vessel wall nominal thickness

Design t: Required vessel thickness due to governing loading + corrosion
Joint E: Longitudinal seam joint efficiency
* Head minimum thickness after forming
Load
internal: Circumferential stress due to internal pressure governs
external: External pressure governs
Wind: Combined longitudinal stress of pressure + weight + wind governs
Seismic: Combined longitudinal stress of pressure + weight + seismic governs
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Weight Summary
Weight ( lb) Contributed by Vessel Elements

Component
Metal Metal Insulation & Piping Operating Test
Lining
New* Corroded* Supports + Liquid Liquid Liquid
Front Head 18.16 10.12 0.00 0.00 0.00 28.96 41.13
Front Channel 53.82 36.04 0.00 0.00 0.00 158.69 230.26
Tubesheet 43.95 38.54 0.00 0.00 0.00 0.00 0.00
Port Cylinder (front) 11.59 5.81 0.00 0.00 0.00 70.11 91.58
Front Cone 46.46 23.30 0.00 0.00 0.00 253.29 324.97
Shell 141.36 70.85 0.00 0.00 0.00 641.41 612.29
Tubes 793.86 793.86 0.00 0.00 0.00 139.28 204.77
Rear Shell Head 35.61 17.90 0.00 0.00 0.00 123.31 131.79
Saddle 108.00 108.00 0.00 0.00 0.00 0.00 0.00
TOTAL: 1,252.80 1,104.42 0.00 0.00 0.00 1,415.03 1,636.78
* Shells with attached nozzles have weight reduced by material cut out for opening.
Weight ( lb) Contributed by Attachments

Component Nozzles &
Body Flanges Packed Trays & Rings & Vertical
Flanges
Beds Supports Clips Loads
New Corroded New Corroded
Front Head 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Front Channel 50.75 50.75 273.85 266.58 0.00 0.00 0.00 0.00
Tubesheet 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Port Cylinder (front) 50.75 50.75 0.00 0.00 0.00 0.00 0.00 0.00
Front Cone 0.00 0.00 46.39 44.83 0.00 0.00 0.00 0.00
Shell 0.00 0.00 67.35 65.15 0.00 0.00 0.00 0.00
Rear Shell Head 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
TOTAL: 101.49 101.49 387.59 376.57 0.00 0.00 0.00 0.00
Vessel operating weight, Corroded: 2,998 lb

Vessel operating weight, New: 3,157 lb
Vessel empty weight, Corroded: 1,582 lb
Vessel empty weight, New: 1,742 lb
Vessel test weight, New: 3,379 lb
Vessel center of gravity location - from datum - lift condition
Vessel Lift Weight, New: 1,742 lb

Center of Gravity: 46.44"
Vessel Capacity
Shell side Capacity** (New): 138 US gal

Shell side Capacity** (Corroded): 140 US gal
Tube side Capacity** (New): 56 US gal
Tube side Capacity** (Corroded): 57 US gal
**The shell and tube capacity does not include volume of nozzle, piping or other attachments.
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Hydrostatic Test
Shop test pressure determination for Tube side chamber based on MAWP per UG-99(b)
Shop hydrostatic test gauge pressure is 36.221 psi at 70 °F (the chamber MAEP = 27.863 psi). External pressure
governs the test pressure per UG-99(f).
The shop test is performed with the vessel in the horizontal position.
Local test Test liquid UG-99 UG-99 Stress Allowable

Stress
Identifier pressure static head stress pressure during test test stress
excessive?
psi psi ratio factor psi psi
Front Head (1) 37.065 0.844 1 1.30 2,302 34,200 No
Straight Flange on Front Head 37.065 0.844 1 1.30 1,723 34,200 No
Front Channel 37.065 0.844 1 1.30 1,723 34,200 No
Tubes 37.052 0.831 1 1.30 208 23,400 No
Tube Side Flange (front) 37.065 0.844 1 1.30 5,196 51,300 No
Tubesheet 37.238 1.016 1 1.30 See tubesheet report
TS Inlet (N1) 36.436 0.214 1.0047 1.30 1,870 51,300 No
TS Outlet (N2) 37.288 1.067 1.0047 1.30 5,180 51,300 No
Notes:
(1) Front Head limits the UG-99 stress ratio.
(2) PL stresses at nozzle openings have been estimated using the method described in PVP-Vol. 399, pages 77-82.
(3) VIII-2, AD-151.1(b) used as the basis for nozzle allowable test stress.
(4) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most
flange.
The field test condition has not been investigated for the Tube side chamber.
Shop test pressure determination for Shell side chamber based on MAWP per UG-99(b)
Shop hydrostatic test gauge pressure is 72.96 psi at 70 °F (the chamber MAWP = 56.123 psi)
The shop test is performed with the vessel in the horizontal position.
Local test Test liquid UG-99 UG-99 Stress Allowable

Stress
Identifier pressure static head stress pressure during test test stress
excessive?
psi psi ratio factor psi psi
Port Cylinder (front) (1) 73.976 1.016 1 1.30 5,141 34,200 No
Front Cone 74.149 1.189 1 1.30 8,196 34,200 No
Shell 74.149 1.189 1 1.30 7,988 34,200 No
Straight Flange on Rear Shell Head 74.149 1.189 1 1.30 7,988 34,200 No
Rear Shell Head 74.149 1.189 1 1.30 7,156 34,200 No
Tubes 73.877 0.917 N/A 1.30 NI NI NI
Tubesheet 73.976 1.016 1 1.30 See tubesheet report
Shell Side Flange (front) 73.976 1.016 1 1.30 9,224 51,300 No
13/226
SS Inlet (N4) 74.37 1.41 1 1.30 13,917 51,300 No
SS Outlet (N3) 73.262 0.303 1 1.30 16,035 51,300 No
SS Outlet 2 (N5) 73.176 0.217 1 1.30 9,555 49,950 No
Notes:
(1) Port Cylinder (front) limits the UG-99 stress ratio.
(2) NI indicates that test stress was not investigated.
(3) PL stresses at nozzle openings have been estimated using the method described in PVP-Vol. 399, pages 77-82.
(4) VIII-2, AD-151.1(b) used as the basis for nozzle allowable test stress.
(5) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most
flange.
The field test condition has not been investigated for the Shell side chamber.
The test temperature of 70 °F is warmer than the minimum recommended temperature of 10 °F so the brittle fracture
provision of UG-99(h) has been met.
14/226
Vacuum Summary
Elevation
Component Line of Support Length Le
above Datum
(in)
(in)
Front Head - 109.93 N/A
- 1/3 depth of Front Head 106.95 N/A
Straight Flange on Front Head Top - 105.49 29.71
Straight Flange on Front Head Bottom - 103.49 29.71
Front Channel Top - 103.49 29.71
Front Channel Bottom - 80.24 29.71
- Tube Side Flange (front) 77.24 N/A
Tubesheet - 77.24 N/A
- Shell Side Flange (front) 76.22 N/A
Port Cylinder (front) Top - 73.22 9.00
Port Cylinder (front) Bottom - 67.22 9.00
Front Cone Top - 67.22 N/A
- Front Cone Top 67.22 N/A
- Front Cone Bottom 48.11 N/A
Front Cone Bottom - 48.11 N/A
Shell Top - 48.11 52.36
Shell Bottom - 0.00 52.36
Straight Flange on Rear Shell Head Top - 0.00 52.36
Straight Flange on Rear Shell Head Bottom - -2.00 52.36
- 1/3 depth of Rear Shell Head -4.25 N/A
Rear Shell Head - -8.83 N/A
Note
For main components, the listed value of 'Le' is the largest unsupported length for the component.
15/226
Front Channel
Component: Cylinder
Material specification: SA-516 70 (II-D p. 18, ln. 22)
Material is impact test exempt per UG-20(f)
Internal design pressure: P = 0 psi @ 414.5°F

External design pressure: Pe = 13.1759 psi @ 414.5°F
Static liquid head:
Ps =0.5754 psi (SG=0.6802, Hs=23.4375" Operating head)

Pth =0.8438 psi (SG=1.0000, Hs=23.3750", Horizontal test head)
Corrosion allowance: Inner C = 0.0625" Outer C = 0.0000"
Design MDMT = -20.00°F No impact test performed

Rated MDMT = -20.00°F Material is not normalized
Material is not produced to Fine Grain Practice
PWHT is not performed
Radiography: Longitudinal joint - Full UW-11(a) Type 1

Left circumferential joint - Full UW-11(a) Type 1
Right circumferential joint - Full UW-11(a) Type 1
Estimated weight: New = 67.5841 lb corr = 45.2176 lb

Capacity: New = 23.5223 gal corr = 23.8644 gal
ID = 17.2500"
Length Lc = 23.2500"
t = 0.1875"
Design thickness, (at 414.50°F) UG-27(c)(1)
t = P*R/(S*E - 0.60*P) + Corrosion

= 0.58*8.6875/(20000*1.00 - 0.60*0.58) + 0.0625
= 0.0628"
Maximum allowable working pressure, (at 414.50°F) UG-27(c)(1)
P = S*E*t/(R + 0.60*t) - Ps
= 20000*1.00*0.1250 / (8.6875 + 0.60*0.1250) - 0.5754
= 284.7313 psi
Maximum allowable pressure, (at 70.00°F) UG-27(c)(1)
P = S*E*t/(R + 0.60*t)
= 20000*1.00*0.1875 / (8.6250 + 0.60*0.1875)
= 429.1845 psi
External Pressure, (Corroded & at 414.50°F) UG-28(c)
L/Do = 29.7083/17.6250 = 1.6856

Do/t = 17.6250/0.068219 = 258.3596
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From table G: A = 0.000187
From table CS-2: B = 2553.0984 psi
Pa = 4*B/(3*(Do/t))
= 4*2553.0984/(3*(17.6250/0.068219))
= 13.1759 psi
Design thickness for external pressure Pa = 13.1759 psi
= t + Corrosion = 0.068219 + 0.0625 = 0.1307"
Maximum Allowable External Pressure, (Corroded & at 414.50°F) UG-28(c)
L/Do = 29.7083/17.6250 = 1.6856

Do/t = 17.6250/0.1250 = 141.0000

Pa = 4*B/(3*(Do/t))
= 4*6402.5376/(3*(17.6250/0.1250))
= 60.5441 psi
% Extreme fiber elongation - UCS-79(d)
= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 0.1875 / 8.7188) * (1 - 8.7188 / ∞)
= 1.0753 %
Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2)

A = 0.125 / (Ro / t)
= 0.125 / (8.8125 / 0.1250)
= 0.001773
B = 12508.6357 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScHC = 12508.6357 psi
Allowable Compressive Stress, Hot and New- ScHN, (table CS-2)

A = 0.125 / (Ro / t)
= 0.125 / (8.8125 / 0.1875)
= 0.002660
B = 13596.3066 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScHN = 13596.3066 psi
17/226
Allowable Compressive Stress, Cold and New- ScCN, (table CS-2)
A = 0.125 / (Ro / t)
= 0.125 / (8.8125 / 0.1875)
= 0.002660
B = 15833.8398 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScCN = 15833.8398 psi
Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2)

A = 0.125 / (Ro / t)
= 0.125 / (8.8125 / 0.1250)
= 0.001773
B = 14491.5537 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScCC = 14491.5537 psi
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table CS-2)

A = 0.125 / (Ro / t)
= 0.125 / (8.8125 / 0.1250)
= 0.001773
B = 12508.6357 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScVC = 12508.6357 psi
18/226
Port Cylinder (front)
Component: Cylinder
Fig UCS-66.1 MDMT reduction = 105 °F, (coincident ratio = 0.3972073)
Internal design pressure: P = 60.3041 psi @ 307.57°F
Static liquid head:




ID = 17.2500"
Length Lc = 6.0000"
t = 0.1250"

= 61.24*8.6875/(20000*1.00 - 0.60*61.24) + 0.0625
= 0.0892"
P = S*E*t/(R + 0.60*t) - Ps
= 20000*1.00*0.0625 / (8.6875 + 0.60*0.0625) - 0.9314
= 142.3350 psi
P = S*E*t/(R + 0.60*t)
= 20000*1.00*0.1250 / (8.6250 + 0.60*0.1250)
= 287.3563 psi
= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 0.1250 / 8.6875) * (1 - 8.6875 / ∞)
19/226
= 0.7194 %

A = 0.125 / (Ro / t)
= 0.125 / (8.7500 / 0.0625)
= 0.000893
B = 11683.4004 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScHC = 11683.4004 psi

A = 0.125 / (Ro / t)
= 0.125 / (8.7500 / 0.1250)
= 0.001786
B = 14380.1836 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScHN = 14380.1836 psi

A = 0.125 / (Ro / t)
= 0.125 / (8.7500 / 0.1250)
= 0.001786
B = 14521.1133 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScCN = 14521.1133 psi

A = 0.125 / (Ro / t)
= 0.125 / (8.7500 / 0.0625)
= 0.000893
B = 11772.5020 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScCC = 11772.5020 psi

A = 0.125 / (Ro / t)
= 0.125 / (8.7500 / 0.0625)
= 0.000893
B = 11683.4004 psi
20/226
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScVC = 11683.4004 psi
21/226
Front Cone
Component: Transition
Static liquid head:
Ps =0.9294 psi (SG=0.9145, Hs=28.1542" Operating head at small end)

Ps =1.0871 psi (SG=0.9145, Hs=32.9333" Operating head at large end)
Pth =1.0163 psi (SG=1.0000, Hs=28.1542", Horizontal test head at small end)
Pth =1.1888 psi (SG=1.0000, Hs=32.9333", Horizontal test head at large end)

Radiography: Category A joints - Full UW-11(a) Type 1

Circ. joint top/left - Full UW-11(a) Type 1
Circ. joint right/bottom - Full UW-11(a) Type 1

Capacity: New = 32.0 US gal corr = 32.4 US gal
Axial length = 19.1165"
Large End ID = 26.8083"
Small End ID = 17.2500"
Cone tc = 0.1250"
Design thickness, (at 307.57°F) UG-32(g) (Large End)
t = P*D / (2*Cos(α)*(S*E - 0.60*P)) + C

61.3912*26.9371 / (2*Cos(14.036)*(20000*1.00 - 0.60*61.3912))
=
+ 0.0625
= 0.1052"
Small End design thickness (t = 0.0900") does not govern.
MAWP, (Corroded at 307.57°F) UG-32(g) (Large End)
P = 2*S*E*t*Cos(α) / (D + 1.20*t*Cos(α)) - Ps
2*20000*1.00*0.0625*Cos(14.036) / (26.9371 + 1.20*0.0625*Cos(14.036)) -
=
1.0871
= 88.71 psi
Small End MAWP (138.0467 psi) does not govern.
22/226
MAP, (New at 70.00°F) UG-32(g) (Large End)
P = 2*S*E*t*Cos(α) / (D + 1.20*t*Cos(α)) - Ps
2*20000*1.00*0.1250*Cos(14.036) / (26.8083 + 1.20*0.1250*Cos(14.036)) -
=
0.0000
= 179.96 psi
Small End MAP (278.8483 psi) does not govern.
= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 0.1288 / 8.6894) * (1 - 8.6894 / ∞)
= 0.7414 %
23/226
Cone juncture large end calculations, P =89.797 psi (MAWP =
88.708 psi)
Appendix 1-5(d)
Area check U-2(g)
Loading analysis
f1 QL ArL AeL Ring Status
required (lbf /in) (lbf /in) (in2) (in2) area (in2)
(∆ < α) required
Pressure No No 0 604.63 0 0 none OK
24/226
Cone large end calculations per Appendix 1-5(d), pressure, corroded
f1 = -Wl/(π*2*Rm) + 12*Ml/(π*Rm2)
= -0/(π*2*13.4979) + 12*0/(π*13.49792)
= 0 lb/in
P*RL/2 = 604.6334 lb/in
|f1| <= P*RL/2 so a U-2(g) analysis is not required.
P/(Ss*E1) = 89.79716/(20,000.00*1) = 0.00449
From table 1-5.1 ∆ = 21.98°
As ∆ >= α no additional reinforcement is required.
Cone juncture small end calculations P = 89.637 psi (MAWP =

88.708 psi)
Appendix 1-5(e)
Area check U-2(g)
Loading analysis
f2 Qs Ars Aes Ring Status
(∆ < α) required
Pressure Yes No 0 389.36 0.03 0.03 none OK
25/226
Cone small end calculations per Appendix 1-5(e), pressure, corroded
f2 = -Ws/(π*2*Rm) + 12*Ms/(π*Rm2)
= -0/(π*2*8.7188) + 12*0/(π*8.71882)
= 0 lb/in
P*Rs/2 = 389.3619 lb/in
|f2| <= P*Rs/2 so a U-2(g) analysis is not required.
P/(Ss*E1) = 89.63727/(20,000.00*1) = 0.004482
From table 1-5.2 ∆ = 5.65°
As ∆ < α reinforcement is required.
Qs = P*Rs/2 + f2
= 389.3619 + 0
= 389.3619 lb/in
Ars = (k*Qs*Rs/(Ss*E1))*(1 - ∆/α)*tan(α)

= (1*389.3619*8.6875/(20,000*1))*(1 - 5.65/14.0363)*tan(14.0363)
= 0.02526261 in2
Aes = 0.78*(Rs*ts)0.5*[(ts - t) + (tc - tr)/cos(α)]

= 0.78*(8.6875*0.0625)0.5*[(0.0625 - 0.0390412) + (0.0625 - 0.0402427)/cos(14.0363)]
= 0.02666922 in2
Aes >= Ars therefore the small end juncture is adequately reinforced.
MAP Cone juncture large end calculations, P =179.964 psi

Appendix 1-5(d)
Area check U-2(g)
Loading analysis
f1 QL ArL AeL Ring Status
(∆ < α) required
Pressure No No 0 1,213.43 0 0 none OK
26/226
Cone large end calculations per Appendix 1-5(d), pressure, new
f1 = -Wl/(π*2*Rm) + 12*Ml/(π*Rm2)
= -0/(π*2*13.4667) + 12*0/(π*13.46672)
= 0 lb/in
P*RL/2 = 1,213.431 lb/in
|f1| <= P*RL/2 so a U-2(g) analysis is not required.
P/(Ss*E1) = 179.9638/(20,000.00*1) = 0.008998
From table 1-5.1 ∆ = 30°
As ∆ >= α no additional reinforcement is required.
MAP Cone juncture small end calculations P = 179.964 psi

Appendix 1-5(e)
Area check U-2(g)
Loading analysis
f2 Qs Ars Aes Ring Status
(∆ < α) required
Pressure Yes No 0 780.1 0.03 0.07 none OK
Cone small end calculations per Appendix 1-5(e), pressure, new
f2 = -Ws/(π*2*Rm) + 12*Ms/(π*Rm2)
= -0/(π*2*8.6875) + 12*0/(π*8.68752)
= 0 lb/in
P*Rs/2 = 780.1017 lb/in
|f2| <= P*Rs/2 so a U-2(g) analysis is not required.
P/(Ss*E1) = 179.9638/(20,000.00*1) = 0.008998
From table 1-5.2 ∆ = 8.4°
As ∆ < α reinforcement is required.
Qs = P*Rs/2 + f2
= 780.1017 + 0
= 780.1017 lb/in
Ars = (k*Qs*Rs/(Ss*E1))*(1 - ∆/α)*tan(α)

= (1*780.1017*8.625/(20,000*1))*(1 - 8.4/14.0363)*tan(14.0363)
= 0.03359281 in2
Aes = 0.78*(Rs*ts)0.5*[(ts - t) + (tc - tr)/cos(α)]

= 0.78*(8.625*0.125)0.5*[(0.125 - 0.0784358) + (0.125 - 0.0808498)/cos(14.0363)]
= 0.07456966 in2
Aes >= Ars therefore the small end juncture is adequately reinforced.
27/226
Shell
Component: Cylinder
Static liquid head:




ID = 26.8083"
t = 0.1250"

= 61.39*13.4667/(20000*1.00 - 0.60*61.39) + 0.0625
= 0.1040"
P = S*E*t/(R + 0.60*t) - Ps
= 20000*1.00*0.0625 / (13.4667 + 0.60*0.0625) - 1.0892
= 91.4749 psi
P = S*E*t/(R + 0.60*t)
= 20000*1.00*0.1250 / (13.4042 + 0.60*0.1250)
= 185.4716 psi
= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 0.1250 / 13.4667) * (1 - 13.4667 / ∞)
28/226
= 0.4641 %

A = 0.125 / (Ro / t)
= 0.125 / (13.5292 / 0.0625)
= 0.000577
B = 8298.0957 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScHC = 8298.0957 psi

A = 0.125 / (Ro / t)
= 0.125 / (13.5292 / 0.1250)
= 0.001155
B = 12711.7021 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScHN = 12711.7021 psi

A = 0.125 / (Ro / t)
= 0.125 / (13.5292 / 0.1250)
= 0.001155
B = 12817.7939 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScCN = 12817.7939 psi

A = 0.125 / (Ro / t)
= 0.125 / (13.5292 / 0.0625)
= 0.000577
B = 8323.0674 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScCC = 8323.0674 psi

A = 0.125 / (Ro / t)
= 0.125 / (13.5292 / 0.0625)
= 0.000577
B = 8298.0957 psi
29/226
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScVC = 8298.0957 psi
30/226
Front Head
ASME Section VIII, Division 1, 2007 Edition
Component: Ellipsoidal Head

Material Specification: SA-516 70 (II-D p.18, ln. 22)
Straight Flange governs MDMT
External design pressure: Pe = 13.1759 psi @ 414.5 °F
Static liquid head:
Ps= 0.5754 psi (SG=0.6802, Hs=23.4375" Operating head)

Pth= 0.8438 psi (SG=1, Hs=23.375" Horizontal test head)
Corrosion allowance: Inner C = 0.0625" Outer C = 0"
Design MDMT = -20°F No impact test performed

Rated MDMT = N/A Material is not normalized
Material is not produced to fine grain practice
Do not Optimize MDMT / Find MAWP
Radiography: Category A joints - Seamless No RT

Head to shell seam - Full UW-11(a) Type 1
Estimated weight*: new = 18.2 lb corr = 10.1 lb

Capacity*: new = 4.9 US gal corr = 5 US gal
* includes straight flange
Inner diameter = 17.25"

Minimum head thickness = 0.125"
Head ratio D/2h = 2 (new)
Head ratio D/2h = 1.9857 (corroded)
Straight flange length Lsf = 2"
Nominal straight flange thickness tsf = 0.1875"
Results Summary
The governing condition is UG-16.

