Architectural Insulated Metal Panel Solutions

Architectural Building Envelope Solutions
Architectural Building
Envelope Solutions
–
Insulated Panels
Façades
–
North America
7
BENCHMARK USA Columbus, OH 888-332-5862 www.BENCHMARKbyKingspan.us
by Kingspan www.BENCHMARKbyKingspan.ca
Canada Caledon, ON 866-442-3594
Mexico Pesquería, Nuevo León (81) 1156-2180
02/2019
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Benchmark End Papers 2019.indd 2 18/01/2019 13:07
BENCHMARK Architectural Building Envelope Solutions

More…
Introduction
Sustainability
Product Range
Construction Details
Contents
01 Introduction 3
02 Sustainability 35
Specification Data
03 Product Range 61
04 Construction Details 141
05 Specification Data 265
06 Kingspan North America 297
Kingspan NA
1_Introduction 2019.indd 1 20/02/2019 13:40

Who is BENCHMARK By Kingspan?
BENCHMARK By Kingspan is a trusted leader

in the design, manufacture and supply of
high quality, innovative custom architectural
insulated metal panels and integrated building
envelope solutions.
Throughout the world, creative minds

are choosing BENCHMARK By Kingspan
to define modern architecture.
Urban Beehive Complex Concept Render

Generation Kingspan Design Competition 2014

More…
Introduction
01
Introduction
Service and Support 4

Where We Are 8
Market Sectors 10
What is an Architectural
Insulated Metal Panel? 12
Innovation 14
Design Flexibility 16
Thermal Performance 31
Build Speed 32

Architectural Panel Systems
Service and Support – An Integrated Approach
1. Concept Creation 2. Quotations

We offer technical advice to make Our Regional Sales Managers and
your design a reality, including design Estimating Team work closely with
calculations, specifications, product suppliers to provide a detailed quotation
application and integration assessment. for your design including pricing and
lead times.
Our Business Development Team will
work with design professionals to
provide the best design solution.
3. Customer Approval 4. Production

and Order Placement Once project drawings and details are
Our dedicated Customer Support approved, we rapidly create your order
Team is highly trained specifically on and submit it for production, keeping you
BENCHMARK By Kingspan products updated on the progress.
and provides focused customer service Our streamlined process, using state-
for all commercial pre- and post-order of-the-art automated manufacturing
administration, delivery scheduling, and equipment, combined with our highly
installer support, ensuring a seamless, skilled and experienced staff, ensures
coordinated customer experience. consistently high quality and efficient
production of your chosen solution.

Introduction
5. Delivery 6. Field Service Support
We work with you to quickly provide a Our Field Services Team provides off- and
professional delivery plan to suit your on-site installation training and support
project needs. Our Customer Support in order to guide our installers to deliver
Team will ensure deliveries are made on ‘in-place’ products that fulfill customers’
time, in full and in immaculate condition. requirements and expectations. We offer
a site inspection service throughout the
construction process as well as advice on
mechanical handling solutions.
7. C
ompletion and Handover 8. In-Use
On completion, we will give you all the Our service continues on after the project
relevant documentation at handover of is complete. With proven performance
your project, including comprehensive for a long and durable service life, backed
warranty and maintenance manuals that by our system warranty, you can rest
ensure you get the best from BENCHMARK assured you have chosen the ultimate
By Kingspan. cladding solution.
Benchmark Support
720 Marion Road Columbus, OH 43207 12557 Coleraine Drive Caledon, ON L7E 385
Toll-Free: 1-888-332-5862 Toll Free: 1-866-442-3594
Email: technical.NA@kingspanpanels.com Email: info.NA@kingspanpanels.com
2000 Morgan Road Modesto, CA 95358
Toll-Free: 1-800-377-5110
Email: info.NA@kingspanpanels.com

Your Global Partner
Kingspan is a global leader in the design, development

and delivery of advanced building envelope products
and solutions.
60+
countries
Italy
France
UK & Ireland
Norway
Spain
Germany
Sweden
Canada
Poland
USA
Turkey
Mexico
Middle East
Asia
South East
Brisbane
Sydney
South
America
Melbourne
13 100+ 4.3 13,000+

regional R&D manufacturing billion USD employees
centers sites worldwide revenue in 2017 worldwide

Introduction
At Kingspan Insulated Panels, we are pioneering better technologies and
methods of building for a low carbon world. Improving building performance,
construction methods and ultimately people’s lives – that’s what drives our
people across the world. Energy efficiency is at the heart of our innovation, from
making the industry’s most thermally efficient core for our insulated panels, to
producing the most airtight interfaces, to providing technical and field-service
support on how to build optimally.
As the world demands more from buildings in terms of energy Together with the learnings from our ongoing research into better
efficiency, fire safety, weather resilience, health and aesthetics, building design, these enhanced Kingspan envelopes will take our
we have expanded beyond insulated panels in recent years to built environment to the next era of efficiency and wellbeing.
encompass high-end facades, smart LED lighting, integrated PV
and structural steel solutions.

Where We Are
BENCHMARK By Kingspan is located in

Columbus, Ohio; Modesto, California
and Caledon, Ontario.
Regional Sales Managers are located across the U.S. and Canada.
Call Kingspan direct or visit www.kingspanpanels.com and select
your location to identify your nearest Regional Sales Manager.
CA
Kingspan Insulated Panels
5202 272nd Street

Langley, BC V4W 1S3
Canada
USA
Benchmark By Kingspan &

2000 Morgan Road

Modesto, CA 95359
USA

Introduction
Email Us
Technical services: technical.NA@kingspanpanels.com
Installation seminars: installation@kingspanpanels.com
Product samples: samples.NA@kingspanpanels.com
CA
Benchmark By Kingspan &

12557 Coleraine Drive

Caledon, ON L7E 3B5
Canada
USA
Benchmark By Kingspan
720 Marion Road

Columbus, OH 43207
USA
USA
726 Summerhill Drive

DeLand, FL 32724
USA

Retail
Galeria Galena, Poland
Education &
Auditorium Office
Intrinsic Charter School CHICAGO, IL Formika Printing House, Poland
University Hospital &

Broadcasting Place, UK Healthcare
Centenary Hospital for
Women and Children
AUSTRALIA
10

Introduction
Sports & Community
Linwood Sports & Community Centre, UK
Museum Retail
Australian National Maritime Friars Walk Shopping Center
Museum, Australia UK
Technical College
Tulsa Technology Center
Sand Springs, OK
11

What is an Architectural Insulated Metal Panel?
Rigid, factory
structurally bonded
or foamed-in-place
insulation ensuring
consistent R-value
performance over
the service life of the Integrated
building envelope
solutions
Moisture resistant
Insulation is Superior
external to the thermal
performance
building structure
Single component
– accelerated build
speed can reduce
on-site time by
up to 50%
Superior
airtightness and
weathertightness
12

Introduction
Contributes to
LEED and
net-zero energy
Tailor-made
custom design
Single
component
system
increases speed
of build
Multiple
profiles,
finishes and
color options
Sustainable
metal cool
walls
13

Innovation
Designwall Joint
Increased panel
Increased insulation thickness
thickness behind (up to 4”)
the horizontal
joint
Double sealed
joint (face and
liner) provides
for second line of
defense
State-of-the-art
bi-metal stainless
All insulation
steel screws
behind anchorage
point is retained
to maximize
thermal efficiency Sealed fastener
holes (foam pad
underneath clip)
Positive fastening
Double sloped of both faces
drainage shelf, for improved
double pressure structural
equalized performance
chamber and
increased gutter
height improves Increased
air and water negative load
penetration capacity
resistance
14

GPS Time & Security, Belgium
Introduction
15

Design Flexibility
Trimless Ends and Full End Wraps
– Clean, modern appearance. Durham University, UK

– Provides weathertight seal at the
vertical joint.
Trimless end Full wrap end
16

Integrated Profiles
Introduction
– Flexibility for unique design. Verizon Roanoke, VA
– Multiple profiles and color options.
17

Design Flexibility
Pre-Formed Corners Chicora Elementary School
North Charleston, SC
– No on-site fabrication.
– Radius corners.
– Trimless corners.
– Preformed corners.
– Multiple bends.
18

Padius Options
Introduction
– Horizontal radius panels.
– Vertical panels with elliptical
curved radius.
– Segmented panels.
19

Design Flexibility
Variable Module Widths and Lengths
– Integrate different module widths. 1611 West Division

– Custom lengths available. Chicago, IL
– Integrate different panel thicknesses.
20

Morris Residence Hall- Vincennes University

Vincennes, IN
Introduction
21

Design Flexibility
Variable Reveals
– Various reveal heights for a custom linear appearance.

– Reveal heights range from 1/16” to 6” dependent on panel selection.
1/16” 1/2” 2” 6”
22

Panel Integration with Variable Reveals
Introduction
– Various reveal heights for a custom linear appearance.
– Reveal heights range from 1/16” to 6” dependent on panel selection.
1/16” 1/2” 2” 6”
23

Design Flexibility
Flushglaze Integrated Window Systems
Flushglaze 4500 for horizontal panels:

– Designed to integrate with Designwall 2000/4000 Horizontal and
Designwall R Series panel systems.
– Aesthetically pleasing – no secondary flashings or
additional sight lines.
– Designed to preserve and maintain the same weather proofing
principles as insulated metal panels.
– Window systems are reglazable without dismantling
insulated metal panel system.
– Storefront design used for punched or framed opening applications
as well as continuous strip windows.
– Low to mid-rise construction.
24

Introduction
Flushglaze 7500 H and V for vertical and horizontal panels:
– Designed to integrate with Designwall 2000/4000 Horizontal or
Vertical and Designwall R Series panel systems.
– Aesthetically pleasing – no secondary flashings or
additional sight lines.
– Designed to preserve and maintain the same weather proofing
– Window systems are reglazable without dismantling
– Designed for steel thru-tube applications or as
pure curtainwalls.
25

Design Flexibility
Custom Column and Beam Covers
– Multiple shapes: round, square, rectangular and oblong.

– Available in a variety of colors and finishes.
– Internal and external applications.
26

Introduction
27

Design Flexibility
Sunscreens Weston College
UK
– Tailor-made for custom appearance.

– Ability to reduce energy consumption.
– Durable, rust-resistant aluminum.
– Variety of color options.
28

Integrated Louver Northern Kentucky University

Bank of Kentucky Center
Introduction
Highland Heights, KY
– Designed to interlock with panel joinery.

– Fixed 4”, 5” or 6” deep.
– Drainable, non-drainable, or
wind driven rain.
29

Design Flexibility
Retrofit Solutions for Building Upgrade
– Recladding solutions allow for aesthetic and

performance upgrades.
– Structural upgrades able to completed
without occupant disruption.
– Upgrades can be conducted without
compromising living space.
30

Thermal Performance
The easiest, fastest and most cost effective strategy to reduce energy demand
Introduction
and construction costs is to utilize the high thermal performance, superior
airtightness and “cool” wall benefits of BENCHMARK By Kingspan wall systems.
High R-Value Cool Walls

BENCHMARK By Kingspan insulating cores provide exceptional thermal Walls that are highly reflective and highly emissive, such as insulated
performance with tested R-values of up to 28. Most importantly, the prepainted metal panels, significantly reduces heat gain into the
insulation is on the exterior of the building structure to provide the building. Please see our color chart from page 122 for SRI indexes.
best possible thermal envelope by reducing thermal bridging typical of
Solar reflectance:
cavity wall systems. In addition, the panels feature excellent insulation The fraction of solar
core-to-core contact, which provides an unbroken thermal shield energy that is reflected
by the wall
against heat transfer.
The sun’s
radiation hits
wall surface
Superior Airtightness and Weathertightness
One of the biggest sources of building heat loss (or heat gain) is air
leakage i.e. – “leaky buildings”. Kingspan panels are rigorously tested
to ensure that they remain both airtight and weathertight over the Thermal Emittance:
The relative ability of
life of a building. the wall surface to
radiate absorbed heat
Glazer Children’s Museum

Tampa, FL
31

Build Speed
Architectural insulated metal panels are a single component system that
increase the speed of build, minimize delays and the need for multiple trades.
Construction Schedule: Verizon, Roanoke, VA
Step 1 Step 2 Step 3
With support steel in-place, panel Panels are installed on multiple elevations, The end result is an enclosed envelope,
installation can start at the corners, the simultaneously, allowing interior trades to offering superior thermal and moisture
most critical dimension. Steel framing enter the building earlier in the job schedule. protection, installed in less time than
tolerances necessary for architectural panel conventional multi-part built-up systems.
applications are considerably tighter than
industrial applications.
Scan the code to

watch the full Verizon
timelapse video
Construction Schedule: Glazer Children’s Museum, Tampa, FL
Step 1 Step 2 Step 3
Concrete and steel framing are erected first Designwall 1000 panels are installed in half The museum is completed featuring three
to support the 53,000 sqft museum. the time a multi component system would levels of galleries, classrooms and exhibition
have taken. space.
Scan the code to watch the

full Glazer Children’s Museum
timelapse video
32

Single Component
Introduction
Introduction
The lightweight nature of BENCHMARK By Kingspan panels makes them easier to handle and get into position. The panel as a single component
reduces the need for multiple trades on site. Panels can be installed in all weather conditions.
To view installation videos of Kingspan products, please visit our website.
Case Study
Consultants for a large retail chain estimate construction schedule time savings of up to five weeks were achieved in a multiple unit
onstruction program with insulated metal panels.
An average retail store with profits of $35,000 a week can potentially generate $175,000 profit in this time as the building is open
for business and revenue is generated.
Kingspan Insulated Panels 5 weeks
Site Assembled Multi-Part Built-Up Systems 10 weeks
0 1 2 3 4 5 6 7 8 9 10
No. Weeks
Single
Component
Vs
Exterior Insulated
Finish System (EIFS)
33

34

More…
Sustainability
02
Sustainability
Building for the Future 36 Tools and Techniques

QuadCore Technology 38 for Green Design 50
Life Cycle Assessment 40 Design Assist Services 53
VOC Testing 41 Envelope First Energy
Efficiency 54
Material Transparency 42
Continuous
Green Rating System
Production Line 56
Contributions 44
Structurally Bonded
LEED Credit(s) V4 46
Production Line 58
Designing for Aesthetics
& Performance 48
35
2_Sustainability 2019.indd 35 20/02/2019 13:42

Building the Future – Kingspan Net-Zero Energy
Kingspan recognizes the significance of climate change to

global society and the importance of addressing the built
environment as part of efforts to lower greenhouse gas
emissions. We are committed to providing solutions for
our customers and addressing our own facilities.
In 2012, the Group CEO, Gene Murtagh, set the ambitious target of Becoming a NZE business is important to Kingspan for a number of
becoming a Net-Zero Energy (NZE) business which, in essence aims reasons, not least as an example to our customers of what can be
to have all facilities running on renewable power by 2020. Kingspan, achieved using the Kingspan suite of technologies.
globally, achieved 69% NZE in 2017.
Net-Zero Energy Progression (%)

70
60
50
40
30
20
10
0
2012 2013 2014 2015 2016 2017
36

“Striving for sustainability in all our business products and operations is our corporate and
personal responsibility. Kingspan aims to adopt and apply best practice sustainability
principles by ensuring environmental, social and economic parameters are considered in
an integrated way in product and service delivery”
Kingspan CEO Gene M. Murtagh
Sustainability
Kingspan has been identified as a global leader for its Kingspan is committed to measuring and reporting its Sustainability Reporting
actions and strategies in response to climate change activities across all its business divisions through the following organizations:
and has been awarded a position on The Climate “A”
List by CDP, the international not-for-profit that
measures environmental impact of thousands of
companies around the world.
CDP Ireland climate change report 2014, according to the

recent Globescan ‘Rate the Raters’ survey, is ranked as the
most credible sustainability index ahead of the Dow Jones
Sustainability index and the Access to Medicines index.
Demonstrating an ongoing commitment to climate action.
Participant and pledged to reduce

Kingspan operational Energy
Intensity by 25%.
37

Higher Building Performance QuadCore Technology is Kingspan’s next

with Kingspan
generation of self-blended hybrid insulation
core. Across the world of insulated panels,
It’s all in this innovation with its distinctive gray
microcells powers the industry’s highest
the gray
combined performance:
– Unrivalled thermal effi
ciency
cells
– Superior fi re protection
– Unmatched health & wellness certifi cation
– 30-year thermal warranty
QuadCore Technology, together with our

end-to-end services and whole building design
know-how, takes Kingspan buildings to a
higher level of lifetime performance, and
delivers the ultimate protection for our
partners, their buildings, and the environment
for future generations.
360°
Services
Whole
Building Warranty
Design
38

1 2
Unrivalled Thermal Efficiency Superior Fire Protection
QuadCore Technology is certifi ed as the most thermally The hybrid nature of QuadCore Technology delivers
effi
cient closed-cell insulation core on the market. a range of improvements in fi re performance which
Lifetime performance and value benefits surpass all other insulated panel systems incorporating
– The class-leading R-value of R-8.0 per inch has the closed-cell insulation materials.
Sustainability
potential to reduce HVAC size, and lower both energy Lifetime performance and value benefits
consumption and carbon emissions. – For any building owner that wants the best protection
– QuadCore Technology is a more streamlined solution against the impact of fi re, the unique low smoke
relative to other insulation materials with associated characteristics of QuadCore Technology provide the
benefi ts in interior space optimization, for specifi c optimum solution.
transport, and ease of handling during construction. – QuadCore Technology also delivers improved fi re
resistance ratings leading to more cost-eff ective
installations due to economies in steelwork and fi xing,
in certain applications.
3 4
Unmatched health & wellness 30-year thermal
certification warranty
The improved thermal performance of QuadCore The inimitable science behind QuadCore Technology
Technology helps to optimize resource effi
ciency. and comprehensive independent third-party testing has
It is also CFC, HCFC, HFC free and has a very low delivered the industry an unparalleled 30-year thermal
Global Warming potential. performance warranty.
Lifetime performance and value benefits
– None of the chemical ingredients present in
Kingspan’s QuadCore foam are included on
the ILFI Declare Red List.
– C2C Silver material health certifi ed
– Greenguard Gold certifi ed
39

Life Cycle Assessment (LCA)
UL Certified EPD
What is an EPD?
An Environmental Product Declaration (EPD)
is a comprehensive, internationally-
harmonized report that documents What’s
What is the ways in which a product,
the
an LCA? throughout its lifecycle,
affects the relationship
Life-cycle assessment (LCA, also
known as life-cycle analysis and
environment. between an
cradle-to-grave analysis) is a technique LCA and an EPD?
to assess environmental impacts associated An Environmental Product
with all the stages of a product's life from Declaration (EPD) is a summary
raw material extraction through materials of the data collected in the
Does processing, manufacture, distribution, Life Cycle Assessment
use, repair and maintenance, and (LCA).
Kingspan have disposal or recycling.
EPDs? What’s the
Yes, Kingspan Insulated
purpose of an EPD?
Panels North America An EPD tells the life cycle story of a product in
created the first of its kind a single, written report, focusing on information about
cradle-to-grave UL-Certified a product’s environmental impacts, such as global warming
ISO-compliant EPD in September potential, smog creation, ozone depletion, and water pollution.
of 2011. Since that time An EPD can also include other product impacts such as land
Kingspan has issued use changes, potential toxicity risks, as well as corporate
multiple revisions to environmental initiatives that are of particular
document our journey Is an EPD interest to the discloser.
of continues
a rating?
improvement.
No, EPDs do not rank products,
and the existence of an EPD for a product
does not indicate that environmental performance
criteria have been met. EPDs are simply a disclosure tool
that helps purchasers better understand a product’s sustainable
qualities and environmental repercussions so they can make more
informed product selections.
Kingspan has EPDs which are third-party certified by UL. These are
part of our greater effort for transparency and sustainability.
40

VOC Testing
UL Greenguard Gold
Why is it important?
Sustainability
Because it’s an independent third-party
certification that tells architects and building
s professionals that the product has been
What is tested and certified for VOCs. It also
helps provide confidence in an
p GREENGUARD Gold increasingly “green washed”
certification? marketplace.
D? Simply put, GREENGUARD Certification
ensures that a product has met some of the
world's most rigorous and comprehensive standards
y
for low emissions of volatile organic compounds
(VOCs) into indoor air. The program screens over
360 VOCs and total chemical emissions plus
ensures compliance with California’s
CDPH Standard Method Does
Section 01350. Kingspan have
GREENGUARD Gold?
Yes, Kingspan is the only metal panel manufacturer in
North America to deliver GREENGUARD or GREENGUARD Gold
Certified products. We have GREENGUARD Gold Certification
across all current PIR foam core product sets.
Does
GREENGUARD Gold
help with certifications?
GREENGUARD Certification criteria have
been the basis for the LEED credit for low emitting
materials since 2002. It allows products to be used in projects
where building occupants are a key concern, such as schools,
offices and hospitals.
Kingspan has always believed in leading the industry in innovation and third-party certification.
Pursuing the GREENGUARD stamp has been an initiative to show that we can provide products that
are good for not just the built environment, but also the human environment.
41

Material Transparency
Environmental Product Declaration since 2010

Kingspan introduced their ISO 14025 Product Specifi c compliant EPD
(Environmental Product Declaration) in 2010 as the fi rst on its kind
UL Certifi ed Cradle to Grave EPD.
Since then Kingspan’s EPD has been updated with two additional updates to include harmonization
with existing EPD standards ISO 14025, ISO 21930, EN 15804 with regional specifi city to North America
and LEED v4 compliant.
Raw Materials Manufacturing Transport Installation & End of Life

Maintenance
Goals of an EPD Search for

available PCRs or
Registration
EPDs provide important validated reports that allow manufacturers to create new PCRs
objectively assess the environmental sustainability of their products,
while providing buyers with clear, credible and defendable information
to help make direct product category comparisons.
Development of an EPD begins with a manufacturer completing Life

Cycle Assessments of their products according to ISO 14044.
Conduct
In order to ensure comparable data, the LCA and EPD must be done and verify
LCA
according to industry standard* Product Category Rules (PCRs).
There are fi ve separate steps involved in the creation of an ISO
14025-compliant EPD, as illustrated in the right diagram.
* Industry standards are set by the IMP council of the Metal Construction Association (MCA). Verification
– Kingspan
Kingspan became a BETA participant in the HPD (Health Product EPD is verified
Declaration) in 2010 and has completed version 1.0 and has updated by UL
Compile EPD
to version 2.0.
42

Living Building Challenge

In working with clients who are building to the Living Building Challenge “Petals” requirements,
Kingspan was able to respond by being the first insulated panel manufacturer with polyiso insulation
to eliminate HFRs (Halogenated Flame Retardants). This was the first step in moving toward a Red
List Free Declare Label.
Sustainability
Declare and the Living Building Challenge
Declare offers a transparency platform to help project teams
select materials that comply with the Health & Happiness and
Materials Petals, ensuring not only the projects are free of
worst-in-class toxins, but that they support a materials industry
that safeguards the health of the environment and workers
throughout the supply chain.
To learn more about the Living Building Challenge,
visit living-future.org/lbc
Stanford National Accelerator

Laboratory (SLAC) Science & User
Support Building (SUSB)
Menlo Park, CA
43

Green Rating Systems Contributions
Kingspan is committed to supporting green rating systems such as LEED, the Living Building Challenge,
Green Globes, BREEAM and the IGCC (International Green Construction Code – ASHRAE 189.1).
Specification of effective systems and materials are key to achieving these certifications. With this in mind, Kingspan is providing a
LEED v4 credits guide to assist the building team on how Kingspan Insulated Metal Panels may contribute to overall building
performance and ratings requirements.
Visit http://www.kingspanpanels.us/sustainability/leed to download Kingspan’s LEED contribution letters for versions 3.0 (2009) and LEED v4.
The Green Benefits of BENCHMARK By Kingspan IMPs

Testing and field results show that insulated metal panels (IMPs) – including BENCHMARK by Kingspan’s Designwall line –
contribute to sustainability and energy efficiency in a variety of ways. Among the most noteworthy:
Interior environmental quality: delivered with “Control Wall” Life cycle benefits: BENCHMARK By Kingspan’s Designwall last as
performance of air and moisture infiltration / exfiltration with high long as the service life of a typical commercial building. The durable
quality “Off-Site” constructed assemblies. panels also reduce operational costs for energy
and maintenance.
Recycled and recyclable: the exterior skins contain recycled steel,
and the panels are recyclable at end of life. Green building certifications: BENCHMARK By Kingspan IMP
systems contribute to various green certification programs and the
Low-weight materials: IMPs weigh only 3 pounds per square foot,
path to net-zero.
reducing transport and installation energy needs.
Reduced construct defects: IMPs require less trades where latent

defects occur in traditional site built systems.
Green design achieves

big-picture goals
Hillsborough Community College achieved
LEED v2.2 Gold with BENCHMARK By
Kingspan.
This building certification reduces energy

consumption and carbon output while creating
a healthy learning environment. Other benefits
include long-term durability and a stimulating
modern college facility.
44

Sustainability
Stanford National Accelerator
Laboratory (SLAC) Science &
User Support Building (SUSB)
MENLO PARK, CA
45

LEED Credit(s) V4
Prerequisite Integrative Process When using an integrative process, the project team has the greatest chance of performance success. Kingspan’s
“energiservices”, when brought in early in the preliminary design stage, can provide the project team predictive energy
modeling of envelope thermal and Hygrothermal Analysis performance to assist in making more informed solutions for an
optimized high performance envelope first strategy.
Sustainable Sites (SS)
Heat Island Reduction BENCHMARK By Kingspan architectural sunscreens, grills and louvers, and products provide shade including structures
Option 1. Non roof and Roof covered by solar panels that have a three-year aged solar reflectance (SR) value of at least 0.28.
(2 points except Healthcare,
1 point Healthcare)
Heat Island Reduction Kingspan has color available with three-year aged SRI of at least 32.
Option 2. 75% of parking
spaces under cover
Energy and Atmosphere (EA)
Prerequisite Minimum Kingspan’s insulated metal panels potentially contribute to all envelope required energy efficiency prerequisites and
Energy Performance minimum energy requirements as well as optimized energy efficiency. Performance energy modeling services by Kingspan’s
Option 1. Whole-Building in-house Certified Energy Manager (CEM) are available on select projects to help design teams understand scenarios
Energy Simulation contributing to optimizing the energy efficiency of insulated metal panel envelop assemblies envelope based on meeting or
exceeding ASHRAE 90.1 requirements that contribute to Whole Building Energy Simulation.
Enhanced Commissioning Kingspan insulated metal panels are ideal for Enclosure Commissioning including functional mockups, field assembly testing
Option 2. Envelope to ensure an optimized high performance envelope following ASHRAE Guideline 0–2005 and the National Institute of
Commissioning Building Sciences (NIBS) Guideline 3–2012, Exterior Enclosure Technical Requirements for the Commissioning Process, as they
(2 points) relate to energy, water, indoor environmental quality, and durability.
Note: Since the LEED v4 publication ASTM E2813 Standard Practice for Building Enclosure Commissioning replaces
ASHRAE Guideline 0–2005 and the National Institute of Building Sciences (NIBS) Guideline 3–2012.
Optimize Energy Performance (1–18 points except Schools and Healthcare, 1–16 points Schools, 1–20 points Healthcare)
Option 1. Whole-Building Kingspan insulated panels, with a high performance envelope as part of a whole building design, depending on climate
Energy Simulation zone, may contribute significant points to this credit.
Renewable Energy Production Although another division; Kingspan Energy has comprehensive engineering, installation, maintenance funding
services / sources to assist in a Net-Zero Energy solutions.
Materials and Resources (MR)
Construction and This Credit is intended to reduce construction and demolition waste disposed of in landfills and incineration facilities
Demolition Waste by recovering, reusing, and recycling materials and requires development and implementation of a construction and
demolition waste management plan.
While not a direct contribution to the credit, Kingspan’s “Off-Site” manufactured insulated metal panels avoid much of the
construction waste associated with Traditional Site built multicomponent systems.
Management Planning Building Kingspan’s Insulated metal panels have been designed into historical preservation projects as the interior insulation and
Life-Cycle – Impact Reduction weather tight wall system while maintaining the original exterior.
Option 1. Historic Building Reuse
Option 2. Renovation of Abandoned BENCHMARK By Kingspan insulated metal panels are ideal for recladding projects when the existing building exterior is
or Blighted Building (5 points BD+C) beyond cost effective repair and performance but the structure still has good “bones”.
Option 4. Whole-Building Kingspan contributes to this credit by posting their Environmental Product Declaration – LCA product information to
Life-Cycle Assessment (3 points) databases such as the NREL LCI, Athena EcoCalculator and Talley that are used in conjunction for Whole-Building
Life Cycle Assessment.
Building Product Disclosure and Optimization
Option 1. Environmental Product Kingspan’ Product Specific EPD (Environmental Product Declaration) conforms to ISO 14025, 14040, 14044, and
Declaration (EPD) EN 15804 and ISO 21930 with a Cradle to Grave scope.
46

