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DATE: SHEET : 1 OF 8
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PIPELINE ENGINEERING
TABLE OF CONTENT
Cover ............................................................................................................................... .1
Table of Content ............................................................................................................. .2
1. Scope.................................................................................................................... .3
1.1 Project Description ..............................................................................................................................3
1.2 Objectives ............................................................................................................................................3
2. References ........................................................................................................... .3
3. Pipeline Design Parameters ................................................................................ 4
3.1 List Of Primary Coordinate Of The Pipeline Route.............................................................................4
3.2 Pipeline Design Life ............................................................................................................................4
3.3 Pipeline Design Factors .......................................................................................................................4
3.4 Exposure Condition .............................................................................................................................4
3.5 Environmental Data .............................................................................................................................4
3.6 Seawater Properties..............................................................................................................................4
3.7 Functional Parameters..........................................................................................................................5
3.8 Material Properties...............................................................................................................................5
4. Design Requirements........................................................................................... 5
4.1 Wall Thickness Calculation .................................................................................................................5
4.1.1 General .................................................................................................................................. 5
4.1.2 Hoop Stress............................................................................................................................ 6
4.1.3 Buckle Propagation ............................................................................................................... 5
4.1.4 Buckle Initiation .................................................................................................................... 7
4.1.5 Pipe Collapse......................................................................................................................... 7
4.1.6 Summary ............................................................................................................................... 8
Attachment
Attachment 2 Wall Thickness Calculation Spreadsheet
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JOB PERTAMINA-PETROCHINA EAST JAVA
1. Scope
1.1 Project Description
Recently JOB Pertamina –Petrochina East Java has been operating 10” diameter subsea
pipeline extending from palang station located at Tuban seaside, to FSO Cinta Natomas
located at Java Sea 22 km northern of Tuban. The pipeline has now been operated at
maximum flow capacity of 60.000 BOPD, whereas the production forecast snows that
the increase of the production will be continue until 2011. Many alternative solutions
have been studied, the additional pipeline installation will be the best option.
Therefore, Company intend to have additional 10” diameter subsea pipeline 22 km long
from Palang to Station FSO Cinta Natomas. The proposed pipeline can be started from
offshore initiation point and onshore point then goes pararel with existing 10” diameter
pipeline. The proposed pipeline will pass inter tidal crossing at palang then goest
further northern to sea using the existing ROW. The engineering scope of work based
on EPCI contract. The SOW will be divided into the following:
• Pipeline Engineering Design and Installation
• New PLEM design, Fabrication and Installation
• SPM Piping Modification
1.2 Objectives
This report covers pipeline wall thickness calculation check of the new 10” diameter
pipeline. The wall thickness criteria are hoop stress, collapse, initiation buckling, and
propagation buckling analysis. The Analysis is carried out for installation and operation
loading condition.
2. References
A. ASME B31.4
B. API RP 1111, Design, Construction, Operation and Maintenance of Offshore Hydrocarbon
Pipelines, 2nd Edition 1993.
C. API 5L, Specification for Line Pipe, 2000 Edition.
D. DNV OS F101, Rules for Submarine Pipeline System, 2000 Edition.
E. DNV 1981, Rules for Submarine Pipeline System.
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JOB PERTAMINA-PETROCHINA EAST JAVA
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JOB PERTAMINA-PETROCHINA EAST JAVA
4. Design Requirements
4.1 Wall Thickness Calculation
4.1.1 General
The nominal wall thickness (tnom) is the sum of the minimum design wall
thickness (tmin), a corrosion allowance (tcorr), and a manufacturing tolerance
(tfab).
The design thickness used will vary depending on the phase, i.e. t = tmin for
operating condition, and t = tmin + tcorr for the testing phase. The engineer
should take account of the the lifecycle conditions which may cause a wall
thickness reduction through the design life of the pipeline.
Where the nominal thickness varies from the standard production pipe
thicknesses then economics may dictate a thicker section than necessary be used
to match the commercially available wall thicknesses.
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JOB PERTAMINA-PETROCHINA EAST JAVA
(D − t)
σ h = ( Pi − Pe )
2t
where:
σh = hoop stress
Pi = internal design pressure
Pe = external design pressure
D = external diameter
t = wall thickness
DnV approach applies the following limits to the hoop stress [Section 5 C203 &
C204].
where:
ηs, ηu = load factor
SMYS = minimum specified yield strength
SMTS = minimum specified tensile strength
The DnV code also allows higher load factors to be used when certain criteria are met [section 5 C205]
(P col ( )
− Pcr ) Pcol 2 − Ppl 2 = Pcol Pcr PplU 0
D
t
where:
Pcr, D, t = As defined above
Pcol = As defined above with the following condition
Pcr
≤ [Section 5 C310, C311, & C312]
.γR
11
U0 = as defined above with 0.5% ≤ U0 ≤ 3% [Section 5 C306 & C800]
Ppl = Plastic collapse pressure
= 2σ y t
D
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JOB PERTAMINA-PETROCHINA EAST JAVA
propagation but with taking the initiating buckle pressure equal to 1.25 times the
propagating pressure.
Load-Controlled condition:
2 2
γ γ M +γ M
F C F ,c E ,c Pe
+ ≤1
E
Mc Pc
γR γR
Displacement-Controlled condition:
0.8
γ F γ C ε F ,c + γ E ε E ,c +
Pe
≤1
ε M ,c Pc
γε γR
where:
MF,c = characteristic functional bending moment
ME,c = characteristic environmental bending moment
Mc = characteristic limit bending moment [section 5 C307]
γF = function load factor
γE = environmental load factor
γC = condition load factor
γR = strength resistance factor
Pe = characteristic external over pressure
Pc = characteristic collapse pressure [section 5 C306]
εF,c = characteristic function longitudinal strain
εE,c = characteristic environmental longitudinal strain
εM,c = characteristic buckling strain capacity [section 5 C308]
γε = strain capacity resistance factor
4.1.6 Summary
In order to fulfill the requirements, minimum nominal wall thickness will be
taken as the following:
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JOB PERTAMINA-PETROCHINA EAST JAVA
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ATTACHMENT