Вы находитесь на странице: 1из 12

Controlling Water Production Using

Gelled Polymer Systems


G.P. Willhite, SPE, University of Kansas and R.E. Pancake, SPE, Murfin Drilling Co, Inc.

Summary Arbuckle wells frequently have high initial production rates


Arbuckle reservoirs in central Kansas produce by natural water- that are considered to be inconsistent with flow through matrix
drive. Although clean oil is usually produced on initial completion rock. A typical reservoir description of wells completed (as shown
of a well, the water cut increases with time. Water cuts of 99% and in Fig. 1) usually contains a hypothetical fracture system con-
water production rates of 400 to 3,000 B/D are common. Wells can- nected to the aquifer to explain the high water-production rates.
not be pumped off. Water production has been reduced selectively Consequently, water-shutoff programs usually are developed with
by treating wells with a chrome acetate-polyacrylamide gelant. In the objective of treating the fractures, shutting off direct flow of
most cases, incremental oil is produced following the treatment. water to the producing well, and forcing the water through matrix
This paper describes results from a seven-well program in rock where oil can be displaced. Some Arbuckle core is not frac-
which production wells were treated with chrome acetate- tured, leading to the possibility that vugs and other permeable flow
polyacrylamide gelant. Pressure data were obtained before the paths exist within Arbuckle reservoirs. Arbuckle reservoirs (such
treatment, during the gel treatment and after gel treatment. Buildup as that shown in Fig. 2) consist of alternating oil- and water-
data were interpreted to estimate kh before the treatment, and the saturated intervals. There is no evidence of communication be-
extent of permeability reduction to oil and water caused by the tween separate zones in Fig. 2, and it is common to find water-
treatment. Bottomhole-pressure (BHP) data obtained during the saturated zones above oil-saturated zones.
treatment provided were used to monitor gelant placement. Pro- An important characteristic of the Arbuckle reservoirs is the
duction data following the treatments were analyzed to determine strong pressure support from either bottomwater or edgewater
incremental oil production and correlate the treatments to the pro- aquifers (Franseen et al. 2003; Mulling and Ireland 1967). Fig. 3
duction response. Water-production rates were reduced in every shows a pressure buildup from Hadley A#3. The well was pro-
well, and reductions were persistent during intervals ranging from duced at a rate of 740 B/D (733 BWPD and 7.5 BOPD) with a
7 to 36 months. Incremental oil was produced in four of seven producing BHP of 896 psi. Pressure buildup was rapid and was
wells treated in the program. The amount of incremental oil in- complete within 1 hour after the well was shut-in. As described in
creased with volume of gelant injected in wells with openhole the section “Pressure Buildup During Gel Injection,” pressure
completions. Results of this test program suggest how to distin- buildup after the completion of a polymer-gel treatment was also
guish wells that are likely to take large treatments from those that rapid, indicating a good hydraulic connection with the source of
can be treated only with small amounts of gelant. These results reservoir pressure after the gel treatment.
should improve treatment design and identify wells that are good Gelled-polymer treatments have been used successfully to re-
candidates for successful treatment. duce water production in Arbuckle wells, prolonging the life of
some wells and increasing oil recovery (Moffitt 1993; Sloat 1975;
Introduction Portwood 1999, 2005). Since 1989, more than 1,400 treatments
The Arbuckle reservoirs in central Kansas are a major source of oil have been applied. This paper describes results from a seven-well
production. These reservoirs produce by natural waterdrive, yield- program in which production wells were treated with chrome ac-
ing millions of bbl of fluid during 40 years with little decline in etate-polyacrylamide gelant to reduce water production and in-
pressure from discovery pressures. In many reservoirs, a thick oil crease oil production. Pressure data were obtained before the treat-
column is believed to be underlain by an extensive aquifer, as ment to estimate reservoir permeability. BHP data obtained during
shown in Fig. 1, and development was accomplished by complet- some gel treatments provided insight into the behavior of gelant
ing the wells open hole in the upper 2 to 10 ft. Penetration was during placement. Finally, buildup data were obtained after gel
limited because deeper completions often led to production of treatment to determine the extent of permeability reduction to oil
large volumes of water. The nature of the connection with the and water caused by the treatment.
water aquifer is not understood. However, water/oil ratios in-
creased with time, and ratios of 100:1 or higher are common when Arbuckle Gel Program
production becomes uneconomic. Other Arbuckle reservoirs ap- A field program was developed through the cooperation of Vess
pear to consist of multiple permeable layers separated by lower- Oil Company, Murfin Drilling Company, Tiorco, Gel-Tec, and
porosity intervals (Franseen et al. 2003; Mulling and Ireland Trilobite Testing LLC to evaluate candidates selected for gel treat-
1967), as shown in Fig. 2. In these reservoirs, wells are completed ments before the treatment and to determine the effect of the gel
by setting the casing through the entire productive interval and treatments on reservoir properties and oil/water production. Seven
perforating selective intervals. The wells also produce large vol- wells were identified by the respective companies as high water
umes of water with time, but the contributions of each interval to producers. Pressure buildups were conducted on each well before
the production of oil and water are not known. treatment using a computerized fluid-level unit (Echometer,
Arbuckle reservoir rock is a dolomite with highly variable Wichita Falls, Texas) to estimate the properties of the reservoir
properties. Permeabilities vary from a few millidarcies to several around the well. Continuous BHP recorders were run in five wells
darcies (Mulling and Ireland 1967). Because of the completion to record pressure and temperature before, during, and after the gel
practices, Arbuckle cores are limited. Complete cores through the treatments. The description of each gel treatment was obtained.
entire productive interval are not available in the major Arbuckle Pressure-buildup tests were conducted on six of the wells after the
reservoirs, such as that shown in Fig. 1, so net thickness is uncertain. gel treatment to estimate the properties of the reservoir after the gel
treatment. Production data and fluid levels were provided for
each well so that the effects of the gel treatment on production
were evaluated.
Copyright © 2008 Society of Petroleum Engineers
Table 1 summarizes the data available for each well before the
This paper (SPE 89464) was accepted for presentation at the SPE/DOE Symposium on gel treatment. Water-production rates averaged 837 B/D, with wa-
Improved Oil Recovery, Tulsa, 17–21 April, and revised for publication. Original manuscript
received for review 19 January 2004. Revised manuscript received for review 27 February
ter cuts of approximately 0.99. Wells were acidized before the
2008. Paper peer approved 6 March 2008. polymer treatments to clean the wellbore and surrounding region.