Sourcing of Raw Materials
Option 1. Raw Material Source and Kingspan at this time can report where the steel coils are manufactured.
Extraction Reporting
Recycled content Below is an example of how Kingspan reports recycled content based on the Steel Recycling Institute’s guidelines.
Data needed to run calculation include:
– Thickness of panel – Gauge of exterior skin – Gauge of interior skin – Total panel cost – Where the steel was produced*
Sustainability
Specific recycled content of the steel can be verified with a letter from the steel supplier upon request
Note: for most accurate reporting specific coil information is required and typically not available until job is “run”.
Any information prior to the “run” is a best estimate.
Assembly Components: Weight (lbs / sq.ft.) % PC % PI
Steel Facings 2.475 17% 14%
Polyisocyanurate Core 0.525 0% 0%
Totals: 3.00 17% 14%
Kingspan also uses the Steel Recycling Institutes defaults for recycling when specific coil data is not available
Building Product Disclosure and Optimization
Health Product Declaration (HPD) Kingspan has conducted HPD 1.0 & 2.0 – Health Product Declaration with a third party consultant. These reports are
available on a per project basis.
NOTE: one interesting results of the HPD development was the transitioning away from Halogenated Flame Retardants.
Halogenated FREE Kingspan IMPs are now available.
Materials and Resources credit Kingspan IMPs are “Off-Site” prefabricated panels that eliminate related construction site waste with the exception of
Construction and Demolition packaging materials that can be source separated on the job site. The prefabricated materials greatly reduce waste
Waste Management compared to construction site built systems.
Option 1. Diversion Kingspan also has a Global zero landfill goal and is very close to that objective at the manufacturing operations.
Sourcing of Raw Materials Kingspan is part of the LEED Field Test Phase One (Desktop Evaluation) of Building Disclosure and Optimization:
Material Ingredients Option 3 Material Ingredients Option 3 Guidance Document.
This guidance proposes building on programs that many companies already have in place, specifically environmental
management systems (EMS) such as ISO 14001 and health and safety management systems such as OHSAS 18000 to meet
and document compliance with Option 3.
This is intended to create commitment toward continual improvement within their supply chain. Kingspan along with
upstream suppliers are engaged in discussions regarding disclosure of ingredients or components that are significant
health hazards.
Indoor Environmental Quality (EQ) Low-Emitting Materials
Kingspan will provide adhesives and gaskets LEED compliance sheets from suppliers upon request.
Contact your sales or customer service representative.
Innovation (IN) If reducing construction waste, less environmental impacts on the construction site and the surrounding community,
faster time to market, optimized quality control of high performance systems and assemblies, resource efficiency, less
construction errors, improved scheduling, and building and material life cycle performance are critical to your project
concepts; then the Environmental and Sustainability benefits of “Off-Site” Prefabrication of materials and systems should
be a consideration.
Environmental Benefits of “Off-Site” Prefabricated Materials, should be a consideration for your “Integrative” Design Process
a LEED prerequisite.
LEED v4 more than previous versions provides an opportunity to expand material evaluation and specification of systems
and assemblies earlier in the project as part of the integrative design process. “Off-Site” prefabrication potentially
contributes to Site, Energy & Atmosphere, Water, Materials & Resources, Indoor Environmental Quality and Innovation
LEED credits.
Ideal approach for an Innovation IMPs are ideal for locations where the region presents a challenge in getting site built systems into a geographic location.
credit – Regional Priority The “Off-Site” factory prefabricated assemblies work for both remote sites far from resources as well as inner cite projects
where material storage is a premium. IMPs install in about half the time of site built systems.
47

Designed for Aesthetics and Performance
BENCHMARK By Kingspan brings together all the design elements to help you create stunning
architectural wall façades to suit your building designs and specifi cations. Inspirational fi nishes and
perfection function ensure that BENCHMARK By Kingspan is the reference for design, aff ordability,
technical performance, system integration and ease of installation.
From concept through to completion we’re here to support your zero achievement for low carbon high performance buildings and
projects with design, technical and installation services. By choosing their related carbon footprint.
BENCHMARK By Kingspan you have the quality assurance of one of
Kingspan’s EnvelopeFirst Energy Effi
ciency approach to design
the most trusted names in the construction market – Kingspan.
focuses on enclosure performance, including durability, airtightness,
Climate change, focus on human health and environmental quality and better moisture and thermal continuity. Building professionals
issues are becoming a bigger factor than energy costs in driving net- are choosing insulated metal panels (IMPs).
48

Sustainability
“At Kingspan our vision is to be a global leader in sustainable business
and establish a leading position in providing sustainable, renewable
and affordable best practice solutions for the construction sector. ”
Kingspan CEO Gene M. Murtagh
49

Tools and Techniques for Green Design
After site choice and massing, the building envelope is the main challenge for sustainability, according to
the Pew Center on Global Climate Change. Heating and cooling account for signifi cant end-use energy
consumption, and the walls, roof, foundation and windows determine how much energy is needed to
keep indoor spaces comfortable.
It’s no surprise that today’s energy codes and standards place ever-greater
emphasis on the envelope. Among the top concerns: Improving Building Envelope with
– Airtightness. Optimized Thermal Performance
– Weathertightness. The Most Improvement for the Least Cost
What’s the most valuable technology solution for
– Insulation continuity: building scientists and sustainability experts consider the
reducing global greenhouse gases?
continuity of the thermal envelope to be the best design practice.
Not photovoltaics or green roofs, according to one
ASHRAE 90.1 has been continuously working to improve the envelope energy
McKinsey Global Energy and Materials report, but
performance of commercial buildings and has been part of the generation
rather improving the building skin with an energy
of IEEC codes.
effi
cient envelope is a cost eff ective consideration
with substantiated ROI.
Energy effi
ciency and thermal continuity is at the core
of BENCHMARK By Kingspan panels:
They provide aesthetically appealing envelope solutions

Moisture with high performance U-Values.
resistant
The factory installed rigid insulation core is
encapsulated by metal skins (interior / exterior) for
durable service life.
Benchmark IMPs are thermally efficient because:

Single component
– accelerated 1 Excellent thermal continuity.
build speed can
2 The rigid insulation maintains thermal effi
ciency
reduce on-site
time by up to loss caused by compression of some traditional site
50% installed insulation materials.
3 Insulation is on the outside of the building
Insulation is structure, preventing transfer of heat and cold
external to the through framing.
building structure
4 BENCHMARK By Kingspan Panels are rigorously
tested to ensure that they remain both airtight and
Rigid, factory weathertight over the life of a building.
structurally
bonded or
foamed-in-place
insulation ensuring
superior R-value
performance over
the service life of
the building
50

“ What’s the most valuable technology solution

for reducing global greenhouse gases?”
Sustainability
“... EnvelopeFirst strategy is
a signifi cantly cost eff ective
solution to reduce energy and
greenhouse gases.”
51

52

Design Assist Services
The support of upfront thermal analysis through Kingspan’s Design Assist Services will provide design
teams important performance scenarios to assist in making more informed upfront project decisions.
Sustainability
There is proven performance of envelope first energy efficiency of the Kingspan’s thermal analysis’ are conducted under the supervision a
opaque walls. Examples include insulated panels, window integration Certified Energy Manager according to ASHRAE standards. Energy
/ penetrations / airtightness / thermal bridges and interfaces. The efficiency can also be reasonably translated into emissions avoidance,
building fabrics are part of the whole building envelope that can including using EPA-developed tools. Further, actual power sector
provide up to 30% of energy cost savings and related GHG reductions emissions data will allow states, markets, utilities and private sector
depending on climate zones. Extreme temperatures can also be actors to improve their quantification as well as their programs.
modeled to predict performance requirements for “Resilience”.
53

Kingspan’s EnvelopeFirst Energy Efficiency
Pathway to net-zero to reduce demand

side energy and greenhouse gases
OPTIMIZE RENEWABLES DEMAND SIDE

ENVELOPEFIRST
ENERGY TO ACHIEVE ENERGY
ENERGY
CONSERVATION NET-ZERO AND GHG
EFFICIENCY
MEASURES ENERGY REDUCTION
Opaque walls are responsible for about 14% of the energy consumed Air Sealing
in existing commercial buildings in the US. Air leakage through the
Tested ASTM E283 air infiltration (KS panel):
building enclosure is responsible for about 10% of the energy consumed
0.003 CFM/sqft @ 10 psf
in existing buildings in the US (4 quads / year). The building envelope
0.006 CFM/sqft @ 20 psf
also accounts for a large portion of all materials and related resource
depletion inherent in traditional site built systems.
Kingspan’s EnvelopeFirst energy efficiency is a first step strategy

for designing a low carbon high performance building’s thermal
performance and contribution to a Net-Zero Energy target.
54

Commercial Primary Energy End-Use Splits, 2005
5.5%*
2%
Cooking 13.2%
3.2% Other
Sustainability
Computers
4.1% 25.5%
Refrigeration Lighting
6.3%
Electronics
6.8% 14.2%
Space Heating
Water
Heating 14.2% “Off-Site” construction of the assemblies offers the following
Space cooling
6% advantages when compared to traditional multi component
Ventilation “Site – Built” construction:
– Higher quality control.
* The pie chart includes 1 quad of energy (5.5%) that is a statistical adjustment by the Energy
Information Administration to reconcile two divergent data sources. – Virtually no construction waste.
– Kingspan’s zero waste mandate.
BENCHMARK By Kingspan panel systems provides interior – Faster build speeds.

environmental quality and “Control Wall” performance of – Trained specialized installers.
air and moisture infiltration / exfiltration with “Off-Site” – Less trades that impact latent defects due to poor constructions.
manufactured assemblies.
– High thermal performance.
– Non-ozone depleting as installed end product.
The Building Envelope impacts – Recycled content and recyclable at end of life to avoid the landfill.
interior loads by over 50% – Halogenated flame retardant FREE.
Faster build speed

The rapid build times associated with our systems meant that the
936,460 sqft roof of a recent project was completed in just nine weeks.
50% faster build speed
EnvelopeFirst
for energy efficiency 55

Continuous Production Line
Chemical laydown
6 • KINGSPAN AUTOMATIC PIR
DISPENSING SYSTEM
Verification
Edge detailing 6 • SPEED
5 • UNIQUE
• KINGSPAN CHEMICAL
FORMULA
INTERLOCKING
Profiling • TEMPERATURE
4
PATTERN ADDED
• PROFILE PATTERN • GEL, TOUCH
De-coilers
ADDED Verification • SIDE TAPE ALIGNMENT
3 • COILS ARE LOADED Verification 5 • DIMENSIONAL • OPERATING PARAMETERS

TO DESIGNATED 4 • GUIDES
• JOINT • RIPPERS
STATIONS • REVEAL
• SETTINGS
Verification • ALIGNMENT
3 • COLOR
• PROFILES
• FINISH
• PROTECTIVE FILM
APPLICATION
Embossing
2 • COILS ARE SLIT
AND EMBOSSED IF
REQUIRED
Verification
2 • MICROMETER
• VISUAL 13
Receiving Shipping 13
1 • RECEIVE STEEL COIL 14 • QUALITY PRODUCT
SHIPPED TO CUSTOMER
• ASSIGN TO CATEGORIZED
STORAGE LOCATION
Verification
Verification 14
1
• LOAD CHECK
• COIL WIDTH, THICKNESS • PHOTOS
• BEND, PENCIL, CROSS HATCH,
IMPACT, MEK, GLOSS LEVEL
56

Lamination Saw operation Inspection station

own 7 • CONTINUAL PRESSING 8 • PANELS ARE CUT TO LENGTH 9 • PANELS ARE INSPECTED TO
TIC PIR OF PIR PANEL WHILE ACCORDING TO CUSTOMER QS PROCEDURES
REACTION TAKES PLACE REQUIREMENTS
Verification
Verification Verification 9
7 • SIDE BLOCKS 8 • ID TAG APPLICATION
• HOT CHECKS
• DIMENSIONAL ACCURACY
L • WIDTH • CUT TO LENGTH • JOINT / REVEAL
• SHIMS • ORDER QUANTITY • WIDTH
• THICKNESS
Sustainability
• FINISH
NT
TERS
Cooling
10 • PANELS ARE ALLOWED TO
CONDITION IN CONTROLLED
COOLING SYSTEM
Verification
10 • VISUAL INSPECTION
Stacking
11 • PANELS ARE STACKED
ACCORDING TO ORDER
Packaging / wrapping • APPLICATION OF SIDE SEAL
12 • APPLICATION OF PROTECTIVE
IF REQUIRED
PACKAGING MATERIAL Verification

• SHRINK WRAP APPLIED 11 • VISUAL INSPECTION
• BUNDLE IDENTIFICATION LABELS
• SIDE SEAL
• SIDE TAPES
Post production Verification
13 • PANELS ARE STORED 12 • CORRECT BUNDLE
AND RANDOMLY CHECKED ASSIGNMENT
AT SET INTERVALS • VISUAL
• CUSTOMER CHECK
Verification
13 • DIMENSIONAL
UCT • CONDITION
STOMER • VISUAL
57

Structurally Bonded Production Line
Foam Flow Edge detailing Saw operation Structural

2 • UNIQUE INTERLOCK 3 • FOAM IS CUT TO 4 adhesive laydown
PATTERN ROUTED OUT LENGTH ACCORDING • STRUCTURAL ADHESIVE
Receiving TO CUSTOMER
1
APPLIED TO BOTH SIDES
REQUIREMENTS
• RECEIVE FOAM BOARD STOCK Verification OF THE FOAM
2 • DIMENSIONAL Verification
Verification
Verification • PROFILE
3 4
1 • QUALITY CERTIFICATIONS • VISUAL
• ID APPLICATION
• SPREAD RATE
• OPEN ASSEMBLY TIME
• CUT TO LENGTH
• VISUAL
• VISUAL
• ORDER QUANTITY
Coil / Steel De-coilers

2
Flow
• COILS ARE LOADED TO
DESIGNATED STATIONS
Verification
2 • QC PRE-APPROVAL
• COIL
Receiving • PROTECTIVE FILM

1 • RECEIVE STEEL COIL
APPLICATION
Shear
• ASSIGN TO CATEGORIZED
STORAGE LOCATION
4 • PANELS ARE
CUT TO LENGTH
ACCORDING
Verification TO CUSTOMER
1 Notching
3
• COLOR VERIFICATION REQUIREMENTS
• NOTCHING
• COIL WIDTH,
PATTERN
THICKNESS Verification
4
PUNCHED OUT
• BEND, CROSS HATCH, • DIMENSIONAL
MEK
Verification • ID TAG
3 • DIMENSIONAL
APPLICATION
• JOINT
• REVEAL
58

Fabrication
8 • TRANSVERSE BENDS
• RADIUS BENDS
Lamination • LONGITUDINAL BENDS
7 • CONTINUAL PRESSING OF PIR • TAPERED PANELS
PANEL WHILE REACTION TAKES
Verification
Sustainability
PLACE
Verification 8 • DIMENSIONAL
6
Inspection
station
7 • SIDE BLOCKS • VISUAL • SQUARENESS
• PSI • CURE TIME • ENGAGEMENT
• PANELS ARE INSPECTED
TO QC PROCEDURES • PROFILE • OFFSET • VISUAL
Verification
6 • DIMENSIONAL ACCURACY
• JOINT / REVEAL
• WIDTH
• VISUAL
Wrapping
Edge detailing 10
5 • UNIQUE
• APPLICATION OF
STRETCHWRAPPING
INTERLOCKING Packaging
PATTERN ADDED 9 Verification
10
• APPLICATION OF PROTECTIVE
PACKAGING MATERIAL • CORRECT BUNDLE ASSIGNMENT
Verification
5
• VISUAL
• DIMENSIONAL Verification
• JOINT 9 • CORRECT BUNDLE ASSIGNMENT
• REVEAL • OFFSET • FINISH • VISUAL
Shipping
11 • QUALITY PRODUCT
SHIPPED TO CUSTOMER
Verification
11 • LOAD CHECK
• VISUALS
59

Maryland Heights Community Center

Maryland Heights, MO
Active industry participation
60

More…
Product Range
03
Product Range
Architectural Wall
Systems 62
Products at a Glance 64
Designwall Panel Series 68
Engineered Façade Systems 84
Morin Façade Systems 98
Integrated Window Systems 112
Sunscreens 114
Column and Beam Covers 116
Design Louvers 118
Color Coating Systems 120
Case Studies 128
61
3_Product Range 2019.indd 61 20/02/2019 13:48

Architectural
Wall Systems
62

BENCHMARK By Kingspan gives you the freedom to push the boundaries in

inspirational design and deliver contemporary and creative buildings without
compromising expression.
BENCHMARK By Kingspan products are technically proven to provide From concept through to completion we’re here to support
maximum reassurance on compatibility and system integration. your projects with design, technical and installation services.
With ensured ease of installation, you have the confidence that By choosing BENCHMARK By Kingspan you have the quality
projects will be completed on time without complication and delay assurance of one of the most trusted names in the construction
and associated costs. market – the Kingspan Group.
With a choice of build options and accessories in a range of finishes Start with the
and colors, you can meet your designs and client expectations.
Systems are assured to work seamlessly with other materials,
bringing together the structure, insulation and external finishes.
Inspirational finishes and perfect function ensure that BENCHMARK

By Kingspan is the reference for design, affordability, technical
performance, system integration and ease of installation.
Product Range
63

Products at a Glance
Insulated Panels
Designwall Designwall
1000 2000
4000 Wave
3000 R Series*
64 * Additional profiles available. Consult your Regional Sales Manager for more options.

Product Range
65

Metallics
Engineered Façade Systems
ACM MCM
Extruded
Plank
Non-Metallics
Thin Brick Morin
66

Windows and Accessories
Flushglaze 4500 Flushglaze 7500
Product Range
Design Louvers, Sunscreens and Column & Beam Covers
67

Designwall 1000
Insulated Panel
68

Combining high-end architectural features with a value

engineered price, Designwall 1000 meets both design and
budgetary needs. Designwall 1000’s 1 1/8” thickness, with
polyisocyanurate core, is lightweight and easy to install.
Custom finishes and substrates are available.
Product Specifications
Product Range
Profile Exterior: Flat
Interior: Flat
Embossing Exterior: Stucco, shadowline or non-embossed
Interior: Stucco or non-embossed
Gauge Exterior: 22, 20 ga

Interior: 24 ga
Width 12” – 30”
Thickness 1 1/8”
Length 2’ – 24’
Reveal Options 1/16” or 1/2”
Orientation Vertical or horizontal
Post Fabrication Longitudinal bend, transverse bend, trimless ends, beveled edge,
tapered edge, full wrap end, modified edge, curves along width,
curves along length
4.3 per ASTCM C518 and thermal modeling of 30” wide panel.
R-Value For R-Values of other widths, please contact Kingspan
Technical Services.
Production method Structurally bonded
12” – 30” cover width
Panel
thickness
69

Designwall 2000
Insulated Panel
70

The ultimate in design flexibility, Designwall 2000 allows for

complete creative freedom. With horizontal and vertical
application capability, the Designwall 2000 joint provides
maximum thermal efficiency while creating a double
barrier against air and water penetration. Custom widths,
finishes and integrated options, including BENCHMARK By
Kingspan’s Flushglaze window systems, make Designwall
2000 the perfect fit for any project.
Product Range
Interior: Flat
Embossing Exterior: Stucco, non-embossed or shadowline

Interior: 24, 22, 20 ga
Width 12” – 42”
Thickness 2”, 2.5”, 3”, 4”
Reveal Options 1/16” – 6”
Post Fabrication Longitudinal bend, transverse bend, curve, trimless end,
beveled edge, tapered edge, full end wrap
R-Value ≈ 7 per inch per ASTM C1363
Panel
thickness
71

Designwall 2000
Insulated Panel Testing & Accreditation
Designwall 2000 is manufactured with a polyisocyanurate (PIR) core
have been extensively tested for compliance with various industry
standards and building safety codes.
Fire Performance: Panels have passed Factory Mutual Structural: Panels have been tested per ASTM E72
FM-4880 Class 1 (including ASTM E84 and D 1929) and methods.
Multi-Story Fire Test NFPA 285.
Research Reports: Panels have been evaluated by Intertek
Thermal Transmission: Panels have been tested for for 2012 IBC code compliance and AC04 Acceptance
insulating values in accordance with ASTM C1363 methods. Criteria for Sandwich Panels. CCRR report #1037.
Air Infiltration: Panel joints have been tested for air Warranty: All products manufactured by BENCHMARK By
penetration in accordance with ASTM E283. Kingspan are warranted to be free from defects in material
and workmanship for a period of two years from the date
Water Penetration: Panel joints have been tested for water
of shipment in accordance with the terms and conditions
penetration in accordance with ASTM E331 and AAMA
of our “Limited Warranty”. The coverage period of the
501.1. Panels comply with IBC section 1403.2 for exterior
Limited Warranty may be extended by BENCHMARK By
weather resistive envelope.
Kingspan at time of issue.
Test Procedure Results

Fire FM-4880 Class 1 classification rating of insulated wall or wall and roof / ceiling
panels, interior finish materials or coatings, and exterior wall systems
without sprinkler protection
ASTM E84 Flame spread <25, smoke developed <450
CAN / ULC-S102 Flame spread: 20
Smoke developed: 145 for panel with facings
CAN / ULC-S127 Flame spread <500 for insulation core
UL 263 Classified as component of 1 hr, 2 hr or 3 hr fire-rated wall assembly
NFPA 285 Intermediate scale multi-story fire test: passed acceptance criteria
NFPA 259 Test method for potential heat of building materials 11,281 BTU/lb
Thermal Performance / ASTM C1363 R = 3 – 28 °F – ft2 – hr/BTU
Resistance
Weather & ASTM E283 Air leakage <0.01 CFM/ft2 at 20 psf pressure
Vapor Barrier ASTM E331 No uncontrolled water penetration at 70 psf differential pressure.
No water penetration at 6.24 psf pressure differential for 2-hr duration
AAMA 501.1 No uncontrolled water penetration at 15 psf
Structural Miami-Dade N.O.A. # 16-0329.09 (expires 05/18/2022)
FM4881 +65/-91 psf HVHZ rating at 4’-0 support spacing
ASTM E72 / E330 Standard test methods of conducting strength tests of panels
The above tests were conducted on Designwall 2000 with a PIR core. If you have any questions on other Kingspan products and / or tests, please ask a
representative of Kingspan Technical Services. Kingspan does not assure compliance with any plans or specifications and it remains the responsibility of the
customer to confirm compliance of the product with applicable local, state and national codes and other laws or regulations.
72

Product Range
73

Designwall 4000
Insulated Panel
74

Designwall 4000, now with QuadCore technology, is the

go-to choice for large scale projects. This foamed-in-place
architectural wall panel has reveal options range from
1/8” tight to 6” allowing for the creation of shadows and
accents. Available in either embossed, non-embossed
or Shadowline, Designwall 4000 is uniquely equipped for
finest design ingenuity.
Product Range
Insulation Core QuadCore Technology
Interior: Flat
Embossing Exterior: Stucco or non-embossed

Interior: 24, 22 ga
Width 18” – 42”
Thickness 2”, 2.5”, 3”, 4”
Reveal Options 1/8” – 6”
Post Fabrication Transverse bend, trimless end, block spline
R-Value ≈ 8 per inch per ASTM C518 @ 75ºF
Production method Continuous production line
Panel
thickness
75

Designwall 4000
Insulated Panel Testing & Accreditation
Kingspan insulated panels featuring QuadCore Technology meet
specific building envelope performance criteria and requirements
stipulated by US and Canadian building codes.
Fire Performance: Panels have passed Factory Mutual Structural: Panels have been tested per FM-4881 and
FM-4880 Class 1 (including ASTM E84 and D 1929) and ASTM E72 methods.
Multi-Story Fire Test NFPA 285.
Research Reports: Panels have been evaluated by Intertek
Thermal Transmission: Panels have been tested for for 2012 IBC code compliance and AC04 Acceptance
insulating values in accordance with ASTM C518 methods. Criteria for Sandwich Panels. CCRR report #1037.
Air Infiltration: Panel joints have been tested for air Warranty: All products manufactured by BENCHMARK By
penetration in accordance with ASTM E283. Kingspan are warranted to be free from defects in material
and workmanship for a period of two years from the date
Water Penetration: Panel joints have been tested for water
of shipment in accordance with the terms and conditions
penetration in accordance with ASTM E331 and AAMA
of our “Limited Warranty”. The coverage period of the
501.1. Panels comply with IBC section 1403.2 for exterior
Limited Warranty may be extended by BENCHMARK By
weather resistive envelope.
Kingspan at time of issue.