Minimum thickness per UG-16 = 0.0625" + 0.0625" = 0.125"
Design thickness due to internal pressure (t) = 0.0628"
Design thickness due to external pressure (te) = 0.1056"
Maximum allowable working pressure (MAWP) = 144.58 psi
Maximum allowable pressure (MAP) = 289.44 psi
Maximum allowable external pressure (MAEP) = 27.86 psi
K (Corroded)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (17.375 / (2*4.375))2]=0.99051
K (New)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (17.25 / (2*4.3125))2]=1
31/226
Design thickness for internal pressure, (Corroded at 414.5 °F) Appendix 1-4(c)
t = P*D*K / (2*S*E - 0.2*P) + Corrosion

= 0.58*17.375*0.99051 / (2*20,000*1 - 0.2*0.58) + 0.0625
= 0.0627"
The head internal pressure design thickness is 0.0628".
Maximum allowable working pressure, (Corroded at 414.5 °F) Appendix 1-4(c)
P = 2*S*E*t / (K*D + 0.2*t) - Ps

= 2*20,000*1*0.0625 / (0.99051*17.375 +0.2*0.0625) - 0.58
= 144.58 psi
The maximum allowable working pressure (MAWP) is 144.58 psi.
Maximum allowable pressure, (New at 70 °F) Appendix 1-4(c)
P = 2*S*E*t / (K*D + 0.2*t) - Ps

= 2*20,000*1*0.125 / (1*17.25 +0.2*0.125) - 0
= 289.44 psi
The maximum allowable pressure (MAP) is 289.44 psi.
Design thickness for external pressure, (Corroded at 414.5 °F) UG-33(d)
Equivalent outside spherical radius (Ro)

Ro = Ko*Do
= 0.8873 * 17.5
= 15.5282 in
A = 0.125 / (Ro/t)
= 0.125 / (15.5282/0.043038)
= 0.000346
From Table CS-2: B=4,753.9014 psi
Pa = B/(Ro/t)
= 4,753.901/(15.5282/0.043038)
= 13.1759 psi
t = 0.043" + Corrosion = 0.043" + 0.0625" = 0.1055"

Check the external pressure per UG-33(a)(1) Appendix 1-4(c)
t = 1.67*Pe*D*K / (2*S*E - 0.2*1.67*Pe) + Corrosion

= 1.67*13.18*17.375*0.99051 / (2*20,000*1 - 0.2*1.67*13.18) + 0.0625
= 0.072"
The head external pressure design thickness (te) is 0.1055".
Maximum Allowable External Pressure, (Corroded at 414.5 °F) UG-33(d)
Equivalent outside spherical radius (Ro)

Ro = Ko*Do
= 0.8873 * 17.5
= 15.5282 in
32/226
A = 0.125 / (Ro/t)
= 0.125 / (15.5282/0.0625)
= 0.000503
From Table CS-2: B=6,922.457 psi
Pa = B/(Ro/t)
= 6,922.457/(15.5282/0.0625)
= 27.8625 psi
Check the Maximum External Pressure, UG-33(a)(1) Appendix 1-4(c)
P = 2*S*E*t / ((K*D + 0.2*t)*1.67) - Ps2

= 2*20,000*1*0.0625 / ((0.99051*17.375 +0.2*0.0625)*1.67) - 0
= 86.92 psi
The maximum allowable external pressure (MAEP) is 27.86 psi.
= (75*t / Rf)*(1 - Rf / Ro)

= (75*0.1875 / 3.0263)*(1 - 3.0263 / ∞)
= 4.6468%
The extreme fiber elongation does not exceed 5%.
33/226
Straight Flange on Front Head
Component: Straight Flange


Static liquid head:


Radiography: Longitudinal joint - Seamless No RT

Circumferential joint - Full UW-11(a) Type 1

ID = 17.2500"
Length Lc = 2.0000"
t = 0.1875"

= 0.58*8.6875/(20000*1.00 - 0.60*0.58) + 0.0625
= 0.0628"
P = S*E*t/(R + 0.60*t) - Ps
= 20000*1.00*0.1250 / (8.6875 + 0.60*0.1250) - 0.5754
= 284.7313 psi
P = S*E*t/(R + 0.60*t)
= 20000*1.00*0.1875 / (8.6250 + 0.60*0.1875)
= 429.1845 psi
L/Do = 29.7083/17.6250 = 1.6856

Do/t = 17.6250/0.068219 = 258.3596
34/226
Pa = 4*B/(3*(Do/t))
= 4*2553.0984/(3*(17.6250/0.068219))
= 13.1759 psi
= t + Corrosion = 0.068219 + 0.0625 = 0.1307"
L/Do = 29.7083/17.6250 = 1.6856

Do/t = 17.6250/0.1250 = 141.0000

Pa = 4*B/(3*(Do/t))
= 4*6402.5376/(3*(17.6250/0.1250))
= 60.5441 psi
= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 0.1875 / 8.7188) * (1 - 8.7188 / ∞)
= 1.0753 %

A = 0.125 / (Ro / t)
= 0.125 / (8.8125 / 0.1250)
= 0.001773
B = 12508.6357 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScHC = 12508.6357 psi

A = 0.125 / (Ro / t)
= 0.125 / (8.8125 / 0.1875)
= 0.002660
B = 13596.3066 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScHN = 13596.3066 psi
35/226
A = 0.125 / (Ro / t)
= 0.125 / (8.8125 / 0.1875)
= 0.002660
B = 15833.8398 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScCN = 15833.8398 psi

A = 0.125 / (Ro / t)
= 0.125 / (8.8125 / 0.1250)
= 0.001773
B = 14491.5537 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScCC = 14491.5537 psi

A = 0.125 / (Ro / t)
= 0.125 / (8.8125 / 0.1250)
= 0.001773
B = 12508.6357 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScVC = 12508.6357 psi
36/226
Straight Flange on Rear Shell Head
Component: Straight Flange

Static liquid head:



Circumferential joint - Full UW-11(a) Type 1

ID = 26.8083"
Length Lc = 2.0000"
t = 0.1250"

= 61.39*13.4667/(20000*1.00 - 0.60*61.39) + 0.0625
= 0.1040"
P = S*E*t/(R + 0.60*t) - Ps
= 20000*1.00*0.0625 / (13.4667 + 0.60*0.0625) - 1.0892
= 91.4749 psi
P = S*E*t/(R + 0.60*t)
= 20000*1.00*0.1250 / (13.4042 + 0.60*0.1250)
= 185.4716 psi
= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 0.1250 / 13.4667) * (1 - 13.4667 / ∞)
= 0.4641 %
37/226
A = 0.125 / (Ro / t)
= 0.125 / (13.5292 / 0.0625)
= 0.000577
B = 8298.0957 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScHC = 8298.0957 psi

A = 0.125 / (Ro / t)
= 0.125 / (13.5292 / 0.1250)
= 0.001155
B = 12711.7021 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScHN = 12711.7021 psi

A = 0.125 / (Ro / t)
= 0.125 / (13.5292 / 0.1250)
= 0.001155
B = 12817.7939 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScCN = 12817.7939 psi

A = 0.125 / (Ro / t)
= 0.125 / (13.5292 / 0.0625)
= 0.000577
B = 8323.0674 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScCC = 8323.0674 psi

A = 0.125 / (Ro / t)
= 0.125 / (13.5292 / 0.0625)
= 0.000577
B = 8298.0957 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
38/226
ScVC = 8298.0957 psi
39/226
Rear Shell Head
Component: Ellipsoidal Head

Material Specification: SA-516 70 (II-D p.18, ln. 22)
Straight Flange governs MDMT
Internal design pressure: P = 60.3041 psi @ 307.57 °F
Static liquid head:
Ps= 1.0892 psi (SG=0.9145, Hs=32.9958" Operating head)

Pth= 1.1888 psi (SG=1, Hs=32.9333" Horizontal test head)
Corrosion allowance: Inner C = 0.0625" Outer C = 0"
Design MDMT = -20°F No impact test performed

Rated MDMT = -55°F Material is not normalized
Material is not produced to fine grain practice
Do not Optimize MDMT / Find MAWP
Radiography: Category A joints - Seamless No RT

Head to shell seam - Full UW-11(a) Type 1
Estimated weight*: new = 35.6 lb corr = 17.9 lb

Capacity*: new = 15.8 US gal corr = 16.1 US gal
* includes straight flange
Inner diameter = 26.8083"

Minimum head thickness = 0.125"
Head ratio D/2h = 2 (new)
Head ratio D/2h = 1.9908 (corroded)
Straight flange length Lsf = 2"
Nominal straight flange thickness tsf = 0.125"
Results Summary
The governing condition is UG-16.

Minimum thickness per UG-16 = 0.0625" + 0.0625" = 0.125"
Design thickness due to internal pressure (t) = 0.1036"
Maximum allowable working pressure (MAWP) = 92.26 psi
Maximum allowable pressure (MAP) = 186.34 psi
K (Corroded)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (26.9333 / (2*6.7646))2]=0.993855
K (New)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (26.8083 / (2*6.7021))2]=1
40/226
Design thickness for internal pressure, (Corroded at 307.57 °F) Appendix 1-4(c)
t = P*D*K / (2*S*E - 0.2*P) + Corrosion

= 61.39*26.9333*0.993855 / (2*20,000*1 - 0.2*61.39) + 0.0625
= 0.1036"
The head internal pressure design thickness is 0.1036".
Maximum allowable working pressure, (Corroded at 307.57 °F) Appendix 1-4(c)
P = 2*S*E*t / (K*D + 0.2*t) - Ps

= 2*20,000*1*0.0625 / (0.993855*26.9333 +0.2*0.0625) - 1.09
= 92.26 psi
The maximum allowable working pressure (MAWP) is 92.26 psi.
Maximum allowable pressure, (New at 70 °F) Appendix 1-4(c)
P = 2*S*E*t / (K*D + 0.2*t) - Ps

= 2*20,000*1*0.125 / (1*26.8083 +0.2*0.125) - 0
= 186.34 psi
The maximum allowable pressure (MAP) is 186.34 psi.
= (75*t / Rf)*(1 - Rf / Ro)

= (75*0.125 / 4.6199)*(1 - 4.6199 / ∞)
= 2.0293%
41/226
Shell Side Flange (front)
ASME VIII-1, 2007 Edition, Appendix 2 Flange Calculations
Flange is attached to: Port Cylinder (front) (Left)

Flange type: Weld neck integral
Flange material specification: SA-516 70 (II-D p. 18, ln. 22)
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348,
Bolt material specification:
ln. 33)
Internal design pressure, P: 60.3 psi @ 307.57 °F
Liquid static head acting on flange: 0.9294 psi
Required flange thickness: tr= 1.7279 in
Maximum allowable working pressure,
303.26 psi @ 307.57 °F
MAWP:
Maximum allowable pressure, MAP: 285.34 psi @ 70 °F
Corrosion allowance: Bore = 0 in Flange = 0 in
Bolt corrosion (root), Cbolt: 0 in
Design MDMT: -20 °F No impact test performed
Rated MDMT: -55 °F Flange material is not normalized
Material is not produced to fine grain
practice
Estimated weight: New = 50.7 lb corroded = 50.7 lb
Flange dimensions, new
flange OD A = 20.5 in
bolt circle C = 19.25 in
gasket OD = 18.125 in
gasket ID = 17.25 in
flange ID B = 17.25 in
thickness t = 1.75 in
bolting = 24- 0.625 in dia
hub thickness g1 = 0.1875 in
hub length h = 1.25 in
length e = 3 in
gasket factor m = 3
seating stress y = 5,000.00 psi
Note: this flange is calculated as an integral type.
42/226
Determination of Flange MDMT

Flange is impact test exempt to -155 °F per UCS-66(b)(3) (coincident ratio = 0.19669)
Bolts rated MDMT per Fig UCS-66 note (e) = -55 °F
The rated flange MDMT is -55 °F
Flange calculations for Internal Pressure + Weight Only
43/226
Gasket details from facing sketch 1(a) or (b), Column II
Gasket width N = 0.4375 in
b0 = N/2 = 0.2188 in
Effective gasket seating width, b = b0 = 0.2188 in
G = (OD of contact face + gasket ID) / 2 = 17.6875 in
hG = (C - G)/2 = (19.25 - 17.6875)/2 = 0.7813 in
hD = R + g1/2 = 0.8125 + 0.1875/2 = 0.9063 in
hT = (R + g1 + hG)/2 = (0.8125 + 0.1875 + 0.7813)/2 = 0.8906 in
Hp = 2*b*3.14*G*m*P
= 2*0.2188*3.14*17.6875*3*61.2335
= 4,463.59 lbf
H = 0.785*G2*P
= 0.785*17.68752*61.2335
= 15,038.05 lbf
HD = 0.785*B2*P
= 0.785*17.252*61.2335
= 14,303.32 lbf
HT = H - HD
= 15,038.05 - 14,303.32
= 734.73 lbf
Wm1 = H + Hp
= 15,038.05 + 4,463.59
= 19,501.65 lbf
Wm2 = 3.14*b*G*y
= 3.14*0.2188*17.6875*5,000
= 60,745.51 lbf
Per VIII-1, Appendix 2-5(a)(2): Wm2 from the mating flange governs so Wm2 = 97,800.2 lbf
Required bolt area, Am = greater of Am1, Am2 = 3.912008 in2
Am1 = Wm1/Sb = 19,501.65/25,000 = 0.7801 in2
Am2 = Wm2/Sa = 97,800.2/25,000 = 3.912 in2
Total area for 24- 0.625 in dia bolts, corroded, Ab = 4.848 in2
W = (Am + Ab)*Sa/2
= (3.912 + 4.848)*25,000/2
= 109,500.1 lbf
MD = HD*hD = 14,303.32*0.9063 = 12,962.4 lb-in

MT = HT*hT = 734.73*0.8906 = 654.4 lb-in
44/226
HG = Wm1 - H = 19,501.65 - 15,038.05 = 4,463.59 lbf
MG = HG*hG = 4,463.59*0.7813 = 3,487.2 lb-in
Mo = MD + MT + MG = 12,962.4 + 654.4 + 3,487.2 = 17,103.9 lb-in
Mg = W*hG = 109,500.1*0.7813 = 85,547 lb-in
The bolts are adequately spaced so the TEMA RCB-11.23 load concentration factor does not apply.
Hub and Flange Factors
h0 = (B*g0)1/2 = (17.25*0.125)1/2 = 1.4684 in
From FIG. 2-7.1, where K = A/B = 20.5/17.25 = 1.1884

U=
T = 1.8436 Z = 5.8507 Y = 11.3396
12.4611
h/h0 = 0.8513 g1/g0 = 1.5
F = 0.8078 V = 0.2647 e = F/h0 = 0.5501
d = (U/V)*h0*g02= (12.46108/0.2647)*1.4684*0.1252
= 1.0802 in3
Stresses at operating conditions - VIII-1, Appendix 2-7
f=1
L = (t*e + 1)/T + t3/d

= (1.75*0.5501 + 1)/1.843613 + 1.753/1.0802
= 6.026093
SH = f*Mo/(L*g12*B)
= 1*17,103.9/(6.026093*0.18752*17.25)
= 4,680 psi
SR = (1.33*t*e + 1)*Mo/(L*t2*B)
= (1.33*1.75*0.5501 + 1)*17,103.9/(6.026093*1.752*17.25)
= 123 psi
ST = Y*Mo/(t2*B) - Z*SR
= 11.3396*17,103.9/(1.752*17.25) - 5.8507*123
= 2,955 psi
Allowable stress Sfo = 20,000 psi

Allowable stress Sno = 20,000 psi
ST does not exceed Sfo

SH does not exceed Min[ 1.5*Sfo, 2.5*Sno ] = 30,000 psi
SR does not exceed Sfo
0.5(SH + SR) = 2,401 psi does not exceed Sfo
0.5(SH + ST) = 3,817 psi does not exceed Sfo
Stresses at gasket seating - VIII-1, Appendix 2-7
SH = f*Mg/(L*g12*B)
= 1*85,547/(6.026093*0.18752*17.25)
45/226
= 23,409 psi
SR = (1.33*t*e + 1)*Mg/(L*t2*B)
= (1.33*1.75*0.5501 + 1)*85,547/(6.026093*1.752*17.25)
= 613 psi
ST = Y*Mg/(t2*B) - Z*SR
= 11.3396*85,547/(1.752*17.25) - 5.8507*613
= 14,777 psi
Allowable stress Sfa = 20,000 psi