454 June 2008 SPE Reservoir Evaluation & Engineering


Gel treatments were carried out after the spent acid was swabbed
from the well. There was no attempt to determine if part of the
oil-production increase observed following the gel treatment could
be attributed to wellbore cleanup by the acid. All gel treatments
were performed using the chrome acetate-polyacrylamide system
(Sydansk 1988) licensed to Gel-Tec and TIORCO by Marathon
Oil Company. Treatments are summarized in Table 2. The in-
jected gelant was prepared by mixing polymer and crosslinking
agent in fresh water. Polymer concentrations varied from 3,500 ppm
to 7,000 ppm. The ratio of polymer to Cr(III) was 40:1 on a mass
basis. Volume of gelant injected at each concentration was deter-
mined by the vendor on the basis of the pressure response of the
well. All wells had some period during which gelant was injected
on vacuum (i.e., no surface pressure was detected). Surface pres-
sure developed during several treatments, leading to termination of
the gel treatment before injection of the volume anticipated in de-
signing the project. BHP was limited to avoid fracturing the well.
Results from treatments of the seven wells are presented in
Tables 3 and 4. Water-production rates were reduced significantly
by the treatment, and values of the water productivity index, Jw
(given in B/D/psi) after treatment were lower by a factor of 2 or
larger than the pretreatment values, as shown in Fig. 4. Reduction
of the water productivity index persisted for periods ranging from
7 months to more than 36 months in five wells, as shown in Table
Fig. 1—Schematic of typical open hole completion in the Ar- 4, and were still at these levels at the end of December 2006. Both
buckle formation in the Bemis Shutts field in central Kansas. Hall B#4 and McCord A#4 returned close to pretreatment values

Fig. 2—Cross section of Arbuckle interval in Fuller 11 showing oil productive zones.

Fig. 3—Pressure buildup of Hadley A#3 to estimate reservoir properties before gel treatment.