Fire FM-4880 Passed: Class 1 Fire Rating of Insulated Wall or Wall and Roof / Ceiling Panels,
Interior Finish Materials or Coatings, and Exterior Wall Systems
FM-4882 Passed: Class 1 Interior Wall and Ceiling Materials or Systems for
Smoke Sensitive Occupancies
ASTM E84 Flame Spread: 25 or Less / Smoke Developed: 50 or Less
CAN/ULC-S101 Fire Endurance Tests: 10 min
CAN/ULC-S102 Flame Spread: 20, Smoke Developed: 45 for panel with facings
CAN/ULC S138 Passed: Fire growth of foamed plastic insulated building panels in a
full scale room configuration
CAN/ULC-S134 Passed: Standard method of test for fire of exterior wall assemblies
NFPA 259 Tested for potential heat of building materials
NFPA 285 Passed: Standard Fire Test Method for Evaluation of Fire Propagation Characteristics
of Exterior Non-Load-Bearing Wall Assemblies Containing Combustible Components
Structural FM-4881 Passed: Class +110/-154 Zone H Class +100/-140 Zone HM – LM
ASTM E72 Vacuum chamber tested. Panel load / span and deflection tables are available
Thermal Transmission ASTM C518 Thermal Performance at 75º
Thickness U-Factor R-Value
2 0.06 16
2.5 0.05 20
3 0.04 24
4 0.03 32
5 0.02 40
6 0.02 48
Air Infiltration ASTM E283 0.003 CFM/ft2 of Panel Area at 6.24 psf
Water ASTM E331 No uncontrolled water penetration at 20 psf differential pressure
AAMA 501.1 Dynamic water pressure testing – no sign of water leakage at 15 psf
Bond Strength ASTM D1623 Panels tested for tensile bond strength of metal to foam
Sample placed in an autoclave device and pressurized to 2 PSI at 212°F for 21/2 hours
Skin Delamination No skin delamination with direct pull off pressure up to 1188 psf
76

Product Range
77

Designwall R Series
Insulated Panel
78

Designwall R Series, a profiled, accent version of Benchmark

Designwall 2000 with ribs at 7/8” deep. The asymmetrical
profile is designed for horizontal or vertical application.
The R Series panel adds a bold, profiled look to commercial
construction. Designwall R Series interfaces and engages
with other Designwall horizontal panel profiles.
Product Specifications All panel thickness options engage with
Product Range
BENCHMARK Flushglaze 4500 and
Profile Exterior: Ribbed
Interior: Flat 7500 integral window system as well as
Embossing Exterior: Stucco or non-embossed Benchmark integrated louver system.
Various profile options are available.
Gauge Exterior: 22 ga
Please consult your Regional Sales Manager.
Interior: 24, 22 ga
Width 12”, 16”, 20”, 24”
Thickness 2.5”, 3”, 4”
Length 2” – 24’
Reveal Options N/A
Post Fabrication Transverse bends, end caps
R-Value ≈ 7 per inch based on low cell thickness per ASTM C1363
Fabrication method Structurally bonded
24”, 20”, 16” or 12” cover width
4”
Panel
thickness
79

Designwall Wave
Insulated Panel
80

Designwall Wave portrays a continuous sweeping profile

that creates beautiful shadowing effects. With a distinct
joint design, Designwall Wave allows for horizontal and
vertical installation with exceptional foam-to-foam contact.
A wide variety of colors and finishes are available
including metallics and micas.
Product Specifications Available in 2”, 3” or 4” thickness,
Product Range
Designwall Wave can provide an
Profile Exterior: Wave
Interior: V-groove interesting architectural accent while
Embossing Exterior: Stucco or non-embossed providing excellent thermal performance.
Gauge Exterior: 22 ga
Width 39 3/8”
Thickness 2”, 3”, 4”
Reveal Options N/A
Post Fabrication N/A
R-Value ≈ 7.2 per inch (at low cell thickness) per ASTM C518
Production method Continuous production line
39 3/8” cover width
4 15/16”
Panel
Thickness
2 7/16”
81

Designwall 3000
Non-Insulated Panel
82

This lightweight 1 1/4” thick panel features a honeycomb core

between smooth or embossed skins of steel or aluminum.
The uninsulated core allows uniform thermal expansion
of the face and liner sheet, resulting in exceptional panel
flatness under extreme temperature variations.
Product Specifications The Designwall 3000 is offered with
Product Range
a Kraft paper honeycomb core or
Interior: Flat an optional aluminum core for use
Embossing Exterior: Stucco or non-embossed where non-combustible wall
construction is required.
Interior: 24, 22 ga
Width 12” – 42”
Thickness 1 1/4”
Reveal Options 1/16” – 1/2”
Post Fabrication Longitudinal bend, transverse bend, trimless end, beveled edge,
tapered edge, modified edge
R-Value N/A
Panel
thickness
83

Engineered
Façade Systems BENCHMARK By Kingspan has partnered
with market leading manufacturers to
provide engineered façade systems,
designed with the ability to support a
wide range of options and an endless
choice of colors.
84

Product Range
85

KarrierPanel
System Unique KarrierRail
KarrierPanel utilizes a unique, Kingspan designed rail. This stable and secure structural
rail safely transmits positive and negative live and dead loads from the facade
through the thermally broken KarrierRail system, to the buildings structural
framing elements behind the panel.
The rail has been developed to fully integrate with Kingspan’s KS series panel joint. This rail system does not penetrate
the air vapor barrier and enables multiple types of rain screens to be attached to the KarrierPanel rail.
Product Specification
Insulation core QuadCore Technology or PIR
Exterior: Shadowline or flat
Profile
Interior: Shadowline
Exterior: Stucco or non-embossed
Embossing
Exterior: 26, 24, 22 ga
Gauge
Width 24”, 30”, 36”, 40”, 42”
Thickness 2”, 2.5”, 3”, 4”, 5”, 6”
Reveal option 3/8” to accommodate rail
Post fabrication N/A
R-value 8 per inch per ASTM C518 @ 75˚F
Shadowline
2”-6”
Shadowline
42” Coverage (40, 36”, 30” & 24” optional)
System Benefits
– Totally thermally broken. Installation is quick, simple and easy,
– Meets IECC code. as the rail is installed during normal
– Fast to install – ensures weathertightness panel installation, and is secured
as soon as installed. using standard panel fasteners in a one step procedure.
– Easy to integrate – flexibility for unique design. The standard rail configuration is 16 gauge Galvalume,
– Fully guaranteed – for total peace of mind. 50 KSI steel. Available in various lengths with a 1, 2 and
– Single sourced solution – consistency and 3 inch bearing surface to accommodate a variety
+ =
less coordination. of facade options.
Kingspan BENCHMARK By Kingspan

KarrierPanel Façade Options Engineered Façade System
86

Customer Options SJ Quinney School of Law – University of Utah

Salt Lake City, UT
Kingspan offers a full spectrum of vibrant colors for every
design. The high performance coatings provide
long-life protection, color and gloss retention. Custom
color matching is available to meet individual building
designs and creative freedom.
Performance Testing and

Approvals
Kingspan insulated panels featuring QuadCore
Technology meet specific building envelope performance
criteria and requirements stipulated by US and
Product Range
Canadian building codes.

Fire ASTM E84 Flame Spread: 25 or Less / Smoke Developed: 450 or Less
CAN/ULC-S102 Flame Spread: 20 / Smoke Developed: 350 for panel with facings
CAN/ULC-S127 Flame Spread: <500 for foam core
NFPA 259 Tested for potential heat of building materials
NFPA 268 Passed: Standard test method for determining ignitability of exterior wall assemblies
using a radiant heat energy source
NFPA 285 Passed: Standard Fire Test Method for Evaluation of Fire Propagation Characteristics
of Exterior Non-Load-Bearing Wall Assemblies Containing Combustible Components
Structural ASTM E72 Vacuum chamber tested. Panel load / span and deflection tables are available
Thermal ASTM C518 Thermal Performance at 75º
Transmission Thickness U-Factor R-Value
2 0.06 16
2.5 0.05 20
3 0.04 24
4 0.03 32
5 0.02 40
6 0.02 48

Air Infiltration ASTM E283 0.003 CFM/ft2 of Panel Area at 6.24 psf
Water ASTM E331 No uncontrolled water penetration at 20 psf differential pressure
AAMA 501.1 Dynamic water pressure testing – no sign of water leakage at 15 psf
Fatigue Cyclic test to positive and negative The panels exceeded 2 million alternate cycles without failure or damage
wind loading to ± L/180 deflection
Bond Strength ASTM D1623 Panels tested for tensile bond strength of metal to foam
Sample placed in an autoclave device and pressurized to 2 PSI at 212°F for 2 1/2 hrs
No skin delamination with direct pull off pressure up to 1188 psf
87

Architectural Panel Systems 141 Trade Valley
Vaughan, ON
ACM / MCM
Façade Systems
Designwall
Insulated Panel
ACM / MCM
Façade System
MCM
BENCHMARK’s ACM and MCM ACM
Façade Systems provide a

striking finish that gives
buildings a modern stylized
appearance which is virtually
maintenance free.
88

ACM is a lightweight composite material, consisting of two aluminum

cover sheets and a fire rated core. It is a simple and versatile product
that delivers a weather resistant façade which is very easy to install.
ACM is available in a wide range of colors to provide your project with

eye catching designs.
MCM (Metal Composite Material) consists of two metal cover sheets

and a fire rated core. The commonly used metals are zinc, stainless
steel, or copper, but other specialty metals are available.
MCM comes in a nearly limitless array of colors, finishes, reveals, and

sizes to customize your building exactly to your design intent.
4
1. BENCHMARK By Kingspan Insulated Metal Panel (Barrier Wall).
2. BENCHMARK By Kingspan KarrierRail.
3. Aluminum Composite Material (ACM) panel rout and return edge.
4. Aluminum Composite Material (ACM) spline.
Product Range
5 5. Aluminum Composite Material (ACM) continuous extrusion.
6. Aluminum Composite Material (ACM) clip.
6
Color Coating Benefits

– Excellent corrosion resistance.
– Maintenance free for up to 30 years.
– Coating highly resistant to UV light.
– Abrasion and impact resistant.
Protective Film
PVDF Coating System
Aluminum Skin
Bonding Lamination
Layer
Fire Rated Core
Bonding Lamination Layer

Aluminum Skin
Service Coating
89

Extruded Plank
Façade System Product Specification
BENCHMARK By Kingspan’s Extruded
Plank Façade system is highly attractive,
durable, and versatile in its applications,
Ability to design a
delivering a very modern finish while being completely custom
able to integrate seamlessly with traditional plank to fit your
architectural looks. specific project
allows for truly
Plank is also available in 6 standard profiles one-off designs /
each available in a wide range of colors, projects
finishes, and sizes. This system has been
designed to provide a quicker and easier
installation process, with a simple clip
fastening system allowing for rapid installation.
Available in a wide
variety of colors,
textures, finishes,
profiles
Features clip
fastening
system for rapid
installation process
90

Wave
Gull
Convex
Product Range
Concave
Flat
Shark Fin
91

Extruded Plank
Façade System
BENCHMARK’s Extruded
Plank Façade System is highly
attractive, durable, and versatile
in its applications, delivering a
very modern finish while being
able to integrate seamlessly with
traditional architectural looks.
92

1. BENCHMARK By Kingspan Insulated Metal Panel (Barrier Wall).

2. BENCHMARK By Kingspan KarrierRail.
3. BENCHMARK By Kingspan Extruded Plank Façade.
5
4. BENCHMARK By Kingspan Extruded Plank Clip.
Product Range
5. Fastener.
6. Subgirt secondary rail.
2
6
3
1
BENCHMARK By
Kingspan Plank Clip
Color Palette
You can create your own custom Plank
This is a feature that allows you to
create a truly aesthetically unique
building. This is a design that you
won’t see recreated on any other
building anywhere in the world.
NOTE: The above colors are not a comprehensive list of the available colors and textures.
To see the full color offering please reach out to your BENCHMARK By Kingspan representative.
93

Thin Brick
Façade System Product Specification
BENCHMARK By Kingspan’s Thin Brick Façade
Systems are a modern interpretation of a
classic look utilizing eye catching finishes to
create uniquely styled buildings. This façade
system combines the classic and timeless brick
appearance with the superior performance and
durability of insulated metal panels.
Both the bricks and the mortar, are available

in a wide range of colors, textures and
finishes as well as the ability to match
custom colors. BENCHMARK By Kingspan’s
Thin Brick light weight system is faster and
easier to install than a traditional brick system
as well as decreasing a building’s overall
demand for energy.
Design Flexibility:
various profiles,
textures, colors,
mortars
Fast and simple
installation process
94

Bricks require no
Product Range
adhesives to be
held in place
Bricks are
produced in the System Benefits
same manner as
– Design flexibility: various profiles, textures, colors, mortars.
traditional
building brick – Horizontal and Vertical application.
– Fast and simple installation process.
– Bricks are held in place by steel rails to form permanent
mechanical bond.
– Bricks require no adhesives to be held in place.
– Bricks are produced in the same manner as traditional
building brick.
Horizontal
and vertical
application
Bricks are held
in place by steel
rails to form
permanent
mechanical bond
95

Thin Brick
Façade System
BENCHMARK’s Thin Brick Façade

System is a modern interpretation
of a classic look utilizing eye
catching finishes to create
uniquely styled buildings.
96

1 BENCHMARK By Kingspan Insulated Metal Panel

(Air and Vapor Barrier Wall).
2 BENCHMARK By Kingspan KarrierRail.
1 3 Subgirt Secondary Rail.
4 Thin Brick Rail.
5 Thin Brick.
3 6 Thin Brick Mortar.
Product Range
2
4 6
Color Palette
BENCHMARK By Kingspan offers a multitude of options
for the Thin Brick system:
Extruded bricks are a commercial style brick, uniform in size,
available in a wide range of colors and textures, ranging from
wire cut to tile like smooth.
Molded texture bricks are machine-molded and feature
a traditional molded texture.
Antique texture bricks are also machine-molded, but have
a more distinctive, weathered appearance.
Handmade texture bricks are hand-molded with a very
distinctive texture and possess a rustic look.
We provide a wide array of colored bricks. In addition we offer
a variety of standard mortar options as well as custom color
matching for truly unique buildings.
Thin Brick Mortar Choices
The above colors are not a comprehensive list of the available colors and textures. There are unlimited colours, options and custom blends
available. To see the full color offering please reach out to your BENCHMARK By Kingspan representative.
97

Morin
Facade System Product Specification
Kingspan BENCHMARK products combined
with Morin Façade Systems are a perfect
match, giving architects and builders a classic
look with the modern design of an integrated
engineered rainscreen façade system. All
this delivered from a single-source supplier:
Kingspan.
Morin has a robust collection of exposed

fastener, perforated and natural metals.
Offering both smooth and profiled panels in a
range of thicknesses, styles and colors, Morin
and BENCHMARK have everything you need to
build your dream project.
By offering the KarrierPanel system with an

integrated KarrierRail as an alternative to
a built up system, design professionals can
obtain the benefits of faster build speed and
dry-in time, a reduction in thermal bridging,
and less construction delays that are typical
with multiple vendors and trades.
4
2
Karrier Panel
1 KarrierPanel.
2 KarrierRail.
3 Morin Panel.
4 Morin Concealed Fastener Clip.
98

Matrix Series with

a deep and bold
pattern.
Product Range
Matrix Series is a concealed fastener
rainscreen wall panel facade system with 10
unique profiles. Matrix can be easily integrated
with the Integrity and Pulse Series for an
additional textural design element.
Integrity Series is an integrated concealed

Fastener rainscreen facade system with a
consistent depth of 7/8” and a variety of
panel configurations.
Pulse Series brings an exciting angular pattern

to the integrated line. The deep profiles of
this panel match well with the Matrix Series,
giving seamless integration and appealing
design options.
Exposed fastener is a classic rainscreen facade

system used in every type of construction
today, from class A office buildings to
manufacturing facilities. This series offers the
timeless design of the C profiles as well as the
bold and modern O-24 profile.
99

Morin Matrix
Series
Facade System
Inspired by technology, the Morin

Matrix Series is the next evolution
in an integrated concealed
fastener rainscreen wall panel
system.
100

Morin Matrix Series MX 1.0 12”

2” 2” 2” 2” 2”
With ten unique panel profiles, as well as
11/2”
complimentary extruded aluminum trims
and MiterSeam corners, you’ll have all the
tools necessary to create your next award-
winning design. MX 2.0 12”
6” 2” 2”
– Concealed clip and fastener design.
11/2”
– Common joint design allowing multiple
panel integration.
– Weather resistant or rainscreen rear
MX 3.0 12”
ventilated application.
2” 2” 2”
– Ideal for new or retrofit projects.
11/2”
– Smooth surface standard, stucco
embossed texture optional.
– All PVDF painted finishes available.
MX 4.0 12”
– Optional factory caulking available. 2” 6” 2”
11/2”
Product Range
MX 6.0 12”
111/2”
11/2”
Clip detail
12”
MX 7.0
11”
Product Specification 11/2”
Panel Depth 1 1/2” (38mm)

Cover Width 12” (305mm)
12”
5’ (1.52m) to 30’ (9.14m) MX 8.0
10”
Lengths Standard Shorter and longer
lengths available
11/2”
18 GA* (1.19mm) /
Galvalume /
20 GA (.91mm) /
Zincalume Painted
22 GA (.76mm) /
Steel Options
24 GA* (.60mm) 12”
MX 9.0
.032 GA (.80mm)/ 8”
Aluminum Options .040 GA (1mm) /
.050 GA (1.27mm) 11/2”
Stainless Steel 22 GA (.76mm) /

Options 24 GA (.60mm)
20 GA (1.0mm) / 12”
Zinc Options
22 GA (.80mm) MX 10.0
6”
Natural Copper
20 oz. / 16 oz. 11/2”
Options
Application Horizontal or vertical
*Only available on certain profiles.
12”
MX 11.0
4”
Easy Integration
Common joint allows multiple 11/2”
panel integration with Integrity
Series and Pulse Series
101

Morin Integrity
Series
Facade System
The Morin Integrity Series is an

integrated concealed fastener
rainscreen wall panel system.
102

Morin Integrity Series X-12 12”

4”
The asymmetrical shape of the X-12 panel was
7/8”
created by the well-known Japanese architect
Fumihiko Maki in the early 1990s.
Since then, it has become one of the most X-16 16”

popular profiles used by architects on buildings 4”
of all types. 7/8”
– Eleven unique profiles.

– Concealed clip and fastener design. 16”
XAB-16
– Common joint design allowing multiple 55/8”
panel integration. 7/8”
– Weather resistant or rainscreen rear
12” or 16”
– Ideal for new or retrofit projects. XA-12
55/8” or 95/8”
XA-16
7/8”
– Optional factory caulking available. XB-12 12” or 16”
Product Range
XB-16 55/8” or 95/8”
7/8”
XC-12 12”
95/8”
Clip detail 7/8”
XD-12 12”
Product Specification 15/8”
7/8”
Panel Depth 7/8” (22mm)
Cover Width 12” (305mm) or 16” (406mm)
5’ (1.52m) to 30’ (9.14m)
Standard. XE-12 12” or 16”
Lengths
Shorter and longer lengths XE-16 8” or 12”
available
7/8”
18 GA (1.19mm) /
Galvalume /
20 GA (.91mm) /
Zincalume Painted
22 GA (.76mm) /
Steel Options
24 GA (.60mm) XF-12 12” or 16”
.040 GA (1mm) / XF-16 4”
Aluminum Options
.050 GA (1.27mm)
7/8”
20 GA (.91mm) /
Stainless Steel
22GA (.76mm) /
Options
24 GA (.60mm)
18 GA (1.5mm) / XG-12 12”
Zinc Options 20 GA (1.0mm) / 55/8”
22 GA (.91mm)
7/8”
Natural Copper
20 oz. / 16 oz.
Options
16”
S-16
Easy Integration 211/16”
Common joint allows multiple 7/8”
panel integration with Pulse
Series and Matrix Series
103

Morin Pulse
Series
Facade System
The Morin Pulse Series adds an

exciting, angular look to the
integrated concealed fastener
rain screen wall panel system.
104

Morin Pulse Series Pulse 1 12”
With five panel profiles, as well as 11/2”
complementary extruded aluminum trims

and MiterSeam corners, our angular Pulse
Series will add a unique dimension to your
next design project.

12”
Pulse 2
– Five unique angular profiles.
11/2”
– Concealed clip / fastener design.
– Common joint design allowing multiple
panel integration.
– Weather resistant or rain screen rear
– Smooth surface standard, stucco 12”
Pulse 3
embossed optional.
11/2”
– All PVDF painted finishes.
– Optional factory caulking.
– Horizontal or vertical.
Product Range
12”
Pulse 4
11/2”
Clip detail
Product Specification 12”

Pulse 9
11/2”
Panel Depth 1 1/2” (38mm)
Cover Width 12” (305mm)
5’ (1.52m) to 30’ (9.14m)

Standard.
Lengths
Shorter and longer lengths
available
18 GA (1.19mm) /
Galvalume /
20 GA (.91mm) /
Zincalume Painted
22 GA (.76mm) /
Steel Options
24 GA (.60mm)
.040 GA (1mm) /
Aluminum Options
.050 GA (1.27mm)
Stainless Steel 22 GA (.76mm) /
Options 24 GA (.60mm)
20 GA (1.0mm) /
Zinc Options
22 GA (.91mm)
Natural Copper
20 oz. / 16 oz.
Options
Easy Integration
Common joint allows multiple
panel integration with Integrity
Series and Matrix Series
105

Morin Exposed
Fastener Series
Facade System
Exposed fastener wall and roof Morin Exposed Fastener Series

panels are used on every type Whether it’s the traditional sine wave C profile
or the bold O-24 profile, Morin has a myriad of
of building today from industrial interesting designs to add flair to your
manufacturing plants to Class A next project.
office buildings. – Fourteen unique profiles.

– Overlapping side joint design.
– Weather tight or rainscreen rear
– May be insulated to meet required
thermal values.
106

BR-28 MR-36
28” 36”
7” 313/16” 12” 51/2”
11/2” 3”
2”
BR7-35 O-24
35” 24”
7” 31/2” 11/2” 12”
11/2” 4”
2” 49/16”
BR9-36 O-24W
36” 24”
9” 51/2” 11/2” 12”
11/2” 4”
4” 4”
Product Range
C-37-7/8”
C-29-7/8” U-24
295/8” or 375/16” 24”
211/16” 8” 51/2”
7/8” 3”
2”
C-40/1/2” VB-31
40”
303/4”
211/16”
51/8” 43/8”
1/2”
2”
E-36 VB-36
36”
36”
6” 31/2” 15/16”
4” 11/2” 11/2”
1”
1”
Y-29
E8-40 Y-36
40”
29” or 36”
8” 59/16” 11/4”
73/16” 2” 2”
1”
11/2”
107

Morin Perforated
Series
Facade System
Morin can perforate any profile

from our extensive range of
perforation patterns.
Aluminum, stainless steel, galvalume steel, zinc and copper
can all be perforated, although galvalume steel is available for
interior application only.
Gauges vary depending upon perforation pattern and

product profile.
108

Available Perforation Patterns
3/8” 1/8”
hole hole
9/16” 7/32”
spacing spacing
40% 30%
open open
area area
1/8” 1/8”
hole hole
3/8” 3/16”
spacing spacing
Product Range
10% 40%
open open
area area
1/8” 1/4”
hole hole
1/4” 1/2”
spacing spacing
23% 23%
open open
area area
109

Morin Design
Options
Facade System
Our extensive experience in

fabrication techniques, combined
with state-of-the-art production
equipment, enables us to
create eye-catching and unique
architectural features.
110

Mitred Corners Curving

MiterSeam corners utilize structurally-bonded construction and are Crimp and stretch curving can be supplied at various radii dependent
fabricated from the same materials as the adjacent panels, which will on the panel’s profile.
assure a color match for Mica or Metallic colors.
Panel Coordinated Louvers Extrusions

Profiled louvers match adjacent panels in material and finish, thereby Extruded aluminum trim can be furnished for panel systems up to
concealing the louver location. 1 1/2 “ deep. Please contact your local sales representative for
Product Range
additional information.
Color-matched Fasteners
Attention to detail is our specialty. We can provide the necessary
fasteners with custom color-matching to assure your panel installation
is punch list free.
111

Flushglaze
Integrated Window Systems
112

BENCHMARK By Kingspan Flushglaze building window systems offer a modern

look while providing design flexibility for architects and designers.
Flushglaze 4500
Flushglaze 4500 satisfies an ever increasing need to integrate
architectural window systems with horizontal panel joinery.
The 4 1/2” or 6” deep storefront design system is ideal for continuous
run fixed “strip” windows that are flush with the plane of the panels.
Designed to preserve and maintain the same weather proofing
– Thermal breaks in all components.