Allowable stress Sna = 20,000 psi
ST does not exceed Sfa

SH does not exceed Min[ 1.5*Sfa, 2.5*Sna ] = 30,000 psi
SR does not exceed Sfa
0.5(SH + SR) = 12,011 psi does not exceed Sfa
0.5(SH + ST) = 19,093 psi does not exceed Sfa
Flange rigidity per VIII-1, Appendix 2-14
J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 52.14*0.2647*85,547/(6.0261*29,400,000*0.1252*0.3*1.4684)
= 0.9681055
The flange rigidity index J does not exceed 1; satisfactory.
Flange calculations for External Pressure + Weight Only per VIII-1, Appendix 2-11
46/226
b0 = N/2 = 0.2188 in
hG = (C - G)/2 = (19.25 - 17.6875)/2 = 0.7813 in
hD = R + g1/2 = 0.8125 + 0.1875/2 = 0.9063 in
hT = (R + g1 + hG)/2 = (0.8125 + 0.1875 + 0.7813)/2 = 0.8906 in
Hp = 2*b*3.14*G*m*P
= 2*0.2188*3.14*17.6875*3*0
= 0 lbf
H = 0.785*G2*P
= 0.785*17.68752*0
= 0 lbf
HD = 0.785*B2*P
= 0.785*17.252*0
= 0 lbf
HT = H - HD
=0-0
= 0 lbf
Wm1 = H + Hp
=0+0
= 0 lbf
Wm2 = 3.14*b*G*y
= 3.14*0.2188*17.6875*5,000
= 60,745.51 lbf
Am1 = 0.785*G2*(Pm - Pr)/Sb = 0/25,000 = 0 in2
Am2 = Wm2/Sa = 97,800.2/25,000 = 3.912 in2
W = (Am2 + Ab)*Sa/2
= (3.912 + 4.848)*25,000/2
= 109,500.1 lbf
Mo = HD*(hD - hG) + HT*(hT - hG)
47/226
= 0*(0.9063 - 0.7813) + 0*(0.8906 - 0.7813)
= 0 lb-in
Mg = W*hG = 109,500.1*0.7813 = 85,547 lb-in
h0 = (B*g0)1/2 = (17.25*0.125)1/2 = 1.4684 in

U=
T = 1.8436 Z = 5.8507 Y = 11.3396
12.4611
h/h0 = 0.8513 g1/g0 = 1.5
F = 0.8078 V = 0.2647 e = F/h0 = 0.5501
d = (U/V)*h0*g02= (12.46108/0.2647)*1.4684*0.1252
= 1.0802 in3
f=1
L = (t*e + 1)/T + t3/d

= (1.75*0.5501 + 1)/1.843613 + 1.753/1.0802
= 6.026093
SH = f*Mo/(L*g12*B)
= 1*0/(6.026093*0.18752*17.25)
= 0 psi
SR = (1.33*t*e + 1)*Mo/(L*t2*B)
= (1.33*1.75*0.5501 + 1)*0/(6.026093*1.752*17.25)
= 0 psi
= 11.3396*0/(1.752*17.25) - 5.8507*0
= 0 psi


0.5(SH + SR) = 0 psi does not exceed Sfo
0.5(SH + ST) = 0 psi does not exceed Sfo
SH = f*Mg/(L*g12*B)
= 1*85,547/(6.026093*0.18752*17.25)
= 23,409 psi
SR = (1.33*t*e + 1)*Mg/(L*t2*B)
48/226
= (1.33*1.75*0.5501 + 1)*85,547/(6.026093*1.752*17.25)
= 613 psi
= 11.3396*85,547/(1.752*17.25) - 5.8507*613
= 14,777 psi


J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 52.14*0.2647*85,547/(6.0261*29,400,000*0.1252*0.3*1.4684)
= 0.9681055
Shell Side Flange (front) - Flange hub
Component: Flange hub

Material is impact test exempt to -155 °F per UCS-66(b)(3) (coincident ratio = 0.19717)
Static liquid head:
Not Considered


Left circumferential joint - N/A

ID = 17.2500"
Length Lc = 1.2500"
t = 0.1250"
49/226

= 61.23*8.6250/(20000*1.00 - 0.60*61.23) + 0.0000
= 0.0265"
P = S*E*t/(R + 0.60*t) - Ps
= 20000*1.00*0.1250 / (8.6250 + 0.60*0.1250) - 0.9294
= 286.4269 psi
P = S*E*t/(R + 0.60*t)
= 20000*1.00*0.1250 / (8.6250 + 0.60*0.1250)
= 287.3563 psi
= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 0.1250 / 8.6875) * (1 - 8.6875 / ∞)
= 0.7194 %

A = 0.125 / (Ro / t)
= 0.125 / (8.7500 / 0.1250)
= 0.001786
B = 14380.1836 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScHC = 14380.1836 psi
Allowable Compressive Stress, Hot and New- ScHN

ScHN = ScHC
= 14380.1836 psi

A = 0.125 / (Ro / t)
= 0.125 / (8.7500 / 0.1250)
= 0.001786
B = 14521.1133 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScCN = 14521.1133 psi
50/226
Allowable Compressive Stress, Cold and Corroded- ScCC
ScCC = ScCN
= 14521.1133 psi

A = 0.125 / (Ro / t)
= 0.125 / (8.7500 / 0.1250)
= 0.001786
B = 14380.1836 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScVC = 14380.1836 psi
51/226
SS Inlet (N4)
tw(lower) = 0.125 in
Leg41 = 0.0625 in
Note: round inside edges per UG-76(c)
Located on: Shell

Liquid static head included: 1.0913 psi
Nozzle material specification: SA-455 <= 3/8 (II-D p. 22, ln. 14)
Nozzle longitudinal joint efficiency: 1
Flange description: 4 inch Class 150 WN A105
Bolt Material: SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33)
Flange rated MDMT: -55°F
(UCS-66(b)(3): Coincident ratio = 0.2014462)
(Flange rated MDMT = -155 °F
Bolts rated MDMT per Fig UCS-66 note (e) = -55 °F)
Liquid static head on flange: 1.2893 psi
ASME B16.5 flange rating MAWP: 227.73 psi @ 307.57°F
ASME B16.5 flange rating MAP: 285 psi @ 70°F
ASME B16.5 flange hydro test: 450 psi @ 70°F
Nozzle orientation: 180°
Local vessel minimum thickness: 0.125 in
Nozzle center line offset to datum line: 24.0535 in
End of nozzle to shell center: 19.5292 in
Nozzle inside diameter, new: 4 in
Nozzle nominal wall thickness: 0.25 in
Nozzle corrosion allowance: 0.0625 in
Projection available outside vessel, Lpr: 5.06 in
Projection available outside vessel to flange face, Lf: 6 in
52/226
Reinforcement Calculations for Internal Pressure
Available reinforcement per UG-37 governs the MAWP of this nozzle.
UG-45
Nozzle Wall
UG-37 Area Calculation Summary (in2) Thickness
For P = 57.21 psi @ 307.57 °F Summary
The opening is adequately reinforced
(in)
The nozzle
passes UG-45
A A A
A1 A2 A3 A5 treq tmin
required available welds
0.1592 0.1594 0.0986 0.0569 -- -- 0.0039 0.125 0.25
Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength
calculations per UW-15(b)(1)
UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (in) throat size (in)
Nozzle to shell fillet (Leg 41) 0.0438 0.0438 weld size is adequate
Calculations for internal pressure 57.21 psi @ 307.57 °F

Fig UCS-66.1 MDMT reduction = 38.3 °F, (coincident ratio = 0.61744).
Nozzle UCS-66 governing thk: 0.125 in

Nozzle rated MDMT: -20.3 °F
Limits of reinforcement per UG-40
Parallel to the vessel wall: d = 4.125 in

Normal to the vessel wall outside: 2.5*(t - C) = 0.1563 in
Nozzle required thickness per UG-27(c)(1)
trn = P*Rn/(Sn*E - 0.6*P)

= 57.2142*2.0625/(21,400*1 - 0.6*57.2142)
= 0.0055 in
Required thickness tr from UG-37(a)
tr = P*R/(S*E - 0.6*P)
= 57.2142*13.4667/(20,000*1 - 0.6*57.2142)
= 0.0386 in
53/226
Area required per UG-37(c)
Allowable stresses: Sn = 21,400, Sv = 20,000 psi
fr1 = lesser of 1 or Sn/Sv = 1

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 4.125*0.0386*1 + 2*0.1875*0.0386*1*(1 - 1)
= 0.1592 in2
Area available from FIG. UG-37.1
A1 = larger of the following= 0.0986 in2
= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= 4.125*(1*0.0625 - 1*0.0386) - 2*0.1875*(1*0.0625 - 1*0.0386)*(1 - 1)
= 0.0986 in2
= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= 2*(0.0625 + 0.1875)*(1*0.0625 - 1*0.0386) - 2*0.1875*(1*0.0625 - 1*0.0386)*(1 - 1)
= 0.012 in2
A2 = smaller of the following= 0.0569 in2
= 5*(tn - trn)*fr2*t
= 5*(0.1875 - 0.0055)*1*0.0625
= 0.0569 in2
= 5*(tn - trn)*fr2*tn
= 5*(0.1875 - 0.0055)*1*0.1875
= 0.1706 in2
A41 = Leg2*fr2
= 0.06252*1
= 0.0039 in2
Area = A1 + A2 + A41
= 0.0986 + 0.0569 + 0.0039
= 0.1594 in2
As Area >= A the reinforcement is adequate.
UW-16(c) Weld Check
Fillet weld: tmin = lesser of 0.75 or tn or t = 0.0625 in

tc(min) = lesser of 0.25 or 0.7*tmin = 0.0438 in
tc(actual) = 0.7*Leg = 0.7*0.0625 = 0.0438 in
54/226
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).
UG-45 Nozzle Neck Thickness Check
Wall thickness per UG-45(a): tr1 = 0.068 in (E =1)

Wall thickness per UG-45(b)(1): tr2 = 0.1011 in
Wall thickness per UG-16(b): tr3 = 0.125 in
Standard wall pipe per UG-45(b)(4): tr4 = 0.2699 in
The greater of tr2 or tr3: tr5 = 0.125 in
The lesser of tr4 or tr5: tr6 = 0.125 in
Required per UG-45 is the larger of tr1 or tr6 = 0.125 in
Available nozzle wall thickness new, tn = 0.25 in
The nozzle neck thickness is adequate.
= (50*t / Rf)*(1 - Rf / Ro)

= (50*0.25 / 2.125)*(1 - 2.125 / ∞)
= 5.8824%
55/226
The extreme fiber elongation exceeds 5 percent. Heat treatment per UCS-56 may be required. See UCS-79(d)(4) or
(5).
Reinforcement Calculations for MAP
Available reinforcement per UG-37 governs the MAP of this nozzle.
UG-45
Nozzle Wall
For P = 121.27 psi @ 70 °F Summary
(in)
The nozzle
passes UG-45
A A A
0.3263 0.3267 0.1737 0.1491 -- -- 0.0039 0.0816 0.25


Nozzle to shell fillet (Leg 41) 0.0875 0.0438 weld size is NOT adequate
Calculations for internal pressure 121.27 psi @ 70 °F
Parallel to the vessel wall: d = 4 in


= 121.2745*2/(21,400*1 - 0.6*121.2745)
= 0.0114 in
tr = P*R/(S*E - 0.6*P)
= 121.2745*13.4042/(20,000*1 - 0.6*121.2745)
= 0.0816 in
56/226

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 4*0.0816*1 + 2*0.25*0.0816*1*(1 - 1)
= 0.3263 in2

= 4*(1*0.125 - 1*0.0816) - 2*0.25*(1*0.125 - 1*0.0816)*(1 - 1)
= 0.1737 in2

= 2*(0.125 + 0.25)*(1*0.125 - 1*0.0816) - 2*0.25*(1*0.125 - 1*0.0816)*(1 - 1)
= 0.0326 in2
= 5*(0.25 - 0.0114)*1*0.125
= 0.1491 in2
= 5*(0.25 - 0.0114)*1*0.25
= 0.2983 in2
A41 = Leg2*fr2
= 0.06252*1
= 0.0039 in2
Area = A1 + A2 + A41
= 0.1737 + 0.1491 + 0.0039
= 0.3267 in2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.0625 = 0.0438 in
** The fillet weld size IS NOT satisfactory. **

57/226
58/226
Tabular Results
Results were generated with the finite element program FE/Pipe&#174. Stress results are post-processed in
accordance with the rules specified in ASME Section III and ASME Section VIII, Division 2.
Analysis Time Stamp: Thu Nov 25 14:30:55 2010.
• Model Notes
• Load Case Report
• Solution Data
• ASME Code Stress Output Plots
• ASME Overstressed Areas
• Highest Primary Stress Ratios
• Highest Secondary Stress Ratios
• Highest Fatigue Stress Ratios
• Stress Intensification Factors
• Allowable Loads
• Flexibilities
• Graphical Results
Model Notes
Input Echo:
Model Type : Cylindrical Shell
Parent Outside Diameter : 27.058 in.

Thickness : 0.063 in.
Fillet Along Shell : 0.063 in.
Parent Properties:
Cold Allowable : 20000.0 psi
Hot Allowable : 20000.0 psi
Material ID #2 : Low Alloy Steel
Ultimate Tensile (Amb) : 70000.0 psi
Yield Strength (Amb) : 38000.0 psi
Yield Strength (Hot) : 33500.0 psi
Elastic Modulus (Amb) : 29400000.0 psi
Poissons Ratio : 0.300
Weight Density : 0.283 lb./cu.in.(NOT USED)
Nozzle Outside Diameter : 4.500 in.

Length : 6.031 in.
Nozzle Weld Length : 0.063 in.
Nozzle Tilt Angle : 0.000 deg.
Distance from Top : 24.053 in.
Distance from Bottom : 24.053 in.
Nozzle Properties
59/226
Weight Density : 0.283 lb./cu.in. (NOT USED)
Design Operating Cycles : 0.

Ambient Temperature (Deg.) : 70.00
Nozzle Pressure : 61.4 psi
Vessel Pressure : 61.4 psi
No external forces or bending moments were included in this analysis.
Both ends of the model are "fixed," except that one end
is free axially so that longitudinal pressure stresses
may be developed in the geometry.
Stresses are NOT averaged.
Unstructured Mesh Generation used for this model.
Vessel Centerline Vector : 0.000 0.000 1.000

Nozzle Orientation Vector : 0.000 -1.000 0.000
Table of Contents
Load Case Report
Inner and outer element temperatures are the same

throughout the model. No thermal ratcheting
calculations will be performed.
THE 9 LOAD CASES ANALYZED ARE:
1 Weight ONLY
Weight ONLY case run to get the stress range

between the installed and the operating states.
It is assumed that the weight only case accurately
represents the installed stress state.
/-------- Loads in Case 1

Forces due to Weight
2 Sustained
Sustained case run to satisfy Pl Qb, the bending stress due to primary loads must
be less than 3Smh as per Note 3 of Fig. NB-3222-1,
and Table 4-120.1
60/226
Pressure Case 1
3 Operating
Operating case run to compute the extreme operating

stress state to be used in the shakedown and peak
stress calculations.

Pressure Case 1
Force Case (Operating)
4 Expansion (Fatigue Calc Performed)
Expansion case run to get the RANGE of stresses

as described in NB-3222.2, or Note 1 of 4-130.1.
The allowable is 3Smavg.
/-------- Combinations in Expansion Case 4

Plus Stress Results from CASE 3
Minus Stress Results from CASE 1
5 Program Generated -- Force Only
Case run to compute sif's and flexibilities.

Force Case (Axial)

Force Case (Inplane)

Force Case (Outplane)

Force Case (Torsion)
61/226
Pressure Case 1
Table of Contents
Solution Data
Maximum Solution Row Size = 924

Number of Nodes = 2339
Number of Elements = 756
Number of Solution Cases = 8
Largest On-Diagonal Stiffness = 643712797181.

Smallest On-Diagonal Stiffness = 2.
Largest Off-Diagonal Stiffness = 317150669168.

Smallest Off-Diagonal Stiffness = 1.
Summation of Loads per Case
Case # FX FY FZ
1 0. -76. 0.
2 0. -1. 34978.
3 0. -1. 34978.
4 0. -29821. 0.
5 0. 0. 0.
6 0. 0. 0.
7 0. 0. 0.
8 0. 76. 34978.
Equation Coefficient (Stiffness) Distribution)
OnDiagonal Number of Average

Percentile Coefficients Stiffness
90-to-100% 24 639233579164.
70-to-90% 0 0.
50-to-70% 0 0.
30-to-50% 96 231105249849.
10-to-30% 144 92060611835.
1-to-10% 96 56146602265.
.1-to- 1% 100 1256696747.
.01-to-.1% 368 269908248.
.001-to-.01% 3727 16628457.
.0001-TO-.001% 9479 1915116.
OFF Diagonal Number of Average

90-to-100% 48 314868703720.
70-to-90% 0 0.
50-to-70% 0 0.
62/226
30-to-50% 144 125099360394.
10-to-30% 424 52317133205.
1-to-10% 2292 10867263975.
.1-to- 1% 5428 1097279174.
.01-to-.1% 7052 129612138.
.001-to-.01% 13079 9355474.
.0001-TO-.001% 609241 161456.
Table of Contents
ASME Code Stress Output Plots
1) Pl < 1.5(k)Smh (SUS,Membrane) Case 2
2) Qb < 3(Smh) (SUS,Bending) Case 2
3) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 3
4) Pl+Pb+Q < 3(Smavg) (OPE,Outside) Case 3
5) Pl+Pb+Q+F < Sa (SIF,Outside) Case 5
10) Pl+Pb+Q < 3(Smavg) (EXP,Inside) Case 4
11) Pl+Pb+Q < 3(Smavg) (EXP,Outside) Case 4
12) Pl+Pb+Q+F < Sa (EXP,Inside) Case 4
13) Pl+Pb+Q+F < Sa (EXP,Outside) Case 4
Table of Contents
ASME Overstressed Areas
*** NO OVERSTRESSED NODES IN THIS MODEL ***
Table of Contents
Highest Primary Stress Ratios
Header Next to Nozzle Weld
Pl 1.5(k)Smh Primary Membrane Load Case 2
63/226
20,675 30,000 Plot Reference:
psi psi 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 2
68%
Branch Next to Header Weld

49%
Branch Transition

4%
Header away from Junction

65%
Branch away from Junction
Qb 3(Smh) Primary Bending Load Case 2

psi psi 2) Qb < 3(Smh) (SUS,Bending) Case 2
6%
Table of Contents
Highest Secondary Stress Ratios
Pl+Pb+Q 3(Smavg) Primary+Secondary (Outer) Load Case 3

psi psi 4) Pl+Pb+Q < 3(Smavg) (OPE,Outside) Case 3
46%
64/226
Pl+Pb+Q 3(Smavg) Primary+Secondary (Inner) Load Case 3
psi psi 3) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 3
29%
Branch Transition

psi psi 10) Pl+Pb+Q < 3(Smavg) (EXP,Inside) Case 4
4%

38%

8%
Table of Contents
Highest Fatigue Stress Ratios
Pl+Pb+Q+F Sa Primary+Secondary+Peak (Outer) Load Case 4

18,741 568,400 Stress Concentration Factor = 1.350
psi psi Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 117527.0
3% "B31" Fatigue Stress Allowable = 50000.0
Markl Fatigue Stress Allowable = 245000.0
WRC 474 Mean Cycles to Failure = 2874399.
WRC 474 99% Probability Cycles = 667762.
BS5500 Allowed Cycles(Curve F) = 98781.
Membrane-to-Bending Ratio = 1.585
Bending-to-PL+PB+Q Ratio = 0.387
Plot Reference:
65/226
Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 4

Plot Reference:
Branch Transition

Plot Reference:

Plot Reference:
66/226
Plot Reference:
Table of Contents
Stress Intensification Factors
Branch/Nozzle Sif Summary
Peak Primary Secondary

Axial : 188.875 33.459 279.815
Inplane : 34.961 17.668 51.794
Outplane: 125.957 18.058 186.602
Torsion : 5.765 7.344 8.697
Pressure: 1.410 1.554 2.089
The above stress intensification factors are to be used

in a beam-type analysis of the piping system. Inplane,
Outplane and Torsional sif's should be used with the
matching branch pipe whose diameter and thickness is given
below. The axial sif should be used to intensify the
axial stress in the branch pipe calculated by F/A. The
pressure sif should be used to intensify the nominal
pressure stress in the PARENT or HEADER, calculated
from PD/2T.
Pipe OD : 4.500 in.