June 2008 SPE Reservoir Evaluation & Engineering 455


456 June 2008 SPE Reservoir Evaluation & Engineering
of Jw after production of 40,000 to 50,000 bbl of fluid. Persistence Well McCord A#4 did not respond favorably to the gel treat-
of the reduced values of Jw in five of the seven wells demonstrates ment, and Jo declined below the pretreatment value after the pro-
that this gel system is resistant to deterioration over long periods of duction of 20,000 bbl of fluid. The effective permeability of this
time after placement. This contrasts with earlier gel systems, well is so low that only a small amount of gelant could be injected
which tended to wash out with time and lose their effectiveness in before the job was terminated because of surface pressure to avoid
reducing water production. Reduction of water production should fracturing the formation.
lead to substantial reduction in lifting and water-disposal costs. Wells Fuller 10-28 and Fuller 11 had multiple zones open
These costs are viewed by some operators to be offset by the cost during the gel treatment. The amount of gel that entered each zone
of additional chemical treatment to control corrosion. was not known. The zones are believed to be isolated, as indicated
In most cases, incremental oil must be produced to justify the in Fig. 2 (Fuller 11). The contribution of each zone to well pro-
polymer treatment. In wells that had a good oil response (Hadley ductivity was unknown. Oil and water rates for Fuller 10-28 are
A#3, Hall B#4, Colahan A#8, and J. Johansen #8), there was a shown in Fig. 7. Water production was reduced by factors of 11.5
flush-oil-production rate that declined with volume of fluid pro- and 9.5, respectively, for Fuller 10-28 and Fuller 11, which were
duced. Oil and water rates following the treatment of J. Johansen nearly pumped off for most of the time period after the gel treat-
#8, presented in Fig. 5, are typical responses to a successful gel ment. Although there was a small amount of incremental oil pro-
treatment. In Fig. 5, oil rates after treatment remained approxi- duced in the first 2 months following the gel treatment, stable oil
mately 4 B/D above the pretreatment rate 4 years after the treat- rates were less than pretreatment values. This led to the loss of oil
ment. Oil-production rates decline with volume of fluid produced, production, as shown in Table 3. The water/oil ratio returned to
as shown in Fig. 6. Fig. 6 illustrates the decline of the oil- pretreatment values with the wells pumped off. On the basis of
productivity index (Jo in B/D/psi) for J. Johansen #8 with cumu- these results, gel treatments in Arbuckle wells with multiple iso-
lative volume of fluid produced. The value of Jo declined to the lated zones do not appear to have the potential for generating
pretreatment value (0.027 B/D/psi) after production of approxi- additional oil production. Water production was reduced dispro-
mately 55,000 bbl of fluid. This well was produced with approxi- portionately, but these treatments would not be economic just be-
mately the same drawdown following the gel treatment. There cause of cost savings from reduced water production on most
appears to be no reduction of Jo as a result of the polymer treat- leases. Incremental oil production is needed for economic treatment.
ment in this well. However, as noted earlier in this section, the The amount of incremental oil increased with volume of gelant
contribution of the acid treatment to increased oil production (pos- injected, as shown in Fig. 8, for wells completed open hole. This
sibly because of wellbore cleanup) is unknown. Estimated incre- suggests that treatment volume should be considered in the design
mental oil produced was determined by deducting the oil that of water-shutoff programs.
would have been produced at the pretreatment rate for the time
interval from the beginning of the treatment to the time when Jo Gel Placement
returned to the pretreatment value. Volume of incremental oil was An important parameter in gel placement is the gelation time.
8,775 bbl for J. Johansen #8, which is equivalent to 2.95 bbl of oil In-situ gelation causes rapid reduction of permeability with a cor-
per bbl of gelant injected, as indicated in Table 3. responding increase in pressure and/or reduction of rate. It is im-