– Positive water barrier and drainage.
– Concealed splice plates.
– Front set glass pocket.
Product Range
– Snap-lock frame connectivity.
– Window systems are reglazable without dismantle of
– Integrates with Designwall 2000/4000 and Designwall R Series.
– Operable vents available per specific application.
Flushglaze 7500
Flushglaze 7500 provides integration with curtainwall type window
construction including steel “thru-tube” applications. Includes a
wide array of panel adapter extrusions, curtainwall components
and modified panel edge options to suit specific window / panel
applications. Designed to preserve and maintain the same weather
proofing principles as insulated metal panels.
– Versatile system that readily adapts itself to different

construction needs.
– All components are thermally broken.
– Well suited for steel thru-tube “clad-over” applications
as well as aluminum thru-tubes.
– No secondary flashings or additional sight lines.
– Window systems are reglazable without dismantle of
– Integrates with Designwall 2000/4000 and Designwall R Series.
– Operable vents available per specific application.
113

Sunscreens
Integrated Solutions
114

BENCHMARK By Kingspan offers sunscreens. The durable,

rust-resistant aluminum sunscreens and grills allow designers
to create a custom aesthetic appearance while reducing a
building’s energy consumption.
Sunshade design is carefully tailored to suit specific functional and artistic applications.
The sunscreens and grills are easy to install and are available in a variety of finish options.
Material Options
– Tube frame.
– Airfoil profiles.
– Bull nose facia.
– Suspension rods.
– Circular tube.
– Clad facia.
– Outrigger arm.
Product Range
Blade Options
– Extruded or formed aluminum.
– Horizontal or vertical.
– Welded or fastened connection for
structural integrity.
– Spacing.
– Angles.
Finish Options
Available in a variety of finishes and colors including:
– Hylar 5000 / Kynar 500 painted aluminum.
– Anodized aluminum.
115

Column and Beam Covers

116

BENCHMARK By Kingspan offers column and beam covers

which enhance the overall aesthetics of a building by
converting unfinished I-beams into attractive metal features.
The column and beam covers create a durable, high-tech look for any building, entrance, or interior
application and allow designers to achieve unlimited radius and height by sectioning columns.
Column covers and aluminum plate beams are available in round, square, rectangular or oblong sections,
and design options include tight joint, reveals, cap channels, or rod and sealant joints.
Material Options
– Aluminum plate.
– Metal composite materials.
– Stainless steel.
Manufacturing Capabilities
– Available in continuous lengths up to 14 feet.
– 5 inch minimum radius.
– Standard and custom horizontal joint designs.
Product Range
Finish Options
Available in a variety of finishes and colors including:
– Hylar 5000 / Kynar 500 painted aluminum.
– Stainless steel in a #4 brushed and #8 mirror finishes.
117

Design Louvers
118

Fully integrated design louvers with

high performance extruded aluminum
construction, satisfy the HVAC
requirements of the building, without
the need for field cuts, flashings or
exposed fasteners.
– Integrates with Designwall 2000, Designwall 4000

and Designwall R Series.
– Designed for horizontal panel integrations.
– Extruded aluminum.
– 70% Kynar 500 PVF Finish System.
– Factory assembled.
– “Fixed” with drainable, non-drainable or wind driven rain.
Product Range
– Listed performance ratings to suit HVAC requirements.
– AMCA Certified.
119

Color
Coating Systems
120

All BENCHMARK By Kingspan colors indicated are from the Valspar palette.
Valspar coil coatings combine IR reflective pigment technologies and proprietary
resin with 70% of the resin system being fluoropolymer-based.
Applications Color Co ating Warranty

BENCHMARK By Kingspan’s Valspar coatings work well for any Valspar paint warranties cover film integrity (cracking and peeling),
architectural application including our flushglaze window systems, color fade and chalking of the paint film.
louvers, and any panel profile.
Color Coating Benefits
Durability – Excellent corrosion resistance.
Valspar coating systems have 45 years of UV exposure at Florida test – Maintenance free for up to 30 years.
sites and are proven to exhibit excellent durability over long periods
– Coating highly resistant to UV light.
of time. Additionally, Valspar coatings are tested at exposure sites
throughout the world in all types of climatic and industrial conditions – Abrasion and impact resistant.
Product Range
to ensure the coatings’ performance and durability.
Color Matching
    
Kingspan offers a full spectrum of vibrant colors for every
color scheme. The high performance coatings provide
long-life protection, color and gloss retention. Custom color matching
is available to meet individual building designs and creative freedom.
Corrosion Chemical Ultra-Violet Condensation Abrasion
Exposure
These color samples are only representative of the BENCHMARK By

Kingspan color range and matched as close as possible within the
limitations of the 4-color printing process.
Please contact BENCHMARK By Kingspan for actual color swatches.
This color guide represents the range of available colors,

but custom color matches are available.
The colors on the following pages are not a comprehensive list

of the available colors and textures. There are unlimited colours,
options and custom blends available. To see the full color offering,
please contact your local Benchmark representative.
121

Finish Options
Solid Fluropon PVDF Colors – Kynar 500 / Hylar 5000 Substrate
Fluropon coatings are a durable polyvinyldene coating system containing 70% Kynar or Hylar 0.2 mil primer
resins, ceramic and other inorganic pigments. This system provides a powerful chemical bond, 0.8 mil
superior resistance to ultraviolet radiation resulting in exceptional color retention, resistance color coat
to chalking and chemical degradation.
Category 1
Regal White Ascot White Bone White Driftwood Sandstone Surrey Beige
SR:0.70 E:0.86 SRI:85 SR:0.69 E:0.85 SRI:83 SR:0.69 E:0.84 SRI:83 SR:0.45 E:0.86 SRI:50 SR:0.61 E:0.85 SRI:72 SR:0.48 E:0.86 SRI:54
Category 2
Dove Gray Zinc Gray Rawhide Parchment Rock Tan Taupestone

Spartan Bronze Redwood Slate Blue

SR:0.31 E:0.85 SRI:31 SR:0.38 E:0.86 SRI:41 SR:0.28 E:0.85 SRI:27
Category 3
Colonial Red Evergreen Regal Blue Tahoe Blue

SR:0.32 E:0.86 SRI:33 SR:0.26 E:0.85 SRI:24 SR:0.26 E:0.85 SRI:24 SR:0.26 E:0.85 SRI:24
SR (Solar Reflectivity) This is the ability of a material to reflect solar energy back into the atmosphere. Rated on a scale from 0 to 1, where 1 is the most reflective.
E (Emissivity) Emissivity is the materials ability to release absorbed energy back into the atmosphere. Rated on a scale from 0 to 1, where 1 is the most emissive.
SRI (Solar Reflective Index) This is used to determine compliance with LEED requirements and is calculated according to ASTM E 1980 using values for reflectance and the
materials ability to release absorbed energy (emissivity) in medium wind speed conditions. Rated on a scale from 0 to 1, where 1 is the most reflective.
122

Mica Fluropon Classic II PVDF Colors Substrate
The coating system consists of a special primer and a durable color coat containing mica 0.2 mil primer
pearlescent flakes. Due to the orientation of aluminum / pearlescent flake pigments during 0.8 mil
application, the appearance will be directional in nature on metallic coatings. color coat
Product Range
Silversmith Zinc Champagne Pearl Champagne Bronze Weathered Zinc Copper Penny
Substrate
Metallic Fluropon Classic PVDF Colors 0.2 mil

primer
Metallic coatings employ metal flakes in the color coat. The system uses a special primer, a
0.8 mil
70% Kynar 500 or Hylar 5000 resin based Fluropon color coat and a clear topcoat, to provide color coat
outstanding color and gloss retention, increased abrasion resistance and added protection
0.5 mil
against atmospheric contaminants. clear coat
Bright Silver Rosalind Rose Champagne Gold Pewter Medium Bronze Dark Bronze
SR (Solar Reflectivity) This is the ability of a material to reflect solar energy back into the atmosphere. Rated on a scale from 0 to 1, where 1 is the most reflective.
E (Emissivity) Emissivity is the materials ability to release absorbed energy back into the atmosphere. Rated on a scale from 0 to 1, where 1 is the most emissive.
SRI (Solar Reflective Index) This is used to determine compliance with LEED requirements and is calculated according to ASTM E 1980 using values for reflectance and the
materials ability to release absorbed energy (emissivity) in medium wind speed conditions. Rated on a scale from 0 to 1, where 1 is the most reflective.
123

Finish Options
Granitstone Substrate
Granitstone coatings have an oven-baked epoxy primer and a factory applied finish of 0.2 mil
primer
an air-dried 100% acrylic bonder with natural silica aggregate, minimum 12 mils dry film
thickness. Acrylic aggregate finish option when the architectural appearance of sprayed At least
12 mil
stucco is desired, available in a variety of colors with Granitstone or Granitstone Quartz dry film
finish. Applicable on all panel options. thickness
Granitstone
Imperial White Bone White Sandstone Parchment
Rawhide Surrey Beige Taupestone Dove Gray
Granitstone Quartz Substrate
0.2 mil
primer
At least
36 mil
dry film
thickness
Teton Gray Foxwood Beige Dakota Bronze Cascade Sand
Monterey Gold
124

Granitstone Earth Substrate
Granitstone Earth contains natural quartz, minerals and mica, blended together in an acrylic 0.2 mil
primer
polymer matrix and provides a durable and beautiful option for BENCHMARK By Kingspan
panels. This finish allows the architect to create spectacular designs and details never before At least
3 mil
possible with more conventional materials. Applicable on all panel options. dry film
thickness
Product Range
Gibraltar Zanzibar Serengeti Sonora
Amazon Andes Vesuvius Glacier
Everest Teton
125

Finish Options
Speciality Finishes
Kingspan’s range of speciality finishes enable designers to achieve the look of granite, limestone,
reconstituted stone, brickwork, wood or stone and provides a durable and lightweight
equivalent to their natural alternative at a fraction of the cost.
The finishes complement the standard texture range and are available in a wide choice of colors
with the option to match stone or brick where required.
Camo
Marshland Camo Desert Camo Woodland Camo Arctic Camo
Composite
Sitka Spruce Diamondback Bark Dust Woodland Timber Twilight Black Horbor Blue
Dazzle
Pewter Gloss Blue Sapphire Gloss Copper Gloss Emerald Gloss Bronze Gloss Garnet Gloss
Granite
Baltic Brown Granite Brimstone Granite Jadestone Granite Cascade Granite
All of these Specialty Finish options are available in all Designwall options. Not available for window extrusions, sunscreens, or facades.
Other finish options are available, consult your Regional Sales Manager for options.
126

Speciality Finishes
Metallic
Product Range
Weathered Zinc Rustic Copper Antique Copper Gold Mine
Rezibond
ReziBond
Rustic
Burnt Rust Tamarack Rust Ponderosa Rust Sedona Rust
Wood Grain
Light Wood Steamed Beech
Other finish options are available, consult your Regional Sales Manager for options.
127

Case Study
1611 West Division
t an
d to construc
d an d Ro b Buono, decide ap artment
ul Utigar er compliant
Developers Pa -a nd -g lass, LEED-silv has
et al ch
impressive 11-s
tory, m rst floor, whi
sid en tia l un its above its fi
ing 99 re
building includ al use.
rv ed for commerci panels
spaces re se ctural metal
an De sig nw all 1000 archite k insulated
by Kingsp ic
BENCHMARK . This 1 1/8” th
te th e bu ild ing’s envelope at off ers
were specified
to crea l system th
aff or da bl e rainscreen wal To co mplete
metal panel cr
eates an rformance.
an d ex ce lle nt thermal pe uc ts .
rb appeal flashing prod
impressive cu span custom
w as in st alled with King t had
the look it gh the projec
le ct ed be ca use, even thou pe rformance
00 was se and energy
Designwall 10 n flex ib ilit y was possible
aints, de sig
budget constr
ex ce llent.
would be
128

Locat
ion:
Product Range
Produ Chicag
cts: o, IL
Buildi Design
ng wall 10
Type: 00
Sqft: Reside
ntial
Archit 32,00
ects: 0
Whee
le
Archit r Kearns
e
Chicag cts,
o, IL
P e r formance
uperior
S
129

Case Study
Intrinsic Charter School
lexib ility
ign F
Des
130

, IL
Chicago Wheeler Kear
ocation:
ns Architects,
00
nwall 20
of Chicago, Illi
L transform sepa nois, were co
D e s ig rate adjacent mmissioned to
s: existing build
Product
facility. The fi ings into a ne
rm specified w education
and 300 Azte BE NCHMARK by
co (Kingspan Kingspan Desig
nwall 2000
Building
IR W) for the In
ducation
cladding. The trinsic Charte
design team r Sc
E schedule, insu ha d three goals hool exterior
Type: lating the scho to meet; a fa
ol to face the st tr ack
25,661
creating an ae famous Chicag
sthetic look th o w inds, and
f t : ns
at would stand
Sq er Kear
industrial build out in a sector
ings.
W h e e l filled with
cts:
Archite
BENCHMARK
cts,
Archite L
by Kingspan’s
a double-gas Designwall 20
ket shiplap jo 00 wall pane
,I l system feat
Chicago water penetr in t that offers pr ures
ation. Designw otection agai
al l 2000 has a nst air and
insulation for core of contin
industry lead uous, rigid
performance ing R- and U-v
alues with su
Product Range
. With tested perior airtight
panels create R- Va lues of up to ness
an envelope th 32, these high
at improves a performance
Most importan building’s ener
tly the insula gy efficiency.
structure to pr tion is on the
ovide the best exterior of th
e building
thermal bridgi po ssible thermal
ng typical of envelope by re
built-up wall ducing
systems.
131

Case Study
Northeast Kingdom Human Services
d in
ural firm base
at es (E H D) , an architect th e new NKHS
soci ned to design
EHDanson As co m m iss io al
Vermont, was ate non-clinic
St. Johnsbury, as de sig ne d to accommod
new building
w uare feet.
building. The . At 26,000 sq
rv ic es fo r th e community w ith energy
se n this facility
mental health an date to desig
gi ve n a m
EHDanson was ncern.
their chief co ctive: an
efficiency as r primary obje
ep t al so in cl uded one othe fi el d stone exterio
r
The design co
nc
nt . EH Da ns on selected a at th e
ard looking fro al panels
appealing forw insulated met
er le ve l of th e building with , De signwall 1000
finish at the lo
w
d Pa ne ls’ De signwall 2000 oject.
te ed for this pr
ngspan Insula ts were specifi
upper level. Ki IR W ) pr od uc
nel (Kingspan neer at the lo
wer
and KarrierPa e thin stone ve
supp or t fo r th d
nel provided all 2000 an
The KarrierPa posed Designw
le ss co nn ec tion to the ex
am
level and a se
Pa ne ls ab ove.
1000
132

Location: Derby, Vermont

Products: Des
ignwall 2000,
Designwall 1000
Building
Type: Office
Sqft: 26,000
Architects: EHD
anson
Associates
(EHD)
Product Range
133

Case Study
IBEW Local Union 1186
ternational
tricians, the In
be rs hi p of over 290 elec Maui, was
With a growin
g mem Union 1186 in
or ke rs (IBEW) Local ited
of Electr ic al W cts Haw i Lim
ai
Brotherhood d tr ai ni ng facility. Archite r th e
w office an ls fo
in need of a ne R Series pane
By Ki ng sp an ’s Designwall fo r th e
specified Benc
hmark signwall 2000
along with De
of th e ex te rior cladding
majority
ilding. m
soffit of the bu Roof panels fro
of Ki ng Zi p Standing Seam at e
9,374 four sq
uare feet y and integr
the new facilit
’s IR W pr od uct line cover d panels have ne
ver been
Kingspan 20 00 . In sulated ribbe
Designw al l
perfectly with island of Mau
i.
y bu ild in g design on the t while
used in an e vertical join
a w ea th er tight seal at th en hanced
Trimless ends
provided ant overcoat
da r w oo d w ith a clear seal
red ce
native western
ue ne ss of the design.
the uniq
134

Location:
Kahului, M
Products aui
: Designw
all 2
Designwal 000,
lR
Series
Building
Warehous
Type: e/
Training C
Sqft: enter
3,690
Architect
s: Hawaii
Limited
Product Range
Roof and Wall Integr

ation
135

Case Study
Kankakee Community College
construction
(K CC ) re ce ntly completed ot
mmunity Colle
ge ,350 square fo
Kankakee Co (N EC ). Th e two-story, 18 m pus
er satellite ca
tension Cent college’s new
of its North Ex d an ch or s th e
$5.5 million an
building cost is.
Br ad le y, Illi no
in downtown rmining factor
for NEC
was the dete e
ve lo pe , w hi ch tio was mad
n,
The building en LE ED ra tin g and certifica
extremely high
achieving an al panels.
insulated met North Extens
ion
with Kingspan m unity College
ak ee Co m wall
alls of the Ka
nk sulated metal
The exterior w sp an De sig nwall 2000 in
created with
King signwall 2000
Center were t because De
e sp ec ified for this projec ic al and horizon
tal
wer t in both vert
panels. “They ket sh ip la p jo in AP ,
a double-gas , AIA, LEED
IMPs feature ci en cy ,” sa id Greg Spitzer
effi
imize thermal
usage to max mper Archite
cts.
De m on ic a Ke
Prin ci pa l w ith
LEED Gold
136

Product Range
Location:
Bradley,
Products IL
: Designw
al l 2000
Building
Type:
Education
Sqft:
18,350
Architect
s: Demonic
a
Kemper
Architect
s
137

Case Study
Mosaic Village
NC
t io n : C harlotte,
Loca
s : D e s ig nwall 2000
Produc t
Building
Education
Type:
124,000
Sqft:
it e c t s : N eighboring
Arch
Concepts,
,
Charlotte
NC
138

The $25 million

124,000-squa
features 80 ap re-foot mixed-
artment-style use facility at
suites on four 1635 West Trad
floors and acco e Street
For added co mmodates 30
nvenience, th 0 tenants.
7,500 square e pr op erty includes
feet of retail a 400-car pa
sp ac e and a 4,000- rk in g de ck ,
The facility’s square-foot ro
design by Nei oftop terrace
and a moder ghboring Conc .
n style that fi epts reflects
ts a vibrant mos
area’s rich hist th e U niversity’s urba aic of color
ory and unm n landscape.
atched resilie Inspired by th
been sculpted nce, JCSU’s M e
by the cultura osaic Village
l influence of has carefully
Architects ha ja zz music.
ve realized th
buildings with at Kingspan IM
their own thum Ps gi ve them the fl
bprint. For th exibility to de
2000 was the e Mosaic Villa sign
insulated pane ge project, De
l of choice. signwall
Product Range
n D e sign Merit award
U rba
139

Field service
training programs
Kingspan provides installation
training and classes that are
taught by members of our
technical services team for:
• Designwall installation
• Window installation
• Estimating and project
management
www.BENCHMARKbyKingspan.us
www.BENCHMARKbyKingspan.ca
140

More…
04
Horizontal Applications 142

Designwall 2000/4000 152
Designwall R Series 182
Designwall 1000 190
Designwall 3000 200
Flushglaze 4500 208
Flushglaze 7500 214
Design Louvers 218
Vertical Applications 222
Designwall 2000/4000 230
Designwall 1000 250
Designwall 3000 260
141
4_Construction Details 2019.indd 141 20/02/2019 13:28

Horizontal Applications Panels on Metal Studs
“Install horizontal panels onto

vertically oriented supports”
Vertical studs
(sheathing optional)
142

Panels on Structural Steel Panels on Concrete or Masonry
Vertical tubes
Vertical sub girts
Precast or CMU wall
Vertical sub girts
143

Horizontal Applications Designwall 2000 Flat Faces
2” Panel 21/2” Panel
Standard interlock Standard interlock

joint finned gasket joint finned gasket
Face sheet wedge gasket Face sheet wedge gasket
Reveal
Reveal
Face of panel Face of
panel
24”, 30”, 36” module standard
2” 21/2”
DESIGNWALL 2000H/4000H 2” THICK
144

3” Panel 4” Panel
Standard interlock Standard interlock

joint finned gasket joint finned gasket
Reveal
Reveal
Face of Face of
panel panel
3” 4”
DESIGNWALL 2000H/4000H 3 ” THICK
145

Horizontal Applications Designwall 4000 Flat Faces
2” Panel 2 1/2” Panel
Reveal
Reveal
Face of panel Face of panel
Factory butyl Factory butyl

sealant sealant
2” 2 1/2”
146

3” Panel 4” Panel

Reveal
Reveal
Face of panel Face of panel
Factory butyl Factory butyl
sealant sealant
3” 4”
147

Horizontal Applications Designwall R Series Ribbed Profile – 459 Profile
2 1/2” Panel 3” Panel 4” Panel

Standard interlock Standard interlock Standard interlock
joint finned gasket joint finned gasket joint finned gasket
Face sheet wedge gasket Face sheet wedge gasket Face sheet wedge gasket
8” spacing
8” spacing
8” spacing
12” module
12” module
12” module
2 1/2” 3” 4”
7/8” 7/8” 7/8”

4” spacing
4” spacing
4” spacing
DW2000-3
148

Designwall R Series Ribbed Profile – Standard Profile

4” rib spacing
4” rib spacing
4” rib spacing
12”, 16”, 20” or 24” module standard

7/8” 7/8” 7/8”
2 1/2” 3” 4”
DW2000-3 02 DW2000R P
149

Horizontal Applications Designwall R Series Ribbed Profile – 459 Profile

7 3/4”
7 3/4”
7 3/4”
2 1/2” 3” 4”
7/8” 7/8” 7/8”

4”
4”
4”
24” module
24” module
24” module
8”
8”
8”
4”
4”
4”
1/4”
1/4”
1/4”
150

151

Designwall 2000/4000 – Horizontal Application
Side Joint – 2” Panel

Designwall 2000 Designwall 4000
Face of panel
Standard interlock joint finned gasket Factory butyl

caulking
Face sheet wedge gasket
Stainless steel bi-metal TEK 3 screw
24”, 30” or
36” module
Direction of
installation
1/2” reveal
Stainless steel fastening clip with PVC foam tape strip seal
Vertical supports by others
2”
Side Joint – 2 1/2” Panel

Face of panel

caulking
24”, 30” or
36” module
Direction of
installation
1/2” reveal
2 1/2”
152


Face of panel

caulking
24”, 30” or
36” module
Direction of
installation
1/2” reveal
3”
Face of panel
Standard interlock joint finned gasket Factory

butyl
Face sheet wedge gasket caulking
24”, 30” or
36” module
Direction of
installation
1/2” reveal
Stainless steel fastening clip with PVC

foam tape strip seal
4”
153

Designwall 2000 – Horizontal Application
Joint – 3” to 2” Panel Integration
3”
Face of panel
Standard interlock joint finned gasket
24”, 30” or
36” module
Direction of
installation
1/2” reveal
Specify deep joint profile for 3” panel
2”
154

2”
Face of panel
24”, 30” or
36” module
Direction of
installation
1/2” reveal
3”
155

3”
24”, 30” or
Direction of 36” module
installation
1/2” reveal
4”
156

4”
Direction of 24”, 30” or

installation 36” module
1/2” reveal
3”
157

Drift Joint – 2” Panel
Structural Support system (not by kingspan)
Face of panel
Drift joint extrusion part “A”
Air seal gasket
1/2” movement
Drift joint extrusion part “B”
Wiper gasket
1/2”
Modified edge of panel

Set in non-skinning butyl sealant
Deflection track
2”
158

Drift Joint – 3” Panel
Structural Support system (not by kingspan)
Face of panel
Drift joint extrusion part “A”
Air seal gasket
1/2” movement
Drift joint extrusion part “B”
Wiper gasket
1/2”
Modified edge of panel

Set in non-skinning butyl sealant
Deflection track
3”
159

2” Vertical Joint
Designwall 4000
Designwall
2000 shown
6” recommended bearing
Framing by others
Continuous mending plate

Continuous butyl sealant with marriage
bead to horizontal panel joint
2”
VJ-1 vertical joint gasket 1/2” Fastening clip with stainless

steel bi-metal TEK 3 screw
Panel length measured from here Panel length measured from here
160

Vertical Joint
Framing by others

2 1/2”, 3”
or 4”
VJ-2.5, VJ-3, or VJ-4 gasket vertical joint gasket 1/2” Fastening clip with stainless
Panel length measured from here Panel length measured from here
161

Extruded Vertical Joint
Designwall
2000 shown
Framing by others
16 gauge mending plate or stud track

2”, 2 1/2”,
3” or 4”
Aluminum top hat joint extrusion 7/8” 3/4” 7/8” Fastening clip with stainless
2 1/2”
Black EPDM gasket PVC foam strip
Aluminum joint extrusion alternatives Plug ends of horizontal joints

with silicone sealant
Aluminum flush insert Aluminum recessed insert
162

Insulated Block Spline
Designwall 4000
Designwall
2000 shown
7” to 8” bearing required
Framing by others Block spline ISO core panel continuous

2 1/2” height (16ft. Max.)
Rear seal butyl Continuous mending plate
2”, 2 1/2”,
3” or 4”
Line of horizontal reveal 1/2” Fastening clip with stainless

Field applied silicone

Panel length measured Panel length measured
from here from here
163

2” Extruded Vertical Joint Full Depth Extrusion
Framing by others
Fastening clip with stainless

steel bi-metal TEK 3 screw Continuous butyl sealant with marriage
2”
Two piece vertical joint extrusion 1” 1/2” 1” Plug ends of horizontal joints
2 1/2”
3” Extruded Vertical Joint Full Depth Extrusion
Framing by others

steel bi-metal TEK 3 screw Continuous butyl sealant with marriage
3”
Two piece vertical joint extrusion 1” 1/2” 1” Plug ends of horizontal joints
2 1/2”
Note: Two piece vertical joint extrusion available for 2” and 3” panels only.
For reveals greater than 1/2”, metal closures may be required at end of reveals.
164

Designwall
2000 shown
165

Concealed Base
Designwall 2000 shown

Do not use rear gasket
for Designwall 4000
application.
Designwall 2000 2”, 2 1/2”, 3” or 4” Designwall 4000
Continuous butyl sealant
1/4” – 14 fastener
Concealed base extrusion
Field drill 3/8” dia. weep hole at base of each vertical joint
Field drill 1/4” dia. weep holes @ 24” o.c.
Bed seal to concrete
Means of additional insulation

Fabricated base trim
may be employed depending on
climate zone or project specific
requirements, including but not
limited to foam fillers inside
extrusion cavity or spray foam
insulation at base of cavity wall.
166

Field Cut Base Extrusion
2”, 2 1/2”, 3” or 4”
Standard base extrusion
‘Low profile’ fastener (not by Kingspan)
Field cut panel to suit
Field cut 6” splice plate from stock

length splice extrusion
1”
Field drill 1/4” dia. weep hole 24” O.C.
167

Integrated Coping
Designwall
2000 shown
Designwall 2000
Silicone tube sealant Stitch TEKs to the flashing in place
Integrated parapet coping extrusion Continuous butyl sealant
Fabricated metal flashing extension
1 1/4”
3” Stainless steel screw painted

to match panel 12” O.C.
Designwall 4000
3/4”
Pop rivet
Silicone sealant
Fastening clip with screw
Membrane
2”, 2 1/2”, 3” or 4”
168

Field Cut Extruded Parapet
Continuous butyl sealant Pop rivet through butyl sealant
Parapet extrusion Fabricated zee strip
Wrap membrane Fabricated metal flashing extension

(not by Kingspan) adhere
to exterior panel face

Fastener to parapet backer
1/4” – 14 DP3 conceal or screw

Membrane roof and parapet
backer (not by Kingspan)
2”, 2 1/2”, 3” or 4”
169

2” Concealed Soffit Extrusion

Designwall 2000 2” Designwall 4000
1/4” – 14 hex head fastener with washer
Pancake “low profile” fastener
Means of additional insulation may be

employed depending on climate zone or
Field drill 3/8” dia. weep hole at project specific requirements, including but not
base of each vertical joint
limited to foam fillers inside extrusion cavities
or spray foam insulation at base of cavity wall.
Field drill 1/4” dia. weep holes @ 24” o.c. 1/2”

Concealed soffit extrusion
2.5”, 3” and 4” Concealed Soffit Extrusion

Designwall 2000 2 1/2”, 3” or 4” Designwall 4000
“Low profile” fastener (not by Kingspan)
Field drill 3/8” dia. weep hole at

base of each vertical joint
Concealed soffit extrusion

1/2”
Field drill 1/4” dia. weep hole 24” O.C.
170

Field Cut Soffit Extrusion

Designwall 2000 2”, 2 1/2”, 3” or 4” Designwall 4000
Pancake “low profile” fastener
Field drill 3/8” dia. weep hole

at base of each vertical joint
Means of additional insulation may be
employed depending on climate zone or
Field cut soffit panel to suit
project specific requirements, including but not
limited to foam fillers inside extrusion cavities
or spray foam insulation at base of cavity wall.
Field drill 1/4” dia. weep holes @ 24” o.c.
Soffit extrusion
1/4” – 14 DP3 conceal or screw
171

Transverse Bent Corner
2”, 2 1/2”, 3” or 4”
Framing by others


steel bi-metal TEK 3 screw Panel
length
Factory transverse bend
Short panel leg 4’0” maximum, total panel length 14’0” maximum
172

Custom Reveal
Designwall 2000 2”, 2 1/2”, 3” or 4” Designwall
2000 shown
Designwall 4000
Face of panel

Panel module
11/16”
1/4” min. /
6” max.
Reveal modification built into lower panel
Vertical support by others
173
DW2000-1 H Side Joint DW2000-1 H Side Joint

2” Staggered Joint 6 7/8”
Panel module
height plus 3”
Field cut top of staggered joint
plate to 3” above liner side
horizontal joint above
Non-skinning rear seal butyl double

bead bridged across top
Butyl sealant marriage beads

to liner side of gasket
Seat the staggered joint plate on
top of cut portion of panel
Field apply urethane sealant 2 3/8”
to prevent water migration
2 1/2”
174

6 7/8”
3” Staggered Joint
Panel module
height plus 3”



Field apply urethane sealant to 2 3/8”
prevent water migration
2 1/2”
175

Panel module
height plus 3”


Field apply urethane sealant 2 3/8”
to prevent water migration
2 1/2”
176

Panel module
height plus 3”



Field apply urethane sealant to 2 3/8”
prevent water migration
2 1/2”
177

Column Cover
Designwall
2000 shown
Clip configuration may change

based upon availability or
project requirements
2”, 2 1/2”,
3” or 4”
Trimless ends VJ-1 vertical joint gasket select black or gray
178
ert Joint Column Cover