Pipe Thk: 0.188 in.
Z approx: 2.739 cu.in.
Z exact : 2.630 cu.in.
B31.3
Peak Stress Sif .... 0.000 Axial
73.642 Inplane
97.189 Outplane
1.000 Torsional
B31.1
62.044 Inplane
62.044 Outplane
62.044 Torsional
WRC 330
67/226
41.880 Inplane
41.880 Outplane
6.690 Torsional
Table of Contents
Allowable Loads
SECONDARY Maximum Conservative Realistic

Load Type (Range): Individual Simultaneous Simultaneous
Occuring Occuring Occuring
Axial Force (lb. ) 545. 98. 146.
Inplane Moment (in. lb.) 3046. 386. 818.
Outplane Moment (in. lb.) 846. 107. 227.
Torsional Moment (in. lb.) 18141. 3476. 5213.
Pressure (psi ) 132.68 61.40 61.40
PRIMARY Maximum Conservative Realistic

Load Type: Individual Simultaneous Simultaneous
Axial Force (lb. ) 2278. 237. 355.
Pressure (psi ) 89.17 61.40 61.40
NOTES:
1) Maximum Individual Occuring Loads are the maximum

allowed values of the respective loads if all other
load components are zero, i.e. the listed axial force
may be applied if the inplane, outplane and torsional
moments, and the pressure are zero.
2) The Conservative Allowable Simultaneous loads are

the maximum loads that can be applied simultaneously.
A conservative stress combination equation is used
that typically produces stresses within 50-70% of the
allowable stress.
3) The Realistic Allowable Simultaneous loads are the

maximum loads that can be applied simultaneously. A
more realistic stress combination equation is used
based on experience at Paulin Research. Stresses are
typically produced within 80-105% of the allowable.
4) Secondary allowable loads are limits for expansion

and operating piping loads.
5) Primary allowable loads are limits for weight,

primary and sustained type piping loads.
Table of Contents
68/226
Flexibilities
The following stiffnesses should be used in a piping,

"beam-type" analysis of the intersection. The stiff-
nesses should be inserted at the surface of the
branch/header or nozzle/vessel junction. The general
characteristics used for the branch pipe should be:
Outside Diameter = 4.500 in.

Wall Thickness = 0.188 in.
Axial Translational Stiffness = 13086. lb./in.

Inplane Rotational Stiffness = 5592. in.lb./deg
Outplane Rotational Stiffness = 884. in.lb./deg
Torsional Rotational Stiffness = 449356. in.lb./deg
Table of Contents
69/226
Finite Element Model
• Finite Element Model
Elements at Discontinuity
• 1) Pl < 1.5(k)Smh (SUS Membrane) Case 2

• 2) Qb < 3(Smh) (SUS Bending) Case 2
• 3) Pl+Pb+Q < 3(Smavg) (OPE Inside) Case 3
• 4) Pl+Pb+Q < 3(Smavg) (OPE Outside) Case 3
• 10) Pl+Pb+Q < 3(Smavg) (EXP Inside) Case 4
• 11) Pl+Pb+Q < 3(Smavg) (EXP Outside) Case 4
• 12) Pl+Pb+Q+F < Sa (EXP Inside) Case 4
• 13) Pl+Pb+Q+F < Sa (EXP Outside) Case 4
• 5) Pl+Pb+Q+F < Sa (SIF Outside) Case 5
Tabular Results
70/226
71/226
72/226
73/226
74/226
75/226
76/226
77/226
SS Outlet (N3)
Leg41 = 0.0625 in
Located on: Front Cone

Nozzle inside diameter, new: 8.001 in
Projection available outside vessel to flange face, Lf: 4.9219 in
Nozzle longitudinal axis is: perpendicular to the vessel longitudinal axis
Opening chord length: 8.3761 in
78/226
UG-45
Nozzle Wall
(in)
The nozzle
passes UG-45
A A A
0.3008 0.3008 0.2227 0.0742 -- -- 0.0039 0.125 0.312






= 62.7801*4.063/(21,400*1 - 0.6*62.7801)
= 0.0119 in
Required thickness tr from UG-37(a)(b)
tr = P*Di/(2*cos(α)*(S*E - 0.6*P))
= 62.7801*22.1542/(2*cos(14.04)*(20,000*1 - 0.6*62.7801))
= 0.0359 in
79/226

A = d*tr*F + (2*tn/Cos(14.0363))*tr*F*(1 - fr1)

= 8.3761*0.0359*1 + (2*0.2495/Cos(14.0363))*0.0359*1*(1 - 1)
= 0.3008 in2

= 8.3761*(1*0.0625 - 1*0.0359) - 2*0.2495*(1*0.0625 - 1*0.0359)*(1 - 1)
= 0.2227 in2

= 2*(0.0625 + 0.2495)*(1*0.0625 - 1*0.0359) - 2*0.2495*(1*0.0625 - 1*0.0359)*(1 - 1)
= 0.0166 in2
= 5*(0.2495 - 0.0119)*1*0.0625
= 0.0742 in2
= 5*(0.2495 - 0.0119)*1*0.2495
= 0.2964 in2
A41 = Leg2*fr2
= 0.06252*1
= 0.0039 in2
Area = A1 + A2 + A41
= 0.2227 + 0.0742 + 0.0039
= 0.3008 in2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.0625 = 0.0438 in
80/226

= (50*t / Rf)*(1 - Rf / Ro)

= (50*0.312 / 4.1565)*(1 - 4.1565 / ∞)
= 3.7532%
81/226
UG-45 Nozzle
UG-37 Area Calculation Summary (in2) Wall
For P = 129.16 psi @ 70 °F
Thickness
The opening is adequately reinforced Summary (in)
The nozzle passes
UG-45
A A A
0.6071 0.6076 0.4238 0.1799 -- -- 0.0039 0.0736 0.312




= 129.1612*4.0005/(21,400*1 - 0.6*129.1612)
= 0.0242 in
Required thickness tr from UG-37(a)(b)
tr = P*Di/(2*cos(α)*(S*E - 0.6*P))
= 129.1612*22.0292/(2*cos(14.04)*(20,000*1 - 0.6*129.1612))
= 0.0736 in
82/226
A = d*tr*F + (2*tn/Cos(14.0363))*tr*F*(1 - fr1)

= 8.2472*0.0736*1 + (2*0.312/Cos(14.0363))*0.0736*1*(1 - 1)
= 0.6071 in2

= 8.2472*(1*0.125 - 1*0.0736) - 2*0.312*(1*0.125 - 1*0.0736)*(1 - 1)
= 0.4238 in2

= 2*(0.125 + 0.312)*(1*0.125 - 1*0.0736) - 2*0.312*(1*0.125 - 1*0.0736)*(1 - 1)
= 0.0449 in2
= 5*(0.312 - 0.0242)*1*0.125
= 0.1799 in2
= 5*(0.312 - 0.0242)*1*0.312
= 0.449 in2
A41 = Leg2*fr2
= 0.06252*1
= 0.0039 in2
Area = A1 + A2 + A41
= 0.4238 + 0.1799 + 0.0039
= 0.6076 in2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.0625 = 0.0438 in


83/226
84/226
Tabular Results
• Model Notes
• Solution Data
• Allowable Loads
• Flexibilities
Model Notes
Input Echo:
Model Type : Conical Shell

Cone Length : 19.117 in.
Cone OD at Top : 17.508 in.
Knuckle Radius @ Top : 0.000 in.
Knuckle Radius @ Bottom: 0.000 in.
Parent Properties:

Length : 6.031 in.
85/226
Nozzle Properties

Vessel Centerline Vector: 0.000 0.000 1.000

Nozzle Centerline Vector: 0.000 0.000 1.000
Zero Degree Orientation Vector: 0.000 1.000 0.000
Table of Contents
Load Case Report

1 Weight ONLY


2 Sustained
86/226
and Table 4-120.1

Pressure Case 1
3 Operating


Pressure Case 1



Force Case (Axial)



87/226

Pressure Case 1
Table of Contents
Solution Data



Case # FX FY FZ
1 0. -36. 0.
2 0. -36. 20214.
3 0. -36. 20214.
4 0. 131295. 0.
5 0. 0. 0.
6 0. 0. 0.
7 0. 0. 0.
8 0. 0. 20214.

90-to-100% 1 42801518806782.
70-to-90% 0 0.
50-to-70% 0 0.
30-to-50% 0 0.
10-to-30% 0 0.
1-to-10% 354 1556163368744.
.1-to- 1% 191 128388370436.
.01-to-.1% 4 42393908159.
.001-to-.01% 0 0.
.0001-TO-.001% 13730 9014652.
88/226
90-to-100% 48 1574057434559.
70-to-90% 48 1293470424615.
50-to-70% 60 952290798143.
30-to-50% 268 628588640003.
10-to-30% 420 298259837402.
1-to-10% 2352 54218383466.
.1-to- 1% 1888 7489744863.
.01-to-.1% 456 715467004.
.001-to-.01% 2091 34498721.
.0001-TO-.001% 633676 276057.
Table of Contents
Table of Contents
Table of Contents
89/226
Shell Next to Nozzle 1

81%
Nozzle 1 Next to Shell

42%
Shell In Nozzle 1 Vicinity

76%
Nozzle 1

18%
Table of Contents

psi psi 11) Pl+Pb+Q < 3(Smavg) (EXP,Outside) Case 4
64%

90/226
23%

47%
Nozzle 1

14%
Table of Contents

Plot Reference:

91/226
Plot Reference:

Plot Reference:
Nozzle 1

Plot Reference:
Table of Contents

Axial : 137.593 45.339 203.841
Inplane : 61.875 26.439 91.666
Outplane: 158.511 53.637 234.831
Torsion : 39.121 14.327 57.956
Pressure: 1.982 1.873 2.936
92/226
from PD/2T.
Pipe OD : 8.625 in.

Pipe Thk: 0.250 in.
B31.3
98.012 Inplane
129.352 Outplane
1.000 Torsional
B31.1
116.592 Inplane
116.592 Outplane
116.592 Torsional
WRC 330
78.700 Inplane
78.700 Outplane
24.410 Torsional
Table of Contents
Allowable Loads

Axial Force (lb. ) 1932. 231. 346.
Pressure (psi ) 94.37 60.58 60.58

Axial Force (lb. ) 4344. 262. 393.
Pressure (psi ) 73.96 60.58 60.58
NOTES:
93/226

allowable stress.



Table of Contents
Flexibilities



Table of Contents
94/226
Area of Discontinuity at Nozzle

Tabular Results
95/226
96/226
97/226
98/226
99/226
100/226
101/226
102/226
SS Outlet 2 (N5)
Leg41 = 0.0625 in
Located on: Shell

Nozzle material specification: SA-455 ( 3/8 < t <= 0.58) (II-D p. 22, ln. 12)
Liquid static head on flange: 0 psi
Nozzle center line offset to datum line: 16 in
103/226
UG-45
Nozzle Wall
(in)
The nozzle
passes UG-45
A A A
0.3108 0.3108 0.1736 0.1333 -- -- 0.0039 0.125 0.5






= 59.4422*3.875/(20,900*1 - 0.6*59.4422)
= 0.011 in
tr = P*R/(S*E - 0.6*P)
= 59.4422*13.4667/(20,000*1 - 0.6*59.4422)
= 0.0401 in
104/226

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 7.75*0.0401*1 + 2*0.4375*0.0401*1*(1 - 1)
= 0.3108 in2

= 7.75*(1*0.0625 - 1*0.0401) - 2*0.4375*(1*0.0625 - 1*0.0401)*(1 - 1)
= 0.1736 in2

= 2*(0.0625 + 0.4375)*(1*0.0625 - 1*0.0401) - 2*0.4375*(1*0.0625 - 1*0.0401)*(1 - 1)
= 0.0224 in2
= 5*(0.4375 - 0.011)*1*0.0625
= 0.1333 in2
= 5*(0.4375 - 0.011)*1*0.4375
= 0.933 in2
A41 = Leg2*fr2
= 0.06252*1
= 0.0039 in2
Area = A1 + A2 + A41
= 0.1736 + 0.1333 + 0.0039
= 0.3108 in2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.0625 = 0.0438 in
105/226

= (50*t / Rf)*(1 - Rf / Ro)

= (50*0.5 / 4.0625)*(1 - 4.0625 / ∞)
= 6.1538%
106/226
The extreme fiber elongation exceeds 5 percent. Heat treatment per UCS-56 may be required. See UCS-79(d)(4) or
(5).
UG-45
Nozzle Wall
For P = 122.34 psi @ 70 °F Summary
(in)
The nozzle
passes UG-45
A A A
0.6275 0.6281 0.3257 0.2985 -- -- 0.0039 0.0823 0.5




= 122.3362*3.8125/(20,900*1 - 0.6*122.3362)
= 0.0224 in
tr = P*R/(S*E - 0.6*P)
= 122.3362*13.4042/(20,000*1 - 0.6*122.3362)
= 0.0823 in
107/226

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 7.625*0.0823*1 + 2*0.5*0.0823*1*(1 - 1)
= 0.6275 in2

= 7.625*(1*0.125 - 1*0.0823) - 2*0.5*(1*0.125 - 1*0.0823)*(1 - 1)
= 0.3257 in2

= 2*(0.125 + 0.5)*(1*0.125 - 1*0.0823) - 2*0.5*(1*0.125 - 1*0.0823)*(1 - 1)
= 0.0534 in2
= 5*(0.5 - 0.0224)*1*0.125
= 0.2985 in2
= 5*(0.5 - 0.0224)*1*0.5
= 1.194 in2
A41 = Leg2*fr2
= 0.06252*1
= 0.0039 in2
Area = A1 + A2 + A41
= 0.3257 + 0.2985 + 0.0039
= 0.6281 in2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.0625 = 0.0438 in

108/226
109/226
Tabular Results
• Model Notes
• Solution Data
• Allowable Loads
• Flexibilities
Model Notes
Input Echo:

Parent Properties:

Length : 6.031 in.
Nozzle Properties
110/226


Nozzle Orientation Vector : 0.000 1.000 0.000
Table of Contents
Load Case Report

1 Weight ONLY


2 Sustained
and Table 4-120.1
111/226
Pressure Case 1
3 Operating


Pressure Case 1



Force Case (Axial)



112/226
Pressure Case 1
Table of Contents
Solution Data



Case # FX FY FZ
1 0. -92. 0.
2 0. -429. 34469.
3 0. -429. 34469.
4 0. 255615. 0.
5 0. 0. 1.
6 -1. 0. 0.
7 0. 0. 0.
8 0. -337. 34469.

90-to-100% 24 925263166085.
70-to-90% 0 0.
50-to-70% 0 0.
30-to-50% 96 353944070642.
10-to-30% 240 156796948878.
1-to-10% 52 18615367883.
.1-to- 1% 264 5149901501.
.01-to-.1% 408 207083244.
.001-to-.01% 1586 37090300.
.0001-TO-.001% 6708 2960926.

90-to-100% 48 444468332268.
70-to-90% 0 0.
50-to-70% 0 0.
113/226
30-to-50% 144 172642992909.
10-to-30% 616 67661296735.
1-to-10% 4216 14647990355.
.1-to- 1% 8208 1786531066.
.01-to-.1% 5910 190162875.
.001-to-.01% 11014 12751559.
.0001-TO-.001% 392695 261894.
Table of Contents
Table of Contents
Table of Contents
114/226
53%

25%
Branch Transition

6%

51%
Table of Contents

36%

15%
Branch Transition
115/226
5%

31%
Table of Contents

Plot Reference:

Plot Reference:
116/226
Branch Transition

Plot Reference:

Plot Reference:
Table of Contents

Axial : 296.400 63.261 439.111
Inplane : 69.156 48.408 102.453
Outplane: 319.826 60.389 473.817
Torsion : 15.498 19.666 23.427
Pressure: 1.101 1.228 1.631

117/226
from PD/2T.
Pipe OD : 8.625 in.

Pipe Thk: 0.438 in.
B31.3
171.831 Inplane
226.775 Outplane
1.000 Torsional
B31.1
197.590 Inplane
197.590 Outplane
197.590 Torsional
WRC 330
133.374 Inplane
133.374 Outplane
40.451 Torsional
Table of Contents
Allowable Loads

Axial Force (lb. ) 1538. 368. 552.
Pressure (psi ) 169.99 60.50 60.50

Axial Force (lb. ) 5337. 855. 1282.
Pressure (psi ) 112.88 60.50 60.50
NOTES:

118/226
allowable stress.



Table of Contents
Flexibilities



Table of Contents
119/226
Elements at Discontinuity

Tabular Results
120/226
121/226
122/226
123/226
124/226
125/226
126/226
127/226
TS Inlet (N1)
Leg41 = 0.125 in
Located on: Front Channel

Flange rated MDMT: -51.4°F
(UCS-66(b)(1)(b))
Liquid static head on flange: 0 psi
Projection available outside vessel to flange face, Lf: 5.9375 in
128/226
The attached ASME B16.5 flange limits the nozzle MAWP.
UG-45 Nozzle
Division 2 Part 4.5 Maximum Local Primary Wall
Membrane Stress Thickness
For P = 195.8 psi @ 414.5 °F Summary (in)
The opening is adequately reinforced The nozzle passes
UG-45
A
PL Sallow A1 A2 A3 A5 treq tmin
welds
(psi) (psi) (in2) (in2) (in2) (in2) (in) (in)
(in2)
13,705 30,000 0.2376 0.9995 -- -- 0.0078 0.1481 1.062
Division 2 Part 4.5 Strength of Nozzle Attachment Welds Summary

Average Shear Stress in Weld
Lτ L41T L42T L43T fwelds τ S Over
ky
(in) (in) (in) (in) (lbf) (psi) (psi) stressed
1.1428 12.5664 0.0884 0 0 13,705.47 9,219 20,000 No

Nozzle is impact test exempt per UG-20(f).