June 2008 SPE Reservoir Evaluation & Engineering 457


portant to design the composition of the gelant so that the desired
volume can be injected into the reservoir before injection becomes
limited by either injection rate or pressure.
Temperature of the Arbuckle formation ranges from 103 to
112°F in the wells treated. In this temperature range, the gel time
in bottle tests is on the order of 5 to 6 hours for polymer concen-
trations of approximately 5,000 ppm. Results from a typical bottle
test at 104°F are shown in Fig. 9, in which the viscosity measure-
ments are plotted against time for a solution containing 5,000 ppm
Alcoflood 935 and 100 ppm chromium as chromium triacetate in
1% KCl solution. The onset of gelation is characterized by a rapid
rise in viscosity at approximately 5.7 hours. Gelation time de-
creases as polymer concentration increases at the same ratio of
polymer to chromium.
In previous research (Jordan et al. 1982), we demonstrated that
the gel time follows an Arrhenius relationship given by Eq. 1:
B

tg = Ae T, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (1)
Fig. 4—Graph of Jw vs. cumulative volume of fluid produced
after treatment of wells with polymer gelant. where T is the absolute temperature and A and B are constants
determined from experimental data. Gel time decreases exponen-
tially with increasing temperature. Gel quality is checked often

Fig. 5—Oil- and water-production rates from J. Johansen #8 before and after gelled polymer treatment.

Fig. 6—Graph of Jo vs. cumulative volume of fluid produced for J. Johansen #8.

458 June 2008 SPE Reservoir Evaluation & Engineering


Fig. 7—Oil- and water-production rates from Fuller 10-28 before and after polymer-gel treatment.

during placement by measuring the gelation characteristics at el- gelant composition are noted on each graph, but changes in injec-
evated temperature to accelerate gelation. tion rate are not indicated. Hadley A#3 (Fig. 11) and Hall B#4
Gelants are prepared by mixing polymer and crosslinker with (Fig. 12) were treated on vacuum. Both wells had substantial in-
water at ambient temperature by use of a portable injection unit. jectivity at the end of the treatment and were capable of being
Treatment rates varied from 1,000 to 1,800 B/D depending upon treated with larger volumes of gelant. Gelant volume was limited
formation properties and the injection unit. If the gelant is mixed by the maximum wellhead pressure for J.Johansen #8 (Fig. 13, and
inline, the polymer solution will arrive at the Arbuckle-formation McCord A#4 (Fig. 14), and treatments were terminated before
sandface (depth approximately 3,150 to 3,500 ft) within 20 to the anticipated volume of gelant was injected to avoid fracturing
30 minutes after mixing. Time from mixing is slightly longer for the formation.
gelants that are batch mixed before injection. The time between Gel treatments are terminated by injecting water and/or oil to
mixing and arrival at the sandface is a small fraction of the gel flush the gelant from the tubing and casing. In some wells, this is
time. Thus, the solution leaving the wellbore is a high- followed by an oil overflush to displace the gelant enough distance
concentration polymer solution containing crosslinker but with no from the wellbore to avoid near-wellbore plugging when gelation
gel structure. occurs and to provide continuity when the well is placed on pro-
All gel treatments were performed in the October-through- duction. Volumes of fluid injected for each treatment are presented
December time interval, so injection temperatures were in the in Table 2. Water and oil flushes generally are injected at 900 to
range of 50 to 65°F. The temperature of the gelant entering the 1,080 B/D.
reservoir is substantially less than the reservoir temperature for Pressure profiles during the injection of 3,500 ppm gelant,
most of the treatment. For example, bottomhole temperatures mea- shown in Figs. 11 and 12, and the injection of 4,000 ppm gelant in
sured during the first 9 hours of the gel treatment in J. Johansen #8 Fig. 13 are characteristic of radial flow of a polymer solution from
are shown in Fig. 10. The gelant temperature entering the forma- the wellbore through a porous matrix rather than linear flow in a
tion dropped from approximately 90 to 62°F during this time and major fracture system. There is little indication of in-situ gelation
remained at approximately 62°F until the treatment was com- during this time period. In contrast, the pressure in McCord A#4
pleted. Actual gel time of the solution entering the formation is increased rapidly with time during the injection of 3,500 ppm
significantly longer than that determined from bottle tests at res- gelant, as shown in Fig. 14. This well is thought to have low
ervoir temperature. The temperature of the gelant increases as the effective water permeability as indicated from the analysis of pres-
solution is displaced into the warmer formation and the rate of sure-buildup data obtained before the gel treatment. The pressure
gelation increases. increase is attributed to retention of polymer because of displace-
Pressure Response During Gel Injection ment through the low-permeability porous matrix with in-situ ge-
lation occurring as the concentration of retained polymer increases
Pressure data from the five wells equipped with BHP gauges dur-
with time. At the end of the gel treatments, the pressure in these
ing gel placement are plotted in Figs. 11 through 15. Changes in
wells decreased quickly to the initial reservoir pressure.
The pressure response in Hall B#4 contains several pressure
cycles of approximately 100 psi. This is because of the buildup of
the fluid level in the injection tubing followed by the increased
injection rate at the higher pressures with a corresponding drop in
fluid level and BHP.
Continuous measurement of BHP provides information on in-
jectivity of the gelant. Fig. 16 is a correlation of gelant injectivity
with volume of gelant injected. Injectivity is expressed in terms of
B/D/psi/ft, in which the feet of formation open at the wellbore is
used to calculate injectivity. The decrease in injectivity with vol-
ume of gelant injected is consistent with radial-flow models on the
basis of the displacement of a viscous solution in the formation.
Continuous measurement of BHP also provides the capability to
adjust polymer concentration during the treatment in response to
changes in injectivity, particularly in the last part of the treatment
when in-situ gelation begins to occur. Pressure measurement al-
lows the operator to tailor the last stage so that a high-concentra-
tion gel region can be placed in the immediate vicinity of the
Fig. 8—Correlation of incremental oil with volume of gelant in- wellbore to minimize production of polymer when the well is
jected for wells completed open hole. returned to production.