45 Degree Trimless End Corner
Designwall
2000 shown
2”, 2 1/2”, 3” or 4”
Framing by others
Panel
length
Continuous butyl sealant with marriage bead

to horizontal panel joint
Fastening clip with stainless steel bi-metal TEK 3 screw
3/8”
Vertical joint gasket

1/2”
Panel length 3/8”
179

Full Wrap End at Corner
2”, 2 1/2”, 3” or 4”
Framing by others


1/2”
Full wrap bend
180

Curved Panel
Radius per project requirements 24” minimum
Mock interlock joint extrusions stretch-formed to radius
Pan edges on facings with sealant
1/2”
Solid backer with no kerf cuts
Panels curved along length (hard way)
181

Designwall R Series – Horizontal Application
Ribbed Panel Horizontal Joint – 21/2” Panel
2 1/2”
Face of panel
12”, 16”, 20” or

24” module Stainless steel fastening clip with
PVC foam tape strip seal

Direction of
installation
4” rib
spacing
7/8”
182

183

Ribbed Panel Horizontal Joint – 3” Panel
3”
Face of panel
12”, 16”, 20” or


Direction of
installation
4” rib
spacing
7/8”
184

Ribbed Panel Horizontal Joint – 4” Panel
4”
Face of panel
12”, 16”, 20” or


Direction of
installation
4” rib
spacing
7/8”
185

Profile Integration
Designwall 2000H panel
Designwall R Series panel
12” module 4” rib

shown spacing
186

187

Ribbed Panel Vertical Joint
Framing by others Continuous butyl sealant with marriage


2 1/2”
Fastening clip with stainless Factory end cap stamped to match ribbed profile
steel bi-metal TEK 3 screw 1/2”
Panel length measured Panel length measured
from here from here
188

189

Designwall 1000H – Horizontal Application
Side Joint – Standard Panel with 1/2” Reveal
1 1/8”
1 9/16”
1 1/8”
Face of panel
23 1/2” or 23 15/16” or
29 1/2” 29 15/16”
Direction of 1/4” – 14 hex head fastener with washer

Installation 1/2” (not by Kingspan)
Vertical support (not by Kingspan)

24” or 30”
module
1 1/8”
ide Joint
190

Side Joint – Optional Panel with Tight 1/16” Joint
1 1/8”
1 1/8”
1 1/8”
Face of panel
23 15/16” or 23 15/16” or
29 15/16” 29 15/16”
Direction of
Installation 1/4” – 14 hex head fastener with washer
1/16” (not by Kingspan)
Vertical support (not by Kingspan)
24” or 30”
module
1 1/8”
191

Vertical Joint
Additional insulating materials may be

added to the total wall construction
based on climate zone, application, or
project specific requirements to achieve
the necessary U-value.

bead to horizontal panel gasket Framing by others
1/4” – 14 hex head fastener with washer (not by Kingspan)

1 1/8”

1/2”
192

Base at Slab
Continuous butyl tube sealant

Starter clip

1 1/8”
Base trim Bed seal to concrete
193

Parapet

Wrap membrane (not by Kingspan)
the necessary U-value. adhere to exterior panel face
Parapet blocking (not by Kingspan) Fastener to parapet backer

(not by Kingspan)
Parapet cap flashing

backer (not by Kingspan)
3/4”
1/4” – 14 hex head fastener with

washer (not by Kingspan)
Pop rivets
1 1/8”
194

Framing (not by Kingspan)
Factory tranverse bend

bead to horizontal panel gasket

(not by Kingspan)
Short leg 4’- 0” max., total length 20’ - 0 max.
195

45 Degree Trimless End Corner
Continuous mending plate Panel

length

3/8”
Vertical joint gasket 1/2”
Panel length 3/8”
196

Recessed Window Sill
Exposed sealant (not by Kingspan)
Sill trim
Pop rivet
Concealed cleat
1/4” – 14 ‘low profile’ fastener (as required – not by Kingspan)
Field bend (as required)

197

Recessed Window Head
1 1/8”
Framing by others
Additional insulating materials

HB-1 Starter clip Part No. 8100.1000 may be added to the total wall
construction based on climate
zone, application, or project
specific requirements to achieve
1 1/8” the necessary U-value.
#14 screws
Preformed head trim
Window frame
198

Recessed Window Jamb
Framing by others
Window frame
Concealed fastener into supports
Continuous butyl tube sealant married to horizontal gasket
Preformed jamb trim
1 1/8”
VJ-2 Gasket Part No. 9700.1000 or silicone sealant and backer rod
1/2”

may be added to the total wall
Window Jamb
199

Side Joint – Standard Panel with 1/2” Reveal
1 7/16”
1 1/4”
Face of panel
Girt line
24”, 30”
or 36”
module
23 1/2”, 23 15/16”,
29 1/2” or 29 15/16” Concealed fastener at girt
35 1/2” or 35 15/16” locations #14 diameter
face width backer
width
1 7/16”
Direction of
1/2”
installation
1”
1 1/4”
DW3000-1 03 Side Joint Reveal
200

Side Joint – Optional Panel with Tight Joint
1”
1 1/4”
Face of panel
Girt line
24”, 30”
or 36”
module
23 15/16”, 23 15/16”,
29 15/16” 29 15/16”
or 35 15/16” or 35 15/16”
Concealed fastener at girt
face width backer
locations #14 diameter
width
1”
Direction of
installation
1/16”
1”
1 1/4”
DW3000-1 04 Side Joint Reveal

201

Vertical Joint
Framing by others Continuous mending plate
1/4” – 14 hex head fastener with washer Continuous butyl sealant with marriage
(not by Kingspan) bead to horizontal panel gasket
1 1/4”
Factory installed EPS foam end dam for paper core only Vertical joint gasket
1/2”

added to the total wall construction based
on climate zone, application, or project
specific requirements to achieve the
necessary U-value.
DW3000-2 Transverse Bent Corner
202

Base
1 1/4”
Girt line
Butyl tube sealant
Starter clip
#14 Tek screws (2 per clip)
Bed seal to concrete
Fabricated base trim

specific requirements to achieve the
necessary U-value.
DW3000-2 Base Detail
203

Parapet Cap
Parapet cap splice shown dotted set in full bed of sealant
Membrane
Parapet cap same gauge as panel face

dimensions to suit conditions

#14 Tek screws
3/4”
Pop rivet @ 12” O.C.
Roofing materials

specific requirements to achieve the 1 1/4”
necessary U-value.
DW3000-2 Parapet Cap
204

1 1/4”

Factory installed EPS foam end dam for paper core only
Factory transverse bend
Short leg 4’0” maximum, total length 20’0” maximum
DW3000-2 Transverse Bent Corner 205

45˚ Trimless End Corner
1 1/4”

bead to horizontal panel gasket Panel
length
3/8”
Factory installed EPS foam end dam for paper core only
1/2”
Panel length 3/8”
206 DW3000-2 45Degree Trimless End

207

DW2000-2 01 Integrated Window Head 4500
Flushglaze 4500 – Horizontal Application
Integrated Window Head
Designwall 2000H or 4000H 2” or 2 1/2” panel
Butyl sealant
“HB-1” starter clips with #14 screws
Foam block filler
1/4” weep holes @ 24” O.C.
V786 foam tape
1/2”
Thermally broken head adapter extrusion with metal splice plates
2 1/4”
Flushglaze window unit
Glass by others
4 1/2”
Integrated Window Sill
Glass by others
Hook anchor as required
2”
1 1/2”
1”
Thermally broken sill adapter extrusion with foam splice plates
1/2”
#14 sill fasteners – seal over heads with silicone
Butyl sealant
Designwall 2000H or 4000H 2” or 2 1/2” panel
For further information refer to Flushglaze 4500 publication
208

209

Butyl sealant
Designwall 2000H or 4000H 3” or 4” panel
Foam block filler
V786 foam tape

1/2”
Thermally broken head adapter extrusion with metal splice plates
2 1/4”
Glass by others
6”
Glass by others
Hook anchor as required
2”
1 1/2”
1”
Thermally broken sill adapter extrusion with foam splice pads
1/2”
#14 sill fasteners – seal over heads with silicone
Butyl sealant
Designwall 2000H or 4000H panel
210

211

Window Jamb
Flushglaze vinyl filler
Continuous butyl tube sealant married

to liner side joint gasket
Steel backer plate angle sealed to window jamb

4 1/2”
or 6”
VJ-1 vertical joint gasket
Glass by others
1/2” 2”
212

Vertical Mullion
Snap-lock connection
Flushglaze snap cap
4 1/2” or 6”
Black EPDM glazing gasket
Glass by others
2”
213


2”, 2 1/2”, 3” or 4”
Foam block filler
Thermally broken head adapter extrusion with foam splice pads
Standard curtain wall system
Glass by others
Glass by others
Standard curtain wall system
2 1/2”
1/2”
Modified edge with thermally broken glazing channel
2”
214

215

Thru-Tube Window Jamb
2 1/2”
Steel thru-tube by others (2” wide) Tube cover extrusion
Secondary Steel
Steel backer plate sealed to window jamb #14 Tek screws above head and below sill
Continuous butyl tube sealant married

to liner side joint gasket
Glass by others
2 1/2”
Curtainwall veneer extension

VJ-1 vertical joint gasket
Standard batten cap and perimeter pressure plate

1/2” 2 1/2”
216

Thru-Tube Window Mullion
2 1/2”
Steel thru-tube by others (2” wide) Tube cover extrusion
#14 Tek screws above head and below sill
Glass by others
2 1/2”
Curtainwall veneer extension
Standard batten cap and perimeter pressure plate

2 1/2”
217

Design Louver – Horizontal Application
Integrated Louver
Designwall panel 2”, 2 1/2”, 3” or 4”
Field apply gaskets
#14 screws into framing

3/4” min. needed for
1/2” reveal engagement of sill
Louver frame height
Design louver
4”, 5” or 6”
Integrated Louver Sill
Design louver
Louver frame height
Clip angles with #14 screws into framing
Continuous butyl sealant 2”
1/2” reveal
218

219

Design Louver – Horizontal Application
Integrated Louver Jamb

Design louver
Louver frame width 1/2”
220

221

Vertical Applications Panels on Metal Studs
“Install vertical panels onto

horizontally oriented supports”
Vertical studs
(sheathing optional)
Horizontal sub girts
222

Panels on Structural Steel Panels on Concrete or Masonry
Horizontal tubes or
channel girts
Horizontal
sub girts
Details
ConstructionDetails
Construction
Precast or CMU wall
Horizontal
sub girts
223

Vertical Applications Designwall 2000 – Vertical Application
2” Panel
Standard interlock
joint finned gasket
2” Face sheet
wedge gasket
Face of panel
2 1/2” Panel
Standard interlock
joint finned gasket
2 1/2”
Face sheet
wedge gasket
Face of panel
3” Panel
Standard interlock
joint finned gasket
3”
Face sheet
wedge gasket
Face of panel
4” Panel
Standard interlock
joint finned gasket
4”
Face sheet
wedge gasket
Face of panel
224

Designwall 4000 – Vertical Application
2” Panel
Factory butyl sealant
2”
Reveal
24”, 30”, 36” module standard Face of panel
2 1/2” Panel
2 1/2”
Face of panel
3” Panel
3”

Reveal
24”, 30”, 36” module standard Face of panel
4” Panel
4”

Reveal
Face of panel
225

Horizontal support by others Standard interlock joint finned gasket
2”
Stainless steel bi-metal TEK 3 screw 1/16” gap Face of panel

recommended
Stainless steel fastening clip with Face sheet wedge gasket

24”, 30” or 36” module standard
Direction of installation
Horizontal support by others Standard interlock joint finned gasket
2 1/2”

recommended

226

Horizontal support by others Standard interlock joint

finned gasket
3”

recommended
Stainless steel fastening clip with PVC Face sheet wedge gasket
Horizontal support by others Standard interlock joint
finned gasket
4”
Stainless steel bi-metal TEK 3 screw 1/16” gap

Face of panel
recommended
227

Horizontal support by others Factory butyl caulking
2”

recommended

2 1/2”

recommended

228

3”

recommended
4”
Stainless steel bi-metal TEK 3 screw 1/16” gap

Face of panel
recommended
229

Designwall 2000/4000 – Vertical Application
Flush Extruded Parapet
Designwall
2000 shown
Silicone sealant Pop rivet 12” O.C.
Parapet coping extrusion Fabricated metal cleat with screws 12” O.C.
Wrap membrane (not by Fabricated metal flashing extension

Kingspan) adhere to
exterior panel face
Stainless steel screw painted to
match panel. 12” O.C.
Plug top of each vertical

joint with sealant prior
to engaging next panel
Fastening clip with stainless backer (not by Kingspan)
steel bi-metal TEK 3 screws

bead to vertical panel joint
Horizontal supports (not by Kingspan)
2”, 2 1/2”, 3” or 4”
230

231

Base Extrusion
2”, 2 1/2”, 3” or 4”
Continuous butyl sealant with marriage bead to liner side gasket
4”
Steel framing by others (set in sealant)
1”
Aluminum base extrusion
1/4” dia. weep hole 24” O.C. field drilled
Field cut 6” splice plate
232

2” Wall to Soffit Extrusion
2”, 2 1/2”, 3” or 4”
Fastening clip with stainless steel bi-metal TEK 3 screw Continuous butyl sealant with marriage
bead to liner side gasket
Steel framing by others (set in sealant)
1”
1 1/2”
Aluminum soffit extrusion
Field cut 6” splice plate
233

Trimless Offset Stack Joint
2”, 2 1/2”, 3” or 4”

bead to liner side gasket
Horizontal supports (not by Kingspan)
Mending plate per job specific requirements

Continuous shelf flashing with bed sealed
splice plates – match panel finish
1 5/8” offset
5/8”
Field apply sealant (not shown for clarity)
234

Horizontal Stack Joint
2”, 2 1/2”, 3” or 4”
Fastening clip Continuous butyl sealant with marriage bead to liner side gasket
Break-formed splice plates bed sealed in silicone
1”
Field drill 1/4” weep hole 24” O.C. 5” min.

3 1/4” bearing
Sealant
Installer to plug tops of vertical Steel framing by others

joints with sealant
Horizontal joint extrusion Mending plate per job specific requirements
235

Trimless Horizontal Stack Joint
2”, 2 1/2”, 3” or 4”
Zero profile horizontal joint flashing for drainage
Steel framing by others
Do not caulk here allow to drain
Silicone sealant and backer rod
5/8” 5” min.
bearing
Installer to plug tops of vertical joints with sealant
Continuous butyl tube sealant married to side joint gasket
Mending plate per job specific requirements
236

2” or 21/2” One-Piece Outside Corner Extrusion
2” or 2 1/2”
Girt line
Fablok fastener at girts

One-piece inside corner extrusion 2” x 2” face
Designwall 2000V or 4000V 2” or 2 1/2” panel

Sealant
2” 2”
237
DW1000-8 1-PC Outside Corner Extrusion

2” or 2 1/2” One-Piece Inside Corner Extrusion
Fablok fastener at girts
Girt line
One-piece inside corner Sealant

extrusion 2” x 2” face
Designwall 2000V
or 4000V 2” or
2 1/2” panel
2” or 2 1/2”
238
DW1000-8 1-PC Inside Corner Extrusion

Two-Piece Outside Corner Extrusion
2” or 2 1/2”
Girt line Sealant
1/4” – 14 “low profile” through fastener at girts FIP insulation
Field cut panel to suit Two-piece snap-together outside corner extrusion
3 1/2” 3 1/2”
239

Two-Piece Outside Corner Extrusion – 3” Panel
3”
Girt line
Butyl sealant
1/4” – 14 x 4 DP3 conceal or
screw at girts Field cut panel to suit
Two-piece snap-together
outside corner extrusion
Sealant
5” 5”
240

Two-Piece Outside Corner Extrusion – 4” Panel
4”
Girt line
1/4” – 14 x 4 DP3
conceal or screw
at girts Butyl sealant
Two-piece snap-together
outside corner extrusion
Sealant
6” 6”
241

Two-Piece Intside Corner Extrusion
Girt line Butyl sealant
1/4” – 14 x 4” DP3 conceal ‘Low profile’ fastener at girts

or screw at girts
Two-piece inside corner extrusion
2 1/2” 2 1/2”
3”
242

Two-Piece Endwall Extrusion
Endwall extrusion
1/4” – 14 “low profile” through fastener with washer at girts
Girt line
2”, 2 1/2”, 3”, 4”
Sealant
3”
Endwall extrusion
Means of additional insulation may be employed

depending on climate zone or project specific
requirements, including but not limited to foam filler,
notch cutting panel to fill inside extrusion cavity, or
spray foam insulation at end of cavity wall.
243

Window Head
2”, 2 1/2”, 3”, 4”
Continuous butyl sealant with marriage bead to vertical panel joint

Fastening clip with stainless steel
bi-metal TEK 3 screw
1”
Aluminum soffit extrusion
Window system by others
244

Window Sill
Window system by others
Window sill extrusion
Sealant
1 3/4”
Installer to plug tops of vertical
joints with sealant
Fastening clip with stainless steel
bi-metal TEK 3 screw
Continuous butyl sealant with marriage bead to vertical panel joint
245

Longitudinal Bent Corner
Designwall 2000
Field application of structural adhesive is

required at trailing leg of corner panel if
access is not available for back-fastening
Factory longitudinal bend
Fablok fastener or TEK screw at girts
Sum of both legs not to exceed base panel width
Designwall 4000
246

Curved Panel
Origin
Radius 18”
minimum
Designwall panel curved easy way
Panels curved across width (easy way)
247

Vertical Joint Column
Align framing with joints #12 phillips head screws
2”, 2 1/2”, 3” or 4”
Custom panel edge Vertical joint gasket select black or gray
248

rt Joint Column Cover
Vertical to Horizontal Panel
Primary seal – continuous butyl tube sealant

married to liner side joint gasket
Modified edge on vertical panel Framing by others
Pressure equalized joint cavity
Designwall 2000V panel Fastening clip with Stainless

2”, 2 1/2”, 3” or 4”
Vertical joint gasket select black or gray Designwall 2000H panel

1/2”
249

Designwall 1000V – Vertical Application
Side Joint – Standard Panel Tight Joint
1 1/8” 23 15/16” or 29 15/16”
23 1/2” or 29 1/2” 1 1/8”
1/4” – 14 hex head fastener with washer (not by Kingspan) Vertical support (not by Kingspan)
1 1/8”
1/16”
24” or 30”
module
Direction of
Installation
250

Side Joint – Optional Panel with 1/2” Reveal
1 1/8” 23 15/16” or 29 15/16”
23 1/2” or 29 1/2” 1 9/16”
1/4” – 14 hex head fastener with washer (not by Kingspan) Vertical support (not by Kingspan)
1 1/8”
1/2”
24” or 30”
module
Direction of
Installation
251

Base at Slab with Extrusion

Continuous butyl sealant married

to side joint gasket
#12 or #14 dia. concealed fastener recommended
(to suit substrate – not by Kingspan)
Base extrusion
Urethane sealant (not by Kingspan)
252

Horizontal Stack Joint

Horizontal support (not by Kingspan)
#12 or #14 dia. concelaed fastener recommended

Non-skinning butyl tube sealant
married to side joint gasket
Stack trim
Butyl tube sealant or butyl tape seal

(trim to panel)
Installer to plug tops of horizontal

joints with sealant
253

Endwall with 2-Piece Extrusion
Field cut panels as required
Endwall extrusion
Butyl tube sealant or butyl tape seal (trim to panel)
#14 “low profile” through fastener at supports (not by Kingspan)
Exposed sealant (not by Kingspan)
254

Preformed Outside Corner
1 1/8”
Module
panels to
here
Field application of structural adhesive is

required at trailing leg of corner panel if
access is not available for back-fastening.
Designwall 1000V panel
Girt line
Longitudinal bend
Maximum perimeter not to exceed

panel module used on project
Dim. should be field verified
255

Preformed Inside Corner
Module panels
to here
Longitudinal bend
Maximum perimeter not to exceed

panel module used on project
Dim. should be field verified
Girt line
1 1/8”
256

Preformed Soffit Bend
Horizontal support (not by Kingspan)
#12 or #14 dia. concealed fastener recommended

Transverse bend
257

Curved Outside Corner
1 1/8”
Module
panels to
here
Origin
Radius 18”
minimum
Girt line
Maximum perimeter not to

exceed panel module used
on project
Panels curved across width (easy way)
ed Corner
258

259

Standard Side Joint with Tight Joint
1” 23 15/16”, 29 15/16” or 35 15/16” backer width
1 1/4”
Face of panel
23 15/16”, 29 15/16” or 35 15/16” face width 1”
Concealed fastener at girt locations #14 diameter Girt line
1 1/4”
1/16”
24”, 30” or
36” module
Direction of
installation
Additional insulating materials are added to the

total wall construction based on climate zone,
application, or project specific requirements to
achieve the necessary U-value.
260

Side Joint – Optional Panel with 1/2” Reveal
1” 23 15/16”, 29 15/16” or 35 15/16” backer width
1 1/4”
Face of panel
23 15/16”, 29 15/16” or 35 15/16” face width 1 7/16”
Concealed fastener at girt locations #14 diameter Girt line
1 1/4”
1/2”
24”, 30” or
36” module
Direction of
installation

261

Base Extrusion
1 1/4”
Continuous butyl tube sealant married to side joint gasket

#14 Tek screws at side joint

EPS foam end dam for paper core only
Aluminum base extrusion
1”
Break-formed splice plate

262
DW3000-2 Base Extrusion Detail

Longitudinal Bent Outside Corner
#14 Tek screws
Girt line
1 1/4”

Sum of both legs not to
exceed base panel width
263

Longitudinal Bent Inside Corner
Girt line
#14 Tek screw
Sum of both
legs not to
exceed base
panel width
1 1/4”
264

More…
05
Product Specification
Typical Metal Panels

MasterFormat Specifications
Designwall 2000 Series 268
Specification Data
Designwall 4000 Series 278
Wind Loads and Spans 288
Fastener Design Loads 294
Fastener Types and
Selection 295
265
5_Product Spec 2019.indd 265 20/02/2019 13:54

Specification Data
BENCHMARK By Kingspan provides CSI 3 Part specifications written

in accordance with SectionFormat and organized by MasterFormat
classifications in sections: 07 42 13; 05 58 13; 10 71 13.
266

Specification Data
MasterFormat is the master list of titles and numbers used to organize specifications and other project information
for most commercial building design and construction projects in North America. It lists titles and section numbers
for organizing data about construction requirements, products, and activities. SectionFormat provides a uniform
guideline in organizing and presenting specification sections.
Product specifications are available for all BENCHMARK By

Kingspan products. Consult your Regional Sales Manager.
267

Designwall 2000 Series

Section 07 42 13
Metal Wall Panels

BENCHMARK By Kingspan
Kingspan Designwall 2000 Series Laminated Wall Panel System
PART 1 – GENERAL
1.1 SECTION INCLUDES
A. Laminated [steel][aluminum], insulated metal wall panels.
B. Accessories including fasteners and perimeter trim.
1.2 REFERENCES
A. American Architectural Manufacturers Association (AAMA)
1. AAMA 501.1: Standard Test Method for Metal Curtain Walls for water penetration using Dynamic Pressure.
2. AAMA 501.2: Quality Assurance and Diagnostic Water Leakage Field Check of Installed Storefronts, Curtain Walls and Sloped Glazing Systems.
3. AAMA 508: Voluntary Test Method and Specification for Pressure-Equalized Rain-Screen Wall Cladding System.
4. AAMA 620: Voluntary Specification for High Performance Organic Coatings on Coil Coated Architectural Aluminum Substrates.
5. AAMA 621: Voluntary Specification for High Performance Organic Coatings on Coil Coated Architectural Hot Dipped Galvanized (HDG) and
Zinc-Aluminum Coated Steel Substrates.
6. AAMA 809.2: Voluntary Specification for Non-Drying Sealants.
B. American Society of Civil Engineers (ASCE)

1. ASCE 7: Minimum Design Loads for Buildings and Other Structures.
C. ASTM International
1. ASTM A653: Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed)
by the Hot-Dip Process.
2. ASTM A755: Standard Specification for Steel Sheet, Metallic Coated by the Hot-Dip Process and Prepainted by the
Coil-Coating Process for Exterior Exposed Building Products.
3. ASTM A792: Standard Specification for Steel Sheet, 55 percent Aluminum-Zinc Alloy-Coated by the Hot-Dip Process.
4. ASTM A924: Standard Specification for General Requirements for Steel Sheet, Metallic-Coated by the Hot-Dip Process.
5. ASTM B117: Standard Practice for Operating Salt Spray (Fog) Apparatus.
6. ASTM B209: Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate.
7. ASTM C209: Standard Test Methods for Cellulosic Fiber Insulating Board.
8. ASTM C591: Standard Specification for Unfaced Preformed Rigid Cellular Polyisocyanurate Thermal Insulation.
9. ASTM C920: Standard Specification for Elastomeric Joint Sealants.
10. ASTM C1363: Standard Test Method for Thermal Performance of Building Materials and Envelope Assemblies by Means of a Hot Box Apparatus.
11. ASTM D522: Standard Test Methods for Mandrel Bend Test of Attached Organic Coatings.
12. ASTM D523: Standard Test Method for Specular Gloss.
13. ASTM D714: Standard Test Method for Evaluating Degree of Blistering of Paints.
14. ASTM D968: Standard Test Methods for Abrasion Resistance of Organic Coatings by Falling Abrasive.
15. ASTM D1308: Standard Test Method for Effect of Household Chemicals on Clear and Pigmented Organic Finishes.
16. ASTM D1929: Standard Test Method for Determining Ignition Temperature of Plastics.
17. ASTM D2244: Standard practice for Calculation of Color Tolerances and Color Differences from Instrumentally Measured Color Coordinates.
18. ASTM D2247: Standard Practice for Testing Water Resistance of Coatings in 100 percent Relative Humidity.
268