Nozzle rated MDMT: -20 °F
Division 2 Part 4.5 Design Rules for Openings in Shells and Heads (U-2(g) analysis)
Effective radius of the vessel
Reff = 0.5*Di
= 0.5*17.375
= 8.6875 in
Limit of reinforcement along the vessel wall
LR = min[ (Reff*t)0.5, 2*Rn]

= min[ (8.6875*0.125)0.5, 2*7.0005]
= 1.0421 in
129/226
Limit of reinforcement along the nozzle wall projecting outside the vessel surface
LH1 = t + te + (Rn*tn)0.5
= 0.125 + 0 + (7.0005*0.9995)0.5
= 2.7702 in
LH2 = Lpr1 + t
= 4.4975 + 0.125
= 4.6225 in
LH3 = 8*(t + te)

= 8*(0.125 + 0)
= 1 in
LH = min[ LH1, LH2, LH3]

= min[ 2.7702, 4.6225, 1]
= 1 in
Effective thickness
teff = t
= 0.125 in
Total available area near the nozzle opening
λ = min[ (dn + tn) / ((Di + teff)*teff)0.5, 12]

= min[ (14.001 + 0.9995) / ((17.375 + 0.125)*0.125)0.5, 12]
= 10.1422
A1 = t*LR*max[ (λ / 5)0.85 , 1]
= 0.125*1.0421*max[ (10.1422 / 5)0.85 , 1]
= 0.125*1.0421*1.8243
= 0.2376 in2
A2 = tn*LH
= 0.9995*1
= 0.9995 in2
A41 = 0.5*L412
= 0.5*0.1252
= 0.0078 in2
frn = Sn / S
= 21,300 / 20,000
= 1.065
AT = A1 + frn*A2 + A41
= 0.2376 + 1.065*0.9995 + 0.0078
= 1.3099 in2
130/226
Forces at nozzle to vessel intersection
Rxn = tn / ln[(Rn + tn) / Rn]

= 0.9995 / ln[(7.0005 + 0.9995) / 7.0005]
= 7.4891 in
Rxs = teff / ln[(Reff + teff) / Reff]

= 0.125 / ln[(8.6875 + 0.125) / 8.6875]
= 8.7499 in
fN = P*Rxn*(LH - t)
= 195.8*7.4891*(1 - 0.125)
= 1,283.05 lbf
fS = P*Rxs*(LR + tn)
= 195.8*8.7499*(1.0421 + 0.9995)
= 3,497.61 lbf
fY = P*Rxs*Rnc
= 195.8*8.7499*7.0005
= 11,993.14 lbf
Average local primary membrane stress
σavg = (fN + fS + fY) / AT

= (1,283.05 + 3,497.61 + 11,993.14) / 1.3099
= 12,805 psi
General primary membrane stress
σcirc = P*Rxs / teff

= 195.8*8.7499 / 0.125
= 13,705 psi
Maximum local primary membrane stress at the nozzle intersection
PL = max[ (2*σavg - σcirc) , σcirc]

= max[ (2*12,805 - 13,705) , 13,705]
= 13,705 psi
Allowable stress
Sallow = 1.5*S*E
= 1.5*20,000*1
= 30,000 psi
PL = 13,705 psi ≤ Sallow = 30,000 psi satisfactory
Maximum allowable working pressure
Ap = Rxn*(LH - t) + Rxs*(LR + tn + Rnc)
131/226
= (7.4891*(1 - 0.125) + 8.7499*(1.0421 + 0.9995 + 7.0005))
= 85.6699 in2
Pmax1 = Sallow / (2*Ap/ AT - Rxs / teff)

= 30,000 / (2*85.6699/ 1.3099 - 8.7499 / 0.125)
= 493.3889 psi
Pmax2 = S*(t / Rxs)

= 20,000*(0.125 / 8.7499)
= 285.7191 psi
Pmax = min[ Pmax1, Pmax2]

= min[ 493.39, 285.72]
= 285.7191 psi
Strength of Nozzle Attachment Welds
Discontinuity force factor
ky = (Rnc + tn) / Rnc

= (7.0005 + 0.9995) / 7.0005
= 1.1428
Weld length resisting discontinuity force
Lτ = π / 2 * (Rn + tn)
= π / 2 * (7.0005 + 0.9995)
= 12.5664 in
Weld throat dimensions
L41T = 0.7071*L41
= 0.7071*0.125
= 0.0884 in
Average shear stress in weld
fwelds = min[ fY*ky, 1.5*Sn*(A2 + A3) ]

= min[ 11,993.14*1.1428, 1.5*21,300*(0.9995 + 0) ]
= 13,705.47 lbf
τ = fwelds / [Lτ*(0.49*L41T + 0.6*tw1 + 0.49*L43T)]

= 13,705.47 / [12.5664*(0.49*0.0884 + 0.6*0.125 + 0.49*0)]
= 9,219 psi
τ = 9,219 psi ≤ S = 20,000 psi satisfactory
132/226
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.125 = 0.0875 in

= (50*t / Rf)*(1 - Rf / Ro)

= (50*1.062 / 7.469)*(1 - 7.469 / ∞)
= 7.1094%
133/226
The extreme fiber elongation exceeds 5 percent and the thickness exceeds 5/8 inch;. Heat treatment per UCS-56 is
required if fabricated by cold forming.
The attached ASME B16.5 flange limits the nozzle MAP.
UG-45
Appendix 1-10 Maximum Local Primary Nozzle Wall
For P = 285 psi @ 70 °F
Summary
The opening is adequately reinforced (in)
The nozzle
passes UG-45
A
welds
(in2)
13,110 30,000 0.5809 1.593 -- -- 0.0078 0.124 1.062

ky
1.1531 12.5664 0.0884 0 0 19,665 10,044 20,000 No

Calculations for internal pressure 285 psi @ 70 °F
Appendix 1-10
Reff = 0.5*Di
= 0.5*17.25
= 8.625 in
LR = 8*t
= 8*0.1875
= 1.5 in
134/226
LH1 = t + 0.78*(Rn*tn)0.5
= 0.1875 + 0.78*(6.938*1.062)0.5
= 2.3048 in
LH2 = Lpr1 + t
= 4.4975 + 0.1875
= 4.685 in
LH3 = 8*(t + te)

= 8*(0.1875 + 0)
= 1.5 in

= min[ 2.3048, 4.685, 1.5]
= 1.5 in
Effective thickness
teff = t
= 0.1875 in
λ = min[ (dn + tn) / ((Di + teff)*teff)0.5, 10]

= min[ (13.876 + 1.062) / ((17.25 + 0.1875)*0.1875)0.5, 10]
= 8.2613
A1 = t*LR*max[ (λ / 4) , 1]
= 0.1875*1.5*max[ (8.2613 / 4) , 1]
= 0.1875*1.5*2.0653
= 0.5809 in2
A2 = tn*LH
= 1.062*1.5
= 1.593 in2
A41 = 0.5*L412
= 0.5*0.1252
= 0.0078 in2
AT = A1 + A2 + A41
= 0.5809 + 1.593 + 0.0078
= 2.1817 in2
fN = P*Rn*(LH - t)
= 285*6.938*(1.5 - 0.1875)
= 2,595.25 lbf
135/226
fS = P*Reff*(LR + tn)
= 285*8.625*(1.5 + 1.062)
= 6,297.72 lbf
fY = P*Reff*Rnc
= 285*8.625*6.938
= 17,054.47 lbf

= (2,595.25 + 6,297.72 + 17,054.47) / 2.1817
= 11,893 psi
σcirc = P*Reff / teff

= 285*8.625 / 0.1875
= 13,110 psi

= max[ (2*11,893 - 13,110) , 13,110]
= 13,110 psi
Allowable stress
Sallow = 1.5*S*E
= 1.5*20,000*1
= 30,000 psi
Maximum allowable pressure
Ap = Rn*(LH - t) + Reff*(LR + tn + Rnc)

= (6.938*(1.5 - 0.1875) + 8.625*(1.5 + 1.062 + 6.938))
= 91.0436 in2
Pmax1 = Sallow / (2*Ap/ AT - Reff / teff)

= 30,000 / (2*91.0436/ 2.1817 - 8.625 / 0.1875)
= 800.8184 psi
Pmax2 = S*(t / Reff)

= 20,000*(0.1875 / 8.625)
= 434.7826 psi

= min[ 800.82, 434.78]
136/226
= 434.7826 psi
Division 2 Part 4.5 Strength of Nozzle Attachment Welds (U-2(g) analysis)

= (6.938 + 1.062) / 6.938
= 1.1531
Lτ = π / 2 * (Rn + tn)
= π / 2 * (6.938 + 1.062)
= 12.5664 in
L41T = 0.7071*L41
= 0.7071*0.125
= 0.0884 in

= min[ 17,054.47*1.1531, 1.5*21,400*(1.593 + 0) ]
= 19,665 lbf

= 19,665 / [12.5664*(0.49*0.0884 + 0.6*0.1875 + 0.49*0)]
= 10,044 psi
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.125 = 0.0875 in


137/226
138/226
Reinforcement Calculations for External Pressure
UG-45 Nozzle
Division 2 Part 4.5 Maximum Local Primary Wall
For Pe = 60.54 psi @ 414.5 °F Summary (in)
The opening is adequately reinforced The nozzle passes
UG-45
A
welds
(in2)
4,388 6,403 0.1303 0.9995 -- -- 0.0078 0.1407 1.062

ky
1.1428 12.5664 0.0884 0 0 4,238.01 2,851 20,000 No

Calculations for external pressure 60.54 psi @ 414.5 °F
Division 2 Part 4.5 Design Rules for Openings in Shells and Heads (U-2(g) analysis)
Reff = 0.5*Di
= 0.5*17.375
= 8.6875 in
LR = min[ (Reff*t)0.5, 2*Rn]

= min[ (8.6875*0.125)0.5, 2*7.0005]
= 1.0421 in
139/226
LH1 = t + te + (Rn*tn)0.5
= 0.125 + 0 + (7.0005*0.9995)0.5
= 2.7702 in
LH2 = Lpr1 + t
= 4.4975 + 0.125
= 4.6225 in
LH3 = 8*(t + te)

= 8*(0.125 + 0)
= 1 in

= min[ 2.7702, 4.6225, 1]
= 1 in
Effective thickness
teff = t
= 0.125 in
λ = 0 (for external pressure design)
A1 = t*LR*max[ (λ / 5)0.85 , 1]
= 0.125*1.0421*max[ (0 / 5)0.85 , 1]
= 0.125*1.0421*1
= 0.1303 in2
A2 = tn*LH
= 0.9995*1
= 0.9995 in2
A41 = 0.5*L412
= 0.5*0.1252
= 0.0078 in2
frn = Sn / S
= 21,300 / 20,000
= 1.065
AT = A1 + frn*A2 + A41
= 0.1303 + 1.065*0.9995 + 0.0078
= 1.2025 in2
Rxn = tn / ln[(Rn + tn) / Rn]
140/226
= 0.9995 / ln[(7.0005 + 0.9995) / 7.0005]
= 7.4891 in
Rxs = teff / ln[(Reff + teff) / Reff]

= 0.125 / ln[(8.6875 + 0.125) / 8.6875]
= 8.7499 in
fN = P*Rxn*(LH - t)
= 60.54*7.4891*(1 - 0.125)
= 396.75 lbf
fS = P*Rxs*(LR + tn)
= 60.54*8.7499*(1.0421 + 0.9995)
= 1,081.53 lbf
fY = P*Rxs*Rnc
= 60.54*8.7499*7.0005
= 3,708.53 lbf

= (396.75 + 1,081.53 + 3,708.53) / 1.2025
= 4,313 psi
σcirc = P*Rxs / teff

= 60.54*8.7499 / 0.125
= 4,238 psi

= max[ (2*4,313 - 4,238) , 4,238]
= 4,388 psi
Allowable stress
Sallow = min[ Sc, S]

= min[ 6,403, 20,000]
= 6,403 psi
Maximum allowable external pressure
Ap = Rxn*(LH - t) + Rxs*(LR + tn + Rnc)

= (7.4891*(1 - 0.125) + 8.7499*(1.0421 + 0.9995 + 7.0005))
= 85.6699 in2
141/226
Pmax1 = Sallow / (2*Ap/ AT - Rxs / teff)
= 6,403 / (2*85.6699/ 1.2025 - 8.7499 / 0.125)
= 88.332 psi
Pmax2 = S*(t / Rxs)

= 20,000*(0.125 / 8.7499)
= 285.7191 psi

= min[ 88.33, 285.72]
= 88.332 psi
Strength of Nozzle Attachment Welds

= (7.0005 + 0.9995) / 7.0005
= 1.1428
Lτ = π / 2 * (Rn + tn)
= π / 2 * (7.0005 + 0.9995)
= 12.5664 in
L41T = 0.7071*L41
= 0.7071*0.125
= 0.0884 in

= min[ 3,708.53*1.1428, 1.5*21,300*(0.9995 + 0) ]
= 4,238.01 lbf

= 4,238.01 / [12.5664*(0.49*0.0884 + 0.6*0.125 + 0.49*0)]
= 2,851 psi
UW-16(c) Weld Check
142/226
tc(actual) = 0.7*Leg = 0.7*0.125 = 0.0875 in
Wall thickness per UG-45(a): tr1 = 0.1407 in

L/Do = 11.0540/16.0000 = 0.6909

Do/t = 16.0000/0.078211 = 204.5757

Pa = 4*B/(3*(Do/t))
= 4*9289.4531/(3*(16.0000/0.078211))
= 60.5445 psi
= t + Corrosion = 0.078211 + 0.0625 = 0.1407"
143/226
Tabular Results
• Model Notes
• Solution Data
• Allowable Loads
• Flexibilities
Model Notes
Input Echo:

Parent Properties:

Length : 6.000 in.
Nozzle Properties
144/226


Nozzle Orientation Vector : 0.000 1.000 0.000
Table of Contents
Load Case Report

1 Weight ONLY


2 Sustained
and Table 4-120.1
145/226
Pressure Case 1
3 Operating


Pressure Case 1



Force Case (Axial)



146/226
Pressure Case 1
Table of Contents
Solution Data



Case # FX FY FZ
1 0. -151. 0.
2 0. -154. 35.
3 0. -154. 35.
4 0. 2009614. 0.
5 0. 0. 0.
6 0. 0. 0.
7 0. 0. 0.
8 0. -3. 35.

90-to-100% 40 2360063001927.
70-to-90% 0 0.
50-to-70% 0 0.
30-to-50% 160 886725194314.
10-to-30% 400 363252103024.
1-to-10% 428 64311099006.
.1-to- 1% 128 12355396064.
.01-to-.1% 410 484258060.
.001-to-.01% 3520 91318297.
.0001-TO-.001% 9044 6987867.

90-to-100% 80 1143045757771.
70-to-90% 0 0.
50-to-70% 0 0.
147/226
30-to-50% 240 447337846266.
10-to-30% 840 181341141920.
1-to-10% 8224 35080453750.
.1-to- 1% 15764 4622162155.
.01-to-.1% 7096 506163982.
.001-to-.01% 19964 31609910.
.0001-TO-.001% 589104 765281.
Table of Contents
Table of Contents
Table of Contents
Qb 3(Smh) Primary Bending Load Case 2
148/226
184 60,000 Plot Reference:
psi psi 2) Qb < 3(Smh) (SUS,Bending) Case 2
0%

0%
Branch Transition

0%

0%
Table of Contents

0%

0%
Branch Transition
149/226
0%

0%
Table of Contents

10 568,400 Stress Concentration Factor = 1.350
WRC 474 Mean Cycles to Failure = 352740638908
WRC 474 99% Probability Cycles = 819464137133
BS5500 Allowed Cycles(Curve F) =*************
Plot Reference:

Plot Reference:
150/226
Branch Transition

Plot Reference:

Plot Reference:
Table of Contents

Axial : 63.401 35.895 93.927
Inplane : 18.143 19.158 26.878
Outplane: 86.509 26.240 128.162
Torsion : 14.919 21.770 22.102
Pressure: 0.931 1.125 1.379

151/226
from PD/2T.
Pipe OD : 16.000 in.

Pipe Thk: 0.999 in.
B31.3
93.672 Inplane
122.231 Outplane
1.000 Torsional
B31.1
122.231 Inplane
122.231 Outplane
122.231 Torsional
WRC 330
100.454 Inplane
119.358 Outplane
102.311 Torsional
Table of Contents
Allowable Loads

Axial Force (lb. ) 30088. 10028. 15041.
Pressure (psi ) 617.08 0.15 0.15

Axial Force (lb. ) 39367. 13117. 19676.
Pressure (psi ) 378.15 0.15 0.15
NOTES:

152/226
allowable stress.



Table of Contents
Flexibilities



Table of Contents
153/226

Tabular Results
154/226
155/226
156/226
157/226
158/226
159/226
160/226
161/226
TS Outlet (N2)
Leg41 = 0.125 in
Located on: Front Channel

(UCS-66(b)(1)(b))
162/226
UG-45 Nozzle
For P = 161.32 psi @ 414.5 °F
Thickness
The nozzle passes
UG-45
A A A
0.5772 0.5775 0.4473 0.1146 -- -- 0.0156 0.1329 0.277






= 161.3249*4.098/(21,300*1 - 0.6*161.3249)
= 0.0312 in
tr = P*R/(S*E - 0.6*P)
= 161.3249*8.6875/(20,000*1 - 0.6*161.3249)
= 0.0704 in
163/226

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 8.196*0.0704*1 + 2*0.2145*0.0704*1*(1 - 1)
= 0.5772 in2

= 8.196*(1*0.125 - 1*0.0704) - 2*0.2145*(1*0.125 - 1*0.0704)*(1 - 1)
= 0.4473 in2

= 2*(0.125 + 0.2145)*(1*0.125 - 1*0.0704) - 2*0.2145*(1*0.125 - 1*0.0704)*(1 - 1)
= 0.0371 in2
= 5*(0.2145 - 0.0312)*1*0.125
= 0.1146 in2
= 5*(0.2145 - 0.0312)*1*0.2145
= 0.1966 in2
A41 = Leg2*fr2
= 0.1252*1
= 0.0156 in2
Area = A1 + A2 + A41
= 0.4473 + 0.1146 + 0.0156
= 0.5775 in2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.125 = 0.0875 in
164/226

= (50*t / Rf)*(1 - Rf / Ro)

= (50*0.277 / 4.174)*(1 - 4.174 / ∞)
= 3.3182%
165/226
UG-45 Nozzle
For P = 248.71 psi @ 70 °F
Thickness
The nozzle passes
UG-45
A A A
0.8722 0.8722 0.6412 0.2154 -- -- 0.0156 0.1081 0.277




= 248.705*4.0355/(21,400*1 - 0.6*248.705)
= 0.0472 in
tr = P*R/(S*E - 0.6*P)
= 248.705*8.625/(20,000*1 - 0.6*248.705)
= 0.1081 in
166/226
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 8.071*0.1081*1 + 2*0.277*0.1081*1*(1 - 1)
= 0.8722 in2

= 8.071*(1*0.1875 - 1*0.1081) - 2*0.277*(1*0.1875 - 1*0.1081)*(1 - 1)
= 0.6412 in2

= 2*(0.1875 + 0.277)*(1*0.1875 - 1*0.1081) - 2*0.277*(1*0.1875 - 1*0.1081)*(1 - 1)
= 0.0738 in2
= 5*(0.277 - 0.0472)*1*0.1875
= 0.2154 in2
= 5*(0.277 - 0.0472)*1*0.277
= 0.3183 in2
A41 = Leg2*fr2
= 0.1252*1
= 0.0156 in2
Area = A1 + A2 + A41
= 0.6412 + 0.2154 + 0.0156
= 0.8722 in2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.125 = 0.0875 in


167/226
168/226
Reinforcement Calculations for External Pressure
UG-45
Nozzle Wall
For Pe = 29.83 psi @ 414.5 °F Summary
(in)
The nozzle
passes UG-45
A A A
0.3842 0.3842 0.2561 0.1125 -- -- 0.0156 0.125 0.277

Weld strength calculations are not required for
external pressure

Calculations for external pressure 29.83 psi @ 414.5 °F

Nozzle required thickness per UG-28 trn = 0.0345 in
From UG-37(d)(1) required thickness tr = 0.0938 in
Area required per UG-37(d)(1)

A = 0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))
169/226
= 0.5*(8.196*0.0938*1 + 2*0.2145*0.0938*1*(1 - 1))
= 0.3842 in2

= 8.196*(1*0.125 - 1*0.0938) - 2*0.2145*(1*0.125 - 1*0.0938)*(1 - 1)
= 0.2561 in2

= 2*(0.125 + 0.2145)*(1*0.125 - 1*0.0938) - 2*0.2145*(1*0.125 - 1*0.0938)*(1 - 1)
= 0.0212 in2
= 5*(0.2145 - 0.0345)*1*0.125
= 0.1125 in2
= 5*(0.2145 - 0.0345)*1*0.2145
= 0.1931 in2
A41 = Leg2*fr2
= 0.1252*1
= 0.0156 in2
Area = A1 + A2 + A41
= 0.2561 + 0.1125 + 0.0156
= 0.3842 in2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.125 = 0.0875 in
Wall thickness per UG-45(a): tr1 = 0.097 in

170/226
L/Do = 7.1273/8.6250 = 0.8264

Do/t = 8.6250/0.034461 = 250.2845

Pa = 4*B/(3*(Do/t))
= 4*5598.6196/(3*(8.6250/0.034461))
= 29.8254 psi
= t + Corrosion = 0.034461 + 0.0625 = 0.0970"
171/226
Tabular Results
• Model Notes
• Solution Data
• Allowable Loads
• Flexibilities
Model Notes
Input Echo:

Parent Properties:

Length : 6.062 in.
Nozzle Properties
172/226


Nozzle Orientation Vector : 0.000 -1.000 0.000
Table of Contents
Load Case Report

1 Weight ONLY


2 Sustained
and Table 4-120.1
173/226
Pressure Case 1
3 Operating


Pressure Case 1



Force Case (Axial)



174/226
Pressure Case 1
Table of Contents
Solution Data



Case # FX FY FZ
1 0. -54. 0.
2 0. -52. 137.
3 0. -52. 137.
4 0. -125324. 0.
5 0. 0. 0.
6 0. 0. 0.
7 0. 0. 0.
8 0. 2. 137.