June 2008 SPE Reservoir Evaluation & Engineering 459


Fig. 9—Variation of solution viscosity of typical chrome acetate/polyacrylamide gelant with time from mixing at 104°F.

Analysis of Pressure-Buildup Data Before and well model (Streltsova-Adams 1979). Partial penetration causes a
After Polymer Treatment pseudoskin because of limited entry into the well. The analysis
Pressure-buildup data were obtained before each gel treatment produced estimates of vertical permeability (kz) and the skin. Re-
with the hope that analysis of the data could provide insight for the sults from the analysis of pre- and post-treatment pressure-buildup
design of future gel treatments. Each well was selected previously data are summarized in Table 5.
by the operator for treatment, so interpretation of buildup data was Gelant injectivity was adequate in wells with effective water
used for analysis of the treatment rather than selection of candi- permeability of 46 md or greater and vertical permeabilities (kz)
dates for treatment. ranging from 263 to 554 md. Of the wells in which complete
Analysis of the pressure-buildup data before the gel treatment buildups were available before treatment, McCord A#4 was esti-
is complicated by wellbore-storage effects that dominate a large mated to have such low effective permeability that limited gelant
fraction of the buildup period in Arbuckle wells. Fig. 3 illustrates injection was expected and was observed. This well produced little
the pressure/time data from the initial buildup in Hadley A#3. incremental oil and the water productivity index returned to pre-
Pressure rises quickly to the initial reservoir pressure. The well- treatment values within a year following treatment. Fuller 11 also
bore-storage effect is so long that it is not possible to identify the had limited polymer injectivity. This well has five distinct perfo-
appropriate place to determine effective permeability using Horner rated zones separated by low-permeability layers, as shown in Fig.
analysis. A second complication in the analysis of data is the lack 2. There is no way to determine from buildup tests if one or two
of information on reservoir thickness in reservoirs completed only zones are the principal contributors to high water production. Pre-
a few feet at the top of the reservoir. In these wells, only the open treatment buildups have the potential to identify wells that are likely
hole interval is known with certainty from well-completion to have low effective permeability and cannot be treated effectively
records. The effective thickness of each well estimated from the with gelant concentrations typically used in Arbuckle formations.
water/oil contact is an approximation. Analysis of pressure-buildup data often does not produce
Effective oil and water permeabilities were estimated from the unique interpretations. It is frequently possible to match data with
pressure-buildup data by using computerized analysis of the different models. For example, it is possible to match the pressure
buildup data, assuming that a constant-pressure boundary condi- buildup in McCord A#4 using a radial-homogeneous model with
tion existed. In all cases, the simplest reservoir model that could be constant-pressure boundaries located equidistant from the well.
used to interpret the data was radial flow in a reservoir with uni- Good matches were obtained for net thickness of 38 and 64 ft.
form horizontal properties, constant-pressure boundaries, and uni- Pressure-buildup data also were matched with a partial-penetration
form vertical permeability. Wells completed open hole at the top of model, which assumes uniform vertical permeability, kz, through-
the formation (Hadley A#3, Hall B#4, McCord A#4, Colahan A#8, out the model. A large value of kz reported in Table 5 means there
and J. Johansen #8) were analyzed using a partially-penetrating- is little vertical pressure gradient in this model. The partial-

Fig. 10—Bottomhole temperature during the first 9 hours of gel placement in J. Johansen #8.