19. ASTM D2794: Standard Test Method for Resistance of Organic Coatings to the Effects of Rapid Deformation (Impact).
20. ASTM D3273: Standard Test Method for Resistance to Growth of Mold on the Surface of Interior Coatings in an Environmental Chamber.
21. ASTM D3359: Standard Test Methods for Measuring Adhesion by Tape Test.
22. ASTM D3363: Standard Test Method for Film Hardness by Pencil Test.
23. ASTM D4145: Standard Test Method for Coating Flexibility of Prepainted Sheet.
24. ASTM D4214: Standard Test Methods for Evaluating the Degree of Chalking of Exterior Paint Films.
25. ASTM D5894: Standard Practice for Cyclic Salt Fog / UV Exposure of Painted Metal, (Alternating Exposures in a Fog / Dry Cabinet
and a UV Condensation Cabinet).
26. ASTM E72: Standard Test Methods of Conducting Strength Tests of Panels for Building Construction.
27. ASTM E84: Standard Test Method for Surface Burning Characteristics of Building Materials.
28. ASTM E283: Standard Test Method for Determining Rate of Air Leakage Through Exterior Windows, Curtain Walls, and
Doors Under Specified Pressure Differences Across the Specimen.
29. ASTM E330: Standard Test Method for Structural Performance of Exterior Windows, Doors, Skylights, Curtain Walls by
Uniform Static Air pressure Difference.
30. ASTM E331: Standard Test Method for Water Penetration of Exterior Windows, Skylights, Doors, and Curtain Walls by
Uniform Static Air Pressure Difference.
31. ASTM E1105: Standard Test Method for Field Determination of Water Penetration of Installed Exterior Windows, Skylights,
Doors, and Curtain Walls by Uniform or Cyclic Static Air Pressure Difference.
32. ASTM E1233: Standard Test Method for Structural Performance of Exterior Windows, Doors, Skylights, and Curtain
Walls by Cyclic Air Pressure Differential.
33. ASTM F1642: Standard Test Method for Glazing Systems Subject to Airblast Loadings.
34. ASTM G153: Standard Practice for Operating Enclosed Carbon Arc Light Apparatus for Exposure of Nonmetallic Materials.
35. ASTM G154: Standard Practice for Operating Fluorescent Light Apparatus for UV Exposure of Nonmetallic Materials.
D. FM Global
1. FM 4880: Class 1 Fire Rating of Insulated Wall or Wall and Roof / Ceiling Panels, Interior Finish Materials or Coatings, and Exterior Wall Systems.
2. FM 4881: Approval Standard for Class 1 Exterior Wall Systems.
E. Governmental Agencies
1. General Services Administration (GSA): GSA-TS01 – US General Services Administration Standard Test Method for Glazing and Window Systems
Subject to Dynamic Overpressure Loadings.
Specification Data
2. Department of Defense (DoD): UFC 4-010-01 – Unified Facilities Criteria (UFC) DoD Minimum Antiterrorism Standards for Buildings.
3. Department of Veterans Affairs (VA): Physical Security Design Manual for VA Facilities (Life-Safety Protected).
F. International Building Code (IBC): current edition
G. National Fire Protection Association (NFPA)

1. NFPA 259: Standard Test Method for Potential Heat of Building Materials.
2. NFPA 268: Standard Test Method for Determining Ignitibility of Exterior Wall Assemblies Using a Radiant Heat Energy Source.
3. NFPA 285: Standard Fire Test Method for Evaluation of Fire Propagation Characteristics of Exterior Non-Load-bearing Wall Assemblies
Containing Combustible Components.
H. Florida Building Code – current edition

1. Testing Application Standard (TAS) 201: Impact Test Procedures.
2. Testing Application Standard (TAS) 202: Criteria for Testing Impact and Non-Impact Resistant Building Envelope Components
using Uniform Static Air Pressure.
3. Test Application Standard (TAS) 203: Criteria for Testing Products subject to Cyclic Wind Pressure Loading.
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I. Underwriters Laboratories (UL)
1. ANSI/UL 263: Fire Resistance Ratings, Certifications Directory.
2. UL Canada (ULC)Approval:
a. CAN/ULC-S101: Standard Methods of Fire Endurance Tests of Building Construction and Materials.
b. CAN/ULC-S102: Surface Burning Characteristics of Building Materials and Assemblies.
c. CAN/ULC-S127: Standard Corner Wall Method of Test for Flammability Characteristics of Non-Melting Building Materials.
d. CAN/ULC-S134: Standard Method of Fire Test of Exterior Wall Assemblies.
e. CAN/ULC-S138: Standard Method of Test for Fire Growth of Insulated Building Panels in a Full-Scale Room Configuration.
J. International Organization for Standardization (ISO)

1. ISO 14025: Environmental Labels and Declarations.
1.3 ADMINISTRATIVE REQUIREMENTS

A. Pre-installation meeting: Conduct a pre-installation meeting at the job site attended by Owner, Architect, Manufacturer’s Technical
Representative, Panel Installer, and Contractors of related trades. Coordinate structural support requirements in relation to insulated wall panel
system, installation of any separate air / water barriers, treatment of fenestration, and other requirements specific to the project.
1.4 SUBMITTALS
A. Refer to Section [01 33 00 Submittal Procedures] [insert section number and title].
B. Product Data: Submit manufacturer current technical literature for each type of product.
C. Shop Drawings: Submit detailed drawings showing:

1. Profile.
2. Gauge of both exterior and interior sheet.
3. Location, layout and dimensions of panels.
4. Location and type of fasteners.
5. Shape and method of attachment of all trim.
6. Locations and type of sealants.
7. Installation sequence.
8. Coordination Drawings: Provide elevation drawings and building sections which show panels in relationship to required locations for structural
support. Include panel details and details showing attachment to structural support.
9. Other details as may be required for a weathertight installation.
D. Panel Analysis: Provide panel calculations to verify panels will withstand the design wind loads indicated without detrimental effects
or deflection exceeding the specified limit. Include effects of thermal differential between the exterior and interior panel facings and
resistance to fastener pullout.
E. Samples: Provide nominal 3 x 5 inch of each color indicated. [Provide panel width by 10 inches long minimum] [Insert size].
F. Submit N.O.A. documentation that manufacturer has been accepted and insulated metal panels are rated for use in High Velocity Hurricane
Zone by Miami-Dade County, Florida.
G. Anti-Terrorism / Force Protection: Submit documentation that panel system installed on metal studs will comply with [DoD UFC 4-010-01 Low
level of protection for Conventional Construction stand-off distance with a “No Hazard” rating as established by ASTM F1642] [GSA Level C and
Performance Condition “2” rating] [Veterans Administration criteria for Life-Safety Protected Facilities and a pressure impulse not exceeding GP1].
H. LEED 2009 Submittals:

1. Energy and Atmosphere (EA)
a. Energy Analysis for Credit EA 1: Demonstrating percentage of performance improvement compared with the baseline building
performance rating.
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2. Material and Resources (MR)
a. Product Certificates for Credit MR 4: For products having recycled content, documentation indicating percentages by
weight of post-consumer and pre-consumer recycled content.
b. Product Certificates for Credit MR 5: For products and materials required to comply with requirements for regionally
manufactured materials. Include statement indicating cost, location of manufacturer, and distance to Project for each
regionally manufactured material.
3. Indoor Environmental Quality (IEQ)
a. Product Data for Credit IEQ 4.1: For sealants, including printed statement of VOC content.
b. Product Data for Credit IEQ 4.2: For paints and coatings, including printed statement of VOC content.
4. Innovation in Design (ID)
a. [Documentation for Credit [ID 1] [ID 1.1]: [Include specific requirements related to documenting credit].
5. Pilot Credit 61: Material Disclosure and Assessment
a. Environmental Product Declaration.
I. LEED V4 Submittals:
1. Energy and Atmosphere
a. Energy Analysis: Demonstrating percentage of performance improvement compared with the baseline building performance rating.
2. Materials and resources
a. Building Life-Cycle Impact Reduction.
3. Building product disclosure and optimization
a. Environmental Product Declaration (EPD) conforming to ISO 14025, 14040, 14044, EN 15804 or ISO 21930 with a Cradle to Grave.
b. Sourcing of Raw Materials: publically released reports that comply with LEED requirements for raw material source and
extraction reporting.
c. Material Ingredients: Publically produced, complete Health Product Declaration with full disclosure of know hazards in
compliance with the Health Product Declaration open Standards.
4. Indoor Environmental Quality
a. Low Emitting Materials: Compliance sheets indicating adhesives and gasket are within the published VOC emissions thresholds.
5. Innovation in Design
a. [Documentation for Credit: [Include specific requirements related to documenting credit].
J. Miscellaneous Certifications:
Specification Data
1. Submit documentation certifying that products comply with provisions of the “Buy American Act” Title 41 of the US Code
Sub-sections 10a through 10d.
2. Submit documentation that products have been certified in accordance with ISO 14025.
K. Quality Assurance Submittals

1. Design Data, Test Reports: Provide manufacturer test reports indicating product compliance with requirements.
a. Provide test report from nationally recognized testing agency to demonstrate compliance with IBC Section 1403.2.
2. Manufacturer Erection Instructions: Provide manufacturer’s written installation instructions including proper material storage,
material handling, and maintenance instructions.
1.5 QUALITY ASSURANCE

A. Manufacturer Qualifications:
1. Manufacturer shall have a minimum of five (5) years experience in the production of insulated metal wall panels.
Manufacturer shall demonstrate past experience with examples of projects of similar type and exposure.
2. Manufacturer to be registered with a Program Operator with a Certified Environmental Product Declaration, in conformance
with ISO 14025, for Insulated Metal Panels.
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B. Installer Qualifications:
1. Installer shall be authorized by the manufacturer and the work shall be supervised by a person having successfully completed a manufacturer
training seminar regarding proper installation of the specified product.
1.6 DELIVERY, STORAGE AND HANDLING

A. Refer to Section [01 60 00 Product Requirements] [insert section number and title].
B. Deliver panel materials and components in manufacturer’s original, unopened, undamaged packaging with identification labels intact.
C. Store wall panel materials on dry, level, firm, and clean surface. Stack no more than two bundles high. Elevate one end of bundle to allow
moisture run-off, cover and ventilate to allow air to circulate and moisture to escape.
1.7 WARRANTY
A. Limited Warranty: Standard form in which manufacturer agrees to repair or replace items that fail in materials or workmanship within specified
warranty period. The items covered by the warranty include structural performance including bond integrity, deflection and buckling.
1. Warranty Period: Two (2) years from date of Substantial Completion, or 2 years and 3 months from the date of shipment from manufacturer’s
plant, whichever occurs first.
B. Finish Warranty: Standard form in which manufacturer agrees to repair or replace metal panels that evidence deterioration of fluoropolymer
finish, including flaking or peeling from approved primed metal substrate, chalk in excess of 8 when tested in accordance with ASTM D4214,
Method A, and / or color fading in excess of 5 ∆E Hunter units on panels when tested in accordance with ASTM D2244.
1. Warranty Period: Twenty (20) years from date of Substantial Completion, or 20 years and 3 months from the date of shipment from
manufacturer’s plant, whichever occurs first.
PART 2 – PRODUCTS
2.1 MANUFACTURER
A. Benchmark by Kingspan; a division of Kingspan Insulated Panels, Inc. (www.kingspanpanels.us)
1. East: 720 Marion Road, Columbus, Ohio 43207; 1-877-638-3266 (Toll Free) or 614-444-0110
2. West: 2000 Morgan Road, Modesto, California 95358; 1-800-377-5110 (Toll Free) or 209-531-9091
B. Basis of Design: [Designwall 2000 Flat Panel] [Designwall 2000S Striated Panel] [Designwall 2000R Ribbed Panel].
C. Substitution Limitations:
1. Submit written request for approval of substitutions to the Architect [a minimum of [14] days prior to the date for receipt of bids]
[Insert time period]. Include the following information:
a. Name of the materials and description of the proposed substitute.
b. Drawings, cut sheets, performance and test data.
c. List of projects of similar scope and photographs of existing installations.
d. Test reports indicating compliance with the performance criteria.
e. Other information necessary for evaluation.
2. After evaluation by Architect, approval will be issued via addendum. No verbal approval will be given.
3. Substitutions following award of contract are not allowed except as stipulated in Division 01 – General Requirements.
2.2 EXTERIOR WALL PANELS

A. Design Criteria:
1. Wind Loads: [As indicated on Drawings] [Insert positive and negative loads (psf) for Components and Cladding Zones 4 and 5].
2. Deflection criteria shall be [L/180] [insert project specific deflection criteria].
B. Performance Criteria:
1. Structural Test:
a. Static: Structural performance shall be verifiable by witnessed structural testing for simulated wind loads in accordance
with ASTM E72 or ASTM E330.
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b. Cyclic: Tested constructions meet the approval criteria of FM 4881 at +65/-91 psf when installed as specified in the listing.
2. Large Missile Impact with Cyclic Pressure: Panels shall successfully pass test standards TAS 201/203 Large Missile Impact with Cyclic inward
and outward pressures to demonstrate suitability for High Velocity Hurricane Zone applications with windborne debris.
3. Blast Loads: Panels installed on metal stud system shall be tested to withstand a minimum shock load of 6 psi peak pressure and 42 psi-msec
impulse pressure when tested in accordance with ASTM F1642 or GSA-TS01. After testing there shall be no debris, fragments, or components
found in the witness chamber.
4. Fatigue Test: There shall be no evidence of metal / insulation interface delamination when the panel is tested by simulated wind loads of 20 psf
(positive and negative loads), when applied for two million alternate cycles.
5. Bond Strength: No metal primer interface corrosion and / or delamination shall occur after 1000 hours at 135 degree F and 100 percent relative
humidity. No delamination shall occur after 2 1/2 hours in a 2 psi 217 degree F autoclave.
6. Pressure Equalization: The typical horizontal and vertical joint system shall exhibit rapid pressure equalization when subjected to cyclic
external pressure fluctuations applied in accordance with ASTM E1233. Panels shall be successfully tested using procedure similar to AAMA
508; modified as appropriate for insulated foam core panels with an integral vapor barrier. The liner sheet of the panel shall be considered as
the imperfect air barrier during the test procedure.
7. Water Penetration:
a. Dynamic: There shall be no uncontrolled water leakage when tested in accordance with AAMA 501.1 at a pressure differential of 15 psf.
b. Static: No uncontrolled water leakage, when tested in accordance with ASTM E331 at a [6.24 psf] [20 psf] [70 psf] pressure differential.
c. Static – 2 hour duration: Panel system shall demonstrate no water penetration when tested in accordance with ASTM E331 at 6.24 psf
pressure differential for a two (2) hour duration to satisfy International Building Code, Section 1403.2.
8. Air Infiltration: Air infiltration through the panel shall not exceed 0.01 cfm/sf at [6.24 psf] [20 psf] air pressure differential when tested in
accordance with ASTM E283.
9. Water Absorption: There shall be no more than 0.127 percent water absorption by volume when a 12 x 12 inch laminated insulated metal wall
panel sample is subjected to a 24-hour full water submersion in accordance with ASTM C209.
10. Thermal Performance: Polyisocyanurate (ISO) core panels shall provide the following R-Values as tested in accordance with ASTM C1363 or as
determined from thermal modeling using Therm 5.2 software developed by Lawrence Berkley Laboratories:
a. 2 inch thick Flat: R-14
b. 2.5 inch thick Flat: R-17
c. 3 inch thick Flat: R-21
d. 4 inch thick Flat: R-28
e. 2.5 inch thick Ribbed: R-11
f. 3 inch thick Ribbed: R-14
Specification Data
g. 4 inch thick Ribbed: R-22
11. Seismic Performance: Comply with ASCE 7, Section 13, “Seismic Design Requirements for Non-Structural Components”. Panels shall
be hard-fastened to structure along one edge only such that lateral slippage between panels can occur in the event of seismic activity.
12. Fire Test Response Characteristics: Steel-faced panels with polyisocyanurate (ISO) core shall fully comply with Chapter 26 of
International Building Code regarding the use of Foam Plastic. The following tests shall be available upon request for submission
to the Authority Having Jurisdiction:
a. FM 4880: Class I rated per FM Global, panels are approved for use without a thermal barrier and do not create a requirement
for automatic sprinkler protection.
b. ASTM E84 Surface Burning Characteristics; Finished panel shall have a Flame Spread equal to 0, and Smoke Developed equal to 35.
c. NFPA 285 Intermediate Scale Multi-story Fire Evaluation; successfully passed acceptance criteria.
d. UL 263 Fire Resistive Rating; classified as a component of a fire-rated wall assembly for 1-hour, 2-hour, or 3-hour rating with fire
applied to either side, Design No. U053 (rated assemblies include appropriate layers of fire-rated Type X Gypsum board).
e. ASTM D1929 Minimum Flash and Self Ignition; established for foam core.
f. NFPA 259 Potential Heat Content; established for foam core.
g. NFPA 268 Exposure to a Radiant Heat Energy Source; successfully passed acceptance criteria.
h. S102, S127, S134, S138 UL Canada fire test standards; successfully passed.
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13. Regional and International Approvals: Steel-faced panels with polyisocyanurate (ISO) foam core shall have the following
specific approvals in-place:
a. Miami-Dade County, Florida N.O.A. No. 16-0329.09 High Velocity Hurricane Zone Rated (expires May 18, 2022).
b. Florida Product Approval: Report No. FL-20453.1, Florida Building Code for Non-Hurricane Zones.
c. UL Canada Approval: File R19992, evaluation for compliance with the requirements of the Canadian National Building Code.
d. Code Compliance Evaluation Report: Intertek CCRR #1037.
e. City of Los Angeles: LARR #26046.
14. Insulating Core: Polyisocyanurate (ISO) core, ASTM C591 Type IV, CFC and HCFC free, compliant with Montreal Protocol and Clean Air Act,
with the following minimum physical properties:
a. Density Nominal: 2.0 pcf
b. Shear Strength: 21 psi
c. Compressive Strength: 25 psi
d. Tensile Strength: 36 psi
e. Closed Cell Content: 95 percent minimum
f. FM Global approvals: Class 1 per FM 4880
g. Surface burning characteristics of unfaced foam core when tested in accordance with ASTM E84:
1) Flame Spread: less than 25 or less
2) Smoke Developed: less than 250 or less
h. Ignition characteristics when tested in accordance with ASTM D1929:
1) Self-Ignition: 915 degrees F, minimum
2) Flash Ignition: 839 degrees F, minimum
i. Potential Heat Content per NFPA 259: 12,448 BTU/lb.
C. Exterior Paint Finish Characteristics for Panels meeting the requirements of [AAMA 621 for G90 galvanized steel or AZ50 Galvalume]
[AAMA 620 for coil-coated aluminum]:
1. Gloss: 15 ± 5 measured at 60 degree angle tested in accordance with ASTM D523.
2. Pencil Hardness: HB-H minimum tested in accordance with ASTM D3363.
3. Flexibility, T-Bend: 1-2T bend with no adhesion loss when tested in accordance with ASTM D4145.
4. Flexibility, Mandrel: No cracking when bent 180 degrees around a 1/8 mandrel as tested in accordance with ASTM D522.
5. Adhesion: No adhesion loss tested in accordance with ASTM D3359.
6. Reverse Impact: No cracking or adhesion loss when impacted 3000 x inches of metal thickness (lb-in), tested in
accordance with ASTM D2794.
7. Abrasion Resistance: Nominal 65 liters of falling sand to expose 5/32 inch diameter of metal substrate when tested in
accordance with ASTM D968.
8. Graffiti Resistance: Minimal effect.
9. Acid Pollutant Resistance: No effect when subjected to 30 percent sulfuric acid for 18 hours, or 10 percent muriatic
acid for 15 minutes when tested in accordance with ASTM D1308.
10. Salt Fog Resistance: Passes 1000 hours, when tested in accordance with ASTM B117 (5 percent salt fog at 95 degrees F).
11. Cyclic Salt Fog and UV Exposure: Passes 2016 hours when tested in accordance with ASTM D5894.
12. Humidity Resistance: Passes 1500 hours at 100 percent relative humidity and 95 degrees F, with a test rating of 10
when tested in accordance with ASTM D2247 and D714.
13. Color Retention: Passes 5000 hours when tested in accordance with ASTM G153 and G154.
14. Chalk Resistance: Maximum chalk is a rating of 8 when tested in accordance with ASTM D4214, Method A.
15. Color Tolerances: Maximum of 5∆E Hunter units on panels when tested in accordance with ASTM D2244.
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D. Exterior Aggregate Finish Characteristics:
1. Moisture Resistance: 14 days exposure with no deleterious effects when tested in accordance with ASTM D2247.
2. Salt Spray: 1000 hours, no deleterious effects when tested in accordance with ASTM B117.
3. Abrasion Resistance: 500 liters of sand, no deleterious effects when tested in accordance with ASTM D968.
4. Freeze / Thaw (60 cycles): No checking, cracking or splitting.
5. Mold Resistance: No growth of mold when tested per ASTM D3273.
6. Flame Spread: Less than 25, Class 1 rating when tested in accordance with ASTM E84.
E. Panel Assembly:
1. Panel thickness: [2 inches] [2 1/2 inches] [3 inches] [4 inches] thick.
2. [Panel width (Flat Panels and Striated Panels): [24 inches] [30 inches] [36 inches] [Custom] [As indicated on drawings]].
3. [Panel width (Ribbed Panels): [12 inches] [16 inches] [20 inch] [24 inch]].
4. Panel joint shall consist of fasteners and attachment clip completely concealed within the joint. Panel joint shall have two distinct lines of
defense against water infiltration using continuous finned rubber gasket seal on both face and liner sheet. Horizontal panels shall have a
nominal gutter height of 3 1/4 inches.
5. Exterior Face of Panel:
a. Material:
1) Coil material shall be in accordance with ASTM A755 [Grade 33, G90 galvanized steel in accordance with ASTM A653 and A924]
[ASTM B209, 3003-H14 aluminum] [ AZ50 Galvalume / Zincalume in accordance with ASTM A792 (contact Kingspan for project
specific availability)].
2) Gauge: [22 (steel)] [20 (steel)] [0.040 (aluminum)].
b. Profile: [Flat][Striated][Ribbed]
1) Flat profile to have no flutes, planking, or mild profiling of any type. [Reveal width shall be as indicated on the Drawings].
2) Striated profile to have linear striations nominal 0.035 inches deep, (2 at 5/8 inch equal to 1 1/4 inch o.c.) across the entire face width.
3) Ribbed profile to have 7/8 inch deep ribs at 4 inches o.c. spacing. Thermal insulation retained in low cell of the ribbed profile to be
minimum [1 5/8 inches thick for 2 1/2 inch panel] [2 1/8 inches thick for 3 inch panel] [3 1/8 inches thick for 4 inch panel].
c. Exterior Texture: [Smooth] [Non-directional embossed].
d. Exterior Paint Finish Color:
1) [Selected from current Kingspan Insulated Panels color chart] [Custom color as selected by Architect] [Color indicated].
2) Finish System:
Specification Data
a) [1.0 mil. Fluropolymer (PVDF) Two Coat system: 0.2 mil primer with 0.8 mil Kynar 500 (70 percent) SOLID color coat].
b) [1.0 mil. Fluropolymer (PVDF) Two Coat system: 0.2 mil primer with 0.8 mil Kynar 500 (70 percent) MICA color coat].
c) [1.5 mil. Fluropolymer (PVDF) Three Coat system: 0.2 mil primer with 0.8 mil Kynar 500 (70 percent) METALLIC color coat
and .5 mil clear coat].
d) [2.4 mil. Fluropolymer (PVDF) Three Coat system: 0.8 mil primer with 0.8 mil Kynar 500 (70 percent) SOLID color coat
and 0.8 mil clear coat].
e. Exterior Aggregate Finish:
1) Baked epoxy primer with factory applied [12 mil dry film thickness] [36 mil dry film thickness] finish coat of acrylic
bonder and silica aggregate.
a) Silica Aggregate Color: [Selected from current Kingspan Insulated Panels GRANITSTONE color chart]
[Custom color as selected by Architect] [Color indicated].
b) Quartz Aggregate Color: [Selected from current Kingspan Insulated Panels GRANITSTONE QUARTZ color chart] [Color indicated].
6. Interior Face of Panel:
a. Material:
1) Coil material shall be [Grade 33, G90 galvanized steel in accordance with ASTM A653 and A924] [ASTM B209, 3003-H14 aluminum]
[AZ50 Galvalume / Zincalume in accordance with ASTM A792 (contact Kingspan for project specific availability)].
2) Gauge: [24 (steel)] [22 (steel)] [20 (steel)] [0.040 inch (aluminum)].
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b. Profile: Standard flat, non-profiled.
c. Texture: Smooth.
d. Interior Finish: Modified polyester finish with a total minimum dry film thickness of 0.9 to 1.1 mil including primer.
1) Color: [Standard USDA Imperial White] [Selected from the current Kingspan Insulated Panels stock color chart]
[same as exterior finish] [Custom color as selected by Architect] [Color indicated].
7. Insulating Core: Precured, profiled, sanded flat, and fully inspected prior to lamination. Core material shall be polyisocyanurate (ISO).
8. Structural Adhesive: Type II Class 2 Structural Urethane Adhesive, 100 percent solids and 100 percent solvent free, evaluated and listed for
sandwich panel construction by ICC Evaluation Service or other recognized agency.
2.3 ACCESSORIES
A. Fasteners: Fasteners as recommended by manufacturer.
B. Clips: Shall be minimum 14 gauge half-hard type 301 stainless steel with PVC or neoprene foam sealing pad adhered to underside of clip,
designed to prevent water infiltration around fastener penetrations.
C. Perimeter Trim:
1. Fabricated perimeter trim and metal flashing: Shall be same gauge, material and coating color as exterior face of insulated metal wall panel.
2. Extruded perimeter trim: Shall be extruded aluminum 6063-T5 alloy with spray applied PVF coating in same color as exterior face of insulated
metal wall panel.
D. Butyl Weather Barrier Sealant: Non-skinning butyl tube sealant per panel manufacturer’s recommendations compliant with AAMA 809.2.
E. Vertical joint (for horizontal panel applications):

1. Material: [Extruded TPE rubber gasket shall have a finned profile. Vertical joint gasket shall give the appearance of a recessed and tooled
caulk joint and be capable of accommodating joint width variations from 3/8 to 3/4 inch due to normal construction tolerances]
[Insulated block spline with polyisocyanurate foam core and metal facings designed to be flush with horizontal reveal in matching finish color]
[2-piece vertical joint extrusion with 2 1/2 inch wide face cap].
2. Color: [Standard Black gasket] [Standard Light Gray gasket] [Custom color gasket, non-metallic, to match panel color].
F. Sealants at exposed joints: [Elastomeric polyurethane] [Neutral cure silicone] sealant compliant with ASTM C920.
PART 3 – EXECUTION
3.1 EXAMINATION
A. Provide field measurements to manufacturer as required to achieve proper fit of the preformed wall panel envelope.
Measurements shall be provided in a timely manner so that there is no impact to construction or manufacturing schedule.
B. Supporting Steel: All structural supports required for installation of panels shall be by others. Support members shall be installed
within the following tolerances:
1. Plus or minus 1/8 inch in 5 feet in any direction along plane of framing.
2. Plus or minus 1/4 inch cumulative in 20 feet in any direction along plane of framing.
3. Plus or minus 1/2 inch from framing plane on any elevation.
4. Plumb or level within 1/8 inch at all changes of transverse for performed corner panel applications.
5. Verify that bearing support has been provided behind vertical joints of horizontal panel systems and horizontal joints of vertical panel
systems. Width of support shall be as recommended by manufacturer.
C. Examine individual panels upon removing from the bundle; notify manufacturer of panel defects. Do not install defective panels.
3.2 PANEL INSTALLATION

A. Installation shall be in accordance with manufacturer’s installation guidelines and recommendations.
B. Install panels plumb, level, and true-to-line to dimensions and layout indicated on approved shop drawings.
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C. Cut panels prior to installing, where indicated on shop drawings, using a power circular saw with fine tooth carbide tip blade per manufacturer’s
instructions. Ventilate area where polyurethane dust is generated. Personnel should wear respiratory and eye protection devices.
D. Butyl Weather Barrier Sealant:

1. Apply non-skinning butyl sealant as shown on shop drawings and manufacturer’s installation instructions as necessary to establish
the vapor barrier for the panels.
2. Use non-skinning butyl tube sealant only for tight metal-to-metal contact.
3. Do not use non-skinning butyl tube sealant to bridge gaps.
E. Place panel fasteners through pre-punched holes in attachment clips, concealed within the joint of the panel. Secure units to the structural
supports. Space clips as recommended by manufacturer or otherwise indicated on the approved shop drawings.
3.3 TRIM INSTALLATION

A. Place trim and trim fasteners only as indicated per details on the approved shop drawings.
B. Field drill weep holes where appropriate in horizontal trim; minimum 1/4 inch diameter at 24 inches on center.
C. Place a continuous strip of butyl tape or butyl tube sealant on closure trims for the length of the panel to be covered by trim.
3.4 SEALANT INSTALLATION FOR EXPOSED JOINTS

A. Clean and prime surfaces to receive exterior exposed sealants in accordance with sealant manufacturer’s recommendations.
B. Follow sealant manufacturer’s recommendations for joint width-to-depth ratio, application temperature range, size and type of
backer rod, and compatibility of materials for adhesion.
C. Direct contact between butyl and silicone sealants shall not be permitted.
3.5 FIELD QUALITY CONTROL

A. Testing Agency: General Contractor shall engage an independent testing and inspection agency acceptable to the architect to
perform field tests and inspections and to prepare reports of findings.
B. Field Water Test: After completing portion of metal wall panel assembly including accessories and trim, test a 2-bay area selected
by the architect for water penetration in accordance with AAMA 501.2 or ASTM E1105.
3.6 CLEANING AND PROTECTION

A. Remove protective film immediately after installation.
B. Touch-up, repair or replace metal panels and trim that have been damaged.
Specification Data
C. After metal wall panel installation, clear weep holes and drainage channels of obstructions, dirt, and sealant.
END OF SECTION
DISCLAIMER:
Kingspan Insulated Panels Guide Specifi cations have been written as an aid to the professionally qualifi ed Specifi er and Design Professional. The
use of this Guideline Specifi cation requires the sole professional judgment and expertise of the qualifi ed Specifi er and Design Professional to adapt
the information to the specifi c needs for the Building Owner and the Project, to coordinate with their Construction Document Process, and to
meet all the applicable building codes, regulations and laws. KINGSPAN INSULATED PANELS EXPRESSLY DISCLAIMS ANY WARRANTY, EXPRESSED OR
IMPLIED, INCLUDING THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OF THIS PRODUCT FOR THE PROJECT.
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Section 07 42 13
Metal Wall Panels

BENCHMARK By Kingspan
Kingspan Designwall 4000 Series Foamed-in-Place Wall Panel System
PART 1 – GENERAL
1.1 SECTION INCLUDES
A. Foamed-in-Place steel, insulated metal wall panels.
B. Accessories including fasteners and perimeter trim.
1.2 REFERENCES
A. American Architectural Manufacturers Association (AAMA)
1. AAMA 501.1: Standard Test Method for Metal Curtain Walls for water penetration using Dynamic Pressure.
2. AAMA 501.2: Quality Assurance and Diagnostic Water Leakage Field Check of Installed Storefronts, Curtain Walls and Sloped Glazing Systems.
3. AAMA 508: Voluntary Test Method and Specification for Pressure-Equalized Rain-Screen Wall Cladding System.
4. AAMA 621: Voluntary Specification for High Performance Organic Coatings on Coil Coated Architectural Hot Dipped Galvanized (HDG) and
Zinc-Aluminum Coated Steel Substrates.
5. AAMA 809.2: Voluntary Specification for Non-Drying Sealants.
B. American Society of Civil Engineers (ASCE)

1. ASCE 7: Minimum Design Loads for Buildings and Other Structures.
C. ASTM International
1. ASTM A653: Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by
the Hot-Dip Process.
2. ASTM A755: Standard Specification for Steel Sheet, Metallic Coated by the Hot-Dip Process and Prepainted by the Coil-Coating
Process for Exterior Exposed Building Products.
3. ASTM A792: Standard Specification for Steel Sheet, 55 percent Aluminum-Zinc Alloy-Coated by the Hot–Dip Process.
4. ASTM A924: Standard Specification for General Requirements for Steel Sheet, Metallic-Coated by the Hot-Dip Process.
5. ASTM B117: Standard Practice for Operating Salt Spray (Fog) Apparatus.
6. ASTM B209: Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate.
7. ASTM C209: Standard Test Methods for Cellulosic Fiber Insulating Board.
8. ASTM C272: Standard Test Method for Water Absorption of Core Materials for Sandwich Constructions.
9. ASTM C591: Standard Specification for Unfaced Preformed Rigid Cellular Polyisocyanurate Thermal Insulation.
10. ASTM C920: Standard Specification for Elastomeric Joint Sealants.
11. ASTM C1363: Standard Test Method for Thermal Performance of Building Materials and Envelope Assemblies by Means of a Hot Box Apparatus.
12. ASTM D522: Standard Test Methods for Mandrel Bend Test of Attached Organic Coatings.
13. ASTM D523: Standard Test Method for Specular Gloss.
14. ASTM D714: Standard Test Method for Evaluating Degree of Blistering of Paints.
15. ASTM D968: Standard Test Methods for Abrasion Resistance of Organic Coatings by Falling Abrasive.
16. ASTM D1308: Standard Test Method for Effect of Household Chemicals on Clear and Pigmented Organic Finishes.
17. ASTM D1929: Standard Test Method for Determining Ignition Temperature of Plastics.
18. ASTM D2244: Standard practice for Calculation of Color Tolerances and Color Differences from Instrumentally Measured Color Coordinates.
19. ASTM D2247: Standard Practice for Testing Water Resistance of Coatings in 100 percent Relative Humidity.
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20. ASTM D2794: Standard Test Method for Resistance of Organic Coatings to the Effects of Rapid Deformation (Impact).
21. ASTM D3273: Standard Test Method for Resistance to Growth of Mold on the Surface of Interior Coatings in an Environmental Chamber.
22. ASTM D3359: Standard Test Methods for Measuring Adhesion by Tape Test.
23. ASTM D3363: Standard Test Method for Film Hardness by Pencil Test.
24. ASTM D4145: Standard Test Method for Coating Flexibility of Prepainted Sheet.
25. ASTM D4214: Standard Test Methods for Evaluating the Degree of Chalking of Exterior Paint Films.
26. ASTM D5894: Standard Practice for Cyclic Salt Fog / UV Exposure of Painted Metal, (Alternating Exposures in a Fog / Dry Cabinet and a UV
Condensation Cabinet).
27. ASTM E72: Standard Test Methods of Conducting Strength Tests of Panels for Building Construction.
28. ASTM E84: Standard Test Method for Surface Burning Characteristics of Building Materials.
29. ASTM E283: Standard Test Method for Determining Rate of Air Leakage Through Exterior Windows, Curtain Walls, and Doors Under Specified
Pressure Differences Across the Specimen.
30. ASTM E330: Standard Test Method for Structural Performance of Exterior Windows, Doors, Skylights, Curtain Walls by
Uniform Static Air pressure Difference.
31. ASTM E331: Standard Test Method for Water Penetration of Exterior Windows, Skylights, Doors, and Curtain Walls by
Uniform Static Air Pressure Difference.
32. ASTM E1105: Standard Test Method for Field Determination of Water Penetration of Installed Exterior Windows, Skylights, Doors,
and Curtain Walls by Uniform or Cyclic Static Air Pressure Difference.
33. ASTM E1233: Standard Test Method for Structural Performance of Exterior Windows, Doors, Skylights, and Curtain Walls
by Cyclic Air Pressure Differential.
34. ASTM E1354: Standard Test Method for Heat and Visble Smoke Release Rates.
35. ASTM F1642: Standard Test Method for Glazing Systems Subject to Airblast Loadings.
36. ASTM G153: Standard Practice for Operating Enclosed Carbon Arc Light Apparatus for Exposure of Nonmetallic Materials.
37. ASTM G154: Standard Practice for Operating Fluorescent Light Apparatus for UV Exposure of Nonmetallic Materials.
D. FM Global
1. FM 4880: Class 1 Fire Rating of Insulated Wall or Wall and Roof / Ceiling Panels, Interior Finish Materials or Coatings, and Exterior Wall Systems.
2. FM 4881: Approval Standard for Class 1 Exterior Wall Systems.
3. FM 4882: Approval Standard for Class 1 Interior Wall and Ceiling Materials or Systems for Smoke Sensitive Occupancies.
E. Governmental Agencies
Specification Data
1. General Services Administration (GSA): GSA-TS01 – US General Services Administration Standard Test Method for Glazing and Window Systems
Subject to Dynamic Overpressure Loadings.
2. Department of Defense (DoD): UFC 4-010-01 - Unified Facilities Criteria (UFC) DoD Minimum Antiterrorism Standards for Buildings.
3. Department of Veterans Affairs (VA): Physical Security Design Manual for VA Facilities (Life-Safety Protected).
F. International Building Code (IBC): current edition
G. National Fire Protection Association (NFPA)

1. NFPA 259: Standard Test Method for Potential Heat of Building Materials.
2. NFPA 285: Standard Fire Test Method for Evaluation of Fire Propagation Characteristics of Exterior Non-Load-bearing Wall Assemblies
Containing Combustible Components.
H. Underwriters Laboratories (UL)

1. ANSI/UL 263: Fire Resistance Ratings, Certifications Directory.
I. International Organization for Standardization (ISO)

1. ISO 14025: Environmental Labels and Declarations.
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1.3 ADMINISTRATIVE REQUIREMENTS
A. Pre-installation meeting: Conduct a pre-installation meeting at the job site attended by Owner, Architect, Manufacturer’s Technical
Representative, Panel Installer, and Contractors of related trades. Coordinate structural support requirements in relation to insulated wall panel
system, installation of any separate air / water barriers, treatment of fenestration, and other requirements specific to the project.
1.4 SUBMITTALS
A. Refer to Section [01 33 00 Submittal Procedures] [insert section number and title].
B. Product Data: Submit manufacturer current technical literature for each type of product.
C. Shop Drawings: Submit detailed drawings showing:

1. Profile.
2. Gauge of both exterior and interior sheet.
3. Location, layout and dimensions of panels.
4. Location and type of fasteners.
5. Shape and method of attachment of all trim.
6. Locations and type of sealants.
7. Installation sequence.
8. Coordination Drawings: Provide elevation drawings and building sections which show panels in relationship to required locations for structural
support. Include panel details and details showing attachment to structural support.
9. Other details as may be required for a weathertight installation.
D. Panel Analysis: Provide panel calculations to verify panels will withstand the design wind loads indicated without detrimental effects or
deflection exceeding the specified limit. Include effects of thermal differential between the exterior and interior panel facings and resistance
to fastener pullout.
E. Samples: Provide nominal 3 x 5 inch of each color indicated. [Provide panel width by 10 inches long minimum] [Insert size].
F. Health and Wellness
1. Red List Free – Foam core system must be free of Halogenated Flame Retardants (HFRs) and may not contain any chemical ingredients on
the ILFI Declare Red List at levels great than or equal to 100 ppm (0.01%). Complete panel (as installed) complies when configured with
metal facers using approved / labeled PVDF coating system.
2. ZERO VOC’s – Product must be 100% zero VOC as installed on the building as verified by 3rd party certification.
3. Material Ingredient Transparency – manufacturer has provided 3rd party verification on all chemical ingredients at levels great
than or equal to 100 ppm (0.01%).
G. Manufactured with Renewable Energy

1. Product must be manufactured in a location utilizing at least 50% of its energy sourced from renewable supply.
H. Science based target to reduce embodied carbon

1. Scope 1 + 2: 33% absolute emissions reduction by 2025.
2. Scope 3: 10% intensity emissions reduction per $ value added by 2025.
I. LEED 2009 Submittals:

1. Energy and Atmosphere (EA)
a. Energy Analysis for Credit EA 1: Demonstrating percentage of performance improvement compared with the baseline building
performance rating.
2. Material and Resources (MR)
a. Product Certificates for Credit MR 4: For products having recycled content, documentation indicating percentages by weight of
post-consumer and pre-consumer recycled content.
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b. Product Certificates for Credit MR 5: For products and materials required to comply with requirements for regionally
manufactured materials. Include statement indicating cost, location of manufacturer, and distance to Project for each
regionally manufactured material.
3. Indoor Environmental Quality (IEQ)
a. Product Data for Credit IEQ 4.1: For sealants, including printed statement of VOC content.
b. Product Data for Credit IEQ 4.2: For paints and coatings, including printed statement of VOC content.
4. Innovation in Design (ID)
a. [Documentation for Credit ID 1 : [Include specific requirements related to documenting credit.].
5. Pilot Credit 61: Material Disclosure and Assessment
a. Environmental Product Declaration.
J. LEED V4 Submittals:
1. Energy and Atmosphere
a. Energy Analysis: Demonstrating percentage of performance improvement compared with the baseline building performance rating.
2. Materials and resources
a. Building Life-Cycle Impact Reduction.
3. Building product disclosure and optimization
a. Environmental Product Declaration (EPD) conforming to ISO 14025, 14040, 14044, EN 15804 or ISO 21930 with a Cradle to Grave.
b. Sourcing of Raw Materials: publically released reports that comply with LEED requirements for raw material source and
extraction reporting.
c. Material Ingredients: Publically produced, complete Health Product Declaration with full disclosure of know hazards in
compliance with the Health Product Declaration open Standards.
4. Indoor Environmental Quality
a. Low Emitting Materials: Compliance sheets indicating adhesives and gasket are within the published VOC emissions thresholds.
5. Innovation in Design
a. [Documentation for Credit: [Include specific requirements related to documenting credit.].
K. Miscellaneous Certifications:
1. Submit documentation certifying that products comply with provisions of the “Buy American Act” Title 41 of the US Code
Sub-sections 10a through 10d.
2. Submit documentation that products have been certified in accordance with ISO 14025.
Specification Data
L. Quality Assurance Submittals
1. Design Data, Test Reports: Provide manufacturer test reports indicating product compliance with requirements.
a. Provide test report from nationally recognized testing agency to demonstrate compliance with IBC Section 1403.2.
2. Manufacturer Erection Instructions: Provide manufacturer’s written installation instructions including proper material storage,
material handling, and maintenance instructions.
1.5 QUALITY ASSURANCE

A. Manufacturer Qualifications:
1. Manufacturer shall have a minimum of five (5) years experience in the production of insulated metal wall panels.
Manufacturer shall demonstrate past experience with examples of projects of similar type and exposure.
2. Manufacturer to be registered with a Program Operator with a Certified Environmental Product Declaration, in conformance
with ISO 14025, for Insulated Metal Panels.
B. Installer Qualifications:
1. Installer shall be authorized by the manufacturer and the work shall be supervised by a person having successfully completed a manufacturer
training seminar regarding proper installation of the specified product.
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1.6 DELIVERY, STORAGE AND HANDLING
A. Refer to Section [01 60 00 Product Requirements] [insert section number and title].
B. Deliver panel materials and components in manufacturer’s original, unopened, undamaged packaging with identification labels intact.
C. Store wall panel materials on dry, level, firm, and clean surface. Stack no more than two bundles high. Elevate one end of bundle to allow
moisture run-off, cover and ventilate to allow air to circulate and moisture to escape.
1.7 WARRANTY
A. Limited Warranty: Standard form in which manufacturer agrees to repair or replace items that fail in materials or workmanship within specified
warranty period. The items covered by the warranty include structural performance including bond integrity, deflection and buckling.
1. Warranty Period: Two (2) years from date of Substantial Completion, or 2 years and 3 months from the date of shipment from manufacturer’s
plant, whichever occurs first.
B. Finish Warranty: Standard form in which manufacturer agrees to repair or replace metal panels that evidence deterioration of fluoropolymer
finish, including flaking or peeling from approved primed metal substrate, chalk in excess of 8 when tested in accordance with ASTM D4214,
Method A, and / or color fading in excess of 5 ∆E Hunter units on panels when tested in accordance with ASTM D2244.
1. Warranty Period: Twenty (20) years from date of Substantial Completion, or 20 years and 3 months from the date of shipment from
C. Thermal Warranty: Standard form in which manufacturer agrees to repair or replace panels that exhibit greater than 10% reduction from
published material R-value at time of manufacture as measured in accordance with ASTM C518 within specified warranty period.
1. Warranty Period: Thirty (30) years from date of Substantial Completion or 30 years and 3 months from date of shipment from
PART 2 – PRODUCTS
2.1 MANUFACTURER
A. Benchmark by Kingspan; a division of Kingspan Insulated Panels, Inc. (www.kingspanpanels.us)
1. 720 Marion Road, Columbus, Ohio 43207; 1-877-638-3266 (Toll Free) or 614-444-0110
2. 12557 Coleraine Drive, Caledon, Ontario L7E 3B5; 1-866-442-3594 (Toll Free) or 905-951-5600
B. Basis of Design: [Designwall 4000 Flat Panel] [Designwall 4000S Striated Panel].
C. Substitution Limitations:
1. Submit written request for approval of substitutions to the Architect [a minimum of [14] days prior to the date for receipt of bids]
[Insert time period]. Include the following information:
a. Name of the materials and description of the proposed substitute.
b. Drawings, cut sheets, performance and test data.
c. List of projects of similar scope and photographs of existing installations.
d. Test reports indicating compliance with the performance criteria.
e. Other information necessary for evaluation.
2. After evaluation by Architect, approval will be issued via addendum. No verbal approval will be given.
3. Substitutions following award of contract are not allowed except as stipulated in Division 01 – General Requirements.
2.2 EXTERIOR WALL PANELS

A. Design Criteria:
1. Wind Loads: [As indicated on Drawings] [Insert positive and negative loads (psf) for Components and Cladding Zones 4 and 5].
2. Deflection criteria shall be [L/180] [insert project specific deflection criteria].
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B. Performance Criteria:
1. Structural Test:
a. Static: Structural performance shall be verifiable by witnessed structural testing for simulated wind loads in accordance
with ASTM E72 or ASTM E330.
b. Cyclic: Tested constructions meet the approval criteria of FM 4881 when installed as specified in the listing.
2. Bond Strength: No metal primer interface corrosion and / or delamination shall occur after 1000 hours at 135 degrees F and 100 percent
relative humidity. No delamination shall occur after 2-1/2 hours in a 2 psi 217 degrees F autoclave.
3. Pressure Equalization: The typical horizontal and vertical joint system shall exhibit rapid pressure equalization when subjected to cyclic
external pressure fluctuations applied in accordance with ASTM E1233. Panels shall be successfully tested using procedure similar to AAMA
508; modified as appropriate for insulated foam core panels with an integral vapor barrier. The liner sheet of the panel shall be considered as
the imperfect air barrier during the test procedure.
4. Water Penetration:
a. Dynamic: There shall be no uncontrolled water leakage when tested in accordance with AAMA 501.1 at a pressure differential of 15 psf.
Test shall be conducted with the liner side seal broken.
b. Static: No uncontrolled water leakage, when tested in accordance with ASTM E331 at a [6.24 psf] [20 psf] [70 psf] pressure differential.
c. Static – 2 hour duration: Panel system shall demonstrate no water penetration when tested in accordance with ASTM E331 at 6.24 psf
pressure differential for a two (2) hour duration to satisfy International Building Code, Section 1403.2.
5. Air Infiltration: Air infiltration through the panel shall not exceed 0.01 cfm/sf at [6.24 psf] [20 psf] air pressure differential when tested in
accordance with ASTM E283.
6. Water Absorption: There shall be no more than 0.075 pcf water absorption based on 3 x 3 inch foamed-in-place insulated metal wall panel
samples subjected to a 24-hour full water submersion in accordance with ASTM C272.
7. Thermal Performance: QuadCore polyisocyanurate (POLYISO) core panels shall provide the following R-Values as tested in accordance
with ASTM C518 at 75°F mean temperature or as determined from thermal modeling using Therm 5.2 software developed by
Lawrence Berkley Laboratories:
a. 2 inch thick Flat: R-16
b. 2.5 inch thick Flat: R-20
b. 3 inch thick Flat: R-24
d. 4 inch thick Flat: R-32
8. Seismic Performance: Comply with ASCE 7, Section 13, “Seismic Design Requirements for Non-Structural Components”. Panels shall be hard-
fastened to structure along one edge only such that lateral slippage between panels can occur in the event of seismic activity.
9. Fire Test Response Characteristics: Steel-faced panels with QuadCore polyisocyanurate (POLYISO) core shall fully comply with Chapter 26
Specification Data
of International Building Code regarding the use of Foam Plastic. The following tests shall be available upon request for submission to the
Authority Having Jurisdiction:
a. FM 4880: Class I rated per FM Global, panels are approved for use without a thermal barrier and do not create a requirement for
automatic sprinkler protection.
b. FM 4882: Class I rated per FM Global for smoke sensitive occupancies.
c. ASTM E84 Surface Burning Characteristics; Finished panel shall have a Flame Spread less than or equal to 25, and Smoke Developed less
than or equal to 50.
d. NFPA 285 Intermediate Scale Multi-story Fire Evaluation; successfully passed acceptance criteria.
e. ASTM D1929 Minimum Flash and Self Ignition; established for foam core.
f. NFPA 259 Potential Heat Content; established for foam core.
10. Insulating Core: QuadCore polyisocyanurate (POLYISO) foamed-in-place core, ASTM C591 Type IV, CFC and HCFC free, Halogenated Flame
Retardant (HFR) free, compliant with Montreal Protocol and Clean Air Act, with the following minimum physical properties:
a. Density Nominal: 2.2 to 2.8 pcf
b. Shear Strength: 20 psi
c. Compressive Strength: 25 psi
d. Closed Cell Content: 90 percent
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e. FM Global approvals: Class 1 for smoke sensitive occupancies per FM 4880/4882.
f. Surface burning characteristics of unfaced foam core when tested in accordance with ASTM E84:
1) Flame Spread: 25 or less.
2) Smoke Developed: 50 or less.
g. Ignition characteristics when tested in accordance with ASTM D1929:
1) Self-Ignition: 968 degrees F, minimum.
2) Flash Ignition: 806 degrees F, minimum.
h. Potential Heat Content per NFPA 259: 12062 BTU/lb.
C. Exterior Paint Finish Characteristics for Panels meeting the requirements of AAMA 621 for G90 galvanized steel or AZ50 Galvalume :
1. Gloss: 15 ± 5 measured at 60 degree angle tested in accordance with ASTM D523.
2. Pencil Hardness: HB-H minimum tested in accordance with ASTM D3363.
3. Flexibility, T-Bend: 1-2T bend with no adhesion loss when tested in accordance with ASTM D4145.
4. Flexibility, Mandrel: No cracking when bent 180 degrees around a 1/8 mandrel as tested in accordance with ASTM D522.
5. Adhesion: No adhesion loss tested in accordance with ASTM D3359.
6. Reverse Impact: No cracking or adhesion loss when impacted 3000 x inches of metal thickness (lb-in), tested in accordance
with ASTM D2794.
7. Abrasion Resistance: Nominal 65 liters of falling sand to expose 5/32 inch diameter of metal substrate when tested in accordance
with ASTM D968.
8. Graffiti Resistance: Minimal effect.
9. Acid Pollutant Resistance: No effect when subjected to 30 percent sulfuric acid for 18 hours, or 10 percent muriatic acid for 15 minutes when
tested in accordance with ASTM D1308.
10. Salt Fog Resistance: Passes 1000 hours, when tested in accordance with ASTM B117 (5 percent salt fog at 95 degrees F).
11. Cyclic Salt Fog and UV Exposure: Passes 2016 hours when tested in accordance with ASTM D5894.
12. Humidity Resistance: Passes 1500 hours at 100 percent relative humidity and 95 degrees F, with a test rating of 10 when tested
in accordance with ASTM D2247 and D714.
13. Color Retention: Passes 5000 hours when tested in accordance with ASTM G153 and G154.
14. Chalk Resistance: Maximum chalk is a rating of 8 when tested in accordance with ASTM D4214, Method A.
15. Color Tolerances: Maximum of 5∆E Hunter units on panels when tested in accordance with ASTM D2244.
D. Exterior Aggregate Finish Characteristics:

1. Moisture Resistance: 14 days exposure with no deleterious effects when tested in accordance with ASTM D2247.
2. Salt Spray: 1000 hours, no deleterious effects when tested in accordance with ASTM B117.
3. Abrasion Resistance: 500 liters of sand, no deleterious effects when tested in accordance with ASTM D968.
4. Freeze / Thaw (60 cycles): No checking, cracking or splitting.
5. Mold Resistance: No growth of mold when tested per ASTM D3273.
6. Flame Spread: less than 25, Class 1 rating when tested in accordance with ASTM E84.
E. Panel Assembly:
1. Panel thickness: [2 inches] [2 1/2 inches] [3 inches] [4 inches] thick.
2. [Panel width (Flat Panels and Striated Panels): [24 inches] [30 inches ] [36 inches ] [Custom] [As indicated on drawings].]
3. Panel joint shall consist of fasteners and attachment clip completely concealed within the joint. Panel joint shall have two distinct lines of
defense against water infiltration using continuous finned rubber gasket seal on face and factory wet butyl seal on liner sheet.
Horizontal panels shall have a nominal gutter height of 3 1/4 inches.
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4. Exterior Face of Panel:
a. Material:
1) Steel coil material shall be in accordance with ASTM A755 [Grade 33, G90 galvanized steel in accordance with ASTM A653 and A924]
[AZ50 Galvalume / Zincalume in accordance with ASTM A792 (contact Kingspan for project specific availability)].
2) Gauge: [22 (steel)] [20 (steel)].
b. Profile: [Flat][Striated].
1) Flat profile to have no flutes, planking, or mild profiling of any type. [Reveal width shall be as indicated on the Drawings].
2) Striated profile to have linear striations nominal 0.035 inches deep, [2 at 3/8 inches equaling 3/4 inch o.c.]
[2 at 5/8 inches equaling 1 1/4 inch o.c.] across the entire face width.
c. Exterior Texture: [Non-directional Embossed] [Smooth]
d. Exterior Paint Finish Color:
1) [Selected from current Kingspan Insulated Panels color chart] [Custom color as selected by Architect] [Color indicated].
2) Finish System:
a) [1.0 mil. Fluropolymer (PVDF) Two Coat system: 0.2 mil primer with 0.8 mil Kynar 500 (70 percent) SOLID color coat.]
b) [1.0 mil. Fluropolymer (PVDF) Two Coat system: 0.2 mil primer with 0.8 mil Kynar 500 (70 percent) MICA color coat.]
c) [1.5 mil. Fluropolymer (PVDF) Three Coat system: 0.2 mil primer with 0.8 mil Kynar 500 (70 percent) METALLIC color coat
and .5 mil clear coat.]
d) [2.4 mil. Fluropolymer (PVDF) Three Coat system: 0.8 mil primer with 0.8 mil Kynar 500 (70 percent) SOLID color coat
and 0.8 mil clear coat.]
e. Exterior Aggregate Finish:
1) Baked epoxy primer with factory applied [12 mil dry film thickness] [36 mil dry film thickness] finish coat of acrylic bonder
and silica aggregate.
a) Silica Aggregate Color: [Selected from current Kingspan Insulated Panels GRANITSTONE color chart]
[Custom color as selected by Architect] [Color indicated].
b) Quartz Aggregate Color: [Selected from current Kingspan Insulated Panels GRANITSTONE QUARTZ color chart] [Color indicated].
5. Interior Face of Panel:
a. Material:
1) Steel coil material shall be [Grade 33, G90 galvanized steel in accordance with ASTM A653 and A924] [AZ50 Galvalume / Zincalume
in accordance with ASTM A792 (contact Kingspan for project specific availability)].
2) Gauge: 24 (steel).
Specification Data
b. Profile: Standard flat, non-profiled.
c. Texture: Smooth.
d. Interior Finish: Modified polyester finish with a total minimum dry film thickness of 0.9 to 1.1 mil including primer.
1) Color: [Standard USDA Imperial White] [Selected from the current Kingspan Insulated Panels stock color chart]
[same as exterior finish] [Custom color as selected by Architect] [Color indicated].
6. Insulating Core: Core material shall be QuadCore polyisocyanurate (POLYISO) foamed-in-place during panel manufacture to a
nominal in-place density of 2.2 to 2.8 pcf.
2.3 ACCESSORIES
A. Fasteners: Fasteners as recommended by manufacturer.
B. Clips: Shall be minimum 14 gauge half-hard type 301 stainless steel with PVC or neoprene foam sealing pad adhered to underside of clip,
designed to prevent water infiltration around fastener penetrations.
C. Perimeter Trim:
1. Fabricated perimeter trim and metal flashing: Shall be same gauge, material and coating color as exterior face of insulated metal wall panel.
2. Extruded perimeter trim: Shall be extruded aluminum 6063-T5 alloy with spray applied PVF coating in same color as exterior face
of insulated metal wall panel.
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D. Butyl Weather Barrier Sealant: Non-skinning butyl tube sealant per panel manufacturer’s recommendations compliant with AAMA 809.2.
E. Vertical joint gasket (for horizontal panel applications):