90-to-100% 24 294248147250.
70-to-90% 0 0.
50-to-70% 12 149628597740.
30-to-50% 172 113004092414.
10-to-30% 152 72134257559.
1-to-10% 148 6028634056.
.1-to- 1% 186 1185434547.
.01-to-.1% 918 74504631.
.001-to-.01% 2663 14583238.
.0001-TO-.001% 3015 633054.

90-to-100% 48 132839369693.
70-to-90% 0 0.
50-to-70% 0 0.
175/226
30-to-50% 192 50154167788.
10-to-30% 1464 22256099087.
1-to-10% 5696 4020734916.
.1-to- 1% 6324 614066247.
.01-to-.1% 6300 44266165.
.001-to-.01% 25469 3801545.
.0001-TO-.001% 282835 147879.
Table of Contents
Table of Contents
Table of Contents
176/226
0%

0%
Branch Transition

0%

0%
Table of Contents

0%

0%
Branch Transition
177/226
psi psi 11) Pl+Pb+Q < 3(Smavg) (EXP,Outside) Case 4
0%

0%
Table of Contents

BS5500 Allowed Cycles(Curve F) = 562908506986
Plot Reference:

Plot Reference:
178/226
Branch Transition

BS5500 Allowed Cycles(Curve F) =1556488726366
Plot Reference:

Plot Reference:
Table of Contents

Axial : 27.038 9.026 40.057
Inplane : 8.121 6.505 12.031
Outplane: 33.302 7.533 49.336
Torsion : 3.394 4.193 5.028
Pressure: 1.756 2.072 2.602

179/226
from PD/2T.
Pipe OD : 8.625 in.

Pipe Thk: 0.214 in.
B31.3
20.103 Inplane
26.232 Outplane
1.000 Torsional
B31.1
29.555 Inplane
29.555 Outplane
29.555 Torsional
WRC 330
17.999 Inplane
19.950 Outplane
9.588 Torsional
Table of Contents
Allowable Loads

Axial Force (lb. ) 8489. 2825. 4237.
Pressure (psi ) 327.06 0.58 0.58

Axial Force (lb. ) 18837. 6263. 9394.
Pressure (psi ) 205.34 0.58 0.58
NOTES:

180/226
allowable stress.



Table of Contents
Flexibilities



Table of Contents
181/226

Tabular Results
182/226
183/226
184/226
185/226
186/226
187/226
188/226
189/226
Tube Side Flange (front)
ASME VIII-1, 2007 Edition, Appendix 2 Flange Calculations
Flange is attached to: Front Channel (Right)

Flange type: Weld neck integral
Flange material specification: SA-516 70 (II-D p. 18, ln. 22)
SA-193 B7 Bolt <= 2 1/2 (II-D p. 348,
Bolt material specification:
ln. 33)
Internal design pressure, P: 0 psi @ 414.5 °F
Liquid static head acting on flange: 0.5739 psi
Required flange thickness: tr= 1.7279 in
Maximum allowable working pressure,
265.6 psi @ 414.5 °F
MAWP:
Maximum allowable pressure, MAP: 285.33 psi @ 70 °F
External design pressure, Pe 13.18 psi @ 414.5 °F
Maximum allowable external pressure,
989.51 psi @ 414.5 °F
MAEP:
Corrosion allowance: Bore = 0 in Flange = 0 in
Bolt corrosion (root), Cbolt: 0 in
Design MDMT: -20 °F No impact test performed
Rated MDMT: -26.9 °F Flange material is not normalized
Material is not produced to fine grain
practice
Estimated weight: New = 50.7 lb corroded = 50.7 lb
Flange dimensions, new
flange OD A = 20.5 in
bolt circle C = 19.25 in
gasket OD = 18.125 in
gasket ID = 17.25 in
flange ID B = 17.25 in
thickness t = 1.75 in
bolting = 24- 0.625 in dia
hub length h = 1.25 in
length e = 3 in
gasket factor m = 3
seating stress y = 5,000.00 psi
190/226
Note: this flange is calculated as an integral type.
Determination of Flange MDMT

Flange impact test exemption temperature from Fig UCS-66 Curve B = -20 °F
Bolts rated MDMT per Fig UCS-66 note (e) = -55 °F
The rated flange MDMT is -26.9 °F
Flange calculations for Internal Pressure + Weight Only
191/226
b0 = N/2 = 0.2188 in
hG = (C - G)/2 = (19.25 - 17.6875)/2 = 0.7813 in
hD = R + g1/2 = 0.8125 + 0.1875/2 = 0.9063 in
hT = (R + g1 + hG)/2 = (0.8125 + 0.1875 + 0.7813)/2 = 0.8906 in
Hp = 2*P*(b*3.14*G*m + br*rl*m')
= 2*0.5739*(0.2188*3.14*17.6875*3 + 0.3188*23.25*3)
= 67.35 lbf
H = 0.785*G2*P
= 0.785*17.68752*0.5739
= 140.94 lbf
HD = 0.785*B2*P
= 0.785*17.252*0.5739
= 134.06 lbf
HT = H - HD
= 140.94 - 134.06
= 6.89 lbf
Wm1 = H + Hp
= 140.94 + 67.35
= 208.29 lbf
Wm2 = 3.14*b*G*y + br*rl*Y'

= 3.14*0.2188*17.6875*5,000 + 0.3188*23.25*5,000
= 97,800.2 lbf
The pass partition gasket load has been included in the calculation of Wm1 and Wm2 per TEMA RGP-RCB-11.7.
Am1 = Wm1/Sb = 19,501.65/25,000 = 0.7801 in2
Am2 = Wm2/Sa = 97,800.2/25,000 = 3.912 in2
W = (Am + Ab)*Sa/2
= (3.912 + 4.848)*25,000/2
= 109,500.1 lbf
MD = HD*hD = 134.06*0.9063 = 121.5 lb-in
192/226
MT = HT*hT = 6.89*0.8906 = 6.1 lb-in
HG = Wm1 - H = 19,501.65 - 140.94 = 19,360.71 lbf
MG = HG*hG = 19,360.71*0.7813 = 15,125.6 lb-in
Mo = MD + MT + MG = 121.5 + 6.1 + 15,125.6 = 15,253.2 lb-in
Mg = W*hG = 109,500.1*0.7813 = 85,547 lb-in
h0 = (B*g0)1/2 = (17.25*0.125)1/2 = 1.4684 in

U=
T = 1.8436 Z = 5.8507 Y = 11.3396
12.4611
h/h0 = 0.8513 g1/g0 = 1.5
F = 0.8078 V = 0.2647 e = F/h0 = 0.5501
d = (U/V)*h0*g02= (12.46108/0.2647)*1.4684*0.1252
= 1.0802 in3
f=1
L = (t*e + 1)/T + t3/d

= (1.75*0.5501 + 1)/1.843613 + 1.753/1.0802
= 6.026093
SH = f*Mo/(L*g12*B)
= 1*15,253.2/(6.026093*0.18752*17.25)
= 4,174 psi
SR = (1.33*t*e + 1)*Mo/(L*t2*B)
= (1.33*1.75*0.5501 + 1)*15,253.2/(6.026093*1.752*17.25)
= 109 psi
= 11.3396*15,253.2/(1.752*17.25) - 5.8507*109
= 2,635 psi


0.5(SH + SR) = 2,142 psi does not exceed Sfo
0.5(SH + ST) = 3,404 psi does not exceed Sfo
193/226
SH = f*Mg/(L*g12*B)
= 1*85,547/(6.026093*0.18752*17.25)
= 23,409 psi
SR = (1.33*t*e + 1)*Mg/(L*t2*B)
= (1.33*1.75*0.5501 + 1)*85,547/(6.026093*1.752*17.25)
= 613 psi
= 11.3396*85,547/(1.752*17.25) - 5.8507*613
= 14,777 psi


J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 52.14*0.2647*85,547/(6.0261*29,400,000*0.1252*0.3*1.4684)
= 0.9681055
Flange calculations for External Pressure + Weight Only per VIII-1, Appendix 2-11
194/226
b0 = N/2 = 0.2188 in
hG = (C - G)/2 = (19.25 - 17.6875)/2 = 0.7813 in
hD = R + g1/2 = 0.8125 + 0.1875/2 = 0.9063 in
hT = (R + g1 + hG)/2 = (0.8125 + 0.1875 + 0.7813)/2 = 0.8906 in
Hp = 2*P*(b*3.14*G*m + br*rl*m')
= 2*13.1759*(0.2188*3.14*17.6875*3 + 0.3188*23.25*3)
= 1,546.33 lbf
H = 0.785*G2*P
= 0.785*17.68752*13.1759
= 3,235.81 lbf
HD = 0.785*B2*P
= 0.785*17.252*13.1759
= 3,077.71 lbf
HT = H - HD
= 3,235.81 - 3,077.71
= 158.1 lbf
Wm1 = H + Hp
= 3,235.81 + 1,546.33
= 4,782.14 lbf
Wm2 = 3.14*b*G*y + br*rl*Y'

= 3.14*0.2188*17.6875*5,000 + 0.3188*23.25*5,000
= 97,800.2 lbf
The pass partition gasket load has been included in the calculation of Wm1 and Wm2 per TEMA RGP-RCB-11.7.
Am1 = 0.785*G2*(Pm - Pr)/Sb = 0/25,000 = 0 in2
Am2 = Wm2/Sa = 97,800.2/25,000 = 3.912 in2
W = (Am2 + Ab)*Sa/2
= (3.912 + 4.848)*25,000/2
= 109,500.1 lbf
Mo = HD*(hD - hG) + HT*(hT - hG)

= 3,077.71*(0.9063 - 0.7813) + 158.1*(0.8906 - 0.7813)
= 402 lb-in
195/226
Mg = W*hG = 109,500.1*0.7813 = 85,547 lb-in
h0 = (B*g0)1/2 = (17.25*0.125)1/2 = 1.4684 in

U=
T = 1.8436 Z = 5.8507 Y = 11.3396
12.4611
h/h0 = 0.8513 g1/g0 = 1.5
F = 0.8078 V = 0.2647 e = F/h0 = 0.5501
d = (U/V)*h0*g02= (12.46108/0.2647)*1.4684*0.1252
= 1.0802 in3
f=1
L = (t*e + 1)/T + t3/d

= (1.75*0.5501 + 1)/1.843613 + 1.753/1.0802
= 6.026093
SH = f*Mo/(L*g12*B)
= 1*402/(6.026093*0.18752*17.25)
= 110 psi
SR = (1.33*t*e + 1)*Mo/(L*t2*B)
= (1.33*1.75*0.5501 + 1)*402/(6.026093*1.752*17.25)
= 3 psi
= 11.3396*402/(1.752*17.25) - 5.8507*3
= 69 psi


0.5(SH + SR) = 56 psi does not exceed Sfo
0.5(SH + ST) = 90 psi does not exceed Sfo
SH = f*Mg/(L*g12*B)
= 1*85,547/(6.026093*0.18752*17.25)
= 23,409 psi
SR = (1.33*t*e + 1)*Mg/(L*t2*B)
= (1.33*1.75*0.5501 + 1)*85,547/(6.026093*1.752*17.25)
= 613 psi
196/226
= 11.3396*85,547/(1.752*17.25) - 5.8507*613
= 14,777 psi


J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 52.14*0.2647*85,547/(6.0261*29,400,000*0.1252*0.3*1.4684)
= 0.9681055
Tube Side Flange (front) - Flange hub
Component: Flange hub


Static liquid head:
Not Considered


Right circumferential joint - N/A

ID = 17.2500"
Length Lc = 1.2500"
t = 0.1250"
197/226

= 0.57*8.6250/(20000*1.00 - 0.60*0.57) + 0.0000
= 0.0003"
P = S*E*t/(R + 0.60*t) - Ps
= 20000*1.00*0.1250 / (8.6250 + 0.60*0.1250) - 0.5739
= 286.7824 psi
P = S*E*t/(R + 0.60*t)
= 20000*1.00*0.1250 / (8.6250 + 0.60*0.1250)
= 287.3563 psi
L/Do = 29.7083/17.5000 = 1.6976

Do/t = 17.5000/0.067955 = 257.5244

Pa = 4*B/(3*(Do/t))
= 4*2544.8130/(3*(17.5000/0.067955))
= 13.1758 psi
= t + Corrosion = 0.067955 + 0.0000 = 0.0680"
L/Do = 29.7083/17.5000 = 1.6976

Do/t = 17.5000/0.1250 = 140.0000

Pa = 4*B/(3*(Do/t))
= 4*6426.6948/(3*(17.5000/0.1250))
= 61.2066 psi
= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 0.1250 / 8.6875) * (1 - 8.6875 / ∞)
= 0.7194 %
198/226
A = 0.125 / (Ro / t)
= 0.125 / (8.7500 / 0.1250)
= 0.001786
B = 12529.6797 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScHC = 12529.6797 psi
Allowable Compressive Stress, Hot and New- ScHN

ScHN = ScHC
= 12529.6797 psi

A = 0.125 / (Ro / t)
= 0.125 / (8.7500 / 0.1250)
= 0.001786
B = 14521.1133 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScCN = 14521.1133 psi
Allowable Compressive Stress, Cold and Corroded- ScCC

ScCC = ScCN
= 14521.1133 psi

A = 0.125 / (Ro / t)
= 0.125 / (8.7500 / 0.1250)
= 0.001786
B = 12529.6797 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScVC = 12529.6797 psi
199/226
Saddle
Saddle material: A36

Saddle construction is: Web at edge of rib
Saddle allowable stress: Ss = 24,000 psi
Saddle yield stress: Sy = 36,000 psi
Saddle distance to datum: 6.7646 in
Tangent to tangent length: L = 107.4892in
Saddle separation: Ls = 34.5778 in
Vessel radius: R = 13.5292 in
Tangent distance left: Al = 64.1469 in
Tangent distance right: Ar = 8.7646 in
Tubesheet distance left: Atsl = 35.389 in
Saddle height: Hs = 25.5292 in
Saddle contact angle: θ = 120 °
Wear plate thickness: tp = 0.25 in
Wear plate width: Wp = 5 in
Wear plate contact angle: θw = 132 °
Web plate thickness: ts = 0.25 in
Base plate length: E = 27 in
Base plate width: F= 4 in
Base plate thickness: tb = 0.375 in
Number of stiffener ribs: n= 2
Largest stiffener rib spacing: di = 25.75 in
Stiffener rib thickness: tw = 0.25 in
Saddle width: B= 3 in
Anchor bolt size & type: 1 inch series 8 threaded
Anchor bolt material: SA-193 B8
Anchor bolt allowable shear: 18,800 psi
Anchor bolt corrosion allowance: 0 in
Anchor bolts per saddle: 4
Base coefficient of friction: µ = 0.45
Weight on left saddle: operating corr =3,362 lb, test new =3,828 lb
Weight on right saddle: operating corr =-473 lb, test new =-557 lb
Weight of saddle pair =108 lb
200/226
Notes:
(1) Saddle calculations are based on the method presented in "Stresses in Large Cylindrical Pressure Vessels on
Two Saddle Supports" by L.P. Zick.
(2) If CL of tubesheet is located within a distance of Ro/2 to CL of saddle, the shell is assumed stiffened as if
tubesheet is a bulk head.
Bending + pressure Bending + pressure at

between saddles the saddle
Vessel
Load
condition (psi) (psi)
S1 allow S1 allow S2 allow S2 allow

(+) (+) (-) (-) (+) (+) (-) (-)
Weight Operating 5,944 20,000 -219 8,298 20,697 20,000 14,533 8,298
Weight Test 3,846 34,200 -130 8,323 12,241 34,200 8,266 8,323
Stress
Tangential Circumferential over Splitting
Vessel shear (psi) stress (psi) saddle (psi)
Load
condition (psi)
S4 S4 allow
S3 allow (Wear S5 allow S6 allow
(horns)
plate) (+/-)
Weight Operating 2,326 16,000 -4,642 -59,320 30,000 2,366 16,750 288 16,000
Weight Test 1,335 27,360 -21,007 NA 34,200 2,062 32,400 328 32,400
Load Case 1: Weight ,Operating
Longitudinal stress between saddles (Weight ,Operating, right saddle loading and geometry govern)
S1 = +- 3*K1*Q*(L/12) / (π*R2*t)
= 3*0.6175*-473*(107.4892/12) / (π*13.49792*0.0625)
= -219 psi
Sp = P*R/(2*t)
= 57.21*13.4667/(2*0.0625)
= 6,164 psi
Maximum tensile stress S1t = S1 + Sp = 5,944 psi

Maximum compressive stress (shut down) S1c = S1 = -219 psi
Tensile stress is acceptable (<=1*S*E = 20,000 psi)

Compressive stress is acceptable (<=1*Sc = 8,298 psi)
Longitudinal stress at the left saddle (Weight ,Operating)
Le = 2*(Left head depth)/3 + L + 2*(Right head depth)/3

= 2*4.4375/3 + 107.4892 + 2*6.8271/3
= 114.999 in
w = Wt/Le = 2,889/114.999 = 25.12 lb/in
Bending moment at the left saddle:
201/226
Mq = w*(2*H*Al/3 + Al2/2 - (R2 - H2)/4)
= 25.12*(2*4.4375*64.1469/3 + 64.14692/2 - (13.52922 - 4.43752)/4)
= 55,427.7 lb-in
S2 = +- Mq*K1'/ (π*R2*t)
= 55,427.7*9.3799/ (π*13.49792*0.0625)
= 14,533 psi
Sp = P*R/(2*t)
= 57.21*13.4667/(2*0.0625)
= 6,164 psi

Maximum compressive stress (shut down) S2c = S2 = 14,533 psi
** WARNING Tensile stress at the saddle is excessive (> 20,000 psi)**
** WARNING Compressive stress at the saddle is excessive (> 8,298 #)**
Tangential shear stress in the shell (left saddle, Weight ,Operating)
Qshear = Q - w*(a + 2*H/3)

= 3,362 - 25.12*(64.1469 + 2*4.4375/3)
= 1,676.18 lbf
S3 = K2.2*Qshear/(R*t)
= 1.1707*1,676.18/(13.4979*0.0625)
= 2,326 psi
Tangential shear stress is acceptable (<= 0.8*S = 16,000 psi)
Circumferential stress at the left saddle horns (Weight ,Operating)
S4 = -Q/(4*(t+tp)*(b+1.56*Sqr(Ro*t))) - 12*K3*Q*R/(L*(t2+tp2))
= -3,362/(4*(0.0625+0.25)*(3+1.56*Sqr(13.5292*0.0625))) - 12*0.0529*3,362*13.4979/(107.4892*(0.06252+0.252))
= -4,642 psi
Circumferential stress at saddle horns is acceptable (<=1.5*Sa = 30,000 psi)
Circumferential stress at the left saddle wear plate horns (Weight ,Operating)
S4 = -Q/(4*t*(b+1.56*Sqr(Ro*t))) - 12*K3*Q*R/(L*t2)
= -3,362/(4*0.0625*(3+1.56*Sqr(13.5292*0.0625))) - 12*0.0434*3,362*13.4979/(107.4892*0.06252)
= -59,320 psi
** WARNING Circumferential stress at the wear plate horns is excessive (> 30,000 psi)**
Ring compression in shell over left saddle (Weight ,Operating)
S5 = K5*Q/((t + tp)*(ts + 1.56*Sqr(Ro*tc)))