460 June 2008 SPE Reservoir Evaluation & Engineering


Fig. 11—BHP in Hadley A#3 during gel treatment.

penetration model does not have the capability of indicating a First, there is adequate polymer injectivity in most wells to permit
channel near the wellbore. A positive skin is expected from the injection of a significant quantity of polymer with crosslinking
analysis of buildups using partial-penetration models of the well- agent if appropriate polymer concentrations are used to prepare the
bore. A negative skin may indicate near-wellbore enhancement of gelant. Pressure-buildup tests can be used to estimate effective
permeability because of acid treatments. water and oil permeability in the region connected to a well and to
Pressure buildups conducted several weeks after a well was in identify wells that may not have sufficient injectivity to receive an
production after treatment were analyzed to estimate the effect of effective polymer treatment.
the treatment on the reservoir properties in the region around the Pressure-buildup tests also provide rule-of-thumb evaluation of
wellbore. In Hadley A#3 and Hall B#4, the stabilized pressure at potential injectivity from the time required to reach a stable res-
the end of the buildup after the gel treatment was lower than the ervoir pressure. Fig. 19 shows buildup data from five wells with
initial reservoir pressure. For example, the post-treatment stabi- open hole completions. Three wells reached stable pressures (fluid
lized pressure in Hadley A#3, shown in Fig. 17 was approximately levels) in 2 hours or less and had sufficient injectivity during gel
90 psi less than the pressure measured before the treatment. This placement. Wells with slow buildup, such as that observed for
reduction in stabilized reservoir pressure may occur because the McCord A#4, do not have sufficient permeability for a gel treatment.
gel treatment reduced the connectivity between the source of res- Realtime-BHP measurement is a useful tool in managing the
ervoir pressure and the drainage volume affected by this well. In treatment process, particularly in adjusting rates and compositions
addition, the post-treatment buildup took longer to reach the sta- in response to changes in reservoir flow characteristics in a spe-
bilized pressure, as shown in Fig. 17, for Hadley A#3. cific well. This was the first use of BHP gauges in Arbuckle
In contrast, pressure data obtained from McCord A#4 in Fig. 18 treatments, and it led to widespread use of pressure measurement
show no effect of gel treatment on the reservoir pressure. The in subsequent treatments.
effective vertical permeability, kz, was reduced significantly by the The water productivity index was reduced significantly in all
treatment in Hadley A#3 and Colahan A#8. This may correlate wells that were treated, and the reduction persisted for periods in
with reduced water production observed in these wells. excess of 3 years. Produced-fluid volumes were reduced as well as
Analysis of post-treatment-buildup data indicates that signifi- associated lifting/disposal costs. In general, incremental oil is re-
cant skin effects were present in three of the wells with open hole quired to justify the treatment. Oil productivity indices following
completions. Effective oil permeability increased in four of the treatment were larger than pretreatment values and declined to
five open hole-completed wells. pretreatment values with volume of fluid produced in all wells.
Four wells (Hadley A#3, Hall B#4, Colahan A#8, and J. Johansen
Discussion #8) were still producing incremental oil approximately 3 years
Results from the seven-well test program in this paper provide after treatment. Incremental oil was produced in four of the seven
insight into the design of polymer treatments to reduce water pro- wells treated in this study. It is not possible to predict the amount
duction and increase oil production from Arbuckle reservoirs. of incremental oil stemming from a given treatment.

Fig. 12—BHP in Hall B#4 during gel treatment.

June 2008 SPE Reservoir Evaluation & Engineering 461


Fig. 13—BHP in J. Johansen #8 during gel treatment.