1. Material: [Extruded TPE rubber gasket shall have a finned profile. Vertical joint gasket shall give the appearance of a recessed and tooled
caulk joint and be capable of accommodating joint width variations from 3/8 to 3/4 inch due to normal construction tolerances]
[Insulated block spline with polyisocyanurate foam core and metal facings designed to be flush with horizontal reveal in matching finish color]
[2-piece vertical joint extrusion with 2 1/2 inch wide face cap].
2. Color: [Standard Black gasket] [Standard Light Gray gasket] [Custom color gasket, non-metallic, to match panel color].
F. Sealants at exposed joints: [Elastomeric polyurethane] [Neutral cure silicone] sealant compliant with ASTM C920.
PART 3 – EXECUTION
3.1 EXAMINATION
A. Provide field measurements to manufacturer as required to achieve proper fit of the preformed wall panel envelope.
Measurements shall be provided in a timely manner so that there is no impact to construction or manufacturing schedule.
B. Supporting Steel: All structural supports required for installation of panels shall be by others. Support members shall be installed
within the following tolerances:
1. Plus or minus 1/8 inch in 5 feet in any direction along plane of framing.
2. Plus or minus 1/4 inch cumulative in 20 feet in any direction along plane of framing.
3. Plus or minus 1/2 inch from framing plane on any elevation.
4. Plumb or level within 1/8 inch at all changes of transverse for performed corner panel applications.
5. Verify that bearing support has been provided behind vertical joints of horizontal panel systems and vertical joints of horizontal panel
systems. Width of support shall be as recommended by manufacturer.
C. Examine individual panels upon removing from the bundle; notify manufacturer of panel defects. Do not install defective panels.
3.2 PANEL INSTALLATION

A. Installation shall be in accordance with manufacturer’s installation guidelines and recommendations.
B. Install panels plumb, level, and true-to-line to dimensions and layout indicated on approved shop drawings.
C. Cut panels prior to installing, where indicated on shop drawings, using a power circular saw with fine tooth carbide tip blade per manufacturer’s
instructions. Ventilate area where polyurethane dust is generated. Personnel should wear respiratory and eye protection devices.
D. Butyl Weather Barrier Sealant:

1. Apply non-skinning butyl sealant as shown on shop drawings and manufacturer’s installation instructions as necessary to establish
the vapor barrier for the panels.
2. Use non-skinning butyl tube sealant only for tight metal-to-metal contact.
3. Do not use non-skinning butyl tube sealant to bridge gaps.
E. Place panel fasteners through pre-punched holes in attachment clips, concealed within the joint of the panel. Secure units to the structural
supports. Space clips as recommended by manufacturer or otherwise indicated on the approved shop drawings.
3.3 TRIM INSTALLATION

A. Place trim and trim fasteners only as indicated per details on the approved shop drawings.
B. Field drill weep holes where appropriate in horizontal trim; minimum 1/4 inch diameter at 24 inches on center.
C. Place a continuous strip of butyl tape or butyl tube sealant on closure trims for the length of the panel to be covered by trim.
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3.4 SEALANT INSTALLATION FOR EXPOSED JOINTS
A. Clean and prime surfaces to receive exterior exposed sealants in accordance with sealant manufacturer’s recommendations.
B. Follow sealant manufacturer’s recommendations for joint width-to-depth ratio, application temperature range, size and
type of backer rod, and compatibility of materials for adhesion.
C. Direct contact between butyl and silicone sealants shall not be permitted.
3.5 FIELD QUALITY CONTROL

A. Testing Agency: General Contractor shall engage an independent testing and inspection agency acceptable to the architect to perform
field tests and inspections and to prepare reports of findings.
B. Field Water Test: After completing portion of metal wall panel assembly including accessories and trim, test a 2-bay area selected
by the architect for water penetration in accordance with AAMA 501.2 or ASTM E1105.
3.6 CLEANING AND PROTECTION

A. Remove protective film immediately after installation.
B. Touch-up, repair or replace metal panels and trim that have been damaged.
C. After metal wall panel installation, clear weep holes and drainage channels of obstructions, dirt, and sealant.
END OF SECTION
DISCLAIMER:
Kingspan Insulated Panels Guide Specifi cations have been written as an aid to the professionally qualifi ed Specifi er and Design Professional. The
use of this Guideline Specifi cation requires the sole professional judgment and expertise of the qualifi ed Specifi er and Design Professional to adapt
the information to the specifi c needs for the Building Owner and the Project, to coordinate with their Construction Document Process, and to
meet all the applicable building codes, regulations and laws. KINGSPAN INSULATED PANELS EXPRESSLY DISCLAIMS ANY WARRANTY, EXPRESSED OR
IMPLIED, INCLUDING THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OF THIS PRODUCT FOR THE PROJECT.
Specification Data
287

Wind Loads & Spans
288

Wind Loads & Spans

Designwall 2000 Flat Wall Panels: 2” thick, ISO core, 24”, 30”, and 36” module width
Single Span Double Span Triple Span
Wind Load (psf) Maximum Span Limiting Factor Maximum Span Limiting Factor Maximum Span Limiting Factor
20 9’-7 (D) 10’-7 (D) 10’-0 (L)
25 8’-4 (D) 9’-0 (D) 9’-0 (D)
30 7’-5 (D) 7’-10 (D) 7’-11 (D)
35 6’-8 (D) 6’-11 (D) 7’-0 (D)
40 6’-0 (D) 6’-3 (D) 6’-3 (D)
45 5’-6 (D) 5’-8 (D) 5’-8 (D)
50 5’-1 (D) 5’-2 (D) 5’-3 (D)
55 4’-8 (D) 4’-9 (D) 4’-9 (D)
60 4’-4 (D) 4’-5 (D) 4’-5 (D)
65 4’-1 (D) 4’-1 (D) 4’-2 (D)
70 3’-10 (D) 3’-10 (D) 3’-10 (D)
Designwall 2000 Flat Wall Panels: 2 1/2” thick, ISO core, 36” module width
20 11’-6 (D) 12’-10 (D) 10’-0 (L)
25 10’-1 (D) 10’-8 (N) 10’-0 (L)
30 9’-0 (D) 9’-0 (N) 9’-6 (N)
35 8’-1 (D) 7’-10 (N) 8’-2 (N)
40 7’-4 (D) 7’-0 (N) 7’-3 (N)
45 6’-8 (N) 6’-3 (N) 6’-5 (N)
50 6’-0 (N) 5’-8 (N) 5’-10 (N)
55 5’-6 (N) 5’-3 (N) 5’-4 (N)
60 5’-0 (N) 4’-10 (N) 4’-11 (N)
65 4’-8 (N) 4’-6 (N) 4’-6 (N)
70 4’-4 (N) 4’-2 (N) 4’-3 (N)
Designwall 2000 Flat Wall Panels: 3” thick, ISO core, 24” module width
Specification Data
20 13’-4 (D) 14’-11 (D) 10’-0 (L)
25 11’-8 (D) 12’-6 (S) 10’-0 (L)
30 10’-5 (D) 10’-7 (S) 10’-0 (L)
35 9’-5 (D) 9’-2 (S) 9’-1 (S)
40 8’-7 (D) 8’-2 (S) 8’-0 (S)
45 7’-10 (D) 7’-4 (S) 7’-2 (S)
50 7’-3 (S) 6’-8 (S) 6’-6 (S)
55 6’-7 (S) 6’-1 (S) 6’-0 (S)
60 6’-0 (S) 5’-8 (S) 5’-6 (S)
65 5’-7 (S) 5’-3 (S) 5’-1 (S)
70 5’-2 (S) 4’-11 (S) 4’-9 (S)
Notes:
1. Wind Load charts based on L/180 deflection limit. 4. Limiting factor: (N) Negative Load / Connection Strength, (S) Core Shear,
2. Exterior face 22 gauge steel, Interior face 24 gauge steel. (B) Flexural Bending, (D) Deflection, (L) Maximum Fabrication Length.
3. Spans may be governed by other factors including deflection due to temperature 5. Values based on single #14 fastener into 3/16” steel thickness to achieve full spanning
differential, unequal span conditions, and fastener pullout limits in lighter gauge capacity of panel. For lighter gauge supports spans may be further limited by
supports. Consult Kingspan for specific project applications. fastener pullout. See Fastener Section following these Wind Load charts.
289

Wind Loads & Spans

20 13’-4 (D) 14’-11 (D) 10’-0 (L)
25 11’-8 (D) 12’-3 (N) 10’-0 (L)
30 10’-5 (D) 10’-4 (N) 10’-0 (L)
35 9’-5 (D) 9’-0 (N) 9’-2 (S)
40 8’-5 (N) 8’-0 (N) 8’-1 (S)
45 7’-5 (N) 7’-2 (N) 7’-3 (S)
50 6’-8 (N) 6’-6 (N) 6’-7 (S)
55 6’-1 (N) 6’-0 (N) 6’-0 (S)
60 5’-7 (N) 5’-6 (N) 5’-7 (S)
65 5’-2 (N) 5’-2 (N) 5’-2 (S)
70 4’-9 (N) 4’-10 (N) 4’-10 (S)
20 13’-4 (D) 13’-2 (N) 10’-0 (L)
25 11’-8 (D) 10’-9 (N) 10’-0 (L)
30 10’-0 (N) 9’-2 (N) 9’-7 (N)
35 8’-7 (N) 7’-11 (N) 8’-3 (N)
40 7’-6 (N) 7’-1 (N) 7’-3 (N)
45 6’-8 (N) 6’-4 (N) 6’-6 (N)
50 6’-0 (N) 5’-9 (N) 5’-10 (N)
55 5’-6 (N) 5’-3 (N) 5’-4 (N)
60 5’-0 (N) 4’-10 (N) 4’-11 (N)
65 4’-8 (N) 4’-6 (N) 4’-7 (N)
70 4’-4 (N) 4’-3 (N) 4’-3 (N)
20 15’-0 (N) 13’-4 (N) 10’-0 (L)
25 12’-0 (N) 10’-11 (N) 10’-0 (L)
30 10’-0 (N) 9’-3 (N) 9’-7 (N)
35 8’-7 (N) 8’-1 (N) 8’-3 (N)
40 7’-6 (N) 7’-2 (N) 7’-4 (N)
45 6’-8 (N) 6’-5 (N) 6’-6 (N)
50 6’-0 (N) 5’-10 (N) 5’-11 (N)
55 5’-6 (N) 5’-4 (N) 5’-5 (N)
60 5’-0 (N) 4’-11 (N) 4’-11 (N)
65 4’-8 (N) 4’-7 (N) 4’-7 (N)
70 4’-4 (N) 4’-3 (N) 4’-3 (N)
Notes:
290

Wind Loads & Spans

Designwall 4000 Flat Wall Panels: 2” thick, QuadCore Technology, 24” module width
20 11’-9 (D) 14’-4 (D) 10’-0 (L)
25 10’-7 (D) 12’-7 (S) 10’-0 (L)
30 9’-9 (D) 10’-7 (S) 10’-0 (L)
35 9’-0 (D) 9’-2 (S) 9’-3 (S)
40 8’-5 (D) 8’-1 (S) 8’-2 (S)
45 7’-11 (D) 7’-3 (S) 7’-3 (S)
50 7’-5 (N) 6’-7 (S) 6’-7 (S)
55 6’-9 (N) 6’-1 (S) 6’-0 (S)
60 6’-2 (N) 5’-7 (S) 5’-6 (S)
65 5’-8 (N) 5’-3 (S) 5’-2 (S)
70 5’-4 (N) 4’-11 (S) 4’-10 (S)
20 11’-9 (D) 14’-4 (D) 10’-0 (L)
25 10’-7 (D) 11’-8 (N) 10’-0 (L)
30 9’-9 (D) 9’-10 (N) 10’-0 (L)
35 9’-0 (D) 8’-6 (N) 9’-3 (N)
40 8’-5 (N) 7’-7 (N) 8’-2 (N)
45 7’-5 (N) 6’-9 (N) 7’-3 (N)
50 6’-8 (N) 6’-2 (N) 6’-7 (N)
55 6’-1 (N) 5’-8 (N) 6’-0 (N)
60 5’-7 (N) 5’-3 (N) 5’-6 (N)
65 5’-2 (N) 4’-10 (N) 5’-1 (N)
70 4’-9 (N) 4’-7 (N) 4’-9 (N)
Specification Data
20 11’-9 (D) 12’-8 (N) 10’-0 (L)
25 10’-7 (D) 10’-3 (N) 10’-0 (L)
30 9’-9 (D) 8’-8 (N) 9’-5 (N)
35 8’-7 (N) 7’-6 (N) 8’-1 (N)
40 7’-6 (N) 6’-8 (N) 7’-1 (N)
45 6’-8 (N) 6’-0 (N) 6’-4 (N)
50 6’-0 (N) 5’-5 (N) 5’-9 (N)
55 5’-6 (N) 5’-0 (N) 5’-3 (N)
60 5’-0 (N) 4’-7 (N) 4’-10 (N)
65 4’-8 (N) 4’-3 (N) 4’-5 (N)
70 4’-4 (N) 4’-0 (N) 4’-2 (N)
Notes:
1. Wind Load charts based on L/180 deflection limit. 4. Limiting factor: (N) Negative Load / Connection Strength, (S) Core Shear, (B)
2. Exterior face 22 gauge steel, Interior face 24 gauge steel. Flexural Bending, (D) Deflection, (L) Maximum Fabrication Length.
291

Wind Loads & Spans

20 15’-11 (D) 15’-0 (L) 10’-0 (L)
25 14’-5 (D) 13’-4 (N) 10’-0 (L)
30 12’-4 (N) 11’-3 (N) 10’-0 (L)
35 10’-7 (N) 9’-9 (N) 10’-0 (L)
40 9’-3 (N) 8’-8 (N) 9’-3 (N)
45 8’-3 (N) 7’-9 (N) 8’-3 (N)
50 7’-5 (N) 7’-1 (N) 7’-5 (N)
55 6’-9 (N) 6’-6 (N) 6’-9 (N)
60 6’-2 (N) 6’-0 (N) 6’-3 (N)
65 5’-8 (N) 5’-7 (N) 5’-9 (N)
70 5’-4 (N) 5’-3 (N) 5’-5 (N)
20 15’-11 (D) 14’-8 (N) 10’-0 (L)
25 13’-5 (N) 11’-10 (N) 10’-0 (L)
30 11’-2 (N) 10’-0 (N) 10’-0 (L)
35 9’-7 (N) 8’-8 (N) 9’-4 (N)
40 8’-5 (N) 7’-9 (N) 8’-2 (N)
45 7’-5 (N) 6’-11 (N) 7’-4 (N)
50 6’-8 (N) 6’-4 (N) 6’-7 (N)
55 6’-1 (N) 5’-9 (N) 6’-0 (N)
60 5’-7 (N) 5’-4 (N) 5’-6 (N)
65 5’-2 (N) 5’-0 (N) 5’-2 (N)
70 4’-9 (N) 4’-8 (N) 4’-9 (N)
20 15’-0 (N) 12’-10 (N) 10’-0 (L)
25 12’-0 (N) 10’-5 (N) 10’-0 (L)
30 10’-0 (N) 8’-10 (N) 9’-5 (N)
35 8’-7 (N) 7’-8 (N) 8’-2 (N)
40 7’-6 (N) 6’-9 (N) 7’-2 (N)
45 6’-8 (N) 6’-1 (N) 6’-4 (N)
50 6’-0 (N) 5’-7 (N) 5’-9 (N)
55 5’-6 (N) 5’-1 (N) 5’-3 (N)
60 5’-0 (N) 4’-9 (N) 4’-10 (N)
65 4’-8 (N) 4’-5 (N) 4’-6 (N)
70 4’-4 (N) 4’-1 (N) 4’-2 (N)
Notes:
292

Balaam House, UK
Specification Data
293

Fastener Design Loads

Design Guide for Fastener Pullout Check 4’-0” span 4’-0” span
Tributary area: tributary width x tributary height.
Tributary area normally equates to span x panel width.

In the example right, the tributary area is 3’-0” x 4’-0” =
4’-0” tributary width
3’-0” panel width

12 sq ft.
Apply design wind load to the tributary area for example,

35 psf wind load x 12 sq ft = 420 lb. Therefore, design load
3’-0” tributary height

Shaded area indicates tributary
per fastening point is 420 lb. area per fastening point
Compare the load per fastening point to the allowable

values in the tables below. If the load on a fastening point
is less than the allowable value the design is OK. Use two
screws per clip.
To complete the example above:

Design load on fastener at 35 psf wind is 420 lb.
Panel joints
Consider 18 gauge supports:
Fastening point
• Two screws in 18 gauge = 338 lb. allowable 420 lb.
where panel joint and

support intersect
exceeds 338 lb.
Wall panels
allowable – (No Good)
35 psf wind load Supports
perpendicular
Consider 16 gauge supports: to panel joints
• Two screws in 16 gauge = 484 lb. allowable 420 lb.
< 484 lb. – OK
Possible solutions to example case of light gauge supports

4’-0” o.c. at 35 psf wind load using 36” wide panels include
the following:
• 16 gauge supports using two screws per 1/4 – 14 304 Stainless Bi-Metal TEK 3
fastening point. Fastener
Consult BENCHMARK By Kingspan for project specific
Allowable Design Values For Screws – Two Screws Per Clip
formal structural analysis or certified structural
Screws Per Fastening Point
calculations.
Support Steel Thickness Two Screws (lbs)
1/4” 2138
3/16” 1932
1/8” 1608
12 Ga. 1000
14 Ga. 592
16 Ga. 484
18 Ga. 338
20 Ga. 226
* Above values are based on safety factor of “3.0”.
294

Fastener Types and Selection

Designwall panels 2” thru 4” thick feature unique 1/4-14 self-drilling Fastener Selection Chart for Stainless Bi-Metal
Bi-Metal Tek screws that are specifically designed for use with TEK 3 Screws
metal-faced foam core panels. These fasteners feature a Type 304
Panel Substrate / Support Condition
stainless alloy steel for timeless resistance to corrosion, welded to a
Thickness Panel Direct to Support Fastener Thru 5/8” Sheathing
carbon steel TEK 3 point for trouble free drilling. Long pilot versions
2” 1/4-14/17 x 1 7/8” –
are available for cases where 5/8” sheathing is sandwiched between
2 1/2” 1/4-14/17 x 2 3/4” 1/4-14/17 x 3 1/2”
panel and support steel, while standard pilots are used for securing
3” 1/4-14/17 x 3 1/4” 1/4-14/17 x 4 1/2”
panels direct to supports.
4” 1/4-14/17 x 4 1/2” 1/4-14/17 x 5 1/4”
These fasteners also feature a non-threaded mid-section that prevents Notes:
“panel-jacking” of the exterior face sheet during the drilling stage. 1. Support thickness range 20 gauge thru 3/16” steel.
2. Steel supports 1/4” thick or more require alternate fasteners.
At the final stage, the large #17 thread directly underneath the head 3. Projects requiring FM4881 classification require laternate fasteners.
tightens into the face skin to safeguard against over-driving once the 4. For 3” thick deep joint profile, use fasteners for 2” panel thickness.
5. For 4” thick deep joint profile, use fasteners for 3” panel thickness.
fastener seats against the clip. These state-of-the art fasteners are
coupled with a PVC foam-padded 3-hole stainless steel clip that seals
the fastener holes upon placement of the clip / fastener combination.
304 stainless
steel 3/8” hex 304 stainless steel
shoulder head #17-14 thread
304 stainless steel
304 stainless steel

1/4”-14 thread
Carbon steel TEK 3 point
Specification Data
295

296

More…
06
Kingspan North
America
Who We Are 298
Kingspan NA
297
6_NA Businesses 2019.indd 297 20/02/2019 13:34

Who We Are
Kingspan Insulated Panels North America Morin

Kingspan high performance Morin is the industry’s most
insulated metal panels deliver versatile manufacturer of single
proven sustainable performance element metal wall and roof
in a single component system. panels. With three production
We believe in the effectiveness of facilities located across the U.S.,
an EnvelopeFirst high performance Morin has a combined production
roof and wall green design strategy. capacity of over 50 million sqft.
Behind these effective products and systems stands a company that A nationwide sales network and in-house technical / engineering teams
believes in a green future. As an industry leader that recognizes the provide innovative solutions to help meet the U.S. Green Building
serious challenges facing our global ecosystem, Kingspan is committed Council’s LEED requirements.
to reducing the environmental impact of its business operations,
www.morincorp.com
products and services.
www.kingspanpanels.com
298

Tate Access Floors

Tate is the largest raised access
floor and underfloor service
distribution solution provider in
North America.
Incorporating TateASP in Ontario,

Canada, Tate utilizes 45 years of experience in office and data center
applications to provide technical support and education to the design
and construction community.
Tate’s high performance and sustainable building products contribute

significantly towards LEED points and have helped more than
100 buildings achieve LEED certification.
Tate are proud members of the USGBC, the CaGBC, EPA Climate
Leaders, and the Center for the Built Environment.
www.tateaccessfloors.com
Kingspan Insulation
Kingspan Insulation is a market-
leading manufacturer of premium
and high performance rigid
insulation products for roofs, walls,
floors, pipework and ductwork
in both residential and non-
residential applications.
Within its extensive product portfolio is the Kingspan KoolDuct System

– the most advanced and innovative system of pre-insulated HVAC
ductwork available in the US.
www.insulation.kingspan.us
Kingspan Light & Air Dri-Design

Kingspan Light & Air offers Dri-Design is a leading producer
building and business owners the of an architectural metal wall
opportunity to generate rooftop panel system.
power for their own benefit,
Their system, while simple and
reducing their energy costs and
sleek is design, is as innovative as
enhancing the value of their
Kingspan NA
they come in the industry, with

property.
their patended design having passed the most stringent air,
We offer a comprehensive range of solar PV solutions, client-financed water and structural testing.
or fully-funded with a unique 25 year combined roof and PV
www.Dri-Design.com
system guarantee.
www.kingspanlightandair.com
299

300



Architectural Building Envelope Solutions
Architectural Building
Envelope Solutions
–
Insulated Panels
Façades
–
North America
7
BENCHMARK USA Columbus, OH 888-332-5862 www.BENCHMARKbyKingspan.us
by Kingspan www.BENCHMARKbyKingspan.ca
Canada Caledon, ON 866-442-3594
Mexico Pesquería, Nuevo León (81) 1156-2180
02/2019
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Architectural Insulated Metal Panel Solutions

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Architectural Building Envelope Solutions

Benchmark Cover 2019.indd 1 20/02/2019 13:35

Benchmark End Papers 2019.indd 3 18/01/2019 13:07

1_Introduction 2019.indd 1 20/02/2019 13:40

BENCHMARK By Kingspan is a trusted leader

Throughout the world, creative minds

Urban Beehive Complex Concept Render

1_Introduction 2019.indd 2 20/02/2019 13:40

Service and Support 4

1_Introduction 2019.indd 3 20/02/2019 13:40

Service and Support – An Integrated Approach

1. Concept Creation 2. Quotations

3. Customer Approval 4. Production

1_Introduction 2019.indd 4 20/02/2019 13:40

1_Introduction 2019.indd 5 20/02/2019 13:40

Your Global Partner

Kingspan is a global leader in the design, development

13 100+ 4.3 13,000+

1_Introduction 2019.indd 6 20/02/2019 13:40

1_Introduction 2019.indd 7 20/02/2019 13:40

BENCHMARK By Kingspan is located in

Kingspan Insulated Panels

5202 272nd Street

Benchmark By Kingspan &

2000 Morgan Road

1_Introduction 2019.indd 8 20/02/2019 13:40

Benchmark By Kingspan &

12557 Coleraine Drive

720 Marion Road

Kingspan Insulated Panels

726 Summerhill Drive

1_Introduction 2019.indd 9 20/02/2019 13:40

University Hospital &

1_Introduction 2019.indd 10 20/02/2019 13:41

1_Introduction 2019.indd 11 20/02/2019 13:41

What is an Architectural Insulated Metal Panel?

1_Introduction 2019.indd 12 20/02/2019 13:41

1_Introduction 2019.indd 13 20/02/2019 13:41

1_Introduction 2019.indd 14 20/02/2019 13:41

GPS Time & Security, Belgium

1_Introduction 2019.indd 15 20/02/2019 13:41

– Clean, modern appearance. Durham University, UK

Trimless end Full wrap end

1_Introduction 2019.indd 16 20/02/2019 13:41

1_Introduction 2019.indd 17 20/02/2019 13:41

1_Introduction 2019.indd 18 20/02/2019 13:41

1_Introduction 2019.indd 19 20/02/2019 13:41

– Integrate different module widths. 1611 West Division

1_Introduction 2019.indd 20 20/02/2019 13:41

Morris Residence Hall- Vincennes University

1_Introduction 2019.indd 21 20/02/2019 13:41

– Various reveal heights for a custom linear appearance.

1_Introduction 2019.indd 22 20/02/2019 13:41

Panel Integration with Variable Reveals

1_Introduction 2019.indd 23 20/02/2019 13:41

Flushglaze 4500 for horizontal panels:

1_Introduction 2019.indd 24 20/02/2019 13:41

1_Introduction 2019.indd 25 20/02/2019 13:42

– Multiple shapes: round, square, rectangular and oblong.

1_Introduction 2019.indd 26 20/02/2019 13:42

1_Introduction 2019.indd 27 20/02/2019 13:42

– Tailor-made for custom appearance.

3. Customer Approval 4. Production