= 0.7603*3,362/((0.0625 + 0.25)*(0.25 + 1.56*Sqr(13.5292*0.3125)))
= 2,366 psi
Ring compression in shell is acceptable (<= 0.5*Sy = 16,750 psi)
202/226
Saddle splitting load (left, Weight ,Operating)
Area resisting splitting force = Web area + wear plate area
Ae = Heff*ts + tp*Wp
= 4.5097*0.25 + 0.25*5
= 2.3774 in2
S6 = K8*Q / Ae
= 0.2035*3,362 / 2.3774
= 288 psi
Stress in saddle is acceptable (<= (2/3)*Ss = 16,000 psi)
Load Case 2: Weight ,Test
Longitudinal stress between saddles (Weight ,Test, right saddle loading and geometry govern)
S1 = +- 3*K1*Q*(L/12) / (π*R2*t)
= 3*0.6175*-557*(107.4892/12) / (π*13.46672*0.125)
= -130 psi
Sp = P*R/(2*t)
= 74.15*13.4042/(2*0.125)
= 3,976 psi

Maximum compressive stress (shut down) S1c = S1 = -130 psi
Tensile stress is acceptable (<= 0.9*Sy = 34,200 psi)

Longitudinal stress at the left saddle (Weight ,Test)
Le = 2*(Left head depth)/3 + L + 2*(Right head depth)/3

= 2*4.4375/3 + 107.4892 + 2*6.8271/3
= 114.999 in
w = Wt/Le = 3,271/114.999 = 28.44 lb/in
Bending moment at the left saddle:
Mq = w*(2*H*Al/3 + Al2/2 - (R2 - H2)/4)

= 28.44*(2*4.4375*64.1469/3 + 64.14692/2 - (13.52922 - 4.43752)/4)
= 62,756.7 lb-in
S2 = +- Mq*K1'/ (π*R2*t)
= 62,756.7*9.3799/ (π*13.46672*0.125)
= 8,266 psi
Sp = P*R/(2*t)
= 74.15*13.4042/(2*0.125)
= 3,976 psi

Maximum compressive stress (shut down) S2c = S2 = 8,266 psi
203/226
Tensile stress is acceptable (<= 0.9*Sy = 34,200 psi)
Tangential shear stress in the shell (left saddle, Weight ,Test)
Qshear = Q - w*(a + 2*H/3)

= 3,828 - 28.44*(64.1469 + 2*4.4375/3)
= 1,919.28 lbf
S3 = K2.2*Qshear/(R*t)
= 1.1707*1,919.28/(13.4667*0.125)
= 1,335 psi
Tangential shear stress is acceptable (<= 0.8*(0.9*Sy) = 27,360 psi)
Circumferential stress at the left saddle horns (Weight ,Test)
S4 = -Q/(4*t*(b+1.56*Sqr(Ro*t))) - 12*K3*Q*R/(L*t2)
= -3,828/(4*0.125*(3+1.56*Sqr(13.5292*0.125))) - 12*0.0529*3,828*13.4667/(107.4892*0.1252)
= -21,007 psi
Circumferential stress at saddle horns is acceptable (<= 0.9*Sy = 34,200 psi)

The wear plate was not considered in the calculation of S4 because the wear plate width is not at least {B +
1.56*(Rotc)0.5} =5.0287 in
Ring compression in shell over left saddle (Weight ,Test)
S5 = K5*Q/((t + tp)*(ts + 1.56*Sqr(Ro*tc)))

= 0.7603*3,828/((0.125 + 0.25)*(0.25 + 1.56*Sqr(13.5292*0.375)))
= 2,062 psi
Ring compression in shell is acceptable (<= 0.9*Sy = 32,400 psi)
Saddle splitting load (left, Weight ,Test)
Area resisting splitting force = Web area + wear plate area
Ae = Heff*ts + tp*Wp
= 4.5097*0.25 + 0.25*5
= 2.3774 in2
S6 = K8*Q / Ae
= 0.2035*3,828 / 2.3774
= 328 psi
Stress in saddle is acceptable (<= 0.9*Sy = 32,400 psi)
Shear stress in anchor bolting, one end slotted
Maximum seismic or wind base shear = 0 lbf
Thermal expansion base shear = W*µ = 3,416 * 0.45= 1,537.2 lbf
Corroded root area for a 1 inch series 8 threaded bolt = 0.551 in2 ( 4 per saddle )
Bolt shear stress = 1,537.2/(0.551*4) = 697 psi
204/226
Anchor bolt stress is acceptable (<= 18,800 psi)
Web plate buckling check (Escoe pg 251)
Allowable compressive stress Sc is the lesser of 24,000 or 3,162 psi: (3,162)
Sc = Ki*π2*E/(12*(1 - 0.32)*(di/tw)2)
= 1.28*π2*29E+06/(12*(1 - 0.32)*(25.75/0.25)2)
= 3,162 psi
Allowable compressive load on the saddle
be = di*ts/(di*ts + 2*tw*(b - 1))

= 25.75*0.25/(25.75*0.25 + 2*0.25*(3 - 1))
= 0.8655
Fb = n*(As + 2*be*tw)*Sc
= 2*(0.6875 + 2*0.8655*0.25)*3,162
= 7,085.4 lbf
Saddle loading of 3,882 lbf is <= Fb; satisfactory.
Primary bending + axial stress in the saddle due to end loads (assumes one saddle slotted)
σb = V * (Hs - xo)* y / I + Q / A
= 0 * (25.5292 - 11.1885)* 2.125 / 2.42 + 3,362 / 7.2333
= 465 psi
The primary bending + axial stress in the saddle <= 24,000 psi; satisfactory.
Secondary bending + axial stress in the saddle due to end loads (includes thermal expansion, assumes one
saddle slotted)
σb = V * (Hs - xo)* y / I + Q / A
= 1,537.2 * (25.5292 - 11.1885)* 2.125 / 2.42 + 3,362 / 7.2333
= 19,817 psi
The secondary bending + axial stress in the saddle < 2*Sy= 72,000 psi; satisfactory.
Saddle base plate thickness check (Roark sixth edition, Table 26, case 7a)
where a = 25.75, b = 3.75 in
tb = (β1*q*b2/(1.5*Sa))0.5
= (3*36*3.752/(1.5*24,000))0.5
= 0.2052 in
The base plate thickness of 0.375 in is adequate.
Foundation bearing check
Sf = Qmax / (F*E)
= 3,882 / (4*27)
= 36 psi
Concrete bearing stress < 1,658 psi ; satisfactory.
205/226
Data Inputs Summary
General Options
Identifier Kettle reboiler
ASME VIII-1,
Codes TEMA Eighth Edition (1999)
2007 Edition
Description U-tube Class C Kettle, transition front end only SIZE 17-72.0008 TYPE BKU
Shell material: SA-516 70 Perform ASME tube design check
Tube supports\baffle plates are not present
Tube Options
Tube length from outer tubesheet face to bend: L t= 72.0008
Tube material: SA-179 Smls tube
in
Tube dimensions, new, in do= 1 tt= 0.091 Inner corrosion: 0 Outer corrosion: 0
Tube to tubesheet joint option Tube to tubesheet joint calculations have not been performed
Channel and Shell Options

Shell dimensions Material: MDMT:
Di= 26.8083 ts= 0.125 Inner corrosion: 0.0625 Outer corrosion: 0
new, in SA-516 70 -20 °F
Type: bonnet Ellipsoidal head Inner corrosion: 0.0625 Outer corrosion: 0 MDMT: -20 °F
Front channel
dimensions, new, in
Cylinder SA-516 70 Di= 17.25 tc= 0.1875 L= 23.25
Closure SA-516 70 Di= 17.25 tmin= 0.125 LSF= 2
Tubesheet Options
Shear does
Tube Layout Tube count: 116 Tube pitch: 1.25 in Pattern: 30° (triangular)
not govern
Tubesheet
Shell side Tube side
Material: pass groove
T = 1.0158 OD = 17.625 corrosion = corrosion = MDMT = -20 °F
Tubesheet dimensions, SA-516 70 depth =
0.0625 0.0625
in 0.1875
(front and rear)
Impact test is
Not Not produced fine grain Gasketed shell Gasketed tube
not PWHT not performed
normalized practice side side
performed
206/226
Design Conditions Summary
Design Conditions
Shell side
Description Design Condition 1 Tube side hydrotest
hydrotest
Pressure (psi) -13.18 37.24 0

Tube Side
Design temperature (°F) 414.5 70 70
Et (psi) 28,219,040 29,400,000 29,400,000
St (psi) 13,400 23,400 23,400
Pressure (psi) 60.3 0 73.98

Shell Side
Es (psi) 28,270,240 29,400,000 29,400,000
Ss (psi) 20,000 34,200 34,200

Tubesheet
E (psi) 28,214,560 29,400,000 29,400,000
S (psi) 20,000 34,200 34,200
207/226
Liquid Level bounded by Rear Channel Head
Location from Center Line 19.5292"
Operating Liquid Specific Gravity 0.9145

Test liquid specific gravity 1.0000
208/226
Liquid Level bounded by Tubesheet
Location from Center Line 14.7500"
Operating Liquid Specific Gravity 0.6802

Test liquid specific gravity 1.0000
209/226
Materials and Gaskets Summary
Materials And Gaskets

Part Quantity Size Material Gasket
Front ellipsoidal head 1 17.25 ID x 0.125 in min thk SA-516 70 -

17.25 ID x 0.1875 thk
Front channel cylinder 1
x 23.25 in
SA-516 70 -
Tube Side Flange (front) 1 20.50 OD x 1.75 in thk SA-516 70
18.13 OD x 17.25
ID in
Front tubesheet 1 17.63 OD x 1.0158 in thk SA-516 70
Shell Side Flange (front) 1 20.50 OD x 1.75 in thk SA-516 70 18.13 OD x 17.25
ID in
Front Tubesheet flange bolts 24 0.625 in dia. stud x 6.88 in long SA-193 B7 -
Tubes 58 1.00 OD x 0.091 wall in SA-179 Smls tube -
26.81 ID x 0.125 in thk
Shell cylinder 1
x 48.11 in
SA-516 70 -
Rear ellipsoidal head 1 26.81 ID x 0.125 in min thk SA-516 70 -

Front pass partition - 0.375 in thk SA-516 70 -
210/226
Nozzle Materials And Gaskets
Part Quantity Size Material Gasket
1 16 in 150# WN A105
TS Inlet (N1)
-
1 13.88 ID x 1.062 in wall SA-455 <= 3/8
Bolts for TS Inlet (N1) 16 1 in dia. bolt x 4.5 in long SA-193 B7
1 8 in 150# WN A105
TS Outlet (N2)
-
1 8.07 ID x 0.277 in wall SA-455 <= 3/8
Bolts for TS Outlet (N2) 8 0.75 in dia. bolt x 3.5 in long SA-193 B7
1 8 in 150# WN A105
SS Outlet (N3)
-
1 8.00 ID x 0.312 in wall SA-455 <= 3/8
Bolts for SS Outlet (N3) 8 0.75 in dia. bolt x 3.5 in long SA-193 B7
1 4 in 150# WN A105
SS Inlet (N4)
-
1 4.00 ID x 0.25 in wall SA-455 <= 3/8
Bolts for SS Inlet (N4) 8 0.625 in dia. bolt x 3 in long SA-193 B7
1 8 in 150# WN A105
SS Outlet 2 (N5)
-
1 7.63 ID x 0.5 in wall SA-455 ( 3/8 < t <= 0.58)
Bolts for SS Outlet 2 (N5) 8 0.75 in dia. bolt x 3.5 in long SA-193 B7
211/226
TEMA RCB-9.132 Pass Partition Plate Calculations
Minimum Front Pass Partition Plate Thickness
Front tube side pressure drop: q = 0.2976 psi

Front pass plate material: SA-516 70 (II-D p. 18, ln. 22)
Front pass plate allowable stress: S = 20,000 psi
Front pass plate dimension: a = 17.1875in
Front pass plate dimension: b = 29.8125in
Front pass plate thickness, new: T = 0.375 in
Front pass plate corrosion allowance: C = 0.125 in
Front pass plate fillet weld leg size, new 0.25 in
From TABLE RCB-9.131
t = 0.375
From TABLE RCB-9.132, three sides fixed, a/b = 0.5765, B = 0.1092
t = b*(q*B/(1.5*S))1/2 + C
= 29.8125*(0.2976*0.1092/(1.5*20,000.00))1/2 + 0.125
= 0.156 in
The pass partition plate thickness of 0.375 in is adequate.
Pass partition minimum weld size = 0.75*t + C/0.7= 0.2018 in
The pass partition fillet weld size of 0.25 in is adequate.
212/226
Tubes
Component: Tubes
Material specification: SA-179 Smls tube (II-D p. 6, ln. 11)
Material is impact test exempt per UCS-66(d) (NPS 4 or smaller pipe)

Static liquid head:

Pse =0.9174 psi (SG=0.9145, Hs=27.7916" Vacuum head)


OD = 1.0000"
t = 0.0910"
Design thickness, (at 414.50°F) Appendix 1-1
t = P*Ro/(S*E + 0.40*P) + Corrosion

= 0.56*0.5000/(13400*1.00 + 0.40*0.56) + 0.0000
= 0.0001"
Maximum allowable working pressure, (at 414.50°F) Appendix 1-1
P = S*E*t/(Ro - 0.40*t) - Ps
= 13400*1.00*0.0796 / (0.5000 - 0.40*0.0796) - 0.5650
= 2278.5703 psi
Maximum allowable pressure, (at 70.00°F) Appendix 1-1
P = S*E*t/(Ro - 0.40*t)
= 13400*1.00*0.0796 / (0.5000 - 0.40*0.0796)
= 2279.1355 psi
L/Do = 72.0008/1.0000 = 50.0000

Do/t = 1.0000/0.015055 = 66.4232

Pa = 4*B/(3*(Do/t))
213/226
= 4*3706.3921/(3*(1.0000/0.015055))
= 74.3996 psi
= t + Corrosion = 0.015055 + 0.0000 = 0.0151"
L/Do = 72.0008/1.0000 = 50.0000

Do/t = 1.0000/0.0796 = 12.5588

12430.4736
From table CS-1: B =
psi
Pa = 4*B/(3*(Do/t)) - Pse
4*12430.4736/(3*(1.0000/0.0796)) -
=
0.9174
= 1318.7872 psi
214/226
Tubesheet -- ASME
Tubesheet
Type of heat exchanger: U-Tube
Fig. UHX-12.1 Configuration d:
Type of construction:
tubesheet gasketed with shell and channel
Simply supported: No
Tubesheet material specification: SA-516 70 (II-D p. 18, ln. 22)
Tube layout: Triangular
Tubesheet outer diameter, A: 17.625 in
Tubesheet thickness, h: 1.0158 in (tdesign = 1.0125 in)
Number of tubes, Nt: 116
Tube pitch, p: 1.25 in
Radius to outer tube center, ro: 7.7625 in
Total area of untubed lanes, AL: 0 in2
Pass partition groove depth, hg: 0.1875 in
Corrosion allowance shell side , cs: 0.0625 in
Corrosion allowance tube side , ct: 0.0625 in
Tubesheet poisson's ratio, ν: 0.31
Gasket groove depth shell side: 0.1875 in
Gasket groove depth tube side: 0.1875 in
Port cylinder
Port cylinder material specification: SA-516 70 (II-D p. 18, ln. 22)
Port cylinder inner diameter, Ds: 17.25 in
Port cylinder thickness, ts: 0.125 in
Port cylinder inner corrosion allowance: 0.0625 in
Port cylinder outer corrosion allowance: 0 in
Port cylinder poisson's ratio, νs: 0.31
Channel
Channel material specification: SA-516 70 (II-D p. 18, ln. 22)
Channel inner diameter, Dc: 17.25 in
Channel thickness, tc: 0.1875 in
Channel inner corrosion allowance: 0.0625 in
Channel outer corrosion allowance: 0 in
Channel poisson's ratio, νc: 0.31
Tubes
Tube material specification: SA-179 Smls tube (II-D p. 6, ln. 11)
Tube outer diameter, dt: 1 in
Tube nominal thickness, tt: 0.091 in
Tube inner corrosion allowance: 0 in
Tube outer corrosion allowance: 0 in
Tube expansion depth ratio, ρ: 0.85
Tube poisson's ratio, νt: 0.31
Flange
Bolt circle diameter, C: 19.25 in
Shell side gasket load reaction diameter, Gs: 17.6875 in
Channel side gasket load reaction diameter,
17.6875 in
Gc:
Tube Supports
Tube supports present: No
215/226
Summary Tables
Tubesheet Design
Thickness Summary
tdesign
Condition
(in)
Design Condition 1 1.0124588
Tube side hydrotest 0.6183662
Shell side hydrotest 0.7967882
Bolt Load Summary
Channel design
Shell design bolt load
bolt load
Condition Load Case Ws
Wc
(lbf)
(lbf)
Design Condition 1 All load cases 109,500.1 109,500.1
Tube side hydrotest Load case 1 109,500.1 109,500.1
Shell side hydrotest Load case 2 109,500.1 109,500.1
Pressures and Temperatures

Shell side design Tube side design Tubesheet design Shell design Channel design Tube design
pressure pressure temp temp temp temp
Condition
Ps Pt T Ts Tc Tt
(psi) (psi) (°F) (°F) (°F) (°F)
Design Condition 1 60.3 -13.18 414.5 307.57 414.5 414.5
Tube side
0 37.24 70 70 70 70
hydrotest
Shell side
73.98 0 70 70 70 70
hydrotest
Material Properties
Modulus of Allowable Yield
Condition Component Material Elasticity Stress Stress
(psi) (psi) (psi)
Port cylinder SA-516 70 Es = 28,269,720 Ss = 20,000 Sy,s =33,500

Design Condition 1
Channel SA-516 70 Ec =27,813,000 Sc =20,000 Sy,c =32,300
Tubesheet SA-516 70 E =27,813,000 S =20,000 S =32,300
Tubes SA-179 Smls tube Et =27,813,000 St =13,400 Sy,t =22,100
Port cylinder SA-516 70 Es = 29.4E+06 Ss = 34,200 Sy,s =38,000

Tube side hydrotest
Channel SA-516 70 Ec =29.4E+06 Sc =34,200 Sy,c =38,000
Tubesheet SA-516 70 E =29.4E+06 S =34,200 S =38,000
Tubes SA-179 Smls tube Et =29.4E+06 St =23,400 Sy,t =26,000
Port cylinder SA-516 70 Es = 29.4E+06 Ss = 34,200 Sy,s =38,000

Shell side hydrotest
Channel SA-516 70 Ec =29.4E+06 Sc =34,200 Sy,c =38,000
Tubesheet SA-516 70 E =29.4E+06 S =34,200 S =38,000
Tubes SA-179 Smls tube Et =29.4E+06 St =23,400 Sy,t =26,000
Calculations for Design Condition 1 Condition
216/226
UHX-12.5.1 Step 1
Do = 2*ro + dt
µ = (p - dt) / p
d* = MAX{[dt - 2*tt*(Et / E)*(St / S)*ρ], [dt - 2*tt]}
p* = p /(1 - 4*MIN(AL, 4*Do*p) /(π*Do2))0.5
µ* = (p* - d*)/p*
hg' = MAX[(hg - ct), 0]
Condition Design Condition 1

New or corroded Do = 2*7.7625 + 1 = 16.525
New or corroded µ = (1.25 - 1) /1.25 = 0.2
*
d = MAX{[1 - 2*0.091*(27,813,000 / 27,813,000)*(13,400 / 20,000)*0.85],
New 0.896349
[1 - 2*0.091]} =
*
d = MAX{[1 - 2*0.091*(27,813,000 / 27,813,000)*(13,400 / 20,000)*0.8991],
Corroded 0.8903604
[1 - 2*0.091]} =
New or corroded p* = 1.25 /(1 - 4*MIN(0, 4*16.525*1.25) /(π*16.5252))0.5 = 1.25
New µ* = (1.25 - 0.896349)/1.25 = 0.282921
Corroded µ* = (1.25 - 0.8903604)/1.25 = 0.287712
hg' = 0.125
UHX-12.5.2 Step 2
ρs = Gs / Do
ρc = Gc / Do
MTS = Do2 / 16 *[(ρs -1)*(ρs2 + 1)*Ps - (ρc - 1)*(ρc2 + 1)*Pt]