The amount of incremental oil increased with the volume of water productivity index returned to pretreatment values in two
gelant injected, as shown in Fig. 8. We hypothesize that incremen- wells after production of 40,000 to 50,000 bbl of fluid.
tal oil is produced when water-flow paths are shut off by gel 3. The oil productivity index declined with volume of fluid pro-
injection, forcing the water to flow through regions that have not duced in wells in which fluid-level data were available at a
been displaced to the same saturations by previous water flows. frequency adequate to estimate the productivity index. Incre-
The duration of the response to the treatment should be a function mental oil production was considered complete when the oil
of the volume of gelant injected, and wells receiving small treat- productivity index declined to the pretreatment value.
ments should have a limited response. This interpretation is sup- 4. Incremental oil was produced in four of the seven wells, and
ported by the response of McCord A#4 to a small-volume gel was produced for approximately 3 years after treatment.
treatment. This also suggests that larger-volume treatments should 5. The amount of incremental oil increased with volume of gelant
increase the amount of oil that is potentially recoverable using gel injected in wells with open hole completions.
treatments. Treatment size has increased to approximately 4,000 6. Three wells had a reduction in the oil productivity index from
bbl for similar wells in the Arbuckle reservoirs in central Kansas. the polymer treatment. Water productivity indices in two of
Wells are acidized before gel treatment, possibly removing well- these wells were reduced by a factor of approximately 10.
bore damage and increasing the productivity index. Sustained in- 7. Pressure-buildup data taken before treatment of a well may
creased oil-production rates, several years after the gel treatment, allow identification of wells with low effective water perme-
as shown in Fig. 5, may be the result of the large acid treatment. ability, which cannot be treated with a large gel treatment.
There is no way to isolate this effect from the gel treatment. Open hole completions with effective water permeability
greater than 46 md were treated successfully with sufficient
Conclusions gelant to obtain incremental-oil recovery.
The conclusions are based on the seven-well program to evaluate 8. Wells with open hole completions that built up to stable res-
the treatment of wells to reduce water production from Arbuckle ervoir pressure in less than 2 hours had adequate gel injectivity
reservoirs in central Kansas using chromium acetate-polyacryl- for a large-volume treatment.
amide gelant. The analysis was performed after wells were se- 9. The single unsuccessful gel treatment was performed in a well
lected and treated. with open hole completion that had an effective water perme-
1. Water-production rates and the water productivity indices were ability of 14 md, estimated from the pressure-buildup analysis
reduced in every well by the polymer treatment. Reductions before treatment. This effective permeability appears to be too
ranged from 53 to 90%. low to be treated using the gel compositions containing 3,500
2. Reduction of the water productivity index persisted for periods ppm polymer or larger.
ranging from 7 months to more than 36 months in four wells 10. Treatments of wells containing multiple productive zones re-
and was still at these levels at the end of the test period. The duced the water production disproportionately to oil but re-

Fig. 14—BHP in McCord A#4 during gel treatment.

462 June 2008 SPE Reservoir Evaluation & Engineering


Fig. 15—BHP in Colahan A#8 during gel treatment.

duced the oil production below pretreatment values. These Systems. SPEJ 22 (4): 463–471. SPE-10059-PA. DOI: 10.2118/10059-
wells are not candidates for gel treatments when incremental PA.
oil is needed to obtain a successful treatment. Moffitt, P.D. 1993. Long-Term Production Results of Polymer Treatments
in Producing Wells in Western Kansas. JPT 45 (4): 356–362. SPE-
Nomenclature 22649-PA. DOI: 10.2118/22649-PA.
A ⳱ constant determined from experimental data in Eq. 1, hours Mulling, C.A. and Ireland, W.C. 1967. Additional Arbuckle Reserves De-
B ⳱ constant determined from experimental data in Eq. 1, °R veloped Below Original Completion Depth in Stratified Reservoir. Pa-
kw ⳱ water permeability in horizontal direction, md per SPE 1963 presented at the SPE Midway USA Oil and Gas Sym-
posium, Wichita, Kansas, 9–10 November. DOI: 10.2118/1963-MS.
ko ⳱ oil permeability in horizontal direction, md
kz ⳱ vertical permeability of reservoir, md Portwood, J.T. 1999. Lessons Learned from Over 300 Producing Well
Jw ⳱ water productivity index, B/D/psi Water Shut-off Gel Treatments. Paper SPE 52127 presented at the SPE
Mid-Continent Operations Symposium, Oklahoma City, Oklahoma,
Jo ⳱ oil productivity index, B/D/psi
28–31 March. DOI: 10.2118/52127-MS.
tg ⳱ gelation time in beaker test, hours
Portwood, J.T. 2005. The Kansas Arbuckle Formation: Performance
T ⳱ absolute temperature, °R
Evaluation and Lessons Learned from More Than 200 Polymer-Gel
Water-Shutoff Treatments. Paper SPE 94096 presented at the 2005 SPE
Acknowledgments Production and Operations Symposium, Oklahoma City, Oklahoma,
The data presented in this paper were obtained through a coopera- 16–19 April. DOI: 10.2118/94096-MS.
tive effort involving Murfin Drilling Company, Vess Oil Com- Sloat, B. 1975. Increasing Oil Recovery by Chemical Control of Producing
pany, Gel Technologies Corporation, Tiorco, Trilobite Testing LLC, Water-Oil Ratios. Paper SPE 5341 presented at the Rocky Mountain
and the Tertiary Oil Recovery Project at the University of Kansas. Regional Meeting of SPE-AIME, Denver, 7–9 April. DOI: 10.2118/
5341-MS.
References Streltsova-Adams, T.D. 1979. Pressure Drawdown in a Well With Limited
Franseen, E.K., Byrnes, A.P., Cansler, J.R. et al. 2003. Geologic Controls Flow Entry. JPT 31 (11): 1469–1476. SPE-7486-PA. DOI: 10.2118/
on Variable Character of Arbuckle Reservoirs in Kansas: An Emerging 7486-PA.
Picture. Kansas Geological Survey, Open-file Report no. 2003-59. Sydansk, R.D. 1988. A New Conformance-Improvement-Treatment Chro-
Lawrence, Kansas: University of Kansas. mium(III) Gel Technology. Paper SPE 17329 presented at the SPE
Jordan, D.S., Green, D.W., Terry, R.E., and Willhite, G.P. 1982. The Effect Enhanced Oil Recovery Symposium, Tulsa, 17–20 April. DOI:
of Temperature on Gelation Time for Polyacrylamide/Chromium (III) 10.2118/17329-MS.

Fig. 16—Correlation of gelant injectivity with volume of gel injected.

June 2008 SPE Reservoir Evaluation & Engineering 463


G. Paul Willhite is the Ross H. Forney Distinguished Professor of
SI Metric Conversion Factors Chemical and Petroleum Engineering at the University of Kan-
sas, Lawrence, Kansas and Co-Director of the Tertiary Oil Re-
bbl × 1.589 873 E–01 ⳱ m3
covery Project (TORP). He has been a member of the faculty
°F (°F−32)/1.8 ⳱ °C since 1969, served as chair of the department from 1988-1996
ft × 3.048* E–01 ⳱ m and Interim Chair from 2003-2004. Willhite holds a BS degree
psi × 6.894 757 E+00 ⳱ kPa from Iowa State University and a PhD degree from Northwest-
ern University both in chemical engineering. He is the author of
*Conversion factor is exact. the SPE textbook, Waterflooding published in 1986 and the
coauthor of the SPE textbook, Enhanced Oil Recovery pub-

Fig. 17—Comparison of pressure buildup before and after gel treatment in Hadley A#3.

464 June 2008 SPE Reservoir Evaluation & Engineering


Fig. 18—Comparison of pressure buildup before and after gel treatment in McCord A#4.

lished in 1998. He received the Distinguished Achievement duction engineer for Murfin Drilling Company in Wichita, Kan-
Award for Petroleum Engineering Faculty in 1981, the Lester C. sas. Previously, he was an EOR engineer for the TORP at the
Uren Award in 1986 and the John Franklin Carll Award in 2001. University of Kansas and an operations engineer for Mobil Oil in
Willhite received the IOR Pioneer Award at the 2004 SPE/DOE California, Oklahoma, and southwest Kansas. He holds a BS
Improved Oil Recovery Symposium. He was elected to the Na- degree in petroleum engineering and a MS degree in environ-
tional Academy of Engineering in 2006. Rich Pancake is a pro- mental engineering, both from the University of Kansas.

Fig. 19—Pressure buildup of wells with open hole completions.

June 2008 SPE Reservoir Evaluation & Engineering 465

Вам также может понравиться