New or All load
corroded cases ρs = 17.6875 / 16.525 = 1.0703
New or All load

corroded cases ρc = 17.6875 / 16.525 = 1.0703
MTS = 16.5252 / 16 *[(1.0703481 -1)*(1.07034812 + 1)*0 - (1.0703481 -

Load case 1 33.94
1)*(1.07034812 + 1)*-13.18] =
New or
corroded MTS = 16.5252 / 16 *[(1.0703481 -1)*(1.07034812 + 1)*60.3 - (1.0703481 -
Load case 2 155.35
1)*(1.07034812 + 1)*0] =
MTS = 16.5252 / 16 *[(1.0703481 -1)*(1.07034812 + 1)*60.3 - (1.0703481 -

Load case 3 189.3
1)*(1.07034812 + 1)*-13.18] =
217/226
UHX-12.5.3 Step 3
E* / E = α0 + α1*µ* + α2*µ*2 + α3*µ*3 + α4*µ*4
ν* = β0 + β1*µ* + β2*µ*2 + β3*µ*3 + β4*µ*4

New h/p = 1.0158/1.25 = 0.8127
Corroded h/p = 0.8908/1.25 = 0.7127
New - from Fig. UHX-11.3(a) E*/E = 0.3011
Corroded - from Fig. UHX-11.3(a) E*/E = 0.3112
New E* = 0.3010515*27,813,000 = 8,373,146
Corroded E* = 0.3111648*27,813,000 = 8,654,426
New - from Fig. UHX-11.3(b) ν* = 0.3035
Corroded - from Fig. UHX-11.3(b) ν* = 0.2877
UHX-12.5.5 Step 5
K = A / Do
F = ((1 - ν*) / E*)*(E*ln(K))

New or corroded All load cases K = 17.625 / 16.525 = 1.0666
New All load cases F = ((1 - 0.3034659) / 8,373,146)*(27,813,000*ln(1.0666)) = 0.1491
Corroded All load cases F = ((1 - 0.2876637) / 8,654,426)*(27,813,000*ln(1.0666)) = 0.1475
UHX-12.5.6 Step 6
M* = MTS + Wmax*(Gc - Gs) / (2*π*Do)

Load case 1 M* = 33.94 + 109,500.1*(17.6875 - 17.6875) / (2*π*16.525) = 33.94
New or corroded
Load case 2 M* = 155.35 + 109,500.1*(17.6875 - 17.6875) / (2*π*16.525) = 155.35
Load case 3 M* = 189.3 + 109,500.1*(17.6875 - 17.6875) / (2*π*16.525) = 189.3
UHX-12.5.7 Step 7
Mp = (M* - (Do2 / 32)*F*(Ps - Pt)) / (1 + F)
Mo = Mp + (Do2 / 64)*(3 + ν*)*(Ps - Pt)
M = Max[Abs(Mp),Abs(Mo)]
218/226
Load case 1 Mp = (33.94 - (16.5252 / 32)*0.1491*(0 - -13.1759)) / (1 + 0.1491) = 14.95
New
Load case 2 Mp = (155.35 - (16.5252 / 32)*0.1491*(60.3041 - 0)) / (1 + 0.1491) = 68.42
Load case 3 Mp = (189.3 - (16.5252 / 32)*0.1491*(60.3041 - -13.1759)) / (1 + 0.1491) = 83.37
Load case 1 Mp = (33.94 - (16.5252 / 32)*0.1475*(0 - -13.1759)) / (1 + 0.1475) = 15.12
Corroded
Load case 2 Mp = (155.35 - (16.5252 / 32)*0.1475*(60.3041 - 0)) / (1 + 0.1475) = 69.22
Load case 3 Mp = (189.3 - (16.5252 / 32)*0.1475*(60.3041 - -13.1759)) / (1 + 0.1475) = 84.34
Load case 1 Mo = 14.9495 + (16.5252 / 64)*(3 + 0.3034659)*(0 - -13.1759) = 200.67
New
Load case 2 Mo = 68.4215 + (16.5252 / 64)*(3 + 0.3034659)*(60.3041 - 0) = 918.42
Load case 3 Mo = 83.3709 + (16.5252 / 64)*(3 + 0.3034659)*(60.3041 - -13.1759) = 1,119.09
Load case 1 Mo = 15.1241 + (16.5252 / 64)*(3 + 0.2876637)*(0 - -13.1759) = 199.95
Corroded
Load case 2 Mo = 69.2208 + (16.5252 / 64)*(3 + 0.2876637)*(60.3041 - 0) = 915.16
Load case 3 Mo = 84.3449 + (16.5252 / 64)*(3 + 0.2876637)*(60.3041 - -13.1759) = 1,115.11
Load case 1 M = Max[Abs(14.9495),Abs(200.67)] = 200.67
New
Load case 3 M = Max[Abs(83.3709),Abs(1,119.09)] = 1,119.09
Corroded
Load case 3 M = Max[Abs(84.3449),Abs(1,115.11)] = 1,115.11
UHX-12.5.8 Step 8
σ = 6*M / (µ**(h - hg')2)

Allowable
Stress Over-
Condition Design Condition 1 (psi)
2*S
stressed?
(psi)
Load case 1 σ = 6*200.667 / (0.2829208*(1.0158 - 0.1875)2) = 6,202 40,000 No

New
Load case 2 σ = 6*918.4225 / (0.2829208*(1.0158 - 0.1875)2) = 28,387 40,000 No
Load case 3 σ = 6*1,119.0896 / (0.2829208*(1.0158 - 0.1875)2) = 34,589 40,000 No
Load case 1 σ = 6*199.9533 / (0.2877117*(0.8908 - 0.125)2) = 7,110 40,000 No
Corroded
Load case 2 σ = 6*915.1559 / (0.2877117*(0.8908 - 0.125)2) = 32,540 40,000 No
Load case 3 σ = 6*1,115.1093 / (0.2877117*(0.8908 - 0.125)2) = 39,650 40,000 No
UHX-12.5.9 Step 9
219/226
τ = (1 / (4*µ))*(Do / h)*ABS(Ps - Pt)

Stress Allowable Over-
Tubesheet Shear Stress (psi) (psi) stressed?
Load case 1 τ = (1 / (4*0.2))*(16.525 / 1.0158)*ABS(0 - -13.18) = 268 16,000 No

New
Load case 2 τ = (1 / (4*0.2))*(16.525 / 1.0158)*ABS(60.3 - 0) = 1,226 16,000 No
Load case 3 τ = (1 / (4*0.2))*(16.525 / 1.0158)*ABS(60.3 - -13.18) = 1,494 16,000 No
Load case 1 τ = (1 / (4*0.2))*(16.525 / 0.8908)*ABS(0 - -13.18) = 306 16,000 No
Corroded
Load case 2 τ = (1 / (4*0.2))*(16.525 / 0.8908)*ABS(60.3 - 0) = 1,398 16,000 No
Load case 3 τ = (1 / (4*0.2))*(16.525 / 0.8908)*ABS(60.3 - -13.18) = 1,704 16,000 No
Calculations for Tube side hydrotest Condition
UHX-12.5.1 Step 1
Do = 2*ro + dt
µ = (p - dt) / p
p* = p /(1 - 4*MIN(AL, 4*Do*p) /(π*Do2))0.5
µ* = (p* - d*)/p*
hg' = MAX[(hg - ct), 0]
Condition Tube side hydrotest

New Do = 2*7.7625 + 1 = 16.525
New µ = (1.25 - 1) /1.25 = 0.2
*
d = MAX{[1 - 2*0.091*(29.4E+06 / 29.4E+06)*(23,400 / 45,600)*0.85],
New 0.9206125
[1 - 2*0.091]} =
New p* = 1.25 /(1 - 4*MIN(0, 4*16.525*1.25) /(π*16.5252))0.5 = 1.25
New µ* = (1.25 - 0.9206125)/1.25 = 0.26351
hg' = 0.1875
UHX-12.5.2 Step 2
ρs = Gs / Do
ρc = Gc / Do

New ρs = 17.6875 / 16.525 = 1.0703
220/226
All load
cases
All load
New
cases ρc = 17.6875 / 16.525 = 1.0703
MTS = 16.5252 / 16 *[(1.0703481 -1)*(1.07034812 + 1)*0 - (1.0703481 - 1)*(1.07034812 +

New Load case 1 -95.93
1)*37.24] =
UHX-12.5.3 Step 3
E* / E = α0 + α1*µ* + α2*µ*2 + α3*µ*3 + α4*µ*4
ν* = β0 + β1*µ* + β2*µ*2 + β3*µ*3 + β4*µ*4

New h/p = 1.0158/1.25 = 0.8127
New E* = 0.2747335*29.4E+06 = 8,077,166
UHX-12.5.5 Step 5
K = A / Do
F = ((1 - ν*) / E*)*(E*ln(K))

New All load cases K = 17.625 / 16.525 = 1.0666
New All load cases F = ((1 - 0.3165134) / 8,077,166)*(29.4E+06*ln(1.0666)) = 0.1603
UHX-12.5.6 Step 6

New Load case 1 M* = -95.93 + 109,500.1*(17.6875 - 17.6875) / (2*π*16.525) = -95.93
UHX-12.5.7 Step 7
Mp = (M* - (Do2 / 32)*F*(Ps - Pt)) / (1 + F)
Mo = Mp + (Do2 / 64)*(3 + ν*)*(Ps - Pt)

New Load case 1 Mp = (-95.93 - (16.5252 / 32)*0.1603*(0 - 37.2375)) / (1 + 0.1603) = -38.77
221/226
New Load case 1 Mo = -38.7678 + (16.5252 / 64)*(3 + 0.3165134)*(0 - 37.2375) = -565.71
New Load case 1 M = Max[Abs(-38.7678),Abs(-565.71)] = 565.71
UHX-12.5.8 Step 8
σ = 6*M / (µ**(h - hg')2)

Condition Tube side hydrotest (psi) (psi) stressed?
New Load case 1 σ = 6*565.7131 / (0.26351*(1.0158 - 0.1875)2) = 18,773 68,400 No
UHX-12.5.9 Step 9

New Load case 1 τ = (1 / (4*0.2))*(16.525 / 1.0158)*ABS(0 - 37.24) = 757 27,360 No
Calculations for Shell side hydrotest Condition
UHX-12.5.1 Step 1
Do = 2*ro + dt
µ = (p - dt) / p
p* = p /(1 - 4*MIN(AL, 4*Do*p) /(π*Do2))0.5
µ* = (p* - d*)/p*
hg' = MAX[(hg - ct), 0]
Condition Shell side hydrotest

New Do = 2*7.7625 + 1 = 16.525
New µ = (1.25 - 1) /1.25 = 0.2
*
d = MAX{[1 - 2*0.091*(29.4E+06 / 29.4E+06)*(23,400 / 45,600)*0.85],
New 0.9206125
[1 - 2*0.091]} =
New p* = 1.25 /(1 - 4*MIN(0, 4*16.525*1.25) /(π*16.5252))0.5 = 1.25
New µ* = (1.25 - 0.9206125)/1.25 = 0.26351
hg' = 0.1875
UHX-12.5.2 Step 2
ρs = Gs / Do
222/226
ρc = Gc / Do

All load
New
cases ρs = 17.6875 / 16.525 = 1.0703
All load
New
cases ρc = 17.6875 / 16.525 = 1.0703
MTS = 16.5252 / 16 *[(1.0703481 -1)*(1.07034812 + 1)*73.98 - (1.0703481 -

New Load case 2 190.57
1)*(1.07034812 + 1)*0] =
UHX-12.5.3 Step 3
E* / E = α0 + α1*µ* + α2*µ*2 + α3*µ*3 + α4*µ*4
ν* = β0 + β1*µ* + β2*µ*2 + β3*µ*3 + β4*µ*4

New h/p = 1.0158/1.25 = 0.8127
New E* = 0.2747335*29.4E+06 = 8,077,166
UHX-12.5.5 Step 5
K = A / Do
F = ((1 - ν*) / E*)*(E*ln(K))

New All load cases K = 17.625 / 16.525 = 1.0666
New All load cases F = ((1 - 0.3165134) / 8,077,166)*(29.4E+06*ln(1.0666)) = 0.1603
UHX-12.5.6 Step 6

New Load case 2 M* = 190.57 + 109,500.1*(17.6875 - 17.6875) / (2*π*16.525) = 190.57
UHX-12.5.7 Step 7
Mp = (M* - (Do2 / 32)*F*(Ps - Pt)) / (1 + F)
Mo = Mp + (Do2 / 64)*(3 + ν*)*(Ps - Pt)
223/226

New Load case 2 Mp = (190.57 - (16.5252 / 32)*0.1603*(73.976 - 0)) / (1 + 0.1603) = 77.02
New Load case 2 Mo = 77.0161 + (16.5252 / 64)*(3 + 0.3165134)*(73.976 - 0) = 1,123.84
New Load case 2 M = Max[Abs(77.0161),Abs(1,123.84)] = 1,123.84
UHX-12.5.8 Step 8
σ = 6*M / (µ**(h - hg')2)

Condition Shell side hydrotest (psi) (psi) stressed?
New Load case 2 σ = 6*1,123.8444 / (0.26351*(1.0158 - 0.1875)2) = 37,295 68,400 No
UHX-12.5.9 Step 9

New Load case 2 τ = (1 / (4*0.2))*(16.525 / 1.0158)*ABS(73.98 - 0) = 1,504 27,360 No
224/226
Tubesheet -- TEMA
TEMA RCB-7.13 Required Effective Tubesheet Thickness, in
Actual Tubesheet Thickness Used, T Nominal = 1.0158 in
= TNominal - Larger (Tube Side Pass Groove Depth, Tube Side Corrosion) - Shell
TMin effective for bending/shear, corr Side Corrosion
= 1.0158 - Larger(0.1875, 0.0625) - 0.0625 = 0.7658 in

= TNominal - Larger (Tube Side Pass Groove Depth, Tube Side Corrosion) - Shell
TMin effective for bending/shear, new Side Corrosion
= 1.0158 - Larger(0.1875, 0) - 0 = 0.8283 in

η = 1 - 0.907/(Pitch/Tube OD) 2 = 1 - 0.907/(1.25/1) 2
RCB-7.132 = 0.4195
(bending)
Equations used F = 1.25
Tbending = (F*G/3)*(P/(η*S)) 1/2
DL = 4*A/C
RCB-7.133
(shear)
Tshear = 0.31*DL*(P/S)/(1 - d o/Pitch)
Shear does not control if (P/S) < 1.6*(1 - d o/Pitch)2
Tbending =
(1.25*17.6875/3)*(73.48/(0.4195*20,000.00)) 1/2 =
Shell Side 0.6897
Design Condition 1 Corroded Shear does not control as (73.48/20,000.00) <

1.6*(1 - 1/1.25) 2
Tbending =
(1.25*17.6875/3)*(13.1759/(0.4195*20,000.00)) 1/2 =
Tube Side 0.2921
Shear does not control as (-13.1759/20,000.00) <

1.6*(1 - 1/1.25) 2
Tbending =
(1.25*17.6875/3)*(37.23753/(0.4195*34,200.00)) 1/2
Tube side hydrotest New Tube Side = 0.3755
Shear does not control as (37.23753/34,200.00) <

1.6*(1 - 1/1.25) 2
Tbending =
(1.25*17.6875/3)*(73.976/(0.4195*34,200.00)) 1/2 =
Shell side hydrotest New Shell Side 0.5292
Shear does not control as (73.976/34,200.00) <

1.6*(1 - 1/1.25) 2
225/226
Tubesheet Maximum Pressure Report
ASME Tubesheet Maximum Pressure Ratings

Description Design Condition 1 Tube side hydrotest Shell side hydrotest
Pressure (psi) -13.51 135.67 0

Tube Side
Pressure (psi) 60.62 0 135.67

Shell Side
Tubesheet Design temperature (°F) 414.5 70 70
TEMA Tubesheet Maximum Pressure Ratings

Description Design Condition 1 Tube side hydrotest Shell side hydrotest
Pressure (psi) 0 181.24 0

Tube Side
Pressure (psi) 90.6 0 181.24

Shell Side
Tubesheet Design temperature (°F) 414.5 70 70
226/226

HTRI-COMPRESS Kettle Calculations

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Codeware, Inc.

Houston, TX, USA

COMPRESS Pressure Vessel Design Calculations

Item: Split Stream Dearator

Deficiencies for Kettle reboiler

Deficiencies for Saddle

Deficiencies for SS Inlet (N4)

Deficiencies for SS Outlet (N3)

Deficiencies for SS Outlet 2 (N5)

Deficiencies for TS Inlet (N1)

Deficiencies for TS Outlet (N2)

Warnings for Kettle reboiler

Warnings for Saddle

Warnings for Shell Side Flange (front)

Warnings for SS Inlet (N4)

Warnings for SS Outlet (N3)

Warnings for SS Outlet 2 (N5)

Warnings for Tube Side Flange (front)

Warnings for Vessel

ASME B16.5 / B16.47 Flange Warnings Summary

ASME B16.5 / 16.47 Flanges with Warnings

Flange Applicable Warnings

ASME B16.5 / 16.47 Flange Warnings

tn: Nozzle thickness

Pressure Summary for Tube side chamber

Chamber design MDMT is -20.00°F

Chamber MAWP hot & corroded is 0.00 psi @ 414.5°F

Chamber MAP cold & new is 135.67 psi @ 70.0°F

Chamber MAEP is 27.86 psi @ 414.5°F

Pressure Summary for Shell side chamber

Tubesheet 73.5 414.5 60.62 135.67 -20.0 Note 3 0.125 No

Front Cone 60.3 307.6 88.71 179.96 -55.0 Note 10 0.063 No

Shell 60.3 307.6 91.47 185.47 -55.0 Note 11 0.063 No

Tubes 0.0 414.5 1318.79 1318.79 N/A N/A 0.000 No

Saddle 60.3 307.6 56.12 N/A N/A N/A N/A N/A

SS Outlet (N3) 60.3 307.6 62.50 129.16 -37.7 Note 15 0.063 No

SS Inlet (N4) 60.3 307.6 56.12 121.27 -20.3 Note 16 0.063 No

SS Outlet 2 (N5) 60.3 307.6 59.24 122.34 -21.2 Note 17 0.063 No

Chamber design MDMT is -20.00°F

Chamber MAWP hot & corroded is 56.12 psi @ 307.6°F

This pressure chamber is not designed for external pressure.

Notes for MDMT Rating:

Note # Exemption Details

1. Straight Flange governs MDMT

4. Material is impact test exempt per UCS-66(d) (NPS 4 or smaller pipe)

UCS-66(b)(1)(b) has been applied.

Nozzle impact test exemption temperature from Fig UCS-66 Curve A = 18 °F

12. Straight Flange governs MDMT

UCS-66(b)(1)(b) has been applied.

Nozzle impact test exemption temperature from Fig UCS-66 Curve A = 18 °F

Nozzle impact test exemption temperature from Fig UCS-66 Curve A = 18 °F

Nozzle impact test exemption temperature from Fig UCS-66 Curve A = 18 °F

Design notes are available on the Settings Summary page.

No. Date Operator Notes

0 11/25/2010 ß 363 nk New vessel created Heat Exchanger. [Build 6258]

COMPRESS Build 6258

Units: U.S. Customary

Datum Line Location: 0.00" from right seam

ASME Section VIII Division 1, 2007 Edition

Design or Rating: Get Thickness from Pressure

1.3 times vessel

Required Marking - UG-116

Use Code Case 2547: No

UG-22 (a) Internal or External Design Pressure : Yes